TWI870270B - Copper foil raw material preparation device for negative electrode materials - Google Patents
Copper foil raw material preparation device for negative electrode materials Download PDFInfo
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- TWI870270B TWI870270B TW113110630A TW113110630A TWI870270B TW I870270 B TWI870270 B TW I870270B TW 113110630 A TW113110630 A TW 113110630A TW 113110630 A TW113110630 A TW 113110630A TW I870270 B TWI870270 B TW I870270B
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- cooling water
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims abstract description 145
- 239000011889 copper foil Substances 0.000 title claims abstract description 117
- 239000002994 raw material Substances 0.000 title claims abstract description 99
- 239000007773 negative electrode material Substances 0.000 title claims abstract description 98
- 238000002360 preparation method Methods 0.000 title claims description 33
- 239000002245 particle Substances 0.000 claims abstract description 44
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 178
- 239000000498 cooling water Substances 0.000 claims description 165
- 239000007921 spray Substances 0.000 claims description 46
- 238000010438 heat treatment Methods 0.000 claims description 27
- 238000002844 melting Methods 0.000 claims description 24
- 230000008018 melting Effects 0.000 claims description 24
- 229910052802 copper Inorganic materials 0.000 claims description 18
- 239000010949 copper Substances 0.000 claims description 18
- 239000011819 refractory material Substances 0.000 claims description 18
- 238000001816 cooling Methods 0.000 claims description 8
- 238000007599 discharging Methods 0.000 claims description 6
- 239000003792 electrolyte Substances 0.000 abstract description 9
- 239000002699 waste material Substances 0.000 abstract description 9
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000004090 dissolution Methods 0.000 abstract description 6
- 241000784732 Lycaena phlaeas Species 0.000 abstract description 4
- 239000000155 melt Substances 0.000 description 38
- 238000000034 method Methods 0.000 description 29
- 230000000694 effects Effects 0.000 description 7
- 238000005096 rolling process Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 239000007788 liquid Substances 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 238000005868 electrolysis reaction Methods 0.000 description 4
- 238000005266 casting Methods 0.000 description 3
- 230000006698 induction Effects 0.000 description 3
- 239000003923 scrap metal Substances 0.000 description 3
- 238000005507 spraying Methods 0.000 description 3
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 2
- 239000011162 core material Substances 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 229910052749 magnesium Inorganic materials 0.000 description 2
- 239000011777 magnesium Substances 0.000 description 2
- -1 separator Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000000306 component Substances 0.000 description 1
- 239000008358 core component Substances 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000005238 degreasing Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 239000007774 positive electrode material Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 239000010731 rolling oil Substances 0.000 description 1
- 238000010079 rubber tapping Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F1/00—Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
- B22F1/05—Metallic powder characterised by the size or surface area of the particles
- B22F1/054—Nanosized particles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F9/00—Making metallic powder or suspensions thereof
- B22F9/02—Making metallic powder or suspensions thereof using physical processes
- B22F9/06—Making metallic powder or suspensions thereof using physical processes starting from liquid material
- B22F9/08—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F9/00—Making metallic powder or suspensions thereof
- B22F9/02—Making metallic powder or suspensions thereof using physical processes
- B22F9/06—Making metallic powder or suspensions thereof using physical processes starting from liquid material
- B22F9/08—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
- B22F9/10—Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying using centrifugal force
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D1/00—Electroforming
- C25D1/04—Wires; Strips; Foils
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D3/00—Electroplating: Baths therefor
- C25D3/02—Electroplating: Baths therefor from solutions
- C25D3/38—Electroplating: Baths therefor from solutions of copper
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Nanotechnology (AREA)
- Manufacture And Refinement Of Metals (AREA)
- Manufacture Of Metal Powder And Suspensions Thereof (AREA)
- Electrolytic Production Of Metals (AREA)
Abstract
本發明涉及一種負極材料用銅箔原材料製備裝置,具體涉及如下的負極材料用銅箔原材料製備裝置:為了代替製備二次電池的負極材料用銅箔所需的高純度的銅線廢品,透過使用低純度的普通銅製備顆粒形態的負極材料用銅箔原材料,以實現可提供提高價格競爭力且可降低成本的銅箔原材料,透過將負極材料用銅箔原材料的形態製備成顆粒形態,以在溶解於電解液時,提高溶解速率,從而可在製備負極材料用銅箔時,提高生產效率。The present invention relates to a device for preparing a raw material of copper foil for negative electrode material, and specifically to the following device for preparing a raw material of copper foil for negative electrode material: in order to replace high-purity copper wire waste required for preparing copper foil for negative electrode material of secondary battery, a raw material of copper foil for negative electrode material in the form of particles is prepared by using common copper of low purity, so as to provide a raw material of copper foil that can improve price competitiveness and reduce costs, and the raw material of copper foil for negative electrode material is prepared in the form of particles to increase the dissolution rate when dissolved in an electrolyte, thereby improving the production efficiency when preparing the copper foil for negative electrode material.
Description
本發明涉及一種負極材料用銅箔原材料製備裝置,具體涉及如下的負極材料用銅箔原材料製備裝置:為了代替製備二次電池的負極材料用銅箔所需的高純度的銅線廢品,透過使用低純度的普通銅製備顆粒形態的負極材料用銅箔原材料,以實現可提供提高價格競爭力且可降低成本的銅箔原材料,透過將負極材料用銅箔原材料的形態製備成顆粒形態,以在溶解於電解液時,提高溶解速率,從而可在製備負極材料用銅箔時,提高生產效率。The present invention relates to a device for preparing a raw material of copper foil for negative electrode material, and specifically to the following device for preparing a raw material of copper foil for negative electrode material: in order to replace high-purity copper wire waste required for preparing copper foil for negative electrode material of secondary battery, a raw material of copper foil for negative electrode material in the form of particles is prepared by using common copper of low purity, so as to provide a raw material of copper foil that can improve price competitiveness and reduce costs, and the raw material of copper foil for negative electrode material is prepared in the form of particles to increase the dissolution rate when dissolved in an electrolyte, thereby improving the production efficiency when preparing the copper foil for negative electrode material.
近來,隨著環保法規日漸嚴峻且對電動汽車的需求增加,電動汽車市場快速成長為未來產業,銅箔的重要性逐漸增加。Recently, with increasingly stringent environmental regulations and increasing demand for electric vehicles, the electric vehicle market is growing rapidly as a future industry, and the importance of copper foil is gradually increasing.
被稱作電池箔的銅箔被視為用於電動汽車的二次電池的核心原材料。由於二次電池用銅箔起到將電池中產生的熱排放到外部以及維持電極的形狀的支撐體的作用,因而被視為電動汽車電池(二次電池)的核心部件。尤其,銅箔被用作用於作為電動汽車的4大核心原材料(正極材料、負極材料、隔膜、電解液)中的負極材料的薄膜。Copper foil, also known as battery foil, is considered a core material for secondary batteries used in electric vehicles. Since copper foil for secondary batteries serves as a support body that discharges heat generated in the battery to the outside and maintains the shape of the electrode, it is considered a core component of electric vehicle batteries (secondary batteries). In particular, copper foil is used as a thin film for the negative electrode material, which is one of the four core materials of electric vehicles (positive electrode material, negative electrode material, separator, and electrolyte).
尤其,為了增加二次電池的容量,需使單位面積的能量密度變高,為此,透過使銅箔的厚度變得更薄以達到使單位體積的面積更大、重量更小的效果。In particular, in order to increase the capacity of secondary batteries, the energy density per unit area must be increased. To this end, the copper foil is made thinner to achieve the effect of making the unit volume larger and the weight smaller.
這種銅箔大致將使用輥壓延方式和電解方式來製備,輥壓延方式有厚度越薄則生產費用越高的缺點,因而通常主要使用作為透過電分解來鍍銅的方式的電解方式來製備二次電池用銅箔。This type of copper foil is generally produced by a roll rolling method and an electrolytic method. The roll rolling method has the disadvantage that the thinner the thickness, the higher the production cost. Therefore, the electrolytic method, which is a method of copper plating by electrolysis, is usually used to produce copper foil for secondary batteries.
在此情況下,使用電解方式製備的二次電池用銅箔通常可透過如下方式來製備,即,收集電氣銅或銅線廢品級高級銅廢金屬料等並對其進行鑄造、鑄造+壓延、或鑄造+壓延+拉製來製備線材,在對所製備的線材進行清洗及切割後,可將其溶解於屬於電解液的硫酸溶液來進行製備。In this case, copper foil for secondary batteries prepared by electrolysis can generally be prepared by collecting electrical copper or copper wire waste grade high-grade copper scrap metal materials and casting, casting + rolling, or casting + rolling + drawing them to prepare wires, and after washing and cutting the prepared wires, they can be dissolved in a sulfuric acid solution that is an electrolyte to prepare.
但是,切割的線材透過壓延、拉製、切割製程來製備,而在進行壓延及拉製時,會暴露在壓延油及拉製油等的油性成分中,因而一定要進行用於去油的清洗製程,由於製程複雜,銅箔的費用將增加,存在作為原材料的電氣銅或銅線廢品級高級銅廢金屬料的供給不順暢的問題。However, the cut wire is prepared through the processes of rolling, drawing, and cutting. During the rolling and drawing, it will be exposed to the oily components of rolling oil and drawing oil, so a cleaning process must be performed for degreasing. Due to the complexity of the process, the cost of copper foil will increase, and there is a problem of unsmooth supply of electrical copper or copper wire waste grade high-grade copper scrap metal materials as raw materials.
為此,為了解決上述問題,在韓國專利公開第10-2023-0034813號中揭露了與在用於製備電解銅箔的電解液溶解時具備優秀的溶解性能的不定形銅原材料及其製備方法相關的技術。To solve the above problems, Korean Patent Publication No. 10-2023-0034813 discloses a technology related to an amorphous copper raw material having excellent solubility when dissolved in an electrolyte for preparing electrolytic copper foil and a method for preparing the same.
但是,上述先前技術僅僅是收集供給不順暢的電氣銅或銅線廢金屬料等的原材料並對其進行熔融以製備不定形的銅原材料,仍存在價格競爭力下降且無法降低成本的問題。However, the above-mentioned prior art merely collects raw materials such as electrical copper or copper wire scrap metal materials that are not smoothly supplied and melts them to prepare amorphous copper raw materials, and there is still a problem that price competitiveness is reduced and costs cannot be reduced.
