TWM538048U - Improved dyeing bobbin structure of piece-dyeing machine driven by conveyor belt - Google Patents
Improved dyeing bobbin structure of piece-dyeing machine driven by conveyor belt Download PDFInfo
- Publication number
- TWM538048U TWM538048U TW105215837U TW105215837U TWM538048U TW M538048 U TWM538048 U TW M538048U TW 105215837 U TW105215837 U TW 105215837U TW 105215837 U TW105215837 U TW 105215837U TW M538048 U TWM538048 U TW M538048U
- Authority
- TW
- Taiwan
- Prior art keywords
- dyeing
- cloth
- tube
- dye
- liquid
- Prior art date
Links
- 238000004043 dyeing Methods 0.000 title claims description 110
- 238000009971 piece dyeing Methods 0.000 title 1
- 239000004744 fabric Substances 0.000 claims description 79
- 239000007788 liquid Substances 0.000 claims description 32
- 230000000717 retained effect Effects 0.000 claims description 10
- 230000000694 effects Effects 0.000 claims description 8
- 230000006872 improvement Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 claims description 2
- 230000008569 process Effects 0.000 claims description 2
- 230000035515 penetration Effects 0.000 claims 1
- 230000008676 import Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/28—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics propelled by, or with the aid of, jets of the treating material
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/14—Containers, e.g. vats
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Description
本創作涉及一種具有輸送帶帶動之布匹染色機的染色管改良結構,特別是一種可以將染液有效地充滿並滯留在染色管內,使布匹在染色管內滯留時間較長,同時布匹與染液互相交換滲透時間也較長,藉以增進布匹的均染效果。 The present invention relates to a dye tube improvement structure with a conveyor belt driven cloth dyeing machine, in particular, a dyeing liquid can be effectively filled and retained in the dyeing tube, so that the cloth stays in the dyeing tube for a long time, while the cloth and dyeing The liquid exchange time is also longer, so as to improve the leveling effect of the cloth.
習知的具有輸送帶之布匹染色機係將染色管呈水平或微傾地設置在機體上方或下方,且由噴嘴將染液噴出而流動通過染色管,布匹在機體內通過染色管浸泡染液進行循環染色時,由於染色管係呈水平或微傾狀態地設置,致使染液從染色管的進液口流入後便很快速地流過染色管而從染液出口流出,且染色管內染液並未充滿染色管,使得布匹與染液僅能短時間地在染色管中互相交換滲透,從而使布匹的均染度較差。 A conventional cloth dyeing machine with a conveyor belt places the dyeing tube horizontally or slightly tilted above or below the body, and the dye liquid is ejected by the nozzle and flows through the dyeing tube, and the cloth is soaked in the body through the dyeing tube. When performing the cycle dyeing, since the dyeing pipe system is arranged horizontally or slightly tilted, the dyeing liquid flows from the liquid inlet of the dyeing pipe and flows through the dyeing pipe very quickly and flows out from the dyeing liquid outlet, and the dyeing pipe is dyed in the dyeing pipe. The liquid is not filled with the dyeing tube, so that the cloth and the dyeing liquid can only be exchanged and infiltrated in the dyeing tube for a short time, so that the uniformity of the cloth is poor.
本創作的目的,在於改變染色機之染色管的結構,使得染液可以較長時間滯留且充滿在染色管中,讓通過染色管的布匹可以較長時間地滯留在染液中互相交換滲透,而獲得更均勻的染色效果。 The purpose of this creation is to change the structure of the dyeing tube of the dyeing machine, so that the dye liquor can be retained for a long time and filled in the dyeing tube, so that the cloth passing through the dyeing tube can be retained in the dye liquor for a long time to exchange and infiltrate. A more uniform dyeing effect is obtained.
