M344243 八、新型說明： [新型所屬之技術領域】 • 本創作係有關於一種表面裝飾技術，特別 已製造完成之工件上實施表面裝飾技術而製 飾之成品及其成型機，其中該工件可為塑膠全、表^ f先前技術】 、’蜀1千° . f知技術在製造-具表面裝飾之成品時 ;模内裝飾（In Mohi DeCoration，細）技 置於一以射出成型方式製成的工件上，其可^又 式，先將該裝飾圖像印製於一膜片本體上，以形成一且 =像出成型的方式將該薄膜結合:該 工仵上以心成一具有表面裝飾之成品。 模内裝飾技術的優點是可成型出 體使得該工件的外觀呈現=立 如金屬、木材或皮革等，而且產品外觀耐磨且耐=見 列^題習知技術在製造一具表面装御之成品時，具有下 刀槿ί切薄膜Ϊ須先成型為所需的立體外形，再經過沖切 刀核沖切，最後再置入於射φ伊 Τ刀 •序，使得該薄膜結合於射出成型行=膠料的射出程 1雜、製造良率較似製造成本較高件，其㈣過程較為 鎮4屬=非射出成型製成之金屬工件(如-、 摺，i成膜在彎曲處及轉角處容易產生龜裂或皺 且成型深度受限於其材料特性，而容易造成不良的裝 5 M344243 ,飾圖像，因此，應用於模内裳飾技術之工件在外形的言” 上必須，有許多條件，使得工件的造形受到極大的限制。 、緣疋，本創作人有感上述問題之可改善，乃潛 並配合學理之運用，而提出一種設計合理且有效改善= 問題之本創作。 、 【新型内容】 ‘甘本創作之主要目的’在於提供-種具表面裝飾之成口 心=飾可f該成型機在一已製造完成的工件表= 品成ίί上機:創作-種具表面裝飾之成 -可與該上模座對合=模:上 機體，該下模座包含—可…及=:移動的設置於該 上、下移動的設置於該及;Ξϋ:該可動部係可 古一、、Λ曰· 衩庄5亥固疋部穿設於該可動部 盘^广（、’―紅外線加熱裝置，係可移動至該上模座 之間的設置於該機體内部；一真 ^於«體且連接於該下模座；以及 ^ ‘ί:係設置於該機體且連接於該上模座，用以提= '以及本Ϊ作另提供一種具表面裝飾之成品，包括:-工件； 工件表面上.一味黑思^層，该黏合層係設置在該 一石i4h& ， ，4曰，该油墨層係設置在該黏合層上； 該:::係=:::上在該油墨層上;及-離型層， 6 M344243 本創作具有以下右兴％田· 空成型及氣體成型的功能，機係具有真 式’使得薄膜在立體結構轉“型精密二:t成：T 以形成良好的裝飾圖像。 ！搰在度楗间，而得 且二本===膜成型為所需的立體外形， 低製造成本，同時^製=率不但簡化製造過程，並降 件彳未二應用於塑膠材料或金屬材料製成之工 而未有工件材貝及工件外形的限制。 為了能更進一步瞭解本創作為達成既定目的 術及功效，請參_下#關本㈣之詳細 相信本創作之目的、特徵與特點，當可由此得_、、罙：：且 ί = 式與附件僅提供參考與說明用，並M344243 VIII. New description: [New technical field] The creation department is about a surface decoration technology, especially the finished product and the finishing machine and the molding machine thereof, which are finished on the finished workpiece, wherein the workpiece can be Plastic full, table ^ f prior art], '蜀1 thousand °. f know the technology in the manufacture - with the surface of the finished product; In Mohi DeCoration (fine) technology placed in an injection molding method On the workpiece, the decorative image is first printed on a film body to form a film and the film is combined in a manner of forming: the surface is decorated with a heart. Finished product. The advantage of the in-mold decoration technology is that the appearance of the workpiece can be formed so that the appearance of the workpiece is as follows: metal, wood or leather, and the appearance of the product is wear-resistant and resistant to the product. See the list of known techniques in the manufacture of a surface mount. In the finished product, the lower cut 槿 切 cut film does not need to be formed into the required three-dimensional shape, and then punched through the punching knife core, and finally placed in the φ Τ • knife order, so that the film is combined with injection molding Line = the injection process of the rubber compound is mixed, the manufacturing yield is higher than the manufacturing cost, and the (4) process is more than 4 towns = metal workpieces made by non-injection molding (such as -, folding, i film forming in the bend and Cracks or wrinkles are likely to occur at the corners and the forming depth is limited by the material properties, which tends to cause poor mounting. M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M There are many conditions that make the shape of the workpiece extremely limited. The originator, who feels that the above problems can be improved, is the application of the potential and the rational use of the theory, and proposes a design that is reasonable in design and effective in improving = problem. , [new within 】 'The main purpose of Ganben's creation is to provide - a kind of surface decoration into the heart = decoration can be the molding machine in a finished workpiece table = product into ίί machine: creation - a variety of surface decoration - can be coupled with the upper mold base = mold: upper body, the lower mold base includes - can be ... and =: the moving setting is set at the upper and lower movements; Ξϋ: the movable part can be ancient one , Λ曰·衩庄5海固疋部 is placed in the movable part of the disk ^ Guang (, '- infrared