TWI888859B - Floating mechanism unit - Google Patents
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- TWI888859B TWI888859B TW112125220A TW112125220A TWI888859B TW I888859 B TWI888859 B TW I888859B TW 112125220 A TW112125220 A TW 112125220A TW 112125220 A TW112125220 A TW 112125220A TW I888859 B TWI888859 B TW I888859B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J19/00—Accessories fitted to manipulators, e.g. for monitoring, for viewing; Safety devices combined with or specially adapted for use in connection with manipulators
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/155—Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling
- B23Q3/15513—Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling the tool being taken from a storage device and transferred to a tool holder by means of transfer devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B31/00—Chucks; Expansion mandrels; Adaptations thereof for remote control
- B23B31/02—Chucks
- B23B31/10—Chucks characterised by the retaining or gripping devices or their immediate operating means
- B23B31/107—Retention by laterally-acting detents, e.g. pins, screws, wedges; Retention by loose elements, e.g. balls
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J18/00—Arms
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Robotics (AREA)
- Manipulator (AREA)
- Automatic Tool Replacement In Machine Tools (AREA)
- Machine Tool Units (AREA)
Abstract
[課題] 提供一種浮動機構單元,能夠吸收動力工具與前端工具之間的位置偏移而能夠進行適當的前端工具之更換。 [解決手段] 浮動機構單元(100)是具備:固定部件(104)、相對於固定部件可動的可動部件(106)、設置在固定部件上的凹狀承受部(122)、與凹狀承受部相對地設置在可動部件上的球(128)、以及以凹狀承受部(122)與球(128)相互按壓的方式將可動部件(106)相對於固定部件(104)來偏壓的螺旋彈簧(138)。透過螺旋彈簧(138)的作用,可動部件(106)是成為球(128)與凹狀承受部(122)的底部(122a)在螺旋彈簧(138)的長度軸線(L)的方向上排列的初始位置。可動部件(106)是藉由從動力工具或前端工具所承受的按壓力而為動,當按壓力被解除時,透過螺旋彈簧(138)的偏壓力而回歸到初始位置。 [Topic] A floating mechanism unit is provided that can absorb the positional deviation between a power tool and a front end tool and can appropriately replace the front end tool. [Solution] The floating mechanism unit (100) comprises: a fixed part (104), a movable part (106) movable relative to the fixed part, a concave receiving part (122) provided on the fixed part, a ball (128) provided on the movable part opposite to the concave receiving part, and a coil spring (138) that biases the movable part (106) relative to the fixed part (104) in such a manner that the concave receiving part (122) and the ball (128) press against each other. Through the action of the coil spring (138), the movable part (106) becomes the initial position where the ball (128) and the bottom (122a) of the concave receiving part (122) are arranged in the direction of the length axis (L) of the coil spring (138). The movable part (106) is moved by the pressure received from the power tool or the front end tool, and when the pressure is released, it returns to the initial position through the biasing force of the coil spring (138).
Description
本發明關於一種浮動機構單元,使用於在機器人系統中更換安裝在機器手臂上的動力工具的前端工具。The present invention relates to a floating mechanism unit used for replacing a front end tool of a power tool mounted on a robot arm in a robot system.
已知有一種機器人系統,其在機器手臂的前端等安裝動力工具,利用該動力工具來自動地進行各種加工或組裝作業。例如,在專利文獻1中公開了一種機器人系統,其在機器手臂的前端安裝用於進行去毛邊加工的動力工具,自動地進行去毛邊作業。在該機器人系統中,自動地進行可裝卸地安裝在動力工具的主軸(spindle)上的刀具(前端工具)之更換。刀具的更換是利用刀具庫(magazine)進行。該刀具庫是具備用於容納刀具的複數個容納凹部與沿著各容納凹部的兩側延伸的傾斜面,在容納凹部的幾個中預先容納有更換用的刀具。刀具的更換是透過用刀具庫將使用過的刀具從主軸上拆卸,接著將預先容納的更換用之刀具安裝在主軸上來進行。具體而言,將安裝有使用過的刀具的狀態的加工工具從側方向插入刀具庫的容納凹部,透過刀具庫的傾斜面來將加工工具的夾緊套筒(clamp sleeve)向上方推頂。由於透過夾緊套筒上升而解除主軸與刀具的連結,因此在該狀態下使加工工具向上方移動時,刀具是從主軸脫離而殘留在刀具庫的容納凹部。接著,使加工工具移動到預先容納在其他的容納凹部中的更換用刀具的上方,使加工工具下降,以使該刀具插入至主軸內。如此為之,在刀具插入的同時,夾緊套筒被刀具庫的傾斜面推頂。當在該狀態下使加工工具在側方向移動時,夾緊套筒沿著傾斜面逐漸地下降,成為將刀具夾緊並固定保持的狀態。以這種方式,新的刀具被安裝。
[先前技術文獻]
[專利文獻]
A robot system is known in which a power tool is installed at the front end of a robot arm, etc., and various processing or assembly operations are automatically performed using the power tool. For example,
[專利文獻1] 日本特許第6650171號公報[Patent Document 1] Japanese Patent No. 6650171
[發明所欲解決之課題][The problem that the invention wants to solve]
