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TWM517191U - Jack built-in type steel positioning and forming device - Google Patents

Jack built-in type steel positioning and forming device Download PDF

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Publication number
TWM517191U
TWM517191U TW104209719U TW104209719U TWM517191U TW M517191 U TWM517191 U TW M517191U TW 104209719 U TW104209719 U TW 104209719U TW 104209719 U TW104209719 U TW 104209719U TW M517191 U TWM517191 U TW M517191U
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TW
Taiwan
Prior art keywords
positioning
reinforcing bar
seat
rod
adjacent
Prior art date
Application number
TW104209719U
Other languages
Chinese (zh)
Inventor
Tian-Fa Wang
Original Assignee
Der Fun Prestressed Metal Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Der Fun Prestressed Metal Co Ltd filed Critical Der Fun Prestressed Metal Co Ltd
Priority to TW104209719U priority Critical patent/TWM517191U/en
Publication of TWM517191U publication Critical patent/TWM517191U/en
Priority to US15/060,695 priority patent/US9713863B2/en

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Description

千斤頂內置型之鋼筋定位及成形裝置 Jack built-in type steel positioning and forming device

本創作係一種鋼筋定位及成形裝置,尤指一種千斤頂內置型之鋼筋定位及成形裝置,該裝置之千斤頂係內置在一定位座內,能在鋼筋端頭抵靠至一成形座上之一定位桿體端頭時,令鋼筋被夾持定位在該定位座上之二夾具間,嗣,該成形座能平移,令其上之一車削機構及一滾牙機構能依序對鋼筋鄰近端頭之部位執行車削及滾牙作業,據此,該裝置不僅能大幅縮減其所佔用之空間,尚能以一貫化作業方式快速完成鋼筋定位、車削及滾牙等作業。 The present invention relates to a steel bar positioning and forming device, in particular to a built-in type of steel bar positioning and forming device, wherein the jack of the device is built in a positioning seat and can be positioned at a position of the reinforcing bar end against a forming seat. When the end of the rod body is arranged, the reinforcing steel bar is clamped and positioned between the two clamps on the positioning seat, and the forming seat can be translated, so that one of the turning mechanism and the rolling mechanism can sequentially contact the adjacent end of the reinforcing bar The parts are subjected to turning and rolling operations. According to this, the device can not only greatly reduce the space occupied by the device, but also can quickly complete the operations of rebar positioning, turning and rolling in a consistent manner.

近年來,由於,經濟蓬勃發展,分工合作的模式,導致人口大量集中在都市,令都市土地在使用上呈現密集化且高度利用化之現象,在寸土寸金的都市中,建築物不僅越來越密集,亦越來越高,隨著高樓建築物已成為都市發展之既定趨勢,相關產業亦被一併帶動,尤其是,從事建築材料的相關產業,在面對大量建築材料的需求時,如何快速提供各種建築材料,即成為從事建築材料的相關產業及各個業者所需努力的重點。茲以鋼筋為例,鋼筋雖被廣泛使用在各式建築結構中,以增加整體結構強度,令建築物更加安全穩固且更為耐用,但是,由於廠商在製造鋼筋時均有其預定之規格長度,因此,在一般營建過程中,常會產生「鋼筋長度不足」之問題,傳統上,業者係藉搭接鋼筋之方式延伸鋼筋長度,以解決此 一問題,惟,使用傳統鋼筋搭接方式,不僅綁紮速度慢,令施工時間及成本大幅提高之外,尚會因綁紮品質優劣不均及綁紮強度不足等因素,令綁紮搭接之鋼筋發生整體強度較差之問題。 In recent years, due to the booming economy and the pattern of division of labor and cooperation, the population has been concentrated in the cities, making the use of urban land intensive and highly utilized. In the cities where the land is expensive, the buildings are not only coming. The denser and higher, the higher the building has become the established trend of urban development, the related industries have also been driven together, especially in the related industries engaged in building materials, in the face of the demand for a large number of building materials How to quickly provide a variety of building materials, that is, to become the focus of the relevant industries engaged in building materials and the efforts of various industries. For example, in the case of steel bars, steel bars are widely used in various building structures to increase the overall structural strength, making buildings safer, more stable and more durable. However, manufacturers have their predetermined lengths when manufacturing steel bars. Therefore, in the general construction process, the problem of "insufficient length of steel bars" often arises. Traditionally, the industry has extended the length of the steel bars by means of lap joints to solve this problem. One problem, however, the use of traditional steel lap joints not only slows the lashing speed, but also greatly increases the construction time and cost. It is also due to the uneven quality of the lashing and the insufficient strength of the lashing. The problem of poor strength.

有鑒於此,為令鋼筋能適用於各式規格之建築物且能有效改善前述問題,營造廠商在營建過程中通常會以一鋼筋續接器來續接二鋼筋,以解決鋼筋長度不足之問題。查,業者在續接二鋼筋(無論係竹節型鋼筋或螺紋節型鋼筋)前,均必需先透過一習知鋼筋定位裝置10,參閱第1圖所示,將鋼筋夾持定位在該習知鋼筋定位裝置10上之二夾具11間,嗣,透過一習知鋼筋車削裝置(圖上未示),對鋼筋鄰近其端頭之部位進行車削成形作業,以令鋼筋鄰近其端頭之部位形成一圓棒,最後,再利用一習知鋼筋滾牙裝置(圖上未示),對該圓棒進行滾牙成形作業,以在該圓棒上滾壓出公螺牙,進而形成一續接頭。如此,業者在續接二鋼筋時,僅需將該等鋼筋續接頭上之公螺牙螺接至一鋼筋續接器內之母螺牙(圖中未示),即能使該等鋼筋續接成一體,不僅令其能適用於對應規格之建築物,尚能具備足夠之整體強度。 In view of this, in order to make the steel bars suitable for various types of buildings and to effectively improve the above problems, the builders usually use a steel bar splicer to continue the two steel bars during the construction process to solve the problem of insufficient length of steel bars. . Investigate, before continuing to connect the two steel bars (whether bamboo-type steel bars or thread-type steel bars), it is necessary to first position the steel bars through a conventional steel bar positioning device 10, as shown in Figure 1. The two clamps 11 on the reinforcing bar positioning device 10, through a conventional steel turning device (not shown), perform a turning forming operation on a portion of the reinforcing bar adjacent to the end thereof to form a portion of the reinforcing bar adjacent to the end thereof. A round bar, finally, a conventional bar rolling device (not shown) is used to perform a roll forming operation on the round bar to roll the male screw on the round bar to form a continuous joint. In this way, when the operator continues to connect the two steel bars, only the male screws on the reinforcing steel joints need to be screwed to the female screw teeth (not shown) in the reinforcing bar splicer, that is, the reinforcing steel bars can be continued. Integral, not only makes it suitable for buildings of the corresponding specifications, but also has sufficient overall strength.

