TWI890907B - Resin composition, cured product, laminate, method for manufacturing cured product, and semiconductor device - Google Patents
Resin composition, cured product, laminate, method for manufacturing cured product, and semiconductor deviceInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/24—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials for applying particular liquids or other fluent materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
- B32B15/088—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin comprising polyamides
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/34—Layered products comprising a layer of synthetic resin comprising polyamides
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- C07D—HETEROCYCLIC COMPOUNDS
- C07D235/00—Heterocyclic compounds containing 1,3-diazole or hydrogenated 1,3-diazole rings, condensed with other rings
- C07D235/02—Heterocyclic compounds containing 1,3-diazole or hydrogenated 1,3-diazole rings, condensed with other rings condensed with carbocyclic rings or ring systems
- C07D235/04—Benzimidazoles; Hydrogenated benzimidazoles
- C07D235/24—Benzimidazoles; Hydrogenated benzimidazoles with hetero atoms or with carbon atoms having three bonds to hetero atoms with at the most one bond to halogen, e.g. ester or nitrile radicals, directly attached in position 2
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- C07D249/02—Heterocyclic compounds containing five-membered rings having three nitrogen atoms as the only ring hetero atoms not condensed with other rings
- C07D249/04—1,2,3-Triazoles; Hydrogenated 1,2,3-triazoles
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- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
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- C—CHEMISTRY; METALLURGY
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- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/22—Polybenzoxazoles
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/34—Heterocyclic compounds having nitrogen in the ring
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/34—Heterocyclic compounds having nitrogen in the ring
- C08K5/3442—Heterocyclic compounds having nitrogen in the ring having two nitrogen atoms in the ring
- C08K5/3445—Five-membered rings
- C08K5/3447—Five-membered rings condensed with carbocyclic rings
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- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/34—Heterocyclic compounds having nitrogen in the ring
- C08K5/3467—Heterocyclic compounds having nitrogen in the ring having more than two nitrogen atoms in the ring
- C08K5/3472—Five-membered rings
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- C08L79/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen or carbon only, not provided for in groups C08L61/00 - C08L77/00
- C08L79/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
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- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
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- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
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- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
- G03F7/032—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with binders
- G03F7/037—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with binders the binders being polyamides or polyimides
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- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/09—Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers
- G03F7/094—Multilayer resist systems, e.g. planarising layers
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Abstract
本發明提供一種樹脂組成物、將上述樹脂組成物硬化而成之硬化物、包含上述硬化物之積層體、上述硬化物之製造方法及包含上述硬化物或上述積層體之半導體元件,該樹脂組成物包含環化樹脂或其前驅物及含氮化合物,上述含氮化合物將含氮雜環和胺基包含於同一化合物內,上述胺基的氫原子中的1個可以經取代,作為上述含氮雜環的環員之氮原子中的至少1個與羰基、磺醯基或硫羰基直接鍵結。The present invention provides a resin composition, a cured product formed by curing the resin composition, a laminate comprising the cured product, a method for producing the cured product, and a semiconductor device comprising the cured product or the laminate. The resin composition comprises a cyclized resin or a precursor thereof and a nitrogen-containing compound. The nitrogen-containing compound comprises a nitrogen-containing heterocyclic ring and an amino group in the same compound. One of the hydrogen atoms of the amino group may be substituted, and at least one of the nitrogen atoms serving as a ring member of the nitrogen-containing heterocyclic ring is directly bonded to a carbonyl group, a sulfonyl group, or a thiocarbonyl group.
Description
本發明係有關一種樹脂組成物、硬化物、積層體、硬化物之製造方法及半導體元件。 The present invention relates to a resin composition, a cured product, a laminate, a method for manufacturing the cured product, and a semiconductor device.
聚醯亞胺等環化樹脂的耐熱性及絕緣性等優異,因此適用於各種用途。作為上述用途,並無特別限定,但是若舉出實際安裝用半導體元件為例,則可以舉出作為絕緣膜或密封材料的材料或者保護膜的利用。又,亦可以用作撓性基板的基底膜或覆蓋膜等。 Cyclized resins such as polyimide have excellent heat resistance and insulation properties, making them suitable for a variety of applications. While these applications are not particularly limited, for example, using semiconductor devices for mounting as an example, they can be used as insulating films, sealing materials, or protective films. They can also be used as base films or cover films for flexible substrates.
例如,在上述用途中,聚醯亞胺等環化樹脂以包含聚醯亞胺等環化樹脂及環化樹脂的前驅物中的至少一者之樹脂組成物的形態使用。 For example, in the above-mentioned applications, a cyclized resin such as polyimide is used in the form of a resin composition comprising at least one of a cyclized resin such as polyimide and a precursor of the cyclized resin.
將該種樹脂組成物例如藉由塗佈等適用於基材上而形成感光膜,之後依據需要進行曝光、顯影、加熱等,從而能夠將硬化物形成於基材上。 This resin composition is applied to a substrate, for example, by coating, to form a photosensitive film. Exposure, development, heating, etc. are then performed as needed to form a cured product on the substrate.
聚醯亞胺前驅物等上述環化樹脂的前驅物例如藉由加熱而環化,並在硬化物中成為聚醯亞胺等環化樹脂。 Precursors of the aforementioned cyclized resins, such as polyimide precursors, are cyclized, for example, by heating, and become cyclized resins such as polyimide in the cured product.
樹脂組成物能夠藉由公知的塗佈方法等而適用,因此可以說製造上的適應性優異,例如所適用之樹脂組成物在適用時的形狀、大小、適用位置等設計的自由度高等。除了聚醯亞胺等環化樹脂所具有之高性能以外,從 該種製造上的適應性優異之觀點考慮,越來越期待上述樹脂組成物在產業上的應用開發。 Resin compositions can be applied using well-known coating methods, offering excellent manufacturing flexibility. For example, the resin composition offers a high degree of design freedom in terms of shape, size, and application location. In addition to the high performance of cyclic resins such as polyimide, this superior manufacturing flexibility is driving increasing anticipation for the industrial application of these resin compositions.
例如,在專利文獻1中,記載有一種樹脂組成物,其係包含(A)聚醯亞胺前驅物、(B)包含pka為8.30~8.80且包含氮原子之雜環結構之化合物及(C)5-胺基-1H-四唑。 For example, Patent Document 1 describes a resin composition comprising (A) a polyimide precursor, (B) a compound having a heterocyclic structure with a pka of 8.30 to 8.80 and containing a nitrogen atom, and (C) 5-amino-1H-tetrazole.
[專利文獻1]日本特開2020-002281號公報 [Patent Document 1] Japanese Patent Application Publication No. 2020-002281
在具備包含聚醯亞胺等環化樹脂之硬化膜及與硬化膜接觸之金屬(例如,金屬層)之構件(例如,將上述硬化膜用作絕緣膜之元件等)中,要求即使經過長時間後,在金屬與硬化膜之間亦不易產生剝離。 In components (e.g., devices using such a cured film as an insulating film) that include a cured film made of a cyclic resin such as polyimide and a metal (e.g., a metal layer) in contact with the cured film, it is required that the metal and the cured film be less susceptible to peeling, even over a long period of time.
本發明的目的為,提供一種可以獲得即使經過長時間後,在金屬與硬化物之間亦不易產生剝離的硬化物之樹脂組成物、將上述樹脂組成物硬化而成之硬化物、包含上述硬化物之積層體、上述硬化物之製造方法及包含上述硬化物或上述積層體之半導體元件。 The present invention aims to provide a resin composition capable of producing a cured product in which separation between the metal and the cured product is unlikely to occur even after a long period of time, a cured product obtained by curing the resin composition, a laminate comprising the cured product, a method for producing the cured product, and a semiconductor device comprising the cured product or the laminate.
將本發明的代表性實施態樣的例子示於以下。 Representative examples of the present invention are shown below.
<1>一種樹脂組成物,其係包含環化樹脂或其前驅物及含氮化合物,上述含氮化合物將含氮雜環和胺基包含於同一化合物內,上述胺基的氫原子中的1個可以經取代,作為上述含氮雜環的環員之氮原子中的至少1個與羰基、磺醯基或硫羰基直接鍵結。 <1> A resin composition comprising a cyclized resin or a precursor thereof and a nitrogen-containing compound, wherein the nitrogen-containing compound contains a nitrogen-containing heterocyclic ring and an amino group in the same compound, wherein one of the hydrogen atoms of the amino group may be substituted, and at least one of the nitrogen atoms serving as a ring member of the nitrogen-containing heterocyclic ring is directly bonded to a carbonyl group, a sulfonyl group, or a thiocarbonyl group.
<2>如<1>所述之樹脂組成物,其中,上述含氮雜環包含咪唑骨架、三唑骨架或四唑骨架。 <2> The resin composition according to <1>, wherein the nitrogen-containing heterocyclic ring comprises an imidazole skeleton, a triazole skeleton, or a tetrazole skeleton.
<3>如<1>或<2>所述之樹脂組成物,其中,上述含氮化合物中所包含之上述胺基未經取代。 <3> The resin composition according to <1> or <2>, wherein the amino group contained in the nitrogen-containing compound is unsubstituted.
<4>如<1>至<3>之任一項所述之樹脂組成物,其中,作為上述含氮化合物中所包含之上述含氮雜環的環員之氮原子與上述胺基的氮原子的連接鏈的連接鏈長度為3以下。 <4> The resin composition according to any one of <1> to <3>, wherein the chain length of the linking chain between the nitrogen atom as a ring member of the nitrogen-containing heterocyclic ring contained in the nitrogen-containing compound and the nitrogen atom of the amino group is 3 or less.
<5>如<1>至<4>之任一項所述之樹脂組成物,其中,作為上述含氮化合物中所包含之上述含氮雜環的環員之氮原子與羰基直接鍵結。 <5> The resin composition according to any one of <1> to <4>, wherein the nitrogen atom serving as a ring member of the nitrogen-containing heterocyclic ring contained in the nitrogen-containing compound is directly bonded to the carbonyl group.
<6>如<1>至<5>之任一項所述之樹脂組成物,其中,上述含氮化合物為下述式(1-1)、式(2-1)或式(3-1)中的任一個所表示之化合物;
式(1-1)中,R1表示1價的有機基,R1a分別獨立地表示氫原子或取代基,RN1表示氫原子或取代基;式(2-1)中,R2表示1價的有機基,R2a表示氫原子或取代基,RN2表示氫原子或取代基;式(3-1)中,R3表示1價的有機基,RN3表示氫原子或取代基。 In formula (1-1), R1 represents a monovalent organic group, R1a each independently represents a hydrogen atom or a substituent, and RN1 represents a hydrogen atom or a substituent; in formula (2-1), R2 represents a monovalent organic group, R2a represents a hydrogen atom or a substituent, and RN2 represents a hydrogen atom or a substituent; in formula (3-1), R3 represents a monovalent organic group, and RN3 represents a hydrogen atom or a substituent.
<7>如<1>至<6>之任一項所述之樹脂組成物,其中,上述含氮化合物的分子量未達2000。 <7> The resin composition according to any one of <1> to <6>, wherein the molecular weight of the nitrogen-containing compound is less than 2000.
<8>如<1>至<7>之任一項所述之樹脂組成物,其係用於形成再配 線層用層間絕緣膜。 <8> The resin composition according to any one of <1> to <7>, which is used to form an interlayer insulating film for a redistribution layer.
<9>一種硬化物,其係將<1>至<8>之任一項所述之樹脂組成物硬化而成。 <9> A cured product obtained by curing the resin composition described in any one of <1> to <8>.
<10>一種積層體,其係包括2層以上的由<9>所述之硬化物形成之層,並且在由上述硬化物形成之層之間的任一個之間包括金屬層。 <10> A laminate comprising two or more layers formed of the hardened material described in <9>, and comprising a metal layer between any of the layers formed of the hardened material.
<11>一種硬化物之製造方法,其係包括將<1>至<8>之任一項所述之樹脂組成物適用於基材上而形成膜之膜形成步驟。 <11> A method for producing a cured product, comprising a film-forming step of applying the resin composition described in any one of <1> to <8> on a substrate to form a film.
<12>如<11>所述之硬化物之製造方法,其係包括選擇性地曝光上述膜之曝光步驟及使用顯影液對上述膜進行顯影而形成圖案之顯影步驟。 <12> The method for producing a cured product as described in <11>, comprising an exposure step of selectively exposing the film and a development step of developing the film using a developer to form a pattern.
<13>如<11>或<12>所述之硬化物之製造方法,其係包括在50~450℃下對上述膜進行加熱之加熱步驟。 <13> The method for producing a cured product as described in <11> or <12>, comprising a heating step of heating the film at 50-450°C.
<14>一種半導體元件,其係包含<9>所述之硬化物或<10>所述之積層體。 <14> A semiconductor device comprising the cured product described in <9> or the laminate described in <10>.
依據本發明,提供一種可以獲得即使經過長時間後,在金屬與硬化物之間亦不易產生剝離的硬化物之樹脂組成物、將上述樹脂組成物硬化而成之硬化物、包含上述硬化物之積層體、上述硬化物之製造方法及包含上述硬化物或上述積層體之半導體元件。 According to the present invention, there are provided a resin composition capable of producing a cured product in which separation between the metal and the cured product is unlikely to occur even after a long period of time; a cured product formed by curing the resin composition; a laminate comprising the cured product; a method for producing the cured product; and a semiconductor device comprising the cured product or the laminate.
以下,對本發明的主要實施形態進行說明。然而,本發明並不限於所明示之實施形態。 The following describes the main embodiments of the present invention. However, the present invention is not limited to the embodiments described.
在本說明書中,用“~”記號表示之數值範圍表示將記載於“~”的前後之數值分別作為下限值及上限值包括之範圍。 In this manual, numerical ranges indicated by the "~" symbol indicate that the numerical values before and after the "~" are included in the range as the lower limit and upper limit, respectively.
在本說明書中,“步驟”這一用語不僅表示獨立之步驟,只要能夠實現該步驟所預期之作用,則亦表示包括無法與其他步驟明確區分的步驟。 In this specification, the term "step" refers not only to independent steps but also to steps that cannot be clearly distinguished from other steps as long as the intended effect of the step can be achieved.
關於本說明書中之基團(原子團)的標記,未標註經取代及未經取代的標記同時包括不具有取代基的基團(原子團)和具有取代基之基團(原子團)。例如,“烷基”不僅包括不具有取代基的烷基(未經取代的烷基),而且還包括具有取代基之烷基(取代烷基)。 Regarding the marking of groups (atomic radicals) in this specification, the markings "unsubstituted" and "unsubstituted" include both groups (atomic radicals) without substitution and groups (atomic radicals) with substitution. For example, "alkyl" includes not only alkyl groups without substitution (unsubstituted alkyl groups) but also alkyl groups with substitution (substituted alkyl groups).
在本說明書中,除非另有特別說明,則“曝光”不僅包括利用光之曝光,而且還包括利用電子束、離子束等粒子束之曝光。又,作為用於曝光之光,可以舉出水銀燈的明線光譜、以準分子雷射為代表之遠紫外線、極紫外線(EUV光)、X射線、電子束等光化射線或放射線。 In this specification, unless otherwise specified, "exposure" includes not only exposure using light but also exposure using particle beams such as electron beams and ion beams. Examples of light used for exposure include the bright line spectrum of mercury lamps, far ultraviolet light represented by excimer lasers, extreme ultraviolet light (EUV light), X-rays, electron beams, and other actinic radiation or radioactive rays.
在本說明書中,“(甲基)丙烯酸酯”表示“丙烯酸酯”及“甲基丙烯酸酯”這兩者或其中任一者,“(甲基)丙烯酸”表示“丙烯酸”及“甲基丙烯酸”這兩者或其中任一者,“(甲基)丙烯醯基”表示“丙烯醯基”及“甲基丙烯醯基”這兩者或其中任一者。 In this specification, "(meth)acrylate" means both or either "acrylate" and "methacrylate," "(meth)acrylic acid" means both or either "acrylic acid" and "methacrylic acid," and "(meth)acryl" means both or either "acryl" and "methacryl."
在本說明書中,結構式中的Me表示甲基,Et表示乙基,Bu表示丁基,Ph表示苯基。 In this specification, Me in the structural formula represents a methyl group, Et represents an ethyl group, Bu represents a butyl group, and Ph represents a phenyl group.
在本說明書中,總固體成分是指組成物的所有成分中除了溶劑以外之成分的總質量。又,在本說明書中,固體成分濃度為除了溶劑以外之其他成分相對於組成物的總質量之質量百分率。 In this specification, the total solid content refers to the total mass of all components of a composition excluding the solvent. Furthermore, in this specification, the solid content concentration refers to the mass percentage of the components excluding the solvent relative to the total mass of the composition.
在本說明書中,除非另有特別說明,則重量平均分子量(Mw)及數量 平均分子量(Mn)為使用凝膠滲透層析(GPC)法進行測定之值,並且被定義為聚苯乙烯換算值。在本說明書中,關於重量平均分子量(Mw)及數量平均分子量(Mn),例如能夠藉由使用HLC-8220GPC(TOSOH CORPORATION製),並將保護管柱HZ-L、TSKgel Super HZM-M、TSKgel Super HZ4000、TSKgel Super HZ3000及TSKgel Super HZ2000(以上為TOSOH CORPORATION製)串聯連接而用作管柱來求出。除非另有特別說明,則該等分子量為使用THF(四氫呋喃)作為洗提液進行測定者。其中,在溶解性低的情況等THF不適合作為洗提液的情況下,亦能夠使用NMP(N-甲基-2-吡咯啶酮)。又,除非另有特別說明,則GPC測定中之檢測為使用UV線(紫外線)的波長254nm檢測器者。 Unless otherwise specified, weight-average molecular weight (Mw) and number-average molecular weight (Mn) are values measured using gel permeation chromatography (GPC) and are defined as polystyrene-equivalent values. In this specification, weight-average molecular weight (Mw) and number-average molecular weight (Mn) can be determined, for example, using an HLC-8220GPC (manufactured by TOSOH CORPORATION) with guard columns HZ-L, TSKgel Super HZM-M, TSKgel Super HZ4000, TSKgel Super HZ3000, and TSKgel Super HZ2000 (all manufactured by TOSOH CORPORATION) connected in series. Unless otherwise specified, these molecular weights are measured using THF (tetrahydrofuran) as the eluent. In cases where THF is not suitable as an eluent, such as when the solubility is low, NMP (N-methyl-2-pyrrolidone) can also be used. Unless otherwise specified, GPC measurements utilize UV (ultraviolet) light at a wavelength of 254 nm.
在本說明書中,關於構成積層體之各層的位置關係,記載為“上”或“下”時,只要在所關注之複數層中成為基準之層的上側或下側存在其他層即可。亦即,亦可以在成為基準之層與上述其他層之間進一步夾有第3層或要素,並且成為基準之層與上述其他層無需接觸。又,除非另有特別說明,則將對於基材逐漸堆疊層之方向稱為“上”,或者,在具有樹脂組成物層之情況下,將從基材朝向樹脂組成物層之方向稱為“上”,將其相反方向稱為“下”。再者,該種上下方向的設定係為了便於說明本說明書,在實際態樣中,本說明書中之“上”方向亦可以與鉛直朝上不同。 In this specification, when the positional relationship of the layers constituting a laminate is described as "upper" or "lower," it suffices to state that other layers exist above or below the reference layer in the plurality of layers in question. In other words, a third layer or element may be interposed between the reference layer and the other layers, and the reference layer need not be in contact with the other layers. Furthermore, unless otherwise specified, "upper" refers to the direction in which the layers are stacked with respect to the substrate. Alternatively, in the case of a resin composition layer, "upper" refers to the direction from the substrate toward the resin composition layer, and "lower" refers to the opposite direction. Furthermore, this setting of the up and down directions is for the convenience of explaining this manual. In actual practice, the "up" direction in this manual may also be different from the straight-up direction.
在本說明書中,除非另有特別說明,則作為組成物中所包含之各成分,組成物亦可以包含與該成分對應之2種以上的化合物。又,除非另有特別說明,則組成物中之各成分的含量表示與該成分對應之所有化合物的合計含量。 In this specification, unless otherwise specified, each component contained in a composition may include two or more compounds corresponding to that component. Furthermore, unless otherwise specified, the content of each component in a composition represents the total content of all compounds corresponding to that component.
在本說明書中,除非另有特別說明,則溫度為23℃,氣壓為101,325Pa(1氣壓),相對濕度為50%RH。 In this manual, unless otherwise specified, the temperature is 23°C, the air pressure is 101,325 Pa (1 atmosphere), and the relative humidity is 50% RH.
在本說明書中,較佳態樣的組合為更佳態樣。 In this manual, a combination of preferred aspects is considered a more preferred aspect.
(樹脂組成物) (resin composition)
本發明的樹脂組成物包含環化樹脂或其前驅物(以下,亦稱為“特定樹脂”。)及含氮化合物(以下,亦稱為“特定含氮化合物”。),特定含氮化合物將含氮雜環和胺基包含於同一化合物內,上述胺基的氫原子中的1個可以經取代,作為上述含氮雜環的環員之氮原子中的至少1個與羰基、磺醯基或硫羰基直接鍵結。 The resin composition of the present invention comprises a cyclized resin or a precursor thereof (hereinafter also referred to as the "specific resin") and a nitrogen-containing compound (hereinafter also referred to as the "specific nitrogen-containing compound"). The specific nitrogen-containing compound contains a nitrogen-containing heterocyclic ring and an amino group in the same compound. One of the hydrogen atoms of the amino group may be substituted, and at least one of the nitrogen atoms serving as a ring member of the nitrogen-containing heterocyclic ring is directly bonded to a carbonyl group, a sulfonyl group, or a thiocarbonyl group.
本發明的樹脂組成物用於形成供於曝光及顯影之感光膜為較佳,用於形成供於曝光及使用了包含有機溶劑之顯影液之顯影之膜為較佳。 The resin composition of the present invention is preferably used to form a photosensitive film for exposure and development, and is preferably used to form a film for exposure and development using a developer containing an organic solvent.
本發明的樹脂組成物例如能夠用於形成半導體元件的絕緣膜、再配線層用層間絕緣膜、應力緩衝膜等,用於形成再配線層用層間絕緣膜為較佳。 The resin composition of the present invention can be used, for example, to form insulating films for semiconductor devices, interlayer insulating films for redistribution layers, stress buffer films, etc., and is preferably used to form interlayer insulating films for redistribution layers.
又,本發明的樹脂組成物可以用於形成供於正型顯影之感光膜,亦可以用於形成供於負型顯影之感光膜。 Furthermore, the resin composition of the present invention can be used to form a photosensitive film for positive-tone development, and can also be used to form a photosensitive film for negative-tone development.
在本發明中,負型顯影是指在曝光及顯影中,藉由顯影而去除非曝光部之顯影,正型顯影是指藉由顯影而去除曝光部之顯影。 In the present invention, negative-tone development refers to development that removes the unexposed portion during exposure and development, and positive-tone development refers to development that removes the exposed portion during development.
作為上述曝光的方法、上述顯影液及上述顯影的方法,例如使用在後述硬化物之製造方法的說明中之曝光步驟中所說明之曝光方法、在顯影步驟中所說明之顯影液及顯影方法。 As the above-mentioned exposure method, the above-mentioned developer, and the above-mentioned development method, for example, the exposure method described in the exposure step in the description of the method for producing a cured product described later, and the developer and development method described in the development step can be used.
依據本發明的樹脂組成物,可以獲得即使經過長時間後,在 金屬與硬化物之間亦不易產生剝離的硬化物。 The resin composition of the present invention can produce a hardened material that is less likely to peel off between the metal and the hardened material, even over a long period of time.
可以獲得上述效果之機制雖尚不明確,但是推測為如下。 Although the mechanism by which the above effects are achieved is still unclear, it is speculated as follows.
自以往,為了提高與金屬的密接性,在硬化膜中使用四唑或胺基四唑(例如,上述專利文獻1),但是從經過長時間後的金屬與硬化膜的密接力的觀點考慮,仍有改善的空間。 Traditionally, tetrazoles or aminotetrazoles have been used in cured films to improve adhesion to metals (e.g., Patent Document 1 mentioned above). However, there is still room for improvement in terms of the adhesion between the metal and the cured film over time.
因此,本發明人等苦心探討之結果,發現了藉由使用含氮化合物(以下,亦稱為“特定含氮化合物”),能夠獲得經過長時間後的金屬與硬化膜的密接力優異之硬化膜,該含氮化合物將含氮雜環和胺基包含於同一化合物內,上述胺基的氫原子中的1個可以經取代,上述雜環的氮原子與羰基、磺醯基或硫羰基直接鍵結。 Therefore, the inventors of the present invention have diligently researched and discovered that a cured film with excellent adhesion between metal and cured film over a long period of time can be obtained by using a nitrogen-containing compound (hereinafter referred to as a "specific nitrogen-containing compound"). This nitrogen-containing compound contains a nitrogen-containing heterocyclic ring and an amino group in the same compound. One of the hydrogen atoms of the amino group can be substituted, and the nitrogen atom of the heterocyclic ring is directly bonded to a carbonyl group, a sulfonyl group, or a thiocarbonyl group.
可以獲得上述效果之機制雖尚不明確,但是推測為如下。 Although the mechanism by which the above effects are achieved is still unclear, it is speculated as follows.
特定含氮化合物藉由形成硬化膜時的加熱而產生羰基、磺醯基或硫羰基向胺基的轉移、或者在羰基等位置上分解而產生對金屬的吸附性高且與聚合物形成氫鍵或共價鍵之化合物,因此推測提高硬化膜與金屬的密接力。 Specific nitrogen-containing compounds, when heated during the formation of the cured film, generate carbonyl, sulfonyl, or thiocarbonyl groups that migrate to amine groups, or decompose at positions such as the carbonyl group to produce compounds that have high metal adsorption properties and form hydrogen or covalent bonds with the polymer. This is presumably responsible for improving the adhesion between the cured film and the metal.
若舉出特定含氮化合物的一例進行說明,則例如推測下述特定含氮化合物藉由加熱而如下述式(S1)那樣產生轉移或者如式(S2)所示那樣分解。其中,認為藉由(S1)中之轉移後的化合物中所包含之醯胺鍵與聚合物氫鍵且含氮雜環與金屬形成錯合物、或(S2)中之分解物中所包含之胺基與聚合物形成共價鍵且含氮雜環與金屬形成錯合物等,可以提高硬化膜與金屬的密接性。 Taking an example of a specific nitrogen-containing compound for illustration, it is speculated that the following specific nitrogen-containing compound, upon heating, migrates as shown in the following formula (S1) or decomposes as shown in the following formula (S2). It is believed that the amide bond contained in the migrated compound in (S1) forms a hydrogen bond with the polymer, and the nitrogen-containing heterocycle forms a complex with the metal, or that the amino group contained in the decomposition product in (S2) forms a covalent bond with the polymer, and the nitrogen-containing heterocycle forms a complex with the metal, thereby improving the adhesion between the cured film and the metal.
[化學式2]
進而,轉移或分解前的特定含氮化合物容易以接近均勻的狀態分散於組成物膜內,並且存在於硬化膜中之金屬附近之機率變高。因此,認為由於上述轉移或分解後產生之化合物亦容易分佈於金屬附近,其結果,容易提高硬化膜與金屬層的密接力。 Furthermore, the specific nitrogen-containing compound before migration or decomposition tends to be dispersed nearly uniformly within the composite film, and its presence near the metal in the cured film increases. Therefore, it is believed that the compound produced after migration or decomposition also tends to be distributed near the metal, resulting in improved adhesion between the cured film and the metal layer.
進而,如上所述,藉由形成硬化膜時的加熱以使特定含氮化合物轉移或分解而產生對金屬的吸附性高且與聚合物形成氫鍵或共價鍵之化合物,因此推測硬化後的硬化膜與金屬層即使經過長時間後,在其邊界中亦不易產生空隙(void)。 Furthermore, as mentioned above, the heating during the formation of the cured film causes the specific nitrogen-containing compound to migrate or decompose, generating a compound that has high metal adsorption and forms hydrogen or covalent bonds with the polymer. Therefore, it is speculated that voids are less likely to form at the boundary between the cured film and the metal layer even after a long period of time.
又,認為轉移或分解前的特定含氮化合物的鹼性低,因此保管組成物時之保存穩定性亦優異。 Furthermore, it is believed that the alkalinity of the specific nitrogen-containing compound before migration or decomposition is low, and therefore the storage stability of the composition during storage is also excellent.
其中,在專利文獻1中,對特定含氮化合物沒有記載。 However, Patent Document 1 does not describe any specific nitrogen-containing compounds.
以下,對本發明的樹脂組成物中所包含之成分進行詳細說明。 The following is a detailed description of the components contained in the resin composition of the present invention.
<特定樹脂> <Specific resin>
本發明的樹脂組成物包含選自包括環化樹脂及其前驅物之群組中的至少1種樹脂(特定樹脂)。 The resin composition of the present invention comprises at least one resin (specific resin) selected from the group consisting of cyclized resins and their precursors.
環化樹脂為在主鏈結構中包含醯亞胺環結構或唑環結構之樹脂為較 佳。 Cyclized resins contain an imide ring structure or Resins with azole ring structures are preferred.
在本發明中,主鏈表示在樹脂分子中相對最長的鍵結鏈。 In the present invention, the main chain refers to the relatively longest bond chain in the resin molecule.
作為環化樹脂,可以舉出聚醯亞胺、聚苯并唑、聚醯胺醯亞胺等。 As cyclized resins, polyimide, polybenzo Azoles, polyamide imides, etc.
環化樹脂的前驅物是指因外部刺激產生化學結構的變化而成為環化樹脂之樹脂,藉由熱產生化學結構的變化而成為環化樹脂之樹脂為較佳,藉由熱產生閉環反應而形成環結構以成為環化樹脂之樹脂為更佳。 A cyclized resin precursor refers to a resin that undergoes a chemical structural change in response to an external stimulus to become a cyclized resin. Preferably, the resin undergoes a chemical structural change in response to heat, and more preferably, the resin undergoes a ring-closing reaction in response to heat to form a ring structure to become a cyclized resin.
作為環化樹脂的前驅物,可以舉出聚醯亞胺前驅物、聚苯并唑前驅物、聚醯胺醯亞胺前驅物等。 As precursors of cyclized resins, polyimide precursors, polybenzo Azole precursors, polyamide imide precursors, etc.
亦即,本發明的樹脂組成物包含選自包括聚醯亞胺、聚醯亞胺前驅物、聚苯并唑、聚苯并唑前驅物、聚醯胺醯亞胺及聚醯胺醯亞胺前驅物之群組中的至少1種樹脂(特定樹脂)作為特定樹脂為較佳。 That is, the resin composition of the present invention comprises a resin selected from polyimide, polyimide precursor, polybenzo Azoles, polybenzo The specific resin is preferably at least one resin (specific resin) selected from the group consisting of azole prodrugs, polyamidoimides, and polyamidoimide prodrugs.
本發明的樹脂組成物包含聚醯亞胺或聚醯亞胺前驅物作為特定樹脂為較佳。 The resin composition of the present invention preferably contains polyimide or a polyimide precursor as a specific resin.
又,特定樹脂具有聚合性基為較佳,包含自由基聚合性基為更佳。 Furthermore, the specific resin preferably has a polymerizable group, and more preferably contains a free radical polymerizable group.
在特定樹脂具有自由基聚合性基之情況下,本發明的樹脂組成物包含後述自由基聚合起始劑為較佳,包含後述自由基聚合起始劑且包含後述自由基交聯劑為更佳。進而,依據需要,能夠包含後述敏化劑。由該種本發明的樹脂組成物例如形成負型感光膜。 When the specific resin has a free radical polymerizable group, the resin composition of the present invention preferably includes a free radical polymerization initiator described below, and more preferably includes both the free radical polymerization initiator described below and a free radical crosslinking agent described below. Furthermore, a sensitizer described below may be included, if necessary. For example, a negative photosensitive film can be formed from this resin composition of the present invention.
又,特定樹脂可以具有酸分解性基等極性轉換基。 Furthermore, the specific resin may have a polar conversion group such as an acid-degradable group.
在特定樹脂具有酸分解性基之情況下,本發明的樹脂組成物包含後述光酸產生劑為較佳。由該種本發明的樹脂組成物例如形成作為化學增幅型之正型感光膜或負型感光膜。 When the specific resin has an acid-degradable group, the resin composition of the present invention preferably contains a photoacid generator as described below. The resin composition of the present invention can be used to form, for example, a chemically amplified positive-type photosensitive film or a negative-type photosensitive film.
〔聚醯亞胺前驅物〕 [Polyimide precursor]
本發明中所使用之聚醯亞胺前驅物的種類等並無特別規定,但是包含下述式(2)所表示之重複單元為較佳。 The type of polyimide precursor used in the present invention is not particularly limited, but it is preferably a polyimide precursor containing a repeating unit represented by the following formula (2).
式(2)中,A1及A2分別獨立地表示氧原子或-NH-,R111表示2價的有機基,R115表示4價的有機基,R113及R114分別獨立地表示氫原子或1價的有機基。 In formula (2), A1 and A2 each independently represent an oxygen atom or -NH-, R111 represents a divalent organic group, R115 represents a tetravalent organic group, and R113 and R114 each independently represent a hydrogen atom or a monovalent organic group.
式(2)中之A1及A2分別獨立地表示氧原子或-NH-,氧原子為較佳。 In formula (2), A1 and A2 each independently represent an oxygen atom or -NH-, preferably an oxygen atom.
式(2)中之R111表示2價的有機基。作為2價的有機基,可以例示包含直鏈或支鏈的脂肪族基、環狀脂肪族基及芳香族基之基團,包括碳數2~20的直鏈或支鏈的脂肪族基、碳數3~20的環狀脂肪族基、碳數3~20的芳香族基或該等組合之基團為較佳,包含碳數6~20的芳香族基之基團為更佳。上述直鏈或支鏈的脂肪族基可以經鏈中的烴基包含雜原子之基團取代,並且上述環狀的脂肪族基及芳香族基可以經環員的烴基包含雜原子之基團取代。作為本發明的較佳的實施形態,可以例示-Ar-及-Ar-L-Ar-所表示之基團,特佳為-Ar-L-Ar-所表示之基團。其中,Ar分別獨立地為芳香族基,L為包括單鍵、可以經氟原子取代的碳數1~10的脂肪族烴基、-O-、-CO-、-S-、-SO2-或-NHCO-或者上述中的2個以上的組合之基團。該等較佳 範圍如上所述。 R 111 in formula (2) represents a divalent organic group. Examples of the divalent organic group include groups containing linear or branched aliphatic groups, cyclic aliphatic groups, and aromatic groups. Groups containing linear or branched aliphatic groups having 2 to 20 carbon atoms, cyclic aliphatic groups having 3 to 20 carbon atoms, aromatic groups having 3 to 20 carbon atoms, or combinations thereof are preferred, and groups containing aromatic groups having 6 to 20 carbon atoms are even more preferred. The linear or branched aliphatic groups may be substituted with a group containing a heteroatom in the alkyl group in the chain, and the cyclic aliphatic and aromatic groups may be substituted with a group containing a heteroatom in the alkyl group of a ring member. Preferred embodiments of the present invention include groups represented by -Ar- and -Ar-L-Ar-, with -Ar-L-Ar- being particularly preferred. Ar is independently an aromatic group, and L is a group including a single bond, an aliphatic alkyl group having 1 to 10 carbon atoms that may be substituted with a fluorine atom, -O-, -CO-, -S-, -SO 2 -, or -NHCO-, or a combination of two or more of these. The preferred ranges are as described above.
R111衍生自二胺為較佳。作為聚醯亞胺前驅物的製造中所使用之二胺,可以舉出直鏈或支鏈的脂肪族、環狀脂肪族或芳香族二胺等。二胺可以僅使用1種,亦可以使用2種以上。 R 111 is preferably derived from a diamine. Examples of the diamine used in the production of the polyimide precursor include linear or branched aliphatic, cyclic aliphatic, or aromatic diamines. A single diamine may be used, or two or more diamines may be used.
具體而言,包含包括碳數2~20的直鏈或支鏈的脂肪族基、碳數3~20的環狀脂肪族基、碳數3~20的芳香族基或該等組合之基團之二胺為較佳,包含碳數6~20的芳香族基之二胺為更佳。上述直鏈或支鏈的脂肪族基可以經鏈中的烴基包含雜原子之基團取代,並且上述環狀的脂肪族基及芳香族基可以經環員的烴基包含雜原子之基團取代。作為包含芳香族基之基團的例子,可以舉出下述。 Specifically, diamines containing a linear or branched aliphatic group with 2 to 20 carbon atoms, a cyclic aliphatic group with 3 to 20 carbon atoms, an aromatic group with 3 to 20 carbon atoms, or a combination thereof are preferred, and diamines containing an aromatic group with 6 to 20 carbon atoms are even more preferred. The linear or branched aliphatic groups may be substituted with a group containing a heteroatom in the alkyl group within the chain, and the cyclic aliphatic and aromatic groups may be substituted with a group containing a heteroatom in the alkyl group of a ring member. Examples of groups containing aromatic groups include the following.
式中,A表示單鍵或2價的連接基,選自單鍵或可以經氟原子取代的碳數1~10的脂肪族烴基、-O-、-C(=O)-、-S-、-SO2-、-NHCO-或該等組合中之基團為較佳,選自單鍵、可以經氟原子取代的碳數1~3的伸烷基、-O-、-C(=O)-、-S-或-SO2-中之基團為更佳,-CH2-、-O-、-S-、-SO2-、- C(CF3)2-或-C(CH3)2-為進一步較佳。 In the formula, A represents a single bond or a divalent linking group, preferably a group selected from a single bond, an aliphatic alkyl group having 1 to 10 carbon atoms which may be substituted with a fluorine atom, -O-, -C(=O)-, -S-, -SO2- , -NHCO-, or a combination thereof, more preferably a group selected from a single bond, an alkylene group having 1 to 3 carbon atoms which may be substituted with a fluorine atom, -O-, -C(=O)-, -S-, or -SO2- , and even more preferably -CH2- , -O-, -S-, -SO2- , -C( CF3 ) 2- , or -C( CH3 ) 2- .
式中,*表示與其他結構的鍵結部位。 In the formula, * represents the bonding site with other structures.
作為二胺,具體而言,可以舉出選自1,2-二胺基乙烷、1,2-二胺基丙烷、1,3-二胺基丙烷、1,4-二胺基丁烷及1,6-二胺基己烷;1,2-二胺基環戊烷或1,3-二胺基環戊烷、1,2-二胺基環己烷、1,3-二胺基環己烷或1,4-二胺基環己烷、1,2-雙(胺基甲基)環己烷、1,3-雙(胺基甲基)環己烷或1,4-雙(胺基甲基)環己烷、雙-(4-胺基環己基)甲烷、雙-(3-胺基環己基)甲烷、4,4’-二胺基-3,3’-二甲基環己基甲烷及異佛爾酮二胺;間苯二胺或對苯二胺、二胺基甲苯、4,4’-二胺基聯苯或3,3’-二胺基聯苯、4,4’-二胺基二苯醚、3,3’-二胺基二苯醚、4,4’-二胺基二苯基甲烷及3,3’-二胺基二苯基甲烷、4,4’-二胺基二苯基碸及3,3-二胺基二苯基碸、4,4’-二胺基二苯硫醚及3,3’-二胺基二苯硫醚、4,4’-二胺基二苯甲酮或3,3’-二胺基二苯甲酮、3,3’-二甲基-4,4’-二胺基聯苯、2,2’-二甲基-4,4’-二胺基聯苯、3,3’-二甲氧基-4,4’-二胺基聯苯、2,2-雙(4-胺基苯基)丙烷、2,2-雙(4-胺基苯基)六氟丙烷、2,2-雙(3-羥基-4-胺基苯基)丙烷、2,2-雙(3-羥基-4-胺基苯基)六氟丙烷、2,2-雙(3-胺基-4-羥基苯基)丙烷、2,2-雙(3-胺基-4-羥基苯基)六氟丙烷、雙(3-胺基-4-羥基苯基)碸、雙(4-胺基-3-羥基苯基)碸、4,4’-二胺基對聯三苯、4,4’-雙(4-胺基苯氧基)聯苯、雙[4-(4-胺基苯氧基)苯基]碸、雙[4-(3-胺基苯氧基)苯基]碸、雙[4-(2-胺基苯氧基)苯基]碸、1,4-雙(4-胺基苯氧基)苯、9,10-雙(4-胺基苯基)蒽、3,3’-二甲基-4,4’-二胺基二苯基碸、1,3-雙(4-胺基苯氧基)苯、1,3-雙(3-胺基苯氧基)苯、1,3-雙(4-胺基苯基)苯、3,3’-二乙基-4,4’-二胺基二苯基甲烷、3,3’-二甲基-4,4’-二胺 基二苯基甲烷、4,4’-二胺基八氟聯苯、2,2-雙[4-(4-胺基苯氧基)苯基]丙烷、2,2-雙[4-(4-胺基苯氧基)苯基]六氟丙烷、9,9-雙(4-胺基苯基)-10-氫蒽、3,3’,4,4’-四胺基聯苯、3,3’,4,4’-四胺基二苯醚、1,4-二胺基蒽醌、1,5-二胺基蒽醌、3,3-二羥基-4,4’-二胺基聯苯、9,9’-雙(4-胺基苯基)茀、4,4’-二甲基-3,3’-二胺基二苯基碸、3,3’,5,5’-四甲基-4,4’-二胺基二苯基甲烷、2,4-二胺基枯烯及2,5-二胺基枯烯、2,5-二甲基-對苯二胺、乙醯胍胺、2,3,5,6-四甲基-對苯二胺、2,4,6-三甲基-間苯二胺、雙(3-胺基丙基)四甲基二矽氧烷、雙(對胺基苯基)八甲基五矽氧烷、2,7-二胺基茀、2,5-二胺基吡啶、1,2-雙(4-胺基苯基)乙烷、二胺基苯甲醯苯胺、二胺苯甲酸的酯、1,5-二胺基萘、二胺基三氟甲苯、1,3-雙(4-胺基苯基)六氟丙烷、1,4-雙(4-胺基苯基)八氟丁烷、1,5-雙(4-胺基苯基)十氟戊烷、1,7-雙(4-胺基苯基)十四氟庚烷、2,2-雙[4-(3-胺基苯氧基)苯基]六氟丙烷、2,2-雙[4-(2-胺基苯氧基)苯基]六氟丙烷、2,2-雙[4-(4-胺基苯氧基)-3,5-二甲基苯基]六氟丙烷、2,2-雙[4-(4-胺基苯氧基)-3,5-雙(三氟甲基)苯基]六氟丙烷、對雙(4-胺基-2-三氟甲基苯氧基)苯、4,4’-雙(4-胺基-2-三氟甲基苯氧基)聯苯、4,4’-雙(4-胺基-3-三氟甲基苯氧基)聯苯、4,4’-雙(4-胺基-2-三氟甲基苯氧基)二苯基碸、4,4’-雙(3-胺基-5-三氟甲基苯氧基)二苯基碸、2,2-雙[4-(4-胺基-3-三氟甲基苯氧基)苯基]六氟丙烷、3,3’,5,5’-四甲基-4,4’-二胺基聯苯、4,4’-二胺基-2,2’-雙(三氟甲基)聯苯、2,2’,5,5’,6,6’-六氟聯甲苯胺及4,4’-二胺基四聯苯中的至少1種二胺。 Specifically, the diamine includes 1,2-diaminoethane, 1,2-diaminopropane, 1,3-diaminopropane, 1,4-diaminobutane, and 1,6-diaminohexane; 1,2-diaminocyclopentane or 1,3-diaminocyclopentane, 1,2-diaminocyclohexane, 1,3-diaminocyclohexane or 1,4-diaminocyclohexane, 1,2-bis(aminomethyl)cyclohexane, 1,3-bis(aminomethyl)cyclohexane or 1,4-bis(aminomethyl)cyclohexane, bis-(4-aminocyclohexyl)methane, bis-(3-aminocyclohexyl)methane, 4,4'-diamino-3,3'- Dimethylcyclohexylmethane and isophoronediamine; m-phenylenediamine or p-phenylenediamine, diaminotoluene, 4,4'-diaminobiphenyl or 3,3'-diaminobiphenyl, 4,4'-diaminodiphenyl ether, 3,3'-diaminodiphenyl ether, 4,4'-diaminodiphenylmethane and 3,3'-diaminodiphenylmethane, 4,4'-diaminodiphenylsulfonium and 3,3'-diaminodiphenylsulfonium, 4,4'-diaminodiphenyl sulfide and 3,3'-diaminodiphenyl sulfide, 4,4'-diaminobenzophenone or 3,3'-diaminobenzophenone, 3,3'-dimethyl-4,4'-diaminobiphenyl, 2,2'-diaminodiphenyl Methyl-4,4'-diaminobiphenyl, 3,3'-dimethoxy-4,4'-diaminobiphenyl, 2,2-bis(4-aminophenyl)propane, 2,2-bis(4-aminophenyl)hexafluoropropane, 2,2-bis(3-hydroxy-4-aminophenyl)propane, 2,2-bis(3-hydroxy-4-aminophenyl)hexafluoropropane, 2,2-bis(3-amino-4-hydroxyphenyl)propane, 2,2-bis(3-amino-4-hydroxyphenyl)hexafluoropropane, bis(3-amino-4-hydroxyphenyl)sulfonium, bis(4-amino-3-hydroxyphenyl)sulfonium, 4,4'-diaminoterphenyl, 4,4'-bis( 4-aminophenoxy)biphenyl, bis[4-(4-aminophenoxy)phenyl]sulfone, bis[4-(3-aminophenoxy)phenyl]sulfone, bis[4-(2-aminophenoxy)phenyl]sulfone, 1,4-bis(4-aminophenoxy)benzene, 9,10-bis(4-aminophenyl)anthracene, 3,3'-dimethyl-4,4'-diaminodiphenylsulfone, 1,3-bis(4-aminophenoxy)benzene, 1,3-bis(3-aminophenoxy)benzene, 1,3-bis(4-aminophenyl)benzene, 3,3'-diethyl-4,4'-diaminodiphenylmethane, 3,3'-dimethyl-4,4'-diaminodiphenyl methane, 4,4'-diaminooctafluorobiphenyl, 2,2-bis[4-(4-aminophenoxy)phenyl]propane, 2,2-bis[4-(4-aminophenoxy)phenyl]hexafluoropropane, 9,9-bis(4-aminophenyl)-10-hydroanthracene, 3,3',4,4'-tetraaminobiphenyl, 3,3',4,4'-tetraaminodiphenyl ether, 1,4-diaminoanthraquinone, 1,5-diaminoanthraquinone, 3,3-dihydroxy-4,4'-diaminobiphenyl, 9,9'-bis(4-aminophenyl)fluorene, 4,4'-dimethyl-3,3'-diaminodiphenylsulfone, 3,3',5,5'-tetramethyl -4,4'-diaminodiphenylmethane, 2,4-diaminocumene and 2,5-diaminocumene, 2,5-dimethyl-p-phenylenediamine, acetoguanamine, 2,3,5,6-tetramethyl-p-phenylenediamine, 2,4,6-trimethyl-m-phenylenediamine, bis(3-aminopropyl)tetramethyldisiloxane, bis(p-aminophenyl)octamethylpentasiloxane, 2,7-diaminofluorene, 2,5-diaminopyridine, 1,2-bis(4-aminophenyl)ethane, diaminobenzanilide, esters of diaminobenzoic acid, 1,5-diaminonaphthalene, diaminotrifluorotoluene, 1,3-bis(4-aminophenyl)hexafluoropropane, 1,4- Bis(4-aminophenyl)octafluorobutane, 1,5-bis(4-aminophenyl)decafluoropentane, 1,7-bis(4-aminophenyl)tetradecafluoroheptane, 2,2-bis[4-(3-aminophenoxy)phenyl]hexafluoropropane, 2,2-bis[4-(2-aminophenoxy)phenyl]hexafluoropropane, 2,2-bis[4-(4-aminophenoxy)-3,5-dimethylphenyl]hexafluoropropane, 2,2-bis[4-(4-aminophenoxy)-3,5-bis(trifluoromethyl)phenyl]hexafluoropropane, p-bis(4-amino-2-trifluoromethylphenoxy)benzene, 4,4'-bis(4-amino-2-trifluoromethyl) At least one diamine selected from the group consisting of: 4,4’-bis(4-amino-3-trifluoromethylphenoxy)biphenyl, 4,4’-bis(4-amino-2-trifluoromethylphenoxy)diphenylsulfonium, 4,4’-bis(3-amino-5-trifluoromethylphenoxy)diphenylsulfonium, 2,2-bis[4-(4-amino-3-trifluoromethylphenoxy)phenyl]hexafluoropropane, 3,3’,5,5’-tetramethyl-4,4’-diaminobiphenyl, 4,4’-diamino-2,2’-bis(trifluoromethyl)biphenyl, 2,2’,5,5’,6,6’-hexafluorotolidine, and 4,4’-diaminoquaternaryl.
又,國際公開第2017/038598號的0030~0031段中所記載的二胺(DA-1)~(DA-18)亦較佳。 Also preferred are diamines (DA-1) to (DA-18) described in paragraphs 0030 to 0031 of International Publication No. 2017/038598.
又,亦可以較佳地使用在主鏈上具有國際公開第2017/038598號的0032~0034段中所記載的2個以上的伸烷基二醇單元之二胺。 Furthermore, diamines having two or more alkylene glycol units in the main chain as described in paragraphs 0032 to 0034 of International Publication No. 2017/038598 can also be preferably used.
從所獲得之有機膜的柔軟性的觀點考慮,R111由-Ar-L-Ar-表示為較佳。其中,Ar分別獨立地為芳香族基,L為包括可以經氟原子取代的碳數1~10的脂肪族烴基、-O-、-CO-、-S-、-SO2-或-NHCO-或者上述中的2個以上的組合之基團。Ar為伸苯基為較佳,L為可以經氟原子取代的碳數1或2的脂肪族烴基、-O-、-CO-、-S-或-SO2-為較佳。此處的脂肪族烴基為伸烷基為較佳。 From the perspective of the flexibility of the resulting organic film, R 111 is preferably represented by -Ar-L-Ar-. Ar is independently an aromatic group, and L is an aliphatic alkyl group having 1 to 10 carbon atoms that may be substituted with fluorine atoms, -O-, -CO-, -S-, -SO 2 -, or -NHCO-, or a combination of two or more of these. Ar is preferably a phenylene group, and L is preferably an aliphatic alkyl group having 1 or 2 carbon atoms that may be substituted with fluorine atoms, -O-, -CO-, -S-, or -SO 2 -. The aliphatic alkyl group is preferably an alkylene group.
又,從i射線透射率的觀點考慮,R111為下述式(51)或式(61)所表示之2價的有機基為較佳。尤其,從i射線透射率、易獲得性的觀點考慮,式(61)所表示之2價的有機基為更佳。 Furthermore, from the viewpoint of i-ray transmittance, R 111 is preferably a divalent organic group represented by the following formula (51) or formula (61). In particular, from the viewpoint of i-ray transmittance and availability, a divalent organic group represented by formula (61) is more preferred.
式(51)中,R50~R57分別獨立地為氫原子、氟原子或1價的有機基,R50~R57中的至少1個為氟原子、甲基或三氟甲基,*分別獨立地表示與式(2)中的氮原子的鍵結部位。 In formula (51), R 50 to R 57 are each independently a hydrogen atom, a fluorine atom, or a monovalent organic group, at least one of R 50 to R 57 is a fluorine atom, a methyl group, or a trifluoromethyl group, and * each independently represents a bonding site with the nitrogen atom in formula (2).
作為R50~R57的1價的有機基,可以舉出碳數1~10(較佳為碳數1~6)的未經取代的烷基、碳數1~10(較佳為碳數1~6)的氟化烷基等。 Examples of the monovalent organic group represented by R 50 to R 57 include an unsubstituted alkyl group having 1 to 10 carbon atoms (preferably 1 to 6 carbon atoms), a fluorinated alkyl group having 1 to 10 carbon atoms (preferably 1 to 6 carbon atoms), and the like.
[化學式6]
式(61)中,R58及R59分別獨立地為氟原子、甲基或三氟甲基,*分別獨立地表示與式(2)中的氮原子的鍵結部位。 In formula (61), R 58 and R 59 are each independently a fluorine atom, a methyl group or a trifluoromethyl group, and * each independently represents a bonding site with the nitrogen atom in formula (2).
作為提供式(51)或式(61)的結構之二胺,可以舉出2,2’-二甲基聯苯胺、2,2’-雙(三氟甲基)-4,4’-二胺基聯苯、2,2’-雙(氟)-4,4’-二胺基聯苯、4,4’-二胺基八氟聯苯等。該等可以使用1種或組合使用2種以上。 Examples of diamines that provide the structure of formula (51) or formula (61) include 2,2'-dimethylbenzidine, 2,2'-bis(trifluoromethyl)-4,4'-diaminobiphenyl, 2,2'-bis(fluoro)-4,4'-diaminobiphenyl, and 4,4'-diaminooctafluorobiphenyl. These can be used alone or in combination of two or more.
式(2)中之R115表示4價的有機基。作為4價的有機基,包含芳香環之4價的有機基為較佳,下述式(5)或式(6)所表示之基團為更佳。 R 115 in formula (2) represents a tetravalent organic group. The tetravalent organic group is preferably a tetravalent organic group containing an aromatic ring, and more preferably a group represented by the following formula (5) or formula (6).
式(5)或式(6)中,*分別獨立地表示與其他結構的鍵結部位。 In formula (5) or formula (6), * independently represents the bonding site with other structures.
式(5)中,R112為單鍵或2價的連接基,選自單鍵或可以經氟原子取代的碳數1~10的脂肪族烴基、-O-、-CO-、-S-、-SO2-及-NHCO-以及該等組合中之基團為較佳,選自單鍵、可以經氟原子取代的碳數1~3的伸烷基、-O-、-CO-、-S-及-SO2-中之基團為更佳,選自包括-CH2-、-C(CF3)2-、-C(CH3)2-、-O-、-CO-、-S-及-SO2-之群組中的2價的基團為進一步較佳。 In formula (5), R 112 is a single bond or a divalent linking group, preferably a group selected from a single bond, an aliphatic alkyl group having 1 to 10 carbon atoms which may be substituted by a fluorine atom, -O-, -CO-, -S-, -SO 2 -, and -NHCO-, and combinations thereof, more preferably a group selected from a single bond, an alkylene group having 1 to 3 carbon atoms which may be substituted by a fluorine atom, -O-, -CO-, -S-, and -SO 2 -, and even more preferably a divalent group selected from the group consisting of -CH 2 -, -C(CF 3 ) 2 -, -C(CH 3 ) 2 -, -O-, -CO-, -S-, and -SO 2 -.
關於R115,具體而言,可以舉出從四羧酸二酐去除酐基之後 所殘存之四羧酸殘基等。作為與R115對應之結構,聚醯亞胺前驅物可以僅包含1種四羧酸二酐殘基,亦可以包含2種以上。 Specific examples of R 115 include a tetracarboxylic acid residue remaining after removing the anhydride group from tetracarboxylic dianhydride. As a structure corresponding to R 115 , the polyimide precursor may contain only one tetracarboxylic dianhydride residue or two or more.
四羧酸二酐由下述式(O)表示為較佳。 Tetracarboxylic dianhydride is preferably represented by the following formula (O).
式(O)中,R115表示4價的有機基。R115的較佳範圍與式(2)中之R115的含義相同,較佳範圍亦相同。 In formula (O), R 115 represents a tetravalent organic group. The preferred range of R 115 is the same as that of R 115 in formula (2).
作為四羧酸二酐的具體例,可以舉出均苯四甲酸二酐(PMDA)、3,3’,4,4’-聯苯四羧酸二酐、3,3’,4,4’-二苯硫醚四羧酸二酐、3,3’,4,4’-二苯基碸四羧酸二酐、3,3’,4,4’-二苯甲酮四羧酸二酐、3,3’,4,4’-二苯基甲烷四羧酸二酐、2,2’,3,3’-二苯基甲烷四羧酸二酐、2,3,3’,4’-聯苯四羧酸二酐、2,3,3’,4’-二苯甲酮四羧酸二酐、4,4’-氧二鄰苯二甲酸二酐、2,3,6,7-萘四羧酸二酐、1,4,5,7-萘四羧酸二酐、2,2-雙(3,4-二羧基苯基)丙烷二酐、2,2-雙(2,3-二羧基苯基)丙烷二酐、2,2-雙(3,4-二羧基苯基)六氟丙烷二酐、1,3-二苯基六氟丙烷-3,3,4,4-四羧酸二酐、1,4,5,6-萘四羧酸二酐、2,2’,3,3’-二苯基四羧酸二酐、3,4,9,10-苝四羧酸二酐、1,2,4,5-萘四羧酸二酐、1,4,5,8-萘四羧酸二酐、1,8,9,10-菲四羧酸二酐、1,1-雙(2,3-二羧基苯基)乙烷二酐、1,1-雙(3,4-二羧基苯基)乙烷二酐、1,2,3,4-苯四羧酸二酐及該等碳數1~6的烷基及碳數1~6的烷氧基衍生物。 Specific examples of tetracarboxylic dianhydrides include pyromellitic dianhydride (PMDA), 3,3',4,4'-biphenyltetracarboxylic dianhydride, 3,3',4,4'-diphenylsulfide tetracarboxylic dianhydride, 3,3',4,4'-diphenylsulfone tetracarboxylic dianhydride, 3,3',4,4'-benzophenone tetracarboxylic dianhydride, 3,3',4,4'-diphenylmethane tetracarboxylic dianhydride, 2,2',3,3'-diphenylmethane tetracarboxylic dianhydride, 2,3,3',4'-biphenyltetracarboxylic dianhydride, 2,3,3',4'-benzophenone tetracarboxylic dianhydride, 4,4'-oxydiphthalic dianhydride, 2,3,6,7-naphthalene tetracarboxylic dianhydride, 1,4,5,7-naphthalene tetracarboxylic dianhydride, 2,2-bis(3,4-dicarboxyphenyl)propane dianhydride, 2,2-bis(2,3-dicarboxyphenyl)propane dianhydride, 2,2-bis(3,4-dicarboxyphenyl)hexafluoropropane dianhydride, 1,3-diphenylhexafluoropropane-3,3,4,4-tetracarboxylic dianhydride, 1,4,5,6-naphthalenetetracarboxylic dianhydride, 2,2',3,3'-diphenyltetracarboxylic dianhydride, 3,4,9,10-perylenetetracarboxylic dianhydride, 1,2,4,5-naphthalenetetracarboxylic dianhydride, 1,4,5,8-naphthalenetetracarboxylic dianhydride, 1,8,9,10-phenanthrenetetracarboxylic dianhydride, 1,1-bis(2,3-dicarboxyphenyl)ethane dianhydride, 1,1-bis(3,4-dicarboxyphenyl)ethane dianhydride, 1,2,3,4-benzenetetracarboxylic dianhydride, and C1-6 alkyl and C1-6 alkoxy derivatives thereof.
又,亦可以舉出國際公開第2017/038598號的0038段中所記載的四羧酸二酐(DAA-1)~(DAA-5)作為較佳例。 Also, tetracarboxylic dianhydrides (DAA-1) to (DAA-5) described in paragraph 0038 of International Publication No. 2017/038598 can be cited as preferred examples.
式(2)中,R111和R115中的至少一者亦能夠具有OH基。更具體而言,作為R111,可以舉出雙胺基苯酚衍生物的殘基。 In formula (2), at least one of R 111 and R 115 may have an OH group. More specifically, R 111 can be exemplified by a residual group of a diaminophenol derivative.
式(2)中之R113及R114分別獨立地表示氫原子或1價的有機基。作為1價的有機基,包含直鏈或支鏈的烷基、環狀烷基、芳香族基或聚伸烷氧基為較佳。又,R113及R114中的至少一者包含聚合性基為較佳,兩者包含聚合性基為更佳。R113及R114中的至少一者包含2個以上的聚合性基亦較佳。作為聚合性基為能夠藉由熱、自由基等的作用而進行交聯反應的基團,自由基聚合性基為較佳。作為聚合性基的具體例,可以舉出具有乙烯性不飽和鍵之基團、烷氧基甲基、羥甲基、醯氧基甲基、環氧基、氧環丁烷基、苯并唑基、嵌段異氰酸酯基、胺基。作為聚醯亞胺前驅物所具有之自由基聚合性基,具有乙烯性不飽和鍵之基團為較佳。 In formula (2), R 113 and R 114 each independently represent a hydrogen atom or a monovalent organic group. The monovalent organic group preferably includes a linear or branched alkyl group, a cyclic alkyl group, an aromatic group, or a polyalkyleneoxy group. Furthermore, preferably, at least one of R 113 and R 114 includes a polymerizable group, and more preferably, both include polymerizable groups. It is also preferred that at least one of R 113 and R 114 includes two or more polymerizable groups. The polymerizable group is a group capable of undergoing a crosslinking reaction by the action of heat, free radicals, or the like, and a free radical polymerizable group is preferred. Specific examples of the polymerizable group include a group having an ethylenically unsaturated bond, an alkoxymethyl group, a hydroxymethyl group, an acyloxymethyl group, an epoxy group, an oxetane group, a benzophenone group, a benzothiazolin ... Azolyl, blocked isocyanate, and amine groups. As the free radical polymerizable group possessed by the polyimide precursor, groups having ethylenically unsaturated bonds are preferred.
作為具有乙烯性不飽和鍵之基團,可以舉出乙烯基、烯丙基、異烯丙基、2-甲基烯丙基、具有與乙烯基直接鍵結之芳香環之基團(例如,乙烯基苯基等)、(甲基)丙烯醯胺基、(甲基)丙烯醯氧基、下述式(III)所表示之基團等,下述式(III)所表示之基團為較佳。 Examples of the group having an ethylenically unsaturated bond include a vinyl group, an allyl group, an isoallyl group, a 2-methylallyl group, a group having an aromatic ring directly bonded to a vinyl group (e.g., vinylphenyl), a (meth)acrylamide group, a (meth)acryloyloxy group, and a group represented by the following formula (III). The group represented by the following formula (III) is preferred.
式(III)中,R200表示氫原子、甲基、乙基或羥甲基,氫原 子或甲基為較佳。 In formula (III), R 200 represents a hydrogen atom, a methyl group, an ethyl group or a hydroxymethyl group, preferably a hydrogen atom or a methyl group.
式(III)中,*表示與其他結構的鍵結部位。 In formula (III), * represents the bonding site with other structures.
式(III)中,R201表示碳數2~12的伸烷基、-CH2CH(OH)CH2-、伸環烷基或聚伸烷氧基。 In formula (III), R 201 represents an alkylene group having 2 to 12 carbon atoms, -CH 2 CH(OH)CH 2 -, a cycloalkylene group, or a polyalkyleneoxy group.
較佳的R201的例子可以舉出伸乙基、伸丙基、三亞甲基、四亞甲基、五亞甲基、六亞甲基、八亞甲基、十二亞甲基等伸烷基、1,2-丁二基、1,3-丁二基、-CH2CH(OH)CH2-、聚伸烷氧基,伸乙基、伸丙基等伸烷基、-CH2CH(OH)CH2-、環己基、聚伸烷氧基為更佳,伸乙基、伸丙基等伸烷基或聚伸烷氧基為進一步較佳。 Preferred examples of R 201 include alkylene groups such as ethylene, propylene, trimethylene, tetramethylene, pentamethylene, hexamethylene, octamethylene, and dodecamethylene, 1,2-butanediyl, 1,3-butanediyl, -CH 2 CH(OH)CH 2 -, and polyalkyleneoxy groups. Alkylene groups such as ethylene and propylene, -CH 2 CH(OH)CH 2 -, cyclohexyl, and polyalkyleneoxy groups are more preferred. Alkylene groups such as ethylene and propylene, or polyalkyleneoxy groups are even more preferred.
在本發明中,聚伸烷氧基是指伸烷氧基直接鍵結2個以上之基團。聚伸烷氧基中所包含之複數個伸烷氧基中之伸烷基分別可以相同,亦可以不同。 In the present invention, a polyalkoxyl group refers to an alkoxyl group directly bonded to two or more groups. The alkylene groups in the multiple alkoxyl groups contained in the polyalkoxyl group may be the same or different.
在聚伸烷氧基包含伸烷基不同之複數種伸烷氧基之情況下,聚伸烷氧基中之伸烷氧基的排列可以為無規排列,亦可以為具有嵌段之排列,還可以為具有交替等圖案之排列。 When the polyalkoxyl group includes multiple alkoxyl groups having different alkylene groups, the arrangement of the alkoxyl groups in the polyalkoxyl group may be random, blocky, or alternating.
上述伸烷基的碳數(在伸烷基具有取代基之情況下,包含取代基的碳數)為2以上為較佳,2~10為更佳,2~6為更佳,2~5為進一步較佳,2~4為更進一步較佳,2或3為特佳,2為最佳。 The carbon number of the alkylene group (including the carbon number of the substituent if the alkylene group has a substituent) is preferably 2 or more, more preferably 2 to 10, more preferably 2 to 6, even more preferably 2 to 5, even more preferably 2 to 4, particularly preferably 2 or 3, and most preferably 2.
又,上述伸烷基可以具有取代基。作為較佳的取代基,可以舉出烷基、芳基、鹵素原子等。 Furthermore, the above-mentioned alkylene group may have a substituent. Preferred substituents include alkyl groups, aryl groups, and halogen atoms.
又,聚伸烷氧基中所包含之伸烷氧基的數量(聚伸烷氧基的重複數)為2~20個為較佳,2~10個為更佳,2~6個為進一步較佳。 Furthermore, the number of alkoxy groups contained in the polyalkoxy group (the number of repetitions of the polyalkoxy group) is preferably 2 to 20, more preferably 2 to 10, and even more preferably 2 to 6.
作為聚伸烷氧基,從溶劑溶解性及耐溶劑性的觀點考慮,聚乙烯氧基、聚伸丙氧基、聚三亞甲氧基、聚四亞甲氧基或複數個乙烯氧基與複數個伸丙氧基鍵結而獲得之基團為較佳,聚乙烯氧基或聚伸丙氧基為更佳,聚乙烯氧基為進一步較佳。在上述複數個乙烯氧基與複數個伸丙氧基鍵結而獲得之基團中,乙烯氧基與伸丙氧基可以無規排列,亦可以形成嵌段而排列,還可以排列成交替等圖案狀。該等基團中之乙烯氧基等重複數較佳態樣如上所述。 From the perspective of solvent solubility and solvent resistance, polyalkyleneoxy, polypropyleneoxy, polytrimethyleneoxy, polytetramethyleneoxy, or groups formed by bonding multiple alkyleneoxy groups to multiple propyleneoxy groups are preferred. Polyalkyleneoxy or polypropyleneoxy groups are more preferred, and polyethyleneoxy is even more preferred. In the aforementioned groups formed by bonding multiple alkyleneoxy groups to multiple propyleneoxy groups, the alkyleneoxy and propyleneoxy groups may be arranged randomly, in blocks, or in an alternating pattern. Preferred embodiments of the number of repetitions of alkyleneoxy groups in these groups are as described above.
式(2)中,在R113為氫原子之情況或在R114為氫原子之情況下,聚醯亞胺前驅物可以與具有乙烯性不飽和鍵之三級胺化合物形成共軛鹼。作為該種具有乙烯性不飽和鍵之三級胺化合物的例子,可以舉出甲基丙烯酸N,N-二甲基胺基丙酯。 In formula (2), when R 113 is a hydrogen atom or when R 114 is a hydrogen atom, the polyimide precursor can form a conjugate base with a tertiary amine compound having an ethylenically unsaturated bond. An example of such a tertiary amine compound having an ethylenically unsaturated bond is N,N-dimethylaminopropyl methacrylate.
式(2)中,R113及R114中的至少一者可以為酸分解性基等極性轉換基。作為酸分解性基,只要為在酸的作用下分解而產生酚性羥基、羧基等鹼可溶性基者,則並無特別限定,但是縮醛基、縮酮基、甲矽烷基、甲矽烷基醚基、三級烷基酯基等為較佳,從曝光靈敏度的觀點考慮,縮醛基或縮酮基為更佳。 In formula (2), at least one of R113 and R114 may be a polar conversion group such as an acid-decomposable group. The acid-decomposable group is not particularly limited as long as it decomposes under the action of an acid to generate an alkali-soluble group such as a phenolic hydroxyl group or a carboxyl group. However, an acetal group, a ketal group, a silyl group, a silyl ether group, or a tertiary alkyl ester group is preferred. From the perspective of exposure sensitivity, an acetal group or a ketal group is more preferred.
作為酸分解性基的具體例,可以舉出第三丁氧基羰基、異丙氧基羰基、四氫吡喃基、四氫呋喃基、乙氧基乙基、甲氧基乙基、乙氧基甲基、三甲基甲矽烷基、第三丁氧基羰基甲基、三甲基甲矽烷基醚基等。從曝光靈敏度的觀點考慮,乙氧基乙基或四氫呋喃基為較佳。 Specific examples of acid-degradable groups include tert-butoxycarbonyl, isopropoxycarbonyl, tetrahydropyranyl, tetrahydrofuranyl, ethoxyethyl, methoxyethyl, ethoxymethyl, trimethylsilyl, tert-butoxycarbonylmethyl, and trimethylsilyl ether. From the perspective of exposure sensitivity, ethoxyethyl or tetrahydrofuranyl is preferred.
又,聚醯亞胺前驅物在結構中具有氟原子亦較佳。聚醯亞胺前驅物中的氟原子含量為10質量%以上為較佳,並且20質量%以下為較 佳。 Furthermore, the polyimide precursor preferably contains fluorine atoms in its structure. The fluorine atom content in the polyimide precursor is preferably 10% by mass or more and preferably 20% by mass or less.
又,為了提高與基板的密接性,聚醯亞胺前驅物可以與具有矽氧烷結構之脂肪族基共聚。具體而言,作為二胺,可以舉出使用雙(3-胺基丙基)四甲基二矽氧烷、雙(對胺基苯基)八甲基五矽氧烷等之態樣。 Furthermore, to improve adhesion to the substrate, the polyimide precursor can be copolymerized with an aliphatic group having a siloxane structure. Specifically, examples of diamines include bis(3-aminopropyl)tetramethyldisiloxane and bis(p-aminophenyl)octamethylpentasiloxane.
式(2)所表示之重複單元為式(2-A)所表示之重複單元為較佳。亦即,本發明中所使用之聚醯亞胺前驅物中的至少1種為具有式(2-A)所表示之重複單元之前驅物為較佳。藉由使聚醯亞胺前驅物包含式(2-A)所表示之重複單元,能夠進一步加大曝光寬容度的寬度。 The repeating unit represented by formula (2) is preferably a repeating unit represented by formula (2-A). In other words, at least one of the polyimide precursors used in the present invention is preferably a precursor having a repeating unit represented by formula (2-A). By including a repeating unit represented by formula (2-A) in the polyimide precursor, the exposure latitude can be further increased.
式(2-A)中,A1及A2表示氧原子,R111及R112分別獨立地表示2價的有機基,R113及R114分別獨立地表示氫原子或1價的有機基,R113及R114中的至少一者為包含聚合性基之基團,兩者為包含聚合性基之基團為較佳。 In formula (2-A), A1 and A2 represent oxygen atoms, R111 and R112 each independently represent a divalent organic group, R113 and R114 each independently represent a hydrogen atom or a monovalent organic group, at least one of R113 and R114 is a group containing a polymerizable group, and preferably both are groups containing a polymerizable group.
A1、A2、R111、R113及R114分別獨立地與式(2)中之A1、A2、R111、R113及R114的含義相同,較佳範圍亦相同。 A 1 , A 2 , R 111 , R 113 and R 114 have the same meanings as A 1 , A 2 , R 111 , R 113 and R 114 in formula (2), respectively, and the preferred ranges are also the same.
R112與式(5)中之R112的含義相同,較佳範圍亦相同。 R 112 has the same meaning as R 112 in formula (5), and the preferred range is also the same.
聚醯亞胺前驅物可以包含1種式(2)所表示之重複單元,亦可以包含2種以上。又,亦可以包含式(2)所表示之重複單元的結構異 構物。又,聚醯亞胺前驅物除了上述式(2)的重複單元以外,還可以包含其他種類的重複單元,這是不言而喻的。 The polyimide precursor may contain one type of repeating unit represented by formula (2), or may contain two or more types. Furthermore, it may contain structural isomers of the repeating unit represented by formula (2). It goes without saying that the polyimide precursor may contain other types of repeating units in addition to the repeating unit represented by formula (2).
作為本發明中之聚醯亞胺前驅物的一實施形態,可以舉出式(2)所表示之重複單元的含量為所有重複單元的50莫耳%以上之態樣。上述合計含量為70莫耳%以上為更佳,90莫耳%以上為進一步較佳,超過90莫耳%為特佳。上述合計含量的上限並無特別限定,除了末端以外的聚醯亞胺前驅物中之所有重複單元亦可以為式(2)所表示之重複單元。 As an embodiment of the polyimide precursor of the present invention, the content of the repeating unit represented by formula (2) is 50 mol% or more of all the repeating units. A total content of 70 mol% or more is more preferred, 90 mol% or more is even more preferred, and more than 90 mol% is particularly preferred. The upper limit of the total content is not particularly limited, and all the repeating units in the polyimide precursor, excluding the terminal units, may be repeating units represented by formula (2).
聚醯亞胺前驅物的重量平均分子量(Mw)較佳為5,000~100,000,更佳為10,000~50,000,進一步較佳為15,000~40,000。又,數量平均分子量(Mn)較佳為2,000~40,000,更佳為3,000~30,000,進一步較佳為4,000~20,000。 The weight average molecular weight (Mw) of the polyimide precursor is preferably 5,000-100,000, more preferably 10,000-50,000, and even more preferably 15,000-40,000. Furthermore, the number average molecular weight (Mn) is preferably 2,000-40,000, more preferably 3,000-30,000, and even more preferably 4,000-20,000.
上述聚醯亞胺前驅物的分子量的分散度為1.5以上為較佳,1.8以上為更佳,2.0以上為進一步較佳。聚醯亞胺前驅物的分子量的分散度的上限值並無特別規定,例如為7.0以下為較佳,6.5以下為更佳,6.0以下為進一步較佳。 The molecular weight dispersion of the polyimide precursor is preferably 1.5 or greater, more preferably 1.8 or greater, and even more preferably 2.0 or greater. The upper limit of the molecular weight dispersion of the polyimide precursor is not particularly limited; for example, it is preferably 7.0 or less, more preferably 6.5 or less, and even more preferably 6.0 or less.
在本說明書中,分子量的分散度為利用重量平均分子量/數量平均分子量計算出之值。 In this specification, molecular weight dispersion is calculated using weight average molecular weight/number average molecular weight.
又,在樹脂組成物包含複數種聚醯亞胺前驅物作為特定樹脂之情況下,至少1種聚醯亞胺前驅物的重量平均分子量、數量平均分子量及分散度在上述範圍內為較佳。又,將上述複數種聚醯亞胺前驅物作為1個樹脂計算出之重量平均分子量、數量平均分子量及分散度分別在上述範圍內亦較佳。 Furthermore, when the resin composition includes multiple polyimide precursors as the specific resin, it is preferred that the weight average molecular weight, number average molecular weight, and dispersion of at least one polyimide precursor be within the aforementioned ranges. Furthermore, it is also preferred that the weight average molecular weight, number average molecular weight, and dispersion calculated from the multiple polyimide precursors as a single resin are also within the aforementioned ranges.
〔聚醯亞胺〕 [Polyimide]
本發明中所使用之聚醯亞胺可以為鹼可溶性聚醯亞胺,亦可以為可溶於以有機溶劑為主成分之顯影液中之聚醯亞胺。 The polyimide used in the present invention may be an alkali-soluble polyimide or a polyimide soluble in a developer containing an organic solvent as its main component.
在本說明書中,鹼可溶性聚醯亞胺是指相對於100g的2.38質量%氫氧化四甲基銨水溶液在23℃下溶解0.1g以上之聚醯亞胺,從圖案形成性的觀點考慮,溶解0.5g以上之聚醯亞胺為較佳,溶解1.0g以上之聚醯亞胺為進一步較佳。上述溶解量的上限並無特別限定,但是100g以下為較佳。 In this specification, alkali-soluble polyimide refers to a polyimide that dissolves 0.1g or more per 100g of a 2.38% by mass aqueous solution of tetramethylammonium hydroxide at 23°C. From the perspective of pattern formation, a polyimide dissolution of 0.5g or more is preferred, and a polyimide dissolution of 1.0g or more is even more preferred. There is no particular upper limit to the dissolution amount, but 100g or less is preferred.
又,從所獲得之有機膜的膜強度及絕緣性的觀點考慮,聚醯亞胺為在主鏈上具有複數個醯亞胺結構之聚醯亞胺為較佳。 Furthermore, from the perspective of the film strength and insulation properties of the obtained organic film, polyimide having multiple imide structures in the main chain is preferred.
在本說明書中,“主鏈”是指在構成樹脂之高分子化合物的分子中相對最長的鍵結鏈,“側鏈”是指除此以外的鍵結鏈。 In this specification, "main chain" refers to the longest bond in the polymer molecules that constitute the resin, and "side chain" refers to other bond chains.
-氟原子- -Fluorine Atom-
從所獲得之有機膜的膜強度的觀點考慮,聚醯亞胺具有氟原子亦較佳。 From the perspective of the film strength of the obtained organic film, it is also preferable that the polyimide contains fluorine atoms.
氟原子例如包含於後述式(4)所表示之重複單元中之R132或後述式(4)所表示之重複單元中之R131中為較佳,作為氟化烷基而包含於後述式(4)所表示之重複單元中之R132或後述式(4)所表示之重複單元中之R131中為更佳。 The fluorine atom is preferably contained in R 132 in the repeating unit represented by the formula (4) described below or in R 131 in the repeating unit represented by the formula (4) described below, and is more preferably contained in R 132 in the repeating unit represented by the formula (4) described below or in R 131 in the repeating unit represented by the formula (4) described below as a fluorinated alkyl group.
氟原子的量相對於聚醯亞胺的總質量為5質量%以上為較佳,並且20質量%以下為較佳。 The amount of fluorine atoms is preferably 5% by mass or more, and more preferably 20% by mass or less, relative to the total mass of the polyimide.
-矽原子- -Silicon Atom-
從所獲得之有機膜的膜強度的觀點考慮,聚醯亞胺具有矽原子亦較 佳。 From the perspective of the film strength of the resulting organic film, polyimide containing silicon atoms is also preferred.
矽原子例如包含於後述式(4)所表示之重複單元中之R131中為較佳,作為後述有機改質(聚)矽氧烷結構而包含於後述式(4)所表示之重複單元中之R131中為更佳。 The silicon atom is preferably contained in R 131 in the repeating unit represented by the formula (4) described below, for example. It is more preferably contained in R 131 in the repeating unit represented by the formula (4) described below as an organic modified (poly)siloxane structure.
又,上述矽原子或上述有機改質(聚)矽氧烷結構亦可以包含於聚醯亞胺的側鏈上,但是包含於聚醯亞胺的主鏈上為較佳。 Furthermore, the aforementioned silicon atoms or the aforementioned organically modified (poly)siloxane structures may also be included in the side chains of the polyimide, but are preferably included in the main chain of the polyimide.
