TWI901748B - Film roll package and its manufacturing method, and roll storage method - Google Patents
Film roll package and its manufacturing method, and roll storage methodInfo
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- TWI901748B TWI901748B TW110131019A TW110131019A TWI901748B TW I901748 B TWI901748 B TW I901748B TW 110131019 A TW110131019 A TW 110131019A TW 110131019 A TW110131019 A TW 110131019A TW I901748 B TWI901748 B TW I901748B
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Abstract
本發明提供一種即便於長期間保管之情形時亦不易產生輥體中之膜之捲繞姿勢之變化的膜捲筒捆包體。輥體(10)具備捲芯(1)及於捲芯之外周將長條膜捲繞為卷狀而成之膜捲繞體(3)。長條膜於寬度方向之兩端具有滾紋構造。膜捲筒捆包體(101)具有覆蓋膜捲繞體之整體之捆包材,且於藉由捆包材形成之加壓密閉空間內,配置有膜捲繞體。This invention provides a membrane roll bundle that does not easily change the winding posture of the membrane in the roll even during long-term storage. The roll (10) has a core (1) and a membrane roll bundle (3) formed by winding a strip of membrane into a roll around the core. The strip of membrane has a knurled structure at both ends in the width direction. The membrane roll bundle (101) has a bundle material covering the entire membrane roll bundle, and the membrane roll bundle is disposed within a pressurized and sealed space formed by the bundle material.
Description
本發明係關於一種將使長條膜捲繞為卷狀之輥體藉由捆包材捆包而成之膜捲筒捆包體、及其製造方法。又,本發明係關於一種輥體之保管方法。This invention relates to a film roll bundle formed by bundling a long strip of film into a roll using a bundling material, and a method for manufacturing the same. Furthermore, this invention relates to a method for storing the roll.
液晶顯示裝置或有機EL(Electroluminescence,電致發光)顯示裝置使用偏光板、相位差板等光學膜。該等光學膜係作為單層或將複數個膜積層而成之積層膜提供。例如,一般而言,偏光板係於偏光元件之單面或兩面經由適當之接著劑層積層透明保護膜而成之積層體。Liquid crystal display devices or organic EL (electroluminescence) display devices use optical films such as polarizing plates and retardation plates. These optical films are provided as single layers or as laminates of multiple films. For example, generally, a polarizing plate is a laminate formed by laminating a transparent protective film with a suitable adhesive layer on one or both sides of a polarizing element.
該等膜係製造為將長條之膜於捲芯(亦稱為「芯」)之外周捲繞為卷狀而成之輥體,以輥體之狀態保管、輸送,傳送至下一工序。例如,於偏光板之製造工序中,將作為偏光元件之保護層之透明保護膜暫時作為單層之膜捲繞為卷狀之後,於下一工序中,自輥體捲出透明保護膜,與偏光元件貼合。These films are manufactured by winding a long strip of film around a core (also called a "core") to form a roll, which is then stored and transported in the form of a roll to the next process. For example, in the manufacturing process of a polarizing plate, the transparent protective film, which serves as the protective layer for the polarizing element, is temporarily wound into a roll as a single layer. In the next process, the transparent protective film is rolled out from the roll and bonded to the polarizing element.
為了防止自製造輥體之後至用於下一工序為止之期間之膜之污染或變形,而藉由適當之捆包材(包裝材)捆包輥體(例如,參照專利文獻1及專利文獻2)。 [先前技術文獻] [專利文獻]To prevent contamination or deformation of the membrane from the time the roller is manufactured until its use in the next process, the roller is bundled with appropriate packaging material (see, for example, Patents 1 and 2). [Prior Art Documents] [Patent Documents]
[專利文獻1]日本專利特開2020-97447號公報 [專利文獻2]國際公開第2012/060142號[Patent Document 1] Japanese Patent Application Publication No. 2020-97447 [Patent Document 2] International Publication No. 2012/060142
[發明所欲解決之問題][The problem that the invention aims to solve]
若將長條膜以輥體之狀態長期間保管,則存在因捲緊或膜彼此之黏連而捲繞姿勢產生變化之情形。尤其是,於將寬幅膜捲繞為卷狀之情形時,起因於由膜之自重所致之撓曲等而容易產生捲繞姿勢之變化,於在無塵室等外部環境之變化較小之場所保管輥體之情形時,亦存在捲繞姿勢產生變化之情形。若輥體之捲繞姿勢產生變化,則膜之品質受損,例如,於用作光學膜之情形時,成為顯示圖像之亮斑或缺點等品質不良之原因。If long strips of film are stored as rollers for extended periods, their winding posture may change due to tightening or adhesion between the films. This is especially true when wide films are rolled into rolls, where bending due to the film's own weight can easily cause changes in winding posture. Changes in winding posture also occur when the rollers are stored in cleanrooms or other environments with minimal external environmental changes. Changes in the winding posture of the rollers degrade the film's quality; for example, when used as optical films, they can cause bright spots or defects in the displayed image.
鑒於該問題,本發明之目的在於提供一種即便於長期間保管之情形時亦不易產生膜之捲繞姿勢之變化的膜捲筒捆包體、及輥體之捆包方法。 [解決問題之技術手段]In view of this problem, the purpose of this invention is to provide a film roll packaging body and a rolling method that do not easily cause changes in the winding posture of the film even under long-term storage conditions. [Technical Means for Solving the Problem]
本發明之一實施方式係一種膜捲筒捆包體,其係藉由捆包材覆蓋具備捲芯及於捲芯之外周將長條膜捲繞為卷狀而成之膜捲繞體之輥體。長條膜亦可於寬度方向之兩端具有滾紋(knurl)構造。長條膜亦可為光學膜。One embodiment of this invention is a membrane roll packaging body, which consists of a packaging material covering a roller having a core and a strip of film wound into a roll around the core. The strip of film may also have knurled structures at both ends in the width direction. The strip of film may also be an optical film.