查,該習知鋼筋定位裝置10上主要係藉外置型之二油壓千斤頂12,分別對該二夾具11施力,以令該二夾具11能穩固地抵靠在鋼筋之相對周緣,進而使鋼筋在後續成形作業過程中不會鬆動,惟,由於,該二油壓千斤頂12係裝設在習知鋼筋定位裝置10之外側,除導致該習知鋼筋定位裝置10必需佔用較大之擺放空間外,亦會影響到工作人員之作業動線。另,由於,該二油壓千斤頂12係分別獨立地對該二夾具11施力,故只要其中之一油壓千斤頂12因故施力不當,或發生故障,即會使對應之一 夾具11無法穩固地抵靠在鋼筋之周緣,而使鋼筋在後續成形作業過程中發生鬆動,或使鋼筋偏離預定之中心位置,導致後續在對鋼筋進行車削成形作業及滾牙成形作業時,無法車削出正確規格之圓棒,亦無法滾壓出精準規格之公螺牙。此外,由於前述習知之鋼筋車削裝置及鋼筋滾牙裝置係二獨立設置之機台,故,當鋼筋被夾持定位在該習知鋼筋定位裝置10之二夾具11間後,該習知鋼筋定位裝置10必需能平移,以在進行後續之車削成形作業及滾牙成形作業時,使鋼筋鄰近其端頭之部位能依序對準鋼筋車削裝置及鋼筋滾牙裝置,以令該鋼筋車削裝置及鋼筋滾牙裝置能依序正確地執行車削成形作業及滾牙成形作業,惟,此時,由於鋼筋未被夾持定位之其它部位延伸很長,故當該習知鋼筋定位裝置10平移時,鋼筋之其它部位亦將隨之大幅度地擺動,嚴重阻礙施工場地之作業動線,且極易因此造成工安危險。 It is to be noted that the conventional steel bar positioning device 10 mainly applies an external hydraulic pressure jack 12 to respectively apply force to the two clamps 11 so that the two clamps 11 can firmly abut against the opposite circumference of the steel bar, thereby The steel bar will not be loosened during the subsequent forming operation, however, since the two hydraulic jacks 12 are mounted on the outer side of the conventional steel bar positioning device 10, the conventional steel bar positioning device 10 must occupy a large space. Outside the space, it will also affect the work lines of the staff. In addition, since the two hydraulic jacks 12 respectively independently apply force to the two clamps 11, as long as one of the hydraulic jacks 12 is improperly applied or malfunctions, one of the corresponding ones will be caused. The clamp 11 cannot firmly abut against the circumference of the steel bar, and the steel bar is loosened during the subsequent forming operation, or the steel bar is deviated from the predetermined center position, which may result in subsequent turning forming operations and rolling forming operations on the steel bar. Turning the round bar of the correct size, it is also impossible to roll out the male screw of the precise specification. In addition, since the conventional steel turning device and the steel bar rolling device are two independently arranged machines, the conventional reinforcing bar is positioned after the reinforcing bar is clamped and positioned between the two clamps 11 of the conventional reinforcing bar positioning device 10. The device 10 must be translatable to enable the steel bar turning device and the steel bar rolling device to be sequentially aligned with the end portion of the reinforcing bar in the subsequent turning forming operation and the rolling forming operation, so that the reinforcing bar turning device and The steel bar rolling device can perform the turning forming operation and the rolling forming operation correctly in sequence, but at this time, since the other portions of the reinforcing bar which are not clamped and positioned are extended for a long time, when the conventional reinforcing bar positioning device 10 is translated, The other parts of the steel bar will also oscillate greatly, which will seriously hinder the operation line of the construction site, and it is extremely easy to cause work safety hazards.

綜上所述,如何設計出一種鋼筋定位及成形裝置,不僅能令其上之油壓千斤頂不致佔用機台外之額外空間,且令其上之二夾具能機械式地同步位移,以精準且穩固地將鋼筋夾持定位在預定之中心位置,同時,在鋼筋被夾持定位在該等夾具間後,其上之一車削機構及一滾牙機構能被平移,依序對鋼筋鄰近端頭之部位執行車削及滾牙作業,進而有效解決前述問題,即成為本創作在此所欲探討的重要課題。 In summary, how to design a steel bar positioning and forming device can not only make the hydraulic jack on it not occupy the extra space outside the machine, but also make the upper two clamps mechanically synchronously displaced, with precision and The steel bar is firmly positioned at a predetermined center position, and at the same time, after the steel bar is clamped and positioned between the jigs, one of the turning mechanism and the rolling mechanism can be translated, and the adjacent ends of the reinforcing bars are sequentially The part that performs the turning and rolling operations to solve the above problems effectively becomes an important topic to be explored here.

