TWI888253B - Cycloid speed reducer - Google Patents
Cycloid speed reducer Download PDFInfo
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- TWI888253B TWI888253B TW113130776A TW113130776A TWI888253B TW I888253 B TWI888253 B TW I888253B TW 113130776 A TW113130776 A TW 113130776A TW 113130776 A TW113130776 A TW 113130776A TW I888253 B TWI888253 B TW I888253B
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本案係關於一種減速機結構,尤指一種擺線型減速機,通過優化組件結構而實現小型化應用。 This case is about a reducer structure, especially a cycloidal reducer, which is miniaturized by optimizing the component structure.
目前市面上機械手臂中常用的減速機大略上可分為兩種結構類型:「擺線型減速機」、「諧波型減速機」。這兩種減速機都是主打輕巧、緊湊又擁有高速比特性的減速機。 The reducers commonly used in robotic arms on the market can be roughly divided into two structural types: "pendulum type reducer" and "harmonic type reducer". Both types of reducers are lightweight, compact and have high-speed characteristics.
其中諧波型減速機主要係由波發生器、柔性齒輪和剛性齒輪所構成,而諧波型減速機的諧波傳動係利用柔性齒輪的彈性微變形來進行推擠運作,藉此傳遞運動和動力。由於諧波式減速機使用柔性齒輪傳動,因此其剛性較差,故諧波式減速機並不耐衝擊且包含齒差磨擦之問題,導致使用壽命較短。 The harmonic reducer is mainly composed of a wave generator, a flexible gear and a rigid gear. The harmonic transmission of the harmonic reducer uses the elastic micro-deformation of the flexible gear to perform a pushing operation, thereby transmitting motion and power. Since the harmonic reducer uses a flexible gear transmission, its rigidity is relatively poor, so the harmonic reducer is not impact-resistant and contains the problem of tooth difference friction, resulting in a shorter service life.
擺線型減速機則包含偏心軸以及具有至少一齒部且分別與動力輸入軸及動力出力軸有連動關係的兩個擺線盤,其運作原理為輸入軸藉由偏心軸帶動其中之一擺線盤轉動,將使另一擺線盤對應帶動輸出軸轉動,且兩個擺線盤的轉動實際上需利用對應的齒部結構來實現。雖然傳統擺線型減速機包含傳動比大、結構緊湊和傳動效率高之優點,但相較於諧波型減速機仍具有較大體積,不利於小型化。 The cycloid reducer includes an eccentric shaft and two cycloid discs with at least one tooth and are linked to the power input shaft and the power output shaft respectively. The operating principle is that the input shaft drives one of the cycloid discs to rotate through the eccentric shaft, which will drive the other cycloid disc to rotate the output shaft accordingly, and the rotation of the two cycloid discs actually needs to be realized by using the corresponding tooth structure. Although the traditional cycloid reducer includes the advantages of large transmission ratio, compact structure and high transmission efficiency, it still has a larger size compared to the harmonic reducer, which is not conducive to miniaturization.
有鑑於此,實有必要提供一種擺線型減速機,通過優化組件結構,實現小型化應用,以解決習知技術之缺失。 In view of this, it is necessary to provide a cycloidal reducer that optimizes the component structure to achieve miniaturization and solve the deficiencies in conventional technology.
本案之目的在於提供一種擺線型減速機,通過優化組件結構,實現小型化應用。其中為了達到減速機前後端密封的設計,將密封件所需的容置空間整合至軌道環上,省略傳統端蓋設計,以節省材料成本,更大幅降低減速機的整體體積。另外,為避免輸入軸的前後軸承因安裝間隙誤差影響傳動,前後軸承之間可配置間隔環,利用間隔環的厚度來調整前後軸承間隙,以利量化生產及控制良率。另一方面,擺線型減速機中的齒盤限位通常是靠輸出盤或軌道環來當承靠限位。本案通過量產模具調整,於開模時先在輸出盤的突起結構旁增加肉厚,便可以成本較低的車床加工達到承靠面的銑削加工,並使平面精度符合需求,無需對輸出盤進行整圈式銑削,大幅減少加工工時。藉此,本案擺線型減速機通過優化前述組件結構,除了實現小型化應用、更同時節省材料與製造成本。 The purpose of this case is to provide a cycloidal reducer that can be miniaturized by optimizing the component structure. In order to achieve the design of the front and rear seals of the reducer, the space required for the seals is integrated into the track ring, and the traditional end cover design is omitted to save material costs and significantly reduce the overall volume of the reducer. In addition, in order to prevent the front and rear bearings of the input shaft from affecting the transmission due to the installation gap error, a spacer ring can be configured between the front and rear bearings, and the thickness of the spacer ring is used to adjust the front and rear bearing gap to facilitate quantitative production and control yield. On the other hand, the gear plate limit in the cycloidal reducer usually relies on the output plate or the track ring as the bearing limit. In this case, the mold is adjusted for mass production. When the mold is opened, the thickness is increased next to the protruding structure of the output plate. The milling of the bearing surface can be achieved by lathe processing at a lower cost, and the plane accuracy meets the requirements. There is no need to perform full-circle milling on the output plate, which greatly reduces the processing time. In this way, the pendulum type reducer in this case optimizes the above-mentioned component structure, not only realizing miniaturization application, but also saving materials and manufacturing costs.
