TWI900993B - Iron-based mixed powder and oxygen reactant - Google Patents
Iron-based mixed powder and oxygen reactantInfo
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Abstract
本發明係提供可輕易製造、且與氧間之反應性高、可被抑制氫氣產生的鐵基混合粉及氧反應劑。本發明的鐵基混合粉,係由:氧與鐵之原子數比O/Fe為0.800以下的鐵基粉末、與硫含量為10.000質量%以上且100.000質量%以下的含硫粉末構成之混合粉;其中,上述含硫粉末的含量相對於上述鐵基粉末含量與上述含硫粉末含量之合計,係0.020質量%以上且5.000質量%以下。The present invention provides an iron-based mixed powder and an oxygen reactant that are easily manufactured, highly reactive with oxygen, and capable of suppressing hydrogen generation. The iron-based mixed powder comprises an iron-based powder having an oxygen/iron atomic ratio (O/Fe) of 0.800 or less, and a sulfur-containing powder having a sulfur content of 10.000% to 100.000% by mass. The sulfur-containing powder is present in an amount of 0.020% to 5.000% by mass relative to the combined content of the iron-based powder and the sulfur-containing powder.
Description
本發明係有關鐵基混合粉及氧反應劑。The present invention relates to an iron-based mixed powder and an oxygen reactant.
利用鐵基粉末與氧反應的氧反應劑,例如被使用為:脫氧劑、發熱劑。脫氧劑係因為藉由與諸如食品與醫藥品之類的保存對象物一起密封於容器內,而可將容器內形成為低氧狀態,因而其被利用於抑制因保存對象物氧化、與因好氧性霉菌等繁殖等等所導致品質劣化情況。舉例而言,發熱劑廣泛被利用為拋棄式懷爐。上述氧反應劑為了更加促進與氧的反應,係對鐵基粉末添加水、活性炭、氯化鈉等。又,對上述氧反應劑除調整反應速度而調整發熱量之外,尚有為了處理諸如氫之氣體副產物而被添加添加劑的情況。Oxygen-reacting agents that utilize the reaction between iron-based powder and oxygen are used, for example, as deoxidizers and pyrogenators. Deoxidizers, when sealed together with stored items such as food and pharmaceuticals, create a low-oxygen environment within the container. This helps prevent degradation of stored items due to oxidation and the growth of aerobic mold. For example, pyrogenators are widely used in disposable pocket warmers. To further promote the reaction with oxygen, these oxygen-reacting agents are prepared by adding water, activated carbon, sodium chloride, or other substances to the iron-based powder. Furthermore, in addition to adjusting the reaction rate and thus the calorific value, additives are sometimes added to the oxygen reactant to treat gaseous by-products such as hydrogen.
脫氧劑與發熱劑大多係在剛製造後便密封於無通氣性外裝材中保存。但是,在外裝材內殘存有氧的情況下,其會進行鐵之氧化。伴隨此氧化,被添加於脫氧劑與發熱劑中的水分會分解而產生氫氣。若氫氣大量產生,則外裝材將膨脹,且有破裂之虞。因此,被期待可抑制氫氣產生。Deoxidizers and exothermic agents are often sealed in airtight exterior materials immediately after manufacture. However, if oxygen remains within the exterior material, it will cause iron oxidation. This oxidation causes the water added to the deoxidizer and exothermic agent to decompose, generating hydrogen. If hydrogen gas is generated in large quantities, the exterior material will expand and potentially crack. Therefore, there is a desire to suppress hydrogen gas generation.
專利文獻1揭示一種懷爐。上述懷爐的被氧化劑係使用經硫處理的鐵粉。具體而言,上述被氧化劑可利用下述方法製造:將硫粉末與鐵粉進行加熱的方法;將經塗佈硫之溶液的鐵粉、或浸漬於硫溶液後再經乾燥而形成包覆的鐵粉,予以施行加熱的方法;或者在已將硫溶解於溶劑中的溶液中加熱鐵粉的方法。專利文獻1揭示有藉由使用經硫處理的鐵粉,而具有減少氣體產生量的效果。Patent Document 1 discloses a stoker. The oxidant used in the stoker is sulfur-treated iron powder. Specifically, the oxidant can be produced by heating sulfur powder and iron powder; heating iron powder coated with a sulfur solution, or iron powder impregnated with a sulfur solution and then dried to form a coating; or heating iron powder in a solution containing sulfur dissolved in a solvent. Patent Document 1 discloses that the use of sulfur-treated iron powder reduces gas generation.