本發明用於解決如上所述的問題,本發明的一目的在於提供如下的負極材料用銅箔原材料製備裝置,即,為了代替高純度的銅線廢品,透過使用低純度的普通銅製備顆粒形態的銅箔原材料,以實現提供提高價格競爭力且可降低成本的銅箔原材料。The present invention is used to solve the above-mentioned problems. One purpose of the present invention is to provide a copper foil raw material preparation device for negative electrode material, that is, in order to replace high-purity copper wire waste, copper foil raw material in particle form is prepared by using low-purity ordinary copper, so as to provide copper foil raw material that improves price competitiveness and reduces cost.
並且,本發明的另一目的在於提供如下的負極材料用銅箔原材料製備裝置,即,透過將負極材料用銅箔原材料的形態製備成顆粒形態,以在溶解於電解液時,提高溶解速率,從而可在製備負極材料用銅箔時,提高生產效率。Furthermore, another object of the present invention is to provide a device for preparing a raw material of copper foil for negative electrode material, that is, by preparing the raw material of copper foil for negative electrode material into a granular form so as to increase the dissolution rate when dissolved in an electrolyte, thereby improving the production efficiency when preparing the copper foil for negative electrode material.
用於實現上述目的之本發明一實施例的負極材料用銅箔原材料製備裝置包括:熔融爐,設置有用於排出由精煉的銅熔融而成的熔融體的排放口,並在排放口的區域配置有用於防止熔融體被冷卻的第一加熱裝置;中間罐,位於熔融爐的下端,中間罐具有用於接收從排放口排出的熔融體的內部腔體,中間罐沿著其側部的周圍方向在其側部的區域以預設間隔形成有複數個排出口,中間罐在其一區域配置有用於防止熔融體被冷卻的第二加熱裝置,並且,中間罐透過旋轉在被接收於內部腔體內的熔融體處產生慣性力以從排出口排出熔融體;第一水槽,位於中間罐的下端,第一水槽在其下部的區域形成有複數個冷卻水噴射噴嘴,以便以旋風方式從其下部向其上部噴射高壓的冷卻水,透過使從冷卻水噴射噴嘴噴射的冷卻水與從中間罐排出的熔融體相接觸來形成顆粒形態的負極材料用銅箔原材料並加以收集;第二水槽,用於收集從第一水槽排出的冷卻水以及從冷卻水噴射噴嘴噴射並與熔融體相接觸後流到第一水槽外的冷卻水;以及第三水槽,在第二水槽的水位超過預設水位的情況下,透過對第二水槽內的冷卻水進行集水以將其供給到冷卻器,從而透過對冷卻水進行重新冷卻以將其從冷卻器供給到第一水槽的冷卻水噴射噴嘴。The copper foil raw material preparation device for negative electrode material of one embodiment of the present invention for achieving the above-mentioned purpose comprises: a melting furnace, provided with a discharge port for discharging a molten body formed by melting refined copper, and a first heating device for preventing the molten body from being cooled is arranged in the area of the discharge port; an intermediate tank, located at the lower end of the melting furnace, the intermediate tank having an internal cavity for receiving the molten body discharged from the discharge port, the intermediate tank having a plurality of discharge ports formed at preset intervals in the area of its side along the circumferential direction of its side, the intermediate tank having a second heating device for preventing the molten body from being cooled in one area thereof, and the intermediate tank generates an inertial force on the molten body received in the internal cavity by rotating to discharge the molten body from the discharge port; a first water tank, located at the lower end of the intermediate tank, The first water tank has a plurality of cooling water spray nozzles formed in the lower area thereof so as to spray high-pressure cooling water from the lower part to the upper part thereof in a cyclone manner, and the copper foil raw material for the negative electrode material is formed into particles and collected by making the cooling water sprayed from the cooling water spray nozzles contact with the molten body discharged from the intermediate tank; the second water tank is used to collect the cooling water discharged from the first water tank. and a third water tank, which, when the water level in the second water tank exceeds a preset water level, collects the cooling water in the second water tank to supply it to the cooler, thereby recooling the cooling water to supply it from the cooler to the cooling water spray nozzle of the first water tank.
較佳地,排出口包括中空形狀的嘴部,嘴部的長度與設置在中間罐的內壁的耐火材的厚度相對應,且嘴部的內周面由耐火材形成,以防止由於隨著中間罐旋轉而通過排出口排出的熔融體而導致中間罐變形及破損。Preferably, the discharge port includes a hollow-shaped mouth, the length of the mouth corresponds to the thickness of the refractory material provided on the inner wall of the intermediate tank, and the inner circumferential surface of the mouth is formed by the refractory material to prevent the intermediate tank from being deformed and damaged due to the molten body discharged through the discharge port as the intermediate tank rotates.
較佳地,由於嘴部扣入結合在排出口,因而能夠對嘴部進行更換。Preferably, the mouthpiece is replaceable because it snaps into place on the discharge opening.
較佳地,第一水槽設置有圓筒形部和圓錐形部,圓筒形部具有垂直面,圓錐形部具有內部截面積朝向其下端部逐漸變窄的傾斜面,其中,該複數個冷卻水噴射噴嘴從傾斜面的內部的區域沿著圓周方向以預設間隔形成。Preferably, the first water tank is provided with a cylindrical portion and a conical portion, the cylindrical portion having a vertical surface, the conical portion having an inclined surface whose inner cross-sectional area gradually narrows toward its lower end, wherein the plurality of cooling water spray nozzles are formed at preset intervals along the circumferential direction from an area inside the inclined surface.
較佳地,第一水槽可在其內部將冷卻水儲存到預設水位為止,當儲存在第一水槽的內部的冷卻水的水位超過預設水位時,透過形成在第一水槽的一區域的冷卻水排出口排放冷卻水以調節水位。Preferably, the first water tank can store cooling water therein until a preset water level. When the water level of the cooling water stored in the first water tank exceeds the preset water level, the cooling water is discharged through a cooling water outlet formed in a region of the first water tank to adjust the water level.
較佳地,上述負極材料用銅箔原材料製備裝置還包括:具有預設長度的延伸棒,結合在中間罐的下端;旋轉控制部,與延伸棒相結合,用於控制中間罐的旋轉;以及複數個固定桿,用於將旋轉控制部固定在第一水槽的下部的中心部。Preferably, the above-mentioned copper foil raw material preparation device for negative electrode material also includes: an extension rod with a preset length, which is combined with the lower end of the intermediate tank; a rotation control part, which is combined with the extension rod and is used to control the rotation of the intermediate tank; and a plurality of fixing rods, which are used to fix the rotation control part at the center of the lower part of the first water tank.
較佳地,透過使延伸棒、旋轉控制部及固定桿從第一水槽的下端部隔開預設距離來固定中間罐。Preferably, the intermediate tank is fixed by spacing the extension rod, the rotation control part and the fixing rod a preset distance from the lower end of the first water tank.
較佳地,對於上述負極材料用銅箔原材料而言,透過使從冷卻水噴射噴嘴噴射的冷卻水與從中間罐的排出口排出的熔融體相接觸來產生蒸汽噴發,在透過蒸汽噴發使熔融體分散成顆粒形態並進行第一次冷卻後,透過第一水槽內的冷卻水使其進行沉澱以進行第二次冷卻,從而製備出顆粒形態的負極材料用銅箔原材料。Preferably, for the above-mentioned copper foil raw material for negative electrode material, steam ejection is generated by bringing cooling water ejected from a cooling water ejection nozzle into contact with the melt discharged from the discharge port of the intermediate tank. After the melt is dispersed into a particle form by steam ejection and subjected to a first cooling, it is precipitated by cooling water in a first water tank for a second cooling, thereby preparing a copper foil raw material for negative electrode material in a particle form.
對於上述負極材料用銅箔原材料而言,當負極材料用銅箔原材料製備裝置停止運行時,對收集在第一水槽的下端部的負極材料用銅箔原材料進行回收。Regarding the above-mentioned copper foil raw material for negative electrode material, when the copper foil raw material preparation device for negative electrode material stops operating, the copper foil raw material for negative electrode material collected at the lower end of the first water tank is recovered.
本發明的負極材料用銅箔原材料製備裝置有如下的效果,即,可透過使用低純度的普通銅製備顆粒形態的負極材料用銅箔原材料來代替高純度的銅線廢品,因而可提供提高價格競爭力且減少成本的銅箔原材料。The apparatus for preparing a copper foil raw material for a negative electrode material of the present invention has the following effect, namely, it is possible to prepare a copper foil raw material for a negative electrode material in the form of particles by using low-purity common copper to replace high-purity copper wire waste, thereby providing a copper foil raw material with improved price competitiveness and reduced cost.
並且,本發明的一實施例有如下的效果,即,可透過將負極材料用銅箔原材料的形態製備成顆粒形態來提供,因而在製備銅箔時進行電解的過程中,當使顆粒形態的負極材料用銅箔原材料溶解於電解液時,提高了溶解速率,從而可在製備負極材料用銅箔時,提高生產效率。Furthermore, an embodiment of the present invention has the following effect, namely, it can be provided by preparing the copper foil raw material for the negative electrode material in the form of particles, so that during the electrolysis process when preparing the copper foil, when the copper foil raw material for the negative electrode material in the form of particles is dissolved in the electrolyte, the dissolution rate is increased, thereby improving the production efficiency when preparing the copper foil for the negative electrode material.
並且,本發明的一實施例有如下的效果,即,可在製備負極材料用銅箔原材料時,重複使用冷卻水,因而可減少設備運行費用並提高能源效率。Furthermore, one embodiment of the present invention has the following effect, that is, cooling water can be reused when preparing the copper foil raw material for the negative electrode material, thereby reducing equipment operating costs and improving energy efficiency.