heating device, can be moved to the inside of the upper mold base set inside the body; «The body is connected to the lower die holder; and ^ 'ί: is disposed on the body and connected to the upper mold base for raising the ' and the other to provide a surface-decorated finished product, including: - workpiece On the surface of the workpiece, a layer of black layer, the adhesive layer is disposed on the stone i4h&, , 4曰, the ink layer is disposed on the adhesive layer; the ::: system =::: on the ink On the layer; and - release layer, 6 M344243 This creation has the following functions of the right-wing % field, air molding and gas molding, the machine has a true type The film is rotated in a three-dimensional structure: "Precision 2: t into: T to form a good decorative image. 搰 搰 楗 , , , , = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = At the same time, the ^ system = not only simplifies the manufacturing process, but also reduces the number of parts used in the production of plastic materials or metal materials without the limitations of the workpiece material and the shape of the workpiece. In order to further understand the creation to achieve the intended purpose For the operation and efficacy, please refer to _下#关本(四) for details of the purpose, characteristics and characteristics of this creation, when you can get _, 罙:: and ί = and the attachment is only for reference and explanation, and
非用來對本創作加以限制者。 I 【實施方式】 士4㈣弟-m圖所示，本創作係提供—種且 面裝飾之成品成型機，包括··一機體工、一上模座卜、^ 下模座^、一薄膜固定機構4、一紅外線加熱裝置5、'二 真空抽氣裝置6及一低壓熱氣供應裝置7 ^ 機體1的-端向外設置一操作區工丄，以供—。 (圖略）操作該成型機，機體丄另於操作區工^ ^ 往機體1内部延伸之一對推模軌1 2。 上模座2與下模座3係分別設置在該機體丄之上端盥 下端，其中該上模座2底部設有一模塊2 1。而該下模户、Not used to limit the creation of this creation. I [Embodiment] As shown in the figure of the 4th (four) brother-m diagram, the creation department provides a finished molding machine for the surface decoration, including: a machine body, a mold base, a lower mold base, and a film fixing. The mechanism 4, an infrared heating device 5, a 'two vacuum pumping device 6 and a low-pressure hot gas supply device 7 ^ are disposed at an end of the body 1 to provide an operating area for supplying. (Fig.) The machine is operated, and the body 丄 is further extended to the inside of the body 1 by a pair of pusher rails 12. The upper mold base 2 and the lower mold base 3 are respectively disposed at the lower end of the upper end of the body, wherein a module 21 is disposed at the bottom of the upper mold base 2. And the molder,
3兩側係滑接於該對推模執i 2，該下模座3遠離該二J 7 M344243 可藉該推模缸3 1以 後移動，使得該下模 區1 1 一端係連接有一推模缸3 1 油壓的方式推動該下模座3進行前 座3可往前移動至該操作區丄丄内 於，’Γ模座3係藉由一對設置在機體1内部且位 二3兩侧之辅助缸3 5而得以上 核座3/往上移動而對合於該上模座2，並藉由一連2 «亥下杈座3的油壓合模裝置3 4提 ' 免成型時的上模座2、下模座二。巨大的合拉力以避 定呷id3一可上、下移動之可動部3 2及-固 飾圖像2 0 2之薄膜2〇0，該固定部The two sides are slidably connected to the pair of push molds, and the lower mold base 3 is moved away from the two J 7 M344243 by the push mold cylinder 3 1 , so that one end of the lower mold region 1 1 is connected with a push mold. The hydraulic pressure of the cylinder 3 1 pushes the lower mold base 3 to move the front seat 3 forward to the operation area, and the mold base 3 is disposed inside the body 1 by a pair and is located on both sides of the body 3 The auxiliary cylinder 35 is moved to the upper core holder 3/upwardly to be engaged with the upper mold base 2, and is replaced by a hydraulic press clamping device 3 of the 2 亥下杈3 Upper mold base 2, lower mold base 2. A huge pulling force to avoid the 呷 id3, the movable portion 3 2 that can move up and down, and the film 2 〇 0 of the fixed image 2 0 2, the fixing portion
