TWI878494B - Novel granules and method for producing the same - Google Patents
Novel granules and method for producing the same Download PDFInfo
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Abstract
本發明提供一種具有褪黑素作為有效成分的顆粒劑。一種含有褪黑素的顆粒劑的製造方法以及通過該方法而製造的顆粒劑,所述含有褪黑素的顆粒劑的製造方法的特徵在於,包括:製粒步驟,在存在結合劑的情況下,將具有口內溶解性的核心粒子和褪黑素進行混合,得到褪黑素裸顆粒;以及乾燥步驟,使通過製粒步驟得到的褪黑素裸顆粒乾燥。The present invention provides a granule containing melatonin as an active ingredient. A method for producing a granule containing melatonin and a granule produced by the method, wherein the method comprises: a granulation step of mixing orally soluble core particles and melatonin in the presence of a binder to obtain naked melatonin particles; and a drying step of drying the naked melatonin particles obtained by the granulation step.
Description
本發明關於一種含有褪黑素的新型顆粒劑及其製造方法。詳細來說,涉及一種含有褪黑素,容易服用且具有常釋性(Immediate release)的新型顆粒劑及該顆粒劑的製造方法。The present invention relates to a novel granule containing melatonin and a method for producing the same. More specifically, the present invention relates to a novel granule containing melatonin, which is easy to take and has immediate release, and a method for producing the granule.
公知有,從脊椎動物的松果體分泌的作為體內激素的褪黑素(N-乙醯基-5-甲氧基色胺)與睡眠和體內節律的調節有關,已經用於治療睡眠障礙。 另一方面,根據在對具有神經發育障礙的患者進行的睡眠障礙治療中的褪黑素的使用情況的調查,褪黑素在廣泛的年齡段內得到使用,其劑量也多種多樣(非專利文獻1、非專利文獻2)。Melatonin (N-acetyl-5-methoxytryptamine), an endogenous hormone secreted from the pineal gland of vertebrates, is known to be involved in sleep and regulation of body rhythms and has been used to treat sleep disorders. On the other hand, according to a survey on the use of melatonin in the treatment of sleep disorders in patients with neurodevelopmental disorders, melatonin is used in a wide range of age groups and in a variety of dosages (Non-patent Documents 1 and 2).
[先前技術文獻] [非專利文獻] 非專利文獻1:中川榮二,“兒童自閉症障礙的藥物治療的效果”,《最新神經醫學》,18卷1號,2013年,p.13-21。 非專利文獻2:福永道郎等,“與褪黑素、雷美替胺兒童使用例相關的全國調査”,《腦與發育》,47卷,2015年,p.23~27。[Prior art literature] [Non-patent literature] Non-patent literature 1: Nakagawa Eiji, "Effects of drug treatment for autism disorders in children", "New Neuromedicine", Vol. 18, No. 1, 2013, p. 13-21. Non-patent literature 2: Fukunaga Michiro et al., "National survey on the use of melatonin and ramelteon in children", "Brain and Development", Vol. 47, 2015, p. 23-27.
[發明要解決的問題][Problem the invention is intended to solve]
褪黑素雖然廣泛應用於睡眠障礙的治療、緩解,但是迄今為止作為褪黑素製劑僅使用片劑或口內崩解劑。然而,考慮到褪黑素被廣泛的年齡及症狀的對象所使用,對於呈現難以嚥下片劑的症狀的對象、老年人、嬰幼兒,期望一種更容易服用的顆粒劑。 [用於解決問題的手段]Although melatonin is widely used for the treatment and relief of sleep disorders, only tablets or orally disintegrating preparations have been used as melatonin preparations so far. However, considering that melatonin is used by a wide range of subjects of different ages and symptoms, a granule preparation that is easier to take is desired for subjects who have difficulty swallowing tablets, the elderly, and infants. [Means for solving the problem]
即本發明為以下的(1)~(4)。 (1)一種含有褪黑素的顆粒劑的製造方法,其特徵在於,包括:製粒步驟,在存在結合劑的情況下,將具有口內溶解性的核心粒子和褪黑素進行混合,得到褪黑素裸顆粒;以及乾燥步驟,使通過製粒步驟得到的褪黑素裸顆粒乾燥。 (2)一種含有褪黑素的顆粒劑的製造方法,其特徵在於,包括製粒乾燥步驟,所述製粒乾燥步驟在存在結合劑的情況下,將具有口內溶解性的核心粒子和褪黑素混合,並進行製備物的乾燥。 (3)一種含有褪黑素的顆粒劑,通過(1)或(2)的方法製造而成。 (4)一種含有褪黑素的顆粒劑,含有使具有口內溶解性的核心粒子與褪黑素結合的粒子,日本藥典溶出度試驗第二種方法(漿法,溶劑:水,容量:900mL,轉速:50rpm)中的褪黑素的15分鐘溶出值在80%以上。That is, the present invention is the following (1) to (4). (1) A method for producing a granule containing melatonin, characterized in that it includes: a granulation step, in which core particles having oral solubility and melatonin are mixed in the presence of a binder to obtain naked melatonin particles; and a drying step, in which the naked melatonin particles obtained by the granulation step are dried. (2) A method for producing a granule containing melatonin, characterized in that it includes a granulation and drying step, in which core particles having oral solubility and melatonin are mixed in the presence of a binder, and the prepared product is dried. (3) A granule containing melatonin, produced by the method of (1) or (2). (4) A granule containing melatonin, comprising particles in which melatonin is bound to an orally soluble core particle, wherein the 15-minute dissolution value of melatonin in the second method of the Japanese Pharmacopoeia dissolution test (slurry method, solvent: water, volume: 900 mL, rotation speed: 50 rpm) is 80% or more.
在本發明的上述(1)~(4)的製造方法以及顆粒製劑中,具有口內溶解性的核心粒子可以使用以水溶性的糖或糖醇為主要成分的粒子,較佳地,可以使用甘露醇、海藻糖、赤蘚糖醇、蔗糖或糖粉。 [發明的效果]In the manufacturing methods and granule preparations of the present invention (1) to (4), the core particles having oral solubility can use particles containing water-soluble sugar or sugar alcohol as the main component, preferably, mannitol, trehalose, erythritol, sucrose or powdered sugar can be used. [Effect of the invention]
根據本發明,能夠提供含有褪黑素作為有效成分的顆粒劑。另外,根據本發明,能夠提供流動性及溶出性優異的含有褪黑素的顆粒劑。According to the present invention, a granule containing melatonin as an active ingredient can be provided. In addition, according to the present invention, a granule containing melatonin having excellent fluidity and dissolution can be provided.
