TWI822231B - Method for treating a polarizing material and recycled polarizing material treated by the same - Google Patents
Method for treating a polarizing material and recycled polarizing material treated by the same Download PDFInfo
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- TWI822231B TWI822231B TW111129611A TW111129611A TWI822231B TW I822231 B TWI822231 B TW I822231B TW 111129611 A TW111129611 A TW 111129611A TW 111129611 A TW111129611 A TW 111129611A TW I822231 B TWI822231 B TW I822231B
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- polarizing material
- iodine
- polarizing
- alkali solution
- processing method
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- 239000000463 material Substances 0.000 title claims abstract description 182
- 238000000034 method Methods 0.000 title claims abstract description 19
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical compound [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 claims abstract description 60
- 239000011630 iodine Substances 0.000 claims abstract description 60
- 229910052740 iodine Inorganic materials 0.000 claims abstract description 60
- 238000004140 cleaning Methods 0.000 claims abstract description 4
- 239000000243 solution Substances 0.000 claims description 58
- 239000003513 alkali Substances 0.000 claims description 57
- 238000003672 processing method Methods 0.000 claims description 29
- 239000007788 liquid Substances 0.000 claims description 27
- 239000004372 Polyvinyl alcohol Substances 0.000 claims description 23
- 229920002451 polyvinyl alcohol Polymers 0.000 claims description 23
- 239000002904 solvent Substances 0.000 claims description 17
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 14
- 150000004291 polyenes Chemical class 0.000 claims description 13
- 230000008569 process Effects 0.000 claims description 12
- 230000008961 swelling Effects 0.000 claims description 12
- 239000007864 aqueous solution Substances 0.000 claims description 11
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 claims description 10
- 239000003795 chemical substances by application Substances 0.000 claims description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 5
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 claims description 4
- PNDPGZBMCMUPRI-UHFFFAOYSA-N iodine Chemical compound II PNDPGZBMCMUPRI-UHFFFAOYSA-N 0.000 claims description 3
- RQPZNWPYLFFXCP-UHFFFAOYSA-L barium dihydroxide Chemical compound [OH-].[OH-].[Ba+2] RQPZNWPYLFFXCP-UHFFFAOYSA-L 0.000 claims description 2
- 229910001863 barium hydroxide Inorganic materials 0.000 claims description 2
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 claims description 2
- 235000017557 sodium bicarbonate Nutrition 0.000 claims description 2
- 229910000030 sodium bicarbonate Inorganic materials 0.000 claims description 2
- 239000000920 calcium hydroxide Substances 0.000 claims 1
- 229910001861 calcium hydroxide Inorganic materials 0.000 claims 1
- 239000012670 alkaline solution Substances 0.000 abstract description 5
- 230000018044 dehydration Effects 0.000 abstract description 2
- 238000006297 dehydration reaction Methods 0.000 abstract description 2
- 208000005156 Dehydration Diseases 0.000 abstract 1
- 239000002243 precursor Substances 0.000 description 18
- 238000004132 cross linking Methods 0.000 description 16
- 230000000052 comparative effect Effects 0.000 description 13
- 238000006243 chemical reaction Methods 0.000 description 12
- 238000004519 manufacturing process Methods 0.000 description 11
- 206010042674 Swelling Diseases 0.000 description 10
- 238000004043 dyeing Methods 0.000 description 10
- NLKNQRATVPKPDG-UHFFFAOYSA-M potassium iodide Chemical compound [K+].[I-] NLKNQRATVPKPDG-UHFFFAOYSA-M 0.000 description 9
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 6
- 230000003287 optical effect Effects 0.000 description 5
- 238000004064 recycling Methods 0.000 description 5
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 4
- 238000001035 drying Methods 0.000 description 4
- 239000000975 dye Substances 0.000 description 4
- 238000000605 extraction Methods 0.000 description 4
- 239000002699 waste material Substances 0.000 description 4
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 description 3
- 239000004327 boric acid Substances 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- -1 for example Substances 0.000 description 3
- 239000003002 pH adjusting agent Substances 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 238000004804 winding Methods 0.000 description 3
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 description 2
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- LSNNMFCWUKXFEE-UHFFFAOYSA-N Sulfurous acid Chemical compound OS(O)=O LSNNMFCWUKXFEE-UHFFFAOYSA-N 0.000 description 2
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 150000001336 alkenes Chemical class 0.000 description 2
- 150000001450 anions Chemical class 0.000 description 2
- 150000001768 cations Chemical class 0.000 description 2
- 239000003638 chemical reducing agent Substances 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000003607 modifier Substances 0.000 description 2
- 239000000178 monomer Substances 0.000 description 2
- VLTRZXGMWDSKGL-UHFFFAOYSA-N perchloric acid Chemical compound OCl(=O)(=O)=O VLTRZXGMWDSKGL-UHFFFAOYSA-N 0.000 description 2
