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TWM676481U - Built-in spring roller screw bidirectional staggered preload structure - Google Patents

Built-in spring roller screw bidirectional staggered preload structure

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Publication number
TWM676481U
TWM676481U TW114205709U TW114205709U TWM676481U TW M676481 U TWM676481 U TW M676481U TW 114205709 U TW114205709 U TW 114205709U TW 114205709 U TW114205709 U TW 114205709U TW M676481 U TWM676481 U TW M676481U
Authority
TW
Taiwan
Prior art keywords
roller
preload
screw
spring
tip
Prior art date
Application number
TW114205709U
Other languages
Chinese (zh)
Inventor
林君翰
曾勇智
順雍 黃
陳柏云
Original Assignee
富世達股份有限公司
Filing date
Publication date
Application filed by 富世達股份有限公司 filed Critical 富世達股份有限公司
Publication of TWM676481U publication Critical patent/TWM676481U/en

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Abstract

一種內建彈片之滾柱螺桿雙向交錯預壓結構,包括一螺桿、一螺母、一滾柱組、兩保持預壓單元與一扣件組。螺桿之外周面設有螺紋結構,螺母套設於該螺桿上,且內周面設有環型槽區段及兩限位槽。滾柱組係配置於該螺桿與螺母之間,包含交錯排列的第一滾柱與第二滾柱,各滾柱之外周具有環型齒,分別與螺紋結構及環型槽區段相嚙合。兩保持預壓單元分別設置於該滾柱組的兩相對端,每一保持預壓單元包含一保持器與一彈片,兩保持器分別具有複數保持孔用以分別容置各滾柱之定位端,該彈片沿周向形成複數朝向滾柱組傾斜翹起之彈性翹腳,且相對於保持孔為徑向錯位配置。各滾柱的定位端與對應保持孔底部之間形成間隙,尖端則頂抵對側的彈性翹腳並使其產生彈性變形,藉由該間隙與頂抵關係,可對第一滾柱與第二滾柱分別施加方向相反之軸向預壓力,形成雙向交錯的預壓效果,藉以補償間隙、提升傳動精度及運動穩定性。A bidirectional staggered preload structure for a roller screw with a built-in spring includes a screw, a nut, a roller assembly, two preload retention units, and a fastener assembly. The outer circumferential surface of the screw has a threaded structure, the nut is fitted onto the screw, and the inner circumferential surface has an annular groove section and two limiting grooves. The roller assembly is disposed between the screw and the nut, and includes a first roller and a second roller arranged in a staggered pattern. Each roller has annular teeth on its outer circumference, which respectively mesh with the threaded structure and the annular groove section. Two retaining preload units are respectively disposed at two opposite ends of the roller assembly. Each retaining preload unit includes a retainer and a spring plate. The two retainers each have a plurality of retaining holes for accommodating the positioning ends of each roller. The spring plate forms a plurality of elastic upturned feet that tilt and rise towards the roller assembly in the circumferential direction, and is radially offset relative to the retaining holes. A gap is formed between the positioning end of each roller and the bottom of the corresponding retaining hole, and the tip abuts against the elastic upturned foot on the opposite side and causes it to deform elastically. Through this gap and abutting relationship, axial preload in opposite directions can be applied to the first roller and the second roller respectively, forming a bidirectional staggered preload effect, thereby compensating for the gap, improving transmission accuracy and motion stability.

Description

內建彈片之滾柱螺桿雙向交錯預壓結構Built-in spring roller screw bidirectional staggered preload structure

本新型涉及一種傳動組件,尤指一種可對滾柱產生軸向預壓以提高滾動穩定性的內建彈片之滾柱螺桿雙向交錯預壓結構。This invention relates to a transmission component, and more particularly to a roller screw bidirectional staggered preload structure with built-in springs that can generate axial preload on the rollers to improve rolling stability.

行星滾柱螺桿傳動組件(亦稱行星滾柱螺桿)具有高負載承載能力、高剛性、優異的傳動效率與定位精度,廣泛應用於精密工具機、伺服驅動系統、航太控制裝置與高性能機器人等需快速響應與高動態性能之場合。其基本構造係利用複數滾柱配置於螺桿與螺母之間,繞設於螺桿外周,藉由滾柱在螺桿與螺母間的滾動嚙合,以將旋轉運動轉換為線性移動,進而驅動外部負載。Planetary roller screw transmission assemblies (also known as planetary roller screws) feature high load-bearing capacity, high rigidity, excellent transmission efficiency, and positioning accuracy. They are widely used in precision machine tools, servo drive systems, aerospace control devices, and high-performance robots—applications requiring rapid response and high dynamic performance. Their basic structure utilizes a plurality of rollers arranged between a screw and a nut, surrounding the screw's outer circumference. Through the rolling engagement of the rollers between the screw and nut, rotational motion is converted into linear movement, thereby driving external loads.

如第1A圖所示,一般行星滾柱螺桿傳動裝置包括一螺桿11、一螺母12、複數滾柱13及保持件組14。螺桿11具有外螺紋結構,螺母12設有可容納該等滾柱13之內孔120,並於螺母12內周設有環型齒結構12t,用以與滾柱13的外部環形齒嚙合構成滾動接觸。保持件組14則設置於該等滾柱13的兩側軸向端部,用以定位該等滾柱13於螺桿11與螺母12之間,並維持其周向間距。As shown in Figure 1A, a typical planetary roller screw transmission device includes a screw 11, a nut 12, a plurality of rollers 13, and a retainer assembly 14. The screw 11 has an external thread structure, and the nut 12 has an inner hole 120 for accommodating the rollers 13, and an annular tooth structure 12t is provided on the inner circumference of the nut 12 for engaging with the outer annular teeth of the rollers 13 to form rolling contact. The retainer assembly 14 is disposed on both axial ends of the rollers 13 to position the rollers 13 between the screw 11 and the nut 12 and to maintain their circumferential spacing.

然而,在實際運作中,上述傳統裝置仍存在多項問題。如第1B圖與第1C圖所示,首先滾柱13、螺桿11及螺母12之間的幾何配合極為精密,然而因製造公差、裝配誤差造成滾柱13與螺桿11/螺母12間產生微小間隙G,使得滾柱13實際接觸位置偏離設計節圓半徑。若該等配合間隙G未被有效補償,滾柱13與螺母12間作動時缺乏足夠摩擦力,將產生滑動或空轉,難以維持純滾動接觸並帶有滑動摩擦。因而導致滾柱13受到較大磨耗減少整體結構壽命。同理,滾柱13與螺桿11間亦可能因接觸不足而發生滑動,進而破壞行星式運動的減速與推進效果,造成線性推動效率與定位精度下降。However, in actual operation, the aforementioned traditional device still has several problems. As shown in Figures 1B and 1C, firstly, the geometric fit between the roller 13, screw 11, and nut 12 is extremely precise. However, due to manufacturing tolerances and assembly errors, a small gap G is generated between the roller 13 and the screw 11/nut 12, causing the actual contact position of the roller 13 to deviate from the designed pitch circle radius. If this gap G is not effectively compensated, the roller 13 and nut 12 lack sufficient friction during operation, resulting in slippage or freewheeling, making it difficult to maintain pure rolling contact and causing sliding friction. Consequently, the roller 13 experiences greater wear, reducing the overall structural life. Similarly, insufficient contact may cause slippage between the roller 13 and the screw 11, thereby disrupting the deceleration and propulsion effect of the planetary motion and causing a decrease in linear propulsion efficiency and positioning accuracy.

