TWI862487B - Film manufacturing method, laminate manufacturing method, semiconductor device manufacturing method and film forming composition - Google Patents
Film manufacturing method, laminate manufacturing method, semiconductor device manufacturing method and film forming composition Download PDFInfo
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- TWI862487B TWI862487B TW108105630A TW108105630A TWI862487B TW I862487 B TWI862487 B TW I862487B TW 108105630 A TW108105630 A TW 108105630A TW 108105630 A TW108105630 A TW 108105630A TW I862487 B TWI862487 B TW I862487B
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- Taiwan
- Prior art keywords
- film
- group
- manufacturing
- polyimide precursor
- mass
- Prior art date
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- 239000000203 mixture Substances 0.000 title claims abstract description 150
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 65
- 239000004065 semiconductor Substances 0.000 title claims abstract description 15
- 238000000034 method Methods 0.000 claims abstract description 145
- 239000002904 solvent Substances 0.000 claims abstract description 123
- 229920001721 polyimide Polymers 0.000 claims abstract description 117
- 239000004642 Polyimide Substances 0.000 claims abstract description 112
- 239000002243 precursor Substances 0.000 claims abstract description 109
- 238000000576 coating method Methods 0.000 claims abstract description 90
- 230000008569 process Effects 0.000 claims abstract description 86
- 239000011248 coating agent Substances 0.000 claims abstract description 84
- 229910052751 metal Inorganic materials 0.000 claims abstract description 53
- 239000002184 metal Substances 0.000 claims abstract description 53
- 239000004094 surface-active agent Substances 0.000 claims abstract description 42
- 239000004014 plasticizer Substances 0.000 claims abstract description 36
- 150000001875 compounds Chemical class 0.000 claims description 140
- 238000010438 heat treatment Methods 0.000 claims description 49
- 239000007788 liquid Substances 0.000 claims description 41
- 238000004140 cleaning Methods 0.000 claims description 32
- 239000007787 solid Substances 0.000 claims description 23
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 21
- 238000007654 immersion Methods 0.000 claims description 20
- 150000004985 diamines Chemical class 0.000 claims description 17
- 239000004593 Epoxy Substances 0.000 claims description 15
- 238000011161 development Methods 0.000 claims description 14
- 239000012528 membrane Substances 0.000 claims description 12
- 150000002576 ketones Chemical group 0.000 claims description 7
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 claims description 6
- 150000001990 dicarboxylic acid derivatives Chemical class 0.000 claims description 4
- 150000002596 lactones Chemical class 0.000 claims description 4
- 150000003457 sulfones Chemical group 0.000 claims description 4
- 125000004432 carbon atom Chemical group C* 0.000 description 144
- 239000010408 film Substances 0.000 description 111
- -1 diamine compounds Chemical class 0.000 description 67
- 150000003254 radicals Chemical class 0.000 description 47
- 239000010410 layer Substances 0.000 description 41
- 239000000758 substrate Substances 0.000 description 40
- 239000011347 resin Substances 0.000 description 34
- 229920005989 resin Polymers 0.000 description 34
- 125000000217 alkyl group Chemical group 0.000 description 33
- 125000000962 organic group Chemical group 0.000 description 32
- 125000003118 aryl group Chemical group 0.000 description 31
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 27
- 239000002253 acid Substances 0.000 description 27
- 238000001035 drying Methods 0.000 description 26
- 239000003112 inhibitor Substances 0.000 description 22
- 230000015572 biosynthetic process Effects 0.000 description 19
- GTDPSWPPOUPBNX-UHFFFAOYSA-N ac1mqpva Chemical compound CC12C(=O)OC(=O)C1(C)C1(C)C2(C)C(=O)OC1=O GTDPSWPPOUPBNX-UHFFFAOYSA-N 0.000 description 18
- FVCSARBUZVPSQF-UHFFFAOYSA-N 5-(2,4-dioxooxolan-3-yl)-7-methyl-3a,4,5,7a-tetrahydro-2-benzofuran-1,3-dione Chemical compound C1C(C(OC2=O)=O)C2C(C)=CC1C1C(=O)COC1=O FVCSARBUZVPSQF-UHFFFAOYSA-N 0.000 description 17
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical group C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 16
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 16
- 239000000243 solution Substances 0.000 description 16
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 15
- 125000001931 aliphatic group Chemical group 0.000 description 15
- 239000007870 radical polymerization initiator Substances 0.000 description 15
- 239000000470 constituent Substances 0.000 description 14
- 125000001153 fluoro group Chemical group F* 0.000 description 14
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 14
- 239000003960 organic solvent Substances 0.000 description 14
- 125000001424 substituent group Chemical group 0.000 description 14
- 150000002148 esters Chemical class 0.000 description 13
- WTFAGPBUAGFMQX-UHFFFAOYSA-N 1-[2-[2-(2-aminopropoxy)propoxy]propoxy]propan-2-amine Chemical compound CC(N)COCC(C)OCC(C)OCC(C)N WTFAGPBUAGFMQX-UHFFFAOYSA-N 0.000 description 12
- 239000002585 base Substances 0.000 description 12
- BGTOWKSIORTVQH-UHFFFAOYSA-N cyclopentanone Chemical compound O=C1CCCC1 BGTOWKSIORTVQH-UHFFFAOYSA-N 0.000 description 12
- 238000001914 filtration Methods 0.000 description 12
- 239000003999 initiator Substances 0.000 description 12
- 238000000016 photochemical curing Methods 0.000 description 12
- 238000006116 polymerization reaction Methods 0.000 description 12
- 238000012360 testing method Methods 0.000 description 12
- 238000013508 migration Methods 0.000 description 11
- 230000005012 migration Effects 0.000 description 11
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 10
- 239000010949 copper Substances 0.000 description 10
- HLBLWEWZXPIGSM-UHFFFAOYSA-N 4-Aminophenyl ether Chemical compound C1=CC(N)=CC=C1OC1=CC=C(N)C=C1 HLBLWEWZXPIGSM-UHFFFAOYSA-N 0.000 description 9
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 9
- 230000000052 comparative effect Effects 0.000 description 9
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 9
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 9
- 238000012423 maintenance Methods 0.000 description 9
- 230000001235 sensitizing effect Effects 0.000 description 9
- 239000000126 substance Substances 0.000 description 9
- 238000009835 boiling Methods 0.000 description 8
- 150000001735 carboxylic acids Chemical class 0.000 description 8
- 239000003795 chemical substances by application Substances 0.000 description 8
- 229910052802 copper Inorganic materials 0.000 description 8
- 229910052731 fluorine Inorganic materials 0.000 description 8
- 239000003505 polymerization initiator Substances 0.000 description 8
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 7
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 7
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 description 7
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 7
- 125000003342 alkenyl group Chemical group 0.000 description 7
- 150000001408 amides Chemical class 0.000 description 7
