TWI875069B - Composite-type high scratch-resistant optical lens device having an edge-sealing structure and manufacturing method thereof - Google Patents

Abstract

A manufacturing method for an optical lens device includes: providing a first scratch-resistant layer on a first outer surface of a first protective layer, having a function of structural reinforcement, to form a reinforced protective layer; providing a second scratch-resistant layer on a second outer surface of a second protective layer, having a function of structural reinforcement, to form a reinforced protective layer; forming a containing space layer between a first inner surface of the first protective layer and a second inner surface of the second protective layer; providing an intermediate layer in the containing space layer; the first scratch-resistant layer and the first protective layer commonly protecting a side of the containing space layer while the second scratch-resistant layer and the second protective layer commonly protecting the other side of the containing space layer; adhering and sealing a combined peripheral edges of the first scratch-resistant layer, the first protective layer, the second scratch-resistant layer and the second protective layer with a sealing member for preventing moisture from entering the containing space layer.

Description

Composite high scratch-resistant optical lens device with edge sealing structure and its manufacturing method

The present invention relates to a composite-type high scratch-resistant optical lens device with an edge-sealing structure and a manufacturing method thereof; in particular, to a composite-type double-side high scratch-resistant optical lens device with an edge-sealing structure and a manufacturing method thereof.

Regarding the commonly used composite optical lens device, for example: the invention patent of the Republic of China Patent Publication No. TW-I752471, "Composite glass/plastic laminated scratch-resistant optical lens device", discloses a composite glass/plastic laminated scratch-resistant optical lens device, and the composite glass/plastic laminated scratch-resistant optical lens device includes a functional optical layer, a first anti-scratch protective layer and a second protective layer.

As mentioned above, the functional optical layer of the aforementioned patent No. TW-I752471 is configured with a first front surface and a second rear surface, and the first anti-scratch protective layer is used to protect the first front surface attached to the functional optical layer, and the first anti-scratch protective layer provides an anti-scratch protection property on the first front surface of the functional optical layer.

As mentioned above, the second protective layer of the aforementioned patent No. TW-I752471 is used to protect the second rear surface attached to the functional optical layer, and the second protective layer provides a protective property on the second rear surface of the functional optical layer, and the anti-scratch protection property of the first anti-scratch protective layer is greater than or equal to that of the second protective layer.

Another commonly used composite optical lens device, for example: the invention patent application of "Photochromic Composite Lens" with Patent Publication No. TW-201502600 of the Republic of China, discloses a photochromic composite lens. The photochromic composite lens includes a front lens, a rear lens, an intermediate layer and a functional coating, and has a supporting structure between the front lens and the rear lens to form the intermediate layer.

As mentioned above, the front lens of the aforementioned patent No. TW-201502600 is located on an outer side, and the rear lens is located on an inner side. In addition, the middle layer is a color-changing layer, and the color-changing layer contains a photochromic dye. Between the front lens and the rear lens, the support structure can define a uniform thickness space, so that when the photochromic dye is filled into the uniform thickness space, a uniform thickness layer can be formed.

As mentioned above, the aforementioned patent No. TW-201502600 has an outer surface on the front lens, and a functional coating can be optionally combined on the outer surface of the front lens, and has an inner surface on the rear lens, and another functional coating can be optionally combined on the inner surface of the rear lens.

Another commonly used composite optical lens device, for example: the invention patent of "Compound Eyeglass Lens" No. TW-215476 of the Republic of China, discloses a composite eyeglass lens. The composite eyeglass lens includes an inorganic glass layer, a rigid organic plastic layer and a silicate gasket, and the organic plastic layer is an optically clear epoxy polymer.

As mentioned above, the epoxy polymer of the aforementioned patent No. TW-215476 is made of an aliphatic and/or aromatic epoxy compound monomer, a curing agent, an active hydroxyl source and an accelerator, and the aliphatic and/or aromatic epoxy compound monomer will produce a predetermined refractive index. The equivalent ratio of the curing agent and the aliphatic and/or aromatic epoxy compound monomer is between 2:5 and 5:4, and the equivalent ratio of the curing agent and the hydroxyl source is between 2:1 and 6:1, and the content of the accelerator is at least 0.01%, but not more than 1.0%.

Figure 1 shows a schematic diagram of the structure of a conventional composite optical lens in Patent Publication No. TW-215476 of the Republic of China. Referring to Figure 1, the structure of the composite eyeglass lens in Patent No. TW-215476 is obviously formed by combining the inorganic glass layer, the rigid organic plastic layer and the silicide gasket, so there is no functional optical film layer in the inorganic glass layer, the rigid organic plastic layer and the silicide gasket.