此外,雖然現有保持件組14可對滾柱13進行端部限制與角度分布控制,惟該構件僅具備機械性定位功能,無法提供預壓補償或導引滾柱運動方向之能力,亦未能有效改善滾柱13因間隙G而產生的滑動偏移問題。In addition, although the existing retainer assembly 14 can limit the ends and control the angle distribution of the roller 13, the component only has a mechanical positioning function and cannot provide preload compensation or guide the direction of roller movement. It also fails to effectively improve the sliding offset problem of the roller 13 caused by the clearance G.

因此,如何在不增加結構複雜度與製造成本的前提下,有效提升滾柱13與螺母12間接觸的穩定性,並強化滾柱13與螺桿11間的滾動嚙合,以確保螺桿11、滾柱13及螺母12三者之間維持穩定的滾動運動,實為本領域需克服的重要課題。Therefore, how to effectively improve the stability of the contact between the roller 13 and the nut 12, and strengthen the rolling engagement between the roller 13 and the screw 11, without increasing the structural complexity and manufacturing cost, so as to ensure that the screw 11, the roller 13 and the nut 12 maintain stable rolling motion, is an important problem that needs to be overcome in this field.

本新型之目的係提供一種能解決上述技術問題的內建彈片之滾柱螺桿雙向交錯預壓結構,能有效補償因加工誤差所造成的配合間隙,並針對交錯配置的兩種滾柱分別施加相對方向的軸向預壓力,以實現穩定的雙向滾動接觸效果,進而提升整體傳動效率,並降低磨耗、延長使用壽命。The purpose of this invention is to provide a bidirectional staggered preload structure for a roller screw with a built-in spring that can solve the above-mentioned technical problems. It can effectively compensate for the fit clearance caused by machining errors and apply axial preload in opposite directions to the two staggered rollers to achieve a stable bidirectional rolling contact effect, thereby improving the overall transmission efficiency, reducing wear, and extending service life.

為達上述目的,本新型提供一種內建彈片之滾柱螺桿雙向交錯預壓結構,包括:一螺桿、一螺母、一滾柱組、兩保持預壓單元與一扣件組。該螺桿之外周面設有螺紋結構,該螺母套設於螺桿上,內周面設有至少一環型槽區段及兩限位槽。To achieve the above objectives, this invention provides a bidirectional staggered preload structure for a roller screw with a built-in spring, comprising: a screw, a nut, a roller assembly, two retaining preload units, and a fastener assembly. The outer circumferential surface of the screw is provided with a threaded structure, the nut is sleeved on the screw, and the inner circumferential surface is provided with at least one annular groove section and two limiting grooves.

該滾柱組配置於螺桿與螺母之間,包含交錯排列的複數第一滾柱與複數第二滾柱,各滾柱之外周具有環型齒,分別與螺桿的螺紋結構及螺母的環型槽區段嚙合。各第一滾柱之相對兩端分別形成第一定位端與第一尖端,各第二滾柱之相對兩端分別形成第二定位端與第二尖端。The roller assembly is positioned between a screw and a nut, comprising a plurality of staggered first rollers and a plurality of second rollers. Each roller has annular teeth on its outer periphery, which respectively mesh with the thread structure of the screw and the annular groove section of the nut. Each first roller has a first locating end and a first tip at its opposite ends, and each second roller has a second locating end and a second tip at its opposite ends.

該兩保持預壓單元分別設置於該滾柱組的相對兩端,每一保持預壓單元包含一保持器與一彈片。該保持器具有複數保持孔,且兩保持器的保持孔分別容置第一定位端與第二定位端;該彈片沿周向形成複數朝向該滾柱組傾斜翹起的彈性翹腳,且該彈性翹腳相對於該保持孔為徑向錯位配置,且兩彈片的彈性翹腳分別彈性頂抵該第一尖端及第二尖端。The two retaining preload units are respectively disposed at opposite ends of the roller assembly. Each retaining preload unit includes a retainer and a spring plate. The retainer has a plurality of retaining holes, and the retaining holes of the two retainers respectively accommodate a first positioning end and a second positioning end. The spring plate forms a plurality of elastic upturned feet inclined toward the roller assembly in the circumferential direction, and the elastic upturned feet are radially offset relative to the retaining holes. The elastic upturned feet of the two spring plates elastically abut against the first tip and the second tip, respectively.

該扣件組具有兩扣件,分別設置於該兩保持器外側,且嵌設於螺母內周面之限位槽中,用以將該該兩保持預壓單元固定並軸向限位於螺母內。The fastener assembly has two fasteners, which are respectively disposed on the outer side of the two retainers and embedded in the limiting groove on the inner circumferential surface of the nut, so as to fix the two retaining preload units and axially limit them in the nut.

於組裝狀態下,該第一定位端與該一端的保持器之保持孔底部之間形成一第一間隙,且該第一尖端頂抵相對端的彈片之彈性翹腳,使該彈性翹腳產生彈性變形;該第二定位端與相對端的保持器之保持孔底部之間形成一第二間隙,且該第二尖端頂抵一端的彈片之彈性翹腳,使其亦產生彈性變形。In the assembled state, a first gap is formed between the first positioning end and the bottom of the retaining hole of the retainer at one end, and the first tip abuts against the elastic upturned foot of the spring piece at the opposite end, causing the elastic upturned foot to undergo elastic deformation; a second gap is formed between the second positioning end and the bottom of the retaining hole of the retainer at the opposite end, and the second tip abuts against the elastic upturned foot of the spring piece at one end, causing it to also undergo elastic deformation.

藉由該第一尖端與第二尖端分別頂抵該兩端彈片的彈性翹腳產生的彈性變形,並配合該第一間隙與第二間隙的交錯配置,以由該第一尖端與第二尖端分別向相對方向傳遞預壓力,對該第一滾柱與第二滾柱施加方向相反之軸向預壓力,從而在該滾柱組兩端建立雙向交錯的預壓效果,有效消除螺桿與螺母之間的背隙,並維持滾柱於螺紋結構及環型槽區段的純滾動接觸。By leveraging the elastic deformation generated by the elastic upturn of the two end springs through the first and second tips respectively abutting against them, and in conjunction with the staggered arrangement of the first and second gaps, preload is transmitted from the first and second tips in opposite directions to the first and second rollers, applying axial preload in opposite directions. This creates a bidirectional staggered preload effect at both ends of the roller assembly, effectively eliminating backlash between the screw and nut, and maintaining pure rolling contact of the rollers in the thread structure and annular groove section.

該保持預壓單元的彈片與保持器係設為可拆卸式結構,以方便維修與更換;當然亦可為一體成形結構,以簡化組裝工序、降低零件數量。The retainer and retainer of the preload unit are designed to be detachable for easy maintenance and replacement; of course, they can also be a one-piece structure to simplify the assembly process and reduce the number of parts.

