TWI869349B - Light-shielding film, method for manufacturing light-shielding film, optical element, solid-state imaging element, headlight unit - Google Patents
Light-shielding film, method for manufacturing light-shielding film, optical element, solid-state imaging element, headlight unit Download PDFInfo
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- TWI869349B TWI869349B TW108129954A TW108129954A TWI869349B TW I869349 B TWI869349 B TW I869349B TW 108129954 A TW108129954 A TW 108129954A TW 108129954 A TW108129954 A TW 108129954A TW I869349 B TWI869349 B TW I869349B
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Classifications
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- G02B5/00—Optical elements other than lenses
- G02B5/20—Filters
- G02B5/22—Absorbing filters
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S41/00—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
- F21S41/40—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by screens, non-reflecting members, light-shielding members or fixed shades
- F21S41/43—Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by screens, non-reflecting members, light-shielding members or fixed shades characterised by the shape thereof
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S45/00—Arrangements within vehicle lighting devices specially adapted for vehicle exteriors, for purposes other than emission or distribution of light
- F21S45/10—Protection of lighting devices
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/02—Optical elements characterised by the material of which they are made; Optical coatings for optical elements made of crystals, e.g. rock-salt, semi-conductors
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/04—Optical elements characterised by the material of which they are made; Optical coatings for optical elements made of organic materials, e.g. plastics
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/10—Optical coatings produced by application to, or surface treatment of, optical elements
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/20—Filters
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
- G03F7/028—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with photosensitivity-increasing substances, e.g. photoinitiators
- G03F7/029—Inorganic compounds; Onium compounds; Organic compounds having hetero atoms other than oxygen, nitrogen or sulfur
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
- G03F7/032—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with binders
- G03F7/037—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with binders the binders being polyamides or polyimides
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/038—Macromolecular compounds which are rendered insoluble or differentially wettable
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- G—PHYSICS
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- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/09—Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers
- G03F7/105—Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers having substances, e.g. indicators, for forming visible images
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/26—Processing photosensitive materials; Apparatus therefor
- G03F7/40—Treatment after imagewise removal, e.g. baking
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F39/00—Integrated devices, or assemblies of multiple devices, comprising at least one element covered by group H10F30/00, e.g. radiation detectors comprising photodiode arrays
- H10F39/10—Integrated devices
- H10F39/12—Image sensors
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F39/00—Integrated devices, or assemblies of multiple devices, comprising at least one element covered by group H10F30/00, e.g. radiation detectors comprising photodiode arrays
- H10F39/80—Constructional details of image sensors
- H10F39/805—Coatings
- H10F39/8057—Optical shielding
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Abstract
本發明的遮光膜具備含有黑色色材之黑色層和形成於黑色層上之氧阻斷層,氧阻斷層係由無機材料構成之單層,氧阻斷層的厚度為10~500nm。遮光膜之製造方法具備將含有黑色色材、樹脂、聚合性化合物及聚合起始劑之遮光性組成物塗佈於支撐體上,並對所獲得之塗膜進行硬化來形成黑色層之製程、及在黑色層上形成氧阻斷層之製程。The light-shielding film of the present invention has a black layer containing a black color material and an oxygen blocking layer formed on the black layer. The oxygen blocking layer is a single layer composed of an inorganic material, and the thickness of the oxygen blocking layer is 10-500 nm. The manufacturing method of the light-shielding film has a process of coating a light-shielding composition containing a black color material, a resin, a polymerizable compound, and a polymerization initiator on a support, and curing the obtained coating to form a black layer, and a process of forming the oxygen blocking layer on the black layer.
Description
本發明關於一種遮光膜、遮光膜之製造方法、光學元件、固體攝像元件及頭燈單元。 The present invention relates to a light-shielding film, a method for manufacturing the light-shielding film, an optical element, a solid-state imaging element, and a headlight unit.
在用於液晶顯示裝置之濾色器中,以遮蔽著色像素之間的光並提高對比度等為目的,具備被稱作黑矩陣之遮光膜。 In the color filter used in liquid crystal display devices, a light-shielding film called a black matrix is provided for the purpose of shielding light between colored pixels and improving contrast.
又,目前,在行動電話及PDA(Personal Digital Assistant:個人數字助理)等電子機器的行動終端搭載有小型且薄型的攝像單元。在CCD(Charge Coupled Device:電荷耦合元件)影像感測器及CMOS(Complementary Metal-Oxide Semiconductor:互補型金屬氧化膜半導體)影像感測器等固體攝像元件中,以防止產生雜訊及提高畫質等為目的設置有遮光膜。 In addition, currently, mobile terminals of electronic devices such as mobile phones and PDAs (Personal Digital Assistants) are equipped with small and thin camera units. In solid-state imaging elements such as CCD (Charge Coupled Device) image sensors and CMOS (Complementary Metal-Oxide Semiconductor) image sensors, a light-shielding film is provided for the purpose of preventing noise and improving image quality.
已知有一種在此類濾色器中,在遮光膜及著色畫素上設置氧阻斷層之技術。例如專利文獻1中揭示有一種濾色器,其在基板上具備黑矩陣、濾色器層、覆蓋黑矩陣和濾色器層且至少含有氧阻斷性化合物之氧組斷層、在濾色器層與氧阻斷層之間含有染料和氧阻斷性化合物之混合層。 It is known that there is a technology for setting an oxygen blocking layer on a light-shielding film and a colored pixel in this type of color filter. For example, Patent Document 1 discloses a color filter having a black matrix, a color filter layer, an oxygen blocking layer covering the black matrix and the color filter layer and containing at least an oxygen blocking compound, and a mixed layer containing a dye and an oxygen blocking compound between the color filter layer and the oxygen blocking layer on a substrate.
[專利文獻1]日本特開2011-248197號公報 [Patent Document 1] Japanese Patent Publication No. 2011-248197
本發明人等對專利文獻1中記載之具備氧阻斷層之黑矩陣進行研究之結果,發現有可能無法充分滿足黑矩陣(遮光膜)的耐光性及耐濕性。 The inventors of the present invention have studied the black matrix with an oxygen blocking layer described in Patent Document 1 and found that the light resistance and moisture resistance of the black matrix (light shielding film) may not be fully satisfied.
因此,本發明的課題在於提供一種耐光性及耐濕性優異之遮光膜。又,本發明的課題還在於提供一種遮光膜之製造方法、光學元件、固體攝像元件及頭燈單元。 Therefore, the subject of the present invention is to provide a light-shielding film with excellent light resistance and moisture resistance. In addition, the subject of the present invention is also to provide a light-shielding film manufacturing method, optical element, solid-state imaging element and headlight unit.
本發明人進行深入研究之結果,發現藉由以下構成能夠解決上述課題,並完成了本發明。 As a result of in-depth research, the inventor found that the above-mentioned problem can be solved by the following structure, and completed the present invention.
[1]一種遮光膜,其具備含有黑色色材之黑色層及形成於上述黑色層上之氧阻斷層,其中上述氧阻斷層係由無機材料構成之單層,上述氧阻斷層的厚度為10~500nm。 [1] A light-shielding film comprising a black layer containing a black colorant and an oxygen blocking layer formed on the black layer, wherein the oxygen blocking layer is a single layer composed of an inorganic material and has a thickness of 10 to 500 nm.
[2]如[1]所述之遮光膜,其中上述黑色色材含有選自包括鈦、釩、鋯及鈮的群組中之至少1種金屬的氮氧化物。 [2] The light-shielding film as described in [1], wherein the black color material contains at least one metal nitride selected from the group consisting of titanium, vanadium, zirconium and niobium.
[3]如[1]所述之遮光膜,其中上述黑色色材含有碳黑、苯并呋喃酮化合物或苝化合物。 [3] The light-shielding film as described in [1], wherein the black colorant contains carbon black, a benzofuranone compound or a perylene compound.
[4]如[1]~[3]中任一項所述之遮光膜,其中上述黑色色材的含量相對於上述黑色層的總質量為20~80質量%。 [4] A light-shielding film as described in any one of [1] to [3], wherein the content of the black color material is 20 to 80% by mass relative to the total mass of the black layer.
[5]如[1]~[4]中任一項所述之遮光膜,其中 上述氧阻斷層含有氧化矽。 [5] A light-shielding film as described in any one of [1] to [4], wherein the oxygen blocking layer contains silicon oxide.
[6]如[1]~[5]中任一項所述之遮光膜,其中上述黑色層的厚度相對於上述氧阻斷層的厚度的比率為2~100。 [6] A light shielding film as described in any one of [1] to [5], wherein the ratio of the thickness of the black layer to the thickness of the oxygen blocking layer is 2 to 100.
[7]如[1]~[6]中任一項所述之遮光膜,其中上述氧阻斷層的氧透過率為10ml/(m2˙day˙atm)以下。 [7] The light-shielding film as described in any one of [1] to [6], wherein the oxygen permeability of the oxygen barrier layer is less than 10 ml/(m 2 ˙day˙atm).
[8]如[1]~[7]中任一項所述之遮光膜,其中上述氧阻斷層實質上不包含粒子。 [8] A light-shielding film as described in any one of [1] to [7], wherein the oxygen blocking layer substantially does not contain particles.
[9]一種遮光膜之製造方法,其具備將含有黑色色材、樹脂、聚合性化合物及聚合起始劑之遮光性組成物塗佈於支撐體上,並對所獲得之塗膜進行硬化來形成黑色層之製程及在上述黑色層上形成氧阻斷層之製程,上述氧阻斷層係由無機材料構成之單層,其中上述氧阻斷層的厚度為10~500nm。 [9] A method for manufacturing a light-shielding film, comprising: coating a light-shielding composition containing a black colorant, a resin, a polymerizable compound, and a polymerization initiator on a support, and curing the obtained coating to form a black layer; and forming an oxygen blocking layer on the black layer, wherein the oxygen blocking layer is a single layer composed of an inorganic material, wherein the thickness of the oxygen blocking layer is 10 to 500 nm.
[10]如[9]所述之遮光膜之製造方法,其中形成上述氧阻斷層之製程包括氣相沉積無機材料之製程。 [10] A method for manufacturing a light-shielding film as described in [9], wherein the process for forming the above-mentioned oxygen blocking layer includes a process for vapor deposition of inorganic materials.
[11]如[9]或[10]所述之遮光膜之製造方法,其中上述樹脂包括含有選自包括聚醯亞胺前驅物、聚苯并唑前驅物及該等的共聚物的群組中之至少1種的鹼可溶性樹脂。 [11] The method for manufacturing a light-shielding film as described in [9] or [10], wherein the resin comprises a material selected from the group consisting of a polyimide precursor, a polyphenylene glycol At least one alkali-soluble resin selected from the group consisting of azole precursors and copolymers thereof.
[12]如[9]~[11]中任一項所述之遮光膜之製造方法,其中上述遮光性組成物含有至少2種聚合性化合物。 [12] A method for producing a light-shielding film as described in any one of [9] to [11], wherein the light-shielding composition contains at least two polymerizable compounds.
[13]如[9]~[12]中任一項所述之遮光膜之製造方法,其中上述聚合起始劑係由後述式(C-13)表示之化合物。 [13] A method for producing a light-shielding film as described in any one of [9] to [12], wherein the polymerization initiator is a compound represented by the formula (C-13) described below.
[14]如[9]~[13]中任一項所述之遮光膜之製造方法,其中上述樹脂含有具有乙烯性不飽和基之樹脂。 [14] A method for producing a light-shielding film as described in any one of [9] to [13], wherein the resin contains a resin having an ethylenically unsaturated group.
[15]一種光學元件,其含有[1]~[8]中任一項所述之遮光膜。 [15] An optical element comprising a light-shielding film as described in any one of [1] to [8].
[16]一種固體攝像元件,其含有[1]~[8]中任一項所述之遮光膜。 [16] A solid-state imaging device comprising a light-shielding film as described in any one of [1] to [8].
[17]一種頭燈單元,其為車輛用燈具的頭燈單元,該頭燈單元具有:光源;及遮光部,遮蔽從上述光源射出之光的至少一部分,上述遮光部含有[1]~[8]中任一項所述之遮光膜。 [17] A headlight unit, which is a headlight unit for a vehicle, comprising: a light source; and a shading portion for shielding at least a portion of the light emitted from the light source, wherein the shading portion includes the shading film described in any one of [1] to [8].
依據本發明,能夠提供一種耐光性及耐濕性優異之遮光膜。又,本發明能夠提供一種遮光膜之製造方法、光學元件、固體攝像元件及頭燈單元。 According to the present invention, a light-shielding film with excellent light resistance and moisture resistance can be provided. In addition, the present invention can provide a light-shielding film manufacturing method, an optical element, a solid-state imaging element, and a headlight unit.
10:頭燈單元 10: Headlight unit
12:光源 12: Light source
14:遮光部 14: Light shielding part
16:透鏡 16: Lens
20:基體 20: Matrix
22:遮光膜 22: Shading film
23:開口部 23: Opening
30:配光圖案 30: Lighting pattern
30a:邊緣 30a: Edge
31:區域 31: Region
32:配光圖案 32: Lighting pattern
32a:邊緣 32a: Edge
33:缺口部 33: Notch
100:固體攝像裝置 100: Solid-state imaging device
101:固體攝像元件 101: Solid-state imaging device
102:攝像部 102: Camera Department
103:蓋玻璃 103: Cover with glass
104:間隔物 104: Spacer
105:積層基板 105: Laminated substrate
106:晶片基板 106: Wafer substrate
107:電路基板 107: Circuit board
108:電極墊 108:Electrode pad
109:外部連接端子 109: External connection terminal
110:貫通電極 110: Through electrode
111:透鏡層 111: Lens layer
112:透鏡材 112: Lens material
113:支撐體 113: Support body
114、115:遮光膜 114, 115: Light-shielding film
201:受光元件 201: Light receiving element
202:濾色器 202: Color filter
203:微透鏡 203: Micro lens
204:基板 204: Substrate
205b:藍色畫素 205b: blue pixel
205r:紅色畫素 205r: red pixel
205g:綠色畫素 205g: Green pixels
205bm:黑矩陣 205bm: Black Matrix
206:p阱層 206: p-well layer
207:讀出柵極部 207: Read out the fence pole
208:垂直傳輸路徑 208: Vertical transmission path
209:元件分離區域 209: Component separation area
210:柵極絕緣膜 210: Gate insulation film
211:垂直傳輸電極 211: Vertical transfer electrode
212:遮光膜 212: Shading film
213、214:絕緣膜 213, 214: Insulation film
215:平坦化膜 215: Flattening film
300:紅外線感測器 300: Infrared sensor
310:固體攝像元件 310: Solid-state imaging device
311:紅外線吸收過濾器 311: Infrared absorption filter
312:濾色器 312: Color filter
313:紅外線透射濾波器 313: Infrared transmission filter
314:樹脂膜 314: Resin film
315:微透鏡 315: Micro lens
316:平坦化膜 316: Flattening film
圖1係表示固體攝像裝置的構成例之概略剖面圖。 FIG1 is a schematic cross-sectional view showing an example of the structure of a solid-state imaging device.
圖2係將圖1所示之固體攝像裝置所具備之攝像部放大表示之概略剖面圖。 FIG2 is a schematic cross-sectional view showing an enlarged view of the imaging unit of the solid-state imaging device shown in FIG1.
圖3係表示紅外線感測器的構成例之概略剖面圖。 Figure 3 is a schematic cross-sectional view showing an example of the structure of an infrared sensor.
圖4係表示頭燈單元的構成例之示意圖。 FIG4 is a schematic diagram showing an example of the structure of a headlight unit.
圖5係表示頭燈單元的遮光部的構成例之示意性立體圖。 FIG5 is a schematic three-dimensional diagram showing an example of the structure of the light shielding portion of the headlight unit.
圖6係表示基於頭燈單元之配光圖案的一例之示意圖。 FIG6 is a schematic diagram showing an example of a light distribution pattern based on a headlight unit.
圖7係表示基於頭燈單元之配光圖案的另一例之示意圖。 FIG. 7 is a schematic diagram showing another example of a light distribution pattern based on a headlight unit.
以下,對本發明進行詳細說明。 The present invention is described in detail below.
以下記載之構成要件的說明有時依據本發明的代表性實施態樣而完成,但本發明並不限於該等實施態樣。 The description of the constituent elements described below is sometimes completed based on representative implementations of the present invention, but the present invention is not limited to such implementations.
另外,本說明書中,使用“~”表示之數值範圍表示含有記載於“~”之前後之數值作為下限值及上限值之範圍。 In addition, in this manual, the numerical range represented by "~" indicates that the range includes the numerical values written before and after "~" as the lower limit and upper limit.
又,本說明書中的基團(原子團)的表述中,未記載經取代及未經取代之表述係包括不含有取代基之基團和含有取代基之基團。例如,“烷基”不僅包括不含有取代基之烷基(未經取代烷基),還包括含有取代基之烷基(經取代烷基)。 In addition, in the description of groups (atomic groups) in this specification, the description without mentioning substitution and unsubstituted includes groups without substituents and groups with substituents. For example, "alkyl" includes not only alkyl groups without substituents (unsubstituted alkyl groups), but also alkyl groups with substituents (substituted alkyl groups).
又,本說明書中的“光化射線”或“放射線”例如表示遠紫外線、極紫外線(EUV:Extreme ultraviolet lithography)、X射線及電子束等。又,在本說明書中,光表示光化射線及放射線。在無特別說明的情況下,本說明書中的“曝光”不僅包括基於遠紫外線、X射線及EUV光等之曝光,還包括基於電子束及離子束等粒子束之描畫。 In addition, "actinic rays" or "radiation" in this specification refers to, for example, far ultraviolet rays, extreme ultraviolet rays (EUV: Extreme ultraviolet lithography), X-rays, and electron beams. In addition, in this specification, light refers to actinic rays and radiation. Unless otherwise specified, "exposure" in this specification includes not only exposure based on far ultraviolet rays, X-rays, and EUV light, but also drawing based on particle beams such as electron beams and ion beams.
又,在本說明書中,“(甲基)丙烯酸酯”表示丙烯酸酯及甲基丙烯酸酯。在本說明書中,“(甲基)丙烯酸”表示丙烯酸及甲基丙烯酸。在本說明書中,“(甲基)丙烯醯基”表示丙烯醯基及甲基丙烯醯基。在本說明書中,“(甲基)丙烯醯胺”表示丙烯醯胺及甲基丙烯醯胺。在本說明書中,“單體”與“monomer:單體”的含義相同。 In addition, in this specification, "(meth)acrylate" means acrylate and methacrylate. In this specification, "(meth)acrylic acid" means acrylic acid and methacrylic acid. In this specification, "(meth)acryl" means acryl and methacryl. In this specification, "(meth)acrylamide" means acrylamide and methacrylamide. In this specification, "monomer" and "monomer: monomer" have the same meaning.
在本說明書中,“ppm”表示“parts-per-million(10-6):百萬分率”,“ppb”表示“parts-per-billion(10-9):十億分率”,“ppt”表示“parts-per-trillion(10-12):兆分率”。 In this specification, "ppm" means "parts-per-million (10 -6 ): parts per million", "ppb" means "parts-per-billion (10 -9 ): parts per billion", and "ppt" means "parts-per-trillion (10 -12 ): parts per trillion".
又,在本說明書中,重量平均分子量(Mw)係基於GPC(Gel Permeation Chromatography:凝膠滲透層析)法之聚苯乙烯換算值。 In addition, in this specification, the weight average molecular weight (Mw) is a polystyrene conversion value based on the GPC (Gel Permeation Chromatography) method.
在本說明書中,GPC法基於如下方法,亦即利用HLC-8020GPC (TOSOH CORPORATION製),作為管柱使用TSKgel SuperHZM-H、TSKgel SuperHZ4000、TSKgel SuperHZ2000(TOSOH CORPORATION製,4.6mmID×15cm),作為洗提液使用THF(四氫呋喃)。 In this specification, the GPC method is based on the following method, that is, using HLC-8020GPC (manufactured by TOSOH CORPORATION), using TSKgel SuperHZM-H, TSKgel SuperHZ4000, TSKgel SuperHZ2000 (manufactured by TOSOH CORPORATION, 4.6mmID×15cm) as the column, and using THF (tetrahydrofuran) as the eluent.
[遮光膜] [Shading film]
本發明的遮光膜具備含有黑色色材之黑色層及設置於黑色層上之氧阻斷層。 The light-shielding film of the present invention has a black layer containing a black color material and an oxygen blocking layer disposed on the black layer.
上述氧阻斷層係由無機材料構成之單層。 The above oxygen blocking layer is a single layer composed of inorganic materials.
上述氧阻斷層的厚度為10~500nm。 The thickness of the above oxygen blocking layer is 10~500nm.
又,本發明的遮光膜能夠藉由如下製造方法製造,該製造方法具備將含有黑色色材、樹脂、聚合性化合物及聚合起始劑之遮光性組成物塗佈於支撐體上,並對所獲得之塗膜進行硬化來形成黑色層之製程及在上述黑色層上形成氧阻斷層之製程。 Furthermore, the light-shielding film of the present invention can be manufactured by the following manufacturing method, which comprises a process of coating a light-shielding composition containing a black colorant, a resin, a polymerizable compound, and a polymerization initiator on a support, and curing the obtained coating to form a black layer, and a process of forming an oxygen blocking layer on the above black layer.
[黑色層] [Black layer]
本發明的遮光膜中包含之黑色層含有黑色色材。 The black layer included in the light-shielding film of the present invention contains a black colorant.
黑色層並不因其製造方法而受到限制,例如為藉由對使用上述遮光性組成物來形成之塗膜進行硬化來獲得之黑色層(包括圖案狀的黑色層)。 The black layer is not limited by its manufacturing method, and is, for example, a black layer (including a patterned black layer) obtained by curing a coating film formed using the above-mentioned light-shielding composition.
[遮光性組成物] [Light-blocking composition]
對用於形成黑色層之遮光性組成物(以下,亦簡單記載為“組成物”)進行說明。遮光性組成物至少含有黑色色材、樹脂、聚合性化合物及聚合起始劑。 The light-shielding composition (hereinafter, also simply described as "composition") used to form the black layer is explained. The light-shielding composition contains at least a black color material, a resin, a polymerizable compound, and a polymerization initiator.
<黑色色材> <Black color material>
遮光性組成物含有黑色色材。 The light-shielding composition contains a black colorant.
作為黑色色材,可舉出選自包括黑色顏料及黑色染料的群組中之1種以上。 As the black color material, one or more selected from the group consisting of black pigments and black dyes can be cited.
黑色色材可以單獨使用1種,亦可以使用2種以上。 Black color materials can be used alone or in combination of two or more.
黑色層中的黑色色材的含量並無特別限制,例如相對於黑色層的總質量,可以為20~80質量%。從遮光膜的耐熱性更優異之觀點考慮,黑色色材的含量相對於黑色層的總質量,大於20質量%為較佳,30質量%以上為更佳,50質量%以上為進一步較佳。又,從遮光膜的耐濕性更優異之觀點考慮,黑色色材的含量相對於黑色層的總質量,小於80質量%為較佳,70質量%以下為更佳,65質量%以下為進一步較佳。 The content of the black color material in the black layer is not particularly limited. For example, it can be 20-80% by mass relative to the total mass of the black layer. From the perspective of better heat resistance of the light-shielding film, the content of the black color material relative to the total mass of the black layer is preferably greater than 20% by mass, more preferably greater than 30% by mass, and more preferably greater than 50% by mass. Furthermore, from the perspective of better moisture resistance of the light-shielding film, the content of the black color material relative to the total mass of the black layer is preferably less than 80% by mass, more preferably less than 70% by mass, and more preferably less than 65% by mass.
又,例如遮光性組成物中的黑色色材的含量相對於遮光性組成物的總固體成分,可以為20~80質量%,從遮光膜的耐熱性更優異之觀點考慮,相對於遮光性組成物的總固體成分,大於20質量%為較佳,30質量%以上為更佳,50質量%以上為進一步較佳。又,從遮光膜的耐濕性更優異之觀點考慮,遮光性組成物中的黑色色材的含量相對於遮光性組成物的總固體成分,小於80質量%為較佳,70質量%以下為更佳,65質量%以下為進一步較佳。 For example, the content of the black colorant in the light-shielding composition can be 20-80% by mass relative to the total solid content of the light-shielding composition. From the perspective of better heat resistance of the light-shielding film, it is better to be greater than 20% by mass, more preferably 30% by mass or more, and more preferably 50% by mass or more. From the perspective of better moisture resistance of the light-shielding film, the content of the black colorant in the light-shielding composition is better than 80% by mass, more preferably 70% by mass or less, and more preferably 65% by mass or less relative to the total solid content of the light-shielding composition.
另外,在本說明書中,組成物的“總固體成分”表示藉由硬化等形成層或膜之成分,組成物含有溶劑(有機溶劑、水等)時,表示除了溶劑以外的所有成分。又,只要為形成膜之成分,則液體狀的成分亦視為固體成分。 In addition, in this specification, the "total solid content" of a composition refers to the components that form a layer or film by curing, etc. When the composition contains a solvent (organic solvent, water, etc.), it refers to all components other than the solvent. In addition, as long as it is a component that forms a film, the liquid component is also regarded as a solid component.
亦即,藉由調整相對於遮光性組成物的總固體成分的黑色色材的含量,能夠將黑色層中的黑色色材的含量調整為所期望的值。 That is, by adjusting the content of the black colorant relative to the total solid content of the light-shielding composition, the content of the black colorant in the black layer can be adjusted to a desired value.
又,可以組合複數種無法單獨用作黑色色材的著色劑,調整成整體變為黑色而作為黑色色材。 In addition, multiple colorants that cannot be used as black color materials alone can be combined to adjust the overall color to black and use it as a black color material.
例如,亦可以組合複數種單獨時具有黑色以外的顏色之顏料來用作黑色顏料。同樣地,可以組合複數種單獨時具有黑色以外的顏色之染料來作為黑色染料,亦可以組合單獨時具有黑色以外的顏色之顏料和單獨時具有黑色以外的顏色之染料來用作黑色染料。 For example, a plurality of pigments that have colors other than black when they are alone can be combined to be used as a black pigment. Similarly, a plurality of dyes that have colors other than black when they are alone can be combined to be used as a black dye, and a pigment that has a color other than black when it is alone and a dye that has a color other than black when it is alone can be combined to be used as a black dye.
在本說明書中,黑色色材表示在波長400~700nm的所有範圍內具有吸收之色材。 In this manual, black color material refers to a color material that absorbs in the entire wavelength range of 400~700nm.
更具體而言,例如,適於以下說明的評價基準Z之黑色色材為較佳。 More specifically, for example, a black color material that meets the evaluation criteria Z described below is preferred.
首先,製備含有色材、透明的樹脂基質(丙烯酸樹脂等)及溶劑,相對於總固體成分之色材的含量為60質量%的組成物。將所獲得之組成物在玻璃基板上塗佈至乾燥後的塗膜的膜厚成為1μm,藉此形成塗膜。利用分光光度計(Hitachi,LTD.製UV-3600等)評價乾燥後的塗膜的遮光性。若乾燥後的塗膜的波長400~700nm中的透過率的最大值小於10%,則能夠判定上述色材係符合評價基準Z之黑色色材。 First, prepare a composition containing a colorant, a transparent resin matrix (acrylic resin, etc.) and a solvent, wherein the colorant content relative to the total solid content is 60 mass %. Apply the obtained composition on a glass substrate until the film thickness of the dried coating becomes 1 μm, thereby forming a coating. Use a spectrophotometer (Hitachi, LTD. UV-3600, etc.) to evaluate the light-shielding property of the dried coating. If the maximum transmittance of the dried coating in the wavelength range of 400 to 700 nm is less than 10%, it can be determined that the above colorant is a black colorant that meets the evaluation standard Z.
(黑色顏料) (Black pigment)
作為黑色顏料,能夠使用各種公知的黑色顏料。黑色顏料可以為無機顏料,亦可以為有機顏料。 As the black pigment, various known black pigments can be used. The black pigment may be an inorganic pigment or an organic pigment.
從黑色層的耐光性更優異之觀點考慮,黑色色材係黑色顏料為較佳。 From the perspective of the black layer's superior light resistance, black color materials are preferably black pigments.
作為黑色顏料,單獨顯現黑色的顏料為較佳,單獨顯現黑色且吸收紅外線之顏料為更佳。 As black pigments, pigments that appear black alone are preferred, and pigments that appear black alone and absorb infrared rays are even better.
其中,吸收紅外線之黑色顏料例如在紅外區域(較佳為波長650~1300nm)的波長區域具有吸收。在波長675~900nm的波長區域具有極大吸收之黑色顏料亦較佳。 Among them, black pigments that absorb infrared rays have absorption in the infrared region (preferably 650-1300nm). Black pigments that have extremely strong absorption in the 675-900nm wavelength region are also preferred.
黑色顏料的粒徑並無特別限制,從操作性與組成物的經時穩定性(黑色顏料不沉降)之間的平衡更優異之觀點考慮,5~100nm為較佳,5~50nm為更佳,5~30nm為進一步較佳。 There is no particular restriction on the particle size of the black pigment. From the perspective of achieving a better balance between operability and the stability of the composition over time (black pigment does not settle), 5~100nm is preferred, 5~50nm is more preferred, and 5~30nm is even more preferred.
另外,在本說明書中,“粒徑”表示藉由以下方法測定之粒子的平均一次粒徑。能夠利用穿透式電子顯微鏡(Transmission Electron Microscope,TEM)測定平均一次粒徑。作為穿透式電子顯微鏡,例如能夠使用Hitachi High-Technologies Corporation.製的穿透式顯微鏡HT7700。 In addition, in this specification, "particle size" means the average primary particle size of particles measured by the following method. The average primary particle size can be measured using a transmission electron microscope (TEM). As a transmission electron microscope, for example, a transmission microscope HT7700 manufactured by Hitachi High-Technologies Corporation can be used.
測出使用穿透式電子顯微鏡獲得之粒子像的最大長度(Dmax:粒子圖像的輪廓上2點中的最大長度)及最大垂直長度(DV-max:以與最大長度平行的2根直線夾住圖像時,垂直連結2根直線之間的最短的長度),將其相乘平均值(Dmax×DV-max)1/2作為粒徑。用該方法測定100個粒子的粒徑,將其算術平均值作為粒子的平均一次粒徑。 The maximum length (Dmax: the maximum length between two points on the particle image outline) and the maximum vertical length (DV-max: the shortest length between two lines parallel to the maximum length when the image is sandwiched) of the particle image obtained using a transmission electron microscope are measured, and the average value (Dmax×DV-max) 1/2 is taken as the particle size. The particle size of 100 particles is measured using this method, and the arithmetic average is taken as the average primary particle size of the particles.
˙無機顏料 ˙Inorganic pigments
作為無機顏料,只要為具有遮光性,含有無機化合物之粒子,則並無特別限制,能夠使用公知的無機顏料。 As an inorganic pigment, there is no particular limitation as long as it has light-shielding properties and contains particles of inorganic compounds, and known inorganic pigments can be used.
從黑色層的低反射性及遮光性更優異之觀點考慮,作為黑色色材,無機顏料為較佳。 From the perspective of low reflectivity and better light-shielding properties of the black layer, inorganic pigments are preferred as black color materials.
作為無機顏料,可舉出含有選自包括鈦(Ti)及鋯(Zr)等第4族的金屬元素、釩(V)及鈮(Nb)等第5族的金屬元素、鈷(Co)、鉻 (Cr)、銅(Cu)、錳(Mn)、釕(Ru)、鐵(Fe)、鎳(Ni)、錫(Sn)及銀(Ag)之群組中的1種或2種以上的金屬元素之金屬氧化物、金屬氮化物及金屬氮氧化物等。 As inorganic pigments, metal oxides, metal nitrides and metal oxynitrides containing one or more metal elements selected from the group consisting of metal elements of Group 4 such as titanium (Ti) and zirconium (Zr), metal elements of Group 5 such as vanadium (V) and niobium (Nb), cobalt (Co), chromium (Cr), copper (Cu), manganese (Mn), ruthenium (Ru), iron (Fe), nickel (Ni), tin (Sn) and silver (Ag) can be cited.
作為上述金屬氧化物、金屬氮化物及金屬氮氧化物,可以使用進而混合有其他原子之粒子。例如,能夠使用進而含有選自週期表13~17族元素之原子(較佳為氧原子和/或硫原子)之含金屬氮化物粒子。 As the above-mentioned metal oxides, metal nitrides and metal oxynitrides, particles mixed with other atoms can be used. For example, metal nitride particles containing atoms selected from elements of groups 13 to 17 of the periodic table (preferably oxygen atoms and/or sulfur atoms) can be used.
作為上述金屬氮化物、金屬氧化物或金屬氮氧化物的製造方法,只要為可獲得具有所需物性之黑色顏料者,則並無特別限制,能夠使用氣相反應法等公知的製造方法。作為氣相反應法,可舉出電爐法及熱電漿法等,但從雜質的混入少,粒徑容易均勻,且生產性高的觀點考慮,熱電漿法為較佳。 As the manufacturing method of the above-mentioned metal nitride, metal oxide or metal oxynitride, there is no particular limitation as long as it can obtain a black pigment with the desired physical properties, and a known manufacturing method such as a gas phase reaction method can be used. As the gas phase reaction method, electric furnace method and hot plasma method can be cited, but from the perspective of less impurities mixed, easy uniform particle size, and high productivity, the hot plasma method is preferred.
可以對上述金屬氮化物、金屬氧化物或金屬氮氧化物實施表面修飾處理。例如,可以利用同時具有矽基和烷基之表面處理劑實施表面修飾處理。作為此類無機粒子,可舉出“KTP-09”系列(Shin-Etsu Chemical Co.,LTD.製)等。 The above-mentioned metal nitride, metal oxide or metal oxynitride can be subjected to surface modification treatment. For example, the surface modification treatment can be carried out using a surface treatment agent having both a silicon group and an alkyl group. Examples of such inorganic particles include the "KTP-09" series (manufactured by Shin-Etsu Chemical Co., LTD.) and the like.
其中,從能夠在形成黑色層時抑制產生底切的觀點考慮,選自包括鈦、釩、鋯及鈮的群組中之至少1種金屬的氮化物或氮氧化物為更佳。又,從遮光膜的耐光性及耐濕性更優異之觀點考慮,黑色色材含有選自包括鈦、釩、鋯及鈮的群組中之至少1種金屬的氮氧化物為更佳,含有鈦氮氧化物(鈦黑)為特佳。 Among them, from the perspective of being able to suppress undercutting when forming a black layer, a nitride or oxynitride of at least one metal selected from the group including titanium, vanadium, zirconium and niobium is more preferred. In addition, from the perspective of better light resistance and moisture resistance of the light-shielding film, it is more preferred that the black color material contains an oxynitride of at least one metal selected from the group including titanium, vanadium, zirconium and niobium, and it is particularly preferred that it contains titanium oxynitride (titanium black).
鈦黑係含有氮氧化鈦之黑色粒子。鈦黑能夠以提高分散性、抑制凝聚性等目的,依據需要進行表面修飾。鈦黑能夠用氧化 矽、氧化鈦、氧化鍺、氧化鋁、氧化鎂或氧化鋯包覆,又,亦能夠利用示於日本特開2007-302836號公報之撥水性物質進行處理。 Titanium black is a black particle containing titanium oxynitride. Titanium black can be surface-modified as needed for purposes such as improving dispersibility and inhibiting cohesion. Titanium black can be coated with silicon oxide, titanium oxide, germanium oxide, aluminum oxide, magnesium oxide, or zirconium oxide, and can also be treated with a water-repellent substance as shown in Japanese Patent Publication No. 2007-302836.
作為鈦黑的製造方法,有在還元氣氛下將二氧化鈦與金屬鈦的混合體加熱還元的方法(日本特開昭49-005432號公報)、在含有氫之還元氣氛中對在四氯化鈦的高溫水解中獲得之超微細二氧化鈦進行還元的方法(日本特開昭57-205322號公報)、在銨存在下對二氧化鈦或氫氧化鈦進行高溫還元的方法(日本特開昭60-065069號公報、日本特開昭61-201610號公報)及使釩化合物附著於二氧化鈦或氫氧化鈦,在銨存在下進行高溫還元的方法(特開昭61-201610號公報)等,但並不限於該等。 As a method for producing titanium black, there are methods of heating and reducing a mixture of titanium dioxide and metallic titanium in a reducing atmosphere (Japanese Patent Publication No. 49-005432), reducing ultrafine titanium dioxide obtained by high-temperature hydrolysis of titanium tetrachloride in a reducing atmosphere containing hydrogen (Japanese Patent Publication No. 57-205322), high-temperature reducing titanium dioxide or titanium hydroxide in the presence of ammonium (Japanese Patent Publication No. 60-065069, Japanese Patent Publication No. 61-201610), and attaching a vanadium compound to titanium dioxide or titanium hydroxide and high-temperature reducing in the presence of ammonium (Japanese Patent Publication No. 61-201610), etc., but it is not limited to these.
鈦黑的粒徑,並無特別限制,10~45nm為較佳,12~20nm為更佳。鈦黑的比表面積,並無特別限制,為了使用撥水化劑進行表面處理之後的撥水性成為規定性能,利用BET(Brunauer,Emmett,Teller:布魯諾爾、艾米特、泰勒)法測定之值為5~150m2/g為較佳,20~100m2/g為更佳。 There is no particular restriction on the particle size of titanium black, but 10 to 45 nm is preferred, and 12 to 20 nm is more preferred. There is no particular restriction on the specific surface area of titanium black, but in order to achieve a specified performance of water repellency after surface treatment with a water repellent, the value measured by the BET (Brunauer, Emmett, Teller) method is preferably 5 to 150 m 2 /g, and more preferably 20 to 100 m 2 /g.
作為鈦黑的市售品的例子,可舉出鈦黑10S、12S、13R、13M、13M-C、13R、13R-N、13M-T(商品名,Mitsubishi Materials Corporation製)、Tilack D(商品名,Ako Kasei Co.,Ltd.製)、MT-150A(商品名,TAYCA CORPORATION製)等。 Examples of commercially available titanium black include titanium black 10S, 12S, 13R, 13M, 13M-C, 13R, 13R-N, 13M-T (trade names, manufactured by Mitsubishi Materials Corporation), Tilack D (trade name, manufactured by Ako Kasei Co., Ltd.), MT-150A (trade name, manufactured by TAYCA CORPORATION), etc.
遮光性組成物將鈦黑作為含有鈦黑及Si原子之被分散體而含有亦較佳。在該形態中,在組成物中將鈦黑作為被分散體而含有。被分散體中的Si原子與Ti原子的含有比(Si/Ti)以質量換算計,0.05~0.5為較佳,0.07~0.4為更佳。其中,上述被分散體包含鈦黑係 一次粒子的狀態者、凝聚體(二次粒子)的狀態者這兩者。 It is also preferred that the light-shielding composition contains titanium black as a dispersed body containing titanium black and Si atoms. In this form, titanium black is contained as a dispersed body in the composition. The content ratio of Si atoms to Ti atoms in the dispersed body (Si/Ti) is preferably 0.05 to 0.5, and more preferably 0.07 to 0.4, in terms of mass conversion. The dispersed body includes both titanium black in the form of primary particles and in the form of aggregates (secondary particles).
又,若被分散體的Si/Ti過小,則藉由光微影等對使用被分散體之塗膜進行圖案化時,去除部變得容易殘留殘渣,若被分散體的Si/Ti過大,則遮光能力趨於降低。 Furthermore, if the Si/Ti ratio of the dispersed body is too small, when the coating film using the dispersed body is patterned by photolithography, it is easy for residues to remain in the removed part. If the Si/Ti ratio of the dispersed body is too large, the light shielding ability tends to decrease.
為了變更被分散體的Si/Ti(例如設為0.05以上),能夠利用如下方法。首先,藉由利用分散機對氧化鈦粒子和氧化矽粒子進行分散來獲得分散物,在高溫(例如,850~1000℃)下對該混合物進行還元處理,藉此能夠獲得將鈦黑粒子作為主成分且含有Si和Ti之被分散體。調整了Si/Ti的鈦黑例如能夠藉由日本特開2008-266045公報的段落0005及0016~0021中記載之方法來製作。 In order to change the Si/Ti of the dispersed body (for example, to 0.05 or more), the following method can be used. First, titanium oxide particles and silicon oxide particles are dispersed by a disperser to obtain a dispersion, and the mixture is reduced at a high temperature (for example, 850-1000°C) to obtain a dispersed body containing titanium black particles as the main component and Si and Ti. Titanium black with adjusted Si/Ti can be produced by the method described in paragraphs 0005 and 0016-0021 of Japanese Patent Publication No. 2008-266045, for example.
另外,被分散體中的Si原子與Ti原子的含有比(Si/Ti)例如能夠利用WO2011/049090號公報的段落0054~0056中記載之方法(2-1)或方法(2-3)來測定。 In addition, the content ratio of Si atoms to Ti atoms in the dispersed body (Si/Ti) can be measured, for example, using the method (2-1) or method (2-3) described in paragraphs 0054 to 0056 of the publication WO2011/049090.
在含有鈦黑及Si原子之被分散體中,鈦黑能夠使用上述者。又,在該被分散體中,以調整分散性、著色性等為目的,可以將鈦黑與包括選自Cu、Fe、Mn、V及Ni等之複數種金屬的複合氧化物、氧化鈷、氧化鐵、碳黑、以及苯胺黑等之黑色顏料的1種或2種以上組合而併用為被分散體。此時,包括鈦黑之被分散體佔所有被分散體中的50質量%以上為較佳。 In the dispersed body containing titanium black and Si atoms, the titanium black can be used as the above-mentioned one. In addition, in the dispersed body, for the purpose of adjusting dispersibility, coloring, etc., titanium black can be combined with one or more black pigments including composite oxides of multiple metals selected from Cu, Fe, Mn, V and Ni, cobalt oxide, iron oxide, carbon black, and aniline black as the dispersed body. In this case, it is preferred that the dispersed body including titanium black accounts for more than 50% by mass of all the dispersed bodies.
遮光性組成物含有氮化鋯或氮氧化鋯亦較佳。氮化鋯或氮氧化鋯被無機化合物包覆為較佳。藉由用無機化合物包覆氮化鋯或氮氧化鋯的表面,抑制遮光顏料的光觸媒活性而不會損傷顏料(遮光顏料)的遮光性,容易防止遮光性組成物的劣化。無機化合物的較佳具體例可舉 出二氧化鈦、氧化鋯、二氧化矽、氧化鋁等,二氧化矽、氧化鋁。以鈦黑與氮化鋯、鈦黑與氮氧化鋯、鈦黑與二氧化矽包覆氮化鋯、鈦黑與氧化鋁包覆氮化鋯的組合,併用亦較佳。 The light-shielding composition preferably contains zirconium nitride or zirconium oxynitride. It is preferred that zirconium nitride or zirconium oxynitride is coated with an inorganic compound. By coating the surface of zirconium nitride or zirconium oxynitride with an inorganic compound, the photocatalytic activity of the light-shielding pigment is suppressed without damaging the light-shielding property of the pigment (light-shielding pigment), and it is easy to prevent the deterioration of the light-shielding composition. Preferable specific examples of inorganic compounds include titanium dioxide, zirconium oxide, silicon dioxide, aluminum oxide, etc., silicon dioxide, aluminum oxide. It is also preferred to use a combination of titanium black and zirconium nitride, titanium black and zirconium oxynitride, titanium black and silicon dioxide coated zirconium nitride, and titanium black and aluminum oxide coated zirconium nitride.
作為無機顏料,亦可舉出碳黑。 Carbon black can also be cited as an inorganic pigment.
從遮光性的耐光性優異,尤其耐光試驗後的光學特性的變動抑制更優異之觀點考慮,黑色色材含有碳黑為較佳。 From the perspective of excellent light-shielding properties and light resistance, especially better suppression of changes in optical properties after light resistance testing, it is preferred that the black color material contain carbon black.
作為碳黑,例如可舉出爐黑、槽黑、熱黑、乙炔黑及燈黑。 Examples of carbon black include furnace black, channel black, thermal black, acetylene black, and lamp black.
作為碳黑,可以使用利用油爐法等公知的方法製造的碳黑,亦可以使用市售品。作為碳黑的市售品的具體例,可舉出C.I.顏料黑1等有機顏料及C.I.顏料黑7等無機顏料。 As carbon black, carbon black produced by a known method such as an oil furnace method can be used, or commercially available products can be used. Specific examples of commercially available carbon black products include organic pigments such as C.I. Pigment Black 1 and inorganic pigments such as C.I. Pigment Black 7.
作為碳黑,經表面處理之碳黑為較佳。藉由表面處理能夠對碳黑的粒子表面狀態進行改質,並能夠提高組成物中的分散穩定性。作為表面處理,可舉出基於樹脂之包覆處理、導入酸性基之表面處理及基於矽烷偶合劑之表面處理。 As carbon black, surface-treated carbon black is preferred. Surface treatment can improve the surface state of carbon black particles and improve the dispersion stability in the composition. Examples of surface treatment include resin-based coating treatment, surface treatment for introducing acidic groups, and surface treatment based on silane coupling agents.
作為碳黑,經基於樹脂之包覆處理之碳黑為較佳。藉由利用絕緣性的樹脂包覆碳黑的粒子表面,能夠提高黑色層的遮光性及絕緣性。又,藉由漏電流的減少等,能夠提高圖像顯示裝置的信賴性等。因此,將黑色層用於要求絕緣性之用途等為較佳。 As carbon black, carbon black that has been coated with a resin is preferred. By coating the surface of carbon black particles with an insulating resin, the light-shielding and insulating properties of the black layer can be improved. In addition, the reliability of the image display device can be improved by reducing leakage current, etc. Therefore, it is preferred to use the black layer for applications that require insulation.
作為包覆樹脂,可舉出環氧樹脂、聚醯胺、聚醯胺醯亞胺、酚醛清漆樹脂、酚樹脂、脲樹脂、三聚氰胺樹脂、聚胺酯、鄰苯二甲酸二烯丙酯樹脂、烷基苯樹脂、聚苯乙烯、聚碳酸酯、聚對苯二甲酸丁二酯及改質聚伸苯醚。 As the coating resin, epoxy resin, polyamide, polyamide imide, novolac resin, phenol resin, urea resin, melamine resin, polyurethane, diallyl phthalate resin, alkylbenzene resin, polystyrene, polycarbonate, polybutylene terephthalate and modified polyphenylene ether can be cited.
從黑色層的遮光性及絕緣性更優異之觀點考慮,包覆樹脂的含量相對於碳黑及包覆樹脂的合計,0.1~40質量%為較佳,0.5~30質量%為更佳。 From the perspective of the black layer's superior light-shielding and insulation properties, the coating resin content is preferably 0.1-40% by mass, and more preferably 0.5-30% by mass, relative to the total of carbon black and coating resin.
˙有機顏料 ˙Organic pigments
作為有機顏料,只要為具有遮光性,含有有機化合物之粒子,則並無特別限制,能夠使用公知的有機顏料。 As an organic pigment, there is no particular limitation as long as it has light-shielding properties and contains particles of organic compounds, and any known organic pigment can be used.
作為有機顏料的具體例,例如可舉出苯并呋喃酮化合物、次甲基偶氮化合物、苝化合物及偶氮系化合物。 Specific examples of organic pigments include benzofuranone compounds, methine azo compounds, perylene compounds, and azo compounds.
從遮光膜的耐濕性更優異之觀點考慮,黑色色材含有苯并呋喃酮化合物或苝化合物為較佳。 From the perspective of better moisture resistance of the light-shielding film, it is preferred that the black color material contain a benzofuranone compound or a perylene compound.
(苯并呋喃酮化合物) (Benzofuranone compounds)
苯并呋喃酮化合物係在分子內具有苯并呋喃-2(3H)-酮結構或苯并呋喃-3(2H)-酮結構之藉由吸收可見光線的波長的光而著色為黑色的化合物。 The benzofuranone compound is a compound having a benzofuran-2(3H)-one structure or a benzofuran-3(2H)-one structure in the molecule and is colored black by absorbing light of a wavelength of visible light.