If牙 部32，該固定部33頂面設有一可更 、、治具3 3 1，用以承载一工件工〇 之造形係與該工件i 00對廊，日叮缽# 31 〇而更換。"Μ對應，且可隨者不同的工件1〇 該2固定機構4 (如第一圖所示）係設在該機體工 板I; 機構4包含一壓板41及-連接於該壓 -穿裝置（圖未示）。該麗板41的十央設置有 3 i往上通^相合參閱第四圖所示）以容許該治具3 該驅動裝置可為氣屢缸或馬達，用以㈣該壓板4 1 =座2與下模座3之間進行上、下移動，以讓愿板 下移動而將該薄膜2 0 0壓緊於該下模座3之可 232頂面，或者是往上移動而與該下模座3分離。而 輔助缸3 5驅動下模座3上下移動的同時，也帶動該壓板 8 M344243 j上上下移動，使得壓板4 1得以壓住該薄膜2 〇 〇，且 隨著該下模座3移動至與該上模座2合模的位置。 该紅外線加熱裝置5係位在該上模座2及下模座3之 間，且滑設在一滑軌5 i (如第一圖所示）上，並連接一 飼服驅動機構5 2，可藉該飼服驅動機構5 2驅動該紅外 線加熱裝置5沿著滑執5工進行前、後滑動，使得該紅外 線加熱裝置5可移動的設置於該機體i内部。 真空抽氣裝置6係設置於機體1底部遠離該操作區工 1處，且連接於該下模座3一侧，可將該薄膜2 〇 〇下方 的空氣抽取出來，以提供一負壓，而使該機體工具有真空 成型的功能。 口低壓熱氣供應裝置7係設置於機體1的頂端遠離操作 區1 1的位置且連接於該上模座2，用以提供壓力低於3 0 bar之低壓熱氣。該低壓熱氣供應裝置7另連接一氣體容 置邛7 1，該氣體容置部7 1在本實施例中係為一氣體鋼 瓶，用以容置氣體，而該氣體鋼瓶可設置於機體1内部， 或是在機體1外部。當然，氣體容置部7 1也可為一外接 於該低壓熱氣供應裝置7之空氣泵或空壓機。 而在下模座3與上模座2對合而呈合模狀態時，下模 •座3與上模座2之間係形成一封閉空間a(請配合參閱第 •九圖所示），低壓熱氣供應裝置7將該低壓熱氣輸入該封 閉空間A内，以提供一正壓於薄膜2 〇 〇頂面，使 體1可具有氣體成型功能。 另外，機體1内部遠離下模座3之一端則設置有一油 壓供應裝置8，係用以供應油壓壓力予推模缸3丄、油壓 M344243 σ核1置3 4及辅助缸3 5，以推動下模座3移動、供應 上模座2、下模座3進行對合、及推動下模座3及壓板4 1 -起上升至合模位置；藉由上述之組成⑽成本創作之 具表面裝飾之成品成型機。 另外，本創作之成型機可進一步設置有一儀錶板工 3、-觸控面板1 4及-光學尺i 5(如第三圖所示），其中 該儀錶板1 3係設置於機體k —側壁上，儀錶板丄3設 置有油壓Μ力錶131、空氣高壓壓力錶132、空氣壓 力錶1 3 3、真空壓力錶工3 4、上模電流錶丄3 5及下 模電流錶1 3 6，以顯示各種壓力值及電流值，而得以警 不本創作之成型機的工作狀況’避免因壓力及電流显常產 生危險。另外，儀錶板丄3上還設置有—流量調整钮工3 7以調整低壓熱氣的流量，保持最佳的成型狀態，並可避 免危險發生。If the tooth portion 32 is provided on the top surface of the fixing portion 33, a shape of the workpiece is carried out, and the forming structure of the workpiece is replaced with the workpiece i 00. "Μ corresponding, and can be different workpieces 1 〇 2 fixing mechanism 4 (as shown in the first figure) is set on the machine body board I; the mechanism 4 comprises a pressure plate 41 and - connected to the pressure - wear Device (not shown). The ten-phase setting of the slab 41 has 3 i upwards and the same as that shown in the fourth figure) to allow the jig 3 to be a gas-cylinder or a motor for (4) the pressure plate 4 1 = seat 2 Moving up and down with the lower die holder 3 to move the film 200 to the top surface of the lower die holder 3, or to move upward and the lower die Block 3 is separated. While the auxiliary cylinder 35 drives the lower mold base 3 to move up and down, the pressure plate 8 M344243 j is also moved up and down, so that the pressure plate 4 1 can press the film 2 〇〇, and the lower mold base 3 moves to and with the lower mold base 3 The position of the upper mold base 2 is clamped. The infrared heating device 5 is located between the upper mold base 2 and the lower mold base 3, and is slidably disposed on a slide rail 5 i (as shown in the first figure), and is connected to a feeding machine driving mechanism 52. The infrared heating device 5 can be driven to slide forward and backward along the sliding device 5 by the feeding driving mechanism 52, so that the infrared heating device 5 is movably disposed inside the body i. The vacuum pumping device 6 is disposed at the bottom of the body 1 away from the operating area 1 and is connected to the side of the lower mold base 3, and the air under the film 2 can be extracted to provide a negative pressure. The body tool has the function of vacuum forming. The low-pressure hot gas supply device 7 is disposed at a position where the top end of the body 1 is away from the operation area 11 and is connected to the upper mold base 2 for supplying low-pressure hot gas having a pressure lower than 30 bar. The low-pressure hot gas supply device 7 is further connected to a gas receiving port 7 1 . In this embodiment, the gas receiving portion 7 1 is a gas cylinder for accommodating gas, and the gas cylinder can be disposed inside the body 1 . , or outside the body 1. Of course, the gas receiving portion 71 may also be an air pump or an air compressor that is externally connected to the low-pressure hot gas supply device 7. When the lower mold base 3 and the upper mold base 2 are in the closed state, a closed space a is formed between the lower mold base 3 and the upper mold base 2 (please refer to the description of Fig. 9). The