於膜捲筒捆包體中,於藉由捆包材形成之加壓密閉空間內配置有膜捲繞體。除了膜捲繞體外,亦包含捲芯在內之輥體之整體亦可封入至藉由捆包材形成之加壓密閉空間內。Within the membrane roll bundle, a membrane roll winding body is disposed within a pressurized, sealed space formed by the bundling material. In addition to the membrane roll winding body, the entire roller body, including the core, can also be sealed within the pressurized, sealed space formed by the bundling material.
藉由以利用具有至少1個開口之捆包材覆蓋輥體之狀態,自開口對藉由捆包材形成之空間內封入氣體,封閉開口形成為密閉狀態,而獲得於藉由捆包材形成之加壓密閉空間封入有膜捲繞體之捆包體。作為具有開口之捆包材,例如,只要使用1邊開口之袋狀之膜或於兩端具有開口之筒狀之膜即可。By covering the roller with a packaging material having at least one opening, gas is sealed into the space formed by the packaging material through the opening, and the opening is closed to form a sealed state, thereby obtaining a package containing a film roll sealed in a pressurized and sealed space formed by the packaging material. As a packaging material with an opening, for example, a bag-shaped film with an opening on one side or a cylindrical film with openings at both ends can be used.
輥體之捲芯亦可自膜捲繞體之寬度方向之兩端突出。亦可於對該捲芯之突出部分負載荷重之狀態下保管輥體。亦可於捲芯之突出部分捲繞捆包材,而固定捆包材。 [發明之效果]The core of the roller can also protrude from both ends of the film roll in the width direction. The roller can also be stored under load on the protruding portion of the core. Packaging material can also be wound and secured around the protruding portion of the core. [Effects of the Invention]
藉由於利用捆包材構成之加壓密閉空間內配置膜捲繞體,可抑制輥體之捲繞姿勢之變化,故而能夠以輥體之狀態實現長期間之保管。By utilizing the pressure-sealed space formed by the packaging material to arrange the film roll, the change in the winding posture of the roll can be suppressed, thus enabling long-term storage in the state of the roll.
[輥體] 圖1係表示一實施方式之輥體之外觀之立體圖,圖2係其剖視圖。輥體10具備於圓筒形狀之捲芯1之外周將長條膜捲繞為卷狀而成之膜捲繞體3。[Roll] Figure 1 is a perspective view of the appearance of a roller in one embodiment, and Figure 2 is a cross-sectional view thereon. The roller 10 has a film roll 3 formed by winding a strip of film into a roll around the outer periphery of a cylindrical core 1.
於輥體10中,捲繞於捲芯1之長條膜可透明亦可不透明。長條膜亦可為用於形成液晶顯示裝置或有機EL顯示裝置等圖像顯示裝置之光學膜。作為光學膜,可例舉偏光板、偏光元件、偏光元件保護膜、相位差板、抗反射膜、透明導電膜、硬塗膜等。The strip film wound on the core 1 in the roller 10 can be transparent or opaque. The strip film can also be an optical film used to form image display devices such as liquid crystal display devices or organic EL display devices. Examples of optical films include polarizing plates, polarizing elements, polarizing element protective films, retardation plates, anti-reflection films, transparent conductive films, and hard coating films.
作為膜之材料,可例舉纖維素系樹脂、聚酯系樹脂、聚醚碸系樹脂、聚碸系樹脂、聚碳酸酯系樹脂、聚醯胺系樹脂、聚醯亞胺系樹脂、聚烯烴系樹脂、(甲基)丙烯酸系樹脂、環狀聚烯烴系樹脂(降𦯉烯系樹脂)、聚芳酯系樹脂、聚苯乙烯系樹脂、聚乙烯醇系樹脂等。Examples of membrane materials include cellulose resins, polyester resins, polyether ion resins, polyether ion resins, polycarbonate resins, polyamide resins, polyimide resins, polyolefin resins, (meth)acrylic resins, cyclic polyolefin resins (norphine resins), polyaryl ester resins, polystyrene resins, and polyvinyl alcohol resins.
膜之厚度例如為3~500 μm左右,亦可為5~300 μm,10~200 μm,15~150 μm或20~100 μm。長條膜之寬度(圖1中之x方向之長度)為200~7000 mm左右,亦可為500~5000 mm或1000~4000 mm。長條膜之長度為50~10000 m左右,亦可為100~7000 m,300~5000 m,500~4000 m。The thickness of the membrane is, for example, about 3–500 μm, but can also be 5–300 μm, 10–200 μm, 15–150 μm, or 20–100 μm. The width of the strip membrane (length in the x-direction in Figure 1) is about 200–7000 mm, but can also be 500–5000 mm or 1000–4000 mm. The length of the strip membrane is about 50–10000 m, but can also be 100–7000 m, 300–5000 m, or 500–4000 m.
長條膜例如藉由溶液鑄膜法或熔融製膜法而形成。於溶液鑄膜法中,將樹脂溶液流延塗佈於支持體之表面,自流延膜將某程度溶劑去除之後自支持體剝離,藉此形成膜。亦可將自支持體剝離後之膜加熱,而去除殘存溶劑。於熔融製膜法中,將樹脂熔融液流延於支持體上,於支持體上冷卻固化之後,自支持體剝離,藉此形成膜。於溶液鑄膜法及熔融製膜法之任一者中,亦可對自支持體剝離後之膜進行延伸、塗覆、切割成長條等加工。於溶液鑄膜法中使用可撓性膜作為支持體之情形時,亦可於自支持體剝離膜之前,進行延伸、塗覆、切割成長條等加工。Long strip films are formed, for example, by solution casting or melt casting. In solution casting, a resin solution is cast and coated onto the surface of a support. After a certain amount of solvent is removed from the cast film, it peels off from the support, thereby forming a film. Alternatively, the film after peeling off the support can be heated to remove residual solvent. In melt casting, molten resin is cast onto a support. After cooling and solidification on the support, it peels off from the support, thereby forming a film. In either solution casting or melt casting, the film after peeling off the support can also be stretched, coated, or cut into strips. When a flexible film is used as a support in solution casting, it can also be stretched, coated, or cut into strips before being peeled off from the support.
