TWM648783U - Composite-type rapid annealing device - Google Patents
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- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 52
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
Description
本創作是有關於一種退火裝置,特別是有關於一種複合式快速退火裝置。The invention relates to an annealing device, in particular to a composite rapid annealing device.
碳化矽(SiC)具有寬帶隙、高擊穿電場、高熱導率和出色的化學惰性使成為製造高溫、高功率和高頻器件的重要半導體材料。而離子注入是製造 SiC半導體元件不可少的技術。同時退火(Annealing)是離子注入後去除晶格損傷和活化注入離子的必要步驟。對於碳化矽而言,需要在大於1,500 °C 的溫度下進行離子注入後退火,才達到製程效果。Silicon carbide (SiC) has a wide bandgap, high breakdown electric field, high thermal conductivity and excellent chemical inertness, making it an important semiconductor material for manufacturing high-temperature, high-power and high-frequency devices. Ion implantation is an indispensable technology for manufacturing SiC semiconductor components. Simultaneous annealing (Annealing) is a necessary step to remove lattice damage and activate the implanted ions after ion implantation. For silicon carbide, post-ion implantation annealing at a temperature greater than 1,500 °C is required to achieve process effects.
傳統退火通常在電阻加熱或低頻感應加熱的陶瓷爐中進行。然而陶瓷爐的加熱/冷卻速率慢(20 °C/min),這使得在超過1,500 °C以上的溫度下進行碳化矽退火變得困難。因為如果碳化矽在超過1,400 °C的溫度下長時間暴露時,基板表面上組成物質會昇華和再沉積(通常稱為階梯群聚(Step Bunching)),造成碳化矽晶圓(Wafer)表面粗糙度增加,這限制了最大退火溫度。這種對退火溫度的限制可能導致無法充分活化注入離子,從而造成較高的接觸和溝道區電阻。Conventional annealing is usually performed in ceramic furnaces with resistance heating or low-frequency induction heating. However, ceramic furnaces have slow heating/cooling rates (20 °C/min), which makes it difficult to anneal silicon carbide at temperatures above 1,500 °C. Because if silicon carbide is exposed to temperatures exceeding 1,400 °C for a long time, the constituent materials on the surface of the substrate will sublimate and redeposit (commonly known as step bunching), causing the surface of the silicon carbide wafer (Wafer) to be rough. degree increases, which limits the maximum annealing temperature. This limitation on annealing temperature may result in insufficient activation of the implanted ions, resulting in higher contact and channel region resistance.
因此為避免傳統退火技術因加熱速度過慢而導致碳化矽晶圓的表面劣化的問題,快速退火技術的發展成為關鍵。雖然鹵素燈和激光的技術可以達到快速熱處理,但仍存在一些問題,例如最高可達到的退火溫度、表面熔化、殘留缺陷密度大以及植入物的重新分佈。Therefore, in order to avoid the problem of surface degradation of silicon carbide wafers caused by traditional annealing technology due to too slow heating speed, the development of rapid annealing technology has become key. Although halogen lamp and laser technology can achieve rapid thermal processing, there are still some problems, such as the highest achievable annealing temperature, surface melting, high density of residual defects, and redistribution of implants.
另一方面,碳化矽能有效的吸收微波能量,運用適當設計的退火系統,微波可以提供碳化矽晶圓非常快的加熱和冷卻速率以及對退火時間的良好控制。微波具有選擇性加熱的特點,因為微波僅被半導體晶圓吸收,而不會被周圍環境吸收,退火加熱速率非常快。同時在退火過程中,碳化矽晶圓周圍的環境的溫度的提升有限,當微波源關閉後碳化矽晶圓冷卻速率可以很高。在與傳統退火技術比較,利用微波進行碳化矽退火,小面積的碳化矽晶圓的加熱結果顯示加熱速率可以超過600 °C/s,溫度可高達 2,000 °C。On the other hand, silicon carbide can effectively absorb microwave energy. With a properly designed annealing system, microwaves can provide very fast heating and cooling rates of silicon carbide wafers and good control of the annealing time. Microwaves have the characteristics of selective heating, because microwaves are only absorbed by the semiconductor wafer and not by the surrounding environment, and the annealing heating rate is very fast. At the same time, during the annealing process, the temperature increase of the environment around the silicon carbide wafer is limited, and the cooling rate of the silicon carbide wafer can be very high after the microwave source is turned off. Compared with traditional annealing technology, using microwaves to anneal silicon carbide, the heating results of small-area silicon carbide wafers show that the heating rate can exceed 600 °C/s and the temperature can be as high as 2,000 °C.
然而微波的波長較短,在加熱反應腔中能量分佈不均,進而造成碳化矽晶圓受熱不均的問題,尤其當碳化矽晶圓面積增大時,加熱反應腔體積擴大,退火加熱時的加熱不均勻的問題將更為嚴重。同時所需的微波能量也大幅提高,致使設備更為昂貴。However, the wavelength of microwave is short, and the energy distribution in the heating reaction cavity is uneven, which in turn causes the problem of uneven heating of the silicon carbide wafer. Especially when the area of the silicon carbide wafer increases, the volume of the heating reaction cavity expands, and the annealing heating The problem of uneven heating will be more serious. At the same time, the required microwave energy has also increased significantly, making the equipment more expensive.
有鑑於此,本創作之一目的就是在提供一種複合式快速退火裝置,以解決上述傳統技術之諸多問題。In view of this, one purpose of this invention is to provide a composite rapid annealing device to solve many of the problems of the above-mentioned traditional technology.
由於以產生交變磁場(Alternating Magnetic Field)之電磁波加熱碳化矽晶圓時,雖可造成渦電流(Eddy Current)以提供感應加熱(Induction Heating,或稱感應式加熱)效果。然而,當溫度超過500度K時,碳化矽晶圓的導電率會快速下降,致使其電阻率上升。而且,由於具有交變電場(Alternating Electric Field)的電磁波亦可藉由產生介電加熱(Dielectric Heating)機制(或稱介質加熱機制)以加熱碳化矽晶圓,其中碳化矽晶圓的介電損耗角正切(Loss tangent)會隨著溫度上升而增加,當溫度上升至超過攝氏約1,000度左右,則介電損耗角正切會快速大幅增加。因此,本創作提出一種複合式的加熱機制,其結合感應加熱機制與介電加熱機制,用以加熱待加工物(Workpiece),例如碳化矽晶圓等物體。When the silicon carbide wafer is heated by electromagnetic waves that generate an alternating magnetic field (Alternating Magnetic Field), eddy current (Eddy Current) can be generated to provide an induction heating (Induction Heating, or induction heating) effect. However, when the temperature exceeds 500 degrees K, the conductivity of the silicon carbide wafer will decrease rapidly, causing its resistivity to increase. Moreover, electromagnetic waves with an alternating electric field can also heat the silicon carbide wafer by generating a dielectric heating mechanism (or dielectric heating mechanism), in which the dielectric of the silicon carbide wafer Loss tangent will increase as the temperature rises. When the temperature rises to more than about 1,000 degrees Celsius, the dielectric loss tangent will increase rapidly and significantly. Therefore, this invention proposes a composite heating mechanism that combines an induction heating mechanism and a dielectric heating mechanism to heat a workpiece, such as a silicon carbide wafer.
