TWI882405B - Lens combination methods, devices and lens set - Google Patents
Lens combination methods, devices and lens set Download PDFInfo
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Abstract
Description
本申請涉及光學元件技術領域,具體而言,涉及透鏡結合方法、裝置及透鏡組。The present application relates to the field of optical element technology, and more specifically, to a lens assembly method, device and lens assembly.
習知的透鏡組加工時,相鄰的兩個透鏡通常採用水膠貼合連接,使得兩個透鏡的相對設置的兩個表面之間存在間隙,而間隙各處的厚度並不相同,使得兩個表面容易出現不平行或偏心的問題,導致經過透鏡組的光路無法滿足預設要求,影響到透鏡組的MTF值,使透鏡組容易出現成像畸變缺陷。In the known processing of a lens assembly, two adjacent lenses are usually connected by hydrogel bonding, so that there is a gap between the two surfaces of the two lenses that are relatively set, and the thickness of the gap is different at different places, which makes it easy for the two surfaces to be non-parallel or eccentric, resulting in the optical path passing through the lens assembly failing to meet the preset requirements, affecting the MTF value of the lens assembly, and making the lens assembly prone to imaging distortion defects.
本申請提供透鏡結合方法、裝置及透鏡組,以解決一些習知的透鏡組的結合方式的成像效果不佳技術問題。The present application provides a lens combining method, device and lens assembly to solve the technical problem of poor imaging effect of some known lens assembly combining methods.
本申請的實施例是這樣實現的:The embodiment of this application is implemented as follows:
第一方面,本申請提供一種透鏡結合方法,所述透鏡結合方法用於固定第一透鏡於第二透鏡,所述第一透鏡包括第一光學部和設於所述第一光學部邊緣的第一連接部,所述第二透鏡包括第二光學部和設於所述第二光學部邊緣的第二連接部,所述第一光學部具有第一貼合面,所述第二光學部具有第二貼合面,所述透鏡結合方法包括:加熱所述第一透鏡並使所述第一透鏡軟化;壓合軟化後的所述第一透鏡於所述第二透鏡,並使所述第一貼合面貼合於所述第二貼合面,且使所述第一連接部熱熔連接於所述第二連接部。In a first aspect, the present application provides a lens bonding method, which is used to fix a first lens to a second lens, wherein the first lens includes a first optical portion and a first connecting portion arranged at an edge of the first optical portion, and the second lens includes a second optical portion and a second connecting portion arranged at an edge of the second optical portion, the first optical portion has a first bonding surface, and the second optical portion has a second bonding surface. The lens bonding method includes: heating the first lens to soften the first lens; pressing the softened first lens to the second lens, and bonding the first bonding surface to the second bonding surface, and hot-melt-connecting the first connecting portion to the second connecting portion.
採用本申請的透鏡結合方法連接第一透鏡和第二透鏡時,藉由加熱第一透鏡的第一光學部至第一預設溫度,第一預設溫度低於第一光學部的材料的熔點,可以使第一光學部軟化,軟化是指第一光學部具備一定的可塑性,並能夠在外力作用下發生塑性形變。將軟化後的第一光學部壓合於第二光學部的第二貼合面後,由於第二光學部的第二貼合面仍然保持固定狀態,從而使軟化後的第一光學部的第一貼合面能夠產生形變,並與第二貼合面緊密準確貼合,大幅降低第一貼合面和第二貼合面之間產生間隙的可能性,顯著提高兩者的重合度,從而使光在第一透鏡和第二透鏡之間傳播時能夠滿足光路的目標要求,而不會因為異物、不平行等因素下產生偏移,從而提高了第一透鏡和第二透鏡連接形成的透鏡組的成像品質。When the lens bonding method of the present application is used to connect the first lens and the second lens, the first optical part of the first lens is heated to a first preset temperature, and the first preset temperature is lower than the melting point of the material of the first optical part, so that the first optical part can be softened. Softening means that the first optical part has a certain plasticity and can undergo plastic deformation under the action of external force. After the softened first optical part is pressed onto the second bonding surface of the second optical part, since the second bonding surface of the second optical part remains in a fixed state, the first bonding surface of the softened first optical part can be deformed and closely and accurately bonded to the second bonding surface, which greatly reduces the possibility of a gap between the first bonding surface and the second bonding surface, and significantly improves the overlap between the two, so that the light can meet the target requirements of the optical path when propagating between the first lens and the second lens, and will not be offset due to factors such as foreign matter and non-parallelism, thereby improving the imaging quality of the lens group formed by connecting the first lens and the second lens.