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 7
- 238000006243 chemical reaction Methods 0.000 description 7
- 125000004122 cyclic group Chemical group 0.000 description 7
- 239000000047 product Substances 0.000 description 7
- 125000006158 tetracarboxylic acid group Chemical group 0.000 description 7
- 229920001187 thermosetting polymer Polymers 0.000 description 7
- FYSNRJHAOHDILO-UHFFFAOYSA-N thionyl chloride Chemical compound ClS(Cl)=O FYSNRJHAOHDILO-UHFFFAOYSA-N 0.000 description 7
- AZQWKYJCGOJGHM-UHFFFAOYSA-N 1,4-benzoquinone Chemical compound O=C1C=CC(=O)C=C1 AZQWKYJCGOJGHM-UHFFFAOYSA-N 0.000 description 6
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 6
- YEJRWHAVMIAJKC-UHFFFAOYSA-N 4-Butyrolactone Chemical compound O=C1CCCO1 YEJRWHAVMIAJKC-UHFFFAOYSA-N 0.000 description 6
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 6
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 6
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 6
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 6
- 239000003463 adsorbent Substances 0.000 description 6
- 125000003545 alkoxy group Chemical group 0.000 description 6
- 238000011109 contamination Methods 0.000 description 6
- 238000004132 cross linking Methods 0.000 description 6
- 235000014113 dietary fatty acids Nutrition 0.000 description 6
- SBZXBUIDTXKZTM-UHFFFAOYSA-N diglyme Chemical compound COCCOCCOC SBZXBUIDTXKZTM-UHFFFAOYSA-N 0.000 description 6
- XBDQKXXYIPTUBI-UHFFFAOYSA-N dimethylselenoniopropionate Natural products CCC(O)=O XBDQKXXYIPTUBI-UHFFFAOYSA-N 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- 229930195729 fatty acid Natural products 0.000 description 6
- 239000000194 fatty acid Substances 0.000 description 6
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 6
- 238000007363 ring formation reaction Methods 0.000 description 6
- 238000003786 synthesis reaction Methods 0.000 description 6
- 238000012546 transfer Methods 0.000 description 6
- HEQOJEGTZCTHCF-UHFFFAOYSA-N 2-amino-1-phenylethanone Chemical class NCC(=O)C1=CC=CC=C1 HEQOJEGTZCTHCF-UHFFFAOYSA-N 0.000 description 5
- YLQBMQCUIZJEEH-UHFFFAOYSA-N Furan Chemical group C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 5
- 239000006087 Silane Coupling Agent Substances 0.000 description 5
- 125000005605 benzo group Chemical group 0.000 description 5
- 239000012986 chain transfer agent Substances 0.000 description 5
- 239000007795 chemical reaction product Substances 0.000 description 5
- 238000001723 curing Methods 0.000 description 5
- 125000006165 cyclic alkyl group Chemical group 0.000 description 5
- 125000003700 epoxy group Chemical group 0.000 description 5
- 150000004665 fatty acids Chemical group 0.000 description 5
- 125000000524 functional group Chemical group 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 125000004430 oxygen atom Chemical group O* 0.000 description 5
- 239000009719 polyimide resin Substances 0.000 description 5
- FKRCODPIKNYEAC-UHFFFAOYSA-N propionic acid ethyl ester Natural products CCOC(=O)CC FKRCODPIKNYEAC-UHFFFAOYSA-N 0.000 description 5
- 239000002994 raw material Substances 0.000 description 5
- 239000011541 reaction mixture Substances 0.000 description 5
- 150000003839 salts Chemical class 0.000 description 5
- 238000006467 substitution reaction Methods 0.000 description 5
- ARXJGSRGQADJSQ-UHFFFAOYSA-N 1-methoxypropan-2-ol Chemical compound COCC(C)O ARXJGSRGQADJSQ-UHFFFAOYSA-N 0.000 description 4
- KJUGUADJHNHALS-UHFFFAOYSA-N 1H-tetrazole Chemical compound C=1N=NNN=1 KJUGUADJHNHALS-UHFFFAOYSA-N 0.000 description 4
- OKVJCVWFVRATSG-UHFFFAOYSA-N 3-hydroxybenzyl alcohol Chemical compound OCC1=CC=CC(O)=C1 OKVJCVWFVRATSG-UHFFFAOYSA-N 0.000 description 4
- OZJPLYNZGCXSJM-UHFFFAOYSA-N 5-valerolactone Chemical compound O=C1CCCCO1 OZJPLYNZGCXSJM-UHFFFAOYSA-N 0.000 description 4
- NLZUEZXRPGMBCV-UHFFFAOYSA-N Butylhydroxytoluene Chemical compound CC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 NLZUEZXRPGMBCV-UHFFFAOYSA-N 0.000 description 4
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 4
- WOBHKFSMXKNTIM-UHFFFAOYSA-N Hydroxyethyl methacrylate Chemical compound CC(=C)C(=O)OCCO WOBHKFSMXKNTIM-UHFFFAOYSA-N 0.000 description 4
- FFOPEPMHKILNIT-UHFFFAOYSA-N Isopropyl butyrate Chemical compound CCCC(=O)OC(C)C FFOPEPMHKILNIT-UHFFFAOYSA-N 0.000 description 4
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 4
- 150000001298 alcohols Chemical class 0.000 description 4
- 125000002947 alkylene group Chemical group 0.000 description 4
- 125000000304 alkynyl group Chemical group 0.000 description 4
- RDOXTESZEPMUJZ-UHFFFAOYSA-N anisole Chemical compound COC1=CC=CC=C1 RDOXTESZEPMUJZ-UHFFFAOYSA-N 0.000 description 4
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 4
- DKPFZGUDAPQIHT-UHFFFAOYSA-N butyl acetate Chemical compound CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 4
- XUPYJHCZDLZNFP-UHFFFAOYSA-N butyl butanoate Chemical compound CCCCOC(=O)CCC XUPYJHCZDLZNFP-UHFFFAOYSA-N 0.000 description 4
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- KZTYYGOKRVBIMI-UHFFFAOYSA-N diphenyl sulfone Chemical compound C=1C=CC=CC=1S(=O)(=O)C1=CC=CC=C1 KZTYYGOKRVBIMI-UHFFFAOYSA-N 0.000 description 4
- 239000003822 epoxy resin Substances 0.000 description 4
- 150000002170 ethers Chemical class 0.000 description 4
- LZCLXQDLBQLTDK-UHFFFAOYSA-N ethyl 2-hydroxypropanoate Chemical compound CCOC(=O)C(C)O LZCLXQDLBQLTDK-UHFFFAOYSA-N 0.000 description 4
- 125000005843 halogen group Chemical group 0.000 description 4
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 4
- CATSNJVOTSVZJV-UHFFFAOYSA-N heptan-2-one Chemical compound CCCCCC(C)=O CATSNJVOTSVZJV-UHFFFAOYSA-N 0.000 description 4
- NGAZZOYFWWSOGK-UHFFFAOYSA-N heptan-3-one Chemical compound CCCCC(=O)CC NGAZZOYFWWSOGK-UHFFFAOYSA-N 0.000 description 4
- 239000012535 impurity Substances 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- MLFHJEHSLIIPHL-UHFFFAOYSA-N isoamyl acetate Chemical compound CC(C)CCOC(C)=O MLFHJEHSLIIPHL-UHFFFAOYSA-N 0.000 description 4
- 238000003475 lamination Methods 0.000 description 4
- XMGQYMWWDOXHJM-UHFFFAOYSA-N limonene Chemical compound CC(=C)C1CCC(C)=CC1 XMGQYMWWDOXHJM-UHFFFAOYSA-N 0.000 description 4
- 125000005647 linker group Chemical group 0.000 description 4
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 4
- 229910052753 mercury Inorganic materials 0.000 description 4
- 238000002156 mixing Methods 0.000 description 4
- NWVVVBRKAWDGAB-UHFFFAOYSA-N p-methoxyphenol Chemical compound COC1=CC=C(O)C=C1 NWVVVBRKAWDGAB-UHFFFAOYSA-N 0.000 description 4
- 125000005010 perfluoroalkyl group Chemical group 0.000 description 4
- 229920000647 polyepoxide Polymers 0.000 description 4
- 229920000642 polymer Polymers 0.000 description 4
- 238000002203 pretreatment Methods 0.000 description 4
- 230000035945 sensitivity Effects 0.000 description 4
- 238000002791 soaking Methods 0.000 description 4
- VLDPXPPHXDGHEW-UHFFFAOYSA-N 1-chloro-2-dichlorophosphoryloxybenzene Chemical compound ClC1=CC=CC=C1OP(Cl)(Cl)=O VLDPXPPHXDGHEW-UHFFFAOYSA-N 0.000 description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 3
- LTHJXDSHSVNJKG-UHFFFAOYSA-N 2-[2-[2-[2-(2-methylprop-2-enoyloxy)ethoxy]ethoxy]ethoxy]ethyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCCOCCOCCOCCOC(=O)C(C)=C LTHJXDSHSVNJKG-UHFFFAOYSA-N 0.000 description 3