矽原子的量相對於聚醯亞胺的總質量為1質量%以上為較佳,20質量%以下為更佳。 The amount of silicon atoms relative to the total mass of the polyimide is preferably 1% by mass or more, and more preferably 20% by mass or less.
-乙烯性不飽和鍵- -Ethylene unsaturated bond-
從所獲得之有機膜的膜強度的觀點考慮,聚醯亞胺具有乙烯性不飽和鍵為較佳。 From the perspective of the film strength of the obtained organic film, polyimide preferably has ethylenically unsaturated bonds.
聚醯亞胺可以在主鏈末端具有乙烯性不飽和鍵,亦可以在側鏈上具有乙烯性不飽和鍵,但是在側鏈上具有乙烯性不飽和鍵為較佳。 Polyimide can have ethylenically unsaturated bonds at the ends of the main chain or on the side chains, but ethylenically unsaturated bonds on the side chains are preferred.
上述乙烯性不飽和鍵具有自由基聚合性為較佳。 It is preferred that the above-mentioned ethylenically unsaturated bonds have free radical polymerizability.
乙烯性不飽和鍵包含於後述式(4)所表示之重複單元中之R132或後述式(4)所表示之重複單元中之R131中為較佳,作為具有乙烯性不飽和鍵之基團而包含於後述式(4)所表示之重複單元中之R132或後述式(4)所表示之重複單元中之R131中為更佳。 It is preferred that the ethylenically unsaturated bond is contained in R 132 in the repeating unit represented by the formula (4) described below or in R 131 in the repeating unit represented by the formula (4) described below. It is even more preferred that the group having an ethylenically unsaturated bond is contained in R 132 in the repeating unit represented by the formula (4) described below or in R 131 in the repeating unit represented by the formula (4) described below.
在該等之中,乙烯性不飽和鍵包含於後述式(4)所表示之重複單元中之R131中為較佳,作為具有乙烯性不飽和鍵之基團而包含於後述式(4)所表示之重複單元中之R131中為更佳。 Among these, it is preferred that an ethylenically unsaturated bond is contained in R 131 in the repeating unit represented by the formula (4) described below, and it is more preferred that an ethylenically unsaturated bond is contained in R 131 in the repeating unit represented by the formula (4) described below as a group having an ethylenically unsaturated bond.
作為具有乙烯性不飽和鍵之基團,可以舉出乙烯基、烯丙基、乙烯基 苯基等與芳香環直接鍵結且可以經取代之具有乙烯基之基團、(甲基)丙烯醯基、(甲基)丙烯醯氧基、下述式(IV)所表示之基團等。 Examples of groups having ethylenically unsaturated bonds include vinyl, allyl, vinylphenyl, and other groups having vinyl groups that are directly bonded to an aromatic ring and may be substituted, (meth)acryloyl, (meth)acryloyloxy, and groups represented by the following formula (IV).
式(IV)中,R20表示氫原子、甲基、乙基或羥甲基,氫原子或甲基為較佳。 In formula (IV), R 20 represents a hydrogen atom, a methyl group, an ethyl group or a hydroxymethyl group, preferably a hydrogen atom or a methyl group.
式(IV)中,R21表示碳數2~12的伸烷基、-O-CH2CH(OH)CH2-、-C(=O)O-、-O(C=O)NH-、碳數2~30的(聚)伸烷氧基(伸烷基的碳數為2~12為較佳,2~6為更佳,2或3為特佳;重複數為1~12為較佳,1~6為更佳,1~3為特佳)或將該等組合2個以上而獲得之基團。 In formula (IV), R 21 represents an alkylene group having 2 to 12 carbon atoms, -O-CH 2 CH(OH)CH 2 -, -C(=O)O-, -O(C=O)NH-, a (poly)alkyleneoxy group having 2 to 30 carbon atoms (the alkylene group preferably has 2 to 12 carbon atoms, more preferably 2 to 6 carbon atoms, and particularly preferably 2 or 3 carbon atoms; the number of carbon atoms repeated is 1 to 12, more preferably 1 to 6 carbon atoms, and particularly preferably 1 to 3 carbon atoms), or a group obtained by combining two or more of these groups.
又,作為上述碳數2~12的伸烷基,可以為直鏈狀、支鏈鎖狀、環狀或由該等組合表示之伸烷基中的任一個。 Furthermore, the aforementioned alkylene group having 2 to 12 carbon atoms may be any of a linear, branched, ring, or cyclic alkylene group, or a combination thereof.
作為上述碳數2~12的伸烷基,碳數2~8的伸烷基為較佳,碳數2~4的伸烷基為更佳。 As the aforementioned alkylene group having 2 to 12 carbon atoms, an alkylene group having 2 to 8 carbon atoms is preferred, and an alkylene group having 2 to 4 carbon atoms is more preferred.
在該等之中,R21為下述式(R1)~式(R3)中的任一個所表示之基團為較佳,式(R1)所表示之基團為更佳。 Among these, R 21 is preferably a group represented by any one of the following formulas (R1) to (R3), and more preferably a group represented by formula (R1).
式(R1)~(R3)中,L表示單鍵或碳數2~12的伸烷基、碳數2~30的(聚)伸烷氧基或將該等鍵結2個以上而獲得之基團,X表示氧原子或硫原子,*表示與其他結構的鍵結部位,●表示與式(IV)中的R21所鍵結之氧原子的鍵結部位。 In formulas (R1) to (R3), L represents a single bond, an alkylene group having 2 to 12 carbon atoms, a (poly)alkylene group having 2 to 30 carbon atoms, or a group obtained by bonding two or more of these groups; X represents an oxygen atom or a sulfur atom; * represents a bonding site to another structure; and ● represents a bonding site to the oxygen atom to which R21 in formula (IV) is bonded.
式(R1)~(R3)中,L中之碳數2~12的伸烷基或碳數2~30的(聚)伸烷氧基的較佳態樣與上述的R21中之碳數2~12的伸烷基或碳數2~30的(聚)伸烷氧基的較佳態樣相同。 In formulas (R1) to (R3), preferred embodiments of the alkylene group having 2 to 12 carbon atoms or the (poly)alkoxyene group having 2 to 30 carbon atoms in L are the same as the preferred embodiments of the alkylene group having 2 to 12 carbon atoms or the (poly)alkoxyene group having 2 to 30 carbon atoms in R21 described above.
式(R1)中,X為氧原子為較佳。 In formula (R1), X is preferably an oxygen atom.
式(R1)~(R3)中,*與式(IV)中的*的含義相同,較佳態樣亦相同。 In formulas (R1) to (R3), * has the same meaning as * in formula (IV), and the preferred embodiments are also the same.
式(R1)所表示之結構例如藉由使具有酚性羥基等羥基之聚醯亞胺與具有異氰酸酯基及乙烯性不飽和鍵之化合物(例如,甲基丙烯酸2-異氰酸酯基乙酯等)進行反應而獲得。 The structure represented by formula (R1) can be obtained, for example, by reacting a polyimide having a hydroxyl group such as a phenolic hydroxyl group with a compound having an isocyanate group and an ethylenic unsaturated bond (e.g., 2-isocyanateethyl methacrylate).
式(R2)所表示之結構例如藉由使具有羧基之聚醯亞胺與具有羥基及乙烯性不飽和鍵之化合物(例如,甲基丙烯酸2-羥乙酯等)進行反應而獲得。 The structure represented by formula (R2) can be obtained, for example, by reacting a polyimide having a carboxyl group with a compound having a hydroxyl group and an ethylenically unsaturated bond (e.g., 2-hydroxyethyl methacrylate).
式(R3)所表示之結構例如藉由使具有酚性羥基等羥基之聚醯亞胺與具有環氧丙基及乙烯性不飽和鍵之化合物(例如,甲基丙烯酸縮水甘油酯等)進行反應而獲得。 The structure represented by formula (R3) can be obtained, for example, by reacting a polyimide having a hydroxyl group such as a phenolic hydroxyl group with a compound having an epoxypropylene group and an ethylenic unsaturated bond (e.g., glycidyl methacrylate).
式(IV)中,*表示與其他結構的鍵結部位,與聚醯亞胺的主鏈的鍵結部位為較佳。 In formula (IV), * represents the bonding site with other structures, preferably the bonding site with the main chain of polyimide.
乙烯性不飽和鍵的量相對於聚醯亞胺的總質量為0.0001~0. 1mol/g為較佳,0.0005~0.05mol/g為更佳。 The amount of ethylenically unsaturated bonds relative to the total mass of the polyimide is preferably 0.0001-0.1 mol/g, and more preferably 0.0005-0.05 mol/g.
-除了具有乙烯性不飽和鍵之基團以外的聚合性基- -Polymerizable groups other than groups having ethylenically unsaturated bonds-
聚醯亞胺可以具有除了具有乙烯性不飽和鍵之基團以外的聚合性基。 Polyimide may have polymerizable groups other than groups having ethylenically unsaturated bonds.
作為除了具有乙烯性不飽和鍵之基團以外的聚合性基,可以舉出環氧基、氧環丁烷基等環狀醚基、甲氧基甲基等烷氧基甲基、羥甲基等。 Examples of polymerizable groups other than groups having ethylenically unsaturated bonds include cyclic ether groups such as epoxy groups and cyclohexane groups, alkoxymethyl groups such as methoxymethyl groups, and hydroxymethyl groups.
除了具有乙烯性不飽和鍵之基團以外的聚合性基例如包含於後述式(4)所表示之重複單元中之R131中為較佳。 The polymerizable group other than the group having an ethylenically unsaturated bond is preferably contained in, for example, R 131 in the repeating unit represented by the formula (4) described below.
除了具有乙烯性不飽和鍵之基團以外的聚合性基的量相對於聚醯亞胺的總質量為0.0001~0.1mol/g為較佳,0.001~0.05mol/g為更佳。 The amount of polymerizable groups other than groups having ethylenically unsaturated bonds relative to the total mass of the polyimide is preferably 0.0001-0.1 mol/g, and more preferably 0.001-0.05 mol/g.
-極性轉換基- -Polarity conversion base-
聚醯亞胺可以具有酸分解性基等極性轉換基。聚醯亞胺中之酸分解性基與在上述式(2)中之R113及R114中所說明之酸分解性基相同,較佳態樣亦相同。 The polyimide may have a polar conversion group such as an acid-decomposable group. The acid-decomposable group in the polyimide is the same as the acid-decomposable group described for R 113 and R 114 in the above formula (2), and the preferred embodiment is also the same.
極性轉換基例如包含於後述式(4)所表示之重複單元中之R131、R132、聚醯亞胺的末端等中。 The polarity conversion group is included in, for example, R 131 and R 132 in the repeating unit represented by the formula (4) described below, or at the end of the polyimide.
-酸值- -Acid Value-
在將聚醯亞胺供於鹼顯影之情況下,從提高顯影性之觀點考慮,聚醯亞胺的酸值為30mgKOH/g以上為較佳,50mgKOH/g以上為更佳,70mgKOH/g以上為進一步較佳。 When polyimide is subjected to alkaline development, from the perspective of improving developability, the acid value of the polyimide is preferably 30 mgKOH/g or greater, more preferably 50 mgKOH/g or greater, and even more preferably 70 mgKOH/g or greater.
又,上述酸值為500mgKOH/g以下為較佳,400mgKOH/g以下為更佳,200mgKOH/g以下為進一步較佳。 Furthermore, the acid value is preferably 500 mgKOH/g or less, more preferably 400 mgKOH/g or less, and even more preferably 200 mgKOH/g or less.
又,在將聚醯亞胺供於使用了以有機溶劑為主成分之顯影液之顯影(例 如,後述“溶劑顯影”)之情況下,聚醯亞胺的酸值為1~35mgKOH/g為較佳,2~30mgKOH/g為更佳,5~20mgKOH/g為進一步較佳。 When the polyimide is developed using a developer containing an organic solvent as its main component (e.g., "solvent development" described below), the acid value of the polyimide is preferably 1 to 35 mgKOH/g, more preferably 2 to 30 mgKOH/g, and even more preferably 5 to 20 mgKOH/g.
上述酸值藉由公知的方法進行測定,例如藉由JIS K 0070:1992中所記載的方法進行測定。 The acid value is measured by a known method, for example, by the method described in JIS K 0070:1992.
又,作為聚醯亞胺中所包含之酸基,從兼顧保存穩定性及顯影性之觀點考慮,pKa為0~10的酸基為較佳,3~8的酸基為更佳。 Furthermore, as the acid groups contained in the polyimide, from the perspective of both storage stability and developability, acid groups with a pKa of 0 to 10 are preferred, and acid groups with a pKa of 3 to 8 are even more preferred.
pKa為考慮到從酸中釋放氫離子之解離反應而將其平衡常數Ka用其負的常用對數pKa表示者。在本說明書中,除非另有特別說明,則pKa設為基於ACD/ChemSketch(註冊商標)之計算值。或者,可以參閱日本化學會編“修訂第5版 化學手冊 基礎版”中所揭示的值。 pKa is the equilibrium constant Ka expressed as its negative common logarithm, taking into account the dissociation reaction that releases hydrogen ions from the acid. In this specification, unless otherwise specified, pKa values are calculated using ACD/ChemSketch (registered trademark). Alternatively, refer to the values disclosed in the "Chemical Handbook, Basic Edition, Revised 5th Edition," edited by the Chemical Society of Japan.
又,在酸基例如為磷酸等多元酸之情況下,上述pKa為第一解離常數。 In addition, when the acid group is a polyacid such as phosphoric acid, the above pKa is the first dissociation constant.
作為該種酸基,聚醯亞胺包含選自包括羧基及酚性羥基之群組中的至少1種為較佳,包含酚性羥基為更佳。 As such acid groups, the polyimide preferably contains at least one selected from the group consisting of a carboxyl group and a phenolic hydroxyl group, and more preferably contains a phenolic hydroxyl group.
-酚性羥基- -Phenolic hydroxyl-
從使基於鹼顯影液之顯影速度成為適當者之觀點考慮,聚醯亞胺具有酚性羥基為較佳。 From the perspective of achieving an appropriate development speed using an alkaline developer, it is preferred that the polyimide have a phenolic hydroxyl group.
聚醯亞胺可以在主鏈末端具有酚性羥基,亦可以在側鏈上具有酚性羥基。 Polyimide can have phenolic hydroxyl groups at the ends of the main chain or on the side chains.
酚性羥基例如包含於後述式(4)所表示之重複單元中之R132或後述式(4)所表示之重複單元中之R131中為較佳。 The phenolic hydroxyl group is preferably contained in, for example, R 132 in the repeating unit represented by the formula (4) described below or R 131 in the repeating unit represented by the formula (4) described below.
酚性羥基的量相對於聚醯亞胺的總質量為0.1~30mol/g為較佳,1~20mol/g為更佳。 The amount of phenolic hydroxyl groups relative to the total mass of the polyimide is preferably 0.1-30 mol/g, and more preferably 1-20 mol/g.
作為本發明中所使用之聚醯亞胺,只要為具有醯亞胺結構之高分子化合物,則並無特別限定,但是包含下述式(4)所表示之重複單元為較佳。 The polyimide used in the present invention is not particularly limited as long as it is a polymer compound having an imide structure, but preferably contains a repeating unit represented by the following formula (4).
式(4)中,R131表示2價的有機基,R132表示4價的有機基。 In formula (4), R 131 represents a divalent organic group, and R 132 represents a tetravalent organic group.
在具有聚合性基之情況下,聚合性基可以位於R131及R132中的至少一者上,如下述式(4-1)或式(4-2)所示,亦可以位於聚醯亞胺的末端。 When a polymerizable group is present, the polymerizable group may be located on at least one of R 131 and R 132 , as shown in the following formula (4-1) or (4-2), or may be located at the terminal of the polyimide.
式(4-1)中,R133為聚合性基,其他基團與式(4)的含義相同。 In formula (4-1), R 133 is a polymerizable group, and the other groups have the same meanings as in formula (4).
R134及R135中的至少一者為聚合性基,在不是聚合性基的情況下為有機 基,其他基團與式(4)的含義相同。 At least one of R 134 and R 135 is a polymerizable group; if not a polymerizable group, it is an organic group; and the other groups have the same meanings as in formula (4).
作為聚合性基,可以舉出上述包含乙烯性不飽和鍵之基團或上述除了具有乙烯性不飽和鍵之基團以外的交聯性基。 Examples of polymerizable groups include the aforementioned groups containing ethylenically unsaturated bonds or crosslinking groups other than the aforementioned groups containing ethylenically unsaturated bonds.
R131表示2價的有機基。作為2價的有機基,可以例示與式(2)中之R111相同者,較佳範圍亦相同。 R 131 represents a divalent organic group. Examples of the divalent organic group include the same ones as those for R 111 in formula (2), and the preferred range is also the same.
又,作為R131,可以舉出去除二胺的胺基之後殘存之二胺殘基。作為二胺,可以舉出脂肪族、環式脂肪族或芳香族二胺等。作為具體例,可以舉出聚醯亞胺前驅物的式(2)中的R111的例子。 Furthermore, R 131 includes a diamine residue remaining after removing the amino group of a diamine. Examples of the diamine include aliphatic, cycloaliphatic, or aromatic diamines. Specific examples include R 111 in formula (2) of a polyimide precursor.
在更有效地抑制煅燒時產生翹曲之觀點上,R131為在主鏈上具有至少2個伸烷基二醇單元之二胺殘基為較佳。更佳為在一分子中合計包含2個以上的乙二醇鏈、丙二醇鏈中的任一者或兩者之二胺殘基,進一步較佳為上述二胺且不包含芳香環的二胺殘基。 From the perspective of more effectively suppressing warping during calcination, R 131 is preferably a diamine residue having at least two alkylene glycol units in the main chain. More preferred is a diamine residue containing two or more ethylene glycol chains or propylene glycol chains in total in one molecule, or both. Even more preferred is a diamine residue containing no aromatic rings.
作為在一分子中合計包含2個以上的乙二醇鏈、丙二醇鏈中的任一者或兩者之二胺,可以舉出JEFFAMINE(註冊商標)KH-511、ED-600、ED-900、ED-2003、EDR-148、EDR-176、D-200、D-400、D-2000、D-4000(以上為產品名稱,HUNTSMAN公司製)、1-(2-(2-(2-胺基丙氧基)乙氧基)丙氧基)丙烷-2-胺、1-(1-(1-(2-胺基丙氧基)丙烷-2-基)氧基)丙烷-2-胺等,但是並不限定於該等。 Examples of diamines containing two or more ethylene glycol chains or propylene glycol chains in one molecule include, but are not limited to, Jeffamine (registered trademark) KH-511, ED-600, ED-900, ED-2003, EDR-148, EDR-176, D-200, D-400, D-2000, and D-4000 (all product names, manufactured by HUNTSMAN), 1-(2-(2-(2-aminopropoxy)ethoxy)propoxy)propan-2-amine, and 1-(1-(1-(2-aminopropoxy)propan-2-yl)oxy)propan-2-amine.
R132表示4價的有機基。作為4價的有機基,可以例示與式(2)中之R115相同者,較佳範圍亦相同。 R 132 represents a tetravalent organic group. Examples of the tetravalent organic group include the same ones as those for R 115 in formula (2), and the preferred range is also the same.
例如,作為R115而例示之4價的有機基的4個鍵結子與上述式(4)中的4個-C(=O)-部分鍵結而形成縮合環。 For example, four bonders of the tetravalent organic group exemplified as R 115 bond to four -C(=O)- moieties in the above formula (4) to form a condensed ring.
又,R132可以舉出從四羧酸二酐中去除酐基之後殘存之四羧酸殘基等。作為具體例,可以舉出聚醯亞胺前驅物的式(2)中的R115的例子。從有機膜的強度的觀點考慮,R132為具有1~4個芳香環之芳香族二胺殘基為較佳。 R 132 may include a tetracarboxylic acid residue remaining after removing the anhydride group from tetracarboxylic dianhydride. A specific example is R 115 in formula (2) of the polyimide precursor. From the perspective of organic film strength, R 132 is preferably an aromatic diamine residue having 1 to 4 aromatic rings.
R131和R132中的至少一者具有OH基亦較佳。更具體而言,作為R131,可以舉出2,2-雙(3-羥基-4-胺基苯基)丙烷、2,2-雙(3-羥基-4-胺基苯基)六氟丙烷、2,2-雙(3-胺基-4-羥基苯基)丙烷、2,2-雙(3-胺基-4-羥基苯基)六氟丙烷、上述(DA-1)~(DA-18)作為較佳例,作為R132,可以舉出上述(DAA-1)~(DAA-5)作為更佳例。 At least one of R 131 and R 132 preferably has an OH group. More specifically, preferred examples of R 131 include 2,2-bis(3-hydroxy-4-aminophenyl)propane, 2,2-bis(3-hydroxy-4-aminophenyl)hexafluoropropane, 2,2-bis(3-amino-4-hydroxyphenyl)propane, 2,2-bis(3-amino-4-hydroxyphenyl)hexafluoropropane, and the aforementioned (DA-1) to (DA-18). More preferred examples of R 132 include the aforementioned (DAA-1) to (DAA-5).
又,聚醯亞胺在結構中具有氟原子亦較佳。聚醯亞胺中的氟原子的含量為10質量%以上為較佳,並且20質量%以下為較佳。 Furthermore, the polyimide preferably has fluorine atoms in its structure. The fluorine atom content in the polyimide is preferably 10% by mass or more and more preferably 20% by mass or less.
又,為了提高與基板的密接性,聚醯亞胺可以與具有矽氧烷結構之脂肪族基共聚。具體而言,作為二胺成分,可以舉出雙(3-胺基丙基)四甲基二矽氧烷、雙(對胺基苯基)八甲基五矽氧烷等。 Furthermore, to improve adhesion to the substrate, polyimide can be copolymerized with an aliphatic group having a siloxane structure. Specifically, examples of diamine components include bis(3-aminopropyl)tetramethyldisiloxane and bis(p-aminophenyl)octamethylpentasiloxane.
又,為了提高樹脂組成物的保存穩定性,藉由單胺、酸酐、單羧酸、單氯化物化合物、單活性酯化合物等封端劑密封聚醯亞胺的主鏈末端為較佳。在該等之中,使用單胺為更佳,作為單胺的較佳化合物,可以舉出苯胺、2-乙炔基苯胺、3-乙炔基苯胺、4-乙炔基苯胺、5-胺基-8-羥基喹啉、1-羥基-7-胺基萘、1-羥基-6-胺基萘、1-羥基-5-胺基萘、1-羥基-4-胺基萘、2-羥基-7-胺基萘、2-羥基-6-胺基萘、2-羥基-5-胺基萘、1-羧基-7-胺基萘、1-羧基-6-胺基萘、1-羧基-5-胺基萘、2-羧基-7-胺基萘、2-羧基-6-胺基萘、2-羧基-5-胺基萘、2-胺基苯甲酸、3-胺基苯甲酸、4-胺基苯甲酸、4- 胺基水楊酸、5-胺基水楊酸、6-胺基水楊酸、2-胺基苯磺酸、3-胺基苯磺酸、4-胺基苯磺酸、3-胺基-4,6-二羥基嘧啶、2-胺基酚、3-胺基酚、4-胺基酚、2-胺基苯硫酚、3-胺基苯硫酚、4-胺基苯硫酚等。該等可以使用2種以上,藉由使複數種封端劑進行反應,可以導入複數個不同之末端基。 Furthermore, in order to improve the storage stability of the resin composition, it is preferred to seal the ends of the polyimide backbone with a capping agent such as a monoamine, anhydride, monocarboxylic acid, monochloride compound, or monoactive ester compound. Among these, monoamines are more preferably used. Preferred monoamine compounds include aniline, 2-ethynylaniline, 3-ethynylaniline, 4-ethynylaniline, 5-amino-8-hydroxyquinoline, 1-hydroxy-7-aminonaphthalene, 1-hydroxy-6-aminonaphthalene, 1-hydroxy-5-aminonaphthalene, 1-hydroxy-4-aminonaphthalene, 2-hydroxy-7-aminonaphthalene, 2-hydroxy-6-aminonaphthalene, 2-hydroxy-5-aminonaphthalene, 1-carboxy-7-aminonaphthalene, 1-carboxy-6-aminonaphthalene, 1-carboxy 5-aminonaphthalene, 2-carboxy-7-aminonaphthalene, 2-carboxy-6-aminonaphthalene, 2-carboxy-5-aminonaphthalene, 2-aminobenzoic acid, 3-aminobenzoic acid, 4-aminobenzoic acid, 4-aminosalicylic acid, 5-aminosalicylic acid, 6-aminosalicylic acid, 2-aminobenzenesulfonic acid, 3-aminobenzenesulfonic acid, 4-aminobenzenesulfonic acid, 3-amino-4,6-dihydroxypyrimidine, 2-aminophenol, 3-aminophenol, 4-aminophenol, 2-aminothiophenol, 3-aminothiophenol, 4-aminothiophenol, etc. Two or more of these end-capping agents may be used, and by reacting multiple end-capping agents, multiple different terminal groups can be introduced.
-醯亞胺化率(閉環率)- -Imidization rate (ring closure rate)-
從所獲得之有機膜的膜強度、絕緣性等觀點考慮,聚醯亞胺的醯亞胺化率(亦稱為“閉環率”)為70%以上為較佳,80%以上為更佳,90%以上為更佳。 Considering the film strength and insulation properties of the resulting organic film, the imidization rate (also known as the "ring closure rate") of the polyimide is preferably 70% or higher, more preferably 80% or higher, and even more preferably 90% or higher.
上述醯亞胺化率的上限並無特別限定,只要為100%以下即可。 The upper limit of the imidization rate is not particularly limited, as long as it is 100% or less.
上述醯亞胺化率例如藉由下述方法來進行測定。 The above-mentioned imidization rate is measured, for example, by the following method.
測定聚醯亞胺的紅外吸收光譜,求出作為源自醯亞胺結構之吸收峰值之1377cm-1左右的峰值強度P1。接著,將該聚醯亞胺在350℃下進行1小時的熱處理之後,再次測定紅外吸收光譜,求出1377cm-1左右的峰值強度P2。使用所獲得之峰值強度P1、P2,依據下述式能夠求出聚醯亞胺的醯亞胺化率。 The infrared absorption spectrum of the polyimide was measured to determine the peak intensity P1 at approximately 1377 cm⁻¹ , an absorption peak originating from the imide structure. The polyimide was then heat-treated at 350°C for 1 hour, and the infrared absorption spectrum was again measured to determine the peak intensity P2 at approximately 1377 cm⁻¹ . The obtained peak intensities P1 and P2 were used to determine the imidization ratio of the polyimide according to the following formula.
醯亞胺化率(%)=(峰值強度P1/峰值強度P2)×100 Imidization rate (%) = (peak intensity P1/peak intensity P2) × 100
聚醯亞胺可以全部都含有包含1種R131或R132之上述式(4)所表示之重複單元,亦可以含有包含2個以上的不同種類的R131或R132之上述式(4)所表示之重複單元。又,聚醯亞胺除了上述式(4)所表示之重複單元以外,還可以包含其他種類的重複單元。作為其他種類的重複單元,例如可以舉出上述式(2)所表示之重複單元等。 The polyimide may contain all repeating units represented by the above formula (4) containing one type of R 131 or R 132 , or may contain repeating units represented by the above formula (4) containing two or more different types of R 131 or R 132. Furthermore, the polyimide may contain other types of repeating units in addition to the repeating units represented by the above formula (4). Examples of other types of repeating units include the repeating units represented by the above formula (2).
聚醯亞胺例如能夠利用如下方法來進行合成:在低溫下使四 羧酸二酐與二胺(將一部分取代為單胺之封端劑)進行反應之方法;在低溫下使四羧酸二酐(將一部分取代為酸酐或單氯化物化合物或單活性酯化合物之封端劑)與二胺進行反應之方法;藉由四羧酸二酐和醇來獲得二酯,然後使其與二胺(將一部分取代為單胺之封端劑)在縮合劑的存在下進行反應之方法;利用藉由四羧酸二酐和醇獲得二酯,然後使其餘的二羧酸進行氯化物化,並使其與二胺(將一部分取代為單胺之封端劑)進行反應之方法等方法獲得聚醯亞胺前驅物,並且使用已知的醯亞胺化反應法使其完全醯亞胺化之方法;或者,在中途停止醯亞胺化反應,導入一部分醯亞胺結構之方法;以及藉由混合完全醯亞胺化之聚合物和該聚醯亞胺前驅物而導入一部分醯亞胺結構之方法。又,亦能夠適用其他公知的聚醯亞胺的合成方法。 Polyimide can be synthesized by the following methods: a method of reacting tetracarboxylic dianhydride with a diamine (a capping agent in which a portion is substituted with a monoamine) at low temperature; a method of reacting tetracarboxylic dianhydride (a capping agent in which a portion is substituted with an acid anhydride, monochloride compound, or monoactive ester compound) with a diamine at low temperature; a method of obtaining a diester from tetracarboxylic dianhydride and an alcohol and reacting the diester with a diamine (a capping agent in which a portion is substituted with a monoamine) in the presence of a condensing agent; a method of reacting tetracarboxylic dianhydride with an alcohol and reacting the diester with a diamine (a capping agent in which a portion is substituted with a monoamine) in the presence of a condensing agent; A polyimide precursor can be obtained by obtaining a diester from a tetracarboxylic dianhydride and an alcohol, chlorinating the remaining dicarboxylic acid, and reacting the resulting product with a diamine (partially substituted with a monoamine end-capping agent) to obtain the polyimide precursor. This product can then be completely imidized using a known imidization method. Alternatively, the imidization reaction can be stopped midway to introduce a partial imide structure. Furthermore, a partial imide structure can be introduced by mixing a fully imidized polymer with the polyimide precursor. Other known polyimide synthesis methods can also be applied.
聚醯亞胺的重量平均分子量(Mw)較佳為5,000~100,000,更佳為10,000~50,000,進一步較佳為15,000~40,000。藉由將重量平均分子量設為5,000以上,能夠提高硬化後的膜的耐折性。為了獲得機械特性(例如,斷裂伸長率)優異之有機膜,重量平均分子量為15,000以上為特佳。 The weight-average molecular weight (Mw) of the polyimide is preferably 5,000-100,000, more preferably 10,000-50,000, and even more preferably 15,000-40,000. A weight-average molecular weight of 5,000 or higher can improve the folding resistance of the cured film. To achieve an organic film with excellent mechanical properties (e.g., elongation at break), a weight-average molecular weight of 15,000 or higher is particularly preferred.
又,聚醯亞胺的數量平均分子量(Mn)較佳為2,000~40,000,更佳為3,000~30,000,進一步較佳為4,000~20,000。 The number average molecular weight (Mn) of the polyimide is preferably 2,000-40,000, more preferably 3,000-30,000, and even more preferably 4,000-20,000.
上述聚醯亞胺的分子量的分散度為1.5以上為較佳,1.8以上為更佳,2.0以上為進一步較佳。聚醯亞胺的分子量的分散度的上限值並無特別規定,例如為7.0以下為較佳,6.5以下為更佳,6.0以下為進一步較佳。 The molecular weight dispersion of the polyimide is preferably 1.5 or greater, more preferably 1.8 or greater, and even more preferably 2.0 or greater. The upper limit of the molecular weight dispersion of the polyimide is not particularly limited, but is preferably 7.0 or less, more preferably 6.5 or less, and even more preferably 6.0 or less.
又,在樹脂組成物包含複數種聚醯亞胺作為特定樹脂之情況下,至少1種聚醯亞胺的重量平均分子量、數量平均分子量及分散度在上述範圍內為 較佳。又,將上述複數種聚醯亞胺作為1個樹脂計算出之重量平均分子量、數量平均分子量及分散度分別在上述範圍內亦較佳。 Furthermore, when the resin composition includes multiple polyimides as the specific resin, it is preferred that the weight average molecular weight, number average molecular weight, and dispersion of at least one polyimide be within the aforementioned ranges. Furthermore, it is also preferred that the weight average molecular weight, number average molecular weight, and dispersion of the multiple polyimides as a single resin are also within the aforementioned ranges.
〔聚苯并唑前驅物〕 Polyphenylene azole prodrugs
關於本發明中所使用之聚苯并唑前驅物的結構等,並無特別規定,但是較佳為包含下述式(3)所表示之重複單元。 Regarding the polyphenylene phthalate used in the present invention The structure of the azole precursor is not particularly limited, but preferably comprises repeating units represented by the following formula (3).
式(3)中,R121表示2價的有機基,R122表示4價的有機基,R123及R124分別獨立地表示氫原子或1價的有機基。 In formula (3), R 121 represents a divalent organic group, R 122 represents a tetravalent organic group, and R 123 and R 124 each independently represent a hydrogen atom or a monovalent organic group.
式(3)中,R123及R124分別與式(2)中之R113的含義相同,較佳範圍亦相同。亦即,至少一者為聚合性基為較佳。 In formula (3), R 123 and R 124 have the same meanings as R 113 in formula (2), and their preferred ranges are also the same. That is, it is preferred that at least one of them is a polymerizable group.
式(3)中,R121表示2價的有機基。作為2價的有機基,包含脂肪族基及芳香族基中的至少一者之基團為較佳。作為脂肪族基,直鏈脂肪族基為較佳。R121為二羧酸殘基為較佳。二羧酸殘基可以僅使用1種,亦可以使用2種以上。 In formula (3), R 121 represents a divalent organic group. The divalent organic group is preferably a group containing at least one of an aliphatic group and an aromatic group. The aliphatic group is preferably a linear aliphatic group. R 121 is preferably a dicarboxylic acid residue. The dicarboxylic acid residues may be used alone or in combination.
作為二羧酸殘基,包含脂肪族基之二羧酸及包含芳香族基之二羧酸殘基為較佳,包含芳香族基之二羧酸殘基為更佳。 As the dicarboxylic acid residue, dicarboxylic acids containing an aliphatic group and dicarboxylic acid residues containing an aromatic group are preferred, and dicarboxylic acid residues containing an aromatic group are more preferred.
作為包含脂肪族基之二羧酸,包含直鏈或支鏈(較佳為直鏈)脂肪族基之二羧酸為較佳,包括直鏈或支鏈(較佳為直鏈)脂肪族基和2個-COOH之二羧酸為更佳。直鏈或支鏈(較佳為直鏈)的脂肪族基的碳數為2~3 0為較佳,2~25為更佳,3~20為進一步較佳,4~15為更進一步較佳,5~10為特佳。直鏈的脂肪族基為伸烷基為較佳。 As the dicarboxylic acid containing an aliphatic group, a dicarboxylic acid containing a linear or branched (preferably linear) aliphatic group is preferred, and a dicarboxylic acid containing a linear or branched (preferably linear) aliphatic group and two -COOH groups is more preferred. The linear or branched (preferably linear) aliphatic group preferably has a carbon number of 2-30, more preferably 2-25, even more preferably 3-20, even more preferably 4-15, and particularly preferably 5-10. The linear aliphatic group is preferably an alkylene group.
作為包含直鏈的脂肪族基之二羧酸,可以舉出丙二酸、二甲基丙二酸、乙基丙二酸、異丙基丙二酸、二正丁基丙二酸、丁二酸、四氟丁二酸、甲基丁二酸、2,2-二甲基丁二酸、2,3-二甲基丁二酸、二甲基甲基丁二酸、戊二酸、六氟戊二酸、2-甲基戊二酸、3-甲基戊二酸、2,2-二甲基戊二酸、3,3-二甲基戊二酸、3-乙基-3-甲基戊二酸、己二酸、八氟己二酸、3-甲基己二酸、庚二酸、2,2,6,6-四甲基庚二酸、辛二酸、十二氟辛二酸、壬二酸、癸二酸、十六氟癸二酸、1,9-壬二酸、十二烷二酸、十三烷二酸、十四烷二酸、十五烷二酸、十六烷二酸、十七烷二酸、十八烷二酸、十九烷二酸、二十烷二酸、二十一烷二酸、二十二烷二酸、二十三烷二酸、二十四烷二酸、二十五烷二酸、二十六烷二酸、二十七烷二酸、二十八烷二酸、二十九烷二酸、三十烷二酸、三十一烷二酸、三十二烷二酸、二乙醇酸(diglycolic acid)以及下述式所表示之二羧酸等。 Examples of dicarboxylic acids containing a linear aliphatic group include malonic acid, dimethylmalonic acid, ethylmalonic acid, isopropylmalonic acid, di-n-butylmalonic acid, succinic acid, tetrafluorosuccinic acid, methylsuccinic acid, 2,2-dimethylsuccinic acid, 2,3-dimethylsuccinic acid, dimethylmethylsuccinic acid, glutaric acid, hexafluoroglutaric acid, 2-methylglutaric acid, 3-methylglutaric acid, 2,2-dimethylglutaric acid, 3,3-dimethylglutaric acid, 3-ethyl-3-methylglutaric acid, adipic acid, octafluoroadipic acid, 3-methyladipic acid, pimelic acid, 2,2,6,6-tetrafluorohexanediol, 2,3-dimethylbutanedioic acid, 2,3-dimethylbutanedioic acid, 2,3-dimethylbutanedioic acid, 2,3-dimethylbutanedioic acid, 2,3-dimethylbutanedioic acid, 2,3-dimethylbutanedioic acid, 2,2 ...2-dimethylbutanedioic acid, 2,2-dimethylbutanedioic acid, 2 Methyl pimelic acid, suberic acid, dodecanedioic acid, azelaic acid, sebacic acid, hexafluorosebacic acid, 1,9-azelaic acid, dodecanedioic acid, tridecanedioic acid, tetradecanedioic acid, pentadecanedioic acid, hexadecanedioic acid, heptadecanedioic acid, octadecanedioic acid, nonadecanedioic acid, eicosanedioic acid, eicosanedioic acid Monoacanedioic acid, behenedioic acid, tricosanedioic acid, tetracosanedioic acid, pentacosanedioic acid, hexacosanedioic acid, heptacosanedioic acid, octacanedioic acid, nonacosanedioic acid, triacontanedioic acid, triacontanedioic acid, triacontanedioic acid, diglycolic acid acid) and the dicarboxylic acid represented by the following formula, etc.
(式中,Z為碳數1~6的烴基,n為1~6的整數。) (In the formula, Z is a alkyl group with 1 to 6 carbon atoms, and n is an integer from 1 to 6.)
作為包含芳香族基之二羧酸,以下具有芳香族基之二羧酸為較佳,以下僅包括具有芳香族基之基團和2個-COOH之二羧酸為更佳。 As dicarboxylic acids containing aromatic groups, the following dicarboxylic acids having aromatic groups are preferred, and the following dicarboxylic acids containing only aromatic groups and two -COOH groups are more preferred.
[化學式18]
式中,A表示選自包括-CH2-、-O-、-S-、-SO2-、-CO-、-NHCO-、-C(CF3)2-及-C(CH3)2-之群組中的2價的基團,*分別獨立地表示與其他結構的鍵結部位。 In the formula, A represents a divalent group selected from the group consisting of -CH2- , -O-, -S-, -SO2- , -CO-, -NHCO-, -C( CF3 ) 2- , and -C( CH3 ) 2- , and * represents each independently a bonding site with other structures.
作為包含芳香族基之二羧酸的具體例,可以舉出4,4’-羰基二苯甲酸及4,4’-二羧基二苯醚、鄰苯二甲酸。 Specific examples of dicarboxylic acids containing an aromatic group include 4,4'-carbonyldibenzoic acid, 4,4'-dicarboxydiphenyl ether, and phthalic acid.
式(3)中,R122表示4價的有機基。作為4價的有機基,與上述式(2)中之R115的含義相同,較佳範圍亦相同。 In formula (3), R 122 represents a tetravalent organic group. The tetravalent organic group has the same meaning as R 115 in formula (2), and the preferred range is also the same.
R122為源自雙胺基苯酚衍生物之基團亦較佳,作為源自雙胺基苯酚衍生物之基團,例如可以舉出3,3’-二胺基-4,4’-二羥基聯苯、4,4’-二胺基-3,3’-二羥基聯苯、3,3’-二胺基-4,4’-二羥基二苯碸、4,4’-二胺基-3,3’-二羥基二苯碸、雙-(3-胺基-4-羥基苯基)甲烷、2,2-雙(3-胺基-4-羥基苯基)丙烷、2,2-雙-(3-胺基-4-羥基苯基)六氟丙烷、2,2-雙-(4-胺基-3-羥基苯基)六氟丙烷、雙-(4-胺基-3-羥基苯基)甲烷、2,2-雙-(4-胺基-3-羥基苯基)丙烷、4,4’-二胺基-3,3’-二羥基二苯甲酮、3,3’-二胺基-4,4’-二羥基二苯甲酮、4,4’-二胺基-3,3’-二羥基二苯醚、3,3’-二胺基-4,4’-二羥基二苯醚、1,4-二胺基-2, 5-二羥基苯、1,3-二胺基-2,4-二羥基苯、1,3-二胺基-4,6-二羥基苯等。該等雙胺基苯酚可以單獨使用或者混合使用。 R 122 is preferably a group derived from a diaminophenol derivative. Examples of the group derived from a diaminophenol derivative include 3,3'-diamino-4,4'-dihydroxybiphenyl, 4,4'-diamino-3,3'-dihydroxybiphenyl, 3,3'-diamino-4,4'-dihydroxydiphenylsulfonium, 4,4'-diamino-3,3'-dihydroxydiphenylsulfonium, bis-(3-amino-4-hydroxyphenyl)methane, 2,2-bis(3-amino-4-hydroxyphenyl)propane, 2,2-bis-(3-amino-4-hydroxyphenyl)propane, hexafluoropropane, 2,2-bis-(4-amino-3-hydroxyphenyl)hexafluoropropane, bis-(4-amino-3-hydroxyphenyl)methane, 2,2-bis-(4-amino-3-hydroxyphenyl)propane, 4,4'-diamino-3,3'-dihydroxybenzophenone, 3,3'-diamino-4,4'-dihydroxybenzophenone, 4,4'-diamino-3,3'-dihydroxydiphenyl ether, 3,3'-diamino-4,4'-dihydroxydiphenyl ether, 1,4-diamino-2,5-dihydroxybenzene, 1,3-diamino-2,4-dihydroxybenzene, 1,3-diamino-4,6-dihydroxybenzene, and the like. The diaminophenols can be used alone or in combination.
在雙胺基苯酚衍生物中,下述具有芳香族基之雙胺基苯酚衍生物為較佳。 Among the diaminophenol derivatives, the following diaminophenol derivatives having an aromatic group are preferred.
式中,X1表示-O-、-S-、-C(CF3)2-、-CH2-、-SO2-、-NHCO-,*及#分別表示與其他結構的鍵結部位。R表示氫原子或1價的取代基,氫原子或烴基為較佳,氫原子或烷基為更佳。又,R122為上述式所表示之結構亦較佳。在R122為上述式所表示之結構之情況下,在共計4個*及#中,任意2個為與式(3)中的R122所鍵結之氮原子的鍵結部位且其他2個為與式(3)中的R122所鍵結之氧原子的鍵結部位為較佳,2個*為與式(3)中的R122所鍵結之氧原子的鍵結部位且2個#為與式(3)中的R122所鍵結之氮原子的鍵結部位,或者2個*為與式(3)中的R122所鍵結之氮原子的鍵結部位 且2個#為與式(3)中的R122所鍵結之氧原子的鍵結部位為更佳,2個*為與式(3)中的R122所鍵結之氧原子的鍵結部位且2個#為與式(3)中的R122所鍵結之氮原子的鍵結部位為進一步較佳。 In the formula, X1 represents -O-, -S-, -C( CF3 ) 2- , -CH2- , -SO2- , or -NHCO-, and * and # each represent a bonding site to another structure. R represents a hydrogen atom or a monovalent substituent, preferably a hydrogen atom or a alkyl group, and more preferably a hydrogen atom or an alkyl group. Furthermore, R122 is preferably a structure represented by the above formula. In the case where R 122 has a structure represented by the above formula, among a total of 4 * and #, any 2 are bonding sites to the nitrogen atom bonded to R 122 in formula (3) and the other 2 are bonding sites to the oxygen atom bonded to R 122 in formula (3). It is preferred that 2 * are bonding sites to the oxygen atom bonded to R 122 in formula (3) and 2 # are bonding sites to the nitrogen atom bonded to R 122 in formula (3). Or, 2 * are bonding sites to the nitrogen atom bonded to R 122 in formula (3) and 2 # are bonding sites to the oxygen atom bonded to R 122 in formula (3). It is more preferred that 2 * are bonding sites to the oxygen atom bonded to R 122 in formula (3). It is further preferred that the two #s are bonding sites to the oxygen atom to which R 122 is bonded and the two #s are bonding sites to the nitrogen atom to which R 122 in formula (3) is bonded.
雙胺基苯酚衍生物為式(A-s)所表示之化合物亦較佳。 The diaminophenol derivative is preferably a compound represented by formula (A-s).
式(A-s)中,R1為選自氫原子、伸烷基、取代伸烷基、-O-、-S-、-SO2-、-CO-、-NHCO-、單鍵或下述式(A-sc)之群組中的有機基。R2為氫原子、烷基、烷氧基、醯氧基、環狀烷基中的任一個,其可以相同亦可以不同。R3為氫原子、直鏈或支鏈烷基、烷氧基、醯氧基、環狀烷基中的任一個,其可以相同亦可以不同。 In formula (As), R1 is an organic group selected from a hydrogen atom, an alkylene group, a substituted alkylene group, -O-, -S-, -SO2- , -CO-, -NHCO-, a single bond, or the group represented by the following formula (A-sc). R2 is any one of a hydrogen atom, an alkyl group, an alkoxy group, an acyloxy group, and a cyclic alkyl group, and they may be the same or different. R3 is any one of a hydrogen atom, a linear or branched alkyl group, an alkoxy group, an acyloxy group, and a cyclic alkyl group, and they may be the same or different.
(式(A-sc)中,*表示與上述式(A-s)所表示之雙胺基苯酚衍生物的胺基苯酚基的芳香環鍵結。) (In formula (A-sc), * represents an aromatic ring bond to the aminophenol group of the bisaminophenol derivative represented by formula (A-s) above.)
上述式(A-s)中,認為在酚性羥基的鄰位亦即在R3上亦具有取代基會使醯胺鍵的羰基碳與羥基的距離更靠近,在進一步提高在低溫 下硬化時成為高環化率之效果之方面而言為特佳。 In the above formula (As), having a substituent at the adjacent position to the phenolic hydroxyl group, i.e., at R3 , is considered particularly advantageous in that it brings the carbonyl carbon of the amide bond and the hydroxyl group closer together, further enhancing the effect of achieving a high cyclization rate during curing at low temperatures.
又,上述式(A-s)中,R2為烷基且R3為烷基時能夠維持對i射線的高透明性和在低溫下硬化時為高環化率之效果,因此為較佳。 In the above formula (As), it is preferred that R 2 and R 3 are both alkyl groups because they can maintain high transparency to i-rays and exhibit a high cyclization rate during curing at low temperatures.
又,上述式(A-s)中,R1為伸烷基或取代伸烷基為進一步較佳。作為R1之伸烷基及取代伸烷基的具體例,可以舉出碳數1~8的直鏈狀或支鏈狀烷基,其中,在一邊維持對i射線的高透明性和在低溫下硬化時為高環化率之效果一邊能夠獲得對溶劑具有充分的溶解性之平衡優異之聚苯并唑前驅物之方面而言,-CH2-、-CH(CH3)-、-C(CH3)2-為更佳。 In the above formula (As), R1 is preferably an alkylene group or a substituted alkylene group. Specific examples of the alkylene group and the substituted alkylene group for R1 include linear or branched alkyl groups having 1 to 8 carbon atoms. Among these, polyphenylene oxides having an excellent balance of high transparency to I-rays and a high cyclization rate during curing at low temperatures can be obtained while having sufficient solubility in solvents. From the perspective of azole prodiols, -CH 2 -, -CH(CH 3 )-, and -C(CH 3 ) 2 - are more preferred.
作為上述式(A-s)所表示之雙胺基苯酚衍生物之製造方法,例如能夠參閱日本特開2013-256506號公報的0085~0094段及實施例1(0189~0190段),並將該等內容編入本說明書中。 For methods of producing the bisaminophenol derivative represented by formula (A-s), reference can be made, for example, to paragraphs 0085 to 0094 and Example 1 (paragraphs 0189 to 0190) of Japanese Patent Application Laid-Open No. 2013-256506, the contents of which are incorporated herein.
作為上述式(A-s)所表示之雙胺基苯酚衍生物的結構的具體例,可以舉出日本特開2013-256506號公報的0070~0080段中所記載者,並將該等內容編入本說明書中。當然,並不限定於該等,這是不言而喻的。 Specific examples of the structure of the bisaminophenol derivative represented by the above formula (A-s) include those described in paragraphs 0070-0080 of Japanese Patent Application Laid-Open No. 2013-256506, which are incorporated herein by reference. Of course, the present invention is not limited to these examples.
聚苯并唑前驅物除了上述式(3)的重複單元以外,還可以包含其他種類的重複單元。 polybenzo In addition to the repeating units of formula (3), the azole precursor may also contain other types of repeating units.
在能夠抑制伴隨閉環而產生翹曲之方面而言,聚苯并唑前驅物包含下述式(SL)所表示之二胺殘基作為其他種類的重複單元為較佳。 In terms of being able to suppress the warp associated with ring closure, polyphenylene sulfide The azole precursor preferably contains a diamine residue represented by the following formula (SL) as another type of repeating unit.
[化學式22]
a:b: a: b:
式(SL)中,Z具有a結構和b結構,R1s為氫原子或碳數1~10的烴基,R2s為碳數1~10的烴基,R3s、R4s、R5s、R6s中的至少1個為芳香族基,其餘為氫原子或碳數1~30的有機基,其分別可以相同亦可以不同。a結構及b結構的聚合可以為嵌段聚合,亦可以為無規聚合。關於Z部分的莫耳%,a結構為5~95莫耳%、b結構為95~5莫耳%,a+b為100莫耳%。 In formula (SL), Z has an a-structure and a b-structure, R 1s is a hydrogen atom or a alkyl group having 1 to 10 carbon atoms, R 2s is a alkyl group having 1 to 10 carbon atoms, at least one of R 3s , R 4s , R 5s , and R 6s is an aromatic group, and the remaining groups are hydrogen atoms or organic groups having 1 to 30 carbon atoms, and may be the same or different. The polymerization of the a-structure and the b-structure can be block or random. The molar percentage of the Z portion is 5 to 95 molar percent for the a-structure, 95 to 5 molar percent for the b-structure, and a + b equals 100 molar percent.
式(SL)中,作為較佳的Z,可以舉出b結構中的R5s及R6s為苯基者。又,式(SL)所示之結構的分子量為400~4,000為較佳,500~3,000為更佳。藉由將上述分子量設在上述範圍內,能夠更有效地減小聚苯并唑前驅物在脫水閉環後的彈性模數,能夠兼顧能夠抑制翹曲之效果和提高溶劑溶解性之效果。 In formula (SL), as preferred Z, R 5s and R 6s in structure b are phenyl groups. Furthermore, the molecular weight of the structure represented by formula (SL) is preferably 400 to 4,000, and more preferably 500 to 3,000. By setting the molecular weight within the above range, the polyphenylene oxide can be more effectively reduced. The elastic modulus of the azole prodrug after dehydration and ring closure can take into account both the effect of suppressing warp and the effect of improving solvent solubility.
在包含式(SL)所表示之二胺殘基作為其他種類的重複單元之情況下,進一步包含從四羧酸二酐中去除酐基之後殘存之四羧酸殘基作為重複單元亦較佳。作為該種四羧酸殘基的例子,可以舉出式(2)中的R115的例子。 When the diamine residue represented by formula (SL) is included as another type of repeating unit, it is also preferred to further include a tetracarboxylic acid residue remaining after removing the anhydride group from tetracarboxylic dianhydride as a repeating unit. Examples of such a tetracarboxylic acid residue include R 115 in formula (2).
聚苯并唑前驅物的重量平均分子量(Mw)例如較佳為18,000~30,000,更佳為20,000~29,000,進一步較佳為22,000~28,000。又,數量平均分子量(Mn)較佳為7,200~14,000,更佳為8,000~12,000,進一 步較佳為9,200~11,200。 polybenzo The weight average molecular weight (Mw) of the azole prodrug is preferably 18,000 to 30,000, more preferably 20,000 to 29,000, and even more preferably 22,000 to 28,000. Furthermore, the number average molecular weight (Mn) is preferably 7,200 to 14,000, more preferably 8,000 to 12,000, and even more preferably 9,200 to 11,200.
上述聚苯并唑前驅物的分子量的分散度為1.4以上為較佳,1.5以上為更佳,1.6以上為進一步較佳。聚苯并唑前驅物的分子量的分散度的上限值並無特別規定,例如2.6以下為較佳,2.5以下為更佳,2.4以下為進一步較佳,2.3以下為更進一步較佳,2.2以下為又更進一步較佳。 The above-mentioned polybenzo The molecular weight dispersion of the azole precursor is preferably 1.4 or more, more preferably 1.5 or more, and even more preferably 1.6 or more. There is no particular upper limit on the molecular weight dispersion of the azole prodrug. For example, 2.6 or less is preferred, 2.5 or less is more preferred, 2.4 or less is even more preferred, 2.3 or less is even more preferred, and 2.2 or less is even more preferred.
又,在樹脂組成物包含複數種聚苯并唑前驅物作為特定樹脂之情況下,至少1種聚苯并唑前驅物的重量平均分子量、數量平均分子量及分散度在上述範圍內為較佳。又,將上述複數種聚苯并唑前驅物作為1個樹脂計算出之重量平均分子量、數量平均分子量及分散度分別在上述範圍內亦較佳。 Furthermore, the resin composition contains a plurality of polybenzoic acid In the case of an azole precursor as a specific resin, at least one polybenzoic acid The weight average molecular weight, number average molecular weight and dispersion of the azole precursor are preferably within the above ranges. The weight average molecular weight, number average molecular weight, and dispersity of the azole prodrug calculated as one resin are preferably within the above ranges.
〔聚苯并唑〕 Polyphenylene azole
作為聚苯并唑,只要為具有苯并唑環之高分子化合物,則並無特別限定,但是下述式(X)所表示之化合物為較佳,由下述式(X)表示且具有聚合性基之化合物為更佳。作為上述聚合性基,自由基聚合性基為較佳。又,亦可以為由下述式(X)表示且具有酸分解性基等極性轉換基之化合物。 As polyphenylene sulfide Azoles, as long as they have benzo The polymer compound containing an azole ring is not particularly limited, but compounds represented by the following formula (X) are preferred, and compounds represented by the following formula (X) having a polymerizable group are even more preferred. The polymerizable group is preferably a free radical polymerizable group. Alternatively, compounds represented by the following formula (X) having a polar conversion group such as an acid-decomposable group may be used.
式(X)中,R133表示2價的有機基,R134表示4價的有機基。 In formula (X), R 133 represents a divalent organic group, and R 134 represents a tetravalent organic group.
在具有聚合性基或酸分解性基等極性轉換基之情況下,聚合性基或酸 分解性基等極性轉換基可以位於R133及R134中的至少一者上,如下述式(X-1)或式(X-2)所示,亦可以位於聚苯并唑的末端。 In the case of having a polar conversion group such as a polymerizable group or an acid-decomposable group, the polymerizable group or the acid-decomposable group may be located on at least one of R 133 and R 134 , as shown in the following formula (X-1) or formula (X-2), or may be located on the polyphenylene glycol. The end of the azole.
式(X-1)中,R135及R136中的至少一者為聚合性基或酸分解性基等極性轉換基,在不是聚合性基或酸分解性基等極性轉換基的情況下為有機基,其他基團與式(X)的含義相同。 In formula (X-1), at least one of R 135 and R 136 is a polymerizable group or a polarity-converting group such as an acid-degradable group; if not, it is an organic group; and the other groups have the same meanings as in formula (X).
式(X-2)中,R137為聚合性基或酸分解性基等極性轉換基,其他為取代基,其他基團與式(X)的含義相同。 In formula (X-2), R 137 is a polar conversion group such as a polymerizable group or an acid-decomposable group, and the others are substituents. The other groups have the same meanings as in formula (X).
聚合性基或酸分解性基等極性轉換基與在上述聚醯亞胺前驅物所具有之聚合性基中敘述之聚合性基的含義相同。 The polymerizable group or polarity-converting group such as an acid-degradable group has the same meaning as the polymerizable group described above for the polyimide precursor.
R133表示2價的有機基。作為2價的有機基,可以舉出脂肪族基或芳香族基。作為具體例,可以舉出聚苯并唑前驅物的式(3)中的R121的例子。又,其較佳例與R121相同。 R 133 represents a divalent organic group. Examples of the divalent organic group include aliphatic groups and aromatic groups. Specific examples include polyphenylene glycol. Examples of R 121 in the formula (3) of the azole prodigy. Preferred examples are the same as those for R 121 .
R134表示4價的有機基。作為4價的有機基,可以舉出聚苯并唑前驅物的式(3)中的R122的例子。又,其較佳例與R122相同。 R 134 represents a tetravalent organic group. Examples of the tetravalent organic group include polyphenylene glycol and polyphenylene glycol. Examples of R 122 in the formula (3) of the azole prodiol are shown below. Preferred examples are the same as those for R 122 .
例如,作為R122而例示之4價的有機基的4個鍵結子與上述式(X)中的氮原子、氧原子鍵結而形成縮合環。例如,在R134為下述有機基之情況下,形成下述結構。下述結構中,*分別表示與式(X)中的氮原子或氧原子的鍵結部位。 For example, the four bonders of the tetravalent organic group exemplified as R122 bond to the nitrogen atom and oxygen atom in the above formula (X) to form a condensed ring. For example, when R134 is the following organic group, the following structure is formed. In the following structures, * represents the bonding site to the nitrogen atom or oxygen atom in formula (X).
聚苯并唑的唑化率為85%以上為較佳,90%以上為更佳。上限並無特別限定,可以為100%。藉由唑化率為85%以上,由藉由加熱而唑化時所產生之閉環引起之膜收縮減少,從而能夠更有效地抑制產生翹曲。 polybenzo Azoles The azole rate is preferably 85% or more, and more preferably 90% or more. The upper limit is not particularly limited and can be 100%. The azole rate is more than 85%, which is achieved by heating The ring closure produced during azole treatment reduces membrane contraction, thus more effectively suppressing warping.
上述唑化率例如藉由下述方法來進行測定。 above The oxazolidinylation rate is measured, for example, by the following method.
測定聚苯并唑的紅外吸收光譜,求出作為源自前驅物的醯胺結構之吸收峰值之1650cm-1左右的峰值強度Q1。接著,以在1490cm-1左右發現之芳香環的吸收強度進行標準化。將該聚苯并唑在350℃下進行1小時的熱處理之後,再次測定紅外吸收光譜,求出1650cm-1左右的峰值強度Q2,並且以在1490cm-1左右發現之芳香環的吸收強度進行標準化。使用所獲得之峰值強度Q1、Q2的標準值,依據下述式能夠求出聚苯并唑的唑化率。 Determination of polyphenylene sulfide The infrared absorption spectrum of the polybenzophenone was obtained, and the peak intensity Q1 at about 1650 cm -1 , which is the absorption peak of the amide structure derived from the precursor, was determined. Then, the absorption intensity of the aromatic ring found at about 1490 cm -1 was normalized. After heat treatment of the azole at 350°C for 1 hour, the infrared absorption spectrum was measured again to determine the peak intensity Q2 at around 1650 cm -1 and normalize it with the absorption intensity of the aromatic ring found at around 1490 cm -1 . Using the obtained standard values of the peak intensities Q1 and Q2, the polyphenylene glycol (PPG) can be determined according to the following formula: Azoles Azolation rate.
唑化率(%)=(峰值強度Q1的標準值/峰值強度Q2的標準值)×1 00 Azolation rate (%) = (standard value of peak intensity Q1/standard value of peak intensity Q2) × 1 00
聚苯并唑可以全部都含有包含1種R131或R132之上述式(X)的重複單元,亦可以含有包含2個以上的不同種類的R131或R132之上述式(X)的重複單元。又,聚苯并唑除了上述式(X)的重複單元以外,還可以包含其他種類的重複單元。 polybenzo The azole may contain all repeating units of the above formula (X) containing one type of R 131 or R 132 , or may contain repeating units of the above formula (X) containing two or more different types of R 131 or R 132 . In addition to the repeating units of the above formula (X), azoles may also contain other types of repeating units.
關於聚苯并唑,例如藉由使雙胺基苯酚衍生物與包含R133之二羧酸或選自上述二羧酸的二羧酸二氯化物(dicarboxylic acid dichloride)及二羧酸衍生物等中之化合物進行反應而獲得聚苯并唑前驅物,並利用已知的唑化反應法使其唑化而獲得。 About polyphenylene sulfide For example, a polybenzoxazole is obtained by reacting a diaminophenol derivative with a dicarboxylic acid containing R 133 or a compound selected from dicarboxylic acid dichlorides and dicarboxylic acid derivatives of the above dicarboxylic acids. azole prodrugs, and utilizing known Azolation reaction Obtained by azole.
再者,在二羧酸的情況下,為了提高反應產率等,可以使用使1-羥基-1,2,3-苯并三唑等預先反應而獲得之活性酯型二羧酸衍生物。 Furthermore, in the case of dicarboxylic acids, active ester-type dicarboxylic acid derivatives obtained by pre-reacting with 1-hydroxy-1,2,3-benzotriazole, etc., can be used to improve the reaction yield.
聚苯并唑的重量平均分子量(Mw)為5,000~70,000為較佳,8,000~50,000為更佳,10,000~30,000為進一步較佳。藉由將重量平均分子量設為5,000以上,能夠提高硬化後的膜的耐折性。為了獲得機械特性優異之有機膜,重量平均分子量為20,000以上為特佳。又,在含有2種以上的聚苯并唑之情況下,至少1種聚苯并唑的重量平均分子量在上述範圍內為較佳。 polybenzo The weight average molecular weight (Mw) of the azole is preferably 5,000 to 70,000, more preferably 8,000 to 50,000, and even more preferably 10,000 to 30,000. By setting the weight average molecular weight to 5,000 or more, the folding resistance of the cured film can be improved. In order to obtain an organic film with excellent mechanical properties, a weight average molecular weight of 20,000 or more is particularly preferred. In the case of azoles, at least one polybenzo The weight average molecular weight of the azole is preferably within the above range.
又,聚苯并唑的數量平均分子量(Mn)較佳為7,200~14,000,更佳為8,000~12,000,進一步較佳為9,200~11,200。 Also, polyphenylene sulfide The number average molecular weight (Mn) of the azole is preferably 7,200 to 14,000, more preferably 8,000 to 12,000, and even more preferably 9,200 to 11,200.
上述聚苯并唑的分子量的分散度為1.4以上為較佳,1.5以上為更佳,1.6以上為進一步較佳。聚苯并唑的分子量的分散度的上限值並無特別規定,例如2.6以下為較佳,2.5以下為更佳,2.4以下為進一步較佳,2.3以 下為進一步較佳,2.2以下為更進一步較佳。 The above-mentioned polybenzo The molecular weight dispersion of polybenzoxazole is preferably 1.4 or more, more preferably 1.5 or more, and even more preferably 1.6 or more. The upper limit of the molecular weight dispersion of azole is not particularly limited, but for example, it is preferably 2.6 or less, more preferably 2.5 or less, further preferably 2.4 or less, further preferably 2.3 or less, and even more preferably 2.2 or less.
又,在樹脂組成物包含複數種聚苯并唑作為特定樹脂之情況下,至少1種聚苯并唑的重量平均分子量、數量平均分子量及分散度在上述範圍內為較佳。又,將上述複數種聚苯并唑作為1個樹脂計算出之重量平均分子量、數量平均分子量及分散度分別在上述範圍內亦較佳。 Furthermore, the resin composition contains a plurality of polybenzoic acid In the case of azole as a specific resin, at least one polybenzo The weight average molecular weight, number average molecular weight and dispersion of the polybenzoxazole are preferably within the above ranges. The weight average molecular weight, number average molecular weight, and dispersity of the azole calculated as one resin are preferably within the above ranges.
〔聚醯胺醯亞胺前驅物〕 [Polyamide imide precursor]
聚醯胺醯亞胺前驅物包含下述式(PAI-2)所表示之重複單元為較佳。 The polyamide imide precursor preferably comprises a repeating unit represented by the following formula (PAI-2).
式(PAI-2)中,R117表示3價的有機基,R111表示2價的有機基,A2表示氧原子或-NH-,R113表示氫原子或1價的有機基。 In formula (PAI-2), R 117 represents a trivalent organic group, R 111 represents a divalent organic group, A 2 represents an oxygen atom or -NH-, and R 113 represents a hydrogen atom or a monovalent organic group.
式(PAI-2)中,R117可以例示直鏈狀或支鏈狀的脂肪族基、環狀的脂肪族基及芳香族基、雜芳族基團或者單鍵或藉由連接基將該等連接2個以上而獲得之基團,碳數2~20的直鏈的脂肪族基、碳數3~20的支鏈的脂肪族基、碳數3~20的環狀的脂肪族基、碳數6~20的芳香族基或者單鍵或藉由連接基將該等組合2個以上而獲得之基團為較佳,碳數6~20的芳香族基或者單鍵或藉由連接基將碳數6~20的芳香族基組合2個以上而獲得之基團為更佳。 In formula (PAI-2), R 117 can be exemplified by a linear or branched aliphatic group, a cyclic aliphatic group, an aromatic group, a heteroaromatic group, or a group obtained by linking two or more of these groups via a single bond or a linking group. Preferred are linear aliphatic groups having 2 to 20 carbon atoms, branched aliphatic groups having 3 to 20 carbon atoms, cyclic aliphatic groups having 3 to 20 carbon atoms, aromatic groups having 6 to 20 carbon atoms, or a group obtained by combining two or more of these groups via a single bond or a linking group. More preferred are aromatic groups having 6 to 20 carbon atoms, or a group obtained by combining two or more aromatic groups having 6 to 20 carbon atoms via a single bond or a linking group.
作為上述連接基,-O-、-S-、-C(=O)-、-S(=O)2-、伸烷基、鹵化 伸烷基、伸芳基或該等鍵結2個以上而形成之連接基為較佳,-O-、-S-、伸烷基、鹵化伸烷基、伸芳基或該等鍵結2個以上而形成之連接基為更佳。 The linking group is preferably -O-, -S-, -C(=O)-, -S(=O) 2 -, an alkylene group, a halogenated alkylene group, an arylene group, or a linking group formed by two or more of these groups. -O-, -S-, an alkylene group, a halogenated alkylene group, an arylene group, or a linking group formed by two or more of these groups is more preferred.
作為上述伸烷基,碳數1~20的伸烷基為較佳,碳數1~10的伸烷基為更佳,碳數1~4的伸烷基為進一步較佳。 As the aforementioned alkylene group, an alkylene group having 1 to 20 carbon atoms is preferred, an alkylene group having 1 to 10 carbon atoms is more preferred, and an alkylene group having 1 to 4 carbon atoms is even more preferred.
作為上述鹵化伸烷基,碳數1~20的鹵化伸烷基為較佳,碳數1~10的鹵化伸烷基為更佳,碳數1~4的鹵化伸烷基為更佳。又,作為上述鹵化伸烷基中之鹵素原子,可以舉出氟原子、氯原子、溴原子、碘原子等,氟原子為較佳。上述鹵化伸烷基可以具有氫原子,亦可以使所有氫原子經鹵素原子取代,但是所有氫原子經鹵素原子取代為較佳。作為較佳的鹵化伸烷基的例子,可以舉出(二三氟甲基)亞甲基等。 The halogenated alkylene group is preferably a halogenated alkylene group having 1 to 20 carbon atoms, more preferably a halogenated alkylene group having 1 to 10 carbon atoms, and even more preferably a halogenated alkylene group having 1 to 4 carbon atoms. Examples of the halogenated alkylene group include fluorine, chlorine, bromine, and iodine atoms, with fluorine being preferred. The halogenated alkylene group may have hydrogen atoms, or all hydrogen atoms may be substituted with halogen atoms. However, halogenated alkylene groups are preferably substituted with halogen atoms. Examples of preferred halogenated alkylene groups include (ditrifluoromethyl)methylene.
作為上述伸芳基,伸苯基或伸萘基為較佳,伸苯基為更佳,1,3-伸苯基或1,4-伸苯基為進一步較佳。 As the arylene group, phenylene or naphthylene is preferred, phenylene is more preferred, and 1,3-phenylene or 1,4-phenylene is even more preferred.
又,R117從至少1個羧基可以被鹵化的三羧酸化合物衍生為較佳。作為上述鹵化,氯化為較佳。 Furthermore, R 117 is preferably derived from a tricarboxylic acid compound in which at least one carboxyl group may be halogenated. As the halogenation, chlorination is preferred.
在本發明中,將具有3個羧基之化合物稱為三羧酸化合物。 In the present invention, a compound having three carboxyl groups is referred to as a tricarboxylic acid compound.
上述三羧酸化合物的3個羧基中的2個羧基可以被酸酐化。 Two of the three carboxyl groups in the above tricarboxylic acid compound can be converted to anhydride.
作為用於聚醯胺醯亞胺前驅物的製造中之可以被鹵化的三羧酸化合物,可以舉出支鏈狀的脂肪族、環狀的脂肪族或芳香族的三羧酸化合物等。 Examples of halogenated tricarboxylic acid compounds used in the production of polyamide imide precursors include branched aliphatic, cyclic aliphatic, or aromatic tricarboxylic acid compounds.
該等三羧酸化合物可以僅使用1種,亦可以使用2種以上。 These tricarboxylic acid compounds may be used alone or in combination of two or more.
具體而言,作為三羧酸化合物,包含碳數2~20的直鏈的脂肪族基、碳數3~20的支鏈的脂肪族基、碳數3~20的環狀的脂肪族基、碳數6~20的芳香族基或者單鍵或藉由連接基將該等組合2個以上而獲得 之基團之三羧酸化合物為較佳,包含碳數6~20的芳香族基或者單鍵或藉由連接基將碳數6~20的芳香族基組合2個以上而獲得之基團之三羧酸化合物為更佳。 Specifically, the tricarboxylic acid compound is preferably one containing a linear aliphatic group having 2 to 20 carbon atoms, a branched aliphatic group having 3 to 20 carbon atoms, a cyclic aliphatic group having 3 to 20 carbon atoms, an aromatic group having 6 to 20 carbon atoms, or a group obtained by combining two or more of these groups via a single bond or a linking group. More preferably, the tricarboxylic acid compound contains an aromatic group having 6 to 20 carbon atoms, or a group obtained by combining two or more aromatic groups having 6 to 20 carbon atoms via a single bond or a linking group.
又,作為三羧酸化合物的具體例,可以舉出藉由單鍵、-O-、-CH2-、-C(CH3)2-、-C(CF3)2-、-SO2-或伸苯基連接1,2,3-丙烷三羧酸、1,3,5-戊烷三羧酸、檸檬酸、偏苯三甲酸、2,3,6-萘三羧酸、鄰苯二甲酸(或者,鄰苯二甲酸酐)與苯甲酸之化合物等。 Specific examples of tricarboxylic acid compounds include compounds in which 1,2,3-propanetricarboxylic acid, 1,3,5- pentanetricarboxylic acid, citric acid, trimellitic acid, 2,3,6-naphthalenetricarboxylic acid, phthalic acid (or phthalic anhydride) and benzoic acid are linked via a single bond, -O-, -CH2-, -C( CH3 ) 2- , -C( CF3 ) 2- , -SO2- , or a phenylene group.
該等化合物可以為2個羧基被酐化之化合物(例如,偏苯三甲酸酐),亦可以為至少1個羧基被鹵化之化合物(例如,偏苯三酸酐醯氯)。 These compounds may be compounds in which two carboxyl groups are anhydrided (e.g., trimellitic anhydride), or compounds in which at least one carboxyl group is halogenated (e.g., trimellitic anhydride acyl chloride).
式(PAI-2)中,R111、A2、R113分別與上述式(2)中之R111、A2、R113的含義相同,較佳態樣亦相同。 In formula (PAI-2), R 111 , A 2 , and R 113 have the same meanings as R 111 , A 2 , and R 113 in formula (2), respectively, and preferred embodiments thereof are also the same.
聚醯胺醯亞胺前驅物可以進一步包含其他重複單元。 The polyamide imide precursor may further comprise other repeating units.
作為其他重複單元,可以舉出上述式(2)所表示之重複單元、下述式(PAI-1)所表示之重複單元等。 As other repeating units, there can be cited the repeating unit represented by the above formula (2), the repeating unit represented by the following formula (PAI-1), etc.
式(PAI-1)中,R116表示2價的有機基,R111表示2價的有機基。 In formula (PAI-1), R 116 represents a divalent organic group, and R 111 represents a divalent organic group.
式(PAI-1)中,R116可以例示直鏈狀或支鏈狀的脂肪族基、環狀的脂肪族基及芳香族基、雜芳族基團或者單鍵或藉由連接基將該等連接2個以 上而獲得之基團,碳數2~20的直鏈的脂肪族基、碳數3~20的支鏈的脂肪族基、碳數3~20的環狀的脂肪族基、碳數6~20的芳香族基或者單鍵或藉由連接基將該等組合2個以上而獲得之基團為較佳,碳數6~20的芳香族基或者單鍵或藉由連接基將碳數6~20的芳香族基組合2個以上而獲得之基團為更佳。 In formula (PAI-1), R 116 can be exemplified by a linear or branched aliphatic group, a cyclic aliphatic group, an aromatic group, a heteroaromatic group, or a group obtained by linking two or more of these groups via a single bond or a linking group. Preferred are linear aliphatic groups having 2 to 20 carbon atoms, branched aliphatic groups having 3 to 20 carbon atoms, cyclic aliphatic groups having 3 to 20 carbon atoms, aromatic groups having 6 to 20 carbon atoms, or a group obtained by combining two or more of these groups via a single bond or a linking group. More preferred are aromatic groups having 6 to 20 carbon atoms, or a group obtained by combining two or more aromatic groups having 6 to 20 carbon atoms via a single bond or a linking group.
作為上述連接基,-O-、-S-、-C(=O)-、-S(=O)2-、伸烷基、鹵化伸烷基、伸芳基或該等鍵結2個以上而形成之連接基為較佳,-O-、-S-、伸烷基、鹵化伸烷基、伸芳基或該等鍵結2個以上而形成之連接基為更佳。 The linking group is preferably -O-, -S-, -C(=O)-, -S(=O) 2 -, an alkylene group, a halogenated alkylene group, an arylene group, or a linking group formed by two or more of these groups. -O-, -S-, an alkylene group, a halogenated alkylene group, an arylene group, or a linking group formed by two or more of these groups is more preferred.
作為上述伸烷基,碳數1~20的伸烷基為較佳,碳數1~10的伸烷基為更佳,碳數1~4的伸烷基為進一步較佳。 As the aforementioned alkylene group, an alkylene group having 1 to 20 carbon atoms is preferred, an alkylene group having 1 to 10 carbon atoms is more preferred, and an alkylene group having 1 to 4 carbon atoms is even more preferred.
作為上述鹵化伸烷基,碳數1~20的鹵化伸烷基為較佳,碳數1~10的鹵化伸烷基為更佳,碳數1~4的鹵化伸烷基為更佳。又,作為上述鹵化伸烷基中之鹵素原子,可以舉出氟原子、氯原子、溴原子、碘原子等,氟原子為較佳。上述鹵化伸烷基可以具有氫原子,亦可以使所有氫原子經鹵素原子取代,但是所有氫原子經鹵素原子取代為較佳。作為較佳的鹵化伸烷基的例子,可以舉出(二三氟甲基)亞甲基等。 The halogenated alkylene group is preferably a halogenated alkylene group having 1 to 20 carbon atoms, more preferably a halogenated alkylene group having 1 to 10 carbon atoms, and even more preferably a halogenated alkylene group having 1 to 4 carbon atoms. Examples of the halogenated alkylene group include fluorine, chlorine, bromine, and iodine atoms, with fluorine being preferred. The halogenated alkylene group may have hydrogen atoms, or all hydrogen atoms may be substituted with halogen atoms. However, halogenated alkylene groups are preferably substituted with halogen atoms. Examples of preferred halogenated alkylene groups include (ditrifluoromethyl)methylene.
作為上述伸芳基,伸苯基或伸萘基為較佳,伸苯基為更佳,1,3-伸苯基或1,4-伸苯基為進一步較佳。 As the arylene group, phenylene or naphthylene is preferred, phenylene is more preferred, and 1,3-phenylene or 1,4-phenylene is even more preferred.
又,R116從二羧酸化合物或二羧酸二鹵化物衍生為較佳。 Furthermore, R 116 is preferably derived from a dicarboxylic acid compound or a dicarboxylic acid dihalide.
在本發明中,將具有2個羧基之化合物稱為二羧酸化合物,且將具有2個被鹵化之羧基之化合物稱為二羧酸二鹵化物。 In the present invention, a compound having two carboxyl groups is referred to as a dicarboxylic acid compound, and a compound having two halogenated carboxyl groups is referred to as a dihalogenated dicarboxylic acid compound.
二羧酸二鹵化物中之羧基只要被鹵化即可,例如被氯化為較佳。亦即, 二羧酸二鹵化物為二羧酸二氯化物化合物為較佳。 The carboxyl groups in the dicarboxylic acid dihalide compound may be halogenated, preferably chlorinated, for example. In other words, the dicarboxylic acid dihalide compound is preferably a dicarboxylic acid dichloride compound.
作為用於聚醯胺醯亞胺前驅物的製造中之可以被鹵化的二羧酸化合物或二羧酸二鹵化物,可以舉出直鏈狀或支鏈狀的脂肪族、環狀的脂肪族或芳香族二羧酸化合物或二羧酸二鹵化物等。 Examples of halogenated dicarboxylic acid compounds or dicarboxylic acid dihalides used in the production of polyamide imide precursors include linear or branched aliphatic, cyclic aliphatic, or aromatic dicarboxylic acid compounds or dicarboxylic acid dihalides.
該等二羧酸化合物或二羧酸二鹵化物可以僅使用1種,亦可以使用2種以上。 These dicarboxylic acid compounds or dicarboxylic acid dihalides may be used alone or in combination of two or more.
具體而言,作為二羧酸化合物或二羧酸二鹵化物,包含碳數2~20的直鏈的脂肪族基、碳數3~20的支鏈的脂肪族基、碳數3~20的環狀的脂肪族基、碳數6~20的芳香族基或者單鍵或藉由連接基將該等組合2個以上而獲得之基團之二羧酸化合物或二羧酸二鹵化物為較佳,包含碳數6~20的芳香族基或者單鍵或藉由連接基將碳數6~20的芳香族基組合2個以上而獲得之基團之二羧酸化合物或二羧酸二鹵化物為更佳。 Specifically, the dicarboxylic acid compound or dicarboxylic acid dihalide is preferably a dicarboxylic acid compound or dicarboxylic acid dihalide containing a linear aliphatic group having 2 to 20 carbon atoms, a branched aliphatic group having 3 to 20 carbon atoms, a cyclic aliphatic group having 3 to 20 carbon atoms, an aromatic group having 6 to 20 carbon atoms, or a group obtained by combining two or more of these groups via a single bond or a linking group. More preferably, the dicarboxylic acid compound or dicarboxylic acid dihalide contains an aromatic group having 6 to 20 carbon atoms, or a group obtained by combining two or more aromatic groups having 6 to 20 carbon atoms via a single bond or a linking group.