藉由以長條膜之長邊方向沿著捲芯1之圓周方向之方式捲繞長條膜,而形成膜捲繞體3。為了防止捲繞之膜之捲繞偏離或膜間之黏連,較佳為,於將長條膜捲繞於捲芯1之前,對長條膜之寬度方向之兩端進行滾紋加工,形成滾紋構造35。滾紋構造係亦被稱為壓紋或滾花之微小之凹凸。A film roll 3 is formed by winding a long strip of film along the circumference of the core 1 along its long side. To prevent the wound film from deviating or sticking together, it is preferable to rub the two ends of the long strip of film in the width direction before winding it onto the core 1, forming a rubbed structure 35. The rubbed structure is also known as embossing or knurling, consisting of tiny bumps and grooves.
圖3係表示於兩端形成有滾紋構造之膜之捲繞體中之膜之積層狀態的模式剖視圖。於膜3A之寬度方向之兩端之形成有滾紋構造35之部分中,滾紋構造35之凸部與膜3B相接。同樣地,膜3B之滾紋構造35之凸部與膜3C相接。因此,於膜捲繞體3中,形成有滾紋構造35之兩端部被捲緊。另一方面,於膜寬度方向之中央部,於膜與膜之間形成有空氣層9,防止膜彼此之接觸。因此,即便於將長條膜捲繞為卷狀之情形時,亦可防止膜彼此之黏連。Figure 3 is a schematic cross-sectional view showing the stacked state of the membranes in a winding body with knurled structures formed at both ends. In the portion of membrane 3A where the knurled structures 35 are formed at both ends in the width direction, the protrusions of the knurled structures 35 are in contact with membrane 3B. Similarly, the protrusions of the knurled structures 35 of membrane 3B are in contact with membrane 3C. Therefore, in the membrane winding body 3, the two ends with the knurled structures 35 are tightly wound. On the other hand, an air layer 9 is formed between the membranes at the center in the width direction to prevent the membranes from contacting each other. Therefore, even when a long strip of membrane is wound into a roll, adhesion between the membranes can be prevented.
滾紋構造之凹凸之高度例如為2~30 μm左右,亦可為膜之厚度之3~30%左右。膜之寬度方向之兩端之滾紋構造形成區域之寬度例如為5~20 mm左右。滾紋構造之各個凹凸之形狀或大小、凹凸之配置圖案或凹凸之間隔並不特別限定,但較佳為於相對於滾紋構造形成區域以面積比率為5~60%左右之區域形成凹凸。The height of the undulations in the roving structure is, for example, about 2 to 30 μm, or about 3 to 30% of the film thickness. The width of the roving structure forming area at both ends of the film in the width direction is, for example, about 5 to 20 mm. The shape or size of each roving, the arrangement pattern of the rovings, or the spacing between the rovings are not particularly limited, but it is preferred that the rovings are formed in an area that accounts for about 5 to 60% of the area relative to the roving structure forming area.
自確保強度等觀點而言,捲芯1之外徑較佳為70~400 mm左右。於捲芯1為圓筒形狀之情形時,捲芯1之厚度較佳為3~15 mm左右。捲芯1亦可為圓柱形狀。圓柱形狀之捲芯亦可於內部具有空腔。From the perspective of ensuring strength, the outer diameter of the core 1 is preferably about 70 to 400 mm. When the core 1 is cylindrical, the thickness of the core 1 is preferably about 3 to 15 mm. The core 1 can also be cylindrical. The cylindrical core can also have an internal cavity.
捲芯之長度(捲繞軸方向之長度)只要為長條膜之寬度(膜捲繞體3之寬度)以上即可。於捲芯1之長度大於長條膜之寬度之情形時,輥體10具有捲芯1自膜捲繞體3之兩側面向捲繞軸方向(x方向)分別突出之突出部分。捲芯1之兩端之突出部分之長度分別較佳為10~500 mm左右,亦可為30~300 mm或50~250 mm。兩端之突出部分之長度可相同亦可不同。The length of the core (length in the winding direction) only needs to be greater than or equal to the width of the elongated film (width of the film winding body 3). When the length of the core 1 is greater than the width of the elongated film, the roller body 10 has protruding portions of the core 1 extending from both sides of the film winding body 3 towards the winding axis (x direction). The lengths of the protruding portions at both ends of the core 1 are preferably approximately 10–500 mm, but can also be 30–300 mm or 50–250 mm. The lengths of the protruding portions at both ends can be the same or different.
藉由將該突出部分載置於適當之台座等,輥體10自捲芯1之下方被支持,故而不對膜捲繞體3負載起因於重力之壓力,可將輥體靜置保管。亦可於捲芯1之突出部分捲繞適當之帶等,以自上部吊起輥體10之狀態保管。如此,藉由對捲芯之突出部分負載荷重,而不對膜捲繞體3負載荷重,可保管、輸送輥體。又,如下所述,捲芯1之突出部分亦可用於捲繞固定捆包材。By placing the protruding portion on a suitable pedestal or similar support, the roller 10 is supported from below the core 1, thus preventing the membrane roll 3 from being subjected to pressure due to gravity, allowing the roller to be stored statically. Alternatively, a suitable strap can be wound around the protruding portion of the core 1 to suspend the roller 10 from above. In this way, by bearing the load on the protruding portion of the core, but not on the membrane roll 3, the roller can be stored and transported. Furthermore, as described below, the protruding portion of the core 1 can also be used to wind and secure packaging materials.