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 description 3
- BCJIMAHNJOIWKQ-UHFFFAOYSA-N 4-[(1,3-dioxo-2-benzofuran-4-yl)oxy]-2-benzofuran-1,3-dione Chemical compound O=C1OC(=O)C2=C1C=CC=C2OC1=CC=CC2=C1C(=O)OC2=O BCJIMAHNJOIWKQ-UHFFFAOYSA-N 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical group OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 3
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical group C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 3
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 3
- 125000005042 acyloxymethyl group Chemical class 0.000 description 3
- 238000007259 addition reaction Methods 0.000 description 3
- 239000000654 additive Substances 0.000 description 3
- 150000001336 alkenes Chemical group 0.000 description 3
- 125000004453 alkoxycarbonyl group Chemical group 0.000 description 3
- 125000004849 alkoxymethyl group Chemical class 0.000 description 3
- 150000001412 amines Chemical class 0.000 description 3
- 229940053200 antiepileptics fatty acid derivative Drugs 0.000 description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 3
- WKDNYTOXBCRNPV-UHFFFAOYSA-N bpda Chemical compound C1=C2C(=O)OC(=O)C2=CC(C=2C=C3C(=O)OC(C3=CC=2)=O)=C1 WKDNYTOXBCRNPV-UHFFFAOYSA-N 0.000 description 3
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 3
- 235000010354 butylated hydroxytoluene Nutrition 0.000 description 3
- 150000007942 carboxylates Chemical class 0.000 description 3
- 229910052804 chromium Inorganic materials 0.000 description 3
- 239000011651 chromium Substances 0.000 description 3
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 3
- 238000010894 electron beam technology Methods 0.000 description 3
- 125000006575 electron-withdrawing group Chemical group 0.000 description 3
- 238000005530 etching Methods 0.000 description 3
- 239000012530 fluid Substances 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 125000004029 hydroxymethyl group Chemical group [H]OC([H])([H])* 0.000 description 3
- 238000009413 insulation Methods 0.000 description 3
- 229910052742 iron Inorganic materials 0.000 description 3
- SXQFCVDSOLSHOQ-UHFFFAOYSA-N lactamide Chemical class CC(O)C(N)=O SXQFCVDSOLSHOQ-UHFFFAOYSA-N 0.000 description 3
- 150000002739 metals Chemical class 0.000 description 3
- YVWPDYFVVMNWDT-UHFFFAOYSA-N methyl 2-ethoxypropanoate Chemical compound CCOC(C)C(=O)OC YVWPDYFVVMNWDT-UHFFFAOYSA-N 0.000 description 3
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- 229910052759 nickel Inorganic materials 0.000 description 3
- 235000019198 oils Nutrition 0.000 description 3
- 125000005702 oxyalkylene group Chemical group 0.000 description 3
- 239000001301 oxygen Substances 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 3
- 238000000206 photolithography Methods 0.000 description 3
- 239000011148 porous material Substances 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 235000019260 propionic acid Nutrition 0.000 description 3
- LLHKCFNBLRBOGN-UHFFFAOYSA-N propylene glycol methyl ether acetate Chemical compound COCC(C)OC(C)=O LLHKCFNBLRBOGN-UHFFFAOYSA-N 0.000 description 3
- 238000001029 thermal curing Methods 0.000 description 3
- 239000010936 titanium Substances 0.000 description 3
- ZFPGARUNNKGOBB-UHFFFAOYSA-N 1-Ethyl-2-pyrrolidinone Chemical compound CCN1CCCC1=O ZFPGARUNNKGOBB-UHFFFAOYSA-N 0.000 description 2
- HNAGHMKIPMKKBB-UHFFFAOYSA-N 1-benzylpyrrolidine-3-carboxamide Chemical compound C1C(C(=O)N)CCN1CC1=CC=CC=C1 HNAGHMKIPMKKBB-UHFFFAOYSA-N 0.000 description 2
- LIPRQQHINVWJCH-UHFFFAOYSA-N 1-ethoxypropan-2-yl acetate Chemical compound CCOCC(C)OC(C)=O LIPRQQHINVWJCH-UHFFFAOYSA-N 0.000 description 2
- DMFAHCVITRDZQB-UHFFFAOYSA-N 1-propoxypropan-2-yl acetate Chemical compound CCCOCC(C)OC(C)=O DMFAHCVITRDZQB-UHFFFAOYSA-N 0.000 description 2
- HFZLSTDPRQSZCQ-UHFFFAOYSA-N 1-pyrrolidin-3-ylpyrrolidine Chemical compound C1CCCN1C1CNCC1 HFZLSTDPRQSZCQ-UHFFFAOYSA-N 0.000 description 2
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 2
- SBASXUCJHJRPEV-UHFFFAOYSA-N 2-(2-methoxyethoxy)ethanol Chemical compound COCCOCCO SBASXUCJHJRPEV-UHFFFAOYSA-N 0.000 description 2
- XNWFRZJHXBZDAG-UHFFFAOYSA-N 2-METHOXYETHANOL Chemical compound COCCO XNWFRZJHXBZDAG-UHFFFAOYSA-N 0.000 description 2
- ZNQVEEAIQZEUHB-UHFFFAOYSA-N 2-ethoxyethanol Chemical compound CCOCCO ZNQVEEAIQZEUHB-UHFFFAOYSA-N 0.000 description 2
- ZWVHTXAYIKBMEE-UHFFFAOYSA-N 2-hydroxyacetophenone Chemical class OCC(=O)C1=CC=CC=C1 ZWVHTXAYIKBMEE-UHFFFAOYSA-N 0.000 description 2
- ICPWFHKNYYRBSZ-UHFFFAOYSA-M 2-methoxypropanoate Chemical compound COC(C)C([O-])=O ICPWFHKNYYRBSZ-UHFFFAOYSA-M 0.000 description 2
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/26—Processes for applying liquids or other fluent materials performed by applying the liquid or other fluent material from an outlet device in contact with, or almost in contact with, the surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/14—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to metal, e.g. car bodies
- B05D7/16—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to metal, e.g. car bodies using synthetic lacquers or varnishes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/02—Halogenated hydrocarbons
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/07—Aldehydes; Ketones
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
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- C08K5/15—Heterocyclic compounds having oxygen in the ring
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D179/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen, with or without oxygen, or carbon only, not provided for in groups C09D161/00 - C09D177/00
- C09D179/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
- C09D179/08—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
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- C09D7/40—Additives
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- C23C26/00—Coating not provided for in groups C23C2/00 - C23C24/00
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Abstract
本發明提供一種膜的製造方法,其包括使用組成物於構件上進行狹縫塗佈之製程,上述構件至少於其一部分包含金屬,上述組成物含有:聚醯亞胺前驅物;相對於聚醯亞胺前驅物的23℃下的溶解度不同之至少兩種溶劑;及選自包括界面活性劑及增塑劑之群組中之至少一種。進而,本發明係有關與該膜的製造方法相關之積層體的製造方法、半導體器件的製造方法及膜形成用組成物。The present invention provides a method for manufacturing a film, which includes a process of slit coating on a component using a composition, wherein the component at least partially contains a metal, and the composition contains: a polyimide precursor; at least two solvents having different solubility at 23°C relative to the polyimide precursor; and at least one selected from the group consisting of a surfactant and a plasticizer. Furthermore, the present invention relates to a method for manufacturing a laminate, a method for manufacturing a semiconductor device, and a film-forming composition related to the method for manufacturing the film.
Description
本發明係有關一種膜的製造方法、積層體的製造方法、半導體器件的製造方法及膜形成用組成物。 The present invention relates to a method for manufacturing a film, a method for manufacturing a laminate, a method for manufacturing a semiconductor device, and a composition for film formation.
