TWM641269U - Shell Cartridge - Google Patents
Shell Cartridge Download PDFInfo
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- TWM641269U TWM641269U TW111213116U TW111213116U TWM641269U TW M641269 U TWM641269 U TW M641269U TW 111213116 U TW111213116 U TW 111213116U TW 111213116 U TW111213116 U TW 111213116U TW M641269 U TWM641269 U TW M641269U
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- 238000000137 annealing Methods 0.000 claims abstract description 46
- 239000004594 Masterbatch (MB) Substances 0.000 claims abstract description 24
- 238000010438 heat treatment Methods 0.000 claims abstract description 16
- 239000000463 material Substances 0.000 claims abstract description 14
- 229910000838 Al alloy Inorganic materials 0.000 claims abstract description 9
- 238000005520 cutting process Methods 0.000 claims description 19
- 238000005242 forging Methods 0.000 claims description 3
- 238000009966 trimming Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 14
- 239000000243 solution Substances 0.000 description 10
- 238000005237 degreasing agent Methods 0.000 description 6
- 239000013527 degreasing agent Substances 0.000 description 6
- 238000010304 firing Methods 0.000 description 5
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- PUZPDOWCWNUUKD-UHFFFAOYSA-M sodium fluoride Chemical compound [F-].[Na+] PUZPDOWCWNUUKD-UHFFFAOYSA-M 0.000 description 2
- 239000006104 solid solution Substances 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910000881 Cu alloy Inorganic materials 0.000 description 1
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- 238000004140 cleaning Methods 0.000 description 1
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- 229910052802 copper Inorganic materials 0.000 description 1
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- 230000003247 decreasing effect Effects 0.000 description 1
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Abstract
一種透過複數個步驟製成的砲彈彈筒,這些步驟包括:提供母料,其中母料的材質包括7475鋁合金;車製母料以形成毛胚;對毛胚進行第一退火以及第一引伸以形成第一工件;對第一工件進行第二退火以及第二引伸以形成第二工件;對第二工件進行第三退火以及第三引伸以形成第三工件;裁切第三工件;以及對裁切後的第三工件進行固溶熱處理以得到砲彈彈筒。此外,砲彈彈筒包括彈筒底部,彈筒底部上形成有底孔,底孔包括第一底孔部以及第二底孔部,第二底孔部配置於第一底孔部以及彈筒底部的外表面之間,且第一底孔部的內徑小於第二底孔部的內徑。 A cannonball cartridge manufactured through a plurality of steps, these steps include: providing a masterbatch, wherein the material of the masterbatch includes 7475 aluminum alloy; turning the masterbatch to form a blank; performing a first annealing and a first extension on the blank to form a first workpiece; performing a second anneal and a second extension to the first workpiece to form a second workpiece; performing a third anneal and a third extension to the second workpiece to form a third workpiece; trimming the third workpiece; The cut third workpiece is subjected to solution heat treatment to obtain the projectile cartridge. In addition, the cannonball barrel includes a barrel bottom, and a bottom hole is formed on the bottom of the barrel. The bottom hole includes a first bottom hole portion and a second bottom hole portion, and the second bottom hole portion is configured on the first bottom hole portion and the bottom hole of the barrel. and the inner diameter of the first bottom hole portion is smaller than the inner diameter of the second bottom hole portion.
Description
本新型創作提供一種砲彈彈筒,且特別是關於一種具有高強度且輕量化的砲彈彈筒。 The present novel creation provides a projectile cartridge, and in particular relates to a projectile cartridge having high strength and light weight.
砲彈是一種軍事領域中相當常見的火砲類武器。一般而言,在發射砲彈時,需將砲彈填充至容置砲彈的彈筒內部,並透過點燃底火等裝置產生連鎖的燃燒及爆炸反應,進而產生足夠的推進力將砲彈自火砲中射出,並具有強大的破壞力。 Cannonballs are a fairly common artillery weapon in the military field. Generally speaking, when launching a cannonball, it is necessary to fill the cannonball into the barrel containing the cannonball, and generate a chain combustion and explosion reaction by igniting a primer and other devices, thereby generating enough propulsion to shoot the cannonball out of the cannon, and Has powerful destructive power.
然而,現有的砲彈彈筒多半使用合金鋼或銅製成,雖然能提供較高的強度以承受砲彈擊發時的反作用力,卻也具有重量較為笨重的缺點。為此,部份製造廠商試圖使用其它材料製作彈筒,但現有的材料卻難以同時兼具高強度、重量輕以及可長期存放的優勢。 However, most of the existing shell barrels are made of alloy steel or copper. Although they can provide higher strength to withstand the reaction force when the shell is fired, they also have the disadvantage of being heavy and heavy. For this reason, some manufacturers try to use other materials to make cartridges, but the existing materials are difficult to simultaneously have the advantages of high strength, light weight and long-term storage.
創作人遂竭其心智悉心研究,進而研發出一種具有高強度且輕量化的砲彈彈筒,以期達到提高砲彈擊發性能及便於使用的功效。 The creators exhausted their minds to study carefully, and then developed a high-strength and lightweight shell cartridge, in order to achieve the effect of improving the firing performance and ease of use of the shell.
