TWI880029B - Process and apparatus for cryogenic separation of air - Google Patents
Process and apparatus for cryogenic separation of air Download PDFInfo
- Publication number
- TWI880029B TWI880029B TW110134752A TW110134752A TWI880029B TW I880029 B TWI880029 B TW I880029B TW 110134752 A TW110134752 A TW 110134752A TW 110134752 A TW110134752 A TW 110134752A TW I880029 B TWI880029 B TW I880029B
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- column
- pressure column
- stream
- gas
- argon
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/02—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
- F25J3/04—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
- F25J3/04006—Providing pressurised feed air or process streams within or from the air fractionation unit
- F25J3/04078—Providing pressurised feed air or process streams within or from the air fractionation unit providing pressurized products by liquid compression and vaporisation with cold recovery, i.e. so-called internal compression
- F25J3/04096—Providing pressurised feed air or process streams within or from the air fractionation unit providing pressurized products by liquid compression and vaporisation with cold recovery, i.e. so-called internal compression of argon or argon enriched stream
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- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/02—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
- F25J3/04—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
- F25J3/04151—Purification and (pre-)cooling of the feed air; recuperative heat-exchange with product streams
- F25J3/04187—Cooling of the purified feed air by recuperative heat-exchange; Heat-exchange with product streams
- F25J3/0423—Subcooling of liquid process streams
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- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/02—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
- F25J3/04—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
- F25J3/04248—Generation of cold for compensating heat leaks or liquid production, e.g. by Joule-Thompson expansion
- F25J3/04284—Generation of cold for compensating heat leaks or liquid production, e.g. by Joule-Thompson expansion using internal refrigeration by open-loop gas work expansion, e.g. of intermediate or oxygen enriched (waste-)streams
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
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- F25J3/04309—Generation of cold for compensating heat leaks or liquid production, e.g. by Joule-Thompson expansion using internal refrigeration by open-loop gas work expansion, e.g. of intermediate or oxygen enriched (waste-)streams of nitrogen
- F25J3/04315—Lowest pressure or impure nitrogen, so-called waste nitrogen expansion
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- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
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- F25J3/04—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
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- F25J3/04284—Generation of cold for compensating heat leaks or liquid production, e.g. by Joule-Thompson expansion using internal refrigeration by open-loop gas work expansion, e.g. of intermediate or oxygen enriched (waste-)streams
- F25J3/04321—Generation of cold for compensating heat leaks or liquid production, e.g. by Joule-Thompson expansion using internal refrigeration by open-loop gas work expansion, e.g. of intermediate or oxygen enriched (waste-)streams of oxygen
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- F25J3/04—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
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- F25J3/04351—Generation of cold for compensating heat leaks or liquid production, e.g. by Joule-Thompson expansion using quasi-closed loop internal vapor compression refrigeration cycles, e.g. of intermediate or oxygen enriched (waste-)streams of nitrogen
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- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
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- F25J3/04—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
- F25J3/04472—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air using the cold from cryogenic liquids produced within the air fractionation unit and stored in internal or intermediate storages
- F25J3/04496—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air using the cold from cryogenic liquids produced within the air fractionation unit and stored in internal or intermediate storages for compensating variable air feed or variable product demand by alternating between periods of liquid storage and liquid assist
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- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
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- F25J3/04—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
- F25J3/04642—Recovering noble gases from air
- F25J3/04648—Recovering noble gases from air argon
- F25J3/04654—Producing crude argon in a crude argon column
- F25J3/04709—Producing crude argon in a crude argon column as an auxiliary column system in at least a dual pressure main column system
- F25J3/04715—The auxiliary column system simultaneously produces oxygen
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- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
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- F25J3/04642—Recovering noble gases from air
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- F25J3/04721—Producing pure argon, e.g. recovered from a crude argon column
- F25J3/04727—Producing pure argon, e.g. recovered from a crude argon column using an auxiliary pure argon column for nitrogen rejection
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- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
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- F25J3/04—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
- F25J3/04763—Start-up or control of the process; Details of the apparatus used
- F25J3/04866—Construction and layout of air fractionation equipments, e.g. valves, machines
- F25J3/04872—Vertical layout of cold equipments within in the cold box, e.g. columns, heat exchangers etc.
- F25J3/04878—Side by side arrangement of multiple vessels in a main column system, wherein the vessels are normally mounted one upon the other or forming different sections of the same column
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- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2200/00—Processes or apparatus using separation by rectification
- F25J2200/04—Processes or apparatus using separation by rectification in a dual pressure main column system
- F25J2200/06—Processes or apparatus using separation by rectification in a dual pressure main column system in a classical double column flow-sheet, i.e. with thermal coupling by a main reboiler-condenser in the bottom of low pressure respectively top of high pressure column
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- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
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- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
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- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
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- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
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- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/02—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
- F25J3/04—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
- F25J3/04006—Providing pressurised feed air or process streams within or from the air fractionation unit
- F25J3/04078—Providing pressurised feed air or process streams within or from the air fractionation unit providing pressurized products by liquid compression and vaporisation with cold recovery, i.e. so-called internal compression
- F25J3/0409—Providing pressurised feed air or process streams within or from the air fractionation unit providing pressurized products by liquid compression and vaporisation with cold recovery, i.e. so-called internal compression of oxygen
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- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/02—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
- F25J3/04—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
- F25J3/04151—Purification and (pre-)cooling of the feed air; recuperative heat-exchange with product streams
- F25J3/04163—Hot end purification of the feed air
- F25J3/04169—Hot end purification of the feed air by adsorption of the impurities
- F25J3/04181—Regenerating the adsorbents
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Abstract
Description
本發明係關於根據獨立專利請求項之第一部分之用於低溫分離空氣之方法及各別裝置。 The present invention relates to a method and respective devices for low temperature separation of air according to the first part of the independent patent claim.
產生氣態及液體產物之空氣的低溫分離大致上已從例如H.-W.Häring,Industrial Gases Processing,Wiley-VCH,2006,尤其第2.2.5節,「低溫精餾(Cryogenic Rectification)」所得知。 Cryogenic separation of air to produce gaseous and liquid products is generally known, for example, from H.-W. Häring, Industrial Gases Processing, Wiley-VCH, 2006, especially section 2.2.5, "Cryogenic Rectification".
低溫空氣分離單元典型包含呈雙管柱系統形式(尤其是Linde雙管柱)的分離管柱系統。其等亦可具有三管柱或更多管柱系統的形式。除了那些用於產生呈液體及/或氣態形式的氮及/或氧的氧-氮分離管柱以外,分離管柱系統可包含額外的管柱以用於收回另外的空氣組分(尤其是稀有氣體)或者用於生成特定的高純度氧及/或氮產物。 The cryogenic air separation unit typically comprises a separation column system in the form of a double column system, in particular a Linde double column. It may also be in the form of a three-column or more column system. In addition to those oxygen-nitrogen separation columns for producing nitrogen and/or oxygen in liquid and/or gaseous form, the separation column system may comprise additional columns for recovering other air components (in particular noble gases) or for producing specific high-purity oxygen and/or nitrogen products.