在另一實施例中,前述保持預壓單元亦可省略保持器,直接由設有定位孔與彈性翹腳的彈片構成,藉此同時實現滾柱定位與預壓雙重功能。該兩保持預壓單元分別設於滾柱組的相對兩端,各包含一彈片,該彈片設有複數定位孔與複數朝向滾柱組傾斜翹起的彈性翹腳。兩彈片的定位孔分別容置對應的第一定位端與第二定位端,兩彈片的彈性翹腳則分別由對應的第一尖端與第二尖端頂抵並產生彈性變形。In another embodiment, the aforementioned retaining preload unit can also omit the retainer and be directly composed of a spring with positioning holes and elastic upturned feet, thereby simultaneously achieving the dual functions of roller positioning and preload. The two retaining preload units are respectively located at opposite ends of the roller assembly, each including a spring with a plurality of positioning holes and a plurality of elastic upturned feet inclined toward the roller assembly. The positioning holes of the two springs respectively accommodate corresponding first positioning ends and second positioning ends, and the elastic upturned feet of the two springs are respectively abutted by corresponding first and second tips and produce elastic deformation.

藉由每一保持預壓單元之彈片本體直接提供定位功能,可省略保持器結構,進而簡化組件構造並降低組裝工時。各彈片上的彈性翹腳數量可分別對應第一滾柱與第二滾柱的總數,並沿周向對應排列,以確保各滾柱均能獲得均勻且獨立的預壓作用。每一保持預壓單元的該彈片的定位孔於該彈片外側面形成一外開口,該第一定位端與第二定位端分別與該外開口具有一軸向差,使該第一、二定位端藏在該外開口內,以避免第一、二定位端與彈片外側的墊片或軸承接觸,並形成功能性之交錯配置的第一間隙與第二間隙。By directly providing positioning functionality through the spring body of each preload retaining unit, the retainer structure can be omitted, thereby simplifying the component structure and reducing assembly time. The number of elastic upturned feet on each spring can correspond to the total number of the first and second rollers, and are arranged circumferentially to ensure that each roller receives uniform and independent preload. The positioning hole of the spring in each preload retaining unit forms an external opening on the outer surface of the spring. The first and second positioning ends have an axial difference from the external opening, so that the first and second positioning ends are hidden inside the external opening to avoid contact between the first and second positioning ends and the gaskets or bearings on the outer side of the spring, and to form a functionally staggered first and second gap.

藉由上述結構設計,本新型可有效補償因製造與裝配誤差造成的配合間隙,防止滾柱於運動中產生滑動偏移,降低摩耗,提升運動精度。透過交錯配置的雙向預壓結構,可同時提升滾柱在兩方向上的穩定性與貼合度,進一步確保傳動系統於高負載、高動態運動條件下具備優異的精準性與可靠性。Through the above structural design, this new type of device can effectively compensate for the clearance caused by manufacturing and assembly errors, prevent the roller from slipping and deviating during movement, reduce friction, and improve motion accuracy. The staggered bidirectional preload structure simultaneously improves the stability and fit of the roller in both directions, further ensuring that the transmission system has excellent accuracy and reliability under high load and high dynamic motion conditions.

本新型內建彈片之滾柱螺桿雙向交錯預壓結構之構造與功能特性,將依據所附圖式之較佳實施例予以說明。The structure and functional characteristics of this novel bidirectional staggered preload structure of a built-in spring roller screw will be explained with reference to the preferred embodiment of the accompanying drawings.

請參閱第2圖、第3A-3D圖、第4圖及第5A至5C圖,本新型一較佳實施例之內建彈片之滾柱螺桿雙向交錯預壓結構包括:一螺桿21、一螺母22、一滾柱組R、兩保持預壓單元K與一扣件組C。Please refer to Figures 2, 3A-3D, 4 and 5A to 5C. A preferred embodiment of the present invention has a bidirectional staggered preload structure with a built-in spring plate, comprising: a screw 21, a nut 22, a roller assembly R, two preload holding units K and a fastener assembly C.

螺母22可為一中空筒狀件,沿其軸向具有一貫穿兩端的內孔220。螺母22的內周面設有兩環型槽區段221,用以與滾柱組R形成滾動嚙合。該等環型槽區段221提供環繞式導引與接觸限制,使滾柱組R可於螺母22內穩定進行行星式滾動,並防止其在軸向方向上脫出。每一環型槽區段221具備多條沿周向分布的環型槽221g,並於兩端鄰近未設槽區域分別設有一限位槽222。The nut 22 may be a hollow cylindrical component with an inner hole 220 penetrating both ends along its axial direction. The inner circumferential surface of the nut 22 has two annular groove sections 221 for rolling engagement with the roller assembly R. These annular groove sections 221 provide circumferential guidance and contact restraint, allowing the roller assembly R to roll stably within the nut 22 and preventing it from disengaging in the axial direction. Each annular groove section 221 has multiple circumferentially distributed annular grooves 221g, and a limiting groove 222 is provided at each end near the ungrooved area.

此外,螺母22的內周面於兩個環型槽區段221之間,設有一徑向的退讓槽區段223,該退讓槽區段223內徑大於其他部位的內徑,以提供足夠空間避免滾柱組R與內壁干涉。In addition, the inner circumferential surface of the nut 22 is provided with a radial relief groove section 223 between the two annular groove sections 221. The inner diameter of the relief groove section 223 is larger than the inner diameter of other parts to provide sufficient space to avoid interference between the roller assembly R and the inner wall.

螺桿21為一長桿狀構件,例如可為一長圓柱形軸體,其沿螺母22之軸向穿設於該螺母22的內孔220中呈同軸配置,且至少一端係延伸至螺母22外部用以連接驅動裝置或安裝於其他外部機構。螺桿21的外周面設有一螺紋結構211(亦可稱為螺旋槽或螺旋齒),可為多線螺紋形式。於實際運作中,螺桿21可由外部動力源(圖未示出)驅動旋轉,並藉由其螺紋結構211與滾柱組R之間的雙側嚙合作用,使滾柱組R在螺桿21與螺母22之間同時產生自轉與公轉的行星式滾動。藉此,螺桿21之旋轉運動可轉換為其相對於螺母22的軸向線性移動,進而實現高效率且高精度之直線推動效果。The screw 21 is a long rod-shaped component, such as a long cylindrical shaft, which passes coaxially through the inner hole 220 of the nut 22 along the axis of the nut 22, and at least one end extends to the outside of the nut 22 for connecting to a drive device or mounting to other external mechanisms. The outer circumferential surface of the screw 21 is provided with a thread structure 211 (also called a helical groove or helical tooth), which can be in the form of a multi-start thread. In actual operation, the screw 21 can be driven to rotate by an external power source (not shown in the figure), and through the double-sided meshing action between its thread structure 211 and the roller assembly R, the roller assembly R simultaneously generates planetary rolling motion of rotation and revolution between the screw 21 and the nut 22. In this way, the rotational motion of the screw 21 can be converted into its axial linear movement relative to the nut 22, thereby achieving a highly efficient and precise linear pushing effect.

復參第2、3A-3C及4圖所示,滾柱組R設置於螺母22的內孔220中,且位於該螺母22與該螺桿21之間,包括複數交錯排列的第一滾柱23及第二滾柱24。該等第一滾柱23與第二滾柱24環繞配置於螺桿21外周,沿周向均勻間隔排列。在本實施例中,第一滾柱23與第二滾柱24的數量係選擇以各為三根,對應配置於螺桿21外周不同的周向角度位置,並與對應的螺紋結構211形成滾動嚙合。藉此在螺桿21旋轉驅動下,滾柱組R能以行星式滾動運動於螺桿21與螺母22之間。Referring again to Figures 2, 3A-3C and 4, the roller assembly R is disposed in the inner hole 220 of the nut 22 and located between the nut 22 and the screw 21, including a plurality of staggered first rollers 23 and second rollers 24. The first rollers 23 and second rollers 24 are arranged around the outer periphery of the screw 21 at uniform intervals along the circumference. In this embodiment, the number of first rollers 23 and second rollers 24 is selected to be three each, correspondingly arranged at different circumferential angular positions on the outer periphery of the screw 21, and forming rolling engagement with the corresponding thread structure 211. Driven by the rotation of the screw 21, the roller assembly R can move in a planetary rolling motion between the screw 21 and the nut 22.