捲芯1之構成材料只要為可確保強度者即可,並不特別限定,可例舉聚乙烯樹脂、聚丙烯樹脂、聚氯乙烯樹脂、聚酯樹脂、環氧樹脂、酚樹脂、三聚氰胺樹脂、矽樹脂、聚胺酯樹脂、聚碳酸酯樹脂、ABS(acrylonitrile-butadiene-styrene,丙烯腈-丁二烯-苯乙烯)樹脂等合成樹脂;鋁等金屬;纖維強化塑膠(FRP)等。The material used to construct the core 1 is not particularly limited, as long as it can ensure strength. Examples include synthetic resins such as polyethylene resin, polypropylene resin, polyvinyl chloride resin, polyester resin, epoxy resin, phenolic resin, melamine resin, silicone resin, polyurethane resin, polycarbonate resin, and ABS (acrylonitrile-butadiene-styrene) resin; metals such as aluminum; and fiber-reinforced plastics (FRP).
長條膜向捲芯1捲繞之方法並不特別限定,只要採用定張力法、定轉矩法、錐度張力法等一般的捲繞方法即可。長條膜之捲繞體3之直徑基於捲芯1之外徑、以及膜之厚度及長度來決定,一般而言為200~1200 mm左右,亦可為300~1000 mm或400~800 mm。為了防止膜自膜捲繞體3退捲等,亦可藉由黏著帶7等適當之固定構件,將長條膜之外周部分暫時固定。The method of winding the long strip film to the core 1 is not particularly limited; any general winding method such as constant tension, constant torque, or tapered tension can be used. The diameter of the long strip film winding body 3 is determined based on the outer diameter of the core 1, as well as the thickness and length of the film, and is generally around 200–1200 mm, but can also be 300–1000 mm or 400–800 mm. To prevent the film from unwinding from the film winding body 3, the outer periphery of the long strip film can be temporarily fixed by appropriate fixing components such as adhesive tape 7.
[輥體之捆包] 藉由利用捆包材覆蓋輥體10並進行捆包,而形成膜捲筒捆包體。本發明之膜捲筒捆包體之特徵在於,於藉由捆包材形成之密閉空間內,收容有膜捲繞體,該密閉空間為加壓狀態。[Roll Bundling] A film roll bundle is formed by covering the roller 10 with bundling material and bundling it. The film roll bundle of the present invention is characterized in that a film roll is contained within a closed space formed by the bundling material, and the closed space is under pressure.
圖4係本發明之一實施方式之膜捲筒捆包體101之剖視圖,於藉由捆包材41形成之加壓密閉空間59收容有膜捲繞體3之整體。Figure 4 is a cross-sectional view of a film roll bundle 101 according to one embodiment of the present invention, in which the entire film roll bundle 3 is housed in a pressurized and sealed space 59 formed by the bundle material 41.
圖5係收容輥體之前之捆包材41之模式圖。捆包材41係1邊414開口且另3邊密封之矩形之袋狀,且構成為能夠自開口414將輥體10插入至袋之內部。Figure 5 is a schematic diagram of the packaging material 41 before the roller is received. The packaging material 41 is a rectangular bag-shaped structure with one side 414 open and the other three sides sealed, and is configured to allow the roller 10 to be inserted into the bag through the opening 414.
作為捆包材41,可使用將具有可撓性之膜狀之材料成形為袋狀者。作為捆包材之材料,可例舉聚乙烯、聚丙烯、聚甲基戊烯等聚烯烴系樹脂、聚對苯二甲酸乙二酯、聚對苯二甲酸丁二醇酯、聚萘二甲酸乙二酯等聚酯系樹脂、聚四氟乙烯等氟化碳系樹脂、丙烯酸系樹脂、尼龍系樹脂、氯乙烯系樹脂、偏二氯乙烯系樹脂、紙、鋁等金屬。自耐久性或捆包時之操作性之觀點而言,較佳為樹脂材料。捆包材可為於樹脂膜上蒸鍍鋁等金屬箔而成者,亦可為共擠壓多層膜。As the bundling material 41, a flexible film-like material formed into a bag shape can be used. Examples of materials for the bundling material include polyethylene, polypropylene, polymethylpentene and other polyolefin resins; polyethylene terephthalate, polybutylene terephthalate, polyethylene naphthalate and other polyester resins; polytetrafluoroethylene and other fluorocarbon resins; acrylic resins; nylon resins; vinyl chloride resins; vinylidene chloride resins; paper; aluminum and other metals. From the viewpoint of durability or ease of handling during bundling, resin materials are preferred. The bundling material can be formed by vapor-plating metal foil such as aluminum onto a resin film, or it can be a co-extruded multilayer film.
捆包材41較佳為於形成加壓密閉空間時不易變形。自同時實現防止加壓時之變形與操作性之觀點而言,捆包材41之厚度較佳為20~500 μm,更佳為30~250 μm。捆包材41之厚度亦可為50 μm以上或100 μm以上。The strapping material 41 is preferably resistant to deformation when forming a pressurized, sealed space. From the viewpoint of simultaneously preventing deformation under pressure and ensuring operability, the thickness of the strapping material 41 is preferably 20–500 μm, more preferably 30–250 μm. The thickness of the strapping material 41 may also be 50 μm or more, or 100 μm or more.
自袋狀之捆包材41之開口414插入輥體10,形成為捆包材41覆蓋膜捲繞體3之整體之狀態。視需要,於將與開口434相反側之邊412之部分捲繞於捲芯1之突出部分之狀態下,自外周捲繞固定構件61而將捆包材41固定於捲芯1之突出部分。作為固定構件61,使用橡膠帶、黏著帶、束帶等。The package 41 is inserted into the roller 10 through the opening 414 of the bag-shaped packaging material 41, forming a whole package 41 covering the film winding body 3. If necessary, with the portion of the side 412 opposite to the opening 434 wound around the protruding portion of the core 1, the packaging material 41 is fixed to the protruding portion of the core 1 by winding it around the fixing member 61 from the outer periphery. The fixing member 61 can be rubber tape, adhesive tape, or cable ties.