在本發明中,使用高壓管柱及低壓管柱,低壓管柱可至少部分地位於高壓管柱及主冷凝器上方。本發明之方法係增強壓力的類型,使得高壓管柱並未在約5.3巴(4至7巴)的典型壓力下而是在例如8至14巴(較佳地9至13巴)的較高壓力下進行操作。低壓管柱並未在約1.3巴(1.2至 1.5巴)的典型壓力下而是在例如2至5巴(較佳地2.5至4.5巴)的較高壓力下進行操作。那些壓力係絕對的,且欲在各別管柱的頂部處測量且亦用在本發明中。 In the present invention, a high-pressure column and a low-pressure column are used, and the low-pressure column can be at least partially located above the high-pressure column and the main condenser. The method of the present invention is a type of enhanced pressure, so that the high-pressure column is not operated at a typical pressure of about 5.3 bar (4 to 7 bar) but at a higher pressure of, for example, 8 to 14 bar (preferably 9 to 13 bar). The low-pressure column is not operated at a typical pressure of about 1.3 bar (1.2 to 1.5 bar) but at a higher pressure of, for example, 2 to 5 bar (preferably 2.5 to 4.5 bar). Those pressures are absolute and are intended to be measured at the top of the respective column and are also used in the present invention.
若空氣分離器生成加壓氣態產物,則其等可在氣體壓縮機(「外部壓縮」)中壓縮。或者,「內部壓縮」方法可藉由從管柱抽出低溫液體、將其加壓(例如抽泵)至所欲壓力、及藉由例如在主熱交換器中加溫而將其轉換成氣態狀態來使用。 If the air separator produces pressurized gaseous products, these can be compressed in a gas compressor ("external compression"). Alternatively, an "internal compression" method can be used by withdrawing the cryogenic liquid from the column, pressurizing it (e.g., pumping) to the desired pressure, and converting it to the gaseous state by warming it, such as in a main heat exchanger.
本發明所具有的目標在於找出進一步改善的空氣分離方法,尤其針對加壓氮及氬的共同生成以及相對高的液體產量(例如,液體產量(LIN等效[Nm3/h]:LIN[Nm3/h]+1.07×LOX[Nm3/h]+0.9×LAR[Nm3/h])除以加壓GAN產物量處於從0.00至0.06的範圍內)。(在本申請案中,只要未作相反陳述,所有那些量均係莫耳的。) The present invention has the object of finding a further improved air separation process, in particular with regard to the co-production of pressurized nitrogen and argon and a relatively high liquid yield (e.g., the liquid yield (LIN equivalent [Nm3/h]: LIN [Nm3/h] + 1.07 × LOX [Nm3/h] + 0.9 × LAR [Nm3/h]) divided by the pressurized GAN yield is in the range from 0.00 to 0.06). (In the present application, all those quantities are molar, unless otherwise stated.)
此類目標係藉由根據獨立專利請求項之方法及裝置來解決。 Such objects are solved by methods and devices according to the independent patent claims.
從高壓管柱抽出並引入低壓管柱中的餾分常係高壓管柱的底部餾分。其之至少一部分最終可通過低溫冷卻器直接引入低壓管柱中,或者可藉由將高壓管柱餾分導入氬頂部冷凝器蒸發空間中並分別從氬頂部冷凝器蒸發空間將氣體及剩餘液體引入低壓管柱而間接地完成。 The distillate extracted from the high-pressure column and introduced into the low-pressure column is often the bottom distillate of the high-pressure column. At least a portion of it can eventually be directly introduced into the low-pressure column through a cryogenic cooler, or it can be indirectly completed by introducing the high-pressure column distillate into the evaporation space of the argon top condenser and introducing the gas and the remaining liquid from the evaporation space of the argon top condenser into the low-pressure column.
氣態氧流正常情況下係從低壓管柱的下部部分(例如,從低壓管柱的極底部)抽出。 The gaseous oxygen stream is normally withdrawn from the lower portion of the low pressure column (e.g., from the very bottom of the low pressure column).
膨脹機器可係任何類型(例如渦輪機);則可將其稱為「混合氣體渦輪機」。 The expander may be of any type (e.g. a turbine); it may be referred to as a "mixed gas turbine".
為了增強低壓管柱內的精餾,可如技術方案2中所述般使用 來自低壓管柱且直接或間接地導入分離管柱系統,尤其高壓管柱及/或低壓管柱中的氮回收。「回收氣體」流係來自低壓管柱、在氮壓縮機中經壓縮、然後在主熱交換器中經冷卻但未液化者。來自低壓管柱的產物氣體可或可不與回收氣體共同經引導通過主熱交換器中的加溫及氮壓縮機中的壓縮。經冷卻的回收氣體可例如在頂部或理論上下方3至11個托盤處至少部分地直接以氣態形式經引導至高壓管柱中。一替代方案係例如藉由在冷凝器(例如主冷凝器)及/或另一管柱再沸器中將回收氣體液化並接著將經液化的回收氣體之至少一部分引入管柱,尤其高壓管柱及/或低壓管柱中來間接地引入高壓管柱及/或低壓管柱中。在第一實例中,經冷卻之回收氣體的至少一部分係經由主冷凝器的液化空間引入高壓管柱中。在另一實例中,經冷卻的回收氣體的至少一部分通過純氧管柱之底部冷凝器的液化空間引入至低壓管柱中(較佳地包括在低溫冷卻器中在單獨通道中低溫冷卻此液體且將該經低溫冷卻的液體在膨脹閥中膨脹)。舉例而言,回收氣體的第一部分經第一路徑(例如直接或經主冷凝器)導入至高壓管柱且回收氣體的第二部分經第二路徑(例如通過純氧管柱的底部冷凝器)導入至低壓管柱。 In order to enhance the distillation in the low-pressure column, nitrogen recovery from the low-pressure column and introduced directly or indirectly into the separation column system, especially the high-pressure column and/or the low-pressure column, can be used as described in technical solution 2. The "recovered gas" stream comes from the low-pressure column, is compressed in the nitrogen compressor, and then cooled in the main heat exchanger but not liquefied. The product gas from the low-pressure column may or may not be guided together with the recovery gas through the heating in the main heat exchanger and the compression in the nitrogen compressor. The cooled recovery gas can be at least partially guided directly in gaseous form into the high-pressure column, for example at the top or 3 to 11 trays below the theoretical upper and lower sides. An alternative is to introduce the recovered gas indirectly into the high-pressure column and/or the low-pressure column, for example by liquefying the recovered gas in a condenser (e.g., a main condenser) and/or another column reboiler and then introducing at least a portion of the liquefied recovered gas into the column, in particular the high-pressure column and/or the low-pressure column. In a first example, at least a portion of the cooled recovered gas is introduced into the high-pressure column via the liquefaction space of the main condenser. In another example, at least a portion of the cooled recovered gas is introduced into the low-pressure column via the liquefaction space of the bottom condenser of the pure oxygen column (preferably including cryogenically cooling the liquid in a separate channel in a cryogenic cooler and expanding the cryogenically cooled liquid in an expansion valve). For example, a first portion of the recovered gas is introduced into the high-pressure column via a first path (e.g., directly or via a main condenser) and a second portion of the recovered gas is introduced into the low-pressure column via a second path (e.g., via a bottom condenser of a pure oxygen column).