以下,對本發明進行具體說明。Hereinafter, the present invention will be described in detail.
本發明的一形態為,一種含有褪黑素的顆粒劑,含有使具有口內溶解性的核心粒子與褪黑素結合的粒子,日本藥典溶出度試驗第二種方法(漿法,溶劑:水,容量:900mL,轉速:50rpm)中的褪黑素的15分鐘溶出值在80%以上。One aspect of the present invention is a granule containing melatonin, comprising particles in which core particles having oral solubility are bound to melatonin, wherein the 15-minute dissolution value of melatonin in the second method of the Japanese Pharmacopoeia dissolution test (slurry method, solvent: water, volume: 900 mL, rotation speed: 50 rpm) is 80% or more.
根據這樣的形態,在口服時能夠在口內中快速溶解,所以能夠將含有褪黑素的顆粒劑用作有效的睡眠障礙改善劑。Due to such a form, the granules containing melatonin can be quickly dissolved in the mouth when orally taken, so that the granules containing melatonin can be used as an effective sleep disorder improving agent.
在較佳的形態中,本發明的顆粒劑的豪斯納比(Hausner Ratio)為1.00~1.25。“豪斯納比”是日本藥典規定的粉體的流動性的指標,在1.00~1.11的情況下,流動性的程度非常良好,在1.12~1.18的情況下為良好,在1.19~1.25的情況下為略微良好。因此,通過將豪斯納比設為1.00~1.25,能夠得到良好的流動性,因此,能夠實現以下效果,即,製造現場或藥店等的小包分裝或服用時的操作變得容易。In a preferred embodiment, the Hausner Ratio of the granules of the present invention is 1.00 to 1.25. The "Hausner Ratio" is an index of the flowability of a powder specified in the Japanese Pharmacopoeia. When the Hausner Ratio is 1.00 to 1.11, the degree of flowability is very good, when the Hausner Ratio is 1.12 to 1.18, it is good, and when the Hausner Ratio is 1.19 to 1.25, it is slightly good. Therefore, by setting the Hausner Ratio to 1.00 to 1.25, good flowability can be obtained, and thus, the following effect can be achieved, that is, the operation of small package packaging or administration at the manufacturing site or pharmacy becomes easy.
在本發明中,“核心粒子”這個詞是指,位於構成本發明的顆粒製劑的各個粒子的大致中心並構成核的粒子。在本發明中,核心粒子使用具有口內溶解性的粒子。“具有口內溶解性的粒子”是指在口內被唾液溶解的粒子,且有助於使顆粒劑的常釋性,尤其是褪黑素的15分鐘溶出值達到80%以上的粒子。In the present invention, the term "core particle" refers to a particle that is located approximately in the center of each particle constituting the granule preparation of the present invention and constitutes the core. In the present invention, the core particle uses a particle that is orally soluble. "Particles that are orally soluble" refer to particles that are dissolved by saliva in the mouth and contribute to the normal release of the granule preparation, especially the 15-minute dissolution value of melatonin reaching 80% or more.
在較佳的形態中,作為具有口內溶解性的核心粒子,能夠使用以水溶性的糖或糖醇為主要成分的粒子,較佳使用以從甘露醇、海藻糖、赤蘚糖醇、蔗糖、糖粉中選擇的至少一種物質為主要成分的粒子(也包括這些物質的單體)。其中,尤其較佳使用從甘露醇、海藻糖或赤蘚糖醇中選擇的1種,特別較佳使用甘露醇。通過使用水溶性的糖或糖醇作為核心粒子,得到的顆粒劑在口內迅速地溶解且具有適當的甜味和/或清涼感,因此,能夠得到以下優異的效果,即,尤其是對於老年人和嬰幼兒來說易於服用。In a preferred form, as core particles with oral solubility, particles with water-soluble sugar or sugar alcohol as the main component can be used, preferably particles with at least one substance selected from mannitol, trehalose, erythritol, sucrose, and powdered sugar as the main component (including monomers of these substances). Among them, it is particularly preferred to use one selected from mannitol, trehalose or erythritol, and mannitol is particularly preferred. By using water-soluble sugar or sugar alcohol as the core particles, the obtained granules dissolve quickly in the mouth and have appropriate sweetness and/or refreshing feeling, so the following excellent effect can be obtained, that is, it is easy to take, especially for the elderly and infants.
另外,核心粒子的形狀不做特別限定,可以較佳使用大致球狀的粒子。粒子的形狀越接近球形,則越能夠使褪黑素均勻地結合,有助於穩定品質。In addition, the shape of the core particles is not particularly limited, and it is preferable to use roughly spherical particles. The closer the shape of the particles is to a spherical shape, the more evenly melatonin can be bound, which helps stabilize the quality.
結合劑能夠使用例如羥丙基纖維素或羥丙基甲基纖維素這樣的在顆粒劑的製造中通常使用的各種物質。較佳地,可以在製粒時使用黏度為60~400mPa・s(日本藥典 黏度測定法第二種方法,20℃)的物質,更佳地,可以使用黏度為150~400mPa・s(日本藥典 黏度測定法第二種方法,20℃)的物質。通過使用這樣的條件的結合劑,能夠抑制細末(穿過200號篩網(75μm)的篩的粉末)的產生,得到具有良好的流動性的顆粒劑。As the binder, various substances commonly used in the production of granules such as hydroxypropyl cellulose or hydroxypropyl methyl cellulose can be used. Preferably, a substance having a viscosity of 60 to 400 mPa·s (Japanese Pharmacopoeia Viscosity Determination Method 2, 20°C) can be used during granulation, and more preferably, a substance having a viscosity of 150 to 400 mPa·s (Japanese Pharmacopoeia Viscosity Determination Method 2, 20°C) can be used. By using a binder under such conditions, the generation of fine powder (powder passing through a sieve of No. 200 mesh (75μm)) can be suppressed, and granules with good fluidity can be obtained.
