TWI890013B - A gas flow measurement device - Google Patents
A gas flow measurement deviceInfo
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- TWI890013B TWI890013B TW111146822A TW111146822A TWI890013B TW I890013 B TWI890013 B TW I890013B TW 111146822 A TW111146822 A TW 111146822A TW 111146822 A TW111146822 A TW 111146822A TW I890013 B TWI890013 B TW I890013B
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Abstract
Description
本發明涉及流體量測設備的技術領域,尤其涉及氣體流量測量裝置。The present invention relates to the technical field of fluid measurement equipment, and in particular to a gas flow measurement device.
無論是工業上或日常生活中,利用管路運送氣體為一省時且省成本之方法。氣體狀態受外在因素的影響會有不同的變化,進而關係著操作上的安全性或是產物的良率,因此氣體狀態的控管便顯得非常重要。Whether in industry or daily life, transporting gas through pipelines is a time-saving and cost-effective method. Gas state can vary depending on external factors, affecting operational safety and product yield. Therefore, controlling gas state is crucial.
目前而言,透過壓力表直觀地顯示出各個工序環節的壓力變化,洞察氣體在流程中的條件,是常用的測量方法;然而,一般壓力錶的使用是安裝於氣體管路外管壁所設組接孔,而由外管壁組接孔導引靠近管壁的外圍氣體向外通過壓力表以測量、顯示壓力大小,單純提供氣體壓力監控使用而已。Currently, using a pressure gauge to visually display pressure changes at each process step and provide insight into gas conditions in the process is a common measurement method. However, these pressure gauges are typically installed on the outer wall of a gas pipeline. These holes guide the gas near the wall outward through the pressure gauge to measure and display the pressure, providing only a means of gas pressure monitoring.
另外一種測量結構進一步連接導管,而於測量安裝時藉由導管伸入氣體管路中,透過導管深入氣體管路以導引內部的氣體流入導管內並通過設於管內的測量結構,用以取得較為精密的測量數據。Another type of measuring structure is further connected to a conduit, and during measurement installation, the conduit is inserted into the gas pipeline. The conduit penetrates deep into the gas pipeline to guide the internal gas into the conduit and pass through the measuring structure located in the pipeline to obtain more precise measurement data.
然而,透過連接導管伸入氣體管路進行的測量結構,會因為空氣中所含水氣在導管內部凝結為冷凝水而影響氣體於導管內的流速,甚至可能造成導管內部阻塞而影響測量結果。However, when measuring through a connecting tube inserted into a gas pipeline, moisture in the air condenses inside the tube, affecting the gas flow rate within the tube. This can even cause blockage within the tube, affecting measurement results.
本發明為氣體流量測量裝置,該測量裝置包括:The present invention is a gas flow measurement device, which comprises:
感測管,其一端連接一控制器且內部具有沿軸向延伸的動壓孔道、靜壓孔道,該動壓孔道、靜壓孔道的一端連接至一量測部且分別具有位於另一端的動壓孔口、靜壓孔口;A sensing tube, one end of which is connected to a controller and has a dynamic pressure channel and a static pressure channel extending axially therein. One end of the dynamic pressure channel and the static pressure channel are connected to a measuring portion and each has a dynamic pressure orifice and a static pressure orifice located at the other end.
該量測部位於該控制器內,且其內部具有相鄰的動壓腔、靜壓腔,該動壓腔連通該動壓孔道且該靜壓腔連通該靜壓孔道;The measuring part is located in the controller and has a dynamic pressure chamber and a static pressure chamber adjacent to each other. The dynamic pressure chamber is connected to the dynamic pressure channel and the static pressure chamber is connected to the static pressure channel.