hot gas supply means 7 inputs the low pressure hot gas into the closed space A to provide a positive pressure on the top surface of the film 2, so that the body 1 can have a gas forming function. In addition, an oil pressure supply device 8 is disposed inside the body 1 away from one end of the lower die holder 3, and is used for supplying hydraulic pressure to the push cylinder 3丄, the oil pressure M344243, the nucleus 1 and the auxiliary cylinder 35, To promote the movement of the lower mold base 3, supply the upper mold base 2, the lower mold base 3 for the engagement, and to push the lower mold base 3 and the pressure plate 4 1 to rise to the mold clamping position; by the above composition (10) cost creation Finished molding machine for surface decoration. In addition, the molding machine of the present invention may further be provided with an instrument panel 3, a touch panel 14 and an optical scale i 5 (as shown in the third figure), wherein the instrument panel 13 is disposed on the body k-side wall Above, the instrument panel 丄3 is provided with a hydraulic pressure gauge 131, an air high pressure gauge 132, an air pressure gauge 133, a vacuum pressure gauge 34, an upper mode current meter 丄3 5, and a lower mode current meter 133. It shows various pressure values and current values, and it is possible to prevent the working condition of the molding machine from being created to avoid the danger caused by pressure and current. In addition, the instrument panel 丄3 is also provided with a flow adjustment button 3 7 to adjust the flow rate of the low-pressure hot gas to maintain an optimum molding state and avoid danger.
觸控面板1 4係設置在機體工外侧，並固定於機體工 之，端，用以操作本創作之成型機，以設定各種成型參數， =藉由一控制電腦（圖略）來控制成型機的運作，而所設 疋的成型參數也得以儲存於控制電腦中。 光學尺15係设置在機體1内部位於下模座3之一 侧，係用以測量下模座3的行進，可避免上模座2盥下模 座3對合時，因合模速度過快或是過度行進而造成損壞，、 而且光學尺1 5所測量得到資料，同樣得以儲存在 腦中。 工 利用上述之成型參數與下模座3行進的紀錄，可使得 相同的產品再度被生產時，僅需更換上相同的治具3 3 M344243 1，並重新套用所儲存的紀錄， 節省購買機器的成本。 即可便利的進行生產 並 本創作之成型機在製造-種具表㈣飾之成品時，係 、’坐由以下步驟（請同時配合參閱第一圖至第三圖所示广 。首^，下模座3被推模缸3 1推出至操作區丄丄中， 而操作員先放置-工件工0 0於下模座3之固定部 端之可更換治具33 1Jl (請配合參閱第四圖所示），再 放置一平面的薄膜2 0 0於下模座3之可動部3 2頂面 上，且使得該薄膜2 〇 〇位在該工件1〇〇的上方， 該薄膜2 0 〇具有一膜片本體2 〇丄及設於該膜片本體2 〇1底面之裝飾圖像2 0 2 (如第四圖所示）。然 3 )再將下:莫座3拉回至工作位置，此時薄膜固定機 ”之壓板4 1藉由該驅動裝置之驅動而往下移動，可藉 該壓板4 1穩固地壓持住薄膜2 〇 〇的四周，使得該^ 2 0 0壓持定位在該下模座3之可動部3 2頂面（人 參閱第五圖所示）。 口 之後，紅外線加熱裝置5藉由伺服驅動機構5 2的驅 動丄而移動至該下模座3與壓板4工上方處（請配合參閱 第六圖所示），而得以快速加熱烘烤該薄膜2 〇〇,使該 •薄膜2 0 Q軟化而產线形，待加熱完畢後，該紅外線力: .熱裝置5即再沿滑執5 1移動至其工作前的位置。 驅動該下模座3之可動部3 2而帶動該薄膜2 0 0往 下移動（請配合參閱第七圖所示），同時利用與下模座3 連接之真空抽氣裝置6抽取該薄膜2 0 0下方空氣而形成 —負壓，以使該薄膜2 〇 〇被往下吸引，藉由該薄膜2 〇 11 M344243 〇本身的重力與該負壓的 〇〇包覆於該工件10nj使传在下移動的該薄膜2 ^ 丄u0之表面（如第八圖所示）。 時，係配氣裝置6抽取該薄膜2 0 0下方空氣 動的動薄膜2 0 0往下移 〇 Q ^ , 大的为階段抽氣，而使該薄膜2 〇〇了良好的包覆於該工件100之表面。The touch panel 14 is disposed on the outside of the machine body and fixed to the machine body, and is used to operate the molding machine of the present invention to set various molding parameters. = Control the molding machine by a control computer (not shown) The operation of the set parameters is also stored in the control computer. The optical scale 15 is disposed on the side of the body 1 on one side of the lower mold base 3, and is used for measuring the travel of the lower mold base 3, so as to avoid the mold clamping speed being too fast when the upper mold base 2 is engaged with the lower mold base 3. Or damage caused by excessive travel, and the information measured by the optical ruler 15 is also stored in the brain. Using the above-mentioned molding parameters and the record of the travel of the lower die holder 3, the same product can be replaced again by replacing the same fixture 3 3 M344243 1 and re-applying the stored records, saving the purchase of the machine. cost. It is convenient to carry out the production and the molding machine of this creation is made by the following