具體來說,可以較佳使用由GPC法(Gel Permeation Chromatography:凝膠滲透色譜法)得到的平均分子量為140000~700000的羥丙基纖維素或重量平均分子量為30000~60000的羥丙基纖維素,更佳使用由GPC法得到的平均分子量為500000~700000的羥丙基纖維素。Specifically, hydroxypropyl cellulose having an average molecular weight of 140,000 to 700,000 or a weight average molecular weight of 30,000 to 60,000 obtained by GPC (Gel Permeation Chromatography) can be preferably used, and hydroxypropyl cellulose having an average molecular weight of 500,000 to 700,000 obtained by GPC can be more preferably used.
在本發明的顆粒劑中,對於褪黑素的含有量,在給予必要的量時,只要是易於操作的分量那樣的濃度,則不需要特別限定。較佳地,可以為0.05~1.0重量%的褪黑素含量。The amount of melatonin contained in the granules of the present invention does not need to be particularly limited as long as it is a concentration that is easy to handle when administering the necessary amount. Preferably, the melatonin content can be 0.05 to 1.0% by weight.
本發明的顆粒劑作為安全且有效的入睡困難改善劑,能夠通過與通常的顆粒劑或乾糖漿相同的方法,口服使用,例如能夠通過以下所示的作為本發明的另一形態或者又一形態所示的製造方法來進行製造。The granules of the present invention can be orally administered as a safe and effective agent for improving sleep difficulty by the same method as conventional granules or dry syrups, and can be produced, for example, by the production method shown below as another aspect or still another aspect of the present invention.
本發明的另一形態的含有褪黑素的顆粒劑的製造方法的特徵在於,包括:製粒步驟,在存在結合劑的情況下,將具有口內溶解性的核心粒子與褪黑素混合,得到褪黑素裸顆粒;以及乾燥步驟,使通過製粒步驟得到的褪黑素裸顆粒乾燥。Another aspect of the method for producing melatonin-containing granules of the present invention is characterized in that it includes: a granulation step of mixing orally soluble core particles with melatonin in the presence of a binder to obtain naked melatonin particles; and a drying step of drying the naked melatonin particles obtained by the granulation step.
其中,能夠通過如下方法進行製粒步驟,即,向核心粒子中添加褪黑素,並在存在與褪黑素同時添加的結合劑或另外添加的結合劑的情況下,進行混合。此外,製粒步驟可以為如下的步驟,即,在核心粒子沒有完全溶解的條件下,向具有口內溶解性的核心粒子添加褪黑素的懸濁液或溶液,並進行混合。The granulation step can be performed by adding melatonin to the core particles and mixing them in the presence of a binder added simultaneously with the melatonin or a binder added separately. In addition, the granulation step can be performed by adding a suspension or solution of melatonin to the core particles having oral solubility and mixing them under the condition that the core particles are not completely dissolved.
另外,乾燥步驟可以採用如下方法,即,將得到的裸顆粒一邊攪拌一邊加熱,根據期望施加負壓來使樣品乾燥。Alternatively, the drying step may be performed by heating the obtained bare particles while stirring them and applying negative pressure as desired to dry the sample.
本發明的又一形態的含有褪黑素的顆粒劑的製造方法的特徵在於,包括:製粒乾燥步驟,在存在結合劑的情況下,將具有口內溶解性的核心粒子與褪黑素混合,並進行乾燥。Another aspect of the method for producing melatonin-containing granules of the present invention is characterized in that it includes a granulation and drying step, in which orally soluble core particles are mixed with melatonin in the presence of a binder, and then dried.
在此,製粒乾燥步驟可以通過如下的方法進行,即,向核心粒子中添加褪黑素,並在存在與褪黑素同時添加的結合劑或另外添加的結合劑的情況下,根據期望施加負壓並使用暖風等一邊使樣品混合一邊使其乾燥。進而,製粒乾燥步驟可以為如下的步驟,即,在核心粒子沒有完全溶解的條件下,向具有口內溶解性的核心粒子添加褪黑素的懸濁液或溶液以及結合劑,將得到的製備物混合並使其乾燥。Here, the granulation and drying step can be performed by a method in which melatonin is added to the core particles, and in the presence of a binder added simultaneously with the melatonin or a binder added separately, negative pressure is applied as desired, and the sample is dried while being mixed using warm air, etc. Furthermore, the granulation and drying step can be a step in which a suspension or solution of melatonin and a binder are added to the core particles having oral solubility under the condition that the core particles are not completely dissolved, and the obtained preparation is mixed and dried.
在製粒步驟、乾燥步驟以及製粒乾燥步驟中,樣品的溫度可以為同樣的步驟中通常使用的條件,但較佳為各原料不產生變質(分解等)的條件。另外,能夠通過以使粉粒體成為較佳的流動狀態的方式控制流化床的壓力差,來調整風量。In the granulation step, the drying step, and the granulation drying step, the temperature of the sample can be the conditions usually used in the same step, but preferably the conditions that do not cause deterioration (decomposition, etc.) of each raw material. In addition, the air volume can be adjusted by controlling the pressure difference of the fluidized bed so that the powder and granules are in a better fluid state.
在製粒步驟以及製粒乾燥步驟中,能夠使用各種方法向核心粒子中添加褪黑素。例如,可以使用將褪黑素以保持固體的狀態添加到核心粒子中的方法、將褪黑素的懸濁液或溶液添加到核心粒子中的方法。在這些方法中,將褪黑素的懸濁液或溶液添加到核心粒子中的方法更容易使褪黑素與核心粒子均勻地混合,因而更為較佳。在此,對於褪黑素的懸濁液,只要能夠使褪黑素分散,就不需要進行特別限定,但是較佳使用褪黑素的水懸濁液或使褪黑素懸濁在水與醇的混合液(醇/水=0.5/1~2/1,較佳為1/1)中的液體。另外,對於褪黑素的溶液,只要能夠使褪黑素溶解,則不需要進行特別限定,但是較佳使用褪黑素的乙醇溶液或使褪黑素溶解在乙醇與水的混合液中的液體。In the granulation step and the granulation drying step, melatonin can be added to the core particles by various methods. For example, a method of adding melatonin to the core particles in a solid state, or a method of adding a suspension or solution of melatonin to the core particles can be used. Among these methods, the method of adding a suspension or solution of melatonin to the core particles is more preferable because it is easier to mix melatonin and the core particles uniformly. Here, the suspension of melatonin does not need to be particularly limited as long as the melatonin can be dispersed, but it is preferably used that the melatonin is suspended in water or a liquid in which the melatonin is suspended in a mixture of water and alcohol (alcohol/water = 0.5/1 to 2/1, preferably 1/1). The melatonin solution is not particularly limited as long as it can dissolve melatonin, but an ethanol solution of melatonin or a liquid obtained by dissolving melatonin in a mixed solution of ethanol and water is preferably used.