本新型創作提供一種砲彈彈筒,透過複數個步驟製成,這些步驟包括:提供一母料,其中母料的材質包括7475鋁合金;車製母料以形成一毛胚;對毛胚進行第一退火以及第一引伸以形成一第一工件;對第一工件進行第二退火以及第二引伸以形成一第二工件;對第二工件進行第三退火以及第三引伸以形成一第三工件;裁切第三工件;以及對裁切後的第三工件進行固溶熱處理以得 到砲彈彈筒。此外,砲彈彈筒包括一彈筒底部,彈筒底部上形成有一底孔,底孔包括一第一底孔部以及一第二底孔部,第二底孔部配置於第一底孔部以及彈筒底部的外表面之間,且第一底孔部的內徑小於第二底孔部的內徑。 This new creation provides a cannonball barrel, which is manufactured through a plurality of steps. These steps include: providing a masterbatch, wherein the material of the masterbatch includes 7475 aluminum alloy; turning the masterbatch to form a blank; performing the first step on the blank. an anneal and a first extension to form a first workpiece; a second anneal and a second extension to the first workpiece to form a second workpiece; a third anneal and a third extension to the second workpiece to form a third workpiece ; cutting the third workpiece; and carrying out solution heat treatment to the third workpiece after cutting to obtain to the shell cartridge. In addition, the cannonball barrel includes a barrel bottom, and a bottom hole is formed on the bottom of the barrel. The bottom hole includes a first bottom hole portion and a second bottom hole portion, and the second bottom hole portion is arranged on the first bottom hole portion and the bottom hole portion. Between the outer surfaces of the bottom of the cartridge, and the inner diameter of the first bottom hole is smaller than the inner diameter of the second bottom hole.
在一實施例中,上述的步驟還包括:對毛胚進行第一退火以得到一第一退火工件;對第一工件進行第二退火以得到一第二退火工件;以及對第二工件進行第三退火以得到一第三退火工件,其中第一退火工件、第二退火工件以及第三退火工件的晶粒大小與母料的晶粒大小實質相同。 In one embodiment, the above steps further include: performing the first annealing on the blank to obtain a first annealed workpiece; performing the second annealing on the first workpiece to obtain a second annealed workpiece; and performing the first annealing on the second workpiece Three annealing to obtain a third annealed workpiece, wherein the grain size of the first annealed workpiece, the second annealed workpiece, and the third annealed workpiece is substantially the same as that of the masterbatch.
在一實施例中,上述的步驟還包括:對裁切後的第三工件進行第四退火以得到一第四退火工件;鍛造第四退火工件以得到一第四工件,其中第四工件包括一第四工件口部以及一第四工件身部,且第四工件口部的外徑小於第四工件身部的外徑;以及對第四工件進行固溶熱處理。 In one embodiment, the above steps further include: performing fourth annealing on the cut third workpiece to obtain a fourth annealed workpiece; forging the fourth annealed workpiece to obtain a fourth workpiece, wherein the fourth workpiece includes a A fourth workpiece mouth and a fourth workpiece body, and the outer diameter of the fourth workpiece mouth is smaller than the outer diameter of the fourth workpiece body; and solid solution heat treatment is performed on the fourth workpiece.
在一實施例中,上述的第四工件還包括一第四工件肩部,第四工件肩部配置於第四工件口部以及第四工件身部之間,且第四工件肩部的外徑沿第四工件口部至第四工件身部的方向漸增。 In one embodiment, the above-mentioned fourth workpiece further includes a fourth workpiece shoulder, the fourth workpiece shoulder is disposed between the fourth workpiece mouth and the fourth workpiece body, and the outer diameter of the fourth workpiece shoulder Increase gradually along the direction from the fourth workpiece mouth to the fourth workpiece body.
在一實施例中,上述的彈筒底部上還形成有複數個錨點孔,且這些錨點孔沿底孔的周向等間隔配置。 In one embodiment, a plurality of anchor holes are formed on the bottom of the above-mentioned cartridge, and these anchor holes are arranged at equal intervals along the circumference of the bottom hole.
在一實施例中,砲彈彈筒還包括一彈筒口部,且砲彈彈筒的壁厚沿彈筒口部至彈筒底部的方向漸增。 In one embodiment, the cannonball barrel further includes a barrel mouth, and the wall thickness of the cannonball barrel increases gradually along the direction from the barrel mouth to the bottom of the barrel.
在一實施例中,上述的毛胚、第一工件、第二工件、第三工件以及砲彈彈筒分別具有一毛胚長度、一第一工件長度、一第二工件長度、一第三工件長度以及一彈筒長度,且毛胚長度、第一工件長度、第二工件長度、第三工件 長度以及彈筒長度分別為85毫米、120.30毫米、170毫米、232.50毫米以及173毫米。 In one embodiment, the above-mentioned blank, first workpiece, second workpiece, third workpiece and shell cartridge respectively have a blank length, a first workpiece length, a second workpiece length, and a third workpiece length And a barrel length, and blank length, first workpiece length, second workpiece length, third workpiece Length and barrel length are 85mm, 120.30mm, 170mm, 232.50mm and 173mm respectively.