以下,參照所附圖式揭露多種實施例及/或實施方式。在以下的說明中,以說明的目的,揭露多個具體詳細事項,以便有助於全面理解一個以上的實施方式。但是,本發明所屬技術領域中具有通常知識者可以理解,即便沒有這種具體的詳細事項,也可實現這種實施方式。隨後的說明及所附圖式將詳細記載一個以上的實施方式的特定示例性的實施方式。但是,這些實施方式屬於示例性的,可利用多種實施方式的複數個原理中的多種方法中的一部分,所記載的複數個說明包含這些實施方式及其等同技術方案。Below, various embodiments and/or implementations are disclosed with reference to the attached drawings. In the following description, for the purpose of explanation, a plurality of specific details are disclosed to facilitate a comprehensive understanding of one or more implementations. However, it will be understood by a person of ordinary skill in the art to which the present invention belongs that such implementations may be implemented without such specific details. The subsequent description and the attached drawings will detail specific exemplary implementations of one or more implementations. However, these implementations are exemplary and may utilize a portion of a plurality of methods in a plurality of principles of a plurality of implementations, and the plurality of descriptions recorded include these implementations and their equivalents.
在本說明書中使用的「實施例」、「例」、「實施方式 」、「示例 」等也可被解釋成所記載的任意實施方式或設計並不比其他實施方式或設計良好或具有優點。The terms "embodiment", "example", "implementation", "example", etc. used in this specification may also be interpreted as meaning that any implementation or design described is not better or has advantages over other implementations or designs.
並且,「包括 」及/或「包括有 」等術語意味著相關特徵及/或結構要素的存在,但應理解為並不排除一個以上的其他特徵、結構要素及/或它們的組合的存在或添加。Furthermore, terms such as “include” and/or “comprising” imply the existence of relevant features and/or structural elements, but should be understood as not excluding the existence or addition of one or more other features, structural elements and/or combinations thereof.
並且,包含「第一 」、「第二 」等的序數詞的術語可用於說明多種結構要素,但上述結構要素並不限於上述術語。上述術語僅用於區分一個結構要素和其他結構要素。例如,可在不脫離本發明的申請專利範圍的情況下,將第一結構要素命名為第二結構要素,相似地,也可將第二結構要素命名為第一結構要素。術語「及/或 」包含所記載的多個相關的多個方案的組合或所記載的多個相關的多個方案中的一個方案。Furthermore, terms including ordinal numbers such as "first", "second", etc. may be used to describe a variety of structural elements, but the above structural elements are not limited to the above terms. The above terms are only used to distinguish one structural element from other structural elements. For example, the first structural element may be named as the second structural element without departing from the scope of the patent application of the present invention, and similarly, the second structural element may be named as the first structural element. The term "and/or" includes a combination of multiple related schemes described or one of the multiple related schemes described.
並且,在本發明的實施例中,只要未做其他定義,則將技術術語或科技術語包括在內的在本文使用的所有術語的含義與本發明所屬技術領域中具有通常知識者通常所理解的含義相同。通常使用的詞典中所定義的多個術語應解釋成其含義與相關技術在文脈上所具有的含義相同,只要未在本發明的實施例中明確定義,則不被解釋成理想化的含義或過度形式化的含義。Furthermore, in the embodiments of the present invention, unless otherwise defined, the meanings of all terms used herein, including technical terms or scientific terms, are the same as those commonly understood by persons of ordinary skill in the art to which the present invention belongs. A number of terms defined in commonly used dictionaries should be interpreted as having the same meanings as those in the context of the relevant art, and should not be interpreted as idealized or overly formalized unless they are clearly defined in the embodiments of the present invention.
具體地,本發明的目的在於,提供如下的負極材料用銅箔原材料製備裝置,即,為了代替製備二次電池的負極材料用銅箔所需的高純度的銅線廢品,透過使用低純度的普通銅製備顆粒形態的負極材料用銅箔原材料,以實現可提供提高價格競爭力且可降低成本的銅箔原材料,透過將負極材料用銅箔原材料的形態製備成顆粒形態,以在溶解於電解液時提高溶解速率,從而可在製備負極材料用銅箔時提高生產效率。Specifically, the purpose of the present invention is to provide a device for preparing a raw material of copper foil for negative electrode material as follows, that is, to prepare a raw material of copper foil for negative electrode material in the form of particles using ordinary copper of low purity in order to replace the high-purity copper wire waste required for preparing the copper foil for negative electrode material of secondary batteries, so as to provide a raw material of copper foil that can improve price competitiveness and reduce costs, and to prepare the raw material of copper foil for negative electrode material in the form of particles so as to increase the dissolution rate when dissolved in an electrolyte, thereby improving the production efficiency when preparing the copper foil for negative electrode material.
為了更具體地進行說明,以下,將參照所附圖式對本發明進行說明,為了說明一個技術特徵及構成發明的結構要素,可同時參照多個圖式。In order to explain more specifically, the present invention will be explained below with reference to the attached drawings. In order to explain a technical feature and structural elements constituting the invention, multiple drawings may be referred to at the same time.
另一方面,在以下的說明中,為了說明本發明的各個結構的功能,所附圖式中所記載的事項可省略部分結構,或可以過度放大或縮小的方式來顯示,應理解為所顯示的事項並不限制本發明的技術特徵及申請專利範圍。On the other hand, in the following description, in order to illustrate the functions of various structures of the present invention, the matters recorded in the attached drawings may omit some structures, or may be displayed in an over-enlarged or reduced manner. It should be understood that the displayed matters do not limit the technical features of the present invention and the scope of the patent application.
並且,在以下的說明中,將同時參照多個圖式來說明構成一個技術特徵或發明的結構要素。Furthermore, in the following description, multiple drawings will be referenced simultaneously to explain the structural elements constituting a technical feature or invention.
簡易察看作為對本發明的說明所附的圖式,圖1顯示本發明一實施例的負極材料用銅箔原材料製備裝置的簡易結構圖,圖2顯示中間罐的形狀的示例,圖3顯示用於說明中間罐的具體形狀的剖面圖,圖4顯示形成於第一水槽的下端的冷卻水噴射噴嘴的配置的示例。並且,圖5顯示用於說明製備負極材料用銅箔原材料的過程的流程圖,圖6顯示用於說明負極材料用銅箔原材料製備裝置的運行過程的示圖。Briefly looking at the figures attached as an explanation of the present invention, FIG. 1 shows a simplified structural diagram of a copper foil raw material preparation device for negative electrode material of an embodiment of the present invention, FIG. 2 shows an example of the shape of the intermediate tank, FIG. 3 shows a cross-sectional view for explaining the specific shape of the intermediate tank, and FIG. 4 shows an example of the configuration of the cooling water spray nozzle formed at the lower end of the first water tank. Furthermore, FIG. 5 shows a flow chart for explaining the process of preparing the copper foil raw material for negative electrode material, and FIG. 6 shows a diagram for explaining the operation process of the copper foil raw material preparation device for negative electrode material.
參照顯示本發明一實施例的負極材料用銅箔原材料製備裝置的簡易結構圖的圖1,本發明的負極材料用銅箔原材料製備裝置1000大致包括:熔融爐10、中間罐20、第一水槽30、第二水槽40、以及第三水槽50。1 showing a simplified structural diagram of a copper foil raw material preparation device for a negative electrode material according to an embodiment of the present invention, the copper foil raw material preparation device 1000 for a negative electrode material according to the present invention generally includes: a melting furnace 10, an intermediate tank 20, a first water tank 30, a second water tank 40, and a third water tank 50.
首先,熔融爐10用於在精煉的銅放入其中後將其熔融成熔融體1並向中間罐20排出,熔融爐10可包括:排放口11,用於排出由精煉的銅熔融而成的熔融體1;以及第一加熱裝置12,配置於排放口11的區域,用於防止液體狀態的熔融體1被冷卻及凝固。First, the melting furnace 10 is used to melt the refined copper into a molten body 1 after it is put into the melting furnace 1 and discharge it to the intermediate tank 20. The melting furnace 10 may include: a discharge port 11, which is used to discharge the molten body 1 formed by melting the refined copper; and a first heating device 12, which is arranged in the area of the discharge port 11 and is used to prevent the liquid molten body 1 from being cooled and solidified.
在此情況下,較佳地,上述精煉的銅應理解為使用低純度的普通銅經過精煉過程的銅,而不是通常製備銅箔時所使用的高純度的銅線廢品(絞線)。In this case, preferably, the above-mentioned refined copper should be understood as copper obtained by a refining process using low-purity common copper, rather than high-purity copper wire waste (twisted wire) generally used in the preparation of copper foil.
另一方面,在熔融爐10的內部設置有耐火材13,可在所設置的耐火材13的一區域沿著熔融爐10的長度方向形成排放口11。On the other hand, a refractory material 13 is installed inside the melting furnace 10 , and a tapping port 11 may be formed in a region of the installed refractory material 13 along the length direction of the melting furnace 10 .
在此情況下,例如鎂或氧化鋁,耐火材13為強度達到鐵及不銹鋼的強度以上的物質,可透過設置在熔融爐10的內部來阻斷在熔融體1產生的熱直接傳遞到熔融爐10。In this case, the refractory material 13 is a material having a strength higher than that of iron and stainless steel, such as magnesium or alumina, and can be disposed inside the melting furnace 10 to prevent the heat generated in the melt 1 from being directly transferred to the melting furnace 10.
另一方面,第一加熱裝置12用於防止通過熔融爐10的排放口11排出的熔融體1被冷卻及凝固,較佳地,第一加熱裝置12應理解為配置於排放口11的區域並朝向排放口11產生熱以使熔融體1不被凝固且維持液體形狀的結構。On the other hand, the first heating device 12 is used to prevent the melt 1 discharged through the discharge port 11 of the melting furnace 10 from being cooled and solidified. Preferably, the first heating device 12 should be understood as a structure arranged in the area of the discharge port 11 and generating heat toward the discharge port 11 so that the melt 1 is not solidified and maintains a liquid shape.
在此情況下,根據本發明的一實施例,第一加熱裝置12可採用氣炬,上述氣炬的噴嘴部分朝向排放口11,可透過與上述氣炬相連接的供給管供給氣體來實現點火。In this case, according to an embodiment of the present invention, the first heating device 12 may be a gas torch, the nozzle portion of the gas torch is facing the discharge port 11, and ignition may be achieved by supplying gas through a supply pipe connected to the gas torch.