有鑑於習知鋼筋定位及成形裝置在設計上之前述缺點,創作人乃根據其長年投入相關產業之實務經驗,透過細心觀察與研發,並經過多次調整設計與效能評估,終於開發設計出本創作之千斤頂內置型之鋼筋 定位及成形裝置,以期能藉本創作一舉克服前述問題。 In view of the aforementioned shortcomings in the design of the rebar positioning and forming device, the creator has developed and designed the design based on his practical experience in the relevant industry for many years, through careful observation and research and development, and after many adjustments to design and performance evaluation. Built-in jack built-in steel Positioning and forming devices, in order to overcome the aforementioned problems by this creation.

本創作之一目的,係提供一種千斤頂內置型之鋼筋定位及成形裝置,包括一定位座、二夾具、一平移板及一連動板,其中,該定位座內鄰近中部之位置沿其橫向開設有一容置槽,該容置槽內固設有一油壓千斤頂,該油壓千斤頂具有一頂桿,該頂桿之一端係設在該油壓千斤頂內,該頂桿之另一端則凸出在該油壓千斤頂之外,且延伸至外露在該定位座之一側,該油壓千斤頂能對該頂桿之一端施加一推力或一拉力,令該頂桿之另一端位移;該定位座內鄰近底部之位置沿其橫向開設有一貫穿孔,該貫穿孔內活動地裝設有一連桿,該連桿之兩端係分別外露在該定位座之兩相對側;該定位座之頂側凹設有一凹槽,該定位座內鄰近頂部之位置沿其橫向開設有至少二導孔,該二導孔係位在同一中心線上,且該二導孔之對應端分別與該凹槽相連通,該二導孔內分別活動地裝設有一第一定位桿及一第二定位桿,各該定位桿之一端係分別外露在該凹槽中,各該定位桿之另一端則係分別外露在該定位座之兩相對側,且各該定位桿分別平行於該頂桿及該連桿;該等夾具之一側係分別固定至該二定位桿之一端,該等夾具之另一側分別凹設有一定位槽,該等定位槽之構形能抵靠至一鋼筋之兩相對外緣,以令該鋼筋能被穩固定夾持且定位在該等夾具間;該平移板係由上而下分別與該第一定位桿之另一端、該頂桿之另一端及該連桿之另一端相固接,以在該頂桿時,該平移板能同步帶動該第一定位桿及該連桿位移;該連動板係由上而下分別與該第二定位桿之另一端、該定位座及該連桿之一端相樞接,以在該第一定位桿及該連桿位移時,該連動板能同步帶動該第二定位桿反向位移,進而使該等定位桿一端之該等夾具能夾持(或釋放) 該鋼筋。如此,由於該油壓千斤頂係設置在該定位座內,不僅能大幅縮減該鋼筋定位及成形裝置所佔用之空間,尚能令其上連動機構(即,該平移板、連桿及連動板間之組成)大幅簡化且完全屬於機械式結構,以有效降低維修及保養之複雜度,進而大幅增加該鋼筋定位及成形裝置之精準度及使用壽命。 One of the purposes of the present invention is to provide a rebar positioning and forming device of a jack built-in type, comprising a positioning seat, two clamping pieces, a translating plate and a linking plate, wherein a position adjacent to the middle portion of the positioning seat is opened along a lateral direction thereof. a hydraulic tank is disposed in the accommodating tank, the hydraulic jack has a ram, one end of the ram is disposed in the hydraulic jack, and the other end of the ram is protruded Outside the oil pressure jack, and extending to one side of the positioning seat, the hydraulic jack can apply a thrust or a pulling force to one end of the ejector pin to displace the other end of the ejector pin; The bottom portion is provided with a continuous perforation along the lateral direction thereof. The through hole is movably mounted with a connecting rod, and the two ends of the connecting rod are respectively exposed on opposite sides of the positioning seat; the top side of the positioning seat is concavely disposed a groove, the position of the positioning seat adjacent to the top portion is at least two guiding holes along the lateral direction thereof, the two guiding holes are located on the same center line, and the corresponding ends of the two guiding holes are respectively connected with the groove, the two Live in the guide hole The grounding device is provided with a first positioning rod and a second positioning rod, one end of each of the positioning rods is exposed in the groove, and the other ends of the positioning rods are respectively exposed on opposite sides of the positioning seat, And each of the positioning rods is parallel to the ejector rod and the connecting rod; one side of the clamps is respectively fixed to one end of the two positioning rods, and the other side of the clamps is respectively recessed with a positioning groove, and the positioning is respectively The configuration of the groove can abut against two opposite outer edges of a reinforcing bar so that the reinforcing bar can be stably held and positioned between the clamps; the translational plate is respectively from top to bottom and the first positioning rod The other end, the other end of the ejector pin and the other end of the connecting rod are fixed, so that the translating plate can synchronously drive the displacement of the first positioning rod and the connecting rod when the ejector rod is; And the lower end is respectively pivotally connected to the other end of the second positioning rod, the positioning seat and one end of the connecting rod, so that the linking plate can synchronously drive the second positioning when the first positioning rod and the connecting rod are displaced The rod is reversely displaced, thereby enabling the clamps at one end of the positioning rods to be clamped (or released) The steel bar. In this way, since the hydraulic jack is disposed in the positioning seat, not only the space occupied by the reinforcing bar positioning and forming device can be greatly reduced, but also the upper linkage mechanism (ie, the translating plate, the connecting rod and the linking plate) The composition is greatly simplified and completely mechanical, so as to effectively reduce the complexity of repair and maintenance, thereby greatly increasing the accuracy and service life of the reinforcing bar positioning and forming device.