作為苯并呋喃酮化合物,可舉出日本特表2010-534726號公報、日本特表2012-515233號公報及日本特表2012-515234號公報中記載之化合物。 As benzofuranone compounds, compounds described in Japanese Patent Publication No. 2010-534726, Japanese Patent Publication No. 2012-515233, and Japanese Patent Publication No. 2012-515234 can be cited.
又,作為苯并呋喃酮化合物,由通式(63)~(68)中任一個表示之化合物為較佳。 Furthermore, as the benzofuranone compound, a compound represented by any one of the general formulas (63) to (68) is preferred.
[化學式1]
通式(63)~(65)中,R206、R207、R212、R213、R218及R219分別獨立地表示氫原子、鹵素原子、碳數1~10的烷基或具有1~20個氟原子之碳數1~10的烷基。R208、R209、R214、R215、R220及R221分別獨立地表示氫原子、鹵素原子、R251、COOH、COOR251、COO-、CONH2、CONHR251、CONR251R252、CN、OH、OR251、OCOR251、OCONH2、OCONHR251、OCONR251R252、NO2、NH2、NHR251、NR251R252、NHCOR251、NR251COR252、N=CH2、N=CHR251、N=CR251R252、SH、SR251、SOR251、SO2R251、SO3R251、SO3H、SO3 -、SO2NH2、SO2NHR251或SO2NR251R252,R251及R252分別獨立地表示碳 數1~10的烷基、碳數4~10的環烷基、碳數2~10的烯基、碳數4~10的環烯基或碳數2~10的炔基。複數個R208、R209、R214、R215、R220或R221可以直接鍵結或者可以藉由氧原子橋、硫原子橋、NH橋或NR251橋形成環。R210、R211、R216、R217、R222及R223分別獨立地表示氫原子、碳數1~10的烷基或碳數6~15的芳基。a、b、c、d、e及f分別獨立地表示0~4的整數。通式(63)~(65)中,R206、R207、R212、R213、R218及R219分別獨立地表示氫原子、鹵素原子、碳數1~6的烷基或具有1~12個氟原子之碳數1~6的烷基為較佳。又,R251及R252分別獨立地為碳數1~6的烷基、碳數4~7的環烷基、碳數2~6的烯基、碳數4~7的環烯基或碳數2~6的炔基為較佳。又,R210、R211、R216、R217、R222及R223分別獨立地為氫原子、碳數1~6的烷基或碳數6~10的芳基為較佳。上述烷基、環烷基、烯基、環烯基、炔基及芳基可以具有雜原子,可以為無取代體或取代體中的任一個。 In the general formulae (63) to (65), R 206 , R 207 , R 212 , R 213 , R 218 and R 219 each independently represent a hydrogen atom, a halogen atom, an alkyl group having 1 to 10 carbon atoms, or an alkyl group having 1 to 10 carbon atoms and having 1 to 20 fluorine atoms. R 208 , R 209 , R 214 , R 215 , R 220 and R 221 each independently represents a hydrogen atom, a halogen atom, R 251 , COOH, COOR 251 , COO - , CONH 2 , CONHR 251 , CONR 251 R 252 , CN, OH, OR 251 , OCOR 251 , OCONH 2 , OCONHR 251 , OCONR 251 R 252 , NO 2 , NH 2 , NHR 251 , NR 251 R 252 , NHCOR 251 , NR 251 COR 252 , N═CH 2 , N═CHR 251 , N═CR 251 R 252 , SH, SR 251 , SOR 251 , SO 2 R 251 , SO 3 R 251 , SO 3 H, SO 3 - , SO 2 NH 2 , SO 2 NHR 251 or SO 2 NR 251 R 252 , R 251 and R 252 each independently represent an alkyl group having 1 to 10 carbon atoms, a cycloalkyl group having 4 to 10 carbon atoms, an alkenyl group having 2 to 10 carbon atoms, a cycloalkenyl group having 4 to 10 carbon atoms or an alkynyl group having 2 to 10 carbon atoms. A plurality of R 208 , R 209 , R 214 , R 215 , R 220 or R 221 may be directly bonded or may form a ring via an oxygen atom bridge, a sulfur atom bridge, an NH bridge or an NR 251 bridge. R 210 , R 211 , R 216 , R 217 , R 222 and R 223 each independently represent a hydrogen atom, an alkyl group having 1 to 10 carbon atoms or an aryl group having 6 to 15 carbon atoms. a, b, c, d, e and f each independently represent an integer of 0 to 4. In the general formulae (63) to (65), R 206 , R 207 , R 212 , R 213 , R 218 and R 219 each independently represent a hydrogen atom, a halogen atom, an alkyl group having 1 to 6 carbon atoms or an alkyl group having 1 to 6 carbon atoms having 1 to 12 fluorine atoms. In addition, R251 and R252 are each independently an alkyl group having 1 to 6 carbon atoms, a cycloalkyl group having 4 to 7 carbon atoms, an alkenyl group having 2 to 6 carbon atoms, a cycloalkenyl group having 4 to 7 carbon atoms, or an alkynyl group having 2 to 6 carbon atoms. In addition, R210 , R211 , R216 , R217 , R222 , and R223 are each independently a hydrogen atom, an alkyl group having 1 to 6 carbon atoms, or an aryl group having 6 to 10 carbon atoms. The above-mentioned alkyl group, cycloalkyl group, alkenyl group, cycloalkenyl group, alkynyl group, and aryl group may have heteroatoms, and may be unsubstituted or substituted.
通式(66)~(68)中,R253、R254、R259、R260、R265及R266分別獨立地表示氫原子、鹵素原子、碳數1~10的烷基或具有1~20個氟原子之碳數1~10的烷基。R255、R256、R261、R262、R267及R268分別獨立地表示氫原子、鹵素原子、R271、COOH、COOR271、COO-、CONH2、CONHR271、CONR271R272、CN、OH、OR271、OCOR271、OCONH2、OCONHR271、OCONR271R272、NO2、NH2、NHR271、NR271R272、NHCOR271、NR271COR272、N=CH2、N=CHR271、N=CR271R272、SH、SR271、SOR271、SO2R271、SO3R271、SO3H、SO3 -、SO2NH2、SO2NHR271或SO2NR271R272,R271及R272分別獨立地表示碳數1~10的烷基、碳數4~10的環烷基、碳數2~10的烯基、碳數4~10的環烯基或碳數2~10的炔基。複數個R255、R256、R261、R262、R267或R268可以直接鍵結或者可以藉由氧原子橋、硫原子橋、NH橋或NR271橋形成環。R257、R258、R263、R264、R269及R270分別獨立地表示氫原子、碳數1~10的烷基或碳數6~15的芳基。a、b、c、d、e及f分別獨立地表示0~4的整數。通式(66)~(68)中,R253、R254、R259、R260、R265及R266分別獨立地表示氫原子、鹵素原子、碳數1~6的烷基或具有1~12個氟原子之碳數1~6的烷基為較佳。又,R271及R272分別獨立地為碳數1~6的烷基、碳數4~7的環烷基、碳數2~6的烯基、碳數4~7的環烯基或碳數2~6的炔基為較佳。又,R257、R258、R263、R264、R269及R270分別獨立 地為氫原子、碳數1~6的烷基或碳數6~10的芳基為較佳。上述烷基、環烷基、烯基、環烯基、炔基及芳基可以具有雜原子,可以為無取代體或取代體中的任一個。 In the general formulae (66) to (68), R 253 , R 254 , R 259 , R 260 , R 265 and R 266 each independently represent a hydrogen atom, a halogen atom, an alkyl group having 1 to 10 carbon atoms, or an alkyl group having 1 to 10 carbon atoms and having 1 to 20 fluorine atoms. R 255 , R 256 , R 261 , R 262 , R 267 and R 268 each independently represent a hydrogen atom, a halogen atom, R 271 , COOH, COOR 271 , COO - , CONH 2 , CONHR 271 , CONR 271 R 272 , CN, OH, OR 271 , OCOR 271 , OCONH 2 , OCONHR 271 , OCONR 271 R 272 , NO 2 , NH 2 , NHR 271 , NR 271 R 272 , NHCOR 271 , NR 271 COR 272 , N═CH 2 , N═CHR 271 , N═CR 271 R 272 , SH, SR 271 , SOR 271 , SO 2 R 271 , SO 3 R 271 , SO 3 H, SO 3 - , SO 2 NH 2 , SO 2 NHR 271 or SO 2 NR 271 R 272 , R 271 and R 272 each independently represent an alkyl group having 1 to 10 carbon atoms, a cycloalkyl group having 4 to 10 carbon atoms, an alkenyl group having 2 to 10 carbon atoms, a cycloalkenyl group having 4 to 10 carbon atoms or an alkynyl group having 2 to 10 carbon atoms. A plurality of R 255 , R 256 , R 261 , R 262 , R 267 or R 268 may be directly bonded or may form a ring via an oxygen atom bridge, a sulfur atom bridge, an NH bridge or an NR 271 bridge. R 257 , R 258 , R 263 , R 264 , R 269 and R 270 each independently represent a hydrogen atom, an alkyl group having 1 to 10 carbon atoms or an aryl group having 6 to 15 carbon atoms. a, b, c, d, e and f each independently represent an integer of 0 to 4. In the general formulae (66) to (68), R 253 , R 254 , R 259 , R 260 , R 265 and R 266 each independently represent a hydrogen atom, a halogen atom, an alkyl group having 1 to 6 carbon atoms or an alkyl group having 1 to 6 carbon atoms having 1 to 12 fluorine atoms. In addition, R271 and R272 are each independently an alkyl group having 1 to 6 carbon atoms, a cycloalkyl group having 4 to 7 carbon atoms, an alkenyl group having 2 to 6 carbon atoms, a cycloalkenyl group having 4 to 7 carbon atoms, or an alkynyl group having 2 to 6 carbon atoms. In addition, R257 , R258 , R263 , R264 , R269 , and R270 are each independently a hydrogen atom, an alkyl group having 1 to 6 carbon atoms, or an aryl group having 6 to 10 carbon atoms. The above-mentioned alkyl group, cycloalkyl group, alkenyl group, cycloalkenyl group, alkynyl group, and aryl group may have heteroatoms, and may be unsubstituted or substituted.
苯并呋喃酮化合物例如能夠作為Irgaphor Black S0100CF(商品名,BASF公司製)而獲得。 The benzofuranone compound can be obtained, for example, as Irgaphor Black S0100CF (trade name, manufactured by BASF Corporation).
(苝化合物) (Perylene compounds)
苝化合物係在分子內具有苝結構之藉由吸收可見光線的波長的光而著色為黑色的化合物。 Perylene compounds are compounds that have a perylene structure in their molecules and are colored black by absorbing light of visible wavelengths.
作為苝化合物,可舉出日本特開昭62-001753號公報及日本特公昭63-026784號公報中記載之化合物。 As perylene compounds, compounds described in Japanese Patent Publication No. 62-001753 and Japanese Patent Publication No. 63-026784 can be cited.
又,作為苝化合物,由通式(69)~(71)中任一個表示之苝化合物為較佳。 Furthermore, as the perylene compound, a perylene compound represented by any one of the general formulas (69) to (71) is preferred.
通式(69)~(71)中,X92、X93、X94及X95分別獨立地表示碳數1~10的伸烷基。R224及R225分別獨立地表示氫、羥基、碳數1~6的烷氧基或碳數2~6的醯基。R273及R274分別獨立地表示氫原子或碳數1~10的烷基。a及b分別獨立地表示0~5的整數。通式(69)~(71)中,X92、X93、X94及X95分別獨立地為碳數1~6的伸烷基為較佳。又,R224及R225分別獨立地為氫原子、羥基、碳數1~4的烷氧基或碳數2~4的醯基為較佳。R273及R274分別獨立地為氫或碳數1~6的烷基為較佳。上述伸烷基、烷氧基、醯基及烷基可以具有雜原子,可以為無取代體或取代體中的任一個。 In the general formulae (69) to (71), X 92 , X 93 , X 94 and X 95 each independently represent an alkylene group having 1 to 10 carbon atoms. R 224 and R 225 each independently represent a hydrogen atom, a hydroxyl group, an alkoxy group having 1 to 6 carbon atoms, or an acyl group having 2 to 6 carbon atoms. R 273 and R 274 each independently represent a hydrogen atom or an alkyl group having 1 to 10 carbon atoms. a and b each independently represent an integer of 0 to 5. In the general formulae (69) to (71), X 92 , X 93 , X 94 and X 95 each independently represent an alkylene group having 1 to 6 carbon atoms. In addition, R224 and R225 are each independently preferably a hydrogen atom, a hydroxyl group, an alkoxy group having 1 to 4 carbon atoms, or an acyl group having 2 to 4 carbon atoms. R273 and R274 are each independently preferably a hydrogen atom or an alkyl group having 1 to 6 carbon atoms. The alkylene group, alkoxy group, acyl group, and alkyl group may have heteroatoms and may be unsubstituted or substituted.
苝化合物例如能夠作為C.I.顏料黑21、30、31、32、33及34、以及Paliogen Black S0084、Paliogen Black K0084、Paliogen Black L0086、Paliogen Black K0086、Paliogen Black EH0788及Paliogen Black FK4281(以上商品名,均為BASF公司製)而獲得。 Perylene compounds can be obtained, for example, as C.I. Pigment Black 21, 30, 31, 32, 33 and 34, and Paliogen Black S0084, Paliogen Black K0084, Paliogen Black L0086, Paliogen Black K0086, Paliogen Black EH0788 and Paliogen Black FK4281 (all of the above trade names are manufactured by BASF).
(黑色染料) (Black Dye)
作為黑色染料,能夠使用單獨顯現黑色之染料,例如能夠使用吡唑偶氮化合物、吡咯亞甲基化合物、苯胺偶氮化合物、三苯甲烷化合物、蒽醌化合物、亞苄基化合物、氧雜菁(oxonol)化合物、吡唑并三唑偶氮化合物、吡啶酮偶氮化合物、花青化合物、啡噻嗪化合物及吡咯并吡唑甲亞胺化合物等。 As black dyes, dyes that can produce black alone can be used, for example, pyrazole azo compounds, pyrrole methylene compounds, aniline azo compounds, triphenylmethane compounds, anthraquinone compounds, benzal compounds, oxonol compounds, pyrazolotriazole azo compounds, pyridone azo compounds, cyanine compounds, phenothiazine compounds, and pyrrolopyrazole imine compounds can be used.
又,作為黑色染料,能夠參考日本特開昭64-090403號公報、日本特開昭64-091102號公報、日本特開平1-094301號公報、日本特開平6-011614號公報、日本特登2592207號公報、美國專利4808501號說明書、美國專利5667920號說明書、美國專利505950號說明書、日本 特開平5-333207號公報、日本特開平6-035183號公報、日本特開平6-051115號公報及日本特開平6-194828號公報等中記載之化合物,該等內容引入本說明書中。 In addition, as black dyes, reference can be made to compounds described in Japanese Patent Publication No. 64-090403, Japanese Patent Publication No. 64-091102, Japanese Patent Publication No. 1-094301, Japanese Patent Publication No. 6-011614, Japanese Patent Publication No. 2592207, U.S. Patent No. 4808501, U.S. Patent No. 5667920, U.S. Patent No. 505950, Japanese Patent Publication No. 5-333207, Japanese Patent Publication No. 6-035183, Japanese Patent Publication No. 6-051115, and Japanese Patent Publication No. 6-194828, etc., and the contents are incorporated into this specification.
作為該等黑色染料的具體例,可舉出溶劑黑27~47的比色指數(C.I.)中規定之染料,在溶劑黑27、29或34的C.I.中規定之染料為較佳。 As specific examples of such black dyes, dyes specified in the colorimetric index (C.I.) of Solvent Black 27 to 47 can be cited, and dyes specified in the C.I. of Solvent Black 27, 29 or 34 are preferred.
又,作為該等黑色染料的市售品,可舉出Spilon Black MH、Black BH(以上,Hodogaya Chemical Co.,Ltd.製)、VALIFAST Black 3804、3810、3820、3830(以上,ORIENT CHEMICAL INDUSTRIES CO.,LTD.製)、Savinyl Black RLSN(以上,Clariant Chemicals製)、KAYASET Black K-R、K-BL(以上,Nippon Kayaku Co.,Ltd.製)等染料。 In addition, as commercially available products of such black dyes, there are Spilon Black MH, Black BH (the above, manufactured by Hodogaya Chemical Co., Ltd.), VALIFAST Black 3804, 3810, 3820, 3830 (the above, manufactured by ORIENT CHEMICAL INDUSTRIES CO., LTD.), Savinyl Black RLSN (the above, manufactured by Clariant Chemicals), KAYASET Black K-R, K-BL (the above, manufactured by Nippon Kayaku Co., Ltd.), etc.
又,作為黑色染料,可使用色素多聚體。作為色素多聚體,可舉出日本特開2011-213925號公報及日本特開2013-041097號公報中記載之化合物。又,亦可使用分子內具有聚合性之聚合性染料,作為市售品,例如可舉出Wako Pure Chemical Industries,LTD.製RDW系列。 In addition, as a black dye, a pigment polymer can be used. As a pigment polymer, compounds described in Japanese Patent Publication No. 2011-213925 and Japanese Patent Publication No. 2013-041097 can be cited. In addition, a polymerizable dye having polymerizability in the molecule can also be used. As a commercial product, for example, the RDW series manufactured by Wako Pure Chemical Industries, LTD. can be cited.
進而,如上所述,亦可以組合複數種單獨時具有黑色以外的顏色之染料來用作黑色染料。作為此類著色染料,例如除了R(紅)、G(綠)及B(藍)等彩色系染料(彩色染料)以外,亦能夠使用日本特開2014-042375的段落0027~0200中記載之染料。 Furthermore, as described above, a plurality of dyes having colors other than black when used alone can be combined to be used as black dyes. As such coloring dyes, for example, in addition to color dyes (color dyes) such as R (red), G (green), and B (blue), dyes described in paragraphs 0027 to 0200 of Japanese Patent Application Laid-Open No. 2014-042375 can also be used.
從能夠在形成黑色層時抑制產生底切的觀點考慮,黑色色材含有選自包括鈦、釩、鋯及鈮的群組中之至少1種金屬的氮化 物或氮氧化物為更佳,從遮光膜的耐光性及耐濕性更優異之觀點考慮,含有選自包括鈦、釩、鋯及鈮的群組中之至少1種金屬的氮氧化物為更佳,含有鈦氮氧化物(鈦黑)為特佳。 From the perspective of being able to suppress undercutting when forming a black layer, the black color material preferably contains a nitride or oxynitride of at least one metal selected from the group including titanium, vanadium, zirconium and niobium. From the perspective of better light resistance and moisture resistance of the light-shielding film, it is more preferable to contain an oxynitride of at least one metal selected from the group including titanium, vanadium, zirconium and niobium, and it is particularly preferable to contain titanium oxynitride (titanium black).
又,黑色色材含有碳黑、苯并呋喃酮化合物或苝化合物亦較佳。 In addition, the black color material preferably contains carbon black, benzofuranone compounds or perylene compounds.
(著色劑) (Colorant)
遮光性組成物可以含有除了黑色色材以外的著色劑。能夠使用黑色色材和1種以上的著色劑這兩者來調整黑色層(遮光膜)的遮光特性。又,例如將黑色層用作光衰減膜時,針對含有寬波長成分之光,易於均等衰減各波長。 The light-shielding composition may contain a colorant other than the black colorant. The light-shielding properties of the black layer (light-shielding film) can be adjusted by using both the black colorant and one or more colorants. Also, for example, when the black layer is used as a light-attenuating film, it is easy to evenly attenuate each wavelength of light containing a wide-wavelength component.
作為著色劑,可舉出除了上述黑色色材以外的顏料及染料。 As coloring agents, pigments and dyes other than the above-mentioned black color materials can be cited.
組成物含有著色劑時,黑色色材和著色劑的合計含量相對於組成物的固體成分的總質量為10~90質量%為較佳,30~70質量%為更佳,40~60質量%為進一步較佳。 When the composition contains a colorant, the combined content of the black colorant and the colorant relative to the total mass of the solid components of the composition is preferably 10 to 90 mass %, more preferably 30 to 70 mass %, and even more preferably 40 to 60 mass %.
另外,將由遮光性組成物形成之黑色層用作光衰減膜時,黑色色材與著色劑的合計含量比上述較佳範圍少亦較佳。 In addition, when the black layer formed by the light-shielding composition is used as a light-attenuating film, it is also preferred that the combined content of the black colorant and the colorant is less than the above-mentioned preferred range.
又,著色劑的含量相對於黑色色材的含量的質量比(著色劑的含量/黑色色材的含量)為0.1~9.0為較佳。 In addition, the mass ratio of the colorant content to the black colorant content (colorant content/black colorant content) is preferably 0.1~9.0.
(紅外線吸收劑) (Infrared absorber)
組成物可以含有紅外線吸收劑。 The composition may contain an infrared absorber.
紅外線吸收劑表示在紅外區域(較佳為波長650~1300nm)的波長區域具有吸收之化合物。作為紅外線吸收劑,在波長675~900nm的波長區域具有極大吸收之化合物為較佳。 Infrared absorbers refer to compounds that have absorption in the infrared region (preferably 650-1300nm). As infrared absorbers, compounds with extremely high absorption in the wavelength range of 675-900nm are preferred.
作為具有該種分光特性之著色劑,例如可舉出吡咯并吡咯化合 物、銅化合物、花青化合物、酞菁化合物、亞銨(iminium)化合物、硫醇錯合物系化合物、過渡金屬氧化物系化合物、方酸菁(squarylium)化合物、萘酞菁化合物、夸特銳烯(quaterrylene)化合物、二硫醇金屬錯合物系化合物及克酮鎓(croconium)化合物等。 Examples of colorants having such spectral characteristics include pyrrolopyrrole compounds, copper compounds, cyanine compounds, phthalocyanine compounds, iminium compounds, thiol complex compounds, transition metal oxide compounds, squarylium compounds, naphthalocyanine compounds, quaterrylene compounds, dithiol metal complex compounds, and croconium compounds.
酞菁化合物、萘酞菁化合物、亞銨化合物、花青化合物、芳酸菁化合物及克酮鎓(croconium)化合物可使用日本特開2010-111750號公報的段落0010~0081中揭示的化合物,該內容引入本說明書中。花青化合物例如能夠參考“功能性色素,大河原信/鬆岡賢/北尾悌次郎/平嶋恆亮˙著,Kodansha Scientific Ltd.”,該內容引入本申請說明書中。 Phthalocyanine compounds, naphthalocyanine compounds, ammonium compounds, cyanine compounds, aromatic acid cyanine compounds and croconium compounds can use compounds disclosed in paragraphs 0010 to 0081 of Japanese Patent Publication No. 2010-111750, and the contents are introduced into this specification. For example, cyanine compounds can refer to "Functional Pigments, Okawara Nobuyuki/Matsuoka Ken/Kitao Teijiro/Hirajima Tsuneaki, Kodansha Scientific Ltd.", and the contents are introduced into this application specification.
作為具有上述分光特性之著色劑,亦能夠使用日本特開平07-164729號公報的段落0004~0016中所揭示的化合物和/或日本特開2002-146254號公報的段落0027~0062中所揭示的化合物、日本特開2011-164583號公報的段落0034~0067中所揭示的包括含有Cu和/或P之氧化物的微晶且數量平均凝聚粒徑為5~200nm的近紅外線吸收粒子。 As a coloring agent having the above-mentioned spectral characteristics, the compounds disclosed in paragraphs 0004 to 0016 of Japanese Patent Publication No. 07-164729 and/or the compounds disclosed in paragraphs 0027 to 0062 of Japanese Patent Publication No. 2002-146254, and the near-infrared absorbing particles disclosed in paragraphs 0034 to 0067 of Japanese Patent Publication No. 2011-164583, which include microcrystals containing oxides of Cu and/or P and have a number average agglomerated particle size of 5 to 200 nm, can also be used.
作為在波長675~900nm的波長區域具有極大吸收之化合物,選自包括花青化合物、吡咯并吡咯化合物、芳酸菁化合物、酞菁化合物及萘酞菁化合物之群組中的至少1種為較佳。 As the compound having maximum absorption in the wavelength region of 675 to 900 nm, at least one selected from the group consisting of cyanine compounds, pyrrolopyrrole compounds, aromatic acid cyanine compounds, phthalocyanine compounds and naphthalocyanine compounds is preferred.
又,紅外線吸收劑係在25℃的水中溶解1質量%以上的化合物為較佳,在25℃的水中溶解10質量%以上的化合物為更佳。藉由使用該等化合物,改善耐溶劑性。 Furthermore, the infrared absorber is preferably a compound that dissolves at least 1% by mass in water at 25°C, and more preferably a compound that dissolves at least 10% by mass in water at 25°C. By using such compounds, solvent resistance is improved.
吡咯并吡咯化合物能夠參考日本特開2010-222557號公報的0049~0062,該內容引入本說明書中。花青化合物及芳酸菁化合物能 夠參考國際公開2014/088063號公報的段落0022~0063、國際公開2014/030628號公報的段落0053~0118、日本特開2014-059550號公報的段落0028~0074、國際公開2012/169447號公報的段落0013~0091、日本特開2015-176046號公報的段落0019~0033、日本特開2014-063144號公報的段落0053~0099、日本特開2014-052431號公報的段落0085~0150、日本特開2014-044301號公報的段落0076~0124、日本特開2012-008532號公報的段落0045~0078、日本特開2015-172102號公報的段落0027~0067、日本特開2015-172004號公報的段落0029~0067、日本特開2015-040895號公報的段落0029~0085、日本特開2014-126642號公報的段落0022~0036、日本特開2014-148567號公報的段落0011~0017、日本特開2015-157893號公報的段落0010~0025、日本特開2014-095007號公報的段落0013~0026、日本特開2014-080487號公報的段落0013~0047及日本特開2013-227403號公報的段落0007~0028等,該內容引入本說明書中。 The pyrrolopyrrole compounds can refer to 0049 to 0062 of Japanese Patent Publication No. 2010-222557, and the contents are incorporated into this specification. The cyanine compounds and aromatic acid cyanine compounds can refer to paragraphs 0022 to 0063 of International Publication No. 2014/088063, paragraphs 0053 to 0118 of International Publication No. 2014/030628, paragraphs 0028 to 0074 of Japanese Patent Publication No. 2014-059550, paragraphs 0013 to 0091 of International Publication No. 2012/169447, and paragraphs 0017 to 0018 of Japanese Patent Publication No. 2014-088063. Paragraphs 0019 to 0033 of Japanese Patent Application No. 15-176046, paragraphs 0053 to 0099 of Japanese Patent Application No. 2014-063144, paragraphs 0085 to 0150 of Japanese Patent Application No. 2014-052431, paragraphs 0076 to 0124 of Japanese Patent Application No. 2014-044301, and paragraphs 0045 to 007 of Japanese Patent Application No. 2012-008532 8. Paragraphs 0027 to 0067 of Japanese Patent Application Laid-Open No. 2015-172102, paragraphs 0029 to 0067 of Japanese Patent Application Laid-Open No. 2015-172004, paragraphs 0029 to 0085 of Japanese Patent Application Laid-Open No. 2015-040895, paragraphs 0022 to 0036 of Japanese Patent Application Laid-Open No. 2014-126642, paragraphs 0036 of Japanese Patent Application Laid-Open No. 2014-148567 0011~0017, paragraphs 0010~0025 of Japanese Patent Publication No. 2015-157893, paragraphs 0013~0026 of Japanese Patent Publication No. 2014-095007, paragraphs 0013~0047 of Japanese Patent Publication No. 2014-080487, and paragraphs 0007~0028 of Japanese Patent Publication No. 2013-227403, etc., the contents are introduced into this specification.
<樹脂> <Resin>
遮光性組成物含有樹脂。作為樹脂,例如可舉出分散樹脂及鹼可溶性樹脂等。 The light-shielding composition contains a resin. Examples of the resin include a dispersible resin and an alkali-soluble resin.
作為樹脂在組成物中的含量,並無特別限制,相對於組成物的總固體成分,3~60質量%為較佳,10~40質量%為更佳,15~35質量%為進一步較佳。樹脂可單獨使用1種,亦可併用2種以上。例如,作為樹脂,可併用後述分散樹脂和後述鹼可溶性樹脂。併用2種以上的樹脂時,合計含量在上述範圍內者為較佳。 The content of the resin in the composition is not particularly limited. It is preferably 3 to 60% by mass, more preferably 10 to 40% by mass, and even more preferably 15 to 35% by mass relative to the total solid content of the composition. The resin may be used alone or in combination of two or more. For example, the dispersible resin described below and the alkali-soluble resin described below may be used in combination as the resin. When two or more resins are used in combination, the total content within the above range is preferred.
另外,樹脂表示溶解於組成物中且分子量大於2000的成分。樹脂 的分子量為多分散時,樹脂的重量平均分子量大於2000。 In addition, resin refers to a component that is dissolved in a composition and has a molecular weight greater than 2000. When the molecular weight of the resin is polydisperse, the weight average molecular weight of the resin is greater than 2000.
(分散樹脂) (Dispersed resin)
遮光性組成物含有分散樹脂為較佳。另外,在本說明書中,分散樹脂表示與後述鹼可溶性樹脂不同的化合物。 It is preferred that the light-shielding composition contains a dispersing resin. In addition, in this specification, the dispersing resin refers to a compound different from the alkali-soluble resin described later.
作為分散樹脂在組成物中的含量,並無特別限制,相對於組成物的總固體成分,2~40質量%為較佳,5~30質量%為更佳,10~20質量%為進一步較佳。 There is no particular restriction on the content of the dispersing resin in the composition. Relative to the total solid content of the composition, 2-40% by mass is preferred, 5-30% by mass is more preferred, and 10-20% by mass is even more preferred.
分散樹脂可單獨使用1種,亦可併用2種以上。併用2種以上的分散樹脂時,合計含量在上述範圍內者為較佳。 The dispersing resin may be used alone or in combination of two or more. When two or more dispersing resins are used in combination, the one with a total content within the above range is preferred.
又,組成物中分散樹脂(較佳為接枝型高分子)的含量相對於黑色色材的含量的質量比(分散樹脂的含量/黑色色材的含量)為0.05~1.00為較佳,0.05~0.35為更佳,0.20~0.35為進一步較佳。 In addition, the mass ratio of the content of the dispersing resin (preferably a grafted polymer) to the content of the black color material in the composition (content of the dispersing resin/content of the black color material) is preferably 0.05~1.00, more preferably 0.05~0.35, and even more preferably 0.20~0.35.
作為分散樹脂,例如能夠適當選擇公知的分散劑來使用。其中,高分子化合物為較佳。 As the dispersing resin, for example, a known dispersant can be appropriately selected for use. Among them, a polymer compound is preferred.
作為分散樹脂,可舉出高分子分散劑(例如,聚醯胺胺及其鹽、聚羧酸及其鹽、高分子量不飽和酸酯、改質聚胺基甲酸酯、改質聚酯、改質聚(甲基)丙烯酸酯、(甲基)丙烯酸共聚物、萘磺酸福馬林縮合物)、聚氧乙烯烷基磷酸酯、聚氧乙烯烷基胺及顏料衍生物等。 As dispersing resins, there can be cited polymer dispersants (for example, polyamide amines and their salts, polycarboxylic acids and their salts, high molecular weight unsaturated acid esters, modified polyurethanes, modified polyesters, modified poly(meth)acrylates, (meth)acrylic acid copolymers, naphthalenesulfonic acid formalin condensates), polyoxyethylene alkyl phosphates, polyoxyethylene alkylamines, and pigment derivatives.
高分子化合物能夠依據其結構進一步分類為直鏈狀高分子、末端改質型高分子、接枝型高分子、嵌段型高分子。 Polymer compounds can be further classified into linear polymers, terminal-modified polymers, grafted polymers, and block polymers according to their structures.
˙高分子化合物 ˙Polymer compounds
高分子化合物吸附於黑色顏料及依據所需併用之其他顏料(以下,亦將黑色顏料及其他顏料簡單記載為“顏料”)等被分散體的表 面,發揮防止被分散體的再凝聚之作用。因此,含有對顏料表面的固著部位之末端改質型高分子、接枝型(含有高分子鏈)高分子或嵌段型高分子為較佳。 The polymer compound is adsorbed on the surface of the dispersed body such as the black pigment and other pigments used in combination as needed (hereinafter, the black pigment and other pigments are simply recorded as "pigments"), and plays a role in preventing the dispersed body from re-agglomerating. Therefore, terminal modified polymers, grafted polymers (containing polymer chains) or block polymers containing a fixing site on the pigment surface are preferred.
上述高分子化合物可以含有硬化性基。 The above-mentioned polymer compound may contain a hardening group.
作為硬化性基,例如可舉出具有乙烯性不飽和鍵之基團(以下,亦記載為“乙烯性不飽和基”)(例如(甲基)丙烯醯基、乙烯基及苯乙烯基等)及環狀醚基(例如環氧基、氧雜環丁基等)等,但並不限於該等。 Examples of curing groups include groups having ethylenically unsaturated bonds (hereinafter also described as "ethylenically unsaturated groups") (e.g. (meth)acryloyl, vinyl, and styrene groups) and cyclic ether groups (e.g. epoxy, cyclobutyl, etc.), but are not limited to these.
其中,作為硬化性基,從在自由基反應中能夠進行聚合控制的觀點考慮,乙烯性不飽和基為較佳,(甲基)丙烯醯基為更佳。 Among them, as a curing group, from the perspective of being able to control polymerization in a free radical reaction, an ethylenic unsaturated group is preferred, and a (meth)acrylic group is more preferred.
從遮光膜的耐光性、耐濕性及耐熱性更優異之觀點考慮,遮光性組成物含有具有硬化性基(更佳為乙烯性不飽和基)之分散樹脂為較佳。 From the perspective of improving the light resistance, moisture resistance, and heat resistance of the light-shielding film, it is preferred that the light-shielding composition contain a dispersed resin having a curable group (preferably an ethylenically unsaturated group).
作為具有硬化性基之分散樹脂,例如可舉出包含具有硬化性基(更佳為(甲基)丙烯醯基等的乙烯性不飽和基)之結構單元之高分子化合物。另外,在本說明書中,“結構單元”與“重複單元”的含義相同。 As a dispersion resin having a curable group, for example, a polymer compound containing a structural unit having a curable group (preferably an ethylenically unsaturated group such as a (meth)acryl group) can be cited. In addition, in this specification, "structural unit" and "repeating unit" have the same meaning.
例如,可以在含有下述接枝鏈之結構單元的接枝鏈的末端導入有硬化性基。更具體而言,在構成高分子化合物之結構單元中,可以在源自(甲基)丙烯酸之單元和/或其他加成聚合性乙烯基單體之單元的1種以上的一部分或全部中導入有硬化性基(較佳為(甲基)丙烯醯基等乙烯性不飽和基)。 For example, a curable group may be introduced into the end of a graft chain of a structural unit containing the following graft chain. More specifically, in a structural unit constituting a polymer compound, a curable group (preferably an ethylenically unsaturated group such as a (meth)acrylic group) may be introduced into a part or all of one or more units derived from (meth)acrylic acid and/or other addition polymerizable vinyl monomers.
高分子化合物中,以質量換算計,具有硬化性基之結構單元的含量相對於高分子化合物的總質量,2~90質量%為較佳,5~30質量%為更佳。 In the polymer compound, the content of the structural unit having a curable group is preferably 2 to 90 mass % relative to the total mass of the polymer compound, and more preferably 5 to 30 mass %.
具有硬化性基之樹脂含有選自包括聚酯結構及聚醚結構之群組中的至少1種為較佳。此時,可以在主鏈含有聚酯結構和/或聚醚結構,如後述在上述樹脂包含含有接枝鏈之結構單元時,上述高分子鏈可以含有聚酯結構和/或聚醚結構。 It is preferred that the resin having a curable group contains at least one selected from the group including polyester structure and polyether structure. In this case, the main chain may contain a polyester structure and/or a polyether structure. When the above-mentioned resin contains a structural unit containing a graft chain as described later, the above-mentioned polymer chain may contain a polyester structure and/or a polyether structure.
作為上述樹脂,上述高分子鏈含有聚酯結構為更佳。 As the above-mentioned resin, it is more preferable that the above-mentioned polymer chain contains a polyester structure.
高分子化合物包含含有接枝鏈之結構單元為較佳。另外,在本說明書中,“結構單元”與“重複單元”的含義相同。 It is preferred that the polymer compound contains a structural unit containing a grafted chain. In addition, in this specification, "structural unit" and "repeating unit" have the same meaning.
含有該種含有接枝鏈之結構單元之高分子化合物藉由接枝鏈具有與溶劑的親和性,因此顏料等的分散性及經時後的分散穩定性(經時穩定性)優異。又,藉由存在接枝鏈,包含含有接枝鏈之結構單元之高分子化合物與聚合性化合物或其他能夠併用之樹脂等具有親和性。 The polymer compound containing the structural unit containing the grafted chain has an affinity with the solvent due to the grafted chain, so the dispersibility of the pigment and the dispersion stability after time (stability over time) are excellent. In addition, due to the presence of the grafted chain, the polymer compound containing the structural unit containing the grafted chain has an affinity with the polymerizable compound or other resins that can be used in combination.
其結果,在鹼顯影中不易生成殘渣。 As a result, it is less likely to generate residue during alkaline development.
若接枝鏈變長,則立體排斥效果提高而顏料等的分散性得到提高。另一方面,若接枝鏈過長,則對顏料等的吸附力下降,顏料等的分散性具有下降的傾向。因此,接枝鏈中,除氫原子以外的原子數為40~10000為較佳,除氫原子以外的原子數為50~2000為更佳,除氫原子以外的原子數為60~500為進一步較佳。 If the graft chain becomes longer, the stereo repulsion effect increases and the dispersibility of the pigment etc. is improved. On the other hand, if the graft chain is too long, the adsorption force to the pigment etc. decreases and the dispersibility of the pigment etc. tends to decrease. Therefore, in the graft chain, the number of atoms other than hydrogen atoms is preferably 40 to 10,000, the number of atoms other than hydrogen atoms is more preferably 50 to 2,000, and the number of atoms other than hydrogen atoms is further preferably 60 to 500.
其中,接枝鏈表示共聚物的主鏈的根部(從主鏈支化之基團中與主鏈鍵結之原子)至從主鏈支化之基團的末端。 The graft chain refers to the root of the main chain of the copolymer (the atom bonded to the main chain in the group branching from the main chain) to the end of the group branching from the main chain.
接枝鏈含有聚合物結構為較佳,作為該種聚合物結構,例如可舉出聚(甲基)丙烯酸酯結構(例如,聚(甲基)丙烯酸結構)、聚酯結構、聚胺基甲酸酯結構、聚脲結構、聚醯胺結構及聚醚結構等。 It is preferred that the graft chain contains a polymer structure. Examples of such polymer structures include poly(meth)acrylate structures (e.g., poly(meth)acrylic acid structures), polyester structures, polyurethane structures, polyurea structures, polyamide structures, and polyether structures.
為了提高接枝鏈與溶劑的相互作用性,並藉此提高顏料等的分散性,接枝鏈係含有選自包括聚酯結構、聚醚結構及聚(甲基)丙烯酸酯結構之群組中之至少1種之接枝鏈為較佳,含有聚酯結構及聚醚結構中的至少一個之接枝鏈為更佳。 In order to improve the interaction between the graft chain and the solvent and thereby improve the dispersibility of the pigment, the graft chain preferably contains at least one graft chain selected from the group including polyester structure, polyether structure and poly(meth)acrylate structure, and more preferably contains at least one of the polyester structure and polyether structure.
作為含有此類接枝鏈之巨單體(具有聚合物結構,鍵結在共聚物的主鏈來構成接枝鏈之單體),並無特別限制,能夠較佳地使用含有乙烯性不飽和基之巨單體。 There is no particular limitation on the macromonomer containing such a graft chain (a monomer having a polymer structure and bonding to the main chain of the copolymer to form a graft chain), and macromonomers containing ethylenically unsaturated groups can be preferably used.
又,從遮光膜的耐光性、耐濕性及耐熱性更優異之觀點考慮,上述高分子化合物具有硬化性基為較佳,含有(甲基)丙烯醯基等乙烯性不飽和基為更佳。 Furthermore, from the perspective of achieving better light resistance, moisture resistance, and heat resistance of the light-shielding film, it is preferred that the polymer compound have a curable group, and it is even more preferred that the polymer compound contain an ethylenically unsaturated group such as a (meth)acrylic group.
作為與含有高分子化合物所含有之接枝鏈之結構單元對應,可較佳地用於高分子化合物的合成之市售的巨單體,可使用AA-6、AA-10、AB-6、AS-6、AN-6、AW-6、AA-714、AY-707、AY-714、AK-5、AK-30及AK-32(均為商品名,TOAGOSEI CO.,LTD.製)、以及BLEMMER PP-100、BLEMMER PP-500、BLEMMER PP-800、BLEMMER PP-1000、BLEMMER 55-PET-800、BLEMMER PME-4000、BLEMMER PSE-400、BLEMMER PSE-1300及BLEMMER 43PAPE-600B(均為商品名,NOF CORPORATION製)。其中,AA-6、AA-10、AB-6、AS-6、AN-6或BLEMMER PME-4000為較佳。 As commercially available macromonomers that correspond to the structural units containing the graft chains contained in the polymer compound and can be preferably used for the synthesis of the polymer compound, AA-6, AA-10, AB-6, AS-6, AN-6, AW-6, AA-714, AY-707, AY-714, AK-5, AK-30 and AK-32 (all trade names, manufactured by TOAGOSEI CO., LTD.), and BLEMMER PP-100, BLEMMER PP-500, BLEMMER PP-800, BLEMMER PP-1000, BLEMMER 55-PET-800, BLEMMER PME-4000, BLEMMER PSE-400, BLEMMER PSE-1300 and BLEMMER 43PAPE-600B (all trade names, manufactured by NOF CORPORATION) can be used. Among them, AA-6, AA-10, AB-6, AS-6, AN-6 or BLEMMER PME-4000 are preferred.
上述分散樹脂含有選自包括聚丙烯酸甲酯、聚甲基丙烯酸甲酯及環狀或鏈狀的聚酯之群組中的至少1種結構為較佳,含有選自包括聚丙烯酸甲酯、聚甲基丙烯酸甲酯及鏈狀的聚酯之群組中的至少1種結構為更佳,含有選自包括聚丙烯酸甲酯結構、聚甲基丙烯 酸甲酯結構、聚己內酯結構及聚戊內酯結構之群組中的至少1種結構為進一步較佳。分散樹脂可以在一樹脂中單獨含有上述結構,亦可以在一樹脂中含有複數個該等結構。 The above-mentioned dispersed resin preferably contains at least one structure selected from the group including polymethyl acrylate, polymethyl methacrylate and cyclic or chain polyester, more preferably contains at least one structure selected from the group including polymethyl acrylate, polymethyl methacrylate and chain polyester, and further preferably contains at least one structure selected from the group including polymethyl acrylate structure, polymethyl methacrylate structure, polycaprolactone structure and polyvalerolactone structure. The dispersed resin may contain the above-mentioned structure alone in one resin, or may contain a plurality of such structures in one resin.
其中,聚己內酯結構表示含有開環ε-己內酯結構作為重複單元的結構。聚戊內酯結構表示含有開環δ-戊內酯結構作為重複單元的結構。 Among them, the polycaprolactone structure refers to a structure containing a ring-opened ε-caprolactone structure as a repeating unit. The polyvalerolactone structure refers to a structure containing a ring-opened δ-valerolactone structure as a repeating unit.
作為含有聚己內酯結構之分散樹脂的具體例,可舉出下述式(1)及下述式(2)中的j及k為5的分散樹脂。又,作為含有聚戊內酯結構之分散樹脂的具體例,可舉出下述式(1)及下述式(2)中的j及k為4的分散劑。 As a specific example of a dispersing resin containing a polycaprolactone structure, there can be cited a dispersing resin in which j and k are 5 in the following formula (1) and the following formula (2). Also, as a specific example of a dispersing resin containing a polyvalerolactone structure, there can be cited a dispersing agent in which j and k are 4 in the following formula (1) and the following formula (2).
作為含有聚丙烯酸甲酯結構之分散樹脂的具體例,可舉出下述式(4)中的X5為氫原子,且R4為甲基的分散樹脂。又,作為含有聚甲基丙烯酸甲酯結構之分散樹脂的具體例,可舉出下述式(4)中的X5為甲基,且R4為甲基的分散樹脂。 As a specific example of a dispersed resin containing a polymethyl acrylate structure, there can be cited a dispersed resin in which X5 in the following formula (4) is a hydrogen atom and R4 is a methyl group. Also, as a specific example of a dispersed resin containing a polymethyl methacrylate structure, there can be cited a dispersed resin in which X5 in the following formula (4) is a methyl group and R4 is a methyl group.
˙含有接枝鏈之結構單元 ˙Structural units containing grafted chains
作為含有接枝鏈之結構單元,高分子化合物含有由下述式(1)~(4)中的任一個表示之結構單元為較佳,含有由下述式(1A)、下述式(2A)、下述式(3A)、下述式(3B)及下述(4)中的任一個表示之結構單元為更佳。 As a structural unit containing a graft chain, the polymer compound preferably contains a structural unit represented by any one of the following formulas (1) to (4), and more preferably contains a structural unit represented by any one of the following formulas (1A), (2A), (3A), (3B) and (4).
[化學式4]
在式(1)~(4)中,W1、W2、W3及W4分別獨立地表示氧原子或NH。W1、W2、W3及W4係氧原子為較佳。 In formulae (1) to (4), W 1 , W 2 , W 3 and W 4 each independently represent an oxygen atom or NH. Preferably, W 1 , W 2 , W 3 and W 4 are oxygen atoms.
在式(1)~(4)中,X1、X2、X3、X4及X5分別獨立地表示氫原子或一價的有機基團。關於X1、X2、X3、X4及X5,從合成上的制約的觀點考慮,分別獨立地為氫原子或碳數(碳原子數)1~12的烷基為較佳,分別獨立地為氫原子或甲基為更佳,甲基為進一步較佳。 In formulae (1) to (4), X1 , X2 , X3 , X4 and X5 each independently represent a hydrogen atom or a monovalent organic group. From the viewpoint of synthetic constraints, X1 , X2 , X3 , X4 and X5 each independently represent a hydrogen atom or an alkyl group having 1 to 12 carbon atoms, more preferably a hydrogen atom or a methyl group, and even more preferably a methyl group.
在式(1)~(4)中,Y1、Y2、Y3及Y4分別獨立地表示二價的連結基,連結基的結構方面並無特別的限制。作為由Y1、Y2、Y3及Y4表示之二價的連結基,具體而言,可舉出下述(Y-1)~(Y-21)的連結基等。在以下所示之結構中,A及B分別表示與式(1)~(4)中的左末端基、右末端基的鍵結部位。在以下所示之結構中,從合成的簡便性考慮,(Y-2)或(Y-13)為更佳。 In formulae (1) to (4), Y 1 , Y 2 , Y 3 and Y 4 each independently represent a divalent linking group, and the structure of the linking group is not particularly limited. As the divalent linking group represented by Y 1 , Y 2 , Y 3 and Y 4 , specifically, the following linking groups (Y-1) to (Y-21) can be cited. In the structures shown below, A and B represent the bonding sites with the left terminal group and the right terminal group in formulae (1) to (4), respectively. Among the structures shown below, (Y-2) or (Y-13) is more preferred from the perspective of simplicity of synthesis.