為達前述目的,本案提供一種擺線型減速機包含輸入軸、擺線齒盤、滾柱輪組、輸出盤、軌道座體以及密封件。輸入軸沿軸向設置。擺線齒盤包含中軸孔及外齒部,其中中軸孔沿軸向貫穿擺線齒盤,且組配供輸入軸穿設,外齒部設置於擺線齒盤的外環面。滾柱輪組套設於擺線齒盤上,且包含複數個滾柱於空間上相對於擺線齒盤的外齒部。輸出盤通過曲柄軸與擺線齒盤連接,其中當輸入軸驅動擺線齒盤的外齒部與滾柱輪組的複數個滾柱嚙合作用,擺線齒盤藉由與曲柄軸之轉動,使得曲柄軸帶動輸出盤轉動。軌道座體設置於滾柱輪組的外側,且於空間上相對輸出盤的外周壁,其中軌道座體更沿輸出盤的外周壁向外側 延伸,於軌道座體和輸出盤的外周壁之間形成容置空間。密封件容置於容置空間,且緊配設置於軌道座體與輸出盤之間。 To achieve the above-mentioned purpose, the present invention provides a cycloidal reducer including an input shaft, a cycloidal gear, a roller wheel assembly, an output plate, a track seat and a seal. The input shaft is arranged axially. The cycloidal gear includes a middle shaft hole and an outer tooth portion, wherein the middle shaft hole penetrates the cycloidal gear along the axial direction and is assembled for the input shaft to pass through, and the outer tooth portion is arranged on the outer ring surface of the cycloidal gear. The roller wheel assembly is sleeved on the cycloidal gear and includes a plurality of rollers spatially relative to the outer tooth portion of the cycloidal gear. The output plate is connected to the cycloid gear plate through the crankshaft, wherein when the input shaft drives the outer teeth of the cycloid gear plate to engage with the plurality of rollers of the roller wheel set, the cycloid gear plate rotates with the crankshaft, so that the crankshaft drives the output plate to rotate. The track seat body is arranged on the outer side of the roller wheel set and is spatially opposite to the outer peripheral wall of the output plate, wherein the track seat body further extends outward along the outer peripheral wall of the output plate, and a receiving space is formed between the track seat body and the outer peripheral wall of the output plate. The seal is accommodated in the receiving space and is tightly arranged between the track seat body and the output plate.
於一實施例中,擺線型減速機更包括一滾子軸承,滾子軸承設置於輸出盤與軌道座體之間,且包括複數個軸承滾動體於軌道座體和輸出盤之間滾動。 In one embodiment, the cycloid reducer further includes a roller bearing, which is disposed between the output plate and the track seat body, and includes a plurality of bearing rollers that roll between the track seat body and the output plate.
於一實施例中,軌道座體於空間上分別相對輸出盤,且於一徑向的截面上呈平行四邊型,供滾子軸承的複數個軸承滾動體於軌道座體和輸出盤之間滾動。 In one embodiment, the track seat body is spatially opposite to the output plate, and is in a parallelogram shape in a radial cross section, so that a plurality of bearing rollers of the roller bearing can roll between the track seat body and the output plate.
於一實施例中,軌道座體包括凹槽,凹槽環設於軌道座體的內周壁,組配與密封件的外周緣嚙合。 In one embodiment, the track seat body includes a groove, which is arranged around the inner peripheral wall of the track seat body and is assembled to engage with the outer peripheral edge of the sealing member.
於一實施例中,擺線型減速機更包括深溝軸承、滾針軸承以及間隔環,其中輸入軸包括深溝軸承連接段以及滾針軸承連接段,深溝軸承連接於深溝軸承連接段與輸出盤之間,滾針軸承連接於滾針軸承連接段與擺線齒盤之間,且深溝軸承與滾針軸承連接段之間更通過間隔環連接。 In one embodiment, the cycloid reducer further includes a deep groove bearing, a needle bearing and a spacer ring, wherein the input shaft includes a deep groove bearing connecting section and a needle bearing connecting section, the deep groove bearing is connected between the deep groove bearing connecting section and the output plate, the needle bearing is connected between the needle bearing connecting section and the cycloid gear plate, and the deep groove bearing and the needle bearing connecting section are further connected through a spacer ring.