於藉由捆包材41覆蓋膜捲繞體3之整體之狀態下,自開口414對袋狀之捆包材41內封入氣體,使袋之內部為加壓狀態。封入之氣體只要為不使膜劣化者即可,並不特別限定,由於廉價,故而較佳為空氣。With the entire film roll 3 covered by the packaging material 41, gas is sealed into the bag-shaped packaging material 41 through the opening 414, thus pressurizing the inside of the bag. The sealed gas is not particularly limited as long as it does not degrade the film; air is preferred due to its low cost.
封入氣體之後,捲繞密封構件67以不自捆包材41之開口414漏出氣體之方式封閉開口414。作為密封構件67,使用橡膠帶、黏著帶、束帶等。作為封閉開口之方法,除了捲繞密封構件之方法以外,還可例舉於捆包材41之開口414之部分貼附黏著帶等之方法、於封入氣體之後將捆包材41之開口414熔合之方法。為了更確實地防止自開口漏出氣體等,亦可利用複數個方法封閉開口。After the gas is sealed, the sealing member 67 is wound around to seal the opening 414 of the packaging material 41 so that the gas does not leak out from the opening. The sealing member 67 may be made of rubber tape, adhesive tape, or cable ties. In addition to winding the sealing member, other methods for sealing the opening include attaching adhesive tape to the opening 414 of the packaging material 41, and fusing the opening 414 of the packaging material 41 after the gas is sealed. To more reliably prevent gas leakage from the opening, multiple methods may be used to seal the opening.
於封入氣體之加壓狀態下,藉由將開口414封閉,利用捆包材41形成加壓密閉空間59,獲得於其中配置有膜捲繞體3之膜捲筒捆包體101。加壓密閉空間59之壓力只要高於常壓(0.1013 MPa)即可,亦可為0.105 MPa以上,0.11 MPa以上,0.12 MPa以上,0.13 MPa以上,0.14 MPa以上或0.15 MPa以上。自防止捆包材41之變形或破損之觀點而言,加壓密閉空間59之壓力較佳為1 MPa以下,亦可為0.7 MPa以下,0.5 MPa以下,0.4 MPa以下或0.3 MPa以下。Under pressurized conditions with enclosed gas, the opening 414 is sealed, and a pressurized sealed space 59 is formed by the packaging material 41, resulting in a membrane roll bundle 101 in which the membrane roll winding 3 is disposed. The pressure of the pressurized sealed space 59 only needs to be higher than atmospheric pressure (0.1013 MPa), but it can also be 0.105 MPa or higher, 0.11 MPa or higher, 0.12 MPa or higher, 0.13 MPa or higher, 0.14 MPa or higher, or 0.15 MPa or higher. From the viewpoint of preventing deformation or damage to the packaging material 41, the pressure of the pressurized sealed space 59 is preferably 1 MPa or lower, but it can also be 0.7 MPa or lower, 0.5 MPa or lower, 0.4 MPa or lower, or 0.3 MPa or lower.
藉由將於寬度方向之兩端具有滾紋構造35之長條膜之捲繞體3利用捆包材41於加壓密閉空間59內保持,而於形成捲繞體之後經過長時間後,亦有膜彼此之黏連得到抑制之傾向,可防止輥體之經時性的捲繞姿勢之變化。By using a wrapping material 41 to hold the long strip film with a ribbed structure 35 at both ends in the width direction within a pressurized and sealed space 59, the tendency for the film to stick together is suppressed after a long period of time after the roll is formed, thus preventing changes in the winding posture of the roll over time.
如圖3所示,於具有滾紋構造之膜之捲繞體中,形成有滾紋構造35之兩端部被捲緊,相對於此膜寬度方向之中央部中捲繞較鬆,故而起因於由膜之自重所致之撓曲或環境變化等,而捲繞體之捲繞姿勢容易產生變化。於膜捲繞體配置於加壓密閉空間59內之情形時,膜與膜之間之空間(空氣層)亦以加壓狀態被保持,氣體不易漏出,故而考慮保持膜間之空間,抑制膜彼此之黏連或捲繞姿勢之變化。As shown in Figure 3, in a membrane winding with a knurled structure, the two ends with the knurled structure 35 are wound tightly, while the winding is looser in the central part of the membrane width direction. Therefore, due to the membrane's own weight, bending, or environmental changes, the winding posture of the winding body is prone to change. When the membrane winding body is placed in a pressurized sealed space 59, the space between the membranes (air layer) is also maintained under pressure, and gas is not easy to leak out. Therefore, it is considered to maintain the space between the membranes to suppress the adhesion between the membranes or changes in the winding posture.
於圖4所示之膜捲筒捆包體101中,將袋狀之捆包材41之封閉之邊412之部分捲繞於捲芯1之突出部分,藉由固定構件61而固定。如此,藉由於捲芯1之突出部分捲繞固定構件61而將捆包材固定,於對捆包材封入氣體時,捆包材亦不會過度鼓出。因此,利用捆包材捆包之後,於進行以自下方支持捲芯1之突出部分之方式載置於台座之作業、於捲芯1之突出部分捲繞帶等而吊起之作業時,向捲芯1之突出部分之存取容易,作業性優異。In the film roll bundle 101 shown in Figure 4, the closed edge 412 of the bag-shaped bundle material 41 is wrapped around the protruding part of the core 1 and fixed by the fixing member 61. In this way, the bundle material is fixed by wrapping the protruding part of the core 1 around the fixing member 61, and the bundle material will not bulge excessively when gas is sealed into the bundle material. Therefore, after using the bundle material for bundling, when performing operations such as placing the core 1 on the pedestal by supporting the protruding part from below, or lifting the core 1 by wrapping the protruding part of the core 1, access to the protruding part of the core 1 is easy, and the workability is excellent.
