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TWM660560U - Plastic Blow Molding System - Google Patents

Plastic Blow Molding System Download PDF

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Publication number
TWM660560U
TWM660560U TW113206418U TW113206418U TWM660560U TW M660560 U TWM660560 U TW M660560U TW 113206418 U TW113206418 U TW 113206418U TW 113206418 U TW113206418 U TW 113206418U TW M660560 U TWM660560 U TW M660560U
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unit
dehumidification
drying
molding system
hollow molding
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TW113206418U
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Chinese (zh)
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林永進
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林永進
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Abstract

本創作關於一種塑膠中空成型系統,包括:一除濕乾燥裝置,其包括一儲料桶、至少一備料桶及一除濕乾燥單元,該除濕乾燥單元連通該至少一備料桶以供除濕烘乾儲存於該至少一備料桶內的物料;及一中空成型機,其包括一進料單元、一加熱單元及一模具單元,該加熱單元連通該進料單元及該模具單元。藉此,可有效地除濕烘乾該物料。This invention relates to a plastic hollow molding system, including: a dehumidification and drying device, which includes a material storage barrel, at least one material preparation barrel and a dehumidification and drying unit, the dehumidification and drying unit is connected to the at least one material preparation barrel to dehumidify and dry the material stored in the at least one material preparation barrel; and a hollow molding machine, which includes a feeding unit, a heating unit and a mold unit, the heating unit is connected to the feeding unit and the mold unit. In this way, the material can be effectively dehumidified and dried.

Description

塑膠中空成型系統Plastic Blow Molding System

本創作係與塑膠中空成型有關,特別是有關於一種塑膠中空成型系統之技術改良。This work is related to plastic hollow molding, especially to the technical improvement of a plastic hollow molding system.

塑膠中空體(如中空容器),常以成型機構製造成型。成型機構係送塑膠原料至一塑化單元內加熱熔融後,再注入模具內成型。現今環保意識的抬頭,許多塑膠會回收再利用或與新料混合使用,如塑膠瓶上的毛邊料、或回收的中空瓶料等。Plastic hollow bodies (such as hollow containers) are often formed by molding mechanisms. The molding mechanism sends plastic raw materials to a plasticizing unit for heating and melting, and then injects them into the mold for molding. With the rise of environmental awareness today, many plastics are recycled or mixed with new materials, such as the burrs on plastic bottles or recycled hollow bottle materials.

然而,塑膠回收料,如聚酯粒為聚酯粒屬共聚合型聚合體,若太過於潮濕,在製造過程中會導致物料熔融後黏度過高、下墜係數太高、不易拉伸形成等問題,且塑膠回收料容易在模具內沉澱導致製造出的塑膠中空體品質不良。However, plastic recycled materials, such as polyester pellets, are copolymer polymers. If they are too moist, they will cause problems such as high viscosity after melting, high sink coefficient, and difficulty in stretching during the manufacturing process. In addition, plastic recycled materials are prone to sedimentation in the mold, resulting in poor quality of the manufactured plastic hollow body.

因此,有必要提供一種新穎且具有進步性之塑膠中空成型系統,以解決上述之問題。Therefore, it is necessary to provide a novel and advanced plastic hollow molding system to solve the above-mentioned problems.

本創作之主要目的在於提供一種塑膠中空成型系統,其可有效的除濕烘乾物料。The main purpose of this invention is to provide a plastic hollow molding system that can effectively dehumidify and dry materials.