[化學式5]
在式(1)~(4)中,Z1、Z2、Z3及Z4分別獨立地表示一價的有機基團。有機基團的結構並無特別限制,具體而言,可舉出烷基、羥基、烷氧基、芳氧基、雜芳氧基、烷硫醚基、芳硫醚基、雜芳硫醚基及胺基等。其中,作為由Z1、Z2、Z3及Z4表示之有機基團,尤其從提高分散性的觀點考慮,具有立體排斥效果之基團為較佳,分別獨立地為碳數5~24的烷基或烷氧基為更佳,其中,尤其分別獨立地為碳數5~24的支鏈烷基、碳數5~24的環狀烷基、或碳數5~24的烷氧基為 進一步較佳。另外,烷氧基中包含之烷基可以為直鏈狀、支鏈狀及環狀中的任一個。 In formulae (1) to (4), Z 1 , Z 2 , Z 3 and Z 4 each independently represent a monovalent organic group. The structure of the organic group is not particularly limited, and specifically, alkyl, hydroxyl, alkoxy, aryloxy, heteroaryloxy, alkylthioether, arylthioether, heteroarylthioether and amino groups can be cited. Among them, as the organic group represented by Z 1 , Z 2 , Z 3 and Z 4 , a group having a stereo-repelling effect is preferred from the viewpoint of improving dispersibility, and it is more preferred that each of them independently represent an alkyl group or an alkoxy group having 5 to 24 carbon atoms, and it is even more preferred that each of them independently represent a branched alkyl group having 5 to 24 carbon atoms, a cyclic alkyl group having 5 to 24 carbon atoms, or an alkoxy group having 5 to 24 carbon atoms. In addition, the alkyl group contained in the alkoxy group may be in a linear, branched or cyclic form.
在式(1)~(4)中,n、m、p及q分別獨立地為1~500的整數。 In formulas (1) to (4), n, m, p, and q are independently integers ranging from 1 to 500.
又,在式(1)及(2)中,j及k分別獨立地表示2~8的整數。從組成物的經時穩定性及顯影性的觀點考慮,式(1)及(2)中的j及k為4~6的整數為較佳,5為更佳。 In formulas (1) and (2), j and k each independently represent an integer of 2 to 8. From the perspective of the stability over time and the developing property of the composition, j and k in formulas (1) and (2) are preferably integers of 4 to 6, and 5 is more preferably.
又,在式(1)及(2)中,n及m為10以上的整數為較佳,20以上的整數為更佳。又,分散劑含有聚己內酯結構及聚戊內酯結構時,作為聚己內酯結構的重複數與聚戊內酯的重複數之和,10以上的整數為較佳,20以上的整數為更佳。 Furthermore, in formulas (1) and (2), n and m are preferably integers greater than 10, and more preferably integers greater than 20. Furthermore, when the dispersant contains a polycaprolactone structure and a polyvalerolactone structure, the sum of the repetition number of the polycaprolactone structure and the repetition number of the polyvalerolactone is preferably an integer greater than 10, and more preferably an integer greater than 20.
在式(3)中,R3表示支鏈狀或者直鏈狀的伸烷基,碳數1~10的伸烷基為較佳,碳數2或3的伸烷基為更佳。p為2~500時,存在複數個之R3可相互相同亦可互不相同。 In formula (3), R 3 represents a branched or linear alkylene group, preferably an alkylene group having 1 to 10 carbon atoms, and more preferably an alkylene group having 2 or 3 carbon atoms. When p is 2 to 500, a plurality of R 3 groups may be the same or different from each other.
在式(4)中,R4表示氫原子或一價的有機基團,該一價的結構並無特別限制。作為R4,氫原子、烷基、芳基或雜芳基為較佳,氫原子或烷基為更佳。R4為烷基時,作為烷基,碳數1~20的直鏈狀烷基、碳數3~20的支鏈狀烷基或碳數5~20的環狀烷基為較佳,碳數1~20的直鏈狀烷基為更佳,碳數1~6的直鏈狀烷基為進一步較佳。在式(4)中,q為2~500時,接枝共聚物中存在複數個之X5及R4可相互相同亦可互不相同。 In formula (4), R4 represents a hydrogen atom or a monovalent organic group, and the monovalent structure is not particularly limited. As R4 , a hydrogen atom, an alkyl group, an aryl group or a heteroaryl group is preferred, and a hydrogen atom or an alkyl group is more preferred. When R4 is an alkyl group, as the alkyl group, a linear alkyl group having 1 to 20 carbon atoms, a branched alkyl group having 3 to 20 carbon atoms, or a cyclic alkyl group having 5 to 20 carbon atoms is preferred, a linear alkyl group having 1 to 20 carbon atoms is more preferred, and a linear alkyl group having 1 to 6 carbon atoms is further preferred. In formula (4), when q is 2 to 500, a plurality of X5 and R4 present in the graft copolymer may be the same or different from each other.
又,高分子化合物可以含有2種以上的結構不同且含有接枝鏈之結構單元。亦即,高分子化合物的分子中可以包含結構互不 相同之以式(1)~(4)表示之結構單元,又,式(1)~(4)中,n、m、p及q分別表示2以上的整數時,式(1)及式(2)中,可在側鏈中包含j及k互不相同之結構,式(3)及式(4)中,分子內存在複數個之R3、R4及X5可相互相同亦可互不相同。 Furthermore, the polymer compound may contain two or more structural units having different structures and containing graft chains. That is, the polymer compound molecule may contain structural units represented by formulas (1) to (4) having different structures. Furthermore, in formulas (1) to (4), when n, m, p and q each represent an integer greater than 2, in formulas (1) and (2), j and k may have different structures in the side chain. In formulas (3) and (4), a plurality of R 3 , R 4 and X 5 in the molecule may be the same or different.
作為由式(1)表示之結構單元,從組成物的經時穩定性及顯影性的觀點考慮,由下述式(1A)表示之結構單元為更佳。 As the structural unit represented by formula (1), from the viewpoint of the temporal stability and developing properties of the composition, the structural unit represented by the following formula (1A) is more preferable.
又,作為由式(2)表示之結構單元,從組成物的經時穩定性及顯影性的觀點考慮,由下述式(2A)表示之結構單元為更佳。 Furthermore, as the structural unit represented by formula (2), from the viewpoint of the temporal stability and developing properties of the composition, the structural unit represented by the following formula (2A) is more preferable.
在式(1A)中,X1、Y1、Z1及n與式(1)中的X1、Y1、Z1及n的含義相同,較佳範圍亦相同。在式(2A)中,X2、Y2、Z2及m與式(2)中的X2、Y2、Z2及m的含義相同,較佳範圍亦相同。 In formula (1A), X1 , Y1 , Z1 and n have the same meanings as X1 , Y1 , Z1 and n in formula (1), and the preferred ranges are also the same. In formula (2A), X2 , Y2 , Z2 and m have the same meanings as X2 , Y2 , Z2 and m in formula (2), and the preferred ranges are also the same.
又,作為由式(3)表示之結構單元,從組成物的經時穩定性及顯影性的觀點考慮,以下述式(3A)或式(3B)表示之結構單元為更佳。 Furthermore, as the structural unit represented by formula (3), from the perspective of the temporal stability and developing properties of the composition, the structural unit represented by the following formula (3A) or formula (3B) is more preferred.
[化學式7]
在式(3A)或(3B)中,X3、Y3、Z3及p與式(3)中的X3、Y3、Z3及p的含義相同,較佳範圍亦相同。 In formula (3A) or (3B), X 3 , Y 3 , Z 3 and p have the same meanings as X 3 , Y 3 , Z 3 and p in formula (3), and the preferred ranges are also the same.
作為含有接枝鏈之結構單元,高分子化合物含有由式(1A)表示之結構單元為更佳。 As a structural unit containing a grafted chain, it is more preferable that the polymer compound contains a structural unit represented by formula (1A).
在高分子化合物中,含有接枝鏈之結構單元(例如,由上述式(1)~(4)表示之結構單元)的含量以質量換算計,相對於高分子化合物的總質量,2~90質量%為較佳,5~30質量%為更佳。若在該範圍內包含含有接枝鏈之結構單元,則顏料的分散性高,形成硬化膜時的顯影性良好。 In the polymer compound, the content of the structural unit containing the graft chain (for example, the structural unit represented by the above formula (1) to (4)) is preferably 2 to 90 mass % and more preferably 5 to 30 mass % relative to the total mass of the polymer compound. If the structural unit containing the graft chain is included within this range, the dispersibility of the pigment is high and the developing property when forming a cured film is good.
˙疏水性結構單元 ˙Hydrophobic structural unit
又,高分子化合物包含與含有接枝鏈之結構單元不同(亦即,並不相當於含有接枝鏈之結構單元)之疏水性結構單元為較佳。其中,在本發明中,疏水性結構單元係不含有酸基(例如,羧酸基、磺酸基、磷酸基、酚性羥基等)之結構單元。 Furthermore, it is preferred that the polymer compound contains a hydrophobic structural unit that is different from the structural unit containing the grafted chain (that is, not equivalent to the structural unit containing the grafted chain). In the present invention, the hydrophobic structural unit is a structural unit that does not contain an acid group (for example, a carboxylic acid group, a sulfonic acid group, a phosphoric acid group, a phenolic hydroxyl group, etc.).
疏水性結構單元係源自(對應)ClogP值為1.2以上的化合物(單體)之結構單元為較佳,源自ClogP值為1.2~8的化合物之結構單元為更佳。藉此,能夠更確實地顯現本發明的效果。 The hydrophobic structural unit is preferably a structural unit derived from (corresponding to) a compound (monomer) with a ClogP value of 1.2 or more, and is more preferably a structural unit derived from a compound with a ClogP value of 1.2 to 8. In this way, the effect of the present invention can be more effectively demonstrated.
ClogP值係藉由能夠從Daylight Chemical Information System,Inc,獲得之程序“CLOGP”計算之值。該程序提供藉由 Hansch,Leo的fragmentapproach(參考下述文獻)計算出之“計算logP”的值。片段法(fragment approach)依據化合物的化學結構,將化學結構分割為部分結構(片段),總計分配於該片段之logP貢獻量,藉此推算化合物的logP值。其詳細內容記載於以下文獻中。在本說明書中,使用藉由程序CLOGP v4.82計算出之ClogP值。 The ClogP value is a value calculated by the program "CLOGP" available from Daylight Chemical Information System, Inc. The program provides the "calculated logP" value calculated by the fragment approach of Hansch, Leo (see the following reference). The fragment approach divides the chemical structure into partial structures (fragments) according to the chemical structure of the compound, and calculates the logP value of the compound by summing up the logP contribution assigned to the fragment. The details are described in the following reference. In this manual, the ClogP value calculated by the program CLOGP v4.82 is used.
A.J.Leo,Comprehensive Medicinal Chemistry,Vol.4,C.Hansch,P.G.Sammnens,J.B.Taylor and C.A.Ramsden,Eds.,p.295,Pergamon Press,1990 C.Hansch & A.J.Leo.SUbstituent Constants For Correlation Analysis in Chemistry and Biology.John Wiley & Sons.A.J.Leo.Calculating logPoct from structure.Chem.Rev.,93,1281-1306,1993。 A.J.Leo, Comprehensive Medicinal Chemistry, Vol.4, C.Hansch, P.G.Sammnens, J.B.Taylor and C.A.Ramsden, Eds., p.295, Pergamon Press, 1990 C.Hansch & A.J.Leo.SUbstituent Constants For Correlation Analysis in Chemistry and Biology.John Wiley & Sons. A. J. Leo. Calculating logPoct from structure. Chem. Rev., 93, 1281-1306, 1993.
logP表示分配係數P(Partition Coefficient)的常用對數,係以定量的數值表示在油(通常為1-辛醇)與水的2相系平衡中如何分配某一有機化合物之物性值,由以下式表示。 logP represents the common logarithm of the partition coefficient P (Partition Coefficient), which is a quantitative value that represents how a physical property value of an organic compound is distributed in the two-phase equilibrium of oil (usually 1-octanol) and water, and is represented by the following formula.
logP=log(Coil/Cwater) logP=log(Coil/Cwater)
式中,Coil表示油相中的化合物的莫耳濃度,Cwater表示水相中的化合物的莫耳濃度。 In the formula, Coil represents the molar concentration of the compound in the oil phase, and Cwater represents the molar concentration of the compound in the water phase.
若logP的值以0為基準,正向(plus)增大,則油溶性增加,若絕對值負向(minus)增大,則水溶性增加,與有機化合物的水溶性有負相關,作為預估有機化合物的親疏水性之參數而廣泛利用。 If the logP value is based on 0 and increases in a positive direction (plus), the oil solubility increases, and if the absolute value increases in a negative direction (minus), the water solubility increases. It is negatively correlated with the water solubility of organic compounds and is widely used as a parameter for estimating the hydrophilicity of organic compounds.
高分子化合物作為疏水性結構單元,含有選自源自由下述式(i)~(iii)表示之單體的結構單元之1種以上的結構單元為較佳。 It is preferred that the polymer compound contains, as a hydrophobic structural unit, one or more structural units selected from the structural units derived from monomers represented by the following formulae (i) to (iii).
[化學式8]
在上述式(i)~(iii)中,R1、R2及R3分別獨立地表示氫原子、鹵原子(例如,氟原子、氯原子、溴原子等)或碳數為1~6的烷基(例如,甲基、乙基、丙基等)。 In the above formulae (i) to (iii), R 1 , R 2 and R 3 each independently represent a hydrogen atom, a halogen atom (eg, a fluorine atom, a chlorine atom, a bromine atom, etc.) or an alkyl group having 1 to 6 carbon atoms (eg, a methyl group, an ethyl group, a propyl group, etc.).
R1、R2及R3係氫原子或碳數1~3的烷基為較佳,氫原子或甲基為更佳。R2及R3係氫原子為進一步較佳。 R 1 , R 2 and R 3 are preferably hydrogen atoms or alkyl groups having 1 to 3 carbon atoms, more preferably hydrogen atoms or methyl groups. R 2 and R 3 are further preferably hydrogen atoms.
X表示氧原子(-O-)或亞胺基(-NH-),氧原子為較佳。 X represents an oxygen atom (-O-) or an imine group (-NH-), and an oxygen atom is preferred.
L係單鍵或二價的連結基。作為二價的連結基,可舉出二價的脂肪族基(例如,伸烷基、經取代伸烷基、伸烯基、經取代伸烯基、伸炔基、取代伸炔基)、二價的芳香族基(例如,伸芳基、經取代伸芳基)、二價的雜環基、氧原子(-O-)、硫原子(-S-)、亞胺基(-NH-)、經取代亞胺基(-NR31-,其中,R31為脂肪族基、芳香族基或雜環基)、羰基(-CO-)及該等的組合等。 L is a single bond or a divalent linking group. Examples of the divalent linking group include a divalent aliphatic group (e.g., an alkylene group, a substituted alkylene group, an alkenylene group, a substituted alkenylene group, an alkynylene group, a substituted alkynylene group), a divalent aromatic group (e.g., an arylene group, a substituted arylene group), a divalent heterocyclic group, an oxygen atom (—O—), a sulfur atom (—S—), an imino group (—NH—), a substituted imino group (—NR 31 -, wherein R 31 is an aliphatic group, an aromatic group, or a heterocyclic group), a carbonyl group (—CO—), and combinations thereof.
二價的脂肪族基可具有環狀結構或分支結構。脂肪族基的碳數為1~20為較佳,1~15為更佳,1~10為進一步較佳。脂肪族基可以為不飽和脂肪族基,亦可以為飽和脂肪族基,但飽和脂肪族基為 較佳。又,脂肪族基可具有取代基。取代基的例子可舉出鹵原子、芳香族基及雜環基等。 The divalent aliphatic group may have a cyclic structure or a branched structure. The carbon number of the aliphatic group is preferably 1 to 20, more preferably 1 to 15, and even more preferably 1 to 10. The aliphatic group may be an unsaturated aliphatic group or a saturated aliphatic group, but a saturated aliphatic group is preferred. In addition, the aliphatic group may have a substituent. Examples of the substituent include halogen atoms, aromatic groups, and heterocyclic groups.
二價的芳香族基的碳數為6~20為較佳,6~15為更佳,6~10為進一步較佳。又,芳香族基可具有取代基。取代基的例子可舉出鹵原子、脂肪族基、芳香族基及雜環基等。 The carbon number of the divalent aromatic group is preferably 6 to 20, more preferably 6 to 15, and even more preferably 6 to 10. In addition, the aromatic group may have a substituent. Examples of the substituent include halogen atoms, aliphatic groups, aromatic groups, and heterocyclic groups.
二價的雜環基作為雜環含有5員環或6員環為較佳。雜環上可縮合有其他雜環、脂肪族環或芳香族環。又,雜環基可具有取代基。作為取代基的例子,可舉出鹵原子、羥基、氧代基(=O)、硫代基(=S)、亞胺基(=NH)、經取代亞胺基(=N-R32,其中,R32為脂肪族基、芳香族基或雜環基)、脂肪族基、芳香族基及雜環基。 The divalent heterocyclic group preferably contains a 5-membered ring or a 6-membered ring as a heterocyclic ring. The heterocyclic ring may be condensed with another heterocyclic ring, an aliphatic ring or an aromatic ring. The heterocyclic group may have a substituent. Examples of the substituent include a halogen atom, a hydroxyl group, an oxo group (=O), a thio group (=S), an imino group (=NH), a substituted imino group (=NR 32 , wherein R 32 is an aliphatic group, an aromatic group or a heterocyclic group), an aliphatic group, an aromatic group and a heterocyclic group.
L係單鍵、伸烷基或含有氧化烯結構之二價的連結基為較佳。氧化烯結構係氧乙烯結構或氧丙烯結構為更佳。又,L可以含有重複包含2個以上的氧化烯結構之聚氧化烯結構。作為聚氧化烯結構,聚氧乙烯結構或聚氧丙烯結構為較佳。聚氧乙烯結構由-(OCH2CH2)n-表示,n為2以上的整數為較佳,2~10的整數為更佳。 L is preferably a single bond, an alkylene group or a divalent linking group containing an oxyalkylene structure. The oxyalkylene structure is more preferably an oxyethylene structure or an oxypropylene structure. In addition, L may contain a polyoxyalkylene structure containing two or more oxyalkylene structures repeatedly. As the polyoxyalkylene structure, a polyoxyethylene structure or a polyoxypropylene structure is preferred. The polyoxyethylene structure is represented by -(OCH 2 CH 2 )n-, wherein n is preferably an integer greater than 2, and more preferably an integer of 2 to 10.
作為Z,可舉出脂肪族基(例如,烷基、經取代烷基、不飽和烷基及經取代不飽和烷基)、芳香族基(例如,芳基、經取代芳基、伸芳基、經取代伸芳基)、雜環基及該等的組合。該等基團中可包含氧原子(-O-)、硫原子(-S-)、亞胺基(-NH-)、經取代亞胺基(-NR31-、其中,R31為脂肪族基、芳香族基或雜環基)或羰基(-CO-)。 As Z, there can be mentioned an aliphatic group (e.g., an alkyl group, a substituted alkyl group, an unsaturated alkyl group, and a substituted unsaturated alkyl group), an aromatic group (e.g., an aryl group, a substituted aryl group, an arylene group, a substituted arylene group), a heterocyclic group, and a combination thereof. These groups may contain an oxygen atom (—O—), a sulfur atom (—S—), an imino group (—NH—), a substituted imino group (—NR 31 -, wherein R 31 is an aliphatic group, an aromatic group, or a heterocyclic group), or a carbonyl group (—CO—).
脂肪族基可具有環狀結構或分支結構。脂肪族基的碳數為1~20為較佳,1~15為更佳,1~10為進一步較佳。脂肪族基中還包含聚環烴基、交聯環式烴基,作為環集合烴基的例子,包含雙環己 基、全氫萘基、聯苯基及4-環己基苯基等。作為交聯環式烴環,例如,可舉出:蒎烷(pinane)、莰烷(bornane)、降蒎烷(norpinane)、降莰烷(norbornane)、雙環辛烷環(雙環[2.2.2]辛烷環、雙環[3.2.1]辛烷環等)等2環式烴環;高佈雷烷(homobledane)、金剛烷、三環[5.2.1.02,6]癸烷、三環[4.3.1.12,5]十一烷環等3環式烴環;四環[4.4.0.12,5.17,10]十二烷及全氫-1,4-亞甲基-5,8-亞甲基萘環等4環式烴環等。又,交聯環式烴環中還包含稠環式烴環,例如,全氫萘(十氫萘)、全氫蒽、全氫菲、全氫苊、全氫芴、全氫茚及全氫葩環等稠合有複數個5~8員環烷烴環之稠環。 The aliphatic group may have a cyclic structure or a branched structure. The carbon number of the aliphatic group is preferably 1 to 20, more preferably 1 to 15, and even more preferably 1 to 10. The aliphatic group also includes polycyclic alkyl groups and cross-linked cyclic alkyl groups. Examples of the ring-aggregated alkyl groups include bicyclohexyl, perhydronaphthyl, biphenyl, and 4-cyclohexylphenyl. Examples of the cross-linked cyclic hydrocarbon ring include: bicyclic hydrocarbon rings such as pinane, bornane, norpinane, norbornane, and bicyclic octane rings (bicyclic [2.2.2] octane ring, bicyclic [3.2.1] octane ring, etc.); tricyclic hydrocarbon rings such as homobledanes, adamantane, tricyclic [5.2.1.0 2,6 ] decane, and tricyclic [4.3.1.1 2,5 ] undecane ring; tetracyclic [4.4.0.1 2,5 .1 7,10 ] dodecane and perhydro-1,4-methylene-5,8-methylenenaphthalene ring and other four-ring hydrocarbon rings. In addition, the cross-linked ring hydrocarbon ring also includes a condensed ring hydrocarbon ring, for example, perhydronaphthalene (decahydronaphthalene), perhydroanthracene, perhydrophenanthrene, perhydroacenaphthene, perhydrofluorene, perhydroindene and perhydrophthalene ring, which are condensed rings with multiple 5-8 membered cycloalkane hydrocarbon rings.
與不飽和脂肪族基相比,脂肪族基係飽和脂肪族基為較佳。又,脂肪族基可具有取代基。取代基的例子可舉出鹵原子、芳香族基及雜環基。其中,作為取代基,脂肪族基不具有酸基。 Compared with unsaturated aliphatic groups, aliphatic groups are preferably saturated aliphatic groups. In addition, aliphatic groups may have substituents. Examples of substituents include halogen atoms, aromatic groups, and heterocyclic groups. Among them, aliphatic groups do not have acid groups as substituents.
芳香族基的碳數為6~20為較佳,6~15為更佳,6~10為進一步較佳。又,芳香族基可具有取代基。取代基的例子可舉出鹵原子、脂肪族基、芳香族基及雜環基。其中,作為取代基,芳香族基不具有酸基。 The number of carbon atoms in the aromatic group is preferably 6 to 20, more preferably 6 to 15, and even more preferably 6 to 10. In addition, the aromatic group may have a substituent. Examples of the substituent include a halogen atom, an aliphatic group, an aromatic group, and a heterocyclic group. Among them, the aromatic group does not have an acid group as a substituent.
雜環基作為雜環含有5員環或6員環為較佳。雜環上可縮合有其他雜環、脂肪族環或芳香族環。又,雜環基可具有取代基。作為取代基的例子,可舉出鹵原子、羥基、氧代基(=O)、硫代基(=S)、亞胺基(=NH)、經取代亞胺基(=N-R32,其中,R32為脂肪族基、芳香族基或雜環基)、脂肪族基、芳香族基及雜環基。其中,作為取代基,雜環基不具有酸基。 The heterocyclic group preferably contains a 5-membered ring or a 6-membered ring as a heterocyclic ring. The heterocyclic ring may be condensed with another heterocyclic ring, an aliphatic ring or an aromatic ring. In addition, the heterocyclic group may have a substituent. Examples of the substituent include a halogen atom, a hydroxyl group, an oxo group (=O), a thio group (=S), an imino group (=NH), a substituted imino group (=NR 32 , wherein R 32 is an aliphatic group, an aromatic group or a heterocyclic group), an aliphatic group, an aromatic group and a heterocyclic group. The heterocyclic group does not have an acid group as a substituent.
在上述式(iii)中,R4、R5及R6分別獨立地表示氫原子、 鹵原子(例如,氟原子、氯原子、溴原子等)、碳數為1~6的烷基(例如,甲基、乙基、丙基等)、Z或L-Z。其中,L及Z與上述基團的含義相同。作為R4、R5及R6,氫原子或碳數為1~3的烷基為較佳,氫原子為更佳。 In the above formula (iii), R 4 , R 5 and R 6 each independently represent a hydrogen atom, a halogen atom (e.g., a fluorine atom, a chlorine atom, a bromine atom, etc.), an alkyl group having 1 to 6 carbon atoms (e.g., a methyl group, an ethyl group, a propyl group, etc.), Z or LZ. Wherein, L and Z have the same meanings as the above groups. As R 4 , R 5 and R 6 , a hydrogen atom or an alkyl group having 1 to 3 carbon atoms is preferred, and a hydrogen atom is more preferred.
作為由上述式(i)表示之單體,R1、R2及R3為氫原子或甲基、L為單鍵或伸烷基或者包含氧化烯結構之二價的連結基、X為氧原子或亞胺基、Z為脂肪族基、雜環基或芳香族基之化合物為較佳。 The monomer represented by the above formula (i) is preferably a compound wherein R1 , R2 and R3 are hydrogen atoms or methyl groups, L is a single bond or an alkylene group or a divalent linking group containing an oxyalkylene structure, X is an oxygen atom or an imine group, and Z is an aliphatic group, a heterocyclic group or an aromatic group.
又,作為由上述式(ii)表示之單體,R1為氫原子或甲基、L為伸烷基、Z為脂肪族基、雜環基或芳香族基之化合物為較佳。又,作為由上述式(iii)表示之單體,R4、R5及R6為氫原子或甲基、Z為脂肪族基、雜環基或芳香族基之化合物為較佳。 Furthermore, as the monomer represented by the above formula (ii), the compound wherein R 1 is a hydrogen atom or a methyl group, L is an alkylene group, and Z is an aliphatic group, a heterocyclic group or an aromatic group is preferred. Furthermore, as the monomer represented by the above formula (iii), the compound wherein R 4 , R 5 and R 6 are a hydrogen atom or a methyl group, and Z is an aliphatic group, a heterocyclic group or an aromatic group is preferred.
作為由式(i)~(iii)表示之代表性化合物的例子,可舉出選自丙烯酸酯類、甲基丙烯酸酯類及苯乙烯類等之自由基聚合性化合物。 Representative examples of compounds represented by formula (i) to (iii) include free radical polymerizable compounds selected from acrylates, methacrylates, styrenes, etc.
另外,作為由式(i)~(iii)表示之代表性化合物的例子,能夠參考日本特開2013-249417號公報的段落0089~0093中記載之化合物,該等內容引入本說明書中。 In addition, as examples of representative compounds represented by formula (i) to (iii), reference can be made to the compounds described in paragraphs 0089 to 0093 of Japanese Patent Application No. 2013-249417, and such contents are incorporated into this specification.
在高分子化合物中,以質量換算計,疏水性結構單元的含量相對於高分子化合物的總質量,10~90質量%為較佳,20~80質量%為更佳。含量在上述範圍內的情況下可充分形成圖案。 In the polymer compound, the content of the hydrophobic structural unit relative to the total mass of the polymer compound is preferably 10-90 mass%, and more preferably 20-80 mass%. When the content is within the above range, the pattern can be fully formed.
˙能夠與顏料等形成相互作用之官能基 ˙Functional groups that can interact with pigments, etc.
高分子化合物能夠導入能夠與顏料等(例如黑色顏料)形成相互作 用之官能基。其中,高分子化合物還包含含有能夠與顏料等形成相互作用之官能基之結構單元為較佳。 The polymer compound can introduce functional groups that can interact with pigments (such as black pigments). It is preferred that the polymer compound also contains structural units containing functional groups that can interact with pigments.
作為能夠與該顏料等形成相互作用之官能基,例如可舉出酸基、鹼基、配位性基及具有反應性之官能基等。 Examples of functional groups that can interact with the pigment include acid groups, base groups, coordination groups, and reactive functional groups.
高分子化合物具有酸基、鹼基、配位性基或具有反應性之官能基時,分別含有具有酸基之結構單元、具有鹼基之結構單元、具有配位性基之結構單元或具有反應性之結構單元為較佳。 When the polymer compound has an acid group, an alkaline group, a coordinating group or a reactive functional group, it is preferred to contain a structural unit having an acid group, a structural unit having an alkaline group, a structural unit having a coordinating group or a reactive structural unit respectively.
尤其,若高分子化合物進一步含有羧酸基等鹼可溶性基作為酸基,則能夠對高分子化合物賦予用於基於鹼顯影之圖案形成的顯影性。 In particular, if the polymer compound further contains an alkali-soluble group such as a carboxylic acid group as an acid group, the polymer compound can be endowed with developing properties for pattern formation based on alkali development.
亦即,若對高分子化合物導入鹼可溶性基,則上述組成物中,作為有助於顏料等的分散之分散樹脂的高分子化合物含有鹼可溶性。關於含有此類高分子化合物之組成物,經曝光形成之黑色層的遮光性優異,且未曝光部的鹼顯影性得到提高。 That is, if an alkali-soluble group is introduced into the polymer compound, the polymer compound as a dispersing resin that helps disperse the pigment in the above composition contains alkali solubility. Regarding the composition containing such a polymer compound, the black layer formed by exposure has excellent light-shielding properties, and the alkali developability of the unexposed part is improved.
又,若高分子化合物包含含有酸基之結構單元,則高分子化合物具有易與溶劑相溶且塗佈性亦得到提高之傾向。 Furthermore, if the polymer compound contains a structural unit containing an acid group, the polymer compound tends to be easily soluble in the solvent and the coating properties are also improved.
推測這是因為,含有酸基之結構單元中的酸基易與顏料等相互作用,高分子化合物使顏料等穩定地分散,並且使顏料等分散之高分子化合物的黏度變低,高分子化合物本身亦容易穩定地分散。 This is presumably because the acid groups in the structural units containing acid groups are easy to interact with pigments, etc., so that the polymer compound can stably disperse the pigments, etc., and the viscosity of the polymer compound in which the pigments, etc. are dispersed becomes lower, and the polymer compound itself can also be easily and stably dispersed.
其中,含有作為酸基的鹼可溶性基之結構單元可以為與上述含有接枝鏈之結構單元相同的結構單元,亦可以為不同的結構單元,但含有作為酸基的鹼可溶性基之結構單元係與上述疏水性結構單元不同的結構單元(亦即,並不相當於上述疏水性結構單元)。 Among them, the structural unit containing an alkali-soluble group as an acid group can be the same structural unit as the structural unit containing the grafted chain, or it can be a different structural unit, but the structural unit containing an alkali-soluble group as an acid group is a structural unit different from the above-mentioned hydrophobic structural unit (that is, it is not equivalent to the above-mentioned hydrophobic structural unit).
作為能夠與顏料等形成相互作用之官能基的酸基,例如有羧酸基、磺酸基、磷酸基及酚性羥基等,羧酸基、磺酸基及磷酸基中的至少1種為較佳,羧酸基為更佳。羧酸基對顏料等的吸附力良好,且分散性高。 Acid groups that can interact with pigments and the like include carboxylic acid groups, sulfonic acid groups, phosphoric acid groups, and phenolic hydroxyl groups. At least one of the carboxylic acid groups, sulfonic acid groups, and phosphoric acid groups is preferred, and carboxylic acid groups are more preferred. Carboxylic acid groups have good adsorption power to pigments and the like, and high dispersibility.
亦即,高分子化合物還包含含有羧酸基、磺酸基及磷酸基中的至少1種之結構單元為較佳。 That is, it is preferred that the polymer compound also contains a structural unit containing at least one of a carboxylic acid group, a sulfonic acid group, and a phosphoric acid group.
高分子化合物可具有1種或2種以上的含有酸基之結構單元。 A polymer compound may have one or more structural units containing acid groups.
高分子化合物可以包含或不包含含有酸基之結構單元,但含有時,含有酸基之結構單元的含量相對於高分子化合物的總質量為5~80質量%為較佳,從抑制基於鹼顯影之圖像強度的損傷的觀點考慮,10~60質量%為更佳。 The polymer compound may or may not contain a structural unit containing an acid group, but when it does, the content of the structural unit containing an acid group is preferably 5 to 80% by mass relative to the total mass of the polymer compound, and from the perspective of suppressing the damage to the image intensity based on alkali development, 10 to 60% by mass is more preferred.
作為能夠與顏料等形成相互作用之官能基的鹼基,例如有一級胺基、二級胺基、三級胺基、含有N原子之雜環及醯胺基等,從對顏料等的吸附力良好,且分散性高的觀點考慮,較佳之鹼基為三級胺基。高分子化合物能夠含有1種或2種以上的該等鹼基。 As functional groups that can interact with pigments, there are primary amine groups, secondary amine groups, tertiary amine groups, heterocyclic groups containing N atoms, and amide groups. From the perspective of good adsorption to pigments and high dispersibility, the preferred alkali group is the tertiary amine group. The polymer compound can contain one or more of these alkali groups.
高分子化合物可包含或不包含含有鹼基之結構單元,但含有時,含有鹼基之結構單元的含量以質量換算計,相對於高分子化合物的總質量為0.01~50質量%為較佳,從抑制阻礙顯影性之觀點考慮,0.01~30質量%為更佳。 The polymer compound may or may not contain a structural unit containing an alkali group, but when it does, the content of the structural unit containing an alkali group is preferably 0.01 to 50% by mass relative to the total mass of the polymer compound, and from the perspective of suppressing the development resistance, 0.01 to 30% by mass is more preferable.
作為能夠與顏料等形成相互作用之官能基的配位性基及具有反應性之官能基,例如可舉出乙醯乙醯氧基、三烷氧基甲矽烷基、異氰酸酯基、酸酐及醯氯等。從對顏料等的吸附力良好,且顏料 等的分散性高的觀點考慮,較佳之官能基為乙醯基乙醯氧基。高分子化合物可具有1種或2種以上的該等基團。 Examples of the coordinating group and reactive functional group that can interact with pigments include acetoacetyloxy, trialkoxysilyl, isocyanate, acid anhydride, and acyl chloride. From the perspective of good adsorption to pigments and high dispersibility of pigments, the preferred functional group is acetoacetyloxy. The polymer compound may have one or more of these groups.
高分子化合物可包含或不包含含有配位性基之結構單元或含有具有反應性之官能基之結構單元,但含有時,該等結構單元的含量以質量換算計,相對於高分子化合物的總質量為10~80質量%為較佳,從抑制阻礙顯影性的觀點考慮,20~60質量%為更佳。 The polymer compound may or may not contain a structural unit containing a coordination group or a structural unit containing a reactive functional group, but when contained, the content of such structural units is preferably 10-80% by mass relative to the total mass of the polymer compound, and 20-60% by mass is more preferably considered from the perspective of suppressing the development resistance.
上述高分子化合物除了接枝鏈以外還含有能夠與顏料等形成相互作用之官能基時,含有上述各種能夠與顏料等形成相互作用之官能基即可,並不特別限定該等官能基如何被導入,但高分子化合物含有選自源自由下述式(iv)~(vi)表示之單體的結構單元之1種以上的結構單元為較佳。 When the polymer compound contains functional groups capable of interacting with pigments, etc. in addition to the grafted chain, it is sufficient to contain the above-mentioned various functional groups capable of interacting with pigments, etc., and there is no particular limitation on how the functional groups are introduced. However, it is preferred that the polymer compound contains one or more structural units selected from structural units derived from monomers represented by the following formulas (iv) to (vi).
在式(iv)~(vi)中,R11、R12及R13分別獨立地表示氫原 子、鹵原子(例如,氟原子、氯原子及溴原子等)或碳數為1~6的烷基(例如,甲基、乙基、丙基等)。 In formulae (iv) to (vi), R 11 , R 12 and R 13 each independently represent a hydrogen atom, a halogen atom (eg, a fluorine atom, a chlorine atom, a bromine atom, etc.) or an alkyl group having 1 to 6 carbon atoms (eg, a methyl group, an ethyl group, a propyl group, etc.).
在式(iv)~(vi)中,作為R11、R12及R13,氫原子或碳數1~3的烷基為較佳,氫原子或甲基為更佳。在通式(iv)中,作為R12及R13,氫原子為進一步較佳。 In formulae (iv) to (vi), R 11 , R 12 and R 13 are preferably hydrogen atoms or alkyl groups having 1 to 3 carbon atoms, and more preferably hydrogen atoms or methyl groups. In general formula (iv), R 12 and R 13 are further preferably hydrogen atoms.
式(iv)中的X1表示氧原子(-O-)或亞胺基(-NH-),氧原子為較佳。 X1 in formula (iv) represents an oxygen atom (-O-) or an imino group (-NH-), preferably an oxygen atom.
又,式(v)中的Y表示次甲基或氮原子。 In addition, Y in formula (v) represents a methine group or a nitrogen atom.
又,式(iv)~(v)中的L1表示單鍵或二價的連結基。二價的連結基的定義與由上述式(i)中的L表示之二價的連結基的定義相同。 In formulae (iv) to (v), L1 represents a single bond or a divalent linking group. The definition of the divalent linking group is the same as the definition of the divalent linking group represented by L in formula (i) above.
L1係單鍵、伸烷基或含有氧化烯結構之二價的連結基為較佳。氧化烯結構係氧乙烯結構或氧丙烯結構為更佳。又,L1可包含重複包含2個以上的氧化烯結構之聚氧化烯結構。作為聚氧化烯結構,聚氧乙烯結構或聚氧丙烯結構為較佳。聚氧乙烯結構由-(OCH2CH2)n-表示,n為2以上的整數為較佳,2~10的整數為更佳。 L1 is preferably a single bond, an alkylene group or a divalent linking group containing an oxyalkylene structure. The oxyalkylene structure is more preferably an oxyethylene structure or an oxypropylene structure. In addition, L1 may contain a polyoxyalkylene structure containing two or more oxyalkylene structures repeatedly. As the polyoxyalkylene structure, a polyoxyethylene structure or a polyoxypropylene structure is preferred. The polyoxyethylene structure is represented by -(OCH2CH2 ) n-, wherein n is preferably an integer greater than 2, and more preferably an integer of 2 to 10.
在式(iv)~(vi)中,Z1除了接枝鏈以外還表示能夠與顏料等形成相互作用之官能基,羧酸基或三級胺基為較佳,羧酸為更佳。 In formulae (iv) to (vi), Z1 represents, in addition to the graft chain, a functional group capable of interacting with a pigment, etc., preferably a carboxylic acid group or a tertiary amine group, and more preferably a carboxylic acid group.
在式(vi)中,R14、R15及R16分別獨立地表示氫原子、鹵原子(例如,氟原子、氯原子及溴原子等)、碳數為1~6的烷基(例如,甲基、乙基及丙基等)、-Z1或L1-Z1。其中,L1及Z1與上述L1及Z1的含義相同,較佳例亦相同。作為R14、R15及R16,氫原子或碳數為1~3的烷基為較佳,氫原子為更佳。 In formula (vi), R 14 , R 15 and R 16 each independently represent a hydrogen atom, a halogen atom (e.g., a fluorine atom, a chlorine atom, a bromine atom, etc.), an alkyl group having 1 to 6 carbon atoms (e.g., a methyl group, an ethyl group, a propyl group, etc.), -Z 1 or L 1 -Z 1 . L 1 and Z 1 have the same meanings as L 1 and Z 1 above, and preferred examples are also the same. As R 14 , R 15 and R 16 , a hydrogen atom or an alkyl group having 1 to 3 carbon atoms is preferred, and a hydrogen atom is more preferred.
作為由式(iv)表示之單體,R11、R12及R13分別獨立地為氫原子或甲基,L1為伸烷基或含有氧化烯結構之二價的連結基,X1為氧原子或亞胺基,Z1為羧酸基之化合物為較佳。 The monomer represented by formula (iv) is preferably a compound wherein R 11 , R 12 and R 13 are independently a hydrogen atom or a methyl group, L 1 is an alkylene group or a divalent linking group containing an oxyalkylene structure, X 1 is an oxygen atom or an imine group, and Z 1 is a carboxylic acid group.
又,作為由式(v)表示之單體,R11為氫原子或甲基,L1為伸烷基,Z1為羧酸基,Y為次甲基之化合物為較佳。 Furthermore, as the monomer represented by formula (v), a compound wherein R 11 is a hydrogen atom or a methyl group, L 1 is an alkylene group, Z 1 is a carboxylic acid group, and Y is a methine group is preferred.
進而,作為由式(vi)表示之單體,R14、R15及R16分別獨立地為氫原子或甲基,L1為單鍵或伸烷基,Z1為羧酸基之化合物為較佳。 Furthermore, as the monomer represented by formula (vi), a compound in which R 14 , R 15 and R 16 are independently a hydrogen atom or a methyl group, L 1 is a single bond or an alkylene group, and Z 1 is a carboxylic acid group is preferred.
以下示出由式(iv)~(vi)表示之單體(化合物)的代表例。 Representative examples of monomers (compounds) represented by formulas (iv) to (vi) are shown below.
作為單體的例子,可舉出甲基丙烯酸、巴豆酸、異巴豆酸、分子內含有加成聚合性雙鍵及羥基之化合物(例如,甲基丙烯酸2-羥乙基)與琥珀酸酐的反應物、分子內含有加成聚合性雙鍵及羥基之化合物與鄰苯二甲酸酐的反應物、分子內含有加成聚合性雙鍵及羥基之化合物與四羥基鄰苯二甲酸酐的反應物、分子內含有加成聚合性雙鍵及羥基之化合物與偏苯三酸酐的反應物、分子內含有加成聚合性雙鍵及羥基之化合物與均苯四甲酸酐的反應物、丙烯酸、丙烯酸二聚物、丙烯酸寡聚物、順丁烯二酸、伊康酸、反丁烯二酸、4-乙烯基安息香酸、乙烯基苯酚及4-羥基苯甲基丙烯醯等。 Examples of the monomer include methacrylic acid, crotonic acid, isocrotonic acid, a reaction product of a compound containing an addition polymerizable double bond and a hydroxyl group in the molecule (e.g., 2-hydroxyethyl methacrylate) and succinic anhydride, a reaction product of a compound containing an addition polymerizable double bond and a hydroxyl group in the molecule and phthalic anhydride, a reaction product of a compound containing an addition polymerizable double bond and a hydroxyl group in the molecule and tetrahydroxyphthalic acid. The reaction products of the compound containing addition polymerizable double bond and hydroxyl group in the molecule and trimellitic anhydride, the reaction products of the compound containing addition polymerizable double bond and hydroxyl group in the molecule and pyromellitic anhydride, acrylic acid, acrylic acid dimer, acrylic acid oligomer, maleic acid, itaconic acid, fumaric acid, 4-vinyl benzoic acid, vinyl phenol and 4-hydroxybenzyl acryloyl, etc.
從與顏料等的相互作用、經時穩定性及對顯影液的滲透性的觀點考慮,以質量換算計,含有能夠與顏料等形成相互作用之官能基之結構單元的含量相對於高分子化合物的總質量為0.05~90質量%為較佳,1.0~80質量%為更佳,10~70質量%為進一步較佳。 From the perspective of interaction with pigments, stability over time, and permeability to developer, the content of the structural unit containing a functional group capable of interacting with pigments is preferably 0.05-90 mass %, more preferably 1.0-80 mass %, and even more preferably 10-70 mass % relative to the total mass of the polymer compound.
˙其他結構單元 ˙Other structural units
進而,以提高圖像強度等各種性能為目的,高分子化合物可在無 損本發明的效果之前提下,進一步具有含有接枝鏈之結構單元、疏水性結構單元及與含有能夠與顏料等形成相互作用之官能基之結構單元不同的具有各種功能之其他結構單元(例如,含有對後述溶劑具有親和性之官能基等之結構單元)。 Furthermore, for the purpose of improving various properties such as image strength, the polymer compound may further have a structural unit containing a grafted chain, a hydrophobic structural unit, and other structural units having various functions different from the structural unit containing a functional group capable of forming an interaction with a pigment, etc. (for example, a structural unit containing a functional group having an affinity for the solvent described below, etc.) without impairing the effect of the invention.
作為該種其他結構單元,例如可舉出源自選自丙烯腈類及甲基丙烯腈類等之自由基聚合性化合物的結構單元。 As such other structural units, for example, structural units derived from free radical polymerizable compounds selected from acrylonitrile and methacrylonitrile can be cited.
高分子化合物能夠使用1種或2種以上的該等其他結構單元,其含量以質量換算計,相對於高分子化合物的總質量為0~80質量%為較佳,10~60質量%為更佳。含量在上述範圍內可維持充分的圖案形成性。 The polymer compound can use one or more of these other structural units, and the content thereof is preferably 0-80% by mass, and more preferably 10-60% by mass, relative to the total mass of the polymer compound. The content within the above range can maintain sufficient pattern formation.
˙高分子化合物的物性 ˙Physical properties of polymer compounds
高分子化合物的酸值為0~250mgKOH/g為較佳,10~200mgKOH/g為更佳,30~180mgKOH/g為進一步較佳,70~120mgKOH/g的範圍為特佳。 The acid value of the polymer compound is preferably 0~250mgKOH/g, more preferably 10~200mgKOH/g, further preferably 30~180mgKOH/g, and particularly preferably 70~120mgKOH/g.
若高分子化合物的酸值在160mgKOH/g以下,則可更有效地抑制形成硬化膜時的顯影中的圖案剝離。又,若高分子化合物的酸值為10mgKOH/g以上,則鹼顯影性更加良好。又,高分子化合物的酸值為20mgKOH/g以上,則能夠更加抑制顏料等的沉降,能夠更加減少粗大粒子數,並能夠進一步提高組成物的經時穩定性。 If the acid value of the polymer compound is below 160 mgKOH/g, the pattern peeling during development when the cured film is formed can be more effectively suppressed. If the acid value of the polymer compound is above 10 mgKOH/g, the alkali developability is better. If the acid value of the polymer compound is above 20 mgKOH/g, the sedimentation of the pigment etc. can be further suppressed, the number of coarse particles can be further reduced, and the temporal stability of the composition can be further improved.
在本說明書中,例如能夠從化合物中的酸基的平均含量算出酸值。又,若改變樹脂的構成成分亦即含有酸基之結構單元的含量,則可獲得具有所需酸值之樹脂。 In this specification, for example, the acid value can be calculated from the average content of acid groups in a compound. Also, if the constituent components of the resin, that is, the content of the structural unit containing the acid group, are changed, a resin having a desired acid value can be obtained.
高分子化合物的重量平均分子量為4,000~300,000為較 佳,5,000~200,000為更佳,6,000~100,000為進一步較佳,10,000~50,000為特佳。 The weight average molecular weight of the polymer compound is preferably 4,000 to 300,000, more preferably 5,000 to 200,000, further preferably 6,000 to 100,000, and particularly preferably 10,000 to 50,000.
高分子化合物能夠依據公知的方法合成。 The polymer compound can be synthesized according to known methods.