另一方面,第一加熱裝置12也可由感應線圈加熱器或高溫發熱體構成,在熔融體1的排出過程中,只要是以維持熔融體1的高溫狀態作為目的,則任何裝置都可以變換採用,第一加熱裝置12也可設置於熔融爐10的上端或下端的區域,而本發明並不限於此。On the other hand, the first heating device 12 may also be composed of an induction coil heater or a high-temperature heating element. During the discharge process of the molten body 1, any device may be used as long as the purpose is to maintain the high temperature state of the molten body 1. The first heating device 12 may also be arranged in the upper or lower end area of the melting furnace 10, but the present invention is not limited to this.
接著,如圖1及圖2所示,中間罐20位於熔融爐10的下端,中間罐20具有能夠接收從熔融爐10的排放口11排出的熔融體1的內部腔體21,中間罐20沿著其側部的周圍方向在其側部的區域以預設間隔形成有複數個排出口22,並且,中間罐20在其一區域配置有用於防止熔融體1被冷卻的第二加熱裝置24。隨著中間罐20旋轉,向被接收於內部腔體21內的熔融體1產生慣性力,從而從排出口22排出熔融體1。Next, as shown in FIG. 1 and FIG. 2 , the intermediate tank 20 is located at the lower end of the melting furnace 10. The intermediate tank 20 has an inner cavity 21 capable of receiving the melt 1 discharged from the discharge port 11 of the melting furnace 10. The intermediate tank 20 has a plurality of discharge ports 22 formed at predetermined intervals in the side region along the circumferential direction of the side thereof, and the intermediate tank 20 is provided with a second heating device 24 at one region thereof for preventing the melt 1 from being cooled. As the intermediate tank 20 rotates, an inertial force is generated toward the melt 1 received in the inner cavity 21, so that the melt 1 is discharged from the discharge port 22.
並且,在中間罐20的內壁設置有耐火材25,可阻斷在被接收於中間罐20的內部腔體21內的熔融體1所產生的熱直接傳遞到中間罐20。Furthermore, a refractory material 25 is disposed on the inner wall of the intermediate tank 20 to prevent the heat generated by the molten body 1 received in the inner cavity 21 of the intermediate tank 20 from being directly transferred to the intermediate tank 20 .
在此情況下,較佳地,例如鎂或氧化鋁,設置在中間罐20的內壁的耐火材25為強度達到鐵及不銹鋼的強度以上的物質。In this case, preferably, the refractory material 25 provided on the inner wall of the intermediate tank 20 is a material having a strength higher than that of iron and stainless steel, such as magnesium or alumina.
另一方面,排出口22為用於從中間罐20的內部將被接收於中間罐20的內部腔體21內的熔融體1向外部排出的結構,可沿著中間罐20的側部的周圍方向以預設間隔形成複數個排出口22。On the other hand, the discharge port 22 is a structure for discharging the molten body 1 received in the inner cavity 21 of the intermediate tank 20 from the inside of the intermediate tank 20 to the outside, and a plurality of discharge ports 22 may be formed at preset intervals along the circumferential direction of the side of the intermediate tank 20 .
例如,如圖2所示,若上述預設間隔為120度,則沿著中間罐20的側部的周圍方向,可按照120度的間隔形成3個上述排出口22。For example, as shown in FIG. 2 , if the preset interval is 120 degrees, three outlets 22 may be formed at intervals of 120 degrees along the circumferential direction of the side of the intermediate tank 20 .
在此情況下,形成排出口22的間隔也可變化,本發明並不限於此。In this case, the intervals at which the discharge ports 22 are formed may also be varied, but the present invention is not limited thereto.
另一方面,參照圖3,排出口22可包括中空形狀的嘴部23,嘴部23的長度與設置在中間罐20的內壁的耐火材25的厚度相對應,且嘴部23的內周面由耐火材形成,以防止由於隨著中間罐20旋轉而通過排出口22排出的熔融體1而導致中間罐20變形及破損。On the other hand, referring to FIG. 3 , the discharge port 22 may include a hollow-shaped mouth 23, the length of which corresponds to the thickness of the refractory material 25 provided on the inner wall of the intermediate tank 20, and the inner circumferential surface of the mouth 23 is formed by the refractory material to prevent the intermediate tank 20 from being deformed and damaged due to the molten body 1 discharged through the discharge port 22 as the intermediate tank 20 rotates.
在此情況下,如圖3的(b)部分所示,嘴部23扣入結合於排出口22而被固定,較佳地,應理解為可根據需要進行更換嘴部23。In this case, as shown in part (b) of FIG. 3 , the mouth 23 is snapped into and coupled to the discharge port 22 to be fixed. Preferably, it should be understood that the mouth 23 can be replaced as needed.
例如,若因通過嘴部23排出的熔融體1凝固在嘴部23內而導致熔融體1不容易被排出,或嘴部23內的耐火材龜裂及耐火材的使用壽命已盡,則可進行更換,除此之外,只要以順場地排出熔融體1作為目的,則可在任何時間進行更換,而本發明並不限於此。For example, if the melt 1 discharged through the nozzle 23 solidifies in the nozzle 23 and is difficult to be discharged, or the refractory material in the nozzle 23 is cracked and the service life of the refractory material has expired, it can be replaced. In addition, as long as the purpose is to discharge the melt 1 smoothly, it can be replaced at any time, and the present invention is not limited to this.
另一方面,第二加熱裝置24為用於防止被接收於中間罐20的內部腔體21內的熔融體1被冷卻並凝固的結構,第二加熱裝置24可理解為配置於中間罐20的一區域並向中間罐20產生熱以使熔融體1不被凝固並維持液體狀態的結構。On the other hand, the second heating device 24 is a structure for preventing the melt 1 received in the inner cavity 21 of the intermediate tank 20 from being cooled and solidified. The second heating device 24 can be understood as a structure that is arranged in an area of the intermediate tank 20 and generates heat to the intermediate tank 20 so that the melt 1 is not solidified and maintains a liquid state.
作為本發明的一實施例,參照圖1及圖2,第二加熱裝置24可設置於中間罐20的下端,可採用氣炬、感應線圈加熱器及高溫發熱體中的一種以上的加熱裝置,以在中間罐20的下端產生熱以向中間罐20內的熔融體1傳遞熱,除此之外,只要是以維持被接收於中間罐20內的熔融體1的液體狀態作為目的,則任何加熱裝置都可以變換採用,而本發明並不限於此。As an embodiment of the present invention, referring to Figures 1 and 2, the second heating device 24 can be arranged at the lower end of the intermediate tank 20, and one or more heating devices selected from a gas torch, an induction coil heater and a high-temperature heating element can be used to generate heat at the lower end of the intermediate tank 20 to transfer heat to the molten body 1 in the intermediate tank 20. In addition, as long as the purpose is to maintain the liquid state of the molten body 1 received in the intermediate tank 20, any heating device can be used instead, and the present invention is not limited to this.
並且,作為本發明的另一實施例,對於第二加熱裝置24而言,可沿著中間罐20的圓周方向在其上部的區域設置一個以上的第二加熱裝置24,可採用氣炬、感應線圈加熱器及高溫發熱體中的至少一種加熱裝置,從而能夠透過在中間罐20的側面產生熱來向中間罐20內的熔融體1傳遞熱,除此之外,只要是以維持被接收於中間罐20內的熔融體1的液體狀態作為目的,則任何加熱裝置都可以變換採用,而本發明並不限於此。Furthermore, as another embodiment of the present invention, for the second heating device 24, more than one second heating device 24 can be set in the upper area of the intermediate tank 20 along the circumferential direction of the intermediate tank 20, and at least one heating device selected from a gas torch, an induction coil heater and a high-temperature heating element can be used, so that heat can be generated on the side of the intermediate tank 20 to transfer heat to the molten body 1 in the intermediate tank 20. In addition, as long as the purpose is to maintain the liquid state of the molten body 1 received in the intermediate tank 20, any heating device can be used instead, and the present invention is not limited to this.
重新回到圖1進行說明,可在中間罐20的下端設置第一水槽30。Returning to FIG. 1 for further explanation, a first water tank 30 may be provided at the lower end of the intermediate tank 20 .
第一水槽30在其下部的區域形成有複數個冷卻水噴射噴嘴33,以便以旋風方式從其下部向上部噴射高壓的冷卻水,較佳地,第一水槽30應理解為透過使從冷卻水噴射噴嘴33噴射的高壓的冷卻水與從中間罐20排出的熔融體1相接觸來形成顆粒形態的負極材料用銅箔原材料100並加以收集的結構。The first water tank 30 is formed with a plurality of cooling water spray nozzles 33 in the lower area thereof so as to spray high-pressure cooling water from the lower part to the upper part thereof in a cyclone manner. Preferably, the first water tank 30 should be understood as a structure for forming and collecting the copper foil raw material 100 for the negative electrode material in a granular form by bringing the high-pressure cooling water sprayed from the cooling water spray nozzles 33 into contact with the molten body 1 discharged from the intermediate tank 20.
在此情況下,第一水槽30可設置有圓筒形部31和圓錐形部32,圓筒形部31可具有垂直面,圓錐形部32可具有內部截面積朝向下端部逐漸變窄的傾斜面。In this case, the first water tank 30 may be provided with a cylindrical portion 31 and a conical portion 32, the cylindrical portion 31 may have a vertical surface, and the conical portion 32 may have an inclined surface whose inner cross-sectional area gradually narrows toward the lower end.
另一方面,如圖4的(a)部分所示,可從第一水槽30的圓錐形部32的傾斜面的內部的區域開始沿著圓周方向以預設間隔形成複數個上述冷卻水噴射噴嘴33。On the other hand, as shown in part (a) of FIG. 4 , a plurality of the cooling water spray nozzles 33 may be formed at predetermined intervals along the circumferential direction starting from the inner region of the inclined surface of the conical portion 32 of the first water tank 30 .
並且,參照圖4的(b)部分,根據本發明的一實施例,冷卻水噴射噴嘴33形成為從第一水槽30的圓錐形部32的傾斜面傾斜一預設角度的形狀,以便能夠以旋風方式從下部朝向上部噴射高壓的冷卻水,較佳地,冷卻水噴射噴嘴33應理解為從第一水槽30的下部朝向上部方向旋轉並排出高壓的冷卻水。Furthermore, referring to part (b) of FIG. 4 , according to an embodiment of the present invention, the cooling water spray nozzle 33 is formed into a shape inclined at a preset angle from the inclined surface of the conical portion 32 of the first water tank 30 so as to be able to spray high-pressure cooling water from the bottom toward the top in a cyclone manner. Preferably, the cooling water spray nozzle 33 should be understood as rotating from the bottom of the first water tank 30 toward the top and discharging high-pressure cooling water.