於一實施例中,間隔環包括第一間隔段以及第二間隔段,彼此沿軸向連接形成一階梯式結構。 In one embodiment, the spacer ring includes a first spacer segment and a second spacer segment, which are axially connected to each other to form a stepped structure.
於一實施例中,深溝軸承的內環干涉配合承靠第一間隔段,且第二間隔段承靠滾針軸承連接段。 In one embodiment, the inner ring interference fit of the deep groove bearing bears against the first spacing segment, and the second spacing segment bears against the roller bearing connection segment.
於一實施例中,第一間隔段具有一第一間隔外徑,第二間隔段具有一第二間隔外徑,第一間隔外徑小於第二間隔外徑。 In one embodiment, the first spacing segment has a first spacing outer diameter, the second spacing segment has a second spacing outer diameter, and the first spacing outer diameter is smaller than the second spacing outer diameter.
於一實施例中,深溝軸承連接段具有一深溝軸承內徑,滾針軸承連接段具有一滾針軸承內徑,且滾針軸承連接段的軸線及深溝軸承連接段的軸 線之相對距離具有一偏心量,其中第一間隔外徑大於深溝軸承內徑與1.5mm之和,且小於或等於滾針軸承內徑,其中第二間隔外徑大於第一間隔外徑與兩倍偏心量之和,且小於或等於滾針軸承內徑、滾針軸承內徑與深溝軸承內徑的差值和兩倍偏心量之和。 In one embodiment, the deep groove bearing connection section has a deep groove bearing inner diameter, the needle bearing connection section has a needle bearing inner diameter, and the relative distance between the axis of the needle bearing connection section and the axis of the deep groove bearing connection section has an eccentricity, wherein the first interval outer diameter is greater than the sum of the deep groove bearing inner diameter and 1.5 mm, and less than or equal to the needle bearing inner diameter, wherein the second interval outer diameter is greater than the sum of the first interval outer diameter and twice the eccentricity, and less than or equal to the needle bearing inner diameter, the difference between the needle bearing inner diameter and the deep groove bearing inner diameter, and the sum of twice the eccentricity.
於一實施例中,輸出盤包括複數個突起結構,設置於基準面上,以及複數個承靠面,分別對應連接複數個突起結構,且高於基準面。 In one embodiment, the output tray includes a plurality of protrusion structures disposed on a reference surface, and a plurality of supporting surfaces, which are respectively connected to the plurality of protrusion structures and are higher than the reference surface.
於一實施例中,複數個承靠面通過銑削突起結構增加肉厚的外伸結構製得,且複數個承靠面彼此間隔設置,組配承靠擺線齒盤的底面。 In one embodiment, a plurality of bearing surfaces are obtained by milling a protruding structure to increase the thickness of the overhanging structure, and the plurality of bearing surfaces are arranged at intervals from each other to assemble and support the bottom surface of the swing line gear disc.
於一實施例中,輸出盤包括一第一輸出盤以及一第二輸出盤,第一輸出盤以及第二輸出盤分別位於滾柱輪組的兩相對外側,且分別提供一動力輸出。 In one embodiment, the output disc includes a first output disc and a second output disc, the first output disc and the second output disc are respectively located at two opposite outer sides of the roller wheel assembly, and respectively provide a power output.
1:擺線型減速機 1: Pendulum type reducer
10:輸入軸 10: Input shaft
101:深溝軸承連接段 101: Deep groove bearing connection section
102:承靠滾針軸承連接段 102: Bearing needle bearing connection section
11:擺線齒盤 11: Swinging gear plate
110:軸孔 110: Shaft hole
111:外齒部 111: External teeth
112:底面 112: Bottom surface
12:滾柱輪組 12: Roller wheel assembly
121:輪盤 121: Roulette
122:滾柱 122: Roller
13:曲柄軸 13: Crankshaft
140:原材 140:Raw materials
141:基準面 141: Baseline
142:突起結構 142: Protrusion structure
143:外伸結構 143:Extended structure
144:突起結構 144: Protrusion structure
145:承靠面 145: Supporting surface
14a:第一輸出盤 14a: First output tray
14b:第二輸出盤 14b: Second output tray
15:滾子軸承 15: Roller bearings
16:深溝軸承 16: Deep groove bearings
17:軌道座體 17: Track seat
170:容置空間 170: Storage space
171:凹槽 171: Groove
18:密封件 18: Seal
19:間隔環 19: Spacer ring
191:第一間隔段 191: First interval
192:第二間隔段 192: Second interval
20:滾針軸承 20: Needle roller bearing
21:滾針軸承 21: Roller bearing
ØA:同心外徑 ØA: Concentric outer diameter
ØB:偏心外徑 ØB: Eccentric outer diameter
Ød:第一間隔外徑 Ød: outer diameter of the first interval
ØD:第二間隔外徑 ØD: Second interval outer diameter
C:軸向 C: Axial
e:偏心量 e: Eccentricity
X、Y、Z:軸 X, Y, Z: axis
第1圖係揭示本案實施例之擺線型減速機的立體結構圖。 Figure 1 is a three-dimensional structural diagram of the cycloid type reducer of the embodiment of this case.