在第一變化例中,經冷卻的回收氣體可例如在頂部處直接引入高壓管柱中。技術方案3描述第二變化例,其中回收氣體係引入主冷凝器中,在其中經液化,並接著作為液體引入至高壓管柱的頂部上。兩變化例可藉由將冷的回收氣體之一部分引入主冷凝器中,再將另一部分直接地引入管柱中而組合。回收氣體的另一部分可用在廠內的不同處。 In a first variant, the cooled recovered gas can be introduced directly into the high-pressure column, for example at the top. Technical solution 3 describes a second variant, in which the recovered gas is introduced into the main condenser, liquefied therein, and then introduced as a liquid onto the top of the high-pressure column. The two variants can be combined by introducing a portion of the cold recovered gas into the main condenser and another portion directly into the column. The other portion of the recovered gas can be used at different locations within the plant.
加壓純氬產物可藉由內部壓縮而產生,如技術方案4中所指示者。總氬產物的一部分可以液體形式生成並儲存在儲槽中。 The pressurized pure argon product can be produced by internal compression, as indicated in Technical Solution 4. A portion of the total argon product can be produced in liquid form and stored in a storage tank.
粗氬管柱可具有如技術方案5所述之分離管柱的形式。有至少兩個部分。原則上,可有三或更多個部分。 The crude argon column may be in the form of a separation column as described in technical solution 5. There are at least two parts. In principle, there may be three or more parts.
分離可進一步包含如技術方案6所述之純氧管柱。用於純氧管柱之進給液體來自粗氬管柱之底部或來自粗氬管柱之中間點(例如,理論上底部上方的數個托盤處)。 The separation may further include a pure oxygen column as described in Technical Solution 6. The feed liquid for the pure oxygen column comes from the bottom of the crude hydrogen column or from an intermediate point in the crude hydrogen column (e.g., theoretically several trays above the bottom).
此類純氧管柱較佳地係配置在粗氬管柱的第一部分下方並與粗氬管柱之第一部分配置在共用容器內之純氧管柱。 This type of pure oxygen column is preferably arranged below the first portion of the crude hydrogen column and arranged in a common container with the first portion of the crude hydrogen column.
純氧管柱較佳地具有如技術方案8所述的底部再沸器,其可加熱高壓管柱氣態氮及/或不直接進入高壓管柱中之一部分的經冷卻回收氣體-請參見技術方案9。回收氣體較佳地至少部分地在純氧管柱的底部再沸器中經液化,並接著作為回流液體送至高壓管柱或至低壓管柱。 The pure oxygen column preferably has a bottom reboiler as described in Technical Solution 8, which can heat the gaseous nitrogen in the high-pressure column and/or a portion of the cooled recovered gas that does not directly enter the high-pressure column - see Technical Solution 9. The recovered gas is preferably at least partially liquefied in the bottom reboiler of the pure oxygen column and then sent to the high-pressure column or to the low-pressure column as reflux liquid.
在不需要整個氬產物的操作模式中,可根據技術方案10經由中間氣體出口從粗氬管柱抽出氬-氧混合物。該特徵減少粗氬管柱之負載。為了收回其能量,在主熱交換器中加溫氬-氧混合物。 In operating modes where the entire argon product is not required, an argon-oxygen mixture can be withdrawn from the crude argon column via an intermediate gas outlet according to technical solution 10. This feature reduces the load on the crude argon column. In order to recover its energy, the argon-oxygen mixture is heated in the main heat exchanger.
此特定實施例適用於單件式粗氬管柱及分離式粗氬管柱。在最後一種情況下,中間氣體出口可在粗氬管柱的任一部分中。較佳地,其係配置在第二部分的中間高度處。 This particular embodiment is applicable to both one-piece crude argon columns and split crude argon columns. In the last case, the intermediate gas outlet may be in any section of the crude argon column. Preferably, it is arranged at the mid-height of the second section.
在本發明中,可係有利的是使用如技術方案11所述之分離式低壓管柱。 In the present invention, it may be advantageous to use a separation low-pressure column as described in Technical Solution 11.
在一方法變化例中,較佳地沒有回收氣體,且高壓管柱(12)的頂部氣體係抽出(302)作為加壓氣態氮產物,如技術方案13所指示者。替代或額外地,來自低壓管柱(13、113/213)的頂部氣體(64、65)係在氮壓縮機中經壓縮,並抽出作為加壓氣態氮產物,尤其係藉由將其與來 自高壓管柱(12)的經加溫頂部氣體混拌。氮壓縮機較佳地未壓縮更多流,尤其無回收氣體。 In a method variant, preferably no recovery gas is present and the top gas of the high-pressure column (12) is withdrawn (302) as a pressurized gaseous nitrogen product, as indicated in technical solution 13. Alternatively or additionally, the top gas (64, 65) from the low-pressure column (13, 113/213) is compressed in a nitrogen compressor and withdrawn as a pressurized gaseous nitrogen product, in particular by mixing it with the heated top gas from the high-pressure column (12). The nitrogen compressor preferably does not compress more streams, in particular no recovery gas.