又,作為二羧酸化合物的具體例,可以舉出丙二酸、二甲基丙二酸、乙基丙二酸、異丙基丙二酸、二正丁基丙二酸、琥珀酸、四氟琥珀酸、甲基琥珀酸、2,2-二甲基琥珀酸、2,3-二甲基琥珀酸、二甲基甲基琥珀酸、戊二酸、六氟戊二酸、2-甲基戊二酸、3-甲基戊二酸、2,2-二甲基戊二酸、3,3-二甲基戊二酸、3-乙基-3-甲基戊二酸、己二酸、八氟己二酸、3-甲基己二酸、庚二酸、2,2,6,6-四甲基庚二酸、辛二酸、十二氟辛二酸、壬二酸、癸二酸、十六氟癸二酸、1,9-壬二酸、十二烷二酸、十三烷二酸、十四烷二酸、十五烷二酸、十六烷二酸、十七烷二酸、十八烷二酸、十九烷二酸、二十烷二酸、二十一烷二酸、二十二烷二酸、二十三烷二酸、二十四烷二酸、二十五烷二酸、二十六烷二酸、二十七烷二酸、二十八烷二酸、 二十九烷二酸、三十烷二酸、三十一烷二酸、三十二烷二酸、二乙醇酸、鄰苯二甲酸、間苯二甲酸、對苯二甲酸、4,4’-聯苯羧酸、4,4’-聯苯羧酸、4,4’-二羧基二苯醚、二苯甲酮-4,4’-二羧酸等。 Specific examples of the dicarboxylic acid compound include malonic acid, dimethylmalonic acid, ethylmalonic acid, isopropylmalonic acid, di-n-butylmalonic acid, succinic acid, tetrafluorosuccinic acid, methylsuccinic acid, 2,2-dimethylsuccinic acid, 2,3-dimethylsuccinic acid, dimethylmethylsuccinic acid, glutaric acid, hexafluoroglutaric acid, 2-methylglutaric acid, 3-methylglutaric acid, 2,2-dimethylglutaric acid, 3,3-dimethylglutaric acid, 3-ethyl-3-methylglutaric acid, adipic acid, octafluoroadipic acid, 3-methyladipic acid, pimelic acid, 2,2,6,6-tetramethylpimelic acid, suberic acid, dodecafluorosuberic acid, azelaic acid, sebacic acid, hexafluorodecanedioic acid, and 2,2,6,6-tetramethylpimelic acid. Diacid, 1,9-azeladic acid, dodecanedioic acid, tridecanedioic acid, tetradecanedioic acid, pentadecanedioic acid, hexadecanedioic acid, heptadecanedioic acid, octadecanedioic acid, nonadecanedioic acid, eicosanedioic acid, hexadecanedioic acid, docosanedioic acid, trisicosanedioic acid, tetracosanedioic acid, pentacosanedioic acid, hexadecanedioic acid, heptadecanedioic acid, octadecanedioic acid, Nonacosanedioic acid, triacontanedioic acid, triacontanedioic acid, triacontanedioic acid, diglycolic acid, phthalic acid, isophthalic acid, terephthalic acid, 4,4’-biphenylcarboxylic acid, 4,4’-biphenylcarboxylic acid, 4,4’-dicarboxyldiphenyl ether, benzophenone-4,4’-dicarboxylic acid, etc.
作為二羧酸二鹵化物的具體例,可以舉出將上述二羧酸化合物的具體例中之2個羧基進行鹵化而形成之結構的化合物。 Specific examples of dicarboxylic acid dihalides include compounds having a structure in which two carboxyl groups of the above-mentioned specific examples of dicarboxylic acid compounds are halogenated.
式(PAI-1)中,R111與上述式(2)中之R111的含義相同,較佳態樣亦相同。 In formula (PAI-1), R 111 has the same meaning as R 111 in formula (2), and the preferred embodiment is also the same.
又,聚醯胺醯亞胺前驅物在結構中具有氟原子亦較佳。聚醯胺醯亞胺前驅物中的氟原子含量為10質量%以上為較佳,並且20質量%以下為較佳。 Furthermore, the polyamide-imide precursor preferably has fluorine atoms in its structure. The fluorine atom content in the polyamide-imide precursor is preferably 10% by mass or more, and more preferably 20% by mass or less.
又,為了提高與基板的密接性,聚醯胺醯亞胺前驅物可以與具有矽氧烷結構之脂肪族基共聚。具體而言,作為二胺成分,可以舉出使用雙(3-胺基丙基)四甲基二矽氧烷、雙(對胺基苯基)八甲基五矽氧烷等之態樣。 Furthermore, to improve adhesion to the substrate, the polyamide imide precursor can be copolymerized with an aliphatic group having a siloxane structure. Specifically, examples of diamine components include bis(3-aminopropyl)tetramethyldisiloxane and bis(p-aminophenyl)octamethylpentasiloxane.
作為本發明中之聚醯胺醯亞胺前驅物的一實施形態,可以舉出式(PAI-2)所表示之重複單元、式(PAI-1)所表示之重複單元及式(2)所表示之重複單元的合計含量為所有重複單元的50莫耳%以上之態樣。上述合計含量為70莫耳%以上為更佳,90莫耳%以上為進一步較佳,超過90莫耳%為特佳。上述合計含量的上限並無特別限定,除了末端以外的聚醯胺醯亞胺前驅物中之所有重複單元可以為式(PAI-2)所表示之重複單元、式(PAI-1)所表示之重複單元及式(2)所表示之重複單元中的任一個。 As an embodiment of the polyamide-imide precursor of the present invention, the total content of the repeating units represented by formula (PAI-2), the repeating units represented by formula (PAI-1), and the repeating units represented by formula (2) is 50 mol% or more of all the repeating units. The total content is more preferably 70 mol% or more, more preferably 90 mol% or more, and particularly preferably more than 90 mol%. The upper limit of the total content is not particularly limited. All the repeating units in the polyamide-imide precursor, excluding the terminal units, may be any one of the repeating units represented by formula (PAI-2), the repeating units represented by formula (PAI-1), and the repeating units represented by formula (2).
又,作為本發明中之聚醯胺醯亞胺前驅物的另一實施形態,可以舉出 式(PAI-2)所表示之重複單元及式(PAI-1)所表示之重複單元的合計含量為所有重複單元的50莫耳%以上之態樣。上述合計含量為70莫耳%以上為更佳,90莫耳%以上為進一步較佳,超過90莫耳%為特佳。上述合計含量的上限並無特別限定,除了末端以外的聚醯胺醯亞胺前驅物中之所有重複單元可以為式(PAI-2)所表示之重複單元或式(PAI-1)所表示之重複單元中的任一個。 Another embodiment of the polyamide-imide precursor of the present invention includes an embodiment in which the combined content of the repeating units represented by formula (PAI-2) and the repeating units represented by formula (PAI-1) is 50 mol% or greater of all repeating units. This combined content is more preferably 70 mol% or greater, even more preferably 90 mol% or greater, and particularly preferably greater than 90 mol%. There is no particular upper limit to this combined content; all repeating units in the polyamide-imide precursor, excluding the terminal units, may be either repeating units represented by formula (PAI-2) or repeating units represented by formula (PAI-1).
聚醯胺醯亞胺前驅物的重量平均分子量(Mw)較佳為2,000~500,000,更佳為5,000~100,000,進一步較佳為10,000~50,000。又,數量平均分子量(Mn)較佳為800~250,000,更佳為2,000~50,000,進一步較佳為4,000~25,000。 The weight average molecular weight (Mw) of the polyamide imide precursor is preferably 2,000 to 500,000, more preferably 5,000 to 100,000, and even more preferably 10,000 to 50,000. Furthermore, the number average molecular weight (Mn) is preferably 800 to 250,000, more preferably 2,000 to 50,000, and even more preferably 4,000 to 25,000.
聚醯胺醯亞胺前驅物的分子量的分散度為1.5以上為較佳,1.8以上為更佳,2.0以上為進一步較佳。聚醯胺醯亞胺前驅物的分子量的分散度的上限值並無特別規定,例如為7.0以下為較佳,6.5以下為更佳,6.0以下為進一步較佳。又,在樹脂組成物包含複數種聚醯胺醯亞胺前驅物作為特定樹脂之情況下,至少1種聚醯胺醯亞胺前驅物的重量平均分子量、數量平均分子量及分散度在上述範圍內為較佳。又,將上述複數種聚醯胺醯亞胺前驅物作為1個樹脂計算出之重量平均分子量、數量平均分子量及分散度分別在上述範圍內亦較佳。 The molecular weight dispersion of the polyamide-imide precursor is preferably 1.5 or greater, more preferably 1.8 or greater, and even more preferably 2.0 or greater. The upper limit of the molecular weight dispersion of the polyamide-imide precursor is not particularly specified; for example, it is preferably 7.0 or less, more preferably 6.5 or less, and even more preferably 6.0 or less. Furthermore, when the resin composition contains multiple polyamide-imide precursors as the specific resin, it is preferred that the weight average molecular weight, number average molecular weight, and dispersion of at least one polyamide-imide precursor fall within the above ranges. Furthermore, it is also preferred that the weight average molecular weight, number average molecular weight, and dispersity calculated from the aforementioned multiple polyamide imide precursors as one resin are within the aforementioned ranges.
〔聚醯胺醯亞胺〕 [Polyamide imide]
本發明中所使用之聚醯胺醯亞胺可以為鹼可溶性聚醯胺醯亞胺,亦可以為可溶於以有機溶劑為主成分之顯影液中之聚醯胺醯亞胺。 The polyamide imide used in the present invention may be an alkali-soluble polyamide imide or a polyamide imide soluble in a developer containing an organic solvent as its main component.
在本說明書中,鹼可溶性聚醯胺醯亞胺是指相對於100g的2.38質量% 氫氧化四甲基銨水溶液在23℃下溶解0.1g以上之聚醯胺醯亞胺,從圖案形成性的觀點考慮,溶解0.5g以上之聚醯胺醯亞胺為較佳,溶解1.0g以上之聚醯胺醯亞胺為進一步較佳。上述溶解量的上限並無特別限定,但是100g以下為較佳。 In this specification, alkali-soluble polyamide imide refers to a 2.38 mass% solution of tetramethylammonium hydroxide aqueous solution per 100g of polyamide imide. An aqueous solution of tetramethylammonium hydroxide at 23°C dissolves at least 0.1g of polyamide imide. From the perspective of pattern formation, dissolution of at least 0.5g of polyamide imide is preferred, and dissolution of at least 1.0g of polyamide imide is even more preferred. The upper limit of the dissolution amount is not particularly limited, but 100g or less is preferred.
又,從所獲得之有機膜的膜強度及絕緣性的觀點考慮,聚醯胺醯亞胺為在主鏈上具有複數個醯胺鍵及複數個醯亞胺結構之聚醯胺醯亞胺為較佳。 Furthermore, from the perspective of the membrane strength and insulation properties of the obtained organic membrane, the polyamide imide preferably has multiple amide bonds and multiple imide structures in the main chain.
-氟原子- -Fluorine Atom-
從所獲得之有機膜的膜強度的觀點考慮,聚醯胺醯亞胺具有氟原子為較佳。 From the perspective of the film strength of the obtained organic film, polyamide imide preferably has fluorine atoms.
氟原子例如包含於後述式(PAI-3)所表示之重複單元中之R117或R111中為較佳,作為氟化烷基包含於後述式(PAI-3)所表示之重複單元中之R117或R111中為更佳。 The fluorine atom is preferably contained in R 117 or R 111 in the repeating unit represented by the formula (PAI-3) described below, and is more preferably contained in R 117 or R 111 in the repeating unit represented by the formula (PAI-3) described below as a fluorinated alkyl group.
氟原子的量相對於聚醯胺醯亞胺的總質量為5質量%以上為較佳,並且20質量%以下為較佳。 The amount of fluorine atoms is preferably 5% by mass or more, and more preferably 20% by mass or less, relative to the total mass of the polyamide imide.
-乙烯性不飽和鍵- -Ethylene unsaturated bond-
從所獲得之有機膜的膜強度的觀點考慮,聚醯胺醯亞胺可以具有乙烯性不飽和鍵。 From the perspective of the film strength of the resulting organic film, the polyamide imide may have ethylenically unsaturated bonds.
聚醯胺醯亞胺可以在主鏈末端具有乙烯性不飽和鍵,亦可以在側鏈上具有乙烯性不飽和鍵,但是在側鏈上具有乙烯性不飽和鍵為較佳。 Polyamide imide can have ethylenically unsaturated bonds at the ends of the main chain or on the side chains, but ethylenically unsaturated bonds on the side chains are preferred.
上述乙烯性不飽和鍵具有自由基聚合性為較佳。 It is preferred that the above-mentioned ethylenically unsaturated bonds have free radical polymerizability.
乙烯性不飽和鍵包含於後述式(PAI-3)所表示之重複單元中之R117或 R111中為較佳,作為具有乙烯性不飽和鍵之基團包含於後述式(PAI-3)所表示之重複單元中之R117或R111中為更佳。 Preferably, an ethylenically unsaturated bond is contained in R 117 or R 111 in the repeating unit represented by the formula (PAI-3) described below. More preferably, a group having an ethylenically unsaturated bond is contained in R 117 or R 111 in the repeating unit represented by the formula (PAI-3) described below.
具有乙烯性不飽和鍵之基團的較佳態樣與上述聚醯亞胺中之具有乙烯性不飽和鍵之基團的較佳態樣相同。 Preferred embodiments of the group having an ethylenically unsaturated bond are the same as those of the group having an ethylenically unsaturated bond in the aforementioned polyimide.
乙烯性不飽和鍵的量相對於聚醯胺醯亞胺的總質量為0.0001~0.1mol/g為較佳,0.001~0.05mol/g為更佳。 The amount of ethylenically unsaturated bonds relative to the total mass of the polyamide imide is preferably 0.0001-0.1 mol/g, and more preferably 0.001-0.05 mol/g.
-除了乙烯性不飽和鍵以外的聚合性基- -Polymerizable groups other than ethylenically unsaturated bonds-
聚醯胺醯亞胺可以具有除了乙烯性不飽和鍵以外的聚合性基。 Polyamide imide may have polymerizable groups other than ethylenically unsaturated bonds.
作為聚醯胺醯亞胺中之除了乙烯性不飽和鍵以外的聚合性基,可以舉出與上述聚醯亞胺中之除了乙烯性不飽和鍵以外的聚合性基相同的基團。 Examples of polymerizable groups other than ethylenically unsaturated bonds in the polyamide imide include the same polymerizable groups other than ethylenically unsaturated bonds in the aforementioned polyimide.
除了乙烯性不飽和鍵以外的聚合性基例如包含於後述式(PAI-3)所表示之重複單元中之R111中為較佳。 The polymerizable group other than the ethylenically unsaturated bond is preferably contained in R 111 in the repeating unit represented by the formula (PAI-3) described below.
除了乙烯性不飽和鍵以外的聚合性基的量相對於聚醯胺醯亞胺的總質量為0.05~10mol/g為較佳,0.1~5mol/g為更佳。 The amount of polymerizable groups other than ethylenically unsaturated bonds relative to the total mass of the polyamide imide is preferably 0.05-10 mol/g, and more preferably 0.1-5 mol/g.
-極性轉換基- -Polarity conversion base-
聚醯胺醯亞胺可以具有酸分解性基等極性轉換基。聚醯胺醯亞胺中之酸分解性基與在上述式(2)中之R113及R114中所說明之酸分解性基相同,較佳態樣亦相同。 The polyamide imide may have a polar conversion group such as an acid-decomposable group. The acid-decomposable group in the polyamide imide is the same as the acid-decomposable group described for R 113 and R 114 in the above formula (2), and the preferred embodiment is also the same.
-酸值- -Acid Value-
在將聚醯胺醯亞胺供於鹼顯影之情況下,從提高顯影性之觀點考慮,聚醯胺醯亞胺的酸值為30mgKOH/g以上為較佳,50mgKOH/g以上為更佳,70mgKOH/g以上為進一步較佳。 When the polyamide imide is subjected to alkaline development, from the perspective of improving developability, the acid value of the polyamide imide is preferably 30 mgKOH/g or greater, more preferably 50 mgKOH/g or greater, and even more preferably 70 mgKOH/g or greater.
又,上述酸值為500mgKOH/g以下為較佳,400mgKOH/g以下為更佳,200mgKOH/g以下為進一步較佳。 Furthermore, the acid value is preferably 500 mgKOH/g or less, more preferably 400 mgKOH/g or less, and even more preferably 200 mgKOH/g or less.
又,在將聚醯胺醯亞胺供於使用了以有機溶劑為主成分之顯影液之顯影(例如,後述“溶劑顯影”)之情況下,聚醯胺醯亞胺的酸值為2~35mgKOH/g為較佳,3~30mgKOH/g為更佳,5~20mgKOH/g為進一步較佳。 When the polyamide imide is developed using a developer containing an organic solvent as a main component (e.g., "solvent development" described below), the acid value of the polyamide imide is preferably 2 to 35 mgKOH/g, more preferably 3 to 30 mgKOH/g, and even more preferably 5 to 20 mgKOH/g.
上述酸值藉由公知的方法進行測定,例如藉由JIS K 0070:1992中所記載的方法進行測定。 The acid value is measured by a known method, for example, by the method described in JIS K 0070:1992.
又,作為聚醯胺醯亞胺中所包含之酸基,可以舉出與上述聚醯亞胺中之酸基相同的基團,較佳態樣亦相同。 Furthermore, as the acid groups contained in the polyamide imide, the same groups as the acid groups in the above-mentioned polyimide can be cited, and the preferred embodiments are also the same.
-酚性羥基- -Phenolic hydroxyl-
從使基於鹼顯影液之顯影速度成為適當者之觀點考慮,聚醯胺醯亞胺具有酚性羥基為較佳。 From the perspective of achieving an appropriate development speed using an alkaline developer, it is preferred that the polyamide imide have a phenolic hydroxyl group.
聚醯胺醯亞胺可以在主鏈末端具有酚性羥基,亦可以在側鏈上具有酚性羥基。 Polyamide imide can have phenolic hydroxyl groups at the ends of the main chain or on the side chains.
酚性羥基例如包含於後述式(PAI-3)所表示之重複單元中之R117或R111中為較佳。 The phenolic hydroxyl group is preferably contained in R 117 or R 111 in the repeating unit represented by the formula (PAI-3) described below.
酚性羥基的量相對於聚醯胺醯亞胺的總質量為0.1~30mol/g為較佳,1~20mol/g為更佳。 The amount of phenolic hydroxyl groups relative to the total mass of the polyamide imide is preferably 0.1-30 mol/g, and more preferably 1-20 mol/g.
作為本發明中所使用之聚醯胺醯亞胺,只要為具有醯亞胺結構及醯胺鍵之高分子化合物,則並無特別限定,但是包含下述式(PAI-3)所表示之重複單元為較佳。 The polyamide imide used in the present invention is not particularly limited as long as it is a polymer compound having an imide structure and an amide bond, but preferably contains a repeating unit represented by the following formula (PAI-3).
[化學式29]
式(PAI-3)中,R111及R117分別與式(PAI-2)中的R111及R117的含義相同,較佳態樣亦相同。 In formula (PAI-3), R 111 and R 117 have the same meanings as R 111 and R 117 in formula (PAI-2), respectively, and preferred embodiments are also the same.
在具有聚合性基之情況下,聚合性基可以位於R111及R117中的至少一者上,亦可以位於聚醯胺醯亞胺的末端。 When a polymerizable group is present, the polymerizable group may be located on at least one of R 111 and R 117 , or may be located at the terminal of the polyamide imide.
又,為了提高樹脂組成物的保存穩定性,用單胺、酸酐、單羧酸、單氯化物化合物、單活性酯化合物等封端劑密封聚醯胺醯亞胺的主鏈末端為較佳。封端劑的較佳態樣與上述聚醯亞胺中之封端劑的較佳態樣相同。 Furthermore, to improve the storage stability of the resin composition, it is preferred to cap the ends of the polyamide imide backbone chain with a capping agent such as a monoamine, anhydride, monocarboxylic acid, monochloride compound, or monoactive ester compound. Preferred embodiments of the capping agent are the same as those for the polyimide described above.
-醯亞胺化率(閉環率)- -Imidization rate (ring closure rate)-
從所獲得之有機膜的膜強度、絕緣性等觀點考慮,聚醯胺醯亞胺的醯亞胺化率(亦稱為“閉環率”)為70%以上為較佳,80%以上為更佳,90%以上為更佳。 Considering the film strength and insulation properties of the resulting organic film, the imidization rate (also known as the "ring closure rate") of the polyamide imide is preferably 70% or higher, more preferably 80% or higher, and even more preferably 90% or higher.
上述醯亞胺化率的上限並無特別限定,只要為100%以下即可。 The upper limit of the imidization rate is not particularly limited, as long as it is 100% or less.
上述醯亞胺化率藉由與上述聚醯亞胺的閉環率相同的方法進行測定。 The above-mentioned imidization rate is measured by the same method as the ring closure rate of the above-mentioned polyimide.
聚醯胺醯亞胺可以全部都含有包含1種R111或R117之上述式(PAI-3)所表示之重複單元,亦可以含有包含2個以上的不同種類的R131或R132之上述式(PAI-3)所表示之重複單元。又,聚醯胺醯亞胺除了上述式(PAI-3)所表示之重複單元以外,還可以包含其他種類的重複單元。作 為其他種類的重複單元,可以舉出上述式(PAI-1)或式(PAI-2)所表示之重複單元等。 The polyamidoimide may contain all repeating units represented by the above formula (PAI-3) containing one type of R 111 or R 117 , or may contain repeating units represented by the above formula (PAI-3) containing two or more different types of R 131 or R 132. Furthermore, the polyamidoimide may contain other types of repeating units in addition to the repeating units represented by the above formula (PAI-3). Examples of other types of repeating units include repeating units represented by the above formula (PAI-1) or formula (PAI-2).
聚醯胺醯亞胺例如能夠利用如下方法來進行合成:藉由公知的方法而獲得聚醯胺醯亞胺前驅物,並且使用已知的醯亞胺化反應法使其完全醯亞胺化之方法;或者,在中途停止醯亞胺化反應,導入一部分醯亞胺結構之方法;以及藉由混合完全醯亞胺化之聚合物和該聚醯胺醯亞胺前驅物而導入一部分醯亞胺結構之方法。 Polyamide imide can be synthesized, for example, by obtaining a polyamide imide precursor by a known method and completely imidizing it using a known imidization reaction method; or by stopping the imidization reaction midway to introduce a partial imide structure; or by introducing a partial imide structure by mixing a fully imidized polymer with the polyamide imide precursor.
聚醯胺醯亞胺的重量平均分子量(Mw)為5,000~70,000為較佳,8,000~50,000為更佳,10,000~30,000為進一步較佳。藉由將重量平均分子量設為5,000以上,能夠提高硬化後的膜的耐折性。為了獲得機械特性優異之有機膜,重量平均分子量為20,000以上為特佳。 The weight-average molecular weight (Mw) of the polyamide imide is preferably 5,000-70,000, more preferably 8,000-50,000, and even more preferably 10,000-30,000. A weight-average molecular weight of 5,000 or higher improves the folding resistance of the cured film. To achieve an organic film with excellent mechanical properties, a weight-average molecular weight of 20,000 or higher is particularly preferred.
又,聚醯胺醯亞胺的數量平均分子量(Mn)較佳為800~250,000,更佳為2,000~50,000,進一步較佳為4,000~25,000。 Furthermore, the number average molecular weight (Mn) of the polyamide imide is preferably 800-250,000, more preferably 2,000-50,000, and even more preferably 4,000-25,000.
聚醯胺醯亞胺的分子量的分散度為1.5以上為較佳,1.8以上為更佳,2.0以上為進一步較佳。聚醯胺醯亞胺的分子量的分散度的上限值並無特別規定,例如為7.0以下為較佳,6.5以下為更佳,6.0以下為進一步較佳。 The molecular weight dispersion of the polyamide imide is preferably 1.5 or greater, more preferably 1.8 or greater, and even more preferably 2.0 or greater. The upper limit of the molecular weight dispersion of the polyamide imide is not particularly limited, but for example, it is preferably 7.0 or less, more preferably 6.5 or less, and even more preferably 6.0 or less.
又,在樹脂組成物包含複數種聚醯胺醯亞胺作為特定樹脂之情況下,至少1種聚醯胺醯亞胺的重量平均分子量、數量平均分子量及分散度在上述範圍內為較佳。又,將上述複數種聚醯胺醯亞胺作為1個樹脂計算出之重量平均分子量、數量平均分子量及分散度分別在上述範圍內亦較佳。 Furthermore, when the resin composition includes multiple polyamide imides as the specific resin, it is preferred that the weight average molecular weight, number average molecular weight, and dispersion of at least one polyamide imide be within the aforementioned ranges. Furthermore, it is also preferred that the weight average molecular weight, number average molecular weight, and dispersion calculated for the multiple polyamide imides as a single resin are also within the aforementioned ranges.
〔聚醯亞胺前驅物等之製造方法〕 [Method for producing polyimide precursors, etc.]
聚醯亞胺前驅物等例如能夠利用如下方法而獲得:在低溫下使四羧酸 二酐和二胺進行反應之方法、在低溫下使四羧酸二酐和二胺進行反應而獲得聚醯胺酸並使用縮合劑或烷化劑使其酯化之方法、藉由四羧酸二酐和醇而獲得二酯,之後在二胺和縮合劑的存在下使其進行反應之方法、藉由四羧酸二酐和醇而獲得二酯,之後使用鹵化劑使其餘的二羧酸鹵化,並使其與二胺進行反應之方法等。在上述製造方法中,藉由四羧酸二酐和醇而獲得二酯,之後使用鹵化劑使其餘的二羧酸鹵化,並使其與二胺進行反應之方法為更佳。 Polyimide precursors can be obtained, for example, by reacting tetracarboxylic dianhydride with a diamine at low temperature, reacting tetracarboxylic dianhydride with a diamine at low temperature to obtain polyamide, and then esterifying the obtained product using a condensing agent or an alkylating agent, obtaining a diester from tetracarboxylic dianhydride and an alcohol, and then reacting the obtained product in the presence of a diamine and a condensing agent, or obtaining a diester from tetracarboxylic dianhydride and an alcohol, halogenating the remaining dicarboxylic acid using a halogenating agent, and then reacting the obtained product with a diamine. Among the above production methods, the method of obtaining a diester from tetracarboxylic dianhydride and an alcohol, halogenating the remaining dicarboxylic acid using a halogenating agent, and then reacting the obtained product with a diamine is more preferred.
作為上述縮合劑,例如可以舉出二環己基碳二亞胺、二異丙基碳二亞胺、1-乙氧基羰基-2-乙氧基-1,2-二氫喹啉、1,1-羰基二氧基-二-1,2,3-苯并三唑、N,N’-二琥珀醯亞胺基碳酸酯(Disuccinimidyl carbonate)、三氟乙酸酐等。 Examples of the condensation agent include dicyclohexylcarbodiimide, diisopropylcarbodiimide, 1-ethoxycarbonyl-2-ethoxy-1,2-dihydroquinoline, 1,1-carbonyldioxy-1,2,3-benzotriazole, N,N'-disuccinimidyl carbonate, and trifluoroacetic anhydride.
作為上述烷化劑,可以舉出N,N-二甲基甲醯胺二甲基縮醛、N,N-二甲基甲醯胺二乙基縮醛、N,N-二烷基甲醯胺二烷基縮醛、原甲酸三甲酯、原甲酸三乙酯等。 Examples of the alkylating agent include N,N-dimethylformamide dimethyl acetal, N,N-dimethylformamide diethyl acetal, N,N-dialkylformamide dialkyl acetal, trimethyl orthoformate, and triethyl orthoformate.
作為上述鹵化劑,可以舉出硫醯氯、草醯氯、氧氯化磷等。 Examples of the above-mentioned halogenating agents include thiochloride, oxalyl chloride, and phosphorus oxychloride.
在聚醯亞胺前驅物等之製造方法中,在進行反應時,使用有機溶劑為較佳。有機溶劑可以為1種,亦可以為2種以上。 In the production method of polyimide precursors, it is preferred to use an organic solvent during the reaction. The organic solvent may be one or more.
作為有機溶劑,能夠依據原料適當設定,但是可以例示吡啶、二乙二醇二甲醚(二甘二甲醚)、N-甲基吡咯啶酮、N-乙基吡咯啶酮、丙酸乙酯、二甲基乙醯胺、二甲基甲醯胺、四氫呋喃、γ-丁內酯等。 The organic solvent can be appropriately selected depending on the raw materials, but examples thereof include pyridine, diethylene glycol dimethyl ether (DGE), N-methylpyrrolidone, N-ethylpyrrolidone, ethyl propionate, dimethylacetamide, dimethylformamide, tetrahydrofuran, and γ-butyrolactone.
在聚醯亞胺前驅物等之製造方法中,在進行反應時,添加鹼性化合物為較佳。鹼性化合物可以為1種,亦可以為2種以上。 In the production method of polyimide precursors, it is preferred to add an alkaline compound during the reaction. The alkaline compound may be one or two or more.
鹼性化合物能夠依據原料適當設定,但是可以例示三乙胺、二異丙基乙胺、吡啶、1,8-二氮雜雙環[5.4.0]十一碳-7-烯、N,N-二甲基-4-胺基吡啶等。 The alkaline compound can be appropriately selected depending on the raw material, but examples thereof include triethylamine, diisopropylethylamine, pyridine, 1,8-diazabicyclo[5.4.0]undec-7-ene, and N,N-dimethyl-4-aminopyridine.
-封端劑- -Capping agent-
在聚醯亞胺前驅物等之製造方法中,為了進一步提高保存穩定性,密封殘存於聚醯亞胺前驅物等樹脂末端之羧酸酐、酸酐衍生物或胺基為較佳。在密封殘存於樹脂末端之羧酸酐及酸酐衍生物時,作為封端劑,可以舉出一元醇、酚、硫醇、苯硫酚、單胺等,從反應性、膜的穩定性的觀點考慮,使用一元醇、酚類或單胺為更佳。作為一元醇的較佳化合物,可以舉出甲醇、乙醇、丙醇、丁醇、己醇、辛醇、十二醇、苯甲醇、2-苯基乙醇、2-甲氧基乙醇、2-氯甲醇、糠醇等一級醇、異丙醇、2-丁醇、環己醇、環戊醇、1-甲氧基-2-丙醇等二級醇、第三丁醇、金剛烷醇等三級醇。作為酚類的較佳化合物,可以舉出酚、甲氧基苯酚、甲基酚、萘-1-醇、萘-2-醇、羥基苯乙烯等酚類等。又,作為單胺的較佳化合物,可以舉出苯胺、2-乙炔基苯胺、3-乙炔基苯胺、4-乙炔基苯胺、5-胺基-8-羥基喹啉、1-羥基-7-胺基萘、1-羥基-6-胺基萘、1-羥基-5-胺基萘、1-羥基-4-胺基萘、2-羥基-7-胺基萘、2-羥基-6-胺基萘、2-羥基-5-胺基萘、1-羧基-7-胺基萘、1-羧基-6-胺基萘、1-羧基-5-胺基萘、2-羧基-7-胺基萘、2-羧基-6-胺基萘、2-羧基-5-胺基萘、2-胺基苯甲酸、3-胺基苯甲酸、4-胺基苯甲酸、4-胺基水楊酸、5-胺基水楊酸、6-胺基水楊酸、2-胺基苯磺酸、3-胺基苯磺酸、4-胺基苯磺酸、3-胺基-4,6-二羥基嘧啶、2-胺基酚、3-胺基酚、4-胺基酚、2-胺基苯硫酚、3-胺基苯硫酚、4-胺基苯硫酚等。該等可以使用2種以上,藉由使複數種封端劑進行反應,可以導入複數個不同之末端基。 In the production of polyimide precursors, it is preferred to seal carboxylic anhydrides, anhydride derivatives, or amine groups remaining at the ends of the polyimide precursor resin to further improve storage stability. Capping agents for sealing carboxylic anhydrides and anhydride derivatives remaining at the ends of the resin include monoalcohols, phenols, thiols, thiophenols, and monoamines. From the perspectives of reactivity and film stability, monoalcohols, phenols, or monoamines are particularly preferred. Preferred monohydric alcohols include primary alcohols such as methanol, ethanol, propanol, butanol, hexanol, octanol, dodecanol, benzyl alcohol, 2-phenylethanol, 2-methoxyethanol, 2-chloromethanol, and furfuryl alcohol; secondary alcohols such as isopropyl alcohol, 2-butanol, cyclohexanol, cyclopentanol, and 1-methoxy-2-propanol; and tertiary alcohols such as tertiary butanol and adamantanol. Preferred phenols include phenol, methoxyphenol, methylphenol, naphthalene-1-ol, naphthalene-2-ol, hydroxystyrene, and the like. Furthermore, preferred monoamine compounds include aniline, 2-ethynylaniline, 3-ethynylaniline, 4-ethynylaniline, 5-amino-8-hydroxyquinoline, 1-hydroxy-7-aminonaphthalene, 1-hydroxy-6-aminonaphthalene, 1-hydroxy-5-aminonaphthalene, 1-hydroxy-4-aminonaphthalene, 2-hydroxy-7-aminonaphthalene, 2-hydroxy-6-aminonaphthalene, 2-hydroxy-5-aminonaphthalene, 1-carboxy-7-aminonaphthalene, 1-carboxy-6-aminonaphthalene, 1-carboxy-5-aminonaphthalene, Naphthalene, 2-carboxy-7-aminonaphthalene, 2-carboxy-6-aminonaphthalene, 2-carboxy-5-aminonaphthalene, 2-aminobenzoic acid, 3-aminobenzoic acid, 4-aminobenzoic acid, 4-aminosalicylic acid, 5-aminosalicylic acid, 6-aminosalicylic acid, 2-aminobenzenesulfonic acid, 3-aminobenzenesulfonic acid, 4-aminobenzenesulfonic acid, 3-amino-4,6-dihydroxypyrimidine, 2-aminophenol, 3-aminophenol, 4-aminophenol, 2-aminothiophenol, 3-aminothiophenol, 4-aminothiophenol, etc. Two or more of these end-capping agents may be used, and by reacting multiple end-capping agents, multiple different terminal groups can be introduced.
又,在密封樹脂末端的胺基時,能夠用具有能夠與胺基進行反應的官能基之化合物進行密封。對胺基之較佳的密封劑為羧酸酐、羧酸氯化物、羧酸溴化物、磺酸氯化物、磺酸酐、磺酸羧酸酐等為較佳,羧酸酐、羧酸氯化物為更佳。作為羧酸酐的較佳化合物,可以舉出乙酸酐、丙酸酐、草酸酐、琥珀酸酐、順丁烯二酸酐、鄰苯二甲酸酐、苯甲酸酐、5-降莰烯-2,3-二羧酸酐等。又,作為羧酸氯化物的較佳化合物,可以舉出乙醯氯、丙烯醯氯、丙醯氯、甲基丙烯醯氯、三甲基乙醯氯、環己烷甲醯氯、2-乙基己醯氯、桂皮醯氯、1-金剛烷甲醯氯、七氟丁醯氯、硬脂酸醯氯、苯甲醯氯等。 Furthermore, when sealing the amine groups at the resin terminals, compounds having functional groups that react with the amine groups can be used. Preferred sealants for amine groups include carboxylic acid anhydrides, carboxylic acid chlorides, carboxylic acid bromides, sulfonic acid chlorides, sulfonic acid anhydrides, and sulfonic acid carboxylic acid anhydrides, with carboxylic acid anhydrides and carboxylic acid chlorides being more preferred. Preferred carboxylic acid anhydrides include acetic anhydride, propionic anhydride, oxalic anhydride, succinic anhydride, maleic anhydride, phthalic anhydride, benzoic anhydride, and 5-norbornene-2,3-dicarboxylic anhydride. Preferred carboxylic acid chloride compounds include acetyl chloride, acryloyl chloride, propionyl chloride, methacryloyl chloride, trimethylacetyl chloride, cyclohexanecarbonyl chloride, 2-ethylhexanoyl chloride, cinnamyl chloride, 1-adamantanecarbonyl chloride, heptafluorobutyl chloride, stearyl chloride, and benzoyl chloride.
-固體析出- -Solid precipitation-
在聚醯亞胺前驅物等之製造方法中,可以包括使固體析出之步驟。具體而言,依據需要過濾出在反應液中共存之脫水縮合劑的吸水副產物之後,向水、脂肪族低級醇或其混合液等的不良溶劑投入所獲得之聚合物成分,使聚合物成分析出以作為固體析出並使其乾燥,從而能夠獲得聚醯亞胺前驅物等。為了提高純化度,可以重複將聚醯亞胺前驅物等再溶解、再沉澱、乾燥等的操作。進而,可以包括使用離子交換樹脂來去除離子性雜質之步驟。 The production method of a polyimide precursor may include a solid precipitation step. Specifically, after filtering out the water-absorbing byproducts of the dehydration condensation agent present in the reaction solution as needed, the resulting polymer component is added to a poor solvent such as water, an aliphatic lower alcohol, or a mixture thereof to precipitate the polymer component as a solid, which is then dried to obtain the polyimide precursor. To increase the degree of purity, the polyimide precursor may be repeatedly subjected to re-dissolution, re-precipitation, and drying. Furthermore, the method may include a step of removing ionic impurities using an ion exchange resin.
〔含量〕 [Content]
本發明的樹脂組成物中之特定樹脂的含量相對於樹脂組成物的總固體成分為20質量%以上為較佳,30質量%以上為更佳,40質量%以上為進一步較佳,50質量%以上為更進一步較佳。又,本發明的樹脂組成物中之樹脂的含量相對於樹脂組成物的總固體成分為99.5質量%以下為較佳,99質量%以下為更佳,98質量%以下為進一步較佳,97質量%以下為更進一步 較佳,95質量%以下為又更進一步較佳。 The content of the specific resin in the resin composition of the present invention is preferably 20% by mass or greater, more preferably 30% by mass or greater, even more preferably 40% by mass or greater, and even more preferably 50% by mass or greater, relative to the total solids content of the resin composition. Furthermore, the content of the resin in the resin composition of the present invention is preferably 99.5% by mass or less, more preferably 99% by mass or less, even more preferably 98% by mass or less, even more preferably 97% by mass or less, and even more preferably 95% by mass or less, relative to the total solids content of the resin composition.
本發明的樹脂組成物可以僅包含1種特定樹脂,亦可以包含2種以上。在包含2種以上之情況下,合計量在上述範圍內為較佳。 The resin composition of the present invention may contain only one specific resin or two or more. When containing two or more specific resins, the total amount is preferably within the above range.
又,本發明的樹脂組成物包含至少2種樹脂亦較佳。 Furthermore, the resin composition of the present invention preferably contains at least two types of resins.
具體而言,本發明的樹脂組成物可以合計包含2種以上的特定樹脂和後述其他樹脂,亦可以包含2種以上的特定樹脂,但是包含2種以上的特定樹脂為較佳。 Specifically, the resin composition of the present invention may contain a total of two or more specific resins and other resins described below, or may contain two or more specific resins. However, containing two or more specific resins is preferred.
在本發明的樹脂組成物包含2種以上的特定樹脂之情況下,例如包含為聚醯亞胺前驅物且源自二酐的結構(上述式(2)中所述之R115)不同之2種以上的聚醯亞胺前驅物為較佳。 When the resin composition of the present invention contains two or more specific resins, it is preferred that the resin composition contains two or more polyimide precursors having different structures (R 115 in the above formula (2)) derived from dianhydrides.
<其他樹脂> <Other resins>
本發明的樹脂組成物可以包含上述特定樹脂和與特定樹脂不同之其他樹脂(以下,亦簡稱為“其他樹脂”)。 The resin composition of the present invention may contain the above-mentioned specific resin and other resins different from the specific resin (hereinafter also referred to as "other resins").
作為其他樹脂,可以舉出酚樹脂、聚醯胺、環氧樹脂、包含聚矽氧烷、矽氧烷結構之樹脂、(甲基)丙烯酸樹脂、(甲基)丙烯酸醯胺樹脂、胺酯樹脂、丁醛樹脂、苯乙烯樹脂、聚醚樹脂、聚酯樹脂等。 Other resins include phenolic resins, polyamides, epoxy resins, resins containing polysiloxane and silicone structures, (meth)acrylic resins, (meth)acrylamide resins, urethane resins, butyraldehyde resins, styrene resins, polyether resins, polyester resins, and the like.
例如,藉由進一步加入(甲基)丙烯酸樹脂,可以獲得塗佈性優異之樹脂組成物,並且可以獲得耐溶劑性優異之圖案(硬化物)。 For example, by further adding a (meth)acrylic resin, a resin composition with excellent coatability can be obtained, and a pattern (cured product) with excellent solvent resistance can be obtained.
例如,代替後述聚合性化合物或除了後述聚合性化合物以外,將重量平均分子量為20,000以下的聚合性基值高的(例如,樹脂1g中之聚合性基的含有莫耳量為1×10-3莫耳/g以上)(甲基)丙烯酸樹脂添加至樹脂組成物中,從而能夠提高樹脂組成物的塗佈性、圖案(硬化物)的耐溶劑性等。 For example, by adding a (meth)acrylic resin having a weight-average molecular weight of 20,000 or less and a high polymerizable group value (e.g., a polymerizable group content of 1× 10-3 mol/g or more per 1g of resin) to the resin composition, instead of or in addition to the polymerizable compound described below, the coatability of the resin composition and the solvent resistance of the pattern (cured product) can be improved.
在本發明的樹脂組成物包含其他樹脂之情況下,其他樹脂的含量相對於樹脂組成物的總固體成分為0.01質量%以上為較佳,0.05質量%以上為更佳,1質量%以上為進一步較佳,2質量%以上為更進一步較佳,5質量%以上為又更進一步較佳,10質量%以上為再更進一步較佳。 When the resin composition of the present invention contains other resins, the content of the other resins is preferably 0.01% by mass or more, more preferably 0.05% by mass or more, even more preferably 1% by mass or more, even more preferably 2% by mass or more, even more preferably 5% by mass or more, and even more preferably 10% by mass or more, relative to the total solid content of the resin composition.
又,本發明的樹脂組成物中之其他樹脂的含量相對於樹脂組成物的總固體成分為80質量%以下為較佳,75質量%以下為更佳,70質量%以下為進一步較佳,60質量%以下為更進一步較佳,50質量%以下為又更進一步較佳。 Furthermore, the content of other resins in the resin composition of the present invention is preferably 80% by mass or less, more preferably 75% by mass or less, even more preferably 70% by mass or less, even more preferably 60% by mass or less, and even more preferably 50% by mass or less, relative to the total solid content of the resin composition.
又,作為本發明的樹脂組成物的較佳的一態樣,亦能夠設為其他樹脂的含量為低含量之態樣。在上述態樣中,其他樹脂的含量相對於樹脂組成物的總固體成分為20質量%以下為較佳,15質量%以下為更佳,10質量%以下為進一步較佳,5量%以下為更進一步較佳,1質量%以下為又更進一步較佳。上述含量的下限並無特別限定,只要為0質量%以上即可。 In a preferred embodiment of the resin composition of the present invention, the content of other resins can also be low. In the above embodiment, the content of other resins is preferably 20% by mass or less, more preferably 15% by mass or less, even more preferably 10% by mass or less, even more preferably 5% by mass or less, and even more preferably 1% by mass or less, relative to the total solids content of the resin composition. The lower limit of the above content is not particularly limited, as long as it is 0% by mass or greater.
本發明的樹脂組成物可以僅包含1種其他樹脂,亦可以包含2種以上。在包含2種以上之情況下,合計量在上述範圍內為較佳。 The resin composition of the present invention may contain only one other resin or two or more. When two or more resins are included, the total amount is preferably within the above range.
<特定含氮化合物> <Specific nitrogen-containing compounds>
本發明的樹脂組成物包含含氮化合物,該含氮化合物將含氮雜環和胺基包含於同一化合物內,上述胺基的氫原子中的1個可以經取代,作為上述含氮雜環的環員之氮原子中的至少1個與羰基、磺醯基或硫羰基直接鍵結。 The resin composition of the present invention comprises a nitrogen-containing compound that contains a nitrogen-containing heterocyclic ring and an amino group in the same compound. One of the hydrogen atoms of the amino group may be substituted, and at least one of the nitrogen atoms serving as a ring member of the nitrogen-containing heterocyclic ring is directly bonded to a carbonyl group, a sulfonyl group, or a thiocarbonyl group.
〔含氮雜環〕 [Nitrogen-containing heterocyclic ring]
特定含氮化合物中之含氮雜環為包含氮原子作為環員之雜環。 The nitrogen-containing heterocyclic ring in the specific nitrogen-containing compound is a heterocyclic ring containing nitrogen atoms as ring members.
含氮雜環可以為單環,亦可以為雙環,單環或縮合環為較佳,5員環或6員環的單環或5員環彼此的縮合環、6員環彼此的縮合環或5員環與6員環的縮合環為更佳,5員環的單環或5員環與6員環的縮合環為更佳。 The nitrogen-containing heterocyclic ring may be a monocyclic ring or a bicyclic ring, with monocyclic rings or condensed rings being preferred. A 5-membered or 6-membered monocyclic ring, a condensed ring of 5-membered rings, a condensed ring of 6-membered rings, or a condensed ring of a 5-membered ring and a 6-membered ring is more preferred. A 5-membered monocyclic ring or a condensed ring of a 5-membered ring and a 6-membered ring is even more preferred.
含氮雜環中所包含之氮原子的數量為1~4個為較佳,2~4個為更佳。 The number of nitrogen atoms contained in the nitrogen-containing heterocyclic ring is preferably 1 to 4, and more preferably 2 to 4.
含氮雜環可以包含除了氮原子以外的雜原子作為環員,但是含氮雜環不包含除了氮原子以外的雜原子作為環員之態樣亦為本發明的較佳態樣之一。作為上述除了氮原子以外的雜原子,可以舉出氧原子、硫原子等。 The nitrogen-containing heterocyclic ring may contain heteroatoms other than nitrogen atoms as ring members, but an embodiment in which the nitrogen-containing heterocyclic ring does not contain heteroatoms other than nitrogen atoms as ring members is also a preferred embodiment of the present invention. Examples of heteroatoms other than nitrogen atoms include oxygen atoms, sulfur atoms, and the like.
含氮雜環可以為脂肪族環,亦可以為芳香族環,但是芳香族環為較佳。 The nitrogen-containing heterocyclic ring may be an aliphatic ring or an aromatic ring, but an aromatic ring is preferred.
特定含氮化合物在結構內可以具有2個以上的含氮雜環,但是特定含氮化合物僅具有1個含氮雜環之態樣亦為本發明的較佳態樣之一。 The specific nitrogen-containing compound may have two or more nitrogen-containing heterocyclic rings within its structure, but an embodiment in which the specific nitrogen-containing compound has only one nitrogen-containing heterocyclic ring is also a preferred embodiment of the present invention.
在特定含氮化合物具有2個以上的含氮雜環之情況下,只要作為至少1個含氮雜環的環員之氮原子中的至少1個與羰基、磺醯基或硫羰基直接鍵結即可。 When the specific nitrogen-containing compound has two or more nitrogen-containing heterocyclic rings, it suffices that at least one of the nitrogen atoms serving as a ring member of at least one nitrogen-containing heterocyclic ring is directly bonded to a carbonyl group, a sulfonyl group, or a thiocarbonyl group.
從經過長時間後的密接力的觀點考慮,在該等之中,含氮雜環包含咪唑骨架、三唑骨架或四唑骨架為較佳,咪唑環、三唑環、四唑環或該等環與其他環的縮合環為更佳,苯并咪唑環、三唑環、苯并三唑環、四唑環或腺嘌呤環為進一步較佳。 From the perspective of long-term adhesion, the nitrogen-containing heterocyclic ring preferably comprises an imidazole skeleton, a triazole skeleton, or a tetrazole skeleton. An imidazole ring, a triazole ring, a tetrazole ring, or a condensed ring of these rings with other rings is more preferred. A benzimidazole ring, a triazole ring, a benzotriazole ring, a tetrazole ring, or an adenine ring is even more preferred.
作為上述其他環,芳香環為較佳,5員環或6員環的芳香環為更佳,苯環為更佳。 As the other ring, an aromatic ring is preferred, a 5-membered or 6-membered aromatic ring is more preferred, and a benzene ring is even more preferred.
〔胺基〕 [Amine]
特定含氮化合物包含胺基。 Certain nitrogen-containing compounds contain amine groups.
胺基的氫原子中的1個可以經取代,但是從經過長時間後的密接力的 觀點考慮,未經取代為較佳。 One of the hydrogen atoms in the amino group can be substituted, but from the perspective of long-term bonding strength, it is preferred to leave it unsubstituted.
作為胺基中的1個經取代時的取代基,並無特別限定,能夠使用公知的取代基,但是可以舉出烴基或在烴基的內部包含1個以上的選自包括-O-、-C(=O)-、-S-及-S(=O)2-之群組中的至少1種結構之基團等。 The substituent when one of the amino groups is substituted is not particularly limited and known substituents can be used. Examples include alkyl groups or groups containing at least one structure selected from the group consisting of -O-, -C(=O)-, -S- and -S(=O) 2 - within the alkyl group.
特定含氮化合物可以具有2個以上的胺基,但是僅具有1個胺基之態樣亦為本發明的較佳態樣之一。 The specific nitrogen-containing compound may have two or more amino groups, but having only one amino group is also one of the preferred aspects of the present invention.
胺基可以與含氮雜環直接鍵結,亦可以經由連接鏈鍵結。 Amine groups can be directly bonded to nitrogen-containing heterocyclic rings or through connecting chains.
作為連接鏈,可以舉出烴基。 As a connecting link, the base can be raised.
其中,胺基與含氮雜環直接鍵結之態樣亦為本發明的較佳態樣之一。 Among them, the aspect of direct bonding between the amino group and the nitrogen-containing heterocyclic ring is also one of the preferred aspects of the present invention.
作為含氮化合物中所包含之上述含氮雜環的環員之氮原子與上述胺基的氮原子的連接鏈的連接鏈長度為3以下為較佳,1~3為更佳,1或2為更佳,1為進一步較佳。 The length of the linking chain between the nitrogen atom as a ring member of the nitrogen-containing heterocyclic ring contained in the nitrogen-containing compound and the nitrogen atom of the amine group is preferably 3 or less, more preferably 1 to 3, more preferably 1 or 2, and even more preferably 1.
在本說明書中,“連接鏈”是指在連接連接對象的2個原子或連接原子群組之間之路徑上的原子鏈中以最短(最小原子數)的方式連接該等連接對象者。例如,在下述式所表示之化合物中,由於在最短路徑上存在1個碳原子,因此胺基與作為含氮雜環之三唑環中所包含之氮原子的連接鏈長度為1。 In this specification, a "connecting chain" refers to the atomic chain connecting two atoms or groups of atoms in the path connecting the connecting targets in the shortest possible manner (with the smallest number of atoms). For example, in the compound represented by the following formula, since there is one carbon atom in the shortest path, the length of the connecting chain between the amino group and the nitrogen atom contained in the triazole ring, which is a nitrogen-containing heterocyclic ring, is 1.
〔羰基、磺醯基或硫羰基〕 [Carbonyl, sulfonyl or thiocarbonyl]
在特定含氮化合物中,作為上述含氮雜環的環員之氮原子中的至少1 個與羰基、磺醯基或硫羰基直接鍵結。 In the specific nitrogen-containing compound, at least one nitrogen atom serving as a ring member of the nitrogen-containing heterocyclic ring is directly bonded to a carbonyl group, a sulfonyl group, or a thiocarbonyl group.
在該等之中,在特定含氮化合物中,作為上述含氮雜環的環員之氮原子中的至少1個與羰基或磺醯基直接鍵結為較佳,與羰基直接鍵結為更佳。 Among these, in the specific nitrogen-containing compound, at least one of the nitrogen atoms serving as a ring member of the nitrogen-containing heterocyclic ring is preferably directly bonded to a carbonyl group or a sulfonyl group, and more preferably directly bonded to a carbonyl group.
從經過長時間後的密接力的觀點考慮,在該等之中,作為特定含氮化合物中所包含之上述含氮雜環的環員之氮原子與羰基直接鍵結為較佳。 From the perspective of long-term adhesion, it is preferred that the nitrogen atom as a ring member of the nitrogen-containing heterocyclic ring contained in the specific nitrogen-containing compound is directly bonded to the carbonyl group.
特定含氮化合物可以具有2個以上的與作為含氮雜環的環員之氮原子直接鍵結之羰基、磺醯基或硫羰基,但是僅具有1個與作為含氮雜環的環員之氮原子直接鍵結之羰基、磺醯基或硫羰基之態樣亦為本發明的較佳態樣之一。 The specific nitrogen-containing compound may have two or more carbonyl groups, sulfonyl groups, or thiocarbonyl groups directly bonded to a nitrogen atom as a ring member of the nitrogen-containing heterocyclic ring. However, an embodiment in which the specific nitrogen-containing compound has only one carbonyl group, sulfonyl group, or thiocarbonyl group directly bonded to a nitrogen atom as a ring member of the nitrogen-containing heterocyclic ring is also a preferred embodiment of the present invention.
在特定含氮化合物具有2個以上的與作為含氮雜環的環員之氮原子直接鍵結之羰基、磺醯基或硫羰基之情況下,可以具有2個以上的選自包括羰基、磺醯基及硫羰基之群組中的僅1種基團,亦可以具有選自包括羰基、磺醯基及硫羰基之群組中的2種以上的基團。 When the specific nitrogen-containing compound has two or more carbonyl groups, sulfonyl groups, or thiocarbonyl groups directly bonded to a nitrogen atom that is a ring member of a nitrogen-containing heterocyclic ring, the specific nitrogen-containing compound may have two or more groups selected from the group consisting of carbonyl groups, sulfonyl groups, and thiocarbonyl groups, or may have two or more groups selected from the group consisting of carbonyl groups, sulfonyl groups, and thiocarbonyl groups.
作為特定含氮化合物中之上述羰基、上述磺醯基或上述硫羰基中之、和與作為上述含氮雜環的環員之氮原子相反的一側鍵結之基團,並無特別限定,但是可以舉出烴基或由烴基與選自包括、-O-、-C(=O)-、-S-、-S(=O)2-及-NRN-之群組中的至少1種結構的組合表示之基團,烴基為較佳。 The group bonded to the side opposite to the nitrogen atom serving as a ring member of the nitrogen-containing heterocyclic ring in the carbonyl group, the sulfonyl group, or the thiocarbonyl group in the specific nitrogen-containing compound is not particularly limited, but examples thereof include a alkyl group or a group represented by a combination of a alkyl group and at least one structure selected from the group consisting of -O-, -C(=O)-, -S-, -S(=O) 2 -, and -NR N -. A alkyl group is preferred.
作為上述烴基,可以舉出烷基、烯基、芳基,碳數1~20的烷基、碳數2~20的烯基或碳數6~20的芳香族烴基為較佳,碳數1~10的烷基、碳數2~10的烯基、碳數6~10的芳香族烴基為更佳。該等烴基可以進一步具有取代基。 Examples of the alkyl group include alkyl groups, alkenyl groups, and aryl groups. Preferred are alkyl groups having 1 to 20 carbon atoms, alkenyl groups having 2 to 20 carbon atoms, or aromatic alkyl groups having 6 to 20 carbon atoms. More preferred are alkyl groups having 1 to 10 carbon atoms, alkenyl groups having 2 to 10 carbon atoms, and aromatic alkyl groups having 6 to 10 carbon atoms. These alkyl groups may further have substituents.
具體而言,可以舉出甲基、乙基、丙基等直鏈烷基、異丙基、第三丁基、2-乙基己基等支鏈烷基、環戊烷基、莰基、異莰基、金剛烷基等環狀烷基、甲基乙烯基等烯基、苯基、萘基、4-甲基苯基、2,6-甲基苯基等芳香族烴基。 Specifically, examples include linear alkyl groups such as methyl, ethyl, and propyl; branched alkyl groups such as isopropyl, t-butyl, and 2-ethylhexyl; cyclic alkyl groups such as cyclopentanyl, bornyl, isobornyl, and adamantyl; alkenyl groups such as methylvinyl; and aromatic hydrocarbon groups such as phenyl, naphthyl, 4-methylphenyl, and 2,6-methylphenyl.
上述RN表示氫原子或1價的取代基,氫原子或烴基為較佳,氫原子、烷基或芳香族烴基為更佳。 The above-mentioned RN represents a hydrogen atom or a monovalent substituent, preferably a hydrogen atom or a hydrocarbon group, and more preferably a hydrogen atom, an alkyl group or an aromatic hydrocarbon group.
作為由烴基與選自包括-O-、-C(=O)-、-S-、-S(=O)2-及-NRN-之群組中的至少1種結構的組合表示之基團,由烴基與選自包括-O-及-NRN-之群組中的至少1種結構的組合表示之基團為較佳,下述式(R-1)或(R-2)所表示之基團為更佳。 The group represented by a combination of a alkyl group and at least one structure selected from the group consisting of -O-, -C(=O)-, -S-, -S(=O) 2 -, and -NR N - is preferably a group represented by a combination of a alkyl group and at least one structure selected from the group consisting of -O- and -NR N -, and more preferably a group represented by the following formula (R-1) or (R-2).
式(R-1)中,Rr1表示1價的烴基,RN如上所述,*表示與上述羰基、上述磺醯基或上述硫羰基的鍵結部位。 In formula (R-1), R r1 represents a monovalent alkyl group, RN is as described above, and * represents a bonding site with the above-mentioned carbonyl group, the above-mentioned sulfonyl group, or the above-mentioned thiocarbonyl group.
式(R-2)中,Rr2表示1價的烴基,Lr1及Lr2分別獨立地表示2價的烴基,*表示與上述羰基、上述磺醯基或上述硫羰基的鍵結部位。 In formula (R-2), R r2 represents a monovalent alkyl group, L r1 and L r2 each independently represent a divalent alkyl group, and * represents a bonding site to the carbonyl group, the sulfonyl group, or the thiocarbonyl group.
式(R-1)中,Rr1為烷基或芳香族烴基為較佳,碳數1~20的烷基或碳數6~20的芳香族烴基為更佳,碳數1~4的烷基或苯基為更佳。 In formula (R-1), R r1 is preferably an alkyl group or an aromatic hydrocarbon group, more preferably an alkyl group having 1 to 20 carbon atoms or an aromatic hydrocarbon group having 6 to 20 carbon atoms, and even more preferably an alkyl group having 1 to 4 carbon atoms or a phenyl group.
式(R-2)中,Rr2為烷基或芳香族烴基為較佳,碳數1~20的烷基或碳數6~20的芳香族烴基為更佳,碳數1~4的烷基或苯基為更佳。 In formula (R-2), R r2 is preferably an alkyl group or an aromatic hydrocarbon group, more preferably an alkyl group having 1 to 20 carbon atoms or an aromatic hydrocarbon group having 6 to 20 carbon atoms, and even more preferably an alkyl group having 1 to 4 carbon atoms or a phenyl group.
式(R-2)中,Lr1及Lr2分別獨立地為伸烷基為較佳,碳數2~10的伸 烷基為更佳,碳數2~4的伸烷基為進一步較佳,伸乙基或伸丙基為特佳。 In formula (R-2), L r1 and L r2 are each independently preferably an alkylene group, more preferably an alkylene group having 2 to 10 carbon atoms, further preferably an alkylene group having 2 to 4 carbon atoms, and particularly preferably an ethylene group or a propylene group.
〔式(1-1)~式(3-1)〕 [Formula (1-1) to Formula (3-1)]
在該等之中,特定含氮化合物為下述式(1-1)、式(2-1)或式(3-1)中的任一個所表示之化合物為較佳。 Among these, the specific nitrogen-containing compound is preferably a compound represented by any one of the following formulas (1-1), (2-1), or (3-1).
式(1-1)中,R1表示1價的有機基,R1a分別獨立地表示氫原子或取代基,RN1表示氫原子或取代基;式(2-1)中,R2表示1價的有機基,R2a表示氫原子或取代基,RN2表示氫原子或取代基;式(3-1)中,R3表示1價的有機基,RN3表示氫原子或取代基。 In formula (1-1), R1 represents a monovalent organic group, R1a each independently represents a hydrogen atom or a substituent, and RN1 represents a hydrogen atom or a substituent; in formula (2-1), R2 represents a monovalent organic group, R2a represents a hydrogen atom or a substituent, and RN2 represents a hydrogen atom or a substituent; in formula (3-1), R3 represents a monovalent organic group, and RN3 represents a hydrogen atom or a substituent.
式(1-1)中,R1的較佳態樣與上述作為上述羰基、上述磺醯基或上述硫羰基中之、和與作為上述含氮雜環的環員之氮原子相反的一側鍵結之基團所說明之基團中之較佳態樣相同。 In formula (1-1), preferred embodiments of R 1 are the same as those described above as the group bonded to the side opposite to the nitrogen atom that is a ring member of the nitrogen-containing heterocyclic ring, among the carbonyl group, the sulfonyl group, or the thiocarbonyl group.
式(1-1)中,R1a分別獨立地表示氫原子或取代基。作為R1a中之取代基,可以舉出烴基、鹵素原子、烷氧基、芳氧基、烷氧基羰基、芳氧基羰基等,烴基為較佳,碳數1~10的烷基為更佳。在該等之中,所有R1a為氫原子之態樣或者R1a中的1個或2個為取代基之態樣為較佳。 In formula (1-1), R 1a each independently represents a hydrogen atom or a substituent. Examples of substituents in R 1a include alkyl groups, halogen atoms, alkoxy groups, aryloxy groups, alkoxycarbonyl groups, and aryloxycarbonyl groups. Alkyl groups are preferred, and alkyl groups having 1 to 10 carbon atoms are more preferred. Among these, embodiments in which all R 1a are hydrogen atoms or one or two of R 1a are substituents are preferred.
式(1-1)中,RN1表示氫原子或取代基,氫原子為較佳。RN1為取代基 時的較佳態樣與上述作為胺基中之取代基所說明之基團相同。 In formula (1-1), RN1 represents a hydrogen atom or a substituent, preferably a hydrogen atom. Preferred embodiments of RN1 when it is a substituent are the same as those described above as substituents in the amino group.
式(1-2)中,R2、R2a及RN2分別與式(1-1)中的R1、R1a及RN1的含義相同,較佳態樣亦相同。 In formula (1-2), R 2 , R 2a and RN2 have the same meanings as R 1 , R 1a and RN1 in formula (1-1), respectively, and preferred embodiments thereof are also the same.
式(1-3)中,R3及RN3分別與式(1-1)中的R1及RN1的含義相同,較佳態樣亦相同。 In formula (1-3), R 3 and RN3 have the same meanings as R 1 and RN1 in formula (1-1), respectively, and the preferred embodiments are also the same.
〔分子量〕 [Molecular weight]
從經過長時間後的密接力的觀點考慮,特定含氮化合物的分子量未達2000為較佳。 From the perspective of adhesion over a long period of time, it is preferred that the molecular weight of the specific nitrogen-containing compound be less than 2000.
作為上述分子量的下限,120以上為較佳,150以上為更佳。 The lower limit of the molecular weight is preferably 120 or greater, and more preferably 150 or greater.
作為上述分子量的上限,未達1500為更佳,未達1000為進一步較佳。 The upper limit of the molecular weight is preferably less than 1500, and even more preferably less than 1000.
作為特定含氮化合物的具體例,可以舉出下述化合物。 As specific examples of specific nitrogen-containing compounds, the following compounds can be cited.
[化學式33]
(合成方法) (Synthesis Method)
特定含氮化合物的合成方法並無特別限定,但是例如能夠藉由使具有胺基(胺基的氫原子中的1個可以經取代)之含氮雜環化合物與羧酸鹵化物、磺酸鹵化物、硫代羧酸鹵化物、異氰酸酯化合物或硫代異氰酸酯化合物進行反應而獲得。又,亦能夠藉由使具有胺基之含氮雜環化合物與羧酸 酐進行反應之方法、使用碳二亞胺等縮合劑使具有胺基之含氮雜環化合物和羧酸基或磺酸基等具有酸基之化合物與酸進行縮合之方法等而獲得。 The synthesis method of the specific nitrogen-containing compound is not particularly limited, but it can be obtained, for example, by reacting a nitrogen-containing heterocyclic compound having an amino group (one of the hydrogen atoms of the amino group may be substituted) with a carboxylic acid halide, a sulfonic acid halide, a thiocarboxylic acid halide, an isocyanate compound, or a thioisocyanate compound. Alternatively, it can be obtained by reacting a nitrogen-containing heterocyclic compound having an amino group with a carboxylic anhydride, or by condensing a nitrogen-containing heterocyclic compound having an amino group with a compound having an acid group such as a carboxylic acid group or a sulfonic acid group with an acid using a condensation agent such as carbodiimide.
特定含氮化合物的含量相對於本發明的樹脂組成物的總固體成分為0.01~5.0質量%為較佳。下限為0.05質量%以上為更佳,0.1質量%以上為進一步較佳。上限為2.0質量%以下為更佳,1.0質量%以下為進一步較佳。 The content of the specific nitrogen-containing compound is preferably 0.01 to 5.0 mass % relative to the total solids content of the resin composition of the present invention. The lower limit is more preferably 0.05 mass % or greater, and even more preferably 0.1 mass % or greater. The upper limit is more preferably 2.0 mass % or less, and even more preferably 1.0 mass % or less.
特定含氮化合物可以單獨使用1種,亦可以混合使用2種以上。在同時使用2種以上之情況下,該等合計量在上述範圍內為較佳。 The specific nitrogen-containing compound may be used alone or in combination of two or more. When two or more are used simultaneously, the total amount thereof is preferably within the above range.
<聚合性化合物> <Polymerizable Compound>
本發明的樹脂組成物包含聚合性化合物為較佳。 The resin composition of the present invention preferably contains a polymerizable compound.
與上述特定含氮化合物對應之化合物不對應於聚合性化合物。 Compounds corresponding to the above-mentioned specific nitrogen-containing compounds do not correspond to polymerizable compounds.
作為聚合性化合物,可以舉出自由基交聯劑或其他交聯劑。 As polymerizable compounds, free radical crosslinking agents or other crosslinking agents can be cited.
〔自由基交聯劑〕 [Free radical crosslinking agent]
本發明的樹脂組成物包含自由基交聯劑為較佳。 The resin composition of the present invention preferably contains a free radical crosslinking agent.
自由基交聯劑為具有自由基聚合性基之化合物。作為自由基聚合性基,包含乙烯性不飽和鍵之基團為較佳。作為上述包含乙烯性不飽和鍵之基團,可以舉出乙烯基、烯丙基、乙烯基苯基、(甲基)丙烯醯基、順丁烯二醯亞胺基、(甲基)丙烯醯胺基等具有乙烯性不飽和鍵之基團。 A free radical crosslinking agent is a compound having a free radical polymerizable group. Preferred free radical polymerizable groups are those containing ethylenically unsaturated bonds. Examples of such groups include vinyl, allyl, vinylphenyl, (meth)acryl, cis-butylenediimide, and (meth)acrylamide.
在該等之中,作為上述包含乙烯性不飽和鍵之基團,(甲基)丙烯醯基、(甲基)丙烯醯胺基、乙烯基苯基為較佳,從反應性的觀點考慮,(甲基)丙烯醯基為更佳。 Among these, (meth)acryl, (meth)acrylamide, and vinylphenyl are preferred as the group containing an ethylenically unsaturated bond. From the perspective of reactivity, (meth)acryl is more preferred.
自由基交聯劑為具有1個以上的乙烯性不飽和鍵之化合物 為較佳,但是具有2個以上之化合物為更佳。自由基交聯劑可以具有3個以上的乙烯性不飽和鍵。 Free radical crosslinkers are preferably compounds with one or more ethylenically unsaturated bonds, but compounds with two or more are even more preferred. Free radical crosslinkers may have three or more ethylenically unsaturated bonds.
作為上述具有2個以上的乙烯性不飽和鍵之化合物,具有2~15個乙烯性不飽和鍵之化合物為較佳,具有2~10個乙烯性不飽和鍵之化合物為更佳,具有2~6個之化合物為進一步較佳。 As the compound having two or more ethylenically unsaturated bonds, compounds having 2 to 15 ethylenically unsaturated bonds are preferred, compounds having 2 to 10 ethylenically unsaturated bonds are more preferred, and compounds having 2 to 6 ethylenically unsaturated bonds are even more preferred.
又,從所獲得之圖案(硬化物)的膜強度的觀點考慮,本發明的樹脂組成物包含具有2個乙烯性不飽和鍵之化合物和上述具有3個以上的乙烯性不飽和鍵之化合物亦較佳。 Furthermore, from the perspective of the film strength of the obtained pattern (cured product), it is also preferred that the resin composition of the present invention contains a compound having two ethylenically unsaturated bonds and the aforementioned compound having three or more ethylenically unsaturated bonds.
自由基交聯劑的分子量為2,000以下為較佳,1,500以下為更佳,900以下為進一步較佳。自由基交聯劑的分子量的下限為100以上為較佳。 The molecular weight of the free radical crosslinking agent is preferably 2,000 or less, more preferably 1,500 or less, and even more preferably 900 or less. The lower limit of the molecular weight of the free radical crosslinking agent is preferably 100 or greater.
作為自由基交聯劑的具體例,可以舉出不飽和羧酸(例如,丙烯酸、甲基丙烯酸、衣康酸、巴豆酸、異巴豆酸、順丁烯二酸等)或其酯類、醯胺類,較佳為不飽和羧酸與多元醇化合物的酯及不飽和羧酸與多元胺化合物的醯胺類。又,亦可以較佳地使用具有羥基或胺基、氫硫基等親和性取代基之不飽和羧酸酯或醯胺類與單官能或多官能異氰酸酯類或環氧類的加成反應物、與單官能或多官能羧酸的脫水縮合反應物等。又,具有異氰酸酯基或環氧基等親電子性取代基之不飽和羧酸酯或醯胺類與單官能或多官能醇類、胺類、硫醇類的加成反應物以及具有鹵素基或甲苯磺醯氧基等脫離性取代基之不飽和羧酸酯或醯胺類與單官能或多官能醇類、胺類、硫醇類的取代反應物亦較佳。又,作為另一例,亦能夠使用替換成不飽和膦酸、苯乙烯等乙烯基苯衍生物、乙烯醚、烯丙醚等之化合物群組來 代替上述不飽和羧酸。作為具體例,能夠參閱日本特開2016-027357號公報的0113~0122段的記載,並將該等內容編入本說明書中。 Specific examples of free radical crosslinking agents include unsaturated carboxylic acids (e.g., acrylic acid, methacrylic acid, itaconic acid, crotonic acid, isocrotonic acid, and maleic acid), or their esters and amides, preferably esters of unsaturated carboxylic acids with polyol compounds, and amides of unsaturated carboxylic acids with polyamine compounds. Furthermore, addition reaction products of unsaturated carboxylic acid esters or amides having an affinity substituent such as a hydroxyl group, an amino group, or a thiothio group with monofunctional or polyfunctional isocyanates or epoxides, or dehydration condensation reaction products with monofunctional or polyfunctional carboxylic acids, can also be preferably used. Also preferred are addition reaction products of unsaturated carboxylates or amides having electrophilic substituents such as isocyanate or epoxy groups with monofunctional or polyfunctional alcohols, amines, or thiols, as well as substitution reaction products of unsaturated carboxylates or amides having dissociative substituents such as halogen or tosyloxy groups with monofunctional or polyfunctional alcohols, amines, or thiols. As another example, compounds such as unsaturated phosphonic acids, vinylbenzene derivatives such as styrene, vinyl ethers, and allyl ethers can be used in place of the unsaturated carboxylic acids. For specific examples, reference can be made to paragraphs 0113-0122 of Japanese Patent Application Laid-Open No. 2016-027357, which are incorporated herein by reference.
又,自由基交聯劑為在常壓下具有100℃以上的沸點之化合物亦較佳。作為其例,可以舉出聚乙二醇二(甲基)丙烯酸酯、三羥甲基乙烷三(甲基)丙烯酸酯、新戊二醇二(甲基)丙烯酸酯、新戊四醇三(甲基)丙烯酸酯、新戊四醇四(甲基)丙烯酸酯、二新戊四醇五(甲基)丙烯酸酯、二新戊四醇六(甲基)丙烯酸酯、己二醇二(甲基)丙烯酸酯、三羥甲基丙烷三(丙烯醯氧基丙基)醚、三(丙烯醯氧基乙基)異三聚氰酸酯、丙三醇或三羥甲基乙烷等在多官能醇中加成環氧乙烷或環氧丙烷之後進行(甲基)丙烯酸酯化而獲得之化合物、如日本特公昭48-041708號公報、日本特公昭50-006034號公報、日本特開昭51-037193號各公報中所記載之(甲基)丙烯酸胺酯類、日本特開昭48-064183號、日本特公昭49-043191號、日本特公昭52-030490號各公報中所記載之聚酯丙烯酸酯類,作為環氧樹脂與(甲基)丙烯酸的反應產物之環氧丙烯酸酯類等多官能丙烯酸酯或甲基丙烯酸酯及該等混合物。又,日本特開2008-292970號公報的0254~0257段中所記載的化合物亦較佳。又,亦可以舉出使(甲基)丙烯酸環氧丙酯等具有環狀醚基及乙烯性不飽和鍵之化合物與多官能羧酸進行反應而獲得之多官能(甲基)丙烯酸酯等。 Furthermore, the radical crosslinking agent is preferably a compound having a boiling point of 100°C or higher at normal pressure. Examples thereof include polyethylene glycol di(meth)acrylate, trihydroxymethylethane tri(meth)acrylate, neopentyl glycol di(meth)acrylate, pentaerythritol tri(meth)acrylate, pentaerythritol tetra(meth)acrylate, dipentaerythritol penta(meth)acrylate, dipentaerythritol hexa(meth)acrylate, hexanediol di(meth)acrylate, trihydroxymethylpropane tri(acryloyloxypropyl) ether, tri(acryloyloxyethyl) isocyanurate, glycerol or trihydroxymethylethane, etc., which are obtained by adding ethylene oxide or propylene oxide to a polyfunctional alcohol and then (meth) Compounds obtained by acrylation, such as (meth)acrylic acid amine esters described in Japanese Patent Publication Nos. 48-041708, 50-006034, and 51-037193, polyester acrylates described in Japanese Patent Publication Nos. 48-064183, 49-043191, and 52-030490, multifunctional acrylates or methacrylates such as epoxy acrylates obtained as reaction products of epoxy resins and (meth)acrylic acid, and mixtures thereof, are also preferred. Compounds described in paragraphs 0254 to 0257 of Japanese Patent Publication No. 2008-292970 are also preferred. Another example is a polyfunctional (meth)acrylate obtained by reacting a compound having a cyclic ether group and an ethylenically unsaturated bond, such as glycidyl (meth)acrylate, with a polyfunctional carboxylic acid.
又,作為除了上述以外的較佳的自由基交聯劑物,亦能夠使用日本特開2010-160418號公報、日本特開2010-129825號公報、日本專利第4364216號公報等中所記載之具有茀環且具有2個以上的含有乙烯性不飽和鍵之基團之化合物或卡多(cardo)樹脂。 In addition to the above, preferred free radical crosslinking agents include compounds having a fluorene ring and two or more groups containing ethylenically unsaturated bonds, as described in Japanese Patent Application Laid-Open No. 2010-160418, Japanese Patent Application Laid-Open No. 2010-129825, Japanese Patent Application No. 4364216, and cardo resins.
進而,作為其他例,亦可以舉出日本特公昭46-043946號公報、日本特公平01-040337號公報、日本特公平01-040336號公報中所記載的特定的不飽和化合物或日本特開平02-025493號公報中所記載的乙烯基膦酸系化合物等。又,亦能夠使用日本特開昭61-022048號公報中所記載的包含全氟烷基之化合物。進而,亦能夠使用在“Journal of the Adhesion Society of Japan”vol.20、No.7、300~308頁(1984年)中作為光聚合性單體及寡聚物所介紹者。 Other examples include the specific unsaturated compounds described in Japanese Patent Publication Nos. 46-043946, 01-040337, and 01-040336, and the vinylphosphonic acid compounds described in Japanese Patent Application Laid-Open No. 02-025493. Furthermore, compounds containing a perfluoroalkyl group described in Japanese Patent Application Laid-Open No. 61-022048 can also be used. Furthermore, those described as photopolymerizable monomers and oligomers in "Journal of the Adhesion Society of Japan," vol. 20, No. 7, pp. 300-308 (1984) can also be used.
除了上述以外,亦能夠較佳地使用日本特開2015-034964號公報的0048~0051段中所記載的化合物、國際公開第2015/199219號的0087~0131段中所記載的化合物,並將該等內容編入本說明書中。 In addition to the above, the compounds described in paragraphs 0048 to 0051 of Japanese Patent Application Laid-Open No. 2015-034964 and the compounds described in paragraphs 0087 to 0131 of International Publication No. 2015/199219 can also be preferably used, and these contents are incorporated into this specification.
又,在日本特開平10-062986號公報中,作為式(1)及式(2)而與其具體例一同記載的如下化合物亦能夠用作自由基交聯劑,該化合物為在多官能醇中加成環氧乙烷或環氧丙烷之後進行(甲基)丙烯酸酯化而獲得之化合物。 Furthermore, in Japanese Patent Application Laid-Open No. 10-062986, the following compounds described as formula (1) and formula (2) together with their specific examples can also be used as free radical crosslinking agents. These compounds are obtained by adding ethylene oxide or propylene oxide to a polyfunctional alcohol and then performing (meth)acrylic esterification.
進而,亦能夠使用日本特開2015-187211號公報的0104~0131段中所記載的化合物作為自由基交聯劑,並將該等內容編入本說明書中。 Furthermore, the compounds described in paragraphs 0104 to 0131 of Japanese Patent Application Laid-Open No. 2015-187211 can also be used as free radical crosslinking agents, and such contents are incorporated into this specification.
作為自由基交聯劑,二新戊四醇三丙烯酸酯(作為市售品為KAYARAD D-330(Nippon Kayaku Co.,Ltd.製))、二新戊四醇四丙烯酸酯(作為市售品為KAYARAD D-320(Nippon Kayaku Co.,Ltd.製)、A-TMMT(Shin-Nakamura Chemical Co.,Ltd.製))、二新戊四醇五(甲基)丙烯酸酯(作為市售品為KAYARAD D-310(Nippon Kayaku Co.,Ltd.製))、二新戊 四醇六(甲基)丙烯酸酯(作為市售品為KAYARAD DPHA(Nippon Kayaku Co.,Ltd.製)、A-DPH(Shin-Nakamura Chemical Co.,Ltd.製))及該等(甲基)丙烯醯基經由乙二醇殘基或丙二醇殘基鍵結之結構為較佳。亦能夠使用該等寡聚物類型。 As free radical crosslinking agents, dipentatriol triacrylate (commercially available as KAYARAD D-330 (manufactured by Nippon Kayaku Co., Ltd.)), dipentatriol tetraacrylate (commercially available as KAYARAD D-320 (manufactured by Nippon Kayaku Co., Ltd.), A-TMMT (manufactured by Shin-Nakamura Chemical Co., Ltd.)), dipentatriol penta(meth)acrylate (commercially available as KAYARAD D-310 (manufactured by Nippon Kayaku Co., Ltd.)), dipentatriol hexa(meth)acrylate (commercially available as KAYARAD DPHA (manufactured by Nippon Kayaku Co., Ltd.), A-DPH (manufactured by Shin-Nakamura Chemical Co., Ltd.) Co., Ltd.)) and structures in which the (meth)acryloyl groups are bonded via ethylene glycol residues or propylene glycol residues are preferred. These oligomer types can also be used.