另一方面,根據本發明的一實施例,從冷卻水噴射噴嘴33噴射高壓的冷卻水,在此情況下,較佳地,在噴射冷卻水的壓力方面,以當從冷卻水噴射噴嘴33噴射的冷卻水與從中間罐20排出的熔融體1相接觸時使熔融體1不溢出到第一水槽30的外部的方式施加壓力來噴射冷卻水。On the other hand, according to an embodiment of the present invention, high-pressure cooling water is sprayed from the cooling water spray nozzle 33. In this case, preferably, in terms of the pressure of spraying the cooling water, the cooling water is sprayed by applying pressure in a manner such that when the cooling water sprayed from the cooling water spray nozzle 33 contacts the melt 1 discharged from the intermediate tank 20, the melt 1 does not overflow to the outside of the first water tank 30.
並且,根據本發明的一實施例,冷卻水噴射噴嘴33的數量及冷卻水噴射噴嘴33從圓錐形部32的傾斜面傾斜的角度可根據所噴射的冷卻水需到達的位置來改變,或可根據第一水槽30的大小來改變,而本發明並不限於此。Furthermore, according to an embodiment of the present invention, the number of cooling water spray nozzles 33 and the angle at which the cooling water spray nozzles 33 are tilted from the inclined surface of the conical portion 32 can be changed according to the position where the sprayed cooling water needs to reach, or can be changed according to the size of the first water tank 30, but the present invention is not limited thereto.
另一方面,透過使從冷卻水噴射噴嘴33噴射的冷卻水與從中間罐20排出的熔融體1相接觸來形成顆粒形態的負極材料用銅箔原材料100的過程,可利用高溫的熔融金屬與冷卻水相接觸時的熱傳遞過程中使得冷卻水爆發性地產生高壓的蒸汽並向周圍傳遞衝擊波的蒸汽噴發的原理來進行。On the other hand, the process of forming the copper foil raw material 100 for the negative electrode material in a granular form by bringing the cooling water sprayed from the cooling water spray nozzle 33 into contact with the molten body 1 discharged from the intermediate tank 20 can be carried out by utilizing the principle of steam ejection in which the cooling water explosively generates high-pressure steam and transmits shock waves to the surroundings during the heat transfer process when the high-temperature molten metal contacts the cooling water.
即,較佳地,應理解為透過使從形成於第一水槽30的冷卻水噴射噴嘴33噴射的冷卻水與從中間罐20的排出口22排出的高溫的熔融體1相接觸來產生蒸汽噴發,從而形成顆粒形態的負極材料用銅箔原材料100。That is, preferably, it should be understood that steam ejection is generated by bringing cooling water ejected from the cooling water ejection nozzle 33 formed in the first water tank 30 into contact with the high-temperature melt 1 discharged from the discharge port 22 of the intermediate tank 20, thereby forming the copper foil raw material 100 for the negative electrode material in a granular form.
具體地,在透過使從冷卻水噴射噴嘴33噴射的冷卻水與從中間罐20的排出口22排出的熔融體1相接觸而產生的蒸汽噴發來將熔融體1分散成顆粒形態的同時,以顆粒形態分散的熔融體1由於從冷卻水噴射噴嘴33噴射的冷卻水而被第一次冷卻,並且因沉澱到儲存於第一水槽30內的冷卻水中而被第二次冷卻,從而製備了顆粒形態的負極材料用銅箔原材料100。Specifically, while the melt 1 is dispersed into a particle form by steam ejection generated by bringing the cooling water ejected from the cooling water ejecting nozzle 33 into contact with the melt 1 discharged from the discharge port 22 of the intermediate tank 20, the melt 1 dispersed in the particle form is cooled for the first time by the cooling water ejected from the cooling water ejecting nozzle 33, and is cooled for the second time by settling in the cooling water stored in the first water tank 30, thereby preparing a copper foil raw material 100 for a negative electrode material in a particle form.
另一方面,關於透過使從中間罐20排出的熔融體1與從第一水槽30的冷卻水噴射噴嘴33噴射的高壓的冷卻水相接觸而產生的蒸汽噴發,可理解為根據熔融體1的溫度和從冷卻水噴射噴嘴33噴射的冷卻水的溫度之間的溫差來使得噴發的強度變得不同。On the other hand, regarding the steam ejection generated by bringing the melt 1 discharged from the intermediate tank 20 into contact with the high-pressure cooling water ejected from the cooling water ejection nozzle 33 of the first water tank 30, it can be understood that the intensity of the ejection becomes different depending on the temperature difference between the temperature of the melt 1 and the temperature of the cooling water ejected from the cooling water ejection nozzle 33.
因此,較佳地,可透過精密調節儲存於第一水槽30內的冷卻水及從冷卻水噴射噴嘴33噴射的冷卻水的溫度來調節蒸汽噴發的強度,以使熔融體1分散成顆粒形態而不會互相黏結或結合,從而製備成表面積大的顆粒形態的負極材料用銅箔原材料100。Therefore, preferably, the intensity of steam ejection can be adjusted by precisely adjusting the temperature of the cooling water stored in the first water tank 30 and the cooling water ejected from the cooling water ejection nozzle 33, so that the melt 1 is dispersed into a particle form without sticking or bonding to each other, thereby preparing a copper foil raw material 100 for a negative electrode material in a particle form with a large surface area.
並且,較佳地,因從冷卻水噴射噴嘴33噴射的冷卻水而被第一次冷卻的以顆粒形態分散的熔融體1沉澱到儲存於第一水槽30內的冷卻水中並因溫度差而可能產生第二次蒸汽噴發,應精密地調節從冷卻水噴射噴嘴33噴射的冷卻水及儲存於第一水槽30的冷卻水的溫度。Furthermore, preferably, the melt 1 dispersed in the form of particles that is cooled for the first time by the cooling water sprayed from the cooling water spray nozzle 33 is precipitated into the cooling water stored in the first water tank 30 and a second steam ejection may be generated due to the temperature difference. The temperature of the cooling water sprayed from the cooling water spray nozzle 33 and the cooling water stored in the first water tank 30 should be precisely adjusted.
即,根據本發明的一實施例,透過使熔融體1分散成顆粒形態以避免其互相黏結或結合並製備成表面積大的顆粒形態的負極材料用銅箔原材料100,為了防止因從冷卻水噴射噴嘴33噴射的冷卻水而被第一次冷卻的分散成顆粒形態的熔融體1沉澱到儲存於第一水槽30內的冷卻水中並因溫度差而產生第二次蒸汽噴發,較佳地,儲存於第一水槽30的冷卻水及從冷卻水噴射噴嘴33噴射的冷卻水的較佳溫度為約30度,上述冷卻水的溫度可根據需要來調節,而本發明並不限於此。That is, according to one embodiment of the present invention, the copper foil raw material 100 for the negative electrode material in the form of particles with a large surface area is prepared by dispersing the melt 1 into a particle form to avoid mutual adhesion or bonding. In order to prevent the melt 1 dispersed into the particle form and cooled for the first time by the cooling water sprayed from the cooling water spray nozzle 33 from settling into the cooling water stored in the first water tank 30 and generating a second steam ejection due to the temperature difference, preferably, the cooling water stored in the first water tank 30 and the cooling water sprayed from the cooling water spray nozzle 33 have an optimal temperature of about 30 degrees. The temperature of the above cooling water can be adjusted as needed, but the present invention is not limited to this.
並且,可透過因從冷卻水噴射噴嘴33噴射的冷卻水而產生的第一次冷卻以及因沉澱到儲存於第一水槽30內的冷卻水中而產生的第二次冷卻,來恆定地維持儲存於第一水槽30內的冷卻水的溫度。Furthermore, the temperature of the cooling water stored in the first water tank 30 can be constantly maintained through the primary cooling caused by the cooling water sprayed from the cooling water spray nozzle 33 and the secondary cooling caused by the cooling water being precipitated into the cooling water stored in the first water tank 30 .
另一方面,第一水槽30可在其內部將冷卻水儲存到預設水位,若因顆粒形態的負極材料用銅箔原材料100沉澱到第一水槽30的下部並被收集而使得儲存於內部的冷卻水的水位超過預設水位,則可透過形成於第一水槽30的一區域的冷卻水排出口(未圖示)排放第一水槽30內的冷卻水以調節水位。On the other hand, the first water tank 30 can store cooling water to a preset water level therein. If the level of the cooling water stored therein exceeds the preset water level because the copper foil raw material 100 for the negative electrode material in the form of particles is deposited to the lower part of the first water tank 30 and collected, the cooling water in the first water tank 30 can be discharged through a cooling water outlet (not shown) formed in a region of the first water tank 30 to adjust the water level.
在此情況下,第一水槽30的預設水位低於因從中間罐20排出的熔融體1與從第一水槽30的冷卻水噴射噴嘴33噴射的高壓的冷卻水相接觸而產生蒸汽噴發的位置,較佳地,除了從冷卻水噴射噴嘴33噴射的冷卻水之外,使儲存於第一水槽30的冷卻水不與熔融體1接觸。In this case, the preset water level of the first water tank 30 is lower than the position where steam ejection is generated due to the contact between the melt 1 discharged from the intermediate tank 20 and the high-pressure cooling water sprayed from the cooling water spray nozzle 33 of the first water tank 30. Preferably, the cooling water stored in the first water tank 30 does not contact the melt 1 except for the cooling water sprayed from the cooling water spray nozzle 33.
並且,上述冷卻水排出口可形成在第一水槽30的圓錐形部32的區域,或可形成在第一水槽30的圓筒形部31的側面的區域,即,上述冷卻水排出口還可形成在相當於預設水位的區域,而本發明並不限於此。Furthermore, the cooling water outlet may be formed in the area of the conical portion 32 of the first water tank 30, or may be formed in the area on the side of the cylindrical portion 31 of the first water tank 30, that is, the cooling water outlet may also be formed in an area corresponding to a preset water level, but the present invention is not limited thereto.