聚醯亞胺樹脂的耐熱性及絕緣性優異,因此適用於各種用途。該用途並無特別限定,但若以實際安裝用半導體器件為例,則可舉出作為絕緣膜或密封材料的素材或該保護膜的利用。又,亦用作撓性基板的基膜或蓋層等。 Polyimide resin has excellent heat resistance and insulation properties, so it is suitable for various uses. The use is not particularly limited, but if the actual semiconductor device for mounting is taken as an example, it can be used as a material for an insulating film or a sealing material or as a protective film. In addition, it is also used as a base film or cover layer of a flexible substrate, etc.
上述聚醯亞胺樹脂通常對溶劑的溶解性低。因此,經常使用以環化前的聚醯亞胺前驅物的狀態溶解於溶劑中之方法。藉此,能夠實現優異的操作性,且在製造如上述那樣的各產品時能夠以各種形態塗佈於基板等並進行加工。然後,對聚醯亞胺前驅物進行加熱,從而能夠形成已硬化之產品。除了聚醯亞胺樹脂所具有之高性能以外,從該等製造上的適應性優異之觀點考慮,越來越期待其產業上的應用發展。 The above-mentioned polyimide resin generally has low solubility in solvents. Therefore, a method of dissolving the polyimide precursor in a solvent before cyclization is often used. In this way, excellent operability can be achieved, and when manufacturing various products such as the above, it can be coated on a substrate and processed in various forms. Then, the polyimide precursor is heated to form a cured product. In addition to the high performance of polyimide resin, from the perspective of excellent adaptability in such manufacturing, its industrial application development is increasingly expected.
另一方面,專利文獻1中記載有狹縫塗佈含有界面活性劑之樹脂組成物。 On the other hand, Patent Document 1 describes the narrow application of a resin composition containing a surfactant.
[先前技術文獻] [Prior Art Literature]
[專利文獻] [Patent Literature]
[專利文獻1]日本特開2013-243121號公報 [Patent Document 1] Japanese Patent Publication No. 2013-243121
在此,如上述專利文獻1所記載,已知一種藉由狹縫塗佈將含有聚醯亞胺前驅物之組成物形成為膜狀之技術。然而,可知當聚醯亞胺前驅物組成物的狹縫塗佈對象於其表面含有金屬時,有時會於膜的表面產生所謂的“橘皮”。 Here, as described in the above-mentioned patent document 1, a technique for forming a composition containing a polyimide precursor into a film by slit coating is known. However, it is known that when the object of slit coating of the polyimide precursor composition contains metal on its surface, so-called "orange peel" may sometimes be generated on the surface of the film.
本發明的目的為解決上述課題,且目的為提供一種利用了即使於金屬表面上形成有塗佈膜時,亦能夠抑制“橘皮”的產生並實現良好的表面形狀之狹縫塗佈之膜的製造方法、積層體的製造方法、半導體器件的製造方法及適合利用於該等製造方法之膜形成用組成物。 The purpose of the present invention is to solve the above-mentioned problems, and to provide a method for manufacturing a film using a narrow coating that can suppress the generation of "orange peel" and achieve a good surface shape even when a coating film is formed on a metal surface, a method for manufacturing a laminate, a method for manufacturing a semiconductor device, and a film-forming composition suitable for use in these manufacturing methods.
本發明人基於上述課題進行了研究之結果,發現藉由狹縫塗佈法將含有聚醯亞胺前驅物之組成物塗佈成層狀時,於乾燥中會產生本納胞,且表面呈橘皮狀。而且,發現含有聚醯亞胺前驅物之組成物(膜形成用塗佈液)中,作為溶劑,使用相對於聚醯亞胺前驅物的23℃下的溶解度不同之至少兩種溶劑,且對上述組成物摻合選自包括界面活性劑及增塑劑之群組中之至少一種,藉此解決了上述課題。 Based on the above-mentioned topic, the inventors have conducted research and found that when a composition containing a polyimide precursor is applied in a layer by a slit coating method, cells are generated during drying and the surface is orange peel-like. In addition, it is found that in the composition containing a polyimide precursor (film-forming coating liquid), at least two solvents with different solubility at 23°C relative to the polyimide precursor are used as solvents, and at least one selected from the group including surfactants and plasticizers is blended into the above-mentioned composition, thereby solving the above-mentioned topic.
具體而言,藉由下述機構<1>,較佳為藉由<2>至<23>解決了上述課題。 Specifically, the above-mentioned problem is solved by the following mechanism <1>, preferably by <2> to <23>.
<1>一種膜的製造方法,其包括使用組成物於構件上進行狹縫塗佈之製程,上述構件至少於其一部分包含金屬,上述組成 物含有:聚醯亞胺前驅物;相對於聚醯亞胺前驅物的23℃下的溶解度不同之至少兩種溶劑;及選自包括界面活性劑及增塑劑之群組中之至少一種。 <1> A method for manufacturing a film, comprising a process of slit coating a component using a composition, wherein the component at least partially contains a metal, and the composition contains: a polyimide precursor; at least two solvents having different solubility at 23°C relative to the polyimide precursor; and at least one selected from the group consisting of a surfactant and a plasticizer.
<2>如<1>所述之膜的製造方法,其中上述界面活性劑為含有全氟烷基之重量平均分子量5,000以下的化合物中,且可溶於水。 <2> The method for producing a film as described in <1>, wherein the surfactant is a compound containing a perfluoroalkyl group with a weight average molecular weight of 5,000 or less and is soluble in water.
<3>如<1>或<2>所述之膜的製造方法,其包括於進行狹縫塗佈之製程之後用清洗液清洗噴嘴頭之噴頭清洗製程。 <3> A method for manufacturing a film as described in <1> or <2>, which includes a nozzle cleaning process of cleaning the nozzle head with a cleaning liquid after performing a slit coating process.
<4>如<3>所述之膜的製造方法,其中於上述進行狹縫塗佈之製程中,包括噴頭待機製程,於上述噴頭待機製程中上述噴嘴頭浸漬在浸漬液中,上述浸漬液係90質量%以上與上述清洗液相同之組成的液。 <4> The method for manufacturing the film as described in <3>, wherein the process for performing slit coating includes a nozzle standby process, in which the nozzle head is immersed in an immersion liquid, and the immersion liquid is a liquid having a composition equal to or greater than 90% by mass to the cleaning liquid.
<5>如<3>或<4>所述之膜的製造方法,其中上述清洗液含有上述至少兩種溶劑中於上述聚醯亞胺前驅物的23℃下的溶解度最高之溶劑。 <5> The method for producing a membrane as described in <3> or <4>, wherein the cleaning solution contains the solvent with the highest solubility in the polyimide precursor at 23°C among the at least two solvents.
<6>如<3>至<5>中任一項所述之膜的製造方法,其中上述清洗液含有上述至少兩種溶劑中於上述聚醯亞胺前驅物的23℃下的溶解度最低之溶劑。 <6> A method for producing a membrane as described in any one of <3> to <5>, wherein the cleaning solution contains the solvent with the lowest solubility in the polyimide precursor at 23°C among the at least two solvents.
<7>如<4>所述之膜的製造方法,其中上述浸漬液含有上述至少兩種溶劑中於上述聚醯亞胺前驅物的23℃下的溶解度最高之溶劑。 <7> The method for producing a membrane as described in <4>, wherein the impregnation solution contains the solvent with the highest solubility in the polyimide precursor at 23°C among the at least two solvents.
<8>如<4>或<7>所述之膜的製造方法,其中 上述浸漬液含有上述至少兩種溶劑中於上述聚醯亞胺前驅物的23℃下的溶解度最低之溶劑。 <8> The method for producing a membrane as described in <4> or <7>, wherein the impregnation solution contains the solvent with the lowest solubility in the polyimide precursor at 23°C among the at least two solvents.
<9>如<1>至<8>中任一項所述之膜的製造方法,其具有對藉由上述狹縫塗佈形成之膜進行曝光之曝光製程及對經曝光之膜進行顯影之顯影製程。 <9> A method for producing a film as described in any one of <1> to <8>, which comprises an exposure process for exposing the film formed by the above-mentioned slit coating and a development process for developing the exposed film.