第一滾柱23與第二滾柱24分別為一沿軸向延伸之圓柱構件,於外周面設有複數環型齒23t、24t,以與螺桿21及螺母22上對應結構形成嚙合。具體而言,每一第一滾柱23與第二滾柱24沿其軸向區分為至少一第一嚙合區段231、241與至少一第二嚙合區段232、242,其中第一嚙合區段231、241的直徑大於該第二嚙合區段232、242的直徑。第一嚙合區段231、241的環型齒23t、24t用於與螺桿21的螺紋結構211滾動嚙合,第二嚙合區段232、242的環型齒23t、24t則用於與螺母22的環型槽區段221的環型槽221g滾動嚙合。The first roller 23 and the second roller 24 are each a cylindrical component extending along the axial direction, and are provided with a plurality of ring teeth 23t and 24t on their outer peripheral surfaces to engage with corresponding structures on the screw 21 and the nut 22. Specifically, each of the first roller 23 and the second roller 24 is divided along its axial direction into at least one first engagement section 231, 241 and at least one second engagement section 232, 242, wherein the diameter of the first engagement section 231, 241 is larger than the diameter of the second engagement section 232, 242. The annular teeth 23t and 24t of the first engagement sections 231 and 241 are used to roll and engage with the thread structure 211 of the screw 21, while the annular teeth 23t and 24t of the second engagement sections 232 and 242 are used to roll and engage with the annular groove 221g of the annular groove section 221 of the nut 22.

如第3A及4圖所示,第一嚙合區段231、241設置於第一滾柱23與第二滾柱24的軸向中段,其兩端分別設有一第二嚙合區段232、242,藉以分別與螺桿21及螺母22形成雙側滾動嚙合關係。再者,為避免第一嚙合區段231、241與螺母22內壁干涉,該區段對應配置於螺母22之退讓槽區段223,提供足夠徑向空間,使其僅與螺桿21接觸並參與滾動。As shown in Figures 3A and 4, the first engagement sections 231 and 241 are located in the axial middle section of the first roller 23 and the second roller 24, respectively, and a second engagement section 232 and 242 are respectively provided at both ends, so as to form a double-sided rolling engagement relationship with the screw 21 and the nut 22. Furthermore, in order to avoid interference between the first engagement sections 231 and 241 and the inner wall of the nut 22, the sections are correspondingly arranged in the relief groove section 223 of the nut 22, providing sufficient radial space so that it only contacts the screw 21 and participates in rolling.

每一第一滾柱23的相對兩端分別形成一第一定位端233與一第一尖端234,每一第二滾柱24的相對兩端分別形成與第一滾柱23兩端相反的一第二定位端243與一第二尖端244。在本實施例圖中表示,第一定位端233與第一尖端234位於第一滾柱23的左右兩端,第二定位端243與第二尖端244位於第二滾柱24的右左兩端。第一尖端234與第二尖端244可為錐(圓錐)形。Each first roller 23 has a first positioning end 233 and a first tip 234 formed at opposite ends, and each second roller 24 has a second positioning end 243 and a second tip 244 formed at opposite ends, opposite to the ends of the first roller 23. In this embodiment, the first positioning end 233 and the first tip 234 are located at the left and right ends of the first roller 23, and the second positioning end 243 and the second tip 244 are located at the right and left ends of the second roller 24. The first tip 234 and the second tip 244 may be tapered (conical).

復參第2及3A、3D、4、5A、5B及5C圖保持預壓單元K分別設置於滾柱組R的相對兩端,每一保持預壓單元K包含一保持器26與一彈片27。每一保持器26設有複數保持孔261及複數嵌合槽262。該等保持孔261呈放射狀分布在保持器26內側面,用以分別容置對應的第一定位端233與第二定位端243,以穩定該等第一及二滾柱23、24於周向上的角度間距配置。該等嵌合槽262設在保持器26周緣。每一彈片27(例如環型彈片)設置於保持器26的內側與該滾柱組R之間,沿周向(例如內緣周向)形成複數朝向滾柱組R傾斜翹起的彈性翹腳271,該等彈性翹腳271以放射間隔配置,且數量與第一滾柱23或第二滾柱24總數相等(如各三根分別對應3個彈性翹腳271),並沿周向對應排列以確保每一第一滾柱23及第二滾柱24均獲得均勻預壓。彈性翹腳271於組裝前呈現未受壓制的翹起狀態,且相對於保持孔261呈徑向錯位配置。未受力時的翹起狀態有助於在組裝後提供有效的彈性預壓,確保各第一滾柱23及第二滾柱24均勻受力並強化穩定性。彈片27的外緣設有複數嵌合腳272,對應嵌入保持器26的嵌合槽262,以達可拆卸式定位裝配。不限於此,保持器26與彈片27亦可為一體成形件。Referring again to Figures 2, 3A, 3D, 4, 5A, 5B, and 5C, the preload units K are respectively disposed at opposite ends of the roller assembly R. Each preload unit K includes a retainer 26 and a spring piece 27. Each retainer 26 is provided with a plurality of retaining holes 261 and a plurality of fitting grooves 262. The retaining holes 261 are radially distributed on the inner side of the retainer 26 to respectively accommodate the corresponding first positioning end 233 and second positioning end 243, thereby stabilizing the angular spacing of the first and second rollers 23 and 24 in the circumferential direction. The fitting grooves 262 are provided on the periphery of the retainer 26. Each spring 27 (e.g., annular spring) is disposed between the inner side of the retainer 26 and the roller assembly R, forming a plurality of elastic upturned feet 271 inclined toward the roller assembly R in the circumferential direction (e.g., the inner edge circumferential direction). These elastic upturned feet 271 are arranged radially at intervals and their number is equal to the total number of the first roller 23 or the second roller 24 (e.g., three each corresponding to three elastic upturned feet 271), and are arranged circumferentially to ensure that each first roller 23 and second roller 24 is uniformly preloaded. The elastic upturned foot 271 is in an uncompressed upturned state before assembly and is radially offset relative to the retaining hole 261. This uncompressed upturned state helps provide effective elastic preload after assembly, ensuring uniform force on each of the first rollers 23 and the second rollers 24 and enhancing stability. The outer edge of the spring piece 27 is provided with a plurality of engaging feet 272, corresponding to the engaging grooves 262 of the retainer 26, for a detachable positioning assembly. Alternatively, the retainer 26 and the spring piece 27 can also be integrally formed.

進一步而言,該等彈性翹腳271的自由端各設有一凹槽271r配合讓該第一尖端234與第二尖端244抵接。該凹槽271r可為圓弧形凹槽(如第5B圖所示)或錐形凹槽(如第5C圖所示)設計。而圓錐形的第一尖端234與第二尖端244與該凹槽271r於組裝時形成點接觸關係。如此,有助於為第一、二滾柱23、24提供足夠的定位功能及集中預壓力傳遞,並大幅減少兩者之間的摩擦面積,增加第一、二滾柱23、24的自轉效率。Furthermore, each of the free ends of the elastic upturned feet 271 is provided with a groove 271r to allow the first tip 234 and the second tip 244 to abut against each other. The groove 271r can be an arc-shaped groove (as shown in Figure 5B) or a tapered groove (as shown in Figure 5C). The tapered first tip 234 and second tip 244 form a point contact relationship with the groove 271r during assembly. This helps to provide sufficient positioning function and concentrated preload transmission for the first and second rollers 23 and 24, and significantly reduces the friction area between them, increasing the rotation efficiency of the first and second rollers 23 and 24.