為達前述目的,本創作提出一種複合式快速退火裝置,包含:兩電極,其中至少一待加工物係放置於該兩電極之間;一加熱腔,具有一腔室,用以至少容置該待加工物;一感應加熱裝置,用以對該加熱腔中之該待加工物進行一感應加熱步驟,其中該感應加熱裝置係經由產生一感應磁場以生成一渦電流於該待加工物中,藉以加熱該待加工物;以及一介電加熱裝置,用以對該加熱腔中之該待加工物進行一介電加熱步驟,其中該介電加熱裝置係經由產生一電場於該兩電極上,藉以加熱位於該兩電極之間之該待加工物。In order to achieve the aforementioned purpose, this invention proposes a composite rapid annealing device, which includes: two electrodes, in which at least one object to be processed is placed between the two electrodes; a heating chamber having a chamber to accommodate at least the The object to be processed; an induction heating device for performing an induction heating step on the object to be processed in the heating chamber, wherein the induction heating device generates an eddy current in the object to be processed by generating an induced magnetic field, thereby heating the object to be processed; and a dielectric heating device for performing a dielectric heating step on the object to be processed in the heating chamber, wherein the dielectric heating device generates an electric field on the two electrodes, Thereby heating the object to be processed located between the two electrodes.
其中,該感應加熱裝置係對該加熱腔中之該待加工物及該兩電極進行該感應加熱步驟,藉以加熱該待加工物及該兩電極。Wherein, the induction heating device performs the induction heating step on the object to be processed and the two electrodes in the heating chamber, thereby heating the object to be processed and the two electrodes.
其中,該感應加熱裝置及該介電加熱裝置係同時、依序、間歇或交替式分別進行該感應加熱步驟及該介電加熱步驟。Wherein, the induction heating device and the dielectric heating device perform the induction heating step and the dielectric heating step respectively simultaneously, sequentially, intermittently or alternately.
其中,更包含一法拉第遮蔽層設於該加熱腔上,該感應加熱裝置係穿透過該法拉第遮蔽層形成該感應磁場於該加熱腔之該腔室中。It further includes a Faraday shielding layer disposed on the heating cavity, and the induction heating device penetrates through the Faraday shielding layer to form the induced magnetic field in the chamber of the heating cavity.
其中,該法拉第遮蔽層係具有複數個開孔之一金屬筒。Wherein, the Faraday shielding layer is a metal tube with a plurality of openings.
其中,該金屬筒係具有一反射面,用以降低該加熱腔之輻射散熱損失。Wherein, the metal cylinder has a reflective surface to reduce radiation heat loss of the heating cavity.
其中,該金屬筒之該反射面更覆蓋有一反射層。Wherein, the reflective surface of the metal tube is further covered with a reflective layer.
其中,該兩電極與該待加工物之間具有至少一阻隔層。Wherein, there is at least one barrier layer between the two electrodes and the object to be processed.
其中,該待加工物之數量為複數個,且該些待加工物之間還設有至少一阻隔層。Wherein, the number of the objects to be processed is plural, and at least one barrier layer is disposed between the objects to be processed.
其中,該阻隔層與該待加工物中之一者為多晶結構,該阻隔層與該待加工物中之另一者為單晶結構。Wherein, one of the barrier layer and the object to be processed has a polycrystalline structure, and the other one of the barrier layer and the object to be processed has a single crystal structure.
其中,該感應加熱裝置及該介電加熱裝置係對該待加工物與該阻隔層進行該感應加熱步驟及該介電加熱步驟,藉以加熱該待加工物及該阻隔層。Wherein, the induction heating device and the dielectric heating device perform the induction heating step and the dielectric heating step on the object to be processed and the barrier layer, thereby heating the object to be processed and the barrier layer.
其中,該待加工物為晶圓。Wherein, the object to be processed is a wafer.
其中,該待加工物係選自於一導電物及一不導電物所組成之族群。Wherein, the object to be processed is selected from the group consisting of a conductive object and a non-conductive object.
其中,該兩電極之材質為石墨。Wherein, the material of the two electrodes is graphite.
其中,該感應加熱裝置包含一電感線圈纏繞該加熱腔,其中該感應加熱裝置係施加具有一第一預定頻率之一第一交流電磁訊號於該電感線圈上,藉以產生該感應磁場於該待加工物及該兩電極上。Wherein, the induction heating device includes an inductance coil wound around the heating cavity, wherein the induction heating device applies a first AC electromagnetic signal with a first predetermined frequency to the inductance coil, thereby generating the induced magnetic field in the to-be-processed objects and the two electrodes.
其中,該第一預定頻率之範圍從50 kHz至200 kHz。Wherein, the first predetermined frequency ranges from 50 kHz to 200 kHz.
其中,該介電加熱裝置係施加具有一第二預定頻率之一第二交流電磁訊號,藉以產生該電場於位於該待加工物之兩側之該兩電極上。Wherein, the dielectric heating device applies a second AC electromagnetic signal with a second predetermined frequency, thereby generating the electric field on the two electrodes located on both sides of the object to be processed.
其中,該第二預定頻率之範圍從10MHz至900MHz。Wherein, the second predetermined frequency ranges from 10MHz to 900MHz.
其中,該介電加熱裝置包含一射頻電源及一匹配器,該射頻電源係提供具有該第二預定頻率之該第二交流電磁訊號,該匹配器係電性連接於該射頻電源與該兩電極之間,用以減少該第二交流電磁訊號之反射。Wherein, the dielectric heating device includes a radio frequency power supply and a matching device. The radio frequency power supply provides the second AC electromagnetic signal with the second predetermined frequency. The matching device is electrically connected between the radio frequency power supply and the two electrodes. to reduce the reflection of the second AC electromagnetic signal.
其中,更包含一氣體輸入單元及一抽氣單元分別連通至該加熱腔之該腔室,用以使得該加熱腔之該腔室保持於一預定壓力。It further includes a gas input unit and an exhaust unit respectively connected to the chamber of the heating chamber to maintain the chamber of the heating chamber at a predetermined pressure.
其中,該加熱腔之該預定壓力之範圍從0.1 atm至10 atm。Wherein, the predetermined pressure of the heating chamber ranges from 0.1 atm to 10 atm.
其中,更包含一測量及控制系統,包含一壓力檢測單元及一控制器,該壓力檢測單元係用以量測該加熱腔之該腔室之一氣壓,該控制器依據該氣壓之數值對應地控制該氣體輸入單元及/或該抽氣單元之運作。It further includes a measurement and control system, including a pressure detection unit and a controller. The pressure detection unit is used to measure the air pressure of the chamber of the heating chamber. The controller responds accordingly based on the value of the air pressure. Control the operation of the gas input unit and/or the air extraction unit.
其中,該測量及控制系統還包含一高溫計用以量測該加熱腔之該腔室之溫度。Wherein, the measurement and control system also includes a pyrometer for measuring the temperature of the chamber of the heating chamber.
其中,該加熱腔包含一腔體、一上蓋與一下蓋,該腔體連接於該上蓋與該下蓋之間,藉以於該腔體、該上蓋與該下蓋之間形成該腔室。Wherein, the heating chamber includes a cavity, an upper cover and a lower cover, and the cavity is connected between the upper cover and the lower cover, thereby forming the chamber between the cavity, the upper cover and the lower cover.
其中,該加熱腔之材質為石英管或陶磁管。Wherein, the heating cavity is made of quartz tube or ceramic tube.