第2圖係揭示本案實施例之擺線型減速機的截面圖。 Figure 2 is a cross-sectional view of the cycloid reducer of the embodiment of the present invention.
第3圖係揭示本案實施例之擺線型減速機鄰近軌道座體的剖面結構圖。 Figure 3 is a cross-sectional structural diagram of the cycloid reducer adjacent to the track seat body of the embodiment of this case.
第4圖係揭示本案實施例之擺線型減速機中軸承、間隔環和輸入軸之間的尺寸關係圖。 Figure 4 is a diagram showing the dimensional relationship between the bearing, spacer ring and input shaft in the cycloid reducer of the embodiment of the present case.
第5圖係揭示本案實施例之擺線型減速機中間隔環的立體結構圖。 Figure 5 is a three-dimensional structural diagram of the intermediate ring of the cycloid reducer of the embodiment of this case.
第6圖係揭示本案實施例之擺線型減速機中第一輸出盤加工原材的立體結構圖。 Figure 6 is a three-dimensional structural diagram of the first output disc processing raw materials in the pendulum-type speed reducer of the embodiment of this case.
第7圖係揭示本案實施例之擺線型減速機中第一輸出盤加工後的立體結構圖。 Figure 7 is a three-dimensional structural diagram of the first output disc after processing in the cycloid type speed reducer of the embodiment of this case.
第8圖係揭示本案實施例之擺線型減速機中第一輸出盤支撐擺線齒盤的示意圖。 Figure 8 is a schematic diagram showing the first output disc supporting the cycloid gear disc in the cycloid type speed reducer of the present embodiment.
體現本案特徵與優點的一些典型實施例將在後段的說明中詳細敘述。應理解的是本案能夠在不同的態樣上具有各種的變化,其皆不脫離本案的範圍,且其中的說明及圖式在本質上係當作說明之用,而非用於限制本案。例如,若是本揭露以下的內容叙述了將一第一特徵設置於一第二特徵之上或上方,即表示其包含了所設置的上述第一特徵與上述第二特徵是直接接觸的實施例,亦包含了尚可將附加的特徵設置於上述第一特徵與上述第二特徵之間,而使上述第一特徵與上述第二特徵可能未直接接觸的實施例。另外,本揭露中不同實施例可能使用重複的參考符號及/或標記。這些重複系為了簡化與清晰的目的,並非用以限定各個實施例及/或所述外觀結構之間的關係。再者,為了方便描述圖式中一組件或特徵部件與另一(複數)組件或(複數)特徵部件的關係,可使用空間相關用語,例如“前”、“後”及類似的用語等。除了圖式所繪示的方位之外,空間相關用語用以涵蓋使用或操作中的裝置的不同方位。所述裝置也可被另外定位(例如,旋轉90度或者位於其他方位),並對應地解讀所使用的空間相關用語的描述。此外,當將一組件稱為“連接到”或“耦合到”另一組件時,其可直接連接至或耦合至另一組件,或者可存在介入組件。儘管本揭露的廣義範圍的數值範圍及參數為近似值,但盡可能精確地在具體實例中陳述數值。另外,可理解的是,雖然「第一」、「第二」等用詞可被用於申請專利範圍中以描述不同的組件,但這些組件並不應被這些用語所限制,在實施例中相應描述的這些組件是以不同的組件符 號來表示。這些用語是為了分別不同組件。例如:第一組件可被稱為第二組件,相似地,第二組件也可被稱為第一組件而不會脫離實施例的範圍。如此所使用的用語「及/或」包含了一或多個相關列出的項目的任何或全部組合。 Some typical embodiments that embody the features and advantages of the present invention will be described in detail in the following description. It should be understood that the present invention can have various variations in different aspects, all of which do not deviate from the scope of the present invention, and the descriptions and drawings therein are essentially used for illustrative purposes rather than for limiting the present invention. For example, if the following content of the present disclosure describes that a first feature is disposed on or above a second feature, it means that it includes an embodiment in which the first feature and the second feature are directly in contact, and also includes an embodiment in which the additional feature can be disposed between the first feature and the second feature, so that the first feature and the