steps when manufacturing the finished product of the table (four). (Please also refer to the first to third figures together. First ^, The lower die holder 3 is pushed out into the operating area by the push cylinder 3 1 , and the operator first places the workpiece - 0 0 at the fixed end of the lower die holder 3 with the replaceable jig 33 1Jl (please refer to the fourth As shown in the figure, a flat film 200 is placed on the top surface of the movable portion 3 2 of the lower die holder 3, and the film 2 is placed above the workpiece 1 ,, the film 20 〇 There is a diaphragm body 2 装饰 and a decorative image 2 0 2 (shown in the fourth figure) provided on the bottom surface of the diaphragm body 2 。1. However, 3) pull the bottom seat 3 back to the working position At this time, the pressure plate 4 of the film fixing machine is moved downward by the driving of the driving device, and the pressing plate 4 1 can firmly hold the circumference of the film 2 ,, so that the pressing position of the film is maintained. On the top surface of the movable portion 3 2 of the lower mold base 3 (see the fifth figure), the infrared heating device 5 is driven by the servo drive mechanism 5 2 And moving to the lower mold base 3 and the upper portion of the pressure plate 4 (please refer to the sixth figure), and the film 2 〇〇 is quickly heated and baked, so that the film 2 0 Q is softened and the line shape is formed. After the heating is completed, the infrared force: The thermal device 5 is moved to the position before the operation of the slide holder 51. The movable portion 3 2 of the lower mold base 3 is driven to drive the film 200 to move downward (please Referring to the seventh figure, the vacuum pump 6 connected to the lower die holder 3 is used to extract the air below the film to form a negative pressure, so that the film 2 is sucked down. The surface of the film 2 ^ 丄u0 (as shown in the eighth figure) is transferred from the surface of the film 2 ju0 by the gravity of the film 2 〇 11 M344243 与 itself and the 负 of the negative pressure. The gas device 6 extracts the moving film of the air moving under the bottom of the film 200, and moves the 〇Q^ downward, and the large portion is pumped, so that the film 2 is well coated on the surface of the workpiece 100. .
::來’下模座3藉由辅助缸3 5推動而帶動該壓板 “一起在上移冑’而使該壓板4工抵接於該上模座2之 ，塊，1’從而令該下模座3對合於該上模座2(請配合 多閱第九圖所示），該下模座3與上模座2之間並形成一 封閉空間A ’該薄膜2 〇〇與工件工〇 ◦係容置於該封閉 空間A内。 之後，利用與該上模座2連接之低壓熱氣供應裝置7 提供低壓熱氣於該薄膜2 〇 〇上方，藉由該低壓熱氣對該 薄膜2 0 0之膜片本體2 〇 1頂面施以一正壓（如第九圖 之箭頭所示），而使該薄膜2〇〇完全緊密包覆於該工件 1 0 0之表面，同時利用該低壓熱氣對該薄膜2 〇 〇之膜 片本體2 0 1加熱，從而使該薄膜2 〇 〇之裝飾圖像2 〇 2轉印至該工件1 〇 〇之表面。 • 由於薄膜固定機構4之壓板4 1壓住薄膜2 0 0，而 .能夠將薄膜200的邊緣固定住，使得薄膜200的位置 固定，避免薄膜20 0於加熱或成型時產生翹曲的情形， 從而避免圖像偏移，且薄膜2 0 0在成型時不會收縮，得 以保持一定的體積。 12 M344243 成型完畢後，下模座3與壓板4 1共同往下回復至原 來的位置（如第八圖所示）。之後，壓板41上升至如其 f第四圖中的位置，而下模座3則藉由推模虹3 1而被;主 前推移至該操作區1 1 +，讓操作貝取出結合在―起的工 件100與薄膜2〇〇。 I勺 ❿ 之後，利用一紫外光裝置（圖未示）對包覆在該工件 1 0 0表面之該薄膜2 〇 〇進行紫外光的照射，待該 圖像2 0 2硬化後，最後再由該工件工〇 〇之表面撕除該 薄膜2 0 〇之膜片本體2 〇工，並經除屑除邊手續將附在 工件1 0 0上的多餘殘料做一清除，以清潔該工件工〇 0 ’而成型出一具表面裝飾之成品。 本創作之成型機係可應用於塑踢工件與金屬工件的表 面#飾’以下分別就塑膠工件與金屬工件各舉出一例說明 其加工成型的條件，但並不以此為限。 5 膠工件之加工成型的條件為：下模座3溫度在 5尸以下、上模座2溫度在2〇。〜3〇〇。。之間、红 外=熱溫度為30(rc、紅外線加熱時間為15sec、與 工件1 0 G之距離為5 〇mm、低壓熱氣 下、及低壓熱氣溫度在150〜2〇(rc之間。 η二工件之加工成型的條件為：下模座3溫度在 1 0 0 C以下、上模座2溫度在2 〇 〇〜3 〇之間、 =度為3 0 0 〇C、紅外線加熱時間為1 5 sec、 與工件1GG之距離、低 以下、及低壓熱氣溫度在15〇〜在 13 M344243 請參閱第十圖所示，本創作係提供一種具表面裝飾之 •成品3 〇 0，包括：一工件1 〇 〇及一裝飾圖像2 〇 2， .該裝飾圖像202包含一黏合層2021、一油墨層2〇 :2 2、一硬化層2 0 2 4及一離型層2 〇 2 3，立中哕翔 合層2〇21係設置在該工件1〇〇表面上2。3 ^雜 该油墨層2 0 2 2係包含有紫外線(uv)聚合物、壓克 •力樹脂或丙烯酸樹脂之成分，用以形成外觀所需之圖案或 顏色。该油墨層2 0 2 2係以印刷的方式設置於該黏合層 • 2 0 2 1上，且針對不同外觀效果的需求，可以採用不同 的印刷方式，如網印、凹版印、平版印…等。而該油墨層 2 0 2 2亦隨著不同的印刷方式而具有不同的厚度。 該硬化層2 0 2 4係包含有紫外線硬化樹酯之成分， 厚度可以為8//m、13/zm、18/z或20"m以上。 該硬化層2 0 2 4係以印刷的方式設置在該油墨層2 〇 2 2上，印刷的方式可為網印印刷、塗佈印刷、凹版印刷… 等。该硬化層2 0 2 4主要的功能在於提供表面耐化學及 • 耐磨擦保護該油墨層2 0 2 2不被破壞。 