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TWM643408U - Non-contact conveyor belt offset detection device - Google Patents

Non-contact conveyor belt offset detection device Download PDF

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Publication number
TWM643408U
TWM643408U TW112202224U TW112202224U TWM643408U TW M643408 U TWM643408 U TW M643408U TW 112202224 U TW112202224 U TW 112202224U TW 112202224 U TW112202224 U TW 112202224U TW M643408 U TWM643408 U TW M643408U
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conveyor belt
contact
conveyor
height
reference position
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TW112202224U
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Chinese (zh)
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謝寶勝
王威文
柯盟威
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中央印製廠
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Publication of TWM643408U publication Critical patent/TWM643408U/en

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Abstract

本創作的非接觸式輸送帶偏移檢測裝置,應用在設有輸送帶的輸送機,輸送帶在輸送機的入口側與出口側之間循環運轉。輸送機在入口側在輸送帶的底部設有支撐板,輸送帶位於支撐板的標準安裝區域內。在標準安裝區域的相對應的二邊緣到輸送帶的對應二邊緣相隔允許偏移距離處,分別定義為檢測基準位置。非接觸式輸送帶偏移檢測裝置包括非接觸式位移檢測單元。非接觸式位移檢測單元設在輸送機對應於檢測基準位置處。非接觸式位移檢測單元偵測到輸送帶的任邊緣位移到檢測基準位置,即產生異常訊號到輸送機,輸送機根據異常訊號而停止輸送帶的運轉。 The non-contact conveyor belt deviation detection device of the present invention is applied to a conveyor provided with a conveyor belt, and the conveyor belt circulates between the entrance side and the exit side of the conveyor. The conveyor has a support plate on the inlet side at the bottom of the conveyor belt, which is located in the standard mounting area of the support plate. The distance between the corresponding two edges of the standard installation area and the corresponding two edges of the conveyor belt is defined as the detection reference position. The non-contact conveyor belt deviation detection device includes a non-contact displacement detection unit. The non-contact displacement detection unit is set on the conveyor corresponding to the detection reference position. The non-contact displacement detection unit detects that any edge of the conveyor belt is displaced to the detection reference position, and then generates an abnormal signal to the conveyor, and the conveyor stops the operation of the conveyor belt according to the abnormal signal.

Description

非接觸式輸送帶偏移檢測裝置 Non-contact conveyor belt deviation detection device

本創作提供一種輸送帶偏移檢測裝置,特別是一種非接觸式輸送帶偏移檢測裝置。 The invention provides a conveyor belt offset detection device, especially a non-contact conveyor belt offset detection device.

目前的輸送機,尤其是應用於寬幅印刷品的檢查機所設置的輸送帶,由於輸送帶往往使用例如鐵弗龍的軟性材質,且輸送帶的寬度相當大,故在受到擠壓時通常會因剛性不足而產生形變。而習知檢查機用於檢測的輸送帶偏移的接觸式輸送帶偏移檢測裝置需要足夠推力才能致動。 The current conveyors, especially the conveyor belts used in inspection machines for wide-format printed matter, are often made of soft materials such as Teflon, and the width of the conveyor belt is quite large, so they usually deform due to insufficient rigidity when squeezed. However, the contact-type conveyor belt deviation detection device used to detect the conveyor belt deviation of the conventional inspection machine needs sufficient thrust to be actuated.

因此,在輸送帶偏移到異常位置而碰到接觸式輸送帶偏移檢測裝置時,輸送帶往往受到接觸式輸送帶偏移檢測裝置擠壓而因剛性不足產生形變,從而導致輸送帶對接觸式輸送帶偏移檢測裝置的推力不足。進而在輸送帶已磨損的情況下,接觸式輸送帶偏移檢測裝置無法警告人員及/或使輸送帶停止運轉。 Therefore, when the conveyor belt deviates to an abnormal position and hits the contact conveyor belt deviation detection device, the conveyor belt is often squeezed by the contact conveyor belt deviation detection device and deformed due to insufficient rigidity, resulting in insufficient thrust of the conveyor belt to the contact conveyor belt deviation detection device. Furthermore, contact conveyor belt deviation detection devices are unable to warn personnel and/or stop the conveyor belt if the conveyor belt is worn.

如此,持續磨損的輸送帶將會持續產生碎屑,從而影響檢查品質,而持續磨損的輸送帶無法穩定運作,也影響了檢查品質。而更為嚴重的情況下,甚至造成整條輸送帶脫落或損毀,產生了更換或維修輸送帶的工時、人力及金錢等成本。 In this way, the continuously worn conveyor belt will continue to generate debris, thereby affecting the inspection quality, and the continuously worn conveyor belt cannot operate stably, which also affects the inspection quality. In more serious cases, the entire conveyor belt may even fall off or be damaged, resulting in costs such as man-hours, manpower, and money for replacing or repairing the conveyor belt.

即使輸送帶不因異常偏移而磨損,然而偶發性輕微偏移仍會碰觸接觸式輸送帶偏移檢測裝置。從而造成輕微磨損發塵的影響檢查品質的問題。 Even if the conveyor belt is not worn due to abnormal deflection, occasional minor deflection still touches the contact conveyor belt deflection detection device. As a result, slight abrasion and dust generation may affect the inspection quality.

另外,若要提升接觸式輸送帶偏移檢測裝置的靈敏度,通常可設定接觸式輸送帶偏移檢測裝置受輸送帶推力引發警告的力學參數。然而,過於靈敏的設定容易導致誤警,而降低誤警的設定則靈敏度不足。這造成了接觸式輸送帶偏移檢測裝置使用上的困難。 In addition, if the sensitivity of the contact conveyor belt deviation detection device is to be improved, the mechanical parameters for the contact conveyor belt deviation detection device to trigger a warning due to the thrust of the conveyor belt can usually be set. However, a setting that is too sensitive may easily lead to false alarms, while a setting that reduces false alarms is not sensitive enough. This makes it difficult to use the contact conveyor belt deviation detection device.

