M403387 * 五、新型說明: 【新型所屬之技術領域】 本創作係一種螺旋彈簧成型機的彈簧外徑尺寸的控制裝置的改 良機構’利用伺服馬達等機電設備可控制外徑刀頭的位置,使 彈簧機可快速準確地設定尺寸、生產需要的彈簧產品。本創作 ' 的機構係採用數學上的兩個相對座標的方法,取代單一絕對座 ' 標的定位,配合簡易單軸滑台的應用組合而成,與習見的同型 機比較,除了可減少一個滑台機構外,更可簡化控制程式的編 寫並加快尺寸的控制速度。 【先前技術】 按習知的螺旋彈簧成型機的彈簧外徑尺寸的控制裝置如圖 (一),共有上下對稱的兩支外徑刀以控制彈簧的成型尺寸,兩 刀皆各架在-個XY兩軸的滑台上,由控制χ、γ轴上的動力源 • _整刀頭驗置’以完成彈簧外㈣尺寸設定與控制。採用 ' 此裝置,在確定外徑尺寸的變化後,要利用刀頭與垂直面或水 平面的角度,使用三角函數換算出刀頭的新座標,算出X與Υ 軸的變化尺寸,再加入圓心點的位置變化長度,才可推動灯 軸來正確移動兩刀頭的位置。 【新型内容】 承上所述’考慮要快速改變生產彈簧的外徑尺寸時控制電腦 3 必須隨時計#出外徑刀頭的絕對位置後何控制刀肖的移動, 創作人思及提升控制速度就可提高生產效率並降低生產成本, 最簡易的方法就是將原來的絕對單一座標的定位方法,改用兩 個相對座標的方式,然後用一獨立滑台來控制在單一座標上的 直線運動,如此除了可快速控制外徑刀頭的位置外,並可將上 下兩個刀頭的垂直方向的移動合併在同一個滑台上面,減少一 個滑台的機構。 【實施方式】 請參閱第(二)圖,本實施案例採用兩個外徑刀為例, 先建立一個基座滑台00固接在主機台上面,在送線出 口的削方與送線方向垂直,另將上下兩個外徑刀滑台 10及20同時安裝在此基座滑台的滑板上面,但分 處在上下兩個不重疊的孔位,所述的外徑刀滑台10的 '月板丨2上,裝置有一個外徑刀13 ,而所述的外徑刀 滑台20的滑板22上,亦裝置有一個外徑刀23,此兩 個刀頭端皆同時指向彈簧圓心點,形成一個約9〇度左 右的夾角,與基座滑台圍成一個三角形。 每個,月台上皆各有一個伺服馬達為滑台的動力源,而 里過連接H與滾珠螺桿銜接,透過螺桿的轉動推 板則進或後退,每個動力源皆有一信號線與控制 器連接,控制器則經過另一信號線接上控制電腦。 M403387 在機台設定完成後,若要改變外徑的尺寸,只要用減 法算出彈簧外徑的改變長度,將此數值的一半(即半徑 的改變長度)由數控電腦傳給控制器,同步啟動三個滑 σ的數控馬達a ’透過滾珠螺桿推動滑板,依加大或 縮小的方向,前進或後退半徑要改變的長度,就可完 成尺寸的設定’如採用習見的XY雙軸滑台,則須利用 三角函數才可算出各軸的不同進退長度。 【圖式簡單說明】 第一圖:習知的彈簧外徑尺寸的控制裝置 第二圖:本創作之新型彈簧外徑尺寸的控制裝置 【主要元件符號說明】 (第一圖:習知的彈簧外徑尺寸的控制裝置) 10上外徑刀組機構 11上外徑刀水平滑軌底座 12上外徑刀水平滑板 13上外徑刀 14上外徑刀垂直滑軌底座 15上外徑刀垂直滑板 20下外徑刀組機構 21下外徑刀水平滑軌底座 22下外徑刀水平滑板 23下外徑刀 24下外徑刀垂直滑執底座 25下外徑刀垂直滑板 5 M403387 * (第二圖:本創作之新型彈簧外徑尺寸的控制裝置) 00基座滑台機構 01基座滑軌底座 02基座滑板 10上外徑刀組滑台機構 11上外徑刀滑軌底座 12上外徑刀滑板 13上外徑刀 20下外徑刀組滑台機構 21下外徑刀滑軌底座 22下外徑刀滑板 23下外徑刀 共通元件 a. 動力源 b. 減速機及連接器M403387 * V. New description: [New technical field] This is an improved mechanism for the control device of the spring outer diameter of a coil spring forming machine. The position of the outer diameter cutter head can be controlled by using an electromechanical device such as a servo motor. The spring machine can quickly and accurately set the size and produce the spring products needed. This creation's department uses two mathematical relative coordinates to replace the single absolute seat's positioning, combined with the application of a simple single-axis slide. Compared with the same type of machine, it can reduce one slide. Outside the organization, it simplifies the writing of control programs and speeds up the control of the size. [Prior Art] According to the conventional spring coil outer diameter control device of the coil spring forming machine, as shown in (1), there are two outer diameter symmetrical knives to control the forming size of the spring. On the XY two-axis slide table, the control unit χ, the power source on the γ axis • _ whole head inspection 'to complete the spring outside (four) size setting and control. Using this device, after determining the change in the outer diameter size, use the angle of the cutter head to the vertical or horizontal plane, use the trigonometric function to convert the new coordinate of the cutter head, calculate the change dimension of the X and the 轴 axis, and then add the center point. The position change length can only push the lamp shaft to correctly move the position of the two cutter heads. [New content] According to the above description, when considering the rapid change of the outer diameter of the production spring, the control computer 3 must always calculate the absolute position of the outer diameter cutter head and then control the movement of the knife shaft. The creator thinks about increasing the control speed. It can improve production efficiency and reduce production cost. The easiest way is to change the original absolute single-position positioning method to two relative