為達成上述目的,本創作提供一種塑膠中空成型系統,包括:一除濕乾燥裝置,包括一儲料桶、至少一備料桶及一除濕乾燥單元,該除濕乾燥單元連通該至少一備料桶以供除濕烘乾儲存於該至少一備料桶內的物料;及一中空成型機,包括一進料單元、一加熱單元及一模具單元,該加熱單元連通該進料單元及該模具單元;其中,該至少一備料桶內的物料,經該除濕乾燥單元除濕乾燥後送入該進料單元。To achieve the above-mentioned purpose, the present invention provides a plastic hollow molding system, including: a dehumidification and drying device, including a storage barrel, at least one preparation barrel and a dehumidification and drying unit, the dehumidification and drying unit is connected to the at least one preparation barrel for dehumidifying and drying the material stored in the at least one preparation barrel; and a hollow molding machine, including a feeding unit, a heating unit and a mold unit, the heating unit is connected to the feeding unit and the mold unit; wherein the material in the at least one preparation barrel is sent into the feeding unit after being dehumidified and dried by the dehumidification and drying unit.

以下僅以實施例說明本創作可能之實施態樣,然並非用以限制本創作所欲保護之範疇,文中所提之名詞前冠以的「一」或「至少一」並非對數量進行限制,依據需求亦可為「複數」個,此數量上之變化亦為所欲保護之範圍,合先敘明。The following is merely an example to illustrate possible implementations of the present invention, but it is not intended to limit the scope of protection for the present invention. The "one" or "at least one" preceding the terms mentioned in the text does not limit the quantity, and it can also be "plural" according to needs. This change in quantity is also within the scope of protection, which should be stated in advance.

請參考圖1至圖3,其顯示本創作之第一實施例,本創作之塑膠中空成型系統1包括一除濕乾燥裝置10及一中空成型機20。Please refer to Figures 1 to 3, which show the first embodiment of the present invention. The plastic hollow molding system 1 of the present invention includes a dehumidification and drying device 10 and a hollow molding machine 20.

該除濕乾燥裝置10包括一儲料桶11、至少一備料桶12及一除濕乾燥單元13,該除濕乾燥單元13連通該至少一備料桶12以供除濕烘乾儲存於該至少一備料桶12內的物料。該中空成型機20包括一進料單元21、一加熱單元22及一模具單元23,該加熱單元22連通該進料單元21及該模具單元23;其中,該至少一備料桶12內的物料,經該除濕乾燥單元13除濕乾燥後送入該進料單元21。The dehumidification and drying device 10 includes a material storage barrel 11, at least one material preparation barrel 12 and a dehumidification and drying unit 13. The dehumidification and drying unit 13 is connected to the at least one material preparation barrel 12 to dehumidify and dry the material stored in the at least one material preparation barrel 12. The blow molding machine 20 includes a feeding unit 21, a heating unit 22 and a mold unit 23. The heating unit 22 is connected to the feeding unit 21 and the mold unit 23. The material in the at least one material preparation barrel 12 is dehumidified and dried by the dehumidification and drying unit 13 and then fed into the feeding unit 21.

於本實施例中,該除濕乾燥單元13為一氣體式乾燥機;於其他實施例中,亦可為真空除濕乾燥機或其他的除濕乾燥機;令該除濕乾燥單元13可將風體吹入該至少一備料桶12內以除濕乾燥該除濕乾燥單元13內的物料。In this embodiment, the dehumidification and drying unit 13 is a gas dryer; in other embodiments, it can also be a vacuum dehumidification and drying unit or other dehumidification and drying units; the dehumidification and drying unit 13 can blow air into the at least one material preparation barrel 12 to dehumidify and dry the material in the dehumidification and drying unit 13.

藉此,藉由該除濕乾燥單元13除濕乾燥該至少一備料桶12內的該物料,再將該至少一備料桶12內被除濕乾燥後的物料送至該進料單元21使用,使該物料保持乾燥以於該中空成型機20完整成型,不會有物料容易沉澱於該模具單元23內問題。Thus, the material in the at least one material preparation barrel 12 is dehumidified and dried by the dehumidification and drying unit 13, and then the dehumidified and dried material in the at least one material preparation barrel 12 is sent to the feeding unit 21 for use, so that the material remains dry so as to be completely formed in the hollow molding machine 20, and there will be no problem of the material being easily deposited in the mold unit 23.