作為自由基交聯劑的市售品,例如可以舉出Sartomer Company,Inc製的作為具有4個伸乙氧基鏈之4官能丙烯酸酯之SR-494、作為具有4個乙烯氧基鏈之2官能丙烯酸甲酯之Sartomer Company,Inc製SR-209、231、239、Nippon Kayaku Co.,Ltd.製的作為具有6個伸戊氧基鏈之6官能丙烯酸酯之DPCA-60、作為具有3個異伸丁氧基鏈之3官能丙烯酸酯之TPA-330、胺酯寡聚物UAS-10、UAB-140(NIPPON PAPER INDUSTRIES CO.,LTD.製)、NK酯M-40G、NK酯4G、NK酯M-9300、NK酯A-9300、UA-7200(Shin-Nakamura Chemical Co.,Ltd製)、DPHA-40H(Nippon Kayaku Co.,Ltd.製)、UA-306H、UA-306T、UA-306I、AH-600、T-600、AI-600(Kyoeisha chemical Co.,Ltd.製)、BLEMMER PME400(NOF CORPORATION製)等。 Examples of commercially available free radical crosslinking agents include SR-494, a tetrafunctional acrylate having four ethoxy chains, manufactured by Sartomer Company, Inc.; SR-209, 231, and 239, bifunctional methyl acrylates having four vinyloxy chains, manufactured by Sartomer Company, Inc.; DPCA-60, a hexafunctional acrylate having six pentoxy chains, manufactured by Nippon Kayaku Co., Ltd.; TPA-330, a trifunctional acrylate having three isobutyloxy chains; amine oligomers UAS-10 and UAB-140 (manufactured by NIPPON PAPER INDUSTRIES CO., LTD.); NK ester M-40G, NK ester 4G, NK ester M-9300, NK ester A-9300; and UA-7200 (manufactured by Shin-Nakamura Chemical Co., Ltd.). Co., Ltd.), DPHA-40H (Nippon Kayaku Co., Ltd.), UA-306H, UA-306T, UA-306I, AH-600, T-600, AI-600 (Kyoeisha Chemical Co., Ltd.), BLEMMER PME400 (NOF Corporation), etc.
作為自由基交聯劑,如日本特公昭48-041708號公報、日本特開昭51-037193號公報、日本特公平02-032293號公報、日本特公平02-016765號公報中所記載之胺酯丙烯酸酯類、日本特公昭58-049860號公報、日本特公昭56-017654號公報、日本特公昭62-039417號公報、日本特公昭62-039418號公報中所記載的具有環氧乙烷系骨架之胺酯化合物類亦較佳。進而,作為自由基交聯劑,亦能夠使用日本特開昭63-277653號公報、日本特開昭63-260909號公報、日本特開平01-105238號公報中所記載之在分子 內具有胺基結構或硫化物結構之化合物。 Preferred free radical crosslinking agents include amine acrylates described in Japanese Patent Publication No. 48-041708, Japanese Patent Application Laid-Open No. 51-037193, Japanese Patent Publication No. 02-032293, and Japanese Patent Publication No. 02-016765; and amine ester compounds having an ethylene oxide skeleton described in Japanese Patent Publication No. 58-049860, Japanese Patent Publication No. 56-017654, Japanese Patent Publication No. 62-039417, and Japanese Patent Publication No. 62-039418. Furthermore, as free radical crosslinking agents, compounds having an amino structure or a sulfide structure in the molecule, as described in Japanese Patent Application Laid-Open No. 63-277653, Japanese Patent Application Laid-Open No. 63-260909, and Japanese Patent Application Laid-Open No. 01-105238, can also be used.
自由基交聯劑可以為具有羧基、磷酸基等酸基之自由基交聯劑。具有酸基之自由基交聯劑為脂肪族多羥基化合物與不飽和羧酸的酯為較佳,使非芳香族羧酸酐與脂肪族多羥基化合物的未反應的羥基進行反應而具有酸基之自由基交聯劑為更佳。特佳為在使非芳香族羧酸酐與脂肪族多羥基化合物的未反應的羥基進行反應而具有酸基之自由基交聯劑中,脂肪族多羥基化合物為新戊四醇或二新戊四醇之化合物。作為市售品,例如作為TOAGOSEI CO.,Ltd.製的多元酸改質丙烯酸類寡聚物,可以舉出M-510、M-520等。 The free radical crosslinking agent may be one having an acid group such as a carboxyl group or a phosphoric acid group. Preferred free radical crosslinking agents having an acid group are esters of an aliphatic polyhydroxy compound and an unsaturated carboxylic acid. More preferred are free radical crosslinking agents having an acid group formed by reacting a non-aromatic carboxylic acid anhydride with unreacted hydroxyl groups of an aliphatic polyhydroxy compound. Particularly preferred are free radical crosslinking agents having an acid group formed by reacting a non-aromatic carboxylic acid anhydride with unreacted hydroxyl groups of an aliphatic polyhydroxy compound, wherein the aliphatic polyhydroxy compound is neopentyl triol or dipentyl triol. Commercially available products include polyacid-modified acrylic oligomers such as M-510 and M-520 manufactured by TOAGOSEI CO., LTD.
具有酸基之自由基交聯劑的較佳酸值為0.1~300mgKOH/g,特佳為1~100mgKOH/g。只要自由基交聯劑的酸值在上述範圍內,則製造上的操作性優異,進而顯影性優異。又,聚合性良好。關於上述酸值,依據JIS K 0070:1992的記載來測定。 The preferred acid value of a radical crosslinking agent containing an acid group is 0.1-300 mgKOH/g, particularly preferably 1-100 mgKOH/g. A radical crosslinking agent with an acid value within this range provides excellent workability during production and, consequently, excellent developability. Furthermore, the polymerizability is good. The acid value is measured in accordance with JIS K 0070:1992.
從圖案的解析性和膜的伸縮性的觀點考慮,樹脂組成物使用2官能的甲基丙烯酸酯或丙烯酸酯為較佳。 From the perspective of pattern resolution and film stretchability, it is preferred to use a bifunctional methacrylate or acrylate as the resin composition.
作為具體的化合物,能夠使用三乙二醇二丙烯酸酯、三乙二醇二甲基丙烯酸酯、四乙二醇二甲基丙烯酸酯、四乙二醇二丙烯酸酯、PEG(聚乙二醇)200二丙烯酸酯、PEG200二甲基丙烯酸酯、PEG600二丙烯酸酯、PEG600二甲基丙烯酸酯、聚四乙二醇二丙烯酸酯、聚四乙二醇二甲基丙烯酸酯、新戊二醇二丙烯酸酯、新戊二醇二甲基丙烯酸酯、3-甲基-1,5-戊二醇二丙烯酸酯、1,6-己二醇二丙烯酸酯、1,6己二醇二甲基丙烯酸酯、二羥甲基三環癸烷二丙烯酸酯、二羥甲基三環癸烷二甲基丙烯酸酯、雙酚A的EO (環氧乙烷)加成物二丙烯酸酯、雙酚A的EO加成物二甲基丙烯酸酯、雙酚A的PO(環氧丙烷)加成物二丙烯酸酯、雙酚A的PO加成物二甲基丙烯酸酯、2羥基-3-丙烯醯氧基丙基甲基丙烯酸酯、異三聚氰酸EO改質二丙烯酸酯、異三聚氰酸改質二甲基丙烯酸酯、具有其他胺酯鍵之2官能丙烯酸酯、具有胺酯鍵之2官能甲基丙烯酸酯。該等依據需要能夠混合使用2種以上。 As specific compounds, triethylene glycol diacrylate, triethylene glycol dimethacrylate, tetraethylene glycol dimethacrylate, tetraethylene glycol diacrylate, PEG (polyethylene glycol) 200 diacrylate, PEG200 dimethacrylate, PEG600 diacrylate, PEG600 dimethacrylate, polyethylene glycol diacrylate, polyethylene glycol dimethacrylate, neopentyl glycol diacrylate, neopentyl glycol dimethacrylate, 3-methyl-1,5-pentanediol diacrylate, 1,6-hexanediol diacrylate, 1,6-hexanediol diacrylate, Alcohol dimethacrylate, dihydroxymethyltricyclodecane diacrylate, dihydroxymethyltricyclodecane dimethacrylate, bisphenol A EO (ethylene oxide) adduct diacrylate, bisphenol A EO adduct dimethacrylate, bisphenol A PO (propylene oxide) adduct diacrylate, bisphenol A PO adduct dimethacrylate, 2-hydroxy-3-acryloyloxypropyl methacrylate, isocyanuric acid EO-modified diacrylate, isocyanuric acid-modified dimethacrylate, other bifunctional acrylates with amine-ester bonds, bifunctional methacrylates with amine-ester bonds. Two or more of these may be used in combination as needed.
再者,例如PEG200二丙烯酸酯是指為聚乙二醇二丙烯酸酯且聚乙二醇鏈的式量為200左右者。 Furthermore, for example, PEG200 diacrylate refers to polyethylene glycol diacrylate with a polyethylene glycol chain formula weight of approximately 200.
關於本發明的樹脂組成物,從伴隨圖案(硬化物)的彈性模數控制而抑制翹曲的觀點考慮,能夠較佳地使用單官能自由基交聯劑作為自由基交聯劑。作為單官能自由基交聯劑,可以較佳地使用正丁基(甲基)丙烯酸酯、2-乙基己基(甲基)丙烯酸酯、2-羥乙基(甲基)丙烯酸酯、丁氧基乙基(甲基)丙烯酸酯、卡必醇(甲基)丙烯酸酯、環己基(甲基)丙烯酸酯、芐基(甲基)丙烯酸酯、苯氧基乙基(甲基)丙烯酸酯、N-羥甲基(甲基)丙烯醯胺、環氧丙基(甲基)丙烯酸酯、聚乙二醇單(甲基)丙烯酸酯、聚丙二醇單(甲基)丙烯酸酯等(甲基)丙烯酸衍生物、N-乙烯基吡咯啶酮、N-乙烯基己內醯胺等N-乙烯基化合物類、烯基環氧丙醚等。作為單官能自由基交聯劑,為了抑制曝光前的揮發,在常壓下具有100℃以上的沸點之化合物亦較佳。 Regarding the resin composition of the present invention, from the viewpoint of suppressing warping along with controlling the elastic modulus of the pattern (cured product), a monofunctional radical crosslinking agent can be preferably used as the radical crosslinking agent. Preferred monofunctional radical crosslinking agents include n-butyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, 2-hydroxyethyl (meth)acrylate, butoxyethyl (meth)acrylate, carbitol (meth)acrylate, cyclohexyl (meth)acrylate, benzyl (meth)acrylate, phenoxyethyl (meth)acrylate, N-hydroxymethyl (meth)acrylamide, glycidyl (meth)acrylate, polyethylene glycol mono(meth)acrylate, polypropylene glycol mono(meth)acrylate, and other (meth)acrylic acid derivatives; N-vinyl pyrrolidone, N-vinyl caprolactam, and other N-vinyl compounds; and alkenyl glycidyl ethers. Monofunctional radical crosslinking agents with a boiling point of 100°C or higher at normal pressure are also preferred to suppress volatility before exposure.
除此以外,作為2官能以上的自由基交聯劑,可以舉出鄰苯二甲酸二烯丙酯、偏苯三酸三烯丙酯等烯丙基化合物類。 In addition, examples of bifunctional or higher-functional free radical crosslinking agents include allyl compounds such as diallyl phthalate and triallyl trimellitate.
在含有自由基交聯劑之情況下,其含量相對於本發明的樹脂 組成物的總固體成分超過0質量%且60質量%以下為較佳。下限為5質量%以上為更佳。上限為50質量%以下為更佳,30質量%以下為進一步較佳。 When a free radical crosslinking agent is present, its content is preferably greater than 0% by mass and less than 60% by mass relative to the total solids content of the resin composition of the present invention. A lower limit of 5% by mass or greater is more preferred. An upper limit of 50% by mass or less is even more preferred, and 30% by mass or less is even more preferred.
自由基交聯劑可以單獨使用1種,亦可以混合使用2種以上。在同時使用2種以上之情況下,其合計量在上述範圍內為較佳。 Free radical crosslinking agents may be used alone or in combination. When using two or more, their combined amount is preferably within the above range.
〔其他交聯劑〕 [Other crosslinking agents]
本發明的樹脂組成物包含與上述自由基交聯劑不同之其他交聯劑亦較佳。 The resin composition of the present invention preferably contains other crosslinking agents different from the above-mentioned free radical crosslinking agents.
在本發明中,其他交聯劑是指除了上述自由基交聯劑以外的交聯劑,在分子內具有複數個藉由上述光酸產生劑或光鹼產生劑的感光而促進在與組成物中的其他化合物或其反應產物之間形成共價鍵之反應之基團之化合物為較佳,在分子內具有複數個藉由酸或鹼的作用而促進在與組成物中的其他化合物或其反應產物之間形成共價鍵之反應之基團之化合物為較佳。 In the present invention, other crosslinking agents refer to crosslinking agents other than the above-mentioned free radical crosslinking agents. Compounds having multiple groups within their molecules that are activated by the above-mentioned photoacid generator or photoalkali generator to promote the formation of covalent bonds with other compounds in the composition or their reaction products are preferred. Compounds having multiple groups within their molecules that are activated by the action of an acid or base to promote the formation of covalent bonds with other compounds in the composition or their reaction products are preferred.
上述酸或鹼為在曝光步驟中從光酸產生劑或光鹼產生劑產生之酸或鹼為較佳。 The acid or base is preferably an acid or base generated from a photoacid generator or a photoalkali generator during the exposure step.
作為其他交聯劑,具有選自包括醯氧基甲基、羥甲基及烷氧基甲基之群組中的至少1種基團之化合物為較佳,具有選自包括醯氧基甲基、羥甲基及烷氧基甲基之群組中的至少1種基團與氮原子直接鍵結之結構之化合物為更佳。 As other crosslinking agents, compounds having at least one group selected from the group consisting of acyloxymethyl, hydroxymethyl, and alkoxymethyl are preferred, and compounds having a structure in which at least one group selected from the group consisting of acyloxymethyl, hydroxymethyl, and alkoxymethyl is directly bonded to a nitrogen atom are more preferred.
作為其他交聯劑,例如可以舉出具有使甲醛或甲醛和醇與三聚氰胺、甘脲、脲、伸烷基脲、苯并胍胺等含有胺基之化合物進行反應而經醯氧基甲基、羥甲基或烷氧基甲基取代上述胺基的氫原子之結構之化合物。該等化合物之製造方法並無特別限定,只要為具有與藉由上述方法製造的化合 物相同之結構之化合物即可。又,亦可以為該等化合物的羥甲基彼此自縮合而成之寡聚物。 Other crosslinking agents include compounds having a structure in which the hydrogen atoms of amino groups are substituted with acyloxymethyl, hydroxymethyl, or alkoxymethyl groups by reacting formaldehyde or formaldehyde and alcohol with amino-containing compounds such as melamine, glycoluril, urea, alkylene urea, and benzoguanamine. The production methods of these compounds are not particularly limited, as long as the compounds have the same structure as the compounds produced by the above methods. Alternatively, oligomers formed by self-condensation of the hydroxymethyl groups of these compounds may be used.
將作為上述含有胺基之化合物而使用了三聚氰胺之交聯劑稱為三聚氰胺系交聯劑,將使用了甘脲、脲或伸烷基脲之交聯劑稱為脲系交聯劑,將使用了伸烷基脲之交聯劑稱為伸烷基脲系交聯劑,將使用了苯并胍胺之交聯劑稱為苯并胍胺系交聯劑。 Crosslinking agents using melamine as the amino-containing compound are called melamine-based crosslinking agents, crosslinking agents using glycoluril, urea, or alkylene urea are called urea-based crosslinking agents, crosslinking agents using alkylene urea are called alkylene urea-based crosslinking agents, and crosslinking agents using benzoguanamine are called benzoguanamine-based crosslinking agents.
在該等之中,本發明的樹脂組成物包含選自包括脲系交聯劑及三聚氰胺系交聯劑之群組中的至少1種化合物為較佳,包含選自包括後述甘脲系交聯劑及三聚氰胺系交聯劑之群組中的至少1種化合物為更佳。 Among these, the resin composition of the present invention preferably contains at least one compound selected from the group consisting of urea-based crosslinking agents and melamine-based crosslinking agents, and more preferably contains at least one compound selected from the group consisting of the glycoluril-based crosslinking agents and melamine-based crosslinking agents described below.
作為含有本發明中之烷氧基甲基及醯氧基甲基中的至少1個之化合物,可以舉出烷氧基甲基或醯氧基甲基直接在芳香族基或下述脲結構的氮原子上或三上取代之化合物作為結構例。 Examples of the compound containing at least one of the alkoxymethyl group and the acyloxymethyl group of the present invention include the alkoxymethyl group or the acyloxymethyl group being directly or trivalently attached to the aromatic group or the nitrogen atom of the following urea structure. The above-substituted compounds are used as structural examples.
上述化合物所具有之烷氧基甲基或醯氧基甲基為碳數2~5為較佳,碳數2或3為較佳,碳數2為更佳。 The alkoxymethyl or acyloxymethyl group in the above-mentioned compound preferably has 2 to 5 carbon atoms, more preferably 2 or 3 carbon atoms, and even more preferably 2 carbon atoms.
上述化合物所具有之烷氧基甲基及醯氧基甲基的總數為1~10為較佳,更佳為2~8,特佳為3~6。 The total number of alkoxymethyl and acyloxymethyl groups in the above-mentioned compound is preferably 1 to 10, more preferably 2 to 8, and particularly preferably 3 to 6.
上述化合物的分子量較佳為1500以下,180~1200為較佳。 The molecular weight of the above compound is preferably below 1500, preferably 180-1200.
R100表示烷基或醯基。 R 100 represents an alkyl group or an acyl group.
R101及R102分別獨立地表示1價的有機基,並且可以相互鍵結而形成環。 R 101 and R 102 each independently represent a monovalent organic group and may be bonded to each other to form a ring.
作為烷氧基甲基或醯氧基甲基直接在芳香族基上取代之化合物,例如可以舉出下述通式的各種化合物。 Examples of compounds in which an alkoxymethyl group or an acyloxymethyl group directly substitutes an aromatic group include compounds of the following general formula.
式中,X表示單鍵或2價的有機基,每個R104分別獨立地表示烷基或醯基,R103表示氫原子、烷基、烯基、芳基、芳烷基或藉由酸的作用進行分解而產生鹼可溶性基之基團(例如,藉由酸的作用進行脫離之基團、-C(R4)2COOR5所表示之基團(R4分別獨立地表示氫原子或碳數1~4的烷基,R5表示藉由酸的作用進行脫離之基團。))。 In the formula, X represents a single bond or a divalent organic group, each R 104 independently represents an alkyl group or an acyl group, and R 103 represents a hydrogen atom, an alkyl group, an alkenyl group, an aryl group, an aralkyl group, or a group that decomposes by the action of an acid to generate an alkali-soluble group (for example, a group that is released by the action of an acid, a group represented by -C(R 4 ) 2 COOR 5 (R 4 independently represents a hydrogen atom or an alkyl group having 1 to 4 carbon atoms, and R 5 represents a group that is released by the action of an acid)).
R105各自獨立地表示烷基或烯基,a、b及c各自獨立地為1~3,d為0~4,e為0~3,f為0~3,a+d為5以下,b+e為4以下,c+f為4以下。 R 105 each independently represents an alkyl group or an alkenyl group, a, b, and c each independently represent 1 to 3, d represents 0 to 4, e represents 0 to 3, f represents 0 to 3, a+d represents 5 or less, b+e represents 4 or less, and c+f represents 4 or less.
關於藉由酸的作用進行分解而產生鹼可溶性基之基團、藉由酸的作用進行脫離之基團、-C(R4)2COOR5所表示之基團中之R5,例如可以舉出-C(R36)(R37)(R38)、-C(R36)(R37)(OR39)、-C(R01)(R02)(OR39)等。 Examples of R 5 in the group that decomposes by the action of an acid to generate an alkali-soluble group, the group that is released by the action of an acid, and the group represented by -C(R 4 ) 2 COOR 5 include -C(R 36 )(R 37 )(R 38 ), -C(R 36 )(R 37 )(OR 39 ), and -C(R 01 )(R 02 )(OR 39 ).
式中,R36~R39分別獨立地表示烷基、環烷基、芳基、芳烷基或烯基。R36與R37可以相互鍵結而形成環。 In the formula, R 36 to R 39 independently represent an alkyl group, a cycloalkyl group, an aryl group, an aralkyl group, or an alkenyl group. R 36 and R 37 may be bonded to form a ring.
作為上述烷基,碳數1~10的烷基為較佳,碳數1~5的烷基為更佳。 As the above-mentioned alkyl group, an alkyl group having 1 to 10 carbon atoms is preferred, and an alkyl group having 1 to 5 carbon atoms is more preferred.
上述烷基可以為直鏈狀、支鏈狀中的任一個。 The above-mentioned alkyl group may be either linear or branched.
作為上述環烷基,碳數3~12的環烷基為較佳,碳數3~8的環烷基為更佳。 As the cycloalkyl group, a cycloalkyl group having 3 to 12 carbon atoms is preferred, and a cycloalkyl group having 3 to 8 carbon atoms is more preferred.
上述環烷基可以為單環結構,亦可以為縮合環等多環結構。 The cycloalkyl group may be a monocyclic structure or a polycyclic structure such as a condensed ring.
上述芳基為碳數6~30的芳香族烴基為較佳,苯基為更佳。 The above-mentioned aryl group is preferably an aromatic alkyl group having 6 to 30 carbon atoms, and more preferably a phenyl group.
作為上述芳烷基,碳數7~20的芳烷基為較佳,碳數7~16的芳烷基為更佳。 As the above-mentioned aralkyl group, an aralkyl group having 7 to 20 carbon atoms is preferred, and an aralkyl group having 7 to 16 carbon atoms is more preferred.
上述芳烷基是指經烷基取代之芳基,該等烷基及芳基的較佳態樣與上述烷基及芳基的較佳態樣相同。 The above-mentioned aralkyl group refers to an aryl group substituted by an alkyl group. The preferred embodiments of the alkyl group and the aryl group are the same as the preferred embodiments of the above-mentioned alkyl group and the aryl group.
上述烯基為碳數3~20的烯基為較佳,碳數3~16的烯基為更佳。 The alkenyl group is preferably an alkenyl group having 3 to 20 carbon atoms, and more preferably an alkenyl group having 3 to 16 carbon atoms.
又,該等基團在可以獲得本發明的效果之範圍內還可以具有公知的取代基。 Furthermore, these groups may have known substituents within the scope of achieving the effects of the present invention.
R01及R02分別獨立地表示氫原子、烷基、環烷基、芳基、芳烷基或烯基。 R 01 and R 02 each independently represent a hydrogen atom, an alkyl group, a cycloalkyl group, an aryl group, an aralkyl group, or an alkenyl group.
作為藉由酸的作用進行分解而產生鹼可溶性基之基團或藉由酸的作用進行脫離之基團,較佳為三級烷基酯基、縮醛基、枯基酯基、烯醇酯基等。進一步較佳為三級烷基酯基、縮醛基。 Preferred groups that decompose with acid to generate alkaline-soluble groups or groups that are released with acid include tertiary alkyl ester groups, acetal groups, cumyl ester groups, and enol ester groups. Tertiary alkyl ester groups and acetal groups are more preferred.
作為具有烷氧基甲基之化合物,具體而言,可以舉出以下結構。關於具有醯氧基甲基之化合物,可以舉出將下述化合物的烷氧基甲基變更為醯氧基甲基之化合物。作為在分子內具有烷氧基甲基或醯氧基甲基之化合物,可以舉出以下各種化合物,但是並不限定於該等。 Specific examples of compounds having an alkoxymethyl group include the following structures. Examples of compounds having an acyloxymethyl group include compounds obtained by replacing the alkoxymethyl group in the following compounds with an acyloxymethyl group. Examples of compounds having an alkoxymethyl group or an acyloxymethyl group in the molecule include the following compounds, but are not limited to these.
[化學式36]
[化學式37]
關於含有烷氧基甲基及醯氧基甲基中的至少1個之化合物,可以使用市售者,亦可以使用藉由公知的方法合成者。 Compounds containing at least one of an alkoxymethyl group and an acyloxymethyl group may be commercially available or synthesized by a known method.
從耐熱性的觀點考慮,烷氧基甲基或醯氧基甲基直接在芳香環或三環上取代之化合物為較佳。 From the viewpoint of heat resistance, the alkoxymethyl or acyloxymethyl group is directly Ring-substituted compounds are preferred.
作為三聚氰胺系交聯劑的具體例,可以舉出六甲氧基甲基三聚氰胺、六乙氧基甲基三聚氰胺、六丙氧基甲基三聚氰胺、六丁氧基丁基三聚氰胺等。 Specific examples of melamine-based crosslinking agents include hexamethoxymethylmelamine, hexaethoxymethylmelamine, hexapropoxymethylmelamine, and hexabutoxybutylmelamine.
作為脲系交聯劑的具體例,例如可以舉出單羥甲基化甘脲、二羥甲基化甘脲、三羥甲基化甘脲、四羥甲基化甘脲、單甲氧基甲基化甘脲、二甲氧基甲基化甘脲、三甲氧基甲基化甘脲、四甲氧基甲基化甘脲、單乙氧基甲基化甘脲、二乙氧基甲基化甘脲、三乙氧基甲基化甘脲、四乙 氧基甲基化甘脲、單丙氧基甲基化甘脲、二丙氧基甲基化甘脲、三丙氧基甲基化甘脲、四丙氧基甲基化甘脲、單丁氧基甲基化甘脲、二丁氧基甲基化甘脲、三丁氧基甲基化甘脲或四丁氧基甲基化甘脲等甘脲系交聯劑; 雙甲氧基甲基脲、雙乙氧基甲基脲、雙丙氧基甲基脲、雙丁氧基甲基脲等脲系交聯劑、 單羥甲基化伸乙脲或二羥甲基化伸乙脲、單甲氧基甲基化伸乙脲、二甲氧基甲基化伸乙脲、單乙氧基甲基化伸乙脲、二乙氧基甲基化伸乙脲、單丙氧基甲基化伸乙脲、二丙氧基甲基化伸乙脲、單丁氧基甲基化伸乙脲或二丁氧基甲基化伸乙脲等伸乙脲系交聯劑、 單羥甲基化伸丙脲、二羥甲基化伸丙脲、單甲氧基甲基化伸丙脲、二甲氧基甲基化伸丙脲、單乙氧基甲基化伸丙脲、二乙氧基甲基化伸丙脲、單丙氧基甲基化伸丙脲、二丙氧基甲基化伸丙脲、單丁氧基甲基化伸丙脲或二丁氧基甲基化伸丙脲等伸丙脲系交聯劑、 1,3-二(甲氧基甲基)4,5-二羥基-2-咪唑啶酮、1,3-二(甲氧基甲基)-4,5-二甲氧基-2-咪唑啶酮等。 Specific examples of urea-based crosslinking agents include monohydroxymethylated glycoluril, dihydroxymethylated glycoluril, trihydroxymethylated glycoluril, tetrahydroxymethylated glycoluril, monomethoxymethylated glycoluril, dimethoxymethylated glycoluril, trimethoxymethylated glycoluril, tetramethoxymethylated glycoluril, monoethoxymethylated glycoluril, diethoxymethylated glycoluril, triethoxymethylated glycoluril, tetraethoxymethylated glycoluril, monopropoxymethylated glycoluril, dimethoxymethylated glycoluril, trimethoxymethylated glycoluril, tetramethoxymethylated glycoluril, monoethoxymethylated glycoluril, dimethoxymethylated glycoluril, triethoxymethylated glycoluril, tetraethoxymethylated glycoluril, monomethoxymethylated glycoluril, dimethoxymethylated glycoluril, trimethoxymethylated glycoluril, tetramethoxymethylated glycoluril, monoethoxymethylated glycoluril, dimethoxymethylated glycoluril, triethoxymethylated glycoluril, tetraethoxymethylated glycoluril, monoethoxymethylated glycoluril, monoethoxymethylated glycoluril, dimethoxymethylated glycoluril, trimethoxymethylated glycoluril, tetraethoxymethylated glycoluril, monoethoxymethylated glycoluril, trieth ... triethoxymethylated glycoluril, tetraethoxymethylated glycoluril, monoethoxymethylated glycoluril, triethoxymethylated glycoluril, triethoxymethylated glycoluril, tetraethoxymethylated glycol Glycoluril-based crosslinking agents such as methylated glycoluril, dipropoxymethylated glycoluril, tripropoxymethylated glycoluril, tetrapropoxymethylated glycoluril, monobutoxymethylated glycoluril, dibutoxymethylated glycoluril, tributoxymethylated glycoluril, or tetrabutoxymethylated glycoluril; Urea-based crosslinking agents such as bismethoxymethyl urea, bisethoxymethyl urea, dipropoxymethyl urea, and dibutoxymethyl urea; Monohydroxymethylated ethylurea or dihydroxymethylated Ethylurea-based crosslinkers such as monomethoxymethylated ethylurea, dimethoxymethylated ethylurea, monoethoxymethylated ethylurea, diethoxymethylated ethylurea, monopropoxymethylated ethylurea, dipropoxymethylated ethylurea, monobutoxymethylated ethylurea, or dibutoxymethylated ethylurea; Propylene urea-based crosslinkers such as monohydroxymethylated propyleneurea, dihydroxymethylated propyleneurea, monomethoxymethylated propyleneurea, dimethoxymethylated propyleneurea, monoethoxymethylated propyleneurea, diethoxymethylated propyleneurea, monopropoxymethylated propyleneurea, dipropoxymethylated propyleneurea, monobutoxymethylated propyleneurea, or dibutoxymethylated propyleneurea; 1,3-bis(methoxymethyl)-4,5-dihydroxy-2-imidazolidinone, 1,3-bis(methoxymethyl)-4,5-dimethoxy-2-imidazolidinone, etc.
作為苯并胍胺系交聯劑的具體例,例如可以舉出單羥甲基化苯并胍胺、二羥甲基化苯并胍胺、三羥甲基化苯并胍胺、四羥甲基化苯并胍胺、單甲氧基甲基化苯并胍胺、二甲氧基甲基化苯并胍胺、三甲氧基甲基化苯并胍胺、四甲氧基甲基化苯并胍胺、單乙氧基甲基化苯并胍胺、二乙氧基甲基化苯并胍胺、三乙氧基甲基化苯并胍胺、四乙氧基甲基化苯并胍胺、單丙氧基甲基化苯并胍胺、二丙氧基甲基化苯并胍胺、三丙氧基甲基化苯并胍胺、四丙氧基甲基化苯并胍胺、單丁氧基甲基化苯并胍胺、二 丁氧基甲基化苯并胍胺、三丁氧基甲基化苯并胍胺、四丁氧基甲基化苯并胍胺等。 Specific examples of benzoguanamine-based crosslinking agents include monohydroxymethylated benzoguanamine, dihydroxymethylated benzoguanamine, trihydroxymethylated benzoguanamine, tetrahydroxymethylated benzoguanamine, monomethoxymethylated benzoguanamine, dimethoxymethylated benzoguanamine, trimethoxymethylated benzoguanamine, tetramethoxymethylated benzoguanamine, monoethoxymethylated benzoguanamine, diethoxymethylated benzoguanamine, triethoxymethylated benzoguanamine, tetraethoxymethylated benzoguanamine, monopropoxymethylated benzoguanamine, dipropoxymethylated benzoguanamine, tripropoxymethylated benzoguanamine, tetrapropoxymethylated benzoguanamine, monobutoxymethylated benzoguanamine, dibutoxymethylated benzoguanamine, tributoxymethylated benzoguanamine, and tetrabutoxymethylated benzoguanamine.
除此以外,作為具有選自包括羥甲基及烷氧基甲基之群組中的至少1種基團之化合物,亦可以較佳地使用在芳香環(較佳為苯環)上直接鍵結有選自包括羥甲基及烷氧基甲基之群組中的至少1種基團之化合物。 In addition, as the compound having at least one group selected from the group consisting of a hydroxymethyl group and an alkoxymethyl group, a compound having at least one group selected from the group consisting of a hydroxymethyl group and an alkoxymethyl group directly bonded to an aromatic ring (preferably a benzene ring) can also be preferably used.
作為該種化合物的具體例,可以舉出苯二甲醇、雙(羥甲基)甲酚、雙(羥甲基)二甲氧基苯、雙(羥甲基)二苯醚、雙(羥甲基)二苯甲酮、羥甲基苯甲酸羥甲基苯酯、雙(羥甲基)聯苯、二甲基雙(羥甲基)聯苯、雙(甲氧基甲基)苯、雙(甲氧基甲基)甲酚、雙(甲氧基甲基)二甲氧基苯、雙(甲氧基甲基)二苯醚、雙(甲氧基甲基)二苯甲酮、甲氧基甲基苯甲酸甲氧基甲基苯酯、雙(甲氧基甲基)聯苯、二甲基雙(甲氧基甲基)聯苯、4,4’,4”-亞乙基三[2,6-雙(甲氧基甲基)苯酚]、5,5’-[2,2,2-三氟-1-(三氟甲基)亞乙基]雙[2-羥基-1,3-苯二甲醇]、3,3’,5,5’-四(甲氧基甲基)-1,1’-聯苯-4,4’-二醇等。 Specific examples of such compounds include benzyl alcohol, bis(hydroxymethyl)cresol, bis(hydroxymethyl)dimethoxybenzene, bis(hydroxymethyl)diphenyl ether, bis(hydroxymethyl)benzophenone, hydroxymethylphenyl hydroxymethylbenzoate, bis(hydroxymethyl)biphenyl, dimethylbis(hydroxymethyl)biphenyl, bis(methoxymethyl)benzene, bis(methoxymethyl)cresol, bis(methoxymethyl)dimethoxybenzene, bis(methoxymethyl)diphenyl ether, bis(methoxymethyl)diphenyl Ketone, methoxymethylphenyl methoxymethyl benzoate, bis(methoxymethyl)biphenyl, dimethylbis(methoxymethyl)biphenyl, 4,4',4"-ethylenetris[2,6-bis(methoxymethyl)phenol], 5,5'-[2,2,2-trifluoro-1-(trifluoromethyl)ethylene]bis[2-hydroxy-1,3-benzenedimethanol], 3,3',5,5'-tetrakis(methoxymethyl)-1,1'-biphenyl-4,4'-diol, etc.
作為其他交聯劑,亦可以使用市售品,作為較佳的市售品,可以舉出46DMOC、46DMOEP(以上為ASAHI YUKIZAI CORPORATION製)、DML-PC、DML-PEP、DML-OC、DML-OEP、DML-34X、DML-PTBP、DML-PCHP、DML-OCHP、DML-PFP、DML-PSBP、DML-POP、DML-MBOC、DML-MBPC、DML-MTrisPC、DML-BisOC-Z、DML-BisOCHP-Z、DML-BPC、DMLBisOC-P、DMOM-PC、DMOM-PTBP、DMOM-MBPC、TriML-P、TriML-35XL、TML-HQ、TML-BP、TML-pp-BPF、TML-B PE、TML-BPA、TML-BPAF、TML-BPAP、TMOM-BP、TMOM-BPE、TMOM-BPA、TMOM-BPAF、TMOM-BPAP、HML-TPPHBA、HML-TPHAP、HMOM-TPPHBA、HMOM-TPHAP(以上為Honshu Chemical Industry Co.,Ltd.製)、NIKARAC(註冊商標,以下相同)MX-290、NIKARAC MX-280、NIKARAC MX-270、NIKARAC MX-279、NIKARAC MW-100LM、NIKARAC MX-750LM(以上為Sanwa Chemical Co.,Ltd.製)等。 As other crosslinking agents, commercially available products may be used. Preferred commercially available products include 46DMOC, 46DMOEP (all manufactured by ASAHI YUKIZAI CORPORATION), DML-PC, DML-PEP, DML-OC, DML-OEP, DML-34X, DML-PTBP, DML-PCHP, DML-OCHP, DML-PFP, DML-PSBP, DML-POP, DML-MBOC, DML-MBPC, DML-MTrisPC, DML-BisOC-Z, DML-BisOCHP-Z, DML-BPC, DMLBisOC-P, DMOM-PC, and DMOM- PTBP, DMOM-MBPC, TriML-P, TriML-35XL, TML-HQ, TML-BP, TML-pp-BPF, TML- PE, TML-BPA, TML-BPAF, TML-BPAP, TMOM-BP, TMOM-BPE, TMOM-BPA, TMOM-BPAF, TMOM-BPAP, HML-TPPHBA, HML-TPHAP, HMOM-TPPHBA, HMOM-TPHAP (all manufactured by Honshu Chemical Industry Co., Ltd.), NIKARAC (registered trademark, hereinafter the same) MX-290, NIKARAC MX-280, NIKARAC MX-270, NIKARAC MX-279, NIKARAC MW-100LM, NIKARAC MX-750LM (all manufactured by Sanwa Chemical Co., Ltd.), etc.
又,本發明的樹脂組成物包含選自包括環氧化合物、氧環丁烷化合物及苯并化合物之群組中的至少1種化合物作為其他交聯劑亦較佳。 Furthermore, the resin composition of the present invention comprises a compound selected from epoxy compounds, cyclobutane oxide compounds and benzo It is also preferred that at least one compound in the group of compounds serves as another crosslinking agent.
-環氧化合物(具有環氧基之化合物)- -Epoxy compounds (compounds containing epoxy groups)-
作為環氧化合物,在一分子中具有2個以上的環氧基之化合物為較佳。環氧基在200℃以下的溫度下進行交聯反應,並且不會產生由交聯引起之脫水反應,因此不易引起膜收縮。因此,含有環氧化合物對抑制本發明的樹脂組成物的低溫硬化及翹曲係有效的。 Epoxy compounds preferably have two or more epoxy groups per molecule. Epoxy groups undergo crosslinking reactions at temperatures below 200°C and do not undergo dehydration reactions associated with crosslinking, thus less likely to cause film shrinkage. Therefore, the inclusion of epoxy compounds is effective in suppressing low-temperature curing and warping of the resin composition of the present invention.
環氧化合物含有聚環氧乙烷基為較佳。藉此,彈性模數進一步下降,並且能夠抑制翹曲。聚環氧乙烷基表示環氧乙烷的重複單元數為2以上者,重複單元數為2~15為較佳。 Epoxy compounds preferably contain polyethylene oxide groups. This further reduces the elastic modulus and suppresses warping. A polyethylene oxide group refers to a group containing 2 or more repeating units of ethylene oxide, preferably 2 to 15 repeating units.
作為環氧化合物的例子,可以舉出雙酚A型環氧樹脂;雙酚F型環氧樹脂;丙二醇二縮水甘油醚、新戊二醇二縮水甘油醚、乙二醇二縮水甘油醚、丁二醇二縮水甘油醚、六亞甲基二醇二縮水甘油醚、三羥甲基丙烷三縮水甘油醚等伸烷基二醇型環氧樹脂或多元醇烴型環氧樹脂;聚丙二醇二縮水甘油醚等聚伸烷基二醇型環氧樹脂;聚甲基(縮水甘油氧 基丙基)矽氧烷等環氧環氧基之矽酮等,但是並不限定於該等。具體而言,可以舉出EPICLON(註冊商標)850-S、EPICLON(註冊商標)HP-4032、EPICLON(註冊商標)HP-7200、EPICLON(註冊商標)HP-820、EPICLON(註冊商標)HP-4700、EPICLON(註冊商標)HP-4770、EPICLON(註冊商標)EXA-830LVP、EPICLON(註冊商標)EXA-8183、EPICLON(註冊商標)EXA-8169、EPICLON(註冊商標)N-660、EPICLON(註冊商標)N-665-EXP-S、EPICLON(註冊商標)N-740(以上為產品名稱,DIC CORPORATION製)、Rika Resin(註冊商標)BEO-20E、Rika Resin(註冊商標)BEO-60E、Rika Resin(註冊商標)HBE-100、Rika Resin(註冊商標)DME-100、Rika Resin(註冊商標)L-200(產品名稱,New Japan Chemical Co.,Ltd.)、EP-4003S、EP-4000S、EP-4088S、EP-3950S(以上為產品名稱,ADEKA CORPORATION製)、CELLOXIDE(註冊商標)2021P、CELLOXIDE(註冊商標)2081、CELLOXIDE(註冊商標)2000、EHPE3150、EPOLEAD(註冊商標)GT401、EPOLEAD(註冊商標)PB4700、EPOLEAD(註冊商標)PB3600(以上為產品名稱,Daicel Corporation製)、NC-3000、NC-3000-L、NC-3000-H、NC-3000-FH-75M、NC-3100、CER-3000-L、NC-2000-L、XD-1000、NC-7000L、NC-7300L、EPPN-501H、EPPN-501HY、EPPN-502H、EOCN-1020、EOCN-102S、EOCN-103S、EOCN-104S、CER-1020、EPPN-201、BREN-S、BREN-10S(以上為產品名稱,Nippon Kayaku Co.,Ltd.製)等。又,亦可以較佳地使用以下化合物。 Examples of epoxy compounds include bisphenol A epoxy resins; bisphenol F epoxy resins; alkylene glycol epoxy resins or polyol hydrocarbon epoxy resins such as propylene glycol diglycidyl ether, neopentyl glycol diglycidyl ether, ethylene glycol diglycidyl ether, butylene glycol diglycidyl ether, hexamethylene glycol diglycidyl ether, and trihydroxymethylpropane triglycidyl ether; polyalkylene glycol epoxy resins such as polypropylene glycol diglycidyl ether; and epoxy epoxy silicones such as polymethyl (glycidyloxypropyl) siloxane. Specifically, we can cite EPICLON (registered trademark) 850-S, EPICLON (registered trademark) HP-4032, EPICLON (registered trademark) HP-7200, EPICLON (registered trademark) HP-820, EPICLON (registered trademark) HP-4700, EPICLON (registered trademark) HP-4770, EPICL ON (registered trademark) EXA-830LVP, EPICLON (registered trademark) EXA-8183, EPICLON (registered trademark) EXA-8169, EPICLON (registered trademark) N-660, EPICLON (registered trademark) N-665-EXP-S, EPICLON (registered trademark) N-740 (the above are product names, DIC CORPORATION), Rika Resin (Registered Trademark) BEO-20E, Rika Resin (Registered Trademark) BEO-60E, Rika Resin (Registered Trademark) HBE-100, Rika Resin (Registered Trademark) DME-100, Rika Resin (Registered Trademark) L-200 (Product names, New Japan Chemical Co., Ltd.), EP-4003S, EP-4000S, EP-4088S, EP-3950S (The above are product names, ADEKA CORPORATION), CELLOXIDE (registered trademark) 2021P, CELLOXIDE (registered trademark) 2081, CELLOXIDE (registered trademark) 2000, EHPE3150, EPOLEAD (registered trademark) GT401, EPOLEAD (registered trademark) PB4700, EPOLEAD (registered trademark) PB3600 (the above are product names, Daicel Corporation), NC-3000, NC-3000-L, NC-3000-H, NC-3000-FH-75M, NC-3100, CER-3000-L, NC-2000-L, XD-1000, NC-7000L, NC-7300L, EPPN-501H, EPPN-501HY, EPPN-502H, EOCN-1020, EOCN-102S, EOCN-103S, EOCN-104S, CER-1020, EPPN-201, BREN-S, BREN-10S (all product names, manufactured by Nippon Kayaku Co., Ltd.). The following compounds can also be preferably used.
[化學式38]
式中,n為1~5的整數、m為1~20的整數。 In the formula, n is an integer from 1 to 5, and m is an integer from 1 to 20.
在上述結構之中,從兼顧耐熱性和伸長率的提高之觀點考慮,n為1~2、m為3~7為較佳。 In the above structure, from the perspective of balancing heat resistance and elongation, n is preferably 1-2 and m is preferably 3-7.
-氧雜環丁烷化合物(具有氧環丁烷基之化合物)- -Oxycyclobutane compounds (compounds containing an oxycyclobutane group)-
作為氧雜環丁烷化合物,可以舉出在一分子中具有2個以上的氧雜環丁烷環之化合物、3-乙基-3-羥甲氧雜環丁烷、1,4-雙{[(3-乙基-3-氧環丁烷基)甲氧基]甲基}苯、3-乙基-3-(2-乙基己基甲基)氧雜環丁烷、1,4-苯二羧酸-雙[(3-乙基-3-氧環丁烷基)甲基]酯等。作為具體例,能夠較佳地使用TOAGOSEI CO.,LTD.製的ARON OXETANE系列(例如,OXT-121、 OXT-221),該等可以單獨使用或混合使用2種以上。 Examples of cyclooxetane compounds include compounds having two or more cyclooxetane rings in one molecule, 3-ethyl-3-hydroxymethoxycyclobutane, 1,4-bis{[(3-ethyl-3-cyclooxetane)methoxy]methyl}benzene, 3-ethyl-3-(2-ethylhexylmethyl)cyclooxetane, and 1,4-benzenedicarboxylic acid-bis[(3-ethyl-3-cyclooxetane)methyl]ester. Specifically, the ARON OXETANE series (e.g., OXT-121, OXT-221) manufactured by Toagosei Co., Ltd. can be preferably used. These compounds can be used alone or in combination of two or more.
-苯并化合物(具有苯并唑基之化合物)- -Benzo Compounds (with benzo Azolyl compounds)-
由於由開環加成反應引起交聯反應,苯并化合物在硬化時不產生脫氣,從而進一步減少熱收縮以抑制產生翹曲,因此為較佳。 Due to the cross-linking reaction caused by the ring-opening addition reaction, benzo Compounds that do not outgas during curing, thereby further reducing thermal shrinkage and inhibiting warping, are preferred.
作為苯并化合物的較佳例,可以舉出P-d型苯并、F-a型苯并、(以上為產品名稱,Shikoku Chemicals Corporation製)、聚羥基苯乙烯樹脂的苯并加成物、酚醛清漆型二氫苯并化合物。該等可以單獨使用或者混合使用2種以上。 As a benzo The best example of the compound is Pd-type benzo , Fa type benzo 、(the above are product names, made by Shikoku Chemicals Corporation), benzophenone of polyhydroxystyrene resin Adduct, novolac type dihydrobenzo These may be used alone or in combination of two or more.
其他交聯劑的含量相對於本發明的樹脂組成物的總固體成分為0.1~30質量%為較佳,0.1~20質量%為更佳,0.5~15質量%為進一步較佳,1.0~10質量%為特佳。其他交聯劑可以僅含有1種,亦可以含有2種以上。在含有2種以上的其他交聯劑之情況下,其合計在上述範圍內為較佳。 The content of other crosslinking agents is preferably 0.1-30 mass% relative to the total solids content of the resin composition of the present invention, more preferably 0.1-20 mass%, even more preferably 0.5-15 mass%, and particularly preferably 1.0-10 mass%. The other crosslinking agent may be present in a single species or in two or more species. If two or more other crosslinking agents are present, their total content is preferably within the above range.
〔聚合起始劑〕 [Polymerization initiator]
本發明的樹脂組成物包含能夠藉由光和/或熱而開始聚合之聚合起始劑為較佳。尤其,包含光聚合起始劑為較佳。 The resin composition of the present invention preferably contains a polymerization initiator capable of initiating polymerization by light and/or heat. In particular, it is preferred that the resin composition contains a photopolymerization initiator.
光聚合起始劑為光自由基聚合起始劑為較佳。作為光自由基聚合起始劑,並無特別限制,能夠從公知的光自由基聚合起始劑中適當選擇。例如,對紫外線區域至可見區域的光線具有感光性之光自由基聚合起始劑為較佳。又,亦可以為與光激勵之敏化劑產生某些作用而生成活性自由基之活性劑。 The photopolymerization initiator is preferably a photoradical polymerization initiator. There are no particular limitations on the photoradical polymerization initiator, and it can be appropriately selected from known photoradical polymerization initiators. For example, photoradical polymerization initiators that are sensitive to light in the ultraviolet to visible range are preferred. Alternatively, an activator that reacts with a photoexcited sensitizer to generate active radicals may be used.
光自由基聚合起始劑至少含有1種在波長約240~800nm (較佳為330~500nm)的範圍內至少具有約50L/mol-1/cm-1莫耳吸光係數之化合物為較佳。關於化合物的莫耳吸光係數,能夠使用公知的方法來測定。例如,藉由紫外可見分光光度計(Varian Medical Systems,Inc.製Cary-5 spectrophotometer),並使用乙酸乙酯溶劑在0.01g/L的濃度下進行測定為較佳。 The photoradical polymerization initiator preferably contains at least one compound having a molar absorbance of at least about 50 L/ mol⁻¹ / cm⁻¹ within a wavelength range of about 240-800 nm (preferably 330-500 nm). The molar absorbance of the compound can be measured using known methods. For example, it is preferably measured using a UV-visible spectrophotometer (Cary-5 spectrophotometer manufactured by Varian Medical Systems, Inc.) using an ethyl acetate solvent at a concentration of 0.01 g/L.
作為光自由基聚合起始劑,能夠任意使用公知的化合物。例如,可以舉出鹵化烴衍生物(例如具有三骨架之化合物、具有二唑骨架之化合物、具有三鹵甲基之化合物等)、醯基氧化膦等醯基膦化合物、六芳基雙咪唑、肟衍生物等肟化合物、有機過氧化物、硫化合物、酮化合物、芳香族鎓鹽、酮肟醚、胺基苯乙酮等α-胺基酮化合物、羥基苯乙酮等α-羥基酮化合物、偶氮系化合物、疊氮化合物、茂金屬化合物、有機硼化合物、鐵芳烴錯合物等。關於該等詳細內容,能夠參閱日本特開2016-027357號公報的0165~0182段、國際公開第2015/199219號的0138~0151段的記載,並將該內容編入本說明書中。又,可以舉出日本特開2014-130173號公報的0065~0111段、日本專利第6301489號公報中所記載之化合物、MATERIAL STAGE 37~60p,vol.19,No.3,2019中所記載之過氧化物系光聚合起始劑、國際公開第2018/221177號中所記載的光聚合起始劑、國際公開第2018/110179號中所記載的光聚合起始劑、日本特開2019-043864號公報中所記載的光聚合起始劑、日本特開2019-044030號公報中所記載的光聚合起始劑、日本特開2019-167313號公報中所記載的過酸化物系起始劑,並將該等內容亦編入本說明書中。 As the photo-radical polymerization initiator, any known compound can be used. For example, halogenated hydrocarbon derivatives (such as those having three Skeleton compounds, with The present invention also includes compounds having a triazole skeleton, compounds having a trihalomethyl group, etc.), acylphosphine compounds such as acylphosphine oxide, hexaarylbiimidazoles, oxime compounds such as oxime derivatives, organic peroxides, sulfur compounds, ketone compounds, aromatic onium salts, ketoxime ethers, α-aminoketone compounds such as aminoacetophenone, α-hydroxyketone compounds such as hydroxyacetophenone, azo compounds, metallocene compounds, organoboron compounds, and iron aromatic complexes. For details, please refer to paragraphs 0165 to 0182 of Japanese Patent Application Publication No. 2016-027357 and paragraphs 0138 to 0151 of International Publication No. 2015/199219, which are incorporated herein by reference. In addition, the compounds described in paragraphs 0065 to 0111 of Japanese Patent Application Laid-Open No. 2014-130173, Japanese Patent Application No. 6301489, and MATERIAL STAGE 37-60p, vol. 19, No. 3, 2019, the peroxide-based photopolymerization initiator described in International Publication No. 2018/221177, the photopolymerization initiator described in International Publication No. 2018/110179, the photopolymerization initiator described in JP-A-2019-043864, the photopolymerization initiator described in JP-A-2019-044030, and the peroxide-based initiator described in JP-A-2019-167313, and the contents thereof are also incorporated into this specification.
作為酮化合物,例如可以例示日本特開2015-087611號公報 的0087段中所記載的化合物,並將該內容編入本說明書中。在市售品中,亦可以較佳地使用KAYACURE DETX-S(Nippon Kayaku Co.,Ltd.製)。 Examples of ketone compounds include the compounds described in paragraph 0087 of Japanese Patent Application Laid-Open No. 2015-087611, which is incorporated herein by reference. Among commercially available products, KAYACURE DETX-S (manufactured by Nippon Kayaku Co., Ltd.) is also preferably used.
在本發明的一實施態樣中,作為光自由基聚合起始劑,能夠較佳地使用羥基苯乙酮化合物、胺基苯乙酮化合物及醯基膦化合物。更具體而言,例如能夠使用日本特開平10-291969號公報中所記載的胺基苯乙酮系起始劑、日本專利第4225898號中所記載的醯基氧化膦系起始劑,並將該內容編入本說明書中。 In one embodiment of the present invention, hydroxyacetophenone compounds, aminoacetophenone compounds, and acylphosphine compounds can be preferably used as photoradical polymerization initiators. More specifically, for example, aminoacetophenone-based initiators described in Japanese Patent Application Laid-Open No. 10-291969 and acylphosphine oxide-based initiators described in Japanese Patent No. 4225898 can be used, and their contents are incorporated into this specification.
作為α-羥基酮系起始劑,能夠使用Omnirad 184、Omnirad 1173、Omnirad 2959、Omnirad 127(以上為IGM Resins B.V.公司製)、IRGACURE 184(IRGACURE為註冊商標)、DAROCUR 1173、IRGACURE 500、IRGACURE-2959、IRGACURE 127(產品名稱:均為BASF公司製)。 As α-hydroxyketone-based initiators, Omnirad 184, Omnirad 1173, Omnirad 2959, and Omnirad 127 (all manufactured by IGM Resins B.V.), IRGACURE 184 (IRGACURE is a registered trademark), DAROCUR 1173, IRGACURE 500, IRGACURE-2959, and IRGACURE 127 (all manufactured by BASF) can be used.
作為α-胺基酮系起始劑,能夠使用Omnirad 907、Omnirad 369、Omnirad 369E、Omnirad 379EG(以上為IGM Resins B.V.公司製)、IRGACURE 907、IRGACURE 369及IRGACURE 379(產品名稱:均為BASF公司製)。 As α-aminoketone-based initiators, Omnirad 907, Omnirad 369, Omnirad 369E, and Omnirad 379EG (all manufactured by IGM Resins B.V.), IRGACURE 907, IRGACURE 369, and IRGACURE 379 (all manufactured by BASF) can be used.
作為胺基苯乙酮系起始劑,亦能夠使用極大吸收波長與365nm或405nm等波長光源匹配之日本特開2009-191179號公報中所記載的化合物,並將該內容編入本說明書中。 As aminoacetophenone-based initiators, compounds described in Japanese Patent Application Laid-Open No. 2009-191179, whose maximum absorption wavelength matches a light source with a wavelength of 365 nm or 405 nm, can also be used, and this content is incorporated into this specification.
作為醯基氧化膦系起始劑,可以舉出2,4,6-三甲基苯甲醯基-二苯基-氧化膦等。又,能夠使用Omnirad 819、Omnirad TPO(以上為IGM Resins B.V.公司製)、IRGACURE-819或IRGACURE-TPO(產品名稱: 均為BASF公司製)。 Examples of acylphosphine oxide-based initiators include 2,4,6-trimethylbenzyl-diphenylphosphine oxide. In addition, Omnirad 819, Omnirad TPO (all manufactured by IGM Resins B.V.), IRGACURE-819, or IRGACURE-TPO (all manufactured by BASF) can also be used.
作為茂金屬化合物,可以例示IRGACURE-784、IRGACURE-784EG(均為BASF公司製)、Keycure VIS 813(King Brother Chem公司製)等。 Examples of metallocene compounds include IRGACURE-784 and IRGACURE-784EG (both manufactured by BASF), and Keycure VIS 813 (manufactured by King Brother Chem).
作為光自由基聚合起始劑,可以更佳地舉出肟化合物。藉由使用肟化合物,能夠更有效地提高曝光寬容度。肟化合物的曝光寬容度(曝光餘量)較廣,並且亦作為光硬化促進劑而起作用,因此為特佳。 Oxime compounds can be used as photoradical polymerization initiators to better catalyze the release of oximes. Using oxime compounds can more effectively improve exposure latitude. Oxime compounds are particularly advantageous because they have a wider exposure latitude (exposure margin) and also function as photohardening accelerators.
作為肟化合物的具體例,可以舉出日本特開2001-233842號公報中所記載的化合物、日本特開2000-080068號公報中所記載的化合物、日本特開2006-342166號公報中所記載的化合物、J.C.S.Perkin II(1979年,pp.1653-1660)中所記載的化合物、J.C.S.Perkin II(1979年,pp.156-162)中所記載的化合物、Journal of Photopolymer Science and Technology(1995年,pp.202-232)中所記載的化合物、日本特開2000-066385號公報中所記載的化合物、日本特表2004-534797號公報中所記載的化合物、日本特開2017-019766號公報中所記載的化合物、日本專利第6065596號公報中所記載的化合物、國際公開第2015/152153號中所記載的化合物、國際公開第2017/051680號中所記載的化合物、日本特開2017-198865號公報中所記載的化合物、國際公開第2017/164127號的0025~0038段中所記載的化合物、國際公開第2013/167515號中所記載的化合物等,並將該內容編入本說明書中。 Specific examples of oxime compounds include compounds described in Japanese Patent Application Laid-Open No. 2001-233842, compounds described in Japanese Patent Application Laid-Open No. 2000-080068, compounds described in Japanese Patent Application Laid-Open No. 2006-342166, compounds described in J.C.S. Perkin II (1979, pp. 1653-1660), compounds described in J.C.S. Perkin II (1979, pp. 156-162), and compounds described in Journal of Photopolymer Science and Technology. The compounds described in Japanese Patent Application Publication No. 2000-066385, the compounds described in Japanese Unexamined Patent Application Publication No. 2004-534797, the compounds described in Japanese Unexamined Patent Application Publication No. 2017-019766, the compounds described in Japanese Patent Application No. 6065596, the compounds described in International Publication No. 20 Compounds described in International Publication No. 2017/051680, compounds described in Japanese Patent Application Laid-Open No. 2017-198865, compounds described in paragraphs 0025 to 0038 of International Publication No. 2017/164127, and compounds described in International Publication No. 2013/167515 are incorporated herein by reference.
作為較佳的肟化合物,例如可以舉出下述結構的化合物、3-(苯甲醯氧基(亞胺基))丁烷-2-酮、3-(乙醯氧基(亞胺基))丁烷-2-酮、 3-(丙醯氧基(亞胺基))丁烷-2-酮、2-(乙醯氧基(亞胺基))戊烷-3-酮、2-(乙醯氧基(亞胺基))-1-苯基丙烷-1-酮、2-(苯甲醯氧基(亞胺基))-1-苯基丙烷-1-酮、3-((4-甲苯磺醯氧基)亞胺基)丁烷-2-酮及2-(乙氧基羰氧基(亞胺基))-1-苯基丙烷-1-酮等。在本發明的樹脂組成物中,尤其使用肟化合物(肟系的光自由基聚合起始劑)作為光自由基聚合起始劑為較佳。肟系光自由基聚合起始劑在分子內具有>C=N-O-C(=O)-的連接基。 Preferred oxime compounds include, for example, compounds having the following structures: 3-(benzyloxy(imino)butan-2-one, 3-(acetyloxy(imino))butan-2-one, 3-(propionyloxy(imino))butan-2-one, 2-(acetyloxy(imino))pentan-3-one, 2-(acetyloxy(imino))-1-phenylpropane-1-one, 2-(benzyloxy(imino))-1-phenylpropane-1-one, 3-((4-toluenesulfonyloxy)imino)butan-2-one, and 2-(ethoxycarbonyloxy(imino))-1-phenylpropane-1-one. In the resin composition of the present invention, it is particularly preferred to use an oxime compound (oxime-based photoradical polymerization initiator) as the photoradical polymerization initiator. Oxime-based photoradical polymerization initiators have a linking group >C=N-O-C(=O)- in the molecule.
在市售品中,亦可以較佳地使用IRGACURE OXE 01、IRGACURE OXE 02、IRGACURE OXE 03、IRGACURE OXE 04(以上為BASF公司製)、ADEKA OPTOMER N-1919(ADEKA CORPORATION製、日本特開2012-014052號公報中所記載的光自由基聚合起始劑2)。又,亦能夠使用TR-PBG-304、TR-PBG-305(Changzhou Tronly New Electronic Materials CO.,LTD.製)、ADEKA ARKLS NCI-730、NCI-831及ADEKA ARKLS NCI-930(ADEKA CORPORATION製)。又,能夠使用DFI-091(DAITO CHEMIX Co.,Ltd.製)、SpeedCure PDO(SARTOMER ARKEMA製)。又,亦能夠使用下述結構的肟化合物。 Among commercially available products, IRGACURE OXE 01, IRGACURE OXE 02, IRGACURE OXE 03, and IRGACURE OXE 04 (all manufactured by BASF) and ADEKA OPTOMER N-1919 (manufactured by ADEKA CORPORATION, a photoradical polymerization initiator 2 described in JP-A-2012-014052) can also be preferably used. TR-PBG-304 and TR-PBG-305 (manufactured by Changzhou Tronly New Electronic Materials Co., Ltd.), ADEKA ARKLS NCI-730, NCI-831, and ADEKA ARKLS NCI-930 (manufactured by ADEKA CORPORATION) can also be used. Alternatively, DFI-091 (manufactured by Daito Chemix Co., Ltd.) and SpeedCure PDO (manufactured by Sartomer Arkema) can be used. Furthermore, oxime compounds having the following structures can also be used.
[化學式40]
作為光自由基聚合起始劑,亦能夠使用具有茀環之肟化合物。作為具有茀環之肟化合物的具體例,可以舉出日本特開2014-137466號公報中所記載的化合物、日本專利06636081號中所記載的化合物,並將該內容編入本說明書中。 Oxime compounds having a fluorene ring can also be used as photoradical polymerization initiators. Specific examples of oxime compounds having a fluorene ring include the compounds described in Japanese Patent Application Laid-Open No. 2014-137466 and Japanese Patent No. 06636081, the contents of which are incorporated into this specification.
作為光自由基聚合起始劑,亦能夠使用具有咔唑環中的至少1個苯環成為萘環之骨架之肟化合物。作為該種肟化合物的具體例,可以舉出國際公開第2013/083505號中所記載的化合物,並將該內容編入本說明書中。 As a photoradical polymerization initiator, an oxime compound having a carbazole ring skeleton in which at least one benzene ring is replaced by a naphthalene ring can also be used. Specific examples of such oxime compounds include the compounds described in International Publication No. 2013/083505, the contents of which are incorporated into this specification.
又,亦能夠使用具有氟原子之肟化合物。作為該種肟化合物的具體例,可以舉出日本特開2010-262028號公報中所記載之化合物、日本 特表2014-500852號公報的0345段中所記載之化合物24、36~40、日本特開2013-164471號公報的0101段中所記載之化合物(C-3)等,並將該內容編入本說明書中。 Oxime compounds containing fluorine atoms can also be used. Specific examples of such oxime compounds include the compounds described in Japanese Unexamined Patent Application Publication No. 2010-262028, compounds 24, 36, and 40 described in paragraph 0345 of Japanese Unexamined Patent Application Publication No. 2014-500852, and compound (C-3) described in paragraph 0101 of Japanese Unexamined Patent Application Publication No. 2013-164471. These details are incorporated into this specification.
作為光聚合起始劑,能夠使用具有硝基之肟化合物。具有硝基之肟化合物設為二聚體亦較佳。作為具有硝基之肟化合物的具體例,可以舉出日本特開2013-114249號公報的0031~0047段、日本特開2014-137466號公報的0008~0012段、0070~0079段中所記載之化合物、日本專利4223071號公報的0007~0025段中所記載之化合物,並將該內容編入本說明書中。又,作為具有硝基之肟化合物,亦可以舉出ADEKA ARKLS NCI-831(ADEKA CORPORATION製)。 As a photopolymerization initiator, an oxime compound having a nitro group can be used. The oxime compound having a nitro group is preferably a dimer. Specific examples of oxime compounds having a nitro group include the compounds described in paragraphs 0031 to 0047 of Japanese Patent Application Publication No. 2013-114249, paragraphs 0008 to 0012 and 0070 to 0079 of Japanese Patent Application Publication No. 2014-137466, and paragraphs 0007 to 0025 of Japanese Patent Application No. 4223071, the contents of which are incorporated herein. Furthermore, an oxime compound having a nitro group can be exemplified by ADEKA ARKLS NCI-831 (manufactured by ADEKA CORPORATION).
作為光自由基聚合起始劑,亦能夠使用具有苯并呋喃骨架之肟化合物。作為具體例,可以舉出國際公開第2015/036910號中所記載之OE-01~OE-75。 Oxime compounds with a benzofuran skeleton can also be used as photoradical polymerization initiators. Specific examples include OE-01 to OE-75 described in International Publication No. 2015/036910.
作為光自由基聚合起始劑,亦能夠使用在咔唑骨架上鍵結有具有羥基之取代基之肟化合物。作為該種光聚合起始劑,可以舉出國際公開第2019/088055號中所記載之化合物等,並將該內容編入本說明書中。 Oxime compounds in which a hydroxyl substituent is bonded to a carbazole skeleton can also be used as photoradical polymerization initiators. Examples of such photopolymerization initiators include the compounds described in International Publication No. 2019/088055, the contents of which are incorporated into this specification.
作為光聚合起始劑,亦能夠使用具有在芳香族環上導入有拉電子基團之芳香族環基ArOX1之肟化合物(以下,亦稱為肟化合物OX)。作為上述芳香族環基ArOX1所具有之拉電子基團,可以舉出醯基、硝基、三氟甲基、烷基亞磺醯基、芳基亞磺醯基、烷基磺醯基、芳基磺醯基、氰基,醯基及硝基為較佳,從容易形成耐光性優異之膜等理由考慮,醯基為更佳,苯甲醯基為進一步較佳。苯甲醯基可以具有取代基。作為取代基,鹵素原 子、氰基、硝基、羥基、烷基、烷氧基、芳基、芳氧基、雜環基、雜環氧基、烯基、烷基硫基、芳基硫基、醯基或胺基為較佳,烷基、烷氧基、芳基、芳氧基、雜環氧基、烷基硫基、芳基硫基或胺基為更佳,烷氧基、烷基硫基或胺基為進一步較佳。 As a photopolymerization initiator, an oxime compound having an aromatic ring group ArOX1 with an electron-withdrawing group introduced into the aromatic ring (hereinafter also referred to as the oxime compound OX) can also be used. Examples of the electron-withdrawing group possessed by the aromatic ring group ArOX1 include an acyl group, a nitro group, a trifluoromethyl group, an alkylsulfinyl group, an arylsulfinyl group, an alkylsulfonyl group, an arylsulfonyl group, and a cyano group. Acyl groups and nitro groups are preferred. From the perspective of easily forming a film with excellent light resistance, acyl groups are more preferred, and benzoyl groups are even more preferred. The benzoyl group may have a substituent. As the substituent, a halogen atom, a cyano group, a nitro group, a hydroxyl group, an alkyl group, an alkoxy group, an aryl group, an aryloxy group, a heterocyclic group, a heterocyclooxy group, an alkenyl group, an alkylthio group, an arylthio group, an acyl group, or an amino group is preferred; an alkyl group, an alkoxy group, an aryl group, an aryloxy group, a heterocyclic group, an alkylthio group, an arylthio group, or an amino group is more preferred; and an alkoxy group, an alkylthio group, or an amino group is further preferred.
肟化合物OX為選自式(OX1)所表示之化合物及式(OX2)所表示之化合物中的至少1種為較佳,式(OX2)所表示之化合物為更佳。 The oxime compound OX is preferably at least one selected from the compounds represented by formula (OX1) and the compounds represented by formula (OX2), and the compound represented by formula (OX2) is more preferred.
式中,RX1表示烷基、烯基、烷氧基、芳基、芳氧基、雜環基、雜環氧基、烷基硫基、芳基硫基、烷基亞磺醯基、芳基亞磺醯基、烷基磺醯基、芳基磺醯基、醯基、醯氧基、胺基、亞膦醯基、胺甲醯基或胺磺醯基, wherein RX1 represents an alkyl group, an alkenyl group, an alkoxy group, an aryl group, an aryloxy group, a heterocyclic group, a heterocyclicoxy group, an alkylthio group, an arylthio group, an alkylsulfinyl group, an arylsulfinyl group, an alkylsulfonyl group, an arylsulfonyl group, an acyl group, an acyloxy group, an amino group, a phosphinyl group, a carbamoyl group, or a sulfonamido group,
RX2表示烷基、烯基、烷氧基、芳基、芳氧基、雜環基、雜環氧基、烷基硫基、芳基硫基、烷基亞磺醯基、芳基亞磺醯基、烷基磺醯基、芳基磺醯基、醯氧基或胺基, RX2 represents an alkyl group, an alkenyl group, an alkoxy group, an aryl group, an aryloxy group, a heterocyclic group, a heterocyclicoxy group, an alkylthio group, an arylthio group, an alkylsulfinyl group, an arylsulfinyl group, an alkylsulfonyl group, an arylsulfonyl group, an acyloxy group or an amino group,
RX3~RX14分別獨立地表示氫原子或取代基。 R X3 to R X14 each independently represent a hydrogen atom or a substituent.
其中,RX10~RX14中的至少1個為拉電子基團。 Among them, at least one of RX10 to RX14 is an electron-withdrawing group.
在上述式中,RX12為拉電子基團,RX10、RX11、RX13、RX14為氫原子為較佳。 In the above formula, RX12 is an electron-withdrawing group, and RX10 , RX11 , RX13 , and RX14 are preferably hydrogen atoms.
作為肟化合物OX的具體例,可以舉出日本專利第4600600號公報的0083~0105段中所記載的化合物,並將該內容編入本說明書中。 Specific examples of oxime compounds OX include the compounds described in paragraphs 0083 to 0105 of Japanese Patent No. 4600600, the contents of which are incorporated into this specification.
作為最佳的肟化合物,可以舉出日本特開2007-269779號公報中所示之具有特定取代基之肟化合物或日本特開2009-191061號公報中所示之具有硫芳基之肟化合物等,並將該內容編入本說明書中。 As the best oxime compounds, oxime compounds having specific substituents disclosed in Japanese Patent Application Laid-Open No. 2007-269779 and oxime compounds having a thioaryl group disclosed in Japanese Patent Application Laid-Open No. 2009-191061 can be cited, and the contents thereof are incorporated into this specification.
從曝光靈敏度的觀點考慮,光自由基聚合起始劑為選自包括三鹵甲基三化合物、苄基二甲基縮酮化合物、α-羥基酮化合物、α-胺基酮化合物、醯基膦化合物、氧化膦化合物、茂金屬化合物、肟化合物、三芳基咪唑二聚體、鎓鹽化合物、苯并噻唑化合物、二苯甲酮化合物、苯乙酮化合物及其衍生物、環戊二烯基-苯-鐵錯合物及其鹽、鹵甲基二唑化合物、3-芳基取代香豆素化合物之群組中的化合物為較佳。 From the viewpoint of exposure sensitivity, the photo radical polymerization initiator is selected from the group consisting of trihalomethyl tri compounds, benzyl dimethyl ketal compounds, α-hydroxy ketone compounds, α-amino ketone compounds, acylphosphine compounds, phosphine oxide compounds, metallocene compounds, oxime compounds, triarylimidazole dimers, onium salt compounds, benzothiazole compounds, benzophenone compounds, acetophenone compounds and derivatives thereof, cyclopentadienyl-benzene-iron complexes and salts thereof, halogenated methyl Compounds from the group consisting of oxadiazole compounds and 3-aryl-substituted coumarin compounds are preferred.
進一步較佳的光自由基聚合起始劑為三鹵甲基三化合物、α-胺基酮化合物、醯基膦化合物、氧化膦化合物、茂金屬化合物、肟化合物、三芳基咪唑二聚體、鎓鹽化合物、二苯甲酮化合物、苯乙酮化合物,選自包括三鹵甲基三化合物、α-胺基酮化合物、茂金屬化合物、肟化合物、三芳基咪唑二聚體、二苯甲酮化合物之群組中的至少1種化合物為更進一步較佳,使用茂金屬化合物或肟化合物為又更進一步較佳。 A further preferred photo-radical polymerization initiator is trihalomethyl tris(2-hydroxy-2-nitropropene) Compounds, α-amino ketone compounds, acylphosphine compounds, phosphine oxide compounds, metallocene compounds, oxime compounds, triaryl imidazole dimers, onium salt compounds, benzophenone compounds, acetophenone compounds, selected from trihalomethyl tri More preferably, at least one compound selected from the group consisting of a compound, an α-amino ketone compound, a metallocene compound, an oxime compound, a triarylimidazole dimer, and a benzophenone compound is used, and even more preferably, a metallocene compound or an oxime compound is used.
又,光自由基聚合起始劑亦能夠使用二苯甲酮、N,N’-四甲基-4,4’-二胺基二苯甲酮(米其勒酮(Michler’s ketone))等N,N’-四烷基-4,4’-二胺基二苯甲酮,2-苄基-2-二甲基胺基-1-(4-嗎啉基苯基)-丁酮-1,2-甲 基-1-[4-(甲硫基)苯基]-2-嗎啉基-丙酮-1等芳香族酮、烷基蒽醌等與芳香環縮環而形成之醌類、安息香烷基醚等安息香醚化合物、安息香、烷基安息香等安息香化合物、苄基二甲基縮酮等苄基衍生物等。又,亦能夠使用下述式(I)所表示之化合物。 Furthermore, photoradical polymerization initiators that can be used include benzophenone, N,N'-tetraalkyl-4,4'-diaminobenzophenone (Michler's ketone), aromatic ketones such as 2-benzyl-2-dimethylamino-1-(4-morpholinophenyl)-butanone-1,2-methyl-1-[4-(methylthio)phenyl]-2-morpholino-propanone-1, quinones formed by condensation of alkyl anthraquinones with aromatic rings, benzoin ether compounds such as benzoin alkyl ethers, benzoin and benzoin compounds such as alkyl benzoins, and benzyl derivatives such as benzyl dimethyl ketal. Compounds represented by the following formula (I) can also be used.
式(I)中,RI00為碳數1~20的烷基、藉由1個以上的氧原子而中斷之碳數2~20的烷基、碳數1~12的烷氧基或苯基或碳數1~20的烷基、碳數1~12的烷氧基、鹵素原子、環戊基、環己基、碳數2~12的烯基、經藉由1個以上的氧原子而中斷之碳數2~18的烷基及碳數1~4的烷基中的至少1個取代的苯基或聯苯基,RI01為式(II)所表示之基團或為與RI00相同的基團,RI02~RI04分別獨立地為碳數1~12的烷基、碳數1~12的烷氧基或鹵素原子。 In formula (I), R 100 is an alkyl group having 1 to 20 carbon atoms, an alkyl group having 2 to 20 carbon atoms interrupted by one or more oxygen atoms, an alkoxy group having 1 to 12 carbon atoms, or a phenyl group, or a phenyl group or biphenyl group substituted with at least one of an alkyl group having 1 to 20 carbon atoms, an alkoxy group having 1 to 12 carbon atoms, a halogen atom, a cyclopentyl group, a cyclohexyl group, an alkenyl group having 2 to 12 carbon atoms, an alkyl group having 2 to 18 carbon atoms interrupted by one or more oxygen atoms, and an alkyl group having 1 to 4 carbon atoms; R 101 is a group represented by formula (II) or the same group as R 100 ; and R 102 to R 104 are each independently an alkyl group having 1 to 12 carbon atoms, an alkoxy group having 1 to 12 carbon atoms, or a halogen atom.
式中,RI05~RI07與上述式(I)的RI02~RI04相同。 wherein R 105 to R 107 are the same as R 102 to R 104 in the above formula (I).
又,光自由基聚合起始劑亦能夠使用國際公開第2015/125469號的0048~0055段中所記載的化合物,並將該內容編入本說明書中。 Furthermore, compounds described in paragraphs 0048 to 0055 of International Publication No. 2015/125469 can also be used as photoradical polymerization initiators, and such contents are incorporated into this specification.
作為光自由基聚合起始劑,可以使用2官能或3官能以上的光自由基聚合起始劑。藉由使用該種光自由基聚合起始劑,從光自由基聚合起始劑的1分子產生2個以上的自由基,因此可以獲得良好的靈敏度。又,在使用非對稱結構的化合物之情況下,結晶性降低而在溶劑等中的溶解性提高,變得難以經時析出,從而能夠提高樹脂組成物的經時穩定性。作為2官能或3官能以上的光自由基聚合起始劑的具體例,可以舉出日本特表2010-527339號公報、日本特表2011-524436號公報、國際公開第2015/004565號、日本特表2016-532675號公報的0407~0412段、國際公開第2017/033680號的0039~0055段中所記載之肟化合物的二聚體、日本特表2013-522445號公報中所記載之化合物(E)及化合物(G)、國際公開第2016/034963號中所記載之Cmpd1~7、日本特表2017-523465號公報的0007段中所記載之肟酯類光起始劑、日本特開2017-167399號公報的0020~0033段中所記載之光起始劑、日本特開2017-151342號公報的0017~0026段中所記載之光聚合起始劑(A)、日本專利第6469669號公報中所記載之肟酯光起始劑等,並將該內容編入本說明書中。 Photoradical polymerization initiators with difunctional or trifunctional or higher functionality can be used. Using such initiators generates two or more free radicals per molecule, thereby achieving excellent sensitivity. Furthermore, using asymmetric compounds reduces crystallinity and improves solubility in solvents, making it less likely to precipitate over time, thereby improving the stability of the resin composition over time. Specific examples of bifunctional or trifunctional or higher-functional photoradical polymerization initiators include dimers of oxime compounds described in JP-A-2010-527339, JP-A-2011-524436, International Publication No. 2015/004565, paragraphs 0407 to 0412 of JP-A-2016-532675, and paragraphs 0039 to 0055 of International Publication No. 2017/033680, and compounds (E) and (G) described in JP-A-2013-522445. ), Cmpd 1 to 7 described in International Publication No. 2016/034963, the oxime ester photoinitiator described in paragraph 0007 of Japanese Unexamined Patent Application No. 2017-523465, the photoinitiator described in paragraphs 0020 to 0033 of Japanese Unexamined Patent Application No. 2017-167399, the photopolymerization initiator (A) described in paragraphs 0017 to 0026 of Japanese Unexamined Patent Application No. 2017-151342, and the oxime ester photoinitiator described in Japanese Patent No. 6469669, and the contents thereof are incorporated into this specification.
在包含光聚合起始劑之情況下,其含量相對於本發明的樹脂組成物的總固體成分為0.1~30質量%為較佳,更佳為0.1~20質量%,進一步較佳為0.5~15質量%,更進一步較佳為1.0~10質量%。光聚合起始劑可以僅含有1種,亦可以含有2種以上。在含有2種以上的光聚合起始劑之情況下,合計量在上述範圍內為較佳。 When a photopolymerization initiator is included, its content is preferably 0.1-30 mass%, more preferably 0.1-20 mass%, further preferably 0.5-15 mass%, and even more preferably 1.0-10 mass%, relative to the total solids content of the resin composition of the present invention. The photopolymerization initiator may be present in a single species or in two or more species. When two or more photopolymerization initiators are present, the total amount is preferably within the above range.