coordinates, and then use a separate sliding table to control the linear motion on a single target. In addition to quickly controlling the position of the outer diameter cutter head, the vertical movement of the upper and lower cutter heads can be combined on the same slide table to reduce the mechanism of one slide. [Embodiment] Please refer to the figure (2). In this example, two outer diameter knives are taken as an example. First, a pedestal slide 00 is fixed on the main table, and the cutting and sending directions of the wire exit are set. Vertically, the upper and lower outer diameter knife slides 10 and 20 are simultaneously mounted on the slide plate of the base slide table, but are divided into two upper and lower non-overlapping holes, and the outer diameter knife slide 10 On the moon plate 2, the device has an outer diameter knife 13, and the outer diameter knife blade 20 of the slide plate 22 is also provided with an outer diameter knife 23, both of which point to the center of the spring at the same time. Point, forming an angle of about 9 degrees, and a triangle with the base slide. Each of the platforms has a servo motor as the power source of the slide table, and the inner connection H and the ball screw are connected, and the push plate is advanced or retracted through the screw, and each power source has a signal line and control. The controller is connected and the controller is connected to the control computer via another signal line. M403387 After the machine setting is completed, if you want to change the size of the outer diameter, just use the subtraction method to calculate the change length of the outer diameter of the spring. Half of this value (that is, the change length of the radius) is transmitted from the CNC computer to the controller, and the synchronous start is three. A sliding σ CNC motor a 'Pushing the slide plate through the ball screw, according to the direction of increasing or decreasing, the length of the forward or backward radius to be changed, the size setting can be completed', if the XY dual-axis slide table is used, The trigonometric function can be used to calculate the different advance and retreat lengths of each axis. [Simple description of the diagram] The first picture: the control device of the conventional outer diameter of the spring. The second picture: the new spring outer diameter size control device of this creation [the main component symbol description] (first figure: a well-known spring Outer diameter size control device 10 Upper outer diameter knife set mechanism 11 Upper outer diameter knife Horizontal slide rail base 12 Upper outer diameter knife Horizontal slide 13 Upper outer diameter knife 14 Upper outer diameter knife Vertical slide rail base 15 Upper outer diameter knife vertical Slider 20 Lower outer diameter knife set mechanism 21 Lower outer diameter knife Horizontal slide rail base 22 Lower outer diameter knife Horizontal slide 23 Lower outer diameter knife 24 Lower outer diameter knife Vertical slide base 25 Lower outer diameter knife Vertical slide 5 M403387 * (第Figure 2: The new spring outer diameter size control device of this creation) 00 base slide mechanism 01 base slide base 02 base slide 10 upper outer diameter knife set slide mechanism 11 upper outer diameter knife slide base 12 Outer diameter knife slide 13 upper outer diameter knife 20 lower outer diameter knife group slide mechanism 21 lower outer diameter knife slide base 22 lower outer diameter knife slide 23 lower outer diameter knife common component a. power source b. reducer and connector