專利文獻2係有關緩發熱性組成物用之原料鐵粉及其製造方法。上述原料鐵粉係與反應助劑、水及保水劑混合,而用於在大氣中徐緩發熱的組成物。上述原料鐵粉係在100ml水中投入1g、經混合攪拌而獲得之上澄液所測定之pH為8~10的鐵粉中,依重量比成為0.001%~0.2%之硫量的方式混合硫代硫酸鹽粉末而獲得者。專利文獻2揭示若使用上述原料鐵粉,則緩發熱性組成物中不用大量添加會對發熱特性造成不良影響的物質,而具有可有效抑制保存中產生氫氣的效果。 [先前技術文獻] [專利文獻] Patent Document 2 relates to a raw iron powder for a slow-heating composition and its production method. The raw iron powder is mixed with a reaction aid, water, and a water-retaining agent to form a composition that slowly heats in the atmosphere. The raw iron powder is prepared by adding 1 gram of iron powder to 100 ml of water, stirring the mixture, and mixing the resulting supernatant to a pH of 8 to 10. Thiosulfate powder is then added to the mixture so that the sulfur content reaches 0.001% to 0.2% by weight. Patent Document 2 discloses that the use of this raw iron powder eliminates the need for adding large amounts of substances that could adversely affect the heat generation properties of the slow-heating composition and effectively suppresses hydrogen generation during storage. [Prior Art Document] [Patent Document]
專利文獻1:日本專利特開昭58-32762號公報 專利文獻2:日本專利特開平8-183951號公報 Patent Document 1: Japanese Patent Publication No. 58-32762 Patent Document 2: Japanese Patent Publication No. 8-183951
(發明所欲解決之問題)(Invent the problem you want to solve)
然而,專利文獻1所揭示的被氧化劑為了使用硫的處理則必需加熱,其會導致製造步驟趨於複雜。又,被期待除了專利文獻2所揭示的硫代硫酸鹽粉末,有可有效利用其他的含硫粉末。However, the oxidant disclosed in Patent Document 1 must be heated in order to be treated with sulfur, which complicates the production process. Furthermore, it is expected that other sulfur-containing powders other than the thiosulfate powder disclosed in Patent Document 2 can be effectively utilized.
本發明係有鑑於該等實際狀況所完成,其目的在於提供:可輕易製造、且與氧間之反應性高、可被抑制氫氣產生的鐵基混合粉及氧反應劑。 (解決問題之技術手段) This invention was developed in light of these practical circumstances. Its purpose is to provide an iron-based mixed powder and oxygen reactant that are easily manufactured, highly reactive with oxygen, and capable of suppressing hydrogen generation. (Technical Solution)
為達成上述目的,本發明的鐵基混合粉及氧反應劑係如下。To achieve the above objectives, the iron-based mixed powder and oxygen reactant of the present invention are as follows.
[1]一種鐵基混合粉,係由:氧與鐵之原子數比O/Fe為0.800以下的鐵基粉末、與硫含量為10.000質量%以上且100.000質量%以下的含硫粉末構成之混合粉;其中, 上述含硫粉末的含量相對於上述鐵基粉末含量與上述含硫粉末含量之合計,係0.020質量%以上且5.000質量%以下。 [1] An iron-based mixed powder comprising: an iron-based powder having an oxygen to iron atomic ratio (O/Fe) of 0.800 or less, and a sulfur-containing powder having a sulfur content of 10.000 mass % or more and 100.000 mass % or less; wherein the content of the sulfur-containing powder is 0.020 mass % or more and 5.000 mass % or less relative to the total content of the iron-based powder and the sulfur-containing powder.
[2]如上述[1]所記載的鐵基混合粉,其中,上述含硫粉末含有硫化錳粉。[2] The iron-based mixed powder as described in [1] above, wherein the sulfur-containing powder contains manganese sulfide powder.
[3]如上述[1]或[2]所記載的鐵基混合粉,其中,體積基準的中位數粒徑係70μm以上且100μm以下。[3] The iron-based mixed powder as described in [1] or [2] above, wherein the volume-based median particle size is greater than or equal to 70 μm and less than or equal to 100 μm.
[4]一種氧反應劑,係具備有由: 氧與鐵之原子數比O/Fe為0.800以下的鐵基粉末、以及 硫含量為10.000質量%以上且100.000質量%以下的含硫粉末 所成之鐵基混合粉; 上述含硫粉末含量相對於上述鐵基粉末含量與上述含硫粉末含量之合計,係0.020質量%以上且5.000質量%以下。 [4] An oxygen reactant comprising an iron-based mixed powder comprising: an iron-based powder having an oxygen to iron atomic ratio (O/Fe) of 0.800 or less, and a sulfur-containing powder having a sulfur content of 10.000 mass % or more and 100.000 mass % or less; wherein the sulfur-containing powder content is 0.020 mass % or more and 5.000 mass % or less relative to the total of the iron-based powder content and the sulfur-containing powder content.
[5]如上述[4]所記載的氧反應劑,其中,上述含硫粉末含有硫化錳粉。[5] The oxygen reactant as described in [4] above, wherein the sulfur-containing powder contains manganese sulfide powder.
[6]如上述[4]或[5]所記載的氧反應劑,其中,上述鐵基混合粉的體積基準之中位數粒徑係70μm以上且100μm以下。 (對照先前技術之功效) [6] The oxygen reactant as described in [4] or [5] above, wherein the volume-based median particle size of the iron-based mixed powder is greater than or equal to 70 μm and less than or equal to 100 μm. (Compared to the efficacy of the prior art)
根據本發明其可提供:可輕易製造、且與氧間之反應性高、可被抑制氫氣產生的鐵基混合粉及氧反應劑。The present invention can provide an iron-based mixed powder and an oxygen reactant that can be easily manufactured, has high reactivity with oxygen, and can suppress hydrogen generation.
以下本發明實施形態的鐵基混合粉及氧反應劑進行說明。以下,所謂「鐵基粉末」係指Fe含有達50.000質量%以上的粉末。所謂「鐵基合金粉」係指含有達50.000質量%以上Fe的合金粉末。所謂「鐵粉」係指由Fe及不可避免雜質構成的粉末,在本技術領域中一般稱為「純鐵粉」。The following describes the iron-based mixed powder and oxygen reactant used in embodiments of the present invention. Hereinafter, "iron-based powder" refers to a powder containing 50,000% or more of Fe. "Iron-based alloy powder" refers to an alloy powder containing 50,000% or more of Fe. "Iron powder" refers to a powder composed of Fe and unavoidable impurities, generally referred to as "pure iron powder" in the art.