作為高分子化合物的具體例,可舉出Kusumoto Chemicals,LTD.製“DA-7301”、BYKChemie公司製造“Disperbyk-101(聚醯胺胺磷酸鹽)、107(羧酸酯)、110(含有酸基之共聚物)、111(磷酸系分散劑)、130(聚醯胺)、161、162、163、164、165、166、170、190(高分子共聚物)”、“BYK-P104、P105(高分子量不飽和聚羧酸)”、EFKA公司製造“EFKA4047、4050~4010~4165(聚胺基甲酸酯系)、EFKA4330~4340(嵌段共聚物)、4400~4402(改質聚丙烯酸酯)、5010(聚醯胺酯)、5765(高分子量聚羧酸鹽)、6220(脂肪酸聚酯)、6745(酞菁衍生物)、6750(偶氮顏料衍生物)”、Ajinomoto Fine-Techno Co.,Inc.製“AJISPER PB821、PB822、PB880、PB881”、KYOEISHA CHEMICAL Co.,LTD.製“FLOREN TG-710(胺基甲酸酯低聚物)”、“Polyflow No.50E、No.300(丙烯酸系共聚物)”、Kusumoto Chemicals,LTD.製“DISPARLON KS-860、873SN、874、# 2150(脂肪族多元羧酸)、# 7004(聚醚酯)、DA-703-50、DA-705、DA-725”、Kao Corporation製造“DEMOL RN、N(萘磺酸福馬林縮聚物)、MS、C、SN-B(芳香族磺酸福馬林縮聚物)”、“HOMOGENOL L-18(高分子聚羧酸)”、“EMULGEN 920、930、935、985(聚氧乙烯壬基苯基醚)”、“ACETAMIN 86(硬脂胺醋酸鹽)”、The Lubrinzol corporation製造“SOLSPERSE 5000(酞菁衍生物)、22000(偶氮顏料衍生物)、13240(聚酯胺)、3000、12000、17000、20000、27000(在末端部含有 功能部之高分子)、24000、28000、32000、38500(接枝共聚物)”、Nikkol Chemicals CO.,LTD.製“Nikkor T106(聚氧乙烯山梨醇單油酸酯)、MYS-IEX(聚氧乙烯單硬脂酸酯)”、Kawaken Fine Chemicals CO.,LTD.製HINOAKUTO T-8000E等、Shin-Etsu Chemical Co.,LTD.製聚有機基團矽氧烷聚合物KP-341、Yusho Co Ltd製造“W001:陽離子系界面活性劑”、聚氧乙烯月桂基醚、聚氧乙烯硬脂醚、聚氧乙烯油基醚、聚氧乙烯辛基苯基醚、聚氧乙烯壬基苯基醚、聚乙二醇二月桂酸酯、聚乙二醇二硬脂酸酯、脫水山梨醇脂肪酸酯等非離子系界面活性劑、“W004、W005、W017”等陰離子系界面活性劑、MORISHITA&CO.,LTD.製“EFKA-46、EFKA-47、EFKA-47EA、EFKA聚合物100、EFKA聚合物400、EFKA聚合物401、EFKA聚合物450”、SAN NOPCO LIMITED製造“Disperse Aid 6、Disperse Aid 8、Disperse Aid 15、Disperse Aid 9100”等高分子分散劑、ADEKA CORPORATION製造“Adeka Pluronic L31、F38、L42、L44、L61、L64、F68、L72、P95、F77、P84、F87、P94、L101、P103、F108、L121、P-123”及Sanyo Chemical Industries,LTD.製“Ionet(商品名)S-20”等。又,亦能夠使用Acrybase FFS-6752及Acrybase FFS-187。 Specific examples of polymer compounds include "DA-7301" manufactured by Kusumoto Chemicals, LTD., "Disperbyk-101 (polyamide amine phosphate), 107 (carboxylic acid ester), 110 (copolymer containing acid groups), 111 (phosphoric acid-based dispersant), 130 (polyamide), 161, 162, 163, 164, 165, 166, 170, 190 (polymer copolymer)" manufactured by BYK Chemie, and "BYK-P104, P105 (polymer Unsaturated polycarboxylic acid)", EFKA "EFKA4047, 4050~4010~4165 (polyurethane series), EFKA4330~4340 (block copolymer), 4400~4402 (modified polyacrylate), 5010 (polyamide), 5765 (high molecular weight polycarboxylate), 6220 (fatty acid polyester), 6745 (phthalocyanine derivative), 6750 (azo pigment derivative)", Ajinomoto Fine-Techno Co., Inc.'s "AJISPER PB821, PB822, PB880, PB881", KYOEISHA CHEMICAL Co., LTD.'s "FLOREN TG-710 (urethane oligomer)", "Polyflow No.50E, No.300 (acrylic copolymer)", Kusumoto Chemicals, LTD.'s "DISPARLON KS-860, 873SN, 874, #2150 (aliphatic polycarboxylic acid), #7004 (polyether ester), DA-703-50, DA-705, DA-725", Kao Corporation's "DEMOL RN, N (naphthalenesulfonic acid formalin condensation), MS, C, SN-B (aromatic sulfonic acid formalin condensation)", "HOMOGENOL L-18 (polymer polycarboxylic acid)", "EMULGEN 920, 930, 935, 985 (polyoxyethylene nonylphenyl ether)", "ACETAMIN 86 (stearylamine acetate)", "SOLSPERSE 5000 (phthalocyanine derivative), 22000 (azo pigment derivative), 13240 (polyester amine), 3000, 12000, 17000, 20000, 27000 (polymer containing a functional part at the end), 24000, 28000, 32000, 38500 (graft copolymer)" manufactured by The Lubrinzol Corporation, "Nikkor T106 (polyoxyethylene sorbitan monooleate), MYS-IEX (polyoxyethylene monostearate)" manufactured by Nikkol Chemicals CO., LTD., Hinoakuto T-8000E manufactured by Kawaken Fine Chemicals CO., LTD., etc., Shin-Etsu Chemical Co., LTD., "W001: Cationic Surfactant", polyoxyethylene lauryl ether, polyoxyethylene stearyl ether, polyoxyethylene oleyl ether, polyoxyethylene octylphenyl ether, polyoxyethylene nonylphenyl ether, polyethylene glycol dilaurate, polyethylene glycol distearate, sorbitan fatty acid ester and other nonionic surfactants, "W004, W005, W017" and other anionic surfactants, "EFKA-46, EFKA-47, EFKA-47EA, EFKA Polymer 100, EFKA Polymer 400, EFKA Polymer 401, EFKA Polymer 450" manufactured by MORISHITA & CO., LTD., "Disperse Aid 6, Disperse Aid 6" manufactured by SAN NOPCO LIMITED 8, Disperse Aid 15, Disperse Aid 9100" and other polymer dispersants, Adeka Pluronic L31, F38, L42, L44, L61, L64, F68, L72, P95, F77, P84, F87, P94, L101, P103, F108, L121, P-123" manufactured by ADEKA CORPORATION, and Ionet (trade name) S-20 manufactured by Sanyo Chemical Industries, LTD., etc. In addition, Acrybase FFS-6752 and Acrybase FFS-187 can also be used.
又,使用含有酸基及鹼基之兩性樹脂亦較佳。兩性樹脂係酸值為5mgKOH/g以上,且胺價為5mgKOH/g以上的樹脂為較佳。 In addition, it is also preferred to use an amphoteric resin containing an acid group and an alkaline group. Amphoteric resins having an acid value of 5 mgKOH/g or more and an amine value of 5 mgKOH/g or more are preferred.
作為兩性樹脂的市售品,例如可舉出BYK-Chemie GmbH製DISPERBYK-130、DISPERBYK-140、DISPERBYK-142、DISPERBYK-145、DISPERBYK-180、DISPERBYK-187、 DISPERBYK-191、DISPERBYK-2001、DISPERBYK-2010、DISPERBYK-2012、DISPERBYK-2025、BYK-9076、Ajinomoto Fine-Techno Co.,Inc.製AJISPER PB821、AJISPER PB822及AJISPER PB881等。 Examples of commercially available amphoteric resins include DISPERBYK-130, DISPERBYK-140, DISPERBYK-142, DISPERBYK-145, DISPERBYK-180, DISPERBYK-187, DISPERBYK-191, DISPERBYK-2001, DISPERBYK-2010, DISPERBYK-2012, DISPERBYK-2025, BYK-9076 manufactured by BYK-Chemie GmbH, and AJISPER PB821, AJISPER PB822, and AJISPER PB881 manufactured by Ajinomoto Fine-Techno Co., Inc.
該等高分子化合物可單獨使用1種,亦可併用2種以上。 These polymer compounds may be used alone or in combination of two or more.
另外,作為高分子化合物的具體例的例子,能夠參考日本特開2013-249417號公報的段落0127~0129中記載之高分子化合物,該等內容引入本說明書中。 In addition, as specific examples of polymer compounds, reference can be made to the polymer compounds described in paragraphs 0127 to 0129 of Japanese Patent Application No. 2013-249417, and such contents are incorporated into this specification.
又,作為分散樹脂,除了上述高分子化合物以外,還能夠使用日本特開2010-106268號公報的0037~0115段(對應之US2011/0124824的段落0075~0133)的接枝共聚物,能夠援用該等內容,並引入本說明書中。 Furthermore, as a dispersing resin, in addition to the above-mentioned polymer compounds, the graft copolymers in paragraphs 0037 to 0115 of Japanese Patent Publication No. 2010-106268 (corresponding to paragraphs 0075 to 0133 of US2011/0124824) can also be used, and such contents can be cited and introduced into this specification.
又,除了上述以外,還能夠使用日本特開2011-153283號公報的0028~0084段(對應之US2011/0279759的段落0075~0133)的包含含有酸性基經由連接基鍵結而成之側鏈結構之構成成分之高分子化合物,能夠援用該等內容,並引入本說明書中。 In addition to the above, the polymer compound containing a component having a side chain structure formed by bonding an acidic group through a linking group described in paragraphs 0028 to 0084 of Japanese Patent Publication No. 2011-153283 (corresponding to paragraphs 0075 to 0133 of US2011/0279759) can also be used, and such contents can be cited and introduced into this specification.
又,作為分散樹脂,亦能夠使用日本特開2016-109763號公報的段落0033~0049中記載之樹脂,該內容引入本說明書中。 Furthermore, as the dispersing resin, the resin described in paragraphs 0033 to 0049 of Japanese Patent Application No. 2016-109763 can also be used, and the contents are incorporated into this specification.
(鹼可溶性樹脂) (Alkaline soluble resin)
組成物為含有鹼可溶性樹脂為較佳。在本說明書中,鹼可溶性樹脂表示含有促進鹼可溶性之基團(鹼可溶性基,例如羧酸基等酸基)之樹脂,並表示與已說明的分散樹脂不同的樹脂。 The composition preferably contains an alkali-soluble resin. In this specification, the alkali-soluble resin refers to a resin containing a group that promotes alkali solubility (alkali-soluble group, such as acid group such as carboxylic acid group), and refers to a resin different from the dispersing resin described above.
作為鹼可溶性樹脂在組成物中的含量,並無特別限制,相對於組 成物的總固體成分為1~30質量%為較佳,2~20質量%為更佳,5~15質量%為進一步較佳。 There is no particular limitation on the content of the alkali-soluble resin in the composition. It is preferably 1 to 30% by mass relative to the total solid content of the composition, more preferably 2 to 20% by mass, and even more preferably 5 to 15% by mass.
鹼可溶性樹脂可單獨使用1種,亦可併用2種以上。併用2種以上的鹼可溶性樹脂時,合計含量在上述範圍內為較佳。 Alkali-soluble resins may be used alone or in combination of two or more. When two or more alkali-soluble resins are used in combination, the total content is preferably within the above range.
作為鹼可溶性樹脂,可舉出在分子中含有至少1個鹼可溶性基之樹脂,例如聚羥基苯乙烯樹脂、聚矽氧烷樹脂、(甲基)丙烯酸樹脂、(甲基)丙烯醯胺樹脂、(甲基)丙烯酸/(甲基)丙烯醯胺共聚樹脂、環氧系樹脂及聚醯亞胺樹脂等。 As alkali-soluble resins, there can be cited resins containing at least one alkali-soluble group in the molecule, such as polyhydroxystyrene resins, polysiloxane resins, (meth)acrylic resins, (meth)acrylamide resins, (meth)acrylic acid/(meth)acrylamide copolymer resins, epoxy resins, and polyimide resins.
作為鹼可溶性樹脂的具體例,可舉出不飽和羧酸與乙烯性不飽和化合物的共聚樹脂。 As a specific example of the alkali-soluble resin, there is a copolymer resin of an unsaturated carboxylic acid and an ethylenically unsaturated compound.
作為不飽和羧酸,並無特別限制,可舉出(甲基)丙烯酸、巴豆酸及乙烯基乙酸等的單羧酸類;伊康酸、順丁烯二酸及反丁烯二酸等二羧酸、或其酸酐;以及單(2-(甲基)丙烯醯氧基乙基)鄰苯二甲酸酯等多元羧酸單酯類;等。 The unsaturated carboxylic acid is not particularly limited, and examples thereof include monocarboxylic acids such as (meth)acrylic acid, crotonic acid, and vinylacetic acid; dicarboxylic acids such as itaconic acid, succinic acid, and fumaric acid, or their anhydrides; and polycarboxylic acid monoesters such as mono(2-(meth)acryloyloxyethyl)phthalate; etc.
作為能夠共聚的乙烯性不飽和化合物,可舉出(甲基)丙烯酸甲酯等。又,亦能夠使用日本特開2010-097210號公報的段落0027及特開2015-068893號公報的段落0036~0037中記載之化合物,上述內容引入本說明書中。 As copolymerizable ethylenically unsaturated compounds, methyl (meth)acrylate and the like can be cited. In addition, compounds described in paragraph 0027 of Japanese Patent Publication No. 2010-097210 and paragraphs 0036 to 0037 of Japanese Patent Publication No. 2015-068893 can also be used, and the above contents are introduced into this specification.
又,可組合使用能夠共聚的乙烯性不飽和化合物且在側鏈含有乙烯性不飽和基之化合物。作為乙烯性不飽和基,(甲基)丙烯酸基為較佳。在側鏈含有乙烯性不飽和基之丙烯酸樹脂例如使含有羧酸基之丙烯酸樹脂的羧酸基與環氧丙基或含有脂環式環氧基之乙烯性不飽和化合物加成反應來獲得。 In addition, a copolymerizable ethylenically unsaturated compound and a compound containing an ethylenically unsaturated group in the side chain can be used in combination. As the ethylenically unsaturated group, a (meth) acrylic group is preferred. The acrylic resin containing an ethylenically unsaturated group in the side chain can be obtained by, for example, allowing the carboxylic acid group of an acrylic resin containing a carboxylic acid group to undergo an addition reaction with a glyoxypropyl group or an ethylenically unsaturated compound containing an alicyclic epoxy group.
作為鹼可溶性樹脂,含有硬化性基之鹼可溶性樹脂亦較佳。 As the alkali-soluble resin, an alkali-soluble resin containing a curable group is also preferred.
作為上述硬化性基,可同樣舉出可以含有上述高分子化合物之硬化性基,較佳範圍亦相同。 As the above-mentioned curing group, the curing group that can contain the above-mentioned polymer compound can be cited in the same manner, and the preferred range is also the same.
作為含有硬化性基之鹼可溶性樹脂,在側鏈具有硬化性基之鹼可溶性樹脂等為較佳。作為含有硬化性基之鹼可溶性樹脂,可舉出DIANAL NR系列(Mitsubishi Rayon Co.,Ltd.製)、Photomer6173(含有COOH之聚胺酯丙烯酸低聚物,Diamond Shamrock Co.,Ltd.製)、VISCOAT R-264、KS RESIST 106(均為OSAKA ORGANIC CHEMICAL INDUSTRY LTD.製)、CYCLOMER P系列(例如ACA230AA)、PLACCEL CF200系列(均為Daicel Corporation.製)、Ebecry13800(DAICEL-ALLNEX LTD.製)及ACRYCURE RD-F8(NIPPON SHOKUBAI CO.,LTD.製)等。 As the alkali-soluble resin containing a curable group, an alkali-soluble resin having a curable group in a side chain is preferred. As alkaline soluble resins containing a curable group, there are DIANAL NR series (manufactured by Mitsubishi Rayon Co., Ltd.), Photomer6173 (polyurethane acrylic oligomer containing COOH, manufactured by Diamond Shamrock Co., Ltd.), VISCOAT R-264, KS RESIST 106 (both manufactured by OSAKA ORGANIC CHEMICAL INDUSTRY LTD.), CYCLOMER P series (such as ACA230AA), PLACCEL CF200 series (all manufactured by Daicel Corporation.), Ebecry13800 (manufactured by DAICEL-ALLNEX LTD.), and ACRYCURE RD-F8 (manufactured by NIPPON SHOKUBAI CO., LTD.).
作為鹼可溶性樹脂,例如能夠使用日本特開昭59-044615號、日本特公昭54-034327號、日本特公昭58-012577號公報、日本特公昭54-025957號公報、日本特開昭54-092723號公報、日本特開昭59-053836號公報及日本特開昭59-071048號公報中記載之在側鏈含有羧酸基之自由基聚合物;歐洲專利第993966號公報、歐洲專利第1204000號說明書及日本特開2001-318463號公報中記載之含有鹼可溶性基之縮醛改質聚乙烯醇系黏合劑樹脂;聚吡咯啶酮;聚乙烯氧;醇可溶性尼龍及2,2-雙-(4-羥基苯基)-丙烷與環氧氯丙烷的反應物亦即聚醚等;以及國際公開第2008/123097號小冊子中記載之聚醯亞胺樹脂;等。 As the alkali-soluble resin, for example, free radical polymers containing carboxylic acid groups in the side chains described in Japanese Patent Publication No. 59-044615, Japanese Patent Publication No. 54-034327, Japanese Patent Publication No. 58-012577, Japanese Patent Publication No. 54-025957, Japanese Patent Publication No. 54-092723, Japanese Patent Publication No. 59-053836 and Japanese Patent Publication No. 59-071048 can be used; European Patent No. Acetal-modified polyvinyl alcohol-based adhesive resin containing an alkali-soluble group as described in Gazette No. 993966, European Patent No. 1204000 and Japanese Patent Publication No. 2001-318463; polypyrrolidone; polyethylene oxide; alcohol-soluble nylon and the reaction product of 2,2-bis-(4-hydroxyphenyl)-propane and epichlorohydrin, i.e., polyether; and polyimide resin described in International Publication No. 2008/123097; etc.
作為鹼可溶性樹脂,例如亦能夠使用日本特開2016-075845號公報的段落0225~0245中記載之化合物,上述內容引入本說明書中。 As the alkali-soluble resin, for example, the compounds described in paragraphs 0225 to 0245 of Japanese Patent Application No. 2016-075845 can also be used, and the above contents are incorporated into this specification.
作為鹼可溶性樹脂,亦能夠使用聚醯亞胺前驅物。聚醯亞胺前驅物表示使含有酸酐基之化合物與二胺化合物在40~100℃下進行加成聚合反應來獲得之樹脂。 As an alkali-soluble resin, a polyimide precursor can also be used. A polyimide precursor is a resin obtained by allowing a compound containing an acid anhydride group to undergo addition polymerization with a diamine compound at 40-100°C.
作為聚醯亞胺前驅物,例如可舉出含有由式(1)表示之重複單元之樹脂。作為聚醯亞胺前驅物的結構,例如可舉出由下述式(2)表示之醯胺酸結構、和含有藉由醯胺酸結構的一部分醯亞胺閉環而成之下述式(3)及所有醯亞胺閉環而成之下述式(4)表示之醯亞胺結構之聚醯亞胺前驅物。 As a polyimide precursor, for example, a resin containing a repeating unit represented by formula (1) can be cited. As a structure of a polyimide precursor, for example, an amide structure represented by the following formula (2), and a polyimide precursor containing an amide structure represented by the following formula (3) formed by ring closure of a part of the amide structure and the following formula (4) formed by ring closure of all the amides can be cited.
另外,在本說明書中,有時將具有醯胺酸結構之聚醯亞胺前驅物稱為聚醯胺酸。 In addition, in this specification, polyimide precursors having an amide structure are sometimes referred to as polyamide.
[化學式13]
在上述式(1)~(4)中,R1表示碳數2~22的4價的有機基團,R2表示碳數1~22的二價的有機基團,n表示1或2。 In the above formulae (1) to (4), R1 represents a tetravalent organic group having 2 to 22 carbon atoms, R2 represents a divalent organic group having 1 to 22 carbon atoms, and n represents 1 or 2.
作為上述聚醯亞胺前驅物的具體例,例如可舉出日本特開2008-106250號公報的段落0011~0031中記載之化合物、日本特開2016-122101號公報的段落0022~0039中記載之化合物及日本特開2016-068401號公報的段落0061~0092中記載之化合物等,上述內容引入本說明書中。 As specific examples of the polyimide precursor, there can be cited compounds described in paragraphs 0011 to 0031 of Japanese Patent Application No. 2008-106250, compounds described in paragraphs 0022 to 0039 of Japanese Patent Application No. 2016-122101, and compounds described in paragraphs 0061 to 0092 of Japanese Patent Application No. 2016-068401, and the above contents are incorporated into this specification.
使用組成物獲得之圖案狀的黑色層的圖案形狀更加優異之觀點考慮,鹼可溶性樹脂含有選自包括聚醯亞胺樹脂及聚醯亞胺前驅物之群組中的至少1種亦較佳。 From the viewpoint that the pattern shape of the patterned black layer obtained using the composition is more excellent, it is also preferred that the alkali-soluble resin contains at least one selected from the group consisting of polyimide resins and polyimide precursors.
作為含有鹼可溶性基之聚醯亞胺樹脂,並無特別限制,能夠使用含有公知的鹼可溶性基之聚醯亞胺樹脂。作為上述聚醯亞胺樹脂,例如可舉出日本特開2014-137523號公報的段落0050中記載之樹脂、日本特開2015-187676號公報的段落0058中記載之樹脂及日本特開2014-106326號公報的段落0012~0013中記載之樹脂等,上述內容引入本說明書中。 As the polyimide resin containing an alkali-soluble group, there is no particular limitation, and a polyimide resin containing a known alkali-soluble group can be used. As the above-mentioned polyimide resin, for example, the resin described in paragraph 0050 of Japanese Patent Publication No. 2014-137523, the resin described in paragraph 0058 of Japanese Patent Publication No. 2015-187676, and the resin described in paragraphs 0012 to 0013 of Japanese Patent Publication No. 2014-106326 can be cited, and the above contents are introduced into this specification.
作為鹼可溶性樹脂,亦能夠使用聚苯并唑前驅物。 As an alkali-soluble resin, polyphenylene glycol can also be used. Azole prodrug.
聚苯并唑前驅物係由含有羥基之二胺及二羧酸衍生物合成之樹脂。 Polyphenylene Azole prodrugs are resins synthesized from diamines and dicarboxylic acid derivatives containing hydroxyl groups.
作為含有羥基之二胺,例如,可舉出二胺基苯酚化合物等具有酚系羥基之芳香族二胺。作為含有羥基之二胺的具體例,可舉出3,3-二 羥基聯苯胺及3,3’-二羥基-4,4’-二胺基二苯醚。 Examples of diamines containing a hydroxyl group include aromatic diamines having a phenolic hydroxyl group such as diaminophenol compounds. Specific examples of diamines containing a hydroxyl group include 3,3-dihydroxybenzidine and 3,3'-dihydroxy-4,4'-diaminodiphenyl ether.
作為二羧酸衍生物,例如,可舉出二甲醯氯(dicarboxylic acid chloride)、二羧酸酯等二羧酸衍生物,芳香族二羧酸衍生物為較佳。作為二羧酸衍生物的具體例,可舉出間苯二甲醯氯及對苯二甲醯氯。 Examples of dicarboxylic acid derivatives include dicarboxylic acid chloride, dicarboxylic acid esters, and other dicarboxylic acid derivatives, and aromatic dicarboxylic acid derivatives are preferred. Specific examples of dicarboxylic acid derivatives include isophthalic acid chloride and terephthalic acid chloride.
作為聚苯并唑前驅物的具體例,可舉出聚羥基醯胺、聚胺基醯胺、聚醯胺及聚醯胺醯亞胺。 As polyphenylene Specific examples of the azole prodrug include polyhydroxyamide, polyaminoamide, polyamide and polyamideimide.
作為聚苯并唑前驅物的具體例,例如,可舉出日本特開2003-121997號公報的段落0049~0062中記載之化合物、國際公開第2017/057281號說明書的段落0050~0057中記載之化合物、國際公開第2016/043203號說明書的段落0015~0043中記載之化合物等,上述內容引入本說明書中。 As polyphenylene Specific examples of azole prodromal compounds include, for example, compounds described in paragraphs 0049 to 0062 of Japanese Patent Application Publication No. 2003-121997, compounds described in paragraphs 0050 to 0057 of International Publication No. 2017/057281, and compounds described in paragraphs 0015 to 0043 of International Publication No. 2016/043203, and the above contents are incorporated into this specification.
聚醯亞胺前驅物及聚苯并唑前驅物的共聚物係具有聚醯胺酸酯結構單元及羥基聚醯胺結構單元之共聚物,例如,可舉出具有聚醯胺酸酯結構單元及羥基聚醯胺結構單元的交互共聚結構之共聚物。 Polyimide precursor and polybenzo The copolymer of the azole precursor is a copolymer having a polyamic acid ester structural unit and a hydroxypolyamide structural unit. For example, a copolymer having an alternating copolymerization structure of a polyamic acid ester structural unit and a hydroxypolyamide structural unit can be cited.
作為鹼可溶性樹脂,從遮光膜的耐光性及耐熱性更優異之觀點考慮,選自包括聚醯亞胺前驅物、聚苯并唑前驅物及該等的共聚物的群組中之至少1種為較佳,聚醯亞胺樹脂為更佳。 As an alkali-soluble resin, from the viewpoint of better light resistance and heat resistance of the light-shielding film, it is selected from polyimide precursors, polybenzoic acid At least one of the group consisting of azole promotors and copolymers thereof is preferred, and polyimide resin is more preferred.
又,作為鹼可溶性樹脂,[苄基(甲基)丙烯酸酯/(甲基)丙烯酸/依據需要其他加成聚合性乙烯基單體]共聚物、及[烯丙基(甲基)丙烯酸酯/(甲基)丙烯酸/依據需要其他加成聚合性乙烯基單體]共聚物的膜強度、靈敏度及顯影性的平衡優異,在此方面較佳。 In addition, as alkali-soluble resins, [benzyl (meth)acrylate/(meth)acrylic acid/other addition-polymerizable vinyl monomers as required] copolymers and [allyl (meth)acrylate/(meth)acrylic acid/other addition-polymerizable vinyl monomers as required] copolymers have an excellent balance of film strength, sensitivity, and developing properties and are preferred in this respect.
上述其他加成聚合性乙烯基單體可以為單獨1種,亦可為2種以 上。 The above-mentioned other addition polymerizable vinyl monomers may be one type or two or more types.
從黑色層的耐濕性更優異之觀點考慮,上述共聚合體具有硬化性基為較佳,含有(甲基)丙烯醯基等乙烯性不飽和基為更佳。 From the perspective of better moisture resistance of the black layer, it is preferred that the copolymer have a curable group, and it is even more preferred that the copolymer contain an ethylenically unsaturated group such as a (meth)acryl group.
例如,作為上述其他加成聚合性乙烯基單體,可以使用具有硬化性基之單體,藉此將硬化性基導入共聚物。又,可以在源自共聚物中的(甲基)丙烯酸之單元和/或源自上述其他加成聚合性乙烯基單體之單元中的1種以上的一部分或全部導入有硬化性基(較佳為(甲基)丙烯醯基等的乙烯性不飽和基)。 For example, as the above-mentioned other addition polymerizable vinyl monomers, a monomer having a curable group can be used to introduce the curable group into the copolymer. In addition, a curable group (preferably an ethylenically unsaturated group such as a (meth)acrylic group) can be introduced into part or all of one or more of the units derived from (meth)acrylic acid in the copolymer and/or the units derived from the above-mentioned other addition polymerizable vinyl monomers.
作為上述其他加成聚合性乙烯基單體,例如可舉出(甲基)丙烯酸甲酯、苯乙烯系單體(羥基苯乙烯等)及醚二聚體。 Examples of the other addition polymerizable vinyl monomers include methyl (meth)acrylate, styrene monomers (hydroxystyrene, etc.) and ether dimers.
上述醚二聚體例如可舉出由下述通式(ED1)表示之化合物及由下述通式(ED2)表示之化合物。 Examples of the above-mentioned ether dimer include a compound represented by the following general formula (ED1) and a compound represented by the following general formula (ED2).
在通式(ED1)中,R1及R2分別獨立地表示氫原子或碳數1~25的碳化氫基。 In the general formula (ED1), R1 and R2 each independently represent a hydrogen atom or a carbonyl group having 1 to 25 carbon atoms.
在通式(ED2)中,R表示氫原子或碳數1~30的有機基 團。作為通式(ED2)的具體例,可參考日本特開2010-168539號公報的記載。 In the general formula (ED2), R represents a hydrogen atom or an organic group having 1 to 30 carbon atoms. For specific examples of the general formula (ED2), reference may be made to the description of Japanese Patent Publication No. 2010-168539.
作為醚二聚體的具體例,例如能夠參考日本特開2013-029760號公報的段落0317,該內容編入本說明書中。醚二聚體可僅為1種,亦可以為2種以上。 As a specific example of the ether dimer, for example, reference can be made to paragraph 0317 of Japanese Patent Publication No. 2013-029760, which is incorporated into this specification. The ether dimer may be only one type or may be two or more types.
作為鹼可溶性樹脂的酸值,並無特別限制,通常,30~500mgKOH/g為較佳,50~200mgKOH/g以上為更佳。 There is no particular restriction on the acid value of the alkali-soluble resin. Generally, 30~500mgKOH/g is preferred, and 50~200mgKOH/g or above is more preferred.
<聚合性化合物> <Polymerizable compounds>
遮光性組成物含有聚合性化合物。 The light-shielding composition contains a polymerizable compound.
在本說明書中,聚合性化合物表示受到後述聚合起始劑的作用而聚合之化合物,且表示與上述分散樹脂及鹼可溶性樹脂不同的成分。 In this specification, the polymerizable compound refers to a compound that polymerizes under the action of the polymerization initiator described below, and refers to a component different from the above-mentioned dispersible resin and alkali-soluble resin.
作為聚合性化合物在組成物中的含量,並無特別限制,相對於組成物的總固體成分為5~35質量%為較佳,10~30質量%為更佳,15~25質量%為進一步較佳。聚合性化合物可單獨使用1種,亦可併用2種以上。併用2種以上的聚合性化合物時,合計含量在上述範圍內為較佳。 There is no particular limitation on the content of the polymerizable compound in the composition, but 5 to 35% by mass relative to the total solid content of the composition is preferred, 10 to 30% by mass is more preferred, and 15 to 25% by mass is further preferred. The polymerizable compound may be used alone or in combination of two or more. When two or more polymerizable compounds are used in combination, the total content is preferably within the above range.
聚合性化合物的分子量(或重量平均分子量),並無特別限制,2000以下為較佳。 The molecular weight (or weight average molecular weight) of the polymerizable compound is not particularly limited, but preferably below 2000.
作為聚合性化合物,含有乙烯性不飽和基之化合物為較佳。 As polymerizable compounds, compounds containing ethylenically unsaturated groups are preferred.
亦即,遮光性組成物包含含有乙烯性不飽和基之低分子化合物作為聚合性化合物為較佳。 That is, it is preferred that the light-shielding composition contains a low molecular weight compound containing an ethylenically unsaturated group as a polymerizable compound.
作為聚合性化合物,含有1個以上的乙烯性不飽和鍵之化合物為 較佳,含有2個以上之化合物為更佳,含有3個以上之化合物為進一步較佳,含有5個以上之化合物為特佳。上限例如為15個以下。作為乙烯性不飽和基,例如可舉出乙烯基、(甲基)芳基及(甲基)丙烯醯基等。 As polymerizable compounds, compounds containing one or more ethylenic unsaturated bonds are preferred, compounds containing two or more are more preferred, compounds containing three or more are further preferred, and compounds containing five or more are particularly preferred. The upper limit is, for example, 15 or less. Examples of ethylenic unsaturated groups include vinyl, (methyl)aryl, and (methyl)acryloyl.
作為聚合性化合物,例如能夠使用日本特開2008-260927號公報的段落0050及日本特開2015-068893號公報的段落0040中記載之化合物,上述內容引入本說明書中。 As polymerizable compounds, for example, compounds described in paragraph 0050 of Japanese Patent Publication No. 2008-260927 and paragraph 0040 of Japanese Patent Publication No. 2015-068893 can be used, and the above contents are introduced into this specification.
聚合性化合物例如可以為單體、預聚物、低聚物及該等的混合物以及該等的多聚體等化學形態中的任一個。 The polymerizable compound may be in any chemical form such as a monomer, a prepolymer, an oligomer, a mixture thereof, or a polymer thereof.
聚合性化合物係3~15官能的(甲基)丙烯酸酯化合物為較佳,3~6官能的(甲基)丙烯酸酯化合物為更佳。 The polymerizable compound is preferably a 3-15-functional (meth)acrylate compound, and a 3-6-functional (meth)acrylate compound is more preferred.
聚合性化合物係含有1個以上的乙烯性不飽和基之常壓下具有100℃以上的沸點之化合物亦較佳。例如,能夠參考日本特開2013-029760號公報的段落0227、日本特開2008-292970號公報的段落0254~0257中記載之化合物,該內容引入本說明書中。 It is also preferred that the polymerizable compound is a compound containing one or more ethylenically unsaturated groups and having a boiling point of 100°C or more at normal pressure. For example, reference can be made to the compounds described in paragraph 0227 of Japanese Patent Publication No. 2013-029760 and paragraphs 0254 to 0257 of Japanese Patent Publication No. 2008-292970, and the contents are incorporated into this specification.
聚合性化合物係雙季戊四醇三丙烯酸酯(作為市售品,KAYARAD D-330;Nippon Kayaku CO.,LTD.製)、雙季戊四醇四丙烯酸酯(作為市售品,KAYARAD D-320;Nippon Kayaku CO.,LTD.製)、雙季戊四醇五(甲基)丙烯酸酯(作為市售品,KAYARAD D-310;Nippon Kayaku CO.,LTD.製)、雙季戊四醇六(甲基)丙烯酸酯(作為市售品,KAYARAD DPHA;Nippon Kayaku CO.,LTD.製,A-DPH-12E;Shin-Nakamura Chemical CO.,LTD製)及該等(甲基)丙烯醯基介導乙二醇殘基或丙二醇殘基之結構(例如,由Sartomer company Inc.市 售之SR454、SR499)為較佳。亦能夠使用該等的寡聚物類型。又,可以使用NK Ester A-TMMT(季戊四醇四丙烯酸酯,Shin Nakamura Chemical Co.,LTD.製)、KAYARAD RP-1040、KAYARAD DPEA-12LT、KAYARAD DPHA LT、KAYARAD RP-3060及KAYARAD DPEA-12(均為商品名,Nippon Kayaku Co.,Ltd.製)等。 The polymerizable compound is dipentaerythritol triacrylate (commercially available as KAYARAD D-330; manufactured by Nippon Kayaku Co., Ltd.), dipentaerythritol tetraacrylate (commercially available as KAYARAD D-320; manufactured by Nippon Kayaku Co., Ltd.), dipentaerythritol penta(meth)acrylate (commercially available as KAYARAD D-310; manufactured by Nippon Kayaku Co., Ltd.), dipentaerythritol hexa(meth)acrylate (commercially available as KAYARAD DPHA; manufactured by Nippon Kayaku Co., Ltd., A-DPH-12E; manufactured by Shin-Nakamura Chemical Co., Ltd.) and a structure in which these (meth)acryloyl groups mediate ethylene glycol residues or propylene glycol residues (for example, manufactured by Sartomer Company). Inc. SR454, SR499) are preferred. Such oligomer types can also be used. In addition, NK Ester A-TMMT (pentaerythritol tetraacrylate, manufactured by Shin Nakamura Chemical Co., LTD.), KAYARAD RP-1040, KAYARAD DPEA-12LT, KAYARAD DPHA LT, KAYARAD RP-3060 and KAYARAD DPEA-12 (all trade names, manufactured by Nippon Kayaku Co., Ltd.) can be used.
以下示出較佳聚合性化合物的態樣。 The following shows the state of the preferred polymerizable compound.
遮光性組成物含有至少2種聚合性化合物為較佳。 It is preferred that the light-shielding composition contains at least two polymerizable compounds.
其中,從遮光膜的耐熱性及耐濕性更優異之觀點考慮,具有類似的結構,含有乙烯性不飽和基的數量不同的2種以上的聚合性化合物,且乙烯性不飽和基的個數更少的化合物係含有至少1個以上的羥基之化合物為較佳。藉由使用此類2種以上的聚合性化合物,提高遮光膜的耐熱性及耐濕性的理由不太明確,但推測原因如下:藉由使用具有羥基之聚合性化合物,與鹼可溶性樹脂的相溶性得到提高,聚合性化合物均勻分佈在黑色層中,黑色層整體均勻地硬化。 Among them, from the perspective of better heat resistance and moisture resistance of the light-shielding film, it is preferred that the compound has a similar structure and contains two or more polymerizable compounds with different numbers of ethylenic unsaturated groups, and the compound with fewer ethylenic unsaturated groups contains at least one hydroxyl group. The reason why the heat resistance and moisture resistance of the light-shielding film are improved by using two or more polymerizable compounds is not clear, but the reasons are speculated as follows: By using a polymerizable compound with a hydroxyl group, the compatibility with the alkali-soluble resin is improved, the polymerizable compound is evenly distributed in the black layer, and the black layer is uniformly cured as a whole.
作為此類具有類似的結構,乙烯性不飽和基的數量不同的2種以上的化合物的混合物,例如,可舉出由後述式(Z-1)、式(Z-4)或式(Z-5)表示,在末端具有的乙烯性不飽和基(較佳為(甲基)丙烯醯基)的數量不同的化合物的混合物,且乙烯性不飽和基的個數更少的化合物係含有至少1個以上的羥基之化合物的混合物。 As such a mixture of two or more compounds having similar structures and different numbers of ethylenically unsaturated groups, for example, a mixture of compounds represented by the formula (Z-1), formula (Z-4) or formula (Z-5) described below, having different numbers of ethylenically unsaturated groups (preferably (meth)acryloyl groups) at the terminals, and a mixture of compounds in which the compound having the fewer number of ethylenically unsaturated groups contains at least one hydroxyl group.
聚合性化合物可具有羧酸基、磺酸基及磷酸基等酸基。作為含有酸基之聚合性化合物,脂肪族聚羥基化合物與不飽和羧酸的酯為較佳,使非芳香族羧酸酐與脂肪族聚羥基化合物的未反應的羥基進行反應來使其具有酸基之聚合性化合物為更佳,該酯中,脂肪 族聚羥基化合物為季戊四醇和/或雙季戊四醇者為進一步較佳。作為市售品,例如可舉出TOAGOSEICO.,LTD.製之ARONIX TO-2349、M-305、M-510及M-520等。 The polymerizable compound may have an acid group such as a carboxylic acid group, a sulfonic acid group, and a phosphoric acid group. As a polymerizable compound containing an acid group, an ester of an aliphatic polyhydroxyl compound and an unsaturated carboxylic acid is preferred, and a polymerizable compound having an acid group by reacting a non-aromatic carboxylic acid anhydride with an unreacted hydroxyl group of an aliphatic polyhydroxyl compound is more preferred. Among the esters, the aliphatic polyhydroxyl compound is pentaerythritol and/or dipentaerythritol, which is further preferred. As commercially available products, for example, ARONIX TO-2349, M-305, M-510, and M-520 manufactured by TOAGOSEICO., LTD. can be cited.
作為含有酸基之聚合性化合物的酸值,0.1~40mgKOH/g為較佳,5~30mgKOH/g為更佳。若聚合性化合物的酸值為0.1mgKOH/g以上,則顯影溶解特性良好,若為40mgKOH/g以下,則在製造和/或處理上有利。進而,光聚合性能良好且硬化性優異。 The acid value of the polymerizable compound containing an acid group is preferably 0.1~40mgKOH/g, and more preferably 5~30mgKOH/g. If the acid value of the polymerizable compound is 0.1mgKOH/g or more, the developing and dissolving properties are good, and if it is 40mgKOH/g or less, it is advantageous in manufacturing and/or handling. Furthermore, the photopolymerization performance is good and the curing property is excellent.
關於聚合性化合物,含有己內酯結構之化合物亦為較佳態樣。 Regarding polymerizable compounds, compounds containing caprolactone structure are also preferred.
作為含有己內酯結構之化合物,只要在分子內含有己內酯結構,則並無特別限制,例如,可舉出使三羥甲基乙烷、二三羥甲基乙烷、三羥甲基丙烷、二三羥甲基丙烷、季戊四醇、雙季戊四醇、三季戊四醇、甘油、雙甘油或三羥甲基三聚氰胺等多元醇與(甲基)丙烯酸及ε-己內酯進行酯化來獲得之、ε-己內酯改質多官能(甲基)丙烯酸酯。其中,含有由下述式(Z-1)表示之己內酯結構之化合物為較佳。 As compounds containing a caprolactone structure, there are no particular restrictions as long as they contain a caprolactone structure in the molecule. For example, ε-caprolactone modified multifunctional (meth)acrylates obtained by esterifying polyols such as trihydroxymethylethane, ditrihydroxymethylethane, trihydroxymethylpropane, ditrihydroxymethylpropane, pentaerythritol, dipentaerythritol, tripentaerythritol, glycerol, diglycerol or trihydroxymethylmelamine with (meth)acrylic acid and ε-caprolactone can be cited. Among them, compounds containing a caprolactone structure represented by the following formula (Z-1) are preferred.
在式(Z-1)中,6個R全部為以下述式(Z-2)表示之基團,或6個R中的1~5個為以下述式(Z-2)表示之基團,剩餘為以下述式(Z-3)表示之基團。 In formula (Z-1), all 6 Rs are groups represented by the following formula (Z-2), or 1 to 5 of the 6 Rs are groups represented by the following formula (Z-2), and the rest are groups represented by the following formula (Z-3).
[化學式17]
在式(Z-2)中,R1表示氫原子或甲基,m表示1或2的數,“*”表示係鍵結鍵。 In formula (Z-2), R1 represents a hydrogen atom or a methyl group, m represents a number of 1 or 2, and "*" represents a bond.
在式(Z-3)中,R1表示氫原子或甲基,“*”表示鍵結鍵。 In formula (Z-3), R1 represents a hydrogen atom or a methyl group, and "*" represents a bond.
含有己內酯結構之聚合性化合物例如由Nippon Kayaku CO.,LTD.作為KAYARAD DPCA系列而市售,DPCA-20(上述式(Z-1)~(Z-3)中,m=1,以式(Z-2)表示之基團的數=2,R1全部為氫原子之化合物)、DPCA-30(上述式(Z-1)~(Z-3)中,m=1,以式(Z-2)表示之基團的數=3,R1全部為氫原子之化合物)、DPCA-60(上述式(Z-1)~(Z-3)中,m=1,以式(Z-2)表示之基團的數=6,R1全部為氫原子之化合物)、DPCA-120(上述式(Z-1)~(Z-3)中,m=2,以式(Z-2)表示之基團的數=6,R1全部為氫原子之化合物)等。又,作為含有己內酯結構之聚合性化合物的市售品,亦可舉出TOAGOSEI CO.,LTD.製M-350(商品名)(三羥甲基丙烷三丙烯酸酯)。 Polymerizable compounds containing a caprolactone structure are commercially available, for example, from Nippon Kayaku CO., LTD. as the KAYARAD DPCA series, DPCA-20 (in the above formulas (Z-1) to (Z-3), m=1, the number of groups represented by the formula (Z-2)=2, and all R1s are hydrogen atoms), DPCA-30 (in the above formulas (Z-1) to (Z-3), m=1, the number of groups represented by the formula (Z-2)=3, and all R1s are hydrogen atoms), DPCA-60 (in the above formulas (Z-1) to (Z-3), m=1, the number of groups represented by the formula (Z-2)=6, and all R1s are hydrogen atoms), DPCA-120 (in the above formulas (Z-1) to (Z-3), m=2, the number of groups represented by the formula (Z-2)=6, and all R1s are hydrogen atoms). 1 is a compound in which all of the atoms are hydrogen atoms), etc. In addition, as a commercially available product of a polymerizable compound containing a caprolactone structure, M-350 (trade name) (trihydroxymethylpropane triacrylate) manufactured by TOAGOSEI CO., LTD. can also be cited.
聚合性化合物還能夠使用由下述式(Z-4)或(Z-5)表示之化合物。 The polymerizable compound may also be a compound represented by the following formula (Z-4) or (Z-5).
[化學式19]
在式(Z-4)及(Z-5)中,E表示-((CH2)yCH2O)-或((CH2)yCH(CH3)O)-,y表示0~10的整數,X表示(甲基)丙烯醯基、氫原子或羧酸基。 In formulae (Z-4) and (Z-5), E represents -((CH 2 ) y CH 2 O)- or ((CH 2 ) y CH(CH 3 )O)-, y represents an integer of 0 to 10, and X represents a (meth)acryloyl group, a hydrogen atom or a carboxylic acid group.
在式(Z-4)中,(甲基)丙烯醯基的總計為3個或4個,m表示0~10的整數,各m的總計為0~40的整數。 In formula (Z-4), the total number of (meth)acryloyl groups is 3 or 4, m represents an integer from 0 to 10, and the total number of m's is an integer from 0 to 40.
式(Z-5)中,(甲基)丙烯醯基的合計為5個或6個,n表示0~10的整數,各n的合計為0~60的整數。 In formula (Z-5), the total number of (meth)acryloyl groups is 5 or 6, n represents an integer from 0 to 10, and the total number of each n is an integer from 0 to 60.
在式(Z-4)中,m為0~6的整數為較佳,0~4的整數為更佳。 In formula (Z-4), m is preferably an integer between 0 and 6, and more preferably an integer between 0 and 4.
又,各m的總計為2~40的整數為較佳,2~16的整數為更佳,4~8的整數為進一步較佳。 Furthermore, the total of each m is preferably an integer between 2 and 40, more preferably an integer between 2 and 16, and even more preferably an integer between 4 and 8.
在式(Z-5)中,n為0~6的整數為較佳,0~4的整數為更佳。 In formula (Z-5), n is preferably an integer between 0 and 6, and an integer between 0 and 4 is more preferably.
又,各n的總計為3~60的整數為較佳,3~24的整數為更佳,6~12的整數為進一步較佳。 Furthermore, the sum of n is preferably an integer between 3 and 60, more preferably an integer between 3 and 24, and even more preferably an integer between 6 and 12.
又,在式(Z-4)或式(Z-5)中的-((CH2)yCH2O)-或((CH2)yCH(CH3)O)-係氧原子側的末端鍵結於X之形態為較佳。 In the formula (Z-4) or (Z-5), it is preferred that the terminal of -((CH 2 ) y CH 2 O)- or ((CH 2 ) y CH(CH 3 )O)- in the oxygen atom side is bonded to X.
由式(Z-4)或式(Z-5)表示之化合物可單獨使用1種,亦可併用2種以上。尤其,在式(Z-5)中6個X全部為丙烯醯基之形態、式 (Z-5)中6個X全部為丙烯醯基的化合物與6個X中至少1個為氫原子的化合物的混合物之態樣為較佳。藉由此類結構,能夠提高遮光膜的耐熱性及耐濕性,並且能夠提高顯影性 The compound represented by formula (Z-4) or formula (Z-5) may be used alone or in combination of two or more. In particular, the compound in which all six Xs in formula (Z-5) are acryl groups, the compound in which all six Xs in formula (Z-5) are acryl groups, and the compound in which at least one of the six Xs is a hydrogen atom are preferably a mixture. Such a structure can improve the heat resistance and moisture resistance of the light-shielding film, and can also improve the developing property.
又,作為由式(Z-4)或式(Z-5)表示之化合物在聚合性化合物中的總含量,20質量%以上為較佳,50質量%以上為更佳。 Furthermore, the total content of the compound represented by formula (Z-4) or formula (Z-5) in the polymerizable compound is preferably 20% by mass or more, and more preferably 50% by mass or more.
在由式(Z-4)或式(Z-5)表示之化合物中,季戊四醇衍生物和/或雙季戊四醇衍生物為更佳。 Among the compounds represented by formula (Z-4) or formula (Z-5), pentaerythritol derivatives and/or dipentaerythritol derivatives are more preferred.
又,聚合性化合物可以含有卡多(Cardo)骨架。 In addition, the polymerizable compound may contain a cardo skeleton.
作為含有卡多骨架之聚合性化合物,具有9,9-二芳基芴骨架之聚合性化合物為較佳。 As the polymerizable compound containing a cardo skeleton, a polymerizable compound having a 9,9-diarylfluorene skeleton is preferred.
作為含有卡多骨架之聚合性化合物,並無限制,例如,可舉出Oncoat EX系列(NAGASE & CO.,LTD製)及Ogsol(Osaka Gas Chemicals Co.,LTD.製)等。 There is no limitation on the polymerizable compound containing the cardo skeleton, and examples thereof include Oncoat EX series (manufactured by NAGASE & CO., LTD.) and Ogsol (manufactured by Osaka Gas Chemicals Co., LTD.).