在製粒步驟以及製粒乾燥步驟中,與添加褪黑素同樣地,向核心粒子中添加結合劑也能夠使用各種方法。例如,能夠使用將結合劑以保持固體的狀態添加到粒子中的方法、或者以溶液或懸濁液的狀態進行添加。在溶液的情況下,可以較佳使用水溶液。In the granulation step and the granulation drying step, the addition of the binder to the core particles can be performed by various methods, similar to the addition of melatonin. For example, the binder can be added to the particles in a solid state, or in a solution or suspension state. In the case of a solution, an aqueous solution can be preferably used.
在製粒步驟以及製粒乾燥步驟中,只要添加結合劑的時機能夠使結合劑在使核心粒子和褪黑素混合時同時存在於體系內,則不需限定,即只要在“存在結合劑的情況下”即可,既可以與褪黑素同時添加到核心粒子中,也可以在與添加褪黑素的時機不同的時機添加到核心粒子中。例如,既可以在添加褪黑素之前向核心粒子中添加,也可以在添加褪黑素之後向核心粒子中添加。或者,也可以通過向核心粒子中添加使褪黑素以及結合劑溶解在乙醇與水的混合液中的液體的方式進行。另外,也可以使用如下的方法,即,將褪黑素和結合劑一起以保持固體的狀態添加到核心粒子中並進行混合,向其中添加溶劑並移交至製粒步驟或製粒乾燥步驟。In the granulation step and the granulation drying step, as long as the timing of adding the binder can make the binder exist in the system at the same time when the core particles and melatonin are mixed, there is no need to limit it, that is, as long as it is "in the presence of the binder", it can be added to the core particles at the same time as melatonin, or it can be added to the core particles at a different time from the time of adding melatonin. For example, it can be added to the core particles before adding melatonin, or it can be added to the core particles after adding melatonin. Alternatively, it can be done by adding a liquid in which melatonin and the binder are dissolved in a mixture of ethanol and water to the core particles. In addition, the following method can also be used, that is, melatonin and the binder are added to the core particles together in a solid state and mixed, and a solvent is added thereto and transferred to the granulation step or the granulation drying step.
與上述同樣地,結合劑能夠使用例如羥丙基纖維素和羥丙基甲基纖維素這樣的在顆粒劑的製造中通常使用的各種物質。較佳地,使用在製粒時黏度為60~400mPa・s(日本藥典 黏度測定法第二種方法,20℃)的物質,更佳使用黏度為150~400mPa・s(日本藥典 黏度測定法第二種方法,20℃)的物質。通過使用這樣的條件的結合劑,能夠抑制細末的產生,得到具有良好流動性的顆粒劑。As described above, various substances commonly used in the production of granules such as hydroxypropyl cellulose and hydroxypropyl methyl cellulose can be used as the binder. Preferably, a substance having a viscosity of 60 to 400 mPa·s (Japanese Pharmacopoeia Viscosity Determination Method Second Method, 20°C) during granulation is used, and more preferably a substance having a viscosity of 150 to 400 mPa·s (Japanese Pharmacopoeia Viscosity Determination Method Second Method, 20°C) is used. By using a binder under such conditions, the generation of fines can be suppressed, and granules with good fluidity can be obtained.
具體來說,可以較佳使用GPC法(Gel Permeation Chromatography:凝膠滲透色譜法)測定的平均分子量為140000~700000的羥丙基纖維素或重量平均分子量為30000~60000的羥丙基纖維素,更佳使用GPC法測定的平均分子量為500000~700000的羥丙基纖維素。Specifically, hydroxypropyl cellulose having an average molecular weight of 140,000 to 700,000 as measured by GPC (Gel Permeation Chromatography) or hydroxypropyl cellulose having a weight average molecular weight of 30,000 to 60,000 can be preferably used, and hydroxypropyl cellulose having an average molecular weight of 500,000 to 700,000 as measured by GPC can be more preferably used.
在製粒步驟以及製粒乾燥步驟中,使用褪黑素的懸濁液或溶液的情況下的液體量為核心粒子無法完全溶解的液體量。這種情況下的液體量能夠基於與核心粒子相對於使用的溶劑的溶解度相關的資料來適當調整。在較佳的形態中,懸濁液或溶液的液體量也可以調整為結合劑的黏度為60~400mPa・s,以滿足上述的與結合劑相關的較佳形態中的條件。通過設為這樣的條件,能夠得到細末更少且具有良好流動性的顆粒劑。In the granulation step and the granulation drying step, the amount of liquid in the case of using a suspension or solution of melatonin is the amount of liquid in which the core particles cannot be completely dissolved. The amount of liquid in this case can be appropriately adjusted based on data related to the solubility of the core particles relative to the solvent used. In a preferred form, the amount of liquid in the suspension or solution can also be adjusted so that the viscosity of the binder is 60 to 400 mPa·s to meet the conditions in the preferred form related to the binder described above. By setting such conditions, granules with less fine particles and good fluidity can be obtained.
本發明的製造方法也可以進一步包括對得到的顆粒進行篩分的步驟、向得到的顆粒中混合輕質無水矽酸等流化劑的步驟等。The production method of the present invention may further include the steps of screening the obtained particles, mixing a fluidizing agent such as light anhydrous silicic acid into the obtained particles, etc.
本發明的製造方法能夠通過使用用於製造顆粒劑的各種裝置的方法來實施。例如,能夠通過流化床製粒法、攪拌製粒法等在顆粒劑製造中通常所利用的方法來實施。在使用流化床製粒法的情況下,在製粒乾燥步驟中,能夠通過在流化床內向核心粒子噴霧褪黑素的懸濁液或溶液來進行褪黑素的添加。 [實施例]The manufacturing method of the present invention can be implemented by using various devices for manufacturing granules. For example, it can be implemented by a method commonly used in the manufacture of granules, such as a fluidized bed granulation method and a stirring granulation method. When a fluidized bed granulation method is used, melatonin can be added by spraying a suspension or solution of melatonin onto the core particles in the fluidized bed during the granulation drying step. [Example]
以下列舉具體的實施方式來對本發明進行說明,但本發明並不限定於這些實施方式,在不脫離所附申請專利範圍所限定的本發明的範圍或宗旨的情況下,本領域技術人員可以對這些實施方式進行各種變更及改變。The present invention is illustrated by the following specific implementations, but the present invention is not limited to these implementations. Without departing from the scope or purpose of the present invention as defined by the attached patent application, technical personnel in this field can make various changes and modifications to these implementations.