本實施形態的鐵基混合粉係由:氧與鐵之原子數比O/Fe在0.800以下的鐵基粉末、與硫含量為10.000質量%以上且100.000質量%以下的含硫粉末所成之混合粉。本實施形態的鐵基混合粉中,含硫粉末含量相對於鐵基粉末含量與含硫粉末含量之合計,係0.020質量%以上且5.000質量%以下。The iron-based mixed powder of this embodiment is composed of an iron-based powder having an oxygen to iron atomic ratio (O/Fe) of 0.800 or less, and a sulfur-containing powder having a sulfur content of 10.000% to 100.000% by mass. The sulfur-containing powder content of this embodiment is 0.020% to 5.000% by mass, relative to the total of the iron-based powder and the sulfur-containing powder.
本實施形態的氧反應劑含有上述鐵基混合粉。The oxygen reactant of this embodiment contains the above-mentioned iron-based mixed powder.
本實施形態的鐵基混合粉,因為與氧的反應性高且可抑制氫氣產生,因此可適用為氧反應劑。The iron-based mixed powder of this embodiment is highly reactive with oxygen and can suppress hydrogen generation, so it can be used as an oxygen reactant.
以下,對本實施形態的鐵基混合粉及氧反應劑進行詳述。The iron-based mixed powder and oxygen reactant of this embodiment are described in detail below.
本實施形態的鐵基混合粉係由鐵基粉末與含硫粉末混合的粉末。上述鐵基混合粉係由鐵基粉末與含硫粉末形成。The iron-based mixed powder of this embodiment is a mixture of iron-based powder and sulfur-containing powder. The iron-based mixed powder is formed by iron-based powder and sulfur-containing powder.
上述鐵基粉末可例如:鐵粉及鐵基合金粉。當上述鐵基粉末為鐵基合金粉時,除Fe之外,尚可更進一步含有例如:C、S、O、N、Si、Na、Mg、Ca等元素。當上述鐵基粉末為鐵粉時,亦可含有不可避免雜質之例如:C、S、O、N、Si、Na、Mg、Ca等元素。The iron-based powder may be, for example, iron powder or iron-based alloy powder. When the iron-based powder is an iron-based alloy powder, in addition to Fe, it may further contain elements such as C, S, O, N, Si, Na, Mg, and Ca. When the iron-based powder is iron powder, it may also contain unavoidable impurities such as C, S, O, N, Si, Na, Mg, and Ca.
若鐵被氧化則與氧的反應性會降低。所以,鐵基粉末較佳為盡量使用未被氧化者。具體而言,為確保與氧的反應量,上述鐵基粉末的氧與鐵之原子數比(以下亦稱「O/Fe」)係在0.800以下、較佳係0.700以下、更佳係0.600以下、特佳係0.250以下。另外,O/Fe的下限並無限制。O/Fe可為0、亦可為0.000。但是,若考慮工業生產性,則O/Fe較佳係0.030以上、更佳係0.150以上。If iron is oxidized, its reactivity with oxygen decreases. Therefore, it is best to use unoxidized iron-based powder as much as possible. Specifically, to ensure the amount of reactivity with oxygen, the atomic ratio of oxygen to iron in the above-mentioned iron-based powder (hereinafter also referred to as "O/Fe") is 0.800 or less, preferably 0.700 or less, more preferably 0.600 or less, and particularly preferably 0.250 or less. In addition, there is no lower limit for O/Fe. O/Fe can be 0 or 0.000. However, considering industrial productivity, O/Fe is preferably 0.030 or more, and more preferably 0.150 or more.
上述鐵基粉末的O/Fe係利用X射線繞射進行測定。具體而言,利用實施例所記載的方法進行測定。The O/Fe ratio of the iron-based powder was measured using X-ray diffraction. Specifically, the measurement was performed using the method described in the Examples.
上述鐵基粉末的製造方法並無特別的限定,可依照常法製造。例如上述鐵基粉末可利用例如:霧化法、或還原法等手法進行製造。霧化法係朝金屬熔液噴吹水或氣體,使其粉化再冷卻凝固的方法,例如水霧化法或氣體霧化法等任一者均可採用。還原法係例如將在鋼材熱軋時由鋼板表面所產生的氧化鐵(鏽皮)或鐵礦粉予以還原之方法。即,上述鐵基粉末可為霧化鐵基粉末或還原鐵基粉末。上述鐵基粉末可為水霧化鐵基粉末、亦可為氣體霧化鐵基粉末。There is no particular limitation on the method for producing the above-mentioned iron-based powder, and it can be produced according to conventional methods. For example, the above-mentioned iron-based powder can be produced by methods such as an atomization method or a reduction method. The atomization method is a method of spraying water or gas toward the molten metal to pulverize it and then cool it to solidify. For example, either the water atomization method or the gas atomization method can be adopted. The reduction method is a method of reducing the iron oxide (rust scale) or iron ore powder produced on the surface of the steel plate when the steel is hot-rolled. That is, the above-mentioned iron-based powder can be an atomized iron-based powder or a reduced iron-based powder. The above-mentioned iron-based powder can be a water-atomized iron-based powder or a gas-atomized iron-based powder.