本創作之另一目的,係在該裝置尚包括一成形座,該成形座係裝設在對應於該定位座之縱向位置,該成形座上設有一定位桿體、一車削機構及一滾牙機構,該成形座能沿其橫向逐一平移,以在該鋼筋之端頭抵靠至該定位桿體之端頭且該鋼筋被夾持且定位在該等夾具間後,該車削機構及滾牙機構能依序對該鋼筋鄰近端頭之部位執行車削及滾牙成形之動作。如此,由於該成形座能沿其橫向逐一平移,令該定位桿體、車削機構及滾牙機構能依序定位該鋼筋之端頭、對該鋼筋執行車削成形動作及對該鋼筋執行滾牙成形動作,因此,能以一貫化作業方式,精準且快速地完成該鋼筋鄰近端頭部位之成形作業,以大幅提升生產效率,進而有效降低生產成本。 Another object of the present invention is that the apparatus further includes a forming seat mounted in a longitudinal position corresponding to the positioning seat, the forming seat is provided with a positioning rod body, a turning mechanism and a rolling tooth a mechanism that can be translated one by one along its lateral direction to turn the turning mechanism and the rolling teeth after the end of the reinforcing bar abuts against the end of the positioning rod body and the reinforcing bar is clamped and positioned between the clamps The mechanism can perform the turning and rolling forming operations on the adjacent ends of the reinforcing bars in sequence. In this way, since the forming seat can be translated one by one along the lateral direction, the positioning rod body, the turning mechanism and the rolling mechanism can sequentially position the end of the reinforcing bar, perform a turning forming operation on the reinforcing bar, and perform the rolling forming of the reinforcing bar. The action, therefore, can accurately and quickly complete the forming operation of the adjacent end portion of the reinforcing bar in a consistent manner, thereby greatly improving production efficiency and thereby effectively reducing production costs.

為便 貴審查委員能對本創作之組裝方式、結構特徵、功效及其目的,做更進一步之認識與瞭解,茲舉實施例配合圖式,詳細說明如下: In order to make the reviewer's assembly method, structural features, functions and purposes, and to make further understanding and understanding, the following examples are combined with the drawings, which are described in detail as follows:

〔習知〕 [study]

10‧‧‧習知鋼筋定位裝置 10‧‧‧Knowledge Rebar Positioning Device

11‧‧‧夾具 11‧‧‧Clamp

12‧‧‧油壓千斤頂 12‧‧‧Hydraulic jack

〔本創作〕 [this creation]

A‧‧‧鋼筋定位裝置 A‧‧‧Rebar positioning device

B‧‧‧鋼筋成形裝置 B‧‧‧Rebar forming device

20‧‧‧定位座 20‧‧‧ Positioning Block

201‧‧‧容置槽 201‧‧‧ accommodating slots

202‧‧‧貫穿孔 202‧‧‧through holes

203‧‧‧凹槽 203‧‧‧ Groove

204‧‧‧導孔 204‧‧‧Guide

21‧‧‧夾具 21‧‧‧Clamp

211‧‧‧定位槽 211‧‧‧ positioning slot

22‧‧‧平移板 22‧‧‧Translation board

23‧‧‧連動板 23‧‧‧ linkage board

24‧‧‧油壓千斤頂 24‧‧‧Hydraulic jack

241‧‧‧頂桿 241‧‧‧Pole

25‧‧‧連桿 25‧‧‧ linkage

26‧‧‧第一定位桿 26‧‧‧First positioning rod

27‧‧‧第二定位桿 27‧‧‧Second positioning rod

30‧‧‧成形座 30‧‧‧Forming seat

31‧‧‧定位桿體 31‧‧‧ positioning rod body

32‧‧‧車削機構 32‧‧‧ turning mechanism

33‧‧‧滾牙機構 33‧‧‧Rolling mechanism

40‧‧‧樞接座 40‧‧‧ pivoting seat

50‧‧‧轉接座 50‧‧‧Transfer seat

第1圖係習知鋼筋定位裝置之示意圖;第2圖係本創作鋼筋定位及成形裝置之示意圖; 第3圖係本創作鋼筋定位裝置之示意圖;及第4圖係本創作鋼筋定位裝置之局部剖面示意圖。 Figure 1 is a schematic view of a conventional steel bar positioning device; Figure 2 is a schematic view of the present steel bar positioning and forming device; Figure 3 is a schematic view of the present steel bar positioning device; and Figure 4 is a partial cross-sectional view of the present steel bar positioning device.