<10>如<1>至<9>中任一項所述之膜的製造方法,其還包括對上述膜進行加熱之加熱製程。 <10> The method for manufacturing a film as described in any one of <1> to <9>, further comprising a heating process of heating the film.
<11>一種積層體的製造方法,其將<1>至<10>中任一項所述之膜的製造方法進行複數次。 <11> A method for manufacturing a laminate, wherein the method for manufacturing a film described in any one of <1> to <10> is performed multiple times.
<12>如<11>所述之積層體的製造方法,其還包括對上述膜適用金屬層之製程。 <12> The method for manufacturing a laminate as described in <11> further includes a process for applying a metal layer to the above-mentioned film.
<13>一種半導體器件的製造方法,其中於藉由<1>至<10>中任一項所述之方法製造之膜配置晶片。 <13> A method for manufacturing a semiconductor device, wherein a film is configured on a wafer manufactured by any of the methods described in <1> to <10>.
<14>一種半導體器件的製造方法,其中於藉由<11>或<12>所述之方法製造之積層體配置晶片。 <14> A method for manufacturing a semiconductor device, wherein a multilayer body is configured as a chip manufactured by the method described in <11> or <12>.
<15>一種膜形成用組成物,其為於<1>至<10>中任一項所述之製造方法中所使用之膜形成用的組成物,上述膜形成用組成物含有聚醯亞胺前驅物、相對於上述聚醯亞胺前驅物的23℃下的溶解度不同之至少兩種溶劑及選自包括界面活性劑及增塑劑之群組中之至少一種。 <15> A film-forming composition used in the production method described in any one of <1> to <10>, the film-forming composition comprising a polyimide precursor, at least two solvents having different solubility at 23°C relative to the polyimide precursor, and at least one selected from the group consisting of a surfactant and a plasticizer.
<16>如<15>所述之膜形成用組成物,其中 上述聚醯亞胺前驅物為二羧酸或二羧酸衍生物與二胺的縮合物。 <16> The film-forming composition as described in <15>, wherein the polyimide precursor is a condensate of a dicarboxylic acid or a dicarboxylic acid derivative and a diamine.
<17>如<15>或<16>所述之膜形成用組成物,其中上述至少兩種溶劑中,上述聚醯亞胺前驅物的溶解度最高之溶劑為亞碸類溶劑,上述至少兩種溶劑中,上述聚醯亞胺前驅物的溶解度最低之溶劑為酮類或內酯類溶劑。 <17> The film-forming composition as described in <15> or <16>, wherein among the at least two solvents, the solvent with the highest solubility of the polyimide precursor is a sulfone solvent, and among the at least two solvents, the solvent with the lowest solubility of the polyimide precursor is a ketone or lactone solvent.
<18>如<15>至<17>中任一項所述之膜形成用組成物,其中上述至少兩種溶劑中,上述聚醯亞胺前驅物的溶解度比下述平均值高之溶劑的總質量與上述至少兩種溶劑中,上述聚醯亞胺前驅物的溶解度比下述平均值低之溶劑的總質量之比率係10:90~45:55;上述平均值為於聚醯亞胺前驅物的23℃下的溶解度最高之溶劑的溶解度與於聚醯亞胺前驅物的23℃下的溶解度最低之溶劑的溶解度的平均值。 <18> The film-forming composition as described in any one of <15> to <17>, wherein the ratio of the total mass of the solvents in the at least two solvents whose solubility of the polyimide precursor is higher than the following average value to the total mass of the solvents in the at least two solvents whose solubility of the polyimide precursor is lower than the following average value is 10:90~45:55; the above average value is the average value of the solubility of the solvent with the highest solubility of the polyimide precursor at 23°C and the solubility of the solvent with the lowest solubility of the polyimide precursor at 23°C.
<19>如<15>至<18>中任一項所述之膜形成用組成物,其中上述界面活性劑含有氟原子。 <19> A film-forming composition as described in any one of <15> to <18>, wherein the surfactant contains fluorine atoms.
<20>如<19>所述之膜形成用組成物,其中上述界面活性劑為含有全氟烷基之重量平均分子量5,000以下的化合物,且可溶於水。 <20> The film-forming composition as described in <19>, wherein the surfactant is a compound containing a perfluoroalkyl group with a weight average molecular weight of 5,000 or less and is soluble in water.
<21>如<15>至<20>中任一項所述之膜形成用組成物,其中上述界面活性劑的含量於固體成分中為0.005~2質量%。 <21> A film-forming composition as described in any one of <15> to <20>, wherein the content of the above-mentioned surfactant in the solid component is 0.005-2% by mass.
<22>如<15>至<21>中任一項所述之膜形成用組成物,其中上述增塑劑為環氧化油。 <22> A film-forming composition as described in any one of <15> to <21>, wherein the plasticizer is epoxidized oil.
<23>如<15>至<22>中任一項所述之膜形成用組成物,其中上述增塑劑的含量於固體成分中為0.005~2質量%。 <23> A film-forming composition as described in any one of <15> to <22>, wherein the content of the plasticizer in the solid component is 0.005 to 2% by mass.
藉由本發明,於狹縫塗佈中,即使於金屬表面上形成了樹脂的塗佈膜之情況下,亦能夠抑制“橘皮”的產生並實現良好的表面形狀。 According to the present invention, in the case of narrow slit coating, even when a resin coating film is formed on the metal surface, the generation of "orange peel" can be suppressed and a good surface shape can be achieved.
21:噴嘴頭 21: Nozzle head
22:噴嘴頭清潔器 22: Nozzle cleaner
23:搬送部 23: Transportation Department
21a:樹脂 21a: Resin
24:輥 24: Roller
25:輥槽 25: Roller groove
25b:除液刮板 25b: Liquid removal scraper
25a:清洗液 25a: Cleaning fluid
26:維護部 26:Maintenance Department
30:基板 30: Substrate
100:狹縫塗佈裝置 100: Narrow seam coating device
d1~d5:方向 d1~d5: Direction
圖1係用於藉由示意性側視圖對本發明中所適用之狹縫塗佈的較佳的實施形態進行說明之製程說明圖(1)。 FIG. 1 is a process diagram (1) for illustrating a preferred embodiment of slit coating applicable to the present invention by means of a schematic side view.
圖2係用於藉由示意性側視圖對本發明中所適用之狹縫塗佈的較佳的實施形態進行說明之製程說明圖(2)。 FIG. 2 is a process illustration diagram (2) for illustrating a preferred embodiment of slit coating applicable to the present invention by means of a schematic side view.
圖3係用於藉由示意性側視圖對本發明中所適用之狹縫塗佈的較佳的實施形態進行說明之製程說明圖(3)。 FIG3 is a process illustration diagram (3) for illustrating a preferred embodiment of slit coating applicable to the present invention by means of a schematic side view.
以下所記載之本發明中的構成要件的說明有時基於本發明的代表性實施形態而進行,但本發明並不限定於該等實施形態。 The description of the constituent elements of the present invention described below is sometimes based on representative embodiments of the present invention, but the present invention is not limited to such embodiments.
關於本說明書中的基團(原子團)的標記,未記述經取代及未經取代之標記係同時包含不具有取代基者和具有取代基者。例如,“烷基”不僅包含不具有取代基之烷基(未經取代的烷基),還包含具有取代基之烷基(取代烷基)。 Regarding the marking of groups (atomic groups) in this specification, the marking without description of substituted and unsubstituted includes both those without substitution and those with substitution. For example, "alkyl" includes not only alkyl without substitution (unsubstituted alkyl), but also alkyl with substitution (substituted alkyl).