再者,亦可對上述粉末施行粉碎及分級中之一者或二者均實施而調整粒度。上述粉碎及分級的方法並無特別的限定,其可依照常法實施。Furthermore, the powder may be subjected to either pulverization or classification or both to adjust the particle size. The pulverization and classification methods are not particularly limited and may be performed according to conventional methods.
為從上述粉末中除去氧,將上述鐵基粉末的O/Fe設在0.800以下,則只要使用還原劑以最高溫度750℃以上的條件施行熱處理(脫氧處理)即可。還原劑可使用例如:焦炭、煤碳、石墨等碳、或氫氣。還原劑係例如只要添加或混合於上述粉末中即可。To remove oxygen from the powder, the iron-based powder can be heat-treated (deoxidized) at a maximum temperature of 750°C or higher using a reducing agent to reduce the O/Fe ratio to 0.800 or less. Examples of the reducing agent include carbon such as coke, coal, or graphite, or hydrogen. The reducing agent can be added or mixed into the powder.
本實施形態的含硫粉末較佳為含有元素硫(elemental sulfur)及硫化合物中之其中一者或二者均含有的粉末。上述含硫粉末可由元素硫形成,亦可由硫化合物形成。即,上述含硫粉末較佳係含有元素硫粉末及硫化合物粉末中之其中一者或二者均含有,上述含硫粉末可為元素硫粉末、亦可為硫化合物粉末。又,上述含硫粉末中所含之硫亦可僅源自元素硫及硫化合物中之其中一者或二者。另外,以下說明中,稱「硫粉」的情況係指元素硫的粉末。The sulfur-containing powder of this embodiment preferably contains either or both of elemental sulfur and a sulfur compound. The sulfur-containing powder may be composed of elemental sulfur or a sulfur compound. Specifically, the sulfur-containing powder preferably contains either or both of elemental sulfur and a sulfur compound. Furthermore, the sulfur contained in the sulfur-containing powder may be derived solely from either or both of elemental sulfur and a sulfur compound. In the following description, the term "sulfur powder" refers to elemental sulfur powder.
上述硫化合物可例如為硫化物。上述硫化物可例如為:硫化錳、硫化鈣、硫化鈉、硫化鎳。即,上述含硫粉末可含有例如:硫化錳粉、硫化鈣粉、硫化鈉粉、硫化鎳粉中之任一者,亦可為例如:硫化錳粉、硫化鈣粉、硫化鈉粉、硫化鎳粉中之任一者。例如當使用硫代硫酸鹽等具潮解性的硫化合物時,其會吸收空氣中的濕分,而導致在混合後會對周圍的鐵粒子供應水分,並造成使用前會有使鐵基粉末生鏽的情況。從防止因生鏽導致特性惡化的觀點,上述含硫粉末較佳係含有硫化物及元素硫中之其中一者或二者,較佳係硫化物粉末及硫粉中之其中一者或二者。硫化物中,因為硫化錳粉的比重大於硫粉,較接近鐵基粉末,因此與鐵基粉末的混合性較佳。又,因為硫化錳的易燃性低於硫化鈣,因而保管性佳。所以,上述含硫粉末較佳係含有硫化錳、更佳係硫化錳粉。The sulfur compound may be, for example, a sulfide. Examples of the sulfide include manganese sulfide, calcium sulfide, sodium sulfide, and nickel sulfide. Specifically, the sulfur-containing powder may contain, for example, any one of manganese sulfide powder, calcium sulfide powder, sodium sulfide powder, and nickel sulfide powder, or any one of manganese sulfide powder, calcium sulfide powder, sodium sulfide powder, and nickel sulfide powder. For example, when using deliquescent sulfur compounds such as thiosulfate, they absorb moisture from the air, causing moisture to be supplied to the surrounding iron particles after mixing, potentially causing the iron-based powder to rust before use. From the perspective of preventing property degradation due to rusting, the sulfur-containing powder preferably contains either or both of sulfide and elemental sulfur, with either or both of sulfide powder and sulfur powder being particularly preferred. Among sulfides, manganese sulfide powder has a higher specific gravity than sulfur powder and is closer to that of iron-based powders, resulting in better miscibility with iron-based powders. Furthermore, manganese sulfide is less flammable than calcium sulfide, resulting in better storage. Therefore, the sulfur-containing powder preferably contains manganese sulfide, and more preferably, manganese sulfide powder.
再者,上述含硫粉末亦可含有例如添加劑。上述添加劑可含有硫,亦可未含有。上述添加劑可例如為:二氧化矽、碳等。即,上述含硫粉末可含有二氧化矽粉末、亦可含有碳質粉。二氧化矽粉末係不會參予鐵與氧之反應的惰性粉末,其可為了使元素硫及硫化合物更均勻地與鐵基粉末混合而被添加。因為碳質粉可更進一步促進鐵與氧的反應因而可被添加。上述碳質粉可例如為:活性炭粉、焦炭粉、碳黑粉、乙炔黑粉、石墨粉等。Furthermore, the sulfur-containing powder may also contain, for example, additives. The additives may or may not contain sulfur. Examples of the additives include silicon dioxide and carbon. Specifically, the sulfur-containing powder may contain silicon dioxide powder or carbonaceous powder. Silica powder is an inert powder that does not participate in the reaction between iron and oxygen. It may be added to more evenly mix elemental sulfur and sulfur compounds with the iron-based powder. Carbonaceous powder may be added because it further promotes the reaction between iron and oxygen. Examples of the carbonaceous powder include activated carbon powder, coke powder, carbon black powder, acetylene black powder, and graphite powder.