聚合性化合物係含有異三聚氰酸骨架作為中心核之化合物亦較佳。作為此類聚合性化合物的例子,例如可舉出NKEsterA-9300(Shin Nakamura Chemical Co.,LTD.製)。 It is also preferred that the polymerizable compound contains an isocyanuric acid skeleton as a central core. As an example of such a polymerizable compound, NKEsterA-9300 (manufactured by Shin Nakamura Chemical Co., LTD.) can be cited.
聚合性化合物的乙烯性不飽和基的含量(表示將聚合性化合物中的乙烯性不飽和基數除以聚合性化合物的分子量(g/mol)之值)為5.0mmol/g以上為較佳。上限並無特別限制,通常為20.0mmol/g以下。 The content of ethylenically unsaturated groups in the polymerizable compound (the value obtained by dividing the number of ethylenically unsaturated groups in the polymerizable compound by the molecular weight (g/mol) of the polymerizable compound) is preferably 5.0 mmol/g or more. There is no particular upper limit, but it is usually 20.0 mmol/g or less.
<聚合起始劑> <Polymerization initiator>
遮光性組成物含有聚合起始劑為較佳。 It is preferred that the light-shielding composition contains a polymerization initiator.
作為聚合起始劑,並無特別限制,能夠使用公知的聚合起始劑。 作為聚合起始劑,例如可舉出光聚合起始劑及熱聚合起始劑等,光聚合起始劑為較佳。另外,作為聚合起始劑,所謂自由基聚合起始劑為較佳。 There is no particular limitation on the polymerization initiator, and a known polymerization initiator can be used. As the polymerization initiator, for example, photopolymerization initiators and thermal polymerization initiators can be cited, and photopolymerization initiators are preferred. In addition, as the polymerization initiator, so-called free radical polymerization initiators are preferred.
作為聚合起始劑在組成物中的含量,並無特別限制,相對於組成物的總固體成分為0.5~20質量%為較佳,1.0~10質量%為更佳,1.5~8質量%為進一步較佳。聚合起始劑可單獨使用1種,亦可併用2種以上。併用2種以上的聚合起始劑時,合計含量在上述範圍內為較佳。 The content of the polymerization initiator in the composition is not particularly limited, but preferably 0.5-20 mass % relative to the total solid content of the composition, more preferably 1.0-10 mass %, and even more preferably 1.5-8 mass %. The polymerization initiator may be used alone or in combination of two or more. When two or more polymerization initiators are used in combination, the total content is preferably within the above range.
(熱聚合起始劑) (Thermal polymerization initiator)
作為熱聚合起始劑,例如可舉出2,2’-偶氮雙異丁腈(AIBN)、3-羧基丙腈、偶氮雙丙二腈及二甲基-(2,2’)-偶氮雙(2-丙酸甲酯)[V-601]等偶氮化合物、以及過氧化苯甲醯、過氧化月桂醯及過硫酸鉀等有機過氧化物。 As thermal polymerization initiators, for example, azo compounds such as 2,2'-azobisisobutyronitrile (AIBN), 3-carboxypropionitrile, azobismalononitrile, and dimethyl-(2,2')-azobis(2-methyl propionate) [V-601], and organic peroxides such as benzoyl peroxide, lauryl peroxide, and potassium persulfate can be cited.
作為聚合起始劑的具體例,例如可舉出加藤清視著“紫外線硬化系統”(綜合技術中心有限公司發行:1989年)的第65~148頁中記載之聚合起始劑等。 As specific examples of polymerization initiators, for example, the polymerization initiators described in "Ultraviolet Curing System" by Kato Kiyoshi (published by General Technology Center Co., Ltd.: 1989), pages 65 to 148, etc. can be cited.
(光聚合起始劑) (Photopolymerization initiator)
上述組成物含有光聚合起始劑為較佳。 It is preferred that the above composition contains a photopolymerization initiator.
作為光聚合起始劑,只要能夠使聚合性化合物的聚合起始,則並無特別限制,能夠使用公知的光聚合起始劑。作為光聚合起始劑,例如對從紫外線區域至可見光區域具有感光性之光聚合起始劑為較佳。又,聚合起始劑可以為與被光激發之光敏劑產生某些作用,並生成活性自由基之活性劑,亦可以為依據聚合性化合物的種類而引發陽離子聚合之起始劑。 As a photopolymerization initiator, there is no particular limitation as long as it can initiate the polymerization of the polymerizable compound, and a known photopolymerization initiator can be used. As a photopolymerization initiator, for example, a photopolymerization initiator having photosensitivity from the ultraviolet region to the visible light region is preferred. In addition, the polymerization initiator can be an activator that generates active free radicals by reacting with a light-excited photosensitizer, or can be an initiator that initiates cationic polymerization depending on the type of polymerizable compound.
又,光聚合起始劑含有至少1種在300~800nm(330~500nm為更佳。)的範圍內具有至少50莫耳吸光係數之化合物為較佳。 Furthermore, it is preferred that the photopolymerization initiator contains at least one compound having an absorption coefficient of at least 50 moles in the range of 300-800 nm (330-500 nm is more preferred).
作為光聚合起始劑在組成物中的含量,並無特別限制,相對於組成物的總固體成分為0.5~20質量%為較佳,1.0~10質量%為更佳,1.5~8質量%為進一步較佳。光聚合起始劑可單獨使用1種,亦可併用2種以上。併用2種以上的聚合起始劑時,合計含量在上述範圍內為較佳。 The content of the photopolymerization initiator in the composition is not particularly limited, but preferably 0.5 to 20 mass % relative to the total solid content of the composition, more preferably 1.0 to 10 mass %, and even more preferably 1.5 to 8 mass %. The photopolymerization initiator may be used alone or in combination of two or more. When two or more polymerization initiators are used in combination, the total content is preferably within the above range.
作為光聚合起始劑,例如,可舉出鹵化烴衍生物(例如,含有三嗪骨架的化合物、含有噁二唑骨架的化合物等)、醯基氧化膦等醯基膦化合物、六芳基雙咪唑、肟衍生物等肟化合物、有機過氧化物、硫代化合物、酮化合物、芳香族鎓鹽、胺基苯乙酮化合物及羥基苯乙酮等。 As photopolymerization initiators, for example, halogenated hydrocarbon derivatives (for example, compounds containing a triazine skeleton, compounds containing an oxadiazole skeleton, etc.), acylphosphine compounds such as acylphosphine oxide, hexaarylbiimidazole, oxime compounds such as oxime derivatives, organic peroxides, thio compounds, ketone compounds, aromatic onium salts, aminoacetophenone compounds, and hydroxyacetophenones, etc. can be cited.
作為光聚合起始劑的具體例,例如,能夠參考日本特開2013-029760號公報的段落0265~0268,該內容引入本說明書中。 As a specific example of a photopolymerization initiator, for example, reference can be made to paragraphs 0265 to 0268 of Japanese Patent Publication No. 2013-029760, which is incorporated into this specification.
作為光聚合起始劑,更具體而言,例如還能夠使用日本特開平10-291969號公報中記載之胺基苯乙酮系起始劑及日本專利第4225898號公報中記載之醯基膦氧化物系起始劑。 More specifically, as the photopolymerization initiator, for example, the aminoacetophenone-based initiator described in Japanese Patent Publication No. 10-291969 and the acylphosphine oxide-based initiator described in Japanese Patent Publication No. 4225898 can also be used.
作為羥基苯乙酮化合物,例如能夠使用IRGACURE-184、DAROCUR-1173、IRGACURE-500、IRGACURE-2959及IRGACURE-127(商品名,均為BASF公司製)。 As hydroxyacetophenone compounds, for example, IRGACURE-184, DAROCUR-1173, IRGACURE-500, IRGACURE-2959 and IRGACURE-127 (trade names, all manufactured by BASF) can be used.
作為胺基苯乙酮化合物,例如能夠使用市售品IRGACURE-907、IRGACURE-369及IRGACURE-379EG(商品名,均為BASF公司製)。作為胺基苯乙酮化合物,亦能夠使用吸收波長與波長365nm或波長 405nm等長波光源匹配之日本特開2009-191179公報中記載之化合物。 As aminoacetophenone compounds, for example, commercially available products IRGACURE-907, IRGACURE-369, and IRGACURE-379EG (trade names, all manufactured by BASF) can be used. As aminoacetophenone compounds, compounds described in Japanese Patent Publication No. 2009-191179 whose absorption wavelength matches a long-wave light source such as a wavelength of 365 nm or a wavelength of 405 nm can also be used.
作為醯基膦化合物,能夠使用市售品IRGACURE-819及IRGACURE-TPO(商品名,均為BASF公司製)。 As the acylphosphine compound, commercially available products IRGACURE-819 and IRGACURE-TPO (trade names, both manufactured by BASF) can be used.
(肟化合物) (Oxime compounds)
作為光聚合起始劑,肟酯系聚合起始劑(肟化合物)為更佳。尤其肟化合物的靈敏度高且聚合效率高,並容易將色材在組成物中的含量設高,因此較佳。 As a photopolymerization initiator, an oxime ester polymerization initiator (oxime compound) is more preferred. In particular, oxime compounds have high sensitivity and high polymerization efficiency, and it is easy to increase the content of the colorant in the composition, so they are preferred.
作為肟化合物的具體例,能夠使用日本特開2001-233842號公報中記載之化合物、日本特開2000-080068號公報中記載之化合物或日本特開2006-342166號公報中記載之化合物。 As specific examples of oxime compounds, compounds described in Japanese Patent Publication No. 2001-233842, compounds described in Japanese Patent Publication No. 2000-080068, or compounds described in Japanese Patent Publication No. 2006-342166 can be used.
作為肟化合物,例如可舉出3-苯甲醯氧基亞胺基丁烷-2-酮、3-乙醯氧基亞胺基丁烷-2-酮、3-乙醯氧基亞胺基丁烷-2-酮、2-乙醯氧基亞胺基戊烷-3-酮、2-乙醯氧基亞胺基-1-苯基丙烷-1-酮、2-苯甲醯氧基亞胺基-1-苯基丙烷-1-酮、3-(4-甲苯磺醯氧基)亞胺基丁烷-2-酮及2-乙氧基羰氧基亞胺基-1-苯基丙烷-1-酮等。 Examples of the oxime compound include 3-benzoyloxyiminobutane-2-one, 3-acetyloxyiminobutane-2-one, 3-acetyloxyiminobutane-2-one, 2-acetyloxyiminopentane-3-one, 2-acetyloxyimino-1-phenylpropane-1-one, 2-benzoyloxyimino-1-phenylpropane-1-one, 3-(4-toluenesulfonyloxy)iminobutane-2-one, and 2-ethoxycarbonyloxyimino-1-phenylpropane-1-one.
又,亦可舉出J.C.S.Perkin II(1979年)pp.1653-1660、J.C.S.Perkin II(1979年)pp.156-162、光聚合物科學與技術雜誌(Journal of Photopolymer Science and Technology)(1995年)pp.202-232、日本特開2000-066385號公報中記載之化合物、日本特開2000-080068號公報、日本特表2004-534797號公報及日本特開2006-342166號公報中記載之化合物等。 In addition, compounds described in J.C.S.Perkin II (1979) pp.1653-1660, J.C.S.Perkin II (1979) pp.156-162, Journal of Photopolymer Science and Technology (1995) pp.202-232, Japanese Patent Publication No. 2000-066385, Japanese Patent Publication No. 2000-080068, Japanese Patent Publication No. 2004-534797, and Japanese Patent Publication No. 2006-342166 can also be cited.
市售品中,IRGACURE-OXE01(BASF公司製)、IRGACURE-OXE02(BASF公司製)、IRGACURE-OXE03(BASF公司製)或 IRGACURE-OXE04(BASF公司製)亦較佳。又,還能夠使用TR-PBG-304(常州強力電子新材料有限公司製造)、Adeka Arkls NCI-831、Adeka Arkls NCI-930(ADEKA CORPORATION製造)或N-1919(含咔唑˙肟酯骨架光起始劑(ADEKA CORPORATION製造)。 Among the commercially available products, IRGACURE-OXE01 (manufactured by BASF), IRGACURE-OXE02 (manufactured by BASF), IRGACURE-OXE03 (manufactured by BASF) or IRGACURE-OXE04 (manufactured by BASF) are also preferred. In addition, TR-PBG-304 (manufactured by Changzhou Qiangli Electronic New Materials Co., Ltd.), Adeka Arkls NCI-831, Adeka Arkls NCI-930 (manufactured by ADEKA CORPORATION) or N-1919 (carbazole-oxime ester skeleton-containing photoinitiator (manufactured by ADEKA CORPORATION) can also be used.
又,作為上述記載以外的肟化合物,可以使用在咔唑N位上連接有肟之日本特表2009-519904號公報中記載之化合物;在二苯甲酮部位導入有雜(hetero)取代基之美國專利第7626957號公報中記載之化合物;在色素部位導入有硝基之日本特開2010-015025號公報及美國專利公開2009-292039號說明書中記載之化合物;國際公開第2009-131189號小冊子中記載之酮肟化合物;及在同一分子內含有三嗪骨架和肟骨架之美國專利7556910號說明書中記載之化合物;在405nm處具有極大吸收且對g射線光源具有良好的靈敏度之日本特開2009-221114號公報中記載之化合物;等。 In addition, as oxime compounds other than those described above, compounds described in Japanese Patent Publication No. 2009-519904 in which an oxime is linked to the N-position of carbazole; compounds described in U.S. Patent Publication No. 7626957 in which a hetero substituent is introduced into the benzophenone site; compounds described in Japanese Patent Publication No. 2010-015025 and U.S. Patent Publication No. 2009-2 Compounds described in the specification of No. 92039; ketoxime compounds described in the International Publication No. 2009-131189 pamphlet; and compounds described in the specification of U.S. Patent No. 7556910 containing a triazine skeleton and an oxime skeleton in the same molecule; compounds described in Japanese Patent Publication No. 2009-221114 having a maximum absorption at 405nm and good sensitivity to g-ray light sources; etc.
例如能夠參考日本特開2013-029760號公報的段落0274~0275,該內容引入本說明書中。 For example, you can refer to paragraphs 0274 to 0275 of Japanese Patent Publication No. 2013-029760, which is incorporated into this manual.
具體而言,作為肟化合物,由下述式(OX-1)表示之化合物為較佳。另外,肟化合物的N-O鍵可以係(E)體的肟化合物,亦可以係(Z)體的肟化合物,還可以係(E)體與(Z)體的混合物。 Specifically, as the oxime compound, the compound represented by the following formula (OX-1) is preferred. In addition, the N-O bond of the oxime compound may be an oxime compound of the (E) form, an oxime compound of the (Z) form, or a mixture of the (E) form and the (Z) form.
在式(OX-1)中,R及B分別獨立地表示一價的取代基,A表示二價的有機基團,Ar表示芳基。 In formula (OX-1), R and B each independently represent a monovalent substituent, A represents a divalent organic group, and Ar represents an aromatic group.
在式(OX-1)中,作為由R表示之一價的取代基,一價的非金屬原子團為較佳。 In formula (OX-1), as the monovalent substituent represented by R, a monovalent non-metallic atomic group is preferred.
作為一價的非金屬原子團,可舉出烷基、芳基、醯基、烷氧羰基、芳氧羰基、雜環基、烷基硫代羰基及芳基硫代羰基等。又,該等基團可具有1個以上的取代基。又,前述取代基可進一步被其他取代基取代。 As monovalent non-metallic atomic groups, alkyl, aryl, acyl, alkoxycarbonyl, aryloxycarbonyl, heterocyclic, alkylthiocarbonyl and arylthiocarbonyl groups can be cited. Moreover, these groups can have more than one substituent. Moreover, the aforementioned substituents can be further substituted by other substituents.
作為取代基,可舉出鹵原子、芳氧基、烷氧羰基或芳氧羰基、醯氧基、醯基、烷基及芳基等。 As substituents, halogen atoms, aryloxy groups, alkoxycarbonyl groups or aryloxycarbonyl groups, acyloxy groups, acyl groups, alkyl groups and aryl groups can be cited.
在式(OX-1)中,作為由B表示之一價的取代基,芳基、雜環基、芳基羰基或雜環羰基為較佳,芳基或雜環基為更佳。該等基團可具有1個以上的取代基。作為取代基,能夠例示前述取代基。 In formula (OX-1), as the monovalent substituent represented by B, an aryl group, a heterocyclic group, an arylcarbonyl group or a heterocyclic carbonyl group is preferred, and an aryl group or a heterocyclic group is more preferred. These groups may have one or more substituents. As the substituent, the above-mentioned substituents can be exemplified.
在式(OX-1)中,作為由A表示之二價的有機基團,碳數1~12的伸烷基、伸環烷基或伸炔基為較佳。該等基團可具有1個以上的取代基。作為取代基,能夠例示前述取代基。 In formula (OX-1), as the divalent organic group represented by A, an alkylene group, a cycloalkylene group or an alkynylene group having 1 to 12 carbon atoms is preferred. Such groups may have one or more substituents. As substituents, the above-mentioned substituents can be exemplified.
作為光聚合起始劑,還能夠使用含有氟原子之肟化合物。作為含有氟原子之肟化合物的具體例,可舉出日本特開2010-262028號公報中記載之化合物;日本特表2014-500852號公報中記載之化合物24、36~40;及日本特開2013-164471號公報中記載之化合物(C-3);等。該內容引入本說明書中。 As a photopolymerization initiator, an oxime compound containing a fluorine atom can also be used. Specific examples of oxime compounds containing a fluorine atom include compounds described in Japanese Patent Publication No. 2010-262028; compounds 24, 36 to 40 described in Japanese Patent Publication No. 2014-500852; and compound (C-3) described in Japanese Patent Publication No. 2013-164471; etc. This content is introduced in this specification.
作為光聚合起始劑,還能夠使用由下述通式(1)~(4)表示之化合物。 As a photopolymerization initiator, compounds represented by the following general formulas (1) to (4) can also be used.
[化學式21]
在式(1)中,R1及R2分別獨立地表示碳數1~20的烷基、碳數4~20的脂環式烴基、碳數6~30的芳基或碳數7~30的芳烷基,R1及R2為苯基時,苯基彼此可鍵結而形成茀基,R3及R4分別獨立地表示氫原子、碳數1~20的烷基、碳數6~30的芳基、碳數7~30的芳烷基或碳數4~20的雜環基,X表示直接鍵或羰基。 In formula (1), R1 and R2 each independently represent an alkyl group having 1 to 20 carbon atoms, an alicyclic alkyl group having 4 to 20 carbon atoms, an aryl group having 6 to 30 carbon atoms, or an aralkyl group having 7 to 30 carbon atoms; when R1 and R2 are phenyl groups, the phenyl groups may be bonded to each other to form a fluorenyl group; R3 and R4 each independently represent a hydrogen atom, an alkyl group having 1 to 20 carbon atoms, an aryl group having 6 to 30 carbon atoms, an aralkyl group having 7 to 30 carbon atoms, or a heterocyclic group having 4 to 20 carbon atoms; and X represents a direct bond or a carbonyl group.
在式(2)中,R1、R2、R3及R4的含義與式(1)中的R1、R2、R3及R4相同,R5表示-R6、-OR6、-SR6、-COR6、-CONR6R6、-NR6COR6、-OCOR6、-COOR6、-SCOR6、-OCSR6、-COSR6、-CSOR6、-CN、鹵原子或羥基,R6表示碳數1~20的烷基、碳數6~30的芳基、碳數7~30的芳烷基或碳數4~20的雜環基,X表示直接鍵或羰基,a表示0~4的整數。 In formula (2), R 1 , R 2 , R 3 and R 4 have the same meanings as R 1 , R 2 , R 3 and R 4 in formula (1); R 5 represents -R 6 , -OR 6 , -SR 6 , -COR 6 , -CONR 6 R 6 , -NR 6 COR 6 , -OCOR 6 , -COOR 6 , -SCOR 6 , -OCSR 6 , -COSR 6 , -CSOR 6 , -CN, a halogen atom or a hydroxyl group; R 6 represents an alkyl group having 1 to 20 carbon atoms, an aryl group having 6 to 30 carbon atoms, an aralkyl group having 7 to 30 carbon atoms or a heterocyclic group having 4 to 20 carbon atoms; X represents a direct bond or a carbonyl group; and a represents an integer of 0 to 4.
在式(3)中,R1表示碳數1~20的烷基、碳數4~20的脂環式烴基、碳數6~30的芳基或碳數7~30的芳烷基,R3及R4分別獨立地表示氫原子、碳數1~20的烷基、碳數6~30的芳基、碳數7~30的芳烷基或碳數4~20的雜環基,X表示直接鍵或羰基。 In formula (3), R1 represents an alkyl group having 1 to 20 carbon atoms, an alicyclic alkyl group having 4 to 20 carbon atoms, an aryl group having 6 to 30 carbon atoms, or an aralkyl group having 7 to 30 carbon atoms; R3 and R4 each independently represent a hydrogen atom, an alkyl group having 1 to 20 carbon atoms, an aryl group having 6 to 30 carbon atoms, an aralkyl group having 7 to 30 carbon atoms, or a heterocyclic group having 4 to 20 carbon atoms; and X represents a direct bond or a carbonyl group.
在式(4)中,R1、R3及R4與式(3)中的R1、R3及R4的含義相同,R5表示-R6、-OR6、-SR6、-COR6、-CONR6R6、-NR6COR6、-OCOR6、-COOR6、-SCOR6、-OCSR6、-COSR6、-CSOR6、-CN、鹵原子或羥基,R6表示碳數1~20的烷基、碳數6~30的芳基、碳數7~30的芳烷基或碳數4~20的雜環基,X表示直接鍵或羰基,a表示0~4的整數。 In formula (4), R 1 , R 3 and R 4 have the same meanings as R 1 , R 3 and R 4 in formula (3); R 5 represents -R 6 , -OR 6 , -SR 6 , -COR 6 , -CONR 6 R 6 , -NR 6 COR 6 , -OCOR 6 , -COOR 6 , -SCOR 6 , -OCSR 6 , -COSR 6 , -CSOR 6 , -CN, a halogen atom or a hydroxyl group; R 6 represents an alkyl group having 1 to 20 carbon atoms, an aryl group having 6 to 30 carbon atoms, an aralkyl group having 7 to 30 carbon atoms or a heterocyclic group having 4 to 20 carbon atoms; X represents a direct bond or a carbonyl group; and a represents an integer of 0 to 4.
在上述式(1)及式(2)中,R1及R2係甲基、乙基、正丙基、異丙基、環己基或苯基為較佳。R3為甲基、乙基、苯基、甲苯基或二甲苯基為較佳。R4為碳數1~6的烷基或苯基為較佳。R5為甲基、乙基、苯基、甲苯基或萘基為較佳。X為直接鍵為較佳。 In the above formula (1) and formula (2), R1 and R2 are preferably methyl, ethyl, n-propyl, isopropyl, cyclohexyl or phenyl. R3 is preferably methyl, ethyl, phenyl, tolyl or xylyl. R4 is preferably an alkyl group having 1 to 6 carbon atoms or a phenyl group. R5 is preferably methyl, ethyl, phenyl, tolyl or naphthyl. X is preferably a direct bond.
又,在上述式(3)及(4)中,R1係甲基、乙基、正丙基、異丙基、環己基或苯基為較佳。R3為甲基、乙基、苯基、甲苯基或二甲苯基為較佳。R4為碳數1~6的烷基或苯基為較佳。R5為甲基、乙基、苯基、甲苯基或萘基為較佳。X為直接鍵為較佳。 In the above formulae (3) and (4), R1 is preferably methyl, ethyl, n-propyl, isopropyl, cyclohexyl or phenyl. R3 is preferably methyl, ethyl, phenyl, tolyl or xylyl. R4 is preferably an alkyl group having 1 to 6 carbon atoms or a phenyl group. R5 is preferably methyl, ethyl, phenyl, tolyl or naphthyl. X is preferably a direct bond.
作為由式(1)及式(2)表示之化合物的具體例,例如,可舉出日本特開2014-137466號公報的段落0076~0079中記載之化合物。該內容引入本說明書中。 As specific examples of compounds represented by formula (1) and formula (2), for example, compounds described in paragraphs 0076 to 0079 of Japanese Patent Application Publication No. 2014-137466 can be cited. This content is incorporated into this specification.
以下示出可在上述組成物中較佳地使用之肟化合物的具體例。在以下所示肟化合物中,由式(C-13)表示之肟化合物為更佳。 The following are specific examples of oxime compounds that can be preferably used in the above composition. Among the oxime compounds shown below, the oxime compound represented by formula (C-13) is more preferred.
又,作為肟化合物,例如亦能夠使用國際公開第2015-036910號小冊子的表1中記載之化合物,上述內容引入本說明書中。 In addition, as oxime compounds, for example, compounds listed in Table 1 of International Publication No. 2015-036910 can also be used, and the above contents are introduced into this specification.
[化學式23]
[化學式24]
肟化合物在350~500nm的波長區域具有極大吸收為較佳,在360~480nm的波長區域具有極大吸收為更佳,365nm及405nm的波長的吸光度較高為進一步較佳。 It is preferred that the oxime compound has a maximum absorption in the wavelength region of 350-500nm, more preferred that it has a maximum absorption in the wavelength region of 360-480nm, and even more preferred that the absorbance at wavelengths of 365nm and 405nm is higher.
從靈敏度的觀點考慮,肟化合物的365nm或405nm中的莫耳吸光係數為1,000~300,000為較佳,2,000~300,000為更佳,5,000~200,000為進一步較佳。 From the perspective of sensitivity, the molar absorption coefficient of the oxime compound at 365nm or 405nm is preferably 1,000~300,000, more preferably 2,000~300,000, and even more preferably 5,000~200,000.
化合物的莫耳吸光係數能夠利用公知的方法測定,例如藉由紫外可見分光光度計(Varian公司製Cary-5 spectrophotometer:分光光度計),使用乙酸乙酯在0.01g/L的濃度下進行測定為較佳。 The molar absorbance of the compound can be measured by a known method, for example, by a UV-visible spectrophotometer (Cary-5 spectrophotometer manufactured by Varian), preferably using ethyl acetate at a concentration of 0.01 g/L.
光聚合起始劑可依據需要組合2種以上來使用。 Photopolymerization initiators may be used in combination of two or more types as needed.
又,作為光聚合起始劑,例如亦能夠使用日本特開第2008-260927號公報的段落0052、日本特開第2010-097210號公報的段落0033~0037、日本特開第2015-068893號公報的段落0044中記載之化合物,上述內容引入本說明書中。 Furthermore, as a photopolymerization initiator, for example, compounds described in paragraph 0052 of Japanese Patent Publication No. 2008-260927, paragraphs 0033 to 0037 of Japanese Patent Publication No. 2010-097210, and paragraph 0044 of Japanese Patent Publication No. 2015-068893 can also be used, and the above contents are incorporated into this specification.
<聚合抑制劑> <Polymerization inhibitor>
組成物可以含有聚合抑制劑。 The composition may contain a polymerization inhibitor.
作為聚合抑制劑,並無特別限制,能夠使用公知的聚合抑制劑。作為聚合抑制劑,例如可舉出酚系聚合抑制劑(例如,對甲氧苯酚、2,5-二-三級丁基-4-甲基苯酚、2,6-二-三級丁基-4-甲基苯酚、4,4’-硫 代雙(3-甲基-6-三級丁基苯酚)、2,2’-亞甲基雙(4-甲基-6-三級丁基苯酚)、4-甲氧基萘酚等);氫醌系聚合抑制劑(例如,氫醌、2,6-二-三級丁基氫醌等);醌系聚合抑制劑(例如,苯醌等);自由基系聚合抑制劑(例如,2,2,6,6-四甲基哌啶1-氧自由基、4-羥基-2,2,6,6-四甲基哌啶1-氧自由基等);硝基苯系聚合抑制劑(例如,硝基苯、4-硝基甲苯等);及啡噻系聚合抑制劑(例如,啡噻、2-甲氧基啡噻等);等。 The polymerization inhibitor is not particularly limited, and a known polymerization inhibitor can be used. Examples of the polymerization inhibitor include phenolic polymerization inhibitors (e.g., p-methoxyphenol, 2,5-di-tert-butyl-4-methylphenol, 2,6-di-tert-butyl-4-methylphenol, 4,4'-thiobis(3-methyl-6-tert-butylphenol), 2,2'-methylenebis(4-methyl-6-tert-butylphenol), 4-methoxynaphthol, etc.); hydroquinone polymerization inhibitors; Inhibitors (e.g., hydroquinone, 2,6-di-tert-butylhydroquinone, etc.); quinone-based polymerization inhibitors (e.g., benzoquinone, etc.); free radical-based polymerization inhibitors (e.g., 2,2,6,6-tetramethylpiperidinyl 1-oxyl free radical, 4-hydroxy-2,2,6,6-tetramethylpiperidinyl 1-oxyl free radical, etc.); nitrobenzene-based polymerization inhibitors (e.g., nitrobenzene, 4-nitrotoluene, etc.); and phenthiophene. Polymerization inhibitors (e.g., phenthiophene 2-methoxyphenthiophene etc.
其中,組成物具有更優異之效果的觀點考慮,苯酚系聚合抑制劑或自由基系聚合抑制劑為較佳。 Among them, from the perspective of having a more excellent effect of the composition, phenol-based polymerization inhibitors or free radical polymerization inhibitors are preferred.
聚合抑制劑在與含有硬化性基之樹脂一同使用時,其效果顯著。 The polymerization inhibitor is effective when used with a resin containing a curing group.
作為組成物中的聚合抑制劑的含量,並無特別限制,相對於組成物的總固體成分,0.0001~0.5質量%為較佳,0.001~0.2質量%為更佳,0.008~0.05質量%為進一步較佳。聚合抑制劑可單獨使用1種,亦可併用2種以上。併用2種以上的聚合抑制劑時,合計含量在上述範圍內為較佳。 The content of the polymerization inhibitor in the composition is not particularly limited. Relative to the total solid content of the composition, 0.0001~0.5 mass% is preferred, 0.001~0.2 mass% is more preferred, and 0.008~0.05 mass% is further preferred. A polymerization inhibitor may be used alone or in combination of two or more. When two or more polymerization inhibitors are used in combination, the total content is preferably within the above range.
又,聚合抑制劑的含量相對於組成物中的聚合性化合物的含量之比(聚合抑制劑的含量/聚合性化合物的含量(質量比))大於0.0005為較佳,0.0006~0.02為更佳,0.0006~0.005為進一步較佳。 In addition, the ratio of the content of the polymerization inhibitor to the content of the polymerizable compound in the composition (content of the polymerization inhibitor/content of the polymerizable compound (mass ratio)) is preferably greater than 0.0005, more preferably 0.0006~0.02, and even more preferably 0.0006~0.005.
<紫外線吸收劑> <Ultraviolet absorber>
組成物可以含有紫外線吸收劑。藉此,能夠使黑色層的圖案的形狀成為更優異之(精細的)形狀。 The composition may contain an ultraviolet absorber. This can make the shape of the pattern of the black layer more fine.
作為紫外線吸收劑,能夠使用水楊酸鹽系、二苯甲酮系、苯并三唑系、取代丙烯腈系及三嗪系紫外線吸收劑。作為該等的具體例,能 夠使用日本特開2012-068418號公報的段落0137~0142(對應之US2012/0068292的段落0251~0254)的化合物,能夠援用該等內容並引入本說明書中。 As ultraviolet absorbers, salicylate-based, benzophenone-based, benzotriazole-based, substituted acrylonitrile-based and triazine-based ultraviolet absorbers can be used. As specific examples thereof, compounds in paragraphs 0137 to 0142 of Japanese Patent Publication No. 2012-068418 (corresponding to paragraphs 0251 to 0254 of US2012/0068292) can be used, and such contents can be cited and introduced into this specification.
另外,亦可較佳地使用二乙基胺基-苯基磺醯基系紫外線吸收劑(DAITO CHEMICAL CO.,LTD.製,商品名,UV-503)等。 In addition, diethylamino-phenylsulfonyl ultraviolet absorber (manufactured by DAITO CHEMICAL CO., LTD., trade name, UV-503) etc. can also be preferably used.
作為紫外線吸收劑,可舉出日本特開2012-032556號公報的段落0134~0148中例示之化合物。 As ultraviolet absorbers, compounds exemplified in paragraphs 0134 to 0148 of Japanese Patent Application Publication No. 2012-032556 can be cited.
紫外線吸收劑的含量相對於組成物的總固體成分,0.001~15質量%為較佳,0.01~10質量%為更佳,0.1~5質量%為進一步較佳。 The content of the ultraviolet absorber relative to the total solid content of the composition is preferably 0.001~15 mass %, more preferably 0.01~10 mass %, and even more preferably 0.1~5 mass %.
<矽烷偶合劑(密接劑)> <Silane coupling agent (adhesive)>
組成物可以含有矽烷偶聯劑。在基板上形成黑色層時,矽烷偶聯劑作為提高基板與黑色層之間的密接性的密接劑發揮功能。 The composition may contain a silane coupling agent. When a black layer is formed on a substrate, the silane coupling agent functions as a bonding agent that improves the bonding between the substrate and the black layer.
矽烷偶聯劑係指在分子中含有水解性基團及其以外的官能基之化合物。另外,烷氧基等水解性基團與矽原子鍵結。 Silane coupling agents refer to compounds containing hydrolyzable groups and other functional groups in the molecule. In addition, hydrolyzable groups such as alkoxy groups are bonded to silicon atoms.
水解性基團表示與矽原子直接鍵結,並且可藉由水解反應和/或縮合反應生成矽氧烷鍵之取代基。作為水解性基團,例如,可舉出鹵原子、烷氧基、醯氧基及烯氧基。水解性基團含有碳原子時,其碳數為6以下為較佳,4以下為更佳。尤其,碳數4以下烷氧基或碳數4以下烯氧基為較佳。 The hydrolyzable group refers to a substituent that directly bonds to a silicon atom and can form a siloxane bond by a hydrolysis reaction and/or a condensation reaction. Examples of the hydrolyzable group include halogen atoms, alkoxy groups, acyloxy groups, and alkenyloxy groups. When the hydrolyzable group contains carbon atoms, it is preferred that the carbon number is 6 or less, and more preferably 4 or less. In particular, an alkoxy group having 4 or less carbon atoms or an alkenyloxy group having 4 or less carbon atoms is preferred.
又,在基板上形成黑色層時,為了提高基板與黑色層之間的黏附性,矽烷偶聯劑不包含氟原子及矽原子(其中,水解性基團所鍵結之矽原子除外)為較佳,不包含氟原子、矽原子(其中,水解性基團所鍵結之矽原子除外)、被矽原子取代之伸烷基、碳數8以上的 直鏈狀烷基及碳數3以上的支鏈狀烷基為較佳。 Furthermore, when a black layer is formed on a substrate, in order to improve the adhesion between the substrate and the black layer, it is preferred that the silane coupling agent does not contain fluorine atoms and silicon atoms (except for silicon atoms bonded by hydrolyzable groups), and it is preferred that the silane coupling agent does not contain fluorine atoms, silicon atoms (except for silicon atoms bonded by hydrolyzable groups), alkylene groups substituted by silicon atoms, straight-chain alkyl groups with more than 8 carbon atoms, and branched-chain alkyl groups with more than 3 carbon atoms.
矽烷偶聯劑可以含有(甲基)丙烯醯基等乙烯性不飽和基。含有乙烯性不飽和基時,其個數為1~10個為較佳,4~8個為更佳。另外,含有乙烯性不飽和基之矽烷偶聯劑(例如含有水解性基和乙烯性不飽和基之分子量2000以下的化合物)不符合上述聚合性化合物。 Silane coupling agents may contain ethylenically unsaturated groups such as (meth)acryloyl groups. When containing ethylenically unsaturated groups, the number is preferably 1 to 10, and more preferably 4 to 8. In addition, silane coupling agents containing ethylenically unsaturated groups (e.g. compounds with a molecular weight of less than 2000 containing hydrolyzable groups and ethylenically unsaturated groups) do not meet the above-mentioned polymerizable compounds.
矽烷偶聯劑在上述組成物中的含量相對於組成物中的總固體成分為0.1~10質量%為較佳,0.5~8質量%為更佳,1.0~6質量%為進一步較佳。 The content of the silane coupling agent in the above composition is preferably 0.1-10 mass % relative to the total solid content in the composition, more preferably 0.5-8 mass % and even more preferably 1.0-6 mass %.
上述組成物可單獨包含1種矽烷偶聯劑,亦可包含2種以上。組成物含有2種以上的矽烷偶聯劑時,其總計在上述範圍內即可。 The above composition may contain one silane coupling agent alone or two or more. When the composition contains two or more silane coupling agents, the total amount thereof may be within the above range.
作為矽烷偶合劑,例如可舉出3-縮水甘油氧基丙基三甲氧基矽烷、3-縮水甘油氧基丙基三乙氧基矽烷、3-縮水甘油氧基丙基甲基二甲氧基矽烷、3-縮水甘油氧基丙基甲基二乙氧基矽烷、乙烯基三甲氧基矽烷及乙烯基三乙氧基矽烷等。 As silane coupling agents, for example, 3-glycidyloxypropyl trimethoxysilane, 3-glycidyloxypropyl triethoxysilane, 3-glycidyloxypropyl methyl dimethoxysilane, 3-glycidyloxypropyl methyl diethoxysilane, vinyl trimethoxysilane and vinyl triethoxysilane can be cited.
<界面活性劑> <Surfactant>
組成物可以含有界面活性劑。界面活性劑有助於提高組成物的塗佈性。 The composition may contain a surfactant. The surfactant helps to improve the spreadability of the composition.
上述組成物含有界面活性劑時,作為界面活性劑的含量,相對於組成物的總固體成分,0.001~2.0質量%為較佳,0.005~0.5質量%為更佳,0.01~0.1質量%為進一步較佳。 When the above composition contains a surfactant, the content of the surfactant is preferably 0.001-2.0 mass % relative to the total solid content of the composition, more preferably 0.005-0.5 mass % and even more preferably 0.01-0.1 mass %.
界面活性劑可單獨使用1種,亦可併用2種以上。界面活性劑併用2種以上時,合計量在上述範圍內為較佳。 The surfactant may be used alone or in combination of two or more. When two or more surfactants are used in combination, the total amount is preferably within the above range.
作為界面活性劑,例如可舉出氟系界面活性劑、非離 子系界面活性劑、陽離子系界面活性劑、陰離子系界面活性劑及矽酮系界面活性劑等。 Examples of surfactants include fluorine-based surfactants, nonionic surfactants, cationic surfactants, anionic surfactants, and silicone-based surfactants.
例如,若組成物含有氟系界面活性劑,則更加提高組成物的液特性(尤其流動性)。亦即,利用含有氟系界面活性劑之組成物來形成膜時,使被塗佈面與塗佈液之間的界面張力下降來改善對被塗佈面的潤濕性,並提高被塗佈面的塗佈性。因此,即使以少量的液量形成了數μm左右的薄膜時,亦在能夠更佳地形成厚度不均小的均勻厚度的膜這一方面有效。 For example, if the composition contains a fluorine-based surfactant, the liquid properties (especially fluidity) of the composition are further improved. That is, when a film is formed using a composition containing a fluorine-based surfactant, the interfacial tension between the coated surface and the coating liquid is reduced to improve the wettability of the coated surface and improve the coating properties of the coated surface. Therefore, even when a thin film of about several μm is formed with a small amount of liquid, it is effective in that a uniform thickness film with less uneven thickness can be formed better.
氟系界面活性劑中的氟含有率為3~40質量%為較佳,5~30質量%為更佳,7~25質量%為進一步較佳。氟含有率在該範圍內之氟系界面活性劑在塗佈膜的厚度的均勻性和/或省液性方面有效,在組成物中的溶解性亦良好。 The fluorine content in the fluorine-based surfactant is preferably 3-40 mass %, more preferably 5-30 mass %, and even more preferably 7-25 mass %. Fluorine-based surfactants with fluorine content within this range are effective in terms of uniformity of coating film thickness and/or liquid saving, and also have good solubility in the composition.
作為氟系界面活性劑,例如可舉出MEGAFACE F171、MEGAFACE F172、MEGAFACE F173、MEGAFACE F176、MEGAFACE F177、MEGAFACE F141、MEGAFACE F142、MEGAFACE F143、MEGAFACE F144、MEGAFACE R30、MEGAFACE F437、MEGAFACE F475、MEGAFACE F479、MEGAFACE F482、MEGAFACE F554及MEGAFACE F780(以上,DIC CORPORATION製);Fluorad FC430、Fluorad FC431及Fluorad FC171(以上,Sumitomo 3M Limited製);Surflon S-382、Surflon SC-101、Surflon SC-103、Surflon SC-104、Surflon SC-105、Surflon SC-1068、Surflon SC-381、Surflon SC-383、Surflon S-393及Surflon KH-40(以上,Asahi Glass Co.,LTD.製);以及PF636、PF656、PF6320、 PF6520及PF7002(OMNOVA Solutions Inc.製)等。 Examples of the fluorine-based surfactant include MEGAFACE F171, MEGAFACE F172, MEGAFACE F173, MEGAFACE F176, MEGAFACE F177, MEGAFACE F141, MEGAFACE F142, MEGAFACE F143, MEGAFACE F144, MEGAFACE R30, MEGAFACE F437, MEGAFACE F475, MEGAFACE F479, MEGAFACE F482, MEGAFACE F554, and MEGAFACE F780 (all manufactured by DIC CORPORATION); Fluorad FC430, Fluorad FC431, and Fluorad FC171 (all manufactured by Sumitomo 3M Limited); Surflon S-382, Surflon SC-101, Surflon SC-103, Surflon SC-104, Surflon SC-105, Surflon SC-1068, Surflon SC-381, Surflon SC-383, Surflon S-393 and Surflon KH-40 (all manufactured by Asahi Glass Co., LTD.); and PF636, PF656, PF6320, PF6520 and PF7002 (manufactured by OMNOVA Solutions Inc.), etc.
作為氟系界面活性劑,亦能夠使用嵌段聚合物,作為具體例,例如可舉出日本特開第2011-089090號公報中記載之化合物。 Block polymers can also be used as fluorine-based surfactants. As specific examples, the compounds described in Japanese Patent Publication No. 2011-089090 can be cited.
<溶劑> <Solvent>
組成物含有溶劑為較佳。 It is preferred that the composition contains a solvent.
作為溶劑,並無特別限制,能夠使用公知的溶劑。 There is no particular limitation on the solvent, and any known solvent can be used.
作為溶劑在組成物中的含量,並無特別限制,組成物的固體成分成為10~90質量%的量為較佳,成為10~40質量%的量為更佳,成為15~35質量%的量為進一步較佳。 There is no particular limitation on the content of the solvent in the composition. The solid content of the composition is preferably 10 to 90% by mass, more preferably 10 to 40% by mass, and even more preferably 15 to 35% by mass.
溶劑可單獨使用1種,亦可併用2種以上。併用2種以上的溶劑時,將組成物的總固體成分調整成上述範圍內為較佳。 The solvent may be used alone or in combination of two or more. When two or more solvents are used in combination, it is preferred to adjust the total solid content of the composition to within the above range.
作為溶劑,例如可舉出水及有機溶劑。 As the solvent, for example, water and organic solvents can be cited.
(有機溶劑) (Organic solvent)
作為有機溶劑,例如可舉出丙酮、甲乙酮、環己烷、乙酸乙酯、二氯乙烷、四氫呋喃、甲苯、乙二醇單甲醚、乙二醇單乙醚、乙二醇二甲醚、丙二醇單甲醚、丙二醇單乙醚、乙醯丙酮、環己酮、環戊酮、二丙酮醇、乙二醇單甲醚乙酸酯、乙二醇乙醚乙酸酯、乙二醇單異丙醚、乙二醇單丁醚乙酸酯、3-甲氧基丙醇、甲氧基乙氧基乙醇、二乙二醇單甲醚、二乙二醇單乙醚、二乙二醇二甲醚、二乙二醇二乙基醚、丙二醇單甲醚乙酸酯、丙二醇單乙醚乙酸酯、3-甲氧基乙酸丙酯、N,N-二甲基甲醯胺、二甲基亞碸、γ-丁內酯、乙酸乙酯、乙酸丁酯、乳酸甲酯、N-甲基-2-吡咯啶酮及乳酸乙酯等,但並不限於此。 Examples of the organic solvent include acetone, methyl ethyl ketone, cyclohexane, ethyl acetate, ethylene dichloride, tetrahydrofuran, toluene, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, ethylene glycol dimethyl ether, propylene glycol monomethyl ether, propylene glycol monoethyl ether, acetylacetone, cyclohexanone, cyclopentanone, diacetone alcohol, ethylene glycol monomethyl ether acetate, ethylene glycol ethyl ether acetate, ethylene glycol monoisopropyl ether, ethylene glycol monobutyl ether acetate, 3-methoxypropyl Alcohol, methoxyethoxyethanol, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol dimethyl ether, diethylene glycol diethyl ether, propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate, 3-methoxypropyl acetate, N,N-dimethylformamide, dimethyl sulfoxide, γ-butyrolactone, ethyl acetate, butyl acetate, methyl lactate, N-methyl-2-pyrrolidone and ethyl lactate, but not limited thereto.
(水) (water)
組成物含有水時,其含量相對於組成物的總質量,0.001~5.0質量%為較佳,0.01~3.0質量%為更佳,0.1~1.0質量%為進一步較佳。 When the composition contains water, its content relative to the total mass of the composition is preferably 0.001~5.0 mass %, more preferably 0.01~3.0 mass %, and even more preferably 0.1~1.0 mass %.
其中,水的含量相對於組成物的總質量若在3.0質量%以下(更佳為1.0質量%以下),則容易抑制由水解等引起之組成物中的成分的經時黏度穩定性的劣化,若在0.01質量%以上(較佳為0.1質量%以上),則容易改善經時沉降穩定性。 Among them, if the water content is less than 3.0 mass% (preferably less than 1.0 mass%) relative to the total mass of the composition, it is easy to suppress the deterioration of the viscosity stability of the components in the composition due to hydrolysis, etc., and if it is more than 0.01 mass% (preferably more than 0.1 mass%), it is easy to improve the sedimentation stability over time.
<其他任意成分> <Other optional ingredients>
組成物可進一步含有除了上述成分以外的其他任意成分。例如,可舉出敏化劑、共敏化劑、交聯劑、硬化促進劑、熱硬化促進劑、填料、增塑劑、稀釋劑及感脂化劑等,進而,還可依據需要添加對基板表面的黏附促進劑及其他助劑類(例如,導電性粒子、填充劑、消泡劑、阻燃劑、流平劑、剝離促進劑、抗氧化劑、香料、界面張力調整劑及鏈轉移劑等)等公知的添加劑。 The composition may further contain any other components other than the above components. For example, sensitizers, co-sensitizers, crosslinkers, hardening accelerators, thermosetting accelerators, fillers, plasticizers, diluents and grease-sensitizing agents, etc., and further, adhesion promoters and other auxiliary agents (for example, conductive particles, fillers, defoamers, flame retardants, leveling agents, stripping promoters, antioxidants, fragrances, interfacial tension modifiers and chain transfer agents, etc.) and other well-known additives may be added as needed.
該等成分例如能夠參考日本特開2012-003225號公報的段落0183~0228(對應之美國專利申請公開第2013/0034812號說明書的段落0237~0309)、日本特開2008-250074號公報的段落0101~0102、段落0103~0104、段落0107~0109及日本特開2013-195480號公報的段落0159~0184等的記載,該等內容引入本申請說明書中。 For example, the components can be found in paragraphs 0183 to 0228 of Japanese Patent Application No. 2012-003225 (paragraphs 0237 to 0309 of the corresponding U.S. Patent Application Publication No. 2013/0034812), paragraphs 0101 to 0102, paragraphs 0103 to 0104, paragraphs 0107 to 0109 of Japanese Patent Application No. 2008-250074, and paragraphs 0159 to 0184 of Japanese Patent Application No. 2013-195480, and the contents are incorporated into this application specification.
<遮光性組成物的製造方法> <Method for producing light-shielding composition>
關於組成物,首先製造含有黑色色材之色材組成物,將所獲得之色材組成物進而與其他成分混合而作為組成物為較佳。 Regarding the composition, it is preferred to first prepare a color material composition containing a black color material, and then mix the obtained color material composition with other ingredients to form a composition.