該控制器包含彼此電性聯結的運算處理單元、壓差感測件、顯示元件、電磁閥,該壓差感測件位於動壓腔、靜壓腔之間,且該壓差感測件感應該動壓腔、靜壓腔內部的壓力氣體並產生一壓力差訊號,該電磁閥具有連通至外部的排氣管道以及連通該動壓腔的接管,該運算處理單元接收並計算該壓力差訊號,該運算處理單元計算並獲得氣體流速值、氣體流量值且傳送至該顯示元件顯示,該運算處理單元控制該電磁閥開啟排氣管道,用以排洩該動壓腔、靜壓腔及該感測管內的水氣、雜質。The controller includes an electrically connected computational processing unit, a pressure differential sensor, a display element, and an electromagnetic valve. The pressure differential sensor is located between the dynamic pressure chamber and the static pressure chamber, and senses the pressure gas within the dynamic and static pressure chambers and generates a pressure differential signal. The electromagnetic valve has an exhaust pipe connected to the outside and a pipe connected to the dynamic pressure chamber. The computational processing unit receives and calculates the pressure differential signal. The computational processing unit calculates and obtains gas flow rate values and transmits them to the display element for display. The computational processing unit controls the electromagnetic valve to open the exhaust pipe to discharge water vapor and impurities within the dynamic and static pressure chambers and the sensing tube.
本發明透過上述結構相互配合下,藉由電磁閥以接管連通至該動壓腔,配合透過運算處理單元控制電磁閥開啟排氣管道,提供將測量氣體所含水氣得以向外排除,以防止流動氣體所含水氣在感測管內部凝結而影響氣體流速或阻塞,確保本發明測量的數值精確度,確實具有使用進步性,據此達到本發明之目的與效用者。The present invention, through the interaction of the aforementioned structures, connects the electromagnetic valve to the dynamic pressure chamber via a pipe, and cooperates with the computational processing unit to control the electromagnetic valve to open the exhaust pipe, thereby providing a method for discharging moisture contained in the measured gas. This prevents moisture contained in the flowing gas from condensing inside the sensing tube and affecting the gas flow rate or causing blockage, thereby ensuring the accuracy of the measured values of the present invention. This is indeed a practical improvement and thereby achieves the purpose and utility of the present invention.
請參閱第一~九圖所示,本發明一種氣體流量測量裝置,包括:Please refer to Figures 1 to 9, the present invention provides a gas flow measurement device, including:
一感測管10,其一端連接一控制器30且內部具有沿軸向延伸的動壓孔道11、靜壓孔道12,該動壓孔道11、靜壓孔道12的一端連接至一量測部20且分別具有位於另一端的動壓孔口111、靜壓孔口121;A sensing tube 10, one end of which is connected to a controller 30 and has an axially extending dynamic pressure channel 11 and static pressure channel 12 inside. One end of each of the dynamic pressure channel 11 and static pressure channel 12 is connected to a measuring unit 20 and has a dynamic pressure orifice 111 and a static pressure orifice 121 at the other end, respectively.
該量測部20位於該控制器30內,且其內部具有相鄰的動壓腔21、靜壓腔22,該動壓腔21連通該動壓孔道11且該靜壓腔22連通該靜壓孔道12;The measuring unit 20 is located in the controller 30 and has a dynamic pressure chamber 21 and a static pressure chamber 22 adjacent thereto. The dynamic pressure chamber 21 is connected to the dynamic pressure channel 11 and the static pressure chamber 22 is connected to the static pressure channel 12.