本創作為解決此一問題,乃將染色管安裝連接在噴嘴後方或 下方,該染色管具有一布匹與染液進口及一布匹與染液出口,該布匹與染液進口則設置在位高於或等於布匹與染液出口的位置,而染色管中間段低於布匹染液進口及布匹染液出口,使得染液可以從布匹與染液進口流進染色管內後,因布匹與染液進口與布匹與染液出口暨染色管中間段之高度差,使得染液可以被滯留在染色管中,讓通過染色管的布匹在滯留的染液中互相交換滲透的時間增長,藉以增進布匹均染效果,而本染色管之形狀則隨其前後端之高低落差可設計為任何形體。 In order to solve this problem, this creation connects the dye tube installation behind the nozzle or Below, the dyeing tube has a cloth and dye inlet and a cloth and dye outlet, the cloth and the dye inlet are set at a position higher than or equal to the position of the cloth and the dye outlet, and the middle portion of the dye tube is lower than the cloth. The dyeing liquid inlet and the cloth dyeing liquid are exported, so that the dyeing liquid can flow from the cloth and the dyeing liquid into the dyeing tube, and the dyeing liquid is caused by the height difference between the cloth and the dyeing liquid inlet and the cloth and the dyeing liquid outlet and the middle section of the dyeing tube. It can be retained in the dyeing tube, so that the time for the cloth passing through the dyeing tube to exchange and infiltrate in the retained dyeing liquid is increased, thereby improving the uniform dyeing effect of the cloth, and the shape of the dyeing tube can be designed according to the height difference between the front and rear ends. For any form.
本創作的技術手段,係在改良染色機的染色管結構,該染色管具有一布匹與染液進口與一布匹與染液出口,該布匹與染液進口的高度高於或等於該布匹與染液出口的高度,而染色管中間段低於布匹與染液進口與布匹與染液出口,使得染液得以充滿該染色管並滯留在該染色管內,進而使布匹通過該染色管的過程中得以較長時間地被滯留在染色管內的染液中互相交換滲透,藉以增進布匹均染效果,而染色管之形狀則隨其前後端之高低落差可設計為任何形體。 The technical means of the creation is to improve the dyeing tube structure of the dyeing machine, which has a cloth and dye inlet and a cloth and dye outlet, the height of the cloth and the dye inlet is higher than or equal to the cloth and dyed. The height of the liquid outlet, while the middle section of the dyeing tube is lower than the cloth and the dye inlet and the cloth and the dye outlet, so that the dye liquor can fill the dye tube and stay in the dye tube, thereby allowing the cloth to pass through the dye tube. It can be exchanged and infiltrated into the dyeing liquid retained in the dyeing tube for a long time, so as to enhance the uniform dyeing effect of the cloth, and the shape of the dyeing tube can be designed into any shape according to the height difference between the front and rear ends.
1‧‧‧機體 1‧‧‧ body
2‧‧‧輸送帶 2‧‧‧Conveyor belt
3‧‧‧布匹 3‧‧‧ cloth
4‧‧‧導布輪 4‧‧‧ Guide wheel
41‧‧‧惰輪 41‧‧‧ Idler
5‧‧‧噴嘴 5‧‧‧ nozzle
6‧‧‧蓄液桶 6‧‧‧Liquid tank
61‧‧‧過濾器 61‧‧‧Filter
7‧‧‧泵浦 7‧‧‧ pump
8‧‧‧熱交換器 8‧‧‧ heat exchanger
9‧‧‧控制箱 9‧‧‧Control box
11‧‧‧助劑桶 11‧‧‧Auxiliary barrel
12‧‧‧染色管 12‧‧‧Dyeing tube
121‧‧‧布匹與染液進口 121‧‧‧ cloth and dyeing liquid imports
122‧‧‧布匹與染液出口 122‧‧‧ cloth and dye liquor outlet
L‧‧‧染液 L‧‧‧ dye solution
d1‧‧‧第一高度差 D1‧‧‧First height difference
d2‧‧‧第二高度差 D2‧‧‧second height difference
第一圖為顯示本創作具有輸送帶帶動之布匹染色機的染色管的第一實施例平面示意圖;以及第二圖為顯示本創作具有輸送帶帶動之布匹染色機的染色管的第二實施例平面示意圖。 The first figure is a plan view showing a first embodiment of a dyeing tube of a cloth dyeing machine driven by a conveyor belt; and the second figure is a second embodiment showing a dyeing tube of a cloth dyeing machine driven by a conveyor belt. Schematic plan view.