為了堵塞捆包材41之開口414,防止氣體漏出,而密封構件67必須牢牢地捆緊。另一方面,用以固定捆包材41之封閉之邊412之部分的固定構件61只要能夠保持利用捆包材41之密閉空間之加壓狀態即可,無須牢牢地捆緊,只要於捲芯1之突出部分固定密封構件即可。In order to block the opening 414 of the packaging material 41 and prevent gas leakage, the sealing component 67 must be tightly bound. On the other hand, the fixing component 61 used to fix the closed edge 412 of the packaging material 41 only needs to be able to maintain the pressurized state of the sealed space of the packaging material 41, and does not need to be tightly bound. It is sufficient to fix the sealing component to the protruding part of the core 1.
膜捲筒捆包體只要於藉由捆包材形成之加壓密閉空間內封入膜捲繞體即可,並不限定於圖4所示之形態。例如,由於捆包材41之邊412封閉,故而即便於該部分未藉由固定構件61固定之情形時,亦可利用捆包材形成加壓密閉空間。因此,膜捲筒捆包體亦可不具備固定構件61。The membrane roll bundle can be made by simply sealing the membrane roll within a pressurized, sealed space formed by the bundling material, and is not limited to the shape shown in Figure 4. For example, since the edge 412 of the bundling material 41 is closed, a pressurized, sealed space can be formed using the bundling material even if that part is not fixed by the fixing member 61. Therefore, the membrane roll bundle may not have the fixing member 61.
於圖6所示之膜捲筒捆包體102中,於寬度方向之中央部,自捆包材41之外周捲繞有環狀構件65、66。作為環狀構件65、66,使用橡膠帶、黏著帶、束帶等。設置於寬度方向中央部之環狀構件可為1個亦可為3個以上。In the film roll bundle 102 shown in Figure 6, annular components 65 and 66 are wound around the outer periphery of the bundle material 41 at the center in the width direction. The annular components 65 and 66 are made of rubber tape, adhesive tape, or strapping. There may be one or more annular components located at the center in the width direction.
藉由於膜捲筒捆包體之寬度方向之中央部捲繞環狀構件65、66,而於對捆包材封入氣體時,捆包材亦不會過度鼓出。因此,膜捲筒捆包體之體積之增大得到抑制,可提高處理性。By using the annular components 65 and 66 wound around the central portion of the membrane roll bundle in the width direction, the bundle material will not bulge excessively when gas is sealed into it. Therefore, the increase in the volume of the membrane roll bundle body is suppressed, and the processing efficiency can be improved.
環狀構件65、66亦可於對捆包材41封入氣體之前捲繞於捆包材41之外周。亦可於對捆包材41封入氣體,藉由密封構件67以氣體不自開口414漏出之方式進行密封之後,捲繞環狀構件65、66。於使用如束帶般能夠調整周長之環狀構件之情形時,亦可提前捲繞環狀構件,於封入氣體之後使環狀構件之周長變小,將封入有氣體之捆包材緊固即可。The annular components 65 and 66 can also be wound around the outer periphery of the bundling material 41 before the gas is sealed into it. Alternatively, the annular components 65 and 66 can be wound around the bundling material 41 after the gas is sealed by the sealing component 67 in a way that prevents the gas from leaking out from the opening 414. When using an annular component with an adjustable circumference, such as a strap, the annular component can be wound in advance, and after the gas is sealed, the circumference of the annular component can be reduced to secure the bundling material containing the gas.
即便於氣體封入時藉由捆包材41形成之密閉空間未成為加壓狀態之情形時,亦藉由於對捆包材41封入氣體之後捲繞環狀構件65、66使密閉空間之體積變小,能夠使密閉空間為加壓狀態。於對捆包材41封入氣體之後使環狀構件65、66之周長變小而緊固之情形時亦相同。Even when the sealed space formed by the packaging material 41 is not pressurized during gas sealing, the volume of the sealed space can be reduced by wrapping the packaging material 41 with the ring-shaped components 65 and 66 after the gas is sealed in, thus pressurizing the sealed space. The same applies when the circumference of the ring-shaped components 65 and 66 is reduced and tightened after the gas is sealed in the packaging material 41.
用以堵塞捆包材之開口之密封未必需要於捲芯1之突出部進行。例如,亦可如圖7所示之膜捲筒捆包體103般,將亦包含捲芯1在內之輥體10之整體配置於藉由捆包材41形成之加壓密閉空間59中。The seal used to block the opening of the packaging material does not necessarily need to be made at the protrusion of the core 1. For example, as shown in the film roll packaging body 103 of FIG7, the entire roller 10, which also includes the core 1, can be arranged in the pressurized sealed space 59 formed by the packaging material 41.
於圖7所示之捆包體103中,於較捲芯1靠外側,藉由密封構件68捆緊袋狀之捆包材41之端部,藉此封閉捆包材之開口414。作為密封構件68,使用橡膠帶、黏著帶、束帶等。如上所述,封閉開口之方法並不限定於捲繞密封構件,可於開口部分貼附黏著帶等,亦可將捆包材之開口熔合。In the bundle 103 shown in Figure 7, the end of the bag-shaped bundle 41 is tightly bound by a sealing member 68 on the outer side of the core 1, thereby sealing the opening 414 of the bundle. The sealing member 68 can be rubber tape, adhesive tape, or cable ties. As mentioned above, the method of sealing the opening is not limited to wrapping the sealing member; adhesive tape can be attached to the opening, or the opening of the bundle can be fused together.