該控制器30包含彼此電性聯結的運算處理單元31、壓差感測件32、顯示元件33、電磁閥34,該壓差感測件32位於動壓腔21、靜壓腔22之間,且該壓差感測件32感應該動壓腔21、靜壓腔22內部的壓力氣體並產生一壓力差訊號(圖中未示),該電磁閥34具有連通至外部的排氣管道341以及連通該動壓腔21的接管342,該運算處理單元31接收並計算該壓力差訊號,該運算處理單元31計算並獲得氣體流速值、氣體流量值且傳送至該顯示元件33顯示,該運算處理單元31控制該電磁閥34開啟排氣管道341,用以排洩該動壓腔21、靜壓腔22及感測管10內的水氣、雜質。The controller 30 includes an operation processing unit 31, a pressure difference sensor 32, a display element 33, and an electromagnetic valve 34 that are electrically connected to each other. The pressure difference sensor 32 is located between the dynamic pressure chamber 21 and the static pressure chamber 22, and the pressure difference sensor 32 senses the pressure gas inside the dynamic pressure chamber 21 and the static pressure chamber 22 and generates a pressure difference signal (not shown). The electromagnetic valve 34 has an exhaust pipe 34 connected to the outside. 1 and a connecting pipe 342 connected to the dynamic pressure chamber 21. The processing unit 31 receives and calculates the pressure difference signal. The processing unit 31 calculates and obtains the gas flow rate value and the gas flow rate value and transmits them to the display element 33 for display. The processing unit 31 controls the electromagnetic valve 34 to open the exhaust pipe 341 to discharge water vapor and impurities in the dynamic pressure chamber 21, the static pressure chamber 22, and the sensing tube 10.
前述為本發明主實施例之主要技術特徵,其對應本案申請專利範圍第一項的內容,得以詳知本發明之目的與實施型態,而其餘附屬申請專利範圍所述的技術特徵是為對申請專利範圍第一項內容的詳述或附加技術特徵,而非用以限制申請專利範圍第一項的界定範圍,應知本案申請專利範圍第一項不必要一定包含其餘附屬申請專利範圍所述的技術特徵。The aforementioned are the main technical features of the main embodiment of the present invention, which correspond to the content of the first item of the patent application in this case and provide a detailed understanding of the purpose and implementation of the present invention. The technical features described in the remaining subsidiary patent applications are intended to elaborate on or provide additional technical features of the content of the first item of the patent application, and are not intended to limit the scope of the first item of the patent application. It should be understood that the first item of the patent application in this case does not necessarily include the technical features described in the remaining subsidiary patent applications.
接續上述內容進一步詳述本發明之實施方式、實際使用情形以及所達成功效,如第一圖至七圖所示,本發明的測量安裝係將感測管10具有動壓孔口111、靜壓孔口121的一端伸入於所要測量的氣體管路50之中,並使該動壓孔口111係朝向管內氣體的流動方向A,如第七圖箭頭所示;因此,壓力氣體可由深入於氣體管路50內部的動壓孔口111導引氣體管路50內的氣體經由動壓孔道11進入動壓腔21內,以及由靜壓孔口121導引氣體管路50內的氣體經由靜壓孔道12進入靜壓腔22內。其中,透過設於動壓腔21、靜壓腔22之間的壓差感測件32分別感應偵測動壓腔21、靜壓腔22內部的氣體壓力,而能精確測量產生一壓力差訊號(圖中未示),並使運算處理單元31接收並計算壓力差訊號,運用數位電路的計算而取得測量氣體的流速值、流量值,且運算處理單元31傳送流速值、流量值至顯示元件33顯示(圖中未示)。Continuing with the above description, the present invention's implementation, actual usage, and results are further detailed. As shown in Figures 1 through 7, the present invention's measurement installation involves inserting one end of a sensing tube 10, having a dynamic pressure orifice 111 and a static pressure orifice 121, into the gas pipeline 50 to be measured. The dynamic pressure orifice 111 is oriented in the direction A of gas flow within the tube, as indicated by the arrow in Figure 7. Consequently, pressurized gas can be guided from the dynamic pressure orifice 111, which is embedded within the gas pipeline 50, through the dynamic pressure passage 11 into the dynamic pressure chamber 21. Furthermore, the static pressure orifice 121 can guide gas from the gas pipeline 50 through the static pressure passage 12 into the static pressure chamber 22. A differential pressure sensor 32 located between the dynamic pressure chamber 21 and the static pressure chamber 22 senses the gas pressure within each chamber, respectively, and accurately measures and generates a pressure differential signal (not shown). The processing unit 31 receives and calculates the pressure differential signal, and uses digital circuitry to obtain the flow rate and flow rate values of the measured gas. The processing unit 31 then transmits the flow rate and flow rate values to a display element 33 for display (not shown).