Another commonly used composite optical lens device, for example: the invention patent of the Republic of China Patent Publication No. TW-346442, "Composite plastic optical lens and its manufacturing method", discloses a composite plastic optical lens. The composite plastic optical lens includes a plastic lens pressing part and a hardened plastic fixing part.

As mentioned above, the plastic lens pressing sheet portion of the aforementioned patent No. TW-346442 has an optical property, and the hardened plastic fixing portion is bonded to the plastic lens pressing sheet portion. Compared with the plastic lens pressing sheet portion, the hardened plastic fixing portion has a higher scratch resistance, and the hardened plastic fixing portion is a hardenable resin composition, and the refractive index of the hardenable resin composition and the refractive index difference between the plastic lens pressing sheet and the plastic lens pressing sheet are within about 0.05.

As mentioned above, the aforementioned patent No. TW-346442 discloses another composite plastic optical lens. The composite plastic optical lens comprises a plastic lens pressing part and a hardened plastic fixing part, wherein the plastic lens pressing part comprises an aromatic polycarbonate polymer, and the hardened plastic fixing part is a resin composition.

As mentioned above, the resin composition of the aforementioned patent No. TW-346442 comprises a first resin part and a second resin part, wherein the first resin part comprises diallyl carbonate, and the second resin part is selected from one or more multifunctional acrylates, one or more methacrylates, and a mixture of one or more multifunctional acrylates and one or more methacrylates.

As mentioned above, the hardened plastic fixed part of the aforementioned patent No. TW-346442 has a higher scratch resistance than the plastic lens pressing part, and the refractive index of the resin composition is within about 0.05 of the refractive index of the plastic lens pressing.

Another commonly used composite optical lens device, for example: the new patent of the Republic of China Patent Publication No. TW-M263511, "Compound structure of lens with polarizing film", discloses a compound structure of lens with polarizing film. The compound structure of lens with polarizing film includes an outer lens, an inner lens and a polarizing film.

As mentioned above, the outer lens of the aforementioned patent No. TW-M263511 is pre-formed into a first arc shape, and the first arc shape has an inner edge surface and an inner edge surface arc surface, and the inner edge surface arc surface is defined as (R2). The inner lens is also pre-formed into a second arc shape, and the second arc shape has an outer edge surface and an outer edge surface arc surface, and the outer edge surface arc surface is defined as (R3).

As mentioned above, the inner edge arc surface (R2) of the outer lens of the aforementioned patent No. TW-M263511 is equal to the outer edge arc surface (R3) of the inner lens. The polarizing film comprises a body, and the body has an upper surface and a lower surface, and a colloid film layer is coated on the upper surface, and a colloid film layer is coated on the lower surface, and the polarizing film is glued between the outer lens and the inner lens to form a composite lens with polarizing effect.

Another commonly used composite optical lens device, for example, the invention patent "LAMINATED GLASS LENS" in US Patent Publication No. US-4793703, discloses a composite glass/plastic laminated optical lens structure. The composite glass/plastic laminated optical lens structure includes an inorganic glass layer, an organic plastic layer, and an adhesive layer.

FIG. 2 shows a schematic diagram of a conventional composite optical lens structure of U.S. Patent Publication No. US-4793703. Referring to FIG. 2, the inorganic glass layer of the aforementioned patent No. US-4793703 is a glass front surface layer, and the organic plastic layer is a plastic back surface layer.

As mentioned above, the composite glass/plastic laminated optical lens structure of the aforementioned US Patent No. US-4793703 is obviously formed by combining the inorganic glass layer, the organic plastic layer and the adhesive layer. Therefore, there is no functional film layer in the inorganic glass layer, the organic plastic layer and the adhesive layer, and it does not have any sealing function to prevent moisture.

FIG. 3 shows a schematic diagram of another conventional composite optical lens structure of U.S. Patent Publication No. US-4793703. Referring to FIG. 3, the composite glass/plastic laminated optical lens structure includes an inorganic glass layer, a first organic plastic layer, a second organic plastic layer, a first adhesive layer and a second adhesive layer.

Obviously, the composite glass/plastic laminated optical lens structure of the aforementioned US Patent No. US-4793703 is formed by combining the inorganic glass layer, the first organic plastic layer and the first adhesive layer, and is formed by combining the inorganic glass layer, the second organic plastic layer and the second adhesive layer. Therefore, there is no functional optical film layer in the inorganic glass layer, the first organic plastic layer, the second organic plastic layer, the first adhesive layer and the second adhesive layer, and it does not have any sealing function to prevent moisture.