覆蓋輥體之捆包材只要能夠形成加壓密閉空間即可,無須為袋狀。例如,如圖8所示,亦可使用於兩端具有開口432、434之筒狀之捆包材43來捆包輥體。筒狀之捆包材係將具有可撓性之膜狀之材料成形為筒狀者。亦可將筒狀之捆包材之一個開口藉由熔合等封閉,形成袋狀之捆包材。The packaging material covering the roller only needs to be able to form a pressurized, sealed space; it does not need to be bag-shaped. For example, as shown in Figure 8, a cylindrical packaging material 43 with openings 432 and 434 at both ends can also be used to bundle the roller. The cylindrical packaging material is formed by shaping a flexible, film-like material into a cylindrical shape. Alternatively, one opening of the cylindrical packaging material can be sealed by welding or other means to form a bag-shaped packaging material.
圖9係藉由筒狀之捆包材43捆包輥體10而成之膜捲筒捆包體105之剖視圖。自捆包材43之開口,將輥體10插入至筒之內部,形成為捆包材43覆蓋膜捲繞體3之整體之狀態。然後,於將一個開口432之部分捲繞於捲芯1之突出部分之狀態下,自外周捲繞密封構件62將捆包材43固定於捲芯1之突出部分。此時,以封入至捆包材之氣體不自捆包材之開口漏出之方式,無間隙地固定。Figure 9 is a cross-sectional view of a film roll bundle 105 formed by bundling the roller 10 with a cylindrical bundling material 43. The roller 10 is inserted into the inside of the roll through the opening of the bundling material 43, forming a state where the bundling material 43 covers the entire film roll winding 3. Then, with one opening 432 wrapped around the protruding portion of the core 1, the bundling material 43 is fixed to the protruding portion of the core 1 by wrapping the sealing member 62 from the outer periphery. At this time, the gas sealed into the bundling material is fixed without gaps in a way that prevents leakage from the opening of the bundling material.
然後,自捆包材之另一個開口434對捆包材43內封入氣體,使藉由捆包材43形成之空間為加壓狀態。於封入氣體之後,藉由捲繞密封構件67而以氣體不自捆包材43之開口434漏出之方式進行密封,獲得於藉由捆包材43形成之加壓密閉空間59之內部封入有膜捲繞體3之膜捲筒捆包體105。於使用筒狀之捆包材43之情形時,亦與圖6所示之實施方式相同,亦可於膜捲筒捆包體之寬度方向之中央部捲繞固定構件。Then, gas is sealed into the packaging material 43 through another opening 434, pressurizing the space formed by the packaging material 43. After sealing the gas, the gas is sealed by winding the sealing member 67 in a way that prevents the gas from leaking out from the opening 434 of the packaging material 43, thus obtaining a film roll packaging body 105 with the film roll wrapping body 3 sealed inside the pressurized sealed space 59 formed by the packaging material 43. When using a cylindrical packaging material 43, the same implementation method is used as shown in FIG. 6, and the fixing member can also be wound around the center of the width direction of the film roll packaging body.
於圖8所示之實施方式中,於將筒狀之捆包材43之2個開口432、434之部分捲繞於捲芯1之兩端之突出部分之外周的狀態下,自外周捲繞密封構件62、67,藉此將開口432、434封閉。亦可於較捲芯11靠外側,藉由利用密封構件捆緊捆包材43之端部,而將捆包材之開口432、434封閉,亦可藉由熔合或帶之貼合等方法而將開口432、434封閉。In the embodiment shown in Figure 8, with the two openings 432 and 434 of the cylindrical packaging material 43 wrapped around the outer periphery of the protruding portions at both ends of the core 1, the sealing components 62 and 67 are wrapped around the outer periphery to close the openings 432 and 434. Alternatively, the openings 432 and 434 can be closed by tightly binding the ends of the packaging material 43 with the sealing components on the outer side of the core 11. The openings 432 and 434 can also be closed by methods such as fusion or tape bonding.
[輥體之保管及輸送] 如上所述,輥體10係以於藉由捆包材形成之加壓密閉空間封入有膜捲繞體之膜捲筒捆包體之狀態被保管。又,輥體10亦可以膜捲筒捆包體之狀態輸送。[Storage and Transport of Rollers] As described above, rollers 10 are stored in a state where they are sealed within a pressurized, enclosed space formed by the packaging material as a bundle of film rolls containing the film rolls. Rollers 10 can also be transported in the state of a bundle of film rolls.
膜捲筒捆包體亦可以將捲芯1之突出部載置於台座之狀態保管。藉由對捲芯之突出部分負載荷重,而不對膜捲繞體3負載荷重,便可保管、輸送輥體。於捲芯1為圓筒形狀之情形時,亦可藉由使適當之軸貫通於捲芯1之空腔部分,將軸載置於台座,而對軸負載荷重。The membrane roll bundle can also store the protruding part of the core 1 on the pedestal. By bearing the load on the protruding part of the core, but not on the membrane roll winding 3, the roller can be stored and transported. When the core 1 is cylindrical, the axle load can also be placed on the pedestal by passing a suitable shaft through the cavity of the core 1, thus bearing the axle load.
於膜捲筒捆包體中,由於膜捲繞體封入至加壓密閉空間內,故而即便於以輥體之狀態長期間保管之情形時,膜之層間之氣體亦不易漏出。因此,不易產生膜彼此之黏連或輥體之捲繞姿勢之變化,保管穩定性優異。又,於輸送輥體時,亦藉由以於加壓密閉空間內封入有膜捲繞體之捆包體之狀態輸送,可抑制膜彼此之黏連或輥體之捲繞姿勢之變化。 [實施例]Within the membrane roll bundle, because the membrane roll is sealed within a pressurized, sealed space, even during long-term storage as a roller, gas between the membrane layers is unlikely to leak out. Therefore, membrane adhesion and changes in the roller winding posture are less likely to occur, resulting in excellent storage stability. Furthermore, during roller transport, by conveying the roll in a bundle sealed within a pressurized, sealed space, adhesion between membranes and changes in the roller winding posture can be suppressed. [Example]
以下示出實施例而對本發明更詳細地進行說明,但本發明並不限定於下述例。The invention will be described in more detail below with reference to embodiments, but the invention is not limited to the examples below.