本創作係一種千斤頂內置型之鋼筋定位及成形裝置,請參閱第2圖所示,該千斤頂內置型之鋼筋定位及成形裝置係固定至一機台(圖中未示)上,包括一鋼筋定位裝置A及一鋼筋成形裝置B,其中,請參閱第3及4圖所示,該鋼筋定位裝置A包括一定位座20、二夾具21、一平移板22及至少一連動板23,該定位座20內鄰近中部之位置沿其橫向開設有一容置槽201,該容置槽201內固設有一油壓千斤頂24,該油壓千斤頂24具有一頂桿241,該頂桿241之一端係設在該油壓千斤頂24內,該頂桿241之另一端則凸出在該油壓千斤頂24之外,且延伸至外露在該定位座20之左側,該油壓千斤頂24能對該頂桿241之一端施加一推力或一拉力,令該頂桿241之另一端向左或向右位移;該定位座20內鄰近底部之位置沿其橫向開設有一貫穿孔202,該貫穿孔202內活動地裝設有一連桿25,該連桿25之兩端係分別外露在該定位座20之兩相對側(該連桿25之一端係外露在該定位座20之右側,該連桿25之另一端則係外露在該定位座20之左側);該定位座20之頂側凹設有一凹槽203,該定位座20內鄰近頂部之位置沿其橫向開設有至少二導孔204,對應之該二導孔204係位在同一中心線上,且該二導孔204之對應端分別與該凹槽203相連通,該二導孔204內分別活動地裝設有一第一定位桿26及一第二定位桿27,各該定位桿26、27之一端係分別外露在該凹槽203中,各該定位桿26、27之另一端則係分別外露在該定位座20之兩相對側(左右兩側),且各該定位桿26、27分別平行於該 頂桿241及該連桿25。 This creation is a built-in type of steel bar positioning and forming device. Please refer to Figure 2, the built-in rebar positioning and forming device of the jack is fixed to a machine (not shown), including a steel bar positioning. The device A and a reinforcing bar forming device B, wherein, as shown in Figures 3 and 4, the reinforcing bar positioning device A comprises a positioning seat 20, two clamps 21, a translating plate 22 and at least one linking plate 23, the positioning seat An accommodating groove 201 is defined in the locating groove 201. The hydraulic jack 24 has a ram 241. One end of the ram 241 is disposed at In the hydraulic jack 24, the other end of the jack 241 protrudes outside the hydraulic jack 24 and extends to the left side of the positioning seat 20, and the hydraulic jack 24 can be used for the jack 241 A thrust or a pulling force is applied to one end to displace the other end of the ram 241 to the left or to the right; a position of the locating base 20 adjacent to the bottom portion is provided with a continuous through hole 202 along the lateral direction thereof, and the through hole 202 is movably mounted therein. There is a connecting rod 25, and the two ends of the connecting rod 25 are respectively On the opposite sides of the positioning seat 20 (one end of the connecting rod 25 is exposed on the right side of the positioning seat 20, and the other end of the connecting rod 25 is exposed on the left side of the positioning seat 20); the positioning seat 20 A recess 203 is defined in the top recess of the top, and at least two guiding holes 204 are defined in the lateral direction of the positioning base 20, and the two guiding holes 204 are located on the same center line, and the two guiding holes 204 are located on the same center line. The corresponding end is respectively connected to the groove 203. The first guiding rod 26 and the second positioning rod 27 are respectively movably mounted in the two guiding holes 204, and one end of each of the positioning rods 26 and 27 is exposed respectively. In the recess 203, the other ends of the positioning rods 26 and 27 are respectively exposed on opposite sides (left and right sides) of the positioning base 20, and the positioning rods 26 and 27 are respectively parallel to the The jack 241 and the connecting rod 25.

復請參閱第3及4圖所示,該等夾具21之一側係分別固定至該二定位桿26、27之一端,該等夾具21之另一側分別凹設有一定位槽211,該等定位槽211之構形能抵靠至一鋼筋之兩相對外緣,以令該鋼筋能被穩固定夾持且定位在該等夾具21間;該平移板22係由上而下分別與該第一定位桿26之另一端、該頂桿241之另一端及該連桿25之另一端相固接,以在該頂桿241向左(或向右)位移時,該平移板22能同步帶動該第一定位桿26及該連桿25向左(或向右)位移;該連動板23係由上而下分別與該第二定位桿27之另一端、該定位座20及該連桿25之一端相樞接,以在該第一定位桿26及該連桿25向右(或向左)位移時,該連動板23能同步帶動該第二定位桿27向左(或向右)位移,以使該等定位桿26、27一端之該等夾具21能夾持(或釋放)該鋼筋。 Referring to Figures 3 and 4, one side of the clamps 21 is fixed to one end of the two positioning rods 26, 27, and the other side of the clamps 21 is respectively recessed with a positioning groove 211. The positioning groove 211 can be configured to abut against two opposite outer edges of a reinforcing bar so that the reinforcing bar can be stably clamped and positioned between the clamps 21; the translation plate 22 is respectively from top to bottom and the first The other end of a positioning rod 26, the other end of the rod 241 and the other end of the connecting rod 25 are fixed to synchronously drive the shifting plate 22 when the jack 241 is displaced to the left (or right). The first positioning rod 26 and the connecting rod 25 are displaced to the left (or to the right); the linking plate 23 is from the top to the bottom and the other end of the second positioning rod 27, the positioning seat 20 and the connecting rod 25 One end of the phase is pivoted to synchronously drive the second positioning rod 27 to the left (or right) when the first positioning rod 26 and the connecting rod 25 are displaced to the right (or to the left). So that the clamps 21 at one end of the positioning rods 26, 27 can clamp (or release) the reinforcing bars.

如此,由於該鋼筋定位裝置A僅需單一之油壓千斤頂24,且該油壓千斤頂24係設置在該定位座20內,而非該定位座20之外,故,該鋼筋定位裝置A不僅不會佔用較大之擺放空間,該油壓千斤頂24亦不會佔用到該鋼筋定位裝置A外之額外空間,而令工作人員能在工作場地內擁有較佳之動線。另,由於,該頂桿241、平移板22、連動板23、連桿25及定位桿26、27間所形成之連動機構完全屬於機械式結構,不僅能使該等定位桿26、27同步反向移動,而令其上之二夾具能同步反向位移,以精準且穩固地將鋼筋夾持定位在預定之中心位置,尚因機械式結構不易故障且易於維修保養之特性,而能有效降低維修及保養之複雜度,進而大幅增加該鋼筋定位裝置A之精準度及使用壽命。 Thus, since the reinforcing bar positioning device A only needs a single hydraulic jack 24, and the hydraulic jack 24 is disposed in the positioning seat 20 instead of the positioning seat 20, the reinforcing bar positioning device A is not only not It will occupy a large space for the installation, and the hydraulic jack 24 will not occupy the extra space outside the rebar positioning device A, so that the staff can have a better moving line in the work site. In addition, since the linking mechanism formed between the jack 241, the translating plate 22, the linking plate 23, the connecting rod 25 and the positioning rods 26 and 27 is completely mechanical, not only can the positioning rods 26 and 27 be synchronized. Move to the second, and the second clamp can synchronously reverse the displacement to accurately and firmly position the reinforcing bar in the predetermined center position. However, the mechanical structure is not easy to be faulty and easy to maintain, and can effectively reduce The complexity of repair and maintenance, in turn, greatly increases the accuracy and service life of the rebar positioning device A.