在機器人自動進行上述般的刀具等的前端工具的更換作業的情況下,如果動力工具相對於刀具庫或更換用的刀具的定位並不正確時,則將對動力工具或前端工具作用不需要的力,不能適當地進行前端工具的安裝或拆卸,且根據情況有動力工具或機器手臂等發生故障之虞。因此,需要以數毫米(millimeter)以下的精度、較佳地1毫米以下的高精度,由機器手臂來進行的動力工具的定位。進行前端工具更換時的機器手臂的位置或動作有時是人一邊用目視確認一邊向機器人教示來進行,但在這種由人為之的教示中要實現上述般的高精度,需要花費大量的時間與勞力,造成作業員很大負擔。另外,即使進行了正確的對位,之後由於動力工具的重新安裝,其位置會稍微偏移,或者產生前端工具的相交或前端工具向刀具庫安裝時的位置偏移等,動力工具與前端工具的相對位置也會偏移,在這種情況下,有無法進行前端工具的適當更換之虞。When a robot automatically performs the replacement operation of the front end tool such as the above-mentioned tool, if the power tool is not correctly positioned relative to the tool magazine or the replacement tool, an unnecessary force will be applied to the power tool or the front end tool, and the front end tool cannot be properly installed or removed, and there is a risk of failure of the power tool or the machine arm, etc., depending on the situation. Therefore, it is necessary to position the power tool with a precision of less than several millimeters, preferably less than 1 millimeter. The position or movement of the machine arm when replacing the front end tool is sometimes performed by a human while visually confirming it and instructing the robot, but it takes a lot of time and labor to achieve the high precision mentioned above in such human instruction, which is a great burden for the operator. Furthermore, even if the correct alignment is performed, the power tool may be reinstalled and its position may shift slightly, or the front end tool may intersect or shift when the front end tool is installed in the tool magazine, causing the relative position of the power tool and the front end tool to shift. In this case, there is a risk that the front end tool may not be properly replaced.
因此,本發明是目的在於提供一種浮動機構單元,即使在動力工具與前端工具之間產生了一些位置偏移,也能夠吸收該錯位而進行適當的前端工具之更換。 [用於解決課題之手段] Therefore, the present invention aims to provide a floating mechanism unit that can absorb the misalignment and properly replace the front end tool even if some positional deviation occurs between the power tool and the front end tool. [Means for solving the problem]
換言之,本發明為提供一種浮動機構單元, 浮動機構單元係使用於更換動力工具之前端工具,並具備: 固定部件; 可動部件,具有用於與動力工具或前端工具接合的工具接合部,並相對於前述固定部件為可動; 至少一個凸狀接合部,設置在前述固定部件與前述可動部件之中的一者上; 至少一個凹狀承受部,以在前述固定部件與前述可動部件之中的另一者,與前述凸狀接合部為相對的方式來設置;以及 至少一個螺旋彈簧(coil spring),以前述凸狀接合部與前述凹狀承受部相互地按壓的方式,來將前述可動部件相對於前述固定部件偏壓,以使前述可動部件處於前述凸狀接合部與前述凹狀承受部的底部在該螺旋彈簧的長度軸線的方向上排列之初始位置; 其中,前述可動部件是藉由從前述動力工具或前端工具受到的按壓力,在從前述初始位置向前述螺旋彈簧的長度軸線的方向上及與前述長度軸線正交的方向上為可動,當前述按壓力被解除時,藉由前述螺旋彈簧的偏壓力來回歸到前述初始位置。 In other words, the present invention provides a floating mechanism unit, The floating mechanism unit is used for replacing the front end tool of the power tool, and has: A fixed part; A movable part, which has a tool engagement portion for engaging with the power tool or the front end tool, and is movable relative to the aforementioned fixed part; At least one convex engagement portion, which is provided on one of the aforementioned fixed part and the aforementioned movable part; At least one concave receiving portion, which is provided in a manner opposite to the aforementioned convex engagement portion on the other of the aforementioned fixed part and the aforementioned movable part; and At least one coil spring, which biases the aforementioned movable part relative to the aforementioned fixed part in a manner that the aforementioned convex engagement portion and the aforementioned concave receiving portion are pressed against each other, so that the aforementioned movable part is in an initial position where the bottom of the aforementioned convex engagement portion and the aforementioned concave receiving portion are arranged in the direction of the length axis of the coil spring; The movable member is movable from the initial position to the longitudinal axis of the coil spring and in a direction orthogonal to the longitudinal axis by the pressure force received from the power tool or the front end tool, and returns to the initial position by the biasing force of the coil spring when the pressure force is released.
在該浮動機構單元中,可動部件係在受到來自動力工具或前端工具的按壓力時移動。因此,例如在將前端工具安裝在可動部件上而將該前端工具安裝在動力工具上時,即使動力工具的位置相對於前端工具稍微偏移,也能夠使可動部件與前端工具一起位移(變位)而吸收該位置偏移。另外,在將安裝有前端工具的動力工具的工具安裝部按壓在可動部件上而拆卸前端工具時,即使動力工具從規定位置稍微偏移,也能夠使可動部件被動力工具按壓而位移,從而吸收該位置偏移。由此,即使在由機器人進行的動力工具的定位中產生一些偏差,也能夠吸收該位置偏移,而進行適當的前端工具之更換。In the floating mechanism unit, the movable part moves when receiving a pressure from the power tool or the front end tool. Therefore, for example, when the front end tool is mounted on the movable part and the front end tool is mounted on the power tool, even if the position of the power tool is slightly offset relative to the front end tool, the movable part can be displaced (shifted) together with the front end tool to absorb the positional offset. In addition, when the tool mounting portion of the power tool on which the front end tool is mounted is pressed against the movable part to remove the front end tool, even if the power tool is slightly offset from the specified position, the movable part can be displaced by being pressed by the power tool, thereby absorbing the positional offset. Therefore, even if some deviation occurs in the positioning of the power tool performed by the robot, the positional offset can be absorbed and the front end tool can be appropriately replaced.