However, in fact, the conventional composite optical lens devices of the aforementioned Republic of China Patent No. TW-I752471, Patent Publication No. TW-201502600, Patent Announcement No. TW-215476, No. TW-346442, No. TW-M263511 and U.S. Patent No. US-4793703 all have a need for further improvement, so as to provide a composite glass/plastic laminated optical lens device or prevent moisture from entering the composite glass/plastic laminated optical lens device.

Obviously, the aforementioned Republic of China Patent No. TW-I752471, Patent Publication No. TW-201502600, Patent Announcement No. TW-215476, No. TW-346442, No. TW-M263511 and U.S. Patent No. US-4793703 are only references to the technical background of the present invention and illustrate the current state of technical development, and are not intended to limit the scope of the present invention.

In view of this, in order to meet the above needs, the present invention provides a composite high scratch-resistant optical lens device with an edge-sealed structure and a manufacturing method thereof, wherein a first scratch-resistant layer is disposed on a first outer surface of a first protective layer to form a first reinforced protective layer, and a second scratch-resistant layer is disposed on a second outer surface of a second protective layer to form a second reinforced protective layer, and at least one accommodating protection space layer is formed between a first inner surface of the first protective layer and a second inner surface of the second protective layer, and at least one inner surface to be protected is disposed on the first outer surface of the second protective layer to form a second reinforced protective layer. The interlayer is arranged in the storage and protection space layer, so that the first anti-scratch layer and the first protective layer are used to jointly protect one side of the storage and protection space layer, and the second anti-scratch layer and the second protective layer are used to jointly protect the other side of the storage and protection space layer, and a sealing element is used to bond and seal the periphery of a combination of the first anti-scratch layer, the first protective layer, the second anti-scratch layer and the second protective layer to prevent moisture from entering the storage and protection space layer, so as to improve the technical problem that the conventional composite optical lens device cannot provide appropriate protection for the functional optical layer.

The main purpose of the preferred embodiment of the present invention is to provide a composite high scratch-resistant optical lens device with an edge-sealed structure and a manufacturing method thereof, wherein a first scratch-resistant layer is disposed on a first outer surface of a first protective layer to form a first reinforced protective layer, and a second scratch-resistant layer is disposed on a second outer surface of a second protective layer to form a second reinforced protective layer, and at least one accommodating protective space layer is formed between a first inner surface of the first protective layer and a second inner surface of the second protective layer, and at least one intermediate layer to be protected is disposed in the accommodating protective space layer. In the middle layer, the first anti-scratch layer and the first protective layer are used to jointly protect one side of the storage protection space layer, and the second anti-scratch layer and the second protective layer are used to jointly protect the other side of the storage protection space layer, and the first anti-scratch layer, the first protective layer, the second anti-scratch layer and the second protective layer are bonded and sealed by a sealing element to prevent moisture from entering the storage protection space layer, thereby achieving the purpose or function of achieving different protections on different sides of the middle layer to be protected, improving light transmittance and preventing moisture from entering the interior.

In order to achieve the above-mentioned purpose, the composite high scratch-resistant optical lens device with edge sealing structure of the preferred embodiment of the present invention comprises:

A first protective layer having a structural reinforcement protection function;

A first anti-scratch layer having a surface anti-scratch function, and the first anti-scratch layer is arranged on a first outer surface of the first protective layer to form a first reinforced protective layer;

A second protective layer having a structural reinforcement protection function;

A second anti-scratch layer having a surface anti-scratch function, and the second anti-scratch layer is arranged on a second outer surface of the second protective layer to form a second reinforced protective layer;

At least one accommodating protection space layer, which is formed between a first inner surface of the first protection layer and a second inner surface of the second protection layer;

At least one intermediate layer to be protected, which is arranged in the accommodating protection space layer; and

At least one sealing element having an adhesive sealing function, and the sealing element is arranged on the periphery of a combination, and the periphery of the first anti-scratch layer, the first protective layer, the second anti-scratch layer and the second protective layer are combined to form the periphery of the combination;

The first anti-scratch layer and the first protective layer are used to jointly protect one side of the storage and protection space layer, and the second anti-scratch layer and the second protective layer are used to jointly protect the other side of the storage and protection space layer, and the sealing element is used to bond and seal the combined periphery of the first anti-scratch layer, the first protective layer, the second anti-scratch layer and the second protective layer to prevent moisture from entering the storage and protection space layer.

The intermediate layer to be protected in the preferred embodiment of the present invention is selected from an anti-reflection layer, a polarizing film layer, a polarizing microstructure layer, a color-changing layer, an anti-blue light layer, an anti-blue ultraviolet light layer or an anti-infrared layer.

In the preferred embodiment of the present invention, the intermediate layer to be protected is integrally formed on the first inner surface of the first protective layer.