該扣件組C包含兩扣件29(例如C形扣或O形扣),分別設置於兩保持預壓單元K外側,並嵌設於螺母22內周面的限位槽222,以將兩保持預壓單元K固定,並軸向限位於螺母22內部,防止於運作過程中脫落或軸向移動。The fastener assembly C includes two fasteners 29 (e.g., C-shaped or O-shaped fasteners), which are respectively disposed on the outer side of the two retaining preload units K and embedded in the limiting groove 222 on the inner circumferential surface of the nut 22 to fix the two retaining preload units K and axially limit them inside the nut 22 to prevent them from falling off or moving axially during operation.

如第2、3A、4、5A至5C圖所示,於組裝完成後,第一滾柱23的第一定位端233與右端的保持器26的保持孔261底部之間形成第一間隙31,第一尖端234頂抵左端的彈片27的彈性翹腳271,使其受壓制產生彈性變形。同理,第二滾柱24的第二定位端243與左端的保持器26的保持孔261底部之間形成第二間隙32,第二尖端244頂抵右端的彈片27的彈性翹腳271,同樣產生彈性變形。藉由第一尖端234與第二尖端244分別頂抵左右兩端的彈片27,使彈性翹腳271的凹槽271r與第一尖端234與第二尖端244形成點接觸,產生彈性變形。且結合第一間隙31與第二間隙32交錯配置於滾柱組R之相對兩端,對第一滾柱23與第二滾柱24施加方向相反的軸向預壓力,達到雙向交錯預壓結構,實現預壓力傳遞方向的選擇性控制。As shown in Figures 2, 3A, 4, 5A to 5C, after assembly, a first gap 31 is formed between the first positioning end 233 of the first roller 23 and the bottom of the retaining hole 261 of the right-end retainer 26. The first tip 234 abuts against the elastic upturned foot 271 of the left-end spring piece 27, causing it to be compressed and undergo elastic deformation. Similarly, a second gap 32 is formed between the second positioning end 243 of the second roller 24 and the bottom of the retaining hole 261 of the left-end retainer 26. The second tip 244 abuts against the elastic upturned foot 271 of the right-end spring piece 27, also causing elastic deformation. By having the first tip 234 and the second tip 244 respectively abut against the spring pieces 27 at the left and right ends, the groove 271r of the elastic upturned foot 271 forms point contact with the first tip 234 and the second tip 244, generating elastic deformation. In addition, the first gap 31 and the second gap 32 are staggered at opposite ends of the roller assembly R, applying axial preload in opposite directions to the first roller 23 and the second roller 24, achieving a bidirectional staggered preload structure, and realizing selective control of the preload transmission direction.

如第6A與第6B圖所示,在第5A圖中左端的彈片27的彈性翹腳271所施加之預壓力,通過第一尖端234直接傳遞至第一滾柱23,並配合其與右端的保持器26之間的第一間隙31,將第一滾柱23往右方推動。藉此,使其環型齒23t朝向螺桿21的螺紋結構211左側與螺母22的環型槽221g左側抵觸,產生穩定囓合接觸,防止滑動與空轉現象。As shown in Figures 6A and 6B, the preload applied by the elastic upturned foot 271 of the spring piece 27 at the left end in Figure 5A is directly transmitted to the first roller 23 through the first tip 234. This, combined with the first gap 31 between the roller and the retainer 26 at the right end, pushes the first roller 23 to the right. This causes its annular teeth 23t to abut against the left side of the thread structure 211 of the screw 21 and the left side of the annular groove 221g of the nut 22, creating a stable engagement and preventing slippage and freewheeling.

同理,如第7A與第7B圖所示,在第5A至5C圖中右端的彈片27的彈性翹腳271所產生之預壓力,通過第二尖端244直接傳遞至第二滾柱24,並配合其與左端的保持器26之間的第二間隙32,將第二滾柱24往左方推動。如此,使其環型齒24t朝向螺桿21的螺紋結構211右側及螺母22的環型槽221g右側抵觸,形成穩固之滾動嚙合,有效防止滑動與空轉現象。Similarly, as shown in Figures 7A and 7B, the preload generated by the elastic upturned foot 271 of the spring piece 27 at the right end in Figures 5A to 5C is directly transmitted to the second roller 24 through the second tip 244. This, combined with the second gap 32 between the roller and the retainer 26 at the left end, pushes the second roller 24 to the left. This causes its annular teeth 24t to abut against the right side of the thread structure 211 of the screw 21 and the right side of the annular groove 221g of the nut 22, forming a stable rolling engagement and effectively preventing slippage and freewheeling.

本案藉由兩保持預壓單元K分別配置於滾柱組R的兩端,可精確導引軸向預壓力之傳遞路徑,使各彈性翹腳271僅作用於特定第一、二滾柱23、24,進而分別對第一滾柱23與第二滾柱24施加相對方向的正向預壓力。如此設計,可確保所有的第一、二滾柱23、24皆緊貼於螺桿21與螺母22的對應滾動接觸面,排除因製造公差所產生之間隙,進而有效降低滑動摩擦、減少背隙、提升滾柱純滾動穩定性與整體傳動精度,並延長系統使用壽命。This design utilizes two preload retaining units K, each positioned at one end of the roller assembly R, to precisely guide the transmission path of the axial preload. This ensures that each elastic foot 271 acts only on specific first and second rollers 23 and 24, thereby applying positive preload in opposite directions to the first roller 23 and the second roller 24 respectively. This design ensures that all first and second rollers 23 and 24 are tightly pressed against the corresponding rolling contact surfaces of the screw 21 and nut 22, eliminating clearances caused by manufacturing tolerances. This effectively reduces sliding friction, minimizes backlash, improves the pure rolling stability of the rollers and overall transmission accuracy, and extends the system's service life.

請繼續參考第8圖所示,本新型於保持預壓單元K與扣件29之間可額外設置一軸承33(例如滾珠、滾柱軸承或針狀軸承)。透過該軸承33構成一穩定旋轉接觸面,減少摩擦阻力並提升旋轉流暢性,進而降低壓力施加時的能量損耗與非線性偏差,不僅維持穩定預壓效果,並提升整體預壓力傳遞的效率與穩定性。該軸承33還能吸收因預壓力引起的微小振動,提升傳動系統的動態穩定性。Please continue referring to Figure 8. In this novel design, an additional bearing 33 (e.g., ball, roller, or needle bearing) can be provided between the preload unit K and the fastener 29. This bearing 33 forms a stable rotating contact surface, reducing frictional resistance and improving rotational smoothness, thereby reducing energy loss and nonlinear deviation during pressure application. This not only maintains a stable preload effect but also improves the overall efficiency and stability of preload transmission. The bearing 33 can also absorb minor vibrations caused by preload, improving the dynamic stability of the transmission system.