再者,可以是,前述螺旋彈簧為圓錐狀螺旋彈簧,其一端係相對於前述固定部件被固定保持、其另一端係相對於前述可動部件被固定保持。Furthermore, the coil spring may be a conical coil spring, one end of which is fixedly held relative to the fixed member, and the other end of which is fixedly held relative to the movable member.
圓錐狀螺旋彈簧通常在與其長度軸線為正交的方向上變形時,恢復到原來形狀的復原力比圓筒狀螺旋彈簧還大。因此,可動部件在與螺旋彈簧的長度軸線為正交的方向上位移時,可動部件在正交的方向上向回歸到初始位置的方向受到來自圓錐狀螺旋彈簧的較大的力。由此,能夠使可動部件更確實地回歸到初始位置。When a conical coil spring is deformed in a direction perpendicular to its longitudinal axis, the restoring force to return to its original shape is generally greater than that of a cylindrical coil spring. Therefore, when the movable part is displaced in a direction perpendicular to the longitudinal axis of the coil spring, the movable part receives a greater force from the conical coil spring in the direction in which it returns to its initial position in the perpendicular direction. This allows the movable part to return to its initial position more reliably.
再者,可以是,前述至少一個凸狀接合部係由第一至第三凸狀接合部構成的三個凸狀接合部,前述至少一個凹狀承受部是由第一至第三凹狀承受部構成的三個凹狀承受部,而前述第一至第三凸狀接合部與前述第一至第三凹狀承受部係分別配置為位於等腰三角形的各頂點上,前述至少一個螺旋彈簧為設置在與前述等腰三角形的底邊為平行的直線上的兩個螺旋彈簧。Furthermore, it may be that the at least one convex joint portion is three convex joint portions consisting of first to third convex joint portions, the at least one concave receiving portion is three concave receiving portions consisting of first to third concave receiving portions, and the first to third convex joint portions and the first to third concave receiving portions are respectively configured to be located at the vertices of an isosceles triangle, and the at least one coil spring is two coil springs arranged on a straight line parallel to the base of the isosceles triangle.
而且,可以是,前述第一凹狀承受部係位於前述等腰三角形的兩個等邊所共有的頂點,而具有圓錐狀面,前述圓錐狀面具有第一頂角,而前述第二及第三凹狀承受部係位於前述等腰三角形的底邊的兩端的各頂點,分別具有圓錐狀面,前述圓錐狀面具有第二頂角,前述第一頂角比前述第二頂角還小。Moreover, it may be that the first concave supporting portion is located at the vertex shared by the two equal sides of the isosceles triangle, and has a conical surface, the conical surface has a first vertex angle, and the second and third concave supporting portions are located at the vertices at both ends of the base of the isosceles triangle, respectively have conical surfaces, the conical surfaces have a second vertex angle, and the first vertex angle is smaller than the second vertex angle.
更具體而言,可以是,前述兩個螺旋彈簧之間的距離係與第二凹狀承受部與前述第三凹狀承受部之間的距離為大致相同。More specifically, the distance between the two coil springs may be substantially the same as the distance between the second concave receiving portion and the third concave receiving portion.
透過這些構成,能夠使可動部件更穩定地位移。These structures enable the movable parts to be displaced more stably.
再者,可以是,前述可動部件的前述工具接合部是工具保持部,前述工具保持部將更換用的前端工具以沿該長度軸線的方向延伸的方式,保持在前述兩個螺旋彈簧的中間位置。Furthermore, the tool engaging portion of the movable member may be a tool holding portion, and the tool holding portion holds the front end tool for replacement at a middle position between the two coil springs in a manner extending in the direction of the longitudinal axis.
在此情況,可以是,前述可動部件係具有通路,前述通路係沿著通過前述等腰三角形的等邊所共有之頂點並垂直於前述底邊的垂直線、從前述底邊之側延伸到前述工具保持部,前述前端工具係通過前述通路而相對於前述工具保持部來被裝卸。In this case, the movable part may have a passage, and the passage extends from the side of the base to the tool holding portion along a vertical line passing through the common vertex of the equilateral sides of the isosceles triangle and perpendicular to the base, and the front end tool is loaded and unloaded relative to the tool holding portion through the passage.
或者,可以是,前述可動部件的前述工具接合部係具有動力工具承受部,前述動力工具承受部係為安裝有前端工具的狀態的動力工具的工具安裝部為了拆卸前述前端工具而在該長度軸線的方向上被按壓,且前述動力工具承受部係配置在前述兩個螺旋彈簧的中間位置。Alternatively, the tool engaging portion of the movable component may include a power tool receiving portion, which is a tool mounting portion of the power tool with the front end tool mounted thereon and is pressed in the direction of the length axis in order to remove the front end tool, and the power tool receiving portion is arranged in the middle position of the two coil springs.