在一實施例中,上述的步驟還包括:將第二工件自第二工件長度裁切至150毫米;其中,在裁切第三工件的步驟中,第三工件自第三工件長度裁切至178毫米。 In one embodiment, the above steps further include: cutting the second workpiece from the second workpiece length to 150 mm; wherein, in the step of cutting the third workpiece, the third workpiece is cut from the third workpiece length to 178mm.
在一實施例中,上述的步驟還包括:對進行固溶熱處理後的第三工件進行陽極處理。 In an embodiment, the above steps further include: performing anodic treatment on the third workpiece after the solution heat treatment.
藉此,本新型創作的砲彈彈筒經過複數次的退火及引伸製程成形,因此在達到預定的尺寸同時仍然保持良好的延展性及韌性,且由於砲彈彈筒的材料包括7475鋁合金,因此具有高強度及輕量化的優勢。 In this way, the shell barrel of this new creation is formed through multiple annealing and stretching processes, so it still maintains good ductility and toughness while reaching the predetermined size, and because the material of the shell barrel includes 7475 aluminum alloy, it has Advantages of high strength and light weight.
為讓本新型創作的上述特徵和優點能更明顯易懂,下文特舉實施例,並配合所附圖式作詳細說明如下。 In order to make the above-mentioned features and advantages of the new creation more obvious and easy to understand, the following specific examples are given together with the attached drawings for detailed description as follows.
100:砲彈彈筒 100: Cannonball Cartridge
110:彈筒底部 110: Bottom of the cartridge
112:底孔 112: bottom hole
112a:第一底孔部 112a: the first bottom hole
112b:第二底孔部 112b: the second bottom hole
114:錨點孔 114: Anchor hole
120:彈筒身部 120: Cartridge body
130:彈筒口部 130: Mouth of cartridge
140:彈筒肩部 140: Cartridge shoulder
300:毛胚 300: rough embryo
310:毛胚底部 310: Bottom of rough embryo
320:毛胚身部 320: Hair embryo body
400:第一工件 400: the first workpiece
410:第一工件底部 410: Bottom of the first workpiece
420:第一工件身部 420: The body of the first workpiece
500、500’:第二工件 500, 500': the second workpiece
510:第二工件底部 510: the bottom of the second workpiece
520、520’:第二工件身部 520, 520': the second workpiece body
600、600’:第三工件 600, 600': the third workpiece
610:第三工件底部 610: The bottom of the third workpiece
620、620’:第三工件身部 620, 620': the body of the third workpiece
700:第四工件 700: The fourth workpiece
710:第四工件底部 710: Bottom of the fourth workpiece
712:底孔 712: bottom hole
720:第四工件身部 720: The body of the fourth workpiece
730:第四工件口部 730: The mouth of the fourth workpiece
740:第四工件肩部 740: Fourth workpiece shoulder
C:空腔 C: Cavity
O1~O12:外徑 O1~O12: outer diameter
I1~I8:內徑 I1~I8: inner diameter
L1:毛胚長度 L1: Length of rough embryo
L2:第一工件長度 L2: first workpiece length
L3:第二工件長度 L3: Second workpiece length
L4:第二工件裁切長度 L4: second workpiece cutting length
L5:第三工件長度 L5: The third workpiece length
L6:第三工件裁切長度 L6: The third workpiece cutting length
L7:第四工件長度 L7: The fourth workpiece length
L8:第四工件底部厚度 L8: The bottom thickness of the fourth workpiece
L9:彈筒長度 L9: barrel length
L10:彈筒底部厚度 L10: Thickness of the bottom of the barrel
S210~S270:步驟 S210~S270: steps
圖1為本新型創作的砲彈彈筒的一實施例的立體示意圖。 Fig. 1 is the three-dimensional schematic diagram of an embodiment of the shell cartridge of the present invention.
圖2為用於製造本新型創作的砲彈彈筒的方法的一實施例的步驟流程示意圖。 FIG. 2 is a schematic flow diagram of the steps of one embodiment of the method for manufacturing the projectile cartridge of the present invention.
圖3為母料車製而成的毛胚的一實施例的縱剖視示意圖。 Fig. 3 is a schematic longitudinal sectional view of an embodiment of a blank made of a masterbatch.
圖4為圖3的毛胚進行第一退火以及第一引伸後形成的第一工件的一實施例的縱剖視示意圖。 FIG. 4 is a schematic longitudinal cross-sectional view of an embodiment of the first workpiece formed after the blank of FIG. 3 is subjected to first annealing and first drawing.
圖5為圖4的第一工件進行第二退火以及第二引伸後形成的第二工件的一實施例的縱剖視示意圖。 FIG. 5 is a schematic longitudinal cross-sectional view of an embodiment of a second workpiece formed after the first workpiece of FIG. 4 undergoes second annealing and second stretching.
圖6為圖5的第二工件裁切後的一實施例的縱剖視示意圖。 FIG. 6 is a schematic longitudinal sectional view of an embodiment of the second workpiece of FIG. 5 after cutting.
圖7為圖6的第二工件進行第三退火以及第三引伸後形成的第三工件的一實施例的縱剖視示意圖。 7 is a schematic longitudinal sectional view of an embodiment of a third workpiece formed after the second workpiece of FIG. 6 is subjected to a third annealing and a third stretching.