另一方面,作為本發明的一實施例,在上述冷卻水排出口形成在第一水槽30的圓錐形部32的區域的情況下,當儲存於第一水槽30的冷卻水超過預設水位時,還可透過打開形成在第一水槽30的圓錐形部32的區域的上述冷卻水排出口來調節水位。On the other hand, as an embodiment of the present invention, in the case where the cooling water outlet is formed in the area of the conical portion 32 of the first water tank 30, when the cooling water stored in the first water tank 30 exceeds the preset water level, the water level can be adjusted by opening the cooling water outlet formed in the area of the conical portion 32 of the first water tank 30.
並且,作為本發明的另一實施例,在上述冷卻水排出口形成在第一水槽30的圓筒形部31的側面的區域的情況下,即,在上述冷卻水排出口形成在相當於預設水位的區域的情況下,可透過繼續打開上述冷卻水排出口,以在儲存於第一水槽30的冷卻水超過預設水位的情況下通過打開的上述冷卻水排出口自動排放冷卻水,從而可調節水位。Furthermore, as another embodiment of the present invention, when the above-mentioned cooling water drain outlet is formed in an area on the side of the cylindrical portion 31 of the first water tank 30, that is, when the above-mentioned cooling water drain outlet is formed in an area equivalent to the preset water level, the above-mentioned cooling water drain outlet can be continuously opened to automatically discharge the cooling water through the opened cooling water drain outlet when the cooling water stored in the first water tank 30 exceeds the preset water level, thereby adjusting the water level.
重新回到圖1進行說明,第二水槽40可位於第一水槽30的下端。Returning to FIG. 1 for further description, the second water tank 40 may be located at the lower end of the first water tank 30 .
較佳地,第二水槽40應理解為對通過第一水槽30的上述冷卻水排出口排出的冷卻水以及在從冷卻水噴射噴嘴33噴射並與熔融體1接觸後被排出到第一水槽30外的冷卻水進行收集的結構。Preferably, the second water tank 40 should be understood as a structure for collecting the cooling water discharged through the above-mentioned cooling water outlet of the first water tank 30 and the cooling water discharged outside the first water tank 30 after being sprayed from the cooling water spray nozzle 33 and contacting the melt 1.
在此情況下,較佳地,第二水槽40以可在其內部容納第一水槽30的大小形成為圓筒狀,以便能夠對從第一水槽30排出的冷卻水以及在從冷卻水噴射噴嘴33噴射並與熔融體1接觸後被排出到第一水槽30外的冷卻水進行收集,但只要是能夠容納第一水槽30的大小,則第二水槽40可改變成任何形狀,而本發明並不限於此。In this case, preferably, the second water tank 40 is formed into a cylindrical shape with a size that can accommodate the first water tank 30 therein, so as to be able to collect the cooling water discharged from the first water tank 30 and the cooling water discharged outside the first water tank 30 after being sprayed from the cooling water spray nozzle 33 and contacting the melt 1, but the second water tank 40 can be changed into any shape as long as it is a size that can accommodate the first water tank 30, and the present invention is not limited to this.
並且,被收集在第二水槽40內的冷卻水是經由通過第一水槽30的上述冷卻水排出口排出冷卻水的過程及蒸汽噴發過程而被收集,其可理解為冷卻水的溫度被增加或減少而使得溫度與在第一水槽30中使用的冷卻水不同的冷卻水。Furthermore, the cooling water collected in the second water tank 40 is collected through the process of discharging the cooling water through the above-mentioned cooling water outlet of the first water tank 30 and the steam ejection process, which can be understood as the cooling water having a temperature that is increased or decreased to make the cooling water different from the cooling water used in the first water tank 30.
另一方面,參照圖1,第二水槽40可與第三水槽50相連接。On the other hand, referring to FIG. 1 , the second water tank 40 may be connected to the third water tank 50 .
較佳地,第三水槽50應理解為在第二水槽40的水位超過預設水位(例如,第二水槽40高度的2/3)的情況下對第二水槽40內的冷卻水進行集水並將其供給到冷卻器60以對上述冷卻水進行重新冷卻的結構。Preferably, the third water tank 50 should be understood as a structure for collecting the cooling water in the second water tank 40 and supplying it to the cooler 60 to re-cool the cooling water when the water level of the second water tank 40 exceeds a preset water level (for example, 2/3 of the height of the second water tank 40).
在此情況下,冷卻器60可透過將從第三水槽50接收的冷卻水重新冷卻到在第一水槽30中使用的冷卻水的溫度以將其供給到第一水槽30的冷卻水噴射噴嘴33。In this case, the cooler 60 may supply the cooling water received from the third water tank 50 to the cooling water spray nozzle 33 of the first water tank 30 by re-cooling the cooling water to the temperature of the cooling water used in the first water tank 30.
即,本發明的負極材料用銅箔原材料製備裝置1000可使得在製備負極材料用銅箔原材料100的過程中使用的冷卻水透過第一水槽30、第二水槽40、第三水槽50及冷卻器60的循環來重複使用,因而具有減少負極材料用銅箔原材料製備裝置1000的運行費用及提高能源效率的效果。That is, the copper foil raw material preparation device 1000 for negative electrode material of the present invention allows the cooling water used in the process of preparing the copper foil raw material 100 for negative electrode material to be reused through the circulation of the first water tank 30, the second water tank 40, the third water tank 50 and the cooler 60, thereby reducing the operating cost of the copper foil raw material preparation device 1000 for negative electrode material and improving energy efficiency.
重新回到圖1進行說明,本發明的負極材料用銅箔原材料製備裝置1000還可包括延伸棒70、旋轉控制部80以及固定桿90。Returning to FIG. 1 for explanation, the negative electrode material copper foil raw material preparation device 1000 of the present invention may further include an extension rod 70 , a rotation control unit 80 and a fixing rod 90 .
延伸棒70與中間罐20的下端相結合,延伸棒70可形成具有預設長度的圓筒形形狀,延伸棒70的一端可與中間罐20的下端相結合。The extension rod 70 is coupled to the lower end of the intermediate tank 20 . The extension rod 70 may be formed into a cylindrical shape having a preset length. One end of the extension rod 70 may be coupled to the lower end of the intermediate tank 20 .
另一方面,作為本發明的一實施例,在中間罐20旋轉的情況下,延伸棒70不會與其分離,而在中間罐20停止旋轉後,可進行分離,以這種方式來結合成多種形態,只要是在中間罐20旋轉的過程中使得延伸棒70不從中間罐20分離的結合方式,則可變更為任何結合方式,而本發明並不限於此。On the other hand, as an embodiment of the present invention, when the intermediate tank 20 rotates, the extension rod 70 will not be separated therefrom, but can be separated after the intermediate tank 20 stops rotating, and in this way can be combined into various forms. As long as the extension rod 70 is not separated from the intermediate tank 20 during the rotation of the intermediate tank 20, it can be changed to any combination method, and the present invention is not limited to this.
接著,旋轉控制部80的一端與結合在中間罐20的延伸棒70的另一端相結合,以控制中間罐20的旋轉,旋轉控制部80可由旋轉馬達(未圖示)構成。Next, one end of the rotation control unit 80 is coupled to the other end of the extension rod 70 coupled to the intermediate tank 20 to control the rotation of the intermediate tank 20. The rotation control unit 80 may be composed of a rotation motor (not shown).
在此情況下,若旋轉控制部80接收外部電源以啟動上述旋轉馬達,則與旋轉控制部80相連接的延伸棒70將旋轉,可借助延伸棒70的旋轉來使中間罐20進行旋轉。In this case, if the rotation control unit 80 receives external power to start the above-mentioned rotation motor, the extension rod 70 connected to the rotation control unit 80 will rotate, and the rotation of the extension rod 70 can be used to rotate the intermediate tank 20.
另一方面,上述旋轉馬達的轉速可根據從中間罐20排出的熔融體1的量由使用人員進行改動,而本發明並不限於此。On the other hand, the rotation speed of the rotary motor can be changed by the user according to the amount of the melt 1 discharged from the intermediate tank 20, but the present invention is not limited thereto.
接著,固定桿90為將旋轉控制部80固定在第一水槽30的下部的中心部的結構,固定桿90可形成矩形形狀的板狀並設置為複數個。Next, the fixing rod 90 is a structure for fixing the rotation control part 80 at the central part of the lower part of the first water tank 30. The fixing rod 90 may be formed in a rectangular plate shape and provided in plural.
在此情況下,固定桿90在其一區域形成有矩形的貫通孔,可使得從第一水槽30的冷卻水噴射噴嘴33噴射的高壓的冷卻水順場地流動。In this case, the fixing rod 90 is formed with a rectangular through hole at one area thereof, so that the high-pressure cooling water sprayed from the cooling water spray nozzle 33 of the first water tank 30 can flow smoothly.
根據本發明的一實施例,複數個上述固定桿90的一端以具有預設間隔的方式固定於旋轉控制部80的側面,另一端固定於第一水槽30的圓筒形部31的下端的區域,從而可使得旋轉控制部80固定於第一水槽30的圓筒形部31的下端的中心部。According to one embodiment of the present invention, one end of the plurality of fixing rods 90 is fixed to the side surface of the rotation control portion 80 with a preset interval, and the other end is fixed to the area at the lower end of the cylindrical portion 31 of the first water tank 30, so that the rotation control portion 80 can be fixed to the center of the lower end of the cylindrical portion 31 of the first water tank 30.
另一方面,固定桿90的數量及形成在固定桿90的矩形貫通孔的數量可由使用人員進行改動,而本發明並不限於此。On the other hand, the number of the fixing rods 90 and the number of the rectangular through holes formed in the fixing rods 90 can be changed by the user, and the present invention is not limited thereto.
並且,較佳地,透過使延伸棒70、旋轉控制部80及固定桿90從第一水槽30的下端部隔開預設距離來固定中間罐20。Furthermore, preferably, the intermediate tank 20 is fixed by separating the extension rod 70, the rotation control part 80, and the fixing rod 90 from the lower end of the first water tank 30 by a predetermined distance.