上述含硫粉末的硫含量係10.000質量%以上且100.000質量%以下。若上述含硫粉末的硫含量達10.000質量%以上,則接觸到上述鐵基粉末表面的硫比例增加,而可提升鐵與氧的反應性。又,其可抑制氫氣之產生。所以,上述含硫粉末的硫含量設為10.000質量%以上、較佳係43.000質量%以上、更佳係80.000質量%以上。另一方面,上述含硫粉末的硫含量上限並無特別的限定,可設為100.000質量%。但是,從有添加添加劑的觀點,亦可設在例如99.900質量%以下。The sulfur content of the sulfur-containing powder is 10.000 mass% or more and 100.000 mass% or less. A sulfur content of 10.000 mass% or more in the sulfur-containing powder increases the proportion of sulfur contacting the surface of the iron-based powder, thereby enhancing the reactivity between iron and oxygen. Furthermore, this content can suppress the generation of hydrogen. Therefore, the sulfur content of the sulfur-containing powder is set to 10.000 mass% or more, preferably 43.000 mass% or more, and more preferably 80.000 mass% or more. Meanwhile, the upper limit of the sulfur content of the sulfur-containing powder is not particularly limited and can be 100.000 mass%. However, from the perspective of adding additives, it can be set to, for example, 99.900 mass% or less.
本實施形態的鐵基混合粉中,上述含硫粉末的含量相對於上述鐵基粉末含量與上述含硫粉末含量之合計,係0.020質量%以上且5.000質量%以下。以下說明中,將相對於上述鐵基粉末含量與上述含硫粉末含量之合計,上述含硫粉末的含量亦簡稱為「上述含硫粉末含量」。In the iron-based mixed powder of this embodiment, the content of the sulfur-containing powder is 0.020 mass% or more and 5.000 mass% or less, relative to the total content of the iron-based powder and the sulfur-containing powder. In the following description, the content of the sulfur-containing powder relative to the total content of the iron-based powder and the sulfur-containing powder will be referred to as simply "the sulfur-containing powder content."
若上述含硫粉末含量達0.050質量%以上,則可獲得提升與氧的反應性、以及抑制氫氣的效果。所以,上述含硫粉末含量係0.050質量%以上、較佳係0.200質量%以上、更佳係0.600質量%以上、再更佳係1.100質量%以上。If the sulfur-containing powder content is 0.050 mass% or greater, reactivity with oxygen is enhanced and hydrogen is suppressed. Therefore, the sulfur-containing powder content is 0.050 mass% or greater, preferably 0.200 mass% or greater, more preferably 0.600 mass% or greater, and even more preferably 1.100 mass% or greater.
若上述含硫粉末含量在5.000質量%以下,則可抑制鐵基粉末表面的水過度偏於酸性,藉此而可抑制氫氣產生。又,雖部分氫氣會與硫產生反應轉換為硫化氫氣體,但其可抑制過度產生由該反應產生的硫化氫氣體,藉此可抑制因硫化氫氣體造成之腐敗蛋臭味。所以,上述含硫粉末含量設在5.000質量%以下、較佳係3.000質量%以下。If the sulfur-containing powder content is 5.000 mass% or less, the water on the surface of the iron-based powder can be prevented from becoming excessively acidic, thereby suppressing the generation of hydrogen gas. Furthermore, while some hydrogen reacts with sulfur to form hydrogen sulfide, this reaction can suppress excessive generation of hydrogen sulfide gas, thereby suppressing the rotten egg odor caused by hydrogen sulfide gas. Therefore, the sulfur-containing powder content is set to 5.000 mass% or less, preferably 3.000 mass% or less.
本實施形態的鐵基混合粉較佳為將上述鐵基粉末與含硫粉末均勻混合。在鐵基混合粉的製造時,上述鐵基粉末與含硫粉末的混合可使用例如:V型混合機、雙錐型混合機、錐形混合機之類的粉體混合裝置。The iron-based mixed powder of this embodiment is preferably prepared by uniformly mixing the iron-based powder and the sulfur-containing powder. During the production of the iron-based mixed powder, the iron-based powder and the sulfur-containing powder can be mixed using a powder mixing device such as a V-type mixer, a double-cone mixer, or a conical mixer.
鐵基混合粉的體積基準之中位數粒徑(從體積基準粒度分布所計算的粒徑中央值,所謂「D 50」)係,如處置上不會構成問題,則並未有特別的限定。但是,從更加提升與氧之反應性的觀點,鐵基混合粉的體積基準之中位數粒徑較佳係1000μm以下、更佳係400μm以下、再更佳係200μm以下、特佳係100μm以下。鐵基混合粉的體積基準之中位數粒徑,若考量處置容易度、以及與氧的反應性,較佳係5μm以上、更佳係70μm以上。 The volume-based median particle size of the iron-based mixed powder (the median particle size calculated from the volume-based particle size distribution, so-called " D50 ") is not particularly limited as long as it does not pose a problem in handling. However, to further enhance reactivity with oxygen, the volume-based median particle size of the iron-based mixed powder is preferably 1000 μm or less, more preferably 400 μm or less, even more preferably 200 μm or less, and particularly preferably 100 μm or less. Taking into account ease of handling and reactivity with oxygen, the volume-based median particle size of the iron-based mixed powder is preferably 5 μm or greater, and more preferably 70 μm or greater.
上述鐵基混合粉的體積基準之中位數粒徑可使用利用雷射繞射式粒度分布測定機所測定的值。The volume-based median particle size of the iron-based mixed powder may be a value measured using a laser diffraction particle size distribution analyzer.