而且,如第三、八、九圖所示,由於本發明電磁閥34以接管342連通至該動壓腔21,配合透過運算處理單元31控制電磁閥34開啟排氣管道341,因此,當測量過程中通過動壓腔21、感測管10的壓力氣體含有水分時,即可透過連通動壓腔21、電磁閥34的接管342導引含有水分的氣體的氣體沿圖中箭頭方向流向電磁閥34,並由排氣管道341加以排除(如第九圖箭頭所示),以防止流動氣體所含水氣在感測管10、量測部20內部凝結為冷凝水而影響氣體流速或阻塞,有效確保本發明測量的數值精確度,確實具有使用進步性。Furthermore, as shown in Figures 3, 8, and 9, since the electromagnetic valve 34 of the present invention is connected to the dynamic pressure chamber 21 via a connecting pipe 342, and the electromagnetic valve 34 is controlled by the computational processing unit 31 to open the exhaust pipe 341, when the pressure gas passing through the dynamic pressure chamber 21 and the sensing tube 10 during the measurement process contains moisture, the gas containing moisture can be guided toward the electromagnetic valve 34 in the direction of the arrow in the figure via the connecting pipe 342 connecting the dynamic pressure chamber 21 and the electromagnetic valve 34, and then discharged through the exhaust pipe 341 (as shown by the arrow in Figure 9). This prevents moisture contained in the flowing gas from condensing into condensed water inside the sensing tube 10 and the measuring unit 20, thereby affecting the gas flow rate or causing blockage. This effectively ensures the accuracy of the measured values of the present invention, and is indeed a practical advancement.
於下進一步細述本發明的各元件之特徵,在上述第一至九圖中,該控制器30包含電性聯結設於該靜壓腔22的大氣壓感測件35,該大氣壓感測件35感應由該動壓腔21流向靜壓腔22的壓力氣體並產生大氣壓力訊號,該運算處理單元31接收並計算該大氣壓力訊號,該運算處理單元31計算並獲得氣體壓力值;用以該顯示元件33進一步顯示該氣體壓力值。The features of each component of the present invention will be described in further detail below. In Figures 1 through 9, the controller 30 includes an atmospheric pressure sensor 35 electrically connected to the static pressure chamber 22. The atmospheric pressure sensor 35 senses the pressure gas flowing from the dynamic pressure chamber 21 to the static pressure chamber 22 and generates an atmospheric pressure signal. The processing unit 31 receives and calculates the atmospheric pressure signal, and the processing unit 31 calculates and obtains a gas pressure value. The display element 33 further displays the gas pressure value.
其次,如第三圖所示,該控制器30包含電性聯結設於該量測部20的溫度感測件36,該溫度感測件36感應該動壓腔21、靜壓腔22內部的壓力氣體溫度並產生溫度訊號,該運算處理單元31接收並計算該溫度訊號,該運算處理單元31計算並獲得氣體溫度值;用以該顯示元件33進一步顯示該氣體溫度值。Next, as shown in FIG. 3 , the controller 30 includes a temperature sensor 36 electrically connected to the measuring unit 20 . The temperature sensor 36 senses the temperature of the pressure gas within the dynamic pressure chamber 21 and the static pressure chamber 22 and generates a temperature signal. The processing unit 31 receives and calculates the temperature signal to obtain a gas temperature value, which is then displayed on the display element 33 .
再者,該顯示元件33為觸控式螢幕;用以提供輸入、修改計算參數、控制指令。Furthermore, the display element 33 is a touch screen for providing input, modifying calculation parameters, and controlling instructions.
而且,該電磁閥34透過顯示元件33的操作設定開啟排氣管道341的時間間隔;用以提供依使用情形、內部水份累積情形洩除內部殘留液體。Furthermore, the electromagnetic valve 34 is operated by the display element 33 to set the time interval for opening the exhaust pipe 341, so as to provide a method for discharging the residual liquid inside according to the usage and the internal water accumulation.