该離型層2 0 2 3之材質為硅或矽，厚度為2〜3 “ m，忒離型層2 〇 2 3係設置在該硬化層2 〇 2 4上，其 、.作用在於使得其他的各層可以轉移到工件1 〇 〇上。 • 另，在上述之膜片本體2 0 1未撕除前，該膜片本體 2 0 1係设置在该離型層2 〇 2 3上，該離型層2 〇 2 3 係以印刷的方式結合於該膜片本體2〇1。該膜片本體2 0 1的材質可以是聚對苯二甲酸乙二醇酯（PET)、聚碳酸酯 (PC)、聚氯乙烯(PVC)或壓克力（pmma)等，厚度係在工〇曰 M344243 .ip I n，、中尤以材質為聚對苯二曱酸乙二醇酯（pet) 且厚，在30〜50#m之間為最佳。 成、刑f創作之成型機具有真空成型及正壓氣體 ^ 1 J犯，並藉由交互使用真空成型與正壓氣體 成型功此，而將薄膜Ρ η η +壯μ 、J〇〇之政飾圖像202轉印至工件 丄U (J表面。 • 此外’本創作之上模座2與下模座3的行進、合模與 開模皆由油壓方式驅動，佶揮 一、 . 、胃使付上核座2與下模座3的動作 且配合光學尺15的使用，能夠準確並迅速 =職定位，進而節省上模座2與下模座3動作的時間。 =:熱*置5是以飼服驅動的方式驅動，同樣能夠 ^制紅外線加熱裝置5迅速移動。如此，本創作在結構作 ff時間得以被節省。另外，成型參數與下模座3的行進 ，己錄’則提供操作的便利性及節省機器購買的成本。 是以，透過本創作可具有如下述之特點及功能： 处ί、士創作之成型機係具有真空成型及氣體成型的功 月匕，藉由父互使用此兩種成型方式，使得薄膜在立體结構 轉折處的成型精密度提高，且成型深度較不受限制，而得 以避免產生破裂或皺摺，因此，可在工件之彎曲處及轉角 -處形成良好的裝飾圖像，甚至在具有9 〇度轉角部位的工 件上，仍然可以形成良好的裝飾圖像。 2、無需先將薄膜成型為所需的立體外形，亦無需開 設沖切刀模以沖切薄膜，且不需要在沖切之後進行塑膠射 出，避免沖墨的問題產生，因此可簡化製造過程，並降低 製造成本，同時提昇製造良率。 15 M344243 3、本創作可應用於塑膠株 等金屬材料件）上，不會受到工工件（如铭、鎮 的外形設計上亦沒有限制。牛材貝的限制，且在工件 惟以上所述僅為本創作之較佳可 侷限本創作之專利範圍，故舉凡運用本“ 内容所為之等效技術變化，均同 ^月曰及圖式 内，合予陳明。 自包合於本創作之範圍 【圖式簡單說明】 第-圖係本創作具表面裝飾之成品成型 ί二圖係本創作具表面裝飾之成品成型機的俯 =二圖係本創作具表面裝飾之成品成型機的側_。 弟四圖係本創作具表面裝飾之成品成型機的 圖（一）。 1軔作不思 第五圖係本創作具表面裝飾之成品成型機的立 圖（二）。 切作不思 第六圖係本創作具表面裝飾之成品成型機的局 圖（三）。 勒作不意 第七圖係本創作具表面裝飾之成品成型機的局部 圖（四）。 勒作示意 第八圖係本創作具表面裝飾之成品成型機的局 一 圖（五）。 σ動作示意 弟九圖係本創作具表面裝飾之成品成型機的局部 圖（六）。 Kt示意 第十圖係本創作具表面裝飾之成品的剖視示意圖。 16 M344243 【主要元件符號說明】 1 機體:: The lower die holder 3 is pushed by the auxiliary cylinder 35 to drive the pressure plate to “move up together” so that the pressure plate 4 abuts against the upper die holder 2, the block, 1' The mold base 3 is engaged with the upper mold base 2 (please cooperate with the ninth figure), and a closed space A 'the film 2 is formed between the lower mold base 3 and the upper mold base 2 The crucible is placed in the enclosed space A. Thereafter, a low-pressure hot gas supply device 7 connected to the upper mold base 2 is used to supply a low-pressure hot gas above the thin film 2, by the low-pressure hot gas to the thin film 2 0 0 The top surface of the diaphragm body 2 is applied with a positive pressure (as indicated by the arrow in the ninth figure), so that the film 2〇〇 is completely tightly coated on the surface of the workpiece 100 while utilizing the low-pressure hot gas. The film body 2 0 1 of the film 2 is heated to transfer the decorative image 2 〇 2 of the film 2 to the surface of the workpiece 1 • The plate 4 1 of the film fixing mechanism 4 The film 200 is pressed, and the edge of the film 200 can be fixed, so that the position of the film 200 is fixed, and the film 20 is prevented from being heated or formed. When the warpage occurs, the image shift is avoided, and the film 200 does not shrink during molding, and a certain volume is maintained. 12 M344243 After the molding is completed, the lower die holder 3 and the pressure plate 4 1 are collectively returned. To the original position (as shown in the eighth figure). Thereafter, the pressure plate 41 is raised to the position as in the fourth figure of the f, and the lower mold base 3 is pushed by the pusher rainbow 3 1; Zone 1 1 +, the operation shell is taken out and combined with the workpiece 100 and the film 2 〇〇. I scoop ❿, an ultraviolet light device (not shown) is used to coat the film on the surface of the workpiece 100 2 〇〇 illuminate the ultraviolet light, after the image is cured, the film body 2 of the film is removed from the surface of the workpiece, and the film body 2 is completed. The procedure removes the excess residue attached to the workpiece 100 to clean the workpiece workpiece 0' to form a surface-decorated finished product. The molding machine of the creation can be applied to the plastic kicking workpiece and the metal workpiece. The surface of the ##'s description of the plastic workpiece and the metal workpiece The conditions for processing and molding are not limited to this. 5 The conditions for processing the rubber workpiece are as follows: the temperature of the lower mold base 3 is below 5 corpses, and the temperature of the upper mold base 2 is 2 〇.