以下配合圖式及元件符號對本創作之實施方式做更詳細的 說明,俾使熟習該項技藝者在閱讀本說明書後能據以實施。 The following is a more detailed description of the implementation of this creation with the schema and component symbols. Explain that the person skilled in the art can implement it after reading this specification.
如第一圖所示的第一實施例,本創作提供之具有輸送帶帶動之布匹染色機的染色管改良結構,主要係在機體1內設有輸送帶2,藉以將布匹3自機體1後方輸送至前端,布匹3再經由導布輪4及惰輪41帶動進入噴嘴5及染色管12,而染液L則經由泵浦7加壓經過熱交換器8控制溫度後由噴嘴5噴出,並帶動布匹3進入染布管12內與布匹3產生染色作用後再落入輸送帶2運送至機體前端,落至機體底部的染液L則進入蓄液槽6並經由過濾器61濾除雜質後再由泵浦7加壓經過熱交換器8控制溫度後由噴嘴5噴出,如此形成一環狀循環運動,以進行染色加工過程,而控制箱9之電腦或程式控制器(PLC)可以控制或校正輸送帶2與導布輪4之速度,以精確控制布匹3與輸送帶2暨導布輪4之速度同步運轉。 As shown in the first embodiment of the first figure, the improved dyeing tube structure of the cloth dyeing machine driven by the belt is mainly provided with a conveyor belt 2 in the body 1 to thereby bring the cloth 3 from the rear of the body 1. After being conveyed to the front end, the cloth 3 is further driven into the nozzle 5 and the dyeing tube 12 via the guide wheel 4 and the idler 41, and the dye liquid L is pressurized by the pump 7 through the heat exchanger 8 to control the temperature, and then ejected by the nozzle 5, and The cloth 3 is driven into the dyeing tube 12 and the cloth 3 is dyed, and then dropped into the conveyor belt 2 to be transported to the front end of the body. The dye liquid L falling to the bottom of the body enters the liquid storage tank 6 and is filtered through the filter 61. Then, the pump 7 is pressurized and controlled by the heat exchanger 8 to be ejected by the nozzle 5, thereby forming an annular circulation motion for performing the dyeing process, and the computer or program controller (PLC) of the control box 9 can be controlled or The speed of the conveyor belt 2 and the guide roller 4 is corrected to precisely control the speed of the cloth 3 in synchronization with the speed of the conveyor belt 2 and the guide pulley 4.
在第一圖所示的實施例中,染色管12的布匹與染液進口121係呈垂直地配置於染色機內,並使噴嘴5由上往下噴出染液而進入布匹與染液進口121;其中,染色管12的布匹與染液進口121的高度高於布匹與染液出口122的高度,且染色管12的中間部份則低於布匹與染液進口121與布匹與染液出口122,使得布匹與染液進口121和染色管12具有第一高度差d1,而布匹與染液出口122的高度高於染色管12的內頂部高度,使得布匹與染液出口122位差和染色管12的內頂部之間具有一第二高度差d2,因此,藉由連通管原理,該染色管12的空間將會充滿並滯留染液,使得布匹3通過染色管12的過程中得以較長時間地被滯留在染色管12內的染液中,藉以使布匹3與染液彼此互相交換滲透的時間增長,藉以使布匹3獲得良好且均勻的染色效果,而染色管12之造形則隨其前後端之高低落差 可設計為任何形體,且因染缸本體形狀之不同,布匹與染液進口121亦可較布匹與染液出口122低。 In the embodiment shown in the first figure, the cloth of the dyeing tube 12 and the dye inlet 121 are arranged vertically in the dyeing machine, and the nozzle 5 is sprayed from the top to the bottom to enter the cloth and the dye inlet 121. Wherein, the height of the cloth of the dyeing tube 12 and the dye inlet 121 is higher than the height of the cloth and the dye outlet 122, and the middle portion of the dyeing tube 12 is lower than the cloth and the dye inlet 121 and the cloth and the dye outlet 122. The cloth and the dye inlet 121 and the dyeing tube 12 have a first height difference d1, and the height of the cloth and the dye outlet 122 is higher than the inner top height of the dyeing