本說明書中,“曝光”只要無特別限定,除了利用光的曝光以外,利用電子束、離子束等粒子束之描繪亦包含於曝光中。又,作為使用於曝光之光,通常可舉出以水銀燈的明線光譜、準分子雷射為代表之遠紫外線、極紫外線(EUV光)、X射線、電子束等活性光線或放射線。 In this specification, "exposure" includes exposure using electron beams, ion beams, and other particle beams, in addition to exposure using light, unless otherwise specified. In addition, as light used for exposure, usually, active light or radiation such as mercury lamp bright line spectrum, far ultraviolet light represented by excimer laser, extreme ultraviolet light (EUV light), X-rays, electron beams, etc. can be cited.
本說明書中,利用“~”表示之數值範圍是指將記載於“~”前後之數值作為下限值及上限值而包含之範圍。 In this manual, the numerical range indicated by "~" refers to the range that includes the numerical values written before and after "~" as the lower limit and upper limit.
本說明書中,“(甲基)丙烯酸酯”表示“丙烯酸酯”及“甲基丙烯酸酯”這兩者或其中任一個,“(甲基)丙烯酸”表示“丙烯酸”及“甲基丙烯酸”這兩者或其中任一個,“(甲基)丙烯醯基”表示“丙烯醯基”及“甲基丙烯醯基”這兩者或其中任一個。 In this specification, "(meth)acrylate" means both "acrylate" and "methacrylate" or either one of them, "(meth)acrylic acid" means both "acrylic acid" and "methacrylic acid" or either one of them, and "(meth)acryl" means both "acryl" and "methacryl" or either one of them.
本說明書中,“製程”這一術語,不僅是獨立的製程,而且即使於無法與其他製程明確區分之情況下,若可實現對該製程所期待之作用,則亦包含於本術語中。 In this manual, the term "process" refers not only to independent processes, but also to processes that cannot be clearly distinguished from other processes as long as the expected effects of the process can be achieved.
本說明書中,只要沒有特別記載,則重量平均分子量(Mw)及數平均分子量(Mn)基於凝膠滲透層析法(GPC)測定,並作 為苯乙烯換算值而定義。本說明書中,重量平均分子量(Mw)及數平均分子量(Mn)例如能夠利用HLC-8220GPC(TOSOH CORPORATION製),並作為管柱而使用保護管柱HZ-L、TSKgel Super HZM-M、TSKgel Super HZ4000、TSKgel Super HZ3000及TSKgel Super HZ2000(TOSOH CORPORATION製)中的任一個以上而求出。只要沒有特別記載,則將洗提液設為利用THF(四氫呋喃)測定者。又,只要沒有特別記載,則將檢測設為使用UV線(紫外線)的波長254nm檢測器者。 In this specification, unless otherwise specified, the weight average molecular weight (Mw) and the number average molecular weight (Mn) are determined based on gel permeation chromatography (GPC) and are defined as styrene-equivalent values. In this specification, the weight average molecular weight (Mw) and the number average molecular weight (Mn) can be determined, for example, by using HLC-8220GPC (manufactured by TOSOH CORPORATION) and using one or more of the guard columns HZ-L, TSKgel Super HZM-M, TSKgel Super HZ4000, TSKgel Super HZ3000, and TSKgel Super HZ2000 (manufactured by TOSOH CORPORATION) as the column. Unless otherwise specified, the eluent is determined using THF (tetrahydrofuran). In addition, unless otherwise specified, the detection is set to use a UV (ultraviolet) detector with a wavelength of 254nm.
圖式中所例示之形狀、尺寸、數量、配置部位等為任意,且並無限定。 The shapes, sizes, quantities, and configuration locations shown in the drawings are arbitrary and not limited.
本發明的膜的製造方法的特徵為,其包括使用含有聚醯亞胺前驅物、相對於聚醯亞胺前驅物的23℃下的溶解度不同之至少兩種溶劑及選自包括界面活性劑及增塑劑之群組中之至少一種之組成物於至少一部分包含金屬之構件上進行狹縫塗佈之製程。藉此,於狹縫塗佈中,即使於金屬表面上形成有塗佈膜,亦能夠抑制“橘皮”的產生並實現良好的表面形狀(光澤)。 The method for producing the film of the present invention is characterized in that it includes a process of slit coating on at least a portion of a component containing metal using a composition containing a polyimide precursor, at least two solvents having different solubility at 23°C relative to the polyimide precursor, and at least one selected from the group including a surfactant and a plasticizer. Thus, in the slit coating, even if a coating film is formed on the metal surface, the generation of "orange peel" can be suppressed and a good surface shape (gloss) can be achieved.
聚醯亞胺前驅物於形成為塗佈膜之後進行加熱並硬化。亦即,推測於已塗佈之階段塗佈膜為流動性液狀,其結果,產生了橘皮。而且,推測重要的係抑制橘皮時,其結果考慮以下方面。 The polyimide precursor is heated and hardened after being formed into a coating film. That is, it is presumed that the coating film is in a fluid liquid state at the coated stage, and as a result, orange peel is generated. Moreover, it is presumed that it is important to consider the following aspects when suppressing orange peel.
(1)為了在乾燥中的較早的階段抑制對流而除了溶解度高的溶劑以外還採用溶解度低的溶劑,且(2)為了降低塗佈膜的表面張力而採用界面活性劑,或者 (3)為了避免表面被預先乾燥且內部對流持續的情況而添加增塑劑 (1) using a low-solubility solvent in addition to a high-solubility solvent to suppress convection at an early stage in drying, and (2) using a surfactant to reduce the surface tension of the coating film, or (3) adding a plasticizer to avoid the situation where the surface is pre-dried and internal convection continues
而且,如上所述,藉由使用溶解度不同之兩種以上的溶劑,且使用選自包括界面活性劑及增塑劑之群組中之至少一種,抑制橘皮,且於表面形狀的改善方面得以成功。進而,於聚醯亞胺樹脂層與金屬(例如,金屬層)的黏著性的提高方面亦得以成功。尤其,藉由使用規定的界面活性劑,於獲得與銅(例如,銅層)的優異的黏著性方面亦得以成功。 Moreover, as described above, by using two or more solvents with different solubility and using at least one selected from the group including surfactants and plasticizers, orange peel is suppressed and the surface shape is improved. Furthermore, it is also successful in improving the adhesion between the polyimide resin layer and the metal (for example, the metal layer). In particular, by using a specified surfactant, it is also successful in obtaining excellent adhesion with copper (for example, the copper layer).
以下,對本發明進行詳細敘述。 The present invention is described in detail below.
<狹縫塗佈> <Narrow seam painting>
圖1係用於藉由示意性側視圖對本發明中所適用之狹縫塗佈的較佳的實施形態進行說明之製程說明圖(1)。本實施形態的塗佈裝置100具備搬送基板30之搬送部23和從下方支撐基板之支撐台(未圖示)。於基板30從噴嘴頭21通過狹縫狀噴嘴吐出抗蝕劑(樹脂)21a,並向d3的方向搬送基板30(狹縫塗佈製程)。搬送部23能夠由複數個搬送輥和使該等旋轉之搬送輥驅動部構成。噴嘴頭21能夠參閱搬送部搬送基板30的定時而沿上下方向升降。同樣地,支撐台(未圖示)亦能夠從噴嘴頭的正下方移動且退避。此時,能夠使噴嘴頭待機,而等待下一基板被搬送(噴頭待機製程)。於該狹縫塗佈製程期間的噴頭待機製程中或於狹縫塗佈製程之後,可以進行以下所示之噴嘴頭的浸漬處理(浸漬處理製程)或清洗處理(噴頭清洗製程)。 FIG. 1 is a process description diagram (1) for illustrating a preferred embodiment of slit coating applicable to the present invention by means of a schematic side view. The coating device 100 of this embodiment has a conveying section 23 for conveying a substrate 30 and a support table (not shown) for supporting the substrate from below. An anti-etching agent (resin) 21a is ejected from a nozzle head 21 through a slit-shaped nozzle on the substrate 30, and the substrate 30 is conveyed in a direction d3 (slit coating process). The conveying section 23 can be composed of a plurality of conveying rollers and a conveying roller driving section for rotating the conveying rollers. The nozzle head 21 can be raised and lowered in the vertical direction according to the timing of the conveying unit conveying the substrate 30. Similarly, the support table (not shown) can also move and retreat from directly below the nozzle head. At this time, the nozzle head can be put on standby and wait for the next substrate to be conveyed (nozzle standby process). During the nozzle standby process during the slit coating process or after the slit coating process, the nozzle head can be immersed (immersion treatment process) or cleaned (nozzle cleaning process) as shown below.