- 239000002798 polar solvent Substances 0.000 description 2
- 229920002037 poly(vinyl butyral) polymer Polymers 0.000 description 2
- 229920002689 polyvinyl acetate Polymers 0.000 description 2
- 239000011118 polyvinyl acetate Substances 0.000 description 2
- 238000007781 pre-processing Methods 0.000 description 2
- 230000001376 precipitating effect Effects 0.000 description 2
- 229920002554 vinyl polymer Polymers 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- UAYWVJHJZHQCIE-UHFFFAOYSA-L zinc iodide Chemical compound I[Zn]I UAYWVJHJZHQCIE-UHFFFAOYSA-L 0.000 description 2
- BMYNFMYTOJXKLE-UHFFFAOYSA-N 3-azaniumyl-2-hydroxypropanoate Chemical compound NCC(O)C(O)=O BMYNFMYTOJXKLE-UHFFFAOYSA-N 0.000 description 1
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 1
- DKNPRRRKHAEUMW-UHFFFAOYSA-N Iodine aqueous Chemical compound [K+].I[I-]I DKNPRRRKHAEUMW-UHFFFAOYSA-N 0.000 description 1
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- IOVCWXUNBOPUCH-UHFFFAOYSA-M Nitrite anion Chemical compound [O-]N=O IOVCWXUNBOPUCH-UHFFFAOYSA-M 0.000 description 1
- 238000001069 Raman spectroscopy Methods 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical class [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 229910021626 Tin(II) chloride Inorganic materials 0.000 description 1
- QYKIQEUNHZKYBP-UHFFFAOYSA-N Vinyl ether Chemical class C=COC=C QYKIQEUNHZKYBP-UHFFFAOYSA-N 0.000 description 1
- 235000011054 acetic acid Nutrition 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 125000003158 alcohol group Chemical group 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 239000011668 ascorbic acid Substances 0.000 description 1
- 235000010323 ascorbic acid Nutrition 0.000 description 1
- 229960005070 ascorbic acid Drugs 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 150000001735 carboxylic acids Chemical class 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000007705 chemical test Methods 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 239000003431 cross linking reagent Substances 0.000 description 1
- 230000001186 cumulative effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000000909 electrodialysis Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 235000019253 formic acid Nutrition 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- XMBWDFGMSWQBCA-UHFFFAOYSA-N hydrogen iodide Chemical compound I XMBWDFGMSWQBCA-UHFFFAOYSA-N 0.000 description 1
- 229940071870 hydroiodic acid Drugs 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 150000002505 iron Chemical class 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 150000003460 sulfonic acids Chemical class 0.000 description 1
- DHCDFWKWKRSZHF-UHFFFAOYSA-L thiosulfate(2-) Chemical compound [O-]S([S-])(=O)=O DHCDFWKWKRSZHF-UHFFFAOYSA-L 0.000 description 1
- 238000004383 yellowing Methods 0.000 description 1
Images
Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
- C08J7/12—Chemical modification
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2329/00—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an alcohol, ether, aldehydo, ketonic, acetal, or ketal radical; Hydrolysed polymers of esters of unsaturated alcohols with saturated carboxylic acids; Derivatives of such polymer
- C08J2329/02—Homopolymers or copolymers of unsaturated alcohols
- C08J2329/04—Polyvinyl alcohol; Partially hydrolysed homopolymers or copolymers of esters of unsaturated alcohols with saturated carboxylic acids
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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- Chemical & Material Sciences (AREA)
- General Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Polarising Elements (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
Description
本發明是關於一種偏光材料處理方法及以其處理的回收偏光材料。本發明特別是關於用於處理包含碘的偏光材料的一種偏光材料處理方法及以其處理的回收偏光材料。 The invention relates to a polarizing material processing method and the recycled polarizing material processed by the polarizing material processing method. In particular, the present invention relates to a polarizing material processing method for processing polarizing materials containing iodine and the recycled polarizing material treated thereby.
在常見的偏光板中,達到偏光效果的材料是以聚乙烯醇(Polyvinyl Alcohol,PVA)作為主體,通常進一步包括碘。由於材料組成非單一成分,不論是製程中的偏光材料廢品或者是顯示裝置廢棄之後的偏光板,都需要進行處理才能回收再利用而不能只是簡單的廢棄。然而,如果是使用包含碘的偏光材料,因為碘經過燃燒會產生紫煙,所以無法大量使用焚燒進行廢棄物處理。雖然也可以採用掩埋法或少量混摻焚燒的方式進行處理,但這兩種廢棄物處理方法都容易造成環境汙染,且無法達成廢棄物的妥善利用。 In common polarizers, the material used to achieve the polarizing effect is polyvinyl alcohol (PVA) as the main body, and usually further includes iodine. Since the material composition is not a single component, whether it is the polarizing material waste in the manufacturing process or the polarizing plate after the display device is discarded, it needs to be processed before it can be recycled and reused rather than simply discarded. However, if polarizing materials containing iodine are used, the iodine will produce purple smoke when burned, so large-scale incineration cannot be used for waste disposal. Although it can also be disposed of by landfill or a small amount of mixed incineration, these two waste treatment methods are easy to cause environmental pollution and cannot achieve proper utilization of waste.