再者,可以是,具備:球(滾珠)保持部件,固定於前述固定部件與前述可動部件之中的前述一者;及球(滾珠),可旋轉地保持於前述球保持部件中,而前述凸狀接合部係由前述球構成。Furthermore, it may be that it comprises: a ball (roller) retaining member fixed to the aforementioned one of the aforementioned fixed member and the aforementioned movable member; and a ball (roller) rotatably retained in the aforementioned ball retaining member, and the aforementioned convex engaging portion is constituted by the aforementioned ball.
以下,將依據圖式來說明根據本發明的浮動機構單元的實施方式。The following is an explanation of the implementation of the floating mechanism unit according to the present invention based on the drawings.
如後所述,圖1所示的根據本發明的一實施方式的浮動機構單元100為安裝用單元,其用於在將前端工具安裝在安裝於機器人系統的機器手臂上的動力工具上時,保持該前端工具並輔助安裝動作。As described later, the
如圖1及圖2所示,該浮動機構單元100是具備:固定部件104,透過螺絲102固定在機器人系統的框架(frame)或外殼(housing)等;以及可動部件106,相對於該固定部件104為可動。在可動部件106上,設置有工具保持部(工具接合部)108,其用於將更換用的前端工具保存在規定位置。工具保持部108是由作為與可動部件106為不同的部件而形成的樹脂製的工具抵接部件110來形成。工具抵接部件110是透過螺絲112可更換地安裝在可動部件106上。如圖3所示,在可動部件106上還安裝有彈性保持部件114,其被螺絲113固定在其背面。如圖2所示,彈性保持部件114具有從工具抵接部件110突出的彎曲部116,當前端工具安裝在工具保持部108上時,彎曲部116與前端工具接合,將前端工具保持在工具保持部108上。在可動部件106的工具抵接部件110上,形成有延伸至工具保持部108的通路118,且如後所述,前端工具是通過該通路118相對於工具保持部108來裝卸。As shown in Figures 1 and 2, the
如圖3及圖4所示,在固定部件104上安裝有調芯承受部件120。調芯承受部件120具有作為圓錐狀之面的凹狀承受部122。另外,在可動部件106上,在與調芯承受部件120相對的位置處安裝有調芯球部件124。調芯球部件124是由固定在可動部件106上的球保持部件126、以及可旋轉地保持在其上的球(凸狀接合部)128構成,球(ball)128與圓錐狀的凹狀承受部122接合。在固定部件104上,安裝有以通過可動部件106的彈簧孔130向下方延伸的方式來固定的彈簧柱(post)132,而在其下端設置有彈簧保持環(ring)134。另外,在可動部件106的彈簧孔130的階段部也配置有彈簧保持環136。這些彈簧保持環134與136之間係設定有螺旋彈簧138。該螺旋彈簧138是圓錐狀的螺旋彈簧,其從上端138a向下端138b縮減直徑。上端138a是相對於可動部件106被固定保持,下端138b是相對於固定部件104被固定保持。該螺旋彈簧138是以調芯球部件124的球128與調芯承受部件120的凹狀承受部122相互地按壓的方式,將可動部件106向固定部件104偏壓。如此,如圖示般,可動部件106是成為球128與凹狀承受部122的底部122a在螺旋彈簧138的長度軸線L的方向(垂直方向)上排列的初始位置。As shown in FIG. 3 and FIG. 4 , an alignment bearing
如圖2所示,調芯承受部件120是在與等腰三角形T的各頂點P對應的位置處,被配置為三個。具體而言,在等腰三角形T的兩個等邊S1、S2所共有的第一頂點P1上配置有第一調芯承受部件120-1,在底邊S3的兩端的第二頂點P2及第三頂點P3上配置有第二調芯承受部件120-2及第三調芯承受部件120-3。以與調芯承受部件120為相對的方式所配置的調芯球部件124,也被配置在同樣的位置。另外,螺旋彈簧138是在與等腰三角形T的底邊S3為平行的直線M上被配置為兩個。兩個螺旋彈簧138之間的距離是大致等同於第二調芯承受部件120-2與第三調芯承受部件120-3之間的距離。工具保持部108是配置在兩個螺旋彈簧138的中間位置,且延伸至工具保持部108的通路118是形成為:沿著通過第一頂點P1並垂直於底邊S3的垂直線N、從等腰三角形T的底邊S3之側延伸至工具保持部108。As shown in FIG. 2 , three
