M265397 八、新型說明： 【新型所屬之技術領域】 本創作係有關一種”針織布”或”伸縮絲（彈性纖維）織造 布匹”之連續壓染方式染色之結構，尤其是具一機多功能，各 類天然纖維或人造纖維，傳統絲（纖維）或伸縮絲（彈性纖維）， 各種織造方式如圓編機、經編機、提花織機、各種顏色、 少量或多量需求皆可生產之設計者。 【先前技術】M265397 8. Description of the new type: [Technical field to which the new type belongs] This creation relates to a continuous dyeing structure of a "knitted fabric" or "stretchable (elastic fiber) woven fabric", especially a machine with multiple functions. Designers who can produce all kinds of natural fiber or man-made fiber, traditional silk (fiber) or stretchable yarn (elastic fiber), various weaving methods such as circular knitting machine, warp knitting machine, jacquard loom, various colors, and small or large quantities can be produced. [Prior art]
按，染色是賦予織物顏色的一種加工過程，有多種方式 可以染色，如紗線染色、匹布染色、成衣染色等等而，，針織 布”或"伸縮絲（彈性纖維）織造布匹，，匹布的染色方式主要為 (Jet/Over Flow Dyeing Machine)液流染色機浸染或 (Beam Dyeing Machine)經轴（盤頭）染色機染色此種染色 方式除了必須耗用大量的水資源外，冗長的作業時間也是必 須的，正常情況之下元整的作業時間約3〜4小時，甚有長至According to this, dyeing is a kind of processing process that gives fabric color. There are many ways to dye, such as yarn dyeing, cloth dyeing, garment dyeing, etc. Knitted cloth or "stretchable (elastic fiber) woven cloth, The dyeing method of the cloth is mainly (Jet / Over Flow Dyeing Machine) or Dyeing Machine (Beam Dyeing Machine) Dyeing Machine Dyeing Machine The operation time is also necessary. Under normal circumstances, the whole operation time is about 3 ~ 4 hours, which is as long as
6個小時才此元成一個染色工程作業，而在整個如此長時間 的加工過程中，匹布經水流不斷的沖擊（互動及利用水流帶 動布匹循環運轉），且必須要有熟練的染色作業人員來操作 染色機，控制繁複的工藝程序及條件，才能避免匹布的表面 損傷或纖維彈性的破壞（如此即不具商業價值），縱使經過如 此繁複的作業，亦不能保證染出的顏色符合要求，此時即必 須加以修色，（重覆部份的工藝流程），才能達到均勻的染色成 品，而且染料的種類繁多，一般來說，為了能夠有均勻的染色 的染料，而偏向均 效果，一般會選擇染料性質偏向”均染型 -5- M265397 染型的染料牢度標的是略遜於染料性質偏向"牢度,，的染料 (偏向牢度則均染性較差），兩者之間的取捨常是業界的爭議， 此技術層面亦困擾現場的作業。 ’ 在工商業的行為模式除上述之染色方法外，還有一種適 用於（Plain Weave)平（梭）織布（經紗及緯紗交織）染色加工 的（Padding Dyeing)，，連續式壓染"存在，因為進行，，連續染 色”加工時布匹必須施加張力，使布匹在一種，，緊繃"的方式 =下進行染色加工，才能達至均勾的染色效果，而連續式壓 染並不適合前述紡織品的染色加卫，因為針織布或伸縮絲 (彈性纖維）織造布匹當施加張力時會因張力而改變表面組 織，狀，如幅寬的改變，甚而產生”捲邊”等形狀，而這種變化 使得無法以（Padding Dyeing)連續式壓染對針織布或伸縮 絲（彈性纖維）織造布匹進行染色加工的主要原因。 【新型内容】 本創作之主要目的，即欲解決尚未有染色裝置適用於針 織布或提花布或伸縮絲（彈性纖維）織造布匹進行連續毕色 時因施加張力所引致的表面組織形狀，如幅寬的改變甚而 產，”捲邊”等形狀以致無法進行連續染色的困擾，換言之； 本破置主要功效及結構特徵即在於使針織布或提花布或伸 =絲（彈性纖維）織造布匹處在_種無張力之狀態下而不改 變其表面組織形狀，如幅寬改變或捲邊等異狀，使連續式壓 染得以進行並得到㈣染色及因而得以提升色牢 品價值。 马達上述功效，本創作之結構特徵，係於輪送帶之環 M265397 狀帶上方，順其輸送方向依序設有染（色漿）料槽、刮刀或滾 (壓）條等刮勻器及壓染（滾壓）輪，而下方則順其運轉方向依 序設有輸送帶清洗裝置、輸送帶乾燥裝置及塗（上）膠裝置。 【實施方式】 首先，如第一圖所示，本創作係於一輸送帶（10)之環狀 帶（11)上方，順其輸送方向依序設有染（色漿）料槽（20)，刮刀 或滾（壓）條等刮勻器（30)及壓染（滾壓）輪（40)，而下方則順著 該環狀帶（11)之運轉方向依序設有輸送帶清洗裝置（5〇)、輸 送帶乾燥裝置（6〇)及塗（上）膠裝置（7〇)，另設有用於導引布 匹（80)進行壓染之前導布輪（81)及後導布輪（82)者。又，该知 狀帶⑽配S有-承載板⑽，·下方之清洗裝置（5〇)係設一 水流噴灑管(圖未示)，先喷灑水流，再以—設置於清洗槽(52) 内之毛刷輪(51)加以清洗，然後經輸送帶乾燥裝置(6〇)將輸 送帶供乾，再經塗（上）膠裝置⑽蓄膠槽（72)内之沾膠滾筒 ⑼帶上膠液，轉料上膠滚筒（73)重新塗膠於環狀帶（11) 表面缺而_同時參閱第。二圖所示，本創作係先由該上膠 單元⑽蓄膠槽⑽内之沾膠滚筒（71)帶上膠液（此時膠液 呈液態幕狀厚薄不一），轉膠於上膠滾筒（73)(此時因沾膠滾 筒⑼與上膠滚筒⑽相輾使膠液厚薄得以一致)，重新將黏 膠均句塗佈於環狀帶⑽表面上，接著，藉由黏膠之黏附作 用，令由前導布綱及後導御2)導引至， 布匹___㈣於瓖狀帶⑼上，行進至糾浆）料 (20) ^ ^ ^ ^ (8〇)^ ^ # ^ 7； ^ M265397 滾（壓）條等刮勻器（30)將染漿料按所需之厚薄（染漿料之厚 溝度視布類之不同而調節）刮勻，而此階段染漿料只停留於 匹布（80)之表緣（圖中以厚度t表示），於是再經由該壓染（滾 壓）輪（40)之作用，則可令染漿料完全而且均勻的滲（穿）透布 匹，也就疋說；至此，布匹不論正反兩面的每一地方所承載的 (準備吸收或反應）染料數量是完全相同的，當布匹的每一面 積所承載的準備吸收或反應的染料數量是完全相同的時候， 經過發色後的成品也就沒有色花的異常現象。