~3 〇〇. Infrared = hot temperature is 30 (rc, infrared heating time is 15 sec, distance from workpiece 10 G is 5 〇 mm, low pressure hot gas, and low pressure hot gas temperature is between 150 and 2 〇 (rc. η two workpieces) The conditions for processing and molding are as follows: the temperature of the lower die holder 3 is below 1 0 0 C, the temperature of the upper die holder 2 is between 2 〇〇 and 3 〇, the degree of the degree is 3 0 0 〇 C, and the infrared heating time is 15 sec. The distance from the workpiece 1GG, the low temperature, and the low pressure hot air temperature are 15〇~ at 13 M344243. As shown in the tenth figure, this creation provides a surface decoration. Finished product 3 〇0, including: a workpiece 1 〇〇 And a decorative image 2 〇 2, the decorative image 202 comprises an adhesive layer 2021, an ink layer 2 〇: 2 2, a hardened layer 2 0 2 4 and a release layer 2 〇 2 3, Lizhong 哕The Xianghe layer 2〇21 is placed on the surface of the workpiece 1 . 3 ^ Miscellaneous The ink layer 2 0 2 2 contains ultraviolet (uv) polymer, pressure • Or an acrylic resin component of the resin, to form the desired pattern or color appearance. The ink layer 2 0 2 2 is disposed on the adhesive layer • 2 0 2 1 in a printing manner, and different printing methods can be used for different appearance effects, such as screen printing, gravure printing, lithographic printing, etc. . The ink layer 2 0 2 2 also has different thicknesses depending on the printing method. The hardened layer 2 0 2 4 is a component containing an ultraviolet curable resin, and may have a thickness of 8/m, 13/zm, 18/z or 20"m or more. The hardened layer 2 0 2 4 is printed on the ink layer 2 〇 2 2 in a printing manner, such as screen printing, coating printing, gravure printing, and the like. The primary function of the hardened layer 2 0 2 4 is to provide surface chemical resistance and • abrasion resistance to protect the ink layer 2 0 2 2 from damage. The material of the release layer 2 0 2 3 is silicon or germanium, and the thickness is 2~3" m. The release layer 2 〇 2 3 is disposed on the hard layer 2 〇 2 4 , and the effect is to make other The layers can be transferred to the workpiece 1 •. • In addition, before the diaphragm body 210 is not removed, the diaphragm body 210 is disposed on the release layer 2 〇 2 3 . The layer 2 〇 2 3 is bonded to the diaphragm body 2〇1 in a printed manner. The material of the diaphragm body 203 may be polyethylene terephthalate (PET) or polycarbonate (PC). ), polyvinyl chloride (PVC) or acryl (pmma), etc., the thickness is in the work M344243.ip I n, especially in the material of polyethylene terephthalate (pet) and thick It is the best between 30~50#m. The forming machine of Cheng and Penfa has vacuum forming and positive pressure gas ^ 1 J, and by using vacuum forming and positive pressure gas forming interaction, The film Ρ η η + 壮 μ, J 〇〇 political decoration image 202 is transferred to the workpiece 丄 U (J surface. • In addition, 'the creation, mold clamping and mold opening of the mold base 2 and the lower mold base 3 Driven by hydraulic pressure佶 一 , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , =: Hot * Set 5 is driven by the feeding suit, and the infrared heating device 5 can also be moved quickly. Thus, the creation can be saved in the structure ff time. In addition, the molding parameters and the lower mold base 3 "Traveling, recorded" provides the convenience of operation and saves the cost of machine purchase. Therefore, through this creation, it can have the following features and functions: The molding machine of the company is vacuum forming and gas forming. In the new moon, the two molding methods are used by the father to improve the forming precision of the film at the turning point of the three-dimensional structure, and the forming depth is not limited, so as to avoid cracking or wrinkles, and therefore, the workpiece can be A good decorative image is formed at the bend and corner - even on a workpiece with a corner of 9 degrees, a good decorative image can still be formed. 