或者,也可以考慮先以化學反應之類的方式將碘除去,再回收剩下的聚乙烯醇材料,然而,常見的化學處理過程可 能導致多烯(polyene)的生成,使得聚乙烯醇變性,並造成處理效率下降,其中多烯的生成係由於偏光材料在化學試驗中,聚乙烯醇結構中的羥基會因為試驗中所產生的質子酸(偏光材料含水量越多質子酸將越多)而發生脫水現象,進而形成共軛多烯結構,導致偏光材料的外觀形成黃變現象。 Alternatively, you can also consider removing the iodine through a chemical reaction and then recycling the remaining polyvinyl alcohol material. However, common chemical treatment processes can It can lead to the generation of polyene, which denatures polyvinyl alcohol and causes a decrease in processing efficiency. The generation of polyene is due to the hydroxyl groups in the polyvinyl alcohol structure produced during chemical tests of polarizing materials. Protonic acid (the more water content of the polarizing material, the more protonic acid will be) will cause dehydration, thereby forming a conjugated polyene structure, resulting in a yellowing phenomenon in the appearance of the polarizing material.
目前常用的回收方法中,一般會先進行破碎處理,將偏光材料粉碎成小片,以提高反應效率。然而,這會導致處理設備變得複雜,且碎片可能會飛濺而威脅操作人員的安全。 Among currently commonly used recycling methods, crushing is generally performed first to crush polarizing materials into small pieces to improve reaction efficiency. However, this complicates handling equipment and may cause flying debris that threatens operator safety.
本發明的目的在於至少解決一部份上述在包含碘的偏光材料的處理方法中會發生的問題。 The object of the present invention is to solve at least part of the above-mentioned problems that may occur in the processing method of polarizing materials containing iodine.
在本發明的一個方面,提供了一種偏光材料處理方法,用於處理包含碘的偏光材料。所述偏光材料處理方法包括下列步驟。首先,將未經過破碎處理的偏光材料浸於鹼液中,使得碘與鹼液反應並溶出至鹼液中,以將碘從偏光材料移除。之後,對移除碘後的偏光材料進行脫水處理與清洗處理。 In one aspect of the present invention, a polarizing material processing method is provided for processing polarizing materials containing iodine. The polarizing material processing method includes the following steps. First, the polarizing material that has not been crushed is immersed in an alkali solution, so that the iodine reacts with the alkali solution and is dissolved into the alkali solution, so as to remove the iodine from the polarizing material. Afterwards, the polarizing material after removing the iodine is dehydrated and cleaned.
所述偏光材料處理方法也可以包括下列步驟。首先,對未經過破碎處理的所述偏光材料進行鬆散化處理。之後,將偏光材料浸於鹼液中,使得碘與鹼液反應並溶出至鹼液中,以將碘從偏光材料移除。最後,對移除碘後的偏光材料進行脫水處理與清洗處理。 The polarizing material processing method may also include the following steps. First, the polarizing material that has not been crushed is subjected to a loosening process. Afterwards, the polarizing material is immersed in an alkali solution, so that the iodine reacts with the alkali solution and is dissolved into the alkali solution, so as to remove the iodine from the polarizing material. Finally, the polarizing material after removing the iodine is dehydrated and cleaned.
在本發明的另一個方面,提供了一種回收偏光材料。其係經過本發明之偏光材料處理方法完成處理。回收偏光材料實質上不含碘。回收偏光材料不含多烯。 In another aspect of the invention, a recycled polarizing material is provided. It is processed by the polarizing material processing method of the present invention. Recycled polarizing materials contain virtually no iodine. Recycled polarizing materials do not contain polyene.
為了對本發明之上述及其他方面有更佳的瞭解,下文特舉實施例,並配合所附圖式詳細說明如下: In order to have a better understanding of the above and other aspects of the present invention, examples are given below and are described in detail with reference to the accompanying drawings:
10:偏光材料 10:Polarizing material
10’:偏光材料 10’: Polarized material
12:捲軸 12:Scroll
20:鹼液 20:lye
20’:鹼液 20’:lye
22:容器 22:Container
102:退捲輥 102: Unwinding roller
104:膨潤槽 104: Swelling tank
106:染色槽 106:Dyeing tank
108:交聯槽 108: Cross-linking tank
110:洗淨槽 110: Washing tank
112:乾燥爐 112: Drying oven
114:繞捲輥 114: Winding roller
120:引導輥 120: Guide roller
200:偏光材料前驅物 200: Polarizing material precursor
200’:偏光材料 200’:Polarizing material
R:捲軸半徑 R: Reel radius
S0:步驟 S0: step
S1:步驟 S1: Steps
S2:步驟 S2: Step
T:捲材厚度 T: Thickness of coil
W:幅寬 W: Width
第1圖說明示例性的偏光材料製程。 Figure 1 illustrates an exemplary polarizing material manufacturing process.
第2圖說明示例性的偏光材料處理方法的流程。 Figure 2 illustrates the flow of an exemplary polarizing material processing method.
第3圖至第6圖說明示例性的偏光材料處理方法的細節。 Figures 3-6 illustrate details of exemplary polarizing material processing methods.
第7圖說明另一種示例性的偏光材料處理方法的流程。 Figure 7 illustrates the flow of another exemplary polarizing material processing method.