此外,習知接觸式輸送帶偏移檢測裝置還設置在輸送帶偏移較小的輸送帶下游側。此錯誤設置位置造成輸送帶偏移檢測的誤失,使輸送機無法穩健運作。因此習知應用於輸送機的接觸式輸送帶偏移檢測裝置仍有改進的必要。 In addition, the conventional contact conveyor belt deviation detection device is also arranged on the downstream side of the conveyor belt where the conveyor belt deviation is small. This wrong setting position causes errors in the detection of conveyor belt deviation, making the conveyor unable to operate stably. Therefore, there is still a need to improve the conventional contact conveyor belt deviation detection device applied to conveyors.

本創作的主要目的,是在提供一種非接觸式輸送帶偏移檢測裝置。 The main purpose of this creation is to provide a non-contact conveyor belt offset detection device.

本創作根據上述目的,提供一種非接觸式輸送帶偏移檢測裝置,應用在輸送機,輸送機設有輸送帶,輸送帶在輸送機的入口側與出口側之間循環運轉。輸送機在入口側在輸送帶的底部設有支撐板,輸送帶位於支撐板的標準安裝區域內。在標準安裝區域的相對應的二邊緣到輸送帶的對應二邊緣相隔允許偏移距離處,分別定義為檢測基準位置。非接觸式輸送帶偏移檢測裝置包括非接觸式位移檢測單元。非接觸式位移檢測單元設在輸送機對應於檢測基準位置處。非接觸式位移檢測單元偵測到輸送帶 的任邊緣位移到檢測基準位置,即產生異常訊號到輸送機,輸送機根據異常訊號而停止輸送帶的運轉。 According to the above purpose, the present invention provides a non-contact conveyor belt offset detection device, which is applied to a conveyor. The conveyor is provided with a conveyor belt, and the conveyor belt circulates between the inlet side and the outlet side of the conveyor. The conveyor has a support plate on the inlet side at the bottom of the conveyor belt, which is located in the standard mounting area of the support plate. The distance between the corresponding two edges of the standard installation area and the corresponding two edges of the conveyor belt is defined as the detection reference position. The non-contact conveyor belt deviation detection device includes a non-contact displacement detection unit. The non-contact displacement detection unit is set on the conveyor corresponding to the detection reference position. The non-contact displacement detection unit detects the conveyor belt If any edge of the conveyor moves to the detection reference position, an abnormal signal will be sent to the conveyor, and the conveyor will stop the operation of the conveyor belt according to the abnormal signal.

其中,非接觸式位移檢測單元設有高度參考值,非接觸式位移檢測單元偵測到檢測基準位置與非接觸式位移檢測單元之間的高度值小於高度參考值,表示輸送帶的任邊緣位移到檢測基準位置,則產生異常訊號。 Among them, the non-contact displacement detection unit is provided with a height reference value, and the non-contact displacement detection unit detects that the height value between the detection reference position and the non-contact displacement detection unit is less than the height reference value, indicating that any edge of the conveyor belt has displaced to the detection reference position, and an abnormal signal is generated.

其中,非接觸式位移檢測單元包括支架及雷射位移感測器。支架跨設在輸送機於輸送帶的對應二邊緣。此二雷射位移感測器設在對應檢測基準位置,雷射位移感測器朝向檢測基準位置發出雷射光,並依據雷射光在檢測基準位置的反射光,計算出高度值,並在高度值小於高度參考值,以產生異常訊號到輸送機。 Wherein, the non-contact displacement detection unit includes a bracket and a laser displacement sensor. The support straddles the corresponding two edges of the conveyor and the conveyor belt. The two laser displacement sensors are set at the corresponding detection reference position. The laser displacement sensor emits laser light towards the detection reference position, and calculates the height value based on the reflected light of the laser light at the detection reference position, and generates an abnormal signal to the conveyor when the height value is less than the height reference value.

其中,雷射位移感測器到支撐板之間的距離為基準高度值,高度參考值與基準高度值的關係以下列公式表示:D=H0-T;而D為高度參考值,H0為基準高度值,T為輸送帶厚度。 Among them, the distance between the laser displacement sensor and the support plate is the reference height value, and the relationship between the height reference value and the reference height value is expressed by the following formula: D=H0-T; while D is the height reference value, H0 is the reference height value, and T is the thickness of the conveyor belt.

其中,非接觸式輸送帶偏移檢測裝置,更包括警報單元,警報單元連接非接觸式位移檢測單元,非接觸式位移檢測單元判斷出高度值小於高度參考值,非接觸式位移檢測單元將異常訊號傳送到警報單元,警報單元根據異常訊號而發出警報。 Among them, the non-contact conveyor belt deviation detection device further includes an alarm unit, the alarm unit is connected to the non-contact displacement detection unit, the non-contact displacement detection unit judges that the height value is less than the height reference value, the non-contact displacement detection unit transmits the abnormal signal to the alarm unit, and the alarm unit sends out an alarm according to the abnormal signal.

其中,非接觸式輸送帶偏移檢測裝置尚包括狀態指示模組,狀態指示模組連接非接觸式位移檢測單元,在高度值屬於以下的第一狀態關係式: S

Figure 112202224-A0305-02-0006-3
D;則狀態指示模組產生表示輸送帶的任一邊緣位移到檢測基準位置的第一狀態訊號;在高度值屬於以下的第二狀態關係式:H<S<D;則狀態指示模組產生表示支撐板上有異物的第二狀態訊號;在高度值屬於以下的第二狀態關係式:S=H;則狀態指示模組產生表示輸送帶位於標準安裝區域內的第三狀態訊號。 Among them, the non-contact conveyor belt offset detection device also includes a status indication module, the status indication module is connected to the non-contact displacement detection unit, and the height value belongs to the following first state relationship: S
Figure 112202224-A0305-02-0006-3
D; then the state indication module generates a first state signal indicating that any edge of the conveyor belt is displaced to the detection reference position; the height value belongs to the second state relational expression: H<S<D; then the state indication module generates a second state signal indicating that there are foreign objects on the support plate; the height value belongs to the following second state relational expression: S=H; then the state indication module generates a third state signal indicating that the conveyor belt is located in the standard installation area.

其中,二雷射位移感測器依據發出雷射光與收到支撐板將雷射光反射成為支撐板反射光的時間差、光速及光傳播介質折射率得到基準高度值。 Among them, the two laser displacement sensors obtain the reference height value according to the time difference between emitting the laser light and receiving the support plate to reflect the laser light into the support plate reflected light, the speed of light and the refractive index of the light propagation medium.