請參閱第9A圖至第9D圖所示,於另一較佳實施例,內建彈片之滾柱螺桿雙向交錯預壓結構,其主要結構與前述實施例基本相同,相同元件及連接關係不再贅述。本實施的差異在於:位於滾柱組R兩端的每一保持預壓單元K包含一彈片27a(例如環形彈片),省略保持器。該彈片27a沿其周向(例如內緣周向)設有複數朝向該滾柱組R傾斜翹起的彈性翹腳271a及複數定位孔273a。本實施彈性翹腳271a的結構與作用於前一實施例中的彈性翹腳271相同。彈性翹腳271a的自由端設有一凹槽271ra(可為圓弧形凹槽或錐形凹槽或幾何形設計)。彈性翹腳271a數量與第一滾柱23或第二滾柱24總數相等(如各三根滾柱對應3個彈性翹腳271a),並沿周向對應排列以確保每一第一滾柱23或每一第二滾柱24均獲得均勻預壓。彈性翹腳271a相對於定位孔273a為徑向錯位配置,以確保預壓力有效施加於第一尖端234與第二尖端244,同時維持滾柱組R的穩定定位。該定位孔273a分別容置該第一定位端233與第二定位端243。該第一定位端233與右端的彈片27a的定位孔273a形成一第一間隙31;該第二定位端243與左端的彈片27a的定位孔273a形成一第二間隙32。Please refer to Figures 9A to 9D. In another preferred embodiment, the roller screw with built-in spring sheet has a bidirectional staggered preload structure. Its main structure is basically the same as the aforementioned embodiment, and the same components and connections will not be described again. The difference in this embodiment is that each retaining preload unit K located at both ends of the roller assembly R includes a spring sheet 27a (e.g., an annular spring sheet), omitting the retainer. The spring sheet 27a has a plurality of elastic upturned feet 271a and a plurality of positioning holes 273a that are inclined and raised towards the roller assembly R along its circumference (e.g., the inner circumferential direction). The structure of the elastic upturned foot 271a in this embodiment is the same as that of the elastic upturned foot 271 in the previous embodiment. The free end of the elastic upturned foot 271a is provided with a groove 271ra (which can be an arc-shaped groove, a conical groove, or a geometric design). The number of elastic upturned feet 271a is equal to the total number of the first roller 23 or the second roller 24 (e.g., three rollers each correspond to three elastic upturned feet 271a), and they are arranged circumferentially to ensure that each first roller 23 or each second roller 24 receives uniform preload. The elastic upturned foot 271a is radially offset relative to the positioning hole 273a to ensure that the preload is effectively applied to the first tip 234 and the second tip 244, while maintaining the stable positioning of the roller assembly R. The positioning hole 273a respectively accommodates the first positioning end 233 and the second positioning end 243. The first positioning end 233 forms a first gap 31 with the positioning hole 273a of the right end spring piece 27a; the second positioning end 243 forms a second gap 32 with the positioning hole 273a of the left end spring piece 27a.

其中每一彈片27a的定位孔273a於該彈片27a外側面形成一外開口2731a,樞接於定位孔273a內的第一定位端233與第二定位端243分別與外開口2731a具有一軸向差,使該第一、二定位端233、243藏在該外開口2731a內不接觸外側的軸承33,形成該第一、二間隙31、32。Each spring clip 27a has a positioning hole 273a forming an outer opening 2731a on the outer surface of the spring clip 27a. The first positioning end 233 and the second positioning end 243, which are connected in the positioning hole 273a, have an axial difference from the outer opening 2731a, so that the first and second positioning ends 233 and 243 are hidden in the outer opening 2731a and do not contact the outer bearing 33, thus forming the first and second gaps 31 and 32.

本實施的保持預壓單元K係省略前一實施的保持器,直接由設有彈性翹腳271a與定位孔273a的彈片27a構成,藉此同時實現滾柱組R的定位與預壓雙重功能。當保持預壓單元K與扣件29之間設有軸承33時,如前述實施,該軸承33可提升旋轉流暢性並吸收振動。若省略軸承33,則可設置一墊片(圖未示),該墊片可為環形之金屬或非金屬件,置於保持預壓單元K與扣件29之間,增加接觸面積,使保持預壓單元K定位穩定,避免因外力影響預壓效果。同時,與外開口2731a有軸向差的第一、二定位端233、243則不接觸墊片。The retaining preload unit K in this embodiment omits the retainer of the previous embodiment and is directly composed of a spring piece 27a with an elastic upturned foot 271a and a positioning hole 273a, thereby simultaneously realizing the dual functions of positioning and preload of the roller assembly R. When a bearing 33 is provided between the retaining preload unit K and the fastener 29, as in the aforementioned embodiment, the bearing 33 can improve rotational smoothness and absorb vibration. If the bearing 33 is omitted, a washer (not shown) can be provided. This washer can be a ring-shaped metal or non-metal part, placed between the retaining preload unit K and the fastener 29 to increase the contact area, making the retaining preload unit K stably positioned and preventing the preload effect from being affected by external forces. Meanwhile, the first and second positioning ends 233 and 243, which have an axial difference from the outer opening 2731a, do not contact the gasket.

綜上所述,本新型的內建彈片之滾柱螺桿雙向交錯預壓結構,係透過於滾柱組R兩端配置保持預壓單元K,藉由其彈片27、27a的彈性翹腳271、271a配置、第一間隙31與第二間隙32的交錯安排,使第一滾柱23與第二滾柱24分別受到方向相反的預壓力作用,進而建立交錯配置的雙向施力機制。該結構不僅可有效補償加工公差所產生之間隙,排除初期背隙,並可穩定第一、二滾柱23、24運動軌跡,使其始終維持純滾動狀態,有效抑制滑動摩擦與空轉現象。In summary, the novel bidirectional staggered preload structure of the roller screw with built-in spring plates utilizes preload-holding units K arranged at both ends of the roller assembly R. Through the elastic upturned feet 271 and 271a of the spring plates 27 and 27a, and the staggered arrangement of the first clearance 31 and the second clearance 32, the first roller 23 and the second roller 24 are subjected to preload forces in opposite directions, thus establishing a staggered bidirectional force application mechanism. This structure not only effectively compensates for clearances caused by machining tolerances and eliminates initial backlash, but also stabilizes the motion trajectories of the first and second rollers 23 and 24, ensuring they always maintain a pure rolling state and effectively suppressing sliding friction and idling phenomena.

以上皆為本新型較佳實施方式之詳述,對於依本新型揭示之教示所作之同等或相似修改,理所當然包含於本新型專利之保護範圍。The above is a detailed description of the preferred embodiments of this invention. Any equivalent or similar modifications made in accordance with the teachings disclosed in this invention are naturally included within the scope of protection of this patent.

21:螺桿 211:螺紋結構 22:螺母 220:內孔 221:環型槽區段221g:環型槽 222:限位槽 223:退讓槽區段 R:滾柱組 23:第一滾柱 23t:環型齒 231:第一嚙合區段 232:第二嚙合區段 233:第一定位端 234:第一尖端 24:第二滾柱 24t:環型齒 241:第一嚙合區段 242:第二嚙合區段 243:第二定位端 244:第二尖端 K:保持預壓單元 26:保持器 261:保持孔 262:嵌合槽 27 、27a:彈片 271、271a:彈性翹腳 271r 、271ra:凹槽 272:嵌合腳 273a:定位孔 2731a:外開口 C:扣件組 29:扣件 31:第一間隙 32:第二間隙 33:軸承 21: Screw 211: Thread structure 22: Nut 220: Inner hole 221: Annular groove section 221g: Annular groove 222: Limiting groove 223: Relief groove section R: Roller assembly 23: First roller 23t: Annular tooth 231: First engagement section 232: Second engagement section 233: First positioning end 234: First tip 24: Second roller 24t: Annular tooth 241: First engagement section 242: Second engagement section 243: Second positioning end 244: Second tip K: Retaining preload unit 26: Retainer 261: Retaining hole 262: Fitting groove 27, 27a: Spring piece 271, 271a: Flexible upturned feet; 271r, 271ra: Grooves; 272: Fitting feet; 273a: Locating holes; 2731a: External opening; C: Fastener assembly; 29: Fastener; 31: First clearance; 32: Second clearance; 33: Bearing.