在此情況下,較佳地,從第一水槽30的下端部隔開並固定中間罐20的距離應理解為以如下的方式設定的距離,即,防止通過中間罐20的排出口22排出的熔融體1被排出到第一水槽30外,從而使從第一水槽30內的冷卻水噴射噴嘴33噴射的冷卻水在與通過排出口22排出的熔融體1相接觸後不會重新儲存於第一水槽30內而是被排出到第二水槽40。In this case, preferably, the distance separating and fixing the intermediate tank 20 from the lower end of the first water tank 30 should be understood as a distance set in the following manner, that is, to prevent the molten body 1 discharged through the discharge port 22 of the intermediate tank 20 from being discharged outside the first water tank 30, so that the cooling water sprayed from the cooling water spray nozzle 33 in the first water tank 30 will not be re-stored in the first water tank 30 after contacting the molten body 1 discharged through the discharge port 22, but will be discharged to the second water tank 40.
並且,根據本發明的一實施例,中間罐20與第一水槽30之間的隔開距離可根據形成於中間罐20的排出口22的位置、第一水槽30的高度、冷卻水噴射噴嘴33的噴射壓力等條件調節變更,而本發明並不限於此。Furthermore, according to one embodiment of the present invention, the spacing distance between the intermediate tank 20 and the first water tank 30 can be adjusted and changed according to conditions such as the position of the discharge port 22 formed in the intermediate tank 20, the height of the first water tank 30, the spray pressure of the cooling water spray nozzle 33, etc., but the present invention is not limited to this.
另一方面,若負極材料用銅箔原材料製備裝置1000停止運行,則可進行收集在第一水槽30的下端部的顆粒形態的負極材料用銅箔原材料100的步驟。On the other hand, if the copper foil raw material preparation apparatus 1000 for the negative electrode material stops operating, a step of collecting the copper foil raw material 100 for the negative electrode material in the form of particles at the lower end of the first water tank 30 may be performed.
在此情況下,為了將收集在第一水槽30的下端部的顆粒形態的負極材料用銅箔原材料100回收,在將儲存於第一水槽30內的冷卻水全部排出以使第一水槽30內除了顆粒形態的負極材料用銅箔原材料100之外沒有其他物質後,回收顆粒形態的負極材料用銅箔原材料100並透過傳送帶(未圖示)移動以收集到一處。In this case, in order to recover the copper foil raw material 100 for negative electrode material in the form of particles collected at the lower end of the first water tank 30, after all the cooling water stored in the first water tank 30 is discharged so that there is no other substance in the first water tank 30 except the copper foil raw material 100 for negative electrode material in the form of particles, the copper foil raw material 100 for negative electrode material in the form of particles is recovered and moved by a conveyor belt (not shown) to be collected in one place.
另一方面,雖然未在所附圖式中明確顯示,但本發明還可在第一水槽30的下端部設置網眼網(未圖示)。On the other hand, although not explicitly shown in the attached drawings, the present invention may also provide a mesh net (not shown) at the lower end of the first water tank 30 .
上述網眼網設置於第一水槽30的下端部,即第一水槽30的圓錐形部32的內部,從而可起到容易收集沉澱在第一水槽30的下端部的顆粒形態的負極材料用銅箔原材料100的效果。The mesh net is disposed at the lower end of the first water tank 30 , that is, inside the conical portion 32 of the first water tank 30 , so as to easily collect the granular copper foil raw material 100 for the negative electrode material deposited at the lower end of the first water tank 30 .
另一方面,雖然未在所附圖式中明確顯示,但本發明還可包括用於覆蓋中間罐20開放的上部的蓋(未圖示)。On the other hand, although not explicitly shown in the attached drawings, the present invention may further include a cover (not shown) for covering the opened upper portion of the intermediate tank 20.
上述蓋可理解為在本發明的負極材料用銅箔原材料製備裝置1000停止運行的情況下覆蓋中間罐20的上部來防止外部的雜質進入到中間罐20的內部的結構。The above-mentioned cover can be understood as a structure that covers the upper part of the intermediate tank 20 to prevent external impurities from entering the interior of the intermediate tank 20 when the negative electrode material copper foil raw material preparation device 1000 of the present invention stops operating.
並且,作為本發明的一實施例,上述蓋由耐火材構成並在其中心部的區域形成有貫通孔,可透過上述貫通孔在中間罐20的內部腔體21內接收通過熔融爐10的排放口11排出的熔融體1,因而上述蓋也可在本發明的負極材料用銅箔原材料製備裝置1000的運行過程中使用,在本發明中,透過設置上述蓋來防止外部的雜質進入到熔融體1中,從而可進一步提高最終所生成的顆粒形態的負極材料用銅箔原材料100的品質。Furthermore, as an embodiment of the present invention, the above-mentioned cover is made of a refractory material and has a through hole formed in the central area thereof, and the molten body 1 discharged through the discharge port 11 of the melting furnace 10 can be received in the inner cavity 21 of the intermediate tank 20 through the through hole, so the above-mentioned cover can also be used in the operation process of the copper foil raw material preparation device 1000 for negative electrode material of the present invention. In the present invention, the above-mentioned cover is provided to prevent external impurities from entering the molten body 1, thereby further improving the quality of the copper foil raw material 100 for negative electrode material in the form of particles finally generated.
以下,參照圖5對具有如上所述的結構的負極材料用銅箔原材料製備裝置1000的運行步驟進行說明。Hereinafter, the operation steps of the copper foil raw material preparation device 1000 for the negative electrode material having the structure as described above will be described with reference to FIG. 5 .
首先,參照圖5,根據步驟S10,在本發明的負極材料用銅箔原材料製備裝置1000中,在將精煉的銅放入熔融爐10後進行熔融以形成熔融體1,並通過熔融爐10的排放口11向中間罐20的內部腔體排出熔融體1。First, referring to Figure 5, according to step S10, in the copper foil raw material preparation device 1000 for negative electrode material of the present invention, after the refined copper is placed in the melting furnace 10, it is melted to form a molten body 1, and the molten body 1 is discharged into the inner cavity of the intermediate tank 20 through the discharge port 11 of the melting furnace 10.
接著,根據步驟S20,透過啟動與中間罐20的下部相連接的旋轉控制部80的旋轉馬達來使中間罐20進行旋轉,以在被接收於中間罐20的內部腔體21內的熔融體1處產生慣性力,從而從形成於中間罐20的側面的排出口22排出熔融體1。Next, according to step S20, the intermediate tank 20 is rotated by starting the rotation motor of the rotation control unit 80 connected to the lower part of the intermediate tank 20 to generate an inertial force at the molten body 1 received in the internal cavity 21 of the intermediate tank 20, thereby discharging the molten body 1 from the discharge port 22 formed on the side of the intermediate tank 20.
根據步驟S30,在步驟S20中排出熔融體1的同時,從第一水槽30內的冷卻水噴射噴嘴33噴射冷卻水,透過使所噴射的冷卻水與在步驟S20中排出的熔融體1相接觸來產生蒸汽噴發。According to step S30, while the melt 1 is discharged in step S20, cooling water is sprayed from the cooling water spray nozzle 33 in the first water tank 30, and steam spraying is generated by making the sprayed cooling water contact with the melt 1 discharged in step S20.
根據步驟S40,在由於在步驟S30中產生的蒸汽噴發而使得熔融體1被分散成顆粒形態的同時,使因從冷卻水噴射噴嘴33噴射的冷卻水而分散成顆粒形態的熔融體1被第一次冷卻。According to step S40, while the melt 1 is dispersed into a particle form due to the steam ejection generated in step S30, the melt 1 dispersed into the particle form due to the cooling water ejected from the cooling water ejection nozzle 33 is first cooled.
接著,根據步驟S50,使在步驟S40中被第一次冷卻的顆粒形態的熔融體1透過沉澱到第一水槽30內的冷卻水中而被第二次冷卻,從而製備出顆粒形態的負極材料用銅箔原材料100。Next, according to step S50, the molten body 1 in the form of particles that has been cooled for the first time in step S40 is cooled for the second time by being precipitated into the cooling water in the first water tank 30, thereby preparing the copper foil raw material 100 for the negative electrode material in the form of particles.
最後,根據步驟S60,在將儲存於第一水槽30內的冷卻水全部排出以使第一水槽30內除了顆粒形態的負極材料用銅箔原材料100之外沒有其他物質後,將收集到第一水槽30的下端部的顆粒形態的負極材料用銅箔原材料100回收。Finally, according to step S60, after all the cooling water stored in the first water tank 30 is discharged so that there is no other substance in the first water tank 30 except the copper foil raw material 100 for the negative electrode material in the form of particles, the copper foil raw material 100 for the negative electrode material in the form of particles collected at the lower end of the first water tank 30 is recovered.
另一方面,接下來參照圖6對在透過本發明的負極材料用銅箔原材料製備裝置1000製備顆粒形態的負極材料用銅箔原材料100的過程中使用的冷卻水循環的過程進行說明。On the other hand, the process of circulating cooling water used in the process of preparing the copper foil raw material 100 for the negative electrode material in the form of particles by the copper foil raw material preparing apparatus 1000 for the negative electrode material of the present invention will be described with reference to FIG. 6 .
首先,隨著從中間罐20排出的熔融體1與通過第一水槽30內的冷卻水噴射噴嘴33噴射的冷卻水相接觸而產生蒸汽噴發,以顆粒形態分散的熔融體1沉澱堆積在第一水槽30中,此時已經儲存於第一水槽30內的冷卻水將超過第一水槽30的預設水位,因此將通過第一水槽30的冷卻水排出口向第二水槽40排出超出預設水位的部分冷卻水。First, as the melt 1 discharged from the intermediate tank 20 comes into contact with the cooling water sprayed through the cooling water spray nozzle 33 in the first water tank 30, steam spraying is generated, and the melt 1 dispersed in the form of particles is precipitated and accumulated in the first water tank 30. At this time, the cooling water stored in the first water tank 30 will exceed the preset water level of the first water tank 30, so part of the cooling water exceeding the preset water level will be discharged to the second water tank 40 through the cooling water outlet of the first water tank 30.
並且,第二水槽40還可收集從第一水槽30的冷卻水噴射噴嘴33噴射並與熔融體1相接觸後排出到第一水槽30外的冷卻水。Furthermore, the second water tank 40 can also collect cooling water that is sprayed from the cooling water spray nozzle 33 of the first water tank 30 and contacts the melt 1 and then is discharged outside the first water tank 30 .