其中,二雷射位移感測器分別設有雷射光產生器及光感測器,雷射光產生器及光感測器位於檢測基準位置正上方,雷射光、雷射光產生器至光感測器之間路徑、雷射光的反射光三者構成三角形。 Among them, the two laser displacement sensors are respectively provided with a laser light generator and a light sensor. The laser light generator and the light sensor are located directly above the detection reference position. The laser light, the path between the laser light generator and the light sensor, and the reflected light of the laser light form a triangle.

據上所述,本創作能以光學方式的非接觸式位移檢測裝置而提升輸送帶偏移偵測靈敏度,且能避免輸送帶與位移檢測裝置等磨擦發塵的問題。本創作還能對容易發生大幅偏移的輸送帶作出有效偵測。另外,非接觸式位移檢測裝置還能更靈敏偵測輸送帶偏移,但仍能減少誤警的機率,並能減低對輸送帶偏移檢測的調校難度。 According to the above, the invention can improve the detection sensitivity of the conveyor belt deviation by using the optical non-contact displacement detection device, and can avoid the problem of dust generation caused by friction between the conveyor belt and the displacement detection device. This invention can also effectively detect conveyor belts that are prone to large deviations. In addition, the non-contact displacement detection device can detect the deviation of the conveyor belt more sensitively, but can still reduce the probability of false alarms and reduce the difficulty of adjusting the detection of the deviation of the conveyor belt.

1:非接觸式輸送帶偏移檢測裝置 1: Non-contact conveyor belt offset detection device

10:非接觸式位移檢測單元 10: Non-contact displacement detection unit

100:雷射位移感測器 100: Laser displacement sensor

1000:雷射光產生器 1000: laser light generator

1001:光感測器 1001: Light sensor

11:警報單元 11:Alarm unit

12:狀態指示模組 12: Status indication module

2:輸送機 2: Conveyor

20:入口側 20: Entrance side

21:出口側 21: Exit side

22:輸送帶 22: Conveyor belt

220:底面 220: Bottom

221:頂面 221: top surface

23:支撐板 23: Support plate

24:支架 24: Bracket

25:框架 25: frame

26:光學檢查器 26: Optical inspector

4:異物 4: Foreign matter

A:區域 A: area

D:高度參考值 D: altitude reference value

H:高度值 H: height value

H0:基準高度值 H0: base height value

L1:雷射光 L1: laser light

L2:支撐板反射光 L2: Support plate reflected light

L3:輸送帶反射光 L3: Conveyor Belt Reflected Light

L4:異物反射光 L4: Reflected light from foreign matter

P:允許偏移距離 P: allowable offset distance

S:檢測基準位置 S: Detection reference position

SA:標準安裝區域 SA: standard installation area

T:輸送帶厚度 T: conveyor belt thickness

第一圖為使用時間差量測法的本創作非接觸式輸送帶偏移檢測裝置的示意圖。 The first figure is a schematic diagram of the non-contact conveyor belt deviation detection device of the present invention using the time difference measurement method.

第二圖為輸送帶位於標準安裝區域的情況下,從光學檢查器與雷射位移感測器之間朝雷射位移感測器看去的輸送帶位於標準安裝區域的輸送機及非接觸式位移檢測單元的剖示圖。 The second figure is a cross-sectional view of the conveyor belt in the standard installation area and the non-contact displacement detection unit viewed from between the optical inspector and the laser displacement sensor towards the laser displacement sensor when the conveyor belt is located in the standard installation area.

第三圖為本創作非接觸式輸送帶偏移檢測裝置偵測到輸送帶偏移情況下的示意圖。 The third figure is a schematic diagram of the non-contact conveyor belt deviation detection device detecting the conveyor belt deviation.

第四圖為輸送帶偏移至檢測基準位置的情況下,從光學檢查器與雷射位移感測器之間朝雷射位移感測器看去的輸送機及非接觸式位移檢測單元的剖示圖。 Figure 4 is a cross-sectional view of the conveyor and the non-contact displacement detection unit viewed from between the optical inspector and the laser displacement sensor toward the laser displacement sensor when the conveyor belt deviates to the detection reference position.

第五圖為本創作非接觸式輸送帶偏移檢測裝置的方塊圖。 The fifth figure is the block diagram of the non-contact conveyor belt deviation detection device of this creation.

第六圖為本創作非接觸式輸送帶偏移檢測裝置偵測到異物情況下的示意圖。 Figure 6 is a schematic diagram of the non-contact conveyor belt deviation detection device of the present invention when a foreign object is detected.

第七圖為使用三角幾何法的本創作非接觸式輸送帶偏移檢測裝置的示意圖。 The seventh figure is a schematic diagram of the non-contact conveyor belt deviation detection device of the present invention using the triangular geometry method.

本創作之實施例將藉由下文配合相關圖式進一步加以解說。盡可能的,於圖式與說明書中,相同標號係代表相同或相似構件。於圖式中,基於簡化與方便標示,形狀與厚度可能經過誇大表示。可以理解的是,未特別顯示於圖式中或描述於說明書中之元件,為所屬技術領域中具 有通常技術者所知之形態。本領域之通常技術者可依據本創作之內容而進行多種之改變與修改。 Embodiments of the invention will be further explained below with the help of related drawings. Wherever possible, the same reference numerals have been used throughout the drawings and description to refer to the same or similar components. In the drawings, the shape and thickness may be exaggerated for the sake of simplification and convenient labeling. It is to be understood that elements not particularly shown in the drawings or described in the specification are those in the technical field. Has a form known to those skilled in the art. Those skilled in the art can make various changes and modifications based on the content of this creation.

請參閱第一圖,第一圖為使用時間差量測法的本創作非接觸式輸送帶偏移檢測裝置的示意圖。本創作非接觸式輸送帶偏移檢測裝置1應用在輸送機2,舉例而言,輸送機2為印刷物檢查機。輸送機2設有輸送帶22,輸送帶22在輸送機2的入口側20與出口側21之間循環運轉,且輸送機2在入口側20在輸送帶22的底部設有支撐板23。 Please refer to the first figure, which is a schematic diagram of the non-contact conveyor belt deviation detection device of the present invention using the time difference measurement method. The non-contact conveyor belt deviation detection device 1 of the present invention is applied to a conveyor 2, for example, the conveyor 2 is a printed matter inspection machine. The conveyor 2 is provided with a conveyor belt 22 which circulates between an inlet side 20 and an outlet side 21 of the conveyor 2 and which is provided with a support plate 23 at the bottom of the conveyor belt 22 at the inlet side 20 .