second feature may not be in direct contact. In addition, different embodiments in the present disclosure may use repeated reference symbols and/or marks. These repetitions are for the purpose of simplification and clarity and are not intended to limit the relationship between the various embodiments and/or the described appearance structures. Furthermore, in order to facilitate the description of the relationship between a component or feature and another (plural) component or (plural) feature in the drawings, spatially related terms, such as "front", "back" and similar terms, may be used. In addition to the orientations shown in the drawings, spatially related terms are used to cover different orientations of the device in use or operation. The device may also be positioned otherwise (e.g., rotated 90 degrees or located in other orientations), and the description of the spatially related terms used may be interpreted accordingly. In addition, when a component is referred to as being "connected to" or "coupled to" another component, it may be directly connected to or coupled to the other component, or there may be intervening components. Although the numerical ranges and parameters of the broad scope of the present disclosure are approximate, the numerical values are stated as accurately as possible in the specific examples. In addition, it is understood that although the terms "first", "second", etc. may be used in the scope of the patent application to describe different components, these components should not be limited by these terms, and the components described accordingly in the embodiments are represented by different component symbols. These terms are used to distinguish different components. For example: the first component may be called the second component, and similarly, the second component may also be called the first component without departing from the scope of the embodiment. The term "and/or" used in this way includes any or all combinations of one or more of the relevant listed items.
第1圖係揭示本案實施例之擺線型減速機的立體結構圖。第2圖係揭示本案實施例之擺線型減速機的截面圖。參考第1圖及第2圖。本案提供一種擺線型減速機1,可為但不限於應用在各種馬達裝置、工具機、機械手臂、汽車、機車或其它動力機械內,以便提供適當的減速功能。於本實施例中,擺線型減速機1包含輸入軸10、擺線齒盤11、曲柄軸13、第一輸出盤14a、第二輸出盤14b及滾柱輪組12。滾柱輪組12包含輪盤121及複數個滾柱122。輪盤121實質上中心的位置包含軸孔(未圖示),以供部分輸入軸10穿設,輪盤121亦被輸入軸10帶動而轉動,複數個滾柱122設置於輪盤121上。輸入軸10沿軸向C設置,可接收例如馬達(未圖式)所提供之動力輸入,並被該動力輸入驅動而轉動,且輸入軸10位於擺線型減速機1實質上中心的位置。擺線齒盤11包含軸孔110及外齒部111,其中軸孔110位於擺線齒盤11實質上中心的位置並與輸入軸10的設置位置相對應,軸孔110用以供部分輸入軸10穿設,使得擺線齒盤11套設於輸入軸10上,當輸入軸10轉動時,擺線齒盤11將被輸入軸10帶動而轉動。滾柱輪組12套設於擺線齒盤11上,且包含複數個滾柱122於空間上相對於擺線齒盤11的外齒部111。當然,擺線齒盤11的外齒部111可為但不限於由擺線齒盤11的外周壁面所凸出形成,且與滾柱輪組12對應的滾柱122部分相接觸。當馬達提供之動力輸入源通過輸入軸10輸入後,可直接驅動擺線齒盤11的外齒部111與滾柱輪組12的滾柱122嚙合作用。
FIG. 1 is a three-dimensional structural diagram of a cycloidal reducer according to an embodiment of the present invention. FIG. 2 is a cross-sectional diagram of a cycloidal reducer according to an embodiment of the present invention. Refer to FIG. 1 and FIG. 2. The present invention provides a