本實施形態的裝置100中,於噴嘴頭的正下方配置有噴嘴頭清潔器22。若結束向基板吐出樹脂,則使噴嘴頭相對於塗佈面沿垂直方向下降(d1)而將噴嘴頭21浸漬於於噴嘴頭清潔器22內所具備之浸漬液中(圖2)。將噴嘴頭於清潔器內浸漬在浸漬液之時間例如係0.1分鐘以上為較佳,0.2分鐘以上為更佳,0.5分鐘以上為進一步較佳。作為上限,10分鐘以下為較佳,8分鐘以下為更佳,5分鐘以下為進一步較佳。藉此,能夠清洗噴嘴頭21的前端。 In the device 100 of this embodiment, a nozzle cleaner 22 is arranged directly below the nozzle. When the resin is ejected onto the substrate, the nozzle is lowered vertically relative to the coating surface (d1) and the nozzle 21 is immersed in the immersion liquid in the nozzle cleaner 22 (Figure 2). The time for immersing the nozzle in the immersion liquid in the cleaner is preferably 0.1 minutes or more, more preferably 0.2 minutes or more, and even more preferably 0.5 minutes or more. As an upper limit, 10 minutes or less is preferably, 8 minutes or less is more preferably, and 5 minutes or less is even more preferably. In this way, the front end of the nozzle 21 can be cleaned.
圖3為對與上述圖1、圖2不同的噴頭維護製程進行說明之裝置側視圖,並為示出噴嘴頭的維護(清洗)的態樣者。本實施形態的裝置具備向d2方向旋轉之輥24。輥槽25中裝滿有清洗液25a,以便浸漬輥24的下部。本實施形態的裝置100中還具備除液刮板25b。上述輥24與輥槽25構成維護部26。該維護部相對於基板表面能夠向垂直方向升降。本實施形態的裝置具備該種維護部,藉此於維護處理中,藉由使維護部26上升d4亦能夠執行噴嘴頭21的維護(清洗),而無需使噴嘴頭21下降d5。於維護部中,將從d5流動的液體換成清洗液。使清洗液向噴嘴頭流動的時間例如係1分鐘以上為較佳,2分鐘以上為更佳,5分鐘以上為進一步較佳。作為上限,120分鐘以下為較佳,60分鐘以下為更佳,30分鐘以下為進一步較佳。藉此,能夠清洗噴嘴頭21。 FIG3 is a side view of a device for explaining a nozzle maintenance process different from FIG1 and FIG2, and shows a maintenance (cleaning) state of the nozzle head. The device of this embodiment is provided with a roller 24 that rotates in the direction d2. The roller tank 25 is filled with a cleaning liquid 25a so as to immerse the lower part of the roller 24. The device 100 of this embodiment is also provided with a liquid removal scraper 25b. The roller 24 and the roller tank 25 constitute a maintenance portion 26. The maintenance portion can be raised and lowered in a vertical direction relative to the substrate surface. The device of this embodiment is equipped with such a maintenance unit, so that during the maintenance process, the nozzle head 21 can be maintained (cleaned) by raising the maintenance unit 26 by d4 without lowering the nozzle head 21 by d5. In the maintenance unit, the liquid flowing from d5 is replaced with a cleaning liquid. The time for the cleaning liquid to flow to the nozzle head is preferably more than 1 minute, more preferably more than 2 minutes, and more preferably more than 5 minutes. As an upper limit, less than 120 minutes is preferably, less than 60 minutes is more preferably, and less than 30 minutes is more preferably. In this way, the nozzle head 21 can be cleaned.
本發明中,如上所述,於進行狹縫塗佈之製程中,包括噴頭待機製程為較佳。於噴頭待機製程中,噴頭浸漬在浸漬液中為較佳。浸漬液係90質量%以上與清洗液相同之組成的液為較佳,95 質量%以上相同之組成的液為更佳,相同組成為進一步較佳。 In the present invention, as described above, in the process of performing slit coating, it is preferred to include a nozzle standby process. In the nozzle standby process, it is preferred that the nozzle is immersed in an immersion liquid. The immersion liquid is preferably a liquid having the same composition as the cleaning liquid at 90% by mass or more, more preferably a liquid having the same composition at 95% by mass or more, and more preferably the same composition.
浸漬液及清洗液分別關於化合物的種類或混合比率等,90質量%以上與膜形成用組成物中的溶劑相同之組成的液為較佳,95質量%以上相同之組成的液為更佳,相同組成為進一步較佳。 Regarding the type of compound or the mixing ratio of the immersion liquid and the cleaning liquid, it is preferred that the liquid have the same composition as the solvent in the film-forming composition at 90% by mass or more, more preferred that the liquid have the same composition at 95% by mass or more, and even more preferred that the same composition.
清洗液還包含膜形成用組成物中所含有之至少兩種溶劑中於聚醯亞胺前驅物的23℃下的溶解度最高之溶劑為較佳。又,清洗液包含膜形成用組成物中所含有之至少兩種溶劑中於聚醯亞胺前驅物的23℃下的溶解度最低之溶劑為較佳。進而,包含膜形成用組成物中所含有之至少兩種溶劑中於聚醯亞胺前驅物的23℃下的溶解度最高之溶劑和於聚醯亞胺前驅物的23℃下的溶解度最低之溶劑這兩者為更佳。 The cleaning solution also preferably contains the solvent with the highest solubility at 23°C of the polyimide precursor among at least two solvents contained in the film-forming composition. Furthermore, the cleaning solution preferably contains the solvent with the lowest solubility at 23°C of the polyimide precursor among at least two solvents contained in the film-forming composition. Furthermore, it is more preferred that the cleaning solution contains both the solvent with the highest solubility at 23°C of the polyimide precursor and the solvent with the lowest solubility at 23°C of the polyimide precursor among at least two solvents contained in the film-forming composition.
浸漬液還包含膜形成用組成物中所含有之至少兩種溶劑中於聚醯亞胺前驅物的23℃下的溶解度最高之溶劑為較佳。又,浸漬液包含膜形成用組成物中所含有之至少兩種溶劑中於聚醯亞胺前驅物的23℃下的溶解度最低之溶劑為較佳。進而,包含膜形成用組成物中所含有之至少兩種溶劑中於聚醯亞胺前驅物的23℃下的溶解度最高之溶劑和於聚醯亞胺前驅物的23℃下的溶解度最低之溶劑這兩者為更佳。 The immersion liquid also preferably contains the solvent with the highest solubility at 23°C of the polyimide precursor among at least two solvents contained in the film-forming composition. In addition, the immersion liquid preferably contains the solvent with the lowest solubility at 23°C of the polyimide precursor among at least two solvents contained in the film-forming composition. Furthermore, it is more preferred that the immersion liquid contains both the solvent with the highest solubility at 23°C of the polyimide precursor and the solvent with the lowest solubility at 23°C of the polyimide precursor among at least two solvents contained in the film-forming composition.
此外,關於狹縫塗佈及能夠適用於其之裝置,能夠參閱日本特開2009-070973號公報,並將於其所記載之內容編入本說明書中。 In addition, regarding slit coating and devices applicable thereto, reference can be made to Japanese Patent Publication No. 2009-070973, and the contents described therein are incorporated into this manual.
<膜形成用組成物> <Membrane-forming composition>
<<聚醯亞胺前驅物>> <<Polyimide precursor>>
作為聚醯亞胺前驅物,包含由下述式(1)表示之重複構成單元(構成單元)為較佳。 As a polyimide precursor, it is preferred to contain a repeating constituent unit (constituent unit) represented by the following formula (1).