於正常狀態下,輸送帶22位於支撐板23的標準安裝區域SA內。在標準安裝區域SA的相對應的二邊緣到輸送帶22的對應二邊緣相隔允許偏移距離P處,分別定義為檢測基準位置S。 Under normal conditions, the conveyor belt 22 is located in the standard installation area SA of the support plate 23 . The allowable offset distance P between the two corresponding edges of the standard installation area SA and the corresponding two edges of the conveyor belt 22 is respectively defined as the detection reference position S.

為了更清楚表示第一圖中輸送機2及非接觸式位移檢測單元10的幾何構造起見,請參閱第二圖,第二圖為輸送帶22位於標準安裝區域SA的情況下,從光學檢查器26與雷射位移感測器100之間朝雷射位移感測器100看去的輸送機2及非接觸式位移檢測單元100的剖示圖。而為了使第二圖整體更加清楚,省略顯示輸送機2的入口側20處的組件。 In order to more clearly show the geometric structure of the conveyor 2 and the non-contact displacement detection unit 10 in the first figure, please refer to the second figure. The second figure is a cross-sectional view of the conveyor 2 and the non-contact displacement detection unit 100 as viewed from between the optical inspection device 26 and the laser displacement sensor 100 toward the laser displacement sensor 100 when the conveyor belt 22 is located in the standard installation area SA. In order to make the second figure as a whole more clear, however, the components at the inlet side 20 of the conveyor 2 are omitted from being shown.

而第二圖中虛線框的右界顯示輸送帶22偏移至檢測基準位置S的情況,以與位於標準安裝區域SA的輸送帶22位置作一比較。 The right border of the dotted line box in the second figure shows the situation where the conveyor belt 22 is shifted to the detection reference position S, for comparison with the position of the conveyor belt 22 located in the standard installation area SA.

在一些實施例,非接觸式輸送帶偏移檢測裝置1包括非接觸式位移檢測單元10。非接觸式位移檢測單元10設在輸送機2靠近入口側20的位置。非接觸式位移檢測單元10跨越輸送帶22的二側。在此,輸送帶22及支撐板23上方配置有支架24,從而使支架24能跨設在輸送機2於輸送帶22的對應二邊緣。舉例而言,入口側20至出口側21的方向上,輸送帶22兩側外的支撐 板23上方分別設有框架25,而支架24的相對二端分別設置在二框架25的其中之一。或者框架25設在輸送機2的外側,且框架25的高度高於輸送帶22的厚度,而支架24具有的相對二端分別設置在二框架25的其中之一,並且在支架上設有固定板,固定板用來安裝非接觸式位移檢測單元10。 In some embodiments, the non-contact conveyor belt deviation detection device 1 includes a non-contact displacement detection unit 10 . The non-contact displacement detection unit 10 is provided at a position close to the entrance side 20 of the conveyor 2 . The non-contact displacement detection unit 10 spans two sides of the conveyor belt 22 . Here, a bracket 24 is disposed above the conveyor belt 22 and the support plate 23 , so that the bracket 24 can be straddled on the conveyor 2 and the corresponding two edges of the conveyor belt 22 . For example, in the direction from the inlet side 20 to the outlet side 21, the support on both sides of the conveyor belt 22 Frames 25 are respectively arranged above the board 23 , and two opposite ends of the bracket 24 are respectively arranged on one of the two frames 25 . Or the frame 25 is arranged on the outside of the conveyor 2, and the height of the frame 25 is higher than the thickness of the conveyor belt 22, and the two opposite ends of the bracket 24 are respectively arranged on one of the two frames 25, and a fixing plate is provided on the bracket, and the fixing plate is used for installing the non-contact displacement detection unit 10.

而非接觸式位移檢測單元10包括二雷射位移感測器100,此二雷射位移感測器100設在對應檢測基準位置S。對使用時間差量測法的非接觸式輸送帶偏移檢測裝置1而言,由於此二雷射位移感測器100分別設在支架24的相對二端,以使雷射位移感測器100的雷射光產生器1000及光感測器1001位於檢測基準位置S正上方,使得雷射位移感測器100垂直於支撐板23表面,用以發射雷射光到檢測基準位置S,並從檢測基準位置S接收反射的雷射光。 The non-contact displacement detection unit 10 includes two laser displacement sensors 100 , and the two laser displacement sensors 100 are arranged at corresponding detection reference positions S. As shown in FIG. For the non-contact conveyor belt deviation detection device 1 using the time difference measurement method, since the two laser displacement sensors 100 are respectively arranged at opposite ends of the bracket 24, the laser light generator 1000 and the light sensor 1001 of the laser displacement sensor 100 are located directly above the detection reference position S, so that the laser displacement sensor 100 is perpendicular to the surface of the support plate 23, and is used to emit laser light to the detection reference position S and receive reflected laser light from the detection reference position S .

雷射位移感測器100朝向檢測基準位置S發出雷射光L1。也就是第一圖中,雷射光產生器1000發出的雷射光L1入射支撐板23的檢測基準位置S。 The laser displacement sensor 100 emits laser light L1 toward the detection reference position S. As shown in FIG. That is, in the first figure, the laser light L1 emitted by the laser light generator 1000 is incident on the detection reference position S of the support plate 23 .

之後,雷射位移感測器100依據雷射光L1在檢測基準位置S的反射光,計算出高度值。若在輸送帶22未達到異常偏移位置(也為檢測基準位置S)或支撐板23上無異物的情況,高度值為基準高度值H0,也就是雷射位移感測器100到支撐板23之間的距離。 Afterwards, the laser displacement sensor 100 calculates the height value according to the reflected light of the laser light L1 at the detection reference position S. If the conveyor belt 22 has not reached the abnormal offset position (also the detection reference position S) or there is no foreign object on the support plate 23, the height value is the reference height value H0, which is the distance between the laser displacement sensor 100 and the support plate 23.