如圖5所示,可動部件106是在受到沿著螺旋彈簧138的長度軸線L的方向向下方的按壓力時,相對於固定部件104向下方地位移。此時,螺旋彈簧138僅是以可動部件106的向下方的位移之量來被壓縮。因此,當解除對可動部件106的向下方的按壓力時,可動部件106是透過螺旋彈簧138的偏壓力而返回到調芯球部件124與調芯承受部件120抵接的初始位置。再者,如圖6所示,可動部件106是在受到向與長度軸線L正交的方向(水平方向)的按壓力時,相對於固定部件104在水平方向上位移。此時,調芯球部件124(第一至第三調芯球部件124-1、124-2、124-3)的球(第一至第三球)128是分別在從對應的調芯承受部件120(第一至第三調芯承受部件120-1、120-2、120-3)的各凹狀承受部122的圓錐狀面之中心的底部122a偏移的位置處,成為被凹狀承受部122按壓的狀態,而分別受到朝向對應的凹狀承受部122的中心的力。因此,當解除了向水平方向的按壓力時,可動部件106係以各球128朝向各凹狀承受部122的中心之底部122a的方式來位移,返回各球128的中心與各凹狀承受部122的底部122a在長度軸線L的方向上排列的初始位置。另外,當可動部件106係沿水平方向位移時,螺旋彈簧138是隨著可動部件106的向水平方向的位移而成為在水平方向上歪斜的形狀,因此在螺旋彈簧138上產生恢復至原來形狀的水平方向上的偏壓力。特別是本實施方式中的螺旋彈簧138為圓錐狀,因此與圓筒狀的螺旋彈簧相比,水平方向上的復原力將變大,使可動部件106返回初始位置的力有較大地作用。如此,可動部件106是在從外部作用有按壓力時,能夠相對於固定部件104在垂直方向及水平方向上位移,但當該按壓力被解除時,透過螺旋彈簧138的偏壓力而回歸到原來的初始位置。As shown in FIG5 , the
如上所述,調芯承受部件120在與等腰三角形T的頂點P1、P2、P3對應的位置上被配置為三個,但配置在該第一頂點P1的第一調芯承受部件120-1的第一凹狀承受部122-1的圓錐狀面之第一頂角α是比配置在第二頂點P2的第二調芯承受部件120-2的第二凹狀承受部122-2的圓錐狀面之第二頂角β還小。具體而言,第一頂角α約為156度,第二頂角β約為162度。另外,配置在第三頂點P3的第三調芯承受部件120-3是具有與第二凹狀承受部122-2為相同形狀的凹狀承受部。在該實施方式中,兩個螺旋彈簧138是位於與第二調芯承受部件120-2及第三調芯承受部件120-3比較接近的位置,因此,在第一調芯承受部件120-1與第一調芯球部件124-1之間產生的按壓力是比在第二及第三調芯承受部件120-2、120-3與第二及第三調芯球部件124-2、124-3之間分別產生的按壓力還小。因此,在各頂角的大小為相同的情況下,可動部件106在水平方向移動時,與第一調芯承受部件120-1接合的第一調芯球部件124-1所受到的阻力係比與第二及第三調芯承受部件120-2、120-3接合的第二及第三調芯球部件124-2、124-3受到的阻力還小。若產生這樣的阻力差,在向水平方向的按壓力作用於可動部件106上時,向旋轉方向的力將作用於可動部件106上,有可能在可動部件106上產生不必要的旋轉。因此,在該實施方式中,透過使第一頂角α比第二頂角β還小,來增大在第一調芯承受部件120-1與第一調芯球部件124-1之間產生的阻力,從而減小第二及第三調芯承受部件120-2、120-3與在第二及第三調芯球部件124-2、124-3之間產生的阻力之差。As described above, the
以下將說明關於使用了根據該實施方式的浮動機構單元100的前端工具2的安裝動作。如圖7所示,事先將更換用的前端工具2(在該實施方式中,為毛刷(brush))通過通路118來安裝在工具保持部108上。前端工具2是在工具保持部108中以沿垂直方向(即,螺旋彈簧138的長度軸線L的方向)延伸的方式由彈性保持部件114所保持。然後,使機器人系統動作,將安裝在機器手臂上的動力工具1的工具安裝部3定位在前端工具2上。另外,在圖示的情況下,動力工具1是相對於前端工具2在水平方向上偏移而被定位,前端工具2的中心軸線C1與動力工具1的中心軸線C2稍微偏移。The following will describe the installation operation of the
接著,使動力工具1下降,前端工具2的插入軸部4係被插入至工具安裝部3內。在此,在前端工具2的插入軸部4上,形成有螺旋狀地形成的三個導引槽5與位於其下方的三個連結凹部6。安裝有該前端工具2的動力工具1的工具安裝部3是具有主軸7與配置在主軸7周圍的套筒(sleeve)8。在主軸7上,保持有與導引槽5接合的導引用球、以及與連結凹部6接合的連結用球,將插入軸部4插入至主軸7時,首先導引用球與導引槽5接合,前端工具2沿著導引槽5一邊旋轉一邊插入。並且,在連結凹部6到達連結用球的位置時,連結凹部6的旋轉方向上的位置係成為與連結用球調合的位置,各連結用球與對應的連結凹部6接合。這樣,套筒8向下方位移,將連結用球保持在與連結凹部6接合的位置。藉由此,前端工具2以連結狀態被保持在工具安裝部3上。即,無論前端工具2是相對於工具安裝部3處於怎樣的旋轉方向上的位置,都能夠旋轉到適當的連結位置而與工具安裝部3連結。如上所述,動力工具1是被定位成相對於前端工具2在水平方向上稍微偏移。在該狀態下,如圖8所示使動力工具1下降時,在前端工具2插入工具安裝部3的過程中,前端工具2受到向水平方向之力,由此可動部件106受到從前端工具2朝向同方向的按壓力。透過該按壓力,可動部件106與前端工具2一起朝向同方向位移,吸收動力工具1的位置偏移。另外,動力工具1是比連結前端工具2的位置還進一步下降,由此前端工具2是與可動部件106一起稍微向下位移。即,在前端工具2的插入過程中,由於從前端工具2受到的按壓力,可動部件106在垂直方向(螺旋彈簧138的長度軸線L的方向)及水平方向(與長度軸線L正交的方向)上位移。因此,即使在動力工具1相對於前端工具2的定位中產生一些偏差,也能夠透過可動部件106的位移來吸收該偏差而適當地安裝前端工具2。Next, the