tube 12, so that the cloth and the dye outlet 122 are in a difference and the dyeing tube There is a second height difference d2 between the inner tops of the 12s. Therefore, by the principle of the communication tube, the space of the dyeing tube 12 will be filled and the dye liquor will be retained, so that the cloth 3 can pass through the dyeing tube 12 for a long time. The ground is retained in the dyeing liquid in the dyeing tube 12, so that the time during which the cloth 3 and the dyeing liquid exchange with each other increases, so that the cloth 3 obtains a good and uniform dyeing effect, and the shape of the dyeing tube 12 is followed by High and low drop It can be designed as any shape, and the cloth and dye inlet 121 can be lower than the cloth and dye outlet 122 due to the shape of the dye cylinder body.
第二圖係顯示本創作的第二實施例,該第二實施例的染色機結構基本上和前述第一實施例相同,僅染色管12與噴嘴5所置的方向有所不同,因此在第二實施例中省略了對於染色機結構的說明,而僅說明染色管12的部分。在第二圖所示的實施例中,染色管12的布匹與染液進口121係呈水平或傾銷地連接於染色機,並使噴嘴5噴出染液而進入布匹與染液進口121;其中,染色管12的布匹與染液進口121的高度高於布匹與染液出口122的高度,使得布匹與染液進口121與染色管12之間具有第一高度差d1,且布匹與染液出口122的高度高於染色管12的內頂部高度,使得布匹與染液出口122和染色管12的內頂部之間具有一第二高度差d2,因此,藉由連通管原理,該染色管12在布匹與染液出口122以下的空間將會滯留染液,使得布匹3通過染色管12的過程中得以較長時間地被滯留在染色管12內的染液中,藉以使布匹彼此互相交換滲透的時間增加長,藉以使布匹3而獲得良好且均勻的染色效果,而隨染缸本體形狀之不同布匹與染液出口122亦可能較布匹與染液進口121高。 The second figure shows a second embodiment of the present invention. The dyeing machine structure of the second embodiment is basically the same as the first embodiment described above, and only the direction in which the dyeing tube 12 and the nozzle 5 are placed is different, so The description of the structure of the dyeing machine is omitted in the second embodiment, and only the portion of the dyeing tube 12 is explained. In the embodiment shown in the second embodiment, the cloth of the dyeing tube 12 and the dye inlet 121 are horizontally or dumped to the dyeing machine, and the nozzle 5 is sprayed out of the dye liquor to enter the cloth and the dye inlet 121; The height of the cloth and the dye inlet 121 of the dyeing tube 12 is higher than the height of the cloth and the dye outlet 122, so that the cloth has a first height difference d1 between the dye inlet 121 and the dyeing tube 12, and the cloth and the dye outlet 122 The height is higher than the inner top height of the dyeing tube 12, so that there is a second height difference d2 between the cloth and the dye outlet 122 and the inner top of the dyeing tube 12. Therefore, the dyeing tube 12 is in the cloth by the principle of the communicating tube. The space below the dye outlet outlet 122 will retain the dye liquor, so that the cloth 3 can be retained in the dye liquor in the dyeing tube 12 for a long time during the passage of the dyeing tube 12, so that the cloths are exchanged and infiltrated with each other. The length is increased so that the cloth 3 can obtain a good and uniform dyeing effect, and the cloth and dye outlet 122 may be higher than the cloth and dye inlet 121 depending on the shape of the dye cylinder body.