詳言之,支撐板23將雷射光L1反射成為支撐板反射光L2,支撐板反射光L2回到光感測器1001。由於發出雷射光L1的時間已知,雷射位移感測器100依據發出雷射光L1與收到支撐板反射光L2的時間差、光速及光傳播介質折射率等得到基準高度值H0。 In detail, the support plate 23 reflects the laser light L1 into the support plate reflected light L2 , and the support plate reflected light L2 returns to the light sensor 1001 . Since the time of emitting the laser light L1 is known, the laser displacement sensor 100 obtains the reference height value H0 according to the time difference between emitting the laser light L1 and receiving the reflected light L2 from the support plate, the speed of light, and the refractive index of the light propagation medium.

如第三圖所示,並請同時參考第四圖,若非接觸式位移檢測單元10偵測到輸送帶22的任一邊緣位移到檢測基準位置S,即產生異常訊號到輸送機2,輸送機2根據異常訊號而停止輸送帶22的運轉。 As shown in the third figure, and please also refer to the fourth figure, if the non-contact displacement detection unit 10 detects that any edge of the conveyor belt 22 is displaced to the detection reference position S, an abnormal signal is sent to the conveyor 2, and the conveyor 2 stops the operation of the conveyor belt 22 according to the abnormal signal.

詳言之,以第三圖靠近圖面側的輸送帶22一側偏移為例,輸送帶22的偏移側邊緣將雷射光L1反射成為輸送帶反射光L3,輸送帶反射光L3回到光感測器1001。由於發出雷射光L1的時間已知,雷射位移感測器100依據發出雷射光L1與收到輸送帶反射光L3的時間差、光速及光傳播介質折射率等得到此時的高度值H,也就是H0-T,T為輸送帶厚度,又輸送帶厚度T為輸送帶22朝向支持板23的底面220至相對底面220的頂面221之間的距離。 In detail, taking the deviation of the conveyor belt 22 near the drawing side in FIG. 3 as an example, the edge of the offset side of the conveyor belt 22 reflects the laser light L1 to become the conveyor belt reflected light L3 , and the conveyor belt reflected light L3 returns to the light sensor 1001 . Since the time of emitting the laser light L1 is known, the laser displacement sensor 100 obtains the height value H at this time according to the time difference between emitting the laser light L1 and receiving the reflected light L3 from the conveyor belt, the speed of light, and the refractive index of the light propagation medium.

進一步而言,非接觸式位移檢測單元10設有高度參考值D,非接觸式位移檢測單元10偵測到檢測基準位置S與非接觸式位移檢測單元10之間的高度值H小於高度參考值D,表示輸送帶22的任一邊緣位移到檢測基準位置S,則產生異常訊號。一般而言,雷射位移感測器100在高度值H小於高度參考值D時,產生異常訊號到輸送機2。 Further, the non-contact displacement detection unit 10 is provided with a height reference value D, and the non-contact displacement detection unit 10 detects that the height value H between the detection reference position S and the non-contact displacement detection unit 10 is less than the height reference value D, indicating that any edge of the conveyor belt 22 has displaced to the detection reference position S, and an abnormal signal is generated. Generally speaking, when the height value H is less than the height reference value D, the laser displacement sensor 100 generates an abnormal signal to the conveyor 2 .

以公式說明,高度參考值D與基準高度值H0的關係以下列公式表示:D=H0-T;其中,D為高度參考值,H0為基準高度值,T為輸送帶厚度。 Explained by the formula, the relationship between the height reference value D and the reference height value H0 is expressed by the following formula: D=H0-T; where, D is the height reference value, H0 is the reference height value, and T is the conveyor belt thickness.

或者,在非接觸式位移檢測單元10以檢測基準位置S處,支撐板23與非接觸式位移檢測單元10之間的高度作為偏移中心的情況下,基準高度值H0可當作偏移值為0,而高度參考值D當作偏移值為負T。 Alternatively, when the non-contact displacement detection unit 10 takes the detection reference position S, the height between the support plate 23 and the non-contact displacement detection unit 10 as the offset center, the reference height H0 can be regarded as an offset value of 0, and the height reference value D can be regarded as a negative offset value T.

如此,本創作非接觸式位移檢測裝置能排除習知接觸式位移檢測器不靈敏的問題,也解決了習知輸送帶剛性不足及幅寬過大所造成輸送帶偏移後,輸送帶已偏移磨擦機牆,輸送帶卻因形變而推不動接觸式位移檢測器。從而造成輸送帶已磨損,人員卻渾然不知且輸送機不能停止輸送帶磨損的損失的問題。 In this way, the non-contact displacement detection device of this invention can eliminate the insensitive problem of the conventional contact displacement detector, and also solve the conventional conveyor belt deflection caused by insufficient rigidity and excessive width. As a result, the conveyor belt is worn out, but the personnel don't know it and the conveyor can't stop the loss of the conveyor belt wear.

另外,本創作非接觸式位移檢測裝置不須與輸送帶作任何接觸,即能偵知輸送帶偏移,因此更為降低輸送帶的磨擦損耗。而非接觸式位移檢測裝置對輸送帶偏移檢測的調校也更為簡單方便。 In addition, the non-contact displacement detection device of the present invention can detect the deviation of the conveyor belt without any contact with the conveyor belt, thus further reducing the friction loss of the conveyor belt. The adjustment of the non-contact displacement detection device to the conveyor belt deviation detection is also simpler and more convenient.

此外,設置於輸送機入口側附近的非接觸式位移檢測裝置也能對容易發生大幅偏移的輸送帶作出有效偵測。 In addition, the non-contact displacement detection device installed near the entrance side of the conveyor can also effectively detect the conveyor belt that is prone to large deviations.

如第五圖所示,非接觸式輸送帶偏移檢測裝置1更包括警報單元11。警報單元11連接非接觸式位移檢測單元10。在非接觸式位移檢測單元10判斷出高度值H小於高度參考值D時,非接觸式位移檢測單元10將異常訊號傳送到警報單元11,而警報單元11根據異常訊號而發出警報。舉例而言,警報單元11為燈號、閃光燈、揚聲器、蜂鳴器等,惟本創作不限於此。 As shown in FIG. 5 , the non-contact conveyor belt deviation detection device 1 further includes an alarm unit 11 . The alarm unit 11 is connected to the non-contact displacement detection unit 10 . When the non-contact displacement detection unit 10 determines that the height H is less than the height reference value D, the non-contact displacement detection unit 10 transmits an abnormal signal to the alarm unit 11, and the alarm unit 11 issues an alarm according to the abnormal signal. For example, the alarm unit 11 is a light signal, a flashing light, a loudspeaker, a buzzer, etc., but the present invention is not limited thereto.