1:大氣空氣(AIR);總進給空氣流 1: Atmospheric air (AIR); total air flow
2:過濾器 2: Filter
3:主空氣壓縮機;壓縮 3: Main air compressor; compression
4:冷卻器 4: Cooler
5:冷卻器 5: Cooler
6:分離器 6: Separator
7:純化單元 7: Purification unit
8:經純化的空氣;進給空氣 8: Purified air; supply air
9:主熱交換器 9: Main heat exchanger
10:引入;構件 10: Introduction; components
12:高壓管柱 12: High pressure pipe column
13:低壓管柱 13: Low pressure pipe column
14:主冷凝器 14: Main condenser
16:純氧管柱 16: Pure oxygen column
17:甲烷排除管柱 17: Methane removal column
18:單件式粗氬管柱 18: Single-piece thick argon pipe column
19:純氬管柱 19: Pure Argon Column
20:底部再沸器 20: Bottom reboiler
21:氬頂部冷凝器;頂部冷凝器 21: Argon top condenser; top condenser
22:頂部冷凝器 22: Top condenser
23:底部再沸器 23: Bottom reboiler
24:粗液氧;餾分 24: Crude liquid oxygen; distillation
25:低溫冷卻器 25: Low temperature cooler
26:經冷卻的粗液氧;餾分 26: Cooled crude liquid oxygen; distillation
27:經冷卻的粗液氧之第一部分;液體冷卻餾分 27: First portion of cooled crude liquid oxygen; liquid cooling distillation fraction
28:剩餘液體 28: Residual liquid
29:經蒸發部分;流;構件 29: evaporated part; flow; component
30:經蒸發部分之第一部分 30: The first part of the evaporated part
31:具有較高氮含量的流;第二部分;流;構件;氣體流 31: Stream with high nitrogen content; second part; stream; component; gas stream
32:經冷卻粗液氧之第二部分 32: The second part of cooled crude liquid oxygen
33:剩餘液體 33: Residual liquid
34:經蒸發部分 34: Evaporated portion
35:氣態氮 35: Gaseous nitrogen
36:來自高壓管柱頂部之氣態氮的大多數;引入 36: Most of the gaseous nitrogen from the top of the high-pressure column; introduced
37:第二部分;剩餘部分 37: The second part; the remainder
39:經冷卻的液氮 39: Cooled liquid nitrogen
40:液氮;引入 40: Liquid nitrogen; introduction
41:經液化之回收氣體的第一部分;引入;線 41: First part of liquefied recovered gas; introduction; line
42:另一部分 42: Another part
43:經冷卻的液氮 43: Cooled liquid nitrogen
45:經冷卻的液氮之第二部分 45: Cooled liquid nitrogen part 2
46:餾分 46: Divide
47:甲烷排除管柱之底部液體 47: Methane removal from the bottom liquid of the column
48:來自柱17之頂部氣體;氬過渡餾分 48: Gas from the top of column 17; Argon transition distillation
49:液體餾分;第一部分 49: Liquid Distillation; Part I
50:液體純氧餾分;超高純度液氧 50: Liquid pure oxygen distillation; ultra-high purity liquid oxygen
51:儲存槽 51: Storage slot
52:粗氬管柱之底部液體的第二部分 52: The second part of the bottom liquid of the crude hydrocarbon column
58:粗氬流 58: Coarse Argon Flow
59:純氬產物;氬產物;液體純氬流 59: pure argon product; argon product; liquid pure argon flow
60:廢氣 60: Waste gas
61:泵;加壓 61: Pump; pressurization
62:經加壓的純氬流;線;氬產物 62: Pressurized pure argon stream; line; argon product
63:經加壓氬產物;線;氬產物 63: Pressurized argon product; line; argon product
64:低壓管柱之頂部氣體;氣態氮餾分;頂部氣態氮 64: Top gas of low pressure column; gaseous nitrogen dilution; top gaseous nitrogen
65:經預加溫的氣態氮餾分;頂部氣體;頂部氣態氮;氣態氮餾分 65: Preheated gaseous nitrogen distillation; top gas; top gaseous nitrogen; gaseous nitrogen distillation
66:經加溫的氣態氮餾分;頂部氣態氮;經加溫的回收氣體;經加溫氣體 66: heated gaseous nitrogen distillation; top gaseous nitrogen; heated recovered gas; heated gas
67:氮壓縮機 67: Nitrogen compressor
68:經壓縮的氮餾分 68: Compressed nitrogen fraction
69:產物餾分 69: Product Distillation
70:回收氣體 70: Recycled gas
71:經加溫的流;流;構件;氣體流 71: heated flow; flow; component; gas flow
72:氣態氧流 72: Gaseous oxygen flow
73:混合氣體流;混合氣體 73: mixed gas flow; mixed gas
74:經加溫的混合氣體流 74: Heated mixed gas flow
75:膨脹機器;混合氣體渦輪機 75:Expansion machine; mixed gas turbine
76:經膨脹的混合氣體流 76: Expanded mixed gas flow
77:經加溫的低壓混合氣體 77: Heated low-pressure mixed gas
78:底部液體;經加溫的低壓混合氣體 78: Bottom liquid; heated low-pressure mixed gas
79:泵 79: Pump
80:頂部氣體 80: Top gas
81:中間氣體出口;氬-氧混合物 81: Intermediate gas outlet; Argon-oxygen mixture
82:氣體抽出氣體 82: Gas extraction
83:經加溫的氣體 83: Heated gas
84:液氧 84: Liquid oxygen
85:泵 85: Pump
86:線 86: Line
89:經冷卻的回收氣體 89: Cooled recovered gas
113:低壓管柱;底部部分;底部區段 113: low pressure pipe column; bottom part; bottom section
117:最下部區段 117: The lowest section
118:粗氬管柱之第一部分 118: The first part of the crude argon column
149:液體線;液體餾分 149: Liquid line; liquid distillation
180:氣體線 180: Gas line
190:氣體餾分 190: Gas distillation
191:底部液體 191: Bottom liquid
193:第一部分 193: Part 1
194:氣態連接流;頂部氣體 194: Gaseous connection flow; top gas
195:氣態連接流 195: Gas connection flow
196:液體連接流;底部液體 196: Liquid connection flow; bottom liquid
197:液體連接流;線 197: Liquid connection flow; line
198:泵 198: Pump
199:液體連接流;線 199:Liquid connection flow; line
200:多儲槽系統 200:Multi-slot system
201:線 201: Line
202:溫熱的超高純度氧氣 202: Warm ultra-high purity oxygen
213:低壓管柱;頂部部分;頂部區段 213: low pressure pipe string; top part; top section
218:粗氬管柱之第二部分 218: The second part of the crude argon column
300:高壓管柱之頂部氣體的一部分;線 300: Part of the gas at the top of the high-pressure pipe column; line
301:經加溫氣體;線 301: Heated gas; line
302:抽出;線 302: Pull out; line
369:經壓縮氣體 369: Compressed gas
本發明及本發明之進一步的細節將在下文中藉由例示性實施例來說明,該等例示性實施例係顯示於圖式中。 The present invention and further details of the present invention will be described below by means of exemplary embodiments, which are shown in the drawings.
圖1具有單件式低壓管柱之本發明的第一實施例,圖2具有分離式低壓管柱之第二實施例及圖3第三實施例,其中從高壓管柱頂部部分地抽出GAN產物 FIG1 shows a first embodiment of the present invention having a one-piece low-pressure column, FIG2 shows a second embodiment having a separated low-pressure column, and FIG3 shows a third embodiment, in which the GAN product is partially extracted from the top of the high-pressure column
在圖1的實施例中,大氣空氣(AIR)1流過過濾器2至主空氣壓縮機3,並在其中經壓縮至約11至12巴的壓力。經壓縮的空氣流係在冷卻器4及5中冷卻,並送至從其中排出液體水(H2O)之分離器6。來自分離器6的空氣係送至純化單元7,藉由吸附移除水蒸氣、二氧化碳、及附加的雜質。經純化的空氣8係引入主熱交換器9中。總進給空氣係經完全冷卻直到主熱交換器9的冷端,並接著引入進一步包含低壓管柱13及主冷凝器14之雙管柱的高壓管柱12。 In the embodiment of Figure 1 , atmospheric air (AIR) 1 flows through a filter 2 to a main air compressor 3, where it is compressed to a pressure of about 11 to 12 bar. The compressed air stream is cooled in coolers 4 and 5 and sent to a separator 6 from which liquid water (H2O) is discharged. The air from the separator 6 is sent to a purification unit 7 to remove water vapor, carbon dioxide, and additional impurities by adsorption. The purified air 8 is introduced into the main heat exchanger 9. The total feed air is completely cooled until the cold end of the main heat exchanger 9 and then introduced into the high-pressure column 12 of the double column further comprising a low-pressure column 13 and a main condenser 14.