以下將配合所附圖式來敘述本發明的細節。下列內容和所附圖式只是用於說明,並不意欲造成限制。為了清楚起見,圖式中的元件可能並未依照實際比例繪示。此外,可能在一些圖式中省略一些元件和/或符號。可以預期的是,一實施例中的元件和特徵,能夠被有利地納入於另一實施例中,無須進一步的闡述。 The details of the present invention will be described below with reference to the accompanying drawings. The following content and accompanying drawings are for illustrative purposes only and are not intended to be limiting. For purposes of clarity, elements in the drawings may not be drawn to actual scale. Additionally, some elements and/or symbols may be omitted in some drawings. It is contemplated that elements and features of one embodiment can be advantageously incorporated into another embodiment without further elaboration.
本發明的一個方面是關於一種偏光材料處理方法,用於處理包含碘的偏光材料。應理解的是,本發明所說的「碘」並非單純指I2分子,而是包括以分子、離子、或化合物等各種可能形式存在於偏光材料中的碘。根據一些實施例,可以使用常見的偏光材料,其更包括經過延伸架橋的聚乙烯醇(PVA)。這樣的材 料可以以一般的偏光材料製程製成,不須特別限制。舉例來說,請參照第1圖,其說明示例性的偏光材料製程。 One aspect of the present invention relates to a polarizing material processing method for processing polarizing materials containing iodine. It should be understood that the "iodine" mentioned in the present invention does not simply refer to the I 2 molecule, but includes iodine present in the polarizing material in various possible forms such as molecules, ions, or compounds. According to some embodiments, common polarizing materials may be used, including extended bridged polyvinyl alcohol (PVA). Such materials can be made using general polarizing material manufacturing processes and do not need to be particularly limited. For example, please refer to Figure 1, which illustrates an exemplary polarizing material manufacturing process.
第1圖示出一種用於製造偏光材料的系統,包括退捲輥102、膨潤槽104、染色槽106、交聯槽108、洗淨槽110、乾燥爐112、以及繞捲輥114。偏光材料前驅物200從退捲輥102上展開之後,藉由引導輥120的引導和傳送,如箭頭指示方向依序通過各個處理槽及處理設備。所形成的偏光材料200’再於繞捲輥114重新捲繞,以利於運送。
Figure 1 shows a system for manufacturing polarizing materials, including an
偏光材料前驅物200例如為聚乙烯醇的薄膜。所使用的聚乙烯醇可以藉由皂化聚乙酸乙烯酯而形成。根據一些實施例,聚乙酸乙烯酯可以為乙酸乙烯酯的單聚物、或乙酸乙烯酯及其它單體的共聚物,所述其它單體可以為不飽和羧酸類、烯烴類、不飽和磺酸類、或乙烯基醚類等等。在一些實施例中,聚乙烯醇可以經過改質,例如是經醛類改質的聚乙烯醇縮甲醛(polyvinylformal)、聚乙烯醇縮乙酸、或聚乙烯醇縮丁醛(polyvinylbutyral)等等。可以理解的是,除了聚乙烯醇之外,也可以使用其他適合的材料。在一些實施例中,偏光材料前驅物200的厚度約為20μm至100μm。
The
偏光材料前驅物200可以先被引導輥120引導至膨潤槽104,以對於偏光材料前驅物200進行膨潤處理。膨潤處理能夠去除偏光材料前驅物200表面的異物以及偏光材料前驅物200中的可塑劑,並有助於後續染色處理及交聯處理的進行。
The
根據一些實施例,可以在用於製造偏光材料的系統中對於偏光材料前驅物200進行延伸處理。延伸處理可以在通過膨潤槽104、和/或後續染色槽106、交聯槽108時進行。舉例來說,可以令設置在膨潤槽104入口的引導輥120與設置在膨潤槽104出口的引導輥120存在周速差,進行單軸延伸處理。根據一些實施例,從膨潤處理至交聯處理,偏光材料前驅物200所累積的延伸倍率約為4.5倍至8倍。
According to some embodiments, the
偏光材料前驅物200接著被引導輥120引導至染色槽106,以對於偏光材料前驅物200進行染色處理。染色槽106中的槽液含有染色劑。染色劑可以使用二色性色素或其它適合的水溶性二色素染料。在一些實施例中,染色劑包含碘和碘化鉀。舉例來說,染色劑可以為包含0.003重量份至0.2重量份的碘和3重量份至30重量份的碘化鉀的水溶液。在一些實施例中,染色處理的溫度為10℃至50℃,染色處理的時間則為10秒至600秒。為了使染色處理的效果更好,槽液中可以包括其它添加物,例如硼酸。
The
偏光材料前驅物200接著被引導輥120引導至交聯槽108,以對於偏光材料前驅物200進行交聯處理。交聯槽108中的槽液含有交聯劑,例如可以使用硼酸。交聯槽108中的槽液可以更包括光學調整劑,例如碘系光學調整劑。舉例來說,光學調整劑可以為碘化鉀、碘化鋅、或其組合。改變光學調整劑的濃度能夠調整偏光材料的色相。在一些實施例中,為了調整光學調
整劑的濃度,也可以選擇性地添加還原劑於交聯槽108之中。還原劑可以為硫代硫酸鹽、二硫亞磺酸鹽、亞硫酸鹽、亞硫酸、亞硝酸鹽、鐵鹽、或錫鹽。在一些實施例中,交聯槽108的槽液為水溶液,其中包含1重量份至10重量份的硼酸、及1重量份至30重量份的碘化鉀。在一些實施例中,交聯處理的溫度為10℃至70℃,交聯處理的時間則為1秒至600秒。根據一些實施例,交聯處理需在酸性環境下進行,pH值例如是2至5。因此,交聯槽108的槽液可以更包括酸鹼值調整劑。酸鹼值調整劑例如為過氯酸、氫碘酸、氫溴酸、鹽酸、硫酸、硝酸、磷酸、氫氟酸、甲酸、抗壞血酸、或乙酸。根據一些實施例,可以另外投入沉澱劑到槽液中以調整槽液。所述沉澱劑例如包括陰離子和金屬陽離子的化合物,其中金屬陽離子與槽液中酸鹼值調整劑的陰離子反應形成析出化合物。
The
在交聯處理之後,偏光材料前驅物200可以被引導輥120引導至洗淨槽110,在此除去可能因之前的流程而殘留在偏光材料前驅物200的溶劑和/或雜質等等。
After the cross-linking process, the
偏光材料前驅物200接著被引導輥120引導至乾燥爐112,以對於偏光材料前驅物200進行乾燥處理。乾燥處理之後即為偏光材料200’。
The
現在請參照第2圖,其說明本發明示例性的偏光材料處理方法的流程。 Please refer now to Figure 2, which illustrates the flow of an exemplary polarizing material processing method of the present invention.