In the preferred embodiment of the present invention, the intermediate layer to be protected is integrally formed on the second inner surface of the second protective layer.

In the preferred embodiment of the present invention, the intermediate layer to be protected is integrally formed on the first inner surface of the first protective layer and the second inner surface of the second protective layer.

In order to achieve the above-mentioned purpose, the manufacturing method of the composite high scratch-resistant optical lens device with edge sealing structure of the preferred embodiment of the present invention includes:

A first anti-scratch layer is disposed on a first outer surface of a first protective layer, and the first protective layer has a structural strengthening protection function, so as to form a first strengthened protective layer;

A second anti-scratch layer is disposed on a second outer surface of a second protective layer, and the second protective layer has a structural strengthening protection function, so as to form a second strengthened protective layer;

At least one accommodating protection space layer is formed between a first inner surface of the first protective layer and a second inner surface of the second protective layer;

Arrange at least one intermediate layer to be protected in the accommodating protection space layer;

The first anti-scratch layer configuration and the first protective layer are used to jointly protect one side of the accommodating protection space layer, and the second anti-scratch layer configuration and the second protective layer are used to jointly protect the other side of the accommodating protection space layer; and

A sealing element is used to bond and seal the periphery of the first anti-scratch layer, the first protective layer, the second anti-scratch layer and one of the second protective layers to prevent moisture from entering the accommodating protective space layer.

The intermediate layer to be protected in the preferred embodiment of the present invention is selected from an anti-reflection layer, a polarizing film layer, a polarizing microstructure layer, a color-changing layer, an anti-blue light layer, an anti-blue ultraviolet light layer, an anti-infrared layer or any combination thereof.

In the preferred embodiment of the present invention, the intermediate layer to be protected is integrally formed on the first inner surface of the first protective layer.

In the preferred embodiment of the present invention, the intermediate layer to be protected is integrally formed on the second inner surface of the second protective layer.

In the preferred embodiment of the present invention, the intermediate layer to be protected is integrally formed on the first inner surface of the first protective layer and the second inner surface of the second protective layer.

1A: Double-sided scratch-resistant optical lens device

1B: Double-sided scratch-resistant optical lens device

1C: Double-sided scratch-resistant optical lens device

1D: Double-sided scratch-resistant optical lens device

1E: Double-sided scratch-resistant optical lens device

10: First protective layer

11: First outer surface

12: First inner surface

20: Second protective layer

21: Second outer surface

22: Second inner surface

3: Middle layer to be protected

3a: Single functional combination layer

3b: Single functional combination layer

3c: Single functional combination layer

30: Accommodate protection space layer

31: Microstructure layer to be protected

4: Sealing components

100: First anti-scratch layer

200: Second anti-scratch layer

Figure 1: Schematic diagram of the commonly used composite optical lens structure in the Republic of China Patent Publication No. TW-215476.

Figure 2: Schematic diagram of the commonly used composite optical lens structure in U.S. Patent Publication No. US-4793703.

Figure 3: Schematic diagram of another commonly used composite optical lens structure in U.S. Patent Publication No. US-4793703.

Figure 4: A schematic diagram of the structure of a composite high scratch-resistant optical lens device with an edge-sealed structure according to the first preferred embodiment of the present invention.

Figure 5: Schematic diagram of the manufacturing process of the composite high scratch-resistant optical lens device with edge sealing structure of the first preferred embodiment of the present invention.

Figure 6: A schematic diagram of the structure of a composite high scratch-resistant optical lens device with an edge-sealed structure according to the second preferred embodiment of the present invention.

Figure 7: A schematic diagram of the structure of a composite high scratch-resistant optical lens device with an edge-sealed structure according to the third preferred embodiment of the present invention.

Figure 8: A schematic diagram of the structure of a composite high scratch-resistant optical lens device with an edge-sealed structure according to the fourth preferred embodiment of the present invention.

Figure 9: Structural schematic diagram of a composite high scratch-resistant optical lens device with edge sealing structure according to the fifth preferred embodiment of the present invention.

In order to fully understand the present invention, the following will give examples of preferred embodiments and provide detailed descriptions with the accompanying drawings, which are not intended to limit the present invention.

The composite high scratch-resistant optical lens device with edge sealing structure and the manufacturing method thereof of the preferred embodiment of the present invention are applicable to various eyeglass devices [glasses], various sunglasses or sunglasses devices [sunglasses], various virtual reality [VR] game console wearable eyeglass devices, various augmented reality [AR] game console wearable eyeglass devices, various goggles devices [goggles], various smart glasses devices [smart glasses] or other optical eyeglass devices, but it is not used to limit the scope of application of the present invention.