復請參閱第2圖所示,該鋼筋成形裝置B包括一成形座30、一定位桿體31、一車削機構32及一滾牙機構33,該成形座30係裝設在對應於該定位座20之縱向位置,該定位桿體31、車削機構32及滾牙機構33係裝設在該成形座30上,該成形座30能沿其橫向逐一平移(如箭頭所示),以在該鋼筋之端頭抵靠至該定位桿體31之端頭且該鋼筋被夾持且定位在該等夾具21間後,該車削機構32及滾牙機構33能依序對該鋼筋鄰近端頭之部位執行車削及滾牙成形之動作。 Referring to FIG. 2, the reinforcing bar forming device B includes a forming seat 30, a positioning rod body 31, a turning mechanism 32 and a rolling mechanism 33, and the forming seat 30 is mounted corresponding to the positioning seat. In the longitudinal position of the 20, the positioning rod body 31, the turning mechanism 32 and the rolling mechanism 33 are mounted on the forming seat 30, and the forming seat 30 can be translated one by one along the lateral direction (as indicated by the arrow) to the reinforcing bar After the end abuts against the end of the positioning rod body 31 and the reinforcing bar is clamped and positioned between the clamps 21, the turning mechanism 32 and the rolling mechanism 33 can sequentially contact the end portion of the reinforcing bar. Perform the operations of turning and rolling.

在本創作之其它實施例中,復請參閱第2圖所示,該鋼筋成形裝置B尚包括一感測器(圖中未示),該感測器能在感測到該鋼筋之端頭抵靠至該定位桿體31之端頭且該鋼筋被夾持且定位在該等夾具21間後,驅動該成形座30沿其橫向逐一平移,以使該車削機構32及滾牙機構33能依序對該鋼筋鄰近端頭之部位執行車削及滾牙成形之動作。此外,該車削機構32亦能沿其縱向平移(如箭頭所示),以在該鋼筋之端頭對應於該車削機構32時,始沿其縱向平移至包覆該鋼筋鄰近端頭之部位,嗣,再旋轉(如箭頭所示)對該鋼筋鄰近端頭之部位執行車削動作。同理,該滾牙機構33亦能沿其縱向平移(如箭頭所示),以在該鋼筋之端頭對應於該滾牙機構33時,始沿其縱向平移至包覆該鋼筋鄰近端頭之部位,嗣,再旋轉(如箭頭所示)對該鋼筋鄰近端頭之部位執行滾牙動作。 In other embodiments of the present invention, as shown in FIG. 2, the reinforcing bar forming device B further includes a sensor (not shown) capable of sensing the end of the reinforcing bar. After the end of the positioning rod body 31 is abutted and the reinforcing bar is clamped and positioned between the clamps 21, the forming seat 30 is driven to be translated one by one in the lateral direction thereof, so that the turning mechanism 32 and the rolling mechanism 33 can The turning and rolling forming operations are performed on the adjacent ends of the reinforcing bars in sequence. In addition, the turning mechanism 32 can also translate along its longitudinal direction (as indicated by the arrow) to initially translate along its longitudinal direction to the portion covering the adjacent end of the reinforcing bar when the end of the reinforcing bar corresponds to the turning mechanism 32.嗣, then rotate (as indicated by the arrow) to perform the turning action on the part of the reinforcing bar adjacent to the end. Similarly, the rolling mechanism 33 can also translate along its longitudinal direction (as indicated by the arrow) to initially translate along its longitudinal direction to cover the adjacent end of the reinforcing bar when the end of the reinforcing bar corresponds to the rolling mechanism 33. The part, 嗣, and then rotate (as indicated by the arrow) to perform the rolling action on the portion of the reinforcing bar adjacent to the end.

如此,由於該成形座30能沿其橫向逐一平移,令該定位桿體31、車削機構32及滾牙機構33能依序定位該鋼筋之端頭、對該鋼筋執行車削成形動作及對該鋼筋執行滾牙成形動作,因此,能以一貫化作業方式,精準且快速地完成該鋼筋鄰近端頭部位之成形作業,以大幅提升生產 效率,進而有效降低生產成本。 In this way, since the forming block 30 can be translated one by one along the lateral direction, the positioning rod body 31, the turning mechanism 32 and the rolling mechanism 33 can sequentially position the end of the reinforcing bar, perform a turning forming operation on the reinforcing bar and the reinforcing bar Performing the tooth forming operation, the forming operation of the adjacent end portion of the reinforcing bar can be accurately and quickly completed in a consistent manner to greatly increase production. Efficiency, which in turn reduces production costs.

在本創作之另一較佳實施例中,復請參閱第3及4圖所示,該定位座20內鄰近頂部之位置沿其橫向開設有四個導孔204,其中,沿橫向對應之二導孔204係位在同一中心線上,且其對應端分別與該凹槽203相連通,且其內分別活動地裝設有該第一定位桿26及該第二定位桿27,沿縱向相鄰之二導孔204係相互平行,其內分別活動裝設之該第一定位桿26或該第二定位桿27亦相互平行。如此,將能有效提昇該等定位桿26、27一端之該等夾具21夾持定位該鋼筋之穩定度及精準度。 In another preferred embodiment of the present invention, as shown in FIGS. 3 and 4, the position of the positioning base 20 adjacent to the top portion is provided with four guiding holes 204 along the lateral direction thereof, wherein the horizontally corresponding two The guiding holes 204 are located on the same center line, and the corresponding ends thereof are respectively connected to the groove 203, and the first positioning rod 26 and the second positioning rod 27 are respectively movably mounted therein, and are adjacent to each other in the longitudinal direction. The two guiding holes 204 are parallel to each other, and the first positioning rod 26 or the second positioning rod 27 respectively movably mounted therein are also parallel to each other. In this way, the stability and accuracy of clamping and positioning the reinforcing bars by the clamps 21 at one end of the positioning rods 26 and 27 can be effectively improved.