如步驟S1所示,在本發明的偏光材料處理方法中,將未經過破碎處理的偏光材料浸於鹼液中,使得碘與鹼液反應並溶出至鹼液中,以將碘從偏光材料移除。 As shown in step S1, in the polarizing material processing method of the present invention, the polarizing material that has not been broken is immersed in the alkali solution, so that the iodine reacts with the alkali solution and is dissolved into the alkali solution, so as to remove the iodine from the polarizing material. remove.
如第3圖所示,未經過破碎處理的偏光材料10可以呈捲材的形式。舉例來說,其可能是以第1圖的系統製成但卻成為廢品的材料,但不限於此。偏光材料10可以捲在捲軸12上。捲軸12可以是能夠支撐捲材的實心或空心物,其材料只要不影響步驟S1的反應,不須特別限制。在此,將捲軸12的半徑定義為捲材的捲軸半徑R,並將偏光材料10在捲軸12上的厚度定義為捲材的捲材厚度T。捲軸半徑R例如是9cm。捲材厚度T例如是1cm至22.5cm。如果是以第1圖的系統製成即成為廢品的捲材,幅寬W例如是1000mm至2500mm。然而,這些數值只是舉例之用,並不限於此。可以理解的是,偏光材料10未經過破碎處理,只是意味著其並未整個碎裂成一般人認知中的碎片,並不表示其不能夠經過裁切等初步降低其尺寸的處理。未經過破碎處理的偏光材料10也可能並非捲材的形式,而是大致完整的膜材等形式。
As shown in Figure 3, the
如第4圖所示,在步驟S1中,偏光材料10可以是以捲材的形式浸於鹼液20。鹼液20可以承裝在容器22中。容器22可以是桶或槽等等,只要不影響步驟S1的反應,不須特別限制。由於捲軸12會提供捲材張力,偏光材料10再浸入鹼液20之後會因延伸性及張力關係,朝捲材厚度T等特定方向破裂展開,此乃由於偏光材料10加入鹼液20後會改變其中的架橋結構(如第5圖所示),使
得偏光材料10變得鬆散而導致破裂,即使未經過破碎處理,鹼液20也能滲入這些破裂的空間而完成與偏光材料10整體的反應。因此,只要將偏光材料10整個浸在鹼液20中,即可完成操作步驟,提高處理效率。雖然只要容器22能夠容納,處理的捲材幅寬W便不受限制,但在一些實施例中,為了加快處理速度,可以先將捲材裁切,使其幅寬W降低至100mm至2500mm。在一些實施例中,浸於鹼液20中的捲材的捲軸半徑R與捲材厚度T的比例小於或等於1:2.5,亦即T2.5R。如果捲軸半徑R與捲材厚度T的比例超過1:2.5,因為捲材過厚,可能無法完整破裂,進而導致某些部分偏光材料10無法接觸鹼液20而成功去除碘。根據一些實施例,可以令捲材的捲軸半徑R與捲材厚度T的比例在1:0.1以上。如果捲材太薄,則單次處理量太小,經濟效益不佳。
As shown in FIG. 4 , in step S1 , the
根據一些實施例,鹼液20可以為氫氧化鈣水溶液、氫氧化鉀水溶液、氫氧化鋇水溶液、氫氧化鈉水溶液、或碳酸氫鈉水溶液、或其他適合的鹼性水溶液。可以單純地使用水溶液,不須額外與丙醇之類的其他溶劑混合。根據一些實施例,鹼液20的濃度可以為0.1%至30%,特別是可以為5%至10%。鹼液20的濃度過高可能會導致多烯產生。根據一些實施例,偏光材料10與鹼液20的固液重量比可以為1:1至1:100,特別是可以為1:20至1:50。如果固液重量比過低,鹼液的量不足以與整個偏光材料反應,將會無法有效溶出碘,以將碘從偏光材料移除。然而,如果固液重量比過高,則會由於水含量過高,造成水溶性的偏光材
料大量溶解,導致溶解於鹼液中的碘仍無法有效地從偏光材料移除。應理解的是,只要不影響步驟S1的反應,所使用的材料和參數可以進行調整,並不限於此。
According to some embodiments, the
根據一些實施例,在步驟S1中,鹼液的溫度可以為0℃至70℃,特別是可以為10℃至65℃。如果鹼液的溫度超過70℃,可能會導致多烯產生。 According to some embodiments, in step S1, the temperature of the alkali solution may be 0°C to 70°C, especially 10°C to 65°C. If the temperature of the lye exceeds 70°C, polyene production may occur.