FIG. 4 is a schematic diagram of the structure of the composite highly scratch-resistant optical lens device with edge sealing structure of the first preferred embodiment of the present invention. Referring to FIG. 4, for example, the composite highly scratch-resistant optical lens device with edge sealing structure of the first preferred embodiment of the present invention comprises a first protective layer 10, a second protective layer 20, at least one intermediate layer to be protected 3 and a sealing element 4, and the first protective layer 10, the second protective layer 20, the intermediate layer to be protected 3 and the sealing element 4 form a double-sided scratch-resistant optical lens device 1A.

Please refer to FIG. 4 again. For example, the first protective layer 10 has a first outer surface 11 and a first inner surface 12. The first protective layer 10 has a first uniform protective thickness, a first refractive index and a first color (e.g., adding color powder). The first protective layer 10 is selected from a glass protective layer, a plastic protective layer, a polycarbonate protective layer, a poly(methyl methacrylate), PMMA protective layer, a polyamide protective layer (e.g., nylon, i.e., polyamide, PA) protective layer or a protective layer having similar materials.

Please refer to FIG. 4 again. For example, the second protective layer 20 has a second outer surface 21 and a second inner surface 22, and the second protective layer 20 has a second uniform protective thickness, a second refractive index and a second color (e.g., adding toner), and the second protective layer 20 is selected from a glass protective layer, a plastic protective layer, a polycarbonate (PC) protective layer, a polymethyl methacrylate (PMMA) protective layer, a polyamide (e.g., nylon, PA) protective layer or a protective layer having similar materials.

Please refer to Figure 4 again. For example, the first uniform protective thickness of the first protective layer 10 and the second uniform protective thickness of the second protective layer 20 can be selected to be the same thickness or different thicknesses, and the first protective layer 10 and the second protective layer 20 can properly support the overall structure together, and the first refractive index of the first protective layer 10 and the second refractive index of the second protective layer 20 can be selected to be the same refractive index or different refractive index.

Please refer to FIG. 4 again. For example, the intermediate layer 3 to be protected has a predetermined film thickness or a predetermined structure thickness, and the intermediate layer 3 to be protected is selected from an anti-reflection layer, a polarizing film layer, a polarizing microstructure layer (e.g., a polarizing microstructure pattern), a color-changing layer, an anti-blue light layer, an anti-blue ultraviolet light layer, an anti-infrared layer or other functional film layers.

Please refer to FIG. 4 again. For example, the sealing element 4 has an adhesive sealing function, and the sealing element 4 is arranged on a periphery of a combination, and the periphery of the first protective layer 10 (first anti-scratch layer 100), the second protective layer 20 (second anti-scratch layer 200) and the middle layer to be protected 3 (accommodating protective space layer 30) are combined to form the periphery of the combination, and the sealing element 4 can be selected from a spraying material layer, a coating material layer, a pouring material layer or any combination thereof.

Please refer to Figure 4 again. For example, the sealing element 4 is used to provide a moisture-proof function and an edge-sealing function. The sealing element 4 can be made of various color materials, and the sealing element 4 can be made of a fully transparent material, a semi-transparent material, or an opaque material.

FIG. 5 is a schematic flow chart of the manufacturing method of the composite high scratch-resistant optical lens device with edge-sealed structure of the first preferred embodiment of the present invention. Please refer to FIG. 5, for example, the manufacturing method of the composite high scratch-resistant optical lens device with edge-sealed structure of the first preferred embodiment of the present invention includes steps S1, S2, S3, S4 and S5, and the order of steps S1, S2, S3, S4 and S5 can be reversed, integrated, reduced, deleted or otherwise adjusted according to various requirements.

Please refer to Figures 4 and 5 again. For example, the manufacturing method of the composite high scratch-resistant optical lens device with edge sealing structure of the first preferred embodiment of the present invention includes step S1: First, a first scratch-resistant layer 100 is appropriately processed (for example, coating, spraying or other processing methods) on the first outer surface 11 of the first protective layer 10 by appropriate technical means (for example, fully automatic, semi-automatic or manual methods), and the first protective layer 10 has a structural strengthening protection function to form a first strengthened protective layer.

Please refer to Figures 4 and 5 again. For example, the first anti-scratch layer 100 is selected from an anti-scratch film or a multi-layer anti-scratch film, and the first anti-scratch layer 100 has a first predetermined film thickness and a first predetermined hardness to enhance the overall strength of the first protective layer 10. In this way, the first uniform protective thickness of the first protective layer 10 can be reduced in product design to provide a certain degree of optical properties (e.g., international standards).