第1A圖為現有行星滾柱螺桿傳動裝置的結構示意圖;第1B圖為第1A圖中滾柱與螺母之間的嚙合接觸關係示意圖;第1C圖為第1A圖中滾柱與螺桿之間的嚙合接觸關係示意圖;第2圖為本新型實施例的立體分解示意圖;第3A圖為本新型實施例的組合剖視示意圖;第3B圖為第3A圖的局部放大示意圖;第3C圖為第3A圖的右側剖視示意圖;第3D圖為保持預壓單元之立體示意圖;第4圖為本新型實施例中第一滾柱與第二滾柱之示意圖;第5A圖為本新型實施例中通過滾柱組兩端的保持預壓件對該等第一滾柱與第二滾柱產生相反方向之軸向預壓力之示意圖;第5B圖為圓弧形凹槽之放大示意圖;第5C圖為錐形凹槽之放大示意圖;第6A及6B圖為本新型實施例中為第二滾柱往右方向推之示意圖;第7A及7B圖為本新型實施例中為第一滾柱往左方向推之示意圖;第8圖為本新型保持預壓單元與扣件之間選擇設置軸承之示意圖;第9A至9D圖為本新型保持預壓單元變化實施之示意圖。Figure 1A is a structural schematic diagram of a conventional planetary roller screw transmission device; Figure 1B is a schematic diagram of the meshing contact relationship between the roller and the nut in Figure 1A; Figure 1C is a schematic diagram of the meshing contact relationship between the roller and the screw in Figure 1A; Figure 2 is a three-dimensional exploded schematic diagram of an embodiment of the present invention; Figure 3A is a combined sectional view of an embodiment of the present invention; Figure 3B is a partially enlarged schematic diagram of Figure 3A; Figure 3C is a right-side sectional view of Figure 3A; Figure 3D is a three-dimensional schematic diagram of a preload holding unit; Figure 4 is a schematic diagram of the first roller and the second roller in an embodiment of the present invention; Figure 5 Figure A is a schematic diagram of how the retaining preload members at both ends of the roller assembly generate axial preload in opposite directions for the first and second rollers in this embodiment of the invention; Figure 5B is an enlarged schematic diagram of the arc-shaped groove; Figure 5C is an enlarged schematic diagram of the conical groove; Figures 6A and 6B are schematic diagrams of the second roller being pushed to the right in this embodiment of the invention; Figures 7A and 7B are schematic diagrams of the first roller being pushed to the left in this embodiment of the invention; Figure 8 is a schematic diagram of selectively installing a bearing between the retaining preload unit and the fastener in this invention; Figures 9A to 9D are schematic diagrams of variations in the retaining preload unit of this invention.

21:螺桿 21: Screw

211:螺紋結構 211: Threaded Structure

22:螺母 22: Nuts

220:內孔 220: Inner Hole

R:滾柱組 R: Roller assembly

23:第一滾柱 23: First Rolling Column

24:第二滾柱 24: Second Roller

K:保持預壓單元 K: Maintain preload unit

26:保持器 26: Retainer

27:彈片 27: Shrapnel

C:扣件組 C: Fastener assembly

29:扣件 29: Fasteners

261:保持孔 261: Retaining Hole

262:嵌合槽 262: Fitting slot

271:彈性翹腳 271: Elastic Upturned Legs

272:嵌合腳 272: Chimera

Claims (11)