混合黑色色材、樹脂(較佳為分散樹脂)及溶劑而製備色材組成物 為較佳。又,使色材組成物含有聚合抑制劑亦較佳。 It is preferred to prepare a color material composition by mixing a black color material, a resin (preferably a dispersing resin) and a solvent. It is also preferred to make the color material composition contain a polymerization inhibitor.
上述色材組成物能夠藉由公知的混合方法(例如利用攪拌機、均質儀、高壓乳化裝置、濕式粉碎機或濕式分散機等之混合方法)混合上述各成分來製備。 The color material composition can be prepared by mixing the above-mentioned components by a known mixing method (e.g., a mixing method using a stirrer, a homogenizer, a high-pressure emulsifier, a wet pulverizer or a wet disperser).
製備遮光性組成物時,可以一次性摻合各成分,亦可以將各成分分別在溶劑中溶解或分散之後依次摻合。又,摻合時的投入順序及作業條件並無特別限制。 When preparing the light-shielding composition, each component can be blended at once, or each component can be dissolved or dispersed in a solvent and then blended in sequence. In addition, there is no particular restriction on the order of input and operating conditions during blending.
以去除異物及減少缺陷等為目的,利用過濾器過濾遮光性組成物為較佳。作為過濾器,只要是一直以來用於過濾用途等之過濾器,則能夠無特別限制地使用。例如,可舉出基於PTFE(聚四氟乙烯)等氟樹脂、尼龍的聚胺系樹脂、以及聚乙烯及聚丙烯(PP)等聚烯烴樹脂(包含高密度、超高分子量)等之過濾器。該等原材料中,聚丙烯(包含高密度聚丙烯)、尼龍為較佳。 For the purpose of removing foreign matter and reducing defects, it is preferable to filter the light-shielding composition with a filter. As a filter, any filter that has been used for filtering purposes can be used without particular restrictions. For example, filters based on fluororesins such as PTFE (polytetrafluoroethylene), polyamine resins of nylon, and polyolefin resins such as polyethylene and polypropylene (PP) (including high-density and ultra-high molecular weight) can be cited. Among these raw materials, polypropylene (including high-density polypropylene) and nylon are preferred.
過濾器的孔徑為0.1~7.0μm為較佳,0.2~2.5μm為更佳,0.2~1.5μm為進一步較佳,0.3~0.7μm為特佳。若設在該範圍,則能夠抑制顏料(包含黑色顏料)的過濾堵塞,並且能夠確實去除顏料所包含的雜質及凝聚物等微細的異物。 The pore size of the filter is preferably 0.1~7.0μm, more preferably 0.2~2.5μm, further preferably 0.2~1.5μm, and particularly preferably 0.3~0.7μm. If it is set within this range, the clogging of the filter of the pigment (including black pigment) can be suppressed, and fine foreign matter such as impurities and aggregates contained in the pigment can be reliably removed.
使用過濾器時,可組合不同的過濾器。此時,藉由第1過濾器的過濾可只進行1次,亦可進行2次以上。組合不同的過濾器來進行2次以上的過濾時,第2次之後的孔徑與第1次過濾的孔徑相比,相同或更大為較佳。又,可以在上述範圍內組合不同孔徑的第1過濾器。此處的孔徑能夠參考過濾器廠商的標稱值。作為市售的過濾器,例如能夠從由NIHON PALL LTD.、Toyo Roshi Kaisha,LTD.、Nihon Entegris K.K.(原Mykrolis Corpration)及KITZ MICROFILTER CORPORATION等提供之各種過濾器中選擇。 When using filters, different filters can be combined. In this case, filtering by the first filter can be performed only once or twice or more. When filtering is performed twice or more by combining different filters, it is preferred that the pore size after the second filtration is the same as or larger than the pore size of the first filtration. In addition, first filters of different pore sizes can be combined within the above range. The pore size here can refer to the nominal value of the filter manufacturer. As commercially available filters, for example, it is possible to select from various filters provided by NIHON PALL LTD., Toyo Roshi Kaisha, LTD., Nihon Entegris K.K. (formerly Mykrolis Corpration) and KITZ MICROFILTER CORPORATION.
第2過濾器能夠使用由與上述第1過濾器相同的材料等形成之過濾器。第2的過濾器的孔徑為0.2~10.0μm為較佳,0.2~7.0μm為更佳,0.3~6.0μm為進一步較佳。 The second filter can be made of the same material as the first filter. The pore size of the second filter is preferably 0.2 to 10.0 μm, more preferably 0.2 to 7.0 μm, and even more preferably 0.3 to 6.0 μm.
組成物不含金屬、含有鹵之金屬鹽、酸、鹼等雜質為較佳。作為該等材料所包含的雜質的含量,1質量ppm以下為較佳,1質量ppb以下為更佳,100質量ppt以下為進一步較佳,10質量ppt以下為特佳,實質上不包含(測定裝置的檢測界限以下)為最佳。 It is preferred that the composition does not contain impurities such as metals, metal salts containing halides, acids, bases, etc. As for the content of impurities contained in such materials, 1 mass ppm or less is preferred, 1 mass ppb or less is more preferred, 100 mass ppt or less is further preferred, 10 mass ppt or less is particularly preferred, and substantially no impurities (below the detection limit of the measuring device) are the best.
另外,上述雜質能夠藉由電感耦合等離子體質譜儀(Yokogawa Electric Corporation製,Agilent 7500cs型)進行測定。 In addition, the above impurities can be measured by an inductively coupled plasma mass spectrometer (manufactured by Yokogawa Electric Corporation, Agilent 7500cs model).
[黑色層的形成] [Formation of black layer]
黑色層的形成方法並無特別限制,將本發明的遮光性組成物塗佈於支撐體上,並對所獲得之塗膜進行硬化而形成黑色層(包括圖案狀的黑色層)。 The method for forming the black layer is not particularly limited. The light-shielding composition of the present invention is applied to a support body, and the obtained coating is cured to form a black layer (including a patterned black layer).
黑色層的形成方法包括以下製程為較佳。 The method for forming the black layer preferably includes the following process.
˙塗膜形成製程 ˙Film forming process
˙硬化製程 ˙Hardening process
˙顯影製程 ˙Development process
以下,對各製程進行說明。 Below, each process is explained.
<塗膜形成製程> <Film forming process>
在塗膜形成製程中,在硬化(曝光)之前,將遮光性組成物塗佈於支撐體上來形成塗膜(組成物層)。作為支撐體,例如能夠使用在基板 (例如矽基板)上設置有CCD(Charge Coupled Device:電荷耦合元件)或CMOS(Complementary Metal-Oxide Semiconductor:互補型金屬氧化膜半導體)等攝像元件(受光元件)之固體攝像元件用基板。又,依據需要,在支撐體上可以設置用於改善與上部層之密接、防止物質的擴散及基板表面的平坦化等的下塗層。 In the coating formation process, a light-shielding composition is applied to a support to form a coating (composition layer) before curing (exposure). As a support, for example, a substrate for solid-state imaging elements can be used, in which an imaging element (light-receiving element) such as a CCD (Charge Coupled Device) or a CMOS (Complementary Metal-Oxide Semiconductor) is provided on a substrate (such as a silicon substrate). In addition, as needed, a lower coating layer can be provided on the support to improve the close contact with the upper layer, prevent the diffusion of substances, and flatten the substrate surface.
作為對支撐體上的組成物的塗佈方法,能夠適用狹縫塗佈法、噴墨法、旋轉塗佈法、流延塗佈法、輥塗法及網版印刷法等各種塗佈方法。作為塗膜的膜厚,0.1~10μm為較佳,0.2~5μm為更佳,0.2~3μm為進一步較佳。塗佈於支撐體上的塗膜的乾燥(預烘烤)例如可以利用加熱板、烘箱等以50~140℃的溫度進行10~300秒。 As a coating method for the composition on the support, various coating methods such as slit coating, inkjet coating, rotary coating, cast coating, roll coating, and screen printing can be applied. As for the film thickness of the coating, 0.1~10μm is preferred, 0.2~5μm is more preferred, and 0.2~3μm is further preferred. The coating applied on the support can be dried (pre-baked) at a temperature of 50~140°C for 10~300 seconds using a heating plate, an oven, etc.
<硬化製程> <Hardening process>
在硬化製程中,對在塗膜形成製程中形成的塗膜照射光化射線或放射線來進行曝光,並硬化經光照射的塗膜。 In the curing process, the coating film formed in the coating film forming process is exposed by irradiating actinic rays or radiation, and the light-irradiated coating film is cured.
作為光照射的方法,並無特別限制,經由具有圖案狀的開口部之光罩進行光照射為較佳。 There is no particular limitation on the method of light irradiation, but it is preferred to irradiate light through a mask having a patterned opening.
藉由放射線的照射進行曝光為較佳。作為曝光時能夠使用的放射線,尤其g射線、h射線及i射線等紫外線為較佳,作為光源,高壓水銀灯為較佳。照射強度為5~1500mJ/cm2為較佳,10~1000mJ/cm2為更佳。 Exposure is preferably performed by irradiation with radiation. As radiation that can be used for exposure, ultraviolet rays such as g-rays, h-rays, and i-rays are particularly preferred, and as a light source, a high-pressure mercury lamp is preferred. The irradiation intensity is preferably 5 to 1500 mJ/ cm2 , and more preferably 10 to 1000 mJ/ cm2 .
另外,組成物含有熱聚合起始劑時,可以在上述硬化製程中加熱塗膜。作為加熱溫度,並無特別限制,80~250℃為較佳。又,作為加熱時間,並無特別限制,30~300秒為較佳。 In addition, when the composition contains a thermal polymerization initiator, the coating can be heated during the above-mentioned curing process. There is no particular restriction on the heating temperature, but 80~250℃ is preferred. There is no particular restriction on the heating time, but 30~300 seconds is preferred.
另外,在硬化製程中,加熱塗膜時,可以兼做後述後烘烤。換言 之,在硬化製程中,加熱塗膜時,黑色層的製造方法可以不包括後烘烤製程。 In addition, during the curing process, when the coating is heated, the post-baking process described below can also be performed. In other words, during the curing process, when the coating is heated, the method for manufacturing the black layer does not need to include the post-baking process.
<顯影製程> <Development process>
顯影製程係對曝光後的上述塗膜進行顯影之製程。藉由本製程,硬化製程中的未照射光部分的塗膜溶出,僅留下光硬化的部分,藉此獲得圖案狀的黑色層。 The developing process is a process for developing the above-mentioned coating after exposure. Through this process, the coating that was not irradiated with light during the curing process is dissolved, leaving only the light-cured part, thereby obtaining a patterned black layer.
在顯影製程中使用的顯影液的種類並無特別限制,不會引起基底的攝像元件及電路等的損傷之鹼顯影液為較佳。 There is no particular restriction on the type of developer used in the development process, but alkaline developers that do not cause damage to the imaging elements and circuits on the substrate are preferred.
作為顯影溫度,例如為20~30℃。 The developing temperature is, for example, 20 to 30°C.
顯影時間例如為20~90秒。為了更佳地去除殘渣,近年來亦有實施120~180秒的情況。進而,為了更加提高殘渣去除性,有時亦反覆進行數次每隔60秒甩去顯影液,進一步重新供給顯影液之製程。 The developing time is, for example, 20 to 90 seconds. In order to better remove the residue, in recent years, it has also been implemented for 120 to 180 seconds. Furthermore, in order to further improve the residue removal performance, sometimes the process of shaking out the developer every 60 seconds and further resupplying the developer is repeated several times.
作為鹼顯影液,將鹼性化合物在水中溶解至濃度成為0.001~10質量%(較佳為0.01~5質量%)來製備之鹼性水溶液為較佳。 As an alkaline developer, an alkaline aqueous solution prepared by dissolving an alkaline compound in water to a concentration of 0.001 to 10 mass % (preferably 0.01 to 5 mass %) is preferred.
鹼性化合物例如可舉出氫氧化鈉、氫氧化鉀、碳酸鈉、矽酸鈉、偏矽酸鈉、氨水、乙胺、二乙胺、二甲基乙醇胺、氫氧化四甲基銨、氫氧化四乙基銨、氫氧化四丙基銨、氫氧化四丁基銨、氫氧化芐基三甲基銨、膽鹼、吡咯、哌啶及1,8-二氮雜雙環[5.4.0]-7-十一碳烯等(其中,有機鹼為較佳。)。 Examples of alkaline compounds include sodium hydroxide, potassium hydroxide, sodium carbonate, sodium silicate, sodium metasilicate, ammonia water, ethylamine, diethylamine, dimethylethanolamine, tetramethylammonium hydroxide, tetraethylammonium hydroxide, tetrapropylammonium hydroxide, tetrabutylammonium hydroxide, benzyltrimethylammonium hydroxide, choline, pyrrole, piperidine, and 1,8-diazabicyclo[5.4.0]-7-undecene (among which organic bases are preferred).
另外,用作鹼顯影液時,通常在顯影後利用水實施洗淨處理。 In addition, when used as an alkaline developer, it is usually washed with water after development.
<後烘烤> <Post-baking>
硬化製程之後,進行後加熱處理(後烘烤)為較佳。後烘烤係用於完全硬化之顯影後的加熱處理。其加熱溫度為240℃以下為較佳, 220℃以下為更佳。下限無特別限制,若考慮高效且有效的處理,則50℃以上為較佳,100℃以上為更佳。 After the hardening process, it is better to perform post-heat treatment (post-baking). Post-baking is a heat treatment after the development for complete hardening. The heating temperature is preferably below 240℃, and 220℃ is more preferably below. There is no special lower limit. If efficient and effective treatment is considered, 50℃ or above is better, and 100℃ or above is more preferably.
後烘烤可以利用加熱板、流烘箱(熱風循環式乾燥機)或高頻加熱機等加熱機構,以連續式或分批進行。 Post-baking can be performed continuously or in batches using heating mechanisms such as heating plates, flow ovens (hot air circulation dryers) or high-frequency heaters.
上述後烘烤在低氧濃度的氛圍下進行為較佳。其氧濃度在19體積%以下為較佳,15體積%以下為更佳,10體積%以下為進一步較佳,7體積%以下為特佳,3體積%以下為最佳。下限無特別限制,實際上為10體積ppm以上。 The above post-baking is preferably carried out in an atmosphere of low oxygen concentration. The oxygen concentration is preferably below 19 volume %, more preferably below 15 volume %, further preferably below 10 volume %, particularly preferably below 7 volume %, and optimally below 3 volume %. There is no particular lower limit, but it is actually above 10 volume ppm.
又,可以變更為基於上述加熱之後烘烤,並藉由UV(紫外線)照射而完成硬化。 Alternatively, the process can be changed to baking after the above heating, and hardening can be completed by UV (ultraviolet light) irradiation.
此時,上述組成物進一步含有UV硬化劑為較佳。UV硬化劑係能夠在為了基於通常的i射線曝光之微影製程而添加的聚合起始劑的曝光波長亦即比365nm短波的波長下硬化之UV硬化劑為較佳。作為UV硬化劑,例如可舉出Ciba IRGACURE 2959(商品名)。在進行UV照射時,塗膜係在波長340nm以下硬化之材料為較佳。波長的下限值無特別限制,通常為220nm以上。又,UV照射的曝光量為100~5000mJ為較佳,300~4000mJ為更佳,800~3500mJ為進一步較佳。為了更有效地進行低溫硬化,該UV硬化製程在硬化製程之後進行為較佳。曝光光源使用無臭氧水銀燈為較佳。 At this time, it is preferred that the above composition further contains a UV curing agent. The UV curing agent is preferably a UV curing agent that can cure at an exposure wavelength shorter than 365nm, which is the exposure wavelength of the polymerization initiator added for the lithography process based on the usual i-ray exposure. As an example of a UV curing agent, Ciba IRGACURE 2959 (trade name) can be cited. When UV irradiation is performed, it is preferred that the coating is a material that cures at a wavelength below 340nm. There is no special restriction on the lower limit of the wavelength, and it is usually above 220nm. In addition, the exposure amount of UV irradiation is preferably 100~5000mJ, more preferably 300~4000mJ, and even more preferably 800~3500mJ. In order to perform low-temperature curing more effectively, the UV curing process is preferably performed after the curing process. It is better to use an ozone-free mercury lamp as the exposure light source.
[黑色層的物性] [Physical properties of the black layer]
從具有優異之遮光性的觀點考慮,黑色層在400~1200nm的波長區域中的每1.0μm厚度的光學濃度(OD:Optical Density)為1.7以上為較佳,2.0以上為更佳,2.1以上為進一步較佳。另外,上限值並無特 別限制,通常10以下為較佳。 From the perspective of having excellent light-shielding properties, the optical density (OD: Optical Density) of the black layer per 1.0μm thickness in the wavelength range of 400~1200nm is preferably 1.7 or more, 2.0 or more is more preferably, and 2.1 or more is even more preferably. In addition, there is no particular upper limit, but it is usually better to be 10 or less.
另外,在本說明書中,400~1200nm的波長區域中的每1.0μm厚度的光學濃度為2.0以上是表示在波長400~1200nm的整個區域中,每1.0μm厚度的光學濃度為2.0以上。 In addition, in this specification, the optical density per 1.0μm thickness in the wavelength range of 400~1200nm is 2.0 or more, which means that the optical density per 1.0μm thickness in the entire wavelength range of 400~1200nm is 2.0 or more.
另外,黑色層(遮光膜)的光學濃度能夠如下測定,首先在玻璃基板上形成黑色層(遮光膜),利用分光光度計U-4100(商品名,Hitachi High-Technologies Corporation.製)積分球型受光單元來測定,亦測定測定部位的厚度,算出每一規定厚度的光學濃度。 In addition, the optical density of the black layer (light shielding film) can be measured as follows: first, a black layer (light shielding film) is formed on a glass substrate, and then measured using a spectrophotometer U-4100 (trade name, manufactured by Hitachi High-Technologies Corporation.) integrating sphere type light receiving unit, and the thickness of the measurement site is also measured, and the optical density of each specified thickness is calculated.
黑色層的厚度例如為0.1~4.0μm為較佳,1.0~2.5μm為更佳。又,依據用途,相較於該範圍,黑色層可設為薄膜,亦可設為厚膜。 The thickness of the black layer is preferably 0.1~4.0μm, and more preferably 1.0~2.5μm. In addition, depending on the application, the black layer can be a thin film or a thick film within this range.
又,在將黑色層用作光衰減膜時,可以作為比上述範圍更薄的膜(例如0.1~0.5μm)而調整遮光性。此時,400~1200nm的波長區域中的每1.0μm厚度的光學濃度為0.1~1.5為較佳,0.2~1.0為更佳。 Furthermore, when the black layer is used as a light attenuation film, the light shielding property can be adjusted by using a thinner film (e.g., 0.1 to 0.5 μm) than the above range. At this time, the optical density per 1.0 μm thickness in the wavelength range of 400 to 1200 nm is preferably 0.1 to 1.5, and more preferably 0.2 to 1.0.
[氧阻斷層] [Oxygen barrier layer]
氧阻斷層係形成於黑色層上之層,係具有阻斷從和與黑色層的接觸面相反的一側的面通過黑色層之氧的功能之層。 The oxygen blocking layer is a layer formed on the black layer, and has the function of blocking oxygen from passing through the black layer from the side opposite to the contact surface with the black layer.
作為氧阻斷層,可舉出厚度方向的氧透過率(以下,亦簡單記載為“氧透過率”)為50ml/(m2˙day˙atm)以下的層,氧透過率為10ml/(m2˙day˙atm)以下的層為較佳,1.5ml/(m2˙day˙atm)以下的層為更佳,1.0ml/(m2˙day˙atm)以下的層為進一步較佳。氧透過率的下限為0.001ml/(m2˙day˙atm)為較佳。 As the oxygen barrier layer, a layer having an oxygen permeability in the thickness direction (hereinafter, also simply described as "oxygen permeability") of 50 ml/(m 2 ˙day˙atm) or less can be cited, a layer having an oxygen permeability of 10 ml/(m 2 ˙day˙atm) or less is preferred, a layer having an oxygen permeability of 1.5 ml/(m 2 ˙day˙atm) or less is more preferred, and a layer having an oxygen permeability of 1.0 ml/(m 2 ˙day˙atm) or less is further preferred. The lower limit of the oxygen permeability is preferably 0.001 ml/(m 2 ˙day˙atm).
氧透過率例如能夠利用氧氣透過率測定裝置(Model8001, ILLINOIS公司製)來測定。 The oxygen permeability can be measured, for example, using an oxygen permeability measuring device (Model 8001, manufactured by ILLINOIS).
氧阻斷層係由無機材料構成之單層。 The oxygen blocking layer is a single layer composed of inorganic materials.
在本說明書中,“單層”表示構成層之材料的組成沿厚度方向及面內的方向均勻的層。因此,例如,由無機材料a構成之層A與由和無機材料a的組成不同的無機材料b構成之層B的積層體即使在層A及層B中的任一個具有阻斷氧的功能,亦不包括在本說明書中規定之氧阻斷層。 In this specification, "single layer" means a layer whose composition of the material constituting the layer is uniform in the thickness direction and the in-plane direction. Therefore, for example, a laminate of layer A composed of inorganic material a and layer B composed of inorganic material b having a composition different from that of inorganic material a does not include the oxygen blocking layer specified in this specification even if either layer A or layer B has the function of blocking oxygen.
又,“由無機材料構成”表示構成氧阻斷層之材料中的碳原子的含量相對於氧阻斷層的總質量為5質量%以下。上述碳原子的含量相對於氧阻斷層的總質量為2.5質量%以下為較佳。又,上述碳原子的含量的下限並無特別限制,可以為檢測極限以下。 Furthermore, "composed of inorganic materials" means that the content of carbon atoms in the material constituting the oxygen barrier layer is 5% by mass or less relative to the total mass of the oxygen barrier layer. Preferably, the content of the above carbon atoms is 2.5% by mass or less relative to the total mass of the oxygen barrier layer. Furthermore, the lower limit of the content of the above carbon atoms is not particularly limited and can be below the detection limit.
藉由研磨或切削等而在氧阻斷層中形成平滑的面之後,利用電子探針顯微分析儀(EPMA:Electron Probe Micro Analyzer)(例如,JEOL Ltd.製“JXA-8530F”(商品名))分析所形成的平滑面,藉此測定構成氧阻斷層之材料中的碳原子的含量。 After a smooth surface is formed in the oxygen barrier layer by grinding or cutting, the formed smooth surface is analyzed using an electron probe microanalyzer (EPMA: Electron Probe Micro Analyzer) (for example, "JXA-8530F" (trade name) manufactured by JEOL Ltd.) to measure the content of carbon atoms in the material constituting the oxygen barrier layer.
氧阻斷層的厚度為10~500nm。 The thickness of the oxygen barrier layer is 10~500nm.
藉由氧阻斷層的厚度在上述範圍,能夠製造耐光性與耐濕性的平衡更優異之遮光膜。更詳細而言,若氧阻斷層的厚度為10nm以上,則提高抑制耐光試驗後的遮光膜的膜厚的變動及光學特性(透過率及反射率)的變動之效果,若氧阻斷層的厚度為500nm以下,則提高抑制黑色層從耐濕試驗後的基板剝離之效果。 By setting the thickness of the oxygen blocking layer within the above range, a light-shielding film with a better balance between light resistance and moisture resistance can be manufactured. More specifically, if the thickness of the oxygen blocking layer is 10nm or more, the effect of suppressing the change of the film thickness and optical properties (transmittance and reflectivity) of the light-shielding film after the light resistance test is improved, and if the thickness of the oxygen blocking layer is 500nm or less, the effect of suppressing the black layer from peeling off from the substrate after the moisture resistance test is improved.
若氧阻斷層的厚度為500nm以下,則提高耐濕性的理由並不明確,但推測原因如下:若氧阻斷層的厚度大於500nm,則耐濕試驗 後,因帶氧阻斷層的黑色層與基板之間的收縮率之差產生的應力變強,導致黑色層從基板剝離。 The reason why the moisture resistance is improved if the thickness of the oxygen barrier layer is less than 500nm is not clear, but the reason is speculated as follows: If the thickness of the oxygen barrier layer is greater than 500nm, after the moisture resistance test, the stress generated by the difference in shrinkage rate between the black layer with the oxygen barrier layer and the substrate becomes stronger, causing the black layer to peel off from the substrate.
又,氧阻斷層的厚度為500nm以下的情況下,能夠減少將包括黑色層及氧阻斷層之遮光膜設置於器件上時的、黑色層表面上的反射光和氧阻斷層表面上的反射光的干擾,並能夠防止器件性能的降低。 Furthermore, when the thickness of the oxygen blocking layer is less than 500nm, when a light shielding film including a black layer and an oxygen blocking layer is set on a device, interference between reflected light on the surface of the black layer and reflected light on the surface of the oxygen blocking layer can be reduced, and degradation of device performance can be prevented.
從遮光膜的耐濕性及耐熱性更優異之觀點考慮,氧阻斷層的厚度大於50nm且小於250nm為較佳,70~200nm為更佳。 From the perspective of better moisture resistance and heat resistance of the light-shielding film, the thickness of the oxygen barrier layer is preferably greater than 50nm and less than 250nm, and 70~200nm is even better.
又,黑色層的厚度相對於氧阻斷層的厚度的比率(黑色層的厚度/氧阻斷層的厚度)可以為2~100,從遮光膜的耐濕性及耐熱性更優異之觀點考慮,7~30為較佳,10~25為更佳。 In addition, the ratio of the thickness of the black layer to the thickness of the oxygen barrier layer (black layer thickness/oxygen barrier layer thickness) can be 2 to 100. From the perspective of better moisture resistance and heat resistance of the light-shielding film, 7 to 30 is better, and 10 to 25 is even better.
作為構成氧阻斷層之無機材料,並無特別限制,可舉出金屬氧化物、金屬氮化物及金屬氮氧化物。 There is no particular limitation on the inorganic material constituting the oxygen blocking layer, and examples thereof include metal oxides, metal nitrides, and metal oxynitrides.
作為包含在無機材料中之金屬,可舉出矽、鈦、鋁、銦、錫、鈮、鋯、鈰、鉭及鋅,矽、鈦或鋁為較佳,矽為更佳。 As the metal contained in the inorganic material, silicon, titanium, aluminum, indium, tin, niobium, zirconium, tantalum, tantalum and zinc can be cited, silicon, titanium or aluminum is preferred, and silicon is more preferred.
作為構成氧阻斷層之無機材料的具體例,可舉出氧化矽、氮化矽、氧化銦、氧化錫、氧化鈮、氧化鈦、氧化鋯、氧化鈰、氧化鉭、氧化鋁及氧化鋅,氧化矽及氮化矽為較佳,從遮光膜的耐光性及耐濕性更優異之觀點考慮,氧化矽為更佳。 Specific examples of inorganic materials constituting the oxygen blocking layer include silicon oxide, silicon nitride, indium oxide, tin oxide, niobium oxide, titanium oxide, zirconium oxide, tantalum oxide, aluminum oxide, and zinc oxide. Silicon oxide and silicon nitride are preferred. From the perspective of superior light resistance and moisture resistance of the light-shielding film, silicon oxide is preferred.
又,本發明的氧阻斷層係由無機材料構成之單層,實質上不含有有機成分。 In addition, the oxygen blocking layer of the present invention is a single layer composed of inorganic materials and does not contain any organic components.
氧阻斷層含有有機成分時,因對氧阻斷層的光照射,包含在內部之有機成分被分解,氧阻斷能力降低。相對於此,由無機材料構成之單層亦即本發明的氧阻斷層能夠防止此類氧阻斷能力的降低。 When the oxygen blocking layer contains an organic component, the organic component contained inside is decomposed due to light irradiation on the oxygen blocking layer, and the oxygen blocking ability is reduced. In contrast, the single layer composed of inorganic materials, that is, the oxygen blocking layer of the present invention, can prevent such a reduction in oxygen blocking ability.
另外,在本說明書中,氧阻斷層“實質上不含有有機成分”表示構成氧阻斷層之材料中的碳原子的含量相對於氧阻斷層的總質量為5質量%以下。藉由上述方法,利用電子探針顯微分析儀測定構成氧阻斷層之材料中的碳原子的含量。 In addition, in this specification, the oxygen barrier layer "does not substantially contain organic components" means that the content of carbon atoms in the material constituting the oxygen barrier layer is less than 5% by mass relative to the total mass of the oxygen barrier layer. The content of carbon atoms in the material constituting the oxygen barrier layer is measured using an electron probe microanalyzer by the above method.
從耐熱性更優異之觀點考慮,氧阻斷層實質上不含有粒子為較佳。這是因為,氧阻斷層含有粒子時,構成層之材料的組成變得不均勻,產生對熱的收縮性不同的區域,因此在高溫環境下氧阻斷層扭曲較大,耐熱性降低。 From the perspective of better heat resistance, it is better for the oxygen barrier layer to contain substantially no particles. This is because when the oxygen barrier layer contains particles, the composition of the material constituting the layer becomes uneven, resulting in regions with different thermal contraction properties. Therefore, the oxygen barrier layer is more distorted in a high temperature environment, and the heat resistance is reduced.
又,從表面變得更加平滑,反射率的面內均勻性更優異之觀點考慮,氧阻斷層實質上不含有粒子為較佳。 In addition, from the perspective of making the surface smoother and improving the in-plane uniformity of reflectivity, it is better for the oxygen barrier layer to contain substantially no particles.
另外,上述“粒子”表示與構成氧阻斷層之無機材料不同組成的物質的粒子,且其粒徑為10nm以上。 In addition, the above-mentioned "particles" refer to particles of a substance having a composition different from that of the inorganic material constituting the oxygen blocking layer, and the particle size thereof is greater than 10 nm.
氧阻斷層中的粒子的含量能夠藉由利用電子探針顯微分析儀(EPMA)(例如,JEOL Ltd.製“JXA-8530F”(商品名))之以下方法來測定。首先,將氧阻斷層研磨或切削而形成平滑的面。之後,利用電子探針顯微分析儀測定所形成的平滑面上的元素組成的分佈,獲得元素組成的映射圖像。在所獲得之映射圖像中,依據元素組成與連續相的不同,確定粒子存在區域。接著,將粒子區域的面積的總和除以觀察面積,藉此獲得觀察面中粒子所佔的面積比率。接著,將該面積比率換算成體積比率(面積比率的3/2次方),進而依據元素組成換算成質量比率,藉此獲得相對於氧阻斷層的總量的粒子的含量。 The content of particles in the oxygen barrier layer can be measured by the following method using an electron probe microanalyzer (EPMA) (for example, "JXA-8530F" (trade name) manufactured by JEOL Ltd.). First, the oxygen barrier layer is polished or cut to form a smooth surface. Thereafter, the distribution of the elemental composition on the formed smooth surface is measured using an electron probe microanalyzer to obtain a mapping image of the elemental composition. In the obtained mapping image, the region where the particles exist is determined based on the difference in elemental composition and the continuous phase. Next, the sum of the areas of the particle regions is divided by the observed area to obtain the area ratio occupied by the particles in the observed surface. Next, the area ratio is converted into a volume ratio (area ratio raised to the power of 3/2), and then converted into a mass ratio based on the elemental composition, thereby obtaining the content of particles relative to the total amount of the oxygen barrier layer.
例如,在由氧化矽(SiO2)構成之氧阻斷層中存在氧化矽粒子時,因存在於氧化矽粒子的表面之矽醇基(SiOH),氧化矽粒子的輪廓會顯 示於映射圖像中,因此能夠確認粒子的存在。如此,依據上述方法,能夠基於氧阻斷層中的連續相與粒子的組成的差異,測定粒子的含量。 For example, when silicon oxide particles exist in an oxygen barrier layer composed of silicon oxide (SiO 2 ), the outline of the silicon oxide particles will appear in the mapping image due to the silanol groups (SiOH) existing on the surface of the silicon oxide particles, so the presence of the particles can be confirmed. In this way, according to the above method, the content of the particles can be measured based on the difference in the composition of the continuous phase and the particles in the oxygen barrier layer.
另外,在本說明書中,氧阻斷層“實質上不含有粒子”又表示藉由上述方法測定之氧阻斷層中的粒子的含量相對於氧阻斷層的總質量為5質量%以下或檢測極限以下。 In addition, in this specification, the oxygen barrier layer "substantially contains no particles" means that the content of particles in the oxygen barrier layer measured by the above method is less than 5 mass% or less than the detection limit relative to the total mass of the oxygen barrier layer.
[氧阻斷層的形成] [Formation of oxygen barrier layer]
形成氧阻斷層之方法並無特別限制,能夠利用公知的無機材料的成膜方法。 There is no particular limitation on the method of forming the oxygen blocking layer, and the known film forming method of inorganic materials can be used.
作為成膜方法,可舉出基於濺射法、真空沉積法、離子束輔助氣相沉積法、離子鍍法及電漿CVD(化學氣相沉積)法等氣相沉積之形成方法、以及旋塗法、浸塗法、澆鑄法、狹縫塗佈法及噴塗法等濕式法。 As film forming methods, there can be cited vapor deposition-based methods such as sputtering, vacuum deposition, ion beam assisted vapor deposition, ion plating, and plasma CVD (chemical vapor deposition), as well as wet methods such as spin coating, dip coating, casting, slit coating, and spray coating.
其中,從更容易形成薄膜的觀點考慮,藉由氣相沉積形成氧阻斷層為較佳,從更容易控制厚度,與對象物亦即黑色層的密接力更優異之觀點考慮,藉由濺射法形成氧阻斷層為更佳。 Among them, from the perspective of easier thin film formation, it is better to form the oxygen barrier layer by vapor deposition, and from the perspective of easier thickness control and better adhesion to the object, that is, the black layer, it is better to form the oxygen barrier layer by sputtering.
作為濺射法,並無特別限制,可以為脈衝濺射法、AC濺射法及數位濺射法等公知的方法。 There is no particular limitation on the sputtering method, and it may be a known method such as a pulse sputtering method, an AC sputtering method, and a digital sputtering method.
例如,藉由濺射法形成氧阻斷層時,在非活性氣體與反應性氣體(例如氧或氮等)的混合氣體氣氛的腔室內,配置表面形成有黑色層之基板,以成為所需組成的方式選擇標靶而形成氧阻斷層。 For example, when an oxygen blocking layer is formed by sputtering, a substrate with a black layer formed on the surface is placed in a chamber with a mixed gas atmosphere of an inert gas and a reactive gas (such as oxygen or nitrogen), and a target is selected in a manner to form a desired composition to form an oxygen blocking layer.
另外,非活性氣體的種類並無特別限制,能夠使用氬或氦等非活性氣體。又,反應性氣體依據所形成之氧阻斷層的組成來選擇即可。 In addition, the type of inert gas is not particularly limited, and inert gases such as argon or helium can be used. In addition, the reactive gas can be selected according to the composition of the oxygen barrier layer to be formed.
基於非活性氣體與反應性氣體的混合氣體之腔室內的壓力並無特別限制,1.0Pa以下即可,0.5Pa以下為較佳。基於非活性氣體與反應性氣體的混合氣體之腔室內的壓力的下限值並無特別限制,例如,0.1Pa以上為較佳。 The pressure in the chamber based on the mixed gas of inert gas and reactive gas is not particularly limited, and can be below 1.0Pa, and preferably below 0.5Pa. The lower limit of the pressure in the chamber based on the mixed gas of inert gas and reactive gas is not particularly limited, for example, 0.1Pa or more is preferred.
又,利用濺射法形成氧阻斷層時,藉由調整放電功率或成膜時間,能夠調整氧阻斷層的厚度。 In addition, when the oxygen barrier layer is formed by sputtering, the thickness of the oxygen barrier layer can be adjusted by adjusting the discharge power or film formation time.
[遮光膜的製造] [Manufacturing of light-shielding film]
本發明的遮光膜之製造方法並無特別限制。 There is no particular limitation on the manufacturing method of the light-shielding film of the present invention.
本發明的遮光膜能夠藉由如下製造方法製造,該製造方法具備將含有黑色色材、樹脂、聚合性化合物及聚合起始劑之遮光性組成物塗佈於支撐體上,並對所獲得之塗膜進行硬化來形成黑色層之製程、及在上述黑色層上形成氧阻斷層之製程。 The light-shielding film of the present invention can be manufactured by the following manufacturing method, which comprises a process of coating a light-shielding composition containing a black color material, a resin, a polymerizable compound and a polymerization initiator on a support, and curing the obtained coating to form a black layer, and a process of forming an oxygen blocking layer on the above black layer.
作為上述“形成黑色層之製程”,適用在上述“黑色層的形成”中說明的方法即可,作為上述“形成氧阻斷層之製程”,適用在上述“氧阻斷層的形成”中說明的方法即可。 As the above-mentioned "process for forming a black layer", the method described in the above-mentioned "formation of a black layer" can be applied, and as the above-mentioned "process for forming an oxygen barrier layer", the method described in the above-mentioned "formation of an oxygen barrier layer" can be applied.
[遮光膜的物性及用途] [Properties and uses of light-shielding film]
遮光膜的厚度例如0.1~6.0μm為較佳,1.0~3.5μm為更佳。又,依據用途,相較於該範圍,遮光膜可設為薄膜,亦可設為厚膜。 The thickness of the light-shielding film is preferably 0.1 to 6.0 μm, and more preferably 1.0 to 3.5 μm. In addition, depending on the application, the light-shielding film can be a thin film or a thick film within this range.
遮光膜的反射率小於5%為較佳,小於3%為更佳,小於2%為進一步較佳。 The reflectivity of the light-shielding film is preferably less than 5%, more preferably less than 3%, and even more preferably less than 2%.
又,上述遮光膜適於個人計算機、平板電腦、移動電話、智能手機及數位相機等可攜式機器;多功能打印機及掃描儀等OA(Office Automation:辦公室自動化)機器;監視攝影機、條碼讀取 器及自動櫃員機(ATM:automated teller machine)、高速相機及具有使用臉部辨識或生物辨識之本人辨識功能之機器等產業用機器;車載用相機機器;內窺鏡、膠囊內窺鏡及導管等醫療用相機設備;以及活體感測器、生物感測器(Biosensor)、軍事偵查用相機、立體地圖用相機、氣象及海洋觀測相機、陸地資源偵查相機、以及宇宙的天文及深空目標用勘探相機等航天機器;等中使用之光學濾波器及模組的遮光構件及遮光膜,進而適於防反射構件以及防反射膜。 Furthermore, the above-mentioned light-shielding film is suitable for portable devices such as personal computers, tablet computers, mobile phones, smart phones and digital cameras; OA (Office Automation) machines such as multi-function printers and scanners; surveillance cameras, barcode readers and automatic teller machines (ATMs) machine), high-speed cameras and machines with facial recognition or biometric identification functions; vehicle-mounted camera machines; medical camera equipment such as endoscopes, capsule endoscopes and catheters; and aerospace machines such as living body sensors, biosensors, military reconnaissance cameras, stereo map cameras, meteorological and ocean observation cameras, land resource reconnaissance cameras, and astronomical and deep space target exploration cameras; and optical filters and modules used in light-shielding components and light-shielding films, and thus suitable for anti-reflection components and anti-reflection films.
上述遮光膜還能夠用於微型LED(Light Emitting Diode:發光二極體)及微型OLED(Organic Light Emitting Diode:有機發光二極體)等用途。上述遮光膜除了微型LED及微型OLED中使用之光學濾波器及光學薄膜以外,還適於賦予遮光功能或防反射功能之構件。 The above-mentioned light-shielding film can also be used for micro LED (Light Emitting Diode) and micro OLED (Organic Light Emitting Diode). In addition to optical filters and optical films used in micro LED and micro OLED, the above-mentioned light-shielding film is also suitable for components that have light-shielding or anti-reflection functions.
作為微型LED及微型OLED的例子,可舉出日本特表2015-500562號公報及日本特表2014-533890號公報中記載之例子。 As examples of micro LED and micro OLED, the examples described in Japanese Patent Publication No. 2015-500562 and Japanese Patent Publication No. 2014-533890 can be cited.
上述遮光膜作為用於量子點感測器及量子點固體攝像元件之光學濾波器及光學膜亦較佳。又,適合作為賦予遮光功能及防反射功能之構件。作為量子點感測器及量子點固體攝像元件的例子,可舉出美國專利申請公開第2012/037789號說明書及國際公開第2008/131313號小冊子中記載之例子。 The above-mentioned light-shielding film is also preferably used as an optical filter and an optical film for quantum dot sensors and quantum dot solid-state imaging devices. In addition, it is suitable as a component that imparts light-shielding function and anti-reflection function. As examples of quantum dot sensors and quantum dot solid-state imaging devices, examples described in the specification of U.S. Patent Application Publication No. 2012/037789 and the brochure of International Publication No. 2008/131313 can be cited.
[光學元件、以及固體攝像元件及固體攝像裝置] [Optical element, solid-state imaging element, and solid-state imaging device]
本發明的遮光膜用於固體攝像元件中亦較佳。 The light-shielding film of the present invention is also preferably used in solid-state imaging elements.
如上所述,本發明的遮光膜的耐光性及耐濕性優異。又,本發明的遮光膜具備優異之耐熱性。 As described above, the light-shielding film of the present invention has excellent light resistance and moisture resistance. In addition, the light-shielding film of the present invention has excellent heat resistance.
本發明亦包括光學元件的發明。本發明的光學元件係具有上述遮光膜之光學元件。作為光學元件,例如可舉出用於相機、雙筒望遠鏡、顯微鏡及半導體曝光裝置等光學機器之光學元件。 The present invention also includes the invention of an optical element. The optical element of the present invention is an optical element having the above-mentioned light-shielding film. Examples of the optical element include optical elements used in optical machines such as cameras, binoculars, microscopes, and semiconductor exposure devices.
其中,作為上述光學元件,例如搭載於相機等之固體攝像元件為較佳。 Among them, as the above-mentioned optical element, a solid-state imaging element mounted on a camera is preferred.
又,本發明的固體攝像元件係具有上述遮光膜之固體攝像元件。 Furthermore, the solid-state imaging element of the present invention is a solid-state imaging element having the above-mentioned light-shielding film.
作為固體攝像元件含有遮光膜之形態,並無特別限制,例如可舉出在基板上具有包括構成固體攝像元件(CCD影像感測器、CMOS影像感測器等)的受光區域之複數個光二極體及多晶矽等之受光元件,並在支撐體的受光元件形成面側(例如受光部以外的部分和/或調整顏色用畫素等)或形成面的相反一側具有遮光膜之形態。 There is no particular limitation on the form of a solid-state imaging element including a light-shielding film. For example, a light-receiving element including a plurality of photodiodes and polysilicon that constitute a light-receiving area of a solid-state imaging element (CCD image sensor, CMOS image sensor, etc.) is provided on a substrate, and a light-shielding film is provided on the light-receiving element forming surface side of the support (e.g., a portion other than the light-receiving portion and/or a pixel for adjusting color, etc.) or on the opposite side of the forming surface.
又,將遮光膜用作光衰減膜時,例如,若將光衰減膜配置成一部分光在通過光衰減膜之後入射於受光元件,則能夠改善固體攝像元件的動態範圍。 Furthermore, when the light-shielding film is used as a light-attenuating film, for example, if the light-attenuating film is arranged so that a portion of light enters the light-receiving element after passing through the light-attenuating film, the dynamic range of the solid-state imaging element can be improved.
固體攝像裝置具備上述固體攝像元件。 The solid-state imaging device is equipped with the above-mentioned solid-state imaging element.
參考圖1~圖2,對固體攝像裝置及固體攝像元件的構成例進行說明。另外,在圖1~圖2中,為了使各部清楚,無視厚度和/或寬度的相互比率而誇大表示一部分。 Referring to FIG. 1 and FIG. 2, the configuration examples of the solid-state imaging device and the solid-state imaging element are described. In addition, in FIG. 1 and FIG. 2, in order to make each part clear, the mutual ratio of thickness and/or width is ignored and a part is exaggerated.
圖1係表示含有本發明的固體攝像元件之固體攝像裝置的構成例之概略剖面圖。 FIG1 is a schematic cross-sectional view showing an example of the structure of a solid-state imaging device including the solid-state imaging element of the present invention.
如圖1所示,固體攝像裝置100具備矩形狀的固體攝像元件101、保持在固體攝像元件101的上方且密封該固體攝像元件101之透明的蓋 玻璃103。進而,在該蓋玻璃103上隔著間隔物104而重疊設置有透鏡層111。透鏡層111由支撐體113和透鏡材112構成。透鏡層111可以由支撐體113和透鏡材112形成為一體。若透鏡層111的周緣區域入射有雜散光,則因光的擴散而在透鏡材112的聚光效果被減弱,到達攝像部102之光減少。又,亦發生由雜散光引起之雜訊的產生。因此,在該透鏡層111的周緣區域設置遮光膜114而進行遮光。本發明的遮光膜能夠用作上述遮光膜114。 As shown in FIG1 , the solid-state imaging device 100 includes a rectangular solid-state imaging element 101 and a transparent cover glass 103 that is held above the solid-state imaging element 101 and seals the solid-state imaging element 101. Furthermore, a lens layer 111 is stacked on the cover glass 103 via a spacer 104. The lens layer 111 is composed of a support body 113 and a lens material 112. The lens layer 111 may be formed as a single body by the support body 113 and the lens material 112. If stray light is incident on the peripheral area of the lens layer 111, the focusing effect of the lens material 112 is weakened due to the diffusion of light, and the light reaching the imaging unit 102 is reduced. In addition, noise caused by stray light is also generated. Therefore, a light shielding film 114 is provided on the peripheral area of the lens layer 111 to shield light. The light shielding film of the present invention can be used as the above-mentioned light shielding film 114.
固體攝像元件101對成像於成為其受光面之攝像部102之光學像進行光電轉換並作為圖像訊號而輸出。該固體攝像元件101具備積層有2片基板之積層基板105。積層基板105包括同尺寸的矩形狀的晶片基板106及電路基板107,在晶片基板106的背面積層有電路基板107。 The solid-state imaging element 101 performs photoelectric conversion on the optical image formed on the imaging part 102 which is its light receiving surface and outputs it as an image signal. The solid-state imaging element 101 has a stacked substrate 105 having two stacked substrates. The stacked substrate 105 includes a rectangular chip substrate 106 and a circuit substrate 107 of the same size, and the circuit substrate 107 is stacked on the back of the chip substrate 106.
作為用作晶片基板106之基板的材料,並無特別限制,能夠使用公知的材料。 There is no particular limitation on the material of the substrate used as the chip substrate 106, and any known material can be used.
在晶片基板106的表面中央部設置有攝像部102。又,在攝像部102的周緣區域設置有遮光膜115。藉由遮光膜115遮蔽入射於該周緣區域之散射光,能夠防止產生來自該周緣區域內的電路的暗電流(雜訊)。將本發明的遮光膜用作遮光膜115為較佳。 The imaging unit 102 is provided at the center of the surface of the chip substrate 106. In addition, a light shielding film 115 is provided in the peripheral area of the imaging unit 102. The light shielding film 115 shields the scattered light incident on the peripheral area, thereby preventing the generation of dark current (noise) from the circuit in the peripheral area. It is preferable to use the light shielding film of the present invention as the light shielding film 115.
在晶片基板106的表面邊緣部設置有複數個電極墊108。電極墊108經由設置於晶片基板106的表面之未圖示的訊號線(接合線亦可)與攝像部102電連接。 A plurality of electrode pads 108 are provided on the edge of the surface of the chip substrate 106. The electrode pads 108 are electrically connected to the imaging unit 102 via signal lines (bonding wires are also acceptable) not shown and provided on the surface of the chip substrate 106.
在電路基板107的背面,分別在各電極墊108的大致下方位置設置有外部連接端子109。各外部連接端子109經由垂直貫通積 層基板105之貫通電極110而分別與電極墊108連接。又,各外部連接端子109經由未圖示的配線而與控制固體攝像元件101的驅動之控制電路及對輸出自固體攝像元件101的攝像訊號實施圖像處理之圖像處理電路等連接。 On the back of the circuit substrate 107, external connection terminals 109 are provided approximately below each electrode pad 108. Each external connection terminal 109 is connected to the electrode pad 108 via a through electrode 110 vertically penetrating the multilayer substrate 105. In addition, each external connection terminal 109 is connected to a control circuit for controlling the drive of the solid-state imaging element 101 and an image processing circuit for performing image processing on the imaging signal output from the solid-state imaging element 101 via wiring not shown.