上述鐵基混合粉的體積基準之中位數粒徑具體係依如下方式所測定。首先,將測定對象粉末投入乙醇中,利用30秒以上的超音波振動進行分散,然後利用採取雷射繞射/散射法的雷射繞射式粒度分布測定機(堀場製作所公司製、LA-950V2),測定體積基準的粒度分布。從由該測定所獲得體積基準的粒度分布計算出累積粒度分布,並求取中位數粒徑。The volume-based median particle size of the iron-based mixed powder is specifically measured as follows. First, the powder to be measured is placed in ethanol and dispersed using ultrasonic vibration for at least 30 seconds. The volume-based particle size distribution is then measured using a laser diffraction particle size analyzer (LA-950V2, manufactured by Horiba, Ltd.) employing the laser diffraction/scattering method. The cumulative particle size distribution is calculated from the volume-based particle size distribution obtained, and the median particle size is determined.
本實施形態的氧反應劑含有本實施形態的鐵基混合粉。本實施形態的氧反應劑可使用上述鐵基混合粉,亦不排除在上述鐵基混合粉之外,尚含有其他構成要素。The oxygen reactant of this embodiment contains the iron-based mixed powder of this embodiment. The oxygen reactant of this embodiment can use the above-mentioned iron-based mixed powder, and it does not exclude that it also contains other components in addition to the above-mentioned iron-based mixed powder.
作為其他構成要素之一例例如為:活性炭、食鹽水等。Examples of other components include activated carbon and salt water.
以下,舉一例對在上述鐵基混合粉中添加食鹽水時的反應機構進行說明。若將鐵基粉末與硫化合物混合並添加食鹽水,則因硫化合物溶解,而導致在鐵基粉末所含鐵粒子與硫化合物粒子的邊界處產生微細硫粉。然後,因與源自食鹽水的氯化物離子共存,其導致上述邊界處的鐵溶解。The following example illustrates the reaction mechanism when adding salt water to the iron-based mixed powder. When the iron-based powder and the sulfur compound are mixed and salt water is added, the sulfur compound dissolves, resulting in fine sulfur particles at the boundaries between the iron particles contained in the iron-based powder and the sulfur compound particles. This fine sulfur particle then interacts with chloride ions from the salt water, causing the iron at these boundaries to dissolve.
因上述溶解而在鐵粒子表面產生的孔,則會因鐵離子出現水解,而導致水溶液的pH與電位降低。藉由該等,其可利用孔促進鐵的溶解而進行孔蝕。The pores created on the surface of the iron particles due to the dissolution cause the hydrolysis of iron ions, which lowers the pH and potential of the aqueous solution. This promotes the dissolution of iron and allows for pore etching.
再者,在鐵粒子表面所產生之微細硫粉的硫、與在上述水解時產生的氫進行反應,被轉換為硫化氫。藉此,可認為整體系統均可抑制氫氣之產生。Furthermore, the sulfur in the fine sulfur powder produced on the surface of the iron particles reacts with the hydrogen produced during the hydrolysis process and is converted into hydrogen sulfide. This is believed to suppress the generation of hydrogen gas throughout the entire system.
再者,硫化氫較氫更容易溶解於水中。所以,由上述水解時所產生的氫被轉換為硫化氫,並溶存於水中。因此,判斷其可抑制硫化氫氣體產生。Furthermore, hydrogen sulfide is more soluble in water than hydrogen. Therefore, the hydrogen generated during the hydrolysis process is converted into hydrogen sulfide and dissolved in water. Therefore, it is believed that this can suppress the generation of hydrogen sulfide gas.
元素硫與鐵基粉末混合時亦可被判斷與上述硫化合物的情況相同。The same behavior as the above-mentioned sulfur compounds can also be judged when elemental sulfur is mixed with iron-based powder.
本實施形態的氧反應劑亦可被封入袋子中。袋子可例如為:由不織布與開孔聚乙烯重疊的通氣包裝材袋子、由紙與開孔聚乙烯重疊的通氣包裝材袋子。 [實施例] The oxygen reactant of this embodiment can also be sealed in a bag. Examples of such bags include: a ventilated bag made of a laminated nonwoven fabric and open-pore polyethylene, or a ventilated bag made of a laminated paper and open-pore polyethylene. [Example]
以下根據實施例,對本實施形態的鐵基混合粉進行說明。The iron-based mixed powder of this embodiment is described below based on the examples.
實施例的鐵基混合粉係依照以下順序所製造。The iron-based mixed powder of the embodiment is manufactured according to the following sequence.
依800~1000℃將鐵礦粉利用焦炭進行還原而分別調整O/Fe,可獲得鐵粉。有關O/Fe係使用X射線繞射裝置(Rigaku公司製、SmartLab),測定Fe單體、或Fe與O的化合物、其他化合物的含有率所計算出。Iron powder is obtained by reducing iron ore with coke at 800-1000°C and adjusting the O/Fe ratio. The O/Fe ratio is calculated by measuring the content of Fe alone, Fe-O compounds, and other compounds using an X-ray diffraction device (SmartLab, manufactured by Rigaku Corporation).