再者,光聚合起始劑有時亦作為熱聚合起始劑而發揮功能,因此有時藉由烘箱或加熱板等的加熱而進一步進行基於光聚合起始劑之交聯。 Furthermore, photopolymerization initiators sometimes also function as thermal polymerization initiators, so heating in an oven or hot plate can sometimes further promote crosslinking via the photopolymerization initiator.
〔敏化劑〕 [Sensitizer]
樹脂組成物可以包括敏化劑。敏化劑吸收特定的活性放射線而成為電子激勵狀態。成為電子激勵狀態之敏化劑與熱自由基聚合起始劑、光自由基聚合起始劑等接觸,從而產生電子轉移、能量轉移、發熱等作用。藉此,熱自由基聚合起始劑、光自由基聚合起始劑引起化學變化而分解,並生成自由基、酸或鹼。 The resin composition may include a sensitizer. The sensitizer absorbs specific active radiation and becomes electronically excited. When the electronically excited sensitizer comes into contact with a thermal radical polymerization initiator or a photoradical polymerization initiator, electron transfer, energy transfer, and heat generation occur. This chemically decomposes the thermal radical polymerization initiator or the photoradical polymerization initiator, generating free radicals, acids, or bases.
作為能夠使用的敏化劑,能夠使用二苯甲酮系、米其勒酮系、香豆素系、吡唑偶氮系、苯胺基偶氮系、三苯基甲烷系、蒽醌系、蒽系、蒽吡啶酮系、亞苄基系、氧雜菁系、吡唑并三唑偶氮系、吡啶酮偶氮系、花青系、啡噻系、吡咯并吡唑偶氮次甲基系、系、酞菁系、苯并吡喃系、靛藍系等化合物。 As the sensitizer that can be used, benzophenone series, michler's ketone series, coumarin series, pyrazole azo series, anilino azo series, triphenylmethane series, anthraquinone series, anthracene series, anthrapyridone series, benzylidene series, oxocyanine series, pyrazolotriazole azo series, pyridone azo series, cyanine series, phenanthridine series, Series, pyrrolopyrazole azomethine series, Series, phthalocyanine series, benzopyran series, indigo series and other compounds.
作為敏化劑,例如可以舉出米其勒酮、4,4’-雙(二乙胺基)二苯甲酮、2,5-雙(4’-二乙胺基亞苄基)環戊烷、2,6-雙(4’-二乙胺基亞苄基)環己酮、2,6-雙(4’-二乙胺基亞苄基)-4-甲基環己酮、4,4’-雙(二甲基胺基)查耳酮、4,4’-雙(二乙胺基)查耳酮、對二甲基胺基苯亞烯丙基二氫茚酮、對二甲基胺基亞苄基二氫茚酮、2-(對二甲基胺基苯基亞聯苯基)-苯并噻唑、2-(對二甲基胺基苯基亞乙烯基)苯并噻唑、2-(對二甲基胺基苯基亞乙烯基)異萘并噻唑、1,3-雙(4’-二甲基胺基亞苄基)丙酮、1,3-雙(4’-二乙胺基亞苄基)丙酮、3,3’-羰基-雙(7-二乙胺基香豆素)、3-乙醯基-7-二甲基胺基香豆素、3-乙氧基羰基-7-二甲基胺基香豆素、3-苄氧基羰基-7-二甲基胺基香豆素、3-甲氧基羰基-7-二乙胺基香豆素、3-乙氧基羰基-7-二乙胺基香豆素(7-(二乙胺基)香豆素-3-羧酸乙酯)、N-苯基-N’-乙基乙醇胺、N-苯基二乙 醇胺、N-對甲苯基二乙醇胺、N-苯基乙醇胺、4-嗎啉基二苯甲酮、二甲基胺基苯甲酸異戊酯、二乙胺基苯甲酸異戊酯、2-巰基苯并咪唑、1-苯基-5-巰基四唑、2-巰基苯并噻唑、2-(對二甲基胺基苯乙烯基)苯并唑、2-(對二甲基胺基苯乙烯基)苯并噻唑、2-(對二甲基胺基苯乙烯基)萘并(1,2-d)噻唑、2-(對二甲基胺基苯甲醯基)苯乙烯、二苯基乙醯胺、苯甲醯苯胺、N-甲基乙醯苯胺、3’,4’-二甲基乙醯苯胺等。 Examples of the sensitizer include Michler's ketone, 4,4'-bis(diethylamino)benzophenone, 2,5-bis(4'-diethylaminobenzylidene)cyclopentane, 2,6-bis(4'-diethylaminobenzylidene)cyclohexanone, 2,6-bis(4'-diethylaminobenzylidene)-4-methylcyclohexanone, 4,4'-bis(dimethylamino)chalcone, 4,4'-bis(diethylamino) Chalcone, p-dimethylaminophenylallylidene dihydroindanone, p-dimethylaminobenzylidene dihydroindanone, 2-(p-dimethylaminophenylbiphenylene)-benzothiazole, 2-(p-dimethylaminophenylvinylene)benzothiazole, 2-(p-dimethylaminophenylvinylene)isonaphthothiazole, 1,3-bis(4'-dimethylaminobenzylidene)acetone, 1,3-bis(4'-diethylaminobenzylidene)acetone Aminobenzylidene) acetone, 3,3'-carbonyl-bis(7-diethylaminocoumarin), 3-acetyl-7-dimethylaminocoumarin, 3-ethoxycarbonyl-7-dimethylaminocoumarin, 3-benzyloxycarbonyl-7-dimethylaminocoumarin, 3-methoxycarbonyl-7-diethylaminocoumarin, 3-ethoxycarbonyl-7-diethylaminocoumarin (7-(diethylamino)coumarin benzophenone, isoamyl dimethylaminobenzoate, isoamyl diethylaminobenzoate, 2-benzylbenzimidazole, 1-phenyl-5-benzyltetrazole, 2-benzylbenzothiazole, 2-(p-dimethylaminostyryl)benzothiazole, azole, 2-(p-dimethylaminostyryl)benzothiazole, 2-(p-dimethylaminostyryl)naphtho(1,2-d)thiazole, 2-(p-dimethylaminobenzyl)styrene, diphenylacetamide, benzylaniline, N-methylacetaniline, 3',4'-dimethylacetaniline, etc.
又,可以使用其他敏化色素。 Alternatively, other sensitizing pigments may be used.
關於敏化色素的詳細內容,能夠參閱日本特開2016-027357號公報的0161~0163段的記載,並將該內容編入本說明書中。 For details on sensitizing dyes, please refer to paragraphs 0161-0163 of Japanese Patent Application Laid-Open No. 2016-027357, which is incorporated into this manual.
在樹脂組成物包含敏化劑之情況下,敏化劑的含量相對於樹脂組成物的總固體成分為0.01~20質量%為較佳,0.1~15質量%為更佳,0.5~10質量%為進一步較佳。敏化劑可以單獨使用1種,亦可以同時使用2種以上。 When the resin composition contains a sensitizer, the sensitizer content is preferably 0.01-20 mass%, more preferably 0.1-15 mass%, and even more preferably 0.5-10 mass%, relative to the total solids content of the resin composition. Sensitizers may be used singly or in combination.
〔鏈轉移劑〕 [Chain transfer agent]
本發明的樹脂組成物可以含有鏈轉移劑。關於鏈轉移劑,例如在高分子詞典第三版(高分子學會(The Society of Polymer Science,Japan)編,2005年)683-684頁中被定義。作為鏈轉移劑,例如可以使用在分子內具有-S-S-、-SO2-S-、-N-O-、SH、PH、SiH及GeH之化合物群組、具有用於RAFT(Reversible Addition Fragmentation chain Transfer:可逆加成鏈轉移聚合)聚合之硫羰硫基之二硫代苯甲酸酯、三硫代碳酸酯、二硫代胺基甲酸酯、黃原酸酯(Xanthate)化合物等。該等對低活性自由基供給氫而生成自由基或者在被氧化之後可以藉由去質子來生成自由基。尤其,能夠較佳 地使用硫醇化合物。 The resin composition of the present invention may contain a chain transfer agent. Chain transfer agents are defined, for example, in the third edition of the Polymer Dictionary (edited by The Society of Polymer Science, Japan, 2005), pages 683-684. Examples of chain transfer agents include compounds containing -SS-, -SO2 -S-, -NO-, SH, PH, SiH, and GeH within the molecule, and dithiobenzoates, trithiocarbonates, dithiocarbamates, and xanthate compounds containing thiocarbonylthio groups useful for RAFT (Reversible Addition Fragmentation Chain Transfer) polymerization. These compounds generate free radicals by donating hydrogen to low-activity free radicals or by deprotonating after oxidation to generate free radicals. In particular, thiol compounds can be preferably used.
又,鏈轉移劑亦能夠使用國際公開第2015/199219號的0152~0153段中所記載的化合物,並將該內容編入本說明書中。 Furthermore, the compounds described in paragraphs 0152-0153 of International Publication No. 2015/199219 can also be used as chain transfer agents, and such contents are incorporated into this specification.
在本發明的樹脂組成物具有鏈轉移劑之情況下,鏈轉移劑的含量相對於本發明的樹脂組成物的總固體成分100質量份為0.01~20質量份為較佳,0.1~10質量份為更佳,0.5~5質量份為進一步較佳。鏈轉移劑可以為僅1種,亦可以為2種以上。在鏈轉移劑為2種以上之情況下,其合計在上述範圍內為較佳。 When the resin composition of the present invention contains a chain transfer agent, the content of the chain transfer agent is preferably 0.01 to 20 parts by mass, more preferably 0.1 to 10 parts by mass, and even more preferably 0.5 to 5 parts by mass, relative to 100 parts by mass of the total solids content of the resin composition of the present invention. The chain transfer agent may be a single type or two or more types. When two or more types of chain transfer agents are used, their total content is preferably within the above range.
〔光酸產生劑〕 [Photoacid generator]
本發明的樹脂組成物包含光酸產生劑為較佳。 The resin composition of the present invention preferably contains a photoacid generator.
光酸產生劑表示藉由200nm~900nm的光照射而產生布忍斯特酸及路易斯酸中的至少一者之化合物。所照射之光較佳為波長300nm~450nm的光,更佳為330nm~420nm的光。在單獨使用光酸產生劑或與敏化劑的同時使用時,能夠藉由感光而產生酸的光酸產生劑為較佳。 A photoacid generator is a compound that generates at least one of a Brünster acid and a Lewis acid when irradiated with light in the range of 200 nm to 900 nm. The irradiated light preferably has a wavelength of 300 nm to 450 nm, more preferably 330 nm to 420 nm. When used alone or in combination with a sensitizer, a photoacid generator that generates an acid upon exposure is preferred.
作為所產生之酸的例子,可以較佳地舉出鹵化氫、羧酸、磺酸、亞磺酸、硫代亞磺酸、磷酸、磷酸單酯、磷酸二酯、硼衍生物、磷衍生物、銻衍生物、過氧化鹵素、磺酸醯胺等。 Preferred examples of the acid to be generated include hydrogen halides, carboxylic acids, sulfonic acids, sulfinic acids, thiosulfinic acids, phosphoric acid, phosphoric acid monoesters, phosphoric acid diesters, boron derivatives, phosphorus derivatives, antimony derivatives, halogen peroxides, and sulfonic acid amides.
作為本發明的樹脂組成物中所使用之光酸產生劑,例如可以舉出醌二疊氮化合物、肟磺酸鹽化合物、有機鹵化化合物、有機硼酸鹽化合物、二磺酸化合物、鎓鹽化合物等。 Examples of the photoacid generator used in the resin composition of the present invention include quinone diazide compounds, oxime sulfonate compounds, organic halogenated compounds, organic borate compounds, disulfonic acid compounds, and onium salt compounds.
從靈敏度、保存穩定性的觀點考慮,有機鹵素化合物、肟磺酸鹽化合物、鎓鹽化合物為較佳,從所形成之膜的機械特性等之觀點考慮,肟酯為 較佳。 From the perspectives of sensitivity and storage stability, organic halogen compounds, oxime sulfonate compounds, and onium salt compounds are preferred. From the perspective of the mechanical properties of the formed film, oxime esters are preferred.
作為醌二疊氮化合物,可以舉出醌二疊氮的磺酸酯鍵於1價或多元的羥基化合物而獲得者,醌二疊氮的磺酸藉由磺醯胺與1價或多元的胺化合物鍵結而獲得者,醌二疊氮的磺酸藉由酯鍵和/或磺醯胺與聚羥基聚胺化合物鍵結而獲得者等。該等聚羥基化合物、聚胺基化合物、聚羥基聚胺基化合物的所有官能基可以未經醌二疊氮取代,但是進行平均而官能基整體的40莫耳%以上經醌二疊氮取代為較佳。藉由含有該種醌二疊氮化合物,能夠獲得對作為通常的紫外線之水銀燈的i射線(波長365nm)、h射線(波長405nm)、g射線(波長436nm)進行感光之樹脂組成物。 Examples of quinonediazide compounds include those obtained by bonding a sulfonic acid ester of quinonediazide to a monovalent or polyvalent hydroxyl compound, those obtained by bonding a sulfonic acid of quinonediazide to a monovalent or polyvalent amine compound via a sulfonamide, and those obtained by bonding a sulfonic acid of quinonediazide to a polyhydroxypolyamine compound via an ester bond and/or a sulfonamide. All functional groups in these polyhydroxy compounds, polyamine compounds, and polyhydroxypolyamine compounds may not be substituted with quinonediazide, but preferably, at least 40 mol% of the total functional groups are substituted with quinonediazide on average. By containing this quinone diazide compound, a resin composition can be obtained that is sensitive to i-rays (wavelength 365nm), h-rays (wavelength 405nm), and g-rays (wavelength 436nm) from mercury lamps, which are common ultraviolet rays.
作為羥基化合物,具體而言,可以舉出酚、三羥基二苯甲酮、4甲氧基苯酚、異丙醇、辛醇、第三丁醇、環己醇、萘酚、Bis-Z、BisP-EZ、TekP-4HBPA、TrisP-HAP、TrisP-PA、TrisP-SA、TrisOCR-PA、BisOCHP-Z、BisP-MZ、BisP-PZ、BisP-IPZ、BisOCP-IPZ、BisP-CP、BisRS-2P、BisRS-3P、BisP-OCHP、亞甲基三-FR-CR、BisRS-26X、DML-MBPC、DML-MBOC、DML-OCHP、DML-PCHP、DML-PC、DML-PTBP、DML-34X、DML-EP、DML-POP、二羥甲基-BisOC-P、DML-PFP、DML-PSBP、DML-MTrisPC、TriML-P、TriML-35XL、TML-BP、TML-HQ、TML-pp-BPF、TML-BPA、TMOM-BP、HML-TPPHBA、HML-TPHAP(以上為產品名稱,Honshu Chemical Industry Co.,Ltd.製)、BIR-OC、BIP-PC、BIR-PC、BIR-PTBP、BIR-PCHP、BIP-BIOC-F、4PC、BIR-BIPC-F、TEP-BIP-A、46DMOC、46DMOEP、TM-BIP-A(以上為產品名稱,ASAHI YUKIZAI CORPORATION製)、2,6-二甲氧基甲基-4-第三丁基酚、2,6-二甲氧基甲基-對甲酚、2,6 -二乙醯氧基甲基-對甲酚、萘酚、四羥基二苯甲酮、沒食子酸甲基酯、雙酚A、雙酚E、亞甲基雙酚、BisP-AP(產品名稱,Honshu Chemical Industry Co.,Ltd.製)、酚醛清漆樹脂等,但是並不限定於該等。 Specific examples of the hydroxyl compound include phenol, trihydroxybenzophenone, 4-methoxyphenol, isopropyl alcohol, octanol, tert-butyl alcohol, cyclohexanol, naphthol, Bis-Z, BisP-EZ, TekP-4HBPA, TrisP-HAP, TrisP-PA, TrisP-SA, TrisOCR-PA, BisOCHP-Z, BisP-MZ, BisP-PZ, BisP-IPZ, BisOCP-IPZ, BisP-CP, BisRS-2P, BisRS-3P, BisP-OCHP, methylenetri-FR-CR, BisRS- 26X, DML-MBPC, DML-MBOC, DML-OCHP, DML-PCHP, DML-PC, DML-PTBP, DML-34X, DML-EP, DML-POP, Dihydroxymethyl-BisOC-P, DML-PFP, DML-PSBP, DML-MTrisPC, TriML-P, TriML-35XL, TML-BP, TML-HQ, TML-pp-BPF, TML-BPA, TMOM-BP, HML-TPPHBA, HML-TPHAP (the above are product names, Honshu Chemical Industry Co., Ltd.), BIR-OC, BIP-PC, BIR-PC, BIR-PTBP, BIR-PCHP, BIP-BIOC-F, 4PC, BIR-BIPC-F, TEP-BIP-A, 46DMOC, 46DMOEP, TM-BIP-A (these are product names, manufactured by Asahi Yukizai Corporation), 2,6-dimethoxymethyl-4-tert-butylphenol, 2,6-dimethoxymethyl-p-cresol, 2,6-diethoxymethyl-p-cresol, naphthol, tetrahydroxybenzophenone, methyl gallate, bisphenol A, bisphenol E, methylene bisphenol, BisP-AP (product name, manufactured by Honshu Chemical Industry Co., Ltd.), novolac resin, etc., but are not limited to these.
作為胺基化合物,具體而言,可以舉出苯胺、甲基苯胺、二乙胺、丁胺、1,4-伸苯基二胺、1,3-伸苯基二胺、4,4’-二胺基二苯醚、4,4’-二胺基二苯基甲烷、4,4’-二胺基二苯基碸、4,4’-二胺基二苯硫醚等,但是並不限定於該等。 Specific examples of amino compounds include aniline, methylaniline, diethylamine, butylamine, 1,4-phenylenediamine, 1,3-phenylenediamine, 4,4'-diaminodiphenyl ether, 4,4'-diaminodiphenylmethane, 4,4'-diaminodiphenylsulfone, and 4,4'-diaminodiphenyl sulfide, but are not limited to these.
又,作為聚羥基聚胺基化合物,具體而言,可以舉出2,2-雙(3-胺基-4-羥基苯基)六氟丙烷、3,3’-二羥基聯苯胺等,但是並不限定於該等。 Furthermore, specific examples of polyhydroxypolyamino compounds include 2,2-bis(3-amino-4-hydroxyphenyl)hexafluoropropane and 3,3'-dihydroxybenzidine, but are not limited thereto.
在該等之中,包含酚化合物及與4-萘醌二疊氮磺醯基的酯作為醌二疊氮化合物為較佳。藉此,能夠獲得對i射線曝光之更高的靈敏度和更高的解析度。 Among these, quinone diazide compounds comprising phenolic compounds and esters with 4-naphthoquinone diazide sulfonyl groups are preferred. This allows for higher sensitivity and resolution to i-ray exposure.
本發明的樹脂組成物中所使用之醌二疊氮化合物的含量相對於樹脂100質量份為1~50質量份為較佳,10~40質量份為更佳。藉由將醌二疊氮化合物的含量設在該範圍內,可以獲得曝光部和未曝光部的對比度,從而能夠實現更高靈敏度化,因此為較佳。進而,可以依據需要添加敏化劑等。 The content of the quinonediazide compound used in the resin composition of the present invention is preferably 1 to 50 parts by mass, and more preferably 10 to 40 parts by mass, per 100 parts by mass of the resin. Setting the quinonediazide compound content within this range is preferred because it improves the contrast between exposed and unexposed areas, thereby achieving higher sensitivity. Furthermore, a sensitizer or the like may be added as needed.
光酸產生劑為包含肟磺酸鹽基之化合物(以下,亦簡稱為“肟磺酸鹽化合物”)為較佳。 The photoacid generator is preferably a compound containing an oxime sulfonate group (hereinafter also referred to as an "oxime sulfonate compound").
肟磺酸鹽化合物只要具有肟磺酸鹽基,則並無特別限制,但是下述式(OS-1)、後述式(OS-103)、式(OS-104)或式(OS-105)所表示之肟磺 酸鹽化合物為較佳。 The oxime sulfonate compound is not particularly limited as long as it has an oxime sulfonate group, but oxime sulfonate compounds represented by the following formula (OS-1), the later-described formula (OS-103), the formula (OS-104), or the formula (OS-105) are preferred.
式(OS-1)中,X3表示烷基、烷氧基或鹵素原子。在存在複數個X3之情況下,分別可以相同,亦可以不同。上述X3中之烷基及烷氧基可以具有取代基。作為上述X3中之烷基,碳數1~4的直鏈狀或支鏈狀烷基為較佳。作為上述X3中之烷氧基,碳數1~4的直鏈狀或支鏈狀烷氧基為較佳。作為上述X3中之鹵素原子,氯原子或氟原子為較佳。 In formula (OS-1), X represents an alkyl group, an alkoxy group, or a halogen atom. When multiple Xs are present, they may be the same or different. The alkyl and alkoxy groups in X may have substituents. The alkyl group in X is preferably a linear or branched alkyl group having 1 to 4 carbon atoms. The alkoxy group in X is preferably a linear or branched alkoxy group having 1 to 4 carbon atoms. The halogen atom in X is preferably a chlorine atom or a fluorine atom.
式(OS-1)中,m3表示0~3的整數,0或1為較佳。在m3為2或3時,複數個X3可以相同亦可以不同。 In formula (OS-1), m3 represents an integer from 0 to 3, preferably 0 or 1. When m3 is 2 or 3, the plurality of X3 may be the same or different.
式(OS-1)中,R34表示烷基或芳基,碳數1~10的烷基、碳數1~10的烷氧基、碳數1~5的鹵化烷基、碳數1~5的鹵化烷氧基、可以經W取代的苯基、可以經W取代的萘基或可以經W取代的蒽基為較佳。W表示鹵素原子、氰基、硝基、碳數1~10的烷基、碳數1~10的烷氧基、碳數1~5的鹵化烷基或碳數1~5的鹵化烷氧基、碳數6~20的芳基、碳數6~20的鹵化芳基。 In formula (OS-1), R represents an alkyl group or an aryl group, preferably an alkyl group having 1 to 10 carbon atoms, an alkoxy group having 1 to 10 carbon atoms, a halogenated alkyl group having 1 to 5 carbon atoms, a halogenated alkoxy group having 1 to 5 carbon atoms, a phenyl group which may be substituted with W, a naphthyl group which may be substituted with W, or an anthracenyl group which may be substituted with W. W represents a halogen atom, a cyano group, a nitro group, an alkyl group having 1 to 10 carbon atoms, an alkoxy group having 1 to 10 carbon atoms, a halogenated alkyl group having 1 to 5 carbon atoms, a halogenated alkoxy group having 1 to 5 carbon atoms, an aryl group having 6 to 20 carbon atoms, or a halogenated aryl group having 6 to 20 carbon atoms.
式(OS-1)中,m3為3,X3為甲基,X3的取代位置為鄰位,R34為碳數1~10的直鏈狀烷基、7,7-二甲基-2-氧代降崁基甲基或對甲苯基的化合物為特佳。 In formula (OS-1), the compound wherein m3 is 3, X3 is methyl, the substitution position of X3 is an ortho position, and R34 is a linear alkyl group having 1 to 10 carbon atoms, 7,7-dimethyl-2-oxonorthomethyl, or p-tolyl is particularly preferred.
作為式(OS-1)所表示之肟磺酸鹽化合物的具體例,可以 例示日本特開2011-209692號公報的0064~0068段、日本特開2015-194674號公報的0158~0167段中所記載之以下化合物,並將該等內容編入本說明書中。 Specific examples of the oxime sulfonate compound represented by formula (OS-1) include the following compounds described in paragraphs 0064 to 0068 of JP-A-2011-209692 and paragraphs 0158 to 0167 of JP-A-2015-194674, and the contents thereof are incorporated herein.
式(OS-103)~式(OS-105)中,Rs1表示烷基、芳基或雜芳基,有時存在複數個之Rs2分別獨立地表示氫原子、烷基、芳基或鹵素原子,有時存在複數個之Rs6分別獨立地表示鹵素原子、烷基、烷氧基、磺酸基、胺基磺醯基或烷氧基磺醯基,Xs表示O或S,ns表示1或2,ms表示0~6的整數。 In Formulas (OS-103) to (OS-105), Rs1 represents an alkyl group, an aryl group, or a heteroaryl group; plural Rs2 groups may exist and each independently represents a hydrogen atom, an alkyl group, an aryl group, or a halogen atom; plural Rs6 groups may exist and each independently represents a halogen atom, an alkyl group, an alkoxy group, a sulfonic acid group, an aminosulfonyl group, or an alkoxysulfonyl group; Xs represents O or S; ns represents 1 or 2; and ms represents an integer from 0 to 6.
式(OS-103)~式(OS-105)中,Rs1所表示之烷基(碳數1~30為較佳)、芳基(碳數6~30為較佳)或雜芳基(碳數4~30為較佳)在可以獲得本發明的效果之範圍內可以具有公知的取代基。 In Formulas (OS-103) to (OS-105), the alkyl group (preferably having 1 to 30 carbon atoms), aryl group (preferably having 6 to 30 carbon atoms), or heteroaryl group (preferably having 4 to 30 carbon atoms) represented by Rs1 may have known substituents as long as the effects of the present invention can be achieved.
式(OS-103)~式(OS-105)中,Rs2為氫原子、烷基(碳數1~12為較佳)或芳基(碳數6~30為較佳)為較佳,氫原子或烷基為 更佳。在化合物中有時存在2個以上之Rs2中,1個或2個為烷基、芳基或鹵素原子為較佳,1個為烷基、芳基或鹵素原子為更佳,1個為烷基且其餘為氫原子為特佳。Rs2所表示之烷基或芳基在可以獲得本發明的效果之範圍內可以具有公知的取代基。 In Formulas (OS-103) to (OS-105), R <s2> is preferably a hydrogen atom, an alkyl group (preferably having 1 to 12 carbon atoms), or an aryl group (preferably having 6 to 30 carbon atoms), and more preferably a hydrogen atom or an alkyl group. In a compound, where two or more R <s2> exist, one or two are preferably alkyl groups, aryl groups, or halogen atoms, more preferably one is an alkyl group, aryl group, or halogen atom, and particularly preferably one is an alkyl group and the rest are hydrogen atoms. The alkyl or aryl group represented by R<s2> may have known substituents as long as the effects of the present invention are achieved.
式(OS-103)、式(OS-104)或式(OS-105)中,Xs表示O或S,O為較佳。上述式(OS-103)~(OS-105)中,包含Xs作為環員之環為5員環或6員環。 In formula (OS-103), formula (OS-104), or formula (OS-105), Xs represents O or S, preferably O. In formulas (OS-103) to (OS-105), the ring containing Xs as a ring member is a 5-membered ring or a 6-membered ring.
式(OS-103)~式(OS-105)中,ns表示1或2,在Xs為O之情況下,ns為1為較佳,並且在Xs為S之情況下,ns為2為較佳。 In formulas (OS-103) to (OS-105), ns represents 1 or 2. When Xs is O, ns is preferably 1, and when Xs is S, ns is preferably 2.
式(OS-103)~式(OS-105)中,Rs6所表示之烷基(碳數1~30為較佳)及烷氧基(碳數1~30為較佳)可以具有取代基。 In Formula (OS-103) to Formula (OS-105), the alkyl group (preferably having 1 to 30 carbon atoms) and the alkoxy group (preferably having 1 to 30 carbon atoms) represented by R s6 may have a substituent.
式(OS-103)~式(OS-105)中,ms表示0~6的整數,0~2的整數為較佳,0或1為更佳,0為特佳。 In formulas (OS-103) to (OS-105), ms represents an integer from 0 to 6, preferably from 0 to 2, more preferably 0 or 1, and particularly preferably 0.
又,上述式(OS-103)所表示之化合物為下述式(OS-106)、式(OS-110)或式(OS-111)所表示之化合物為特佳,上述式(OS-104)所表示之化合物為下述式(OS-107)所表示之化合物為特佳,上述式(OS-105)所表示之化合物為下述式(OS-108)或式(OS-109)所表示之化合物為特佳。 Furthermore, the compound represented by the above formula (OS-103) is particularly preferably a compound represented by the following formula (OS-106), formula (OS-110), or formula (OS-111). The compound represented by the above formula (OS-104) is particularly preferably a compound represented by the following formula (OS-107). The compound represented by the above formula (OS-105) is particularly preferably a compound represented by the following formula (OS-108) or formula (OS-109).
[化學式46]
式(OS-106)~式(OS-111)中,Rt1表示烷基、芳基或雜芳基,Rt7表示氫原子或溴原子,Rt8表示氫原子、碳數1~8的烷基、鹵素原子、氯甲基、溴甲基、溴乙基、甲氧基甲基、苯基或氯苯基,Rt9表示氫原子、鹵素原子、甲基或甲氧基,Rt2表示氫原子或甲基。 In Formulas (OS-106) to (OS-111), R t1 represents an alkyl group, an aryl group, or a heteroaryl group; R t7 represents a hydrogen atom or a bromine atom; R t8 represents a hydrogen atom, an alkyl group having 1 to 8 carbon atoms, a halogen atom, a chloromethyl group, a bromomethyl group, a bromoethyl group, a methoxymethyl group, a phenyl group, or a chlorophenyl group; R t9 represents a hydrogen atom, a halogen atom, a methyl group, or a methoxy group; and R t2 represents a hydrogen atom or a methyl group.
式(OS-106)~式(OS-111)中,Rt7表示氫原子或溴原子,氫原子為較佳。 In formula (OS-106) to formula (OS-111), R t7 represents a hydrogen atom or a bromine atom, preferably a hydrogen atom.
式(OS-106)~式(OS-111)中,Rt8表示氫原子、碳數1~8的烷基、鹵素原子、氯甲基、溴甲基、溴乙基、甲氧基甲基、苯基或氯苯基,碳數1~8的烷基、鹵素原子或苯基為較佳,碳數1~8的烷基為更佳,碳數1~6的烷基為進一步較佳,甲基為特佳。 In formulas (OS-106) to (OS-111), Rt8 represents a hydrogen atom, an alkyl group having 1 to 8 carbon atoms, a halogen atom, a chloromethyl group, a bromomethyl group, a bromoethyl group, a methoxymethyl group, a phenyl group, or a chlorophenyl group. Preferably, it is an alkyl group having 1 to 8 carbon atoms, a halogen atom, or a phenyl group. More preferably, it is an alkyl group having 1 to 8 carbon atoms. Even more preferably, it is an alkyl group having 1 to 6 carbon atoms. Methyl is particularly preferred.
式(OS-106)~式(OS-111)中,Rt9表示氫原子、鹵素原子、甲基或甲氧基,氫原子為較佳。 In formula (OS-106) to formula (OS-111), R t9 represents a hydrogen atom, a halogen atom, a methyl group, or a methoxy group, preferably a hydrogen atom.
Rt2表示氫原子或甲基,氫原子為較佳。 R t2 represents a hydrogen atom or a methyl group, preferably a hydrogen atom.
又,在上述肟磺酸鹽化合物中,關於肟的立體結構(E,Z),可以為其中任一者,亦可以為混合物。 Furthermore, in the above-mentioned oxime sulfonate compounds, the stereostructure (E, Z) of the oxime may be any one or a mixture.
作為上述式(OS-103)~式(OS-105)所表示之肟磺酸鹽化合物的具體例,可以例示日本特開2011-209692號公報的0088~0095段、日本特開2015-194674號公報的0168~0194段中所記載的化合物,並將該等內容編入本說明書中。 Specific examples of the oxime sulfonate compounds represented by Formula (OS-103) to Formula (OS-105) include the compounds described in paragraphs 0088 to 0095 of JP-A-2011-209692 and paragraphs 0168 to 0194 of JP-A-2015-194674, and these contents are incorporated into this specification.
作為包含至少1個肟磺酸鹽基之肟磺酸鹽化合物的較佳的其他態樣,可以舉出下述式(OS-101)、式(OS-102)所表示之化合物。 Other preferred embodiments of the oxime sulfonate compound containing at least one oxime sulfonate group include compounds represented by the following formulas (OS-101) and (OS-102).
式(OS-101)或式(OS-102)中,Ru9表示氫原子、烷基、烯基、烷氧基、烷氧基羰基、醯基、胺甲醯基、胺磺醯基、磺基、氰基、芳基或雜芳基。Ru9為氰基或芳基之態樣為更佳,Ru9為氰基、苯基或萘基之態樣為進一步較佳。 In formula (OS-101) or formula (OS-102), R u9 represents a hydrogen atom, an alkyl group, an alkenyl group, an alkoxy group, an alkoxycarbonyl group, an acyl group, a carbamoyl group, a sulfamoyl group, a sulfo group, a cyano group, an aryl group, or a heteroaryl group. More preferably, R u9 is a cyano group or an aryl group. Even more preferably, R u9 is a cyano group, a phenyl group, or a naphthyl group.
式(OS-101)或式(OS-102)中,Ru2a表示烷基或芳基。 In Formula (OS-101) or Formula (OS-102), R u2a represents an alkyl group or an aryl group.
式(OS-101)或式(OS-102)中,Xu表示-O-、-S-、-NH-、-NRu5-、-CH2-、-CRu6H-或CRu6Ru7-,Ru5~Ru7分別獨立地表示烷基或芳基。 In formula (OS-101) or formula (OS-102), Xu represents -O-, -S-, -NH-, -NRu5- , -CH2- , -CRu6H- , or CRu6Ru7- , and Ru5 to Ru7 each independently represent an alkyl group or an aryl group.
式(OS-101)或式(OS-102)中,Ru1~Ru4分別獨立地表示氫原子、鹵素原子、烷基、烯基、烷氧基、胺基、烷氧基羰基、烷基羰基、 芳基羰基、醯胺基、磺基、氰基或芳基。Ru1~Ru4中的2個分別可以相互鍵結而形成環。此時,環可以進行縮環而與苯環一同形成縮合環。作為Ru1~Ru4,氫原子、鹵素原子或烷基為較佳,並且Ru1~Ru4中的至少2個相互鍵結而形成芳基之態樣亦較佳。其中,Ru1~Ru4均為氫原子之態樣為較佳。上述取代基均還可以具有取代基。 In formula (OS-101) or formula (OS-102), R u1 to R u4 independently represent a hydrogen atom, a halogen atom, an alkyl group, an alkenyl group, an alkoxy group, an amino group, an alkoxycarbonyl group, an alkylcarbonyl group, an arylcarbonyl group, an amide group, a sulfo group, a cyano group, or an aryl group. Two of R u1 to R u4 may be bonded to each other to form a ring. In this case, the ring may be condensed to form a condensed ring together with the benzene ring. R u1 to R u4 are preferably a hydrogen atom, a halogen atom, or an alkyl group, and at least two of R u1 to R u4 are bonded to each other to form an aryl group. Among them, the embodiment in which all of R u1 to R u4 are hydrogen atoms is preferred. Each of the above substituents may further have a substituent.
上述式(OS-101)所表示之化合物為式(OS-102)所表示之化合物為更佳。 The compound represented by the above formula (OS-101) is more preferably a compound represented by the formula (OS-102).
又,在上述肟磺酸鹽化合物中,關於肟或苯并噻唑環的立體結構(E,Z等),分別可以為其中任一者,亦可以為混合物。 Furthermore, in the above-mentioned oxime sulfonate compounds, the stereostructure (E, Z, etc.) of the oxime or benzothiazole ring may be any one of them or a mixture.
作為式(OS-101)所表示之化合物的具體例,可以例示日本特開2011-209692號公報的0102~0106段、日本特開2015-194674號公報的0195~0207段中所記載的化合物,並將該等內容編入本說明書中。 Specific examples of the compound represented by formula (OS-101) include the compounds described in paragraphs 0102 to 0106 of Japanese Patent Application Laid-Open No. 2011-209692 and paragraphs 0195 to 0207 of Japanese Patent Application Laid-Open No. 2015-194674, and the contents thereof are incorporated into this specification.
在上述化合物之中,下述b-9、b-16、b-31、b-33為較佳。 Among the above compounds, b-9, b-16, b-31, and b-33 are preferred.
作為市售品,可以舉出WPAG-336(FUJIFILM Wako Pure Chemical Corporation製)、WPAG-443(FUJIFILM Wako Pure Chemical Corporation製)、MBZ-101(Midori Kagaku Co.,Ltd.製)等。 Commercially available products include WPAG-336 (manufactured by FUJIFILM Wako Pure Chemical Corporation), WPAG-443 (manufactured by FUJIFILM Wako Pure Chemical Corporation), and MBZ-101 (manufactured by Midori Kagaku Co., Ltd.).
又,亦可以舉出下述結構式所表示之化合物作為較佳例。 In addition, the compound represented by the following structural formula can also be cited as a preferred example.
作為有機鹵化化合物,具體而言,可以舉出若林等“Bull Chem.Soc Japan”42、2924(1969)、美國專利第3,905,815號說明書、日本特公昭46-4605號、日本特開昭48-36281號公報、日本特開昭55-32070號公報、日本特開昭60-239736號公報、日本特開昭61-169835號公報、日本特開昭61-169837號公報、日本特開昭62-58241號公報、日本特開昭62-212401號公報、日本特開昭63-70243號公報、日本特開昭63-298339號公報、M.P.Hutt“Jurnal of Heterocyclic Chemistry”1(No3),(1970)等中所記載的化合物,並將該等內容編入本說明書中。尤其,可以舉出經三鹵甲基取代之唑化合物:S-三化合物作為較佳例。 Specific examples of organic halogenated compounds include Wakabayashi et al., Bull Chem. Soc Japan, 42, 2924 (1969), U.S. Patent No. 3,905,815, Japanese Patent Publication No. 46-4605, Japanese Patent Application Laid-Open No. 48-36281, Japanese Patent Application Laid-Open No. 55-32070, Japanese Patent Application Laid-Open No. 60-239736, Japanese Patent Application Laid-Open No. 61-169835, Japanese Patent Application Laid-Open No. 61-169837, Japanese Patent Application Laid-Open No. 62-58241, Japanese Patent Application Laid-Open No. 62-212401, Japanese Patent Application Laid-Open No. 63-70243, Japanese Patent Application Laid-Open No. 63-298339, and MP Hutt, "Journal of Heterocyclic Chemistry" 1 (No. 3), (1970) and the like, and the contents thereof are incorporated into this specification. In particular, the compounds substituted with a trihalomethyl group can be cited. Azole compounds: S-triazole Compounds are preferred examples.
更佳地,可以舉出至少1個單、二或三鹵素取代甲基與s-三環鍵結而獲得之s-三衍生物,具體而言,例如可以舉出2,4,6-三(單氯甲基)-s-三、2,4,6-三(二氯甲基)-s-三、2,4,6-三(三氯甲基)-s-三、2-甲基-4,6-雙(三氯甲基)-s-三、2-正丙基-4,6-雙(三氯甲基)-s-三、2-(α,α,β-三氯乙基)-4,6-雙(三氯甲基)-s-三、2-苯基-4,6-雙(三氯甲基)-s-三、2-(對甲氧基苯基)-4,6-雙(三氯甲基)-s-三、2-(3,4-環氧苯 基)-4,6-雙(三氯甲基)-s-三、2-(對氯苯基)-4,6-雙(三氯甲基)-s-三、2-〔1-(對甲氧基苯基)-2,4-丁二烯基〕-4,6-雙(三氯甲基)-s-三、2-苯乙烯基-4,6-雙(三氯甲基)-s-三、2-(對甲氧基苯乙烯基)-4,6-雙(三氯甲基)-s-三、2-(對異丙氧基苯乙烯基)-4,6-雙(三氯甲基)-s-三、2-(對甲苯基)-4,6-雙(三氯甲基)-s-三、2-(4-萘氧基萘基)-4,6-雙(三氯甲基)-s-三、2-苯硫基-4,6-雙(三氯甲基)-s-三、2-苄硫基-4,6-雙(三氯甲基)-s-三、2,4,6-三(二溴甲基)-s-三、2,4,6-三(三溴甲基)-s-三、2-甲基-4,6-雙(三溴甲基)-s-三、2-甲氧基-4,6-雙(三溴甲基)-s-三等。 More preferably, at least one mono-, di- or tri-halogen substituted methyl group and s-tri- Ring key and get s-three Derivatives, specifically, include 2,4,6-tris(monochloromethyl)-s-tris 、2,4,6-tris(dichloromethyl)-s-tri 、2,4,6-tris(trichloromethyl)-s-tri , 2-methyl-4,6-bis(trichloromethyl)-s-tri , 2-n-propyl-4,6-bis(trichloromethyl)-s-tri 、2-(α,α,β-trichloroethyl)-4,6-bis(trichloromethyl)-s-tri , 2-phenyl-4,6-bis(trichloromethyl)-s-tri 、2-(p-methoxyphenyl)-4,6-bis(trichloromethyl)-s-tri 、2-(3,4-Epoxyphenyl)-4,6-bis(trichloromethyl)-s-tri 、2-(p-chlorophenyl)-4,6-bis(trichloromethyl)-s-tri , 2-〔1-(p-methoxyphenyl)-2,4-butadienyl〕-4,6-bis(trichloromethyl)-s-tri , 2-phenylvinyl-4,6-bis(trichloromethyl)-s-tri 、2-(p-methoxyphenyl)-4,6-bis(trichloromethyl)-s-tri , 2-(p-isopropoxyphenyl)-4,6-bis(trichloromethyl)-s-tri 、2-(p-tolyl)-4,6-bis(trichloromethyl)-s-trimethylol 、2-(4-naphthyloxynaphthyl)-4,6-bis(trichloromethyl)-s-tri , 2-phenylthio-4,6-bis(trichloromethyl)-s-tri , 2-benzylthio-4,6-bis(trichloromethyl)-s-tri 、2,4,6-tris(dibromomethyl)-s-tri 、2,4,6-Tris(tribromomethyl)-s-tri , 2-methyl-4,6-bis(tribromomethyl)-s-tribromo , 2-methoxy-4,6-bis(tribromomethyl)-s-tri wait.
作為有機硼酸鹽化合物,例如可以舉出日本特開昭62-143044號公報、日本特開昭62-150242號公報、日本特開平9-188685號公報、日本特開平9-188686號公報、日本特開平9-188710號公報、日本特開2000-131837號公報、日本特開2002-107916號公報、日本專利第2764769號公報、日本特開2002-116539號公報等及Kunz,Martin“Rad Tech'98.Proceeding April 19-22,1998,Chicago”等中所記載之有機硼酸鹽、日本特開平6-157623號公報、日本特開平6-175564號公報、日本特開平6-175561號公報中所記載的有機硼鋶錯合物或有機硼氧代鋶錯合物、日本特開平6-175554號公報、日本特開平6-175553號公報中所記載的有機硼錪錯合物、日本特開平9-188710號公報中所記載的有機硼鏻錯合物、日本特開平6-348011號公報、日本特開平7-128785號公報、日本特開平7-140589號公報、日本特開平7-306527號公報、日本特開平7-292014號公報等有機硼過渡金屬配位錯合物等作為具體例,並將該等內容編入本說明書中。 Examples of the organic borate compounds include Japanese Patent Application Laid-Open No. 62-143044, Japanese Patent Application Laid-Open No. 62-150242, Japanese Patent Application Laid-Open No. 9-188685, Japanese Patent Application Laid-Open No. 9-188686, Japanese Patent Application Laid-Open No. 9-188710, Japanese Patent Application Laid-Open No. 2000-131837, Japanese Patent Application Laid-Open No. 2002-107916, Japanese Patent No. 2764769, Japanese Patent Application Laid-Open No. 2002-116539, and Kunz, Martin "Rad Tech '98. Proceedings April 19-22, 1998, Chicago" etc., organic borate salts described in Japanese Patent Laid-Open No. 6-157623, Japanese Patent Laid-Open No. 6-175564, Japanese Patent Laid-Open No. 6-175561, organic boron-zirconia complexes or organic boron-oxygen-zirconia complexes described in Japanese Patent Laid-Open No. 6-175554, Japanese Patent Laid-Open No. 6-175553, organic boron-zirconia complexes described in Japanese Patent Laid-Open No. 6-175553 Specific examples include the organoboron phosphonium complexes described in Japanese Patent Application Laid-Open No. 9-188710, and organoboron transition metal complexes such as those disclosed in Japanese Patent Application Laid-Open No. 6-348011, Japanese Patent Application Laid-Open No. 7-128785, Japanese Patent Application Laid-Open No. 7-140589, Japanese Patent Application Laid-Open No. 7-306527, and Japanese Patent Application Laid-Open No. 7-292014, and the like, and their contents are incorporated into this specification.
作為二碸化合物,可以舉出日本特開昭61-166544號公報、日本專利申請2001-132318公報等中所記載之化合物及重氮二碸化合物。 Examples of disulfide compounds include compounds described in Japanese Patent Application Publication No. 61-166544, Japanese Patent Application Publication No. 2001-132318, and diazodisulfide compounds.
作為上述鎓鹽化合物,例如可以舉出S.I.Schlesinger,Photogr.Sci.Eng.,18,387(1974)、T.S.Bal et al,Polymer,21,423(1980)中所記載的重氮鹽、美國專利第4,069,055號說明書、日本特開平4-365049號公報等中所記載的銨鹽、美國專利第4,069,055號、美國專利第4,069,056號的各說明書中所記載的鏻鹽、歐洲專利第104,143號、美國專利第339,049號、美國專利第410,201號的各說明書、日本特開平2-150848號、日本特開平2-296514號公報中所記載的錪鹽、歐洲專利第370,693號、歐洲專利第390,214號、歐洲專利第233,567號、歐洲專利第297,443號、歐洲專利第297,442號、美國專利第4,933,377號、美國專利第161,811號、美國專利第410,201號、美國專利第339,049號、美國專利第4,760,013號、美國專利第4,734,444號、美國專利第2,833,827號、德國專利第2,904,626號、德國專利第3,604,580號、德國專利第3,604,581號的各說明書中所記載的鋶鹽、J.V.Crivello et al,Macromolecules,10(6),1307(1977)、J.V.Crivello et al,J.Polymer Sci.,Polymer Chem.Ed.,17,1047(1979)中所記載的硒鹽、C.S.Wen et al,Teh,Proc.Conf.Rad.Curing ASIA,p478 Tokyo,Oct(1988)中所記載的砷鹽、吡啶鎓鹽等鎓鹽等,並將該等內容編入本說明書中。 Examples of the onium salt compounds include S.I.Schlesinger, Photogr. Sci. Eng., 18, 387 (1974), T.S.Bal et al. diazonium salts described in al, Polymer, 21,423 (1980), ammonium salts described in U.S. Patent No. 4,069,055, Japanese Patent Application Laid-Open No. 4-365049, etc., phosphonium salts described in U.S. Patent No. 4,069,055, U.S. Patent No. 4,069,056, European Patent No. 104,143, U.S. Patent No. 339,049, U.S. Patent No. 410,201, iodonium salts described in Japanese Patent Application Laid-Open No. 2-150848, Japanese Patent Application Laid-Open No. 2-296514, European Patent No. 370,693, European Patent No. 39 Copper salts described in the specifications of Patent No. 0,214, European Patent No. 233,567, European Patent No. 297,443, European Patent No. 297,442, U.S. Patent No. 4,933,377, U.S. Patent No. 161,811, U.S. Patent No. 410,201, U.S. Patent No. 339,049, U.S. Patent No. 4,760,013, U.S. Patent No. 4,734,444, U.S. Patent No. 2,833,827, German Patent No. 2,904,626, German Patent No. 3,604,580, German Patent No. 3,604,581, J.V. Crivello et al, Macromolecules, 10(6), 1307(1977), J.V.Crivello et al, J.Polymer Sci., Polymer Chem.Ed., 17, 1047(1979), arsenic salts, pyridinium salts and other onium salts described in C.S.Wen et al, Teh, Proc.Conf.Rad.Curing ASIA, p478 Tokyo, Oct(1988), and the contents thereof are incorporated into this specification.
作為鎓鹽,可以舉出下述通式(RI-I)~(RI-III)所表示之鎓鹽。 Examples of onium salts include those represented by the following general formulas (RI-I) to (RI-III).
[化學式50]
式(RI-I)中,Ar11表示可以具有1~6個取代基之碳數20以下的芳基,作為較佳的取代基,可以舉出碳數1~12的烷基、碳數2~12的烯基、碳數2~12的炔基、碳數6~12的芳基、碳數1~12的烷氧基、碳數1~12的芳氧基、鹵素原子、碳數1~12的烷基胺基、碳數2~12的二烷基胺基、烷基的碳數為1~12的烷基醯胺基或芳基的碳數為6~20的芳基醯胺基、羰基、羧基、氰基、磺醯基、碳數1~12的硫代烷基、碳數1~12的硫代芳基。Z11 -表示1價的陰離子,其為鹵素離子、過氯酸離子、六氟磷酸鹽離子、四氟硼酸鹽離子、磺酸離子、亞磺酸離子、硫代磺酸離子、硫酸離子,從穩定性的方面考慮,過氯酸離子、六氟磷酸鹽離子、四氟硼酸鹽離子、磺酸離子、亞磺酸離子為較佳。式(RI-II)中,Ar21、Ar22各自獨立地表示可以具有1~6個取代基的碳數1~20的芳基,作為較佳的取代基,可以舉出碳數1~12的烷基、碳數2~12的烯基、碳數2~12的炔基、碳數1~12的芳基、碳數1~12的烷氧基、碳數1~12的芳氧基、鹵素原子、碳數1~12的單烷基胺基、烷基的碳數分別獨立地為1~12的二烷基胺基、烷基的碳數為1~12的烷基醯胺基或芳基醯胺基、羰基、羧基、氰基、磺醯基、碳數1~12的硫代烷基、碳數1~12的硫代芳基。Z21 -表示1價的陰離子,為鹵素離子、過氯酸離子、六氟磷酸鹽離子、四氟硼酸鹽離子、磺酸離子、 亞磺酸離子、硫代磺酸離子、硫酸離子,從穩定性、反應性的方面考慮,過氯酸離子、六氟磷酸鹽離子、四氟硼酸鹽離子、磺酸離子、亞磺酸離子、羧酸離子為較佳。式(RI-III)中,R31、R32、R33各自獨立地表示可以具有1~6個取代基之碳數6~20的芳基或烷基、烯基、炔基,較佳地,從反應性、穩定性的方面考慮,芳基為較佳。作為較佳的取代基,可以舉出碳數1~12的烷基、碳數2~12的烯基、碳數2~12的炔基、碳數1~12的芳基、碳數1~12的烷氧基、碳數1~12的芳氧基、鹵素原子、碳數1~12的單烷基胺基、烷基的碳數為1~12的二烷基胺基、烷基的碳數為1~12的烷基醯胺基或芳基醯胺基、羰基、羧基、氰基、磺醯基、碳數1~12的硫代烷基、碳數1~12的硫代芳基。Z31 -表示1價的陰離子,其為鹵素離子、過氯酸離子、六氟磷酸鹽離子、四氟硼酸鹽離子、磺酸離子、亞磺酸離子、硫代磺酸離子、硫酸離子,從穩定性、反應性的方面考慮,過氯酸離子、六氟磷酸鹽離子、四氟硼酸鹽離子、磺酸離子、亞磺酸離子、羧酸離子為較佳。 In formula (RI-I), Ar11 represents an aryl group having 20 or less carbon atoms which may have 1 to 6 substituents. Preferred substituents include an alkyl group having 1 to 12 carbon atoms, an alkenyl group having 2 to 12 carbon atoms, an alkynyl group having 2 to 12 carbon atoms, an aryl group having 6 to 12 carbon atoms, an alkoxy group having 1 to 12 carbon atoms, an aryloxy group having 1 to 12 carbon atoms, a halogen atom, an alkylamino group having 1 to 12 carbon atoms, a dialkylamino group having 2 to 12 carbon atoms, an alkylamide group having 1 to 12 carbon atoms, an arylamide group having 6 to 20 carbon atoms, a carbonyl group, a carboxyl group, a cyano group, a sulfonyl group, a thioalkyl group having 1 to 12 carbon atoms, and a thioaryl group having 1 to 12 carbon atoms. Z 11 - represents a monovalent anion, which is a halogen ion, a perchlorate ion, a hexafluorophosphate ion, a tetrafluoroborate ion, a sulfonic acid ion, a sulfinic acid ion, a thiosulfonic acid ion, or a sulfate ion. From the perspective of stability, perchlorate ions, hexafluorophosphate ions, tetrafluoroborate ions, sulfonic acid ions, and sulfinic acid ions are preferred. In formula (RI-II), Ar 21 and Ar 22 each independently represent an aryl group having 1 to 20 carbon atoms which may have 1 to 6 substituents. Preferred substituents include an alkyl group having 1 to 12 carbon atoms, an alkenyl group having 2 to 12 carbon atoms, an alkynyl group having 2 to 12 carbon atoms, an aryl group having 1 to 12 carbon atoms, an alkoxy group having 1 to 12 carbon atoms, an aryloxy group having 1 to 12 carbon atoms, a halogen atom, a monoalkylamino group having 1 to 12 carbon atoms, a dialkylamino group having 1 to 12 carbon atoms in each alkyl group, an alkylamide group or an arylamide group having 1 to 12 carbon atoms in each alkyl group, a carbonyl group, a carboxyl group, a cyano group, a sulfonyl group, a thioalkyl group having 1 to 12 carbon atoms, and a thioaryl group having 1 to 12 carbon atoms. Z 21 - represents a monovalent anion, which is a halogen ion, a perchlorate ion, a hexafluorophosphate ion, a tetrafluoroborate ion, a sulfonic acid ion, a sulfinic acid ion, a thiosulfonic acid ion, or a sulfate ion. From the perspective of stability and reactivity, perchlorate ions, hexafluorophosphate ions, tetrafluoroborate ions, sulfonic acid ions, sulfinic acid ions, and carboxylic acid ions are preferred. In formula (RI-III), R 31 , R 32 , and R 33 each independently represent an aryl group having 6 to 20 carbon atoms, which may have 1 to 6 substituents, or an alkyl group, an alkenyl group, or an alkynyl group. Preferably, an aryl group is preferred from the viewpoint of reactivity and stability. Preferred substituents include an alkyl group having 1 to 12 carbon atoms, an alkenyl group having 2 to 12 carbon atoms, an alkynyl group having 2 to 12 carbon atoms, an aryl group having 1 to 12 carbon atoms, an alkoxy group having 1 to 12 carbon atoms, an aryloxy group having 1 to 12 carbon atoms, a halogen atom, a monoalkylamino group having 1 to 12 carbon atoms, a dialkylamino group having 1 to 12 carbon atoms, an alkylamide group or an arylamide group having 1 to 12 carbon atoms, a carbonyl group, a carboxyl group, a cyano group, a sulfonyl group, a thioalkyl group having 1 to 12 carbon atoms, and a thioaryl group having 1 to 12 carbon atoms. Z 31 - represents a monovalent anion, which is a halogen ion, a perchlorate ion, a hexafluorophosphate ion, a tetrafluoroborate ion, a sulfonic acid ion, a sulfinic acid ion, a thiosulfonic acid ion, or a sulfate ion. From the perspective of stability and reactivity, perchlorate ions, hexafluorophosphate ions, tetrafluoroborate ions, sulfonic acid ions, sulfinic acid ions, and carboxylic acid ions are preferred.
作為較佳的光酸產生劑的具體例,可以舉出以下者。 Specific examples of preferred photoacid generators include the following.
[化學式51]
[化學式52]
[化學式53]
[化學式54]
光酸產生劑相對於樹脂組成物的總固體成分使用0.1~20質 量%為較佳,使用0.5~18質量%為更佳,使用0.5~10質量%為進一步較佳,使用0.5~3質量%為更進一步較佳,使用0.5~1.2質量%為又更進一步較佳。 The photoacid generator concentration relative to the total solid content of the resin composition is preferably 0.1-20 mass%, more preferably 0.5-18 mass%, even more preferably 0.5-10 mass%, even more preferably 0.5-3 mass%, and even more preferably 0.5-1.2 mass%.
光酸產生劑可以單獨使用1種,亦可以組合使用複數種。在組合使用複數種的情況下,該等合計量在上述範圍內為較佳。 Photoacid generators can be used singly or in combination. When using multiple types in combination, the total amount is preferably within the above range.
又,為了對所期望的光源賦予感光性,與敏化劑同時使用亦較佳。 In addition, in order to impart photosensitivity to the desired light source, it is also preferable to use it together with a sensitizer.
<鹼產生劑> <Alkali Generator>
本發明的樹脂組成物可以包含鹼產生劑。其中,鹼產生劑為能夠藉由物理或化學作用而產生鹼之化合物。作為對本發明的樹脂組成物來說較佳的鹼產生劑,可以舉出熱鹼產生劑及光鹼產生劑。 The resin composition of the present invention may contain an alkali generator. An alkali generator is a compound that can generate an alkali through physical or chemical reactions. Preferred alkali generators for the resin composition of the present invention include thermal alkali generators and photoalkali generators.
尤其,在樹脂組成物包含環化樹脂的前驅物之情況下,樹脂組成物包含鹼產生劑為較佳。藉由使樹脂組成物含有熱鹼產生劑,例如藉由加熱而能夠促進前驅物的環化反應,成為硬化物的機械特性或耐藥品性良好者,例如作為半導體封裝中所包含之再配線層用層間絕緣膜的性能變得良好。 In particular, when the resin composition includes a precursor for a cyclized resin, it is preferable that the resin composition also include an alkali generator. By including a thermal alkali generator in the resin composition, the cyclization reaction of the precursor can be accelerated, for example, by heating, resulting in a cured product with improved mechanical properties and chemical resistance, such as interlayer insulation films for redistribution layers in semiconductor packages.
作為鹼產生劑,可以為離子型鹼產生劑,亦可以為非離子型鹼產生劑。作為從鹼產生劑產生之鹼,例如可以舉出二級胺、三級胺。 The base generator may be an ionic base generator or a non-ionic base generator. Examples of bases generated from the base generator include diamines and tertiary amines.
對本發明之鹼產生劑並無特別限制,能夠使用公知的鹼產生劑。作為公知的鹼產生劑,例如能夠使用胺甲醯基肟化合物、胺甲醯基羥胺化合物、胺甲酸化合物、甲醯胺化合物、乙醯胺化合物、胺基甲酸酯化合物、苄胺基甲酸酯化合物、硝基苄胺基甲酸酯化合物、磺酸醯胺化合物、咪唑衍生物化合物、胺醯亞胺化合物、吡啶衍生物化合物、α-胺基苯乙酮衍生物化合物、四級銨鹽衍生物化合物、吡啶鎓鹽、α-內酯環衍生物化合物、胺醯亞胺 化合物、鄰苯二甲醯亞胺衍生物化合物、醯氧基亞胺基化合物等。 The base generator of the present invention is not particularly limited, and known base generators can be used. Examples of known base generators include aminoformyl oxime compounds, aminoformylhydroxylamine compounds, carbamic acid compounds, formamide compounds, acetamide compounds, carbamate compounds, benzylcarbamate compounds, nitrobenzylcarbamate compounds, sulfonic acid amide compounds, imidazole derivative compounds, aminoimide compounds, pyridine derivative compounds, α-aminoacetophenone derivative compounds, quaternary ammonium salt derivative compounds, pyridinium salts, α-lactone ring derivative compounds, aminoimide compounds, o-xylylenediamine derivative compounds, and acyloxyimino compounds.
作為非離子型鹼產生劑的具體的化合物,可以舉出式(B1)、式(B2)或式(B3)所表示之化合物。 Specific examples of non-ionic base generators include compounds represented by formula (B1), formula (B2), or formula (B3).
式(B1)及式(B2)中,Rb1、Rb2及Rb3分別獨立地為不具有三級胺結構的有機基、鹵素原子或氫原子。其中,Rb1及Rb2不會同時成為氫原子。又,Rb1、Rb2及Rb3均不具有羧基。再者,在本說明書中,三級胺結構是指3價的氮原子的3個鍵結鍵均與烴系碳原子進行共價鍵之結構。因此,在所鍵結之碳原子為形成羰基之碳原子之情況亦即在與氮原子一同形成醯胺基之情況下,並不限於此。 In formulas (B1) and (B2), Rb1 , Rb2 , and Rb3 are each independently an organic group, a halogen atom, or a hydrogen atom that does not have a tertiary amine structure. However, Rb1 and Rb2 cannot simultaneously be hydrogen atoms. Furthermore, Rb1 , Rb2 , and Rb3 do not have a carboxyl group. Furthermore, in this specification, a tertiary amine structure refers to a structure in which all three bonds of a trivalent nitrogen atom are covalently bonded to hydrocarbon carbon atoms. Therefore, even when the carbon atom to which the bond is formed is a carbonyl group, that is, when it forms an amide group together with the nitrogen atom, the structure is not limited thereto.
式(B1)、式(B2)中,Rb1、Rb2及Rb3中的至少1個包含環狀結構為較佳,至少2個包含環狀結構為更佳。作為環狀結構,可以為單環及縮合環中的任一個,單環或2個單環縮合而成之縮合環為較佳。單環為5員環或6員環為較佳,6員環為更佳。單環為環己烷環及苯環為較佳,環己烷環為更佳。 In formula (B1) and formula (B2), at least one of Rb1 , Rb2 , and Rb3 preferably comprises a cyclic structure, and at least two of them more preferably comprise a cyclic structure. The cyclic structure may be a monocyclic ring or a condensed ring, and a monocyclic ring or a condensed ring formed by condensing two monocyclic rings is preferred. The monocyclic ring is preferably a 5-membered ring or a 6-membered ring, and a 6-membered ring is more preferred. The monocyclic ring is preferably a cyclohexane ring or a benzene ring, and a cyclohexane ring is more preferred.
更具體而言,Rb1及Rb2為氫原子、烷基(碳數1~24為較佳,2~18為更佳,3~12為進一步較佳)、烯基(碳數2~24為較佳,2~18為更佳,3~12為進一步較佳)、芳基(碳數6~22為較佳,6~18為更佳,6~10為進一步較佳)或芳烷基(碳數7~25為較佳,7~19為更佳,7~12為進一步較佳)為較佳。該等基團可以在發揮本發明的效果之範圍內 具有取代基。Rb1與Rb2可以相互鍵結而形成環。作為所形成之環,4~7員的含氮雜環為較佳。尤其,Rb1及Rb2為可以具有取代基之直鏈、支鏈或環狀的烷基(碳數1~24為較佳,2~18為更佳,3~12為進一步較佳)為較佳,可以具有取代基之環烷基(碳數3~24為較佳,3~18為更佳,3~12為進一步較佳)為更佳,可以具有取代基之環己基為進一步較佳。 More specifically, Rb1 and Rb2 are preferably hydrogen atoms, alkyl groups (preferably having 1-24 carbon atoms, more preferably 2-18 carbon atoms, and even more preferably 3-12 carbon atoms), alkenyl groups (preferably having 2-24 carbon atoms, more preferably 2-18 carbon atoms, and even more preferably 3-12 carbon atoms), aryl groups (preferably having 6-22 carbon atoms, more preferably 6-18 carbon atoms, and even more preferably 6-10 carbon atoms), or aralkyl groups (preferably having 7-25 carbon atoms, more preferably 7-19 carbon atoms, and even more preferably 7-12 carbon atoms). These groups may have substituents within the scope of the present invention. Rb1 and Rb2 may bond to each other to form a ring. The formed ring is preferably a 4-7 membered nitrogen-containing heterocyclic ring. In particular, Rb1 and Rb2 are preferably linear, branched, or cyclic alkyl groups (preferably having 1 to 24 carbon atoms, more preferably 2 to 18 carbon atoms, and even more preferably 3 to 12 carbon atoms) which may have a substituent, more preferably cycloalkyl groups (preferably having 3 to 24 carbon atoms, more preferably 3 to 18 carbon atoms, and even more preferably 3 to 12 carbon atoms) which may have a substituent, and even more preferably cyclohexyl groups which may have a substituent.
作為Rb3,可以舉出烷基(碳數1~24為較佳,2~18為更佳,3~12為進一步較佳)、芳基(碳數6~22為較佳,6~18為更佳,6~10為進一步較佳)、烯基(碳數2~24為較佳,2~12為更佳,2~6為進一步較佳)、芳烷基(碳數7~23為較佳,7~19為更佳,7~12為進一步較佳)、芳烯基(碳數8~24為較佳,8~20為更佳,8~16為進一步較佳)、烷氧基(碳數1~24為較佳,2~18為更佳,3~12為進一步較佳)、芳氧基(碳數6~22為較佳,6~18為更佳,6~12為進一步較佳)或芳烷氧基(碳數7~23為較佳,7~19為更佳,7~12為進一步較佳)。其中,環烷基(碳數3~24為較佳,3~18為更佳,3~12為進一步較佳)、芳烯基、芳烷氧基為較佳。Rb3在發揮本發明的效果之範圍內還可以具有取代基。 Examples of Rb 3 include alkyl (preferably having 1 to 24 carbon atoms, more preferably 2 to 18 carbon atoms, and even more preferably 3 to 12 carbon atoms), aryl (preferably having 6 to 22 carbon atoms, more preferably 6 to 18 carbon atoms, and even more preferably 6 to 10 carbon atoms), alkenyl (preferably having 2 to 24 carbon atoms, more preferably 2 to 12 carbon atoms, and even more preferably 2 to 6 carbon atoms), aralkyl (preferably having 7 to 23 carbon atoms, more preferably 7 to 19 carbon atoms, and even more preferably 7 to 12 carbon atoms), An aralkenyl group (preferably having 8 to 24 carbon atoms, more preferably 8 to 20, and even more preferably 8 to 16 carbon atoms), an alkoxy group (preferably having 1 to 24 carbon atoms, more preferably 2 to 18 carbon atoms, and even more preferably 3 to 12 carbon atoms), an aryloxy group (preferably having 6 to 22 carbon atoms, more preferably 6 to 18 carbon atoms, and even more preferably 6 to 12 carbon atoms), or an aralkyloxy group (preferably having 7 to 23 carbon atoms, more preferably 7 to 19 carbon atoms, and even more preferably 7 to 12 carbon atoms). Among these, cycloalkyl groups (preferably having 3 to 24 carbon atoms, more preferably 3 to 18 carbon atoms, and even more preferably 3 to 12 carbon atoms), aralkenyl groups, and aralkyloxy groups are preferred. Rb3 may further have a substituent as long as the effects of the present invention are exhibited.
式(B1)所表示之化合物為下述式(B1-1)或下述式(B1-2)所表示之化合物為較佳。 The compound represented by formula (B1) is preferably a compound represented by the following formula (B1-1) or the following formula (B1-2).
式中,Rb11及Rb12和Rb31及Rb32分別與式(B1)中之Rb1及Rb2的含義相同。 In the formula, Rb11 and Rb12 and Rb31 and Rb32 have the same meanings as Rb1 and Rb2 in formula (B1), respectively.
Rb13為烷基(碳數1~24為較佳,2~18為更佳,3~12為進一步較佳)、烯基(碳數2~24為較佳,2~18為更佳,3~12為進一步較佳)、芳基(碳數6~22為較佳,6~18為更佳,6~12為進一步較佳)、芳烷基(碳數7~23為較佳,7~19為更佳,7~12為進一步較佳),在發揮本發明的效果之範圍內可以具有取代基。其中,Rb13為芳烷基為較佳。 Rb13 is an alkyl group (preferably having 1 to 24 carbon atoms, more preferably 2 to 18 carbon atoms, and even more preferably 3 to 12 carbon atoms), an alkenyl group (preferably having 2 to 24 carbon atoms, more preferably 2 to 18 carbon atoms, and even more preferably 3 to 12 carbon atoms), an aryl group (preferably having 6 to 22 carbon atoms, more preferably 6 to 18 carbon atoms, and even more preferably 6 to 12 carbon atoms), or an aralkyl group (preferably having 7 to 23 carbon atoms, more preferably 7 to 19 carbon atoms, and even more preferably 7 to 12 carbon atoms), and may have a substituent within a range that allows the effects of the present invention to be exerted. Among them, Rb13 is preferably an aralkyl group.
Rb33及Rb34分別獨立地為氫原子、烷基(碳數1~12為較佳,1~8為更佳,1~3為進一步較佳)、烯基(碳數2~12為較佳,2~8為更佳,2~3為進一步較佳)、芳基(碳數6~22為較佳,6~18為更佳,6~10為進一步較佳)、芳烷基(碳數7~23為較佳,7~19為更佳,7~11為進一步較佳),氫原子為較佳。 Rb33 and Rb34 are each independently a hydrogen atom, an alkyl group (preferably having 1 to 12 carbon atoms, more preferably 1 to 8 carbon atoms, and even more preferably 1 to 3 carbon atoms), an alkenyl group (preferably having 2 to 12 carbon atoms, more preferably 2 to 8 carbon atoms, and even more preferably 2 to 3 carbon atoms), an aryl group (preferably having 6 to 22 carbon atoms, more preferably 6 to 18 carbon atoms, and even more preferably 6 to 10 carbon atoms), or an aralkyl group (preferably having 7 to 23 carbon atoms, more preferably 7 to 19 carbon atoms, and even more preferably 7 to 11 carbon atoms), preferably a hydrogen atom.
Rb35為烷基(碳數1~24為較佳,1~12為更佳,3~8為進一步較佳)、烯基(碳數2~12為較佳,2~10為更佳,3~8為進一步較佳)、芳基(碳數6~22為較佳,6~18為更佳,6~12為進一步較佳)、芳烷基(碳數7~23為較佳,7~19為更佳,7~12為進一步較佳),芳基為較佳。 Rb 35 is an alkyl group (preferably having 1 to 24 carbon atoms, more preferably 1 to 12 carbon atoms, and even more preferably 3 to 8 carbon atoms), an alkenyl group (preferably having 2 to 12 carbon atoms, more preferably 2 to 10 carbon atoms, and even more preferably 3 to 8 carbon atoms), an aryl group (preferably having 6 to 22 carbon atoms, more preferably 6 to 18 carbon atoms, and even more preferably 6 to 12 carbon atoms), or an aralkyl group (preferably having 7 to 23 carbon atoms, more preferably 7 to 19 carbon atoms, and even more preferably 7 to 12 carbon atoms), preferably an aryl group.
式(B1-1)所表示之化合物為式(B1-1a)所表示之化合物亦較佳。 The compound represented by formula (B1-1) is also preferably a compound represented by formula (B1-1a).
Rb11及Rb12與式(B1-1)中之Rb11及Rb12的含義相同。 Rb 11 and Rb 12 have the same meanings as Rb 11 and Rb 12 in formula (B1-1).
Rb15及Rb16為氫原子、烷基(碳數1~12為較佳,1~6為更佳,1~3為進一步較佳)、烯基(碳數2~12為較佳,2~6為更佳,2~3為進一步 較佳)、芳基(碳數6~22為較佳,6~18為更佳,6~10為進一步較佳)、芳烷基(碳數7~23為較佳,7~19為更佳,7~11為進一步較佳),氫原子或甲基為較佳。 Rb15 and Rb16 are hydrogen atom, alkyl group (preferably having 1-12 carbon atoms, more preferably 1-6 carbon atoms, and even more preferably 1-3 carbon atoms), alkenyl group (preferably having 2-12 carbon atoms, more preferably 2-6 carbon atoms, and even more preferably 2-3 carbon atoms), aryl group (preferably having 6-22 carbon atoms, more preferably 6-18 carbon atoms, and even more preferably 6-10 carbon atoms), aralkyl group (preferably having 7-23 carbon atoms, more preferably 7-19 carbon atoms, and even more preferably 7-11 carbon atoms), preferably hydrogen atom or methyl group.
Rb17為烷基(碳數1~24為較佳,1~12為更佳,3~8為進一步較佳)、烯基(碳數2~12為較佳,2~10為更佳,3~8為進一步較佳)、芳基(碳數6~22為較佳,6~18為更佳,6~12為進一步較佳)、芳烷基(碳數7~23為較佳,7~19為更佳,7~12為進一步較佳),其中,芳基為較佳。 Rb 17 is an alkyl group (preferably having 1 to 24 carbon atoms, more preferably 1 to 12 carbon atoms, and even more preferably 3 to 8 carbon atoms), an alkenyl group (preferably having 2 to 12 carbon atoms, more preferably 2 to 10 carbon atoms, and even more preferably 3 to 8 carbon atoms), an aryl group (preferably having 6 to 22 carbon atoms, more preferably 6 to 18 carbon atoms, and even more preferably 6 to 12 carbon atoms), or an aralkyl group (preferably having 7 to 23 carbon atoms, more preferably 7 to 19 carbon atoms, and even more preferably 7 to 12 carbon atoms), wherein aryl is preferred.
在式(B3)中,L表示烴基,該烴基為在連接相鄰之氧原子和碳原子之連接鏈的路徑上具有飽和烴基之2價的烴基,並且連接鏈的路徑上的原子數為3個以上。又,RN1及RN2分別獨立地表示1價的有機基。 In formula (B3), L represents an alkyl group, which is a divalent alkyl group having a saturated alkyl group along the linking chain connecting adjacent oxygen atoms and carbon atoms, and the number of atoms along the linking chain is 3 or more. Furthermore, R N1 and R N2 each independently represent a monovalent organic group.
如上所述,在本說明書中,“連接鏈”是指在連接連接對象的2個原子或連接原子群組之間之路徑上的原子鏈中以最短(最小原子數)的方式連接該等連接對象者。例如,在下述式所表示之化合物中,L由伸苯基伸乙基構成,並且具有伸乙基作為飽和烴基,連接鏈由4個碳原子構成,連接鏈的路徑上的原子數(亦即,為構成連接鏈之原子的數量,以下,亦稱為“連接鏈長度”或“連接鏈的長度”。)為4個。 As mentioned above, in this specification, "connecting chain" refers to the shortest (smallest number of atoms) atomic chain connecting two atoms or groups of atoms in the path connecting the connecting targets. For example, in the compound represented by the following formula, L is composed of a phenylene ethylene group, and has an ethylene group as a saturated alkyl group. The connecting chain consists of four carbon atoms, and the number of atoms in the connecting chain path (i.e., the number of atoms constituting the connecting chain, hereinafter also referred to as the "connecting chain length" or "chain length") is four.
[化學式60]
式(B3)之L中的碳數(亦包含除了連接鏈中的碳原子以外的碳原子)為3~24為較佳。上限為12以下為更佳,10以下為進一步較佳,8以下為特佳。下限為4以上為更佳。從快速進行上述分子內環化反應之觀點考慮,L的連接鏈長度的上限為12以下為較佳,8以下為更佳,6以下為進一步較佳,5以下為特佳。尤其,L的連接鏈長度為4或5為較佳,4為最佳。作為鹼產生劑的具體的較佳化合物,例如亦可以舉出國際公開第2020/066416號的0102~0168段中所記載的化合物、國際公開第2018/038002號的0143~0177段中所記載的化合物。 The number of carbon atoms in L in formula (B3) (including carbon atoms other than those in the connecting chain) is preferably 3 to 24. The upper limit is 12 or less, more preferably 10 or less, and particularly preferably 8 or less. The lower limit is more preferably 4 or greater. From the perspective of rapid progress of the above-mentioned intramolecular cyclization reaction, the upper limit of the connecting chain length of L is preferably 12 or less, more preferably 8 or less, even more preferably 6 or less, and particularly preferably 5 or less. In particular, the connecting chain length of L is preferably 4 or 5, with 4 being the most preferred. Specific preferred compounds as base generators include, for example, the compounds described in paragraphs 0102 to 0168 of International Publication No. 2020/066416 and the compounds described in paragraphs 0143 to 0177 of International Publication No. 2018/038002.
又,鹼產生劑包含下述式(N1)所表示之化合物亦較佳。 Furthermore, it is also preferred that the base generator contains a compound represented by the following formula (N1).
式(N1)中,RN1及RN2分別獨立地表示1價的有機基,RC1表示氫原子或保護基,L表示2價的連接基。 In formula (N1), R N1 and R N2 each independently represent a monovalent organic group, R C1 represents a hydrogen atom or a protecting group, and L represents a divalent linking group.
L為2價的連接基,2價的有機基為較佳。連接基的連接鏈長度為1以上為較佳,2以上為更佳。作為上限,12以下為較佳,8以下為更佳,5以下為進一步較佳。連接鏈長度為在式中的2個羰基之間成為最短路程之原子排列中存在之原子的數量。 L is a divalent linking group, preferably a divalent organic group. The linking group preferably has a chain length of 1 or greater, more preferably 2 or greater. The upper limit is preferably 12 or less, more preferably 8 or less, and even more preferably 5 or less. The chain length is the number of atoms in the atomic arrangement that forms the shortest distance between the two carbonyl groups in the formula.
式(N1)中,RN1及RN2分別獨立地表示1價的有機基(碳 數1~24為較佳,2~18為更佳,3~12為進一步較佳),烴基(碳數1~24為較佳,1~12為更佳,1~10為進一步較佳)為較佳,具體而言,可以舉出脂肪族烴基(碳數1~24為較佳,1~12為更佳,1~10為進一步較佳)或芳香族烴基(碳數6~22為較佳,6~18為更佳,6~10為進一步較佳),脂肪族烴基為較佳。若作為RN1及RN2使用脂肪族烴基,則所產生之鹼的鹼性高,因此為較佳。再者,脂肪族烴基及芳香族烴基可以具有取代基,並且脂肪族烴基及芳香族烴基可以在脂肪族烴鏈中或芳香環中,取代基中具有氧原子。尤其,可以例示脂肪族烴基在烴鏈中具有氧原子之態樣。 In formula (N1), R N1 and R N2 each independently represent a monovalent organic group (preferably having 1 to 24 carbon atoms, more preferably 2 to 18 carbon atoms, and even more preferably 3 to 12 carbon atoms), preferably a alkyl group (preferably having 1 to 24 carbon atoms, more preferably 1 to 12 carbon atoms, and even more preferably 1 to 10 carbon atoms), specifically, an aliphatic alkyl group (preferably having 1 to 24 carbon atoms, more preferably 1 to 12 carbon atoms, and even more preferably 1 to 10 carbon atoms) or an aromatic alkyl group (preferably having 6 to 22 carbon atoms, more preferably 6 to 18 carbon atoms, and even more preferably 6 to 10 carbon atoms), with aliphatic alkyl groups being preferred. Using an aliphatic alkyl group as R N1 and R N2 is preferred because the resulting base has a high basicity. Furthermore, the aliphatic alkyl group and the aromatic alkyl group may have a substituent, and the aliphatic alkyl group and the aromatic alkyl group may have an oxygen atom in the substituent in the aliphatic alkyl chain or in the aromatic ring. In particular, an embodiment in which the aliphatic alkyl group has an oxygen atom in the alkyl chain can be exemplified.