[參考例1、2] 使用不同的結合劑的製造研究 (1)顆粒樣品的製造 使用黏度不同的結合劑,對核心粒子為甘露醇的情況下的顆粒劑製造進行了基礎研究。作為結合劑,分別進行了使用羥丙基甲基纖維素(信越化學工業株式會社製造,TC-5E,參考例1)和羥丙基纖維素(日本曹達株式會社製造,HPC-L,參考例2)的實驗。 本實驗以確認使用黏度不同的結合劑製造的顆粒劑中有無產生細末為目的,因此不使用褪黑素進行實驗。[Reference Examples 1, 2] Research on manufacturing using different binders (1) Manufacturing of granule samples The basic research on the manufacturing of granules with mannitol as the core particle was conducted using binders of different viscosities. Experiments were conducted using hydroxypropyl methylcellulose (TC-5E manufactured by Shin-Etsu Chemical Co., Ltd., Reference Example 1) and hydroxypropyl cellulose (HPC-L manufactured by Nippon Soda Co., Ltd., Reference Example 2) as binders. The purpose of this experiment was to confirm whether fine particles were generated in granules manufactured using binders of different viscosities, so melatonin was not used in the experiment.
分別製備將羥丙基甲基纖維素(信越化學工業株式會社製造,TC-5E,參考例1)或羥丙基纖維素(日本曹達株式會社製造,HPC-L,參考例2)溶解於4.04kg純淨水而形成的液體,製成羥丙基甲基纖維素結合液以及羥丙基纖維素結合液。 將D-甘露醇19.4kg投入立式製粒機中,添加製備的全部量的羥丙基甲基纖維素結合液,製粒5分鐘。由碎粉篩選機(濾網網眼:2575μm)對得到的製粒品進行整粒,製成濕式顆粒。 將得到的濕式顆粒在60℃下乾燥60分鐘,使用整粒機粉碎後,添加輕質無水矽酸0.2kg進行混合而得到顆粒樣品(參考例1)。 另外,除了使用羥丙基纖維素作為結合液以外,使用與參考例1同樣的方法製備顆粒樣品,作為參考例2。Hydroxypropyl methylcellulose (TC-5E manufactured by Shin-Etsu Chemical Co., Ltd., Reference Example 1) or hydroxypropyl cellulose (HPC-L manufactured by Nippon Soda Co., Ltd., Reference Example 2) was dissolved in 4.04 kg of pure water to prepare a hydroxypropyl methylcellulose bound liquid and a hydroxypropyl cellulose bound liquid. 19.4 kg of D-mannitol was added to a vertical granulator, and the entire amount of the prepared hydroxypropyl methylcellulose bound liquid was added, and granulation was performed for 5 minutes. The obtained granulated product was sized by a powder screening machine (filter mesh: 2575 μm) to prepare wet granules. The obtained wet granules were dried at 60°C for 60 minutes, crushed using a granulator, and then 0.2 kg of light anhydrous silicic acid was added and mixed to obtain a granule sample (Reference Example 1). In addition, a granule sample was prepared using the same method as Reference Example 1, except that hydroxypropyl cellulose was used as a binding liquid, as Reference Example 2.
(2)細末量的測定 將得到的各顆粒樣品秤量約50g,根據日本藥典細微性測定法第二種方法篩分法(機械振盪法)記載的方法施以200號篩網(75μm)的篩,測定穿過200號篩網的粉末的量(細末的量)。其結果,細末的量在使用羥丙基甲基纖維素製造的顆粒(參考例1)的情況下為33.9%,在使用羥丙基纖維素製造的顆粒(參考例2)的情況下為13.9%。從該結果可以確認,無論在使用哪一種結合劑的情況下,都能夠製造抑制細末產生的顆粒劑,尤其是在使用羥丙基纖維素的情況下,更加抑制了細末的產生。(2) Determination of fine powder amount Approximately 50 g of each of the obtained granule samples were weighed and sieved with a No. 200 sieve (75 μm) according to the method described in the Japanese Pharmacopoeia Fineness Determination Method, Method 2 Sieving Method (Mechanical Oscillation Method), and the amount of powder (amount of fine powder) that passed through the No. 200 sieve was measured. As a result, the amount of fine powder was 33.9% in the case of granules produced using hydroxypropyl methyl cellulose (Reference Example 1) and 13.9% in the case of granules produced using hydroxypropyl cellulose (Reference Example 2). From this result, it was confirmed that no matter which binder was used, a granular preparation with suppressed fines generation could be produced, and in particular, when hydroxypropyl cellulose was used, the generation of fines was further suppressed.
[實施例1~4] 使用各種核心粒子的製造研究 (1)顆粒劑的製造 向乙醇2.02kg與純淨水2.02kg的混合液中溶解羥丙基纖維素(日本曹達株式會社製造,HPC-L)0.202kg,製成結合液。 將表1所記載的核心粒子19.4kg和褪黑素0.2kg投入立式製粒機,加入全部量的結合液,製粒5分鐘。由碎粉篩選機(濾網網眼:2575μm)對得到的製粒品進行整粒,製成濕式顆粒。 將得到的濕式顆粒在60℃下乾燥60分鐘,使用整粒機粉碎後,添加輕質無水矽酸0.2kg進行混合而得到各顆粒劑樣品。[Examples 1 to 4] Research on the production of various core particles (1) Production of granules 0.202 kg of hydroxypropyl cellulose (manufactured by Nippon Soda Co., Ltd., HPC-L) was dissolved in a mixture of 2.02 kg of ethanol and 2.02 kg of purified water to prepare a binding solution. 19.4 kg of the core particles listed in Table 1 and 0.2 kg of melatonin were placed in a vertical granulator, and the entire amount of binding solution was added, and granulation was performed for 5 minutes. The obtained granules were sized by a powder screening machine (filter mesh: 2575 μm) to prepare wet granules. The obtained wet granules were dried at 60° C. for 60 minutes, crushed using a granulator, and then 0.2 kg of light anhydrous silicic acid was added and mixed to obtain various granule samples.