如上所述,第二水槽40收集從第一水槽30排出的冷卻水以及從冷卻水噴射噴嘴33噴射並與熔融體1相接觸後流到第一水槽30外的冷卻水,在因所收集的冷卻水而導致第二水槽40的水位超過預設水位的情況下,在與第二水槽40相連接的第三水槽50處對第二水槽40內的冷卻水進行集水以將其供給到冷卻器60。As described above, the second water tank 40 collects the cooling water discharged from the first water tank 30 and the cooling water sprayed from the cooling water spray nozzle 33 and flowing out of the first water tank 30 after contacting the melt 1. When the water level of the second water tank 40 exceeds the preset water level due to the collected cooling water, the cooling water in the second water tank 40 is collected at the third water tank 50 connected to the second water tank 40 to be supplied to the cooler 60.
在此情況下,冷卻器60可透過將從第三水槽50接收的冷卻水重新冷卻到在第一水槽30中使用的冷卻水的溫度以將其供給到第一水槽30的冷卻水噴射噴嘴33。In this case, the cooler 60 may supply the cooling water received from the third water tank 50 to the cooling water spray nozzle 33 of the first water tank 30 by re-cooling the cooling water to the temperature of the cooling water used in the first water tank 30.
經過如上所述的過程,本發明的負極材料用銅箔原材料製備裝置1000可透過使得製備顆粒形態的負極材料用銅箔原材料100的過程中使用的冷卻水經過第一水槽30、第二水槽40、第三水槽50及冷卻器60的循環來重複使用。Through the process described above, the copper foil raw material preparation device 1000 for negative electrode material of the present invention can reuse the cooling water used in the process of preparing the copper foil raw material 100 for negative electrode material in the form of particles by circulating through the first water tank 30, the second water tank 40, the third water tank 50 and the cooler 60.
根據以上綜合說明的負極材料用銅箔原材料製備裝置1000,本發明有如下的效果,即,可透過使用低純度的普通銅製備顆粒形態的負極材料用銅箔原材料100來代替高純度的銅線廢品,因而可提供提高價格競爭力且減少成本的銅箔原材料。According to the above-described copper foil raw material preparation device 1000 for negative electrode material, the present invention has the following effect, namely, the copper foil raw material 100 for negative electrode material in the form of particles can be prepared by using low-purity ordinary copper to replace high-purity copper wire waste, thereby providing a copper foil raw material that improves price competitiveness and reduces costs.
並且,根據本發明的一實施例,本發明有如下的效果,即,可透過將負極材料用銅箔原材料的形態製備成顆粒形態來提供,因而在製備銅箔時進行電解的過程中,當使顆粒形態的負極材料用銅箔原材料100溶解於電解液時,提高了溶解速率,從而可提高銅箔製備時的生產效率。Furthermore, according to an embodiment of the present invention, the present invention has the following effect, that is, it can be provided by preparing the negative electrode material copper foil raw material in the form of particles, so that in the process of electrolysis when preparing the copper foil, when the negative electrode material copper foil raw material 100 in the form of particles is dissolved in the electrolyte, the dissolution rate is increased, thereby improving the production efficiency when preparing the copper foil.
並且,根據本發明的一實施例,本發明有如下的效果,即,可在製備顆粒形態的負極材料用銅箔原材料100時重複使用冷卻水,因而可減少設備運行費用並提高能源效率。Furthermore, according to one embodiment of the present invention, the present invention has the following effect, that is, cooling water can be reused when preparing the copper foil raw material 100 for the negative electrode material in the form of particles, thereby reducing equipment operating costs and improving energy efficiency.
以上,對本發明的負極材料用銅箔原材料製備裝置進行了說明,本發明的構思並不侷限於本說明書中所提出的實施例,理解本發明的構思的本發明所屬技術領域中具有通常知識者可在相同的構思範圍內透過結構要素的添加、變更、刪除、增加等容易地提出其他實施例,但這也落入本發明的構思範圍內。The above is a description of the copper foil raw material preparation device for the negative electrode material of the present invention. The concept of the present invention is not limited to the embodiments proposed in this specification. A person with ordinary knowledge in the technical field to which the present invention belongs who understands the concept of the present invention can easily propose other embodiments within the same concept scope by adding, changing, deleting, increasing, etc. structural elements, but this also falls within the concept scope of the present invention.
並且,只要沒有特別相反的記載,則以上內容中所記載的「包括」、「構成 」或「具有 」等的術語應被解釋成還可包括其他結構要素,而不是排除其他結構要素。只要沒有其他定義,包括技術術語或科技術語在內的所有術語的含義與本發明所屬技術領域中具有通常知識者通常所理解的含義相同。詞典中定義的術語等通常所使用的術語應被解釋成其含義與相關技術在文脈上的含義相同,只要未在本發明中明確定義,則不應以理想化的含義或過度形式化的含義來解釋。Furthermore, unless otherwise stated, the terms "including", "consisting of" or "having" described in the above contents should be interpreted as including other structural elements, rather than excluding other structural elements. Unless otherwise defined, the meanings of all terms, including technical terms or scientific terms, are the same as those commonly understood by persons with ordinary knowledge in the technical field to which the present invention belongs. Terms defined in dictionaries and other commonly used terms should be interpreted as having the same meaning as the contextual meaning of the relevant technology, and should not be interpreted with idealized meanings or overly formalized meanings unless they are clearly defined in the present invention.
以上的說明僅屬於本發明的技術構思的示例性說明,只要是本發明所屬技術領域中具有通常知識者,則可在不脫離本發明的本質特性的範圍內進行多種修改及變化。因此,本發明中所揭露的多個實施例僅用於說明本發明的技術構思,而不是限制本發明的技術構思,本發明的技術構思的範圍並不限於這種實施例。本發明的保護範圍應根據所附的發明申請專利範圍來解釋,與之相同的範圍內的所有技術構思應被解釋成落入本發明的申請專利範圍內。The above description is only an exemplary description of the technical concept of the present invention. As long as a person has ordinary knowledge in the technical field to which the present invention belongs, various modifications and changes can be made within the scope of the essential characteristics of the present invention. Therefore, the multiple embodiments disclosed in the present invention are only used to illustrate the technical concept of the present invention, rather than to limit the technical concept of the present invention, and the scope of the technical concept of the present invention is not limited to such embodiments. The scope of protection of the present invention should be interpreted according to the scope of the attached invention application patent, and all technical concepts within the same scope should be interpreted as falling within the scope of the patent application of the present invention.
1:熔融體 10:熔融爐 11:排放口 12:第一加熱裝置 13:耐火材 20:中間罐 21:內部腔體 22:排出口 23:嘴部 24:第二加熱裝置 25:耐火材 30:第一水槽 31:圓筒形部 32:圓錐形部 33:冷卻水噴射噴嘴 40:第二水槽 50:第三水槽 60:冷卻器 70:延伸棒 80:旋轉控制部 90:固定桿 100:負極材料用銅箔原材料 1000:負極材料用銅箔原材料製備裝置 S10, S20, S30, S40, S50, S60:步驟 1: molten body 10: melting furnace 11: discharge port 12: first heating device 13: refractory material 20: intermediate tank 21: inner cavity 22: discharge port 23: nozzle 24: second heating device 25: refractory material 30: first water tank 31: cylindrical part 32: conical part 33: cooling water spray nozzle 40: second water tank 50: third water tank 60: cooler 70: extension rod 80: rotation control part 90: fixed rod 100: copper foil raw material for negative electrode material 1000: copper foil raw material preparation device for negative electrode material S10, S20, S30, S40, S50, S60: Steps
圖1為本發明一實施例的負極材料用銅箔原材料製備裝置的簡易結構圖; 圖2為本發明一實施例的中間罐的形狀的示例; 圖3為用於說明本發明一實施例的中間罐的具體形狀的剖面圖; 圖4為形成於本發明一實施例的第一水槽的下端的冷卻水噴射噴嘴的配置的示例; 圖5為用於說明製備本發明一實施例的負極材料用銅箔原材料的過程的流程圖;以及 圖6為用於說明本發明一實施例的負極材料用銅箔原材料製備裝置的運行過程的示圖。 FIG1 is a simplified structural diagram of a copper foil raw material preparation device for negative electrode material of an embodiment of the present invention; FIG2 is an example of the shape of an intermediate tank of an embodiment of the present invention; FIG3 is a cross-sectional view for illustrating the specific shape of the intermediate tank of an embodiment of the present invention; FIG4 is an example of the configuration of a cooling water spray nozzle formed at the lower end of a first water tank of an embodiment of the present invention; FIG5 is a flow chart for illustrating the process of preparing the copper foil raw material for negative electrode material of an embodiment of the present invention; and FIG6 is a diagram for illustrating the operation process of the copper foil raw material preparation device for negative electrode material of an embodiment of the present invention.
10:熔融爐 10: Melting furnace
11:排放口 11: Discharge port
12:第一加熱裝置 12: First heating device
13:耐火材 13: Refractory materials
20:中間罐 20: Intermediate tank
21:內部腔體 21: Inner cavity
22:排出口 22: Exhaust outlet
23:嘴部 23: Mouth
24:第二加熱裝置 24: Second heating device
25:耐火材 25: Refractory materials
30:第一水槽 30: First water tank
31:圓筒形部 31: Cylindrical part
32:圓錐形部 32: Conical part
33:冷卻水噴射噴嘴 33: Cooling water spray nozzle
40:第二水槽 40: Second water tank
50:第三水槽 50: The third water tank
60:冷卻器 60: Cooler
70:延伸棒 70: Extension rod
80:旋轉控制部 80: Rotation control unit
90:固定桿 90: Fixed rod
1000:負極材料用銅箔原材料製備裝置 1000: Copper foil raw material preparation device for negative electrode materials
Claims (9)
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| KR10-2023-0042162 | 2023-03-30 | ||
| KR1020230042162A KR102612172B1 (en) | 2023-03-30 | 2023-03-30 | MATERIALS MANUFACTURING APPARATUS OF COPPER FOIL for ANODE MATERIALS |
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| KR (1) | KR102612172B1 (en) |
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