當前端工具2安裝在動力工具1上時,如圖9所示,使動力工具1在水平方向上移動,並通過通路118將前端工具2從工具保持部108上拆卸。因此,更換用的前端工具2被安裝在機器人系統的動力工具1上。可動部件106是,若從前端工具2受到的按壓力被解除時,球(凸狀接合部)128與凹狀承受部122係被螺旋彈簧138的偏壓力再次按壓,回歸到球128與凹狀承受部122的底部122a在長度軸線L的方向上排列的初始位置。When the
圖10至圖13所示的根據本發明的其他實施方式的浮動機構單元200是拆卸用單元,用於將安裝於機器手臂的動力工具1上所安裝的前端工具2拆卸時使用。The floating
該浮動機構單元200是具備固定部件204、可動部件206、三個調芯承受部件220、三個調芯球部件224以及兩個圓錐狀螺旋彈簧238。這些部件的基本構成是分別與上述安裝用的浮動機構單元100的固定部件104、可動部件106、三個調芯承受部件120、三個調芯球部件124、及兩個圓錐狀螺旋彈簧138為相同,因此在此省略詳細說明。在該浮動機構單元200的可動部件206上,設置有動力工具承受部240,其由作為不同部件的樹脂製的工具抵接部件210來構成。The floating
以下將說明關於使用了根據該實施方式的拆卸用之浮動機構單元200的前端工具2的拆卸動作。如圖11及圖12所示,將安裝有前端工具2的動力工具1通過通路218插入至動力工具承受部240中。此時,若機器人系統的動力工具1的工具安裝部3與動力工具承受部240接觸時,則可動部件206因從動力工具1受到的按壓力而在水平方向上位移。接著,如圖13所示,使動力工具1下降,將設置在動力工具1的工具安裝部3之套筒8上的環狀突部9與動力工具承受部240的上表面抵接。當使進一步下降時,套筒8相對於動力工具1的本體向上方相對地位移。由此,解除內置的連結用球的保持而解除前端工具2的連結,前端工具2將被向下方推出而從主軸7排出。之後,若動力工具1上升等而從動力工具承受部240脫離時,可動部件206是透過球(凸狀接合部)228與凹狀承受部222被螺旋彈簧238的偏壓力所按壓,而回歸到球228與凹狀承受部222的底部222a在長度軸線L的方向上排列的初始位置。The following will describe the disassembly action of the
根據一實施方式的機器人系統中,能夠組合使用作為上述安裝用單元的浮動機構單元100與作為拆卸用單元的浮動機構單元200。在該機器人系統中,若安裝在動力工具1上所使用的前端工具2係損耗了,則利用拆卸用的浮動機構單元200將已使用的前端工具2拆卸,接著利用安裝用的浮動機構單元100來安裝更換用的新的前端工具2。特別是安裝用的浮動機構單元100亦可配置為複數個,藉由在各浮動機構單元100中預先安裝更換用的前端工具2,能夠在更換後的前端工具2損耗後,依序地更換到其他前端工具2。另外,在安裝用的浮動機構單元100上設置有感測器安裝部142(圖1、圖2),在此能夠安裝用於檢測有無前端工具2的近接感測器或光電感測器等各種感測器(圖未示)。機器人系統是在安裝更換用的前端工具2時,根據感測器的輸出來判斷在哪個浮動機構單元100上安裝有更換用的前端工具2,而選擇安裝有前端工具2的浮動機構單元100之中的一個,從而進行前端工具2的更換動作。In a robot system according to an embodiment, a floating
在該浮動機構單元100、200中,即使在由機器人系統所致的動力工具1的定位中產生些許偏移,透過可動部件106、206位移以吸收該位置偏移,亦能夠適當地進行前端工具2的安裝及拆卸。另外,當更換作業結束時,可動部件106、206回歸到初始位置,因此也能夠同樣適當地進行下一次更換作業。In the floating
以上說明了關於本發明的實施方式,但本發明並不限定於這些實施方式。例如,可以任意地變更凸狀接合部、凹狀承受部及螺旋彈簧的各自的數量或配置。也可將凸狀接合部配置在固定部件上,將凹狀承受部配置在可動部件上。凸狀接合部能夠為固定之球或其它形狀的凸狀部分,而不是可旋轉地保持的球。凹狀承受部亦能夠例如為彎曲的圓弧狀之面等其他形狀的面,而不是圓錐狀的面。螺旋彈簧可以為圓筒狀,而不是圓錐狀。The above describes the embodiments of the present invention, but the present invention is not limited to these embodiments. For example, the number or configuration of the convex engaging portion, the concave receiving portion and the coil spring can be changed arbitrarily. The convex engaging portion can also be arranged on the fixed component, and the concave receiving portion can be arranged on the movable component. The convex engaging portion can be a fixed ball or a convex portion of other shapes, rather than a rotatably held ball. The concave receiving portion can also be a surface of other shapes, such as a curved arc-shaped surface, rather than a conical surface. The coil spring can be cylindrical, rather than conical.