It took only 6 hours to complete a dyeing project. During this long process, the cloth was continuously impacted by water (interaction and the use of water to drive the cloth to circulate), and a skilled dyeing operator was required. To operate the dyeing machine and control the complicated process procedures and conditions, in order to avoid the damage to the surface of the cloth or the damage of the elasticity of the fiber (so it is not of commercial value), even after such a complicated operation, the dyed color cannot be guaranteed to meet the requirements. At this time, it must be modified (repeating part of the process) to achieve uniform dyeing finished products, and there are many types of dyes. Generally speaking, in order to have uniform dyeing dyes, the uniform effect is preferred, generally Would choose the dye fastness type "M265397" The dye fastness standard of the dye type is slightly inferior to the dye property bias "fastness," (the bias fastness is poor, the leveling property is poor). The choice is often a controversy in the industry, and this technical level also plagues the on-site operation. '' In addition to the dyeing methods described above, the behavior model in industry and commerce There is also a Padding Dyeing suitable for (Plain Weave) weaving (weaving of warp and weft), continuous embossing " existence, because of the continuous cloth dyeing Tension is applied to make the cloth dye in a tight and tight way to achieve the uniform dyeing effect, while continuous pressure dyeing is not suitable for the dyeing and guarding of the aforementioned textiles because knitted fabrics or stretch yarns (Elastic fibers) When a woven fabric is applied with tension, it will change the surface structure, shape, such as the width change, and even produce "curling" and other shapes, and this change makes it impossible to perform continuous dyeing with (Padding Dyeing) The main reason for dyeing knitted fabrics or stretch woven (elastic fiber) woven fabrics. [New content] The main purpose of this creation is to solve the surface structure shape caused by tension when continuous dyeing is not available for dyeing devices suitable for knitted fabrics or jacquard fabrics or stretch yarns (elastic fibers). The change of the width is even produced, and the shape of "curling" makes it impossible to perform continuous dyeing, in other words; the main effect and structural feature of this breakage is to make the knitted fabric or jacquard fabric or stretch = silk (elastic fiber) woven fabrics in _ A kind of tension-free state without changing its surface tissue shape, such as changing the width or curling, etc., enables continuous pressure dyeing to be carried out and to obtain dyeing and thus increase the value of color fastness products. The above-mentioned effect of the motor is the structural feature of this creation, which is above the belt of the belt M265397, and is provided with a dyeing (color paste) hopper, a scraper, or a roller (pressing) strip in order along its conveying direction. And pressure dyeing (rolling) wheels, and the lower part is provided with a belt cleaning device, a belt drying device and a gluing device in the order of its running direction. [Embodiment] First, as shown in the first figure, the creation is above the endless belt (11) of a conveyor belt (10), and a dyeing (color paste) hopper (20) is sequentially arranged in the conveying direction. , Scraper or roller (press) strip and other scraper (30) and pressure dyeing (rolling) wheel (40), while the lower part is provided with a belt cleaning device in