承上所述,本創作之複合式快速退火裝置,具有以下功效及優點:Based on the above, the composite rapid annealing device of this invention has the following functions and advantages:
(1)結合感應加熱機制及介電加熱機制,故可用於同時加熱導電及不導電之物體,例如可以感應加熱機制使碳化矽晶圓升高溫度,且可於碳化矽晶圓因升高溫度而降低導電率時,以介電加熱機制使碳化矽晶圓升高溫度,藉以使得晶圓維持一定的加熱速率。(1) Combining the induction heating mechanism and the dielectric heating mechanism, it can be used to heat conductive and non-conductive objects at the same time. For example, the induction heating mechanism can be used to increase the temperature of the silicon carbide wafer, and the temperature of the silicon carbide wafer can be increased due to When reducing the conductivity, the dielectric heating mechanism is used to increase the temperature of the silicon carbide wafer, so that the wafer maintains a certain heating rate.
(2)感應加熱機制亦可使電極升高溫度,藉以於碳化矽晶圓因升高溫度而降低導電率時,可經由加熱電極以持續加熱碳化矽晶圓,使得碳化矽晶圓維持一定的加熱速率。(2) The induction heating mechanism can also increase the temperature of the electrode, so that when the conductivity of the silicon carbide wafer decreases due to the increase in temperature, the silicon carbide wafer can be continuously heated by the heating electrode to maintain a certain stability of the silicon carbide wafer. Heating rate.
(3)電極可作為承載基座及加熱基座使用。(3) The electrode can be used as a carrying base and a heating base.
(4)加熱腔具有金屬筒可作為反射層,還可作為法拉第遮蔽層,不僅可降低加熱腔之輻射散熱損失,還可使得交流磁場進入加熱腔中使得晶圓產生渦電流。(4) The heating cavity has a metal cylinder that can be used as a reflective layer and as a Faraday shielding layer, which not only reduces the radiation heat loss of the heating cavity, but also allows the AC magnetic field to enter the heating cavity to generate eddy currents in the wafer.
(5)具有阻隔層位於電極與晶圓之間或者是位於晶圓與晶圓之間,可防止產生擴散汙染現象,阻隔層亦可作為承載基座及加熱基座使用。(5) A barrier layer is located between the electrode and the wafer or between the wafers to prevent diffusion contamination. The barrier layer can also be used as a carrying base and a heating base.
茲為使鈞審對本創作的技術特徵及所能達到的技術功效有更進一步的瞭解與認識,謹佐以較佳的實施例及配合詳細的說明如後。In order to enable Jun Shen to have a better understanding of the technical characteristics and the technical effects that can be achieved by this invention, the following is a preferred embodiment and a detailed description.
為利瞭解本創作之技術特徵、內容與優點及其所能達成之功效,茲將本創作配合圖式,並以實施例之表達形式詳細說明如下,而其中所使用之圖式,其主旨僅為示意及輔助說明書之用,未必為本創作實施後之真實比例與精準配置,故不應就所附之圖式的比例與配置關係解讀、侷限本創作於實際實施上的權利範圍。此外,為使便於理解,下述實施例中的相同元件係以相同的符號標示來說明。In order to facilitate understanding of the technical features, content and advantages of this invention and the effects it can achieve, this invention is described in detail below with diagrams and in the form of expressions of embodiments. The purpose of the diagrams used is only They are for illustration and auxiliary instructions, and may not represent the true proportions and precise configurations of the creation after its implementation. Therefore, the proportions and configurations of the attached drawings should not be interpreted to limit the scope of rights in the actual implementation of this creation. In addition, to facilitate understanding, the same elements in the following embodiments are labeled with the same symbols for explanation.
另外,在全篇說明書與申請專利範圍所使用的用詞,除有特別註明外,通常具有每個用詞使用在此領域中、在此揭露的內容中與特殊內容中的平常意義。某些用以描述本創作的用詞將於下或在此說明書的別處討論,以提供本領域技術人員在有關本創作的描述上額外的引導。In addition, unless otherwise noted, the terms used throughout the specification and patent application generally have the ordinary meanings of each term used in the field, the content disclosed herein, and the specific content. Certain terms used to describe the invention are discussed below or elsewhere in this specification to provide those skilled in the art with additional guidance in describing the invention.
關於本文中如使用“第一”、“第二”、“第三”等,並非特別指稱次序或順位的意思,亦非用以限定本創作,其僅僅是為了區別以相同技術用語描述的組件或操作而已。The use of "first", "second", "third", etc. in this article does not specifically refer to the order or sequence, nor is it used to limit the present invention. It is only used to distinguish components described by the same technical terms. Or just an operation.
其次,在本文中如使用用詞“包含”、“包括”、“具有”、“含有”等,其均為開放性的用語,即意指包含但不限於。Secondly, if the words "include", "includes", "have", "contains", etc. are used in this article, they are all open terms, which means including but not limited to.
本創作為一種複合式快速退火裝置,以待加工物為晶圓(如,碳化矽晶圓)為例,碳化矽的物理特性為在加熱過程等加工程序中,導電率在高溫時快速下降,但電磁波介電吸收率則快速上升。又,其他晶圓材質也有類似或相似特性。因此,本創作採用複合式的加熱機制,包括使用中頻感應加熱(Induction Heating)機制,使晶圓溫度快速升高。對於有摻雜之晶圓而言,當其溫度快速升高至一數值時,則其導電率快速下降,且其導電率會因摻雜濃度或種類之不同而隨著晶圓之溫度變化有不同之改變。因此,本創作採用複合式的加熱機制,還包括使用射頻功率源對導電率快速下降的晶圓進行介電加熱(Dielectric Heating)機制,達到快速晶圓退火的效應。This invention is a composite rapid annealing device. Taking the object to be processed as a wafer (such as a silicon carbide wafer) as an example, the physical properties of silicon carbide are that during processing procedures such as heating, the conductivity drops rapidly at high temperatures. However, the electromagnetic wave dielectric absorption rate increases rapidly. In addition, other wafer materials also have similar or similar characteristics. Therefore, this creation adopts a composite heating mechanism, including the use of a medium-frequency induction heating (Induction Heating) mechanism to rapidly increase the wafer temperature. For a doped wafer, when its temperature rapidly rises to a certain value, its conductivity decreases rapidly, and its conductivity will vary with the temperature of the wafer due to different doping concentrations or types. Difference means change. Therefore, this creation adopts a composite heating mechanism, which also includes the use of a radio frequency power source to perform a dielectric heating (Dielectric Heating) mechanism on wafers whose conductivity drops rapidly to achieve the effect of rapid wafer annealing.