圖1之實施例之分離管柱系統由雙管柱12/13、純氧管柱16、甲烷排除管柱17、單件式粗氬管柱18、及純氬管柱19組成。純氧管柱具有底部再沸器20,粗氬管柱具有頂部冷凝器21,且純氬管柱具有頂部冷凝器22及底部再沸器23。所有這些冷凝器及再沸器以及主冷凝器14係冷凝器-蒸發器,其等各具有液化空間及蒸發空間。純氬管柱19的底部再沸器23係一例外,其係藉由顯熱來加溫。 The separation column system of the embodiment of FIG. 1 is composed of a double column 12/13, a pure oxygen column 16, a methane removal column 17, a single-piece crude hydrocarbon column 18, and a pure hydrocarbon column 19. The pure oxygen column has a bottom reboiler 20, the crude hydrocarbon column has a top condenser 21, and the pure hydrocarbon column has a top condenser 22 and a bottom reboiler 23. All of these condensers and reboilers and the main condenser 14 are condenser-evaporators, each of which has a liquefaction space and an evaporation space. The bottom reboiler 23 of the pure hydrocarbon column 19 is an exception, which is heated by sensible heat.
來自高壓管柱12之底部的粗液氧24係在低溫冷卻器25中冷卻。經冷卻的粗液氧26之第一部分27係部分地饋送通過純氬管柱的底部再沸器23,並接著引入粗氬管柱18之頂部冷凝器21的蒸發空間中。剩餘液體28係送至低壓管柱13。經蒸發部分29的第一部分30亦送至低壓管柱。根據本發明將第二部分31取為「具有較高氮含量的流」31,且其將在稍後詳述。 The crude liquid oxygen 24 from the bottom of the high-pressure column 12 is cooled in the cryogenic cooler 25. The first part 27 of the cooled crude liquid oxygen 26 is partially fed through the bottom reboiler 23 of the pure hydrogen column and then introduced into the evaporation space of the top condenser 21 of the crude hydrogen column 18. The remaining liquid 28 is sent to the low-pressure column 13. The first part 30 of the evaporated part 29 is also sent to the low-pressure column. According to the present invention, the second part 31 is taken as the "stream with a higher nitrogen content" 31, and it will be described in detail later.
經冷卻粗液氧26的第二部分32係引入純氬管柱19之頂部冷凝器的蒸發空間中。剩餘液體33係送至低壓管柱13。經蒸發部分34係混合至來自粗氬管柱18之頂部冷凝器21的蒸發空間之經蒸發部分29。由此前往低壓管柱13或進入「具有較高氮含量的流」31。 The second portion 32 of the cooled crude liquid oxygen 26 is introduced into the evaporation space of the top condenser of the pure hydrogen column 19. The remaining liquid 33 is sent to the low-pressure column 13. The evaporated portion 34 is mixed with the evaporated portion 29 from the evaporation space of the top condenser 21 of the crude hydrogen column 18. From there it goes to the low-pressure column 13 or enters the "stream with a higher nitrogen content" 31.
來自高壓管柱12頂部之氣態氮35的大多數36係至少部分地在主冷凝器14中液化。剩餘部分37係在純氧管柱的底部再沸器中至少部分地液化。來自純氧管柱底部再沸器的液氮係在低溫冷卻器25中冷卻。經冷卻的液氮39係送至低壓管柱13的頂部。 Most 36 of the gaseous nitrogen 35 from the top of the high pressure column 12 is at least partially liquefied in the main condenser 14. The remainder 37 is at least partially liquefied in the bottom reboiler of the pure oxygen column. The liquid nitrogen from the bottom reboiler of the pure oxygen column is cooled in the cryogenic cooler 25. The cooled liquid nitrogen 39 is sent to the top of the low pressure column 13.
來自主冷凝器14的液氮40係部分地饋回至高壓管柱12的頂部。另一部分42係在低溫冷卻器25中冷卻。經冷卻的液氮43之第一部分係送至低壓管柱13的頂部,而第二部分45則係抽出作為純液氮產物(PLIN)。 Liquid nitrogen 40 from the main condenser 14 is partially fed back to the top of the high pressure column 12. Another portion 42 is cooled in the cryocooler 25. A first portion of the cooled liquid nitrogen 43 is sent to the top of the low pressure column 13, while a second portion 45 is extracted as pure liquid nitrogen product (PLIN).
來自低壓管柱13之氣態含氬餾分(氬過渡餾分46)係引入甲烷排除管柱17的底部中。在另一方向上,甲烷排除管柱17之底部液體47係再引入低壓管柱13中。此類底部液體實際上含有所有來自餾分46的甲烷,使得甲烷排除管柱17的頂部係無甲烷的。此類管柱之頂部氣體48係連同來自純氧管柱16的頂部氣體80一起送至粗氬管柱18的底部。 The gaseous argon-containing distillate (argon transition distillate 46) from the low-pressure column 13 is introduced into the bottom of the methane removal column 17. In the other direction, the bottom liquid 47 of the methane removal column 17 is reintroduced into the low-pressure column 13. This bottom liquid actually contains all the methane from the distillate 46, so that the top of the methane removal column 17 is methane-free. The top gas 48 of this column is sent to the bottom of the crude argon column 18 together with the top gas 80 from the pure oxygen column 16.
粗氬管柱18的底部液體78係經由泵79舉升。第一部分49作為無甲烷回流進入純氧管柱16。從純氧管柱16的底部抽出超高純度液氧50,並將其導入儲存槽51中。儲槽液體可藉由泵(未圖示)而在儲槽中或在儲槽下游加壓。高壓液氧可在主熱交換器9中加溫,並收回作為經內部壓縮之超高純度氣態氧產物(GOXIC)。 The bottom liquid 78 of the crude hydrocarbon column 18 is lifted by a pump 79. The first portion 49 enters the pure oxygen column 16 as a methane-free reflux. Ultra-high purity liquid oxygen 50 is extracted from the bottom of the pure oxygen column 16 and introduced into a storage tank 51. The tank liquid can be pressurized in the tank or downstream of the tank by a pump (not shown). The high-pressure liquid oxygen can be warmed in the main heat exchanger 9 and recovered as an internally compressed ultra-high purity gaseous oxygen product (GOXIC).
粗氬管柱18之底部液體78的第二部分52係饋入甲烷排除管柱17之頂部中。 The second portion 52 of the bottom liquid 78 of the crude hydrocarbon column 18 is fed into the top of the methane removal column 17.