2. It is not necessary to first form the film into the desired three-dimensional shape. The shape does not need to be opened to cut the film, and the plastic injection is not required after the punching to avoid the problem of ink filling, thereby simplifying the manufacturing process, reducing the manufacturing cost, and improving the manufacturing yield. M344243 3. This creation can be applied to metal parts such as plastics, and it will not be subject to work pieces (such as the shape design of Ming and Zhen. There is no limit on the shape of the cow. The only part of the workpiece is the above. The best of this creation can limit the scope of the patent of this creation. Therefore, the use of this "content change is equivalent to the change of the technology, which is the same as ^月曰 and the schema, and is combined with Chen Ming. Self-inclusion in the scope of this creation [ The simple illustration of the figure] The first picture is the finished product of the surface decoration. The second picture is the side of the finished product forming machine with the surface decoration. The fourth picture of the brother is the picture (1) of the finished product forming machine with surface decoration. 1轫不思思 The fifth picture is the original (2) of this finished product forming machine with surface decoration. I don't think about it. The sixth picture is a picture of the finished product forming machine with surface decoration (3). The seventh picture is a partial view of the finished product forming machine with surface decoration (4). The first picture is a picture (5) of the finished product forming machine with surface decoration. σ action indication The younger nine figure is a partial view of the finished product forming machine with surface decoration (6). Kt indicates that the tenth figure is a schematic cross-sectional view of the finished product with surface decoration. 16 M344243 [Explanation of main component symbols] 1 Body
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3 11 操作區 12 推模軌 13 儀錶板 13 1 油壓壓力錶 13 2 空氣高壓壓力錶 13 3 空氣壓力錶 13 4 真空壓力錶 1 3 5 上模電流錶 13 6 下模電流錶 13 7 流量調整鈕 14 觸控面板 15 光學尺 上模座 2 1 模塊 下模座 3 1 推模缸 3 2 可動部 3 3 固定部 3 3 1 治具 3 4 油壓合模裝置 3 5 輔助缸 17 M344243 4 薄膜固定機構 4 1 壓板 4 11 穿孔 5 紅外線加熱裝置 5 1 滑軌 52 伺服驅動機構 6 真空抽氣裝置 7 低壓熱氣供應裝置 71 氣體容置部 8 油壓供應裝置 A 封閉空間 10 0 工件 2 0 0 薄膜 201 膜片本體 黏合層 油墨層 離型層 硬化層 202 裝飾圖像 2 0 2 1 2 0 2 2 2 0 2 3 2 0 2 4 3 0 0 成品 183 11 Operating area 12 Pushing rail 13 Dashboard 13 1 Hydraulic pressure gauge 13 2 Air high pressure gauge 13 3 Air pressure gauge 13 4 Vacuum gauge 1 3 5 Upper mold current meter 13 6 Lower mold current meter 13 7 Flow adjustment button 14 Touch panel 15 Optical scale upper mold base 2 1 Module lower mold base 3 1 Push mold cylinder 3 2 Movable part 3 3 Fixing part 3 3 1 Fixture 3 4 Hydraulic clamping unit 3 5 Auxiliary cylinder 17 M344243 4 Film fixing mechanism 4 1 Pressure plate 4 11 Perforation 5 Infrared heating device 5 1 Slide rail 52 Servo drive mechanism 6 Vacuum suction device 7 Low-pressure hot gas supply device 71 Gas accommodation unit 8 Oil pressure supply device A Enclosed space 10 0 Workpiece 2 0 0 Film 201 Membrane Sheet body adhesive layer ink layer release layer hardening layer 202 decorative image 2 0 2 1 2 0 2 2 2 0 2 3 2 0 2 4 3 0 0 finished product 18