以上所述者僅為用以解釋本創作之較佳實施例,並非企圖據以對本創作作任何形式上之限制,是以,凡有在相同之創作精神下所作有關本創作之任何修飾或變更,皆仍應包括在本創作意圖保護之範疇。 The above is only a preferred embodiment for explaining the present invention, and is not intended to impose any form of restriction on the present creation, so that any modifications or changes to the creation made in the same creative spirit are made. , should still be included in the scope of protection of this creative intent.
1‧‧‧機體 1‧‧‧ body
2‧‧‧輸送帶 2‧‧‧Conveyor belt
3‧‧‧布匹 3‧‧‧ cloth
4‧‧‧導布輪 4‧‧‧ Guide wheel
41‧‧‧惰輪 41‧‧‧ Idler
5‧‧‧噴嘴 5‧‧‧ nozzle
6‧‧‧蓄液桶 6‧‧‧Liquid tank
61‧‧‧過濾器 61‧‧‧Filter
7‧‧‧泵浦 7‧‧‧ pump
8‧‧‧熱交換器 8‧‧‧ heat exchanger
9‧‧‧控制箱 9‧‧‧Control box
11‧‧‧助劑桶 11‧‧‧Auxiliary barrel
12‧‧‧染色管 12‧‧‧Dyeing tube
121‧‧‧布匹與染液進口 121‧‧‧ cloth and dyeing liquid imports
122‧‧‧布匹與染液出口 122‧‧‧ cloth and dye liquor outlet
L‧‧‧染液 L‧‧‧ dye solution
d1‧‧‧第一高度差 D1‧‧‧First height difference
d2‧‧‧第二高度差 D2‧‧‧second height difference
Claims (1)
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW105215837U TWM538048U (en) | 2016-10-18 | 2016-10-18 | Improved dyeing bobbin structure of piece-dyeing machine driven by conveyor belt |
| US15/668,711 US20180105967A1 (en) | 2016-10-18 | 2017-08-04 | Dyeing tube structure of conveyor driven fabric dyeing machine |
| JP2017003734U JP3213401U (en) | 2016-10-18 | 2017-08-14 | Improved structure of dyeing tube of belt driven fabric dyeing machine with conveyor belt |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW105215837U TWM538048U (en) | 2016-10-18 | 2016-10-18 | Improved dyeing bobbin structure of piece-dyeing machine driven by conveyor belt |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| TWM538048U true TWM538048U (en) | 2017-03-11 |
Family
ID=58774950
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW105215837U TWM538048U (en) | 2016-10-18 | 2016-10-18 | Improved dyeing bobbin structure of piece-dyeing machine driven by conveyor belt |
Country Status (3)
| Country | Link |
|---|---|
| US (1) | US20180105967A1 (en) |
| JP (1) | JP3213401U (en) |
| TW (1) | TWM538048U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118461259A (en) * | 2024-07-12 | 2024-08-09 | 晋江市隆盛针织印染有限公司 | Rapid fabric dyeing and finishing equipment and dyeing and finishing process |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWM559334U (en) * | 2017-07-28 | 2018-05-01 | Zhang qi long | Dual-nozzle cloth dyeing machine driven with conveyor belt |
| CN111254619A (en) * | 2020-02-28 | 2020-06-09 | 阮良生 | Novel gas-liquid dye vat for textile fabric production |
-
2016
- 2016-10-18 TW TW105215837U patent/TWM538048U/en unknown
-
2017
- 2017-08-04 US US15/668,711 patent/US20180105967A1/en not_active Abandoned
- 2017-08-14 JP JP2017003734U patent/JP3213401U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118461259A (en) * | 2024-07-12 | 2024-08-09 | 晋江市隆盛针织印染有限公司 | Rapid fabric dyeing and finishing equipment and dyeing and finishing process |
Also Published As
| Publication number | Publication date |
|---|---|
| US20180105967A1 (en) | 2018-04-19 |
| JP3213401U (en) | 2017-11-09 |
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