粗氬管柱18之頂部冷凝器21的液化空間係浴型冷凝器。在其頂部處,粗氬流58係從粗氬管柱18抽出並引入純氬管柱19中。從純氬管柱的頂部,抽出廢氣60並將其釋放至大氣(ATM)。在底部處,收回純氬產物59,並以泵61及(線62)將其送至內部壓縮,在主熱交換器9中加溫。在主熱交換器9的加溫端(線63),經內部壓縮的氣態氬產物(GARIC)係以加壓形式抽出。 The liquefaction space of the top condenser 21 of the crude hydrogen column 18 is a bath type condenser. At its top, the crude hydrogen stream 58 is extracted from the crude hydrogen column 18 and introduced into the pure hydrogen column 19. From the top of the pure hydrogen column, the exhaust gas 60 is extracted and released into the atmosphere (ATM). At the bottom, the pure hydrogen product 59 is recovered and sent to the internal compression by pump 61 and (line 62) and heated in the main heat exchanger 9. At the heating end (line 63) of the main heat exchanger 9, the gaseous hydrogen product (GARIC) compressed internally is extracted in a pressurized form.
來自低壓管柱13頂部的氣態氮餾分64係部分地用作回收氣體,且首先在低溫冷卻器25中預加溫。經預加溫的氣態氮餾分65係送至主熱交換器9的冷端並在其中經完全加溫。經加溫的氣態氮餾分66係在氮壓縮機67中壓縮至較佳地8至15巴、更佳地9,5至12,5巴的產物壓力。壓縮機67具有後冷卻器。經壓縮的氮餾分68係分成產物餾分69及回收氣體70,該產物餾分係作為經加壓氣態氮產物(PGAN)抽出。經加壓回收氣體係在主熱交換器9中再次完全冷卻。經冷卻的回收氣體(89)係與來自高壓管柱12頂部的氣態氮35混合,亦即,在主冷凝器14或純氧管柱底部再沸器20中經液化。由此,回收氣體的一部分(現作為液體)經由線41進入高壓管柱。 The gaseous nitrogen fraction 64 from the top of the low-pressure column 13 is partly used as recovery gas and is first pre-warmed in the cryocooler 25. The pre-warmed gaseous nitrogen fraction 65 is sent to the cold end of the main heat exchanger 9 and is fully warmed therein. The warmed gaseous nitrogen fraction 66 is compressed in a nitrogen compressor 67 to a product pressure of preferably 8 to 15 bar, more preferably 9.5 to 12.5 bar. The compressor 67 has an aftercooler. The compressed nitrogen fraction 68 is divided into a product fraction 69 and a recovery gas 70, the product fraction being withdrawn as a pressurized gaseous nitrogen product (PGAN). The pressurized recovered gas is completely cooled again in the main heat exchanger 9. The cooled recovered gas (89) is mixed with the gaseous nitrogen 35 from the top of the high-pressure column 12, that is, liquefied in the main condenser 14 or the reboiler 20 at the bottom of the pure oxygen column. Thus, a portion of the recovered gas (now as liquid) enters the high-pressure column via line 41.
加壓氣態氧係藉由內部壓縮生成。來自低壓管柱13底部(或來自主冷凝器14之蒸發空間)的液氧84在泵85中泵抽至所欲的產物壓力,在主熱交換器9中完全加溫,且最終作為經內部壓縮產物(GOXIC)經由線86收回。 Pressurized gaseous oxygen is generated by internal compression. Liquid oxygen 84 from the bottom of the low-pressure column 13 (or from the evaporation space of the main condenser 14) is pumped to the desired product pressure in pump 85, fully warmed in the main heat exchanger 9, and finally recovered as an internally compressed product (GOXIC) via line 86.
先前提及之至少部分地來自粗氬管柱18之頂部冷凝器21的蒸發空間之「具有較高氮含量的流」31係在低溫冷卻器25中加溫。經加溫的流71係與來自低壓管柱13底部的氣態氧流72混合。混合氣體73係在主熱交換器9中部分地加溫至150至230K的中間溫度,並在操作為產生器渦輪機的混合氣體渦輪機75中功膨脹。經膨脹的混合氣體76係再引入主熱交換器9中並經完全加溫。經加溫的低壓混合氣體77/78可釋放至大氣(ATM)或送至純化單元7作為再生氣體。 The previously mentioned "stream with a higher nitrogen content" 31, which comes at least partially from the evaporation space of the top condenser 21 of the crude hydrocarbon column 18, is warmed in the cryocooler 25. The warmed stream 71 is mixed with the gaseous oxygen stream 72 from the bottom of the low-pressure column 13. The mixed gas 73 is partially warmed to an intermediate temperature of 150 to 230 K in the main heat exchanger 9 and is expanded in the mixed gas turbine 75 operating as a generator turbine. The expanded mixed gas 76 is reintroduced into the main heat exchanger 9 and completely warmed. The warmed low-pressure mixed gas 77/78 can be released to the atmosphere (ATM) or sent to the purification unit 7 as regeneration gas.
在圖1之實施例中,可經由中間氣體出口81抽出在粗氬管柱18中上升的氣體之一些者,以便減少氬產物59/62/63的量,並從而降低能量消耗。氣體抽出氣體82係在主熱交換器9之分開通道中經完全加溫。經加溫的氣體83可混拌至經膨脹的混合氣體77,並釋放至大氣或用作純化單元7中的再生氣體。 In the embodiment of FIG. 1 , some of the gas rising in the crude hydrogen column 18 can be extracted through the intermediate gas outlet 81 in order to reduce the amount of hydrogen product 59/62/63 and thereby reduce energy consumption. The gas extraction gas 82 is completely heated in a separate channel of the main heat exchanger 9. The heated gas 83 can be mixed with the expanded mixed gas 77 and released to the atmosphere or used as regeneration gas in the purification unit 7.
圖2之方法與圖1的主要不同之處在於分離式氬管柱及分離式低壓管柱。上文之圖1的解釋亦有效於圖2之各別步驟及單元。圖2中的參考編號部分係取自圖1,以便識別相同或類似的特徵及功能。 The main difference between the method of FIG. 2 and FIG. 1 is the separation type argon column and the separation type low pressure column. The above explanation of FIG. 1 is also applicable to the individual steps and units of FIG. 2. The reference numbers in FIG. 2 are partly taken from FIG. 1 to identify the same or similar features and functions.
粗氬管柱係分成第一部分118及第二部分218,氬頂部冷凝器21經配置在第二部分218之頂部上。來自第一部分118頂部的氣體餾分190係引入第二部分218之底部。第二部分218之底部液體191的至少第一部分193係引入第一部分118之頂部中。 The crude hydrocarbon column is divided into a first portion 118 and a second portion 218, and the hydrocarbon top condenser 21 is disposed on the top of the second portion 218. The gas fraction 190 from the top of the first portion 118 is introduced into the bottom of the second portion 218. At least a first portion 193 of the bottom liquid 191 of the second portion 218 is introduced into the top of the first portion 118.