圖8為圖7的第三工件裁切後的一實施例的縱剖視示意圖。 FIG. 8 is a schematic longitudinal sectional view of an embodiment of the third workpiece in FIG. 7 after cutting.
圖9為圖8的第三工件進行車製、第四退火以及收口後形成的第四工件的一實施例的縱剖視示意圖。 FIG. 9 is a schematic longitudinal sectional view of an embodiment of the fourth workpiece formed after the third workpiece of FIG. 8 is turned, fourth annealed, and closed.
圖10為圖9的第四工件經過車製、口部加工以及固溶熱處理後形成的砲彈彈筒的一實施例的縱剖視示意圖。 FIG. 10 is a schematic longitudinal sectional view of an embodiment of the cannonball barrel formed after the fourth workpiece in FIG. 9 is turned, mouth processed, and solution heat treated.
有關本新型創作之前述及其它技術內容、特點與功效,在以下配合參考圖式之較佳實施例的詳細說明中,將可清楚地呈現。值得一提的是,以下實施例所提到的方向用語,例如:上、下、左、右、前或後等,僅是參考附加圖式的方向。因此,使用的方向用語是用以說明,而非對本新型創作加以限制。此外,在下列的實施例中,相同或相似的元件將採用相同或相似的標號。 The aforementioned and other technical contents, features and effects of the new creation will be clearly presented in the following detailed description of the preferred embodiments with reference to the drawings. It is worth mentioning that the directional terms mentioned in the following embodiments, such as: up, down, left, right, front or back, etc., are only directions referring to the attached drawings. Accordingly, the directional terms used are illustrative rather than limiting of the novel creation. In addition, in the following embodiments, the same or similar elements will use the same or similar symbols.
請參考圖1及圖2,其中圖1為本新型創作的砲彈彈筒的一實施例的立體示意圖,而圖2為用於製造本新型創作的砲彈彈筒的方法的一實施例的步驟流程示意圖。本實施例的砲彈彈筒100適於將砲彈(未繪示)填充於筒身內,並透過撞擊底火等裝置使其作用後將砲彈自砲彈彈筒100的筒身擊發射出。另一方面,砲彈彈筒100透過複數個步驟製成,這些步驟包括:提供一母料,且母料的材質包括7475鋁合金(步驟S210);車製母料以形成一毛胚(步驟S220);對毛胚進行第一退火以及第一引伸以形成一第一工件(步驟S230);對第一工件進行第二退火以及第二引伸以形成一第二工件(步驟S240);對第二工件進行第三退火以及第
三引伸以形成一第三工件(步驟S250);裁切第三工件(步驟S260);以及對裁切後的第三工件進行固溶熱處理以得到砲彈彈筒(步驟S270)。
Please refer to Fig. 1 and Fig. 2, wherein Fig. 1 is a three-dimensional schematic diagram of an embodiment of the shell cartridge of the present invention, and Fig. 2 is a flow chart of an embodiment of the method for manufacturing the shell cartridge of the present invention schematic diagram. The
請參考圖3,圖3為母料車製而成的毛胚的一實施例的縱剖視示意圖。詳細而言,當業者當想要製造砲彈彈筒100時,可先提供一母料,且母料的材質包括7475鋁合金(AA 7475,ISO R209 AlZn5.5MgCu(A))。較佳地,母料為完全由7475鋁合金所組成的塊狀、錠狀或柱狀料材,且晶粒尺寸例如是0.05毫米,但本新型創作並不以此為限。相較於過往一般砲彈彈筒使用合金鋼或銅合金作為彈筒筒身主要的材料,本實施例使用7475鋁合金所製成的砲彈彈筒100不僅強度更高,且重量也大幅降低。以一箱砲彈中具有30顆彈藥而言,透過將砲彈彈筒100的材質自合金鋼改為7475鋁合金,單顆彈藥的重量從原有的343公克可減輕至130公克,僅為原有重量的38%,因此可有效提高攜帶及使用砲彈彈筒100時的便利性,同時砲彈彈筒100的筒身也能承受更大的發射膛壓。
Please refer to FIG. 3 . FIG. 3 is a schematic vertical cross-sectional view of an embodiment of the blank made of the masterbatch. In detail, when the industry wants to manufacture the
在取得母料後,可透過車製製程將母料塑形成為一毛胚300。毛胚300可視為內部實質上形成有一空腔C的筒狀結構,且包括一毛胚底部310以及一毛胚身部320,其中毛胚身部320連接於毛胚底部310,而空腔C形成於毛胚身部320內。在本實施例中,毛胚300具有一毛胚長度L1,其中毛胚長度L1例如是85毫米;此外,毛胚底部310具有一第一外徑O1,其中第一外徑O1例如是43.80毫米;而毛胚身部320具有一第二外徑O2以及一第一內徑I1,其中第二外徑O2例如是50.84毫米,且第一內徑I1例如是43.84毫米。如圖3所示,毛胚底部310與毛胚身部320的交界處的外徑較佳為略大於第一外徑O1,這樣的配置可使得毛胚300在後續的引伸製程中逐漸形成外徑均一的直筒狀結構。
After the masterbatch is obtained, the masterbatch can be molded into a blank 300 through a lathe process. The blank 300 can be regarded as a cylindrical structure that substantially forms a cavity C inside, and includes a