在本創作之又一較佳實施例中,復請參閱第3及4圖所示,該鋼筋定位裝置A尚包括一樞接座40及二轉接座50,其中,該樞接座40之一側係固定至該定位座20之右側外緣鄰近中部之位置,以令該連動板23鄰近中部之位置能樞接至該樞接座40之另一側;各該轉接座50之一側係固定至該第二定位桿27之另一端,以令該連動板23鄰近頂部之位置能樞接至該轉接座50之另一側。如此,即能令該定位座20之構形設計更具彈性。 In another preferred embodiment of the present invention, as shown in FIGS. 3 and 4, the reinforcing bar positioning device A further includes a pivoting seat 40 and two adapters 50, wherein the pivoting socket 40 One side is fixed to a position where the right outer edge of the positioning seat 20 is adjacent to the middle portion, so that the position of the connecting plate 23 adjacent to the middle portion can be pivotally connected to the other side of the pivoting seat 40; one of the adapters 50 The side is fixed to the other end of the second positioning rod 27 so that the position of the linking plate 23 adjacent to the top can be pivotally connected to the other side of the adapter 50. In this way, the configuration of the positioning seat 20 can be made more flexible.

以上所述,僅為本創作之若干較佳實施例,惟,本創作之技術特徵並不侷限於此,凡相關技術領域之人士在參酌本創作之技術內容後,所能輕易思及之等效變化,均應不脫離本創作之保護範疇。 The above description is only a few preferred embodiments of the present invention, but the technical features of the present invention are not limited thereto, and those skilled in the relevant art can easily think about it after considering the technical content of the creation. Changes in effectiveness should not deviate from the scope of protection of this creation.

A‧‧‧鋼筋定位裝置 A‧‧‧Rebar positioning device

B‧‧‧鋼筋成形裝置 B‧‧‧Rebar forming device

20‧‧‧定位座 20‧‧‧ Positioning Block

203‧‧‧凹槽 203‧‧‧ Groove

21‧‧‧夾具 21‧‧‧Clamp

22‧‧‧平移板 22‧‧‧Translation board

23‧‧‧連動板 23‧‧‧ linkage board

25‧‧‧連桿 25‧‧‧ linkage

26‧‧‧第一定位桿 26‧‧‧First positioning rod

27‧‧‧第二定位桿 27‧‧‧Second positioning rod

30‧‧‧成形座 30‧‧‧Forming seat

31‧‧‧定位桿體 31‧‧‧ positioning rod body

32‧‧‧車削機構 32‧‧‧ turning mechanism

33‧‧‧滾牙機構 33‧‧‧Rolling mechanism

40‧‧‧樞接座 40‧‧‧ pivoting seat

50‧‧‧轉接座 50‧‧‧Transfer seat

Claims (7)