而在輸送帶22的任一邊緣未位移到檢測基準位置S,但有異物,例如碎屑,落到檢測基準位置S上的情況。詳言之,如第六圖所示,異物4將雷射光L1反射成為異物反射光L4,異物反射光L4回到光感測器1001。由於發出雷射光L1的時間已知,雷射位移感測器100依據發出雷射光L1與收到異物反射光L4的時間差、光速及光傳播介質折射率等得到此時的高度值H。 On the other hand, any edge of the conveyor belt 22 is not displaced to the detection reference position S, but a foreign object, such as debris, falls on the detection reference position S. In detail, as shown in FIG. 6 , the foreign object 4 reflects the laser light L1 into the foreign object reflected light L4 , and the foreign object reflected light L4 returns to the light sensor 1001 . Since the time of emitting the laser light L1 is known, the laser displacement sensor 100 obtains the height value H at this time according to the time difference between emitting the laser light L1 and receiving the reflected light L4 from the foreign object, the speed of light, and the refractive index of the light propagation medium.

如此,為了在更靈敏偵測輸送帶22偏移,但能減少誤警的機率的需求下,可將高度參考值D設為下列條件: H-T<D<H;舉例而言,H0為3cm,T為0.19cm的情況下,高度參考值D可設為2.81cm至3cm之間。而在上述偏移值判斷方法中,H0當作偏移值0,則D可設為偏移值0m至-0.19cm之間。例如,可將D設為-0.15cm,即高度0.15cm以下的碎屑落到檢測基準位置S上時不會發出警報。然而,若高度0.15cm以上的碎屑與輸送帶22位於檢測基準位置S上時則會發出警報。 In this way, in order to detect the deviation of the conveyor belt 22 more sensitively and reduce the probability of false alarms, the height reference value D can be set to the following conditions: H-T<D<H; for example, when H0 is 3cm and T is 0.19cm, the height reference value D can be set between 2.81cm and 3cm. In the above-mentioned offset value judging method, H0 is regarded as an offset value of 0, and D can be set between an offset value of 0m and -0.19cm. For example, D can be set to -0.15cm, that is, no alarm will be issued when debris below 0.15cm in height falls on the detection reference position S. However, if debris with a height of 0.15 cm or more is located on the detection reference position S with the conveyor belt 22 , an alarm will be issued.

再者,如第五圖所示,非接觸式輸送帶偏移檢測裝置1尚包括狀態指示模組12,狀態指示模組12連接非接觸式位移檢測單元10,在高度值H屬於以下的第一狀態關係式:H

Figure 112202224-A0305-02-0012-1
D;則狀態指示模組12產生表示輸送帶22的任一邊緣位移到檢測基準位置S的第一狀態訊號。 Moreover, as shown in the fifth figure, the non-contact conveyor belt deviation detection device 1 also includes a status indication module 12, the status indication module 12 is connected to the non-contact displacement detection unit 10, and the height value H belongs to the following first state relationship: H
Figure 112202224-A0305-02-0012-1
D ; then the state indication module 12 generates a first state signal indicating that any edge of the conveyor belt 22 is displaced to the detection reference position S.

在高度值H屬於以下的第二狀態關係式:H0<H<D;則狀態指示模組12產生表示支撐板23上有異物4的第二狀態訊號。 When the height value H belongs to the following second state relationship: H0 < H <D; then the state indication module 12 generates a second state signal indicating that there is a foreign object 4 on the support plate 23.

在高度值H屬於以下的第三狀態關係式:D=H;則狀態指示模組12產生表示輸送帶22位於標準安裝區域SA內的第三狀態訊號。 When the height value H belongs to the following third state relationship: D = H ; then the state indication module 12 generates a third state signal indicating that the conveyor belt 22 is located in the standard installation area SA.

舉例而言,狀態指示模組12為狀態指示器,狀態指示器包括二燈具,此二燈具以例如全滅、一明一滅及全亮等表示以上第一狀態訊號至 第三狀態訊號,進一步而言,第一狀態訊號為兩個燈具全滅,第二狀態訊號為兩個燈具一明一滅,第三狀態訊號為兩個燈具全亮。 For example, the status indication module 12 is a status indicator, and the status indicator includes two lamps, and the two lamps are for example all off, one on and one off, and all on to represent the above first status signal to The third state signal, more specifically, the first state signal is that both lamps are off, the second state signal is that two lamps are on and one is off, and the third state signal is that both lamps are on.

而如第七圖所示,非接觸式位移檢測單元10依據反射光感測資料以三角幾何法進行計算而產生高度值。詳言之,以三角幾何法進行計算而產生高度值的非接觸式位移檢測單元10與上述垂直來回光路的非接觸式位移檢測單元10之差異在於:雷射光L1、雷射光產生器1000至光感測器1001之間路徑、反射光三者構成三角形。 As shown in FIG. 7 , the non-contact displacement detection unit 10 generates a height value by calculating according to the triangular geometry method according to the reflected light sensing data. In detail, the difference between the non-contact displacement detection unit 10 that calculates the height value by using the triangular geometry method and the above-mentioned non-contact displacement detection unit 10 with the vertical back-and-forth optical path lies in that the laser light L1, the path between the laser light generator 1000 and the light sensor 1001, and the reflected light form a triangle.

