TWM584651U - Cool feeling elastic cushion - Google Patents
Cool feeling elastic cushion Download PDFInfo
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- TWM584651U TWM584651U TW108205547U TW108205547U TWM584651U TW M584651 U TWM584651 U TW M584651U TW 108205547 U TW108205547 U TW 108205547U TW 108205547 U TW108205547 U TW 108205547U TW M584651 U TWM584651 U TW M584651U
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- conductive layer
- thermally conductive
- elastic cushion
- cool feeling
- cushion body
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- 239000000463 material Substances 0.000 claims abstract description 24
- 238000005507 spraying Methods 0.000 claims abstract description 19
- 239000000203 mixture Substances 0.000 claims abstract description 18
- 238000000034 method Methods 0.000 claims abstract description 10
- 238000000889 atomisation Methods 0.000 claims abstract description 4
- 239000011859 microparticle Substances 0.000 claims description 13
- 235000008733 Citrus aurantifolia Nutrition 0.000 claims description 8
- 235000011941 Tilia x europaea Nutrition 0.000 claims description 8
- 239000004571 lime Substances 0.000 claims description 8
- 239000002245 particle Substances 0.000 claims description 8
- 239000006261 foam material Substances 0.000 claims description 6
- 239000004816 latex Substances 0.000 claims description 5
- 229920000079 Memory foam Polymers 0.000 claims description 4
- 229920000126 latex Polymers 0.000 claims description 4
- 239000008210 memory foam Substances 0.000 claims description 4
- 239000004721 Polyphenylene oxide Substances 0.000 claims description 3
- 239000012948 isocyanate Substances 0.000 claims description 3
- 150000002513 isocyanates Chemical class 0.000 claims description 3
- 229920000570 polyether Polymers 0.000 claims description 3
- 239000007921 spray Substances 0.000 claims description 2
- 238000001816 cooling Methods 0.000 claims 1
- 150000003839 salts Chemical class 0.000 claims 1
- 239000010410 layer Substances 0.000 description 41
- 239000000975 dye Substances 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 239000006260 foam Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- 230000006870 function Effects 0.000 description 3
- 230000035597 cooling sensation Effects 0.000 description 2
- 230000017525 heat dissipation Effects 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 241000238876 Acari Species 0.000 description 1
- 244000043261 Hevea brasiliensis Species 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 239000011247 coating layer Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000000806 elastomer Substances 0.000 description 1
- 229920001821 foam rubber Polymers 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000008267 milk Substances 0.000 description 1
- 210000004080 milk Anatomy 0.000 description 1
- 235000013336 milk Nutrition 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000036314 physical performance Effects 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Landscapes
- Mattresses And Other Support Structures For Chairs And Beds (AREA)
- Bedding Items (AREA)
Abstract
本創作提供一種涼感彈性墊體,包含:一本體及一導熱層,其中該本體係為可彈性壓縮之一發泡材;而該導熱層,係利用一PU混劑透過霧化噴塗方式而緊密披覆或佈植設置於該本體之部分表面,其中該導熱層熱傳導率高於該本體,且該導熱層為非可彈性壓縮之材質。該本體可為為枕頭、靠墊、坐墊或床墊其中之一者,藉此高溫壓之噴塗附著方式大幅提升二者間之附著性,形成異質材如同一體成形之涼感彈性墊體,且有效提升製程效率及產品良率。 This creation provides a cool feeling elastic cushion body, including: a body and a thermally conductive layer, wherein the system is an elastically compressible foamed material; and the thermally conductive layer is made of a PU mixture through atomization and spraying to be compact. The covering or covering is arranged on a part of the surface of the body, wherein the thermal conductivity of the thermally conductive layer is higher than that of the body, and the thermally conductive layer is a non-elastically compressible material. The body can be one of a pillow, a cushion, a cushion or a mattress, and the high-pressure spray coating method can greatly improve the adhesion between the two, forming a heterogeneous material like a one-piece cool elastic cushion body, and effectively improving Process efficiency and product yield.
Description
本創作係與彈性墊領域相關,尤其是一種可應用於枕頭、靠墊、坐墊或床墊等相類產品之涼感彈性墊體。 This creation is related to the field of elastic cushions, especially a cool elastic cushion body that can be applied to similar products such as pillows, cushions, cushions or mattresses.