請參考圖4,圖4為圖3的毛胚進行第一退火以及第一引伸後形成的第一工件的一實施例的縱剖視示意圖。在毛胚300形成後,可對毛胚300進行第一退火以及第一引伸以形成一第一工件400。詳細而言,車製過的毛胚300可透過鹼性脫脂劑清洗掉車刀表面帶有的油脂,由於車製過程中材料本身受到擠壓,有可能會在全部或部份的材料體內留有殘餘應力,這種殘餘應力不僅會提高毛胚300的硬度,同時也會降低毛胚300的韌度及延展性從而不利於後續的加工。為此,可對清洗過的毛胚300進行第一退火以得到一第一退火工件,其中第一退火例如是完全退火,亦即退火後可完全消除毛胚300的殘餘應力。為了確保在後續加工時工件不會產生斷裂或錯曲等機構缺陷,可在第一退火後檢測第一退火工件的尺寸及硬度,以硬度為例,當第一退火工件的硬度下降至洛式硬度(HRH)值90~100時,代表工件已恢復至可再度進行加工的狀態,但本新型創作並不限定於此,在其它可能的實施例中,也可以依據砲彈彈筒100的最終尺寸適當調整第一退火工件的尺寸以及硬度。
Please refer to FIG. 4 . FIG. 4 is a schematic longitudinal sectional view of an embodiment of the first workpiece formed after the first annealing and the first stretching of the blank in FIG. 3 . After the blank 300 is formed, a first annealing and a first extension can be performed on the blank 300 to form a
此外,為了防止在引伸過程中工件的晶粒大小產生預期以外的變化進而影響成品的品質,可在第一退火後檢測第一退火工件的晶粒大小是否與母料的晶粒大小相同。理論上,在完成第一退火後,第一退火工件的晶粒大小與母料的晶粒大小應實質相同,若第一退火工件的晶粒大小相較於母料明顯增大時,則需確認引伸行程是否過大或是加工用的機台是否有異常現象。 In addition, in order to prevent unexpected changes in the grain size of the workpiece during the drawing process and thus affect the quality of the finished product, it is possible to detect whether the grain size of the first annealed workpiece is the same as that of the master batch after the first annealing. Theoretically, after the first annealing is completed, the grain size of the first annealed workpiece should be substantially the same as that of the master batch. If the grain size of the first annealed workpiece is significantly larger than that of the master batch, then the Check whether the extension stroke is too large or whether there is any abnormality in the machine used for processing.
之後,可對通過檢驗的第一退火工件進行酸洗、皮膜處理以及潤滑處理,其中酸洗例如是使用RL-125C0酸性脫脂劑洗去無法以鹼性脫脂劑洗掉的油污,皮膜處理例如是將氟化鈉塗布於工件表面,而潤滑處理例如是以234潤滑皂進一步地塗布,以完成引伸前的準備工序。之後,可對完成上述處理的第一
退火工件進行第一引伸,使其成為如圖4所示的第一工件400,其中第一工件400包括一第一工件底部410以及一第一工件身部420,且第一工件身部420連接於第一工件底部410。在本實施例中,第一工件400具有一第一工件長度L2,其中第一工件長度L2例如是120.30毫米;此外,第一工件底部410具有一第三外徑O3,其中第三外徑O3例如是43.80毫米;而第一工件身部420具有一第四外徑O4以及一第二內徑I2,其中第四外徑O4例如是47.43毫米,且第二內徑I2例如是43.05毫米。
Afterwards, pickling, film treatment and lubricating treatment can be carried out to the first annealed workpiece that has passed the inspection, wherein pickling is, for example, using RL-125C0 acidic degreasing agent to wash away the oil that cannot be washed off with alkaline degreasing agent, and film treatment is, for example, Sodium fluoride is coated on the workpiece surface, and the lubricating treatment is further coated with 234 lubricating soap, so as to complete the preparatory process before drawing. Afterwards, the first
The annealed workpiece is first extended so that it becomes the
請參考圖5,圖5為圖4的第一工件進行第二退火以及第二引伸後形成的第二工件的一實施例的縱剖視示意圖。在完成第一引伸後,可檢測第一工件400的尺寸,以確保在後續加工前第一工件400滿足上述的各項尺寸。另一方面,由於第一工件400內部再度留有因第一引伸所產生的殘餘應力,因此較佳地可一併檢測第一工件400的硬度或晶粒尺寸。之後,使用鹼性脫脂劑清洗,並對第一工件400進行第二退火以得到一第二退火工件,其中第二退火例如是完全退火,亦即退火後可完全消除第一工件400的殘餘應力。類似地,業者可在第二退火後檢測第二退火工件的尺寸、硬度以及晶粒大小,當第二退火工件的硬度下降至洛式硬度(HRH)值90~100時,代表工件已恢復至可再度進行加工的狀態。
Please refer to FIG. 5 . FIG. 5 is a schematic longitudinal cross-sectional view of an embodiment of the second workpiece formed after the first workpiece in FIG. 4 is subjected to the second annealing and the second stretching. After the first extension is completed, the dimensions of the