該除濕乾燥裝置10包括複數該備料桶12,該複數備料桶12分別與該除濕乾燥單元13相連通;該除濕乾燥單元13可同時除濕乾燥該複數備料桶12內的物料,以同時除濕乾燥大量的物料提升除濕乾燥效率。The dehumidification and drying device 10 includes a plurality of material preparation barrels 12, and the plurality of material preparation barrels 12 are respectively connected to the dehumidification and drying unit 13; the dehumidification and drying unit 13 can simultaneously dehumidify and dry the materials in the plurality of material preparation barrels 12, so as to simultaneously dehumidify and dry a large amount of materials to improve the dehumidification and drying efficiency.

在使用時,可分別依需求將各該備料桶12內的物料送入該進料單元21內。於本實施例中,該進料單元21為一進料桶,各該備料桶12可以一輸送管與該進料桶連通以輸送該物料至該進料桶,或可以其他方式輸送各該備料桶12內的物料。When in use, the materials in each preparation barrel 12 can be respectively delivered to the feed unit 21 according to the demand. In this embodiment, the feed unit 21 is a feed barrel, and each preparation barrel 12 can be connected to the feed barrel by a delivery pipe to deliver the materials to the feed barrel, or the materials in each preparation barrel 12 can be delivered in other ways.

該儲料桶11連通該複數備料桶12。進一步說明,該儲料桶11用以儲存物料,再將物料運送(以輸送管或其他方式)至該複數備料桶12內。The material storage barrel 11 is connected to the plurality of material preparation barrels 12. To further explain, the material storage barrel 11 is used to store materials, and then the materials are transported (by a conveying pipe or other means) to the plurality of material preparation barrels 12.

該除濕乾燥單元13連通該進料單元21;藉此,該除濕乾燥單元13可除濕乾燥該進料單元21內的物料,透過物料先在該至少一備料桶12內除濕乾燥,放置於該進料單元21後再一次乾燥;以多次乾燥的方式確保物料在成型前保持於一預定乾燥程度,而得以成型出品質優良的成型品。The dehumidifying and drying unit 13 is connected to the feeding unit 21; thereby, the dehumidifying and drying unit 13 can dehumidify and dry the material in the feeding unit 21, by first dehumidifying and drying the material in the at least one preparation barrel 12, and then drying it again after being placed in the feeding unit 21; multiple drying methods ensure that the material is kept at a predetermined dryness before molding, so that a molded product with good quality can be molded.

該進料單元21設有一恆溫單元24,該恆溫單元24可使該進料單元21內部保持於一設定恆溫溫度,該恆溫單元24為一加熱器,以溫度保持該物料的乾燥程度。The feed unit 21 is provided with a constant temperature unit 24, which can keep the interior of the feed unit 21 at a set constant temperature. The constant temperature unit 24 is a heater, which maintains the dryness of the material at a certain temperature.

該至少一備料桶12設有一保溫單元14,該至少一保溫單元14可使該至少一備料桶12內的溫度維持於一保溫溫度;於本實施例中,該複數備料桶12皆設有一該保溫單元14。該保溫單元14為一加熱器。如此,當各該備料桶12內的物料單元被該除濕乾燥單元13除濕乾燥後,可藉由保持其溫度,維持物料的乾燥程度。The at least one material preparation barrel 12 is provided with a heat preservation unit 14, and the at least one heat preservation unit 14 can maintain the temperature in the at least one material preparation barrel 12 at a heat preservation temperature; in this embodiment, the plurality of material preparation barrels 12 are all provided with the heat preservation unit 14. The heat preservation unit 14 is a heater. In this way, after the material units in each material preparation barrel 12 are dehumidified and dried by the dehumidification and drying unit 13, the dryness of the material can be maintained by maintaining its temperature.

進一步說明,各該備料桶12的該保溫溫度與該進料單元21之該恆溫溫度相同。To further explain, the insulation temperature of each of the preparation barrels 12 is the same as the constant temperature of the feed unit 21 .