習知之彈性墊結構,為加強其散熱功能,有利用多層複合材相互貼附之作法,藉此加強散熱功效者,例如台灣公告號M540590專利,係於枕頭之一側面,透過黏合或膠體之方式將涼感層黏貼於上,形成具有涼感層之枕頭。惟此種作法常有黏合表現不佳,導致終端產品良率品質較差之情況產生。又為改善該種黏合方式,台灣公開號201628534模內異材成形的寢具一案中係提出,將發泡體與異質單元,於一模具內雙料「一體成形」製成。惟該等作法亦有其缺失,由於發泡體與具涼感之異質單元其雛型皆是呈現液體狀態,故於模具中同時雙料射出達到「一體成形」係難以控制二者之相互附著表現,且對於一般涼感層之枕頭而言,該發泡體為主要部份而佔有大量體積,其涼感層僅需薄薄一層貼附於上即可,若透過單一模具「一體成形」地雙料射出,技術上難以形成膜厚極薄且均勻度較佳之涼感披覆層。故該種製程方式所形成之寢具,其良率普遍不佳,且涼感層相較於發泡體而言,其貼附感仍相當明顯,導致在使用上涼感層與發泡體間形成高低落差之不適觸感。 In order to strengthen the heat dissipation function of the conventional elastic pad structure, there is a method of attaching multiple layers of composite materials to each other to enhance the heat dissipation effect. For example, the patent of Taiwan Bulletin No. M540590 is attached to one side of the pillow by means of adhesive or gel. Stick the cool-sensing layer on it to form a pillow with a cool-sensing layer. However, this method often has poor adhesion performance, which leads to poor yield and quality of the end product. In order to improve this kind of bonding method, the Taiwanese Publication No. 201628534 in the case of bedding formed with different materials in the mold proposed that the foam and the heterogeneous unit be made in one mold and made of "integrated molding". However, these methods also have their shortcomings. Because the prototype of the foam and the heterogeneous unit with a cool feeling are in a liquid state, it is difficult to control the mutual adhesion performance of the two materials at the same time in the mold to achieve "integral molding". And for the pillow of the general cool feeling layer, the foam is the main part and occupies a lot of volume. The cool feeling layer only needs to be attached to the thin layer. It is technically difficult to form a cool coating layer with extremely thin film thickness and better uniformity. Therefore, the bedding formed by this process method generally has a poor yield, and the cooling sensation layer is still quite obvious compared to the foam, which leads to the formation between the cooling sensation layer and the foam. Discomfort to the height difference.
有鑑於此,本創作人集結多年從事相關行業之豐富經驗,遂提出一種涼感彈性墊體,以利有效改善現今具涼感功能之枕頭、靠墊、坐墊或床墊等相類產品之良率問題及製程缺失。 In view of this, the author gathered many years of rich experience in related industries, and proposed a cool elastic cushion body to effectively improve the yield problems of similar products such as pillows, cushions, cushions or mattresses with cool function today, and Process is missing.
本創作之一目的,旨在提供一種製程簡便,良率穩定,且製成後係為二個異質材料一體性緊密結合之涼感彈性體。 One of the objectives of this creation is to provide a cool-sensing elastomer with simple manufacturing process, stable yield, and integrated with two heterogeneous materials.
為達上述目的,本創作揭露一種涼感彈性墊體,包含:一本體及一導熱層,其中該本體係為可彈性壓縮之一發泡材;而該導熱層,係利用一PU混劑透過霧化噴塗方式而緊密披覆或佈植設置於該本體之部分表面,其中該導熱層熱傳導率高於該本體,且該導熱層為非可彈性壓縮之材質。藉此,可使該涼感彈性墊體利用該導熱層為人體貼覆後有效散熱之功效。且在製程面向而言,係可穩定且快速地完成導熱層與該本體相互緊密貼合之優點,同時效率上亦大幅提升。 In order to achieve the above purpose, this creation discloses a cool feeling elastic cushion body, which includes: a body and a thermally conductive layer, wherein the system is an elastically compressible foam material; and the thermally conductive layer is made of a PU mixture through the fog It is tightly covered or planted by spraying on part of the surface of the body, wherein the thermal conductivity of the thermally conductive layer is higher than that of the body, and the thermally conductive layer is a non-elastically compressible material. Thereby, the cool feeling elastic cushion body can use the thermally conductive layer to effectively dissipate heat after being applied to the human body. And in terms of manufacturing process, it can stably and quickly complete the advantages of close adhesion of the thermally conductive layer and the body, and the efficiency is also greatly improved.
於一實施例中,該發泡材係可選用乳膠材質或記憶棉材質。 In one embodiment, the foam material can be made of latex or memory foam.