同時,藉由加熱第一連接部至第二預設溫度,第二預設溫度不低於第一連接部的材料的熔點,如此,使得第一連接部局部熱熔。熱熔後的第一連接部抵接於的第二連接部後,可以將溫度傳導至第二連接部,使第二連接部的溫度升高,並使兩者的貼合處產生微觀變化,並實現第一連接部和第二連接部的熱熔連接,從而使第一透鏡和第二透鏡之間可以保持穩固可靠地連接,較好地保證了結合後的第一透鏡和第二透鏡形成的透鏡組的整體可靠性。At the same time, by heating the first connection part to a second preset temperature, the second preset temperature is not lower than the melting point of the material of the first connection part, so that the first connection part is partially heat-melted. After the heat-melted first connection part abuts against the second connection part, the temperature can be transferred to the second connection part, so that the temperature of the second connection part is increased, and the bonding place of the two parts is microscopically changed, and the heat-melting connection between the first connection part and the second connection part is realized, so that the first lens and the second lens can be stably and reliably connected, and the overall reliability of the lens set formed by the first lens and the second lens after the combination is better guaranteed.
在一種可能的實施方式中:In one possible implementation:
所述加熱所述第一透鏡並使所述第一透鏡軟化的步驟包括:加熱所述第一透鏡,並使所述第一連接部的溫度大於或等於結合溫度,所述結合溫度為能夠使所述第一連接部與所述第二連接部熱熔連接的溫度,使所述第一光學部的溫度大於或等於熱塑溫度,所述熱塑溫度為能夠使所述第一光學部軟化的溫度,且小於所述結合溫度。The step of heating the first lens and softening the first lens includes: heating the first lens and making the temperature of the first connecting part greater than or equal to the bonding temperature, the bonding temperature being a temperature at which the first connecting part and the second connecting part can be thermally melt-connected, and making the temperature of the first optical part greater than or equal to the thermoplastic temperature, the thermoplastic temperature being a temperature at which the first optical part can be softened and is lower than the bonding temperature.
在一種可能的實施方式中:In one possible implementation:
所述加熱所述第一透鏡的步驟包括:在所述第一透鏡遠離所述第二透鏡的一側設置加熱組件,在所述加熱組件與所述第一光學部之間設置隔熱部,控制所述加熱組件產生熱量,所述隔熱部用於隔絕所述加熱組件傳導至所述第一光學部的熱量。The step of heating the first lens includes: setting a heating assembly on a side of the first lens far away from the second lens, setting a heat insulating part between the heating assembly and the first optical part, controlling the heat generated by the heating assembly, and the heat insulating part is used to isolate the heat conducted from the heating assembly to the first optical part.
在一種可能的實施方式中:In one possible implementation:
所述壓合所述第一透鏡於所述第二透鏡的步驟包括:同時壓合所述第一光學部於所述第二光學部以及壓合所述第一連接部於所述第二連接部。The step of pressing the first lens onto the second lens includes: simultaneously pressing the first optical portion onto the second optical portion and pressing the first connecting portion onto the second connecting portion.
第二方面,本申請提供一種透鏡結合裝置,用於執行前述的透鏡結合方法,所述透鏡結合裝置包括定位模、壓合模和加熱組件。所述定位模設有定位槽,所述定位槽用於收容所述第二透鏡。所述壓合模設有壓合槽,所述壓合槽用於收容所述第一透鏡。所述壓合槽的開口與所述定位槽的開口相對設置,所述壓合模還用於壓緊於所述定位模,以使軟化後的所述第一透鏡的第一光學部貼合於所述第二透鏡的第二光學部,並使所述第一透鏡的所述第一連接部熱熔連接於所述第二透鏡的第二連接部。所述加熱組件用於加熱所述第一透鏡並使所述第一透鏡軟化。In a second aspect, the present application provides a lens bonding device for performing the aforementioned lens bonding method, the lens bonding device comprising a positioning mold, a pressing mold and a heating assembly. The positioning mold is provided with a positioning groove, the positioning groove is used to accommodate the second lens. The pressing mold is provided with a pressing groove, the pressing groove is used to accommodate the first lens. The opening of the pressing groove is arranged opposite to the opening of the positioning groove, and the pressing mold is also used to press against the positioning mold so that the softened first optical part of the first lens is attached to the second optical part of the second lens, and the first connecting part of the first lens is hot-melt connected to the second connecting part of the second lens. The heating assembly is used to heat the first lens and soften the first lens.
在一種可能的實施方式中:In one possible implementation:
所述壓合模內設有保溫件,所述保溫件用於加熱所述壓合模,以使所述壓合模的溫度與加熱後的所述第一光學部的溫度的差值保持在預設範圍內,並使所述壓合模的溫度低於所述第一光學部的溫度。A heat-insulating component is provided in the pressing mold, and the heat-insulating component is used to heat the pressing mold so that the difference between the temperature of the pressing mold and the temperature of the first optical part after heating is maintained within a preset range, and the temperature of the pressing mold is lower than the temperature of the first optical part.