請參閱圖1至圖5,圖1為本創作之複合式快速退火裝置之一實施態樣之剖面結構示意圖。圖2為本創作之複合式快速退火裝置之法拉第遮蔽層之立體結構示意圖。圖3為本創作之複合式快速退火裝置之介電加熱機制之運作示意圖。圖4為本創作之複合式快速退火裝置之感應加熱機制之運作示意圖。圖5為本創作之複合式快速退火方法之複合式加熱程序之流程示意圖。本創作之複合式快速退火裝置10包含兩電極20、加熱腔30、感應加熱裝置40以及介電加熱裝置50,如圖1所示。待加工物係例如放置於兩電極20之間。舉例而言,電極20係用以承載待加工物,待加工物例如為導電率會隨著溫度升高而下降之材質,或導電率會隨溫度變化而改變之材質,例如晶圓22。待加工物可例如為碳化矽晶圓22或其他材質(如,Si、SiGe、Ge、GaAs、GaN或InP)之晶圓22,且可為處於任何半導體製造過程中任意階段之晶圓,而且無論此待加工物有無摻雜物質或摻雜何種物質均屬於本創作請求保護之範圍。惟,本創作不侷限於此,待加工物亦可例如為其他材質或物體,如晶錠或任何其他需要被加熱之物體。電極20之材質例如為石墨,藉此當晶圓22放置於兩電極20之間時,電極20可做為晶圓22之承載基座,又同時作為可加熱之電極(或稱,加熱基座)使用。因此,電極20亦可選用其他具有類似或相同效果之材質之物體。本創作雖以導電率會隨著溫度升高而下降或導電率會隨溫度變化而改變之待加工物作為說明範例,但非用以侷限本創作之權利範圍。意即,任何物體不論其導電率(或稱,導電性)是否會隨著溫度變化而改變,只要可使用本創作之複合式快速退火裝置10進行加熱,即屬於本創作請求保護之範圍。Please refer to Figures 1 to 5. Figure 1 is a schematic cross-sectional structural diagram of an implementation form of the composite rapid annealing device of this invention. Figure 2 is a schematic diagram of the three-dimensional structure of the Faraday shielding layer of the composite rapid annealing device of this invention. Figure 3 is a schematic diagram of the operation of the dielectric heating mechanism of the composite rapid annealing device of this invention. Figure 4 is a schematic diagram of the operation of the induction heating mechanism of the composite rapid annealing device of this invention. Figure 5 is a schematic flow chart of the composite heating process of the composite rapid annealing method of this invention. The composite rapid annealing device 10 of the present invention includes two electrodes 20, a heating chamber 30, an induction heating device 40 and a dielectric heating device 50, as shown in Figure 1 . The object to be processed is placed between two electrodes 20, for example. For example, the electrode 20 is used to carry an object to be processed. The object to be processed is, for example, a material whose conductivity decreases as the temperature increases, or a material whose conductivity changes as the temperature changes, such as the wafer 22 . The object to be processed may be, for example, a silicon carbide wafer 22 or a wafer 22 made of other materials (such as Si, SiGe, Ge, GaAs, GaN or InP), and may be a wafer at any stage in any semiconductor manufacturing process, and Regardless of whether or not the product to be processed is doped or what kind of substances it is doped with, it falls within the scope of protection claimed by this creation. However, the invention is not limited to this, and the object to be processed can also be other materials or objects, such as crystal ingots or any other objects that need to be heated. The material of the electrode 20 is, for example, graphite. When the wafer 22 is placed between the two electrodes 20, the electrode 20 can be used as a carrying base for the wafer 22 and at the same time as a heatable electrode (or heating base). )use. Therefore, the electrode 20 can also be made of other materials with similar or identical effects. Although this creation uses an object to be processed whose electrical conductivity will decrease as the temperature increases or whose electrical conductivity changes as the temperature changes as an illustrative example, it is not intended to limit the scope of the rights of this creation. That is to say, any object, regardless of whether its electrical conductivity (or conductivity) changes with temperature changes, as long as it can be heated using the composite rapid annealing device 10 of the present invention, falls within the scope of the claimed invention.
本創作之複合式快速退火裝置10係於加熱腔30中對晶圓22進行複合式加熱程序,此複合式加熱程序包含運用感應加熱機制(如圖4所示)及介電加熱機制(如圖3所示)。加熱腔30具有腔室32,用以容置兩電極20及晶圓22。在複合式加熱程序中,本創作之複合式快速退火裝置之感應加熱裝置40係對加熱腔30中之晶圓22及兩電極20進行感應加熱步驟(如圖5之步驟S10所示)。其中,感應加熱裝置40係藉由第一交流電磁訊號(AC)產生交變磁場(Magnetic Field),且藉由產生具有磁通量(Magnetic Flux,Φ)變化之感應磁場(Induced Magnetic Field),以生成渦電流(Eddy Current,I EC)於晶圓22及兩電極20中(如圖4所示),藉以加熱晶圓22及兩電極20。 The composite rapid annealing device 10 of this invention performs a composite heating process on the wafer 22 in the heating chamber 30. This composite heating process includes the use of an induction heating mechanism (as shown in Figure 4) and a dielectric heating mechanism (as shown in Figure 4). shown in 3). The heating chamber 30 has a chamber 32 for accommodating the two electrodes 20 and the wafer 22 . In the composite heating process, the induction heating device 40 of the composite rapid annealing device of the present invention performs an induction heating step on the wafer 22 and the two electrodes 20 in the heating chamber 30 (as shown in step S10 of Figure 5 ). Among them, the induction heating device 40 generates an alternating magnetic field (Magnetic Field) by using a first alternating current electromagnetic signal (AC), and generates an induced magnetic field (Induced Magnetic Field) with changes in magnetic flux (Magnetic Flux, Φ). Eddy current ( IEC ) flows in the wafer 22 and the two electrodes 20 (as shown in FIG. 4 ), thereby heating the wafer 22 and the two electrodes 20.
在感應加熱機制中,對於待加工物而言,每單位體積產生的加熱能量可以下列方程式表示:p = 。其中, 是待加工物之物質的導電率(Conductivity),𝜔 = 2𝜋𝑓,𝑓 =電磁波頻率,B 是交變磁場的強度。對於待加工物為有摻雜(doped)之碳化矽晶圓而言,導電率(即,1/電阻率)會隨著加熱溫度上升而升高,但溫度例如超過500 度K時,導電率則快速下降(即,電阻率上升)。 In the induction heating mechanism, for the object to be processed, the heating energy generated per unit volume can be expressed by the following equation: p = . in, is the conductivity of the material to be processed, 𝜔 = 2𝜋𝑓, 𝑓 = electromagnetic wave frequency, B is the intensity of the alternating magnetic field. For doped silicon carbide wafers to be processed, the electrical conductivity (i.e., 1/resistivity) will increase as the heating temperature rises. However, when the temperature exceeds 500 degrees K, for example, the electrical conductivity then decreases rapidly (i.e., the resistivity increases).