1:動力工具 2:前端工具 3:工具安裝部 4:插入軸部 5:導引槽 6:連結凹部 7:主軸 8:套筒 9:環狀突部 100:浮動機構單元 102:螺絲 104:固定部件 106:可動部件 108:工具保持部(工具接合部) 110:工具抵接部件 112:螺絲 113:螺絲 114:彈性保持部件 116:彎曲部 118:通路 120:調芯承受部件 120-1:第一調芯承受部件 120-2:第二調芯承受部件 120-3:第三調芯承受部件 122:凹狀承受部 122-1:第一凹狀承受部 122-2:第二凹狀承受部 122a:底部 124:調芯球部件 124-1:第一調芯球部件 124-2:第二調芯球部件 124-3:第三調芯球部件 126:球保持部件 128:球(凸狀接合部) 130:彈簧孔 132:彈簧柱 134:彈簧保持環 136:彈簧保持環 138:螺旋彈簧 138a:上端 138b:下端 142:感測器安裝部 200:浮動機構單元 204:固定部件 206:可動部件 210:工具抵接部件 218:通路 220:調芯承受部件 222:凹狀承受部 222a:底部 224:調芯球部件 228:球(凸狀接合部) 238:圓錐狀螺旋彈簧 238:螺旋彈簧 240:動力工具承受部 α:第一頂角 β:第二頂角 C1:中心軸線 C2:中心軸線 L:長度軸線 M:直線 N:垂直線 P:頂點 P1:頂點 P1:第一頂點 P2:頂點 P2:第二頂點 P3:頂點 P3:第三頂點 S1:等邊 S2:等邊 S3:底邊 T:等腰三角形 1: Power tool 2: Front end tool 3: Tool mounting part 4: Insertion shaft 5: Guide groove 6: Connecting recess 7: Spindle 8: Sleeve 9: Annular protrusion 100: Floating mechanism unit 102: Screw 104: Fixed part 106: Movable part 108: Tool holding part (tool engaging part) 110: Tool abutment part 112: Screw 113: Screw 114: Elastic holding part 116: Bending part 118: Passage 120: Alignment bearing part 120-1: First alignment bearing part 120-2: Second alignment bearing part 120-3: Third alignment bearing part 122: Concave bearing part 122-1: First concave receiving portion 122-2: Second concave receiving portion 122a: Bottom 124: Alignment ball component 124-1: First alignment ball component 124-2: Second alignment ball component 124-3: Third alignment ball component 126: Ball retaining component 128: Ball (convex engagement portion) 130: Spring hole 132: Spring column 134: Spring retaining ring 136: Spring retaining ring 138: Coil spring 138a: Upper end 138b: Lower end 142: Sensor mounting portion 200: Floating mechanism unit 204: Fixed component 206: Movable component 210: Tool contact component 218: Passage 220: Alignment bearing component 222: Concave bearing part 222a: Bottom 224: Alignment ball component 228: Ball (convex joint part) 238: Conical coil spring 238: Coil spring 240: Power tool bearing part α: First vertex angle β: Second vertex angle C1: Center axis C2: Center axis L: Length axis M: Straight line N: Vertical line P: Vertex P1: Vertex P1: First vertex P2: Vertex P2: Second vertex P3: Vertex P3: Third vertex S1: Equilateral S2: Equilateral S3: Base T: Isosceles triangle
[圖1]是根據本發明之一實施方式的前端工具安裝用的浮動機構單元的立體圖。 [圖2]是圖1的浮動機構單元的俯視圖。 [圖3]是圖2的A-A線的剖視圖。 [圖4]是圖2的B-B線的剖視圖。 [圖5]是可動部件在垂直方向上已位移之狀態下的圖2的B-B線的剖視圖。 [圖6]是可動部件在水平方向上已位移之狀態下的圖2的B-B線的剖視圖。 [圖7]是表示前端工具的安裝動作的第一圖。 [圖8]是表示前端工具的安裝動作的第二圖。 [圖9]是表示前端工具的安裝動作的第三圖。 [圖10]是根據本發明之其他實施方式的前端工具拆卸用的浮動機構單元的立體圖。 [圖11]是表示前端工具的拆卸動作的第一圖。 [圖12]是表示前端工具的拆卸動作的第二圖。 [圖13]是表示前端工具的拆卸動作的第三圖。 [Figure 1] is a perspective view of a floating mechanism unit for installing a tip tool according to one embodiment of the present invention. [Figure 2] is a top view of the floating mechanism unit of Figure 1. [Figure 3] is a cross-sectional view of the A-A line of Figure 2. [Figure 4] is a cross-sectional view of the B-B line of Figure 2. [Figure 5] is a cross-sectional view of the B-B line of Figure 2 in a state where the movable part has been displaced in the vertical direction. [Figure 6] is a cross-sectional view of the B-B line of Figure 2 in a state where the movable part has been displaced in the horizontal direction. [Figure 7] is a first figure showing the installation action of the tip tool. [Figure 8] is a second figure showing the installation action of the tip tool. [Figure 9] is a third figure showing the installation action of the tip tool. [Figure 10] is a perspective view of a floating mechanism unit for removing a tip tool according to another embodiment of the present invention. [Figure 11] is a first diagram showing the disassembly action of the tip tool. [Figure 12] is a second diagram showing the disassembly action of the tip tool. [Figure 13] is a third diagram showing the disassembly action of the tip tool.