(2)細末量的測定 將得到的各顆粒劑樣品秤量約50g,根據日本藥典細微性測定法第二種方法篩分法(機械振盪法)記載的方法施以200號篩網(75μm)的篩,測定穿過200號篩網的粉末的量(細末的量)。 結果如表1所示。經確認,所有核心粒子都抑制了細末的產生。(2) Determination of fines Approximately 50 g of each granular sample was weighed and sieved with a No. 200 sieve (75 μm) according to the method described in the Japanese Pharmacopoeia Fineness Determination Method, Method 2 Sieving Method (Mechanical Oscillation Method), and the amount of powder (amount of fines) that passed through the No. 200 sieve was measured. The results are shown in Table 1. It was confirmed that all core particles suppressed the generation of fines.
【表1】 [表1] 各顆粒劑樣品所使用的核心粒子以及細末的量
[實施例5] 使用羥丙基纖維素作為結合劑而製造的顆粒劑的流動性評價 (1)顆粒劑的製造 向在無水乙醇9.8kg中溶解褪黑素0.08kg後的液體中,加入純淨水9.8kg以及羥丙基纖維素(日本曹達株式會社製造,HPC-M)0.4kg並使它們溶解,製成褪黑素溶液。將D-甘露醇39.12kg放入流化床製粒乾燥機中,在噴霧液量為250mL/min的條件下,向其噴霧上述製備的全部量的褪黑素溶液。進而,在同樣的條件下,噴霧50%乙醇1kg,一邊使流化床運行來進行製粒(吸氣溫度:80℃),一邊乾燥至達到恆定量(乾燥終點:排氣溫度50℃)。將得到的粒子用30目的篩子篩分,加入輕質無水矽酸0.4kg並進行混合,由此得到0.2%褪黑素顆粒劑。[Example 5] Evaluation of the flowability of granules prepared using hydroxypropyl cellulose as a binder (1) Preparation of granules To a solution prepared by dissolving 0.08 kg of melatonin in 9.8 kg of anhydrous ethanol, 9.8 kg of purified water and 0.4 kg of hydroxypropyl cellulose (manufactured by Nippon Soda Co., Ltd., HPC-M) were added and dissolved to prepare a melatonin solution. 39.12 kg of D-mannitol was placed in a fluidized bed granulation dryer, and the entire amount of the prepared melatonin solution was sprayed thereon at a spray rate of 250 mL/min. Furthermore, under the same conditions, 1 kg of 50% ethanol was sprayed, and the fluidized bed was operated to perform granulation (intake temperature: 80°C), and the mixture was dried until a constant amount was reached (drying end point: exhaust temperature 50°C). The obtained particles were sieved with a 30-mesh sieve, and 0.4 kg of light anhydrous silicic acid was added and mixed to obtain 0.2% melatonin granules.
(2)細末量的測定 將得到的顆粒劑秤量約50g,根據日本藥典細微性測定法第二種方法篩分法(機械振盪法)記載的方法施以200號篩網(75μm)的篩,測定穿過200號篩網的粉末的量(細末的量)。其結果,細末的量為3.76%。從該結果可以確認,能夠通過本發明的製造方法製造充分抑制細末的產生的顆粒劑。(2) Determination of the amount of fine powders Approximately 50 g of the obtained granules were weighed and sieved with a No. 200 sieve (75 μm) according to the method described in the second method of the Japanese Pharmacopoeia Fineness Determination Method Sieving Method (Mechanical Oscillation Method), and the amount of powder (amount of fine powders) passing through the No. 200 sieve was measured. As a result, the amount of fine powders was 3.76%. From this result, it can be confirmed that the granules in which the generation of fine powders is sufficiently suppressed can be produced by the production method of the present invention.
(3)豪斯納比的測定 將得到的顆粒劑秤量100g,放入容量為250mL的量筒中,根據日本藥典所記載的方法,求出松裝比容(體積密度:mL/g)與緻密比容(振實密度:mL/g)。基於得到的松裝比容和緻密比容的值,算出豪斯納比。求出的豪斯納比為1.06,判定為具有極為良好的流動性。(3) Determination of Hausner ratio 100 g of the obtained granules were weighed and placed in a 250 mL measuring cylinder. The bulk specific volume (bulk density: mL/g) and the dense specific volume (tapped density: mL/g) were calculated according to the method described in the Japanese Pharmacopoeia. The Hausner ratio was calculated based on the obtained bulk specific volume and dense specific volume. The obtained Hausner ratio was 1.06, which was judged to have extremely good fluidity.
[實施例6] 以40kg規模製造的情況下的流動性以及溶出性評價 (1)顆粒劑的製造 向在無水乙醇9.8kg中溶解褪黑素0.08kg後的液體中加入純淨水9.8kg以及羥丙基纖維素(日本曹達株式會社製造,HPC-M)0.4kg並使其溶解,製成褪黑素溶液。將D-甘露醇39.12kg放入流化床製粒乾燥機中,在噴霧液量為250mL/min的條件下,向其噴霧上述製備的全部量的褪黑素溶液。進而,在同樣的條件下,噴霧50%乙醇1kg,一邊使流化床運行來進行製粒(吸氣溫度:80℃),一邊乾燥至達到恆定量(乾燥終點:排氣溫度50℃)。將得到的粒子用30目的篩子篩分,加入輕質無水矽酸0.4kg並進行混合,由此得到0.2%褪黑素顆粒劑。 製造合計進行了3批次。[Example 6] Evaluation of flowability and dissolution properties in a 40 kg scale (1) Preparation of granules 9.8 kg of pure water and 0.4 kg of hydroxypropyl cellulose (manufactured by Nippon Soda Co., Ltd., HPC-M) were added to a solution prepared by dissolving 0.08 kg of melatonin in 9.8 kg of anhydrous ethanol to prepare a melatonin solution. 39.12 kg of D-mannitol was placed in a fluidized bed granulation dryer, and the entire amount of the prepared melatonin solution was sprayed thereon at a spray rate of 250 mL/min. Furthermore, under the same conditions, 1 kg of 50% ethanol was sprayed, and the fluidized bed was operated to granulate (intake temperature: 80°C), and dried to a constant amount (drying end point: exhaust temperature 50°C). The obtained particles were sieved with a 30-mesh sieve, and 0.4 kg of light anhydrous silicic acid was added and mixed to obtain 0.2% melatonin granules. A total of 3 batches were manufactured.