如此,雷射光L1經支撐板23反射成為支撐板反射光L2後回到光感測器1001的距離為基準,而其與雷射光L1經輸送帶22反射成為輸送帶反射光L3回到光感測器1001的距離之間,或其與雷射光L1經異物4反射成為異物反射光L4回到光感測器1001的距離之間將會產生光程差。舉例而言,可以此光程差從而據以計算出支撐板23與輸送帶22的高度差(高度偏差值),或據以計算出支撐板23與異物4的高度差(高度偏差值),進而偵測出輸送帶22的任一邊緣或異物4是否位移到檢測基準位置S。 In this way, the distance from the laser light L1 reflected by the support plate 23 to the support plate reflected light L2 and then back to the photosensor 1001 is used as the reference, and there will be an optical path difference between the distance from the laser light L1 reflected by the conveyor belt 22 to the conveyor belt reflected light L3 back to the photosensor 1001, or the distance from the laser light L1 reflected by the foreign object 4 to the foreign object reflected light L4 back to the photosensor 1001. For example, the optical path difference can be used to calculate the height difference (height deviation value) between the support plate 23 and the conveyor belt 22, or to calculate the height difference (height deviation value) between the support plate 23 and the foreign object 4, and then detect whether any edge of the conveyor belt 22 or the foreign object 4 is displaced to the detection reference position S.

或者,可以雷射光L1經支撐板23反射成為支撐板反射光L2後回到光感測器1001的位置為基準,而其與雷射光L1經輸送帶22反射成為輸送帶反射光L3回到光感測器1001的位置之間,或其與雷射光L1經異物4反射成為異物反射光L4回到光感測器1001的位置之間將會產生位置差。因此可以此位置差使用三角幾何計算出支撐板23與輸送帶22的高度差(高度偏差值),或據以計算出支撐板23與異物4的高度差(高度偏差值),進而偵測出輸送帶22的任一邊緣或異物4是否位移到檢測基準位置S。 Alternatively, the position where the laser light L1 is reflected by the support plate 23 to become the reflected light L2 of the support plate and then returned to the photosensor 1001 is used as a reference, and there will be a position difference between the position where the laser light L1 is reflected by the conveyor belt 22 and becomes the reflected light L3 of the conveyor belt and returns to the photosensor 1001, or the position where the laser light L1 is reflected by the foreign object 4 and becomes the reflected light L4 of the foreign object and returns to the photosensor 1001. Therefore, the position difference can be calculated using triangular geometry to calculate the height difference (height deviation value) between the support plate 23 and the conveyor belt 22, or to calculate the height difference (height deviation value) between the support plate 23 and the foreign object 4, and then detect whether any edge of the conveyor belt 22 or the foreign object 4 is displaced to the detection reference position S.

綜上所述,本創作能以光學方式的非接觸式位移檢測裝置而排除接觸式位移檢測器不靈敏的問題,從而在輸送帶偏移磨擦機牆時即能使輸送帶停止運轉。另外,本創作非接觸式位移檢測裝置不須與輸送帶作任何接觸,從而更為降低輸送帶的磨擦損耗。 To sum up, this invention can eliminate the problem of insensitivity of the contact displacement detector with the optical non-contact displacement detection device, so that the conveyor belt can stop running when the conveyor belt deviates from the friction machine wall. In addition, the non-contact displacement detection device of the present invention does not need to make any contact with the conveyor belt, thereby further reducing the friction loss of the conveyor belt.

再者,由於非接觸式位移檢測裝置設置於輸送機入口側附近,非接觸式位移檢測裝置能對容易發生大幅偏移的輸送帶作出有效偵測。又,本創作非接觸式位移檢測裝置還能更靈敏偵測輸送帶偏移,但仍能減少誤警的機率,並能減低對輸送帶偏移檢測的調校難度。故本創作能大幅降低輸送帶的磨擦損耗或磨擦損壞,從而確保印刷品檢查品質,並節省輸送帶維修更換成本。 Furthermore, since the non-contact displacement detection device is arranged near the entrance side of the conveyor, the non-contact displacement detection device can effectively detect the conveyor belt that is prone to large deviation. In addition, the non-contact displacement detection device of the present invention can detect the deviation of the conveyor belt more sensitively, but can still reduce the probability of false alarms and reduce the difficulty of adjusting the detection of the deviation of the conveyor belt. Therefore, this creation can greatly reduce the friction loss or friction damage of the conveyor belt, thereby ensuring the quality of printed matter inspection and saving the cost of conveyor belt maintenance and replacement.

以上所述,僅為舉例說明本創作的較佳實施方式,並非以此限定實施的範圍,凡是依本創作申請專利範圍及專利說明書內容所作的簡單置換及等效變化,皆屬本創作的專利申請範疇。 The above is just an example to illustrate the preferred implementation of this creation, not to limit the scope of implementation. All simple replacements and equivalent changes made according to the patent scope of this creation application and the content of the patent specification all belong to the patent application category of this creation.

1:非接觸式輸送帶偏移檢測裝置 1: Non-contact conveyor belt offset detection device

10:非接觸式位移檢測單元 10: Non-contact displacement detection unit

100:雷射位移感測器 100: Laser displacement sensor

1000:雷射光產生器 1000: laser light generator

1001:光感測器 1001: Light sensor

2:輸送機 2: Conveyor

20:入口側 20: Entrance side

21:出口側 21: Exit side

22:輸送帶 22: Conveyor belt

220:底面 220: Bottom

221:頂面 221: top surface

23:支撐板 23: Support plate

24:支架 24: Bracket

25:框架 25: frame

26:光學檢查器 26: Optical inspector

H:高度值 H: height value

H0:基準高度值 H0: base height value

L1:雷射光 L1: laser light

L2:支撐板反射光 L2: Support plate reflected light

P:允許偏移距離 P: allowable offset distance

S:檢測基準位置 S: Detection reference position

T:輸送帶厚度 T: conveyor belt thickness

Claims (8)