作為構成RN1及RN2之脂肪族烴基,可以舉出直鏈或支鏈的鏈狀烷基、環狀烷基、與鏈狀烷基和環狀烷基的組合有關之基團、在鏈中具有氧原子之烷基。直鏈或支鏈的鏈狀烷基為碳數1~24者為較佳,2~18為更佳,3~12為進一步較佳。關於直鏈或支鏈的鏈狀烷基,例如可以舉出甲基、乙基、丙基、丁基、戊基、己基、庚基、辛基、壬基、癸基、十一基、十二烷基、異丙基、異丁基、第二丁基、第三丁基、異戊基、新戊基、第三戊基、異己基等。 Examples of the aliphatic alkyl group constituting RN1 and RN2 include linear or branched chain alkyl groups, cyclic alkyl groups, groups related to combinations of linear and cyclic alkyl groups, and alkyl groups having an oxygen atom in the chain. The linear or branched chain alkyl group preferably has 1 to 24 carbon atoms, more preferably 2 to 18 carbon atoms, and even more preferably 3 to 12 carbon atoms. Examples of the linear or branched chain alkyl group include methyl, ethyl, propyl, butyl, pentyl, hexyl, heptyl, octyl, nonyl, decyl, undecyl, dodecyl, isopropyl, isobutyl, sec-butyl, t-butyl, isopentyl, neopentyl, t-pentyl, and isohexyl.
環狀烷基為碳數3~12者為較佳,3~6為更佳。關於環狀烷基,例如可以舉出環丙基、環丁基、環戊基、環己基、環辛基等。 The cycloalkyl group preferably has 3 to 12 carbon atoms, more preferably 3 to 6 carbon atoms. Examples of the cycloalkyl group include cyclopropyl, cyclobutyl, cyclopentyl, cyclohexyl, and cyclooctyl.
與鏈狀烷基和環狀烷基的組合有關之基團為碳數4~24者為較佳,4~18為更佳,4~12為進一步較佳。關於與鏈狀烷基和環狀烷基的組合有關之基團,例如可以舉出環己基甲基、環己基乙基、環己基丙基、甲基環己基甲基、乙基環己基乙基等。 The group involved in the combination of a chain alkyl group and a cyclic alkyl group preferably has 4 to 24 carbon atoms, more preferably 4 to 18 carbon atoms, and even more preferably 4 to 12 carbon atoms. Examples of the group involved in the combination of a chain alkyl group and a cyclic alkyl group include cyclohexylmethyl, cyclohexylethyl, cyclohexylpropyl, methylcyclohexylmethyl, and ethylcyclohexylethyl.
在鏈中具有氧原子之烷基為碳數2~12者為較佳,2~6為更佳,2~4 為進一步較佳。在鏈中具有氧原子之烷基可以為鏈狀,亦可以為環狀,並且可以為直鏈,亦可以為支鏈。 Alkyl groups containing oxygen atoms in the chain preferably have 2 to 12 carbon atoms, more preferably 2 to 6, and even more preferably 2 to 4. Alkyl groups containing oxygen atoms in the chain may be chain or cyclic, and may be straight or branched.
其中,從提高後述分解生成鹼的沸點之觀點考慮,RN1及RN2為碳數5~12的烷基為較佳。其中,在重視與金屬(例如銅)的層積層時的密接性之配方中,具有環狀的烷基之基團或碳數1~8的烷基為較佳。 From the perspective of increasing the boiling point of the base generated by decomposition described later, RN1 and RN2 are preferably alkyl groups having 5 to 12 carbon atoms. In formulations where adhesion to metals (e.g., copper) during layering is important, groups having cyclic alkyl groups or alkyl groups having 1 to 8 carbon atoms are preferred.
RN1及RN2可以相互連接而形成環狀結構。在形成環狀結構時,可以在鏈中具有氧原子等。又,RN1及RN2所形成之環狀結構可以為單環,亦可以為縮合環,但是單環為較佳。作為所形成之環狀結構,式(N1)中的含有氮原子之5員環或6員環為較佳,例如可以舉出吡咯環、咪唑環、吡唑環、吡咯啉環、吡咯啶環、咪唑啶環、吡唑啶環、哌啶環、哌環、嗎啉環等,可以較佳地舉出吡咯啉環、吡咯啶環、哌啶環、哌環、嗎啉環。 RN1 and RN2 can be linked to each other to form a ring structure. When forming a ring structure, an oxygen atom or the like can be contained in the chain. Furthermore, the ring structure formed by RN1 and RN2 can be a monocyclic ring or a condensed ring, but a monocyclic ring is preferred. As the ring structure formed, a 5-membered ring or a 6-membered ring containing a nitrogen atom in formula (N1) is preferred, for example, a pyrrole ring, an imidazole ring, a pyrazole ring, a pyrroline ring, a pyrrolidine ring, an imidazolidinyl ring, a pyrazolidinyl ring, a piperidine ... Ring, morpholine ring, etc., preferably pyrroline ring, pyrrolidinyl ring, piperidine ring, piperidine ring Ring, morpholine ring.
RC1表示氫原子或保護基,氫原子為較佳。 R C1 represents a hydrogen atom or a protecting group, preferably a hydrogen atom.
作為保護基,藉由酸或鹼的作用進行分解之保護基為較佳,可以較佳地舉出用酸進行分解之保護基。 As the protecting group, a protecting group that is decomposed by the action of an acid or a base is preferred, and a protecting group that is decomposed by an acid can be exemplified as a preferred example.
作為保護基的具體例,可以舉出鏈狀或環狀的烷基或者在鏈中具有氧原子之鏈狀或環狀的烷基。作為鏈狀或環狀的烷基,可以舉出甲基、乙基、異丙基、第三丁基、環己基等。作為在鏈中具有氧原子之鏈狀的烷基,具體而言,可以舉出烷基氧基烷基,更具體而言,可以舉出甲氧基甲(MOM)基、乙氧基乙(EE)基等。作為在鏈中具有氧原子之環狀的烷基,可以舉出環氧基、環氧丙基、氧環丁烷基、四氫呋喃基、四氫吡喃(THP)基等。 Specific examples of protecting groups include chain or cyclic alkyl groups or chain or cyclic alkyl groups having an oxygen atom in the chain. Examples of chain or cyclic alkyl groups include methyl, ethyl, isopropyl, tert-butyl, and cyclohexyl groups. Specific examples of chain alkyl groups having an oxygen atom in the chain include alkyloxyalkyl groups, and more specifically, methoxymethyl (MOM) and ethoxyethyl (EE) groups. Examples of cyclic alkyl groups having an oxygen atom in the chain include epoxy, epoxypropyl, cyclobutyl, tetrahydrofuryl, and tetrahydropyranyl (THP).
作為構成L之2價的連接基,並無特別規定,但是烴基為較佳,脂肪族烴基為更佳。烴基可以具有取代基,並且亦可以在烴鏈中具有除了碳原子以外的種類的原子。更具體而言,可以在鏈中具有氧原子的2價的烴連接基為較佳,可以在鏈中具有氧原子的2價的脂肪族烴基、2價的芳香族烴基或與可以在鏈中具有氧原子的2價的脂肪族烴基和2價的芳香族烴基的組合有關之基團為更佳,可以在鏈中具有氧原子的2價的脂肪族烴基為進一步較佳。該等基團不具有氧原子為較佳。 The divalent linking group constituting L is not particularly limited, but a alkyl group is preferred, and an aliphatic alkyl group is more preferred. The alkyl group may have a substituent and may have atoms other than carbon atoms in the alkyl chain. More specifically, a divalent alkyl linking group that may have an oxygen atom in the chain is preferred, a divalent aliphatic alkyl group that may have an oxygen atom in the chain, a divalent aromatic alkyl group, or a group related to a combination of a divalent aliphatic alkyl group that may have an oxygen atom in the chain and a divalent aromatic alkyl group that may have an oxygen atom in the chain is more preferred, and a divalent aliphatic alkyl group that may have an oxygen atom in the chain is even more preferred. These groups preferably do not have an oxygen atom.
2價的烴連接基為碳數1~24者為較佳,2~12為更佳,2~6為進一步較佳。2價的脂肪族烴基為碳數1~12者為較佳,2~6為更佳,2~4為進一步較佳。2價的芳香族烴基為碳數6~22者為較佳,6~18為更佳,6~10為進一步較佳。與2價的脂肪族烴基和2價的芳香族烴基的組合有關之基團(例如,伸芳基烷基)為碳數7~22者為較佳,7~18為更佳,7~10為進一步較佳。 The divalent alkyl linking group preferably has 1 to 24 carbon atoms, more preferably 2 to 12 carbon atoms, and even more preferably 2 to 6 carbon atoms. The divalent aliphatic alkyl group preferably has 1 to 12 carbon atoms, more preferably 2 to 6 carbon atoms, and even more preferably 2 to 4 carbon atoms. The divalent aromatic alkyl group preferably has 6 to 22 carbon atoms, more preferably 6 to 18 carbon atoms, and even more preferably 6 to 10 carbon atoms. The group associated with the combination of a divalent aliphatic alkyl group and a divalent aromatic alkyl group (e.g., an arylene alkyl group) preferably has 7 to 22 carbon atoms, more preferably 7 to 18 carbon atoms, and even more preferably 7 to 10 carbon atoms.
作為連接基L,具體而言,直鏈或支鏈的鏈狀伸烷基、環狀伸烷基、與鏈狀伸烷基和環狀伸烷基的組合有關之基團、在鏈中具有氧原子之伸烷基、直鏈或支鏈的鏈狀的伸烯基、環狀的伸烯基、伸芳基、伸芳基伸烷基為較佳。 Specifically, the linking group L is preferably a linear or branched chain alkylene group, a cyclic alkylene group, a group related to a combination of a linear alkylene group and a cyclic alkylene group, an alkylene group having an oxygen atom in the chain, a linear or branched chain alkenylene group, a cyclic alkenylene group, an arylene group, or an arylene alkylene group.
直鏈或支鏈的鏈狀伸烷基為碳數1~12者為較佳,2~6為更佳,2~4為進一步較佳。 The linear or branched alkylene group preferably has 1 to 12 carbon atoms, more preferably 2 to 6 carbon atoms, and even more preferably 2 to 4 carbon atoms.
環狀伸烷基為碳數3~12者為較佳,3~6為更佳。 The cyclic alkylene group preferably has 3 to 12 carbon atoms, more preferably 3 to 6 carbon atoms.
與鏈狀伸烷基和環狀伸烷基的組合有關之基團為碳數4~24者為較佳,4~12為更佳,4~6為進一步較佳。 The group involved in the combination of chain alkylene groups and cyclic alkylene groups preferably has 4 to 24 carbon atoms, more preferably 4 to 12 carbon atoms, and even more preferably 4 to 6 carbon atoms.
在鏈中具有氧原子之伸烷基可以為鏈狀,亦可以為環狀,並且可以為直鏈,亦可以為支鏈。在鏈中具有氧原子之伸烷基為碳數1~12者為較佳,1~6為更佳,1~3為進一步較佳。 Alkylene groups with oxygen atoms in the chain can be chain- or cyclic-shaped, and can be straight or branched. Alkylene groups with oxygen atoms in the chain preferably have 1 to 12 carbon atoms, more preferably 1 to 6, and even more preferably 1 to 3.
直鏈或支鏈的鏈狀的伸烯基為碳數2~12者為較佳,2~6為更佳,2~3為進一步較佳。直鏈或支鏈的鏈狀的伸烯基的C=C鍵的數量為1~10個者為較佳,1~6個為更佳,1~3個為進一步較佳。 The linear or branched alkenylene group preferably has 2 to 12 carbon atoms, more preferably 2 to 6 carbon atoms, and even more preferably 2 to 3 carbon atoms. The linear or branched alkenylene group preferably has 1 to 10 carbon atoms, more preferably 1 to 6 carbon atoms, and even more preferably 1 to 3 carbon atoms.
環狀的伸烯基為碳數3~12者為較佳,3~6為更佳。環狀的伸烯基的C=C鍵的數量為1~6個為較佳,1~4個為更佳,1~2個為進一步較佳。 The cyclic alkenylene group preferably has 3 to 12 carbon atoms, more preferably 3 to 6. The cyclic alkenylene group preferably has 1 to 6 C=C bonds, more preferably 1 to 4, and even more preferably 1 to 2.
伸芳基為碳數6~22者為較佳,6~18為更佳,6~10為進一步較佳。 The aryl group preferably has 6 to 22 carbon atoms, more preferably 6 to 18 carbon atoms, and even more preferably 6 to 10 carbon atoms.
伸芳基伸烷基為碳數7~23者為較佳,7~19為更佳,7~11為進一步較佳。 The arylene and alkylene groups preferably have 7 to 23 carbon atoms, more preferably 7 to 19 carbon atoms, and even more preferably 7 to 11 carbon atoms.
其中,鏈狀伸烷基、環狀伸烷基、在鏈中具有氧原子之伸烷基、鏈狀的伸烯基、伸芳基、伸芳基、伸烷基為較佳,1,2-伸乙基、丙烷二基(尤其1,3-丙烷二基)、環己烷二基(尤其1,2-環己烷二基)、伸乙烯基(尤其順式伸乙烯基)、伸苯基(1,2-伸苯基)、伸苯基亞甲基(尤其1,2-伸苯基亞甲基)、氧伸乙基(尤其1,2-乙烯氧基-1,2-伸乙基)為更佳。 Among them, chain alkylene groups, cyclic alkylene groups, alkylene groups having an oxygen atom in the chain, chain alkenylene groups, arylene groups, arylene groups, and alkylene groups are preferred. 1,2-ethylene, propanediyl (especially 1,3-propanediyl), cyclohexanediyl (especially 1,2-cyclohexanediyl), vinylene (especially cis-vinylene), phenylene (1,2-phenylene), phenylenemethylene (especially 1,2-phenylenemethylene), and oxyethylene (especially 1,2-vinyloxy-1,2-ethylene) are more preferred.
作為鹼產生劑,可以舉出下述例,但是本發明並不僅由此做限定性解釋。 The following examples can be cited as alkali generators, but the present invention is not to be construed as being limited thereto.
[化學式62]
非離子型熱鹼產生劑的分子量為800以下為較佳,600以下為更佳,500以下為進一步較佳。作為下限,100以上為較佳,200以上為更佳,300以上為進一步較佳。 The molecular weight of the non-ionic thermal base generator is preferably 800 or less, more preferably 600 or less, and even more preferably 500 or less. As a lower limit, it is preferably 100 or more, more preferably 200 or more, and even more preferably 300 or more.
作為離子型鹼產生劑的具體的較佳化合物,例如亦可以舉出國際公開第2018/038002號的0148~0163段中所記載的化合物。 Specific preferred compounds as ionic base generators include, for example, the compounds described in paragraphs 0148 to 0163 of International Publication No. 2018/038002.
作為銨鹽的具體例,可以舉出以下化合物,但是本發明並不限定於該等。 As specific examples of ammonium salts, the following compounds can be cited, but the present invention is not limited to them.
[化學式63]
作為亞胺鹽的具體例,可以舉出以下化合物,但是本發明並不限定於該等。 As specific examples of imine salts, the following compounds can be cited, but the present invention is not limited to them.
在本發明的樹脂組成物包含鹼產生劑之情況下,鹼產生劑的 含量相對於本發明的樹脂組成物中的樹脂100質量份為0.1~50質量份為較佳。下限為0.3質量份以上為更佳,0.5質量份以上為進一步較佳。上限為30質量份以下為更佳,20質量份以下為進一步較佳,10質量份以下為更進一步較佳,可以為5質量份以下,亦可以為4質量份以下。 When the resin composition of the present invention contains a base generator, the content of the base generator is preferably 0.1 to 50 parts by mass per 100 parts by mass of the resin in the resin composition of the present invention. The lower limit is more preferably 0.3 parts by mass or greater, and even more preferably 0.5 parts by mass or greater. The upper limit is more preferably 30 parts by mass or less, even more preferably 20 parts by mass or less, and even more preferably 10 parts by mass or less. It may be 5 parts by mass or less, or even 4 parts by mass or less.
鹼產生劑能夠使用1種或2種以上。在使用2種以上之情況下,合計量在上述範圍內為較佳。 Alkali generators can be used in combination of one or more types. When using two or more types, the total amount should preferably be within the above range.
<溶劑> <Solvent>
本發明的樹脂組成物包含溶劑為較佳。 The resin composition of the present invention preferably contains a solvent.
溶劑能夠任意使用公知的溶劑。溶劑較佳為有機溶劑。作為有機溶劑,可以舉出酯類、醚類、酮類、環狀烴類、亞碸類、醯胺類、脲類、醇類等化合物。 Any known solvent can be used as the solvent. Preferably, the solvent is an organic solvent. Examples of organic solvents include compounds such as esters, ethers, ketones, cyclic hydrocarbons, sulfones, amides, ureas, and alcohols.
作為酯類,例如可以舉出乙酸乙酯、乙酸正丁酯、乙酸異丁酯、乙酸己酯、甲酸戊酯、乙酸異戊酯、丙酸丁酯、丁酸異丙酯、丁酸乙酯、丁酸丁酯、乳酸甲酯、乳酸乙酯、γ-丁內酯、ε-己內酯、δ-戊內酯、烷氧基乙酸烷基酯(例如,烷氧基乙酸甲酯、烷氧基乙酸乙酯、烷氧基乙酸丁酯(例如,甲氧基乙酸甲酯、甲氧基乙酸乙酯、甲氧基乙酸丁酯、乙氧基乙酸甲酯、乙氧基乙酸乙酯等))、3-烷氧基丙酸烷基酯類(例如,3-烷氧基丙酸甲酯、3-烷氧基丙酸乙酯等(例如,3-甲氧基丙酸甲酯、3-甲氧基丙酸乙酯、3-乙氧基丙酸甲酯、3-乙氧基丙酸乙酯等))、2-烷氧基丙酸烷基酯類(例如,2-烷氧基丙酸甲酯、2-烷氧基丙酸乙酯、2-烷氧基丙酸丙酯等(例如,2-甲氧基丙酸甲酯、2-甲氧基丙酸乙酯、2-甲氧基丙酸丙酯、2-乙氧基丙酸甲酯、2-乙氧基丙酸乙酯))、2-烷氧基-2-甲基丙酸甲酯及2-烷氧基-2- 甲基丙酸乙酯(例如,2-甲氧基-2-甲基丙酸甲酯、2-乙氧基-2-甲基丙酸乙酯等)、丙酮酸甲酯、丙酮酸乙酯、丙酮酸丙酯、乙醯乙酸甲酯、乙醯乙酸乙酯、2-氧代丁酸甲酯、2-氧代丁酸乙酯、己酸乙酯、庚酸乙酯、丙二酸二甲酯、丙二酸二乙酯等作為較佳者。 Examples of the esters include ethyl acetate, n-butyl acetate, isobutyl acetate, hexyl acetate, amyl formate, isoamyl acetate, butyl propionate, isopropyl butyrate, ethyl butyrate, butyl butyrate, methyl lactate, ethyl lactate, γ-butyrolactone, ε-caprolactone, δ-valerolactone, alkyl alkoxyacetates (e.g., methyl alkoxyacetate, ethyl alkoxyacetate, butyl alkoxyacetate (e.g., methyl methoxyacetate, ethyl methoxyacetate, butyl methoxyacetate, methyl ethoxyacetate, ethyl ethoxyacetate, etc.)), alkyl 3-alkoxypropionates (e.g., methyl 3-alkoxypropionate, ethyl 3-alkoxypropionate, etc. (e.g., methyl 3-methoxypropionate, ethyl 3-methoxypropionate, methyl 3-ethoxypropionate, ethyl 3-ethoxypropionate), etc. esters, etc.), alkyl 2-alkoxypropionates (e.g., methyl 2-alkoxypropionate, ethyl 2-alkoxypropionate, propyl 2-alkoxypropionate, etc. (e.g., methyl 2-methoxypropionate, ethyl 2-methoxypropionate, propyl 2-methoxypropionate, methyl 2-ethoxypropionate, ethyl 2-ethoxypropionate), methyl 2-alkoxy-2-methylpropionate and ethyl 2-alkoxy-2-methylpropionate (e.g., methyl 2-methoxy-2-methylpropionate, ethyl 2-ethoxy-2-methylpropionate), methyl pyruvate, ethyl pyruvate, propyl pyruvate, methyl acetylacetate, ethyl acetylacetate, methyl 2-oxobutanoate, ethyl 2-oxobutanoate, ethyl hexanoate, ethyl heptanoate, dimethyl malonate, diethyl malonate, etc. are preferred.
作為醚類,例如可以舉出乙二醇二甲醚、二乙二醇二甲醚、二乙二醇二乙醚、二乙二醇乙基甲基醚、二乙二醇丁基甲基醚、三乙二醇二甲醚、四乙二醇二甲醚、四氫呋喃、乙二醇單甲醚、乙二醇單乙醚、甲基溶纖劑乙酸酯、乙基溶纖劑乙酸酯、二乙二醇單甲醚、二乙二醇單乙醚、二乙二醇單丁醚、丙二醇單甲醚、丙二醇二甲醚、丙二醇單甲醚乙酸酯、丙二醇單乙醚乙酸酯、乙二醇單丁醚、乙二醇單丁醚乙酸酯、二乙二醇乙基甲基醚、丙二醇單丙醚乙酸酯、二丙二醇二甲醚等作為較佳者。 Preferred examples of ethers include ethylene glycol dimethyl ether, diethylene glycol dimethyl ether, diethylene glycol diethyl ether, diethylene glycol ethyl methyl ether, diethylene glycol butyl methyl ether, triethylene glycol dimethyl ether, tetraethylene glycol dimethyl ether, tetrahydrofuran, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, methyl solvent acetate, ethyl solvent acetate, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol monobutyl ether, propylene glycol monomethyl ether, propylene glycol dimethyl ether, propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate, ethylene glycol monobutyl ether, ethylene glycol monobutyl ether acetate, diethylene glycol ethyl methyl ether, propylene glycol monopropyl ether acetate, and dipropylene glycol dimethyl ether.
作為酮類,例如可以舉出甲基乙基酮、環己酮、環戊酮、2-庚酮、3-庚酮、3-甲基環己酮、左旋葡聚糖酮、二氫葡聚糖酮等作為較佳者。 Preferred examples of ketones include methyl ethyl ketone, cyclohexanone, cyclopentanone, 2-heptanone, 3-heptanone, 3-methylcyclohexanone, levoglucosanone, and dihydroglucosanone.
作為環狀烴類,例如可以舉出甲苯、二甲苯、苯甲醚等芳香族烴類、檸檬烯等環式萜烯類作為較佳者。 Preferred examples of cyclic hydrocarbons include aromatic hydrocarbons such as toluene, xylene, and anisole, and cyclic terpenes such as limonene.
作為亞碸類,例如可以舉出二甲基亞碸作為較佳者。 As the sulfoxides, for example, dimethyl sulfoxide can be cited as a preferred one.
作為醯胺類,可以舉出N-甲基-2-吡咯啶酮、N-乙基-2-吡咯啶酮、N-環己酯-2-吡咯啶酮、N,N-二甲基乙醯胺、N,N-二甲基甲醯胺、N,N-二甲基異丁醯胺、3-甲氧基-N,N-二甲基丙醯胺、3-丁氧基-N,N-二甲基丙醯胺、N-甲醯基嗎啉、N-乙醯基嗎啉等作為較佳者。 Preferred amides include N-methyl-2-pyrrolidone, N-ethyl-2-pyrrolidone, N-cyclohexyl-2-pyrrolidone, N,N-dimethylacetamide, N,N-dimethylformamide, N,N-dimethylisobutyramide, 3-methoxy-N,N-dimethylpropionamide, 3-butoxy-N,N-dimethylpropionamide, N-formylmorpholine, and N-acetylmorpholine.
作為脲類,可以舉出N,N,N’,N’-四甲基脲、1,3-二甲基-2-咪 唑啶酮等作為較佳者。 Preferred ureas include N,N,N’,N’-tetramethylurea and 1,3-dimethyl-2-imidazolidinone.
作為醇類,可以舉出甲醇、乙醇、1-丙醇、2-丙醇、1-丁醇、1-戊醇、1-己醇、苯甲醇、乙二醇單甲基醚、1-甲氧基-2-丙醇、2-乙氧基乙醇、二乙二醇單乙醚、二乙二醇單二乙二醇單己醚、三乙二醇單甲基醚、丙二醇單丙二醇單乙醚、丙二醇單甲醚、聚乙二醇單甲基醚、聚丙二醇、四乙二醇、乙二醇單丁醚、乙二醇單乙二醇單芐醚、乙二醇單乙二醇單苯基醚、甲基苯基甲醇、正戊醇、甲基戊醇及雙丙酮醇等。 Examples of alcohols include methanol, ethanol, 1-propanol, 2-propanol, 1-butanol, 1-pentanol, 1-hexanol, benzyl alcohol, ethylene glycol monomethyl ether, 1-methoxy-2-propanol, 2-ethoxyethanol, diethylene glycol monoethyl ether, diethylene glycol monohexyl ether, triethylene glycol monomethyl ether, propylene glycol monoethyl ether, propylene glycol monomethyl ether, polyethylene glycol monomethyl ether, polypropylene glycol, tetraethylene glycol, ethylene glycol monobutyl ether, ethylene glycol monoethylene glycol monobenzyl ether, ethylene glycol monoethylene glycol monophenyl ether, methylphenyl carbinol, n-pentanol, methylpentanol, and diacetone alcohol.
關於溶劑,從塗佈面性狀的改善等觀點考慮,混合2種以上之形態亦較佳。 Regarding solvents, mixing two or more solvents is preferred from the perspective of improving the properties of the coated surface.
在本發明中,選自3-乙氧基丙酸甲酯、3-乙氧基丙酸乙酯、乙基溶纖劑乙酸酯、乳酸乙酯、二乙二醇二甲醚、乙酸丁酯、3-甲氧基丙酸甲酯、2-庚酮、環己酮、環戊酮、γ-丁內酯、二甲基亞碸、乙基卡必醇乙酸酯、丁基卡必醇乙酸酯、N-甲基-2-吡咯啶酮、丙二醇甲醚及丙二醇甲醚乙酸酯、左旋葡聚糖酮、二氫葡聚糖酮中之1種溶劑或由2種以上構成之混合溶劑為較佳。同時使用二甲基亞碸和γ-丁內酯或同時使用N-甲基-2-吡咯啶酮和乳酸乙酯為特佳。 In the present invention, one solvent selected from the group consisting of methyl 3-ethoxypropionate, ethyl 3-ethoxypropionate, ethyl solvent acetate, ethyl lactate, diethylene glycol dimethyl ether, butyl acetate, methyl 3-methoxypropionate, 2-heptanone, cyclohexanone, cyclopentanone, γ-butyrolactone, dimethyl sulfoxide, ethyl carbitol acetate, butyl carbitol acetate, N-methyl-2-pyrrolidone, propylene glycol methyl ether and propylene glycol methyl ether acetate, levoglucosanone, and dihydroglucosanone, or a mixed solvent consisting of two or more of these is preferred. The simultaneous use of dimethyl sulfoxide and γ-butyrolactone or the simultaneous use of N-methyl-2-pyrrolidone and ethyl lactate is particularly preferred.
從塗佈性的觀點考慮,將溶劑的含量設為本發明的樹脂組成物的總固體成分濃度成為5~80質量%之量為較佳,設為成為5~75質量%之量為更佳,設為成為10~70質量%之量為進一步較佳,設為成為20~70質量%為更進一步較佳。關於溶劑含量,只要依據塗膜的所期望的厚度和塗佈方法進行調節即可。 From the perspective of coating properties, the solvent content is preferably set so that the total solids concentration of the resin composition of the present invention is 5-80 mass%, more preferably 5-75 mass%, even more preferably 10-70 mass%, and even more preferably 20-70 mass%. The solvent content can be adjusted based on the desired coating thickness and coating method.
本發明的樹脂組成物可以僅含有1種溶劑,亦可以含有2 種以上。在含有2種以上的溶劑之情況下,其合計在上述範圍內為較佳。 The resin composition of the present invention may contain only one solvent or two or more. When containing two or more solvents, it is preferred that the total amount of the solvents be within the above range.
<金屬接著性改良劑> <Metal Adhesion Improver>
本發明的樹脂組成物包含用於提高與電極或配線等中所使用之金屬材料的接著性之金屬接著性改良劑為較佳。作為金屬接著性改良劑,可以舉出具有烷氧基甲矽烷基之矽烷偶合劑、鋁系接著助劑、鈦系接著助劑、具有磺醯胺結構之化合物及具有硫脲之化合物、磷酸衍生物化合物、β酮酸酯化合物、胺基化合物等。 The resin composition of the present invention preferably includes a metal adhesion improver for improving adhesion to metal materials used in electrodes or wiring. Examples of metal adhesion improvers include silane coupling agents containing alkoxysilyl groups, aluminum-based adhesion promoters, titanium-based adhesion promoters, compounds with sulfonamide structures, compounds with thiourea structures, phosphoric acid derivatives, β-ketoester compounds, and amino compounds.
〔矽烷偶合劑〕 [Silane coupling agent]
作為矽烷偶合劑,例如可以舉出國際公開第2015/199219號的0167段中所記載的化合物、日本特開2014-191002號公報的0062~0073段中所記載的化合物、國際公開第2011/080992號的0063~0071段中所記載的化合物、日本特開2014-191252號公報的0060~0061段中所記載的化合物、日本特開2014-041264號公報的0045~0052段中所記載的化合物、國際公開第2014/097594號的0055段中所記載的化合物、日本特開2018-173573的0067~0078段中所記載的化合物,並將該等內容編入本說明書中。又,如日本特開2011-128358號公報的0050~0058段中所記載,使用不同的2種以上的矽烷偶合劑亦較佳。又,矽烷偶合劑使用下述化合物亦較佳。以下式中,Me表示甲基,Et表示乙基。 Examples of the silane coupling agent include the compounds described in paragraph 0167 of International Publication No. 2015/199219, the compounds described in paragraphs 0062 to 0073 of Japanese Patent Application Laid-Open No. 2014-191002, the compounds described in paragraphs 0063 to 0071 of International Publication No. 2011/080992, and the compounds described in Japanese Patent Application Laid-Open No. 2014-191252. The compounds described in paragraphs 0060-0061 of JP-A-2014-041264, the compounds described in paragraphs 0045-0052 of JP-A-2014-041264, the compounds described in paragraph 0055 of JP-A-2014/097594, and the compounds described in paragraphs 0067-0078 of JP-A-2018-173573 are incorporated herein by reference, and the contents thereof are hereby incorporated herein by reference. Furthermore, as described in paragraphs 0050-0058 of JP-A-2011-128358, it is also preferred to use two or more different silane coupling agents. Furthermore, the following compounds are also preferred as silane coupling agents. In the following formula, Me represents a methyl group and Et represents an ethyl group.
[化學式65]
作為其他矽烷偶合劑,例如可以舉出乙烯基三甲氧基矽烷、乙烯基三乙氧基矽烷、2-(3,4-環氧環己基)乙基三甲氧基矽烷、3-環氧丙氧基丙基甲基二甲氧基矽烷、3-環氧丙氧基丙基三甲氧基矽烷、3-環氧丙氧基丙基甲基二乙氧基矽烷、3-環氧丙氧基丙基三乙氧基矽烷、對苯乙烯基三甲氧基矽烷、3-甲基丙烯醯氧基丙基甲基二甲氧基矽烷、3-甲基丙烯醯氧基丙基三甲氧基矽烷、3-甲基丙烯醯氧基丙基甲基二乙氧基矽烷、3-甲基丙烯醯氧基丙基三乙氧基矽烷、3-丙烯醯氧基丙基三甲氧基矽烷、N-2-(胺基乙基)-3-胺基丙基甲基二甲氧基矽烷、N-2-(胺基乙基)-3-胺基丙基三甲氧 基矽烷、3-胺基丙基三甲氧基矽烷、3-胺基丙基三乙氧基矽烷、3-三乙氧基甲矽烷基-N-(1,3-二甲基-亞丁基)丙胺、N-苯基-3-胺基丙基三甲氧基矽烷、三-(三甲氧基甲矽烷基丙基)異氰脲酸酯、3-脲基丙基三烷氧基矽烷、3-巰基丙基甲基二甲氧基矽烷、3-巰基丙基三甲氧基矽烷、3-異氰酸酯丙基三乙氧基矽烷、3-三甲氧基甲矽烷基丙基琥珀酸酐。該等能夠單獨使用1種或組合使用2種以上。 Examples of other silane coupling agents include vinyltrimethoxysilane, vinyltriethoxysilane, 2-(3,4-epoxycyclohexyl)ethyltrimethoxysilane, 3-glycidoxypropylmethyldimethoxysilane, 3-glycidoxypropyltrimethoxysilane, 3-glycidoxypropylmethyldiethoxysilane, 3-glycidoxypropyltriethoxysilane, p-phenylenediaminetrimethoxysilane, 3-methacryloxypropylmethyldimethoxysilane, 3-methacryloxypropyltrimethoxysilane, 3-methacryloxypropylmethyldiethoxysilane, 3-methacryloxypropyltriethoxysilane, 3-acryloxypropyl Trimethoxysilane, N-2-(aminoethyl)-3-aminopropylmethyldimethoxysilane, N-2-(aminoethyl)-3-aminopropyltrimethoxysilane, 3-aminopropyltrimethoxysilane, 3-aminopropyltriethoxysilane, 3-triethoxysilyl-N-(1,3-dimethylbutylene)propylamine, N-phenyl-3-aminopropyltrimethoxysilane, tris-(trimethoxysilylpropyl)isocyanurate, 3-ureidopropyltrialkoxysilane, 3-butylenepropylmethyldimethoxysilane, 3-butylenepropyltrimethoxysilane, 3-isocyanatepropyltriethoxysilane, 3-trimethoxysilylpropylsuccinic anhydride. These can be used alone or in combination of two or more.
〔鋁系接著助劑〕 [Aluminum-based adhesive additive]
作為鋁系接著助劑,例如可以舉出鋁三(乙醯乙酸乙酯)鋁、三(乙醯丙酮)鋁、乙醯乙酸乙酯二異丙醇鋁等。 Examples of aluminum-based bonding agents include aluminum tris(ethyl acetate)aluminum, aluminum tris(acetylacetone), and aluminum diisopropyl acetate.
又,作為其他金屬接著性改良劑,亦能夠使用日本特開2014-186186號公報的0046~0049段中所記載的化合物、日本特開2013-072935號公報的0032~0043段中所記載的硫化物系化合物,並將該等內容編入本說明書中。 Furthermore, as other metal adhesion improvers, the compounds described in paragraphs 0046 to 0049 of Japanese Patent Application Laid-Open No. 2014-186186 and the sulfide compounds described in paragraphs 0032 to 0043 of Japanese Patent Application Laid-Open No. 2013-072935 can also be used, and these contents are incorporated into this specification.
金屬接著性改良劑的含量相對於特定樹脂100質量份,較佳為0.01~30質量份,更佳為在0.1~10質量份的範圍內,進一步較佳為在0.5~5質量份的範圍內。藉由設為上述下限值以上,圖案與金屬層的接著性變得良好,藉由設為上述上限值以下,圖案的耐熱性、機械特性變得良好。金屬接著性改良劑可以為僅1種,亦可以為2種以上。在使用2種以上之情況下,其合計在上述範圍內為較佳。 The content of the metal adhesion improver is preferably 0.01 to 30 parts by mass, more preferably 0.1 to 10 parts by mass, and even more preferably 0.5 to 5 parts by mass, per 100 parts by mass of the specific resin. When the content is above the lower limit, the adhesion between the pattern and the metal layer is improved. When the content is below the upper limit, the heat resistance and mechanical properties of the pattern are improved. The metal adhesion improver may be used in a single or a combination of two or more. When two or more types are used, their combined content is preferably within the above range.
<遷移抑制劑> <Migration inhibitor>
本發明的樹脂組成物可以進一步包含遷移抑制劑。 The resin composition of the present invention may further contain a migration inhibitor.
與上述特定含氮化合物對應之化合物不對應於遷移抑制劑。 Compounds corresponding to the above-mentioned specific nitrogen-containing compounds do not correspond to migration inhibitors.
藉由包含遷移抑制劑,能夠有效地抑制源自金屬層(金屬配線)的金屬離子轉移至膜內。 By including a migration inhibitor, the migration of metal ions from the metal layer (metal wiring) into the film can be effectively suppressed.
作為遷移抑制劑,並無特別限制,但是可以舉出具有雜環(吡咯環、呋喃環、噻吩環、咪唑環、唑環、噻唑環、吡唑環、異唑環、異噻唑環、四唑環、吡啶環、嗒環、嘧啶環、吡環、哌啶環、哌環、嗎啉環、2H-吡喃環及6H-吡喃環、三環)之化合物、具有硫脲類及氫硫基之化合物、受阻酚系化合物、水楊酸衍生物系化合物、醯肼衍生物系化合物。尤其,能夠較佳地使用1,2,4-三唑、苯并三唑、3-胺基-1,2,4-三唑、3,5-二胺基-1,2,4-三唑等三唑系化合物、1H-四唑、5-苯基四唑、5-胺基-1H-四唑等四唑系化合物。 Migration inhibitors are not particularly limited, but examples thereof include those having heterocyclic rings (pyrrole ring, furan ring, thiophene ring, imidazole ring, Azole, thiazole, pyrazole, iso Azole ring, isothiazole ring, tetrazole ring, pyridine ring, tantalum ring Ring, pyrimidine ring, pyridine Ring, piperidine ring, piperidine Ring, morpholine ring, 2H-pyran ring and 6H-pyran ring, tri Compounds containing thioureas and thiohydrazides, hindered phenol compounds, salicylic acid derivative compounds, and hydrazide derivative compounds are particularly preferred. Triazole compounds such as 1,2,4-triazole, benzotriazole, 3-amino-1,2,4-triazole, and 3,5-diamino-1,2,4-triazole, and tetrazole compounds such as 1H-tetrazole, 5-phenyltetrazole, and 5-amino-1H-tetrazole are particularly preferred.
或者,亦能夠使用捕捉鹵素離子等陰離子之離子捕捉劑。 Alternatively, an ion scavenger that captures anions such as halogen ions can be used.
作為其他遷移抑制劑,能夠使用日本特開2013-015701號公報的0094段中所記載的防鏽劑、日本特開2009-283711號公報的0073~0076段中所記載的化合物、日本特開2011-059656號公報的0052段中所記載的化合物、日本特開2012-194520號公報的0114段、0116段及0118段中所記載的化合物、國際公開第2015/199219號的0166段中所記載的化合物等,並將該等內容編入本說明書中。 Other migration inhibitors that can be used include the rustproofing agent described in paragraph 0094 of Japanese Patent Application Laid-Open No. 2013-015701, the compounds described in paragraphs 0073 to 0076 of Japanese Patent Application Laid-Open No. 2009-283711, the compound described in paragraph 0052 of Japanese Patent Application Laid-Open No. 2011-059656, the compounds described in paragraphs 0114, 0116, and 0118 of Japanese Patent Application Laid-Open No. 2012-194520, and the compound described in paragraph 0166 of International Publication No. 2015/199219. These contents are incorporated into this specification.
作為遷移抑制劑的具體例,可以舉出下述化合物。 As specific examples of migration inhibitors, the following compounds can be cited.
[化學式66]
在本發明的樹脂組成物具有遷移抑制劑之情況下,遷移抑制劑的含量相對於本發明的樹脂組成物的總固體成分為0.01~5.0質量%為較佳,0.05~2.0質量%為更佳,0.1~1.0質量%為進一步較佳。 When the resin composition of the present invention contains a migration inhibitor, the content of the migration inhibitor is preferably 0.01-5.0 mass %, more preferably 0.05-2.0 mass %, and even more preferably 0.1-1.0 mass %, relative to the total solid content of the resin composition of the present invention.
遷移抑制劑可以為僅1種,亦可以為2種以上。在遷移抑制劑為2種以上之情況下,其合計在上述範圍內為較佳。 The number of migration inhibitors may be one or more. If two or more migration inhibitors are used, their total amount is preferably within the above range.
<聚合抑制劑> <Polymerization Inhibitor>
本發明的樹脂組成物包含聚合抑制劑為較佳。作為聚合抑制劑,可以舉出酚系化合物、醌系化合物、胺基系化合物、N-氧自由基化合物系化合物、硝基系化合物、亞硝基系化合物、雜芳香環系化合物、金屬化合物等。 The resin composition of the present invention preferably contains a polymerization inhibitor. Examples of polymerization inhibitors include phenolic compounds, quinone compounds, amino compounds, N-oxyl radical compounds, nitro compounds, nitroso compounds, heteroaromatic ring compounds, and metal compounds.
作為聚合抑制劑的具體的化合物,例如較佳地使用對氫醌、鄰氫醌、鄰甲氧基苯酚、對甲氧基苯酚、二-第三丁基-對甲酚、五倍子酚、對-第三丁基兒茶酚、1,4-苯醌、二苯基-對苯醌、4,4’-硫代雙(3-甲基-6-第三丁基酚)、2,2’-亞甲基雙(4-甲基-6-第三丁基酚)、N-亞硝基苯基羥基胺第一鈰鹽、N-亞硝基-N-苯基羥基胺鋁鹽、N-亞硝基二苯胺、N-苯基萘胺、伸乙基二胺四乙酸、1,2-環己二胺四乙酸、乙二醇醚二胺四乙酸、2,6-二-第三丁基-4-甲基酚、5-亞硝基-8-羥基喹啉、1-亞硝基-2-萘酚、2-亞硝基-1-萘 酚、2-亞硝基-5-(N-乙基-N-磺基丙基胺)酚、N-亞硝基-N-(1-萘基)羥胺銨鹽、雙(4-羥基-3,5-第三丁基)苯基甲烷、1,3,5-三(4-第三丁基-3-羥基)-2,6-二甲基芐基)-1,3,5-三-2,4,6-(1H,3H,5H)-三酮、4-羥基-2,2,6,6-四甲基哌啶1-氧自由基、2,2,6,6-四甲基哌啶1-氧自由基、吩噻、啡、1,1-二苯基-2-吡咯肼、二丁基二硫代碳酸銅(II)、硝基苯、N-亞硝基-N-苯基羥胺鋁鹽、N-亞硝基-N-苯基羥基胺銨鹽等。又,亦能夠使用日本特開2015-127817號公報的0060段中所記載的聚合抑制劑及國際公開第2015/125469號的0031~0046段中所記載的化合物,並將該內容編入本說明書中。 Specific examples of the polymerization inhibitor include p-hydroquinone, o-hydroquinone, o-methoxyphenol, p-methoxyphenol, di-tert-butyl-p-cresol, gallol, p-tert-butylcatechol, 1,4-benzoquinone, diphenyl-p-benzoquinone, 4,4'-thiobis(3-methyl-6-tert-butylphenol), 2,2'-methylenebis(4-methyl-6-tert-butylphenol), N-nitrosophenylhydroxylamine first onium salt, N-nitroso-N-phenylhydroxylamine aluminum salt, N-nitrosodiphenylamine, N-phenylnaphthylamine, and ethylenediamine. Diaminetetraacetic acid, 1,2-cyclohexanediaminetetraacetic acid, glycol ether diaminetetraacetic acid, 2,6-di-tert-butyl-4-methylphenol, 5-nitroso-8-hydroxyquinoline, 1-nitroso-2-naphthol, 2-nitroso-1-naphthol, 2-nitroso-5-(N-ethyl-N-sulfopropylamino)phenol, N-nitroso-N-(1-naphthyl)hydroxylamine ammonium salt, bis(4-hydroxy-3,5-tert-butyl)phenylmethane, 1,3,5-tris(4-tert-butyl-3-hydroxy)-2,6-dimethylbenzyl)-1,3,5-tris(4-tert-butyl-3-hydroxy)-2,6-dimethylbenzyl)-1,3,5-tris(4-tert-butyl-3-hydroxy)- -2,4,6-(1H,3H,5H)-trione, 4-hydroxy-2,2,6,6-tetramethylpiperidinyl 1-oxyl free radical, 2,2,6,6-tetramethylpiperidinyl 1-oxyl free radical, phenothiazine ,coffee , 1,1-diphenyl-2-pyrrolohydrazide, dibutyl copper(II) dithiocarbonate, nitrobenzene, N-nitroso-N-phenylhydroxylamine aluminum salt, N-nitroso-N-phenylhydroxylamine ammonium salt, etc. Furthermore, the polymerization inhibitors described in paragraph 0060 of JP-A-2015-127817 and the compounds described in paragraphs 0031 to 0046 of WO-2015/125469 can also be used, and the contents thereof are incorporated into this specification.
在本發明的樹脂組成物包含聚合抑制劑之情況下,聚合抑制劑的含量相對於本發明的樹脂組成物的總固體成分為0.01~20質量%為較佳0.02~15質量%為更佳,0.05~10質量%為進一步較佳。 When the resin composition of the present invention contains a polymerization inhibitor, the content of the polymerization inhibitor is preferably 0.01 to 20 mass %, more preferably 0.02 to 15 mass %, and even more preferably 0.05 to 10 mass %, relative to the total solid content of the resin composition of the present invention.
聚合抑制劑可以為僅1種,亦可以為2種以上。在聚合抑制劑為2種以上之情況下,其合計在上述範圍內為較佳。 The number of polymerization inhibitors may be one or more. When two or more polymerization inhibitors are used, their total amount is preferably within the above range.
<酸捕捉劑> <Acid scavenger>
為了減少因從曝光至加熱為止的經時而引起之性能變化,本發明的樹脂組成物含有酸捕捉劑為較佳。其中,酸捕捉劑是指藉由存在於系統中而能夠捕捉產生酸之化合物,酸度低且pKa高的化合物為較佳。作為酸捕捉劑,具有胺基之化合物為較佳,一級胺、二級胺、三級胺、銨鹽、三級醯胺等為較佳,一級胺、二級胺、三級胺、銨鹽為較佳,二級胺、三級胺、銨鹽為更佳。 To minimize performance changes over time from exposure to heating, the resin composition of the present invention preferably contains an acid scavenger. Acid scavengers are compounds that can capture generated acids by their presence in the system. Compounds with low acidity and high pKa are preferred. Preferred acid scavengers include compounds containing amine groups, with primary amines, diamines, tertiary amines, ammonium salts, and tertiary amides being preferred. Primary amines, diamines, tertiary amines, and ammonium salts are preferred, with diamines, tertiary amines, and ammonium salts being even more preferred.
作為酸捕捉劑,可以較佳地舉出具有咪唑結構、二氮雜雙環結構、鎓結構、三烷基胺結構、苯胺結構或吡啶結構之化合物、具有羥基和/或醚鍵 之烷基胺衍生物、具有羥基和/或醚鍵之苯胺衍生物等。在具有鎓結構之情況下,酸捕捉劑為具有選自銨、重氮、錪、鋶、鏻、吡啶鎓等中之陽離子和酸度比由酸產生劑所產生之酸更低的酸的陰離子之鹽為較佳。 Preferred examples of acid scavengers include compounds having an imidazole structure, a diazine bicyclic structure, an onium structure, a trialkylamine structure, an aniline structure, or a pyridine structure, alkylamine derivatives having hydroxyl and/or ether bonds, and aniline derivatives having hydroxyl and/or ether bonds. In the case of an onium structure, the acid scavenger is preferably a salt having a cation selected from ammonium, diazo, iodonium, coronium, phosphonium, pyridinium, and the like, and an anion of an acid having a lower acidity than the acid generated by the acid generator.
作為具有咪唑結構之酸捕捉劑,可以舉出咪唑、2,4,5-三苯基咪唑、苯并咪唑、2-苯基苯并咪唑等。作為具有二氮雜雙環結構之酸捕捉劑,可以舉出1,4-二氮雜雙環[2,2,2]辛烷、1,5-二氮雜雙環[4,3,0]壬-5-烯、1,8-二氮雜雙環[5,4,0]十一碳-7-烯等。作為具有鎓結構之酸捕捉劑,可以舉出氫氧化四丁基銨、氫氧化三芳基鋶、氫氧化苯甲醯甲基鋶、具有2-氧代烷基之鋶氫氧化物、具體而言氫氧化三苯基鋶、氫氧化三(第三丁基苯基)鋶、氫氧化雙(第三丁基苯基)錪、氫氧化苯甲醯甲基噻吩鎓、氫氧化2-氧代丙基噻吩鎓等。作為具有三烷基胺結構之酸捕捉劑,可以舉出三(正丁基)胺、三(正辛基)胺等。作為具有苯胺結構之酸捕捉劑,可以舉出2,6-二異丙基苯胺、N,N-二甲基苯胺、N,N-二丁基苯胺、N,N-二己基苯胺等。作為具有吡啶結構之酸捕捉劑,可以舉出吡啶、4-甲基吡啶等。作為具有羥基和/或醚鍵之烷基胺衍生物,可以舉出乙醇胺、二乙醇胺、三乙醇胺、N-苯基二乙醇胺、三(甲氧基乙氧基乙基)胺等。作為具有羥基和/或醚鍵之苯胺衍生物,可以舉出N,N-雙(羥乙基)苯胺等。 Examples of acid scavengers having an imidazole structure include imidazole, 2,4,5-triphenylimidazole, benzimidazole, and 2-phenylbenzimidazole. Examples of acid scavengers having a diazabicyclo structure include 1,4-diazabicyclo[2,2,2]octane, 1,5-diazabicyclo[4,3,0]non-5-ene, and 1,8-diazabicyclo[5,4,0]undec-7-ene. Examples of acid scavengers having an onium structure include tetrabutylammonium hydroxide, triarylcorbium hydroxide, benzylmethylcorbium hydroxide, and corbium hydroxides having a 2-oxoalkyl group, specifically triphenylcorbium hydroxide, tri(tert-butylphenyl)corbium hydroxide, bis(tert-butylphenyl)iodonium hydroxide, benzylmethylthiophenium hydroxide, and 2-oxopropylthiophenium hydroxide. Examples of acid scavengers having a trialkylamine structure include tri(n-butyl)amine and tri(n-octyl)amine. Examples of acid scavengers having an aniline structure include 2,6-diisopropylaniline, N,N-dimethylaniline, N,N-dibutylaniline, and N,N-dihexylaniline. Examples of acid scavengers having a pyridine structure include pyridine and 4-methylpyridine. Examples of alkylamine derivatives having a hydroxyl group and/or an ether bond include ethanolamine, diethanolamine, triethanolamine, N-phenyldiethanolamine, and tris(methoxyethoxyethyl)amine. Examples of aniline derivatives having a hydroxyl group and/or an ether bond include N,N-bis(hydroxyethyl)aniline.
作為較佳的酸捕捉劑的具體例,可以舉出乙醇胺、二乙醇胺、三乙醇胺、乙胺、二乙胺、三乙胺、己胺、十二胺、環己胺、環己基甲基胺、環己基二甲基胺、苯胺、N-甲基苯胺、N,N-二甲基苯胺、二苯基胺、吡啶、丁胺、異丁胺、二丁胺、三丁胺、二環己胺、DBU(二氮雜雙環十一碳)、DABCO(1,4-二氮雜雙環[2.2.2]辛烷)、N,N-二異丙基乙胺、氫氧化 四甲銨、乙二胺、1,5-二胺基戊烷、N-甲基己胺、N-甲基二環己胺、三辛基胺、N-乙基乙二胺、N,N-二乙基乙二胺、N,N,N’,N’-四丁基-1,6-己烷二胺、精三胺、二胺基環己烷、雙(2-甲氧基乙基)胺、哌啶、甲基哌啶、哌、托烷、N-苯基苄胺、1,2-二苯胺基乙烷(dianilinoethane)、2-胺基乙醇、甲苯胺、胺基酚、己基苯胺、伸苯基二胺、苯基乙基胺、二苄胺、吡咯、N-甲基吡咯、胍、胺基吡咯啶、吡唑、吡唑啉、胺基嗎啉、胺基烷基啉等。 Specific examples of preferred acid scavengers include ethanolamine, diethanolamine, triethanolamine, ethylamine, diethylamine, triethylamine, hexylamine, dodecylamine, cyclohexylamine, cyclohexylmethylamine, cyclohexyldimethylamine, aniline, N-methylaniline, N,N-dimethylaniline, diphenylamine, pyridine, butylamine, isobutylamine, dibutylamine, tributylamine, dicyclohexylamine, DBU (diazabiscycloundecane), DABCO (1,4-dimethylaniline), N,N-diisopropylethylamine, tetramethylammonium hydroxide, ethylenediamine, 1,5-diaminopentane, N-methylhexylamine, N-methyldicyclohexylamine, trioctylamine, N-ethylethylenediamine, N,N-diethylethylenediamine, N,N,N',N'-tetrabutyl-1,6-hexanediamine, refined triamine, diaminocyclohexane, bis(2-methoxyethyl)amine, piperidine, methylpiperidine, piperidine , tropane, N-phenylbenzylamine, 1,2-dianilinoethane, 2-aminoethanol, toluidine, aminophenol, hexylaniline, phenylenediamine, phenylethylamine, dibenzylamine, pyrrole, N-methylpyrrole, guanidine, aminopyrrolidine, pyrazole, pyrazoline, aminopyrrolidine, aminoalkyl Phylin, etc.
該等酸捕捉劑可以單獨使用1種,可以組合使用2種以上。 These acid scavengers may be used alone or in combination of two or more.
本發明之組成物可以含有酸捕捉劑,亦可以不含有酸捕捉劑,但是在含有之情況下,酸捕捉劑的含量以組成物的總固體成分為基準,通常為0.001~10質量%,較佳為0.01~5質量%。 The composition of the present invention may or may not contain an acid scavenger. However, if it does contain an acid scavenger, the content of the acid scavenger is generally 0.001 to 10% by mass, preferably 0.01 to 5% by mass, based on the total solid content of the composition.
酸產生劑與酸捕捉劑的使用比例為酸產生劑/酸捕捉劑(莫耳比)=2.5~300為較佳。亦即,從靈敏度、解析度的觀點考慮,莫耳比為2.5以上為較佳,從抑制由浮雕圖案隨著曝光後至加熱處理為止的經時變厚而引起之解析度的降低的觀點考慮,300以下為較佳。酸產生劑/酸捕捉劑(莫耳比)更佳為5.0~200,進一步較佳為7.0~150。 The preferred ratio of acid generator to acid scavenger is 2.5 to 300 (molar ratio). Specifically, from the perspective of sensitivity and resolution, a molar ratio of 2.5 or greater is preferred, while from the perspective of suppressing the reduction in resolution caused by the thickening of the relief pattern over time after exposure and heat treatment, a molar ratio of 300 or less is preferred. The molar ratio of acid generator to acid scavenger is more preferably 5.0 to 200, and even more preferably 7.0 to 150.
<其他添加劑> <Other additives>
本發明的樹脂組成物在可以獲得本發明的效果之範圍內依據需要能夠配合各種的添加物、例如界面活性劑、高級脂肪酸衍生物、熱聚合起始劑、無機粒子、紫外線吸收劑、有機鈦化合物、抗氧化劑、抗凝聚劑、酚系化合物、其他高分子化合物、可塑劑及其他助劑類(例如,消泡劑、阻燃劑等)等。藉由適當含有該等成分,能夠調整膜物理性質等性質。關於該等成分,例如能夠參閱日本特開2012-003225號公報的0183段以後(所對應 之美國專利申請公開第2013/0034812號說明書的0237段)的記載及日本特開2008-250074號公報的0101~0104段、0107~0109段等的記載,並將該等內容編入本說明書中。在配合該等添加劑之情況下,將其合計配合量設為本發明的樹脂組成物的固體成分的3質量%以下為較佳。 The resin composition of the present invention can be formulated with various additives as needed, within a range that achieves the effects of the present invention, such as surfactants, higher fatty acid derivatives, thermal polymerization initiators, inorganic particles, UV absorbers, organic titanium compounds, antioxidants, anti-agglomeration agents, phenolic compounds, other polymer compounds, plasticizers, and other additives (e.g., defoaming agents, flame retardants, etc.). By appropriately incorporating these ingredients, the physical properties of the film can be adjusted. For information on these ingredients, see, for example, paragraphs 0183 and thereafter of Japanese Patent Application Publication No. 2012-003225 (paragraph 0237 of the corresponding U.S. Patent Application Publication No. 2013/0034812) and paragraphs 0101-0104 and 0107-0109 of Japanese Patent Application Publication No. 2008-250074, which are incorporated herein. When these additives are added, their total amount is preferably set to no more than 3% by mass of the solids content of the resin composition of the present invention.
〔界面活性劑〕 [Surfactant]
作為界面活性劑,能夠使用氟系界面活性劑、矽酮系界面活性劑、烴系界面活性劑等各種界面活性劑。界面活性劑可以為非離子型界面活性劑,亦可以為陽離子型界面活性劑,亦可以為陰離子型界面活性劑。 As surfactants, various surfactants can be used, including fluorine-based surfactants, silicone-based surfactants, hydrocarbon-based surfactants, and the like. Surfactants can be non-ionic, cationic, or anionic.
藉由在本發明的樹脂組成物中含有界面活性劑,進一步提高作為塗佈液進行製備時的液體特性(尤其,流動性),從而能夠進一步改善塗佈厚的均勻性或省液性。亦即,在使用適用了含有界面活性劑之組成物之塗佈液而形成膜之情況下,被塗佈面與塗佈液的界面張力降低而改善對被塗佈面的潤濕性,從而提高對被塗佈面的塗佈性。因此,能夠更佳地進行厚度不均勻小的均勻厚度的膜形成。 By including a surfactant in the resin composition of the present invention, the liquid properties (particularly, fluidity) when preparing the coating liquid are further enhanced, thereby further improving coating thickness uniformity and liquid conservation. Specifically, when a film is formed using a coating liquid containing a composition containing a surfactant, the interfacial tension between the coating surface and the coating liquid is reduced, improving wettability to the coating surface and enhancing coating properties. Consequently, a uniform film with minimal thickness variations can be formed more effectively.
作為氟系界面活性劑,例如可以舉出MEGAFACE F171、MEGAFACE F172、MEGAFACE F173、MEGAFACE F176、MEGAFACE F177、MEGAFACE F141、MEGAFACE F142、MEGAFACE F143、MEGAFACE F144、MEGAFACE R30、MEGAFACE F437、MEGAFACE F475、MEGAFACE F479、MEGAFACE F482、MEGAFACE F554、MEGAFACE F780、RS-72-K(以上為DIC CORPORATION製)、Fluorad FC430、Fluorad FC431、Fluorad FC171、Novell FC4430、Novell FC4432(以上為3M Japan Limited製)、Surflon S-382、Surflon SC-101、Surflon SC-103、Surf lon SC-104、Surflon SC-105、Surflon SC-1068、Surflon SC-381、Surflon SC-383、Surflon S-393、Surflon KH-40(以上為ASAHI GLASS CO.,LTD.製)、PF636、PF656、PF6320、PF6520、PF7002(OMNOVA Solutions Inc.製)等。氟系界面活性劑亦能夠使用日本特開2015-117327號公報的0015~0158段中所記載的化合物、日本特開2011-132503號公報的0117~0132段中所記載的化合物,並將該等內容編入本說明書中。亦能夠使用嵌段聚合物作為氟系界面活性劑,作為具體例,例如可以舉出日本特開2011-89090號公報中所記載之化合物,並將該等內容編入本說明書中。 Examples of fluorine-based surfactants include MEGAFACE F171, MEGAFACE F172, MEGAFACE F173, MEGAFACE F176, MEGAFACE F177, MEGAFACE F141, MEGAFACE F142, MEGAFACE F143, MEGAFACE F144, MEGAFACE R30, MEGAFACE F437, MEGAFACE F475, MEGAFACE F479, MEGAFACE F482, MEGAFACE F554, MEGAFACE F780, RS-72-K (all manufactured by DIC Corporation), Fluorad FC430, Fluorad FC431, Fluorad FC171, Novell FC4430, Novell FC4432 (all manufactured by 3M Japan Limited), Surflon S-382, Surflon SC-101, Surflon SC-103, Surf lon SC-104, Surflon SC-105, Surflon SC-1068, Surflon SC-381, Surflon SC-383, Surflon S-393, Surflon KH-40 (the above are manufactured by ASAHI GLASS CO., LTD.), PF636, PF656, PF6320, PF6520, PF7002 (OMNOVA Solutions Inc.) etc. Fluorine-based surfactants may include compounds described in paragraphs 0015 to 0158 of Japanese Patent Application Laid-Open No. 2015-117327 and in paragraphs 0117 to 0132 of Japanese Patent Application Laid-Open No. 2011-132503, and the contents of these compounds are incorporated herein. Block polymers may also be used as fluorine-based surfactants. Specific examples include the compounds described in Japanese Patent Application Laid-Open No. 2011-89090, and the contents of these compounds are incorporated herein.
氟系界面活性劑亦能夠較佳地使用含氟高分子化合物,該含氟高分子化合物包含源自具有氟原子之(甲基)丙烯酸酯化合物之重複單元和源自具有2個以上(較佳為5個以上)的伸烷氧基(較佳為乙烯氧基、丙烯氧基)之(甲基)丙烯酸酯化合物之重複單元,亦可以例示下述化合物作為本發明中所使用之氟系界面活性劑。 Fluorine-based surfactants can also preferably be fluorine-containing polymers comprising repeating units derived from a (meth)acrylate compound having fluorine atoms and repeating units derived from a (meth)acrylate compound having two or more (preferably five or more) alkoxy groups (preferably ethyleneoxy or propyleneoxy). The following compounds can also be exemplified as fluorine-based surfactants used in the present invention.
上述化合物的重量平均分子量較佳為3,000~50,000,5,000~30,000為更佳。 The weight average molecular weight of the above compound is preferably 3,000-50,000, more preferably 5,000-30,000.
氟系界面活性劑亦能夠將在側鏈上具有乙烯性不飽和基之含氟聚合物用作氟系界面活性劑。作為具體例,可以舉出日本特開2010-164965號公報 的0050~0090段及0289~0295段中所記載之化合物,並將該內容編入本說明書中。又,作為市售品,例如可以舉出DIC CORPORATION製的MEGAFACE RS-101、RS-102、RS-718K等。 Fluorine-based surfactants can also be made from fluorine-containing polymers having ethylenically unsaturated groups on their side chains. Specific examples include the compounds described in paragraphs 0050-0090 and 0289-0295 of Japanese Patent Application Laid-Open No. 2010-164965, which are incorporated herein by reference. Commercially available products include MEGAFACE RS-101, RS-102, and RS-718K manufactured by DIC Corporation.
氟系界面活性劑中的氟含有率為3~40質量%為較佳,更佳為5~30質量%,特佳為7~25質量%。在塗佈膜的厚度的均勻性或省液性的方面而言,氟含有率在該範圍內的氟系界面活性劑係有效的,在組成物中之溶解性亦良好。 The fluorine content in fluorine-based surfactants is preferably 3-40% by mass, more preferably 5-30% by mass, and particularly preferably 7-25% by mass. Fluorine-based surfactants with a fluorine content within this range are effective in terms of uniformity of coating film thickness and liquid conservation, and also have good solubility in the composition.
作為矽酮系界面活性劑,例如可以舉出Toray Silicone DC3PA、Toray Silicone SH7PA、Toray Silicone DC11PA、Toray Silicone SH21PA、Toray Silicone SH28PA、Toray Silicone SH29PA、Toray Silicone SH30PA、Toray Silicone SH8400(以上為Dow Corning Toray Co.,Ltd.製)、TSF-4440、TSF-4300、TSF-4445、TSF-4460、TSF-4452(以上為Momentive performance Materials Inc.製)、KP341、KF6001、KF6002(以上為Shin-Etsu Chemical Co.,Ltd.製)、BYK307、BYK323、BYK330(以上為BYK Chemie GmbH製)等。 Examples of silicone-based surfactants include Toray Silicone DC3PA, Toray Silicone SH7PA, Toray Silicone DC11PA, Toray Silicone SH21PA, Toray Silicone SH28PA, Toray Silicone SH29PA, Toray Silicone SH30PA, and Toray Silicone SH8400 (all manufactured by Dow Corning Toray Co., Ltd.), TSF-4440, TSF-4300, TSF-4445, TSF-4460, and TSF-4452 (all manufactured by Momentive Performance Materials Inc.), KP341, KF6001, and KF6002 (all manufactured by Shin-Etsu Chemical Co., Ltd.), and BYK307, BYK323, and BYK330 (all manufactured by BYK Chemie GmbH).
作為烴系界面活性劑,例如可以舉出PIONIN A-76、Newkalgen FS-3PG、PIONIN B-709、PIONIN B-811-N、PIONIN D-1004、PIONIN D-3104、PIONIN D-3605、PIONIN D-6112、PIONIN D-2104-D、PIONIN D-212、PIONIN D-931、PIONIN D-941、PIONIN D-951、PIONIN E-5310、PIONIN P-1050-B、PIONIN P-1028-P、PIONIN P-4050-T等(以上為TAKEMOTO OIL&FAT CO.,LTD.製)等。 Examples of hydrocarbon surfactants include PIONIN A-76, Newkalgen FS-3PG, PIONIN B-709, PIONIN B-811-N, PIONIN D-1004, PIONIN D-3104, PIONIN D-3605, PIONIN D-6112, PIONIN D-2104-D, PIONIN D-212, PIONIN D-931, PIONIN D-941, PIONIN D-951, PIONIN E-5310, PIONIN P-1050-B, PIONIN P-1028-P, and PIONIN P-4050-T (all manufactured by TAKEMOTO OIL & FAT CO., LTD.).
作為非離子型界面活性劑,可以例示甘油、三羥甲基丙烷、 三羥甲基乙烷以及該等乙氧基化物及丙氧基化物(例如,甘油丙氧基化物、甘油乙氧基化物等)、聚氧乙烯月桂基醚、聚氧乙烯硬脂基醚、聚氧乙烯油基醚、聚氧乙烯辛基苯基醚、聚氧乙烯壬基苯基醚、聚乙二醇二月桂酸酯、聚乙二醇二硬脂酸酯、山梨糖醇酐脂肪酸酯等。作為市售品,可以舉出Pluronic L10、L31、L61、L62、10R5、17R2、25R2(BASF公司製)、Tetronic 304、701、704、901、904、150R1(BASF公司製)、Solsperse 20000(Lubrizol Japan Ltd.製)、NCW-101、NCW-1001、NCW-1002(FUJIFILM Wako Pure Chemical Corporation製)、PIONIN D-6112、D-6112-W、D-6315(TAKEMOTO OIL&FAT CO.,LTD製)、OLFIN E1010、Surfynol 104、400、440(Nissin Chemical co.,ltd.製)等。 Examples of nonionic surfactants include glycerin, trihydroxymethylpropane, trihydroxymethylethane, and their ethoxylates and propoxylates (e.g., glycerin propoxylate, glycerin ethoxylate, etc.), polyoxyethylene lauryl ether, polyoxyethylene stearyl ether, polyoxyethylene oleyl ether, polyoxyethylene octylphenyl ether, polyoxyethylene nonylphenyl ether, polyethylene glycol dilaurate, polyethylene glycol distearate, and sorbitan fatty acid esters. Commercially available products include Pluronic L10, L31, L61, L62, 10R5, 17R2, and 25R2 (manufactured by BASF), Tetronic 304, 701, 704, 901, 904, and 150R1 (manufactured by BASF), Solsperse 20000 (manufactured by Lubrizol Japan Ltd.), NCW-101, NCW-1001, and NCW-1002 (manufactured by FUJIFILM Wako Pure Chemical Corporation), PIONIN D-6112, D-6112-W, and D-6315 (manufactured by TAKEMOTO OIL & FAT CO., LTD.), OLFIN E1010, and Surfynol 104, 400, and 440 (manufactured by Nissin Chemical Co., Ltd.).
作為陽離子型界面活性劑,具體而言,可以舉出有機矽氧烷聚合物KP-341(Shin-Etsu Chemical Co.,Ltd.製)、(甲基)丙烯酸系(共)聚合物Polyflow No.75、No.77、No.90、No.95(KYOEISHA CHEMICAL Co.,LTD.製)、W001(Yusho Co.,Ltd.製)等。 Specific examples of cationic surfactants include organosiloxane polymer KP-341 (manufactured by Shin-Etsu Chemical Co., Ltd.), (meth)acrylic (co)polymers Polyflow No. 75, No. 77, No. 90, and No. 95 (manufactured by KYOEISHA CHEMICAL Co., Ltd.), and W001 (manufactured by Yusho Co., Ltd.).
作為陰離子系界面活性劑,具體而言,可以舉出W004、W005、W017(Yusho Co.,Ltd.製)、SANDET BL(SANYO KASEI Co.Ltd.製)等。 Specific examples of anionic surfactants include W004, W005, and W017 (manufactured by Yusho Co., Ltd.) and SANDET BL (manufactured by Sanyo Kasei Co., Ltd.).
界面活性劑可以僅使用1種,亦可以組合使用2種以上。 A single surfactant may be used, or two or more surfactants may be used in combination.
界面活性劑的含量相對於組成物的總固體成分為0.001~2.0質量%為較佳,0.005~1.0質量%為更佳。 The surfactant content is preferably 0.001-2.0 mass % relative to the total solid content of the composition, and more preferably 0.005-1.0 mass %.
〔高級脂肪酸衍生物〕 [Higher fatty acid derivatives]
為了防止因氧引起的聚合阻礙,可以在本發明的樹脂組成物中添加如 二十二酸或二十二酸醯胺的高級脂肪酸衍生物,從而使其在塗佈後的乾燥過程中不均勻地存在於本發明的樹脂組成物的表面上。 To prevent polymerization hindrance caused by oxygen, a higher fatty acid derivative such as behenic acid or behenyl amide may be added to the resin composition of the present invention so that it is unevenly distributed on the surface of the resin composition during the drying process after coating.
又,高級脂肪酸衍生物亦能夠使用國際公開第2015/199219號的0155段中所記載的化合物,並將該內容編入本說明書中。 Furthermore, higher fatty acid derivatives may also include the compounds described in paragraph 0155 of International Publication No. 2015/199219, and such content is incorporated into this specification.
在本發明的樹脂組成物具有高級脂肪酸衍生物之情況下,高級脂肪酸衍生物的含量相對於本發明的樹脂組成物的總固體成分為0.1~10質量%為較佳。高級脂肪酸衍生物可以為僅1種,亦可以為2種以上。在高級脂肪酸衍生物為2種以上之情況下,其合計在上述範圍內為較佳。 When the resin composition of the present invention contains higher fatty acid derivatives, the content of the higher fatty acid derivatives is preferably 0.1 to 10% by mass relative to the total solids content of the resin composition of the present invention. The higher fatty acid derivative may be a single type or two or more types. When two or more types are present, their total content is preferably within the above range.
〔熱聚合起始劑〕 [Thermal polymerization initiator]
本發明的樹脂組成物可以包含熱聚合起始劑,尤其可以包含熱自由基聚合起始劑。熱自由基聚合起始劑為藉由熱的能量而產生自由基並開始或促進具有聚合性之化合物的聚合反應之化合物。藉由添加熱自由基聚合起始劑,亦能夠進行樹脂及聚合性化合物的聚合反應,因此能夠進一步提高耐溶劑性。又,有時上述光聚合起始劑亦具有藉由熱而開始聚合之功能,有時能夠作為熱聚合起始劑而添加。 The resin composition of the present invention may contain a thermal polymerization initiator, particularly a thermal free radical polymerization initiator. A thermal free radical polymerization initiator is a compound that generates free radicals using thermal energy, initiating or accelerating the polymerization reaction of a polymerizable compound. The addition of a thermal free radical polymerization initiator enables the polymerization reaction of the resin and the polymerizable compound to proceed, thereby further improving solvent resistance. Furthermore, the aforementioned photopolymerization initiator may also function to initiate polymerization using heat and may be added as a thermal polymerization initiator.
作為熱自由基聚合起始劑,具體而言,可以舉出日本特開2008-063554號公報的0074~0118段中所記載之化合物,並將該內容編入本說明書中。 Specific examples of thermal radical polymerization initiators include the compounds described in paragraphs 0074 to 0118 of Japanese Patent Application Laid-Open No. 2008-063554, the contents of which are incorporated into this specification.
在包含熱聚合起始劑之情況下,其含量相對於本發明的樹脂組成物的總固體成分為0.1~30質量%為較佳,更佳為0.1~20質量%,進一步較佳為0.5~15質量%。熱聚合起始劑可以僅含有1種,亦可以含有2種以上。在含有2種以上的熱聚合起始劑之情況下,合計量在上述範圍內 為較佳。 When a thermal polymerization initiator is included, its content is preferably 0.1-30 mass%, more preferably 0.1-20 mass%, and even more preferably 0.5-15 mass%, relative to the total solids content of the resin composition of the present invention. A single thermal polymerization initiator may be included, or two or more may be included. When two or more thermal polymerization initiators are included, the total amount is preferably within the above range.
〔無機粒子〕 [Inorganic particles]
本發明的樹脂組成物可以包含無機粒子。作為無機粒子,具體而言,能夠包含碳酸鈣、磷酸鈣、二氧化矽、高嶺土、滑石、二氧化鈦、氧化鋁、硫酸鋇、氟化鈣、氟化鋰、沸石、硫化鉬、玻璃等。 The resin composition of the present invention may contain inorganic particles. Specifically, the inorganic particles may include calcium carbonate, calcium phosphate, silica, kaolin, talc, titanium dioxide, aluminum oxide, barium sulfate, calcium fluoride, lithium fluoride, zeolite, molybdenum sulfide, glass, and the like.
作為上述無機粒子的平均粒徑,0.01~2.0μm為較佳,0.02~1.5μm為更佳,0.03~1.0μm為進一步較佳,0.04~0.5μm為特佳。 The average particle size of the inorganic particles is preferably 0.01-2.0 μm, more preferably 0.02-1.5 μm, even more preferably 0.03-1.0 μm, and particularly preferably 0.04-0.5 μm.
無機粒子的上述平均粒徑為一次粒徑,並且為體積平均粒徑。關於體積平均粒徑,能夠藉由基於Nanotrac WAVE II EX-150(Nikkiso Co.,Ltd.製)之動態光散射法進行測定。 The above average particle size of the inorganic particles is the primary particle size and the volume average particle size. The volume average particle size can be measured by dynamic light scattering using a Nanotrac WAVE II EX-150 (manufactured by Nikkiso Co., Ltd.).
在難以進行上述測定之情況下,亦能夠藉由離心沉降透光法、X射線透射法、雷射繞射/散射法進行測定。 When the above measurements are difficult to perform, measurements can also be performed using centrifugal sedimentation transmission method, X-ray transmission method, and laser diffraction/scattering method.
〔紫外線吸收劑〕 [UV absorber]
本發明的組成物可以包含紫外線吸收劑。作為紫外線吸收劑,能夠使用水楊酸酯系、二苯甲酮系、苯并三唑系、取代丙烯腈系、三系等紫外線吸收劑。 The composition of the present invention may contain an ultraviolet absorber. As the ultraviolet absorber, salicylate-based, benzophenone-based, benzotriazole-based, substituted acrylonitrile-based, tris-based It is an ultraviolet absorber.
作為水楊酸酯系紫外線吸收劑的例子,可以舉出水楊酸苯酯、水楊酸對辛基苯酯、水楊酸對第三丁基苯酯等,作為二苯甲酮系紫外線吸收劑的例子,可以舉出2,2’-二羥基-4-甲氧基二苯甲酮、2,2’-二羥基-4,4’-二甲氧基二苯甲酮、2,2’,4,4’-四羥基二苯甲酮、2-羥基-4-甲氧基二苯甲酮、2,4-二羥基二苯甲酮、2-羥基-4-辛氧基二苯甲酮等。又,作為苯并三唑系紫外線吸收劑的例子,可以舉出2-(2’-羥基-3’,5’-二-第三丁基苯基)-5-氯苯并三唑、 2-(2’-羥基-3’-第三丁基-5’-甲基苯基)-5-氯苯并三唑、2-(2’-羥基-3’-第三戊基-5’-異丁基苯基)-5-氯苯并三唑、2-(2’-羥基-3’-異丁基-5’-甲基苯基)-5-氯苯并三唑、2-(2’-羥基-3’-異丁基-5’-丙基苯基)-5-氯苯并三唑、2-(2’-羥基-3’,5’-二-第三丁基苯基)苯并三唑、2-(2’-羥基-5’-甲基苯基)苯并三唑、2-[2’-羥基-5’-(1,1,3,3-四甲基)苯基]苯并三唑等。 Examples of salicylate-based UV absorbers include phenyl salicylate, p-octylphenyl salicylate, and p-tert-butylphenyl salicylate. Examples of benzophenone-based UV absorbers include 2,2'-dihydroxy-4-methoxybenzophenone, 2,2'-dihydroxy-4,4'-dimethoxybenzophenone, 2,2',4,4'-tetrahydroxybenzophenone, 2-hydroxy-4-methoxybenzophenone, 2,4-dihydroxybenzophenone, and 2-hydroxy-4-octyloxybenzophenone. Examples of benzotriazole-based ultraviolet absorbers include 2-(2'-hydroxy-3',5'-di-tert-butylphenyl)-5-chlorobenzotriazole, 2-(2'-hydroxy-3'-tert-butyl-5'-methylphenyl)-5-chlorobenzotriazole, 2-(2'-hydroxy-3'-tert-pentyl-5'-isobutylphenyl)-5-chlorobenzotriazole, and 2-(2'-hydroxy-3'-tert-pentyl-5'-isobutylphenyl)-5-chlorobenzotriazole. isobutyl-5'-methylphenyl)-5-chlorobenzotriazole, 2-(2'-hydroxy-3'-isobutyl-5'-propylphenyl)-5-chlorobenzotriazole, 2-(2'-hydroxy-3',5'-di-tert-butylphenyl)benzotriazole, 2-(2'-hydroxy-5'-methylphenyl)benzotriazole, 2-[2'-hydroxy-5'-(1,1,3,3-tetramethyl)phenyl]benzotriazole, etc.
作為取代丙烯腈系紫外線吸收劑的例子,可以舉出2-氰基-3,3-二苯基丙烯酸乙酯、2-氰基-3,3-二苯基丙烯酸2-乙基己酯等。進而,作為三系紫外線吸收劑的例子,可以舉出2-[4-[(2-羥基-3-十二烷氧基丙基)氧基]-2-羥基苯基]-4,6-雙(2,4-二甲基苯基)-1,3,5-三、2-[4-[(2-羥基-3-十三烷氧基丙基)氧基]-2-羥基苯基]-4,6-雙(2,4-二甲基苯基)-1,3,5-三、2-(2,4-二羥基苯基)-4,6-雙(2,4-二甲基苯基)-1,3,5-三等單(羥基苯基)三化合物;2,4-雙(2-羥基-4-丙氧基苯基)-6-(2,4-二甲基苯基)-1,3,5-三、2,4-雙(2-羥基-3-甲基-4-丙氧基苯基)-6-(4-甲基苯基)-1,3,5-三、2,4-雙(2-羥基-3-甲基-4-己氧基苯基)-6-(2,4-二甲基苯基)-1,3,5-三等雙(羥基苯基)三化合物;2,4-雙(2-羥基-4-丁氧基苯基)-6-(2,4-二丁氧基苯基)-1,3,5-三、2,4,6-三(2-羥基-4-辛氧基苯基)-1,3,5-三、2,4,6-三[2-羥基-4-(3-丁氧基-2-羥基丙氧基)苯基]-1,3,5-三等三(羥基苯基)三化合物等。 Examples of substituted acrylonitrile-based UV absorbers include 2-cyano-3,3-diphenyl ethyl acrylate and 2-ethylhexyl 2-cyano-3,3-diphenyl acrylate. Examples of ultraviolet absorbers include 2-[4-[(2-hydroxy-3-dodecyloxypropyl)oxy]-2-hydroxyphenyl]-4,6-bis(2,4-dimethylphenyl)-1,3,5-triazol-2-yl ... , 2-[4-[(2-hydroxy-3-tridecyloxypropyl)oxy]-2-hydroxyphenyl]-4,6-bis(2,4-dimethylphenyl)-1,3,5-tridecyl , 2-(2,4-dihydroxyphenyl)-4,6-bis(2,4-dimethylphenyl)-1,3,5-triazine Mono(hydroxyphenyl)tris(hydroxyphenyl) Compound; 2,4-bis(2-hydroxy-4-propoxyphenyl)-6-(2,4-dimethylphenyl)-1,3,5-triazine , 2,4-bis(2-hydroxy-3-methyl-4-propoxyphenyl)-6-(4-methylphenyl)-1,3,5-triazine 、2,4-bis(2-hydroxy-3-methyl-4-hexyloxyphenyl)-6-(2,4-dimethylphenyl)-1,3,5-tris(hydroxyphenyl)tris Compound; 2,4-bis(2-hydroxy-4-butoxyphenyl)-6-(2,4-dibutoxyphenyl)-1,3,5-tris( ... , 2,4,6-tris(2-hydroxy-4-octyloxyphenyl)-1,3,5-tris(2-hydroxy-4-octyloxyphenyl) , 2,4,6-tris[2-hydroxy-4-(3-butoxy-2-hydroxypropoxy)phenyl]-1,3,5-tris Tris(hydroxyphenyl)tris Compounds, etc.