order along the running direction of the endless belt (11) (50), a conveyor drying device (60), a gluing device (70), and a cloth guide wheel (81) and a cloth guide wheel for guiding the cloth (80) for pressure dyeing. (82) person. In addition, the known belt ⑽ is equipped with a bearing plate⑽, and the lower cleaning device (50) is provided with a water spraying pipe (not shown), which sprays the water first, and then is set in a cleaning tank (52 ) The inner brush wheel (51) is cleaned, and then the conveyor belt is dried by the conveyor drying device (60), and then the coating (applying) glue device (the glue storage tank (72)) is used to glue the roller. The sizing liquid, the transfer sizing roller (73) is re-glued on the surface of the endless belt (11), and see also section. As shown in the second figure, this creation is first carried out by a glue application roller (71) in the glue unit (gum storage tank) with a glue solution (at this time, the glue solution has a liquid curtain-like thickness), and the glue is transferred to the glue. Roller (73) (At this time, the thickness of the glue is consistent because the glue roller ⑼ and the glue roller ⑽ are rolled against each other), and then the adhesive is uniformly coated on the surface of the endless belt ⑽, and then, by the adhesive Adhesive effect, leading from the front cloth guide and the rear guide 2), the cloth ___ ㈣ on the 瓖 -shaped belt 行, travel to the pulp correction) material (20) ^ ^ ^ ^ (8〇) ^ # ^ 7 ^ M265397 Squeegee (30) such as roller (press) strips the dyeing slurry to the required thickness (the thickness and thickness of the dyeing slurry is adjusted according to the type of cloth), and the dyeing slurry at this stage is only It stays on the edge of the cloth (80) (indicated by the thickness t in the figure), and then through the action of the pressure dyeing (rolling) wheel (40), the dyeing slurry can be completely and uniformly penetrated (penetrated). The cloth is so transparent, so far; so far, the quantity of dyes (ready to be absorbed or reacted) carried by the cloth, regardless of the front and back, is exactly the same. When each area of the cloth carries When the amount of dyes to be absorbed or reacted is exactly the same, the finished product after color development will have no abnormalities in coloration.
在此，我們特別加以說明；習用浸染的方式是將染料溶 解於大量（水與匹布比6〜1(hl不等）水中（稱之為染液），以水 做媒’丨，布匹則是以繩狀與染料在染缸内互動，而不論染料 是溶解或分散於水中，互動中總是呈游移狀態的，而游移的 染料要滲透到呈繩狀（不規則包覆狀態）的布匹中且要達到 均勻的效果，必須要選擇均染性質良好（偏向均染性則堅牢 度幸乂差）的柒料，還要藉助各種化學藥品如均染劑，緩染劑的 添加，PH的控制等等繁複的工藝，才能均勻滲透到呈繩狀Here, we give a special explanation; the conventional method of dip dyeing is to dissolve the dye in a large amount of water (water to pip ratio of 6 to 1 (variable hl)) (referred to as the dyeing solution), using water as the medium, and the cloth is The rope interacts with the dye in the dyeing tank, regardless of whether the dye is dissolved or dispersed in water, the interaction is always in a floating state, and the floating dye must penetrate into the cloth in a rope (irregularly covered state) and In order to achieve a uniform effect, it is necessary to choose a material with good leveling properties (preferred leveling properties but poor fastness), and also use various chemicals such as leveling agents, the addition of retarding agents, pH control, etc. And other complicated processes to penetrate evenly into a rope.