該除濕乾燥裝置10另包括一時間設定單元15,該時間設定單元15電性連接該除濕乾燥單元13,該時間設定單元15設定一作業時間,該時間設定單元15控制該除濕乾燥單元13進行除濕乾燥該作業時間;於本實施例中,該乾燥溫度範圍為140度至180度。因此可以自動啟動該除濕乾燥單元13於該作業時間內運轉,以控制除濕乾燥時間。The dehumidification and drying device 10 further includes a time setting unit 15, which is electrically connected to the dehumidification and drying unit 13. The time setting unit 15 sets an operating time, and the time setting unit 15 controls the dehumidification and drying unit 13 to perform dehumidification and drying during the operating time. In this embodiment, the drying temperature range is 140 degrees to 180 degrees. Therefore, the dehumidification and drying unit 13 can be automatically started to operate within the operating time to control the dehumidification and drying time.

該除濕乾燥裝置10另包括一溫度控制單元16,該溫度控制單元16電性連接該除濕乾燥單元13且控制該除濕乾燥單元13提供一設定溫度;以達到自動控溫效果。The dehumidification and drying device 10 further includes a temperature control unit 16. The temperature control unit 16 is electrically connected to the dehumidification and drying unit 13 and controls the dehumidification and drying unit 13 to provide a set temperature, so as to achieve an automatic temperature control effect.

該中空成型機20包括複數風扇單元26,該加熱單元22包括複數加熱段261,該複數加熱段261設於該進料單元21及該模具單元23之間,各該加熱段261分別設定一熔融溫度;該複數風扇單元26分別連通該複數加熱段261內,以達到多段熔融該物料。The blow molding machine 20 includes a plurality of fan units 26, and the heating unit 22 includes a plurality of heating sections 261. The plurality of heating sections 261 are disposed between the feed unit 21 and the mold unit 23, and each of the heating sections 261 is respectively set to a melting temperature; the plurality of fan units 26 are respectively connected to the plurality of heating sections 261 to achieve multi-stage melting of the material.

該塑膠中空成型系統1另包括一環境溫度控制單元30,該環境溫度控制單元30、該除濕乾燥裝置10及該中空成型機20供設於一空間2內,該環境溫度控制單元30使該空間2維持於一乾燥溫度,該熔融溫度範圍為30.00度至300.00度。The plastic blow molding system 1 further includes an environmental temperature control unit 30. The environmental temperature control unit 30, the dehumidification and drying device 10 and the blow molding machine 20 are arranged in a space 2. The environmental temperature control unit 30 maintains the space 2 at a dry temperature. The melting temperature range is 30.00 degrees to 300.00 degrees.

1:塑膠中空成型系統 2:空間 10:除濕乾燥裝置 11:儲料桶 12:備料桶 13:除濕乾燥單元 14:保溫單元 15:時間設定單元 16:溫度控制單元 20:中空成型機 21:進料單元 22:加熱單元 23:模具單元 24:恆溫單元 26:風扇單元 261:加熱段 30:環境溫度控制單元 1: Plastic blow molding system 2: Space 10: Dehumidification and drying device 11: Storage barrel 12: Preparation barrel 13: Dehumidification and drying unit 14: Insulation unit 15: Time setting unit 16: Temperature control unit 20: Blow molding machine 21: Feeding unit 22: Heating unit 23: Mold unit 24: Constant temperature unit 26: Fan unit 261: Heating section 30: Ambient temperature control unit

圖1為本創作之一實施例之方塊圖。 圖2為本創作之一實施例之結構關係圖。 圖3為本創作之一實施例之中空成型機之示意圖。 Figure 1 is a block diagram of an embodiment of the present invention. Figure 2 is a structural relationship diagram of an embodiment of the present invention. Figure 3 is a schematic diagram of a hollow molding machine in an embodiment of the present invention.