較佳者,進一步地,由於本創作之導熱層係經由PU混劑透過霧化噴塗方式製成,而使該導熱層於噴塗過程中,依序由複數個微型粒子堆疊而成。 Preferably, further, since the thermally conductive layer of this creation is made by a PU mixture through atomization spraying, the thermally conductive layer is sequentially stacked by a plurality of micro particles during the spraying process.
此外,為降低該導熱層之表面黏滯狀態,於一實施例中更可包含複數個石灰粒子,且該等石灰粒子係部分填充於該等微型粒子之間隙內或披覆於該等微型粒子表面,據此達到表面平滑之接觸感。 In addition, in order to reduce the surface stickiness of the thermally conductive layer, in an embodiment, a plurality of lime particles may be included, and the lime particles are partially filled in the gaps of the micro particles or covered with the micro particles. The surface thus achieves a smooth contact feeling.
進一步地,較佳者,其中該PU混劑包含聚醚類材料及異氰酸酯類材料。又為使該導熱層於視覺上得以清楚判斷,其中該PU混劑可包含一染劑。且該染劑可為鹽基性染料。 Further, preferably, the PU blend comprises a polyether-based material and an isocyanate-based material. In order to make the thermally conductive layer visually clear, the PU mixture may include a dye. And the dye can be a base dye.
較佳者,於再一實施例中,其中,該PU混劑之霧化噴塗的溫度條件至少為80度C。 Preferably, in still another embodiment, the temperature condition of the atomizing and spraying of the PU mixture is at least 80 ° C.
較佳者,於再一實施例中,其中,該導熱層之厚度小於1mm;且該本體係為枕頭、靠墊、坐墊或床墊其中之一者。 Preferably, in still another embodiment, the thickness of the thermally conductive layer is less than 1 mm; and the system is one of a pillow, a cushion, a cushion, or a mattress.
綜上所述,本創作之涼感彈性墊體係利用一PU混劑透過霧化噴塗方式形成導熱層緊密披覆或佈植設置於該本體之部分表面。據此,可使該涼感彈性墊體利用該導熱層為人體貼覆後有效散熱之功效,且在製程面向而言,係可穩定且快速地完成導熱層與該本體相互緊密貼合之優點,同時效率上亦大幅提升。 In summary, the cool elastic pad system of this creation uses a PU mixture to form a thermally conductive layer that is tightly covered or planted on the surface of the body by atomizing and spraying. According to this, the cool feeling elastic cushion body can use the thermally conductive layer to effectively dissipate heat after being applied to the human body, and in terms of the manufacturing process, it can steadily and quickly complete the advantage of the thermally conductive layer and the body closely adhering to each other. At the same time, efficiency has also been greatly improved.
1‧‧‧涼感彈性墊體 1‧‧‧Cool feel elastic cushion body
10‧‧‧本體 10‧‧‧ Ontology
12‧‧‧導熱層 12‧‧‧ Thermally conductive layer
120‧‧‧微型粒子 120‧‧‧ micro particles
14‧‧‧PU混劑 14‧‧‧PU Mix
16‧‧‧石灰粒子 16‧‧‧ Lime particles
第1圖,為本創作較佳實施例之涼感彈性墊體示意圖。 FIG. 1 is a schematic diagram of a cool feeling elastic cushion body according to a preferred embodiment of the present invention.
第2圖,為本創作較佳實施例之涼感彈性墊體之導熱層部分放大示意圖。 FIG. 2 is an enlarged schematic view of a heat conductive layer part of a cool feeling elastic cushion body according to a preferred embodiment of the present invention.
第3圖,為本創作較佳實施例之涼感彈性墊體製程示意圖。 FIG. 3 is a schematic diagram of the cool feeling elastic pad system of the preferred embodiment of the present invention.
第4圖,為本創作另一較佳實施例之涼感彈性墊體示意圖。 FIG. 4 is a schematic diagram of a cool feeling elastic cushion body according to another preferred embodiment of the present invention.
為使 貴審查委員能清楚了解本創作之內容,謹以下列說明搭配圖式,敬請參閱。 In order for your reviewers to understand the content of this creation clearly, I would like to refer to the following descriptions and drawings.