之後,可對通過檢驗的第二退火工件進行酸洗、皮膜處理以及潤滑處理,並對完成上述處理的第二退火工件進行第二引伸,使其成為如圖5所示的第二工件500,其中第二工件500包括一第二工件底部510以及一第二工件身部520,且第二工件身部520連接於第二工件底部510。在本實施例中,第二工件500具有一第二工件長度L3,其中第二工件長度L3例如是170毫米;此外,第二工件底部510具有一第五外徑O5,其中第五外徑O5例如是43.80毫米;而第二工件身
部520具有一第六外徑O6以及一第三內徑I3,其中第六外徑O6例如是45.52毫米,且第三內徑I3例如是42.71毫米。
After that, the second annealed workpiece that has passed the inspection can be pickled, coated and lubricated, and the second annealed workpiece that has completed the above-mentioned treatment can be subjected to a second extension to make it a
請參考圖6,圖6為圖5的第二工件裁切後的一實施例的縱剖視示意圖。若以第二工件長度L3進行後續的引伸加工製程,當第二工件500的壁厚引伸至預定的厚度時,第二工件身部520的長度將會超過預定尺寸,為了減少機台加工時的移動行程以及加工耗費的時間,較佳地,可對第二工件身部520進行裁切,即將第二工件500自第二工件長度L3裁切至圖6中第二工件500’的第二工件裁切長度L4,其中第二工件裁切長度L4例如是150毫米。然而,依據業者想要得到的成品尺寸,也可將第二工件500’裁切至不同的長度,本新型創作對此不加以限制。
Please refer to FIG. 6 . FIG. 6 is a schematic longitudinal sectional view of an embodiment of the second workpiece in FIG. 5 after cutting. If the subsequent drawing process is carried out with the second workpiece length L3, when the wall thickness of the
請參考圖7,圖7為圖6的第二工件進行第三退火以及第三引伸後形成的第三工件的一實施例的縱剖視示意圖。在完成裁切後,可檢測第二工件500’的尺寸,以確保在後續加工前第二工件500’滿足上述的各項尺寸,且較佳地可一併檢測第二工件500’的硬度或晶粒尺寸,並透過鹼性脫脂劑清洗後對第二工件500’進行第三退火以得到一第三退火工件,其中第三退火例如是完全退火,亦即退火後可完全消除第二工件500’的殘餘應力。類似地,業者可在第三退火後檢測第三退火工件的尺寸、硬度以及晶粒大小,當第三退火工件的硬度下降至洛式硬度(HRH)值90~100時,代表工件已恢復至可再度進行加工的狀態。
Please refer to FIG. 7 . FIG. 7 is a schematic vertical cross-sectional view of an embodiment of a third workpiece formed after the second workpiece of FIG. 6 is subjected to the third annealing and the third stretching. After cutting, the size of the second workpiece 500' can be detected to ensure that the second workpiece 500' meets the above-mentioned dimensions before subsequent processing, and preferably the hardness or hardness of the second workpiece 500' can be detected together. Grain size, and after the second workpiece 500' is cleaned by an alkaline degreasing agent, the third annealing is performed to obtain a third annealing workpiece, wherein the third annealing is, for example, complete annealing, that is, the
之後,可對通過檢驗的第三退火工件進行酸洗、皮膜處理以及潤滑處理,並對完成上述處理的第三退火工件進行第三引伸,使其成為如圖7所示的第三工件600,其中第三工件600包括一第三工件底部610以及一第三工件身部620,且第三工件身部620連接於第三工件底部610。在本實施例中,第三工件600
具有一第三工件長度L5,其中第三工件長度L5例如是232.50毫米;此外,第三工件底部610具有一第七外徑O7,其中第七外徑O7例如是43.80毫米;而第三工件身部620具有一第八外徑O8以及一第四內徑I4,其中第八外徑O8例如是43.80毫米,且第四內徑I4例如是42.48毫米。可以發現,在歷經三次退火及引伸製程後,第八外徑O8與第七外徑O7已實質相等,且第三工件底部610與第三工件身部620的交界處的外徑亦已退縮至與上述的兩個外徑相等,亦即第三工件600實質上為一直圓筒結構,但本新型創作對此不加以限制。
After that, the third annealed workpiece that has passed the inspection can be pickled, coated and lubricated, and the third annealed workpiece that has completed the above treatment can be subjected to a third extension, making it a
請參考圖8,圖8為圖7的第三工件裁切後的一實施例的縱剖視示意圖。在進行第三引伸後,第三工件600整體的外徑以及壁厚已達到使用上的需求,此時可裁切第三工件600至砲彈彈筒100實質上所需的長度以得到成品。具體而言,可對第三工件身部620進行裁切,即將第三工件600自第三工件長度L5裁切至圖8中第三工件600’的第三工件裁切長度L6,其中第三工件裁切長度L6例如是178毫米。然而,依據業者想要得到的成品尺寸,也可將第三工件600’裁切至不同的長度,本新型創作對此不加以限制。
Please refer to FIG. 8 , which is a schematic longitudinal sectional view of an embodiment of the third workpiece in FIG. 7 after cutting. After the third extension, the overall outer diameter and wall thickness of the