在本創作之複合式快速退火裝置10之複合式加熱程序中,介電加熱裝置50係對加熱腔30中之晶圓22進行介電加熱步驟(如圖5之步驟S20所示)。介電加熱裝置50係經由產生一電場於兩電極20上,藉以加熱位於兩電極20之間之晶圓22。晶圓22之數量可為一個(如圖3(B)與(C)所示)或複數個(如圖3(A)所示)。此外,兩電極20與晶圓22之間以及兩相鄰的晶圓22之間可依據實際需求而選擇性設置至少一阻隔層24(如圖3(A)與(B)所示),或省略阻隔層24之設置(如圖3(C)所示),且兩相鄰之晶圓22之間亦可選擇性具有阻隔層24。其中,阻隔層24之目的在於防止晶圓22之間或晶圓22與電極20之間,因為溫度升高而導致摻雜成分產生越界擴散等汙染現象。其中,阻隔層24之設置亦可作為晶圓22之承載基座及加熱基座使用。其中,阻隔層24亦可選擇性選用可被感應加熱裝置40及介電加熱裝置50加熱之材質。藉此,感應加熱裝置40及介電加熱裝置50可例如同時對晶圓22與阻隔層24進行感應加熱步驟(S10)及介電加熱步驟(S20) ,藉以加熱晶圓22及阻隔層24。舉例而言,假使晶圓22之材質為單晶結構(如,單晶碳化矽),則阻隔物24之成份則例如為多晶結構(如,多晶碳化矽),反之亦然。即,晶圓22與阻隔物24例如為不同材質。然而,本創作不限於此,只要阻隔層24可發揮阻隔效果,如擴散阻隔效果,無論其為何種材質或是否可被加熱均應屬於本創作請求保護之範圍。為了方便說明本創作之技術手段及技術功效,本創作係以待加工物為晶圓22(例如碳化矽晶圓),電極20為石墨電極舉例說明,然而任何物質、物體或結構只要可藉由本創作之複合式快速退火裝置進行加熱,均屬於本創作請求保護之範圍。在複合式加熱程序中,感應加熱裝置40及介電加熱裝置50不限於同時、依序、間歇或交替式分別進行感應加熱步驟(步驟S10)及介電加熱步驟(步驟S20)。In the composite heating process of the composite rapid annealing device 10 of the present invention, the dielectric heating device 50 performs a dielectric heating step on the wafer 22 in the heating chamber 30 (as shown in step S20 of FIG. 5 ). The dielectric heating device 50 generates an electric field on the two electrodes 20 to heat the wafer 22 located between the two electrodes 20 . The number of wafers 22 may be one (as shown in Figure 3(B) and (C)) or a plurality of wafers (as shown in Figure 3(A)). In addition, at least one barrier layer 24 can be selectively provided between the two electrodes 20 and the wafer 22 and between the two adjacent wafers 22 according to actual needs (as shown in Figure 3 (A) and (B)), or The arrangement of the barrier layer 24 is omitted (as shown in FIG. 3(C) ), and the barrier layer 24 can also be selectively provided between two adjacent wafers 22 . The purpose of the barrier layer 24 is to prevent contamination phenomena such as cross-border diffusion of doping components due to temperature rise between the wafers 22 or between the wafers 22 and the electrodes 20 . The barrier layer 24 can also be used as a carrying base and a heating base for the wafer 22 . Among them, the barrier layer 24 can also be selectively made of materials that can be heated by the induction heating device 40 and the dielectric heating device 50 . Thereby, the induction heating device 40 and the dielectric heating device 50 can, for example, perform the induction heating step (S10) and the dielectric heating step (S20) on the wafer 22 and the barrier layer 24 at the same time, thereby heating the wafer 22 and the barrier layer 24. For example, if the material of the wafer 22 is a single crystal structure (eg, single crystal silicon carbide), the component of the barrier 24 is, for example, a polycrystalline structure (eg, polycrystalline silicon carbide), and vice versa. That is, the wafer 22 and the barrier 24 are made of different materials, for example. However, the invention is not limited to this. As long as the barrier layer 24 can exert a barrier effect, such as a diffusion barrier effect, no matter what material it is made of or whether it can be heated, it shall fall within the scope of protection claimed by the invention. In order to facilitate the explanation of the technical means and technical effects of this invention, this invention takes the object to be processed as a wafer 22 (such as a silicon carbide wafer) and the electrode 20 as a graphite electrode. However, any substance, object or structure can be processed by this invention. The creation of a composite rapid annealing device for heating falls within the scope of protection claimed by this creation. In the composite heating procedure, the induction heating device 40 and the dielectric heating device 50 are not limited to performing the induction heating step (step S10) and the dielectric heating step (step S20) respectively simultaneously, sequentially, intermittently or alternately.
本創作之複合式快速退火裝置的加熱機制係採用中頻感應加熱 (induction heating)機制,其原因在於,使用高低頻電磁場的加熱電源的考量因素有兩個方面,第一方面是介質加熱的效率在高頻電磁波的效果比較有效,第二方面是考量電磁波的穿透深度。石墨(graphite)電極20除了做為碳化矽晶圓22的基座同時是加熱電極,主要是利用其對於電磁波的穿透深度在大於 10 MHz 時小於400 𝜇𝑚,可做為電極材料,使得在上下電極20間產生交流電場,不致衰減太多。而對低頻電磁波而言,其穿透深度則大於整個由石墨電極20和 碳化矽晶圓22構成的加熱基座。換言之,中頻的第一交流電磁訊號可進行有效的整體加熱。尤其石墨可耐高溫且其感應加熱機制的效能高,如此由石墨電極20和 碳化矽晶圓22構成的加熱基座的溫度可以快速提升。惟,本創作雖以中頻電磁場舉例,然而本創作之權利範圍並不侷限於此,任何頻率之電磁場只要可應用至本創作中以使石墨電極20和碳化矽晶圓22產生感應式加熱,均屬於本創作請求保護之範圍。The heating mechanism of the composite rapid annealing device of this creation adopts a medium-frequency induction heating mechanism. The reason is that there are two considerations for using a heating power source with high and low frequency electromagnetic fields. The first aspect is the efficiency of medium heating. The effect of high-frequency electromagnetic waves is more effective. The second aspect is to consider the penetration depth of electromagnetic waves. In addition to serving as the base of the silicon carbide wafer 22, the graphite electrode 20 is also a heating electrode. Its penetration depth for electromagnetic waves is less than 400 𝜇𝑚 when it is greater than 10 MHz. It can be used as an electrode material to make the upper and lower An alternating electric field is generated between the electrodes 20 without attenuating too much. For low-frequency electromagnetic waves, the penetration depth is greater than the entire heating base composed of graphite electrode 20 and silicon carbide wafer 22. In other words, the first AC electromagnetic signal of medium frequency can perform effective overall heating. In particular, graphite can withstand high temperatures and its induction heating mechanism has high efficiency, so the temperature of the heating base composed of the graphite electrode 20 and the silicon carbide wafer 22 can be quickly increased. However, although this invention uses a medium frequency electromagnetic field as an example, the scope of rights of this invention is not limited to this. As long as electromagnetic fields of any frequency can be applied to this invention to cause inductive heating of the graphite electrode 20 and the silicon carbide wafer 22, All belong to the scope of protection requested by this creation.
舉例而言,在加熱反應中初期,本創作藉由感應加熱機制可迅速提升石墨電極20及碳化矽晶圓22的溫度,當碳化矽晶圓22的溫度例如高於500度K時,碳化矽的導電率下降,加熱效果變差,但石墨材質之電極20仍受感應式加熱,其溫度仍可維持一定的加熱速率。而在溫度的上升過程中,碳化矽的介電損耗角正切(Loss tangent)持續增加,提升介電加熱的效率。當溫度上升至約攝氏1,000 度左右,則介電損耗角正切大幅上升,故可加速介電加熱之效果。For example, in the early stage of the heating reaction, the present invention can quickly increase the temperature of the graphite electrode 20 and the silicon carbide wafer 22 through the induction heating mechanism. When the temperature of the silicon carbide wafer 22 is, for example, higher than 500 degrees K, the silicon carbide The conductivity decreases and the heating effect becomes worse. However, the electrode 20 made of graphite is still heated by induction, and its temperature can still maintain a certain heating rate. As the temperature rises, the dielectric loss tangent of silicon carbide continues to increase, improving the efficiency of dielectric heating. When the temperature rises to about 1,000 degrees Celsius, the dielectric loss tangent increases significantly, so the effect of dielectric heating can be accelerated.