於內徑為6英吋(153 mm)、厚度為8 mm、寬度為1400 mm之FRP製之捲芯,捲取厚度為40 μm、寬度為1200 mm、長度為1000 m之丙烯酸系透明膜,製作輥體。於丙烯酸系透明膜之寬度方向之兩端部,於寬度為10 mm之區域,形成有高度為9 μm之滾紋構造。A roller is made by winding an acrylic transparent film with a thickness of 40 μm, a width of 1200 mm, and a length of 1000 m from an FRP core with an inner diameter of 6 inches (153 mm), a thickness of 8 mm, and a width of 1400 mm. A 9 μm high rubbing structure is formed in a 10 mm wide area at both ends of the acrylic transparent film in the width direction.
準備能夠捆包上述輥體之大小之厚度為100 μm之聚乙烯製之袋。將輥體插入至該袋之中,自袋之開口封入壓縮空氣設為加壓狀態之後,於開口部分捲繞黏著帶,以不漏出空氣之方式堵塞開口,製作實施例之膜捲筒捆包體。作為對比用試樣,準備不對袋之內部加入壓縮空氣而將開口利用帶堵塞形成常壓之封閉空間之捆包體(比較例1)、及不進行捆包之輥體(比較例2)。Prepare a polyethylene bag with a thickness of 100 μm that can wrap the aforementioned roller. Insert the roller into the bag, seal the opening with compressed air to a pressurized state, and then wrap adhesive tape around the opening to seal it in a way that prevents air leakage, thus producing the film roll wrapping body of the embodiment. As a comparative sample, prepare a wrapping body (Comparative Example 1) in which compressed air is not added to the inside of the bag and the opening is sealed with tape to form a closed space at normal pressure, and a roller without wrapping (Comparative Example 2).
將實施例之捆包體、比較例1之捆包體、及比較例2之輥體以自下方支持捲芯之端部之突出部分之方式載置於金屬製之台座,靜置於溫度25℃、相對濕度60%之無塵室內,每1天利用目視確認捲繞姿勢。The bundle of the embodiment, the bundle of Comparative Example 1, and the roller of Comparative Example 2 were placed on a metal pedestal in such a way that the protruding part of the end of the core was supported from below. They were placed in a clean room with a temperature of 25°C and a relative humidity of 60%, and the winding posture was visually confirmed every day.
比較例1之捆包體及比較例2之輥體於5天後觀察到捲繞姿勢產生變化,確認到膜黏連之情況。於加壓密閉空間內封入有輥體之實施例之捆包體於經過30天之後捲繞姿勢亦無變化,表現出優異之保管穩定性。After 5 days, changes in the winding posture of the bundle in Comparative Example 1 and the roller in Comparative Example 2 were observed, confirming membrane adhesion. The bundle containing the roller in the embodiment, sealed in a pressurized sealed space, did not change its winding posture after 30 days, demonstrating excellent storage stability.
1:捲芯 3:膜捲繞體 3A,3B,3C:膜 7:黏著帶 9:空氣層 10:輥體 35:滾紋構造 41,43:捆包材 59:加壓密閉空間 61:固定構件 62,67,68:密封構件 65,66:環狀構件 101,102,103,105:膜捲筒捆包體 412:邊 414,432,434:開口1: Core roll; 3: Membrane roll winding; 3A, 3B, 3C: Membrane; 7: Adhesive tape; 9: Air layer; 10: Roller; 35: Rubberized structure; 41, 43: Bundling material; 59: Pressurized sealed space; 61: Fixing component; 62, 67, 68: Sealing component; 65, 66: Annular component; 101, 102, 103, 105: Membrane roll bundle; 412: Edge; 414, 432, 434: Opening.
圖1係表示一實施方式之輥體之外觀之立體圖。 圖2係一實施方式之輥體之剖視圖。 圖3係表示具有滾紋構造之膜捲繞體之積層狀態之模式圖。 圖4係一實施方式之膜捲筒捆包體之剖視圖。 圖5係袋狀之捆包材之模式圖。 圖6係一實施方式之膜捲筒捆包體之剖視圖。 圖7係一實施方式之膜捲筒捆包體之剖視圖。 圖8係筒狀之捆包材之模式圖。 圖9係一實施方式之膜捲筒捆包體之剖視圖。Figure 1 is a perspective view of the roller body according to one embodiment. Figure 2 is a cross-sectional view of the roller body according to one embodiment. Figure 3 is a schematic diagram showing the stacked state of a membrane roll with a knurled structure. Figure 4 is a cross-sectional view of a membrane roll bundle according to one embodiment. Figure 5 is a schematic diagram of a bag-shaped bundle. Figure 6 is a cross-sectional view of a membrane roll bundle according to one embodiment. Figure 7 is a cross-sectional view of a membrane roll bundle according to one embodiment. Figure 8 is a schematic diagram of a cylindrical bundle. Figure 9 is a cross-sectional view of a membrane roll bundle according to one embodiment.
1:捲芯 1: Core
3:膜捲繞體 3: Membrane roll winding
10:輥體 10: Roller
41:捆包材 41: Packaging Materials
59:加壓密閉空間 59: Pressurized enclosed space
61:固定構件 61: Fixed Components
67:密封構件 67: Sealing Components
101:膜捲筒捆包體 101: Membrane roll packaging body
Claims (12)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2020141088A JP2022036728A (en) | 2020-08-24 | 2020-08-24 | Film roll packaging body and its manufacturing method, and roll body storage method |
| JP2020-141088 | 2020-08-24 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| TW202214498A TW202214498A (en) | 2022-04-16 |
| TWI901748B true TWI901748B (en) | 2025-10-21 |
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