在一種可能的實施方式中:In one possible implementation:
所述透鏡結合裝置還包括隔熱部,所述隔熱部用於設於所述第一光學部和所述加熱組件之間,以降低所述第一光學部接收的熱量,進而使所述第一光學部的溫度低於所述第一連接部的溫度。The lens coupling device also includes an insulating portion, which is used to be arranged between the first optical portion and the heating assembly to reduce the heat received by the first optical portion, thereby making the temperature of the first optical portion lower than the temperature of the first connecting portion.
在一種可能的實施方式中:In one possible implementation:
所述隔熱部在所述第一光學部上的投影位於所述第一光學部的外輪廓內側。The projection of the heat insulation part on the first optical part is located on the inner side of the outer contour of the first optical part.
第三方面,本申請提供一種透鏡組,採用前述的透鏡結合方法製成,所述透鏡組包括第一透鏡和第二透鏡。所述第一透鏡包括第一光學部和第一連接部,所述第一光學部具有第一貼合面。所述第二透鏡包括第二光學部和第二連接部,所述第二光學部具有第二貼合面,所述第二貼合面貼合於所述第一貼合面,所述第一連接部熱熔連接於所述第二連接部。In a third aspect, the present application provides a lens assembly, which is manufactured by the lens bonding method described above, and the lens assembly includes a first lens and a second lens. The first lens includes a first optical portion and a first connecting portion, and the first optical portion has a first bonding surface. The second lens includes a second optical portion and a second connecting portion, and the second optical portion has a second bonding surface, and the second bonding surface is bonded to the first bonding surface, and the first connecting portion is hot-melt connected to the second connecting portion.
在一種可能的實施方式中:In one possible implementation:
所述第二透鏡的表面設有鍍膜層,所述鍍膜層的表面形成所述第二貼合面。The surface of the second lens is provided with a coating layer, and the surface of the coating layer forms the second bonding surface.
下面詳細描述本申請的實施方式,所述實施方式的示例在附圖中示出,其中自始至終相同或類似的標號表示相同或類似的元件或具有相同或類似功能的元件。下面藉由參考附圖描述的實施方式是示例性的,僅用於解釋本申請,而不能理解為對本申請的限制。The embodiments of the present application are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present application, and cannot be understood as limiting the present application.
在本申請的描述中,需要理解的是,術語“中心”、“縱向”、“橫向”、“長度”、“寬度”、“厚度”、“上”、“下”、“前”、“後”、“左”、“右”、“豎直”、“水平”、“頂”、“底”、“內”、“外”、順時針”、“逆時針”等指示的方位或位置關係為基於附圖所示的方位或位置關係,僅是為了便於描述本申請和簡化描述,而不是指示或暗示所指的裝置或元件必須具有特定的方位、以特定的方位構造和操作,是故不能理解為對本申請的限制。此外,術語“第一”、“第二”僅用於描述目的,而不能理解為指示或暗示相對重要性或者隱含指明所指示的技術特徵的數量。由此,限定有“第一”、“第二”的特徵可以明示或者隱含地包括一個或者更多個所述特徵。在本申請的描述中,“多個”的含義是兩個或兩個以上,除非另有明確具體的限定。In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicating the directions or positions are based on the directions or positions shown in the attached drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or components referred to must be. The term "first" or "second" is used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features. Therefore, the features defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
在本申請的描述中,需要說明的是,除非另有明確的規定和限定,術語“安裝”、“相連”、“連接”應做廣義理解,例如,可以是固定連接,亦可以是可拆卸連接,或一體地連接;可以是機械連接,亦可以是電連接或可以相互通訊;可以是直接相連,亦可以藉由中間媒介間接相連,可以是兩個元件內部的連通或兩個元件的相互作用關係。對於本領域的普通技術人員而言,可以根據具體情況理解上述術語在本申請中的具體含義。In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or mutual communication; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two components or the interaction relationship between two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
在本申請中,除非另有明確的規定和限定,第一特徵在第二特徵之“上”或之“下”可以包括第一和第二特徵直接接觸,亦可以包括第一和第二特徵不是直接接觸而是藉由它們之間的另外的特徵接觸。而且,第一特徵在第二特徵“之上”、“上方”和“上面”包括第一特徵在第二特徵正上方和斜上方,或僅僅表示第一特徵水平高度高於第二特徵。第一特徵在第二特徵“之下”、“下方”和“下面”包括第一特徵在第二特徵正上方和斜上方,或僅僅表示第一特徵水平高度小於第二特徵。In the present application, unless otherwise expressly specified and limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or the first and second features being in contact not directly but through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is lower in level than the second feature.