有關比較例2~15、實施例1~6,含硫粉末係使用由硫粉(高純度化學研究所公司製、SSE02PB)、與二氧化矽粉末(高純度化學研究所公司製、SIO09PB)混合,且經調整硫含量的粉末。有關比較例16~21、實施例7~8,含硫粉末係使用硫化錳粉(高純度化學研究所公司製、MNI09PB)。有關比較例22~27、實施例9~10,含硫粉末係使用硫化鈣粉(高純度化學研究所公司製、CA105PB)。For Comparative Examples 2-15 and Examples 1-6, the sulfur-containing powder used was a mixture of sulfur powder (SSE02PB, manufactured by High-Jun Chemical Research Institute Co., Ltd.) and silicon dioxide powder (SIO09PB, manufactured by High-Jun Chemical Research Institute Co., Ltd.) with an adjusted sulfur content. For Comparative Examples 16-21 and Examples 7-8, the sulfur-containing powder used was manganese sulfide powder (MNI09PB, manufactured by High-Jun Chemical Research Institute Co., Ltd.). For Comparative Examples 22-27 and Examples 9-10, the sulfur-containing powder used was calcium sulfide powder (CA105PB, manufactured by High-Jun Chemical Research Institute Co., Ltd.).
然後,將上述鐵粉、與上述含硫粉末進行混合,可獲得實施例與比較例的鐵基混合粉。另外,比較例1並沒有混合含硫粉末。表1所示係鐵粉的O/Fe、含硫粉末種類、含硫粉末的硫含量(質量%)、含硫粉末含量(質量%)、及依照上述方法所測定鐵基混合粉的中位數粒徑(D 50)。另外,表1中有加註底線的數值係表示該數值逾越本實施形態之範圍外。 The iron powder and the sulfur-containing powder were then mixed to obtain the iron-based mixed powders of the Examples and Comparative Examples. Comparative Example 1 did not include the addition of sulfur-containing powder. Table 1 shows the O/Fe ratio of the iron powder, the type of sulfur-containing powder, the sulfur content (mass %) of the sulfur-containing powder, the sulfur content (mass %) of the sulfur-containing powder, and the median particle size ( D50 ) of the iron-based mixed powder measured using the above method. Underlined values in Table 1 indicate values outside the range of this embodiment.
[表1]
實施例及比較例的鐵基混合粉與氧的反應性、氫氣產生量、及硫化氫氣體產生量的評價,係依如下方式所實施。The reactivity of the iron-based mixed powders of the Examples and Comparative Examples with oxygen, the amount of hydrogen generated, and the amount of hydrogen sulfide gas generated were evaluated in the following manner.
與氧的反應性評價係依如下方式所實施。首先,將氯化鈉粉末(高純度化學研究所公司製、NAH07PB)0.006g、與鐵基混合粉1.50g進行混合。在所獲得粉末中,添加由矽藻土煅燒物所形成之Isolite CG(Isolite工業公司製、1號)0.95g、與水0.85g的混合物,填充於通氣包裝材之袋子(長45mm×寬40mm)中,設為實施例或比較例的評價用試料。通氣包裝材之袋子係使用由不織布與開孔聚乙烯構成的積層材料。Reactivity with oxygen was evaluated as follows. First, 0.006 g of sodium chloride powder (NAH07PB, manufactured by Kojun Chemical Research Institute) was mixed with 1.50 g of an iron-based mixed powder. A mixture of 0.95 g of Isolite CG (No. 1, manufactured by Isolite Industries, Ltd.), a calcined diatomaceous earth product, and 0.85 g of water was added to the resulting powder. The mixture was then filled into a vented packaging bag (45 mm long x 40 mm wide) to prepare the sample for evaluation in the Examples or Comparative Examples. The vented packaging bag was a laminated material composed of nonwoven fabric and open-pore polyethylene.
然後,將各試料1個個分別與3000mL空氣,一起密封於由尼龍/聚乙烯/鋁箔紙/聚乙烯/聚乙烯等5層所構成之積層材料的阻氣性袋中。密封各試料的袋子分別在25℃中靜置72小時。然後,利用氣相色層分析儀(GL Sciences公司製GC3210D)測定袋內氣體的氧濃度。又,從空氣中的氧濃度減掉該袋內的氧濃度而求得袋內的氧減少量。然後,根據該減少量計算出鐵基混合粉每1g的氧反應量(ml/g)。Each sample was then sealed with 3000 mL of air in a gas barrier bag made of a five-layer laminated material consisting of nylon/polyethylene/aluminum foil/polyethylene/polyethylene. The sealed bags of each sample were left at 25°C for 72 hours. The oxygen concentration of the gas in the bag was then measured using a gas chromatograph (GC3210D manufactured by GL Sciences). The oxygen concentration in the bag was then subtracted from the oxygen concentration in the air to determine the oxygen reduction in the bag. The oxygen reaction amount (ml/g) per 1g of the iron-based mixed powder was then calculated based on this reduction.
即,本實施例的「氧反應量」係指鐵基混合粉1g在72小時期間內,在25℃中可從大氣壓3000mL空氣中除去的氧體積(ml)。上述氧反應量越多,則表示與氧的反應性越高。即,將上述鐵基混合粉使用於氧反應劑時,從總發熱量、發熱溫度、發熱時間等觀點進行比較則較為優異(發熱特性優異)。Specifically, the "oxygen reactivity" in this embodiment refers to the volume (ml) of oxygen removed from 3000 mL of atmospheric pressure air at 25°C per 1 gram of the iron-based mixed powder over a 72-hour period. A higher oxygen reactivity indicates a higher reactivity with oxygen. Specifically, when the iron-based mixed powder is used in an oxygen reactant, it exhibits superior total calorific value, heating temperature, heating time, and other characteristics (excellent heating characteristics).