另外,如第二、三圖所示,該控制器30包含電性聯結設於該量測部20的加熱片37,運算處理單元31控制該加熱片37對該量測部20加熱;用以使量測部20內部殘留水份透過加熱蒸發,而加速由電磁閥34的排氣管道341排除。In addition, as shown in the second and third figures, the controller 30 includes a heating plate 37 electrically connected to the measuring portion 20. The processing unit 31 controls the heating plate 37 to heat the measuring portion 20. This is used to evaporate the residual water in the measuring portion 20 through heating, thereby accelerating its removal through the exhaust pipe 341 of the electromagnetic valve 34.
10:感測管 11:動壓孔道 111:動壓孔口 12:靜壓孔道 121:靜壓孔口 20:量測部 21:動壓腔 22:靜壓腔 30:控制器 31:運算處理單元 32:壓差感測件 33:顯示元件 34:電磁閥 341:排氣管道 342:接管 35:大氣壓感測件 36:溫度感測件 37:加熱片 10: Sensing tube 11: Dynamic pressure channel 111: Dynamic pressure orifice 12: Static pressure channel 121: Static pressure orifice 20: Measuring unit 21: Dynamic pressure chamber 22: Static pressure chamber 30: Controller 31: Processing unit 32: Differential pressure sensor 33: Display 34: Solenoid valve 341: Exhaust duct 342: Connecting pipe 35: Atmospheric pressure sensor 36: Temperature sensor 37: Heater
第一圖為本發明立體組合示意圖。 第二圖為本發明將控制器拆離之後的感測管立體示意圖。 第三圖為本發明之控制器方塊圖。 第四圖為本發明之平面示意圖。 第五圖為本發明將控制器拆離之後的感測管局部剖面示意圖。 第六圖為本發明將控制器拆離之後的感測管局部剖面放大示意圖。 第七圖為本發明測量安裝時將感測管伸入氣體管路中之測量使用狀態示意圖。 第八圖為於第七圖的測量使用狀態下進一步導引動壓腔氣體流向電磁閥示意圖。 第九圖為本發明由電磁閥開啟排氣管道將含有水分的氣體向外排除立體示意圖。 Figure 1 is a schematic diagram of the present invention in a three-dimensional assembly. Figure 2 is a schematic diagram of the sensor tube in a three-dimensional configuration with the controller removed. Figure 3 is a block diagram of the controller in a three-dimensional configuration. Figure 4 is a schematic diagram of the present invention in a plan view. Figure 5 is a schematic diagram of a partial cross-section of the sensor tube in a three-dimensional configuration with the controller removed. Figure 6 is an enlarged schematic diagram of a partial cross-section of the sensor tube in a three-dimensional configuration with the controller removed. Figure 7 is a schematic diagram of the present invention in a measurement state, with the sensor tube inserted into the gas pipeline during installation. Figure 8 is a schematic diagram of the measurement state shown in Figure 7, further directing the gas flow from the dynamic pressure chamber to the solenoid valve. Figure 9 is a schematic diagram of the present invention in a three-dimensional configuration, with the solenoid valve opening the exhaust pipe to expel moisture-laden gas.
10:感測管 10: Sensor tube
30:控制器 30: Controller
31:運算處理單元 31: Arithmetic processing unit
33:顯示元件 33: Display component
Claims (5)
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| CN216791284U (en) * | 2022-02-14 | 2022-06-21 | 希尔思仪表(深圳)有限公司 | Differential pressure gas flowmeter with automatic zero calibration function |
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2022
- 2022-12-06 TW TW111146822A patent/TWI890013B/en active
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| US4498347A (en) * | 1983-03-31 | 1985-02-12 | Rockwell International Corporation | Fluid flow measuring |
| US9157775B2 (en) * | 2013-03-15 | 2015-10-13 | Rosemount Inc. | Flowmeter for measuring flow of a process fluid through a conduit including process variable sensors mounted on a pitot tube |
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