於本實施例中,擺線齒盤11分別通過滾針軸承20與輸入軸10連接,通過滾針軸承21與曲柄軸13連接。曲柄軸13例如由四段同徑偏心軸所構成,個數例如為五個,每一曲柄軸13的兩端各自包含一段同心端,兩段同心端之間為對應擺線齒盤11的兩段偏心結構。當擺線齒盤11被輸入軸10帶動而轉動時,擺線齒盤11藉由與曲柄軸13之偏心端聯結而帶動曲柄軸13轉動,使得曲柄軸13之同心端同步轉動並各自帶動第一輸出盤14a及第二輸出盤14b轉動。第一輸出盤14a及第二輸出盤14b位於擺線型減速機1的兩相對外側,例如第一輸出盤14a鄰近馬達設置可視為擺線型減速機1的後端,第二輸出盤14b所在之一側則可視為擺線型減速機1的前端。當然,本案並不以此為限。於本實施例中,第一輸出盤14a及第二輸出盤14b中至少有一輸出盤可作為擺線型減速機1的動力輸出。
In this embodiment, the
於本實施例中,第一輸出盤14a及第二輸出盤14b分別位於滾柱輪組12的兩相對外側,使擺線齒盤11介於第一輸出盤14a及第二輸出盤14b之間,且第一輸出盤14a及第二輸出盤14b均可作為動力輸出。於本實施例中,第一輸出盤14a及第二輸出盤14b與滾柱輪組12的兩相對外側之間更分別設置有雙列滾子軸承15。其中滾柱輪組12的輪盤121的兩相對外側分別設有一軌道座體17。兩個軌道座體17於空間上分別相對第一輸出盤14a及第二輸出盤14b,且於一徑向的截面上呈一平行四邊型,供雙列滾子軸承15的複數個軸承滾動體於軌道座體17和第一輸出盤14a之間以及軌道座體17和第二輸出盤14b之間滾動。
In this embodiment, the
值得注意的是,為進一步實現擺線型減速機1的小型化。本案更省略傳統前後端蓋架構密封槽的設計。第3圖係揭示本案實施例之擺線型減速
機鄰近軌道座體的剖面結構圖。以第二輸出盤14b為例,軌道座體17更沿第二輸出盤14b的外周壁向外側延伸,以形成密封件18的容置空間170。密封件18通過軌道座體17延伸形成的容置空間170,緊配設置於軌道座體17與第二輸出盤14b之間即可實現擺線型減速機1的前端密封。同樣地,第一輸出盤14a亦可如前所述對應設置軌道座體17及密封件18,即可實現擺線型減速機1的後端密封。當然,密封件18緊配於軌道座體17與第一輸出盤14a之間或緊配於軌道座體17與第二輸出盤14b之間的方式可視實際應用需求調變。於本實施例中,密封件18例如為一密封環結構,軌道座體17更包括凹槽171對應形成容置空間170,其中凹槽171環設於軌道座體17的內周壁,組配與密封件18的外周緣嚙合。當然,本案並不受限於此。相較於傳統以環齒前後安裝端蓋包覆減速機的密封方式,本案將密封件18的容置空間170整合到軌道座體17上,可以省掉端蓋之設計,在應用彈性更高。當然,本案並不受限於此。
It is worth noting that in order to further realize the miniaturization of the
於本實施例中,馬達(未圖示)輸入的動力源是直接驅動輸入軸10,使擺線齒盤11與滾柱輪組12作用。因此,輸入源的穩定度極其重要。為確保輸入軸10的穩定度,本案更透過深溝軸承16配置方式來消隙及產生預壓。於本實施例中,輸入軸10與第一輸出盤14a及第二輸出盤14b之間是採用的深溝軸承16連接。深溝軸承16的軸孔與輸入軸10的配合以干涉配合為主,以確保輸入軸10的穩定性。然而深溝軸承16通常具有較大公差,過大的公差值累積將無法確保深溝軸承16組配後可產生過壓而達到消隙或產生預壓的效果。因此,本案更通過調整間隔環19厚度來解決軸承難掌控的累積公差問題。
In this embodiment, the power source input by the motor (not shown) directly drives the
第4圖係揭示本案實施例之擺線型減速機中軸承、間隔環和輸入軸之間的尺寸關係圖。第5圖係揭示本案實施例之擺線型減速機中間隔環的立
體結構圖。參考第1圖至第5圖。於本實施例中,輸入軸10包括深溝軸承連接段101以及滾針軸承連接段102,深溝軸承16連接於深溝軸承連接段101與第一輸出盤14a/第二輸出盤14b之間,滾針軸承20連接於滾針軸承連接段102與擺線齒盤11之間,且深溝軸承16與滾針軸承連接段102之間更通過間隔環19連接。間隔環19包括第一間隔段191以及第二間隔段192,彼此沿軸向C連接形成階梯式結構。深溝軸承16的外環干涉配合於第一輸出盤14a和第二輸出盤14b。深溝軸承16的內環干涉配合承靠間隔環19的第一間隔段191,間隔環19的第二間隔段192則承靠滾針軸承連接段102。於本實施例中,第一間隔段191具有較小的第一間隔外徑Ød,第二間隔段192具有較大的第二間隔外徑ØD。輸入軸10連接深溝軸承16的深溝軸承連接段101具有一深溝軸承內徑ØA,連接滾針軸承20的滾針軸承連接段102具有一滾針軸承內徑ØB,以及滾針軸承連接段102的軸線及深溝軸承連接段101的軸線之相對距離具有一偏心量e。於本實施例中,為確保深溝軸承16組配後可產生過壓而達到消隙或產生預壓的效果,間隔環19的尺寸設計更配合輸入軸10的尺寸。於本實施例中,以加工尺寸mm為單位,第一間隔外徑Ød大於深溝軸承內徑ØA與一個肉厚之和,肉厚可例如為1.5mm,且小於或等於滾針軸承內徑ØB,如下式(1)所示。再者,第二間隔外徑ØD大於第一間隔外徑Ød與兩倍偏心量e之和,且小於或等於滾針軸承內徑ØB、滾針軸承內徑ØB與深溝軸承內徑ØA的差值和兩倍偏心量e之和,如下式(2)所示。
FIG. 4 is a diagram showing the dimensional relationship between the bearing, the spacer ring and the input shaft in the cycloid reducer of the embodiment of the present invention. FIG. 5 is a three-dimensional structural diagram showing the spacer ring in the cycloid reducer of the embodiment of the present invention. Refer to FIG. 1 to FIG. 5. In this embodiment, the