100:浮動機構單元 100: Floating mechanism unit
102:螺絲 102: Screws
104:固定部件 104:Fixed parts
106:可動部件 106: Movable parts
120:調芯承受部件 120: Centering bearing parts
120-1:第一調芯承受部件 120-1: The first centering bearing component
120-2:第二調芯承受部件 120-2: Second centering bearing component
122:凹狀承受部 122: Concave receiving portion
122-1:第一凹狀承受部 122-1: First concave receiving portion
122-2:第二凹狀承受部 122-2: Second concave receiving portion
122a:底部 122a: Bottom
124:調芯球部件 124: Alignment ball parts
124-1:第一調芯球部件 124-1: The first centering ball component
124-2:第二調芯球部件 124-2: The second centering ball component
126:球保持部件 126: Ball retaining component
128:球(凸狀接合部) 128: Ball (convex joint)
130:彈簧孔 130: Spring hole
132:彈簧柱 132: Spring column
134:彈簧保持環 134: Spring retaining ring
136:彈簧保持環 136: Spring retaining ring
138:螺旋彈簧 138: Coil spring
138a:上端 138a: Top
138b:下端 138b: Lower end
L:長度軸線 L: Length axis
α:第一頂角 α: first vertex angle
β:第二頂角 β: Second vertex angle
Claims (9)
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| Application Number | Priority Date | Filing Date | Title |
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| JP2022145021A JP2024040584A (en) | 2022-09-13 | 2022-09-13 | floating mechanism unit |
| JP2022-145021 | 2022-09-13 |
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| Publication Number | Publication Date |
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| TW202411011A TW202411011A (en) | 2024-03-16 |
| TWI888859B true TWI888859B (en) | 2025-07-01 |
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| Application Number | Title | Priority Date | Filing Date |
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| TW112125220A TWI888859B (en) | 2022-09-13 | 2023-07-06 | Floating mechanism unit |
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| JP (1) | JP2024040584A (en) |
| KR (1) | KR102779399B1 (en) |
| CN (1) | CN117697820A (en) |
| TW (1) | TWI888859B (en) |
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| TW200402345A (en) * | 2002-08-06 | 2004-02-16 | Kosmek Ltd | Clamp device |
| CN1789774A (en) * | 2004-12-16 | 2006-06-21 | 日东工器株式会社 | Negative joint component |
| CN1886231A (en) * | 2004-03-08 | 2006-12-27 | 帕斯卡工程株式会社 | Clamp device and method |
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| TW201018554A (en) * | 2008-11-11 | 2010-05-16 | King Yuan Electronics Co Ltd | Restoring mechanism of pick-and-place device |
| TW201813791A (en) * | 2016-10-05 | 2018-04-16 | 小金井股份有限公司 | Compliance unit |
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| KR101055272B1 (en) * | 2009-11-06 | 2011-08-09 | 한국기계연구원 | Tool changer and tool change method of shape memory alloy based tool holder |
| KR101588461B1 (en) * | 2009-12-08 | 2016-01-25 | 두산인프라코어 주식회사 | Umbrella type auto tool changer |
| KR101488256B1 (en) | 2014-09-17 | 2015-01-30 | 태림메디텍 주식회사 | Tool Rack for Automatic Tool Changer |
| JP6930895B2 (en) | 2017-10-30 | 2021-09-01 | ニッタ株式会社 | Automatic tool changer coupler and automatic tool changer |
| KR20200045184A (en) * | 2018-10-22 | 2020-05-04 | 대영코어텍(주) | CAM-powered Automatic Tool change Gripper |
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2022
- 2022-09-13 JP JP2022145021A patent/JP2024040584A/en active Pending
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- 2023-07-06 TW TW112125220A patent/TWI888859B/en active
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Patent Citations (6)
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|---|---|---|---|---|
| TW200402345A (en) * | 2002-08-06 | 2004-02-16 | Kosmek Ltd | Clamp device |
| CN1886231A (en) * | 2004-03-08 | 2006-12-27 | 帕斯卡工程株式会社 | Clamp device and method |
| CN1789774A (en) * | 2004-12-16 | 2006-06-21 | 日东工器株式会社 | Negative joint component |
| WO2007054633A1 (en) * | 2005-11-08 | 2007-05-18 | Christian Salesse | Clamping or gripping tool comprising an autonomous compensation system |
| TW201018554A (en) * | 2008-11-11 | 2010-05-16 | King Yuan Electronics Co Ltd | Restoring mechanism of pick-and-place device |
| TW201813791A (en) * | 2016-10-05 | 2018-04-16 | 小金井股份有限公司 | Compliance unit |
Also Published As
| Publication number | Publication date |
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| JP2024040584A (en) | 2024-03-26 |
| TW202411011A (en) | 2024-03-16 |
| KR102779399B1 (en) | 2025-03-10 |
| KR20240036453A (en) | 2024-03-20 |
| CN117697820A (en) | 2024-03-15 |
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