Please refer to Figures 4 and 5 again. For example, the manufacturing method of the composite high scratch-resistant optical lens device with edge sealing structure of the first preferred embodiment of the present invention includes step S2: Then, a second scratch-resistant layer 200 is appropriately processed (for example, coating, spraying or other processing methods) and arranged on the second outer surface 21 of the second protective layer 20 by appropriate technical means (for example, fully automatic, semi-automatic or manual methods), and the second protective layer 20 has a structural strengthening protection function to form a second strengthened protective layer.

Please refer to Figures 4 and 5 again. For example, the second anti-scratch layer 200 is selected from an anti-scratch film or a multi-layer anti-scratch film, and the second anti-scratch layer 200 has a second predetermined film thickness and a second predetermined hardness to enhance the overall strength of the second protective layer 20. In this way, the first uniform protective thickness of the second protective layer 20 can be reduced in product design to provide a certain degree of optical properties (e.g., international standards).

Please refer to Figures 4 and 5 again. For example, the first predetermined film thickness of the first anti-scratch layer 100 and the second predetermined film thickness of the second anti-scratch layer 200 can be selected to be the same thickness or different thicknesses, and the first predetermined hardness of the first anti-scratch layer 100 (for example: anti-foreign object scratches or anti-dust scratches) and the second predetermined hardness of the second anti-scratch layer 200 (for example: anti-foreign object scratches or anti-dust scratches) can be selected to be the same hardness or different hardnesses, and the first anti-scratch layer 100 and the second anti-scratch layer 200 can be used together to prevent the double-sided scratch-resistant optical lens device 1A from breaking.

Please refer to Figures 4 and 5 again. For example, the manufacturing method of the composite high scratch-resistant optical lens device with edge sealing structure of the first preferred embodiment of the present invention includes step S3: Then, at least one or more accommodating protection space layers 30 are appropriately configured between the first inner surface 12 of the first protective layer 10 and the second inner surface 22 of the second protective layer 20 by appropriate technical means (for example: fully automatic, semi-automatic or manual method).

Please refer to Figures 4 and 5 again. For example, the manufacturing method of the composite high scratch-resistant optical lens device with edge sealing structure of the first preferred embodiment of the present invention includes step S4: Then, at least one or more of the intermediate layers 3 to be protected are appropriately processed (for example, coating, spraying or other processing methods) by appropriate technical means (for example, fully automatic, semi-automatic or manual methods) and arranged in the accommodating protection space layer 30.

Please refer to Figures 4 and 5 again. For example, the intermediate layer 3 to be protected can also be selected from a planar pattern layer, a three-dimensional pattern layer, a planar text layer, a three-dimensional text layer, a planar digital layer, a three-dimensional digital layer, a microstructure layer (e.g., polarized microstructure pattern or font), a microstructure layer (e.g., electronic component structure or other structure) or any combination thereof.

Please refer to Figures 4 and 5 again. For example, the manufacturing method of the composite high scratch-resistant optical lens device with edge sealing structure of the first preferred embodiment of the present invention includes step S5: Then, using appropriate technical means (for example: fully automatic, semi-automatic or manual method) to use the first scratch-resistant layer 100 and the first protective layer 10 to jointly protect one side of the accommodating protection space layer 30, and to use the second scratch-resistant layer 200 and the second protective layer 20 to jointly protect the other side of the accommodating protection space layer 30, so as to extend the product service life of the middle layer 3 to be protected.

Please refer to Figures 4 and 5 again. For example, the manufacturing method of the composite high scratch-resistant optical lens device with edge sealing structure of the first preferred embodiment of the present invention includes step S5: Then, the sealing element 4 is used to bond and seal the periphery of the first scratch-resistant layer 100, the first protective layer 10, the second scratch-resistant layer 200 and the second protective layer 20 by appropriate technical means (for example, fully automatic, semi-automatic or manual method) so as to prevent moisture from entering the accommodating protection space layer 30 (intermediate layer 3 to be protected) due to various reasons (for example, material deterioration, collision damage or other factors) during future use.

Please refer to Figures 4 and 5 again. For example, the sealing element 4 can be selected from a thermal setting material, a UV adhesive material or other suitable sealing materials, and the sealing element 4 has a predetermined width range, and the predetermined width range is between 20 microns and 1 mm, as shown in Figure 4.