下文的公開提供了許多不同的實施方式或例子用來實現本申請的不同結構。為了簡化本申請的公開,下文中對特定例子的部件和設置進行描述。當然,它們僅僅為示例,並且目的不在於限制本申請。此外,本申請可以在不同例子中重複參考數位和/或參考字母,這種重複是為了簡化和清楚的目的,其本身不指示所討論各種實施方式和/或設置之間的關係。此外,本申請提供了的各種特定的工藝和材料的例子,但是本領域普通技術人員可以意識到其他工藝的應用和/或其他材料的使用。The disclosure below provides many different implementations or examples for realizing different structures of the present application. In order to simplify the disclosure of the present application, the components and settings of specific examples are described below. Of course, they are only examples, and the purpose is not to limit the present application. In addition, the present application may repeat reference numerals and/or reference letters in different examples, and such repetition is for the purpose of simplification and clarity, and does not indicate the relationship between the various implementations and/or settings discussed in itself. In addition, the present application provides examples of various specific processes and materials, but ordinary technicians in this field can recognize the application of other processes and/or the use of other materials.
參見圖1,本實施例提供一種透鏡結合方法,透鏡結合方法用於固定第一透鏡10於第二透鏡20,第一透鏡10包括第一光學部11和設於第一光學部11邊緣的第一連接部12,第二透鏡20包括第二光學部21和設於第二光學部21邊緣的第二連接部22,第一光學部11具有第一貼合面13,第二光學部21具有第二貼合面23,透鏡結合方法包括:加熱第一透鏡10並使第一透鏡10軟化;壓合軟化後的第一透鏡10於第二透鏡20,並使第一貼合面13貼合於第二貼合面23,且使第一連接部12熱熔連接於第二連接部22。Referring to FIG. 1 , this embodiment provides a lens bonding method, which is used to fix a
第一透鏡10和第二透鏡20在常溫下均為硬質材料,藉由加熱第一透鏡10的第一光學部11至第一預設溫度,第一預設溫度低於第一光學部11的材料的熔點,可以使第一光學部11軟化,軟化是指第一光學部11具備一定的可塑性,並能夠在外力作用下發生塑性形變。將軟化後的第一光學部11壓合於第二光學部21的第二貼合面23後,由於第二光學部21的第二貼合面23仍然保持固定狀態,從而使軟化後的第一光學部11的第一貼合面13能夠產生形變,並與第二貼合面23緊密準確貼合,大幅降低第一貼合面13和第二貼合面23之間產生間隙的可能性,顯著提高兩者的重合度,從而使光在第一透鏡10和第二透鏡20之間傳播時能夠滿足光路的目標要求,而不會因為異物、不平行等因素下產生偏移,從而提高了第一透鏡10和第二透鏡20連接形成的透鏡組100的成像品質。The
同時,藉由加熱第一連接部12至第二預設溫度,第二預設溫度不低於第一連接部12的材料的熔點,如此,使得第一連接部12局部熱熔。熱熔後的第一連接部12抵接於的第二連接部22後,可以將溫度傳導至第二連接部22,使第二連接部22的溫度升高,並使兩者的貼合處產生微觀變化,並實現第一連接部12和第二連接部22的熱熔連接,從而使第一透鏡10和第二透鏡20之間可以保持穩固可靠地連接,較好地保證了結合後的第一透鏡10和第二透鏡20形成的透鏡組100的整體可靠性。At the same time, by heating the
此外,加熱第一透鏡10並將其壓合於第二透鏡20的步驟簡單易行,對透鏡材料之間的穩定性要求不高,從而還具有低成本、高加工效率的優點。In addition, the steps of heating the
本實施例中,請一併參閱圖3,第一貼合面13為從第一透鏡10朝向第二透鏡20的表面內凹形成的凹面;第二貼合面23為從第二透鏡20朝向第一透鏡10的表面外凸形成的凸面。其他實施例中,第一貼合面13和第二貼合面23可設為平面,或者依照實際光學需求設定的非球面複合曲面等,其具體形狀可根據實際需求確定。In this embodiment, please refer to FIG. 3 , the