一種千斤頂內置型之鋼筋定位及成形裝置,該裝置係固定在一機台上,能對一鋼筋鄰近端頭之部位進行加工,以形成一續接頭,包括:一定位座,其內鄰近中部之位置沿其橫向開設有一容置槽,該容置槽內固設有一油壓千斤頂,該油壓千斤頂具有一頂桿,該頂桿之一端係設在該油壓千斤頂內,該頂桿之另一端則凸出在該油壓千斤頂之外,且延伸至外露在該定位座之一側,該油壓千斤頂能對該頂桿之一端施加一推力或一拉力,令該頂桿之另一端位移;該定位座內鄰近底部之位置沿其橫向開設有一貫穿孔,該貫穿孔內活動地裝設有一連桿,該連桿之兩端係分別外露在該定位座之兩相對側;該定位座之頂側凹設有一凹槽,該定位座內鄰近頂部之位置沿其橫向開設有至少二導孔,該二導孔係位在同一中心線上,且該二導孔之對應端分別與該凹槽相連通,該二導孔內分別活動地裝設有一第一定位桿及一第二定位桿,各該定位桿之一端係分別外露在該凹槽中,各該定位桿之另一端則係分別外露在該定位座之兩相對側,且各該定位桿分別平行於該頂桿及該連桿;二夾具,其一側係分別固定至該二定位桿之一端,其另一側分別凹設有一定位槽,該等定位槽之構形能抵靠至一鋼筋之兩相對外緣,以令該鋼筋能被夾持固定在該等夾具間;一平移板,係由上而下分別與該第一定位桿之另一端、該頂桿之另一端及該連桿之另一端相固接,以在該頂桿位移時,該平移板能同步帶動該第一定位桿及該連桿位移;及一連動板,係由上而下分別與該第二定位桿之另一端、該定位座及該連 桿之一端相樞接,以在該第一定位桿及該連桿位移時,該連動板能同步帶動該第二定位桿反向位移,以使該等定位桿一端之該等夾具能夾持或釋放該鋼筋。 The utility model relates to a built-in type of steel bar positioning and forming device, which is fixed on a machine table and can process a portion of a steel bar adjacent to the end to form a continuous joint, comprising: a positioning seat, which is adjacent to the middle portion A accommodating groove is defined in the horizontal direction of the locating slot, and the hydraulic jack has a hydraulic jack. The hydraulic jack has a ram, one end of the ram is disposed in the hydraulic jack, and the ejector is another One end protrudes outside the hydraulic jack and extends to be exposed on one side of the positioning seat, and the hydraulic jack can apply a thrust or a pulling force to one end of the jack to displace the other end of the jack The position of the positioning seat adjacent to the bottom portion is uniformly perforated along the lateral direction thereof, and the connecting hole is movably mounted with a connecting rod, and the two ends of the connecting rod are respectively exposed on opposite sides of the positioning seat; the positioning seat a recess is formed in the top recess of the top, and at least two guide holes are defined in the lateral direction of the positioning seat, and the two guide holes are located on the same center line, and the corresponding ends of the two guide holes are respectively opposite to the concave The slots are connected, the A first positioning rod and a second positioning rod are respectively movably mounted in the guiding hole, one end of each of the positioning rods is exposed in the groove, and the other end of each positioning rod is respectively exposed in the positioning seat The two opposite sides, and the positioning rods are respectively parallel to the ejector rod and the connecting rod; the two clamps are respectively fixed to one end of the two positioning rods, and the other side is respectively recessed with a positioning groove, The positioning groove can be configured to abut against two opposite outer edges of a reinforcing bar so that the reinforcing bar can be clamped and fixed between the clamps; a translating plate is respectively connected from the top to the bottom and the first positioning rod The other end, the other end of the ram and the other end of the connecting rod are fixed, so that when the ejector is displaced, the translating plate can synchronously drive the displacement of the first positioning rod and the connecting rod; and a linkage plate, From the top to the bottom and the other end of the second positioning rod, the positioning seat and the connection One end of the rod is pivotally connected, so that when the first positioning rod and the connecting rod are displaced, the linking plate can synchronously drive the second positioning rod to reversely shift, so that the clamps at one end of the positioning rod can be clamped Or release the reinforcement. 如請求項1所述之鋼筋定位及成形裝置,尚包括一成形座,該成形座係裝設在對應於該定位座之縱向位置,該成形座上設有一定位桿體、一車削機構及一滾牙機構,該成形座能沿其橫向逐一平移,以在該鋼筋之端頭抵靠至該定位桿體之端頭且該鋼筋被夾持固定在該等夾具間後,該車削機構及滾牙機構能依序對該鋼筋鄰近端頭之部位執行車削及滾牙成形之動作。 The reinforcing bar positioning and forming device of claim 1 further comprising a forming seat mounted in a longitudinal position corresponding to the positioning seat, the forming seat being provided with a positioning rod body, a turning mechanism and a a rolling mechanism capable of translating one by one along a lateral direction thereof, the turning mechanism and the rolling after the end of the reinforcing bar abuts against the end of the positioning rod body and the reinforcing bar is clamped and fixed between the clamps The dental mechanism can perform the turning and rolling forming operations on the adjacent ends of the reinforcing bars in sequence. 如請求項2所述之鋼筋定位及成形裝置,其中,該車削機構能在該鋼筋之端頭對應於該車削機構時,始沿其縱向平移至包覆該鋼筋鄰近端頭之部位,對該鋼筋鄰近端頭之部位執行車削動作。 The reinforcing bar positioning and forming device of claim 2, wherein the turning mechanism is capable of longitudinally translating along a longitudinal direction thereof to a portion covering the adjacent end of the reinforcing bar when the end of the reinforcing bar corresponds to the turning mechanism, The turning operation is performed on the portion of the reinforcing bar adjacent to the end. 如請求項3所述之鋼筋定位及成形裝置,其中,該滾牙機構能在該鋼筋之端頭對應於該滾牙機構時,始沿其縱向平移至包覆該鋼筋鄰近端頭之部位,對該鋼筋鄰近端頭之部位執行滾牙動作。 The reinforcing bar positioning and forming device of claim 3, wherein the rolling mechanism is capable of longitudinally translating along a longitudinal direction of the reinforcing bar to a portion covering the adjacent end of the reinforcing bar when the end of the reinforcing bar corresponds to the rolling mechanism. The rolling action is performed on the portion of the reinforcing bar adjacent to the end. 如請求項1、2、3或4所述之鋼筋定位及成形裝置,該定位座內鄰近頂部之位置沿其橫向開設有四個導孔,其中,沿橫向對應之二導孔係位在同一中心線上,且其對應端分別與該凹槽相連通,其內並分別活動地裝設有該第一定位桿及該第二定位桿,沿縱向相鄰之二導孔及其內裝設之定位桿亦相互平行。 The reinforcing bar positioning and forming device according to claim 1, 2, 3 or 4, wherein the position of the positioning seat adjacent to the top portion is provided with four guiding holes along the lateral direction thereof, wherein the two guiding holes corresponding to the horizontal direction are in the same position a center line, and a corresponding end thereof is respectively connected to the groove, wherein the first positioning rod and the second positioning rod are movably mounted therein, and two guiding holes adjacent to each other in the longitudinal direction and the inside thereof are installed The positioning rods are also parallel to each other. 如請求項5所述之鋼筋定位及成形裝置,尚包括一樞接座,該樞接座之一側係固定至該定位座之一側外緣鄰近中部之位置,該樞接座之另一側 係樞接至該連動板鄰近中部之位置。 The reinforcing bar positioning and forming device according to claim 5, further comprising a pivoting seat, one side of the pivoting seat is fixed to a position adjacent to a central portion of one side of the positioning seat, and the other of the pivoting seat side The door is pivoted to a position adjacent to the middle of the linkage plate. 如請求項6所述之鋼筋定位及成形裝置,尚包括二轉接座,該轉接座之一側係固定至該第二定位桿之另一端,該轉接座之另一側係樞接至該連動板鄰近頂部之位置。 The rebar positioning and forming device of claim 6 further includes two adapters, one side of the adapter is fixed to the other end of the second positioning rod, and the other side of the adapter is pivotally connected To the position of the linkage plate near the top.
TW104209719U 2015-06-17 2015-06-17 Jack built-in type steel positioning and forming device TWM517191U (en)

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TW104209719U TWM517191U (en) 2015-06-17 2015-06-17 Jack built-in type steel positioning and forming device
US15/060,695 US9713863B2 (en) 2015-06-17 2016-03-04 Automatic steel-bar coupling head making machine

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TW104209719U TWM517191U (en) 2015-06-17 2015-06-17 Jack built-in type steel positioning and forming device

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TWM517191U true TWM517191U (en) 2016-02-11

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