FIG. 6 shows a schematic diagram of the structure of the composite high scratch-resistant optical lens device with edge-sealing structure of the second preferred embodiment of the present invention, which corresponds to the composite high scratch-resistant optical lens device with edge-sealing structure of FIG. 4. Referring to FIG. 6, relative to the first embodiment, the composite high scratch-resistant optical lens device with edge-sealing structure of the second preferred embodiment of the present invention comprises a first protective layer 10, a second protective layer 20, at least one intermediate layer 3 to be protected and a sealing element 4, and the first protective layer 10 and the intermediate layer 3 to be protected are integrated by appropriate technical means to form a single functional assembly layer 3a (as shown in the gray part of FIG. 6).

Please refer to FIG. 6 again. For example, the intermediate layer 3 to be protected is integrally formed on the first inner surface 12 of the first protective layer 10 to enhance the structural strength of the intermediate layer 3 to be protected. The first protective layer 10, the second protective layer 20 and the intermediate layer 3 to be protected form a double-sided scratch-resistant optical lens device 1B.

FIG. 7 is a schematic diagram of the structure of the composite high scratch-resistant optical lens device with edge-sealing structure of the third preferred embodiment of the present invention, which corresponds to the composite high scratch-resistant optical lens device with edge-sealing structure of FIG. 5. Referring to FIG. 7, relative to the second embodiment, the composite high scratch-resistant optical lens device with edge-sealing structure of the third preferred embodiment of the present invention comprises a first protective layer 10, a second protective layer 20 and at least one intermediate layer 3 to be protected, and the second protective layer 20 and the intermediate layer 3 to be protected are integrated by appropriate technical means to form a single functional assembly layer 3b (as shown in the gray part of FIG. 7).

Please refer to FIG. 7 again. For example, the intermediate layer 3 to be protected is integrally formed on the second inner surface 22 of the second protective layer 20 to enhance the structural strength of the intermediate layer 3 to be protected. The first protective layer 10, the second protective layer 20 and the intermediate layer 3 to be protected form a double-sided scratch-resistant optical lens device 1C.

FIG. 8 is a schematic diagram of the structure of the composite high scratch-resistant optical lens device with edge-sealing structure of the fourth preferred embodiment of the present invention, which corresponds to the composite high scratch-resistant optical lens device with edge-sealing structure of FIGS. 6 and 7. Referring to FIG. 7, relative to the first embodiment, the composite high scratch-resistant optical lens device with edge-sealing structure of the fourth preferred embodiment of the present invention comprises a first protective layer 10, a second protective layer 20, at least one intermediate layer 3 to be protected and a sealing element 4, and the first protective layer 10, the second protective layer 20 and the intermediate layer 3 to be protected are integrated by appropriate technical means to form a single functional assembly layer 3c (as shown in the gray part of FIG. 8).

Please refer to FIG. 8 again. For example, the intermediate layer 3 to be protected is integrally formed on the first inner surface 12 of the first protective layer 10 and the second inner surface 22 of the second protective layer 20 to enhance the structural strength of the intermediate layer 3 to be protected. That is, the intermediate layer 3 to be protected is integrally formed between the first inner surface 12 of the first protective layer 10 and the second inner surface 22 of the second protective layer 20, and the first protective layer 10, the second protective layer 20 and the intermediate layer 3 to be protected form a double-sided scratch-resistant optical lens device 1D.

FIG. 9 is a schematic diagram of the structure of the composite highly scratch-resistant optical lens device with edge-sealing structure of the fifth preferred embodiment of the present invention, which corresponds to the composite highly scratch-resistant optical lens device with edge-sealing structure of FIG. 4. Referring to FIG. 9, relative to the first embodiment, the composite highly scratch-resistant optical lens device with edge-sealing structure of the fifth preferred embodiment of the present invention comprises a first protective layer 10, a second protective layer 20, at least one microstructure layer to be protected 31 and a sealing element 4, and the first protective layer 10, the second protective layer 20, the microstructure layer to be protected 31 and the sealing element 4 form a double-sided scratch-resistant optical lens device 1E.

Please refer to FIG. 9 again. For example, the microstructure layer 31 to be protected can be integrally formed on the first inner surface 12 of the first protective layer 10, the second inner surface 22 of the second protective layer 20, or both, so as to enhance the structural strength of the microstructure layer 31 to be protected, its pattern or font.

The above preferred embodiments are only examples to illustrate the present invention and its technical features. The technology of the embodiments can still be appropriately implemented in various substantially equivalent modifications and/or replacement methods; therefore, the scope of rights of the present invention shall be subject to the scope defined by the attached patent application scope. The copyright of this case is limited to the use of patent applications in the Republic of China.