在本發明中,上述各種紫外線吸收劑可以單獨使用1種,亦可以組合使用2種以上。 In the present invention, the above-mentioned UV absorbers may be used alone or in combination of two or more.
本發明的組成物可以包含紫外線吸收劑,亦可以不包含紫外線吸收劑,但是在包含之情況下,紫外線吸收劑的含量相對於本發明的組成物的總固 體成分質量為0.001質量%以上且1質量%以下為較佳,0.01質量%以上且0.1質量%以下為更佳。 The composition of the present invention may or may not contain a UV absorber. However, if included, the content of the UV absorber is preferably 0.001% by mass to 1% by mass, and more preferably 0.01% by mass to 0.1% by mass, relative to the total solids content of the composition of the present invention.
〔有機鈦化合物〕 [Organic titanium compounds]
本實施形態的樹脂組成物可以含有有機鈦化合物。由於樹脂組成物含有有機鈦化合物,因此即使在低溫下進行硬化之情況下亦能夠形成耐藥品性優異之樹脂層。 The resin composition of this embodiment may contain an organic titanium compound. Because the resin composition contains an organic titanium compound, it is possible to form a resin layer with excellent chemical resistance even when curing at low temperatures.
作為能夠使用的有機鈦化合物,可以舉出有機基經由共價鍵或離子鍵與鈦原子鍵結者。 As usable organic titanium compounds, those in which organic groups are bonded to titanium atoms via covalent bonds or ionic bonds can be cited.
將有機鈦化合物的具體例示於以下I)~VII)中: Specific examples of organic titanium compounds are shown in the following I) to VII):
I)鈦螯合化合物:其中,樹脂組成物的保存穩定性優異,並且可以獲得良好的硬化圖案,從而具有2個以上的烷氧基之鈦螯合化合物為更佳。具體例為二異丙醇雙(三乙醇胺)鈦、二(正丁醇)雙(2,4-戊二酮)鈦、二異丙醇雙(2,4-戊二酮)鈦、二異丙醇雙(四甲基庚二酮)鈦、二異丙醇雙(乙醯乙酸乙酯)鈦等。 I) Titanium chelate compounds: Titanium chelate compounds with two or more alkoxy groups are preferred, as they provide excellent storage stability of the resin composition and can produce a good hardening pattern. Specific examples include titanium diisopropyl bis(triethanolamine), titanium di(n-butanol)bis(2,4-pentanedione), titanium diisopropyl bis(2,4-pentanedione), titanium diisopropyl bis(tetramethylheptanedione), and titanium diisopropyl bis(ethyl acetylacetate).
II)四烷氧基鈦化合物:例如為四(正丁醇)鈦、四乙醇鈦、四(2-乙基己醇)鈦、四異丁醇鈦、四異丙醇鈦、四甲醇鈦、四甲氧基丙醇鈦、四甲基苯氧化鈦、四(正壬醇)鈦、四(正丙醇)鈦、四硬脂醇鈦、四[雙{2,2-(烯丙氧基甲基)丁醇}]鈦等。 II) Tetraalkoxytitanium compounds: Examples include titanium tetra(n-butanol), titanium tetraethanol, titanium tetra(2-ethylhexanol), titanium tetraisobutanol, titanium tetraisopropanol, titanium tetramethanol, titanium tetramethoxypropanol, titanium tetramethylphenoxide, titanium tetra(n-nonanol), titanium tetra(n-propanol), titanium tetrastearyl alcohol, and titanium tetra[bis{2,2-(allyloxymethyl)butanol}].
III)二茂鈦化合物:例如為五甲基環戊二烯基三甲醇鈦、雙(η5-2,4-環戊二烯-1-基)雙(2,6-二氟苯基)鈦、雙(η5-2,4-環戊二烯-1-基)雙(2,6-二氟-3-(1H-吡咯-1-基)苯基)鈦等。 III) Titanium cyclopentadienyl compounds: Examples include titanium pentamethylcyclopentadienyl trimethoxide, bis(η5-2,4-cyclopentadien-1-yl)bis(2,6-difluorophenyl)titanium, and bis(η5-2,4-cyclopentadien-1-yl)bis(2,6-difluoro-3-(1H-pyrrol-1-yl)phenyl)titanium.
IV)單烷氧基鈦化合物:例如為三(二辛基磷酸酯)異丙醇鈦、三(十 二烷苯基磺酸酯)異丙醇鈦等。 IV) Monoalkoxy titanium compounds: Examples include titanium tris(dioctyl phosphate) isopropylate and titanium tris(dodecylphenyl sulfonate) isopropylate.
V)氧化鈦化合物:例如為氧化鈦雙(戊二酮)、氧化鈦雙(四甲基庚二酮)、酞菁氧化鈦等。 V) Titanium oxide compounds: for example, titanium bis(pentanedione) oxide, titanium bis(tetramethylheptanedione) oxide, titanium phthalocyanine oxide, etc.
VI)四乙醯丙酮鈦化合物:例如為四乙醯丙酮鈦等。 VI) Titanium tetraacetylacetonate compounds: for example, titanium tetraacetylacetonate.
VII)鈦酸酯偶合劑:例如為異丙基三十二烷基苯磺醯鈦酸鹽等。 VII) Titanium ester coupling agent: for example, isopropyl tridodecylbenzenesulfonyl titanium salt, etc.
其中,作為有機鈦化合物,從發揮更良好的耐藥品性之觀點考慮,選自包括上述I)鈦螯合化合物、II)四烷氧基鈦化合物及III)二茂鈦化合物之群組中的至少1種化合物為較佳。尤其,二異丙醇雙(乙醯乙酸乙酯)鈦、四(正丁醇)鈦及雙(η5-2,4-環戊二烯-1-基)雙(2,6-二氟-3-(1H-吡咯-1-基)苯基)鈦為較佳。 Among these, the organic titanium compound is preferably selected from the group consisting of I) titanium chelate compounds, II) tetraalkoxytitanium compounds, and III) titaniumocene compounds, from the perspective of exhibiting better chemical resistance. In particular, titanium bis(ethyl acetylacetate)diisopropylate, titanium tetra(n-butoxide), and bis(η5-2,4-cyclopentadien-1-yl)bis(2,6-difluoro-3-(1H-pyrrol-1-yl)phenyl)titanium are preferred.
在配合有機鈦化合物之情況下,其配合量相對於特定樹脂100質量份為0.05~10質量份為較佳,更較佳為0.1~2質量份。在配合量為0.05質量份以上之情況下,所獲得之硬化圖案更有效地顯現出良好的耐熱性及耐藥品性,另一方面,在配合量為10質量份以下之情況下,組成物的保存穩定性更優異。 When an organic titanium compound is added, the preferred amount is 0.05-10 parts by mass, and more preferably 0.1-2 parts by mass, per 100 parts by mass of the specific resin. Amounts of 0.05 parts by mass or greater effectively exhibit excellent heat and chemical resistance in the resulting cured pattern. On the other hand, a compounding amount of 10 parts by mass or less provides superior storage stability.
〔抗氧化劑〕 [Antioxidant]
本發明的組成物可以包含抗氧化劑。藉由含有抗氧化劑作為添加劑,能夠提高硬化後的膜的伸長特性和與金屬材料的密接性。作為抗氧化劑,可以舉出酚化合物、亞磷酸酯化合物及硫醚化合物等。作為酚化合物,能夠使用作為酚系抗氧化劑已知之任意的酚化合物。作為較佳的酚化合物,可以舉出受阻酚化合物。在與酚性羥基相鄰之部位(鄰位)上具有取代基之化合物為較佳。作為上述取代基,碳數1~22的經取代或未經取代的烷 基為較佳。又,抗氧化劑為在相同分子內具有酚基及亞磷酸酯基之化合物亦較佳。又,抗氧化劑亦能夠較佳地使用磷系抗氧化劑。作為磷系抗氧化劑,可以舉出三[2-[[2,4,8,10-四(1,1-二甲基乙基)二苯并[d,f][1,3,2]二氧雜膦雜環庚二烯-6-基]氧基]乙基]胺、三[2-[(4,6,9,11-四-第三丁基二苯并[d,f][1,3,2]二氧雜膦雜環庚二烯-2-基)氧基]乙基]胺及亞磷酸乙基雙(2,4-二-第三丁基-6-甲基苯基)等。作為抗氧化劑的市售品,例如可以舉出Adekastab AO-20、Adekastab AO-30、Adekastab AO-40、Adekastab AO-50、Adekastab AO-50F、Adekastab AO-60、Adekastab AO-60G、Adekastab AO-80及Adekastab AO-330(以上為ADEKA CORPORATION製)等。又,抗氧化劑亦能夠使用日本專利第6268967號公報的0023~0048段中所記載之化合物,並將該內容編入本說明書中。又,本發明的組成物依據需要可以含有潛在的抗氧化劑。作為潛在的抗氧化劑,可以舉出發揮抗氧化劑作用之部位被保護基保護之化合物,且為藉由在100~250℃下進行加熱或在酸/鹼觸媒存在下在80~200℃下進行加熱以使保護基脫離而發揮抗氧化劑作用之化合物。作為潛在的抗氧化劑,可以舉出國際公開第2014/021023號、國際公開第2017/030005號及日本特開2017-008219號公報中所記載之化合物,並將該內容編入本說明書中。作為潛在的抗氧化劑的市售品,可以舉出ADEKA ARKLS GPA-5001(ADEKA CORPORATION製)等。 The composition of the present invention may contain an antioxidant. By including an antioxidant as an additive, the elongation properties and adhesion to metal materials of the cured film can be improved. Examples of antioxidants include phenolic compounds, phosphite compounds, and thioether compounds. Any phenolic compound known as a phenolic antioxidant can be used as the phenolic compound. Preferred phenolic compounds include hindered phenolic compounds. Compounds having a substituent at a position adjacent to the phenolic hydroxyl group (adjacent position) are preferred. Preferred substituents are substituted or unsubstituted alkyl groups having 1 to 22 carbon atoms. Furthermore, the antioxidant is preferably a compound having a phenolic group and a phosphite group in the same molecule. Furthermore, phosphorus-based antioxidants are also preferred. Examples of phosphorus-based antioxidants include tris[2-[[2,4,8,10-tetrakis(1,1-dimethylethyl)dibenzo[d,f][1,3,2]dioxaphosphinocycloheptadien-6-yl]oxy]ethyl]amine, tris[2-[(4,6,9,11-tetrakis-tert-butyldibenzo[d,f][1,3,2]dioxaphosphinocycloheptadien-2-yl)oxy]ethyl]amine, and ethylbis(2,4-di-tert-butyl-6-methylphenyl)phosphite. Examples of commercially available antioxidants include Adekastab AO-20, Adekastab AO-30, Adekastab AO-40, Adekastab AO-50, Adekastab AO-50F, Adekastab AO-60, Adekastab AO-60G, Adekastab AO-80, and Adekastab AO-330 (all manufactured by ADEKA CORPORATION). Furthermore, compounds described in paragraphs 0023 to 0048 of Japanese Patent No. 6268967 can also be used as antioxidants, and this disclosure is incorporated herein. Furthermore, the composition of the present invention may contain a potential antioxidant, if desired. Potential antioxidants include compounds in which the site that exerts antioxidant activity is protected by a protecting group, and compounds that exert antioxidant activity by removing the protecting group when heated at 100-250°C or at 80-200°C in the presence of an acid/base catalyst. Potential antioxidants include compounds described in International Publication Nos. 2014/021023, 2017/030005, and JP-A-2017-008219, the contents of which are incorporated herein. Commercially available products that are potential antioxidants include ADEKA ARKLS GPA-5001 (manufactured by ADEKA CORPORATION).
作為較佳的抗氧化劑的例子,可以舉出2,2-硫代雙(4-甲基-6-第三丁基酚)、2,6-二-第三丁基酚及式(3)所表示之化合物。 As examples of preferred antioxidants, there are 2,2-thiobis(4-methyl-6-tert-butylphenol), 2,6-di-tert-butylphenol and the compound represented by formula (3).
[化學式68]
通式(3)中,R5表示氫原子或碳數2以上(較佳為碳數2~10)的烷基,R6表示碳數2以上(較佳為碳數2~10)的伸烷基。R7表示碳數2以上(較佳為碳數2~10)的伸烷基、包含氧原子及氮原子中的至少任一個之1~4價的有機基。k表示1~4的整數。 In general formula (3), R5 represents a hydrogen atom or an alkyl group having 2 or more carbon atoms (preferably 2 to 10 carbon atoms), R6 represents an alkylene group having 2 or more carbon atoms (preferably 2 to 10 carbon atoms), R7 represents an alkylene group having 2 or more carbon atoms (preferably 2 to 10 carbon atoms), or a monovalent to tetravalent organic group containing at least one of an oxygen atom and a nitrogen atom. k represents an integer of 1 to 4.
式(3)所表示之化合物抑制樹脂所具有之脂肪族基和酚性羥基的氧化劣化。又,能夠藉由對金屬材料的防鏽作用來抑制金屬氧化。 The compound represented by formula (3) inhibits the oxidative degradation of the aliphatic groups and phenolic hydroxyl groups in the resin. It can also inhibit metal oxidation by providing a rust-proofing effect on metal materials.
能夠同時作用於樹脂和金屬材料,因此k為2~4的整數為更佳。作為R7,可以舉出烷基、環烷基、烷氧基、烷基醚基、烷基甲矽烷基、烷氧基甲矽烷基、芳基、芳基醚基、羧基、羰基、烯丙基、乙烯基、雜環基、-O-、-NH-、-NHNH-、組合了該等者等,還可以具有取代基。其中,從在顯影液中的溶解性和金屬密接性的觀點考慮,具有烷基醚基、-NH-為較佳,從與樹脂的相互作用和金屬錯合物形成時之金屬密接性的觀點考慮,-NH-為更佳。 Because it can act simultaneously on both the resin and the metal material, k is preferably an integer of 2 to 4. Examples of R 7 include alkyl groups, cycloalkyl groups, alkoxy groups, alkyl ether groups, alkylsilyl groups, alkoxysilyl groups, aryl groups, aryl ether groups, carboxyl groups, carbonyl groups, allyl groups, vinyl groups, heterocyclic groups, -O-, -NH-, -NHNH-, and combinations thereof. The group may further have a substituent. From the perspectives of solubility in developer solutions and metal adhesion, alkyl ether groups and -NH- are preferred. From the perspectives of interaction with the resin and metal adhesion during metal complex formation, -NH- is more preferred.
關於通式(3)所表示之化合物,作為例子,可以舉出以下者,但是並不限於下述結構。 Regarding the compounds represented by general formula (3), the following can be cited as examples, but they are not limited to the following structures.
[化學式69]
[化學式70]
[化學式71]
[化學式72]
抗氧化劑的添加量相對於樹脂為0.1~10質量份為較佳,0.5~5質量份為更佳。藉由將添加量設為0.1質量份以上,即使在高溫高濕環境下,亦容易獲得提高伸長特性或對金屬材料之密接性的效果,並且藉由將添加量設為10質量份以下,例如藉由與光敏劑的相互作用來提高樹脂組成物的靈敏度。抗氧化劑可以僅使用1種,亦可以使用2種以上。在使用2種以上之情況下,該等合計量在上述範圍內為較佳。 The antioxidant addition amount is preferably 0.1-10 parts by weight relative to the resin, and more preferably 0.5-5 parts by weight. An addition amount of 0.1 parts by weight or greater improves elongation and adhesion to metals, even in high-temperature and high-humidity environments. An addition amount of 10 parts by weight or less enhances the sensitivity of the resin composition, for example, through interaction with the photosensitizer. A single antioxidant may be used, or two or more may be used. When two or more antioxidants are used, the total amount is preferably within the above range.
〔抗凝聚劑〕 [Anti-agglomerant]
本實施形態的樹脂組成物依據需要可以含有抗凝聚劑。作為抗凝聚劑,可以舉出聚丙烯酸鈉等。 The resin composition of this embodiment may contain an anti-agglomerating agent as needed. Examples of such anti-agglomerating agents include sodium polyacrylate.
在本發明中,抗凝聚劑可以單獨使用1種,亦可以組合使用2種以上。 In the present invention, the anti-agglomerating agent may be used alone or in combination of two or more.
本發明的組成物可以包含抗凝聚劑,亦可以不包含抗凝聚劑,但是在包含之情況下,抗凝聚劑的含量相對於本發明的組成物的總固體成分質量為0.01質量%以上且10質量%以下為較佳,0.02質量%以上且5質量%以下為更佳。 The composition of the present invention may or may not contain an anti-aggregating agent. However, if included, the content of the anti-aggregating agent is preferably 0.01% by mass to 10% by mass, and more preferably 0.02% by mass to 5% by mass, relative to the total solids content of the composition of the present invention.
〔酚系化合物〕 [Phenolic compounds]
本實施形態的樹脂組成物依據需要可以含有酚系化合物。作為酚系化合物,可以舉出Bis-Z、BisP-EZ、TekP-4HBPA、TrisP-HAP、TrisP-PA、BisOCHP-Z、BisP-MZ、BisP-PZ、BisP-IPZ、BisOCP-IPZ、BisP-CP、BisRS-2P、BisRS-3P、BisP-OCHP、亞甲基三-FR-CR、BisRS-26X(以上為產品名稱,Honshu Chemical Industry Co.,Ltd.製)、BIP-PC、BIR-PC、BIR-PTBP、BIR-BIPC-F(以上為產品名稱,ASAHI YUKIZAI CORPORATION製)等。 The resin composition of this embodiment may contain a phenolic compound as needed. Examples of phenolic compounds include Bis-Z, BisP-EZ, TekP-4HBPA, TrisP-HAP, TrisP-PA, BisOCHP-Z, BisP-MZ, BisP-PZ, BisP-IPZ, BisOCP-IPZ, BisP-CP, BisRS-2P, BisRS-3P, BisP-OCHP, methylenetris-FR-CR, and BisRS-26X (all product names, manufactured by Honshu Chemical Industry Co., Ltd.), and BIP-PC, BIR-PC, BIR-PTBP, and BIR-BIPC-F (all product names, manufactured by Asahi Yukizai Corporation).
在本發明中,酚系化合物可以單獨使用1種,亦可以組合使用2種以上。 In the present invention, the phenolic compound may be used alone or in combination of two or more.
本發明的組成物可以包含酚系化合物,亦可以不包含酚系化合物,但是在包含之情況下,酚系化合物的含量相對於本發明的組成物的總固體成分質量為0.01質量%以上且30質量%以下為較佳,0.02質量%以上且20質量%以下為更佳。 The composition of the present invention may or may not contain a phenolic compound. However, if a phenolic compound is contained, the content of the phenolic compound is preferably 0.01% by mass to 30% by mass, and more preferably 0.02% by mass to 20% by mass, relative to the total solid content of the composition of the present invention.
〔其他高分子化合物〕 [Other polymer compounds]
作為其他高分子化合物,可以舉出矽氧烷樹脂、將(甲基)丙烯酸進行共聚而獲得之(甲基)丙烯酸聚合物、酚醛清漆樹脂、甲酚樹脂、聚羥基苯乙烯樹脂及該等共聚物等。其他高分子化合物可以為導入有羥甲基、烷氧基甲基、環氧基等交聯基之改質體。 Examples of other polymers include silicone resins, (meth)acrylic acid polymers obtained by copolymerizing (meth)acrylic acid, novolac resins, cresol resins, polyhydroxystyrene resins, and copolymers thereof. Other polymers may be modified products in which crosslinking groups such as hydroxymethyl, alkoxymethyl, and epoxy groups are introduced.
在本發明中,其他高分子化合物可以單獨使用1種,亦可以組合使用2種以上。 In the present invention, other polymer compounds may be used alone or in combination of two or more.
本發明的組成物可以包含其他高分子化合物,亦可以不包含其他高分子化合物,但是在包含之情況下,其他高分子化合物的含量相對於本發明的組成物的總固體成分質量為0.01質量%以上且30質量%以下為較佳,0.02質量%以上且20質量%以下為更佳。 The composition of the present invention may or may not contain other polymer compounds. However, if included, the content of the other polymer compounds is preferably 0.01% by mass to 30% by mass, and more preferably 0.02% by mass to 20% by mass, relative to the total solid content of the composition of the present invention.
<樹脂組成物的特性> <Characteristics of Resin Composition>
關於本發明的樹脂組成物的黏度,能夠藉由樹脂組成物的固體成分濃度來調整。從塗佈膜厚的觀點考慮,1,000mm2/s~12,000mm2/s為較佳,2,000mm2/s~10,000mm2/s為更佳,2,500mm2/s~8,000mm2/s為進一步較佳。只要在上述範圍內,則容易獲得均勻性高的塗佈膜。若為1,000mm2/s以上,則例如容易以作為再配線用絕緣膜所需要之膜厚進行塗佈,若為12,000mm2/s以下,則可以獲得塗佈表面形態優異之塗膜。 The viscosity of the resin composition of the present invention can be adjusted by adjusting the solids concentration of the resin composition. From the perspective of coating film thickness, a viscosity of 1,000 mm² /s to 12,000 mm² /s is preferred, 2,000 mm² /s to 10,000 mm² /s is more preferred, and 2,500 mm² /s to 8,000 mm² /s is even more preferred. Within this range, a highly uniform coating film is easily obtained. When the speed is 1,000 mm 2 /s or higher, for example, coating with the required film thickness for redistribution wiring insulation is easy, and when the speed is 12,000 mm 2 /s or lower, a coating with excellent surface morphology can be obtained.
<關於樹脂組成物的含有物質的限制> <Regarding restrictions on substances contained in resin compositions>
本發明的樹脂組成物的含水率未達2.0質量%為較佳,未達1.5質量%為更佳,未達1.0質量%為進一步較佳。只要未達2.0%,則提高樹脂組成物的保存穩定性。 The resin composition of the present invention preferably has a moisture content of less than 2.0% by mass, more preferably less than 1.5% by mass, and even more preferably less than 1.0% by mass. A moisture content of less than 2.0% improves the storage stability of the resin composition.
作為維持水分的含量之方法,可以舉出調整保管條件中之濕度及降低保管時的收容容器的孔隙率等。 Methods for maintaining moisture content include adjusting the humidity during storage and reducing the porosity of the storage container.
從絕緣性的觀點考慮,本發明的樹脂組成物的金屬含量未達5質量ppm(parts per million(百萬分率))為較佳,未達1質量ppm為更佳,未達0.5質量ppm為進一步較佳。作為金屬,可以舉出鈉、鉀、鎂、鈣、鐵、銅、鉻、鎳等,但是作為有機化合物與金屬的錯合物而包含之金屬除外。在包含複數個金屬之情況下,該等金屬的合計在上述範圍內為較佳。 From the perspective of insulation, the metal content of the resin composition of the present invention is preferably less than 5 parts per million (ppm), more preferably less than 1 ppm, and even more preferably less than 0.5 ppm. Examples of metals include sodium, potassium, magnesium, calcium, iron, copper, chromium, and nickel, but excludes metals contained in the form of complexes of organic compounds and metals. If multiple metals are contained, the total content of these metals is preferably within the above range.
又,作為減少意外包含於本發明的樹脂組成物中之金屬雜質之方法,可以舉出如下方法:選擇金屬含量少的原料作為構成本發明的樹脂組成物之原料;對構成本發明的樹脂組成物之原料進行過濾器過濾;將聚四氟乙烯等內襯於裝置內以在盡可能抑制污染之條件下進行蒸餾。 Furthermore, as methods for reducing metal impurities accidentally contained in the resin composition of the present invention, the following methods can be cited: selecting raw materials with low metal content as the raw materials constituting the resin composition of the present invention; filtering the raw materials constituting the resin composition of the present invention through a filter; and lining the apparatus with polytetrafluoroethylene or the like to perform distillation under conditions that minimize contamination.
若考慮本發明的樹脂組成物作為半導體材料的用途,則從配線腐蝕性的觀點考慮,鹵素原子的含量未達500質量ppm為較佳,未達300質量ppm為更佳,未達200質量ppm為進一步較佳。其中,以鹵素離子的狀態存在者未達5質量ppm為較佳,未達1質量ppm為更佳,未達0.5質量ppm為進一步較佳。作為鹵素原子,可以舉出氯原子及溴原子。氯原子及溴原子或氯離子及溴離子的合計分別在上述範圍內為較佳。 Considering the use of the resin composition of the present invention as a semiconductor material, from the perspective of wiring corrosion resistance, the halogen atom content is preferably less than 500 mass ppm, more preferably less than 300 mass ppm, and even more preferably less than 200 mass ppm. In particular, the halogen ion content is preferably less than 5 mass ppm, more preferably less than 1 mass ppm, and even more preferably less than 0.5 mass ppm. Examples of halogen atoms include chlorine atoms and bromine atoms. It is preferred that the total content of chlorine atoms and bromine atoms, or chlorine ions and bromine ions, is within the above-mentioned ranges.
作為調節鹵素原子的含量之方法,可以較佳地舉出離子交換處理等。 As a method for adjusting the halogen atom content, ion exchange treatment can be preferably cited.
作為本發明的樹脂組成物的收容容器,能夠使用以往公知的收容容器。又,作為收容容器,為了抑制雜質混入原材料或本發明的樹脂組成物中,使用由6種6層樹脂構成容器內壁之多層瓶、將6種樹脂形成 為7層結構之瓶亦較佳。作為該種容器,例如可以舉出日本特開2015-123351號公報中所記載的容器。 Conventional containers can be used as containers for the resin composition of the present invention. Furthermore, to prevent contamination of the raw materials or the resin composition of the present invention, it is also preferable to use a multilayer bottle with an inner wall composed of six layers of six different resins, or a bottle with a seven-layer structure composed of six different resins. Examples of such containers include those described in Japanese Patent Application Laid-Open No. 2015-123351.
<樹脂組成物的硬化物> <Hardened resin composition>
藉由將本發明的樹脂組成物進行硬化,能夠獲得該樹脂組成物的硬化物。 By hardening the resin composition of the present invention, a hardened product of the resin composition can be obtained.
本發明的硬化物為將本發明的樹脂組成物硬化而成之硬化物。 The cured product of the present invention is a cured product obtained by curing the resin composition of the present invention.
樹脂組成物的硬化藉由加熱進行為較佳,加熱溫度在120℃~400℃的範圍內為更佳,在140℃~380℃的範圍內為進一步較佳,在170℃~350℃的範圍內為特佳。樹脂組成物的硬化物的形態並無特別限定,能夠依據用途選擇薄膜狀、棒狀、球狀、顆粒狀等。在本發明中,該硬化物為薄膜狀為較佳。又,藉由樹脂組成物的圖案加工,亦能夠依據在壁面上形成保護膜,形成用於導通的穴(Beer hall)、調整阻抗或靜電容量或者內部應力、賦予放熱功能等用途選擇該硬化物的形狀。該硬化物(由硬化物形成之膜)的膜厚為0.5μm以上且150μm以下為較佳。 The resin composition is preferably cured by heating, with the heating temperature preferably being in the range of 120°C to 400°C, more preferably 140°C to 380°C, and particularly preferably 170°C to 350°C. The form of the cured resin composition is not particularly limited and can be selected from a film, rod, sphere, or granular shape depending on the intended use. In the present invention, a film-like shape is preferred. Furthermore, by patterning the resin composition, the shape of the cured product can be selected to suit various applications, such as forming a protective film on the wall, forming a hole (beer hall) for conduction, adjusting impedance or electrostatic capacitance, or internal stress, or imparting heat dissipation. The thickness of the cured product (film formed by the cured product) is preferably not less than 0.5 μm and not more than 150 μm.
將本發明的樹脂組成物進行硬化時的收縮率為50%以下為較佳,45%以下為更佳,40%以下為進一步較佳。其中,收縮率是指樹脂組成物的硬化前後的體積變化的百分率,並且能夠藉由下述的式來進行計算。 The resin composition of the present invention preferably exhibits a shrinkage rate of 50% or less during curing, more preferably 45% or less, and even more preferably 40% or less. The shrinkage rate refers to the percentage change in volume of the resin composition before and after curing and can be calculated using the following formula.
收縮率[%]=100-(硬化後的體積÷硬化前的體積)×100 Shrinkage rate [%] = 100 - (volume after hardening ÷ volume before hardening) × 100
<樹脂組成物的硬化物的特性> <Characteristics of Cured Resin Compositions>
本發明的樹脂組成物的硬化物的醯亞胺化反應率為70%以上為較佳,80%以上為更佳,90%以上為進一步較佳。只要為70%以上,則有時成為機械特性優異之硬化物。 The imidization reaction rate of the cured resin composition of the present invention is preferably 70% or higher, more preferably 80% or higher, and even more preferably 90% or higher. A rate of 70% or higher can sometimes produce a cured product with excellent mechanical properties.
本發明的樹脂組成物的硬化物的斷裂伸長率為30%以上為較佳,40%以上為更佳,50%以上為進一步較佳。 The cured resin composition of the present invention preferably has an elongation at break of 30% or greater, more preferably 40% or greater, and even more preferably 50% or greater.
本發明的樹脂組成物的硬化物的玻璃轉移溫度(Tg)為180℃以上為較佳,210℃以上為更佳,230℃以上為進一步較佳。 The cured resin composition of the present invention preferably has a glass transition temperature (Tg) of 180°C or higher, more preferably 210°C or higher, and even more preferably 230°C or higher.
<樹脂組成物的製備> <Preparation of resin composition>
本發明的樹脂組成物能夠藉由混合上述各成分來製備。混合方法並無特別限定,能夠藉由以往公知的方法來進行。 The resin composition of the present invention can be prepared by mixing the above-mentioned components. The mixing method is not particularly limited and can be carried out by conventionally known methods.
混合能夠採用基於攪拌葉片之混合、基於球磨機之混合、使罐自身旋轉之混合等。 Mixing can be performed using a stirring blade, a ball mill, or a rotating tank.
混合中的溫度為10~30℃為較佳,15~25℃為更佳。 The mixing temperature is preferably 10-30°C, and more preferably 15-25°C.
又,為了去除本發明的樹脂組成物中的灰塵或微粒等異物,進行使用過濾器之過濾為較佳。關於過濾器孔徑,例如可以舉出5μm以下之態樣,1μm以下為較佳,0.5μm以下為更佳,0.1μm以下為進一步較佳。過濾器的材質為聚四氟乙烯、聚乙烯或尼龍為較佳。在過濾器的材質為聚乙烯之情況下,HDPE(高密度聚乙烯)為更佳。過濾器可以使用用有機溶劑預先清洗者。在過濾器的過濾步驟中,亦可以串聯或並聯連接複數種過濾器而使用。在使用複數種過濾器之情況下,可以組合使用孔徑或材質不同之過濾器。作為連接態樣,例如可以舉出將孔徑1μm的HDPE過濾器作為第1級且將孔徑0.2μm的HDPE過濾器作為第2級進行串聯連接之態樣。又,可以將各種材料過濾複數次。在過濾複數次之情況下,可以為循環過濾。又,亦可以加壓以進行過濾。在加壓以進行過濾之情況下,進行加壓之壓力例如可以舉出0.01MPa以上且1.0MPa以下之態樣,0.03MPa以上且 0.9MPa以下為較佳,0.05MPa以上且0.7MPa以下為更佳,0.05MPa以上且0.5MPa以下為進一步較佳。 Furthermore, in order to remove foreign matter such as dust or particles from the resin composition of the present invention, it is preferred to filter the resin composition using a filter. Regarding the pore size of the filter, for example, 5 μm or less can be cited, 1 μm or less is preferred, 0.5 μm or less is more preferred, and 0.1 μm or less is even more preferred. The material of the filter is preferably polytetrafluoroethylene, polyethylene, or nylon. In the case where the material of the filter is polyethylene, HDPE (high-density polyethylene) is more preferred. The filter can be pre-cleaned with an organic solvent. In the filtering step, multiple filters can also be connected in series or in parallel. When using multiple filters, filters of different pore sizes or materials can be combined. For example, a 1μm HDPE filter can be connected in series as the first stage, followed by a 0.2μm HDPE filter as the second stage. Furthermore, various materials can be filtered multiple times. This multiple-pass filtering process can be cycled. Furthermore, filtration can be performed under pressure. When filtration is performed under pressure, the pressure can be, for example, 0.01 MPa to 1.0 MPa, preferably 0.03 MPa to 0.9 MPa, more preferably 0.05 MPa to 0.7 MPa, and even more preferably 0.05 MPa to 0.5 MPa.
除了使用過濾器之過濾以外,還可以進行使用吸附材料之雜質去除處理。亦可以組合過濾器過濾與使用吸附材料之雜質去除處理。作為吸附材料,能夠使用公知的吸附材料。例如,可以舉出矽膠、沸石等無機系吸附材料、活性碳等有機系吸附材料。 In addition to filtration using a filter, impurity removal using an adsorbent can also be performed. Filtering and impurity removal using an adsorbent can also be combined. Known adsorbents can be used. Examples include inorganic adsorbents such as silica gel and zeolite, and organic adsorbents such as activated carbon.
進而,在使用過濾器之過濾之後,還可以實施在減壓狀態下放置填充於瓶中之樹脂組成物並進行脫氣之步驟。 Furthermore, after filtering using a filter, the resin composition filled in the bottle may be placed under reduced pressure to degas.
(硬化物之製造方法) (Method for producing hardened material)
本發明的硬化物之製造方法包括將樹脂組成物適用於基材上而形成膜之膜形成步驟為較佳。 The method for producing the cured product of the present invention preferably includes a film-forming step of applying the resin composition to a substrate to form a film.
又,本發明的硬化物之製造方法包括上述膜形成步驟、選擇性地曝光藉由膜形成步驟而形成之膜之曝光步驟及使用顯影液對藉由曝光步驟進行曝光之膜進行顯影而形成圖案之顯影步驟為更佳。 Furthermore, the method for producing a cured product of the present invention preferably includes the aforementioned film forming step, an exposure step of selectively exposing the film formed in the film forming step, and a developing step of developing the film exposed in the exposure step using a developer to form a pattern.
本發明的硬化物之製造方法包括上述膜形成步驟、上述曝光步驟、上述顯影步驟、以及對藉由顯影步驟而獲得之圖案進行加熱之加熱步驟及對藉由顯影步驟而獲得之圖案進行曝光之顯影後曝光步驟中的至少一者為特佳。 The method for producing a cured product of the present invention particularly preferably includes the film-forming step, the exposure step, the development step, and at least one of a heating step of heating the pattern obtained by the development step and a post-development exposure step of exposing the pattern obtained by the development step.
又,本發明之製造方法包括上述膜形成步驟及對上述膜進行加熱之步驟亦較佳。 Furthermore, the manufacturing method of the present invention preferably includes the above-mentioned film forming step and the step of heating the above-mentioned film.
以下,對各步驟的詳細內容進行說明。 The following describes the details of each step.
<膜形成步驟> <Membrane Formation Step>
本發明的樹脂組成物能夠用於適用於基材上而形成膜之膜形成步驟中。 The resin composition of the present invention can be used in a film-forming step for forming a film on a substrate.
本發明的硬化物之製造方法包括將樹脂組成物適用於基材上而形成膜之膜形成步驟為較佳。 The method for producing the cured product of the present invention preferably includes a film-forming step of applying the resin composition to a substrate to form a film.
〔基材〕 [Base material]
基材的種類能夠依據用途適當設定,但是並無特別限制,可以舉出矽、氮化矽、多晶矽、氧化矽、非晶矽等半導體製作基材、石英、玻璃、光學膜、陶瓷材料、蒸鍍膜、磁性膜、反射膜、Ni、Cu、Cr、Fe等金屬基材(例如,可以為由金屬形成之基材及例如藉由電鍍或蒸鍍等而形成金屬層之基材中的任一個)、紙、SOG(Spin On Glass:旋塗式玻璃)、TFT(薄膜晶體管)陣列基材、模具基材、電漿顯示面板(PDP)的電極板等。在本發明中,尤其半導體製作基材為較佳,矽基材、Cu基材及模具基材為更佳。 The type of substrate can be appropriately selected depending on the intended use, but is not particularly limited. Examples include semiconductor substrates such as silicon, silicon nitride, polycrystalline silicon, silicon oxide, and amorphous silicon; quartz, glass, optical films, ceramic materials, evaporated films, magnetic films, reflective films; metal substrates such as Ni, Cu, Cr, and Fe (e.g., either a substrate formed of metal or a substrate having a metal layer formed by electroplating or evaporation); paper, SOG (Spin On Glass), TFT (Thin Film Transistor) array substrates, mold substrates, and electrode plates for plasma display panels (PDPs). In the present invention, semiconductor substrates are particularly preferred, with silicon substrates, Cu substrates, and mold substrates being even more preferred.
又,在該等基材的表面上可以設置有由六甲基二矽氮烷(HMDS)等製成之密接層和氧化層等層。 Furthermore, a bonding layer and an oxide layer made of hexamethyldisilazane (HMDS) or the like may be provided on the surface of the substrate.
又,基材的形狀並無特別限定,可以為圓形,亦可以為矩形。 Furthermore, the shape of the substrate is not particularly limited and can be circular or rectangular.
作為基材的尺寸,若為圓形,則例如直徑為100~450mm,較佳為200~450mm。若為矩形,則例如短邊的長度為100~1000mm,較佳為200~700mm。 The dimensions of the substrate are, for example, a circular substrate with a diameter of 100-450 mm, preferably 200-450 mm. For a rectangular substrate, the length of the short side is, for example, 100-1000 mm, preferably 200-700 mm.
又,作為基材,例如可以使用板狀、較佳為面板狀的基材(基板)。 Furthermore, as the base material, for example, a plate-shaped base material (substrate) can be used, preferably a panel-shaped base material (substrate).
又,在樹脂層(例如,由硬化物形成之層)的表面或金屬層的表面上適用樹脂組成物而形成膜之情況下,樹脂層或金屬層成為基材。 Furthermore, when a resin composition is applied to the surface of a resin layer (e.g., a layer formed of a cured product) or the surface of a metal layer to form a film, the resin layer or the metal layer becomes a base material.
作為將本發明的樹脂組成物適用於基材上之方法,塗佈為較 佳。 As a method for applying the resin composition of the present invention to a substrate, coating is preferred.
作為所適用之方法,具體而言,可以例示浸塗法、氣刀塗佈法、簾式塗佈法、線棒塗佈法、凹版塗佈法、擠壓塗佈法、噴塗法、旋塗法、狹縫塗佈法、噴墨法等。從膜的厚度的均勻性的觀點考慮,更佳為旋塗法、狹縫塗佈法、噴塗法或噴墨法,從膜的厚度的均勻性的觀點及生產率的觀點考慮,旋塗法及狹縫塗佈法為較佳。依據方法調整樹脂組成物的固體成分濃度或塗佈條件,從而能夠獲得所期望的厚度的膜。又,亦能夠依據基材的形狀適當選擇塗佈方法,若為晶圓等圓形基材,則旋塗法、噴塗法、噴墨法等為較佳,若為矩形基材,則狹縫塗佈法或噴塗法、噴墨法等為較佳。在為旋塗法的情況下,例如能夠以500~3,500rpm的轉速適用10秒鐘~3分鐘左右。 Specific examples of applicable methods include dip coating, air knife coating, curtain coating, wire rod coating, gravure coating, extrusion coating, spray coating, spin coating, slit coating, and ink jet coating. From the perspective of film thickness uniformity, spin coating, slit coating, spray coating, or ink jet coating is more preferred. From the perspective of film thickness uniformity and productivity, spin coating and slit coating are particularly preferred. By adjusting the solid content concentration of the resin composition and coating conditions according to the method, a film of the desired thickness can be obtained. Furthermore, the coating method can be appropriately selected based on the substrate shape. For circular substrates such as wafers, spin coating, spray coating, and inkjet coating are preferred, while for rectangular substrates, slit coating, spray coating, and inkjet coating are preferred. For spin coating, for example, a rotation speed of 500 to 3,500 rpm can be used for approximately 10 seconds to 3 minutes.
又,亦能夠適用將藉由上述賦予方法預先賦予至偽支撐體上而形成之塗膜轉印到基材上之方法。 Furthermore, a method of transferring a coating film formed by pre-applying the above-mentioned applying method to a dummy support onto a substrate can also be applied.
關於轉印方法,本發明中亦能夠較佳地使用日本特開2006-023696號公報的0023段、0036~0051段或日本特開2006-047592號公報的0096~0108段中所記載的製作方法。 Regarding the transfer method, the present invention can also preferably use the production method described in paragraphs 0023 and 0036 to 0051 of Japanese Patent Application Laid-Open No. 2006-023696 or paragraphs 0096 to 0108 of Japanese Patent Application Laid-Open No. 2006-047592.
又,可以進行在基材的端部中去除多餘的膜的步驟。在該種步驟的例子中,可以舉出邊珠沖洗(EBR)、背面沖洗(Back rinse)等。 Furthermore, a step may be performed to remove excess film from the edges of the substrate. Examples of such steps include edge bead rinsing (EBR) and back rinse.
又,亦可以採用預濕步驟,該預濕步驟在將樹脂組成物塗佈於基材上之前,對基材塗佈各種溶劑以提高基材的潤濕性之後,塗佈樹脂組成物。 Alternatively, a pre-wetting step may be employed. Before applying the resin composition onto the substrate, various solvents are applied to the substrate to improve the wettability of the substrate, and then the resin composition is applied.
<乾燥步驟> <Drying Steps>
上述膜在膜形成步驟(層形成步驟)之後,為了去除溶劑,可以供於 乾燥所形成之膜(層)之步驟(乾燥步驟)中。 After the film formation step (layer formation step), the film may be subjected to a drying step (drying step) to remove the solvent.
亦即,本發明的硬化物之製造方法可以包括乾燥步驟,該乾燥步驟乾燥藉由膜形成步驟而形成之膜。 That is, the method for producing a cured product of the present invention may include a drying step for drying the film formed in the film forming step.
又,上述乾燥步驟在膜形成步驟之後且在曝光步驟之前進行為較佳。 Furthermore, the drying step is preferably performed after the film forming step and before the exposure step.
乾燥步驟中之膜的乾燥溫度為50~150℃為較佳,70℃~130℃為更佳,90℃~110℃為進一步較佳。又,亦可以藉由減壓來進行乾燥。作為乾燥時間,可以例示30秒鐘~20分鐘,1分鐘~10分鐘為較佳,2分鐘~7分鐘為更佳。 The film is preferably dried at a temperature of 50-150°C during the drying step, more preferably 70-130°C, and even more preferably 90-110°C. Drying can also be performed by reducing pressure. The drying time is, for example, 30 seconds to 20 minutes, preferably 1-10 minutes, and even more preferably 2-7 minutes.
<曝光步驟> <Exposure Steps>
上述膜可以供於選擇性地曝光膜之曝光步驟中。 The above film can be used in an exposure step for selectively exposing the film.
亦即,本發明的硬化物之製造方法可以包括曝光步驟,該曝光步驟選擇性地曝光藉由膜形成步驟而形成之膜。 That is, the method for producing a cured product of the present invention may include an exposure step of selectively exposing the film formed in the film forming step.
選擇性地曝光表示對膜的一部分進行曝光。又,藉由選擇性地曝光,在膜上形成經曝光之區域(曝光部)和未經曝光的區域(非曝光部)。 Selective exposure means exposing a portion of a film to light. Furthermore, selective exposure forms exposed areas (exposed portions) and unexposed areas (non-exposed portions) on the film.
關於曝光量,只要能夠將本發明的樹脂組成物硬化,則並無特別規定,例如以在波長365nm下的曝光能量換算為50~10,000mJ/cm2為較佳,200~8,000mJ/cm2為更佳。 There are no particular restrictions on the exposure dose as long as it can cure the resin composition of the present invention. For example, an exposure energy of 50 to 10,000 mJ/cm 2 at a wavelength of 365 nm is preferably, and 200 to 8,000 mJ/cm 2 is more preferably.
曝光波長能夠在190~1,000nm的範圍內適當設定,240~550nm為較佳。 The exposure wavelength can be appropriately set within the range of 190-1,000nm, with 240-550nm being optimal.
關於曝光波長,若以與光源的關係進行說明,則可以舉出(1)半導體雷射(波長830nm、532nm、488nm、405nm、375nm、355nm etc.)、(2)金屬鹵化物燈、(3)高壓水銀燈、g射線(波長436nm)、h射線(波 長405nm)、i射線(波長365nm)、寬(g、h、i射線的3波長)、(4)準分子雷射、KrF準分子雷射(波長248nm)、ArF準分子雷射(波長193nm)、F2準分子雷射(波長157nm)、(5)極紫外線;EUV(波長13.6nm)、(6)電子束、(7)YAG雷射的第二諧波532nm且第三諧波355nm等。關於本發明的樹脂組成物,尤其基於高壓水銀燈之曝光為較佳,其中,基於i射線之曝光為較佳。藉此,可以獲得尤其高的曝光靈敏度。 Regarding the exposure wavelength, if we explain it in terms of its relationship with the light source, we can cite (1) semiconductor laser (wavelength 830nm, 532nm, 488nm, 405nm, 375nm, 355nm etc.), (2) metal halide lamp, (3) high pressure mercury lamp, g-ray (wavelength 436nm), h-ray (wavelength 405nm), i-ray (wavelength 365nm), wide (3 wavelengths of g, h, and i-ray), (4) excimer laser, KrF excimer laser (wavelength 248nm), ArF excimer laser (wavelength 193nm), F2 excimer laser (wavelength 157nm), (5) extreme ultraviolet ray; EUV (wavelength 13.6nm), (6) electron beam, (7) second harmonic 532nm and third harmonic 355nm of YAG laser, etc. With regard to the resin composition of the present invention, exposure based on a high pressure mercury lamp is particularly preferred, and exposure based on i-ray is particularly preferred. This allows for exceptionally high exposure sensitivity.
又,曝光的方式並無特別限定,只要為曝光由本發明的樹脂組成物形成之膜的至少一部分之方式即可,但是可以舉出使用了光罩之曝光、基於雷射直接成像法之曝光等。 The exposure method is not particularly limited, as long as it is a method that exposes at least a portion of the film formed from the resin composition of the present invention. Examples include exposure using a photomask and exposure based on laser direct imaging.
<曝光後加熱步驟> <Post-exposure heating step>
上述膜可以供於在曝光後進行加熱之步驟(曝光後加熱步驟)中。 The above film may be subjected to a step of heating after exposure (post-exposure heating step).
亦即,本發明的硬化物之製造方法可以包括曝光後加熱步驟,該曝光後加熱步驟加熱藉由曝光步驟進行曝光之膜。 That is, the method for producing a cured product of the present invention may include a post-exposure heating step, wherein the post-exposure heating step heats the film exposed in the exposure step.
曝光後加熱步驟能夠在曝光步驟之後且在顯影步驟之前進行。 The post-exposure heating step can be performed after the exposure step and before the development step.
曝光後加熱步驟中之加熱溫度為50℃~140℃為較佳,60℃~120℃為更佳。 The heating temperature in the post-exposure heating step is preferably 50°C to 140°C, and more preferably 60°C to 120°C.
曝光後加熱步驟中之加熱時間為30秒鐘~300分鐘為較佳,1分鐘~10分鐘為更佳。 The optimal heating time during the post-exposure heating step is 30 seconds to 300 minutes, and even more preferably 1 minute to 10 minutes.
關於曝光後加熱步驟中之升溫速度,從加熱開始時的溫度至最高加熱溫度為1~12℃/分鐘為較佳,2~10℃/分鐘為更佳,3~10℃/分鐘為進一步較佳。 Regarding the heating rate during the post-exposure heating step, a heating rate of 1-12°C/minute from the initial heating temperature to the maximum heating temperature is preferred, 2-10°C/minute is more preferred, and 3-10°C/minute is even more preferred.
又,升溫速度可以在加熱過程中適當變更。 In addition, the heating rate can be appropriately changed during the heating process.
作為曝光後加熱步驟中之加熱機構,並無特別限定,能夠使用公知的加熱板、烘箱、紅外線加熱器等。 The heating mechanism used in the post-exposure heating step is not particularly limited, and a known heating plate, oven, infrared heater, etc. can be used.
又,藉由在加熱時使氮氣、氦氣、氬氣等非活性氣體流過等而在低氧濃度的環境下進行亦較佳。 Furthermore, it is also preferable to perform the process in an environment with low oxygen concentration by flowing an inert gas such as nitrogen, helium, or argon during heating.
<顯影步驟> <Development Steps>
曝光後的上述膜可以供於使用顯影液進行顯影而形成圖案之顯影步驟中。 After exposure, the film can be subjected to a developing step in which a developer is used to form a pattern.
亦即,本發明的硬化物之製造方法可以包括顯影步驟,該顯影步驟使用顯影液對藉由曝光步驟進行曝光之膜進行顯影而形成圖案。藉由進行顯影來去除膜的曝光部及非曝光部中的一者,並形成圖案。 That is, the method for producing a cured product of the present invention may include a developing step in which a developer is used to develop the film exposed in the exposing step to form a pattern. The development step removes one of the exposed and unexposed portions of the film, thereby forming a pattern.
其中,將藉由顯影步驟去除膜的非曝光部之顯影稱為負型顯影,將藉由顯影步驟去除膜的曝光部之顯影稱為正型顯影。 Among them, developing the non-exposed areas of the film after removal by the developing step is called negative development, and developing the exposed areas of the film after removal by the developing step is called positive development.
〔顯影液〕 [Developer]
作為在顯影步驟中所使用之顯影液,可以舉出鹼性水溶液或包含有機溶劑之顯影液。 As the developer used in the developing step, an alkaline aqueous solution or a developer containing an organic solvent can be cited.
在顯影液為鹼性水溶液之情況下,作為鹼性水溶液能夠包含之鹼性化合物,可以舉出無機鹼類、一級胺類、二級胺類、三級胺類、四級銨鹽,TMAH(氫氧化四甲銨)、氫氧化鉀、碳酸鈉、氫氧化鈉、矽酸鈉、偏矽酸鈉、氨、乙胺、正丙胺、二乙胺、二正丁胺、三乙胺、甲基二乙胺、二甲基乙醇胺、三乙醇胺、氫氧化四乙基銨、氫氧化四丙銨(Tetrapropylammonium Hydroxide)、氫氧化四丁基銨、氫氧化四戊基銨、氫氧化四己基銨、氫氧化四辛基銨、氫氧化乙基三甲基銨、氫氧化丁基三甲基銨、氫氧 化甲基三戊基銨、氫氧化二丁基二戊基銨、氫氧化二甲基雙(2-羥乙基)銨、氫氧化三甲基苯基銨、氫氧化三甲基苄基銨、氫氧化三乙基苄基銨、吡咯、哌啶為較佳,更佳為TMAH。例如在使用TMAH之情況下,顯影液中之鹼性化合物的含量在顯影液總質量中為0.01~10質量%為較佳,0.1~5質量%為更佳,0.3~3質量%為進一步較佳。 In the case where the developer is an alkaline aqueous solution, examples of alkaline compounds that can be contained in the alkaline aqueous solution include inorganic bases, primary amines, secondary amines, tertiary amines, quaternary ammonium salts, TMAH (tetramethylammonium hydroxide), potassium hydroxide, sodium carbonate, sodium hydroxide, sodium silicate, sodium metasilicate, ammonia, ethylamine, n-propylamine, diethylamine, di-n-butylamine, triethylamine, methyldiethylamine, dimethylethanolamine, triethanolamine, tetraethylammonium hydroxide, tetrapropylammonium hydroxide (Tetrapropylammonium hydroxide), Hydroxide), tetrabutylammonium hydroxide, tetrapentylammonium hydroxide, tetrahexylammonium hydroxide, tetraoctylammonium hydroxide, ethyltrimethylammonium hydroxide, butyltrimethylammonium hydroxide, methyltripentylammonium hydroxide, dibutyldipentylammonium hydroxide, dimethylbis(2-hydroxyethyl)ammonium hydroxide, trimethylphenylammonium hydroxide, trimethylbenzylammonium hydroxide, triethylbenzylammonium hydroxide, pyrrole, and piperidine are preferred, and TMAH is more preferred. For example, when using TMAH, the content of the alkaline compound in the developer is preferably 0.01-10 mass %, more preferably 0.1-5 mass %, and even more preferably 0.3-3 mass % of the total mass of the developer.
在顯影液包含有機溶劑之情況下,關於有機溶劑,作為酯類,例如可以較佳地舉出乙酸乙酯、乙酸正丁酯、甲酸戊酯、乙酸異戊酯、乙酸異丁酯、丙酸丁酯、丁酸異丙酯、丁酸乙酯、丁酸丁酯、乳酸甲酯、乳酸乙酯、γ-丁內酯、ε-己內酯、δ-戊內酯、烷氧基乙酸烷基酯(例:烷氧基乙酸甲酯、烷氧基乙酸乙酯、烷氧基乙酸丁酯(例如,甲氧基乙酸甲酯、甲氧基乙酸乙酯、甲氧基乙酸丁酯、乙氧基乙酸甲酯、乙氧基乙酸乙酯等))、3-烷氧基丙酸烷基酯類(例:3-烷氧基丙酸甲酯、3-烷氧基丙酸乙酯等(例如,3-甲氧基丙酸甲酯、3-甲氧基丙酸乙酯、3-乙氧基丙酸甲酯、3-乙氧基丙酸乙酯等))、2-烷氧基丙酸烷基酯類(例:2-烷氧基丙酸甲酯、2-烷氧基丙酸乙酯、2-烷氧基丙酸丙酯等(例如,2-甲氧基丙酸甲酯、2-甲氧基丙酸乙酯、2-甲氧基丙酸丙酯、2-乙氧基丙酸甲酯、2-乙氧基丙酸乙酯))、2-烷氧基-2-甲基丙酸甲酯及2-烷氧基-2-甲基丙酸乙酯(例如,2-甲氧基-2-甲基丙酸甲酯、2-乙氧基-2-甲基丙酸乙酯等)、丙酮酸甲酯、丙酮酸乙酯、丙酮酸丙酯、乙醯乙酸甲酯、乙醯乙酸乙酯、2-氧代丁酸甲酯、2-氧代丁酸乙酯等,以及作為醚類,例如可以較佳地舉出二乙二醇二甲醚、四氫呋喃、乙二醇單甲醚、乙二醇單乙醚、甲基溶纖劑乙酸酯、乙基溶纖劑乙酸酯、二乙二醇單甲醚、二乙二醇單乙醚、二乙二醇單丁醚、丙二醇單甲醚(PGME)、 丙二醇單甲醚乙酸酯(PGMEA)、丙二醇單乙醚乙酸酯、丙二醇單丙醚乙酸酯等,以及作為酮類,例如可以較佳地舉出甲基乙基酮、環己酮、環戊酮、2-庚酮、3-庚酮、N-甲基-2-吡咯啶酮等,以及作為環狀烴類,例如可以較佳地舉出甲苯、二甲苯、苯甲醚等芳香族烴類、檸檬烯等環式萜烯類、作為亞碸類,可以較佳地舉出二甲基亞碸以及作為醇類,可以較佳地舉出甲醇、乙醇、丙醇、異丙醇、丁醇、戊醇、辛醇、二乙二醇、丙二醇、甲基異丁基甲醇、三乙二醇等以及作為醯胺類,可以較佳地舉出N-甲基吡咯啶酮、N-乙基吡咯啶酮、二甲基甲醯胺等。 When the developer contains an organic solvent, the organic solvent may preferably be ethyl acetate, n-butyl acetate, amyl formate, isoamyl acetate, isobutyl acetate, butyl propionate, isopropyl butyrate, ethyl butyrate, butyl butyrate, methyl lactate, ethyl lactate, γ-butyrolactone, ε-caprolactone, δ-valerolactone, alkyl alkoxyacetates (e.g., methyl alkoxyacetate, ethyl alkoxyacetate, butyl alkoxyacetate (e.g., methyl methoxyacetate, ethyl methoxyacetate, butyl methoxyacetate, methyl ethoxyacetate, ethyl ethoxyacetate, etc.)), alkyl 3-alkoxypropionates (e.g., 3- Methyl alkoxypropionate, ethyl 3-alkoxypropionate, etc. (e.g., methyl 3-methoxypropionate, ethyl 3-methoxypropionate, methyl 3-ethoxypropionate, ethyl 3-ethoxypropionate, etc.)), alkyl 2-alkoxypropionates (e.g., methyl 2-alkoxypropionate, ethyl 2-alkoxypropionate, propyl 2-alkoxypropionate, etc. (e.g., methyl 2-methoxypropionate, ethyl 2-methoxypropionate, propyl 2-methoxypropionate, methyl 2-ethoxypropionate, ethyl 2-ethoxypropionate)), methyl 2-alkoxy-2-methylpropionate and ethyl 2-alkoxy-2-methylpropionate (e.g., methyl 2-methoxy-2-methylpropionate ester, ethyl 2-ethoxy-2-methylpropionate, etc.), methyl pyruvate, ethyl pyruvate, propyl pyruvate, methyl acetylacetate, ethyl acetylacetate, methyl 2-oxobutyrate, ethyl 2-oxobutyrate, etc., and ethers, for example, diethylene glycol dimethyl ether, tetrahydrofuran, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, methyl solvent acetate, ethyl solvent acetate, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol monobutyl ether, propylene glycol monomethyl ether (PGME), propylene glycol monomethyl ether acetate (PGMEA), propylene glycol monoethyl ether acetate, propylene glycol monopropyl ether acetate, etc., and ethers, for example, diethylene glycol dimethyl ether, tetrahydrofuran, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, methyl solvent acetate, ethyl solvent acetate, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol monobutyl ether, propylene glycol monomethyl ether (PGME), propylene glycol monomethyl ether acetate (PGMEA), propylene glycol monoethyl ether acetate, propylene glycol monopropyl ether acetate, etc., and Ketones include, for example, methyl ethyl ketone, cyclohexanone, cyclopentanone, 2-heptanone, 3-heptanone, and N-methyl-2-pyrrolidone. Cyclic hydrocarbons include, for example, aromatic hydrocarbons such as toluene, xylene, and anisole, and cyclic terpenes such as limonene. Sulfides include, for example, dimethyl sulfoxide. Alcohols include, for example, methanol, ethanol, propanol, isopropanol, butanol, pentanol, octanol, diethylene glycol, propylene glycol, methyl isobutyl carbinol, and triethylene glycol. Amides include, for example, N-methylpyrrolidone, N-ethylpyrrolidone, and dimethylformamide.
在顯影液包含有機溶劑之情況下,有機溶劑能夠使用1種或混合使用2種以上。在本發明中,尤其包含選自包括環戊酮、γ-丁內酯、二甲基亞碸、N-甲基-2-吡咯啶酮及環己酮之群組中的至少1種之顯影液為較佳,包含選自包括環戊酮、γ-丁內酯及二甲基亞碸之群組中的至少1種之顯影液為更佳,包含環戊酮之顯影液為最佳。 When the developer contains an organic solvent, one organic solvent or a mixture of two or more organic solvents can be used. In the present invention, a developer containing at least one selected from the group consisting of cyclopentanone, γ-butyrolactone, dimethyl sulfoxide, N-methyl-2-pyrrolidone, and cyclohexanone is particularly preferred. A developer containing at least one selected from the group consisting of cyclopentanone, γ-butyrolactone, and dimethyl sulfoxide is even more preferred. A developer containing cyclopentanone is most preferred.
在顯影液包含有機溶劑之情況下,有機溶劑的含量相對於顯影液的總質量為50質量%以上為較佳,70質量%以上為更佳,80質量%以上為進一步較佳,90質量%以上為特佳。又,上述含量可以為100質量%。 When the developer contains an organic solvent, the content of the organic solvent is preferably 50% by mass or greater, more preferably 70% by mass or greater, even more preferably 80% by mass or greater, and particularly preferably 90% by mass or greater, relative to the total mass of the developer. Alternatively, the above content may be 100% by mass.
顯影液可以進一步包含其他成分。 The developer may further contain other ingredients.
作為其他成分,例如可以舉出公知的界面活性劑和公知的消泡劑等。 Other ingredients include, for example, well-known surfactants and well-known defoaming agents.
〔顯影液的供給方法〕 [Developer Supply Method]
關於顯影液的供給方法,只要能夠形成所期望的圖案,則並無特別限制,存在將形成有膜之基材浸漬於顯影液中之方法、使用噴嘴向形成於基材上之膜供給顯影液以進行旋覆浸沒顯影或連續供給顯影液之方法。噴嘴 的種類並無特別限制,可以舉出直式噴嘴、噴淋噴嘴、噴霧噴嘴等。 There are no particular restrictions on the method for supplying the developer solution, as long as the desired pattern can be formed. Examples include immersing the film-formed substrate in the developer solution, using a nozzle to supply the developer solution to the film formed on the substrate for immersion development, and continuously supplying the developer solution. The type of nozzle is not particularly limited, and examples include vertical nozzles, shower nozzles, and mist nozzles.
從顯影液的滲透性、非圖像部的去除性、製造上的效率的觀點考慮,使用直式噴嘴供給顯影液之方法或使用噴霧噴嘴連續供給之方法為較佳,從顯影液向圖像部的滲透性的觀點考慮,使用噴霧噴嘴進行供給之方法為更佳。 From the perspectives of developer permeability, removal of non-image areas, and manufacturing efficiency, a method using a vertical nozzle to supply developer or a method using a mist nozzle for continuous supply is preferred. From the perspective of developer permeability to the image area, a method using a mist nozzle for supply is even more preferred.
又,可以採用在使用直式噴嘴連續供給顯影液之後,旋轉基材以從基材上去除顯影液,在旋轉乾燥之後再次使用直式噴嘴連續供給之後,旋轉基材以從基材上去除顯影液之步驟,亦可以反覆進行複數次該步驟。 Alternatively, a process may be employed in which the developer is continuously supplied using a vertical nozzle, the substrate is rotated to remove the developer, and after drying by rotation, the developer is continuously supplied again using the vertical nozzle, and the substrate is rotated to remove the developer. This process may be repeated multiple times.
又,作為顯影步驟中之顯影液的供給方法,能夠採用將顯影液連續地供給至基材之步驟、在基材上使顯影液保持大致靜止狀態之步驟、在基材上利用超聲波等使顯影液振動之步驟及組合了該等之步驟等。 Furthermore, as a method for supplying the developer solution during the development step, a step of continuously supplying the developer solution to the substrate, a step of maintaining the developer solution substantially stationary on the substrate, a step of vibrating the developer solution on the substrate using ultrasound or the like, or a combination of these steps can be employed.
作為顯影時間,10秒鐘~10分鐘為較佳,20秒鐘~5分鐘為更佳。顯影時的顯影液的溫度並無特別規定,能夠較佳為在10~45℃下進行,更較佳為在18℃~30℃下進行。 The development time is preferably 10 seconds to 10 minutes, and more preferably 20 seconds to 5 minutes. There is no specific requirement for the developer temperature during development, but it can be performed at a temperature between 10°C and 45°C, and more preferably between 18°C and 30°C.
在顯影步驟中,在使用了顯影液之處理之後,可以進一步進行使用沖洗液之圖案的清洗(沖洗)。又,可以採用與圖案接觸之顯影液沒有完全乾燥之前供給沖洗液等的方法。 In the development step, after treatment with a developer, the pattern can be further cleaned (rinsed) with a rinse solution. Alternatively, a method can be employed in which the rinse solution is supplied before the developer in contact with the pattern has completely dried.
〔沖洗液〕 [Rinse fluid]
在顯影液為鹼性水溶液之情況下,作為沖洗液,例如能夠使用水。在顯影液為包含有機溶劑之顯影液之情況下,作為沖洗液,例如能夠使用與顯影液中所包含之溶劑不同之溶劑(例如,水、與顯影液中所包含之有機溶劑不同之有機溶劑)。 When the developer is an alkaline aqueous solution, water, for example, can be used as the rinse liquid. When the developer contains an organic solvent, a solvent different from the solvent contained in the developer (e.g., water, an organic solvent different from the organic solvent contained in the developer) can be used as the rinse liquid.
作為沖洗液包含有機溶劑時的有機溶劑,作為酯類,例如可以較佳地舉出乙酸乙酯、乙酸正丁酯、甲酸戊酯、乙酸異戊酯、乙酸異丁酯、丙酸丁酯、丁酸異丙酯、丁酸乙酯、丁酸丁酯、乳酸甲酯、乳酸乙酯、γ-丁內酯、ε-己內酯、δ-戊內酯、烷氧基乙酸烷基酯(例:烷氧基乙酸甲酯、烷氧基乙酸乙酯、烷氧基乙酸丁酯(例如,甲氧基乙酸甲酯、甲氧基乙酸乙酯、甲氧基乙酸丁酯、乙氧基乙酸甲酯、乙氧基乙酸乙酯等))、3-烷氧基丙酸烷基酯類(例:3-烷氧基丙酸甲酯、3-烷氧基丙酸乙酯等(例如,3-甲氧基丙酸甲酯、3-甲氧基丙酸乙酯、3-乙氧基丙酸甲酯、3-乙氧基丙酸乙酯等))、2-烷氧基丙酸烷基酯類(例:2-烷氧基丙酸甲酯、2-烷氧基丙酸乙酯、2-烷氧基丙酸丙酯等(例如,2-甲氧基丙酸甲酯、2-甲氧基丙酸乙酯、2-甲氧基丙酸丙酯、2-乙氧基丙酸甲酯、2-乙氧基丙酸乙酯))、2-烷氧基-2-甲基丙酸甲酯及2-烷氧基-2-甲基丙酸乙酯(例如,2-甲氧基-2-甲基丙酸甲酯、2-乙氧基-2-甲基丙酸乙酯等)、丙酮酸甲酯、丙酮酸乙酯、丙酮酸丙酯、乙醯乙酸甲酯、乙醯乙酸乙酯、2-氧代丁酸甲酯、2-氧代丁酸乙酯等,以及作為醚類,例如可以較佳地舉出二乙二醇二甲醚、四氫呋喃、乙二醇單甲醚、乙二醇單乙醚、甲基溶纖劑乙酸酯、乙基溶纖劑乙酸酯、二乙二醇單甲醚、二乙二醇單乙醚、二乙二醇單丁醚、丙二醇單甲醚(PGME)、丙二醇單甲醚乙酸酯(PGMEA)、丙二醇單乙醚乙酸酯、丙二醇單丙醚乙酸酯等,以及作為酮類,例如可以較佳地舉出甲基乙基酮、環己酮、環戊酮、2-庚酮、3-庚酮、N-甲基-2-吡咯啶酮等,以及作為環狀烴類,例如可以較佳地舉出甲苯、二甲苯、苯甲醚等芳香族烴類、檸檬烯等環式萜烯類、作為亞碸類,可以較佳地舉出二甲基亞碸以及作為醇類,可以較佳地舉出甲醇、乙醇、 丙醇、異丙醇、丁醇、戊醇、辛醇、二乙二醇、丙二醇、甲基異丁基甲醇、三乙二醇等以及作為醯胺類,可以較佳地舉出N-甲基吡咯啶酮、N-乙基吡咯啶酮、二甲基甲醯胺等。 When the rinsing liquid contains an organic solvent, the organic solvent includes, for example, esters, preferably ethyl acetate, n-butyl acetate, amyl formate, isoamyl acetate, isobutyl acetate, butyl propionate, isopropyl butyrate, ethyl butyrate, butyl butyrate, methyl lactate, ethyl lactate, γ-butyrolactone, ε-caprolactone, δ-valerolactone, alkyl alkoxyacetates (e.g., methyl alkoxyacetate, ethyl alkoxyacetate, butyl alkoxyacetate (e.g., methyl methoxyacetate, ethyl methoxyacetate, butyl methoxyacetate, methyl ethoxyacetate, ethyl ethoxyacetate, etc.)), alkyl 3-alkoxypropionates (e.g., 3-alkoxy Methyl propionate, ethyl 3-alkoxypropionate, etc. (for example, methyl 3-methoxypropionate, ethyl 3-methoxypropionate, methyl 3-ethoxypropionate, ethyl 3-ethoxypropionate, etc.)), alkyl 2-alkoxypropionates (for example, methyl 2-alkoxypropionate, ethyl 2-alkoxypropionate, propyl 2-alkoxypropionate, etc. (for example, methyl 2-methoxypropionate, ethyl 2-methoxypropionate, propyl 2-methoxypropionate, methyl 2-ethoxypropionate, ethyl 2-ethoxypropionate)), methyl 2-alkoxy-2-methylpropionate and ethyl 2-alkoxy-2-methylpropionate (for example, methyl 2-methoxy-2-methylpropionate, 2-ethoxy-2-methylpropionic acid ethyl ester, etc.), methyl pyruvate, ethyl pyruvate, propyl pyruvate, methyl acetylacetate, ethyl acetylacetate, methyl 2-oxobutyrate, ethyl 2-oxobutyrate, and the like; and as ethers, for example, diethylene glycol dimethyl ether, tetrahydrofuran, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, methyl solvent acetate, ethyl solvent acetate, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol monobutyl ether, propylene glycol monomethyl ether (PGME), propylene glycol monomethyl ether acetate (PGMEA), propylene glycol monoethyl ether acetate, propylene glycol monopropyl ether acetate, and the like; and as ketones, for example, diethylene glycol dimethyl ether, tetrahydrofuran, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, methyl solvent acetate, ethyl solvent acetate, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol monobutyl ether, propylene glycol monomethyl ether (PGME), propylene glycol monomethyl ether acetate (PGMEA), propylene glycol monoethyl ether acetate, propylene glycol monopropyl ether acetate, and the like are preferably mentioned. Preferred examples include methyl ethyl ketone, cyclohexanone, cyclopentanone, 2-heptanone, 3-heptanone, and N-methyl-2-pyrrolidone. Preferred examples include cyclic hydrocarbons such as toluene, xylene, and anisole, and cyclic terpenes such as limonene. Preferred examples include sulfoxides such as dimethyl sulfoxide. Preferred examples include alcohols such as methanol, ethanol, propanol, isopropanol, butanol, pentanol, octanol, diethylene glycol, propylene glycol, methyl isobutyl carbinol, and triethylene glycol. Preferred examples include amides such as N-methylpyrrolidone, N-ethylpyrrolidone, and dimethylformamide.
在沖洗液包含有機溶劑之情況下,有機溶劑能夠使用1種或混合使用2種以上。在本發明中,尤其環戊酮、γ-丁內酯、二甲基亞碸、N-甲基吡咯啶酮、環己酮、PGMEA、PGME為較佳,環戊酮、γ-丁內酯、二甲基亞碸、PGMEA、PGME為更佳,環己酮、PGMEA為進一步較佳。 When the rinse solution contains an organic solvent, one organic solvent or a mixture of two or more organic solvents may be used. In the present invention, cyclopentanone, γ-butyrolactone, dimethyl sulfoxide, N-methylpyrrolidone, cyclohexanone, PGMEA, and PGME are particularly preferred, with cyclopentanone, γ-butyrolactone, dimethyl sulfoxide, PGMEA, and PGME being even more preferred, and cyclohexanone and PGMEA being even more preferred.
在沖洗液包含有機溶劑之情況下,沖洗液的50質量%以上為有機溶劑為較佳,70質量%以上為有機溶劑為更佳,90質量%以上為有機溶劑為進一步較佳。又,亦可以為沖洗液的100質量%為有機溶劑。 When the rinse liquid contains an organic solvent, it is preferably 50% by mass or more of the rinse liquid, more preferably 70% by mass or more of the rinse liquid, and even more preferably 90% by mass or more of the rinse liquid. Alternatively, the rinse liquid may comprise 100% by mass of the organic solvent.
沖洗液可以進一步包含其他成分。 The rinse may further comprise other ingredients.
作為其他成分,例如可以舉出公知的界面活性劑和公知的消泡劑等。 Other ingredients include, for example, well-known surfactants and well-known defoaming agents.
〔沖洗液的供給方法〕 [How to supply flushing fluid]
關於沖洗液的供給方法,只要能夠形成所期望的圖案,則並無特別限制,存在將基材浸漬於沖洗液中之方法、在基材上的旋覆浸沒顯影、以噴淋形式將沖洗液供給至基材之方法、藉由直式噴嘴等機構將顯影液連續供給至基材之方法。 There are no particular restrictions on the method for supplying the rinse liquid, as long as the desired pattern can be formed. Examples include immersing the substrate in the rinse liquid, performing immersion development on the substrate, spraying the rinse liquid onto the substrate, and continuously supplying the developer liquid to the substrate using a mechanism such as a vertical nozzle.
從沖洗液的滲透性、非圖像部的去除性、製造上的效率的觀點考慮,存在使用噴淋噴嘴、直式噴嘴、噴霧噴嘴等供給沖洗液之方法,使用噴霧噴嘴連續供給之方法為較佳,從沖洗液向圖像部的滲透性的觀點考慮,使用噴霧噴嘴進行供給之方法為更佳。噴嘴的種類並無特別限制,可以舉出直式噴嘴、噴淋噴嘴、噴霧噴嘴等。 From the perspectives of rinse liquid permeability, removal of non-image areas, and manufacturing efficiency, there are various methods for supplying rinse liquid using shower nozzles, vertical nozzles, and mist nozzles. Continuous supply using a mist nozzle is preferred, and from the perspective of rinse liquid permeability into the image area, supply using a mist nozzle is even more preferred. The type of nozzle is not particularly limited, and examples include vertical nozzles, shower nozzles, and mist nozzles.
亦即,沖洗步驟為藉由直式噴嘴將沖洗液供給或連續供給至上述曝光後的膜中之步驟為較佳,藉由噴霧噴嘴供給沖洗液之步驟為更佳。 That is, the rinsing step is preferably a step of supplying or continuously supplying the rinsing liquid to the exposed film using a vertical nozzle, and more preferably a step of supplying the rinsing liquid using a spray nozzle.
又,作為沖洗步驟中之沖洗液的供給方法,能夠採用將沖洗液連續地供給至基材之步驟、在基材上使沖洗液保持大致靜止狀態之步驟、在基材上利用超聲波等使沖洗液振動之步驟及組合了該等之步驟等。 Furthermore, as a method for supplying the rinsing liquid in the rinsing step, a step of continuously supplying the rinsing liquid to the substrate, a step of maintaining the rinsing liquid substantially stationary on the substrate, a step of vibrating the rinsing liquid on the substrate using ultrasound or the like, or a combination of these steps can be employed.
作為沖洗時間,10秒鐘~10分鐘為較佳,20秒鐘~5分鐘為更佳。沖洗時的沖洗液的溫度並無特別規定,能夠較佳為在10~45℃下進行,更較佳為在18℃~30℃下進行。 The optimal rinsing time is 10 seconds to 10 minutes, and more preferably 20 seconds to 5 minutes. The temperature of the rinse solution is not particularly specified, but it can be performed at a temperature between 10°C and 45°C, and more preferably between 18°C and 30°C.
<加熱步驟> <Heating Steps>
藉由顯影步驟而獲得之圖案(在進行沖洗步驟之情況下為沖洗後的圖案)可以供於對藉由上述顯影而獲得之圖案進行加熱之加熱步驟中。 The pattern obtained by the development step (or the pattern after development if a development step is performed) can be subjected to a heating step for heating the pattern obtained by the development step.
亦即,本發明的硬化物之製造方法可以包括加熱步驟,該加熱步驟對藉由顯影步驟而獲得之圖案進行加熱。 That is, the method for manufacturing a cured product of the present invention may include a heating step, wherein the heating step heats the pattern obtained by the development step.
又,本發明的硬化物之製造方法可以包括加熱步驟,該加熱步驟對在不進行顯影步驟的狀態下藉由其他方法而獲得之圖案或藉由膜形成步驟而獲得之膜進行加熱。 Furthermore, the method for producing a cured product of the present invention may include a heating step of heating a pattern obtained by other methods without performing a development step, or a film obtained by a film forming step.
在加熱步驟中,使聚醯亞胺前驅物等樹脂環化而成為聚醯亞胺等樹脂。 During the heating step, the polyimide precursor and other resins are cyclized to form polyimide and other resins.
又,亦進行特定樹脂或除了特定樹脂以外的交聯劑中之未反應的交聯性基的交聯等。 In addition, it also crosslinks unreacted crosslinking groups in the specific resin or crosslinking agents other than the specific resin.
作為加熱步驟中之加熱溫度(最高加熱溫度),50~450℃為較佳,150~350℃為更佳,150~250℃為進一步較佳,160~250℃為更進一步較佳, 160~230℃為特佳。 The heating temperature (maximum heating temperature) in the heating step is preferably 50-450°C, more preferably 150-350°C, even more preferably 150-250°C, even more preferably 160-250°C, and particularly preferably 160-230°C.
加熱步驟為藉由加熱並利用從上述鹼產生劑產生之鹼等的作用而在上述圖案內促進上述聚醯亞胺前驅物的環化反應之步驟為較佳。 The heating step is preferably a step of promoting the cyclization reaction of the polyimide precursor within the pattern by heating and utilizing the action of the base generated from the base generator.
關於加熱步驟中之加熱,從加熱開始時的溫度至最高加熱溫度以1~12℃/分鐘的升溫速度進行為較佳。上述升溫速度為2~10℃/分鐘為更佳,3~10℃/分鐘為進一步較佳。藉由將升溫速度設為1℃/分鐘以上,能夠確保生產率的同時,防止酸或溶劑的過度揮發,藉由將升溫速度設為12℃/分鐘以下,能夠緩和硬化物的殘存應力。 During the heating step, the heating process should be performed at a rate of 1-12°C/minute from the initial heating temperature to the maximum heating temperature. A rate of 2-10°C/minute is more preferred, and 3-10°C/minute is even more preferred. A rate of 1°C/minute or higher ensures productivity while preventing excessive volatilization of the acid or solvent. A rate of 12°C/minute or lower alleviates residual stress in the cured product.
另外,在為能夠急速加熱的烘箱的情況下,從加熱開始時的溫度至最高加熱溫度以1~8℃/秒鐘的升溫速度進行為較佳,2~7℃/秒鐘為更佳,3~6℃/秒鐘為進一步較佳。 In addition, in the case of an oven capable of rapid heating, a heating rate of 1-8°C/second from the initial heating temperature to the maximum heating temperature is preferred, 2-7°C/second is more preferred, and 3-6°C/second is even more preferred.