配合參見圖2,本實施例中,加熱第一透鏡10並使第一透鏡10軟化的步驟包括:加熱第一透鏡10,並使第一連接部12的溫度大於或等於結合溫度,結合溫度為能夠使第一連接部12與第二連接部22熱熔連接的溫度,使第一光學部11的溫度大於或等於熱塑溫度且小於結合溫度,熱塑溫度為能夠使第一光學部11軟化的溫度。Referring to FIG. 2 , in this embodiment, the step of heating the
實際作業過程中,結合溫度大於第一連接部12的材料的熔點,熱塑溫度介於第一光學部11的材料的熔點溫度和熱變形溫度之間,可以保證第一光學部11能夠產生形變,且不會熔化。熱變形溫度是指材料在達到規定形變時所對應的溫度,其根據不同的材料有所不同。結合溫度和熱塑溫度可根據第一透鏡10的實際材料進行調整。可選地,第一透鏡10的材料為塑膠,例如,可以是PMMA、PC、CR-39等,其能夠較好地實現第一透鏡10在加熱後可靠地壓合於第二透鏡20,並且也具有較好的光學特性。第一透鏡10的材料為塑膠時,結合溫度可設於60℃至300℃之間,熱塑溫度可設於60℃至300℃之間。In the actual operation process, the bonding temperature is greater than the melting point of the material of the first connecting
下面以第一透鏡10的材料為聚甲基丙烯酸甲酯(polymethyl methacrylate, PMMA)為例說明結合溫度和熱塑溫度,PMMA的熔點約為160℃、熱變形溫度約為120℃,則熱塑溫度可設為130℃至150℃之間,例如可以是130℃、135℃、140℃、145℃、150℃,結合溫度可設為160℃以上,例如可以是160℃、165℃、170℃等。The bonding temperature and the thermoplastic temperature are explained below by taking the material of the
請一併參閱圖2,本實施例中,壓合第一透鏡10於第二透鏡20的步驟包括:同時壓合第一光學部11於第二光學部21以及壓合第一連接部12於第二連接部22。如此,可以同時實現第一貼合面13準確地貼合於第二貼合面23,第一連接部12穩固地連接於第二連接部22,從而提高第一透鏡10與第二透鏡20的結合效率。當然,其他實施例中,壓合第一光學部11於第二光學部21的步驟和壓合第一連接部12和第二連接部22的步驟也可以分步進行。例如,在結合溫度和熱塑溫度差距較大時,則可以先進行第一光學部11與第二光學部21的壓合,再進行第一連接部12與第二連接部22的連接。Please refer to FIG. 2 . In this embodiment, the step of pressing the
請一併參閱圖2,本實施例中,加熱第一透鏡10的步驟包括:在第一透鏡10遠離第二透鏡20的一側設置加熱組件50,在加熱組件50與第一光學部11之間設置隔熱部60,控制加熱組件50產生熱量,隔熱部60用於隔絕加熱組件50傳導至第一光學部11的熱量。Please refer to Figure 2. In this embodiment, the step of heating the
藉由隔熱部60隔絕加熱組件50傳導至第一光學部11的熱量,使第一光學部11的升溫速度低於第一連接部12的升溫速度,並使第一連接部12溫度高於其結合溫度時,第一光學部11的溫度則低於結合溫度,並大於熱塑溫度。如此,可以便於在加熱第一透鏡10時同時完成對第一光學部11和第一連接部12的加熱,以便於實現第一光學部11貼合於第二光學部21,以及第一連接部12與第二連接部22連接,從而提高加工效率。The heat transfer from the
第一光學部11和第一連接部12可採用同種材料製成,可以提高第一透鏡10的加工效率。並且,也能夠便於在加熱第一透鏡10過程中對第一光學部11的溫度和第一連接部12的溫度進行調整。The first
可選地,隔熱部60與第一光學部11的間距可根據實際需求進行調整。隔熱部60的形狀也可以根據第一光學部11的具體形狀進行設定。Optionally, the distance between the
具體地,加熱過程中可以藉由溫度檢測器72監測第一光學部11和第一連接部12的即時溫度,溫度檢測器72可設為貼合於第一光學部11和第一連接部12的溫度感測器,也可以設為與第一透鏡10間隔設置的非接觸式的熱成像儀,溫度檢測器72的具體類型可以根據實際加工需求確定。Specifically, during the heating process, the real-time temperature of the first
可選地,加熱組件50可以設為非接觸式加熱件,例如,加熱組件50可設為紅外線加熱燈組、加熱陶瓷板等。其他實施例中,加熱組件50也可設為其他形式的非接觸式加熱結構或者接觸式加熱結構。Optionally, the