請參閱第1~4圖,其係分別為本創作較佳實施例之涼感彈性墊體示意圖、涼感彈性墊體之導熱層部分放大示意圖、涼感彈性墊體製程示意圖,及另一較佳實施例之涼感彈性墊體示意圖。本創作係揭示一種涼感彈性墊體1,包含一本體10及一導熱層12。其中該本體10係為可彈性壓縮之一發泡材。例如做為枕頭、靠墊、坐墊或床墊等相類之產品。又該導熱層12係利用一PU混劑14並透過霧化噴塗方式,進一步地緊密披覆或佈植設置於該本體10之部分表面。 以枕頭為例,使用上通常僅一側面供以接觸人體,故於該側面上噴塗霧化後之該PU混劑14即可。又為使該導熱層12具有較佳之導熱效果,故該導熱層12之熱傳導率應高於該本體10,且該導熱層12材質係為非可彈性壓縮之特性,而與該本體10可彈性壓縮之特性有所不同。 Please refer to Figures 1 to 4, which are the schematic diagrams of the cool feeling elastic pad body of the preferred embodiment of the creation, the enlarged schematic view of the heat conductive layer part of the cool sense elastic pad body, the schematic diagram of the cool sense elastic pad system, and another preferred embodiment. Schematic of the cool feeling elastic cushion body. This creation discloses a cool-sensing elastic cushion body 1 including a main body 10 and a thermally conductive layer 12. The main body 10 is an elastically compressible foam material. Such as pillows, cushions, cushions or mattresses and similar products. Furthermore, the thermally conductive layer 12 is made of a PU mixture 14 and is further tightly covered or spread on a part of the surface of the body 10 through a spray spraying method. Taking a pillow as an example, only one side is usually used for contacting the human body, so the PU mixture 14 after spraying and atomizing on the side may be used. In order to make the thermally conductive layer 12 have better thermal conductivity, the thermal conductivity of the thermally conductive layer 12 should be higher than that of the body 10, and the material of the thermally conductive layer 12 is non-elastically compressible, and is elastic with the body 10 The characteristics of compression are different.
進一步地,該本體10之發泡材係可選為乳膠材質或記憶棉材質,二者在枕頭等相類產品而言,皆有良好之緩衝彈性效果。其中,乳膠主原料為橡膠樹乳汁,因乳膠氣孔的表面通常是平滑的,因此塵蟎較無法附著,同時散熱又透氣。而記憶棉可記憶人體曲線,而使身體各部位完全貼合給予優良支撐力,同時吸震釋壓的特性可減少承受壓力。 Further, the foam material of the body 10 can be selected from latex material or memory foam material, and both of them have good cushioning and elasticity effects for similar products such as pillows. Among them, the main material of latex is rubber tree milk. Because the surface of the latex stomata is usually smooth, dust mites are less able to adhere, and at the same time, they are heat-radiating and breathable. The memory foam can memorize the human body curve, so that all parts of the body fit perfectly to give excellent support, and the characteristics of shock absorption and pressure release can reduce the stress.
再者,續以枕頭為例,由於本創作係為改善結構之一體性表現,故利用該PU混劑14並透過霧化噴塗方式,進一步地緊密披覆或佈植設置於該本體10之部分表面,而霧化噴塗之特性在於微觀上乃由複數個微型粒子120所構成,是以透過反覆地霧化噴塗係可使該等微型粒子120反覆地堆疊而形成該導熱層12,其優點可有效提升該導熱層12之表面均勻度。又,為了使該導熱層12具有較佳之熱傳導率或耐用度等強化表現,該PU混劑14可針對黏度、抗張強度、抗剪強度、安定性、導熱係數、防水性等為不同之材料混合。例如本創作之該PU混劑14係可包含聚醚類材料及異氰酸酯類材料為上述目的之適應性調配。 Furthermore, taking the pillow as an example, since this creative system is to improve the physical performance of the structure, the PU mixture 14 is used to further coat or install it on the part of the body 10 by spraying and spraying. The surface, and the characteristic of atomized spraying is that it is composed of a plurality of micro particles 120 on the microcosmic level. The thermally conductive layer 12 is formed by stacking the micro particles 120 repeatedly through the atomized spray coating system. Effectively improve the surface uniformity of the thermally conductive layer 12. In addition, in order to make the thermally conductive layer 12 have better thermal conductivity or durability, the PU mixture 14 can be different materials for viscosity, tensile strength, shear strength, stability, thermal conductivity, water resistance, etc. mixing. For example, the PU mixture 14 series of this creation may include a polyether-based material and an isocyanate-based material for the above-mentioned purpose.