低壓管柱係分成底部部分113及頂部部分213。不同於單件式低壓管柱,那兩個部分係並排地配置。氣態連接流195係取自底部區段的頂部氣體194,並引入頂部區段213的底部中。液體連接流196係從頂部區段213的底部抽出,並經由粗氬管柱之第一部分118的底部、線197、泵198、及線199送至底部區段113的頂部。低壓管柱之底部區段113之頂部氣體194的另一部分係取為氬過渡餾分46,並引入粗氬管柱之第一部分118的底部中。第一部分118的底部液體(與來自低壓管柱之頂部部分213的底部液體196混合)係經由線197、泵198、及線199送至低壓管柱之底部部分113的頂部。 The low pressure column is divided into a bottom section 113 and a top section 213. Unlike a one-piece low pressure column, the two sections are arranged side by side. A gaseous connecting stream 195 is taken from the top gas 194 of the bottom section and introduced into the bottom of the top section 213. A liquid connecting stream 196 is extracted from the bottom of the top section 213 and sent to the top of the bottom section 113 via the bottom of the first section 118 of the crude argon column, line 197, pump 198, and line 199. Another part of the top gas 194 of the bottom section 113 of the low pressure column is taken as an argon transition dilution fraction 46 and introduced into the bottom of the first section 118 of the crude argon column. The bottom liquid of the first portion 118 (mixed with the bottom liquid 196 from the top portion 213 of the low pressure column) is sent to the top of the bottom portion 113 of the low pressure column via line 197, pump 198, and line 199.
粗氬管柱之第一部分118的最下部區段117同時充當甲烷排除管柱。在緊接位於最下部區段117上方的中間高度處,第一部分118係藉由液體線149及氣體線180連接至純氧管柱16的頂部。 The lowest section 117 of the first portion 118 of the crude hydrocarbon column also serves as a methane removal column. At an intermediate height immediately above the lowest section 117, the first portion 118 is connected to the top of the pure oxygen column 16 via a liquid line 149 and a gas line 180.
來自純氧管柱16之底部的超高純度液氧50在此特定實施例中係根據US 10209004 B2於多儲槽系統200中加壓,並接著(經由線201)在主熱交換器9中完全加溫。溫熱的超高純度氧氣202係收回作為最終產物(UHPGOX)。 Ultra-high purity liquid oxygen 50 from the bottom of the pure oxygen column 16 is pressurized in this particular embodiment in a multi-tank system 200 according to US 10209004 B2 and then fully warmed (via line 201) in the main heat exchanger 9. Warm ultra-high purity oxygen 202 is recovered as the final product (UHPGOX).
來自低壓管柱113底部(或來自主冷凝器14之蒸發空間)的液氧84在低溫冷卻器25(未圖示)中經低溫冷卻,並接著抽出作為液氧產物(LOX)。 Liquid oxygen 84 from the bottom of the low-pressure column 113 (or from the evaporation space of the main condenser 14) is cryogenically cooled in a cryogenic cooler 25 (not shown) and then withdrawn as liquid oxygen product (LOX).
經冷卻的回收氣體89係(與來自高壓管柱12之頂部氮35的一些一起)饋送至主冷凝器14之液化空間。其在此處液化。經液化之回收氣體的第一部分41係饋送至高壓管柱12的頂部;經液化之回收氣體的第二部分42、44係饋送至低壓管柱213之頂部。 The cooled recovered gas 89 is fed (together with some of the nitrogen 35 from the top of the high-pressure column 12) to the liquefaction space of the main condenser 14. It is liquefied here. The first part 41 of the liquefied recovered gas is fed to the top of the high-pressure column 12; the second part 42, 44 of the liquefied recovered gas is fed to the top of the low-pressure column 213.
或者,經冷卻的回收氣體89可分成至主冷凝器之第一部分及引入至純氧管柱16之底部再沸器的液化空間的第二部分。在另一替代方案中,回收氣體完全饋送至純氧管柱16之底部再沸器的液化空間,該液化空間必要時用來自高壓管柱12之頂部的一些氣態氮35補充。 Alternatively, the cooled recovered gas 89 can be divided into a first portion to the main condenser and a second portion to be introduced into the liquefaction space of the bottom reboiler of the pure oxygen column 16. In another alternative, the recovered gas is completely fed to the liquefaction space of the bottom reboiler of the pure oxygen column 16, which is supplemented with some gaseous nitrogen 35 from the top of the high pressure column 12 when necessary.
圖3在許多部分均與圖2類似或完全相同,但在兩主要方面有所偏離: Figure 3 is similar or identical to Figure 2 in many respects, but deviates in two main ways:
- 氣態氮係來自高壓管柱頂部,並經由線300、301、及302抽出作為加壓氣態氮產物(UHPGAN)。 - Gaseous nitrogen comes from the top of the high pressure column and is extracted through lines 300, 301, and 302 as pressurized gaseous nitrogen product (UHPGAN).
- 沒有回收氣體。來自低壓管柱213之頂部氣態氮64/65/66/369的全部者係藉由將其混拌至來自高壓管柱12的氮而在氮壓縮機67下游抽出作為加壓氣態氮產物(UHPGAN)。 - No gas is recovered. All of the top gaseous nitrogen 64/65/66/369 from the low pressure column 213 is withdrawn downstream of the nitrogen compressor 67 as pressurized gaseous nitrogen product (UHPGAN) by blending it with nitrogen from the high pressure column 12.
本發明大致上亦可應用至無甲烷排除管柱及/或無純氧管柱的系統。 The present invention can also be generally applied to systems without a methane removal column and/or a pure oxygen column.