請參考圖9,圖9為圖8的第三工件進行車製、第四退火以及收口後形成的第四工件的一實施例的縱剖視示意圖。詳細而言,在完成裁切後,可車製第三工件底部610以形成圖9中的一底孔712,其中底孔712用以容置砲彈發射時所需的底火總成且具有一第五內徑I5,其中第五內徑I5例如是10.92毫米。此時,第三工件600’的長度、外徑、內徑、壁厚以及底孔712的內徑均已達到成品所需的規格,因此在完成適當的熱處理(例如上文中所述的固溶熱處理)以及陽極處理後,即可做為直筒狀的砲彈彈筒使用,且相較於過往的直筒狀砲彈彈筒具有更輕的重量以及更高的強度。
Please refer to FIG. 9 . FIG. 9 is a schematic longitudinal sectional view of an embodiment of the fourth workpiece formed after the third workpiece of FIG. 8 is turned, fourth annealed, and closed. In detail, after the cutting is completed, the
若欲得到性能更佳的砲彈彈筒,在完成上述車製後,可檢測第三工件600’的尺寸,以在後續的進一步加工製程前確保第三工件600’滿足上述的各項尺寸,且較佳地可一併檢測第三工件600’的硬度及晶粒尺寸,並透過鹼性脫脂劑清洗後對第三工件600’進行第四退火以得到一第四退火工件,其中第四退火例如是半退火,亦即晶粒尺寸並不會回復至如同第一退火至第三退火後的尺寸,僅消除因第三引伸以及車製時所產生的部份殘餘應力,這樣的作法有利於在後續的鍛造製程中維持工件加工所需的硬度。 If it is desired to obtain a cannonball cartridge with better performance, after the above-mentioned turning process is completed, the size of the third workpiece 600' can be detected to ensure that the third workpiece 600' meets the above-mentioned various dimensions before the subsequent further processing process, and Preferably, the hardness and grain size of the third workpiece 600' can be detected together, and the fourth annealing is performed on the third workpiece 600' after cleaning with an alkaline degreasing agent to obtain a fourth annealed workpiece, wherein the fourth annealing is, for example, It is semi-annealing, that is, the grain size will not return to the size after the first annealing to the third annealing, and only eliminates part of the residual stress caused by the third extension and turning. This method is beneficial in In the subsequent forging process, the hardness required for workpiece processing is maintained.
之後,可鍛造第四退火工件並同時進行收口,以得到如圖9所示的一第四工件700,其中第四工件700包括一第四工件底部710、一第四工件身部720以及一第四工件口部730,第四工件身部720連接於第四工件底部710以及第四工件口部730之間,且第四工件口部730的外徑小於第四工件身部720的外徑。具體而言,第四工件700具有一第四工件長度L7,其中第四工件長度L7例如是173毫米;第四工件底部710具有一第四工件底部厚度L8以及一第九外徑O9,其中第四工件底部厚度L8例如是14.80毫米,而第九外徑O9例如是43.92毫米;此外,第四工件身部720維持與第四工件底部710相近的外徑筆直延伸;而第四工件口部730具有一第十外徑O10以及一第六內徑I6,其中第十外徑O10例如是31.30毫米,且第六內徑I6例如是29.60毫米。
Afterwards, the fourth annealed workpiece can be forged and closed simultaneously to obtain a
較佳地,第四工件700還包括一第四工件肩部740,其中第四工件肩部740配置於第四工件口部730以及第四工件身部720之間,作為第四工件口部730與第四工件身部720的過渡區域,且第四工件肩部740的外徑沿第四工件口部730至第四工件身部720的方向漸增。詳細而言,如圖9所示,第四工件身部720以及第四工件口部730彼此的外徑例如是分別保持固定,而第四工件肩部740則形
成為銜接兩個不同外徑的一斜面。透過這樣的配置,可以透過第四工件肩部740提高砲彈與彈筒之間的結合力至8007牛頓以上,進而有效提高射擊時砲彈的破壞力。
Preferably, the
請參考圖10,圖10為圖9的第四工件經過車製、口部加工以及固溶熱處理後形成的砲彈彈筒的一實施例的縱剖視示意圖。為了能得到具有更佳性能的砲彈彈筒100,可進一步對第四工件700加工,從而得到如圖1及圖10中所示的砲彈彈筒100,其中砲彈彈筒100包括一彈筒底部110、一彈筒身部120、一彈筒口部130以及一彈筒肩部140,其中彈筒身部120自彈筒底部110向上延伸,彈筒肩部140連接於彈筒身部120以及彈筒口部130之間,且彈筒口部130的外徑小於彈筒身部120的外徑。
Please refer to FIG. 10 . FIG. 10 is a schematic longitudinal sectional view of an embodiment of the cannonball barrel formed after the fourth workpiece in FIG. 9 is turned, mouth processed, and solution heat treated. In order to obtain the