當然,間隔環19的尺寸設計亦可配合深溝軸承16、第一輸出盤14a、第二輸出盤14b或實際應用需求調變,本案並不以此為限。此外,需說明的是,由於本案的深溝軸承16是內置在減速機內部,相較於習知將軸承配置在鋁蓋上的結構,本案擺線型減速機1的輸入軸10架構具有更高的穩定度,更不會有軸承連接鋁蓋引發熱膨脹及干涉力等問題。
Of course, the size design of the
另外一方面,擺線型減速機1中部份零件存在加工成本的問題。除了高精度需求外,部份零件的架構也較為複雜。第6圖係揭示本案實施例之擺線型減速機中第一輸出盤加工原材的立體結構圖。第7圖係揭示本案實施例之擺線型減速機中第一輸出盤加工後的立體結構圖。第8圖係揭示本案實施例之擺線型減速機中第一輸出盤支撐擺線齒盤的示意圖。於本實施例中,第一輸出盤14a通常是有數個突起結構的盤型工件,這種異形工件在量產上只能採取開模對策來降低成本。且於開模後更需通過上機加工來掌控尺寸精度。傳統加工方式需處理過多的加工面,則無法增益開模的效益。例如擺線型減速機1的擺線齒盤11通常在設計上需承靠於第一輸出盤14a來限位。習知輸出盤需於開模後需經詳細的加工銑削以確保承靠面的精度,且其銑削範圍需環繞輸出盤的整個環面才能確保精度,因此需增加沉重成本。於本實施例中,第一輸出盤14a使用原材140如第6圖所示,主要由突起結構142連接外伸結構143增加肉厚而構成於基準面141上,原材140可通過開模製得。爾後,通過成本較低的車床加工即可獲致第一輸出盤14a的精細結構,如第7圖所示。其中突起結構142增加肉厚的外伸結構143車削後即構成擺線齒盤11的承靠面145,承靠面145高於基準面141,對應連接突起結構144。複數個承靠面145彼此間隔設置。藉此,擺線齒盤11
的底面112可精確的承靠於承靠面145,如第8圖所示。相較習知銑削整面的加工方式,本案利用開模時於突起結構142旁增加肉厚的外伸結構143,可避免銑削整面的問題,加工量大幅減少。藉此,本案擺線型減速機1通過優化前述組件結構,除了實現小型化應用、更同時節省材料與製造成本。當然,本案並不以此為限。
On the other hand, there is a problem of processing cost for some parts in the
由上可知,本案擺線型減速機1利用前後端密封件18的設計,省略傳統端蓋設計,可節省材料成本,更大幅降低減速機的整體體積。而前後軸承之間可配置的間隔環19更可避免輸入軸10的前後軸承因安裝間隙誤差影響傳動,利用間隔環19的厚度來調整前後軸承間隙更利量化生產及控制良率。由於本案擺線型減速機1採前後提供輸出端,更有利於小型化結構的組裝應用。例如本案擺線型減速機1的後輸出端與馬達組裝時,更可於在擺線型減速機1與馬達之間配置編碼器,透過輸出端的編碼器迴授,藉此提升擺線型減速機1的精度。本案擺線型減速機1配置編碼器迴授的應用通用於一般的標準伺服馬達,於成本及便利性上均具競爭力。當然,本案擺線型減速機1的應用並不受限於此,且不再贅述。
As can be seen from the above, the
綜上所述,本案提供一種擺線型減速機,通過優化組件結構,實現小型化應用。其中為了達到減速機前後端密封的設計,將密封件所需的容置空間整合至軌道環上,省略傳統端蓋設計,以節省材料成本,更大幅降低減速機的整體體積。另外,為避免輸入軸的前後軸承因安裝間隙誤差影響傳動,前後軸承之間可配置間隔環,利用間隔環的厚度來調整前後軸承間隙,以利量化生產及控制良率。另一方面,擺線型減速機中的齒盤限位通常是靠輸出盤或軌道環來當承靠限位。本案通過量產模具調整,於開模時先在輸出盤的突起結構旁增加肉厚, 便可以成本較低的車床加工達到承靠面的銑削加工,並使平面精度符合需求,無需對輸出盤進行整圈式銑削,大幅減少加工工時。藉此,本案擺線型減速機通過優化前述組件結構,除了實現小型化應用、更同時節省材料與製造成本。 In summary, this case provides a cycloidal reducer that achieves miniaturization through optimized component structure. In order to achieve the design of sealing at the front and rear ends of the reducer, the space required for the seal is integrated into the track ring, and the traditional end cover design is omitted to save material costs and significantly reduce the overall volume of the reducer. In addition, in order to prevent the front and rear bearings of the input shaft from affecting the transmission due to installation clearance errors, a spacer ring can be configured between the front and rear bearings, and the thickness of the spacer ring is used to adjust the front and rear bearing clearance to facilitate quantitative production and control yield. On the other hand, the gear plate limit in the cycloidal reducer usually relies on the output plate or the track ring as the bearing limit. In this case, the mold is adjusted for mass production. When the mold is opened, the thickness is increased next to the protruding structure of the output plate. This allows the milling of the bearing surface to be achieved with a low-cost lathe, and the plane accuracy meets the requirements. There is no need to perform full-circle milling on the output plate, which greatly reduces the processing time. In this way, the pendulum-type reducer in this case optimizes the above-mentioned component structure, not only realizing miniaturization application, but also saving materials and manufacturing costs.