一種內建彈片之滾柱螺桿雙向交錯預壓結構,包括:一螺桿,其外周面設有螺紋結構;一螺母,套設於該螺桿上,且其內周面設有至少一環型槽區段及兩限位槽;一滾柱組,配置於該螺桿與該螺母之間,具有交錯排列的複數第一滾柱與複數第二滾柱,各該第一滾柱兩端分別形成一第一定位端與一第一尖端,各該第二滾柱兩端分別形成與該第一滾柱兩端相反的一第二定位端與一第二尖端,各滾柱之外周設有環型齒,分別與該螺紋結構及該環型槽區段嚙合;兩保持預壓單元,設置在該螺母內且分別位於該滾柱組之兩端,且各包括一保持器與一彈片,該保持器設有複數保持孔,且該兩保持器的保持孔各分別容置該第一定位端與第二定位端,該彈片設置於該保持器內側與該滾柱組之間,並沿周向形成複數朝向該滾柱組傾斜翹起的彈性翹腳,該彈性翹腳相對於該保持孔為徑向錯位配置,且該兩彈片的彈性翹腳各分別彈性頂抵該第一尖端及第二尖端;一扣件組,具有兩扣件分別設置於該兩保持預壓單元外側,並嵌設於該限位槽,用以將該兩保持預壓單元軸向限位於該螺母內;藉由該等彈性翹腳與該等保持孔之徑向錯位配置,使該第一尖端與第二尖端分別頂抵該兩彈片的彈性翹腳,進而使該彈性翹腳產生彈性變形,並使該第一定位端與第二定位端分別與其所對應的保持孔底部形成一第一間隙與一第二間隙,以由該第一尖端與第二尖端分別向相對方向傳遞預壓力,對該第一滾柱與第二滾柱施加方向相反之軸向預壓力,從而在該滾柱組兩端形成雙向交錯預壓,減少該螺桿與螺母之間的背隙,並維持滾柱純滾動接觸。A bidirectional staggered preload structure for a roller screw with a built-in spring includes: a screw with a threaded structure on its outer circumferential surface; a nut fitted onto the screw, with at least one annular groove section and two limiting grooves on its inner circumferential surface; and a roller assembly disposed between the screw and the nut, having a plurality of staggered first rollers and a plurality of second rollers, each of the first rollers having a first positioning end and a first tip at both ends, and each of the second rollers having a corresponding end to the first roller. The assembly includes a second positioning end and a second tip. Each roller has annular teeth on its outer periphery, which respectively mesh with the thread structure and the annular groove section. Two retaining preload units are disposed within the nut and located at opposite ends of the roller assembly. Each unit includes a retainer and a spring clip. The retainer has a plurality of retaining holes, and the retaining holes of the two retainers respectively accommodate the first positioning end and the second positioning end. The spring clip is disposed between the inner side of the retainer and the roller assembly, and forms a plurality of oriented spring clips circumferentially. The roller assembly has tilted, upturned elastic legs that are radially offset relative to the retaining holes. Each of the two elastic tabs elastically abuts against the first and second tips, respectively. A fastener assembly has two fasteners respectively disposed on the outer side of the two retaining preload units and embedded in the limiting groove, used to axially limit the two retaining preload units within the nut. The radial offset of the elastic upturned legs and the retaining holes causes the first and second tips to abut against the retaining holes. The elastic upturn of the two spring plates causes elastic deformation of the upturned ends, and forms a first gap and a second gap with the bottom of the corresponding retaining hole, respectively, so that the first tip and the second tip transmit preload in opposite directions, applying axial preload in opposite directions to the first roller and the second roller, thereby forming bidirectional staggered preload at both ends of the roller assembly, reducing the back clearance between the screw and the nut, and maintaining pure rolling contact of the rollers. 如請求項1所述之內建彈片之滾柱螺桿雙向交錯預壓結構,其中該保持器設有複數嵌合槽,該彈片為環形彈片,且其外緣設有複數嵌合腳,對應嵌入該嵌合槽以達可拆卸式定位。As described in claim 1, the roller screw bidirectional staggered preload structure with built-in spring sheet, wherein the retainer is provided with a plurality of fitting grooves, the spring sheet is an annular spring sheet, and its outer edge is provided with a plurality of fitting feet, which are correspondingly inserted into the fitting grooves to achieve detachable positioning. 如請求項1所述之內建彈片之滾柱螺桿雙向交錯預壓結構,其中該彈片的複數彈性翹腳上各設有一凹槽,且該第一尖端與第二尖端分別對應該凹槽。The built-in spring plate of the roller screw bidirectional staggered preload structure as described in claim 1, wherein each of the multiple elastic upturned feet of the spring plate is provided with a groove, and the first tip and the second tip respectively correspond to the groove. 如請求項3所述之內建彈片之滾柱螺桿雙向交錯預壓結構,其中該凹槽為一圓弧形凹槽或錐形凹槽或幾何形凹槽;該第一尖端與該第二尖端為圓錐形,並與該凹槽形成點接觸。The built-in spring plate of the roller screw bidirectional staggered preload structure as described in claim 3, wherein the groove is an arc-shaped groove, a tapered groove, or a geometric groove; the first tip and the second tip are tapered and form point contact with the groove. 如請求項1所述之內建彈片之滾柱螺桿雙向交錯預壓結構,其中該等彈性翹腳呈放射間隔配置,且在未受力時呈翹起狀態。The bidirectional staggered preload structure of the roller screw with built-in spring as described in claim 1, wherein the elastic upturned feet are arranged radially and are in an upturned state when not under force. 如請求項1所述之內建彈片之滾柱螺桿雙向交錯預壓結構,其中該保持預壓單元與該扣件之間設有一軸承。The bidirectional staggered preload structure of the built-in spring roller screw as described in claim 1, wherein a bearing is provided between the preload holding unit and the fastener. 如請求項 1 所述之內建彈片之滾柱螺桿雙向交錯預壓結構,其中該保持器與該彈片為一體成形件。The roller screw bidirectional interleaved preload structure with built-in spring as described in claim 1, wherein the retainer and the spring are integrally formed. 一種內建彈片之滾柱螺桿雙向交錯預壓結構,包括:一螺桿,外周面具有螺紋結構;一螺母,套設於該螺桿外,且其內周面設有至少一環型槽區段及兩限位槽;一滾柱組,設置於所述螺桿與螺母之間,具有交錯排列的複數第一滾柱與複數第二滾柱,每一第一滾柱之相對兩端形成一第一定位端與第一尖端,每一第二滾柱之相對兩端形成與第一滾柱兩端相反的一第二定位端與第二尖端,各滾柱之外周設有環型齒,分別與所述螺紋結構及環型槽區段嚙合;兩保持預壓單元,分別設置於該滾柱組的相對兩端,各包含一彈片,該彈片設有複數定位孔與複數朝向該滾柱組傾斜翹起的彈性翹腳,且該兩彈片的定位孔各分別容置有該第一定位端與第二定位端,該兩彈片的彈性翹腳相對於該定位孔為徑向錯位配置,並分別彈性頂抵所對應的該第一尖端與第二尖端;一扣件組,具有兩扣件,分別設置於該兩保持預壓單元外側,並嵌設於該限位槽,用以將該兩保持預壓單元固定並軸向限位於該螺母內;藉由該彈性翹腳與該定位孔之徑向錯位配置,使該第一尖端與第二尖端各分別頂抵該兩彈片的彈性翹腳,並使該彈性翹腳產生彈性變形,進而令該第一定位端與第二定位端分別與其對應的定位孔形成一第一間隙與一第二間隙,以由該第一尖端與第二尖端分別向相對方向傳遞預壓力,對該第一滾柱與第二滾柱施加方向相反之軸向預壓力,從而在該滾柱組兩端形成雙向交錯預壓,以減少該螺桿與螺母之間的背隙,並維持滾柱純滾動接觸。A bidirectional staggered preload structure for a roller screw with a built-in spring includes: a screw with a threaded structure on its outer circumferential surface; a nut fitted onto the screw, and having at least one annular groove section and two limiting grooves on its inner circumferential surface; and a roller assembly disposed between the screw and the nut, having a plurality of staggered first rollers and a plurality of second rollers, each first roller having a first positioning end and a first tip at opposite ends, and each second roller having a first positioning end and a first tip at opposite ends. A second positioning end and a second tip are formed opposite to the two ends of the first roller. Each roller has annular teeth on its outer periphery, which respectively mesh with the thread structure and the annular groove section. Two retaining preload units are respectively disposed at opposite ends of the roller assembly, each including a spring plate. The spring plate has a plurality of positioning holes and a plurality of elastic upturned feet inclined towards the roller assembly. The positioning holes of the two spring plates respectively accommodate the first positioning end and the second positioning end. The spring plates... The elastic protrusions are radially offset relative to the positioning hole, and elastically abut against the corresponding first and second tips respectively; a fastener assembly has two fasteners, respectively disposed on the outer side of the two preload retaining units and embedded in the limiting groove, for fixing the two preload retaining units and axially limiting them within the nut; by means of the radially offset arrangement of the elastic protrusions and the positioning hole, the first and second tips respectively abut against the elastic protrusions of the two spring pieces. This causes the elastic upturned foot to undergo elastic deformation, thereby forming a first gap and a second gap between the first positioning end and the corresponding positioning hole of the second positioning end, respectively. This allows the first tip and the second tip to transmit preload in opposite directions, applying axial preload in opposite directions to the first roller and the second roller. This creates bidirectional staggered preload at both ends of the roller assembly, reducing the backlash between the screw and the nut and maintaining pure rolling contact of the rollers. 如請求項8所述之內建彈片之滾柱螺桿雙向交錯預壓結構,其中該彈性翹腳具有一自由端設有一凹槽,該凹槽與對應的該第一尖端或第二尖端形成點接觸。The built-in spring roller screw bidirectional staggered preload structure as described in claim 8, wherein the elastic upturned foot has a groove at a free end, the groove forming point contact with the corresponding first tip or second tip. 如請求項9所述之內建彈片之滾柱螺桿雙向交錯預壓結構,其中該凹槽為圓弧形凹槽或錐形凹槽或幾何形凹槽;該第一尖端與第二尖端為圓錐形,並與該凹槽形成點接觸。The built-in spring plate of the roller screw bidirectional staggered preload structure as described in claim 9, wherein the groove is an arc-shaped groove, a tapered groove, or a geometric groove; the first tip and the second tip are tapered and form point contact with the groove. 如請求項8所述之內建彈片之滾柱螺桿雙向交錯預壓結構,其中每一彈片與該扣件之間設有一軸承或一墊片。The built-in spring clip roller screw bidirectional staggered preload structure as described in claim 8, wherein a bearing or a washer is provided between each spring clip and the fastener.
TW114205709U 2025-06-04 Built-in spring roller screw bidirectional staggered preload structure TWM676481U (en)

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