(2)細末量的測定 將得到的顆粒劑秤量約50g,按照與實施例5同樣的方法求出細末的量。製造的各批次的細末量為5.64%、5.80%、4.68%。從該結果可以確認,能夠與實施例5同樣地製造充分抑制細末的產生的顆粒劑。(2) Determination of the amount of fine powders Approximately 50 g of the obtained granules were weighed, and the amount of fine powders was determined in the same manner as in Example 5. The amounts of fine powders in each batch produced were 5.64%, 5.80%, and 4.68%. From this result, it can be confirmed that granules with sufficiently suppressed generation of fine powders can be produced in the same manner as in Example 5.
(3)豪斯納比的測定 對於得到的顆粒劑,以與實施例5同樣的方法測定豪斯納比。製造的各批次的豪斯納比的值為1.24、1.11、1.11,判定為具有稍良好或極為良好的流動性。(3) Measurement of Hausner ratio The Hausner ratio of the obtained granules was measured in the same manner as in Example 5. The Hausner ratio values of the produced batches were 1.24, 1.11, and 1.11, which were judged to have slightly good or very good flowability.
(4)溶出性的測定 對於得到的顆粒劑,使用日本藥典溶出度試驗法第二種方法漿法(試驗液:水,試驗液量:900mL,轉速:50rpm),求出褪黑素的15分鐘溶出值。使用下述條件的反相液相色譜法,並基於與褪黑素標準物質溶液中的測定值比較,來測定褪黑素的溶出量。(4) Determination of dissolution properties The granules obtained were subjected to the 15-minute dissolution value of melatonin using the second method of the Japanese Pharmacopoeia dissolution test method (test solution: water, test solution volume: 900 mL, rotation speed: 50 rpm). The amount of melatonin dissolved was determined by reversed phase liquid chromatography under the following conditions and by comparison with the measured value in a melatonin standard substance solution.
液相色譜法試驗條件 測定波長:223nm 柱:將直徑3μm的十八烷基矽烷鍵合矽膠填充到內徑4.6mm、長度75mm的不鏽鋼管中。 柱溫度:25℃ 流動相:pH3.0的18mmol/L磷酸鹽緩衝液/液相色譜法用乙腈混合液(4:1) 流量:1.5mL每分Liquid chromatography test conditions Measurement wavelength: 223nm Column: Fill octadecylsilane bonded silica gel with a diameter of 3μm into a stainless steel tube with an inner diameter of 4.6mm and a length of 75mm. Column temperature: 25℃ Mobile phase: 18mmol/L phosphate buffer at pH 3.0/acetonitrile mixture for liquid chromatography (4:1) Flow rate: 1.5mL per minute
各批次中的15分鐘溶出值(平均值)分別為101%、102%、103%,確認為具有充分的常釋性。The 15-minute dissolution values (average values) of each batch were 101%, 102%, and 103%, respectively, confirming that the drug had sufficient normal release.
(5)顆粒中的褪黑素含量的確認 將得到的各顆粒劑3g溶解於甲醇/水(7:3)的混合液而製成的500mL的液體作為樣品,在與溶出性試驗同樣的條件下,通過高速液相色譜法進行分析。基於與褪黑素標準物質中的分析值的比較,求出顆粒劑樣品中的褪黑素含量。其結果,在所有批次中,褪黑素含量都為0.2%。(5) Confirmation of melatonin content in granules 3 g of each granule was dissolved in a mixture of methanol/water (7:3) to prepare 500 mL of liquid as a sample, and analyzed by high-performance liquid chromatography under the same conditions as the dissolution test. The melatonin content in the granule sample was calculated based on comparison with the analytical value of the melatonin standard substance. As a result, the melatonin content in all batches was 0.2%.
[實施例7] 以120kg規模製造的情況下的流動性以及溶出性評價 (1)顆粒劑的製造 向在無水乙醇29.4kg中溶解褪黑素0.24kg後的液體中加入純淨水29.4kg以及羥丙基纖維素(日本曹達株式會社製造,HPC-M)1.2kg並使其溶解,製成褪黑素溶液。將D-甘露醇117.36kg放入流化床製粒乾燥機中,在噴霧液量為250mL/min的條件下,向其噴霧上述製備的全部量的褪黑素溶液。進而,在同樣的條件下,噴霧50%乙醇3kg,一邊使流化床運行來進行製粒(吸氣溫度:80℃),一邊乾燥至達到恆定量(乾燥終點:排氣溫度50℃)。將得到的粒子用30目的篩子篩分,加入輕質無水矽酸1.2kg並進行混合,由此得到0.2%褪黑素含有顆粒劑。[Example 7] Evaluation of flowability and dissolution properties in the case of 120 kg scale production (1) Production of granules 29.4 kg of pure water and 1.2 kg of hydroxypropyl cellulose (manufactured by Nippon Soda Co., Ltd., HPC-M) were added to a solution prepared by dissolving 0.24 kg of melatonin in 29.4 kg of anhydrous ethanol to prepare a melatonin solution. 117.36 kg of D-mannitol was placed in a fluidized bed granulation dryer, and the entire amount of the melatonin solution prepared above was sprayed thereon at a spray rate of 250 mL/min. Furthermore, under the same conditions, 3 kg of 50% ethanol was sprayed, and the fluidized bed was operated to perform granulation (intake temperature: 80°C), and the mixture was dried until a constant amount was reached (drying end point: exhaust temperature 50°C). The obtained particles were sieved with a 30-mesh sieve, and 1.2 kg of light anhydrous silicic acid was added and mixed to obtain 0.2% melatonin-containing granules.
(2)細末量的測定 將得到的顆粒劑秤量約50g,按照與實施例5同樣的方法求出細末的量。細末量為1.82%。(2) Determination of the amount of fine powders Weigh about 50 g of the obtained granules and determine the amount of fine powders in the same manner as in Example 5. The amount of fine powders was 1.82%.
(3)豪斯納比的測定 對於得到的顆粒劑,以與實施例5同樣的方法測定豪斯納比。豪斯納比的值為1.10,判定為具有極為良好的流動性。(3) Measurement of Hausner ratio The Hausner ratio of the obtained granules was measured in the same manner as in Example 5. The Hausner ratio was 1.10, indicating that the granules had extremely good fluidity.