詳言之,感應加熱裝置40係例如包含電感線圈(Inductance Coil )42纏繞加熱腔30。感應加熱裝置40係藉由施加第一預定頻率之第一交流電磁訊號於電感線圈42上,藉以產生感應磁場於晶圓22及兩電極20上。電感線圈42係由中頻AC電源驅動,第一預定頻率之範圍約從50 kHz至200 kHz,但不限於此。在此實施態樣中,加熱腔30可例如包含腔體34、上蓋36與下蓋38,腔體34連接於上蓋36與下蓋38之間,藉以於腔體34、上蓋36與下蓋38之間形成腔室32。電感線圈42纏繞加熱腔30之腔體34。為能進行感應加熱機制,加熱腔30之腔體34例如為石英或陶磁等材質。介電加熱裝置50之射頻電源52則係經由上蓋36與下蓋38施加第二預定頻率之第二交流電磁訊號於兩電極20上,上蓋36與下蓋38例如由金屬層35及絕熱材料層37組成。然而,本創作不限於此,在其他可行態樣中,本創作之加熱腔30亦可例如全部由石英、陶磁或其他材質組成。Specifically, the induction heating device 40 includes, for example, an inductance coil 42 wound around the heating cavity 30 . The induction heating device 40 applies a first AC electromagnetic signal of a first predetermined frequency to the inductor coil 42 to generate an induced magnetic field on the wafer 22 and the two electrodes 20 . The inductor coil 42 is driven by an intermediate frequency AC power supply, and the first predetermined frequency ranges from approximately 50 kHz to 200 kHz, but is not limited thereto. In this embodiment, the heating chamber 30 may, for example, include a cavity 34 , an upper cover 36 and a lower cover 38 . The cavity 34 is connected between the upper cover 36 and the lower cover 38 , so that the cavity 34 , the upper cover 36 and the lower cover 38 A chamber 32 is formed therebetween. The inductor coil 42 is wound around the cavity 34 of the heating chamber 30 . In order to implement the induction heating mechanism, the cavity 34 of the heating cavity 30 is made of quartz or ceramic, for example. The radio frequency power supply 52 of the dielectric heating device 50 applies a second AC electromagnetic signal of a second predetermined frequency to the two electrodes 20 through the upper cover 36 and the lower cover 38. The upper cover 36 and the lower cover 38 are made of, for example, a metal layer 35 and a thermal insulation material layer. 37 composition. However, the present invention is not limited to this. In other feasible aspects, the heating chamber 30 of the present invention may also be entirely composed of quartz, ceramics or other materials.
本創作可選擇性在加熱腔30上增設反射設計,藉以提高紅外光的反射率以實現輻射損失的最小化。舉例而言,本創作可例如在加熱腔30之腔體34之外側設置金屬筒60,如圖1及圖2所示,金屬筒60例如為光學拋光金屬圓桶,其可作為反射面且可選擇性塗覆反射層(如,金)62以提高紅外光的反射率,藉此可降低石墨電極20與碳化矽晶圓22組成的加熱基座在極高溫度狀態下所產生的輻射散熱損失。除此之外,本創作還可選擇性在金屬筒60上增設多個開孔64,開孔64例如為縱向開口(如,長條狀),且環繞著金屬筒60分布,藉此金屬筒60可作為法拉第遮蔽(Farady shield)層66以利感應加熱裝置40所產生之交流磁場穿過法拉第遮蔽層66進入加熱腔30之腔室32中,使得電極20與晶圓22產生渦電流I EC,如圖4所示。 In this invention, a reflective design can be optionally added to the heating cavity 30 to increase the reflectivity of infrared light to minimize radiation loss. For example, in this invention, a metal barrel 60 can be provided outside the cavity 34 of the heating chamber 30, as shown in Figures 1 and 2. The metal barrel 60 can be an optically polished metal barrel, which can serve as a reflective surface and can The reflective layer (eg, gold) 62 is selectively coated to increase the reflectivity of infrared light, thereby reducing the radiation heat loss caused by the heating base composed of the graphite electrode 20 and the silicon carbide wafer 22 at extremely high temperatures. . In addition, the present invention can also selectively add a plurality of openings 64 on the metal cylinder 60. The openings 64 are, for example, longitudinal openings (e.g., strip-shaped) and are distributed around the metal cylinder 60, whereby the metal cylinder 60 can be used as a Faraday shield layer 66 to facilitate the AC magnetic field generated by the induction heating device 40 to pass through the Faraday shield layer 66 and enter the chamber 32 of the heating chamber 30, so that the electrode 20 and the wafer 22 generate eddy current I EC , as shown in Figure 4.
介電加熱裝置50係一種射頻介質加熱裝置(或稱,射頻加熱裝置),如圖1及圖3所示,其係施加具有第二預定頻率之第二交流電磁訊號,使得位在晶圓22兩側之兩電極20之間產生電場,藉以對加熱腔30中之晶圓22進行介電加熱步驟,藉此可使得晶圓22維持一定的加熱速率。舉例而言,介電加熱裝置50係包含射頻電源52,且選擇性更包含匹配器54,射頻電源52係提供上述之第二預定頻率之第二交流電磁訊號。射頻電源52係例如直接電性連接兩電極20或經由導線(未繪示)電性連接兩電極20。匹配器54則係電性連接於射頻電源52與兩電極20之間,用以減少第二交流電磁訊號之反射。意即,匹配器54之匹配電路係專門設計用於調節加熱腔30之阻抗以與射頻電源52(如,RF/微波電源)達成匹配以減少電磁波(如RF或微波)的反射。射頻電源52選用頻率為大於10 MHz,考慮電磁場分佈的均勻性,使用頻率小於 900 MHz。意即,第二預定頻率之範圍從10MHz至900MHz,但不限於此,例如從10MHz至400MHz,輸出功率1千瓦及以上範圍內調節,其可為上述頻率範圍與功率範圍當中任意數值區間或上、下限端點值。其中匹配器54之匹配電路中的電感L和電容C參數可以隨操作條件改變而變化,以維持良好耦合條件。匹配器54之匹配電路中的現有 L 及C 組件可以進行電子調諧,因此調諧響應時間沒有延遲,並且可以實現更高的加熱速率。阻抗匹配對於實現快速加熱至關重要。匹配網絡的優化設計則因應用而異。由於本創作所屬技術領域中具有通常知識者依據本創作揭示內容,應當可明瞭如何實施介電加熱裝置50並如何採用對應的匹配器54之匹配電路以及射頻電源52,故此處不另贅述。The dielectric heating device 50 is a radio frequency dielectric heating device (or radio frequency heating device), as shown in FIGS. 1 and 3 , which applies a second AC electromagnetic signal with a second predetermined frequency, so that the position on the wafer 22 An electric field is generated between the two electrodes 20 on both sides, thereby performing a dielectric heating step on the wafer 22 in the heating chamber 30, thereby maintaining a certain heating rate on the wafer 22. For example, the dielectric heating device 50 includes a radio frequency power supply 52, and optionally further includes a matching device 54. The radio frequency power supply 52 provides the second AC electromagnetic signal of the above-mentioned second predetermined frequency. The radio frequency power supply 52 is, for example, directly electrically connected to the two electrodes 20 or electrically connected to the two electrodes 20 via wires (not shown). The matching device 54 is electrically connected between the radio frequency power source 52 and the two electrodes 20 to reduce the reflection of the second AC electromagnetic signal. That is to say, the matching circuit of the matcher 54 is specially designed to adjust the impedance of the heating cavity 30 to match the radio frequency power supply 52 (eg, RF/microwave power supply) to reduce the reflection of electromagnetic waves (eg, RF or microwave). The selected frequency of the radio frequency power supply 52 is greater than 10 MHz. Considering the uniformity of electromagnetic field distribution, the frequency used is less than 900 MHz. That is to say, the second predetermined frequency ranges from 10MHz to 900MHz, but is not limited thereto, for example, from 10MHz to 400MHz, and the output power can be adjusted within the range of 1 kilowatt and above. It can be any numerical range or above in the above frequency range and power range. , lower limit endpoint value. The parameters of the inductor L and the capacitor C in the matching circuit of the matching device 54 can change as the operating conditions change to maintain good coupling conditions. The existing L and C components in the matching circuit of matcher 54 can be electronically tuned so there is no delay in the tuning response time and higher heating rates can be achieved. Impedance matching is critical to achieve rapid heating. The optimal design of the matching network varies depending on the application. Since a person with ordinary knowledge in the technical field to which this invention belongs should be able to understand how to implement the dielectric heating device 50 and how to use the matching circuit of the corresponding matcher 54 and the radio frequency power supply 52 based on the disclosure of this invention, no further details are described here.