由於過往的砲彈進行發射時,底火以及砲彈內火藥燃燒時所產生的酸性腐蝕氣體容易經由底孔回流,導致擊發底火的擊針因燒蝕而受損。因此,可對原本形成於第三工件底部610的底孔712做進一步的車製加工,形成如圖10所示的底孔112。詳細而言,底孔112可經車製後形成一第一底孔部112a以及一第二底孔部112b,其中第二底孔部112b配置於第一底孔部112a之間,第一底孔部112a連通於砲彈彈筒100的空腔C,第二底孔部112b具有一第七內徑I7,其中第七內徑I7例如是13.04毫米,且第一底孔部112a的內徑與底孔712的第五內徑I5實質相同。換言之,第一底孔部112a的內徑小於第二底孔部112b的內徑,且第一底孔部112a與第二底孔部112b之間形成有一段差。透過這樣的配置,當底火配置於底孔112內時,底火的火帽以及傳火管可卡掣於第二底孔部112b,從而大幅降低來自第一底孔部112a的酸性腐蝕氣體回流,並延長擊針的使用壽命。
When the past shells are fired, the primer and the acidic corrosive gas generated when the gunpowder in the shell burns are easy to flow back through the bottom hole, resulting in damage to the firing pin that fires the primer due to ablation. Therefore, the
此外,如圖1及圖10所示,可進一步地車製彈筒底部110以在彈筒底部110上形成複數個錨點孔114,這些錨點孔114相鄰於底孔112且沿底孔112的周向等間隔配置。透過這樣的設計,當撞針在撞擊嵌設於底孔112內的底火裝置時,可透過固定裝置固定彈筒底部110上的錨點孔114,從而防止砲彈彈筒100旋轉或偏移導致射擊中斷。值得一提的是,在本實施例中錨點孔114的數量例如是四個,但本新型創作並不以此為限,依據實際射擊的需求也可以為兩個、三個甚至是更多個,只要能達到固持砲彈彈筒100的效果即可。
In addition, as shown in FIGS. 1 and 10 , the
另一方面,砲彈彈筒100具有一彈筒長度L9,其中彈筒長度L9例如是173毫米,與第四工件長度L7實質相等;彈筒底部110具有一彈筒底部厚度L10以及一第十一外徑O11,其中彈筒底部厚度L10例如是14.80毫米,與第四工件底部厚度L8實質相等;而第十一外徑O11例如是43.92毫米,與第九外徑O9實質相等;此外,彈筒口部130具有一第十二外徑O12以及一第八內徑I8,其中第十二外徑O12例如是31.30毫米,與第十外徑O10實質相等;而第八內徑I8例如是29.60毫米,與第六內徑I6實質相等。
On the other hand, the
在完成上述底孔112以及錨點孔114的加工後,即可對第四工件700進行固溶熱處理。在本實施例中,固溶熱處理為T4+T79的固溶及過時效熱處理,使得經過多次加工的材料晶粒回到較為穩定的狀態,從而得到機械性質較佳的砲彈彈筒100。藉此,在完成固溶熱處理後的砲彈彈筒100,其彈筒底部110、彈筒身部120、彈筒肩部140以及彈筒口部130的洛式硬度(HRBW)值範圍分別為87~89、85~88、78~85以及74~78,亦即砲彈彈筒100有著自底部至口部的硬度遞減的趨勢。值得一提的是,若如上文所述在完成第三工件600’的底孔712加工後直接進行熱處理並得到直筒狀的砲彈彈筒,則第三工件底部610以及第三工件身
部620’的洛式硬度值範圍可參考彈筒底部110以及彈筒身部120的洛式硬度值範圍。
After the processing of the
較佳地,砲彈彈筒100的壁厚設計為沿彈筒口部130至彈筒底部110的方向漸增。透過這樣的配置,在填入砲彈至擊發的過程中,與爆炸位置較接近的厚壁部份可承受較大的衝擊,而距離爆炸位置較遠的薄壁部份則可適當地減輕砲彈彈筒100的重量,以利於砲彈彈筒100的攜帶及使用。
Preferably, the wall thickness of the
此外,在完成上述的固溶熱處理後,可進一步對砲彈彈筒100進行陽極處理,例如是鍍上活性較低的金屬,從而避免彈筒的外壁因外在環境潮濕而氧化鏽蝕,或是彈筒的內壁與砲彈火藥接觸產生預期外的變質。
In addition, after the above-mentioned solution heat treatment is completed, the
本新型創作在上文中已以較佳實施例揭露,然熟習本項技術者應理解的是,上述實施例僅用於描繪本新型創作,而不應解讀為限制本新型創作之範圍。且應注意的是,舉凡與上述實施例等效之變化與置換,均應視為涵蓋於本新型創作之範疇內。因此,本新型創作之保護範圍當以申請專利範圍所界定者為準。 The present invention has been disclosed above with preferred embodiments, but those skilled in the art should understand that the above embodiments are only used to describe the present invention, and should not be interpreted as limiting the scope of the present invention. And it should be noted that all changes and replacements equivalent to those of the above-mentioned embodiments should be deemed to be included in the scope of the present invention. Therefore, the scope of protection of this new creation should be defined by the scope of the patent application.
100:砲彈彈筒 100: Cannonball Cartridge
112:底孔 112: bottom hole
114:錨點孔 114: Anchor hole
Claims (9)
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| TW111213116U TWM641269U (en) | 2022-11-28 | 2022-11-28 | Shell Cartridge |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| TWI861608B (en) * | 2022-11-28 | 2024-11-11 | 國防部軍備局生產製造中心 第二0二廠 | Cannon cartridge and method for manufacturing the same |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI861608B (en) * | 2022-11-28 | 2024-11-11 | 國防部軍備局生產製造中心 第二0二廠 | Cannon cartridge and method for manufacturing the same |
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