氫氣產生量與硫化氫氣體產生量係依如下方式所評價。首先,將氯化鈉粉末(高純度化學研究所公司製、NAH07PB)0.06g與鐵基混合粉15.00g進行混合。在所獲得之粉末中,添加由矽藻土煅燒物形成之Isolite CG(Isolite工業公司製、1號)7.89g、與水7.11g的混合物,填充於通氣包裝材袋子(長80mm×寬80mm)中,設為實施例或比較例的評價用試料。通氣包裝材袋子使用由不織布與開孔聚乙烯所成的積層材料。The amount of hydrogen gas and hydrogen sulfide gas generated was evaluated as follows. First, 0.06 g of sodium chloride powder (NAH07PB, manufactured by Kojun Chemical Research Institute Co., Ltd.) was mixed with 15.00 g of an iron-based mixed powder. To the resulting powder was added a mixture of 7.89 g of Isolite CG (No. 1, manufactured by Isolite Industries, Ltd.), a calcined diatomaceous earth product, and 7.11 g of water. The mixture was then filled into a vented packaging bag (80 mm long x 80 mm wide) to prepare the sample for evaluation in the Examples and Comparative Examples. The vented packaging bag was a laminated material composed of nonwoven fabric and open-pore polyethylene.
然後,將各試料1個個分別與25mL空氣,一起密封於由尼龍/聚乙烯/鋁箔紙/聚乙烯/聚乙烯等5層所構成之積層材料的阻氣性袋中。經密封各試料的袋子分別在55℃中靜置72小時。然後,利用氣相色層分析儀(GL Sciences公司製GC3210D)測定袋內氣體的氫氣濃度(體積%)。更利用氣體檢測器(理研計器公司製、GX-3R Pro)測定袋內的硫化氫濃度(ppm)。Each sample was then sealed with 25 mL of air in a gas-barrier bag made of a five-layer laminate consisting of nylon/polyethylene/aluminum foil/polyethylene/polyethylene. The sealed bags were then incubated at 55°C for 72 hours. The hydrogen concentration (volume %) within the bag was then measured using a gas chromatograph (GC3210D, manufactured by GL Sciences). The hydrogen sulfide concentration (ppm) within the bag was also measured using a gas detector (GX-3R Pro, manufactured by Riken Keiki Co., Ltd.).
所測得氫氣濃度越低,則表示氫氣產生越受抑制。The lower the measured hydrogen concentration, the more suppressed hydrogen production is.
又,若未滿0.3ppm則係公知人類不會嗅到腐敗蛋臭味的濃度,則被評價為可防止硫化氫之產生。Furthermore, if the concentration is less than 0.3 ppm, it is known that humans cannot smell the odor of rotten eggs, and it is evaluated as being able to prevent the generation of hydrogen sulfide.
表1中合併標示上述氧反應量、氫氣濃度、及硫化氫濃度的評價結果。Table 1 summarizes the evaluation results of the above oxygen reaction amount, hydrogen concentration, and hydrogen sulfide concentration.
若將實施例的鐵基混合粉與比較例的粉末進行比較,則前者與氧的反應性較高、氫氣產生量少、且硫化氫產生量少。When the iron-based mixed powder of the embodiment is compared with the powder of the comparative example, the former has a higher reactivity with oxygen, produces less hydrogen and less hydrogen sulfide.
實施例3~10的鐵基混合粉藉由將中位數粒徑設在400μm以下,則與氧的反應性更高、且氫氣產生量更少。又,亦可防止硫化氫產生。By setting the median particle size below 400 μm, the iron-based mixed powders of Examples 3 to 10 have higher reactivity with oxygen and generate less hydrogen. Furthermore, the generation of hydrogen sulfide can be prevented.
實施例5~10藉由將中位數粒徑設在200μm以下,相較於實施例1~4,其與氧的反應性較高、且氫氣產生量較少。亦可防止硫化氫產生。By setting the median particle size below 200 μm, Examples 5-10 have a higher reactivity with oxygen and generate less hydrogen than Examples 1-4. This also prevents the generation of hydrogen sulfide.
含硫粉末當使用硫粉與二氧化矽粉末的混合粉、硫化錳粉、硫化鈣粉中任一者的情況時,被確認到亦可獲得上述效果。It was confirmed that the above-mentioned effects can also be obtained when the sulfur-containing powder is a mixed powder of sulfur powder and silicon dioxide powder, manganese sulfide powder, or calcium sulfide powder.
如此,本實施例的鐵基混合粉係與氧的反應性高、且可抑制氫氣產生。又,本實施例的鐵基混合粉係硫化氫產生量少,可防止產生腐敗蛋臭味。Thus, the iron-based mixed powder of this embodiment has a high reactivity with oxygen and can suppress the generation of hydrogen. In addition, the iron-based mixed powder of this embodiment produces a small amount of hydrogen sulfide, which can prevent the generation of a rotten egg odor.
另外,本說明書所揭示的實施形態僅為例示性而已,本發明實施形態並不被侷限於此,在不脫逸本發明目的範疇內其可適當地變更。 (產業上之可利用性) Furthermore, the embodiments disclosed in this specification are merely illustrative, and the present invention is not limited thereto. Modifications may be made as appropriate without departing from the scope of the present invention. (Industrial Applicability)
本發明可適用於鐵基混合粉與氧反應劑。The present invention is applicable to iron-based mixed powder and oxygen reactant.
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