承上說明,由於本創作利用霧化噴塗方式形成之該導熱層12厚度極薄,例如通常設置為1mm以下,故為加強提示該導熱層12之視覺呈現,亦可於該PU混劑14中添加一染劑,例如以鹽基性染料作為選擇。又為使噴塗霧化之表現較佳,該PU染劑14霧化噴塗的溫度條件至少設置為80度C以上。 According to the description, since the thickness of the thermally conductive layer 12 formed by atomizing spraying in this creation is extremely thin, for example, it is usually set to less than 1 mm. Therefore, in order to enhance the visual presentation of the thermally conductive layer 12, it can also be used in the PU mixture 14. Add a dye, for example, with a base dye as an option. In order to make the spraying and atomizing performance better, the temperature condition of the PU dyeing agent 14 for atomizing and spraying is set to at least 80 degrees C or more.
而材料特性上,由於具有散熱效果之該導熱層12材料,普遍皆具有些微黏滯性,該黏滯現象可能導致汙染等不良表現。然本創作係利用霧化噴塗方式,以該等微型粒子120構成該導熱層12,故利用該結構特性可進一步塗覆複數個石灰粒子16於該導熱層12上,進一步地該等石灰粒子16將部分填充於該等微型粒子120之間隙內,或直接披覆黏著於該等微型粒子120表面。由於該等微型粒子120及該等石灰粒子16之尺寸極小,因此二者相互緊密填充後,縱使經過水洗曬乾後,仍可維持觸感平滑之功效。相較於習知具有涼感層之枕頭而言,水洗後通常則會呈現黏著特性之不佳現象,故本創作之涼感彈性墊體1明顯具有較佳之功效。 In terms of material characteristics, due to the heat-dissipating material of the heat-conducting layer 12, the material generally has a slight viscosity, and this viscosity phenomenon may cause undesirable performance such as pollution. However, this creation uses the atomization spraying method to form the thermally conductive layer 12 with the micro-particles 120. Therefore, using the structural characteristics, a plurality of lime particles 16 can be further coated on the thermally conductive layer 12, and the lime particles 16 are further A portion is filled in the gaps of the micro particles 120, or directly covered and adhered to the surfaces of the micro particles 120. Since the sizes of the micro particles 120 and the lime particles 16 are extremely small, even if they are closely packed with each other, even after being washed and dried in water, the effect of smooth touch can be maintained. Compared with the conventional pillows with a cool feeling layer, after washing, they usually show poor adhesion characteristics, so the cool elastic pad 1 of this creation obviously has better effects.
綜上所述,本創作之該涼感彈性墊體係利用一PU混劑透過霧化噴塗方式形成導熱層緊密披覆或佈植設置於該本體之部分表面。據此,可使該涼感彈性墊體利用該導熱層為人體貼覆後有效散熱之功效,且在製程面向而言,係可穩定且快速地完成導熱層與該本體相互緊密貼合之優點,同時效率上亦大幅提升。 In summary, the cool elastic pad system of this creation uses a PU mixture to form a thermally conductive layer that is tightly covered or planted on the surface of the body by atomizing and spraying. According to this, the cool feeling elastic cushion body can use the thermally conductive layer to effectively dissipate heat after being applied to the human body, and in terms of the manufacturing process, it can steadily and quickly complete the advantage of the thermally conductive layer and the body being closely attached to each other. At the same time, efficiency has also been greatly improved.
以上所述者,僅為本創作之較佳實施例而已,並非用以限定本創作之權利範圍;故在不脫離本創作之均等範圍下所做之變化、修飾或替換相同功能之元件,仍皆應涵蓋於本創作之專利範圍內。 The above is only a preferred embodiment of this creation, and is not intended to limit the scope of rights of this creation; therefore, changes, modifications, or replacements of elements with the same function made without departing from the equal scope of this creation are still All should be covered by the patent of this creation.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW108205547U TWM584651U (en) | 2019-05-06 | 2019-05-06 | Cool feeling elastic cushion |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW108205547U TWM584651U (en) | 2019-05-06 | 2019-05-06 | Cool feeling elastic cushion |
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| TWM584651U true TWM584651U (en) | 2019-10-11 |
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| TW108205547U TWM584651U (en) | 2019-05-06 | 2019-05-06 | Cool feeling elastic cushion |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWD213923S (en) | 2020-10-23 | 2021-09-11 | 吳國源 | Head cushion |
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2019
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWD213923S (en) | 2020-10-23 | 2021-09-11 | 吳國源 | Head cushion |
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