1:大氣空氣(AIR);總進給空氣流 2:過濾器 3:主空氣壓縮機;壓縮 4:冷卻器 5:冷卻器 6:分離器 7:純化單元 8:經純化的空氣;進給空氣 9:主熱交換器 10:引入;構件 12:高壓管柱 13:低壓管柱 14:主冷凝器 16:純氧管柱 17:甲烷排除管柱 18:單件式粗氬管柱 19:純氬管柱 20:底部再沸器 21:氬頂部冷凝器;頂部冷凝器 22:頂部冷凝器 23:底部再沸器 24:粗液氧;餾分 25:低溫冷卻器 26:經冷卻的粗液氧;餾分 27:經冷卻的粗液氧之第一部分;液體冷卻餾分 28:剩餘液體 29:經蒸發部分;流;構件 30:經蒸發部分之第一部分 31:具有較高氮含量的流;第二部分;流;構件;氣體流 32:經冷卻粗液氧之第二部分 33:剩餘液體 34:經蒸發部分 35:氣態氮 36:來自高壓管柱頂部之氣態氮的大多數;引入 37:第二部分;剩餘部分 39:經冷卻的液氮 40:液氮;引入 41:經液化之回收氣體的第一部分;引入;線 42:另一部分 43:經冷卻的液氮 45:經冷卻的液氮之第二部分 46:餾分 47:甲烷排除管柱之底部液體 48:來自柱17之頂部氣體;氬過渡餾分 49:液體餾分;第一部分 50:液體純氧餾分;超高純度液氧 51:儲存槽 52:粗氬管柱之底部液體的第二部分 58:粗氬流 59:純氬產物;氬產物;液體純氬流 60:廢氣 61:泵;加壓 62:經加壓的純氬流;線;氬產物 63:經加壓氬產物;線;氬產物 64:低壓管柱之頂部氣體;氣態氮餾分;頂部氣態氮 65:經預加溫的氣態氮餾分;頂部氣體;頂部氣態氮;氣態氮餾分 66:經加溫的氣態氮餾分;頂部氣態氮;經加溫的回收氣體;經加溫氣體 67:氮壓縮機 68:經壓縮的氮餾分 69:產物餾分 70:回收氣體 71:經加溫的流;流;構件;氣體流 72:氣態氧流 73:混合氣體流;混合氣體 74:經加溫的混合氣體流 75:膨脹機器;混合氣體渦輪機 76:經膨脹的混合氣體流 77:經加溫的低壓混合氣體 78:底部液體;經加溫的低壓混合氣體 79:泵 80:頂部氣體 81:中間氣體出口;氬-氧混合物 82:氣體抽出氣體 83:經加溫的氣體 84:液氧 85:泵 86:線 89:經冷卻的回收氣體 1: atmospheric air (AIR); total feed air flow 2: filter 3: main air compressor; compressor 4: cooler 5: cooler 6: separator 7: purification unit 8: purified air; feed air 9: main heat exchanger 10: introduction; component 12: high pressure column 13: low pressure column 14: main condenser 16: pure oxygen column 17: methane removal column 18: single piece crude argon column 19: pure argon column 20: bottom reboiler 21: argon top condenser; top condenser 22: top condenser 23: bottom reboiler 24: crude liquid oxygen; distillation 25: cryogenic cooler 26: cooled crude liquid oxygen; distillation 27: first portion of cooled crude liquid oxygen; liquid cooling distillation 28: remaining liquid 29: evaporated portion; stream; component 30: first portion of evaporated portion 31: stream with higher nitrogen content; second portion; stream; component; gas stream 32: second portion of cooled crude liquid oxygen 33: remaining liquid 34: evaporated portion 35: gaseous nitrogen 36: majority of gaseous nitrogen from the top of the high pressure column; introduction 37: second portion; remaining portion 39: cooled liquid nitrogen 40: liquid nitrogen; introduction 41: first portion of liquefied recovered gas; introduction; line 42: another portion 43: cooled liquid nitrogen 45: second portion of cooled liquid nitrogen 46: distillation 47: bottom liquid of methane removal column 48: top gas from column 17; argon transition distillation 49: liquid distillation; first portion 50: liquid pure oxygen distillation; ultra-high purity liquid oxygen 51: storage tank 52: second portion of bottom liquid of crude argon column 58: crude argon stream 59: pure argon product; argon product; liquid pure argon stream 60: waste gas 61: pump; pressurization 62: pressurized pure argon stream; line; argon product 63: pressurized argon product; line; argon product 64: top gas of low pressure column; gaseous nitrogen distillate; top gaseous nitrogen 65: preheated gaseous nitrogen distillate; top gas; top gaseous nitrogen; gaseous nitrogen distillate 66: heated gaseous nitrogen distillate; top gaseous nitrogen; heated recovered gas; heated gas 67: nitrogen compressor 68: compressed nitrogen distillate 69: product distillate 70: recovered gas 71: heated stream; stream; component; gas stream 72: gaseous oxygen stream 73: mixed gas flow; mixed gas 74: heated mixed gas flow 75: expansion machine; mixed gas turbine 76: expanded mixed gas flow 77: heated low-pressure mixed gas 78: bottom liquid; heated low-pressure mixed gas 79: pump 80: top gas 81: intermediate gas outlet; argon-oxygen mixture 82: gas extraction gas 83: heated gas 84: liquid oxygen 85: pump 86: line 89: cooled recovered gas
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| EP20020419.6 | 2020-09-17 |
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| EP (1) | EP4214456B1 (en) |
| KR (1) | KR20230069966A (en) |
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| FR3118146B1 (en) * | 2020-12-22 | 2023-03-10 | Air Liquide | Air separation process by cryogenic distillation |
| US11933541B2 (en) * | 2021-08-11 | 2024-03-19 | Praxair Technology, Inc. | Cryogenic air separation unit with argon condenser vapor recycle |
| US20240377129A1 (en) * | 2021-09-01 | 2024-11-14 | Linde Gmbh | Plant and method for low-temperature air separation |
| WO2023030679A1 (en) * | 2021-09-01 | 2023-03-09 | Linde Gmbh | Method for the low-temperature separation of air and air separation plant |
| JP2024024800A (en) * | 2022-08-10 | 2024-02-26 | 日本エア・リキード合同会社 | air separation equipment |
| JP7554407B1 (en) | 2024-02-14 | 2024-09-20 | レール・リキード-ソシエテ・アノニム・プール・レテュード・エ・レクスプロワタシオン・デ・プロセデ・ジョルジュ・クロード | Air Separation Unit |
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| US5129932A (en) * | 1990-06-12 | 1992-07-14 | Air Products And Chemicals, Inc. | Cryogenic process for the separation of air to produce moderate pressure nitrogen |
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| JP6440232B1 (en) * | 2018-03-20 | 2018-12-19 | レール・リキード−ソシエテ・アノニム・プール・レテュード・エ・レクスプロワタシオン・デ・プロセデ・ジョルジュ・クロード | Product nitrogen gas and product argon production method and production apparatus thereof |
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2021
- 2021-09-09 US US18/044,858 patent/US20230358468A1/en not_active Abandoned
- 2021-09-09 KR KR1020237012420A patent/KR20230069966A/en active Pending
- 2021-09-09 CN CN202180062897.9A patent/CN116171366B/en active Active
- 2021-09-09 EP EP21777405.8A patent/EP4214456B1/en active Active
- 2021-09-09 IL IL300773A patent/IL300773B2/en unknown
- 2021-09-09 WO PCT/EP2021/025333 patent/WO2022058043A1/en not_active Ceased
- 2021-09-17 TW TW110134752A patent/TWI880029B/en active
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| TW542895B (en) * | 2001-03-21 | 2003-07-21 | Linde Ag | Obtaining argon using a three-column system for the fractionation of air and a crude argon column |
| TW201903342A (en) * | 2017-06-02 | 2019-01-16 | 德商林德股份公司 | Method for obtaining one or more air products and an air separation plant |
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| IL300773B2 (en) | 2025-02-01 |
| CN116171366B (en) | 2025-11-14 |
| US20230358468A1 (en) | 2023-11-09 |
| KR20230069966A (en) | 2023-05-19 |
| WO2022058043A1 (en) | 2022-03-24 |
| CN116171366A (en) | 2023-05-26 |
| IL300773A (en) | 2023-04-01 |
| IL300773B1 (en) | 2024-10-01 |
| TW202227766A (en) | 2022-07-16 |
| EP4214456A1 (en) | 2023-07-26 |
| EP4214456C0 (en) | 2024-05-08 |
| EP4214456B1 (en) | 2024-05-08 |
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