本創作因同時具有感應加熱(induction heating)機制及介電加熱(dielectric heating)機制,故可對選自於導電物(如,導電晶圓)及不導電物(如,不導電晶圓)所組成之族群之晶圓進行快速退火處理,其中本創作雖以不導電及導電碳化矽晶圓作為範例,但不限於此。而且,同時因為本創作之電磁場分佈容易控制及調整,故可應用於多片晶圓的退火處理。對於大尺寸的碳化矽晶圓(例如,大於8吋)亦可依本創作之複合式快速退火裝置之運作原理及結構進行對應修改退火系統的設計。此外,需特別聲明的是,本創作雖以電極20可承載晶圓22及可被感應磁場加熱作為範例說明,但本創作之權利範圍不限於此。舉例而言,本創作之電極20亦可例如為非用以承載晶圓22,例如分別位於晶圓22之兩側,例如加熱腔30之上蓋36與下蓋38上(如圖6所示之可行態樣),其中此修改設計雖然無法藉由電極20之加熱以加熱碳化矽晶圓22,但仍屬於本創作之可行態樣,因此仍屬於本創作請求保護之範圍。意即,只要電極20可於介電加熱裝置50施加交變電場時發揮作用,即可適用於本創作中,並且落入本創作請求保護之範圍中。Since this invention has both an induction heating mechanism and a dielectric heating mechanism, it can heat conductive objects (such as conductive wafers) and non-conductive objects (such as non-conductive wafers). The wafers composed of the group are subjected to rapid annealing processing. Although this invention uses non-conductive and conductive silicon carbide wafers as examples, it is not limited thereto. Moreover, because the electromagnetic field distribution of this invention is easy to control and adjust, it can be applied to the annealing process of multiple wafers. For large-sized silicon carbide wafers (for example, larger than 8 inches), the annealing system can be designed correspondingly based on the operating principle and structure of the hybrid rapid annealing device of this invention. In addition, it should be noted that although this invention takes as an example that the electrode 20 can carry the wafer 22 and can be heated by an induced magnetic field, the scope of rights of this invention is not limited to this. For example, the electrodes 20 of the present invention may also be not used to carry the wafer 22, such as being located on both sides of the wafer 22, such as the upper cover 36 and the lower cover 38 of the heating chamber 30 (as shown in FIG. 6 Feasible aspect), although this modified design cannot heat the silicon carbide wafer 22 by heating the electrode 20, it is still a feasible aspect of the present invention, and therefore still falls within the scope of the claimed invention. That is to say, as long as the electrode 20 can function when the dielectric heating device 50 applies an alternating electric field, it is applicable to the present invention and falls within the scope of protection claimed by the present invention.
本創作之複合式快速退火裝置10可選擇性包含氣體輸入單元72及抽氣單元74分別經由進氣管件73及排氣管件75連通加熱腔30之腔室32,用以使得加熱腔30之腔室32保持於預定壓力。同理,本創作之複合式快速退火裝置10更選擇性包含測量及控制系統70,其為氣壓與氣流控制系統,包含壓力檢測單元76及控制器78,壓力檢測單元76係用以量測加熱腔30之腔室32之氣壓,控制器78則係依據上述氣壓之數值對應地控制氣體輸入單元72及/或抽氣單元74之運作。The composite rapid annealing device 10 of the present invention can optionally include a gas input unit 72 and a gas extraction unit 74 connected to the chamber 32 of the heating chamber 30 via the air inlet pipe 73 and the exhaust pipe 75 respectively, so as to make the heating chamber 30 Chamber 32 is maintained at a predetermined pressure. Similarly, the composite rapid annealing device 10 of the present invention optionally includes a measurement and control system 70, which is an air pressure and air flow control system, including a pressure detection unit 76 and a controller 78. The pressure detection unit 76 is used to measure heating. The controller 78 controls the operation of the gas input unit 72 and/or the air extraction unit 74 accordingly according to the air pressure of the chamber 32 of the chamber 30 .
舉例而言,上述氣壓與氣流控制系統之操作範圍例如從 0.1個大氣壓到10個大氣壓。氣體的壓力由壓力檢測單元76監測。 此外,氣體輸入單元72依據氣體流量設定,將氣體經由進氣管件73注入加熱腔30之腔室32中,並利用抽氣單元74經由排氣管件75將氣體從加熱腔30之腔室32中排出,其中抽氣單元74例如為真空泵。詳言之,本創作在將氣體輸入加熱腔30之腔室32中之前,可先以抽氣單元74將加熱腔30之腔室32抽真空,在加熱腔30之腔室32處於真空狀態後,再以氣體輸入單元72將氣體導入加熱腔30之腔室32中,直到加熱腔30之腔室32中達到預定壓力。加熱腔30之腔室32之預定壓力之範圍從0.1 atm至10 atm,且可為此預定壓力範圍當中任意數值區間或上、下限端點值。上述之氣體可例如為選用氮或氬氣等純氣體,惟任何能夠使加熱腔30之腔室32達到所設定的氣體及其預定壓力之範圍均屬於本創作請求保護之範圍。 此外,本創作可經由控制器78控制與設定氣體輸入單元72輸入氣體的流量,並且搭配抽氣單元74之運作以使得加熱腔30之腔室32保持於上述之預定壓力。For example, the operating range of the above-mentioned air pressure and air flow control system is from 0.1 atmosphere to 10 atmosphere. The pressure of the gas is monitored by the pressure detection unit 76 . In addition, the gas input unit 72 injects gas into the chamber 32 of the heating chamber 30 through the air inlet pipe 73 according to the gas flow setting, and uses the air extraction unit 74 to remove the gas from the chamber 32 of the heating chamber 30 through the exhaust pipe 75 Exhaust, where the air extraction unit 74 is, for example, a vacuum pump. To be specific, in this invention, before gas is input into the chamber 32 of the heating chamber 30, the chamber 32 of the heating chamber 30 can be evacuated by the air extraction unit 74. After the chamber 32 of the heating chamber 30 is in a vacuum state, , and then use the gas input unit 72 to introduce the gas into the chamber 32 of the heating chamber 30 until the chamber 32 of the heating chamber 30 reaches a predetermined pressure. The predetermined pressure of the chamber 32 of the heating chamber 30 ranges from 0.1 atm to 10 atm, and can be any numerical range or upper and lower endpoint values within the predetermined pressure range. The above-mentioned gas can be, for example, pure gas such as nitrogen or argon, but any range that can make the chamber 32 of the heating chamber 30 reach the set gas and its predetermined pressure falls within the scope of the invention. In addition, the present invention can control and set the flow rate of the gas input by the gas input unit 72 through the controller 78, and cooperate with the operation of the exhaust unit 74 to maintain the chamber 32 of the heating chamber 30 at the above-mentioned predetermined pressure.