偏光材料10與鹼液20的反應機制包括下列式1。
The reaction mechanism between the
第6圖示出反應後的偏光材料10’,碘已溶於水溶液中,形成含有碘的鹼液20’。如第6圖所示,雖然偏光材料10朝特定方向破裂展開,但在反應後整體仍能保持捲材形狀,易於取出,提高處理效率。
Figure 6 shows the polarizing material 10' after the reaction. The iodine has been dissolved in the aqueous solution to form an alkali solution 20' containing iodine. As shown in Figure 6, although the
請再次回到第2圖,在步驟S2中,對移除碘後的偏光材料進行脫水處理與清洗處理。藉此,可以去除偏光材料10上殘留的鹼液20’和/或雜質等等,得到經過處理的偏光材料10’。根據一些實施例,偏光材料10’經過處理後的碘含量小於100ppm。亦即,在經過步驟S1和S2之後,偏光材料10’已實質上不含碘。在本實施例中,經過回收處理後之偏光材料10’已實質上不含碘,且
仍能保持捲材形狀,相對於傳統技術的破碎化後再回收,本案之偏光材料10’可不經額外製程即可再次被使用。
Please return to Figure 2 again. In step S2, the polarizing material after removing iodine is dehydrated and cleaned. Thereby, the alkali solution 20' and/or impurities remaining on the
鹼液20’仍可以再次使用,在一些實施例中,可以在不更換鹼液的情況下將步驟S1和S2重複20次以上,甚至是100次以上。亦即,本發明的偏光材料處理方法,在不更換所述鹼液的情況下可重複20次以上。 The alkali solution 20' can still be used again. In some embodiments, steps S1 and S2 can be repeated more than 20 times, or even more than 100 times, without changing the alkali solution. That is, the polarizing material treatment method of the present invention can be repeated more than 20 times without replacing the alkali solution.
根據一些實施例,還可以進一步地從鹼液20’中回收碘。舉例來說,可以使用電透析法從鹼液20’回收碘,但不限於此。回收的碘也可以再利用。 According to some embodiments, iodine can be further recovered from the alkali solution 20'. For example, electrodialysis may be used to recover iodine from the alkali solution 20', but is not limited thereto. The recovered iodine can also be reused.
第7圖說明本發明另一種示例性的偏光材料處理方法的流程,其與第2圖的偏光材料處理方法的流程差異在於多了前處理的步驟S0。 Figure 7 illustrates the flow of another exemplary polarizing material processing method of the present invention. The difference from the flow of the polarizing material processing method in Figure 2 is that there is an additional pre-processing step S0.
在步驟S0中,對未經過破碎處理的偏光材料進行一前處理之鬆散化處理步驟,使得偏光材料的結構初步鬆散化。這將有利於後續與鹼液反應時讓鹼液更容易地滲入捲材。鬆散化處理例如是將所述偏光材料浸於膨潤劑中。根據一些實施例,膨潤劑可以為水、親水性液體、或含有-H或-OH基的液體。親水性液體例如為極性溶劑。根據一些實施例,鬆散化處理的溫度可以為5℃至50℃。在一些實施例中,經過鬆散化處理之後,偏光材料的含溶劑率等於或大於30%。含溶劑率反映了偏光材料初步鬆散化的程度,其計算方式如式2。 In step S0, a pre-processing step of loosening is performed on the polarizing material that has not been broken, so that the structure of the polarizing material is initially loosened. This will facilitate the subsequent reaction with the alkali solution and allow the alkali solution to penetrate into the membrane more easily. The loosening treatment includes, for example, immersing the polarizing material in a swelling agent. According to some embodiments, the swelling agent may be water, a hydrophilic liquid, or a liquid containing -H or -OH groups. Hydrophilic liquids are, for example, polar solvents. According to some embodiments, the temperature of the loosening process may be 5°C to 50°C. In some embodiments, after the loosening process, the solvent content rate of the polarizing material is equal to or greater than 30%. The solvent content rate reflects the initial loosening degree of the polarizing material, and its calculation method is as shown in Equation 2.
之後可以續行步驟S1和S2。在此,為了方便起見,可以將步驟S1和S2合稱為萃碘處理。相同的細節便不再贅述。 Steps S1 and S2 can then be continued. Here, for the sake of convenience, steps S1 and S2 may be collectively referred to as iodine extraction treatment. The same details will not be repeated again.