本案得由熟習此技術之人士任施匠思而為諸般修飾,然皆不脫如附申請專利範圍所欲保護者。 This case can be modified in various ways by people familiar with this technology, but it will not deviate from the scope of protection of the attached patent application.
1:擺線型減速機 1: Pendulum type reducer
10:輸入軸 10: Input shaft
11:擺線齒盤 11: Swinging gear plate
110:軸孔 110: Shaft hole
111:外齒部 111: External teeth
12:滾柱輪組 12: Roller wheel assembly
121:輪盤 121: Roulette
122:滾柱 122: Roller
13:曲柄軸 13: Crankshaft
14a:第一輸出盤 14a: First output tray
14b:第二輸出盤 14b: Second output tray
15:滾子軸承 15: Roller bearings
16:深溝軸承 16: Deep groove bearings
17:軌道座體 17: Track seat
18:密封件 18: Seal
19:間隔環 19: Spacer ring
20:滾針軸承 20: Needle roller bearing
21:滾針軸承 21: Roller bearing
C:軸向 C: Axial
Claims (12)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US202463631617P | 2024-04-09 | 2024-04-09 | |
| US63/631,617 | 2024-04-09 |
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| TW113130777A TWI896287B (en) | 2024-04-09 | 2024-08-16 | Cycloid speed reducer assembly |
| TW113130776A TWI888253B (en) | 2024-04-09 | 2024-08-16 | Cycloid speed reducer |
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| TW113130777A TWI896287B (en) | 2024-04-09 | 2024-08-16 | Cycloid speed reducer assembly |
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| TW (2) | TWI896287B (en) |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW202407236A (en) * | 2022-04-25 | 2024-02-16 | 日商日本東晟股份有限公司 | Reducer |
| CN117722482A (en) * | 2023-12-08 | 2024-03-19 | 上海羿弓精密科技有限公司 | RV reducer integrated with tapered roller bearing outer ring on planet carrier |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR3109481B1 (en) * | 2020-04-15 | 2024-10-25 | Moving Magnet Tech | Compact gear motor |
| TWI742725B (en) * | 2020-06-16 | 2021-10-11 | 國立臺北科技大學 | Joint module and reducer |
-
2024
- 2024-08-16 TW TW113130777A patent/TWI896287B/en active
- 2024-08-16 CN CN202411127813.7A patent/CN120777317A/en active Pending
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW202407236A (en) * | 2022-04-25 | 2024-02-16 | 日商日本東晟股份有限公司 | Reducer |
| CN117722482A (en) * | 2023-12-08 | 2024-03-19 | 上海羿弓精密科技有限公司 | RV reducer integrated with tapered roller bearing outer ring on planet carrier |
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| Publication number | Publication date |
|---|---|
| CN120799046A (en) | 2025-10-17 |
| CN120777317A (en) | 2025-10-14 |
| TWI896287B (en) | 2025-09-01 |
| CN120777318A (en) | 2025-10-14 |
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