1:塑膠中空成型系統 1: Plastic hollow molding system

10:除濕乾燥裝置 10: Dehumidification and drying device

11:儲料桶 11: Storage barrel

12:備料桶 12: Material preparation barrel

13:除濕乾燥單元 13: Dehumidification and drying unit

14:保溫單元 14: Insulation unit

15:時間設定單元 15: Time setting unit

16:溫度控制單元 16: Temperature control unit

20:中空成型機 20: Blow molding machine

21:進料單元 21: Feeding unit

22:加熱單元 22: Heating unit

23:模具單元 23:Mold unit

24:恆溫單元 24: Constant temperature unit

30:環境溫度控制單元 30: Ambient temperature control unit

Claims (12)

一種塑膠中空成型系統,包括: 一除濕乾燥裝置,包括一儲料桶、至少一備料桶及一除濕乾燥單元,該除濕乾燥單元連通該至少一備料桶以供除濕烘乾儲存於該至少一備料桶內的物料;及 一中空成型機,包括一進料單元、一加熱單元及一模具單元,該加熱單元連通該進料單元及該模具單元; 其中,該至少一備料桶內的物料,經該除濕乾燥單元除濕乾燥後送入該進料單元。 A plastic hollow molding system, comprising: A dehumidification and drying device, comprising a material storage barrel, at least one preparation barrel and a dehumidification and drying unit, the dehumidification and drying unit is connected to the at least one preparation barrel for dehumidifying and drying the material stored in the at least one preparation barrel; and A hollow molding machine, comprising a feeding unit, a heating unit and a mold unit, the heating unit is connected to the feeding unit and the mold unit; wherein the material in the at least one preparation barrel is dehumidified and dried by the dehumidification and drying unit and then fed into the feeding unit. 如請求項1所述的塑膠中空成型系統,其中該除濕乾燥裝置包括複數該備料桶,該複數備料桶分別與該除濕乾燥單元相連通。A plastic hollow molding system as described in claim 1, wherein the dehumidification and drying device includes a plurality of material preparation barrels, and the plurality of material preparation barrels are respectively connected to the dehumidification and drying unit. 如請求項2所述的塑膠中空成型系統,其中該儲料桶連通該複數備料桶。A plastic hollow molding system as described in claim 2, wherein the storage barrel is connected to the plurality of preparation barrels. 如請求項1所述的塑膠中空成型系統,其中該除濕乾燥單元為一氣體式乾燥機。A plastic hollow molding system as described in claim 1, wherein the dehumidification and drying unit is a gas dryer. 如請求項1所述的塑膠中空成型系統,其中該除濕乾燥單元連通該進料單元。A plastic hollow molding system as described in claim 1, wherein the dehumidification and drying unit is connected to the feeding unit. 如請求項1所述的塑膠中空成型系統,其中該進料單元設有一恆溫單元,該恆溫單元可使該進料單元內部保持於一設定恆溫溫度。A plastic hollow molding system as described in claim 1, wherein the feed unit is provided with a constant temperature unit, and the constant temperature unit can maintain the interior of the feed unit at a set constant temperature. 如請求項1所述的塑膠中空成型系統,其中該至少一備料桶設有一保溫單元,該至少一保溫單元可使該至少一備料桶內的溫度維持於一保溫溫度。As described in claim 1, the plastic hollow molding system, wherein the at least one preparation barrel is provided with a heat preservation unit, and the at least one heat preservation unit can maintain the temperature in the at least one preparation barrel at a heat preservation temperature. 如請求項1所述的塑膠中空成型系統,其中該除濕乾燥裝置另包括一時間設定單元,該時間設定單元電性連接該除濕乾燥單元,該時間設定單元設定一作業時間,該時間設定單元控制該除濕乾燥單元進行除濕乾燥該作業時間。A plastic hollow molding system as described in claim 1, wherein the dehumidification and drying device further includes a time setting unit, which is electrically connected to the dehumidification and drying unit, and the time setting unit sets an operating time, and the time setting unit controls the dehumidification and drying unit to dehumidify and dry the operating time. 如請求項8所述的塑膠中空成型系統,其中該除濕乾燥裝置另包括一溫度控制單元,該溫度控制單元電性連接該除濕乾燥單元且控制該除濕乾燥單元提供一設定溫度。