本發明的另一個方面是關於一種回收偏光材料,係經過如上任一實施例所述之偏光材料處理方法完成處理。因此,回收偏光材料實質上不含碘。並且,回收偏光材料可以不含多烯。在一些實施例中,回收偏光材料可以包括經過延伸架橋的聚乙烯醇(PVA)。在一些實施例中,回收偏光材料呈捲材的形式。 Another aspect of the present invention relates to a kind of recycled polarizing material, which is processed by the polarizing material processing method as described in any of the above embodiments. Therefore, recycled polarizing materials contain virtually no iodine. Moreover, the recycled polarizing material may not contain polyene. In some embodiments, the recycled polarizing material may include extended bridged polyvinyl alcohol (PVA). In some embodiments, the recycled polarizing material is in roll form.
在此,為了協助對於本發明能有更清楚的理解,也提供更具體的實施例和比較例及其處理結果。所述實施例和比較例使用上述偏光材料處理方法的流程加以處理。實施例1~14和比較例1~10對應於第2圖所示的流程。具體材料和參數列於表1。處理結果列於表2。 Here, in order to assist in a clearer understanding of the present invention, more specific examples and comparative examples and their processing results are also provided. The embodiments and comparative examples were processed using the flow of the polarizing material processing method described above. Examples 1 to 14 and Comparative Examples 1 to 10 correspond to the flow shown in Figure 2 . Specific materials and parameters are listed in Table 1. The processing results are listed in Table 2.
*R:T為捲軸半徑與捲材厚度的比例 *R: T is the ratio of reel radius to coil thickness
實施例1至實施例14都使用鹼液作為溶劑,溶劑的濃度在0.1%至30%的範圍內,偏光材料與溶劑的固液重量比在1:1至1:100的範圍內,鹼液的溫度在10℃至65℃的範圍內,捲軸半徑與捲材厚度的比例小於或等於1:2.5。其結果顯示固體中碘含量小於100ppm,亦即處理後的聚乙烯醇已實質上不含碘。其中,實施例13和實施例14的固液重量比進一步縮小到1:20至1:50的範圍內,處理完的固體中的碘含量又再進一步地降低。此外,依照拉曼光譜儀判定是否存在多烯訊號(1100cm-1和1500cm-1二處)的結果,實施例1至實施例14都未產生多烯。聚乙烯醇架橋度為0則意味著偏光材料確實破裂展開,有利於溶劑滲入產生的空間中並進而完成與偏光材料整體的反應。 Examples 1 to 14 all use alkali liquid as a solvent. The concentration of the solvent is in the range of 0.1% to 30%. The solid-liquid weight ratio of the polarizing material and the solvent is in the range of 1:1 to 1:100. The alkali liquid is The temperature is in the range of 10℃ to 65℃, and the ratio of reel radius to coil thickness is less than or equal to 1:2.5. The results show that the iodine content in the solid is less than 100 ppm, that is, the polyvinyl alcohol after treatment is substantially free of iodine. Among them, the solid-liquid weight ratio of Example 13 and Example 14 was further reduced to the range of 1:20 to 1:50, and the iodine content in the treated solid was further reduced. In addition, according to the results of determining the presence of polyene signals (at two locations: 1100 cm −1 and 1500 cm −1 ) using a Raman spectrometer, no polyene was produced in Examples 1 to 14. A polyvinyl alcohol bridging degree of 0 means that the polarizing material is indeed broken and unfolded, which is conducive to the penetration of the solvent into the created space and then completes the overall reaction with the polarizing material.
比較例1雖然也使用鹼液作為溶劑,但鹼液的濃度過高導致多烯的產生。比較例2的鹼液的溫度過高,同樣導致多烯的產生。比較例3的固液重量比太低,意味著鹼液的量不足以與整個偏光材料反應,因此無法有效分離聚乙烯醇與碘。比較例4的捲軸 半徑與捲材厚度的比例過高,導致鹼液不易與偏光材料靠近捲軸的部分反應,也無法有效分離聚乙烯醇與碘。比較例5至比較例7的溶劑不是鹼液,無法與偏光材料反應。比較例8雖然也使用鹼液作為溶劑,鹼液的濃度過低,導致無法有效反應,因此無法有效分離聚乙烯醇與碘。比較例9同樣是鹼液的溫度過高,導致多烯的產生。比較例10的固液重量比過高,由於水含量過高,造成水溶性的聚乙烯醇大量溶解於鹼液中,反而導致無法有效分離聚乙烯醇與碘。 Comparative Example 1 also used an alkali solution as a solvent, but the concentration of the alkali solution was too high, resulting in the production of polyene. The temperature of the alkali solution in Comparative Example 2 is too high, which also leads to the production of polyene. The solid-to-liquid weight ratio in Comparative Example 3 is too low, which means that the amount of alkali solution is not enough to react with the entire polarizing material, so that polyvinyl alcohol and iodine cannot be effectively separated. Scroll of Comparative Example 4 The ratio between the radius and the thickness of the roll is too high, which makes it difficult for the alkali solution to react with the part of the polarizing material close to the roll, and cannot effectively separate polyvinyl alcohol and iodine. The solvents in Comparative Examples 5 to 7 are not alkaline solutions and cannot react with polarizing materials. Although alkali solution was also used as the solvent in Comparative Example 8, the concentration of the alkali solution was too low, resulting in the inability to react effectively, and therefore the polyvinyl alcohol and iodine could not be effectively separated. In Comparative Example 9, the temperature of the alkali solution was also too high, resulting in the production of polyene. The solid-to-liquid weight ratio of Comparative Example 10 is too high, and due to the high water content, a large amount of water-soluble polyvinyl alcohol is dissolved in the alkali solution, which leads to the inability to effectively separate polyvinyl alcohol and iodine.