請一併參閱圖3和圖4,本實施例還提供一種透鏡結合裝置200,用於執行前述的透鏡結合方法,透鏡結合裝置200包括定位模30、壓合模40和加熱組件50。定位模30設有定位槽31,定位槽31用於收容第二透鏡20。壓合模40設有壓合槽41,壓合槽41用於收容第一透鏡10。壓合槽41的開口與定位槽31的開口相對設置,壓合模40還用於壓緊於定位模30,以使軟化後的第一透鏡10的第一光學部11貼合於第二透鏡20的第二光學部21,並使第一透鏡10的第一連接部12熱熔連接於第二透鏡20的第二連接部22。加熱組件50用於加熱第一透鏡10並使第一透鏡10軟化。Please refer to FIG. 3 and FIG. 4 together. This embodiment also provides a
定位模30的定位槽31可以收容固定安裝第二透鏡20,使第二透鏡20在貼合過程中位置和形狀均保持固定,從而降低貼合過程中產生形變或者位移的可能性,進而提高第一透鏡10與第二透鏡20的貼合準確性。本實施例中,定位模30可由石墨製成,其他實施例中,定位模30的材質可根據實際需求確定。定位槽31的形狀與第二透鏡20遠離第二貼合面23的表面仿形設置,以提高對第二透鏡20的挾持效果,進一步保證對第二透鏡20的挾持穩定性。The
壓合模40可以收容第一透鏡10,在軟化後的第一透鏡10放置於安裝於定位模30的第二透鏡20後,放置壓合模40於第一透鏡10上,藉由對壓合模40施加作用力,以使第一透鏡10壓合於第二透鏡20處,從而完成第一透鏡10與第二透鏡20的壓合,並使第一貼合面13貼合於第二貼合面23,第一連接部12連接於第二連接部22,如此完成第一透鏡10和第二透鏡20的連接。可選地,壓合模40設有壓合槽41,壓合槽41與第一透鏡10遠離第一貼合面13的表面仿形設置,壓合模40壓合於定位模30後,壓合槽41與定位槽31共同圍成一個封閉空間,以起到對第一透鏡10和第二透鏡20的限制效果,確保結合後的第一透鏡10和第二透鏡20形狀保持穩定可靠。The pressing
藉由本實施例的透鏡結合裝置200,可以較好地執行前述的透鏡結合方法,從而提高第一透鏡10與第二透鏡20的結合效率和結合品質,提高結合後形成的透鏡組100的成像品質。By using the
請一併參閱圖3,本實施例中,壓合模40內設有保溫件71,保溫件71用於加熱壓合模40,以使壓合模40的溫度與加熱後的第一光學部11的溫度的差值保持在預設範圍內,並使壓合模40的溫度低於第一光學部11的溫度。藉由保溫件71對壓合模40進行保溫,使壓合模40與加熱後的第一光學部11的溫差較小,從而在壓合模40壓合於第一透鏡10時,第一透鏡10與壓合模40的接觸面不會因為溫差過大而產生劣化問題,從而提高了對第一透鏡10的保護效果。保溫件71可以根據第一光學部11的熱塑溫度加熱壓合模40,例如,在熱塑溫度為130℃至150℃之間時,保溫件71可加熱壓合模40的溫度於120℃至130℃之間。Please refer to FIG. 3 . In this embodiment, a
可選地,保溫件71包括加熱管71a,加熱管71a嵌設於壓合模40內部。加熱管71a可設為陶瓷加熱管或電阻式加熱管。Optionally, the heat-insulating
本實施例中,壓合模40可由導熱性能好的金屬製成,其他實施例中,壓合模40也可以由其他具有較好導熱性能的材料製成。In this embodiment, the pressing
可選地,本實施例中,加熱組件50也可以直接置於壓合模40,並藉由加熱壓合模40實現對第一透鏡10的加熱。Optionally, in this embodiment, the
請一併參閱圖3和圖4,本實施例中,透鏡結合裝置200還包括隔熱部60,隔熱部60用於設於第一光學部11和加熱組件50之間,以降低第一光學部11接收的熱量,進而使第一光學部11的溫度低於第一連接部12的溫度。藉由隔熱部60的設置,可以使加熱組件50同步加熱第一光學部11和第一連接部12,從而提高第一透鏡10的加熱效率,進而提高第一透鏡10與第二透鏡20的貼合效率。可選地,隔熱部60連接於加熱組件50,以便於實現隔熱效果。Please refer to FIG. 3 and FIG. 4 together. In this embodiment, the
請一併參閱圖4,本實施例中,隔熱部60在第一光學部11上的投影位於第一光學部11的外輪廓內側。以實現對第一光學部11的周側區域以及第一光學部11和加熱組件50之間的區域的隔熱效果,確保第一光學部11的溫度控制效果。Please refer to FIG. 4 . In this embodiment, the projection of the
可選地,請一併參閱圖4,隔熱部60包括隔熱罩61和隔熱板62。隔熱罩61圍設於第一光學部11的周側,並位於第一光學部11和第一連接部12之間,隔熱罩61內側圍成第一加熱區域Q1,隔熱罩61外側則形成第二加熱區域Q2,隔熱罩61可以降低加熱組件50從第二加熱區域Q2輻射至第一加熱區域Q1的熱量,從而實現在第一光學部11的周側的隔熱效果。隔熱板62設於第一光學部11和加熱組件50之間,以降低從加熱組件50直接輻射至第一光學部11表面的熱量。加熱組件50具有朝向定位模30的輻射加熱面51,隔熱板62與輻射加熱面51平行。Optionally, please refer to FIG. 4 , the