A plastic hollow molding system as described in claim 8, wherein the dehumidification and drying device further includes a temperature control unit, which is electrically connected to the dehumidification and drying unit and controls the dehumidification and drying unit to provide a set temperature. 如請求項8所述的塑膠中空成型系統,另包括一環境溫度控制單元,該環境溫度控制單元、該除濕乾燥裝置及該中空成型機供設於一空間內,該環境溫度控制單元使該空間維持於一乾燥溫度。The plastic hollow molding system as described in claim 8 further includes an environmental temperature control unit. The environmental temperature control unit, the dehumidification and drying device, and the hollow molding machine are arranged in a space, and the environmental temperature control unit maintains the space at a dry temperature. 如請求項1所述的塑膠中空成型系統,其中該中空成型機包括複數風扇單元,該加熱單元包括複數加熱段,該複數加熱段設於該進料單元及該模具單元之間,各該加熱段分別設定一熔融溫度;該複數風扇單元分別連通該複數加熱段內。A plastic blow molding system as described in claim 1, wherein the blow molding machine includes a plurality of fan units, the heating unit includes a plurality of heating sections, the plurality of heating sections are arranged between the feeding unit and the mold unit, and each of the heating sections is set with a melting temperature; the plurality of fan units are respectively connected to the plurality of heating sections. 如請求項9所述的塑膠中空成型系統,其中該除濕乾燥裝置包括複數該備料桶,該複數備料桶分別與該除濕乾燥單元相連通;該儲料桶連通該複數備料桶;該除濕乾燥單元為一氣體式乾燥機;該除濕乾燥單元連通該進料單元;該進料單元設有一恆溫單元,該恆溫單元可使該進料單元內部保持於一設定恆溫溫度;該至少一備料桶設有一保溫單元,該至少一保溫單元可使該至少一備料桶內的溫度維持於一保溫溫度;該塑膠中空成型系統另包括一環境溫度控制單元,該環境溫度控制單元、該除濕乾燥裝置及該中空成型機供設於一空間內,該環境溫度控制單元使該空間維持於一乾燥溫度,該乾燥溫度範圍為140度至180度;該中空成型機包括複數風扇單元,該加熱單元包括複數加熱段,該複數加熱段設於該進料單元及該模具單元之間,各該加熱段分別設定一熔融溫度,該熔融溫度範圍為30.00度至300.00度;該複數風扇單元分別連通該複數加熱段內。A plastic hollow molding system as described in claim 9, wherein the dehumidification and drying device comprises a plurality of material preparation barrels, the plurality of material preparation barrels are respectively connected to the dehumidification and drying unit; the storage barrel is connected to the plurality of material preparation barrels; the dehumidification and drying unit is a gas dryer; the dehumidification and drying unit is connected to the feed unit; the feed unit is provided with a constant temperature unit, the constant temperature unit can keep the inside of the feed unit at a set constant temperature; the at least one material preparation barrel is provided with a heat preservation unit, the at least one heat preservation unit can keep the temperature in the at least one material preparation barrel at a heat preservation temperature; the plastic hollow molding system The invention also includes an environmental temperature control unit. The environmental temperature control unit, the dehumidification and drying device and the blow molding machine are arranged in a space. The environmental temperature control unit maintains the space at a dry temperature, and the dry temperature range is 140 degrees to 180 degrees. The blow molding machine includes a plurality of fan units. The heating unit includes a plurality of heating sections. The plurality of heating sections are arranged between the feeding unit and the mold unit. Each heating section is respectively set to a melting temperature, and the melting temperature range is 30.00 degrees to 300.00 degrees. The plurality of fan units are respectively connected to the plurality of heating sections.
TW113206418U 2024-06-19 2024-06-19 Plastic Blow Molding System TWM660560U (en)

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