1A: Double-sided scratch-resistant optical lens device

10: First protective layer

11: First outer surface

12: First inner surface

20: Second protective layer

21: Second outer surface

22: Second inner surface

3: Middle layer to be protected

30: Accommodate protection space layer

4: Sealing components

100: First anti-scratch layer

200: Second anti-scratch layer

Claims (10)

A composite high scratch-resistant optical lens device with an edge-sealed structure comprises: a first protective layer having a structural strengthening protection function; a first anti-scratch layer having a surface scratch-resistant function, and the first anti-scratch layer is arranged on a first outer surface of the first protective layer to form a first strengthened protective layer; a second protective layer having a structural strengthening protection function; a second anti-scratch layer having a surface scratch-resistant function, and the second anti-scratch layer is arranged on a second outer surface of the second protective layer to form a second strengthened protective layer; at least one accommodating protection space layer is formed between a first inner surface of the first protective layer and a second inner surface of the second protective layer; at least one intermediate layer to be protected is arranged on the accommodating protection space layer. and at least one sealing element having an adhesive sealing function, and the sealing element is arranged on a periphery of a combination, and the periphery of the first anti-scratch layer, the first protective layer, the second anti-scratch layer and the second protective layer are combined to form the periphery of the combination; wherein the first anti-scratch layer and the first protective layer are used to jointly protect one side of the accommodating protection space layer, and the second anti-scratch layer and The second protective layer jointly protects the other side of the accommodating protective space layer, and the sealing element is used to bond and seal the first anti-scratch layer, the first protective layer, the second anti-scratch layer and the second protective layer to prevent moisture from entering the accommodating protective space layer, and the first anti-scratch layer, the first protective layer, the middle layer to be protected, the second protective layer and the second anti-scratch layer are combined to form an optical lens. According to the composite high scratch-resistant optical lens device with edge sealing structure described in Item 1 of the patent application scope, the intermediate layer to be protected is selected from an anti-reflection layer, a polarizing film layer, a polarizing microstructure layer, a color-changing layer, an anti-blue light layer, an anti-blue ultraviolet light layer or an anti-infrared layer. According to the composite high-scratch-resistant optical lens device with edge-sealed structure described in Item 1 of the patent application scope, the intermediate layer to be protected is integrally formed on the first inner surface of the first protective layer. According to the composite high scratch-resistant optical lens device with edge sealing structure described in Item 1 of the patent application scope, the intermediate layer to be protected is integrally formed on the second inner surface of the second protective layer. According to the composite high scratch-resistant optical lens device with edge sealing structure described in Item 1 of the patent application scope, the intermediate layer to be protected is integrally formed on the first inner surface of the first protective layer and the second inner surface of the second protective layer. A manufacturing method of a composite high scratch-resistant optical lens device with an edge-sealed structure, comprising: disposing a first scratch-resistant layer on a first outer surface of a first protective layer, and the first protective layer has a structural strengthening protection function, so as to form a first strengthened protective layer; disposing a second scratch-resistant layer on a second outer surface of a second protective layer, and the second protective layer has a structural strengthening protection function, so as to form a second strengthened protective layer; forming at least one accommodating protection space layer between a first inner surface of the first protective layer and a second inner surface of the second protective layer; disposing at least one intermediate layer to be protected The first anti-scratch layer and the first protective layer are configured in the storage and protection space layer; the second anti-scratch layer and the second protective layer are configured to jointly protect one side of the storage and protection space layer, and the second anti-scratch layer and the second protective layer are configured to jointly protect the other side of the storage and protection space layer; and a sealing element is used to bond and seal the periphery of a combination of the first anti-scratch layer, the first protective layer, the second anti-scratch layer and the second protective layer to prevent moisture from entering the storage and protection space layer, and the sealing element has a bonding and sealing function, and the first anti-scratch layer, the first protective layer, the middle layer to be protected, the second protective layer and the second anti-scratch layer are combined to form an optical lens. According to the manufacturing method of the composite high scratch-resistant optical lens device with edge sealing structure described in Item 6 of the patent application scope, the intermediate layer to be protected is selected from an anti-reflection layer, a polarizing film layer, a polarizing microstructure layer, a color-changing layer, an anti-blue light layer, an anti-blue ultraviolet light layer, an anti-infrared layer or any combination thereof. According to the manufacturing method of the composite high scratch-resistant optical lens device with edge sealing structure described in Item 6 of the patent application scope, the intermediate layer to be protected is integrally formed on the first inner surface of the first protective layer. According to the manufacturing method of the composite high scratch-resistant optical lens device with edge sealing structure described in Item 6 of the patent application scope, the middle layer to be protected is integrally formed on the second inner surface of the second protective layer. According to the manufacturing method of the composite high scratch-resistant optical lens device with edge sealing structure described in Item 6 of the patent application scope, the intermediate layer to be protected is integrally formed on the first inner surface of the first protective layer and the second inner surface of the second protective layer.

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