圖2表示攝像部102的概略剖面圖。如圖2所示,攝像部102由受光元件201、濾色器202、微透鏡203等設置於基板204上的各部構成。濾色器202具有藍色畫素205b、紅色畫素205r、綠色畫素205g及黑矩陣205bm。本發明的遮光膜可以用作黑矩陣205bm。 FIG2 is a schematic cross-sectional view of the imaging unit 102. As shown in FIG2, the imaging unit 102 is composed of a light receiving element 201, a color filter 202, a micro lens 203 and other components disposed on a substrate 204. The color filter 202 has a blue pixel 205b, a red pixel 205r, a green pixel 205g and a black matrix 205bm. The light shielding film of the present invention can be used as the black matrix 205bm.
作為基板204的材料,能夠使用與前述晶片基板106相同的材料。在基板204的表層形成有p阱層206。在該p阱層206內,以正方格子狀排列形成有包含n型層且藉由光電轉換生成訊號電荷並蓄積之受光元件201。 As the material of the substrate 204, the same material as the aforementioned chip substrate 106 can be used. A p-well layer 206 is formed on the surface of the substrate 204. In the p-well layer 206, light-receiving elements 201 including an n-type layer and generating and accumulating signal charges by photoelectric conversion are arranged in a square lattice.
在受光元件201的一側方,經由p阱層206的表層的讀出柵極部207而形成有包括n型層之垂直傳輸路徑208。又,在受光元件201的另一側方,經由包括p型層之元件分離區域209而形成有屬於相鄰畫素的垂直傳輸路徑208。讀出柵極部207係用於將蓄積在受光元件201的訊號電荷讀出至垂直傳輸路徑208的通道區域。 On one side of the light receiving element 201, a vertical transmission path 208 including an n-type layer is formed through a readout gate portion 207 on the surface layer of the p-well layer 206. On the other side of the light receiving element 201, a vertical transmission path 208 belonging to an adjacent pixel is formed through an element separation region 209 including a p-type layer. The readout gate portion 207 is used to read out the signal charge accumulated in the light receiving element 201 to the channel region of the vertical transmission path 208.
在基板204的表面上形成有包括ONO(Oxide-Nitride-Oxide:氧化物-氮化物-氧化物)膜之柵極絕緣膜210。在該柵極絕緣膜210上,以覆蓋垂直傳輸路徑208、讀出柵極部207及元件分離區域209的大致正上方之方式形成有包括多晶矽或非晶質矽之垂直傳輸電極211。垂直傳輸電極211作為驅動垂直傳輸路徑208來進行電荷傳輸之驅動電極及驅動讀出柵極部207來進行訊號電荷的讀出之讀出電極而 發揮功能。訊號電荷在從垂直傳輸路徑208依次傳輸至未圖示的水平傳輸路徑及輸出部(浮動擴散放大器)之後,作為電壓訊號而輸出。 A gate insulating film 210 including an ONO (Oxide-Nitride-Oxide) film is formed on the surface of the substrate 204. A vertical transmission electrode 211 including polycrystalline silicon or amorphous silicon is formed on the gate insulating film 210 in a manner covering the vertical transmission path 208, the readout gate portion 207, and substantially directly above the element isolation region 209. The vertical transmission electrode 211 functions as a driving electrode for driving the vertical transmission path 208 to perform charge transmission and a readout electrode for driving the readout gate portion 207 to perform signal charge reading. The signal charge is transmitted from the vertical transmission path 208 to the horizontal transmission path (not shown) and the output section (floating diffusion amplifier) in sequence, and then output as a voltage signal.
在垂直傳輸電極211上,以覆蓋其表面之方式形成有遮光膜212。遮光膜212在受光元件201的正上方位置具有開口部,而對其以外的區域進行遮光。本發明的遮光膜可以用作遮光膜212。 A light shielding film 212 is formed on the vertical transmission electrode 211 to cover the surface thereof. The light shielding film 212 has an opening directly above the light receiving element 201 and shields the area outside the opening. The light shielding film of the present invention can be used as the light shielding film 212.
遮光膜212上設置有透明的中間層,該中間層包括:包括BPSG(borophospho silicate glass:硼磷矽玻璃)之絕緣膜213、包括P-SiN之絕緣膜(鈍化膜)214、包括透明樹脂等之平坦化膜215。濾色器202形成於中間層上。 A transparent intermediate layer is provided on the light shielding film 212, and the intermediate layer includes: an insulating film 213 including BPSG (borophospho silicate glass), an insulating film (passivation film) 214 including P-SiN, and a planarization film 215 including a transparent resin. The color filter 202 is formed on the intermediate layer.
[圖像顯示裝置] [Image display device]
本發明的圖像顯示裝置具備本發明的遮光膜。 The image display device of the present invention is equipped with the light-shielding film of the present invention.
作為圖像顯示裝置具有遮光膜之形態,例如可舉出將作為黑矩陣含有遮光膜之濾色器用於圖像顯示裝置之形態。 As an embodiment of an image display device having a light-shielding film, for example, a color filter including a light-shielding film as a black matrix can be used in an image display device.
接著,對黑矩陣及含有黑矩陣之濾色器進行說明,進而,作為圖像顯示裝置的具體例,對含有此類濾色器之液晶顯示裝置進行說明。 Next, the black matrix and the color filter containing the black matrix are explained, and then, as a specific example of an image display device, a liquid crystal display device containing such a color filter is explained.
[黑矩陣] [Black Matrix]
本發明的遮光膜用作黑矩陣亦較佳。黑矩陣有時會包含在濾色器、固體攝像元件及液晶顯示裝置等圖像顯示裝置。 The light-shielding film of the present invention is also preferably used as a black matrix. The black matrix is sometimes included in image display devices such as color filters, solid-state imaging elements and liquid crystal display devices.
作為黑矩陣,可舉出以上說明者;設置於液晶顯示裝置等圖像顯示裝置的周緣部之黑色的邊緣;紅、藍及綠的畫素之間的格子狀和/或直線狀的黑色的部分;用於TFT(thin film transistor:薄膜電晶體)遮光的點狀和/或線狀的黑色圖案;等。關於該黑矩陣的定義,例如在菅野泰平著,“液晶顯示器製造裝置用語辭典”,第2版,NIKKAN KOGYO SHIMBUN,LTD.,1996年,64頁中有記載。 As the black matrix, the above-mentioned ones can be cited; the black edge provided at the periphery of the image display device such as the liquid crystal display device; the black part in the form of a grid and/or a straight line between the red, blue and green pixels; the black pattern in the form of dots and/or lines used for light shielding of TFT (thin film transistor); etc. The definition of the black matrix is described in, for example, Taihei Kanno, "Dictionary of Terms for Liquid Crystal Display Manufacturing Devices", 2nd edition, NIKKAN KOGYO SHIMBUN, LTD., 1996, p. 64.
為了提高顯示對比度,又,為了在使用薄膜電晶體(TFT)之主動矩陣驅動方式的液晶顯示裝置時防止由光的漏電流引起的畫質下降,黑矩陣具有高遮光性(以光學濃度OD計為3以上)為較佳。 In order to improve the display contrast and prevent the degradation of image quality caused by light leakage current when using a thin film transistor (TFT) active matrix driven liquid crystal display device, it is preferred that the black matrix has high light shielding properties (measured in optical density OD of 3 or more).
作為黑矩陣的製造方法,並無特別限制,能夠藉由與上述遮光膜之製造方法相同的方法製造。具體而言,將組成物塗佈於基板而形成塗膜,進行曝光及顯影而形成圖案狀的黑色層之後,在黑色層上形成氧阻斷層,藉此能夠製造黑矩陣。另外,作為用作黑矩陣之遮光膜的膜厚,0.1~4.0μm為較佳。 There is no particular limitation on the method for manufacturing the black matrix, and the black matrix can be manufactured by the same method as the method for manufacturing the above-mentioned light-shielding film. Specifically, the composition is applied to the substrate to form a coating, and after exposure and development to form a patterned black layer, an oxygen blocking layer is formed on the black layer, thereby manufacturing the black matrix. In addition, the thickness of the light-shielding film used as the black matrix is preferably 0.1~4.0μm.
作為上述基板的材料,並無特別限制,對可見光(波長400~800nm)具有80%以上的透射率為較佳。作為此類材料,具體而言,例如可舉出鈉鈣玻璃、無鹼玻璃、石英玻璃及硼矽玻璃等玻璃;聚酯系樹脂及聚烯烴系樹脂等塑膠;等,從耐化學性及耐熱性的觀點考慮,無鹼玻璃或石英玻璃等為較佳。 There is no particular restriction on the material of the substrate, but it is preferred that the transmittance of visible light (wavelength 400-800nm) is 80% or more. Specifically, such materials include sodium calcium glass, alkali-free glass, quartz glass, borosilicate glass, and other glasses; plastics such as polyester resins and polyolefin resins; etc. From the perspective of chemical resistance and heat resistance, alkali-free glass or quartz glass is preferred.
<濾色器> <Color filter>
本發明的遮光膜被包含在濾色器亦較佳。 It is also preferred that the light-shielding film of the present invention is included in the color filter.
作為濾色器含有遮光膜之形態,並無特別限制,可舉出具備基板和上述黑矩陣之濾色器。亦即,能夠例示出具備在形成於基板上之上述黑矩陣的開口部形成之紅色、綠色及藍色的著色像素之濾色器。 There is no particular limitation on the form of the color filter including the light-shielding film, and a color filter having a substrate and the above-mentioned black matrix can be cited. That is, a color filter having red, green, and blue colored pixels formed in the opening of the above-mentioned black matrix formed on the substrate can be exemplified.
含有黑矩陣之濾色器例如能夠藉由以下方法製造。 A color filter containing a black matrix can be manufactured, for example, by the following method.
首先,在形成於基板上之圖案狀的黑矩陣的開口部形成含有與濾色器的各著色畫素對應之顏料之組成物的塗膜。另外,作為各顏色用組成物,並無特別限制,能夠使用公知的組成物,在本說明書中說明 的組成物中,使用將黑色色材代替為與各畫素對應之著色劑之組成物為較佳。 First, a coating containing a composition containing a pigment corresponding to each coloring pixel of the color filter is formed at the opening of the patterned black matrix formed on the substrate. In addition, there is no particular limitation on the composition for each color, and a known composition can be used. Among the compositions described in this manual, it is preferable to use a composition in which the black color material is replaced with a coloring agent corresponding to each pixel.
接著,經由具有與黑矩陣的開口部對應之圖案之光罩而對塗膜進行曝光。接著,能夠藉由顯影處理去除未曝光部之後,進行烘烤而在黑矩陣的開口部形成著色畫素。例如利用含有紅色、綠色及藍色顏料之各顏色用組成物進行一系列操作,則能夠製造具有紅色、綠色及藍色畫素之濾色器。 Next, the coating is exposed through a mask having a pattern corresponding to the opening of the black matrix. Then, after removing the unexposed portion by developing, baking is performed to form colored pixels at the opening of the black matrix. For example, by performing a series of operations using color compositions containing red, green, and blue pigments, a color filter having red, green, and blue pixels can be manufactured.
<液晶顯示裝置> <LCD display device>
本發明的遮光膜被包含在液晶顯示裝置亦較佳。作為液晶顯示裝置含有遮光膜之形態,並無特別限制,可舉出包含含有已說明的黑矩陣之濾色器之形態。 It is also preferred that the light-shielding film of the present invention is included in a liquid crystal display device. There is no particular limitation on the form of the light-shielding film included in the liquid crystal display device, and a form of a color filter including the black matrix described above can be cited.
作為本實施形態之液晶顯示裝置,例如可舉出具備對向配置之一對基板及封入該等基板之間之液晶化合物之形態。作為上述基板,如作為黑矩陣用的基板已說明。 As a liquid crystal display device of this embodiment, for example, there can be cited a form having a pair of substrates arranged opposite to each other and a liquid crystal compound sealed between the substrates. As the above-mentioned substrate, a substrate for a black matrix has been described.
作為上述液晶顯示裝置的具體形態,例如可舉出從使用者側依次含有偏振片/基板/濾色器/透明電極層/配向膜/液晶層/配向膜/透明電極層/TFT(Thin Film Transistor:薄膜電晶體)元件/基板/偏振片/背光單元之積層體。 As a specific form of the above-mentioned liquid crystal display device, for example, a laminated body including polarizer/substrate/color filter/transparent electrode layer/alignment film/liquid crystal layer/alignment film/transparent electrode layer/TFT (Thin Film Transistor) element/substrate/polarizer/backlight unit in order from the user side can be cited.
另外,作為液晶顯示裝置,並不限於上述,例如可舉出“電子顯示器件(佐佐木昭夫著,Kogyo Chosakai Publishing Co.,LTD.1990年發行)”、“顯示器件(伊吹順章著,Sangyo Tosho Publishing Co.,LTD.1989年發行)”等中記載之液晶顯示裝置。又,例如可舉出“下一代液晶顯示技術(內田龍男編著,Kogyo Chosakai Publishing Co.,Ltd.1994年發行)”中記載之液晶顯示裝置。 In addition, as liquid crystal display devices, they are not limited to the above, and for example, the liquid crystal display devices described in "Electronic Display Devices (written by Akio Sasaki, published by Kogyo Chosakai Publishing Co., LTD. in 1990)" and "Display Devices (written by Junaki Ibuki, published by Sangyo Tosho Publishing Co., LTD. in 1989)" can be cited. Another example is the liquid crystal display device described in "Next Generation Liquid Crystal Display Technology (written by Ryuo Uchida, published by Kogyo Chosakai Publishing Co., Ltd. in 1994)".
[紅外線感測器] [Infrared sensor]
本發明的遮光膜被包含在紅外線感測器亦較佳。 It is also preferred that the light-shielding film of the present invention is included in the infrared sensor.
利用圖3對上述實施態樣之紅外線感測器進行說明。圖3係表示具備本發明的遮光膜之紅外線感測器的構成例之概略剖面圖。圖3所示之紅外線感測器300具備固體攝像元件310。 The infrared sensor of the above-mentioned embodiment is described using FIG3. FIG3 is a schematic cross-sectional view showing an example of the structure of an infrared sensor having a light-shielding film of the present invention. The infrared sensor 300 shown in FIG3 has a solid-state imaging element 310.
設置於固體攝像元件310上之攝像區域將紅外線吸收過濾器311和本發明的實施形態之濾色器312組合而構成。 The imaging area disposed on the solid-state imaging element 310 is composed of a combination of an infrared absorption filter 311 and a color filter 312 of the embodiment of the present invention.
紅外線吸收過濾器311係透射可見光區域的光(例如波長400~700nm的光),且遮蔽紅外區域的光(例如波長800~1300nm的光,較佳為波長900~1200nm的光,更佳為波長900~1000nm的光)之膜,作為著色劑能夠使用含有紅外線吸收劑(作為紅外線吸收劑的形態如上述說明。)之硬化膜。 The infrared absorption filter 311 is a film that transmits light in the visible light region (e.g., light with a wavelength of 400-700nm) and blocks light in the infrared region (e.g., light with a wavelength of 800-1300nm, preferably light with a wavelength of 900-1200nm, and more preferably light with a wavelength of 900-1000nm). As a colorant, a hardened film containing an infrared absorber (the form of the infrared absorber is as described above) can be used.
濾色器312係形成有透射及吸收可見光區域中特定波長的光之畫素之濾色器,例如使用形成有紅色(R)、綠色(G)、藍色(B)的畫素之濾色器等,其形態如上述說明。 The color filter 312 is a color filter formed with pixels that transmit and absorb light of specific wavelengths in the visible light region, for example, a color filter formed with pixels of red (R), green (G), and blue (B) is used, and its shape is as described above.
在紅外線透射過濾器313與固體攝像元件310之間,配置有能夠透射紅外線透射過濾器313之波長的光之樹脂膜314(例如透明樹脂膜等)。 Between the infrared transmission filter 313 and the solid-state imaging element 310, a resin film 314 (such as a transparent resin film, etc.) capable of transmitting light of the wavelength of the infrared transmission filter 313 is arranged.
紅外線透射過濾器313係具有可見光遮蔽性,且使特定波長的紅外線透射之過濾器,並能夠使用含有吸收可見光區域的光之著色劑(例如苝化合物和/或苯并呋喃酮化合物等)及紅外線吸收劑(例如吡咯并吡咯化合物、酞菁化合物、萘酞菁化合物及聚次甲基化合物等)之 遮光膜。紅外線透射過濾器313例如遮蔽波長400~830nm的光,透射波長900~1300nm的光為較佳。 The infrared transmission filter 313 has visible light shielding properties and transmits infrared light of a specific wavelength, and can use a light-shielding film containing a colorant that absorbs light in the visible light region (such as perylene compounds and/or benzofuranone compounds, etc.) and an infrared absorber (such as pyrrolopyrrole compounds, phthalocyanine compounds, naphthalocyanine compounds, and polymethine compounds, etc.). The infrared transmission filter 313, for example, shields light with a wavelength of 400 to 830 nm, and preferably transmits light with a wavelength of 900 to 1300 nm.
濾色器312及紅外線透射濾波器313的入射光hν側配置有微透鏡315。以覆蓋微透鏡315之方式形成有平坦化膜316。 A microlens 315 is disposed on the incident light hν side of the color filter 312 and the infrared transmission filter 313. A flattening film 316 is formed to cover the microlens 315.
在圖3所示之形態中,配置有樹脂膜314,但可以形成紅外線透射過濾器313來代替樹脂膜314。亦即,可以在固體攝像元件310上形成紅外線透射過濾器313。 In the form shown in FIG. 3 , a resin film 314 is provided, but an infrared transmission filter 313 may be formed instead of the resin film 314. That is, an infrared transmission filter 313 may be formed on the solid-state imaging element 310.
又,在圖3所示之形態中,濾色器312的膜厚與紅外線透射過濾器313的膜厚相同,但兩者的膜厚可以不同。 In addition, in the form shown in FIG3 , the film thickness of the color filter 312 is the same as the film thickness of the infrared transmission filter 313, but the film thicknesses of the two may be different.
又,在圖3所示之形態中,濾色器312設置於比紅外線吸收過濾器311更靠近入射光hν側的位置,但亦可以調換紅外線吸收過濾器311和濾色器312的順序,而將紅外線吸收過濾器311設置於比濾色器312更靠近入射光hν側的位置。 Furthermore, in the form shown in FIG. 3 , the color filter 312 is disposed at a position closer to the incident light hν side than the infrared absorption filter 311, but the order of the infrared absorption filter 311 and the color filter 312 may be reversed, and the infrared absorption filter 311 may be disposed at a position closer to the incident light hν side than the color filter 312.
又,在圖3所示之形態中,相鄰積層有紅外線吸收過濾器311和濾色器312,但兩個過濾器無需一定要相鄰,可以在兩個過濾器之間設置其他層。本發明遮光膜除了能夠用作紅外線吸收過濾器311的表面的端部和/或側面等的遮光膜以外,若用於紅外線感測器的裝置內壁,則還能夠防止內部反射和/或對受光部的未預期的光入射而提高靈敏度。 In the form shown in FIG3, the adjacent layers include an infrared absorption filter 311 and a color filter 312, but the two filters do not necessarily need to be adjacent, and other layers can be provided between the two filters. In addition to being used as a light-shielding film on the end and/or side of the surface of the infrared absorption filter 311, if used on the inner wall of the infrared sensor device, it can also prevent internal reflection and/or unexpected light from entering the light receiving part to improve sensitivity.
依據該紅外線感測器,由於能夠同時獲取圖像資訊,因此能夠進行辨識檢測動作之對象之動作感測等。又,依據該紅外線感測器,能夠獲取距離資訊,因此能夠進行包含3D資訊之圖像的攝影等。進而,該紅外線感測器亦能夠用作生物辨識感測器。 According to the infrared sensor, since image information can be obtained at the same time, motion sensing of objects that are moving can be performed. In addition, according to the infrared sensor, distance information can be obtained, so images containing 3D information can be photographed. Furthermore, the infrared sensor can also be used as a biometric recognition sensor.
接著,對適用上述紅外線感測器之固體攝像裝置進行說明。 Next, the solid-state imaging device that uses the above infrared sensor is described.
上述固體攝像裝置含有透鏡光學系統、固體攝像元件、紅外發光二極體等。另外,關於固體攝像裝置的各結構,能夠參考日本特開2011-233983號公報的段落0032~0036,該內容引入本說明書中。 The solid-state imaging device includes a lens optical system, a solid-state imaging element, an infrared light-emitting diode, etc. In addition, for each structure of the solid-state imaging device, reference can be made to paragraphs 0032 to 0036 of Japanese Patent Publication No. 2011-233983, which is incorporated into this specification.
[頭燈單元] [Headlight unit]
本發明的遮光膜被包含在汽車等車輛用燈具的頭燈單元中亦較佳。包含在頭燈單元之本發明的硬化膜為了遮蔽從光源射出之光的至少一部分,形成為圖案狀為較佳。 The light-shielding film of the present invention is preferably included in a headlight unit of a lamp for a vehicle such as an automobile. The cured film of the present invention included in the headlight unit is preferably formed into a pattern in order to shield at least a portion of the light emitted from the light source.
利用圖4及圖5對上述實施態樣之頭燈單元進行說明。 The headlight unit of the above-mentioned implementation is described using Figures 4 and 5.
圖4係表示頭燈單元的構成例之示意圖,圖5係表示頭燈單元的遮光部的構成例之示意的立體圖。 FIG. 4 is a schematic diagram showing an example of the configuration of the headlight unit, and FIG. 5 is a schematic three-dimensional diagram showing an example of the configuration of the light shielding portion of the headlight unit.
如圖4所示,頭燈單元10具有光源12、遮光部14、透鏡16,依次配置有光源12、遮光部14及透鏡16。 As shown in FIG. 4 , the headlight unit 10 has a light source 12, a shading portion 14, and a lens 16, and the light source 12, the shading portion 14, and the lens 16 are arranged in sequence.
如圖5所示,遮光部14具有基體20和遮光膜22。 As shown in FIG5 , the light shielding portion 14 has a substrate 20 and a light shielding film 22.
遮光膜22中形成有用於以特定的形狀照射從光源12射出之光的圖案狀的開口部23。由遮光膜22的開口部23的形狀確定從透鏡16照射之配光圖案。透鏡16係投射通過遮光部14之來自光源12的光L者。只要能夠從光源12照射特定的配光圖案,則不一定需要透鏡16。透鏡16係依據光L的照射距離及照射範圍而適當確定者。 The light shielding film 22 has a patterned opening 23 for irradiating the light emitted from the light source 12 in a specific shape. The shape of the opening 23 of the light shielding film 22 determines the light distribution pattern irradiated from the lens 16. The lens 16 projects the light L from the light source 12 that passes through the light shielding portion 14. As long as a specific light distribution pattern can be irradiated from the light source 12, the lens 16 is not necessarily required. The lens 16 is appropriately determined according to the irradiation distance and irradiation range of the light L.
又,基體20只要能夠保持遮光膜22,則其結構並無特別限定,但不會因光源12的熱等而變形者為較佳,例如,由玻璃構成。 Furthermore, the structure of the base 20 is not particularly limited as long as it can hold the light-shielding film 22, but it is preferably one that will not be deformed by the heat of the light source 12, for example, it is made of glass.
圖5示出配光圖案的一例,但並不限定於此。 Figure 5 shows an example of a light distribution pattern, but is not limited to this.
又,光源12亦不限定於1個,例如,可以配置成列狀,亦可以配置成矩陣狀。設置複數個光源時,例如,可以為對1個光源12設置1個遮光部14的結構。此時,複數個遮光部14的各遮光膜22全部可以為相同的圖案,亦可以為分別不同的圖案。 Furthermore, the light source 12 is not limited to one, and can be arranged in a row or a matrix, for example. When multiple light sources are provided, for example, a structure in which one light shielding portion 14 is provided for one light source 12 can be used. In this case, the light shielding films 22 of the multiple light shielding portions 14 can all have the same pattern or different patterns.
對基於遮光膜22的圖案之配光圖案進行說明。 The light distribution pattern based on the pattern of the light shielding film 22 is explained.
圖6係表示基於頭燈單元之配光圖案的一例之示意圖,圖7係表示基於頭燈單元之配光圖案的另一例之示意圖。另外,圖6所示之配光圖案30和圖7所示之配光圖案32均表示被照射光之區域。又,圖6所示之區域31及圖7所示之區域31均表示在未設置有遮光膜22時以光源12(參考圖4)照射之照射區域。 FIG. 6 is a schematic diagram showing an example of a light distribution pattern based on a headlight unit, and FIG. 7 is a schematic diagram showing another example of a light distribution pattern based on a headlight unit. In addition, the light distribution pattern 30 shown in FIG. 6 and the light distribution pattern 32 shown in FIG. 7 both represent the area irradiated with light. Moreover, the area 31 shown in FIG. 6 and the area 31 shown in FIG. 7 both represent the irradiation area irradiated by the light source 12 (refer to FIG. 4) when the light shielding film 22 is not provided.
例如,如圖6所示之配光圖案30,因遮光膜22的圖案,光的強度在邊緣30a急劇下降。例如,圖6所示之配光圖案30成為靠左行駛時不會向對向車照射光之圖案。 For example, in the light distribution pattern 30 shown in FIG6 , the light intensity drops sharply at the edge 30a due to the pattern of the light shielding film 22. For example, the light distribution pattern 30 shown in FIG6 becomes a pattern that does not irradiate light to oncoming vehicles when driving on the left.
又,如圖7所示之配光圖案32,亦能夠設為將圖6所示之配光圖案30的一部分切除之圖案。此時,亦與圖6所示之配光圖案30同樣地,光的強度在邊緣32a急劇下降,例如成為靠左行駛時不會向對向車照射光之圖案。進而,光的強度在缺口部33亦急劇下降。因此,在與缺口部33對應之區域,例如能夠標示表示道路為轉彎、上坡、下坡等狀態之標誌。藉此,能夠提高夜間行駛時的安全性。 Furthermore, the light distribution pattern 32 shown in FIG. 7 can also be set as a pattern in which a part of the light distribution pattern 30 shown in FIG. 6 is cut off. At this time, as with the light distribution pattern 30 shown in FIG. 6, the light intensity drops sharply at the edge 32a, for example, it becomes a pattern that does not irradiate light to the oncoming vehicle when driving on the left. Furthermore, the light intensity also drops sharply at the notch 33. Therefore, in the area corresponding to the notch 33, for example, a sign indicating that the road is turning, uphill, downhill, etc. can be marked. In this way, the safety of driving at night can be improved.
另外,遮光部14並不限定於固定並配置在光源12與透鏡16之間,亦能夠設為藉由未圖示之驅動機構,依據需要設置於光源12與透鏡16之間而獲得特定的配光圖案的結構。 In addition, the light shielding portion 14 is not limited to being fixed and arranged between the light source 12 and the lens 16, but can also be set as a structure that obtains a specific light distribution pattern by being arranged between the light source 12 and the lens 16 as needed by a driving mechanism not shown in the figure.
又,亦可以用遮光部14構成能夠遮蔽來自光源12的光之遮光構 件。 Furthermore, the shading portion 14 may be used to form a shading member capable of shielding the light from the light source 12.
此時,亦能夠設為藉由未圖示之驅動機構,依據需要設置於光源12與透鏡16之間而獲得特定的配光圖案的結構。 At this time, it is also possible to set a driving mechanism (not shown) between the light source 12 and the lens 16 as needed to obtain a specific light distribution pattern.
以下依據實施例對本發明進行更詳細的說明。以下實施例所示之材料、使用量、比例、處理內容及處理步驟等只要不脫離本發明的主旨,則能夠適當變更。藉此,本發明的範圍並不應藉由以下示出之實施例限定性地解釋。 The present invention is described in more detail below based on the embodiments. The materials, usage amounts, proportions, processing contents and processing steps shown in the following embodiments can be appropriately changed as long as they do not deviate from the main purpose of the present invention. Therefore, the scope of the present invention should not be limitedly interpreted by the embodiments shown below.
[色材組成物的製備] [Preparation of color material composition]
製備含有以下黑色色材之色材組成物,用於遮光性組成物的製備。 Prepare a color material composition containing the following black color material for use in the preparation of a light-shielding composition.
<鈦黑分散液(色材組成物A-1)的製備> <Preparation of titanium black dispersion (color material composition A-1)>
稱量100g的平均粒徑15nm的氧化鈦MT-150A(商品名,TAYCA CORPORATION製)、25g的BET表面積300m2/g的氧化矽粒子AEROGIL(註冊商標)300/30(EVONIK公司製)及100g的分散劑Disperbyk190(商品名,BYK-Chemie GmbH製),將該等混合。對所獲得之混合物添加了離子電交換水71g。使用KURABO製MAZERSTAR KK-400W,以公転轉速1360rpm、自転轉速1047rpm,對所獲得之混合物進行20分鐘處理,藉此獲得了更均勻的分散液。將該分散液填充至石英容器,利用小型旋轉窯(Motoyama Co.,Ltd.製),在氧氣氛中加熱至920℃。之後,用氮置換氣氛,並在相同溫度下,使銨氣以100mL/min流通5小時,藉此實施了氮化還元處理。氮化還元處理結束後,將所回收之粉末用乳鉢粉碎,藉此獲得了粉末狀的比表面積 73m2/g的鈦黑(色材a-1)。 100 g of titanium oxide MT-150A (trade name, manufactured by TAYCA CORPORATION) with an average particle size of 15 nm, 25 g of silicon oxide particles AEROGIL (registered trademark) 300/30 (manufactured by EVONIK) with a BET surface area of 300 m 2 /g, and 100 g of dispersant Disperbyk 190 (trade name, manufactured by BYK-Chemie GmbH) were weighed and mixed. 71 g of ion-exchanged water was added to the obtained mixture. The obtained mixture was treated for 20 minutes using KURABO MAZERSTAR KK-400W at a rotation speed of 1360 rpm and an autorotation speed of 1047 rpm to obtain a more uniform dispersion. The dispersion was filled into a quartz container and heated to 920°C in an oxygen atmosphere using a small rotary kiln (manufactured by Motoyama Co., Ltd.). Thereafter, the atmosphere was replaced with nitrogen and ammonium gas was circulated at 100 mL/min for 5 hours at the same temperature to perform a nitriding reduction treatment. After the nitriding reduction treatment, the recovered powder was pulverized with a mill to obtain a powdered titanium black (color material a-1) having a specific surface area of 73 m2 /g.
對上述中獲得之色材a-1(20質量份)添加具有由下述式(X-1)表示之結構之分散樹脂X-1(5.5質量份)之後,進一部添加丙二醇單甲醚乙酸酯(以下記載為“PGMEA”)至固體成分濃度成為35質量%。 After adding the dispersing resin X-1 (5.5 parts by mass) having the structure represented by the following formula (X-1) to the color material a-1 (20 parts by mass) obtained above, propylene glycol monomethyl ether acetate (hereinafter referred to as "PGMEA") was further added until the solid content concentration became 35% by mass.
上述式(X-1)中,標註於各重複單元之數字表示各重複單元的莫耳比。又,上述分散樹脂X-1的重量平均分子量為32000。 In the above formula (X-1), the numbers attached to each repeating unit represent the molar ratio of each repeating unit. In addition, the weight average molecular weight of the above dispersed resin X-1 is 32000.
將所獲得之分散物利用攪拌機充分攪拌,進行了預混合。使用分散機NPM Pilot(商品名,SHINMARU ENTERPRISES CORPORATION製),以下述條件,對所獲得之分散物進行分散處理,藉此獲得了含有色材a-1之分散液亦即色材組成物A-1。 The obtained dispersion was stirred thoroughly with a stirrer for premixing. The obtained dispersion was dispersed using a disperser NPM Pilot (trade name, manufactured by SHINMARU ENTERPRISES CORPORATION) under the following conditions to obtain a dispersion containing color material a-1, i.e., color material composition A-1.
(分散條件) (Dispersion conditions)
˙珠徑:φ0.05mm ˙Ball diameter: φ0.05mm
˙微珠填充率:65體積% ˙Microbead filling rate: 65 volume %
˙研磨圓周速度:10m/sec ˙Grinding circumferential speed: 10m/sec
˙分離器圓周速度:11m/s ˙Separator circumferential speed: 11m/s
˙進行分散處理之混合液量:15.0g ˙Amount of mixed liquid for dispersion treatment: 15.0g
˙循環流量(泵供給量):60kg/小時 ˙Circulation flow (pump supply): 60kg/hour
˙處理液溫度:20~25℃ ˙Processing liquid temperature: 20~25℃
˙冷卻水:自來水(5℃) ˙Cooling water: tap water (5℃)
˙珠磨機環狀通道內容積:2.2L ˙Volume of bead mill annular channel: 2.2L
˙通過次數:84道次 ˙Number of passes: 84 times
<有機顏料分散液(色材組成物A-2)的製備> <Preparation of organic pigment dispersion (color material composition A-2)>
混合了作為色材a-2含有苯并呋喃酮化合物之有機顏料(商品名“Irgaphor Black S0100CF”,BASF公司製)(150質量份)、分散樹脂X-1(75質量份)、SOLSPERSE 20000(顏料衍生物、Lubrizol Japan Ltd.製)(25質量份)及3-甲氧基丁基乙酸酯(MBA)(750質量份)。分散樹脂X-1與在上述色材組成物A-2的分散液的製備中使用者相同。 An organic pigment containing a benzofuranone compound (trade name "Irgaphor Black S0100CF", manufactured by BASF) (150 parts by mass), a dispersing resin X-1 (75 parts by mass), SOLSPERSE 20000 (pigment derivative, manufactured by Lubrizol Japan Ltd.) (25 parts by mass), and 3-methoxybutyl acetate (MBA) (750 parts by mass) were mixed as color material a-2. The dispersing resin X-1 was the same as that used in the preparation of the dispersion of the color material composition A-2.
利用均質儀(PRIMIX Corporation製),將所獲得之混合物攪拌20分鐘,藉此獲得了預分散液。進而,使用具備離心分離器之ULTRA APEX MILL(KOTOBUKI KOGYOU CO.,LTD.製),以下述分散條件對所獲得之預分散液進行3小時分散處理,藉此獲得了分散組成物。分散結束後,利用過濾器將微珠與分散液分離,藉此獲得了含有色材a-2之分散液亦即色材組成物A-2。所獲得之分散液的固體成分濃度為25質量%,色材a-2/樹脂成分(分散樹脂X-1和顏料衍生物的合計)的比例為60/40(質量比)。 The obtained mixture was stirred for 20 minutes using a homogenizer (manufactured by PRIMIX Corporation) to obtain a pre-dispersion liquid. Furthermore, the obtained pre-dispersion liquid was dispersed for 3 hours using an ULTRA APEX MILL (manufactured by KOTOBUKI KOGYOU CO., LTD.) equipped with a centrifugal separator under the following dispersion conditions to obtain a dispersion composition. After the dispersion was completed, the beads and the dispersion liquid were separated using a filter to obtain a dispersion liquid containing color material a-2, i.e., color material composition A-2. The solid content concentration of the obtained dispersion liquid was 25% by mass, and the ratio of color material a-2/resin component (total of dispersion resin X-1 and pigment derivative) was 60/40 (mass ratio).
另外,SOLSPERSE 20000係胺值為29mgKOH/g,無酸值,作為顏料吸附基具有三級胺之化合物。 In addition, SOLSPERSE 20000 has an amine value of 29 mgKOH/g, no acid value, and is a compound with a tertiary amine as a pigment adsorption base.
(分散條件) (Dispersion conditions)
˙使用微珠:φ0.30mm的氧化鋯珠(YTZ球,Neturen Co.,Ltd.製) ˙Microbeads used: φ0.30mm zirconia beads (YTZ balls, manufactured by Neturen Co., Ltd.)
˙微珠填充率:75體積% ˙Microbead filling rate: 75 volume %
˙研磨圓周速度:8m/sec ˙Grinding circumferential speed: 8m/sec
˙進行分散處理之混合液量:1000g ˙Amount of mixed liquid for dispersion treatment: 1000g
˙循環流量(泵供給量):13kg/小時 ˙Circulation flow (pump supply): 13kg/hour
˙處理液溫度:25~30℃ ˙Processing liquid temperature: 25~30℃
˙冷卻水:自來水(5℃) ˙Cooling water: tap water (5℃)
˙珠磨機環狀通道內容積:0.15L ˙Volume of bead mill annular channel: 0.15L
˙通過次數:90道次 ˙Number of passes: 90 times
<有機顏料分散液(色材組成物A-3)的製備> <Preparation of organic pigment dispersion (color material composition A-3)>
將含有苝化合物之有機顏料(商品名“PALIOGEN Black S0084”,BASF公司製)用作色材a-3來代替色材a-2,除此以外,按照上述色材組成物A-2的製造方法,獲得了含有色材a-3之分散液亦即色材組成物A-3。 An organic pigment containing a perylene compound (trade name "PALIOGEN Black S0084", manufactured by BASF) was used as color material a-3 instead of color material a-2. In addition, a dispersion containing color material a-3, i.e., color material composition A-3, was obtained according to the manufacturing method of the above-mentioned color material composition A-2.
<碳黑分散液(色材組成物A-4)的製備> <Preparation of carbon black dispersion (color material composition A-4)>
利用通常的油爐法製造了碳黑。然而,作為原料油,用Na分量、Ca分量及S分量少的乙烯底油,利用氣體燃料進行了燃燒。進而,作為反應停止水,使用了用離子交換樹脂進行了處理的純水。 Carbon black was produced using a conventional oil furnace method. However, as the raw material oil, ethylene bottom oil with low Na, Ca and S content was used and burned using gas fuel. Furthermore, as the reaction stopping water, pure water treated with ion exchange resin was used.
利用均質儀,將所獲得之碳黑(540g)與純水(14500g)一同以5,000~6,000rpm歷經30分鐘攪拌,藉此獲得了漿料。將該漿料轉移至帶螺桿型攪拌機的容器,一邊以約1,000rpm混合,一邊向該容器內一點點添加了溶解環氧樹脂“Epikote 828”(JER公司製)(60g)之甲苯(600g)。歷經約15分鐘,分散於水中的所有碳黑轉移至甲苯側,成為粒徑約1mm的顆粒。 The obtained carbon black (540 g) was stirred with pure water (14500 g) at 5,000-6,000 rpm for 30 minutes using a homogenizer to obtain a slurry. The slurry was transferred to a container with a screw-type stirrer and mixed at about 1,000 rpm while adding toluene (600 g) in which epoxy resin "Epikote 828" (manufactured by JER) (60 g) was dissolved little by little into the container. After about 15 minutes, all the carbon black dispersed in the water was transferred to the toluene side and became particles with a particle size of about 1 mm.
接著,用60目金屬網進行控水之後,將分離出的顆粒放入真空乾燥機,以70℃乾燥7小時,去除甲苯及水,藉此獲得了樹脂包覆碳黑 (色材a-4)。所獲得之樹脂包覆碳黑的樹脂包覆量相對於碳黑和樹脂的合計量為10質量%。 Next, after using a 60-mesh metal screen to control water, the separated particles were placed in a vacuum dryer and dried at 70°C for 7 hours to remove toluene and water, thereby obtaining resin-coated carbon black (color material a-4). The resin coating amount of the obtained resin-coated carbon black was 10% by mass relative to the total amount of carbon black and resin.
混合在上述中獲得之色材a-4(20質量份)、分散樹脂X-1(4.5質量份)及SOLSPERSE 12000(Lubrizol Japan Ltd.製)(1質量份),對所獲得之混合物添加PGMEA至固體成分濃度成為35質量%。分散樹脂X-1與在上述色材組成物A-1的製備中使用者相同。 The color material a-4 (20 parts by mass), dispersing resin X-1 (4.5 parts by mass) and SOLSPERSE 12000 (manufactured by Lubrizol Japan Ltd.) (1 part by mass) obtained above were mixed, and PGMEA was added to the obtained mixture until the solid content concentration became 35% by mass. The dispersing resin X-1 was the same as that used in the preparation of the color material composition A-1 above.
將所獲得之分散物利用攪拌機充分攪拌,進行了預混合。使用KOTOBUKI KOGYOU CO.,LTD.製的ULTRA APEX MILL UAM015,以下述條件對所獲得之分散物進行分散處理,藉此獲得了分散組成物。分散結束後,利用過濾器將微珠與分散液分離,藉此獲得了含有色材a-4之分散液亦即色材組成物A-4。 The obtained dispersion was stirred thoroughly with a stirrer and pre-mixed. The obtained dispersion was dispersed using ULTRA APEX MILL UAM015 manufactured by KOTOBUKI KOGYOU CO., LTD. under the following conditions to obtain a dispersion composition. After the dispersion was completed, the beads were separated from the dispersion using a filter to obtain a dispersion containing color material a-4, i.e., color material composition A-4.
(分散條件) (Dispersion conditions)
˙珠徑:φ0.05mm ˙Ball diameter: φ0.05mm
˙微珠填充率:75體積% ˙Microbead filling rate: 75 volume %
˙研磨圓周速度:8m/sec ˙Grinding circumferential speed: 8m/sec
˙進行分散處理之混合液量:500g ˙Amount of mixed liquid for dispersion treatment: 500g
˙循環流量(泵供給量):13kg/小時 ˙Circulation flow (pump supply): 13kg/hour
˙處理液溫度:25~30℃ ˙Processing liquid temperature: 25~30℃
˙冷卻水:自來水(5℃) ˙Cooling water: tap water (5℃)
˙珠磨機環狀通道內容積:0.15L ˙Volume of bead mill annular channel: 0.15L
˙通過次數:90道次 ˙Number of passes: 90 times
<鈦黑分散液(色材組成物A-5)的製備> <Preparation of titanium black dispersion (color material composition A-5)>
使用具有由下述式(X-2)表示之結構之分散樹脂X-2來代替分散樹 脂X-1,除此以外,按照上述色材組成物A-1的製造方法,獲得了含有色材a-1之分散液亦即色材組成物A-5。 A dispersion liquid containing color material a-1, i.e., color material composition A-5, was obtained by using a dispersion resin X-2 having a structure represented by the following formula (X-2) instead of the dispersion resin X-1 and following the method for producing the color material composition A-1.
上述式(X-2)中,標註於各重複單元之數字表示各重複單元的莫耳比。又,上述分散樹脂X-2的重量平均分子量為33000。 In the above formula (X-2), the numbers marked on each repeating unit represent the molar ratio of each repeating unit. In addition, the weight average molecular weight of the above dispersed resin X-2 is 33000.
[鹼可溶性樹脂] [Alkaline soluble resin]
<鹼可溶性樹脂B-1的合成> <Synthesis of alkali-soluble resin B-1>
在乾燥氮氣流下,將30.03g的2,2-雙(3-胺基-4-羥基苯基)六氟丙烷(0.082莫耳)、1.24g的1,3-雙(3-胺基丙基)四甲基二矽氧烷(0.005莫耳)及作為封端劑之2.73g的3-胺基苯酚(0.025莫耳)溶解於100g的N-甲基-2-吡咯啶酮(以下,亦記載為“NMP”)。對所獲得之溶液添加了31.02g的雙(3,4-二羧基苯基)醚二酐(0.10莫耳)及30g的NMP。將所獲得之溶液以20℃攪拌1小時,進而一邊去除水一邊以180℃攪拌了4小時。反應結束後,將反應液投入2L的水中,藉由過濾收集了所生成的沉澱物。將所獲得之沈澱物用水清洗3次,以80℃的真空乾燥機乾燥20小時,藉此合成了鹼可溶性樹脂B-1(聚醯亞胺樹脂)。 Under a dry nitrogen stream, 30.03 g of 2,2-bis(3-amino-4-hydroxyphenyl)hexafluoropropane (0.082 mol), 1.24 g of 1,3-bis(3-aminopropyl)tetramethyldisiloxane (0.005 mol), and 2.73 g of 3-aminophenol (0.025 mol) as a capping agent were dissolved in 100 g of N-methyl-2-pyrrolidone (hereinafter also referred to as "NMP"). To the obtained solution, 31.02 g of bis(3,4-dicarboxyphenyl)ether dianhydride (0.10 mol) and 30 g of NMP were added. The obtained solution was stirred at 20°C for 1 hour, and then stirred at 180°C for 4 hours while removing water. After the reaction was completed, the reaction solution was poured into 2L of water and the resulting precipitate was collected by filtration. The obtained precipitate was washed with water three times and dried in a vacuum dryer at 80°C for 20 hours to synthesize the alkali-soluble resin B-1 (polyimide resin).
<鹼可溶性樹脂B-2> <Alkaline soluble resin B-2>
又,作為鹼可溶性樹脂B-2,使用了具有由下述式(B-2)表示之結構之樹脂。 In addition, as the alkali-soluble resin B-2, a resin having a structure represented by the following formula (B-2) was used.
[化學式27]
<鹼可溶性樹脂B-3的合成> <Synthesis of Alkaline Soluble Resin B-3>
氮氣流下,將使二苯醚-4,4’-二羧酸41.3g與1-羥基-1,2,3-苯并三唑43.2g反應來獲得之二羧酸衍生物的混合物0.16莫耳和2,2-雙(3-胺基-4-羥基苯基)六氟丙烷73.3g溶解於NMP560g,之後使其在75℃反應12小時。接著,添加溶解於NMP70g之5-降莰烯-2,3-二羧酸酐13.1g,進而攪拌了12小時。過濾反應混合物之後,滴加於水/甲醇=3/1(體積比)的溶液中,藉此獲得了白色沈澱。將沈澱用水清洗3次之後,用真空乾燥機以80℃乾燥24小時,藉此獲得了鹼可溶性樹脂B-3(包括聚苯并唑前驅物之樹脂)。 Under nitrogen flow, 0.16 mol of a mixture of dicarboxylic acid derivatives obtained by reacting 41.3 g of diphenyl ether-4,4'-dicarboxylic acid with 43.2 g of 1-hydroxy-1,2,3-benzotriazole and 73.3 g of 2,2-bis(3-amino-4-hydroxyphenyl)hexafluoropropane were dissolved in 560 g of NMP, and then reacted at 75°C for 12 hours. Then, 13.1 g of 5-norbornene-2,3-dicarboxylic anhydride dissolved in 70 g of NMP was added, and the mixture was further stirred for 12 hours. After filtering the reaction mixture, it was added dropwise to a solution of water/methanol = 3/1 (volume ratio), thereby obtaining a white precipitate. The precipitate was washed with water three times and then dried in a vacuum dryer at 80°C for 24 hours to obtain an alkali-soluble resin B-3 (including polyphenylene glycol resin of the precursor of the azole).
[聚合起始劑] [Polymerization initiator]
在遮光性組成物的製備中使用了以下聚合起始劑。 The following polymerization initiators were used in the preparation of the light-shielding composition.
˙聚合起始劑C-1:由下述式(C-1)表示之化合物 ˙Polymerization initiator C-1: a compound represented by the following formula (C-1)
˙聚合起始劑C-2:IRGACURE OXE-02(商品名,BASF公司製) ˙Polymerization initiator C-2: IRGACURE OXE-02 (trade name, manufactured by BASF)
˙聚合起始劑C-3:IRGACURE 369(商品名,BASF公司製) ˙Polymerization initiator C-3: IRGACURE 369 (trade name, manufactured by BASF)
上述聚合起始劑均為光聚合起始劑,在上述聚合起始劑中,聚合起始劑C-1及聚合起始劑C-2係肟酯系聚合起始劑。 The above-mentioned polymerization initiators are all photopolymerization initiators. Among the above-mentioned polymerization initiators, polymerization initiator C-1 and polymerization initiator C-2 are oxime ester polymerization initiators.
[化學式28]
[聚合性化合物] [Polymerizable compounds]
將由下述式(D-1)表示之聚合性化合物D-1及由下述式(D-2)表示之聚合性化合物D-2用於組成物的製備。 The polymerizable compound D-1 represented by the following formula (D-1) and the polymerizable compound D-2 represented by the following formula (D-2) are used to prepare the composition.