(不規則包覆狀態）的布匹中，而本創作是先將布匹，，平整，，均 勻無張力的情況之下貼覆於輸送帶（1〇)之環狀帶（11)上方， 更因布匹疋平整均句無張力的貼覆於輸送帶上方，我們得以 改變習用的將染料溶解於大量（水與布匹比不等）水 中（稱之為染液）以水做媒介的浸染，將染料以少量（水與布匹 比約1:1)水調製成聚（糊）狀，以本創作染（色聚）料槽㈣，刮 刀或滾（壓）條等刮勻器，再經由壓染（滾壓）輪（4 0)之作用，則 ^ f # ^ ^ ^ A ^ ^ ^ (^ ) ^ ? ^ I f Λ· 弍染料以 Μ 料域絲，”㈣—、.lfi] ；m R f m ,, -8 - M265397 收或反應的染料數量是完全相同的，是以沒有游移的困擾， 而更因沒有游移的困擾也代表沒有色花異常的困擾，可以選 擇偏向堅牢度優良的染料，從而提升產品的商業價值。 本創作之壓染（滾壓）輪（40)除了相對輸送帶（1〇)之輸 送輪（13)而设置之外，亦可如第三圖所示，相對該承載板（12) 設置，或是成對設於該輸送帶（1〇)之後。 基於如是之構成，染漿料及即可視布匹之數量調製，工 碼或數萬碼皆可，而習知之浸染方式在樣品加工時必須受限 染缸之最低需布量（否則無法運轉）致染色加工布匹超過實 際需要量，造成無謂的浪費，而本創作之加工方式除可節省 布匹外，染料化學藥品能源等等亦因此減少降低成本至鉅。 綜上所述，本創作所揭示之構造，為昔所無，且確能達到 預期之功效，並具可供產業利用性，完全符合新型專利要件， 祈凊貴審查委員核賜專利，以勵創新，無任德感。 惟，上述所揭露之圖式、說明，僅為本創作之較佳實施例， 大凡熟悉此項技藝人士，依本案精神範疇所作之修飾或等效 變化，仍應包括在本案申請專利範圍内。 -9-(Irregular covering state) of the cloth, and in this creation, first, the cloth is flat, flat, and evenly and tension-free under the condition of covering the conveyor belt (10) over the endless belt (11), more because The cloth is flat and evenly attached without tension on the conveyor belt. We were able to change the customary method of dissolving the dye in a large amount of water (the ratio of water to cloth is different) (called the dye solution). Use a small amount of water (the ratio of water to cloth is about 1: 1) to prepare a poly (paste). Use the original dyeing (color poly) trough, a scraper or a roller (press) to scrape the uniformizer, and then press the dye ( (Rolling) wheel (4 0), then ^ f # ^ ^ ^ A ^ ^ ^ (^) ^? ^ I f Λ · 弍 dyes with M material domain silk, "㈣—, .lfi]; m R fm ,, -8-M265397 The number of dyes received or reacted is exactly the same, so there is no trouble of migration, and because the trouble of no migration also represents no trouble of coloring, you can choose a dye that has a good fastness. Therefore, the commercial value of the product is enhanced. In addition to the conveying belt (1), the pressure dyeing (rolling) wheel (40) of this creation is (13) In addition to the setting, as shown in the third figure, it can also be set relative to the carrier plate (12), or in pairs behind the conveyor belt (10). Based on the structure, the dyeing slurry and That is, the number of fabrics can be adjusted, and the yard or tens of thousands of yards can be used. The conventional method of dip dyeing must limit the minimum amount of cloth in the dyeing tank during sample processing (otherwise it cannot run), which causes the dyeing and processing cloth to exceed the actual demand, which makes it unnecessary In addition to the saving of cloth, the processing method of this creation can also reduce the cost of dye chemicals, energy, etc. In summary, the structure disclosed in this creation is unprecedented, and it can indeed achieve The expected effect is also available for industrial use, which fully meets the requirements for new patents, and prays that your reviewers will approve patents to encourage innovation and have no sense of morality. However, the figures and descriptions disclosed above are only for the purpose of this article. For the preferred embodiment of creation, modifications or equivalent changes made by those skilled in the art in accordance with the spirit of this case shall still be included in the scope of patent application in this case. -9-