一種非接觸式輸送帶偏移檢測裝置,應用在一輸送機,該輸送機設有一輸送帶,該輸送帶在該輸送機的一入口側與一出口側之間循環運轉,且該輸送機在該入口側在該輸送帶的底部設有一支撐板,該輸送帶位於該支撐板的一標準安裝區域內,在該標準安裝區域的相對應的二邊緣到該輸送帶的對應二邊緣相隔一允許偏移距離處,分別定義為一檢測基準位置,該非接觸式輸送帶偏移檢測裝置包括:一非接觸式位移檢測單元,該非接觸式位移檢測單元設在該輸送機對應於該檢測基準位置處,該非接觸式位移檢測單元偵測到該輸送帶的任一邊緣位移到該檢測基準位置,即產生一異常訊號到該輸送機,該輸送機根據該異常訊號而停止該輸送帶的運轉。 A non-contact conveyor belt offset detection device is applied to a conveyor. The conveyor is provided with a conveyor belt. The conveyor belt circulates between an inlet side and an outlet side of the conveyor, and the conveyor is provided with a support plate at the bottom of the conveyor belt on the inlet side. The conveyor belt is located in a standard installation area of the support plate. The distance between two corresponding edges of the standard installation area and the corresponding two edges of the conveyor belt is defined as a detection reference position. : a non-contact displacement detection unit, the non-contact displacement detection unit is arranged on the conveyor corresponding to the detection reference position, the non-contact displacement detection unit detects that any edge of the conveyor belt is displaced to the detection reference position, and promptly generates an abnormal signal to the conveyor, and the conveyor stops the operation of the conveyor belt according to the abnormal signal. 如請求項1所述的非接觸式輸送帶偏移檢測裝置,其中該非接觸式位移檢測單元設有一高度參考值,該非接觸式位移檢測單元偵測到該檢測基準位置與該非接觸式位移檢測單元之間的一高度值小於該高度參考值,表示該輸送帶的任一邊緣位移到該檢測基準位置,則產生該異常訊號。 The non-contact conveyor belt deviation detection device as described in Claim 1, wherein the non-contact displacement detection unit is provided with a height reference value, and the non-contact displacement detection unit detects that a height value between the detection reference position and the non-contact displacement detection unit is less than the height reference value, indicating that any edge of the conveyor belt has displaced to the detection reference position, and the abnormal signal is generated. 如請求項2所述的非接觸式輸送帶偏移檢測裝置,其中該非接觸式位移檢測單元包括:一支架,跨設在該輸送機於該輸送帶的對應二邊緣;二雷射位移感測器,該二雷射位移感測器設在對應該檢測基準位置,該二雷射位移感測器朝向該檢測基準位置發出一雷射光,並依據該雷射光在該檢測基準位置的反射光,計算出該高度值,並在該高度值小於該高度參考值,以產生該異常訊號到該輸送機。 The non-contact conveyor belt deviation detection device as described in claim 2, wherein the non-contact displacement detection unit includes: a bracket straddling the conveyor on two corresponding edges of the conveyor belt; two laser displacement sensors, the two laser displacement sensors are arranged at the corresponding detection reference position, and the two laser displacement sensors emit a laser light towards the detection reference position, and calculate the height value based on the reflected light of the laser light at the detection reference position, and when the height value is smaller than the height reference value, the abnormality occurs signal to the conveyor. 如請求項3所述的非接觸式輸送帶偏移檢測裝置,其中該二雷射位移感測器到該支撐板之間的距離為一基準高度值,該高度參考值與該基準高度值的關係以下列公式表示:D=H0-T;其中,D為該高度參考值,H0為該基準高度值,T為該輸送帶厚度。 The non-contact conveyor belt deviation detection device as described in claim 3, wherein the distance between the two laser displacement sensors and the support plate is a reference height value, and the relationship between the height reference value and the reference height value is expressed by the following formula: D=H0-T; wherein, D is the height reference value, H0 is the reference height value, and T is the conveyor belt thickness. 如請求項4所述的非接觸式輸送帶偏移檢測裝置,更包括一警報單元,該警報單元連接該非接觸式位移檢測單元,該非接觸式位移檢測單元判斷出該高度值小於該高度參考值,該非接觸式位移檢測單元將該異常訊號傳送到該警報單元,該警報單元根據該異常訊號而發出警報。 The non-contact conveyor belt deviation detection device as described in claim 4 further includes an alarm unit, the alarm unit is connected to the non-contact displacement detection unit, the non-contact displacement detection unit judges that the height value is less than the height reference value, the non-contact displacement detection unit transmits the abnormal signal to the alarm unit, and the alarm unit issues an alarm according to the abnormal signal. 如請求項4所述的非接觸式輸送帶偏移檢測裝置,尚包括一狀態指示模組,該狀態指示模組連接該非接觸式位移檢測單元,在該高度值屬於以下的一第一狀態關係式:H
Figure 112202224-A0305-02-0018-2
D;則該狀態指示模組產生表示該輸送帶的任一邊緣位移到該檢測基準位置的第一狀態訊號;在該高度值屬於以下的一第二狀態關係式:H0<H<D;則該狀態指示模組產生表示該支撐板上有異物的第二狀態訊號;在該高度值屬於以下的一第二狀態關係式:H=H0;則該狀態指示模組產生表示該輸送帶位於該標準安裝區域內的第三狀態訊號。
The non-contact conveyor belt deviation detection device as described in claim 4 further includes a status indication module connected to the non-contact displacement detection unit, and the height value belongs to the following first state relationship: H
Figure 112202224-A0305-02-0018-2
D ; then the state indication module produces a first state signal indicating that any edge of the conveyor belt is displaced to the detection reference position; the height value belongs to a second state relational expression as follows: H0 < H <D; then the state indication module generates a second state signal representing foreign matter on the support plate; the height value belongs to the following second state relational expression: H = H0 ; then the state indication module generates a third state signal representing that the conveyor belt is located in the standard installation area.
如請求項4所述的非接觸式輸送帶偏移檢測裝置,其中該二雷射位移感測器依據發出該雷射光與收到該支撐板將該雷射光反射成為該支撐板反射光的時間差、光速及光傳播介質折射率得到該基準高度值。 The non-contact conveyor belt deviation detection device as described in claim 4, wherein the two laser displacement sensors obtain the reference height value based on the time difference between emitting the laser light and receiving the support plate to reflect the laser light into the support plate reflected light, the speed of light and the refractive index of the light propagation medium. 如請求項4所述的非接觸式輸送帶偏移檢測裝置,其中該二雷射位移感測器分別設有一雷射光產生器及一光感測器,該雷射光產生器及該光感測器位於該檢測基準位置正上方,該雷射光、該雷射光產生器至該光感測器之間路徑、該雷射光的反射光三者構成三角形。。 The non-contact conveyor belt deviation detection device as described in claim 4, wherein the two laser displacement sensors are respectively provided with a laser light generator and a light sensor, the laser light generator and the light sensor are located directly above the detection reference position, the laser light, the path between the laser light generator and the light sensor, and the reflected light of the laser light form a triangle. .
TW112202224U 2023-03-14 2023-03-14 Non-contact conveyor belt offset detection device TWM643408U (en)

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