除此之外,上述之測量及控制系統還選擇性包含高溫計79用以量測加熱腔30之腔室32之溫度。高溫計79係例如為紅外高溫計,但不限於此。其中,本創作使用黑體輻射源測得的晶圓(如碳化矽材料)發射率(Emissivity)為0.74,並且將此發射率值輸入到高溫計79中,可用於本創作所揭示技術中的所有溫度測量。In addition, the above-mentioned measurement and control system optionally includes a pyrometer 79 for measuring the temperature of the chamber 32 of the heating chamber 30 . The pyrometer 79 is, for example, an infrared pyrometer, but is not limited thereto. Among them, the emissivity (Emissivity) of the wafer (such as silicon carbide material) measured by this creation using a blackbody radiation source is 0.74, and this emissivity value is input into the pyrometer 79, which can be used for all the technologies disclosed in this creation. Temperature measurement.
綜上所述,本創作之複合式快速退火裝置,具有以下功效及優點:To sum up, the composite rapid annealing device of this invention has the following functions and advantages:
(1)結合感應加熱機制及介電加熱機制,故可用於同時加熱導電及不導電之物體,例如可以感應加熱機制使碳化矽晶圓升高溫度,且可於碳化矽晶圓因升高溫度而降低導電性時,以介電加熱機制使碳化矽晶圓升高溫度。(1) Combining the induction heating mechanism and the dielectric heating mechanism, it can be used to heat conductive and non-conductive objects at the same time. For example, the induction heating mechanism can be used to increase the temperature of the silicon carbide wafer, and the temperature of the silicon carbide wafer can be increased due to When the conductivity is reduced, the silicon carbide wafer is heated by a dielectric heating mechanism.
(2)感應加熱機制亦可使電極升高溫度,藉以於碳化矽晶圓因升高溫度而降低導電性時,可經由加熱電極以持續加熱碳化矽晶圓,使得碳化矽晶圓維持一定的加熱速率。(2) The induction heating mechanism can also increase the temperature of the electrode, so that when the conductivity of the silicon carbide wafer decreases due to the increase in temperature, the silicon carbide wafer can be continuously heated by the heating electrode to maintain a certain stability of the silicon carbide wafer. Heating rate.
(3)電極可作為承載基座及加熱基座使用。(3) The electrode can be used as a carrying base and a heating base.
(4)加熱腔具有金屬筒可作為反射層,還可作為法拉第遮蔽層,不僅可降低加熱腔之輻射散熱損失,還可使得交流磁場進入加熱腔中使得晶圓產生渦電流。(4) The heating cavity has a metal cylinder that can be used as a reflective layer and as a Faraday shielding layer, which not only reduces the radiation heat loss of the heating cavity, but also allows the AC magnetic field to enter the heating cavity to generate eddy currents in the wafer.
(5)具有阻隔層位於電極與晶圓之間或者是位於晶圓與晶圓之間,可防止產生擴散汙染現象,阻隔層亦可作為承載基座及加熱基座使用。(5) A barrier layer is located between the electrode and the wafer or between the wafers to prevent diffusion contamination. The barrier layer can also be used as a carrying base and a heating base.
以上所述僅為舉例性,而非為限制性者。任何未脫離本創作之精神與範疇,而對其進行之等效修改或變更,均應包含於後附之申請專利範圍中。The above is only illustrative and not restrictive. Any equivalent modifications or changes that do not depart from the spirit and scope of this creation shall be included in the appended patent application scope.
10:複合式快速退火裝置 20:電極 22:晶圓 24:阻隔層 30:加熱腔 32:腔室 34:腔體 35:金屬層 36:上蓋 37:絕熱材料層 38:下蓋 40:感應加熱裝置 42:電感線圈 50:介電加熱裝置 52:射頻電源 54:匹配器 60:金屬筒 62:反射層 64:開孔 66:法拉第遮蔽層 70:測量及控制系統 72:氣體輸入單元 73:進氣管件 74:抽氣單元 75:排氣管件 76:壓力檢測單元 78:控制器 79:高溫計 AC:交流電磁訊號 Φ:磁通量 I EC:渦電流 S10、S20:步驟10: Compound rapid annealing device 20: Electrode 22: Wafer 24: Barrier layer 30: Heating chamber 32: Chamber 34: Chamber 35: Metal layer 36: Upper cover 37: Insulation material layer 38: Lower cover 40: Induction heating Device 42: Inductor coil 50: Dielectric heating device 52: Radio frequency power supply 54: Matcher 60: Metal cylinder 62: Reflective layer 64: Opening 66: Faraday shielding layer 70: Measurement and control system 72: Gas input unit 73: Input Air pipe fittings 74: Air extraction unit 75: Exhaust pipe fittings 76: Pressure detection unit 78: Controller 79: Pyrometer AC: AC electromagnetic signal Φ: Magnetic flux I EC : Eddy current S10, S20: Steps
圖1為本創作之複合式快速退火裝置之一實施態樣之剖面結構示意圖。Figure 1 is a schematic cross-sectional structural diagram of an implementation form of the composite rapid annealing device of this invention.
圖2為本創作之複合式快速退火裝置之法拉第遮蔽層之立體結構示意圖。Figure 2 is a schematic diagram of the three-dimensional structure of the Faraday shielding layer of the composite rapid annealing device of this invention.
圖3為本創作之複合式快速退火裝置之介電加熱機制之運作示意圖,其中圖3(A)、(B)及(C)圖分別顯示多片晶圓、單片晶圓及未使用阻隔層之態樣。Figure 3 is a schematic diagram of the operation of the dielectric heating mechanism of the hybrid rapid annealing device of this invention. Figures 3(A), (B) and (C) respectively show multiple wafers, a single wafer and no barrier. The appearance of the layers.
圖4為本創作之複合式快速退火裝置之感應加熱機制之運作示意圖。Figure 4 is a schematic diagram of the operation of the induction heating mechanism of the composite rapid annealing device of this invention.
圖5為本創作之複合式快速退火方法之複合式加熱程序之流程示意圖。Figure 5 is a schematic flow chart of the composite heating process of the composite rapid annealing method of this invention.
圖6為本創作之複合式快速退火裝置之另一實施態樣之剖面結構示意圖。Figure 6 is a schematic cross-sectional structural diagram of another embodiment of the composite rapid annealing device of the present invention.
10:複合式快速退火裝置 10: Compound rapid annealing device
20:電極 20:Electrode
22:晶圓 22:wafer
24:阻隔層 24: Barrier layer
30:加熱腔 30:Heating chamber
32:腔室 32: Chamber
34:腔體 34:Cavity
35:金屬層 35:Metal layer
36:上蓋 36: Upper cover
37:絕熱材料層 37:Thermal insulation material layer
38:下蓋 38:Lower cover
40:感應加熱裝置 40: Induction heating device
42:電感線圈 42:Inductor coil
50:介電加熱裝置 50: Dielectric heating device
52:射頻電源 52:RF power supply
54:匹配器 54: Matcher
60:金屬筒 60:Metal barrel
62:反射層 62: Reflective layer
66:法拉第遮蔽層 66: Faraday mask
70:測量及控制系統 70: Measurement and control systems
72:氣體輸入單元 72:Gas input unit
73:進氣管件 73:Intake fittings
74:抽氣單元 74:Extraction unit
75:排氣管件 75:Exhaust pipe fittings
76:壓力檢測單元 76: Pressure detection unit
78:控制器 78:Controller
79:高溫計 79: Pyrometer
Claims (25)
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