本實施例的透鏡結合裝置200的工作流程如下:The working process of the
放置第二透鏡20於定位模30的定位槽31。The
藉由加熱組件50加熱第一透鏡10,並放置加熱後的第一透鏡10於第二透鏡20的第二貼合面23處;或者,放置第一透鏡10於第二透鏡20的第二貼合面23處,藉由加熱組件50加熱第一透鏡10,並使第一光學部11軟化,使第一連接部12熱熔。The
移開加熱組件50和隔熱部60。The
放置藉由加熱管71a加熱後的壓合模40於第一透鏡10,並使第一透鏡10配合於壓合槽41內,壓合壓合模40於定位模30,以壓合第一透鏡10於第二透鏡20,並使第一貼合面13貼合於第二貼合面23,使第一連接部12熱熔連接第二連接部22。The pressing
將壓合在一起的壓合模40和定位模30在常溫靜置,直至兩者的溫度下降至常溫,分離壓合模40和定位模30,並將結合後的第一透鏡10和第二透鏡20取出。The pressing
請一併參閱圖5,本實施例還提供一種透鏡組100,採用前述的透鏡結合方法製成,透鏡組100包括第一透鏡10和第二透鏡20。第一透鏡10包括第一光學部11和第一連接部12,第一光學部11具有第一貼合面13。第二透鏡20包括第二光學部21和第二連接部22,第二光學部21具有第二貼合面23,第二貼合面23貼合於第一貼合面13,第一連接部12熱熔連接於第二連接部22。Please refer to FIG. 5 . This embodiment also provides a
本實施例的透鏡組100採用前述的透鏡結合方法製成,第一光學部11的第一貼合面13能夠準確可靠地貼合於第二光學部21的第二貼合面23,使透鏡組100的成像品質較好,在傳播光時可以滿足光路的目標要求。The
請一併參閱圖5,本實施例中,第二透鏡20的表面設有鍍膜層24,鍍膜層24的表面形成第二貼合面23。在第二透鏡20之間設置作為半穿反使用的鍍膜層24後,採用習知方式結合第一透鏡10和第二透鏡20時,第一貼合面13和第二貼合面23的貼合準確度會進一步下降,使透鏡組100的良率會進一步下降,成像品質也更差,加工難度更高。而本實施例的透鏡組100採用前述的透鏡結合方式,使第一貼合面13可以完全仿形於鍍膜層24的第二貼合面23,確保第一貼合面13與第二貼合面23的平行和貼合可靠性,進而提高透鏡組100的加工品質和成像效果。Please refer to FIG. 5 . In this embodiment, the surface of the
對於本領域技術人員而言,顯然本申請不限於上述示範性實施例的細節,而且在不背離本申請的精神或基本特徵的情況下,能夠以其他的具體形式實現本申請。是故,無論從哪一點來看,均應將實施例看作是示範性的,而且是非限制性的,本申請的範圍由所附申請專利範圍而不是上述說明限定,是故旨在將落在申請專利範圍的等同要件的含義和範圍內的所有變化涵括在本申請內。It is obvious to those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, and that the present application can be implemented in other specific forms without departing from the spirit or basic characteristics of the present application. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present application is limited by the attached patent scope rather than the above description, so it is intended to include all changes within the meaning and scope of the equivalent elements of the patent scope in the present application.
綜上所述,本發明符合發明專利要件,爰依法提出專利申請。惟,以上所述者僅為本發明之較佳實施例,舉凡熟悉本案技藝之人士,在爰依本發明精神所作之等效修飾或變化,皆應涵蓋於以下之如申請專利範圍內。In summary, the present invention meets the patent requirements and a patent application is filed in accordance with the law. However, the above is only a preferred embodiment of the present invention. Any equivalent modification or variation made by a person familiar with the art of the present invention according to the spirit of the present invention should be included in the scope of the patent application as follows.