聚合性化合物D-1為5官能的聚合性化合物與6官能的聚合性化合物的混合物,其混合比為5官能的聚合性化合物/6官能的聚合性化合物=30/70(質量比)。 The polymerizable compound D-1 is a mixture of a pentafunctional polymerizable compound and a hexafunctional polymerizable compound, and the mixing ratio is pentafunctional polymerizable compound/hexafunctional polymerizable compound = 30/70 (mass ratio).
另外,上述“官能”的值表示聚合性化合物1分子所具有的乙烯性不飽和基的數量。 In addition, the above-mentioned "functionality" value indicates the number of ethylenically unsaturated groups possessed by one molecule of the polymerizable compound.
[化學式30]
[界面活性劑] [Surfactant]
將由下述式(S-1)表示之界面活性劑用於組成物的製備。 The surfactant represented by the following formula (S-1) is used to prepare the composition.
另外,標註於式(S-1)中的各重複單元之符號表示各重複單元的莫耳比,l+n=14,m=17。又,由式(S-1)表示之界面活性劑的重量平均分子量為15000。 In addition, the symbols of each repeating unit in formula (S-1) represent the molar ratio of each repeating unit, l+n=14, m=17. In addition, the weight average molecular weight of the surfactant represented by formula (S-1) is 15000.
[聚合抑制劑] [Polymerization inhibitor]
作為聚合抑制劑,將對甲氧基苯酚用於遮光性組成物的製備。 As a polymerization inhibitor, p-methoxyphenol is used in the preparation of light-shielding compositions.
[溶劑] [Solvent]
作為溶劑,將環己酮用於遮光性組成物的製備。 Cyclohexanone is used as a solvent in the preparation of light-shielding compositions.
[實施例1] [Implementation Example 1]
<遮光性組成物1的製備> <Preparation of light-shielding composition 1>
將下述成分用攪拌機混合,藉此製備了實施例1的遮光性組成物1。 The following ingredients were mixed with a stirrer to prepare the light-shielding composition 1 of Example 1.
˙在上述中製備之色材組成物A-1 63質量份
<黑色層的製作> <Making the black layer>
利用旋塗法,將在上述中獲得之遮光性組成物1塗佈於玻璃基板上,藉此形成了厚度1.7μm的塗膜。對帶塗膜的基板以100℃進行了120秒的預烘烤。接著,經開口線寬50μm的L/S(線與空間)圖案的遮罩,利用UX-1000SM-EH04(商品名,USHIO INC.製),用高壓水銀燈(燈功率50mW/cm2),對帶塗膜的基板進行了接近式的曝光。接著,使用AD-1200(MIKASA Corporation.製),並用顯影液“CD-2060”(商品名,FUJIFILM Electronic Materials Co.,Ltd.製)進行了15秒旋覆浸沒顯影。接著,用噴淋噴嘴,以純水清洗30秒,去除未硬化部,藉此在基板上形成了黑色層。 The light-shielding composition 1 obtained in the above was applied to a glass substrate by spin coating to form a coating having a thickness of 1.7 μm. The coated substrate was pre-baked at 100°C for 120 seconds. Next, the coated substrate was exposed in proximity using a UX-1000SM-EH04 (trade name, manufactured by USHIO INC.) with a high-pressure mercury lamp (lamp power 50 mW/cm 2 ) through a mask of an L/S (line and space) pattern with an opening line width of 50 μm. Next, AD-1200 (manufactured by MIKASA Corporation.) was used to perform spin immersion development for 15 seconds using a developer "CD-2060" (trade name, manufactured by FUJIFILM Electronic Materials Co., Ltd.). Next, the substrate was cleaned with pure water for 30 seconds using a shower nozzle to remove the uncured portion, thereby forming a black layer on the substrate.
<氧阻斷層E-1的形成> <Formation of oxygen blocking layer E-1>
向濺射裝置(SHINKO SEIKI CO.,LTD.製,商品名“SRV-4300”)的真空腔室內導入氬與氧的混合氣體(氧:40體積%),利用矽標靶進行濺射,藉此在上述中製作之黑色層的表面上形成了由氧化矽(SiO2)構成之氧阻斷層E-1(厚度:100nm)。 A mixed gas of argon and oxygen (oxygen: 40 volume %) was introduced into a vacuum chamber of a sputtering apparatus (manufactured by SHINKO SEIKI CO., LTD., trade name "SRV-4300"), and sputtering was performed using a silicon target, thereby forming an oxygen blocking layer E-1 (thickness: 100 nm) made of silicon oxide (SiO 2 ) on the surface of the black layer produced above.
藉此,獲得了在基板上依次形成黑色層及氧阻斷層E-1而成之實施例1的遮光膜。 Thus, a light-shielding film of Example 1 was obtained, in which a black layer and an oxygen blocking layer E-1 were sequentially formed on a substrate.
[實施例2~6、8、9、14~17] [Examples 2~6, 8, 9, 14~17]
代替所使用的各成分或調整色材組成物A-1的添加量以使遮光性組成物的組成成為表1及表2中記載之組成,除此以外,按照實施例1中記載之方法,分別製備了各實施例的遮光性組成物。 The light-shielding compositions of each embodiment were prepared according to the method described in Example 1, except that the components used were replaced or the addition amount of the color material composition A-1 was adjusted so that the composition of the light-shielding composition became the composition described in Table 1 and Table 2.
使用在上述中獲得之各遮光性組成物,除此以外,按照實施例1中記載之方法,分別製作了在基板上依次形成黑色層及氧阻斷層而成之實施例2~6、8、9及14~17的遮光膜。 Using the light-shielding compositions obtained above, in addition, according to the method described in Example 1, light-shielding films of Examples 2 to 6, 8, 9 and 14 to 17 were prepared in which a black layer and an oxygen blocking layer were sequentially formed on a substrate.
[實施例7] [Implementation Example 7]
在濺射製程中,藉由在真空腔室內導入氬與氮的混合氣體(氮:50體積%)而進行濺射,在黑色層的表面形成由氮化矽(Si3N4)構成之氧阻斷層E-2(厚度:100nm),除此以外,按照實施例1中記載之方法,製作了在基板上依次形成黑色層及氧阻斷層E-2而成之實施例7的遮光膜。 In the sputtering process, a mixed gas of argon and nitrogen (nitrogen: 50 volume %) is introduced into a vacuum chamber for sputtering, thereby forming an oxygen blocking layer E-2 (thickness: 100 nm) composed of silicon nitride (Si 3 N 4 ) on the surface of the black layer. In addition, according to the method described in Example 1, a light-shielding film of Example 7 is prepared in which a black layer and an oxygen blocking layer E-2 are sequentially formed on a substrate.
[實施例10~13] [Examples 10~13]
在濺射製程中,調整放電功率及成膜時間,分別形成由具有表2中記載之厚度之氧化矽(SiO2)構成之氧阻斷層E-3~E-6,除此以外,按照實施例1中記載之方法,分別製作了在基板上依次形成黑色層及氧阻斷層而成之實施例10~13的遮光膜。 In the sputtering process, the discharge power and the film formation time were adjusted to form oxygen blocking layers E-3 to E-6 composed of silicon oxide (SiO 2 ) having the thicknesses listed in Table 2. In addition, according to the method described in Example 1, light shielding films of Examples 10 to 13 were prepared in which a black layer and an oxygen blocking layer were sequentially formed on a substrate.
[比較例1] [Comparison Example 1]
<氧阻斷層形成用組成物的製備> <Preparation of composition for forming oxygen barrier layer>
混合下述成分,製備了比較用組成物1。 The following ingredients were mixed to prepare a comparative composition 1.
˙聚乙烯醇(PVA):32.2質量份(商品名:PVA205,KURARAY CO.,LTD製,鹸化度=88%、聚合度550) ˙Polyvinyl alcohol (PVA): 32.2 parts by mass (trade name: PVA205, manufactured by KURARAY CO., LTD, hydroxylation degree = 88%, polymerization degree 550)
˙聚乙烯吡咯啶酮(PVP):14.9質量份(商品名:K-30,Ashland group製) ˙Polyvinylpyrrolidone (PVP): 14.9 parts by mass (trade name: K-30, manufactured by Ashland group)
˙蒸餾水:524質量份 ˙Distilled water: 524 parts by mass
˙甲醇:429質量份 ˙Methanol: 429 parts by mass
<比較用氧阻斷層CE-1的形成> <Comparison of the formation of oxygen blocking layer CE-1>
按照實施例1中記載之黑色層的製作方法,在基板上形成了黑色層。 According to the method for making a black layer described in Example 1, a black layer is formed on the substrate.
利用旋塗機,將組成物1塗佈於所製作的黑色層的表面。將組成物1的塗佈量調整至乾燥後的層的厚度成為1000nm。之後,利用加熱板,將樹脂組成物1的塗膜以100℃乾燥120秒,藉此形成了比較用氧阻斷層CE-1(厚度:1000nm)。 Using a spin coater, apply composition 1 on the surface of the produced black layer. The amount of composition 1 applied is adjusted so that the thickness of the layer after drying becomes 1000nm. Then, using a heating plate, the coating of resin composition 1 is dried at 100°C for 120 seconds, thereby forming a comparative oxygen blocking layer CE-1 (thickness: 1000nm).
藉此,獲得了在基板上依次形成黑色層及氧阻斷層CE-1而成之比較例1的遮光膜。 Thus, a light-shielding film of Comparative Example 1 was obtained, in which a black layer and an oxygen blocking layer CE-1 were sequentially formed on a substrate.
[比較例2] [Comparison Example 2]
在氧阻斷層的形成製程中,將組成物1的塗佈量調整至乾燥後的層的厚度成為500nm,除此以外,按照比較例1中記載之方法,製作了在基板上依次形成黑色層及氧阻斷層CE-2而成之比較例2的遮光膜。 In the process of forming the oxygen blocking layer, the coating amount of composition 1 was adjusted so that the thickness of the layer after drying became 500nm. In addition, according to the method described in comparative example 1, a light shielding film of comparative example 2 was prepared in which a black layer and an oxygen blocking layer CE-2 were sequentially formed on a substrate.
[比較例3] [Comparison Example 3]
遮光性組成物的製備製程中,使用鹼可溶性樹脂B-2來代替鹼可溶性樹脂B-1,除此以外,按照比較例1中記載之方法,製作了在基板上依次形成黑色層及氧阻斷層CE-1而成之比較例3的遮光膜。 In the preparation process of the light-shielding composition, the alkali-soluble resin B-2 was used instead of the alkali-soluble resin B-1. In addition, according to the method described in Comparative Example 1, a light-shielding film of Comparative Example 3 was prepared in which a black layer and an oxygen blocking layer CE-1 were sequentially formed on a substrate.
[比較例4~6] [Comparison Examples 4~6]
在濺射製程中,調整放電功率及成膜時間,分別形成具有表3中記載之厚度之層,除此以外,按照實施例1中記載之方法,分別製作了在基板上依次形成黑色層及氧阻斷層CE-3~CE-5而成之比較例4~6的遮光膜。 In the sputtering process, the discharge power and film forming time were adjusted to form layers with the thicknesses listed in Table 3. In addition, according to the method listed in Example 1, light shielding films of Comparative Examples 4 to 6 were prepared by sequentially forming a black layer and oxygen blocking layers CE-3 to CE-5 on the substrate.
[比較例7] [Comparison Example 7]
<氧阻斷層形成用組成物的製備> <Preparation of composition for forming oxygen barrier layer>
按照日本特開2013-253145號公報的段落0032~0034及0042(實施例1-1)中記載之方法,混合四甲氧基矽烷(TMOS)與三氟丙基三甲氧基矽烷(TFPTMS)的水解物及分散有佛珠狀膠體二氧化矽粒子之二氧化矽膠,藉此製備了比較用組成物2。 According to the method described in paragraphs 0032 to 0034 and 0042 (Example 1-1) of Japanese Patent Publication No. 2013-253145, a hydrolyzate of tetramethoxysilane (TMOS) and trifluoropropyltrimethoxysilane (TFPTMS) and silica gel in which bead-like colloidal silica particles are dispersed are mixed to prepare a comparative composition 2.
<比較用氧阻斷層CE-6的形成> <Comparison of the formation of oxygen barrier layer CE-6>
氧阻斷層的形成製程中,使用在上述中製備之比較用組成物2來代替組成物1且將比較用組成物2的塗佈量調整至乾燥後的層的厚度成為190nm,除此以外,按照比較例1中記載之方法,製作了在基板上依次形成黑色層及氧阻斷層CE-6而成之比較例7的遮光膜。 In the process of forming the oxygen barrier layer, the comparative composition 2 prepared in the above was used instead of the composition 1 and the coating amount of the comparative composition 2 was adjusted to a thickness of 190 nm after drying. In addition, according to the method described in comparative example 1, a light shielding film of comparative example 7 was prepared in which a black layer and an oxygen barrier layer CE-6 were sequentially formed on a substrate.
另外,研磨氧阻斷層CE-6的表面來形成平滑的面,接著,利用電子探針顯微分析儀(JEOL Ltd.製“JXA-8530F”(商品名))分析了所形成之平滑面。其結果,構成氧阻斷層CE-6之材料中的碳原子的含量相對於氧阻斷層的總質量為27質量%。 In addition, the surface of the oxygen barrier layer CE-6 was polished to form a smooth surface, and then the smooth surface was analyzed using an electron probe microanalyzer ("JXA-8530F" (trade name) manufactured by JEOL Ltd.). As a result, the content of carbon atoms in the material constituting the oxygen barrier layer CE-6 was 27% by mass relative to the total mass of the oxygen barrier layer.
[比較例8~10] [Comparison Examples 8~10]
不形成氧阻斷層E-1,除此以外,按照實施例1、6及5中記載之方法,分別製作了在基板上僅形成黑色層而成之比較例8~10的遮光膜。 The oxygen blocking layer E-1 was not formed. In addition, according to the methods described in Examples 1, 6 and 5, light shielding films of Comparative Examples 8 to 10 were prepared by forming only a black layer on the substrate.
[評價] [Evaluation]
將在上述中獲得之各氧阻斷層或各遮光膜供於以下試驗及評價。 Each oxygen barrier layer or each light shielding film obtained in the above process is subjected to the following tests and evaluations.
[氧透過率的測定] [Determination of oxygen permeability]
使用帶剝離層的基板來代替帶黑色層的基板,在剝離層上形成各氧阻斷層,除此以外,按照實施例1、7及10~13、以及比較例1、2及4~7中記載之方法,分別製作了在基板上依次形成剝離層及氧阻斷層而成之積層體。接著,從所獲得之積層體剝離氧阻斷層,製作了氧透過率評價用的氧阻斷層。 A substrate with a peeling layer was used instead of a substrate with a black layer, and each oxygen barrier layer was formed on the peeling layer. In addition, according to the methods described in Examples 1, 7, and 10 to 13, and Comparative Examples 1, 2, and 4 to 7, laminates were prepared in which a peeling layer and an oxygen barrier layer were sequentially formed on a substrate. Then, the oxygen barrier layer was peeled off from the obtained laminate to prepare an oxygen barrier layer for oxygen permeability evaluation.
利用氧氣透過率測定裝置(Model8001,ILLINOIS公司製)測定了在上述中製作之評價用氧阻斷層的氧透過率(ml/(m2˙day˙atm))。 The oxygen permeability (ml/(m 2 ˙day˙atm)) of the oxygen barrier layer for evaluation prepared in the above was measured using an oxygen permeability measuring device (Model 8001, manufactured by ILLINOIS).
[耐光性的評價] [Evaluation of light resistance]
<照射試驗> <Irradiation test>
利用耐光試驗機(Suga Test Instruments Co.,Ltd.製,Super Xenon weather Meter(商品名)),在燈照度75W/m2(300-400nm)及濕度50%RH的條件下,對在上述中獲得之遮光膜進行了500小時的照射試驗。 The light-shielding film obtained in the above was subjected to an irradiation test for 500 hours using a light resistance tester (Super Xenon Weather Meter (trade name) manufactured by Suga Test Instruments Co., Ltd.) under conditions of a light illuminance of 75 W/m 2 (300-400 nm) and a humidity of 50% RH.
<照射試驗前後的膜厚變化> <Changes in film thickness before and after irradiation test>
用接觸式膜厚計測定了照射試驗前後的遮光膜的膜厚。以下述式算出照射試驗前後的遮光膜的膜厚的變化率,按照下述觀點進行了評價。 The thickness of the light-shielding film before and after the irradiation test was measured using a contact-type film thickness meter. The change rate of the light-shielding film thickness before and after the irradiation test was calculated using the following formula, and the evaluation was performed based on the following viewpoints.
另外,“遮光膜的膜厚”表示黑色層的厚度和氧阻斷層的厚度的合計,不包括基板的厚度。 In addition, the "thickness of the light-shielding film" refers to the total thickness of the black layer and the thickness of the oxygen barrier layer, excluding the thickness of the substrate.
膜厚的變化率(%)=((照射試驗前的遮光膜的膜厚-照射試驗後的遮光膜的膜厚)/(照射試驗前的遮光膜的膜厚)×100) Change rate of film thickness (%) = ((Thickness of light-shielding film before irradiation test - Thickness of light-shielding film after irradiation test) / (Thickness of light-shielding film before irradiation test) × 100)
A:膜厚的變化率小於2% A: The variation rate of film thickness is less than 2%
B:膜厚的變化率為2%以上且小於5% B: The variation rate of film thickness is greater than 2% and less than 5%
C:膜厚的變化率為5%以上且小於10% C: The variation rate of film thickness is greater than 5% and less than 10%
D:膜厚的變化率為10%以上 D: The variation rate of film thickness is more than 10%
<照射試驗前後的透過率及反射率的變化> <Changes in transmittance and reflectance before and after irradiation test>
利用分光器V7200(商品名,JASCO Corporation製),對照射試驗前後的遮光膜以角度5°的入射角入射光,在所獲得之透過光譜及反射光譜中,測定了波長350~1200nm中的最大透過率(以下,記載為透過率。)及波長550nm的反射率。 Using a spectrometer V7200 (trade name, manufactured by JASCO Corporation), light was incident on the light shielding film before and after the irradiation test at an incident angle of 5°. From the obtained transmission and reflection spectra, the maximum transmittance (hereinafter referred to as transmittance) in the wavelength range of 350 to 1200 nm and the reflectance at a wavelength of 550 nm were measured.
將以下述式算出之照射試驗前後的遮光膜的透過率及反射率的變化率,按照以下觀點進行了評價。 The change rate of the transmittance and reflectance of the light-shielding film before and after the irradiation test calculated by the following formula was evaluated from the following viewpoints.
透過率的變化率(%)=((照射試驗前的透過率-照射試驗後的透過率)/照射試驗前的透過率×100) Transmittance change rate (%) = ((transmittance before irradiation test - transmittance after irradiation test) / transmittance before irradiation test × 100)
反射率的變化率(%)=((照射試驗前的反射率-照射試驗後的反射率)/照射試驗前的反射率×100) Reflectivity change rate (%) = ((reflectivity before irradiation test - reflectivity after irradiation test) / reflectivity before irradiation test × 100)
A:透過率的變化率及反射率的變化率均小於2% A: The change rate of transmittance and reflectivity are both less than 2%
B:透過率的變化率及反射率的變化率中的一個為2%以上,另一個小於2% B: One of the transmittance change rate and reflectance change rate is greater than 2%, and the other is less than 2%
C:透過率的變化率及反射率的變化率均為2%以上 C: The change rate of transmittance and reflectivity are both above 2%
[耐熱性的評價] [Evaluation of heat resistance]
將在上述中獲得之遮光膜放入烘箱,在150℃的條件下進行了500小時的耐熱試驗。 The light-shielding film obtained above was placed in an oven and subjected to a heat resistance test at 150°C for 500 hours.
用接觸式膜厚計測定了耐熱試驗前後的遮光膜的膜厚。以下述式算出耐熱試驗前後的遮光膜的膜厚的變化率,按照下述觀點進行了評 價。 The thickness of the light-shielding film before and after the heat resistance test was measured using a contact-type film thickness meter. The change rate of the light-shielding film thickness before and after the heat resistance test was calculated using the following formula, and the evaluation was performed based on the following viewpoints.
膜厚的變化率(%)=((耐熱試驗前的膜厚-耐熱試驗後的膜厚)/(耐熱試驗前的遮光膜的膜厚-基板的厚度)×100) Change rate of film thickness (%) = ((film thickness before heat resistance test - film thickness after heat resistance test) / (film thickness of light shielding film before heat resistance test - thickness of substrate) × 100)
A:膜厚的變化率小於2% A: The variation rate of film thickness is less than 2%
B:膜厚的變化率為2%以上且小於4% B: The variation rate of film thickness is greater than 2% and less than 4%
C:膜厚的變化率為4%以上且小於6% C: The film thickness variation rate is greater than 4% and less than 6%
D:膜厚的變化率為6%以上 D: The variation rate of film thickness is more than 6%
[耐濕性的評價] [Evaluation of moisture resistance]
將在上述中獲得之遮光膜放入恆溫恆濕槽內,在85℃及85%RH的條件下進行了500小時的耐濕性試驗。利用掃描型電子顯微鏡(SEM)S-4800(商品名,JEOL Ltd.製),對耐濕性試驗後的基板,觀察了開口線寬50μm的線圖案的剖面。依據所獲得之剖面的SEM圖像,按照以下觀點,評價了有無圖案剝離。 The light shielding film obtained in the above was placed in a constant temperature and humidity chamber and subjected to a moisture resistance test for 500 hours at 85°C and 85% RH. The cross section of the line pattern with an opening line width of 50μm was observed on the substrate after the moisture resistance test using a scanning electron microscope (SEM) S-4800 (trade name, manufactured by JEOL Ltd.). Based on the SEM image of the cross section obtained, the presence or absence of pattern peeling was evaluated from the following viewpoints.
A:在所有圖案中均未發現剝離。 A: No peeling was found in any of the patterns.
B:在圖案整體的小於20%的範圍,可發現剝離。 B: Peeling can be found in less than 20% of the overall pattern.
C:在圖案整體的20%以上且小於50%的範圍,可發現剝離。 C: Peeling can be found in a range of more than 20% and less than 50% of the entire pattern.
D:在圖案整體的50%以上的範圍,可發現剝離。 D: Peeling can be found in more than 50% of the entire pattern.
[結果] [result]
表1~3示出在實施例1~17及比較例1~10中製備之遮光性組成物的組成、以及關於使用該等遮光性組成物來製作之遮光膜的各試驗的結果。 Tables 1 to 3 show the compositions of the light-shielding compositions prepared in Examples 1 to 17 and Comparative Examples 1 to 10, and the results of various tests on light-shielding films made using the light-shielding compositions.
表1~3中,“色材含量”一欄表示黑色色材的含量相對於各遮光性組成物的總固體成分的比率(質量%)。 In Tables 1 to 3, the "Color material content" column indicates the ratio (mass %) of the content of the black color material to the total solid content of each light-shielding composition.
表1~3中,“氧阻斷層”的“組成”一欄表示氧阻斷層係由下述材料構成之層。 In Tables 1 to 3, the "Composition" column of "Oxygen barrier layer" indicates that the oxygen barrier layer is composed of the following materials.
A:氧化矽(SiO2)的濺射層 A: Sputtering layer of silicon oxide (SiO 2 )
B:氮化矽(Si3N4)的濺射層 B: Sputtering layer of silicon nitride (Si 3 N 4 )
C:由PVA及PVP構成之有機層 C: Organic layer composed of PVA and PVP
D:由含有氧化矽粒子之聚有機矽氧烷構成之有機層 D: Organic layer composed of polysiloxane containing silicon oxide particles
表1~3中,“氧阻斷層”的“厚度”一欄表示利用接觸式膜厚計測定之各氧阻斷層的厚度(nm)。 In Tables 1 to 3, the "Thickness" column of "Oxygen Barrier Layer" indicates the thickness (nm) of each oxygen barrier layer measured using a contact film thickness gauge.
又,表1~3中,“黑色層的厚度/氧阻斷層的厚度”一欄表示利用接觸式膜厚計測定之黑色層的厚度相對於氧阻斷層的厚度的比率。 In addition, in Tables 1 to 3, the column "Black layer thickness/oxygen barrier layer thickness" indicates the ratio of the black layer thickness measured by a contact film thickness meter to the oxygen barrier layer thickness.
從表1~表3所示之結果確認到,依本發明的遮光性組成物,能夠解決本發明的課題。 The results shown in Tables 1 to 3 confirm that the light-shielding composition of the present invention can solve the problem of the present invention.
確認到從遮光膜的耐濕性更優異之觀點考慮,黑色色材的含量為70質量%以下為較佳,65質量%以下為更佳(實施例1、實施例15及17的比較)。 It was confirmed that from the perspective of better moisture resistance of the light-shielding film, the content of the black color material is preferably 70% by mass or less, and more preferably 65% by mass or less (comparison of Example 1, Examples 15 and 17).
確認到從遮光膜的耐熱性更優異之觀點考慮,黑色色材的含量為30質量%以上為較佳,50質量%以上為更佳(實施例1、實施例14及16的比較)。 It was confirmed that from the perspective of better heat resistance of the light-shielding film, the content of the black color material is preferably 30% by mass or more, and more preferably 50% by mass or more (comparison of Example 1, Examples 14 and 16).
確認到從遮光膜的耐濕性更優異之觀點考慮,黑色色材含有鈦氮氧化物、苯并呋喃酮化合物或苝化合物為較佳(實施例1、3、4及5的比較)。 It was confirmed that from the perspective of better moisture resistance of the light-shielding film, it is better for the black color material to contain titanium nitride oxide, benzofuranone compound or perylene compound (comparison of Examples 1, 3, 4 and 5).
又,確認到從遮光膜的耐光性更優異之觀點考慮,黑色色材含有鈦氮氧化物或碳黑為較佳(實施例1、3、4及5的比較)。 Furthermore, it was confirmed that from the perspective of better light resistance of the light-shielding film, it is better for the black color material to contain titanium nitride oxide or carbon black (comparison of Examples 1, 3, 4 and 5).
進而,從後述實施例18~20確認到,從遮光膜的耐濕性及耐光性更優異之觀點考慮,含有氮化釩、氮化鈮或氮化鋯之黑色色材與含有鈦氮氧化物之黑色色材同樣地較佳。 Furthermore, from the later-described Examples 18 to 20, it was confirmed that from the perspective of superior moisture resistance and light resistance of the light-shielding film, a black color material containing vanadium nitride, niobium nitride, or zirconium nitride is as good as a black color material containing titanium nitride oxide.
確認到從遮光膜的耐光性、耐熱性及耐濕性更優異之觀點考慮,分散樹脂含有乙烯性不飽和基為較佳(實施例1與實施例9的比較)。 It was confirmed that from the perspective of better light resistance, heat resistance and moisture resistance of the light-shielding film, it is better for the dispersed resin to contain ethylene unsaturated groups (comparison between Example 1 and Example 9).
確認到從遮光膜的耐光性及耐熱性更優異之觀點考慮,鹼可溶性樹脂係聚醯亞胺樹脂為較佳(實施例1與實施例6的比較)。又,從後述實施例21確認到,從遮光膜的耐光性及耐濕性更優異之觀點考慮,作為鹼可溶性樹脂,由聚苯并唑前驅物構成之樹脂與聚醯亞胺樹脂同 樣地較佳。 It was confirmed that the alkali-soluble resin is preferably a polyimide resin from the viewpoint of better light resistance and heat resistance of the light-shielding film (comparison between Example 1 and Example 6). In addition, from Example 21 described later, it was confirmed that the alkali-soluble resin is preferably a polyimide resin from the viewpoint of better light resistance and moisture resistance of the light-shielding film. The resin composed of azole promotors is equally preferred as the polyimide resin.
確認到從遮光膜的耐光性及耐熱性更優異之觀點考慮,聚合起始劑係聚合起始劑C-1為較佳(實施例1與實施例8的比較)。 It was confirmed that from the perspective of better light resistance and heat resistance of the light-shielding film, the polymerization initiator C-1 is the better polymerization initiator (comparison between Example 1 and Example 8).
確認到從遮光膜的耐熱性及耐濕性更優異之觀點考慮,聚合性化合物係聚合性化合物D-1為較佳(實施例1與實施例2的比較)。 It was confirmed that from the perspective of better heat resistance and moisture resistance of the light-shielding film, the polymerizable compound D-1 is the better polymerizable compound (comparison between Example 1 and Example 2).
確認到從遮光膜的耐光性及耐濕性更優異之觀點考慮,氧阻斷層含有氧化矽為較佳(實施例1與實施例7的比較)。 It was confirmed that from the perspective of better light resistance and moisture resistance of the light-shielding film, it is better for the oxygen blocking layer to contain silicon oxide (comparison between Example 1 and Example 7).
確認到從遮光膜的耐濕性及耐熱性更優異之觀點考慮,氧阻斷層的厚度大於50nm且小於250nm為較佳(實施例1、24及25與實施例10及11的比較)。 It was confirmed that from the perspective of better moisture resistance and heat resistance of the light-shielding film, the thickness of the oxygen blocking layer is preferably greater than 50nm and less than 250nm (comparison between Examples 1, 24 and 25 and Examples 10 and 11).
確認到從遮光膜的耐濕性及耐熱性更優異之觀點考慮,黑色層的厚度相對於氧阻斷層的厚度的比率為7~30為較佳(實施例1與實施例10及11的比較)。 It was confirmed that from the perspective of better moisture resistance and heat resistance of the light-shielding film, the ratio of the thickness of the black layer to the thickness of the oxygen blocking layer is preferably 7 to 30 (comparison between Example 1 and Examples 10 and 11).
[實施例18~20] [Examples 18~20]
分別使用下述色材a-5~a-7來代替鈦黑(色材a-1),除此以外,按照上述色材組成物A-1的製備方法,分別製備了色材組成物A-6~A-8。 The following color materials a-5 to a-7 were used to replace titanium black (color material a-1), and color material compositions A-6 to A-8 were prepared according to the preparation method of the above color material composition A-1.
˙色材a-5:氮化釩(商品名“VN-O,Japan New Metals Co.,Ltd.製) ˙Color material a-5: Vanadium nitride (trade name "VN-O, made by Japan New Metals Co., Ltd.)
˙色材a-6:氮化鈮(商品名“NbN-O”,Japan New Metals Co.,Ltd.製) ˙Color material a-6: Niobium nitride (trade name "NbN-O", manufactured by Japan New Metals Co., Ltd.)
˙色材a-7:氮化鋯(利用日本特開2017-222559號公報的實施例1的方法製備。) ˙Color material a-7: Zirconium nitride (prepared using the method of Example 1 of Japanese Patent Application Publication No. 2017-222559.)
使用在上述中製備之各色材組成物A-6~A-8來代替色材組成物A- 1,除此以外,按照實施例1的遮光性組成物1的製備方法,分別製備了實施例18~20的遮光性組成物。使用所獲得之各遮光性組成物來代替遮光性組成物1,除此以外,按照實施例1中記載之方法,分別製作了在基板上依次形成黑色層及氧阻斷層而成之實施例18~20的遮光膜。實施例18~20的遮光膜的評價結果均與實施例1相等。 The color material compositions A-6 to A-8 prepared in the above were used to replace the color material composition A- 1. In addition, the light-shielding compositions of Examples 18 to 20 were prepared according to the preparation method of the light-shielding composition 1 of Example 1. The obtained light-shielding compositions were used to replace the light-shielding composition 1. In addition, the light-shielding films of Examples 18 to 20 were prepared in which a black layer and an oxygen blocking layer were sequentially formed on a substrate according to the method described in Example 1. The evaluation results of the light-shielding films of Examples 18 to 20 were all equal to those of Example 1.
使用色材a-8來代替鈦黑(色材a-1),除此以外,按照上述色材組成物A-1的製備方法,製備色材組成物,進行了與實施例1相同的評價。 Color material a-8 was used instead of titanium black (color material a-1). In addition, the color material composition was prepared according to the preparation method of the above-mentioned color material composition A-1, and the same evaluation as Example 1 was carried out.
˙色材a-8:二氧化矽包覆氮化鋯(日本特開2015-117302號公報) ˙Color material a-8: silicon dioxide coated zirconium nitride (Japanese Patent Publication No. 2015-117302)
評價結果與實施例1相同。 The evaluation results are the same as those of Example 1.
使用色材a-1及色材a-7的重量比分別為a-1:a-7=1:9、3:7、5:5、7:3、9:1的混合物來代替鈦黑(色材a-1),除此以外,按照上述色材組成物A-1的製備方法,製備色材組成物,進行了與實施例1相同的評價。 A mixture of color material a-1 and color material a-7 with a weight ratio of a-1:a-7 = 1:9, 3:7, 5:5, 7:3, 9:1 was used to replace titanium black (color material a-1). In addition, the color material composition was prepared according to the preparation method of the above-mentioned color material composition A-1, and the same evaluation as Example 1 was performed.
評價結果與實施例1相同。 The evaluation results are the same as those of Example 1.
又,使用色材a-1及色材a-8的重量比分別為a-1:a-8=1:9、3:7、5:5、7:3、9:1的混合物來代替鈦黑(色材a-1),除此以外,按照上述色材組成物A-1的製備方法,製備色材組成物,進行了與實施例1相同的評價。 In addition, a mixture of color material a-1 and color material a-8 with a weight ratio of a-1:a-8=1:9, 3:7, 5:5, 7:3, 9:1 was used to replace titanium black (color material a-1). In addition, the color material composition was prepared according to the preparation method of the above-mentioned color material composition A-1, and the same evaluation as Example 1 was performed.
評價結果與實施例1相同。 The evaluation results are the same as those of Example 1.
[實施例21] [Example 21]
使用鹼可溶性樹脂B-3來代替鹼可溶性樹脂B-1,除此以外,按照實施例1的遮光性組成物1的製備方法,製備了實施例21的遮光性組成 物。 The light-shielding composition of Example 21 was prepared according to the preparation method of the light-shielding composition 1 of Example 1, except that the alkali-soluble resin B-3 was used instead of the alkali-soluble resin B-1.
使用所獲得之遮光性組成物來代替遮光性組成物1,除此以外,按照實施例1中記載之方法,製作了在基板上依次形成黑色層及氧阻斷層而成之實施例21的遮光膜。實施例21的遮光膜的評價結果均與實施例1相等。 The obtained light-shielding composition was used to replace the light-shielding composition 1. In addition, according to the method described in Example 1, a light-shielding film of Example 21 was prepared by sequentially forming a black layer and an oxygen blocking layer on a substrate. The evaluation results of the light-shielding film of Example 21 were all equal to those of Example 1.
[實施例22] [Example 22]
使用聚合起始劑C-3來代替聚合起始劑C-2,除此以外,按照實施例1的遮光性組成物1的製備方法,製備了實施例22的遮光性組成物。使用所獲得之遮光性組成物來代替遮光性組成物1,除此以外,按照實施例1中記載之方法,製作了在基板上依次形成黑色層及氧阻斷層而成之實施例22的遮光膜。實施例22的遮光膜的評價結果中耐熱性為C,除此以外,與實施例8相等。 The light-shielding composition of Example 22 was prepared according to the preparation method of the light-shielding composition 1 of Example 1, except that the polymerization initiator C-3 was used instead of the polymerization initiator C-2. The light-shielding film of Example 22, which was formed on the substrate in sequence by sequentially forming a black layer and an oxygen blocking layer, was prepared according to the method described in Example 1, except that the obtained light-shielding composition was used instead of the light-shielding composition 1. The evaluation results of the light-shielding film of Example 22 showed that the heat resistance was C, and other than that, it was equal to Example 8.
[實施例23] [Example 23]
在遮光性組成物1的製備中,使用質量比為1:1的聚合性化合物D-1及聚合性化合物D-2的混合物6.1質量份來代替6.1質量份的聚合性化合物D-1,除此以外,按照實施例1的方法,製備了實施例23的遮光性組成物。使用所獲得之遮光性組成物來代替遮光性組成物1,除此以外,按照實施例1中記載之方法,製作了在基板上依次形成黑色層及氧阻斷層而成之實施例23的遮光膜。實施例23的遮光膜的評價結果中耐濕性為B,除此以外,與實施例1相等。 In the preparation of light-shielding composition 1, 6.1 parts by mass of a mixture of polymerizable compound D-1 and polymerizable compound D-2 with a mass ratio of 1:1 was used to replace 6.1 parts by mass of polymerizable compound D-1, and a light-shielding composition of Example 23 was prepared according to the method of Example 1. The obtained light-shielding composition was used to replace light-shielding composition 1, and a light-shielding film of Example 23 was prepared by sequentially forming a black layer and an oxygen blocking layer on a substrate according to the method described in Example 1. The evaluation results of the light-shielding film of Example 23 showed that the moisture resistance was B, and other than that, it was equal to that of Example 1.
[實施例24~25] [Example 24~25]
在濺射製程中,調整放電功率及成膜時間,分別形成由具有70nm及200nm的厚度之氧化矽(SiO2)構成之氧阻斷層E-7及E-8,除此 以外,按照實施例1中記載之方法,分別製作了在基板上依次形成黑色層及氧阻斷層而成之實施例24及25的遮光膜。實施例24及25的遮光膜的評價結果均與實施例1相等。 In the sputtering process, the discharge power and the film formation time were adjusted to form oxygen blocking layers E-7 and E-8 composed of silicon oxide (SiO 2 ) with a thickness of 70 nm and 200 nm, respectively. In addition, according to the method described in Example 1, light shielding films of Examples 24 and 25 were respectively prepared by sequentially forming a black layer and an oxygen blocking layer on a substrate. The evaluation results of the light shielding films of Examples 24 and 25 were equal to those of Example 1.
[實施例26~27] [Example 26~27]
不使用聚合抑制劑,除此以外,按照實施例1的遮光性組成物1的製備方法,製備了實施例26的遮光性組成物。又,不使用界面活性劑,除此以外,按照實施例1的遮光性組成物1的製備方法,製備了實施例27的遮光性組成物。使用所獲得之各遮光性組成物來代替遮光性組成物1,除此以外,按照實施例1中記載之方法,分別製作了在基板上依次形成黑色層及氧阻斷層而成之實施例26及27的遮光膜。實施例26及27的遮光膜的評價結果均與實施例1相等。 The light-shielding composition of Example 26 was prepared according to the preparation method of the light-shielding composition 1 of Example 1 except that the polymerization inhibitor was not used. Furthermore, the light-shielding composition of Example 27 was prepared according to the preparation method of the light-shielding composition 1 of Example 1 except that the surfactant was not used. The light-shielding films of Examples 26 and 27, in which a black layer and an oxygen blocking layer were sequentially formed on a substrate, were prepared respectively according to the method described in Example 1, except that the obtained light-shielding compositions were used instead of the light-shielding composition 1. The evaluation results of the light-shielding films of Examples 26 and 27 were equal to those of Example 1.
[實施例28] [Example 28]
<具備黑矩陣之濾色器的製作> <Production of a color filter with a black matrix>
利用旋塗法,將實施例1的遮光性組成物1塗佈於玻璃晶圓,藉此形成了組成物層。接著,將玻璃晶圓載置於加熱板上,以120℃進行了2分鐘的預烘烤。接著,利用i射線步進機,通過具有0.1mm的島狀圖案之光罩,以500mJ/cm2的曝光量對組成物層進行了曝光。 The light-shielding composition 1 of Example 1 was applied to a glass wafer by spin coating to form a composition layer. The glass wafer was then placed on a heating plate and pre-baked at 120° C. for 2 minutes. The composition layer was then exposed to light at an exposure dose of 500 mJ/cm 2 using an i-ray stepper through a mask having an island pattern of 0.1 mm.
接著,用四甲基氫氧化銨0.3%水溶液,以23℃對曝光後的組成物層進行60秒旋覆浸沒顯影,藉此獲得了硬化膜。利用旋轉噴淋,沖洗所獲得之硬化膜,進而用純水進行清洗,藉此形成了圖案狀的黑色層。 Next, the exposed composition layer was subjected to rotary immersion development at 23°C for 60 seconds using a 0.3% aqueous solution of tetramethylammonium hydroxide to obtain a cured film. The cured film was rinsed using a rotary spray and then cleaned with pure water to form a patterned black layer.
接著,按照實施例1的氧阻斷層E-1的形成方法,在上述中製作之黑色層的表面上形成由氧化矽構成之氧阻斷層,藉此製作了在玻璃晶 圓上依次形成黑色層及氧阻斷層而成之遮光膜(黑矩陣)。使用上述黑矩陣製作濾色器的結果,具有良好的性能。 Next, according to the method for forming the oxygen blocking layer E-1 of Example 1, an oxygen blocking layer composed of silicon oxide is formed on the surface of the black layer prepared above, thereby preparing a light shielding film (black matrix) formed by sequentially forming a black layer and an oxygen blocking layer on a glass wafer. The result of using the above black matrix to prepare a color filter has good performance.
[實施例29] [Example 29]
<具備遮光膜之固體攝像元件的製作> <Production of solid-state imaging device with light-shielding film>
將透鏡用硬化性組成物(對脂環式環氧樹脂(Daicel Corporation.製,商品名“EHPE-3150”)添加有芳基锍鹽衍生物(ADEKA CORPORATION製,商品名“SP-172”)1質量%之組成物)(2mL)塗佈於5×5cm的玻璃基板(厚度1mm,Schott AG製,商品名“BK7”)上,將塗膜以200℃加熱1分鐘而使其硬化,藉此形成了能夠評價透鏡上的殘渣之透鏡膜。 The curable lens composition (a composition of 1 mass % of an arylsulfonium salt derivative (ADEKA CORPORATION, trade name "SP-172") added to a para-resin epoxy resin (Daicel Corporation, trade name "EHPE-3150")) (2 mL) was applied on a 5×5 cm glass substrate (1 mm thick, Schott AG, trade name "BK7"), and the coating was heated at 200°C for 1 minute to cure, thereby forming a lens film capable of evaluating the residue on the lens.
將實施例1的遮光性組成物1塗佈於形成有上述透鏡膜之玻璃晶圓上,藉此形成了組成物層。接著,將上述玻璃晶圓載置於加熱板上,以120℃進行了120秒的預烘烤。加熱後的組成物層的厚度為2.0μm。 The light-shielding composition 1 of Example 1 was applied to the glass wafer on which the lens film was formed, thereby forming a composition layer. Then, the glass wafer was placed on a heating plate and pre-baked at 120°C for 120 seconds. The thickness of the heated composition layer was 2.0 μm.
接著,利用高壓水銀燈,經具有10mm的孔圖案之光罩,以500mJ/cm2的曝光量對組成物層進行了曝光。接著,用四甲基氫氧化銨0.3%水溶液,以23℃的溫度對經曝光的組成物層進行60秒旋覆浸沒顯影,藉此獲得了硬化膜。利用旋轉噴淋,沖洗所獲得之硬化膜,進而用純水進行清洗,藉此形成了圖案狀的黑色層。 Next, the composition layer was exposed to light at an exposure dose of 500 mJ/ cm2 using a high-pressure mercury lamp through a mask having a 10 mm hole pattern. The exposed composition layer was then subjected to rotary immersion development at 23°C for 60 seconds using a 0.3% aqueous solution of tetramethylammonium hydroxide to obtain a cured film. The cured film was rinsed using a rotary spray and then cleaned with pure water to form a patterned black layer.
接著,按照實施例1的氧阻斷層E-1的形成方法,在上述中製作之黑色層的表面上形成由氧化矽構成之氧阻斷層,藉此製作了在玻璃晶圓上依次形成黑色層及氧阻斷層而成之遮光膜。 Next, according to the method for forming the oxygen blocking layer E-1 of Example 1, an oxygen blocking layer composed of silicon oxide is formed on the surface of the black layer prepared above, thereby preparing a light shielding film in which a black layer and an oxygen blocking layer are sequentially formed on a glass wafer.
在形成有上述中製作之遮光膜之玻璃晶圓上,使用透鏡用硬化性組成物(對脂環式環氧樹脂(Daicel Corporation.製,商品名 “EHPE-3150”)添加由芳基锍鹽衍生物(ADEKA CORPORATION製,商品名“SP-172”)1質量%之組成物)形成了硬化性樹脂層。接著,利用具有透鏡形狀之石英模具轉印形狀,利用高壓水銀燈,以400mJ/cm2的曝光量進行曝光,使硬化性樹脂層硬化,藉此製作了具有複數個晶圓等級透鏡之晶圓等級透鏡陣列。 On the glass wafer formed with the light shielding film produced in the above, a curable resin layer was formed using a curable composition for lenses (a composition in which 1% by mass of an arylsulfonium salt derivative (produced by ADEKA CORPORATION, trade name "SP-172") was added to an epoxy resin (produced by Daicel Corporation, trade name "EHPE-3150")). Then, the shape was transferred using a quartz mold having a lens shape, and the curable resin layer was cured by exposure with a high-pressure mercury lamp at an exposure dose of 400mJ/ cm2 , thereby producing a wafer-level lens array having a plurality of wafer-level lenses.
切割所製作之晶圓等級透鏡陣列,用所獲得之晶圓等級透鏡來製作透鏡模組之後,安裝攝像元件及感測器基板,藉此製作了具備本發明的遮光膜之固體攝像元件。 After cutting the wafer-level lens array, the obtained wafer-level lens is used to make a lens module, and then the imaging element and sensor substrate are installed to produce a solid-state imaging element with the light-shielding film of the present invention.
在所獲得之固體攝像元件中,在晶圓等級透鏡的透鏡開口部無殘渣而具有良好的透過性,且遮光膜亦為塗佈面的均勻性高,遮光性高者。 Among the solid-state imaging devices obtained, the lens opening of the wafer-level lens has no residue and has good transmittance, and the light-shielding film also has high uniformity on the coating surface and high light-shielding properties.
[實施例30] [Example 30]
<具備遮光膜之頭燈單元的製作> <Production of headlight unit with shading film>
利用旋塗法,將在上述中獲得之實施例1的遮光性組成物1塗佈於10cm見方的玻璃基板上,藉此形成了組成物層。將上述玻璃基板載置於加熱板上,以120℃進行了2分鐘的預烘烤。 The light-shielding composition 1 of Example 1 obtained above was applied to a 10 cm square glass substrate using a spin coating method to form a composition layer. The glass substrate was placed on a heating plate and pre-baked at 120°C for 2 minutes.
利用i射線步進機,經遮罩對所獲得之組成物層進行曝光(曝光量1000mJ/cm2),以獲得具有圖6所示之配光圖案之硬化膜。 The obtained composition layer was exposed to light (exposure amount 1000 mJ/cm 2 ) through a mask using an i-ray stepper to obtain a cured film having a light distribution pattern as shown in FIG. 6 .
接著,使用顯影裝置(Tokyo Electron Limited製Act-8)來進行了顯影處理。作為顯影液,使用四甲基氫氧化銨0.3%水溶液,以23℃進行了60秒旋覆浸沒顯影。之後,以用純水之旋轉噴淋進行沖洗所獲得之硬化膜,藉此獲得了具有規定配光圖案之黑色層。 Next, the development process was performed using a developer (Act-8 manufactured by Tokyo Electron Limited). A 0.3% aqueous solution of tetramethylammonium hydroxide was used as the developer, and rotary immersion development was performed at 23°C for 60 seconds. Afterwards, the obtained cured film was rinsed with a rotary spray of pure water, thereby obtaining a black layer with a prescribed light distribution pattern.
接著,按照實施例1的氧阻斷層E-1的形成方法,在上述中製作之 黑色層的表面上形成由氧化矽構成之氧阻斷層,藉此製作了在玻璃基板上依次形成黑色層及氧阻斷層而成之遮光膜。 Next, according to the method for forming the oxygen blocking layer E-1 of Example 1, an oxygen blocking layer composed of silicon oxide is formed on the surface of the black layer prepared above, thereby preparing a light-shielding film in which a black layer and an oxygen blocking layer are sequentially formed on a glass substrate.
用所獲得之遮光膜、光源及透鏡來製作頭燈單元的結果,具有良好的性能。 The result of using the obtained shading film, light source and lens to make a headlight unit has good performance.
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