加熱開始時的溫度為20℃~150℃為較佳,20℃~130℃為更佳,25℃~120℃為進一步較佳。加熱開始時的溫度是指開始加熱至最高加熱溫度之步驟時的溫度。例如,在將本發明的樹脂組成物適用於基材上之後使其乾燥之情況下,為該乾燥後的膜(層)的溫度,例如從比本發明的樹脂組成物中所包含之溶劑的沸點低30~200℃的溫度開始升溫為較佳。 The temperature at the start of heating is preferably 20°C to 150°C, more preferably 20°C to 130°C, and even more preferably 25°C to 120°C. The temperature at the start of heating refers to the temperature at the start of the step of heating to the maximum heating temperature. For example, when the resin composition of the present invention is applied to a substrate and then dried, this refers to the temperature of the dried film (layer). For example, it is preferred to start heating at a temperature 30 to 200°C lower than the boiling point of the solvent contained in the resin composition of the present invention.
加熱時間(在最高加熱溫度下的加熱時間)為5~360分鐘為較佳,10~300分鐘為更佳,15~240分鐘為進一步較佳。 The optimal heating time (heating time at the highest heating temperature) is 5 to 360 minutes, more preferably 10 to 300 minutes, and even more preferably 15 to 240 minutes.
尤其,在形成多層積層體之情況下,從層間的密接性的觀點考慮,加熱溫度為30℃以上為較佳,80℃以上為更佳,100℃以上為進一步較佳,120℃以上為特佳。 In particular, when forming a multi-layer laminate, from the perspective of interlayer adhesion, the heating temperature is preferably 30°C or higher, more preferably 80°C or higher, even more preferably 100°C or higher, and particularly preferably 120°C or higher.
上述加熱溫度的上限為350℃以下為較佳,250℃以下為更佳,240℃以下為進一步較佳。 The upper limit of the heating temperature is preferably 350°C or lower, more preferably 250°C or lower, and even more preferably 240°C or lower.
加熱可以階段性地進行。作為例子,可以進行如下步驟:從25℃以3℃/分鐘升溫至120℃且在120℃下保持60分鐘,並且從120℃以2℃/分鐘升溫至180℃且在180℃下保持120分鐘。又,如美國專利第9159547號說明書中所記載,一邊照射紫外線一邊進行處理亦較佳。藉由該種預處理步驟,能夠提高膜的特性。預處理步驟在10秒鐘~2小時左右的短時間內進行即可,15秒鐘~30分鐘為更佳。預處理可以為2個階段以上的步驟,例如可以在100~150℃的範圍內進行第1階段的預處理步驟,之後在150~200℃的範圍內進行第2階段的預處理步驟。 Heating can be performed in stages. For example, the following steps can be performed: heating from 25°C to 120°C at a rate of 3°C/minute and holding at 120°C for 60 minutes, then heating from 120°C to 180°C at a rate of 2°C/minute and holding at 180°C for 120 minutes. Alternatively, as described in U.S. Patent No. 9,159,547, treatment while irradiating with UV light is also preferred. This pretreatment step can improve membrane properties. The pretreatment step can be performed for a short period of time, from about 10 seconds to 2 hours, preferably from 15 seconds to 30 minutes. Pretreatment can be performed in two or more stages. For example, the first stage of pretreatment can be performed at a temperature between 100 and 150°C, followed by a second stage of pretreatment at a temperature between 150 and 200°C.
進而,可以在加熱後進行冷卻,作為此時的冷卻速度,1~5℃/分鐘為較佳。 Furthermore, cooling can be performed after heating. The optimal cooling rate is 1-5°C/minute.
在防止特定樹脂分解的方面而言,藉由在加熱步驟中使氮氣、氦氣、氬氣等非活性氣體流過且在減壓狀態下進行等而在低氧濃度的環境下進行為較佳。氧濃度為50ppm(體積比)以下為較佳,20ppm(體積比)以下為更佳。 To prevent the decomposition of certain resins, it is best to perform the heating process in a low-oxygen environment, such as by flowing an inert gas such as nitrogen, helium, or argon during the heating step and performing the process under reduced pressure. An oxygen concentration of 50 ppm (volume ratio) or less is preferred, and 20 ppm (volume ratio) or less is even more preferred.
作為加熱步驟中之加熱機構,並無特別限定,例如可以舉出加熱板、紅外線爐、電烘箱、熱風式烘箱、紅外線烘箱等。 The heating mechanism in the heating step is not particularly limited, and examples thereof include a hot plate, an infrared furnace, an electric oven, a hot air oven, an infrared oven, etc.
<顯影後曝光步驟> <Post-development exposure step>
代替上述加熱步驟或除了上述加熱步驟以外,藉由顯影步驟而獲得之圖案(在進行沖洗步驟之情況下為沖洗後的圖案)亦可以供於曝光顯影步驟之後的圖案之顯影後曝光步驟中。 Instead of or in addition to the aforementioned heating step, the pattern obtained by the development step (the pattern after development if a development step is performed) may be used in the post-development exposure step of the pattern after the development step.
亦即,本發明的硬化物之製造方法可以包括顯影後曝光步驟,該顯影後曝光步驟對藉由顯影步驟而獲得之圖案進行曝光。本發明的硬化物之製造方法可以包括加熱步驟及顯影後曝光步驟,亦可以僅包括加熱步驟及顯影後曝光步驟中的一者。 That is, the method for producing a cured product of the present invention may include a post-development exposure step, in which the pattern obtained by the development step is exposed. The method for producing a cured product of the present invention may include a heating step and a post-development exposure step, or may include only one of the heating step and the post-development exposure step.
在顯影後曝光步驟中,例如能夠促進藉由光鹼產生劑的感光而進行聚醯亞胺前驅物等的環化之反應或藉由光酸產生劑的感光而進行酸分解性基的脫離之反應等。 In the post-development exposure step, for example, the cyclization reaction of a polyimide precursor can be promoted by sensitization with a photoalkali generator, or the elimination reaction of an acid-degradable group can be promoted by sensitization with a photoacid generator.
在顯影後曝光步驟中,只要曝光在顯影步驟中所獲得之圖案的至少一部分即可,但是曝光上述圖案的全部為較佳。 In the post-development exposure step, it is sufficient to expose at least a portion of the pattern obtained in the development step, but it is preferably to expose the entire pattern.
顯影後曝光步驟中之曝光量以在感光性化合物具有靈敏度之波長下之曝光能量換算為50~20,000mJ/cm2為較佳,100~15,000mJ/cm2為更佳。 The exposure dose in the post-development exposure step is preferably 50-20,000 mJ/cm 2 , more preferably 100-15,000 mJ/cm 2 , calculated as exposure energy at a wavelength to which the photosensitive compound is sensitive.
顯影後曝光步驟例如能夠使用上述曝光步驟中之光源來進行,使用寬頻帶光為較佳。 The post-development exposure step can be performed using the light source used in the above-mentioned exposure step, preferably broadband light.
<金屬層形成步驟> <Metal layer formation step>
藉由顯影步驟而獲得之圖案(供於加熱步驟及顯影後曝光步驟中的至少一者之圖案為較佳)可以供於在圖案上形成金屬層之金屬層形成步驟中。 The pattern obtained by the development step (preferably the pattern used in at least one of the heating step and the post-development exposure step) can be used in the metal layer formation step of forming a metal layer on the pattern.
亦即,本發明的硬化物之製造方法包括金屬層形成步驟為較佳,該金屬層形成步驟在藉由顯影步驟而獲得之圖案(供於加熱步驟及顯影後曝光步驟中的至少一者之圖案為較佳)上形成金屬層。 That is, the method for producing a cured product of the present invention preferably includes a metal layer forming step, wherein the metal layer is formed on a pattern obtained by the development step (preferably a pattern provided for at least one of a heating step and a post-development exposure step).
作為金屬層,並無特別限定,能夠使用現有的金屬種類,可以例示銅、鋁、鎳、釩、鈦、鉻、鈷、金、鎢、錫、銀及包含該等金屬之 合金,銅及鋁為更佳,銅為進一步較佳。 The metal layer is not particularly limited, and existing metals can be used. Examples include copper, aluminum, nickel, vanadium, titanium, chromium, cobalt, gold, tungsten, tin, silver, and alloys containing these metals. Copper and aluminum are more preferred, and copper is even more preferred.
金屬層的形成方法並無特別限定,能夠適用現有的方法。例如,能夠使用日本特開2007-157879號公報、日本特表2001-521288號公報、日本特開2004-214501號公報、日本特開2004-101850號公報、美國專利第7888181B2、美國專利第9177926B2中所記載之方法。例如,可以考慮光微影、PVD(物理蒸鍍法)、CVD(化學氣相沉積法)、剝離、電解電鍍、無電解電鍍、蝕刻、印刷及組合了該等之方法等。更具體而言,可以舉出組合了濺射、光微影及蝕刻之圖案化方法、組合了光微影和電解電鍍之圖案化方法。作為電鍍的較佳態樣,可以舉出使用了硫酸銅或氰化銅電鍍液之電解電鍍。 The method for forming the metal layer is not particularly limited, and existing methods can be applied. For example, methods described in Japanese Patent Application Publication No. 2007-157879, Japanese National Publication No. 2001-521288, Japanese Patent Application Publication No. 2004-214501, Japanese Patent Application Publication No. 2004-101850, U.S. Patent No. 7,888,181B2, and U.S. Patent No. 9,177,926B2 can be used. For example, photolithography, PVD (physical vapor deposition), CVD (chemical vapor deposition), lift-off, electrolytic plating, electroless plating, etching, printing, and combinations thereof can be used. More specifically, patterning methods that combine sputtering, photolithography, and etching, and those that combine photolithography and electrolytic plating can be cited. Preferred examples of electroplating include electrolytic plating using copper sulfate or copper cyanide plating solutions.
作為金屬層的厚度,最厚的壁厚的部分為0.01~50μm為較佳,1~10μm為更佳。 The thickness of the metal layer is preferably 0.01-50μm at the thickest part, and more preferably 1-10μm.
<用途> <Purpose>
作為能夠適用本發明的硬化物之製造方法或本發明的硬化物的領域,可以舉出半導體元件的絕緣膜、再配線層用層間絕緣膜、應力緩衝膜等。除此以外,亦可以舉出密封膜、基板材料(柔性印刷電路板的基底膜或覆蓋膜、層間絕緣膜)或藉由對如上述實際安裝用途的絕緣膜進行蝕刻而形成圖案之情況等。關於該等用途,例如能夠參閱Science&Technology Co.,Ltd.“聚醯亞胺的高功能化和應用技術”2008年4月、柿本雅明/監修、CMC技術圖書館“聚醯亞胺材料的基礎和開發”2011年11月發行、日本聚醯亞胺/芳香族系高分子研究會/編“最新聚醯亞胺基礎和應用”NTS,2010年8月等。 Examples of fields in which the method for producing a cured article of the present invention or the cured article of the present invention can be applied include insulating films for semiconductor devices, interlayer insulating films for redistribution layers, and stress buffer films. Other examples include sealing films, substrate materials (base films or cover films for flexible printed circuit boards, interlayer insulating films), and situations in which patterns are formed by etching insulating films for practical mounting applications such as those described above. For information on these applications, see, for example, "Advanced Functionality and Application Technology of Polyimides" by Science & Technology Co., Ltd., April 2008; "Fundamentals and Development of Polyimide Materials" by Masaaki Kakimoto, CMC Technical Library, November 2011; and "Latest Polyimide Fundamentals and Applications" by the Japan Polyimide/Aromatic Polymer Research Society, NTS, August 2010.
又,本發明的硬化物之製造方法或本發明的硬化物亦能夠用於膠印版面或網版版面等版面的製造、蝕刻成形組件的用途、電子尤其微電子中之保護漆及介電層的製造等中。 Furthermore, the method for producing the cured product of the present invention or the cured product of the present invention can also be used in the production of offset printing plates, screen printing plates, and other printing surfaces, in the production of etched components, and in the production of protective varnishes and dielectric layers in electronics, especially microelectronics.
(積層體及積層體之製造方法) (Laminar body and method for manufacturing the same)
本發明的積層體是指具有複數層由本發明的硬化物形成之層之結構體。 The laminate of the present invention refers to a structure having multiple layers formed from the cured product of the present invention.
本發明的積層體為包括2層以上的由硬化物形成之層之積層體,並且亦可以設為積層3層以上而成之積層體。 The laminate of the present invention is a laminate comprising two or more layers formed of a cured material, and may also be a laminate comprising three or more layers.
上述積層體中所包括之2層以上的由上述硬化物形成之層中的至少1個為由本發明的硬化物形成之層,從抑制硬化物的收縮或上述收縮所伴隨之硬化物的變形等之觀點考慮,上述積層體中所包括之所有由硬化物形成之層為由本發明的硬化物形成之層亦較佳。 At least one of the two or more layers formed of the cured material included in the laminate is a layer formed of the cured material of the present invention. From the perspective of suppressing shrinkage of the cured material or deformation of the cured material associated with such shrinkage, it is also preferred that all layers formed of the cured material included in the laminate be layers formed of the cured material of the present invention.
亦即,本發明的積層體之製造方法包括本發明的硬化物之製造方法為較佳,包括重複複數次本發明的積層體之製造方法之步驟為更佳。 That is, the method for manufacturing the laminate of the present invention preferably includes the method for manufacturing the hardened product of the present invention, and more preferably includes repeating the steps of the method for manufacturing the laminate of the present invention multiple times.
本發明的積層體包括2層以上的由硬化物形成之層,在由上述硬化物形成之層之間的任一個之間包括金屬層之態樣為較佳。關於上述金屬層,藉由上述金屬層形成步驟而形成為較佳。 The laminate of the present invention preferably includes two or more layers formed of a hardened material, and preferably includes a metal layer between any of the layers formed of the hardened material. The metal layer is preferably formed by the metal layer forming step described above.
亦即,本發明的積層體之製造方法在複數次進行之硬化物之製造方法之間,進一步包括在由硬化物形成之層上形成金屬層之金屬層形成步驟為較佳。金屬層形成步驟的較佳態樣如上所述。 That is, the laminate manufacturing method of the present invention preferably further includes a metal layer forming step of forming a metal layer on a layer formed from the hardened product between the multiple steps of manufacturing the hardened product. The preferred embodiment of the metal layer forming step is as described above.
作為上述積層體,例如可以舉出至少包含依次積層有第一個由硬化物 形成之層、金屬層、第二個由硬化物形成之層這3個層之層結構之積層體作為較佳者。 As the aforementioned laminate, a laminate having a layered structure including at least three layers stacked in sequence: a first layer formed of a hardened material, a metal layer, and a second layer formed of a hardened material can be cited as a preferred example.
上述第一個由硬化物形成之層及上述第二個由硬化物形成之層均為由本發明的硬化物形成之層為較佳。用於形成上述第一個由硬化物形成之層之本發明的樹脂組成物和用於形成上述第二個由硬化物形成之層之本發明的樹脂組成物可以為組成相同的組成物,亦可以為組成不同之組成物。本發明的積層體中之金屬層可以較佳地用作再配線層等金屬配線。 It is preferred that both the first layer formed of the cured product and the second layer formed of the cured product be layers formed of the cured product of the present invention. The resin composition of the present invention used to form the first layer formed of the cured product and the resin composition of the present invention used to form the second layer formed of the cured product may have the same composition or different compositions. The metal layer in the laminate of the present invention can be preferably used as metal wiring such as a redistribution layer.
<積層步驟> <Layering steps>
本發明的積層體之製造方法包括積層步驟為較佳。 The method for manufacturing the laminate of the present invention preferably includes a lamination step.
積層步驟為包括在圖案(樹脂層)或金屬層的表面上再次依序進行(a)膜形成步驟(層形成步驟)、(b)曝光步驟、(c)顯影步驟、(d)加熱步驟及顯影後曝光步驟中的至少一者之一系列步驟。其中,亦可以為重複(a)膜形成步驟及(d)加熱步驟及顯影後曝光步驟中的至少一者之態樣。又,在(d)加熱步驟及顯影後曝光步驟中的至少一者之後,還可以包括(e)金屬層形成步驟。在積層步驟中可以進一步適當包括上述乾燥步驟等,這是不言而喻的。 The lamination step comprises a series of steps comprising, on the surface of the pattern (resin layer) or metal layer, performing again, in order, (a) a film formation step (layer formation step), (b) an exposure step, (c) a development step, (d) a heating step, and at least one of a post-development exposure step. Alternatively, (a) the film formation step and (d) the heating step and at least one of the post-development exposure step may be repeated. Furthermore, (e) a metal layer formation step may be further included after at least one of (d) the heating step and the post-development exposure step. It goes without saying that the lamination step may further include the aforementioned drying step, etc., as appropriate.
在積層步驟之後進一步進行積層步驟之情況下,可以在上述曝光步驟之後,上述加熱步驟之後或上述金屬層形成步驟之後,進一步進行表面活化處理步驟。作為表面活化處理,可以例示電漿處理。對表面活性化處理的詳細內容將進行後述。 When a further layering step is performed after the layering step, a surface activation treatment step may be performed after the exposure step, after the heating step, or after the metal layer formation step. An example of the surface activation treatment is plasma treatment. Details of the surface activation treatment will be described later.
上述積層步驟進行2~20次為較佳,進行2~9次為更佳。 The above layering step is preferably performed 2 to 20 times, and 2 to 9 times is even more preferred.
例如,如樹脂層/金屬層/樹脂層/金屬層/樹脂層/金屬層,將樹脂層設為 2層以上且20層以下之構成為較佳,並且設為2層以上且9層以下之構成為進一步較佳。 For example, in the resin layer/metal layer/resin layer/metal layer/resin layer/metal layer configuration, a configuration with at least 2 resin layers and no more than 20 resin layers is preferred, and a configuration with at least 2 resin layers and no more than 9 resin layers is even more preferred.
上述各層的組成、形狀及膜厚等分別可以相同,亦可以不同。 The composition, shape, and thickness of each of the above layers can be the same or different.
在本發明中,尤其以在設置金屬層之後進一步覆蓋上述金屬層之方式形成上述本發明的樹脂組成物的硬化物(樹脂層)之態樣為較佳。具體而言,可以舉出依序重複(a)膜形成步驟、(b)曝光步驟、(c)顯影步驟、(d)加熱步驟及顯影後曝光步驟中的至少一者、(e)金屬層形成步驟之態樣或依序重複(a)膜形成步驟、(d)加熱步驟及顯影後曝光步驟中的至少一者、(e)金屬層形成步驟之態樣。藉由交替進行積層本發明的樹脂組成物層(樹脂層)之積層步驟和金屬層形成步驟,能夠交替積層本發明的樹脂組成物層(樹脂層)和金屬層。 In the present invention, it is particularly preferred to form the cured product (resin layer) of the resin composition of the present invention by further covering the metal layer after providing the metal layer. Specifically, there can be mentioned an embodiment in which (a) a film forming step, (b) an exposure step, (c) a development step, (d) a heating step and at least one of a post-development exposure step, and (e) a metal layer forming step are sequentially repeated, or an embodiment in which (a) a film forming step, (d) a heating step and at least one of a post-development exposure step, and (e) a metal layer forming step are sequentially repeated. By alternately performing the step of laminating the resin composition layer (resin layer) of the present invention and the step of forming the metal layer, the resin composition layer (resin layer) of the present invention and the metal layer can be alternately laminated.
(表面活性化處理步驟) (Surface activation treatment step)
本發明的積層體之製造方法包括對上述金屬層及樹脂組成物層的至少一部分進行表面活性化處理之表面活性化處理步驟為較佳。 The method for manufacturing the laminate of the present invention preferably includes a surface activation treatment step of performing a surface activation treatment on at least a portion of the metal layer and the resin composition layer.
表面活性化處理步驟通常在金屬層形成步驟之後進行,但是亦可以在上述顯影步驟之後(較佳為,在加熱步驟及顯影後曝光步驟中的至少一者之後),對樹脂組成物層進行表面活性化處理步驟之後進行金屬層形成步驟。 The surface activation treatment step is typically performed after the metal layer formation step. However, the metal layer formation step may also be performed after the aforementioned development step (preferably, after at least one of the heating step and the post-development exposure step).
關於表面活性化處理,可以僅對金屬層的至少一部分進行,亦可以僅對曝光後的樹脂組成物層的至少一部分進行,亦可以分別對金屬層及曝光後的樹脂組成物層這兩者的至少一部分進行。對金屬層的至少一部分進行表面活性化處理為較佳,對金屬層中在表面上形成樹脂組成物層之區域的 一部分或全部進行表面活性化處理為較佳。如此,藉由對金屬層的表面進行表面活性化處理,能夠提高與設置於其表面上之樹脂組成物層(膜)的密接性。 The surface activation treatment can be performed on at least a portion of the metal layer alone, at least a portion of the exposed resin composition layer alone, or at least a portion of both. It is preferred to perform the surface activation treatment on at least a portion of the metal layer, and preferably, on a portion or all of the area of the metal layer where the resin composition layer is formed. By performing the surface activation treatment on the metal layer, the adhesion between the metal layer and the resin composition layer (film) disposed thereon can be improved.
又,對曝光後的樹脂組成物層(樹脂層)的一部分或全部亦進行表面活性化處理為較佳。如此,藉由對樹脂組成物層的表面進行表面活性化處理,能夠提高與設置於經表面活性化處理之表面上之金屬層和樹脂層的密接性。尤其,在進行負型顯影之情況等使樹脂組成物層硬化之情況下,不易受到表面處理之損壞,從而容易提高密接性。 Furthermore, it is preferred to also perform a surface activation treatment on part or all of the exposed resin composition layer (resin layer). By performing a surface activation treatment on the surface of the resin composition layer, the adhesion between the metal layer and the resin layer disposed on the surface activation treated surface can be improved. In particular, when the resin composition layer is hardened, such as during negative tone development, it is less susceptible to damage from the surface treatment, thus facilitating improved adhesion.
作為表面活性化處理,具體而言,選自各種原料氣體(氧氣、氫氣、氬氣、氮氣、氮氣/氫氣混合氣體、氬氣/氧氣混合氣體等)的電漿處理、電暈放電處理、基於CF4/O2、NF3/O2、SF6、NF3、NF3/O2之蝕刻處理、基於紫外線(UV)臭氧法之表面處理、浸漬於鹽酸水溶液中以去除氧化皮膜之後浸漬於包含具有至少1種胺基和硫醇基之化合物之有機表面處理劑中的浸漬處理、使用了刷子之機械粗面化處理,電漿處理為較佳,尤其使用氧氣作為原料氣體之氧氣電漿處理為較佳。在進行電暈放電處理之情況下,能量為500~200,000J/m2為較佳,1000~100,000J/m2為更佳,10,000~50,000J/m2為最佳。 Specifically, the surface activation treatment includes plasma treatment using various raw material gases (oxygen, hydrogen, argon, nitrogen, nitrogen/hydrogen mixed gas, argon/oxygen mixed gas, etc.), corona discharge treatment, etching treatment based on CF4 / O2 , NF3 / O2 , SF6 , NF3 , or NF3 / O2 , surface treatment based on ultraviolet (UV) ozone, immersion treatment in an organic surface treatment agent containing a compound having at least one amino group and a thiol group after immersion in an aqueous hydrochloric acid solution to remove the oxide film, and mechanical roughening treatment using a brush. Plasma treatment is preferred, and oxygen plasma treatment using oxygen as the raw material gas is particularly preferred. When performing corona discharge treatment, the energy is preferably 500~200,000J/ m2 , more preferably 1000~100,000J/ m2 , and most preferably 10,000~50,000J/ m2 .
(半導體元件及其製造方法) (Semiconductor device and its manufacturing method)
本發明還揭示包含本發明的硬化物或本發明的積層體之半導體元件。 The present invention also discloses a semiconductor device comprising the cured product of the present invention or the laminate of the present invention.
又,本發明還揭示包括本發明的硬化物之製造方法或本發明的積層體之製造方法之半導體元件之製造方法。作為將本發明的樹脂組成物用於再配線層用層間絕緣膜的形成中之半導體元件的具體例,能夠參閱日本特開2 016-027357號公報的0213~0218段的記載及圖1的記載,並將該等內容編入本說明書中。 The present invention also discloses a method for manufacturing a semiconductor device, including a method for manufacturing a cured product or a method for manufacturing a laminate of the present invention. Specific examples of semiconductor devices using the resin composition of the present invention to form an interlayer insulating film for a redistribution layer can be found in paragraphs 0213-0218 and Figure 1 of Japanese Patent Application Laid-Open No. 2016-027357, which are incorporated herein by reference.
以下舉出實施例對本發明進行更具體地說明。以下實施例所示之材料、使用量、比例、處理內容、處理步驟等只要不脫離本發明的宗旨,則能夠適當地進行變更。從而,本發明的範圍並不限定於以下所示之具體例。除非另有特別說明,則“份”、“%”為質量基準。 The following examples further illustrate the present invention. The materials, amounts, ratios, processing details, and steps described in the following examples may be modified as appropriate without departing from the spirit of the present invention. Therefore, the scope of the present invention is not limited to the specific examples shown below. Unless otherwise specified, "parts" and "%" are by mass.
<環化樹脂或其前驅物的合成> <Synthesis of Cyclized Resins or Their Precursors>
〔合成例1:由2,2-雙(3-胺基-4-羥基苯基)六氟丙烷、4,4-氧代二苯甲醯氯合成聚苯并唑前驅物PBO-1〕 [Synthesis Example 1: Synthesis of polybenzoyl hexafluoropropane from 2,2-bis(3-amino-4-hydroxyphenyl)hexafluoropropane and 4,4-oxydiphenylformyl chloride Azole prodrug PBO-1
將2,2’-雙(3-胺基-4-羥基苯基)六氟丙烷28.0g(76.4毫莫耳)攪拌並溶解於N-甲基吡咯啶酮200g中。接著,加入吡啶12.1g(153毫莫耳),一邊將溫度保持在-10~0℃一邊經1小時滴加了使4,4’-氧代二苯甲醯氯20.7g(70.1毫莫耳)溶解於N-甲基吡咯啶酮75g中而獲得之溶液。攪拌30分鐘之後,加入乙醯氯1.00g(12.7毫莫耳),進一步攪拌了60分鐘。接著,使聚苯并唑前驅物樹脂在6升的水中沉澱,並將水-聚苯并唑前驅物樹脂混合物以500rpm的速度攪拌了15分鐘。藉由過濾而獲取聚苯并唑前驅物樹脂,在6升的水中再次攪拌30分鐘並再次進行了過濾。接著,在減壓狀態下,將所獲得之聚苯并唑前驅物樹脂在45℃下乾燥3天,從而獲得了聚苯并唑前驅物PBO-1。該聚苯并唑前驅物PBO-1的重量平均分子量為Mw=21500。 28.0 g (76.4 mmol) of 2,2'-bis(3-amino-4-hydroxyphenyl)hexafluoropropane was stirred and dissolved in 200 g of N-methylpyrrolidone. Then, 12.1 g (153 mmol) of pyridine was added, and while the temperature was maintained at -10 to 0°C, a solution obtained by dissolving 20.7 g (70.1 mmol) of 4,4'-oxydiphenylformyl chloride in 75 g of N-methylpyrrolidone was added dropwise over 1 hour. After stirring for 30 minutes, 1.00 g (12.7 mmol) of acetyl chloride was added, and the mixture was further stirred for 60 minutes. Then, polybenzoic acid was added. The azole precursor resin was precipitated in 6 liters of water and the water-polybenzoic acid The azole precursor resin mixture was stirred at 500 rpm for 15 minutes. The azole precursor resin was stirred again in 6 liters of water for 30 minutes and filtered again. The precursor resin was dried at 45 °C for 3 days to obtain polyphenylene sulfide. The polybenzoxazole precursor PBO-1. The weight average molecular weight of the azole prodrug PBO-1 is Mw=21500.
推測聚苯并唑前驅物PBO-1的結構為下述式(PBO-1)所表示之結 構。 Presumably polyphenylene The structure of the azole prodrug PBO-1 is represented by the following formula (PBO-1).
〔合成例2:由均苯四甲酸二酐、4,4-二胺基二苯醚及甲基丙烯酸2-羥乙酯合成聚醯亞胺前驅物PI-1〕 [Synthesis Example 2: Synthesis of Polyimide Precursor PI-1 from Pyromellitic Dianhydride, 4,4-Diaminodiphenyl Ether, and 2-Hydroxyethyl Methacrylate]
混合14.06g(64.5毫莫耳)的均苯四甲酸二酐(在140℃下乾燥12小時而獲得者)、16.8g(129毫莫耳)的甲基丙烯酸2-羥乙酯、0.05g的氫醌、20.4g的吡啶(258毫莫耳)及100g的二甘醇二甲醚(二乙二醇二甲醚),並在60℃的溫度下攪拌了10小時。進而,添加0.84g(6.45毫莫耳)的甲基丙烯酸2-羥乙酯,並攪拌2小時,從而製造了均苯四甲酸和甲基丙烯酸2-羥乙酯的二酯。接著,將反應混合物冷卻至-10℃,一邊將溫度保持在-10±4℃一邊經10分鐘加入了16.12g(135.5毫莫耳)的SOCl2。在加入SOCl2之期間,黏度增加。用50mL的N-甲基吡咯啶酮進行稀釋之後,將反應混合物在室溫下攪拌了2小時。接著,將使11.08g(58.7毫莫耳)的4,4’-二胺基二苯醚溶解於100mL的N-甲基吡咯啶酮中而獲得之溶液在-5~0℃下經20分鐘滴加到反應混合物中。接著,在使反應混合物在0℃下反應1小時之後,加入70g的乙醇,並在室溫下攪拌過夜。接著,使聚醯亞胺前驅物在5升的水中沉澱,並將水-聚醯亞胺前驅物混合物以5,000rpm(revolut ions per minute:每分鐘轉數)的速度攪拌了15分鐘。藉由過濾而獲取聚醯亞胺前驅物,在4升的水中再次攪拌30分鐘並再次進行了過濾。接著,在減壓狀態下,將所獲得之聚醯亞胺前驅物在45℃下乾燥3天,從而獲得了聚醯亞胺前驅物PI-1。該聚醯亞胺前驅物PI-1的重量平均分子量為19,000。推測所獲得之聚醯亞胺前驅物PI-1包含下述式(PI-1)所表示之重複單元。 14.06 g (64.5 mmol) of pyromellitic dianhydride (obtained by drying at 140°C for 12 hours), 16.8 g (129 mmol) of 2-hydroxyethyl methacrylate, 0.05 g of hydroquinone, 20.4 g of pyridine (258 mmol), and 100 g of diethylene glycol dimethyl ether (diethylene glycol dimethyl ether) were mixed and stirred at 60°C for 10 hours. Furthermore, 0.84 g (6.45 mmol) of 2-hydroxyethyl methacrylate was added, and the mixture was stirred for 2 hours to produce a diester of pyromellitic acid and 2-hydroxyethyl methacrylate. The reaction mixture was then cooled to -10°C, and 16.12 g (135.5 mmol) of SOCl₂ was added over 10 minutes while maintaining the temperature at -10±4°C. The viscosity increased during the addition of SOCl₂ . After dilution with 50 mL of N-methylpyrrolidone, the reaction mixture was stirred at room temperature for 2 hours. Next, a solution prepared by dissolving 11.08 g (58.7 mmol) of 4,4'-diaminodiphenyl ether in 100 mL of N-methylpyrrolidone was added dropwise to the reaction mixture at -5-0°C over 20 minutes. After the reaction mixture was allowed to react at 0°C for 1 hour, 70 g of ethanol was added and stirred at room temperature overnight. The polyimide precursor was then precipitated in 5 liters of water, and the water-polyimide precursor mixture was stirred at 5,000 rpm (revolutions per minute) for 15 minutes. The polyimide precursor was filtered, stirred again in 4 liters of water for 30 minutes, and filtered again. The resulting polyimide precursor was then dried at 45°C under reduced pressure for 3 days to obtain polyimide precursor PI-1. The weight-average molecular weight of polyimide precursor PI-1 was 19,000. The obtained polyimide precursor PI-1 is presumed to contain repeating units represented by the following formula (PI-1).
〔合成例3:由3,3’,4,4’-聯苯四羧酸酐、4,4’-二胺基二苯醚及甲基丙烯酸2-羥乙酯合成聚醯亞胺前驅物PI-2〕 [Synthesis Example 3: Synthesis of polyimide precursor PI-2 from 3,3',4,4'-biphenyltetracarboxylic anhydride, 4,4'-diaminodiphenyl ether, and 2-hydroxyethyl methacrylate]
混合18.98g(64.5毫莫耳)的3,3’,4,4’-聯苯四羧酸酐(在140℃下乾燥12小時而獲得者)、16.8g(129毫莫耳)的甲基丙烯酸2-羥乙酯、0.05g的氫醌、20.4g(258毫莫耳)的吡啶及100g的二甘醇二甲醚(含水率88ppm),並在60℃的溫度下攪拌了10小時。進而,添加0.84g(6.45毫莫耳)的甲基丙烯酸2-羥乙酯,並攪拌2小時,從而製造了3,3’,4,4’-聯苯四羧酸和甲基丙烯酸2-羥乙酯的二酯。接著,將所獲得之二酯用SOCl2氯化之後,藉由與合成例2相同的方法用4,4’-二胺基二苯醚轉換成聚醯亞胺前驅物,並藉由與合成例2相同的方法獲得了聚醯亞胺前驅物PI-2。該聚醯亞胺前驅物PI-2的重量平均分子量為20,000。推測所獲得之聚醯亞胺前驅物PI-2包 含下述式(PI-2)所表示之重複單元。 18.98 g (64.5 mmol) of 3,3',4,4'-biphenyltetracarboxylic anhydride (obtained by drying at 140°C for 12 hours), 16.8 g (129 mmol) of 2-hydroxyethyl methacrylate, 0.05 g of hydroquinone, 20.4 g (258 mmol) of pyridine, and 100 g of diethylene glycol dimethyl ether (water content 88 ppm) were mixed and stirred at 60°C for 10 hours. Furthermore, 0.84 g (6.45 mmol) of 2-hydroxyethyl methacrylate was added, and the mixture was stirred for 2 hours to produce a diester of 3,3',4,4'-biphenyltetracarboxylic acid and 2-hydroxyethyl methacrylate. The resulting diester was then chlorinated with SOCl₂ and converted into a polyimide precursor using 4,4'-diaminodiphenyl ether using the same method as in Synthesis Example 2. Polyimide precursor PI-2 was obtained using the same method as in Synthesis Example 2. The weight-average molecular weight of polyimide precursor PI-2 was 20,000. It is estimated that the obtained polyimide precursor PI-2 contains repeating units represented by the following formula (PI-2).
〔合成例4:由4,4’-氧二鄰苯二甲酸酐、4,4’-二胺基二苯醚及甲基丙烯酸2-羥乙酯合成聚醯亞胺前驅物PI-3〕 [Synthesis Example 4: Synthesis of polyimide precursor PI-3 from 4,4'-oxydiphthalic anhydride, 4,4'-diaminodiphenyl ether, and 2-hydroxyethyl methacrylate]
混合20.0g(64.5毫莫耳)的4,4’-氧二鄰苯二甲酸酐(在140℃下乾燥12小時而獲得者)、16.8g(129毫莫耳)的甲基丙烯酸2-羥乙酯、0.05g的氫醌、20.4g的吡啶(258毫莫耳)及100g的二甘醇二甲醚,並在60℃的溫度下攪拌了10小時。進而,添加0.84g(6.45毫莫耳)的甲基丙烯酸2-羥乙酯,並攪拌2小時,從而製造了4,4’-氧二鄰苯二甲酸和甲基丙烯酸2-羥乙酯的二酯。接著,將所獲得之二酯用SOCl2氯化之後,藉由與合成例2相同的方法用4,4’-二胺基二苯醚轉換成聚醯亞胺前驅物,並藉由與合成例2相同的方法獲得了聚醯亞胺前驅物PI-3。該聚醯亞胺前驅物PI-3的重量平均分子量為18,000。推測所獲得之聚醯亞胺前驅物PI-3包含下述式(PI-3)所表示之重複單元。 20.0 g (64.5 mmol) of 4,4'-oxydiphthalic anhydride (obtained by drying at 140°C for 12 hours), 16.8 g (129 mmol) of 2-hydroxyethyl methacrylate, 0.05 g of hydroquinone, 20.4 g of pyridine (258 mmol), and 100 g of diethylene glycol dimethyl ether were mixed and stirred at 60°C for 10 hours. Then, 0.84 g (6.45 mmol) of 2-hydroxyethyl methacrylate was added, and the mixture was stirred for 2 hours to produce a diester of 4,4'-oxydiphthalic acid and 2-hydroxyethyl methacrylate. The resulting diester was then chlorinated with SOCl₂ and converted into a polyimide precursor using 4,4'-diaminodiphenyl ether using the same method as in Synthesis Example 2. Polyimide precursor PI-3 was obtained using the same method as in Synthesis Example 2. The weight-average molecular weight of polyimide precursor PI-3 was 18,000. It is estimated that the obtained polyimide precursor PI-3 contains repeating units represented by the following formula (PI-3).
[化學式76]
〔合成例5:由4,4’-氧二鄰苯二甲酸酐、4,4’-二胺基-2,2’-二甲基聯苯基(聯甲苯胺)及甲基丙烯酸2-羥乙酯合成聚醯亞胺前驅物PI-4〕 [Synthesis Example 5: Synthesis of polyimide precursor PI-4 from 4,4'-oxydiphthalic anhydride, 4,4'-diamino-2,2'-dimethylbiphenyl (tolidine) and 2-hydroxyethyl methacrylate]
混合20.0g(64.5毫莫耳)的4,4’-氧二鄰苯二甲酸酐(在140℃下乾燥12小時而獲得者)、16.8g(129毫莫耳)的甲基丙烯酸2-羥乙酯、0.05g的氫醌、20.4g的吡啶(258毫莫耳)及100g的二甘醇二甲醚(含水率67ppm),並在60℃的溫度下攪拌了10小時。進而,添加0.84g(6.45毫莫耳)的甲基丙烯酸2-羥乙酯,並攪拌2小時,從而製造了4,4’-氧二鄰苯二甲酸和甲基丙烯酸2-羥乙酯的二酯。接著,將所獲得之二酯用SOCl2氯化之後,藉由與合成例2相同的方法用4,4’-二胺基-2,2’-二甲基聯苯基轉換成聚醯亞胺前驅物,並藉由與合成例2相同的方法獲得了聚醯亞胺前驅物PI-4。該聚醯亞胺前驅物PI-4的重量平均分子量為19,000。推測所獲得之聚醯亞胺前驅物PI-4包含下述式(PI-4)所表示之重複單元。 20.0 g (64.5 mmol) of 4,4'-oxydiphthalic anhydride (obtained by drying at 140°C for 12 hours), 16.8 g (129 mmol) of 2-hydroxyethyl methacrylate, 0.05 g of hydroquinone, 20.4 g of pyridine (258 mmol), and 100 g of diethylene glycol dimethyl ether (water content 67 ppm) were mixed and stirred at 60°C for 10 hours. Furthermore, 0.84 g (6.45 mmol) of 2-hydroxyethyl methacrylate was added, and the mixture was stirred for 2 hours to produce a diester of 4,4'-oxydiphthalic acid and 2-hydroxyethyl methacrylate. The resulting diester was then chlorinated with SOCl₂ and converted into a polyimide precursor using 4,4'-diamino-2,2'-dimethylbiphenyl using the same method as in Synthesis Example 2. Polyimide precursor PI-4 was obtained using the same method as in Synthesis Example 2. The weight-average molecular weight of polyimide precursor PI-4 was 19,000. It is estimated that the obtained polyimide precursor PI-4 contains repeating units represented by the following formula (PI-4).
〔合成例6:聚醯亞胺前驅物PI-5的合成〕 [Synthesis Example 6: Synthesis of Polyimide Precursor PI-5]
將4,4’-氧二鄰苯二甲酸二酐(ODPA)23.48g和雙鄰苯二甲酸二酐(BPDA)22.27g加入可分離式燒瓶中,並加入甲基丙烯酸2-羥乙酯(HEMA)39.69g和四氫呋喃136.83g,在室溫(25℃)下進行攪拌,一邊攪拌一邊加入吡啶24.66g,從而獲得了反應混合物。基於反應之發熱結束之後,冷卻至室溫,並放置了16小時。 23.48 g of 4,4'-oxydiphthalic dianhydride (ODPA) and 22.27 g of bisphthalic dianhydride (BPDA) were placed in a separable flask, along with 39.69 g of 2-hydroxyethyl methacrylate (HEMA) and 136.83 g of tetrahydrofuran. The mixture was stirred at room temperature (25°C). While stirring, 24.66 g of pyridine was added to obtain a reaction mixture. After the reaction heat subsided, the mixture was cooled to room temperature and allowed to stand for 16 hours.
接著,在冰冷卻下,一邊攪拌將二環己基碳二亞胺(DCC)62.46g溶解於四氫呋喃61.57g中而獲得之溶液一邊經40分鐘加入反應混合物中,接著一邊攪拌將4,4’-二胺基二苯醚(DADPE)27.42g懸浮於四氫呋喃119.73g中者一邊經60分鐘加入。進而,在室溫下攪拌2小時之後,加入乙醇7.17g,並攪拌1小時,接著加入了四氫呋喃136.83g。藉由過濾而去除在反應混合物中產生之沉澱物,從而獲得了反應液。 Next, under ice cooling, a solution of 62.46 g of dicyclohexylcarbodiimide (DCC) dissolved in 61.57 g of tetrahydrofuran was added to the reaction mixture over 40 minutes while stirring. Subsequently, a suspension of 27.42 g of 4,4'-diaminodiphenyl ether (DADPE) in 119.73 g of tetrahydrofuran was added over 60 minutes while stirring. Furthermore, after stirring at room temperature for 2 hours, 7.17 g of ethanol was added, followed by stirring for 1 hour, and then 136.83 g of tetrahydrofuran was added. The precipitate formed in the reaction mixture was removed by filtration, resulting in a reaction solution.
將所獲得之反應液加入716.21g的乙醇中,從而生成了由粗聚合物形成之沉澱物。過濾出所生成之粗聚合物並將其溶解於四氫呋喃403.49g中,從而獲得了粗聚合物溶液。將所獲得之粗聚合物溶液滴加到8470.26g的水中以使聚合物沉澱,並過濾出所獲得之沉澱物之後進行真空乾燥,從而獲得了80.3g的粉末狀的樹脂PI-5。藉由凝膠滲透層析法(標準聚苯乙烯換算)測定樹脂1的分子量,其結果,重量平均分子量(Mw)為20,000。推測樹脂PI-5的結構為下述式(PI-5)所表示之結構。 The resulting reaction solution was added to 716.21 g of ethanol, resulting in a precipitate of a crude polymer. The resulting crude polymer was filtered and dissolved in 403.49 g of tetrahydrofuran to obtain a crude polymer solution. The resulting crude polymer solution was added dropwise to 8470.26 g of water to precipitate the polymer. The resulting precipitate was filtered and then vacuum-dried to obtain 80.3 g of powdered resin PI-5. The molecular weight of resin 1 was measured by gel permeation chromatography (standard polystyrene conversion), and the weight average molecular weight (Mw) was 20,000. The structure of resin PI-5 is estimated to be represented by the following formula (PI-5).
[化學式78]
〔合成例7:聚醯亞胺PBI-1的合成〕 [Synthesis Example 7: Synthesis of Polyimide PBI-1]
在安裝有電容器及攪拌機之燒瓶中,一邊去除水分一邊將4,4'-(六氟亞異丙)二鄰苯二甲酸酐(Tokyo Chemical Industry Co.,Ltd.製)22.2g(50毫莫耳)、2,2,6,6-四甲基哌啶1-氧自由基(Tokyo Chemical Industry Co.,Ltd.製)0.02g溶解於N-甲基吡咯啶酮(NMP)100.0g中。接著,添加後述二胺(AA-1)11.9g(45毫莫耳),在25℃下攪拌3小時,並在45℃下進一步攪拌了3小時。接著,添加吡啶15.8g(200毫莫耳)、乙酸酐12.8g(125毫莫耳)、N-甲基吡咯啶酮(NMP)50g,在80℃下攪拌3小時,並添加N-甲基吡咯啶酮(NMP)50g進行了稀釋。 In a flask equipped with a capacitor and a stirrer, while removing moisture, 22.2 g (50 mmol) of 4,4'-(hexafluoroisopropylidene)diphthalic anhydride (Tokyo Chemical Industry Co., Ltd.) and 0.02 g of 2,2,6,6-tetramethylpiperidinyl 1-oxyl (Tokyo Chemical Industry Co., Ltd.) were dissolved in 100.0 g of N-methylpyrrolidone (NMP). Subsequently, 11.9 g (45 mmol) of the diamine (AA-1) described below was added, and the mixture was stirred at 25°C for 3 hours and further at 45°C for 3 hours. Next, 15.8 g (200 mmol) of pyridine, 12.8 g (125 mmol) of acetic anhydride, and 50 g of N-methylpyrrolidone (NMP) were added, and the mixture was stirred at 80°C for 3 hours. 50 g of N-methylpyrrolidone (NMP) was then added for dilution.
使該反應液在1升甲醇中沉澱,並以3000rpm的速度攪拌了15分鐘。藉由過濾而去除樹脂,在1升的甲醇中再次攪拌30分鐘並再次進行了過濾。在減壓狀態下,將所獲得之樹脂在40℃下乾燥1天,從而獲得了聚醯亞胺PBI-1。PBI-1的分子量為Mw=19,000。 The reaction solution was precipitated in 1 liter of methanol and stirred at 3000 rpm for 15 minutes. The resin was removed by filtration, stirred again in 1 liter of methanol for 30 minutes, and filtered again. The resulting resin was dried at 40°C under reduced pressure for one day to obtain polyimide PBI-1. The molecular weight of PBI-1 was Mw = 19,000.
推測聚醯亞胺PBI-1的結構為下述式(PBI-1)所表示之結構。 The structure of polyimide PBI-1 is estimated to be represented by the following formula (PBI-1).
<合成例AA-1:二胺AA-1的合成> <Synthesis Example AA-1: Synthesis of Diamine AA-1>
在安裝有電容器及攪拌機之燒瓶中,將甲基丙烯酸2-羥基乙酯(FUJIFILM Wako Pure Chemical Corporation製)26.0g(0.2莫耳)、脫水吡啶(FUJIFILM Wako Pure Chemical Corporation製)17.4g(0.22莫耳)溶解於78g的乙酸乙酯中,並將其冷卻至5℃以下。接著,將3,5-二硝基苯甲醯基氯(Tokyo Chemical Industry Co.,Ltd.製)48.4g(0.21莫耳)溶解於145g乙酸乙酯中,並使用滴加漏斗將該溶液經1小時滴加到燒瓶中。在滴加結束之後,在10℃以下的溫度下攪拌30分鐘,升溫至25℃並攪拌了3小時。接著,用乙酸乙酯(CH3COOEt)600mL稀釋反應液,並轉移至分液漏斗中,用水300mL、飽和碳酸氫鈉水300mL、稀鹽酸300mL、飽和食鹽水300mL依序進行了清洗。在分液清洗之後,用硫酸鎂30g進行乾燥之後,使用蒸餾器進行濃縮和真空乾燥,從而獲得了61.0g的二硝基體(A-1)。 In a flask equipped with a capacitor and a stirrer, 26.0 g (0.2 mol) of 2-hydroxyethyl methacrylate (manufactured by FUJIFILM Wako Pure Chemical Corporation) and 17.4 g (0.22 mol) of dehydrated pyridine (manufactured by FUJIFILM Wako Pure Chemical Corporation) were dissolved in 78 g of ethyl acetate and cooled to below 5°C. Next, 48.4 g (0.21 mol) of 3,5-dinitrobenzyl chloride (manufactured by Tokyo Chemical Industry Co., Ltd.) was dissolved in 145 g of ethyl acetate and added dropwise to the flask over 1 hour using a dropping funnel. After the addition was complete, the mixture was stirred at below 10°C for 30 minutes, then heated to 25°C and stirred for 3 hours. The reaction solution was then diluted with 600 mL of ethyl acetate ( CH₃COOEt ) and transferred to a separatory funnel. The solution was then washed with 300 mL of water, 300 mL of saturated sodium bicarbonate solution, 300 mL of dilute hydrochloric acid, and 300 mL of saturated sodium chloride solution, in that order. Following separation and washing, the solution was dried over 30 g of magnesium sulfate, concentrated using a distiller, and vacuum-dried to yield 61.0 g of the dinitro compound (A-1).
將還原鐵(FUJIFILM Wako Pure Chemical Corporation製)27.9g(500毫莫耳)、氯化銨(FUJIFILM Wako Pure Chemical Corporation製)5.9 g(110毫莫耳)、乙酸(FUJIFILM Wako Pure Chemical Corporation製)3.0g(50毫莫耳)、2,2,6,6-四甲基哌啶1-氧自由基(Tokyo Chemical Industry Co.,Ltd.製)0.03g稱重到安裝有電容器及攪拌機之燒瓶中,並添加異丙醇(IPA)200mL、純水30mL進行了攪拌。 27.9 g (500 mmol) of reduced iron (manufactured by FUJIFILM Wako Pure Chemical Corporation), 5.9 g (110 mmol) of ammonium chloride (manufactured by FUJIFILM Wako Pure Chemical Corporation), 3.0 g (50 mmol) of acetic acid (manufactured by FUJIFILM Wako Pure Chemical Corporation), and 0.03 g of 2,2,6,6-tetramethylpiperidinyl 1-oxyl radical (manufactured by Tokyo Chemical Industry Co., Ltd.) were weighed into a flask equipped with a capacitor and a stirrer. 200 mL of isopropyl alcohol (IPA) and 30 mL of pure water were added and stirred.
接著,將上述二硝基體(A-1)16.2g一點一點添加1小時,並攪拌了30分鐘。接著,將外部溫度升溫至85℃並攪拌2小時,在冷卻至25℃以下之後,使用CELITE(註冊商標)進行了過濾。用旋轉蒸餾器將濾液進行濃縮,並溶解於乙酸乙酯800mL中。將其轉移至分液漏斗中,用飽和碳酸氫鈉水300mL清洗2次,並用水300mL、飽和食鹽水300mL依序進行了清洗。在分液清洗之後,用硫酸鎂30g進行乾燥之後,使用蒸餾器進行濃縮和真空乾燥,從而獲得了11.0g的二胺(AA-1)。 Next, 16.2 g of the dinitro compound (A-1) was added gradually over 1 hour and stirred for 30 minutes. The external temperature was raised to 85°C and stirred for 2 hours. After cooling to below 25°C, the mixture was filtered using CELITE (registered trademark). The filtrate was concentrated using a rotary evaporator and dissolved in 800 mL of ethyl acetate. This was transferred to a separatory funnel and washed twice with 300 mL of saturated sodium bicarbonate solution, followed by washing with 300 mL of water and 300 mL of saturated sodium chloride solution. After separation and washing, the product was dried with 30 g of magnesium sulfate, concentrated using a distiller, and vacuum-dried to obtain 11.0 g of diamine (AA-1).
<實施例及比較例> <Examples and Comparative Examples>
在各實施例中,分別混合下述表中所記載的成分,從而獲得了各樹脂 組成物。又,在各比較例中,分別混合下述表中所記載的成分,從而獲得了各比較用組成物。 In each Example, the components listed in the following table were mixed to obtain each resin composition. Furthermore, in each Comparative Example, the components listed in the following table were mixed to obtain each comparative composition.
具體而言,除了溶劑以外的表中所記載的各成分的含量設為表的各欄的“質量份”一欄中所記載的量(質量份)。 Specifically, the content of each component listed in the table, excluding the solvent, is the amount (parts by mass) listed in the "parts by mass" column of each column in the table.
溶劑的含量設為使組成物的固體成分濃度成為表中的“固體成分濃度(質量%)”的值,各溶劑的含量相對於溶劑的總質量的比率(質量比)設為表中的“在溶劑中的比率”一欄中所記載的比率。 The solvent content is set so that the solid content concentration of the composition reaches the value shown in the "Solid content concentration (mass %)" in the table. The ratio of each solvent content to the total mass of the solvent (mass ratio) is set to the ratio listed in the "Ratio in Solvent" column in the table.
使用細孔的寬度為0.8μm的聚四氟乙烯製過濾器對所獲得之樹脂組成物及比較用組成物進行了加壓過濾。 The obtained resin composition and the comparative composition were pressure filtered using a polytetrafluoroethylene filter with a pore width of 0.8 μm.
又,在表中,“-”的記載表示組成物不含有對應之成分。 In the table, a “-” indicates that the composition does not contain the corresponding ingredient.
表中所記載之各成分的詳細內容如下。 The details of each ingredient listed in the table are as follows.
〔樹脂〕 [Resin]
.PBO-1、PI-1~PI-5、PBI-1:藉由上述合成例而獲得之PBO-1、PI-1~PI-4、PBI-1 .PBO-1, PI-1~PI-5, PBI-1: PBO-1, PI-1~PI-4, PBI-1 obtained by the above synthesis example
〔熱鹼產生劑〕 [Thermoalkali generator]
.B-1~B-5:下述式(B-1)~式(B-5)所表示之化合物 .B-1~B-5: Compounds represented by the following formulas (B-1)~(B-5)
〔聚合起始劑(自由基聚合起始劑)〕 [Polymerization initiator (free radical polymerization initiator)]
.C-1:IRGACURE OXE 01(BASF公司製) .C-1: IRGACURE OXE 01 (manufactured by BASF)
.C-2:IRGACURE OXE 02(BASF公司製) .C-2: IRGACURE OXE 02 (manufactured by BASF)
.C-3:IRGACURE 369(BASF公司製) .C-3: IRGACURE 369 (manufactured by BASF)
.C-4:下述結構的化合物 .C-4: Compound with the following structure
〔聚合性化合物(自由基交聯劑)〕 [Polymerizable compounds (free radical crosslinking agents)]
.D-1:A-DPH(Shin-Nakamura Chemical Co.,Ltd.製) . D-1: A-DPH (manufactured by Shin-Nakamura Chemical Co., Ltd.)
.D-2:SR-209(Sartomer Company,Inc製、下述結構的化合物) .D-2: SR-209 (manufactured by Sartomer Company, Inc., compound with the following structure)
.D-3:A-TMMT(Shin-Nakamura Chemical Co.,Ltd.製) . D-3: A-TMMT (manufactured by Shin-Nakamura Chemical Co., Ltd.)
〔聚合抑制劑〕 [Polymerization inhibitor]
.E-1:2-亞硝基-1-萘酚(Tokyo Chemical Industry Co.,Ltd.製) .E-1: 2-Nitroso-1-naphthol (manufactured by Tokyo Chemical Industry Co., Ltd.)
.E-2:對苯醌(Tokyo Chemical Industry Co.,Ltd.製) . E-2: p-benzoquinone (manufactured by Tokyo Chemical Industry Co., Ltd.)
.E-3:對甲氧基酚(Tokyo Chemical Industry Co.,Ltd.製) .E-3: p-Methoxyphenol (manufactured by Tokyo Chemical Industry Co., Ltd.)
〔特定含氮化合物〕 [Specific nitrogen-containing compounds]
F-1~F-21:下述結構的化合物 F-1~F-21: Compounds with the following structures
〔遷移抑制劑〕 [Migration inhibitor]
CF-1~CF-4:下述結構的化合物 CF-1~CF-4: Compounds with the following structures
[化學式84]
-合成例F-1- -Synthesis Example F-1-
在三口燒瓶內混合了3-胺基-1,2,4-三唑15g(0.18mol)、三乙胺36.06g(0.36mol)、二氯甲烷225mL。在0℃進行攪拌的狀態下,用滴加漏斗將氯化甲基丙烯酸20.51g(0.20mol)經1小時滴加到燒瓶中。在滴加結束之後,在室溫下繼續反應4小時。反應結束之後,與水200mL進行混合並進行分液操作,從而提取了有機層。重複3次同樣的操作。用硫酸鈉進行乾燥之後,使用旋轉蒸餾器進行了濃縮。濃縮之後,藉由再結晶操作而獲得了白色粉體27.5g。 In a three-necked flask, 15 g (0.18 mol) of 3-amino-1,2,4-triazole, 36.06 g (0.36 mol) of triethylamine, and 225 mL of dichloromethane were mixed. While stirring at 0°C, 20.51 g (0.20 mol) of chloromethacrylic acid was added dropwise to the flask using a dropping funnel over 1 hour. After the addition, the reaction was continued at room temperature for 4 hours. After the reaction, the mixture was mixed with 200 mL of water and separated to extract the organic layer. This procedure was repeated three times. After drying with sodium sulfate, the mixture was concentrated using a rotary evaporator. After concentration, 27.5 g of a white powder was obtained by recrystallization.
-合成例F-2~合成例F-7- -Synthesis Example F-2~Synthesis Example F-7-
將在合成例F-1中所使用之氯化甲基丙烯酸變更為各種羧酸氯化物,除此以外,以與合成例F-1相同的操作獲得了白色粉體。 A white powder was obtained by the same operation as in Synthesis Example F-1, except that the chlorinated methacrylic acid used in Synthesis Example F-1 was replaced with various carboxylic acid chlorides.
-合成例F-8- -Synthesis Example F-8-
將在合成例F-1中所使用之氯化甲基丙烯酸變更為對甲苯磺醯氯,除此以外,以與合成例F-1相同的操作獲得了白色粉體。 A white powder was obtained by the same operation as in Synthesis Example F-1, except that the chlorinated methacrylic acid used in Synthesis Example F-1 was replaced with p-toluenesulfonyl chloride.
-合成例F-9- -Synthesis Example F-9-
在三口燒瓶內混合了3-胺基-1,2,4-三唑9.6g(0.11mol)、二月桂酸酞酸二丁酯0.3g、丙酮300mL。一邊氮氣流動一邊在室溫進行攪拌的狀態下,用滴加漏斗將使異氰酸異丙酯10.21g(0.12mol)溶解於丙酮150mL中而獲得之溶液經1小時滴加到燒瓶中。在滴加結束之後,在50℃下繼續反應6小時。反應結束之後,使用旋轉蒸餾器進行了濃縮。將所獲得之固體用己烷清洗之後,藉由再結晶操作而獲得了白色粉體12.1g。 In a three-necked flask, 9.6 g (0.11 mol) of 3-amino-1,2,4-triazole, 0.3 g of dibutyl dilaurophthalate, and 300 mL of acetone were mixed. Under nitrogen flow and stirring at room temperature, a solution prepared by dissolving 10.21 g (0.12 mol) of isopropyl isocyanate in 150 mL of acetone was added dropwise to the flask over 1 hour using a dropping funnel. After the addition, the reaction was continued at 50°C for 6 hours. After the reaction, the product was concentrated using a rotary evaporator. The resulting solid was washed with hexane and recrystallized to obtain 12.1 g of a white powder.
-合成例F-10- -Synthesis Example F-10-
將在合成例F-1中所使用之3-胺基-1,2,4-三唑變更為腺嘌呤,並將氯化甲基丙烯酸變更為異丁醯氯,除此以外,以與合成例F-1相同的操作獲得了白色粉體。 A white powder was obtained by following the same procedures as in Synthesis Example F-1, except that 3-amino-1,2,4-triazole was replaced with adenine and methyl methacrylate chloride was replaced with isobutylyl chloride.
-合成例F-11~合成例F-20- -Synthesis Example F-11~Synthesis Example F-20-
F-11~F-20亦藉由如下而合成:將合成例F-1的3-胺基-1,2,4-三唑變更為各種唑骨架及具有胺基之化合物,並將氯化甲基丙烯酸變更為各種酸氯或各種異氰酸酯化合物。 F-11 to F-20 were also synthesized by replacing the 3-amino-1,2,4-triazole in Synthesis Example F-1 with various azole skeletons and compounds having an amino group, and replacing chlorinated methacrylic acid with various acid chlorides or various isocyanate compounds.
-合成例F-21- -Synthesis Example F-21-
將在合成例F-9中所使用之異氰酸異丙酯變更為mPEG5K-異氰酸酯(Sigma-Aldrich),除此以外,以與合成例9相同的操作獲得了石蠟狀的白色固體。 A waxy white solid was obtained by following the same procedures as in Synthesis Example 9, except that isopropyl isocyanate used in Synthesis Example F-9 was replaced with mPEG5K-isocyanate (Sigma-Aldrich).
-合成例CF-3- -Synthesis Example CF-3-
在三口燒瓶中混合了3-胺基-1,2,4-三唑9.6g(0.11mol)、異丙基氯11.78g(0.15mol)、氫氧化鈉6.0g、甲醇300mL。在85℃下繼續反應5小時。反應結束之後,添加乙酸乙酯和水而進行了分液操作。將有機層用硫酸鈉進行乾燥,並用旋轉蒸餾器進行了濃縮。以乙酸乙酯/己烷=3/7(體積比)為移動相用矽膠柱進行純化,從而獲得了白色固體2.1g。 9.6 g (0.11 mol) of 3-amino-1,2,4-triazole, 11.78 g (0.15 mol) of isopropyl chloride, 6.0 g of sodium hydroxide, and 300 mL of methanol were mixed in a three-necked flask. The reaction was continued at 85°C for 5 hours. After the reaction was completed, ethyl acetate and water were added for separation. The organic layer was dried over sodium sulfate and concentrated using a rotary evaporator. Purification was performed using a silica gel column using an ethyl acetate/hexane = 3/7 (volume ratio) mobile phase to obtain 2.1 g of a white solid.
〔矽烷偶合劑(金屬接著性改良劑)〕 [Silane coupling agent (metal adhesion improver)]
.G-1~G-3:下述結構的化合物。在以下結構式中,Et表示乙基。 .G-1~G-3: Compounds with the following structures. In the following structural formulas, Et represents an ethyl group.
[化學式86]
〔溶劑〕 [Solvent]
.GBL:γ-丁內酯 .GBL:γ-butyrolactone
.DMSO:二甲基亞碸 .DMSO: dimethyl sulfoxide
.NMP:N-甲基-2-吡咯啶酮 .NMP:N-methyl-2-pyrrolidone
.乳酸乙酯:乳酸乙酯 .Ethyl lactate: Ethyl lactate
〔其他添加劑〕 [Other additives]
.I-1:下述式(I-1)所表示之化合物 .I-1: Compound represented by the following formula (I-1)
.I-2:N-苯基二乙醇胺 .I-2: N-phenyldiethanolamine
<評價> <Evaluation>
〔保存穩定性的評價〕 [Evaluation of preservation stability]
關於各實施例或比較例中之樹脂組成物或比較用組成物,分別使用E型黏度計測定了黏度(0天)。在密封容器中,在25℃、遮光的條件下將樹 脂組成物靜置14天之後,再次使用E型黏度計測定了黏度(14天)。依據以下式計算出黏度變動率(%)。依據所獲得之黏度變動率,按照下述評價基準進行評價,並將評價結果記載於表中的“保存穩定性”一欄中。黏度變動率越低,表示保存穩定性越高。 For each resin composition or comparative composition in each Example or Comparative Example, the viscosity was measured using an E-type viscometer (day 0). After the resin composition was allowed to stand in a sealed container at 25°C under light-shielded conditions for 14 days, the viscosity was again measured using an E-type viscometer (day 14). The viscosity fluctuation (%) was calculated using the following formula. The obtained viscosity fluctuations were evaluated according to the following evaluation criteria, and the evaluation results are reported in the "Storage Stability" column in the table. A lower viscosity fluctuation indicates higher storage stability.
黏度變動率(%)=|100×{1-(黏度(14天)/黏度(0天))}| Viscosity change rate (%) = |100×{1-(viscosity (14 days)/viscosity (0 days))}|
黏度的測定在25℃下進行,其他依據JIS Z 8803:2011。 Viscosity measurements are performed at 25°C. Other specifications are in accordance with JIS Z 8803:2011.
-評價基準- -Evaluation Criteria-
A:黏度變動率為5%以下。 A: Viscosity fluctuation is less than 5%.
B:黏度變動率超過5%且為10%以下。 B: Viscosity fluctuation rate exceeds 5% and is less than 10%.
C:黏度變動率超過10%且為15%以下。 C: Viscosity fluctuation rate exceeds 10% and is less than 15%.
D:黏度變動率超過了15%。 D: The viscosity change rate exceeds 15%.
〔金屬密接性的評價〕 [Evaluation of Metal Adhesion]
藉由旋塗法分別將在各實施例及比較例中所製備之樹脂組成物或比較用組成物以層狀適用於銅基板上,從而形成了樹脂組成物層或比較用組成物層。將形成有所獲得之樹脂組成物層或比較用組成物層之銅基板在加熱板上以100℃乾燥5分鐘,從而在銅基板上形成了厚度為表的“膜厚(μm)”一欄中所記載的厚度且厚度均勻的樹脂組成物層或比較用組成物層。使用步進機(Nikon NSR 2005 i9C),使用形成有100μm見方的正方形狀的非遮罩部之光罩並藉由i射線以500mJ/cm2的曝光能量對銅基板上的樹脂組成物層或比較用組成物層進行曝光,之後用表的“顯影液”一欄中所記載的顯影液顯影60秒鐘,並使用丙二醇單甲醚乙酸酯(PGMEA)進行沖洗,從而獲得了100μm見方的正方形狀的樹脂層。進而,在氮氣環境下,在表的“硬 化溫度(℃)”一欄中所記載的溫度下,使用加熱式烘箱加熱表的“硬化時間(min)”一欄中所記載的時間,從而形成了樹脂層(圖案)。 The resin composition or comparative composition prepared in each of the Examples and Comparative Examples was applied in layers onto a copper substrate by spin coating to form a resin composition layer or comparative composition layer. The copper substrate with the resin composition layer or comparative composition layer formed thereon was dried on a hot plate at 100°C for 5 minutes, thereby forming a uniform resin composition layer or comparative composition layer having a thickness as indicated in the "Film Thickness (μm)" column of the table on the copper substrate. Using a stepper (Nikon NSR 2005 i9C), a photomask with a 100μm square non-masked area was used to expose the resin composition layer or the comparative composition layer on a copper substrate with i-rays at an exposure energy of 500mJ/ cm² . The layer was then developed for 60 seconds using the developer listed in the "Developer" column of the table and rinsed with propylene glycol monomethyl ether acetate (PGMEA) to obtain a 100μm square resin layer. Furthermore, the resin layer (pattern) was formed by heating the layer in a heating oven at the temperature listed in the "Curing Temperature (°C)" column of the table for the time listed in the "Curing Time (min)" column of the table in a nitrogen atmosphere.
在25℃、65%相對濕度(RH)的環境下,使用黏結強度試驗機(XYZTEC公司製、CondorSigma)測定了銅基板上的100μm見方的正方形狀的樹脂層的剪力。可以說剪力越大,硬化膜的金屬密接性(銅密接性)越優異。在任一個實施例、比較例中,剪力均超過了30gf。 The shear force of a 100μm square resin layer on a copper substrate was measured using an adhesive strength tester (manufactured by XYZTEC, CondorSigma) at 25°C and 65% relative humidity (RH). It is believed that the greater the shear force, the better the metal adhesion (copper adhesion) of the cured film. In all examples and comparative examples, the shear force exceeded 30gf.
〔HTS(High Temperature Strage-test)後密接力的評價〕 [Evaluation of post-HTS (High Temperature Strage-test) bonding strength]
在表的“硬化溫度(℃)”一欄中所記載的溫度下,對上述樹脂層及銅基板加熱表的“硬化時間(min)”一欄中所記載的時間之後,在175℃的恆溫槽內經過1000小時,除此以外,按照與上述金屬密接性的評價中之評價方法相同的評價方法測定剪力,並進行了加熱後的金屬密接性的評價。依據所測定之剪力,按照下述評價基準進行評價,評價結果記載於表的“HTS後密接力”一欄中。可以說剪力越大,硬化膜的金屬密接性(銅密接性)越優異,並且可以說HTS後密接力的結果優異,從而即使經過長時間後,在硬化膜與金屬之間亦不易產生剝離。 The resin layer and copper substrate were heated at the temperature listed in the "Curing Temperature (°C)" column of the table for the time listed in the "Curing Time (min)" column of the table. Afterwards, the layers were placed in a constant temperature bath at 175°C for 1000 hours. Shear force was measured using the same evaluation method as described above for metal adhesion, and post-heating metal adhesion was evaluated. Based on the measured shear force, the following evaluation criteria were used to evaluate the results, which are reported in the "Post-HTS Adhesion Strength" column of the table. The greater the shear force, the better the metal adhesion (copper adhesion) of the cured film. Furthermore, the better the post-HTS adhesion, the less likely it is to delaminate between the cured film and the metal, even over extended periods of time.
-評價基準- -Evaluation Criteria-
A:剪力超過了30gf。 A: The shear force exceeded 30gf.
B:剪力超過25gf且為30gf以下。 B: Shear force exceeds 25gf and is less than 30gf.
C:剪力為25gf以下。 C: Shear force is less than 25gf.
又,1gf為0.00980665N。 Also, 1gf is 0.00980665N.
〔HTS後空隙量的評價〕 [Evaluation of void volume after HTS]
藉由與上述金屬密接性的評價中之評價方法相同的方法,在銅基板上 形成了100μm見方的正方形狀的樹脂層。 Using the same method as the aforementioned evaluation of metal adhesion, a 100μm square resin layer was formed on a copper substrate.
在表的“硬化溫度(℃)”一欄中所記載的溫度下,對上述樹脂層及銅基板加熱表的“硬化時間(min)”一欄中所記載的時間之後,在175℃的恆溫槽內經過1000小時之後,實施截面SEM(掃描式顯微鏡)測定,並對銅基板與樹脂層之間的空隙面積率進行了評價。關於空隙面積率,由下述式計算。 The resin layer and copper substrate were heated at the temperature listed in the "Curing Temperature (°C)" column of the table for the time listed in the "Curing Time (min)" column of the table. After 1000 hours in a constant temperature chamber at 175°C, cross-sectional SEM (scanning microscope) measurements were performed to evaluate the void area ratio between the copper substrate and the resin layer. The void area ratio was calculated using the following formula.
空隙面積率(%)=(藉由SEM測定觀察到之空隙部的面積)/(樹脂層的總面積)×100 Void area ratio (%) = (area of voids observed by SEM) / (total area of resin layer) × 100
依據所獲得之空隙面積率的值,按照下述評價基準進行了評價。評價結果記載於表的“HTS後空隙量”一欄中。可以說空隙面積率越小,硬化膜的HTS後的可靠性越優異,可以說即使經過長時間後,在金屬層與硬化物之間亦不易產生空隙。 Based on the obtained void area ratio values, the following evaluation criteria were used for evaluation. The evaluation results are reported in the "Void Amount after HTS" column of the table. The smaller the void area ratio, the better the reliability of the hard coating after HTS. It can be said that even after a long period of time, voids are less likely to form between the metal layer and the hardened product.
A:空隙面積率為0.5%以下。 A: The void area ratio is less than 0.5%.
B:空隙面積率超過0.5%且為2%以下。 B: The void area ratio exceeds 0.5% and is 2% or less.
C:空隙面積率為2%以上。 C: The void area ratio is 2% or more.
<實施例101> <Example 101>
在上述金屬密接性的評價、HTS後密接力的評價、HTS後空隙量的評價中,作為在表的“硬化溫度(℃)”一欄中所記載的溫度下,對上述樹脂層及銅基板加熱表的“硬化時間(min)”一欄中所記載的時間時的加熱機構,使用紅外線燈加熱裝置(ADVANCE RIKO,Inc.製、RTP-6),除此以外,使用與實施例1相同的樹脂組成物,在相同的條件下進行了保存穩定性的評價、HTS後密接力的評價、HTS後空隙量的評價。 In the evaluation of metal adhesion, post-HTS adhesion, and post-HTS void content, an infrared lamp heater (RTP-6, manufactured by ADVANCE RIKO, Inc.) was used as the heating mechanism for heating the resin layer and copper substrate at the temperature listed in the "Curing Temperature (°C)" column for the time listed in the "Curing Time (min)" column. The storage stability, post-HTS adhesion, and post-HTS void content were evaluated under the same conditions as in Example 1, using the same resin composition.
在保存穩定性的評價、HTS後密接力的評價、HTS後空隙量的評價中的任一個中,均可以獲得與實施例1相同的結果。 In the evaluation of storage stability, the evaluation of adhesion after HTS, and the evaluation of void volume after HTS, the same results as those of Example 1 were obtained.
<實施例102> <Example 102>
在實施例1中所使用之樹脂組成物中,將熱鹼產生劑從B-1變更為相同質量份的下述B-6,並將對樹脂層及銅基板進行加熱時的加熱溫度設為200℃,除此以外,在與實施例1相同的條件下進行了保存穩定性的評價、HTS後密接力的評價、HTS後空隙量的評價。 In the resin composition used in Example 1, the thermal alkali generator was changed from B-1 to the same mass fraction of the following B-6, and the heating temperature of the resin layer and copper substrate was set at 200°C. Evaluations of storage stability, post-HTS adhesion, and post-HTS void content were conducted under the same conditions as in Example 1.
在保存穩定性的評價、HTS後密接力的評價、HTS後空隙量的評價中的任一個中,均可以獲得與實施例1相同的結果。 In the evaluation of storage stability, the evaluation of adhesion after HTS, and the evaluation of void volume after HTS, the same results as those of Example 1 were obtained.
<實施例103> <Example 103>
在實施例8中,將樹脂變更為相同質量份的下述樹脂PI-5,並將熱鹼產生劑B-1變更為相同質量份的下述光鹼產生劑B-7,從而製備了製作正型硬化性樹脂膜之硬化性樹脂組成物。使用所獲得之硬化性樹脂組成物,進行了保存穩定性的評價、HTS後的密接力的評價、HTS後的空隙量的評價。 In Example 8, the resin was replaced with the same mass of resin PI-5 and the photoalkali generator B-1 was replaced with the same mass of photoalkali generator B-7, thereby preparing a curable resin composition for forming a positive-type curable resin film. The resulting curable resin composition was used to evaluate storage stability, adhesion after HTS, and void content after HTS.
關於保存穩定性的評價,藉由與實施例8相同的方法進行。 The evaluation of storage stability was carried out using the same method as in Example 8.
關於HTS後的密接力的評價、HTS後空隙量的評價,將光罩變更為形成有100μm見方的正方形狀的遮罩部之光罩,使用2.38質量%的氫氧化四甲銨水溶液顯影30秒鐘,並用純水進行沖洗,從而形成了圖案,除此以外,藉由與實施例8相同的方法進行。 Evaluations of adhesion and post-HTS void content were conducted using the same method as in Example 8, except that the photomask was changed to one with a 100 μm square mask portion, and the pattern was formed by developing with a 2.38 mass% tetramethylammonium hydroxide aqueous solution for 30 seconds and rinsing with pure water.
進行與實施例8相同的評價,其結果,關於保存穩定性的評價、HTS後的密接力的評價、HTS後空隙量的評價,即使為正型,亦可以獲得相同的結果。 The same evaluations as in Example 8 were performed, and the results of the evaluations of storage stability, adhesion after HTS, and void volume after HTS were similar, even for the positive type.
保存穩定性的評價、HTS後的密接、HTS後空隙量的評價中之評價結果均為與實施例8中之各自的評價相同的結果。 The evaluation results for storage stability, post-HTS adhesion, and post-HTS void volume were the same as those in Example 8.
<實施例104> <Example 104>
在實施例1中,除了熱鹼產生劑B-1、聚合起始劑C-1、聚合抑制劑E-2及矽烷偶合劑G-1以外,將樹脂PI-3的配合量從80質量份變更為86.7質量份,除此以外,藉由與實施例1相同的方法製備了樹脂組成物。 In Example 1, a resin composition was prepared by the same method as in Example 1, except that the amount of resin PI-3 was changed from 80 parts by mass to 86.7 parts by mass, in addition to the alkali generator B-1, polymerization initiator C-1, polymerization inhibitor E-2, and silane coupling agent G-1.
使用上述樹脂組成物,藉由與實施例1相同的方法進行保存穩定性的評價、HTS後密接力的評價、HTS後空隙量的評價,其結果,任一個評價項目均可以獲得與實施例1相同的結果。 Using the above resin composition, the storage stability, post-HTS adhesion, and post-HTS void content were evaluated using the same methods as in Example 1. The results obtained for each evaluation item were the same as those in Example 1.
<實施例105> <Example 105>
在實施例8中,將“使用形成有100μm見方的正方形狀的非遮罩部之光罩並藉由i射線進行了曝光”等內容變更為“使用直接曝光裝置(ADTEC DE-6UH III)對100μm見方的正方形狀的領域進行了曝光”,除此以外,藉由與實施例8相同的方法進行了評價。任一個評價項目均可以獲得與實施 例8相同的結果。 In Example 8, the following description was changed from "exposure was performed using a photomask with a 100 μm square non-mask portion formed thereon, using i-rays" to "exposure was performed using a direct exposure apparatus (ADTEC DE-6UH III) on a 100 μm square area." Evaluation was performed using the same method as in Example 8. The same results as in Example 8 were obtained for all evaluation items.
依據以上結果,可知由本發明的樹脂組成物形成之硬化物的HTS後的密接性優異。 The above results indicate that the cured product formed from the resin composition of the present invention exhibits excellent adhesion after HTS.
比較例1~比較例4中之比較用組成物不包含特定含氮化合物。可知在該種態樣中,所獲得之硬化物中之HTS後的密接性差。 The comparative compositions in Comparative Examples 1 to 4 do not contain the specific nitrogen-containing compound. In these cases, the resulting cured products exhibit poor adhesion after HTS.
<實施例201> <Example 201>
藉由旋塗法將在實施例1中所使用之樹脂組成物以層狀適用於表面上形成有銅薄層之樹脂基材的銅薄層的表面上,並在100℃下乾燥5分鐘而形成膜厚20μm的感光膜之後,使用步進機(Nikon Co.,Ltd.製,NSR1505 i6)進行了曝光。關於曝光,經由遮罩(圖案為1:1線與空間,線寬為10μm的二元遮罩)在波長365nm下進行。上述加熱後,用環己酮顯影2分鐘,並用PGMEA沖洗30秒鐘,從而獲得了層的圖案。 The resin composition used in Example 1 was applied in layers to the surface of a copper thin layer formed on a resin substrate with a copper thin layer formed on the surface by spin coating. After drying at 100°C for 5 minutes, a 20μm-thick photosensitive film was formed. Exposure was then performed using a stepper (Nikon Co., Ltd., NSR1505 i6). Exposure was performed at a wavelength of 365nm through a mask (a binary mask with a 1:1 line-space pattern and a line width of 10μm). After heating, the film was developed with cyclohexanone for 2 minutes and rinsed with PGMEA for 30 seconds to obtain a layer pattern.
接著,在氮氣環境下,以10℃/分鐘的升溫速度進行升溫,在達到180℃之後,在180℃下維持120分鐘,從而形成了再配線層用層間絕緣膜。該再配線層用層間絕緣膜的絕緣性優異。 Next, the temperature was raised in a nitrogen atmosphere at a rate of 10°C/minute to 180°C, where it was maintained for 120 minutes, forming an interlayer insulating film for the redistribution layer. This interlayer insulating film exhibited excellent insulating properties.
又,使用該等再配線層用層間絕緣膜製造出半導體元件,其結果,確認到正常動作。 Furthermore, semiconductor devices were fabricated using these interlayer insulating films for redistribution layers, and normal operation was confirmed.
無。without.
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