100:透鏡組
10:第一透鏡
11:第一光學部
12:第一連接部
13:第一貼合面
20:第二透鏡
21:第二光學部
22:第二連接部
23:第二貼合面
24:鍍膜層
200:透鏡結合裝置
30:定位模
31:定位槽
40:壓合模
41:壓合槽
50:加熱組件
51:輻射加熱面
60:隔熱部
61:隔熱罩
62:隔熱板
71:保溫件
71a:加熱管
72:溫度檢測器
Q1:第一加熱區域
Q2:第二加熱區域
100: Lens assembly
10: First lens
11: First optical part
12: First connecting part
13: First bonding surface
20: Second lens
21: Second optical part
22: Second connecting part
23: Second bonding surface
24: Coating layer
200: Lens bonding device
30: Positioning mold
31: Positioning groove
40: Pressing mold
41: Pressing groove
50: Heating assembly
51: Radiation heating surface
60: Insulation part
61: Insulation cover
62: Insulation board
71:
圖1為本申請一實施例的透鏡結合方法的流程圖之一;FIG1 is a flow chart of a lens bonding method according to an embodiment of the present application;
圖2為本申請一實施例的透鏡結合方法的流程圖之二;FIG2 is a second flow chart of the lens bonding method of the first embodiment of the present application;
圖3為本申請一實施例的透鏡結合裝置和透鏡組的結構示意圖;FIG3 is a schematic structural diagram of a lens combination device and a lens assembly according to an embodiment of the present application;
圖4為本申請一實施例的透鏡結合裝置的局部結構示意圖;FIG4 is a partial structural schematic diagram of a lens combination device according to an embodiment of the present application;
圖5為本申請一實施例的透鏡組的結構示意圖。FIG. 5 is a schematic structural diagram of a lens assembly according to an embodiment of the present application.
10:第一透鏡
11:第一光學部
12:第一連接部
13:第一貼合面
20:第二透鏡
21:第二光學部
22:第二連接部
23:第二貼合面
24:鍍膜層
200:透鏡結合裝置
30:定位模
31:定位槽
40:壓合模
41:壓合槽
50:加熱組件
51:輻射加熱面
60:隔熱部
61:隔熱罩
62:隔熱板
71:保溫件
71a:加熱管
72:溫度檢測器
10: First lens
11: First optical part
12: First connecting part
13: First bonding surface
20: Second lens
21: Second optical part
22: Second connecting part
23: Second bonding surface
24: Coating layer
200: Lens bonding device
30: Positioning mold
31: Positioning groove
40: Pressing mold
41: Pressing groove
50: Heating assembly
51: Radiation heating surface
60: Insulation part
61: Insulation cover
62: Insulation board
71:
Claims (9)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW112129642A TWI882405B (en) | 2023-08-07 | 2023-08-07 | Lens combination methods, devices and lens set |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW112129642A TWI882405B (en) | 2023-08-07 | 2023-08-07 | Lens combination methods, devices and lens set |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| TW202507337A TW202507337A (en) | 2025-02-16 |
| TWI882405B true TWI882405B (en) | 2025-05-01 |
Family
ID=95555124
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW112129642A TWI882405B (en) | 2023-08-07 | 2023-08-07 | Lens combination methods, devices and lens set |
Country Status (1)
| Country | Link |
|---|---|
| TW (1) | TWI882405B (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWM399992U (en) * | 2010-09-13 | 2011-03-11 | Kinik Co Ltd | Composite lens with high heat resistance |
| US20210213693A1 (en) * | 2018-05-31 | 2021-07-15 | Hoya Lens Thailand Ltd. | Polarizing film, method for molding polarizing film, and method for producing polarizing lens |
| US11254075B2 (en) * | 2018-06-04 | 2022-02-22 | Alcon Inc. | Method for producing silicone hydrogel contact lenses |
| CN116423818A (en) * | 2023-04-11 | 2023-07-14 | 业成科技(成都)有限公司 | Bonding method of optical components and their applications |
-
2023
- 2023-08-07 TW TW112129642A patent/TWI882405B/en active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWM399992U (en) * | 2010-09-13 | 2011-03-11 | Kinik Co Ltd | Composite lens with high heat resistance |
| US20210213693A1 (en) * | 2018-05-31 | 2021-07-15 | Hoya Lens Thailand Ltd. | Polarizing film, method for molding polarizing film, and method for producing polarizing lens |
| US11254075B2 (en) * | 2018-06-04 | 2022-02-22 | Alcon Inc. | Method for producing silicone hydrogel contact lenses |
| CN116423818A (en) * | 2023-04-11 | 2023-07-14 | 业成科技(成都)有限公司 | Bonding method of optical components and their applications |
Also Published As
| Publication number | Publication date |
|---|---|
| TW202507337A (en) | 2025-02-16 |
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