實施例15~21和比較例11~13對應於第7圖所示的流程。鬆散化處理的步驟的具體材料和參數列於表3,其中硫酸是含有-H基的液體,丁酮和乙酸乙酯是親水性的極性溶劑,氫氧化鉀是含有-OH基的液體,聚烯烴為非親水性溶劑。偏光材料的樣品幅寬為300mm,捲軸半徑與捲材厚度的比例為1:0.1。之後以濃度為10%的氫氧化鉀作為溶劑,固液重量比設定在1:10,溫度設定在50℃以將碘溶出。浸於鹼液4小時之後將偏光材料的樣品取出,利用式3計算4小時處理的萃碘率,並觀察過濾碘的過濾難易度,以確認前處理對於萃碘處理的幫助。處理結果列於表4。 Examples 15 to 21 and Comparative Examples 11 to 13 correspond to the flow shown in Figure 7. The specific materials and parameters of the loosening treatment step are listed in Table 3, in which sulfuric acid is a liquid containing -H groups, methyl ethyl ketone and ethyl acetate are hydrophilic polar solvents, potassium hydroxide is a liquid containing -OH groups, and polyethylene hydroxide is a liquid containing -OH groups. Alkenes are non-hydrophilic solvents. The sample width of polarizing material is 300mm, and the ratio of reel radius to roll thickness is 1:0.1. Then potassium hydroxide with a concentration of 10% was used as the solvent, the solid-liquid weight ratio was set at 1:10, and the temperature was set at 50°C to dissolve the iodine. After immersing in alkaline solution for 4 hours, take out the polarizing material sample, use Equation 3 to calculate the iodine extraction rate of the 4-hour treatment, and observe the filtration difficulty of filtered iodine to confirm the help of pretreatment in iodine extraction. The processing results are listed in Table 4.
比較實施例15~21和比較例11~13的結果可以得知,當利用膨潤劑進行前處理以將偏光材料的含溶劑率提高到30%以上時,明顯有利於後續的萃碘處理。 Comparing the results of Examples 15 to 21 and Comparative Examples 11 to 13, it can be seen that when a swelling agent is used for pretreatment to increase the solvent content rate of the polarizing material to more than 30%, it is obviously beneficial to the subsequent iodine extraction treatment.
綜上所述,本發明不需要粉碎偏光材料也能有效地進行化學反應,能夠以簡單且安全的方式將碘從偏光材料去除,進而利於主體材料如聚乙烯醇的回收再利用。並且,使用的溶劑可以重複使用,有利於環保,還可以進一步簡化處理操作。回收 後之捲狀偏光材料相對於傳統的粉碎化也可另外被使用於其他目的之中,而達到所有製品與溶劑都可以完全回收再利用的目標。 To sum up, the present invention can effectively carry out chemical reactions without crushing polarizing materials, and can remove iodine from polarizing materials in a simple and safe manner, thereby facilitating the recycling and reuse of host materials such as polyvinyl alcohol. Moreover, the solvent used can be reused, which is environmentally friendly and can further simplify processing operations. Recycle The rolled polarizing material can then be used for other purposes compared to traditional pulverization, achieving the goal that all products and solvents can be completely recycled.
雖然本發明已以實施例揭露如上,然其並非用以限定本發明。本發明所屬技術領域中具有通常知識者,在不脫離本發明之精神和範圍內,當可作各種之更動與潤飾。因此,本發明之保護範圍當視後附之申請專利範圍所界定者為準。 Although the present invention has been disclosed above through embodiments, they are not intended to limit the present invention. Those with ordinary knowledge in the technical field to which the present invention belongs can make various modifications and modifications without departing from the spirit and scope of the present invention. Therefore, the protection scope of the present invention shall be determined by the appended patent application scope.
S1:步驟 S1: Steps
S2:步驟 S2: Step
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| TW201711765A (en) * | 2015-09-24 | 2017-04-01 | Gpi Recycle Technology Co Ltd | Method for disposing polarizing plate waste including a smashing step, a conveying step, a soaking step, and a separating and dehydrating step |
| TW201802160A (en) * | 2016-07-07 | 2018-01-16 | 住華科技股份有限公司 | Waste optical film recycling method and recycling device thereof |
| CN207601353U (en) * | 2017-10-27 | 2018-07-10 | 厦门祥福兴科技股份有限公司 | A kind of polaroid automatic assembly line |
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| TW201540384A (en) * | 2014-04-25 | 2015-11-01 | ding-xun Chen | Recycling method of iodine comprised in abandoned polarizer |
| TW201711765A (en) * | 2015-09-24 | 2017-04-01 | Gpi Recycle Technology Co Ltd | Method for disposing polarizing plate waste including a smashing step, a conveying step, a soaking step, and a separating and dehydrating step |
| TW201802160A (en) * | 2016-07-07 | 2018-01-16 | 住華科技股份有限公司 | Waste optical film recycling method and recycling device thereof |
| CN207601353U (en) * | 2017-10-27 | 2018-07-10 | 厦门祥福兴科技股份有限公司 | A kind of polaroid automatic assembly line |
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