(4)溶出性的測定 對於得到的顆粒劑,使用與實施例6同樣的方法,求出15分鐘溶出值。15分鐘溶出值(平均值)為99.8%,確認為具有充分的常釋性。(4) Determination of dissolution properties For the obtained granules, the 15-minute dissolution value was determined using the same method as in Example 6. The 15-minute dissolution value (average value) was 99.8%, confirming that the granules had sufficient normal release properties.
(5)顆粒中的褪黑素含量的確認 對於得到的顆粒劑,使用與實施例6同樣的方法求出褪黑素含量。其結果,顆粒劑中的褪黑素含量為0.2%。(5) Confirmation of melatonin content in granules The melatonin content of the obtained granules was determined using the same method as in Example 6. As a result, the melatonin content in the granules was 0.2%.
[實施例8] 流化床製粒乾燥機中的褪黑素溶液的噴霧液量差異帶來的影響的研究 (1)顆粒劑的製造 除了將向流化床製粒乾燥機內的D-甘露醇噴霧褪黑素溶液的噴霧液量設為200mL/min之外,還以與實施例6同樣的條件,製造了0.2%褪黑素含有顆粒劑。[Example 8] Study on the influence of the difference in the spraying amount of melatonin solution in a fluidized bed granulation dryer (1) Preparation of granules Granules containing 0.2% melatonin were prepared under the same conditions as in Example 6, except that the spraying amount of the D-mannitol melatonin solution in the fluidized bed granulation dryer was set to 200 mL/min.
(2)細末量的測定 將得到的顆粒劑秤量約50g,按照與實施例5同樣的方法求出細末的量。細末量為4.00%。(2) Determination of the amount of fine powders Weigh about 50 g of the obtained granules and determine the amount of fine powders in the same manner as in Example 5. The amount of fine powders was 4.00%.
(3)豪斯納比的測定 對於得到的顆粒劑,以與實施例5同樣的方法測定豪斯納比。豪斯納比的值為1.07,判定為具有極為良好的流動性。(3) Measurement of Hausner ratio The Hausner ratio of the obtained granules was measured in the same manner as in Example 5. The Hausner ratio was 1.07, indicating that the granules had extremely good fluidity.
(4)溶出性的測定 對於得到的顆粒劑,使用與實施例6同樣的方法,求出15分鐘溶出值。15分鐘溶出值(平均值)為98.2%,確認為具有充分的常釋性。 根據以上的結果,即使將褪黑素溶液的噴霧液量降低到200mL/min,細末量、流動性、溶出性也都幾乎不受影響,確認能夠製造良好的顆粒劑。(4) Determination of dissolution properties For the obtained granules, the 15-minute dissolution value was determined using the same method as in Example 6. The 15-minute dissolution value (average value) was 98.2%, confirming that the granules had sufficient normal release. Based on the above results, even if the spray volume of the melatonin solution was reduced to 200 mL/min, the amount of fine particles, fluidity, and dissolution properties were almost unaffected, confirming that good granules could be produced.
(實施例9)流化床製粒乾燥機中的褪黑素溶液的噴霧液量差異帶來的影響的研究 (1)顆粒劑的製造 除了將向流化床製粒乾燥機內的D-甘露醇噴霧的褪黑素溶液的噴霧液量設為300mL/min之外,還以與實施例6同樣的條件,製造了0.2%褪黑素含有顆粒劑。(Example 9) Study on the influence of the difference in the spraying amount of melatonin solution in the fluidized bed granulation dryer (1) Preparation of granules Granules containing 0.2% melatonin were prepared under the same conditions as in Example 6, except that the spraying amount of the melatonin solution sprayed with D-mannitol into the fluidized bed granulation dryer was set to 300 mL/min.
(2)細末量的測定 將得到的顆粒劑秤量約50g,按照與實施例5同樣的方法求出細末的量。細末量為5.52%。(2) Determination of the amount of fine powders Weigh about 50 g of the obtained granules and determine the amount of fine powders in the same manner as in Example 5. The amount of fine powders was 5.52%.
(3)豪斯納比的測定 對於得到的顆粒劑,以與實施例5同樣的方法測定豪斯納比。豪斯納比的值為1.15,判定為具有良好的流動性。(3) Measurement of Hausner ratio The Hausner ratio of the obtained granules was measured in the same manner as in Example 5. The Hausner ratio was 1.15, indicating good fluidity.
(4)溶出性的測定 對於得到的顆粒劑,使用與實施例6同樣的方法,求出15分鐘溶出值。15分鐘溶出值(平均值)為98.1%,確認為具有充分的常釋性。 根據以上的結果,即使將褪黑素溶液的噴霧液量增加至300mL/min,細末量、流動性、溶出性也都幾乎不受影響,確認能夠製造良好的顆粒劑。 [產業利用性](4) Determination of dissolution properties For the obtained granules, the 15-minute dissolution value was determined using the same method as in Example 6. The 15-minute dissolution value (average value) was 98.1%, confirming that it had sufficient normal release. Based on the above results, even if the spray volume of the melatonin solution was increased to 300 mL/min, the amount of fine particles, fluidity, and dissolution properties were almost unaffected, confirming that good granules can be produced. [Industrial Applicability]
根據本發明,能夠提供一種含有褪黑素的顆粒劑,其流動性和溶出性優異,即使是呈現出難以嚥下片劑的症狀的對象、老年人或嬰幼兒,也容易服用,能夠及時地發揮入睡效果。According to the present invention, a granule containing melatonin can be provided, which has excellent fluidity and dissolution properties, and is easy to take even for subjects who have difficulty swallowing tablets, the elderly or infants, and can exert a sleep-inducing effect in a timely manner.
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| WO2012103411A2 (en) * | 2011-01-28 | 2012-08-02 | Zx Pharma, Llc | Controlled-release melatonin composition and related methods |
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| JP2014224079A (en) * | 2013-05-17 | 2014-12-04 | 東和薬品株式会社 | Granules for tableting and method for producing the same, orally disintegrating tablet using the granules for tableting |
| EP3127536A1 (en) * | 2015-08-05 | 2017-02-08 | Versailles B.V. | Melatonin formulations and methods for preparation and use |
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