A1及A2分別獨立地表示氧原子或NH,R111表示2價有機基,R115表示4價有機基,R113及R114分別獨立地表示氫原子或1價有機基。 A1 and A2 each independently represent an oxygen atom or NH, R111 represents a divalent organic group, R115 represents a tetravalent organic group, and R113 and R114 each independently represent a hydrogen atom or a monovalent organic group.
A1及A2分別獨立地係氧原子或NH,氧原子為較佳。 A1 and A2 are independently an oxygen atom or NH, preferably an oxygen atom.
<<<R111>>> <<<R 111 >>>
R111表示2價有機基。作為2價有機基,例示直鏈或支鏈的脂肪族基、環狀脂肪族基及芳香族基、雜芳香族基或包含該等組合之基團,碳數2~20的直鏈脂肪族基、碳數3~20的支鏈脂肪族基、碳數3~20的環狀脂肪族基、碳數6~20的芳香族基或包括該等的組合之基團為較佳,碳數6~20的芳香族基為更佳。 R 111 represents a divalent organic group. Examples of the divalent organic group include a linear or branched aliphatic group, a cyclic aliphatic group, an aromatic group, a heteroaromatic group, or a group comprising a combination thereof, preferably a linear aliphatic group having 2 to 20 carbon atoms, a branched aliphatic group having 3 to 20 carbon atoms, a cyclic aliphatic group having 3 to 20 carbon atoms, an aromatic group having 6 to 20 carbon atoms, or a group comprising a combination thereof, and more preferably an aromatic group having 6 to 20 carbon atoms.
R111由二胺衍生為較佳。作為在聚醯亞胺前驅物的製造中所使用之二胺,可舉出直鏈或支鏈脂肪族、環狀脂肪族或芳香族二胺等。二胺可以僅使用一種,亦可以使用兩種以上。 R 111 is preferably derived from a diamine. Examples of the diamine used in the production of the polyimide precursor include linear or branched aliphatic, cyclic aliphatic or aromatic diamines. The diamine may be used alone or in combination of two or more.
具體而言,二胺包含碳數2~20的直鏈脂肪族基、碳數3~20的支鏈或環狀脂肪族基、碳數6~20的芳香族基或包含該等組合 之基團為較佳,包含碳數6~20的芳香族基之二胺為更佳。作為芳香族基的例,可舉出下述芳香族基。 Specifically, the diamine preferably contains a linear aliphatic group having 2 to 20 carbon atoms, a branched or cyclic aliphatic group having 3 to 20 carbon atoms, an aromatic group having 6 to 20 carbon atoms, or a group containing such combinations. The diamine containing an aromatic group having 6 to 20 carbon atoms is more preferred. As examples of aromatic groups, the following aromatic groups can be cited.
式中,A係單鍵或選自可以經氟原子取代之碳數1~10的脂肪族烴基、-O-、-CO-、-S-、-SO2-、-NHCO-以及該等的組合中之基團為較佳,單鍵或選自可以經氟原子取代之碳數1~3的伸烷基、-O-、-CO-、-S-及-SO2-中之基團為更佳,選自包括-CH2-、-O-、-S-、-SO2-、-C(CF3)2-及-C(CH3)2-之群組中之2價基團為進一步較佳。 In the formula, A is preferably a single bond or a group selected from aliphatic alkyl groups having 1 to 10 carbon atoms which may be substituted by fluorine atoms, -O-, -CO-, -S-, -SO 2 -, -NHCO-, and combinations thereof; more preferably a single bond or a group selected from alkylene groups having 1 to 3 carbon atoms which may be substituted by fluorine atoms, -O-, -CO-, -S-, and -SO 2 -; and even more preferably a divalent group selected from the group consisting of -CH 2 -, -O-, -S-, -SO 2 -, -C(CF 3 ) 2 -, and -C(CH 3 ) 2 -.
作為二胺,具體而言可舉出選自1,2-二胺基乙烷、1,2-二胺基丙烷、1,3-二胺基丙烷、1,4-二胺基丁烷及1,6-二胺基己烷;1,2-二胺基環戊烷或1,3-二胺基環戊烷、1,2-二胺基環己烷、1,3-二胺基環己烷或1,4-二胺基環己烷、1,2-雙(胺基甲基)環己烷、1,3-雙(胺基甲基)環己烷或1,4-雙(胺基甲基)環己烷、雙-(4-胺基環己基)甲烷、雙-(3-胺基環己基)甲烷、4,4’-二胺基-3,3’-二甲基環己基甲烷及異佛爾酮二胺;間苯二胺及對苯二胺、二胺基甲苯、4,4’-二胺基聯苯及3,3’-二胺基聯苯、4,4’-二胺基二苯醚、3,3’-二胺基二苯醚、4,4’-二胺基二苯基甲烷及3,3’-二胺基二苯基甲烷、4,4’-二胺 基二苯基碸及3,3-二胺基二苯基碸、4,4’-二胺基二苯硫醚及3,3’-二胺基二苯硫醚、4,4’-二胺基二苯甲酮及3,3’-二胺基二苯甲酮、3,3’-二甲基-4,4’-二胺基聯苯、2,2’-二甲基-4,4’-二胺基聯苯、3,3’-二甲氧基-4,4’-二胺基聯苯、2,2-雙(4-胺基苯基)丙烷、2,2-雙(4-胺基苯基)六氟丙烷、2,2-雙(3-羥基-4-胺基苯基)丙烷、2,2-雙(3-羥基-4-胺基苯基)六氟丙烷、2,2-雙(3-胺基-4-羥基苯基)丙烷、2,2-雙(3-胺基-4-羥基苯基)六氟丙烷、雙(3-胺基-4-羥基苯基)碸、雙(4-胺基-3-羥基苯基)碸、4,4’-二胺基對聯三苯、4,4’-雙(4-胺基苯氧基)聯苯、雙[4-(4-胺基苯氧基)苯基]碸、雙[4-(3-胺基苯氧基)苯基]碸、雙[4-(2-胺基苯氧基)苯基]碸、1,4-雙(4-胺基苯氧基)苯、9,10-雙(4-胺基苯基)蒽、3,3’-二甲基-4,4’-二胺基二苯基碸、1,3-雙(4-胺基苯氧基)苯、1,3-雙(3-胺基苯氧基)苯、1,3-雙(4-胺基苯基)苯、3,3’-二乙基-4,4’-二胺基二苯基甲烷、3,3’-二甲基-4,4’-二胺基二苯基甲烷、4,4’-二胺基八氟聯苯、2,2-雙[4-(4-胺基苯氧基)苯基]丙烷、2,2-雙[4-(4-胺基苯氧基)苯基]六氟丙烷、9,9-雙(4-胺基苯基)-10-氫蒽、3,3’,4,4’-四胺基聯苯、3,3’,4,4’-四胺基二苯醚、1,4-二胺基蒽醌、1,5-二胺基蒽醌、3,3-二羥基-4,4’-二胺基聯苯、9,9’-雙(4-胺基苯基)茀、4,4’-二甲基-3,3’-二胺基二苯基碸、3,3’,5,5’-四甲基-4,4’-二胺基二苯基甲烷、2-(3’,5’-二胺基苯甲醯氧基)甲基丙烯酸乙酯)、2,4-二胺基枯烯及2,5-二胺基枯烯、2,5-二甲基-對苯二胺、乙醯胍胺、2,3,5,6-四甲基-對苯二胺、2,4,6-三甲基-間苯二胺、雙(3-胺基丙基)四甲基二矽氧烷、2,7-二胺基茀、2,5-二胺基吡啶、1,2-雙(4-胺基苯 基)乙烷、二胺基苯甲醯苯胺、二胺基苯甲酸的酯、1,5-二胺基萘、二胺基三氟甲苯、1,3-雙(4-胺基苯基)六氟丙烷、1,4-雙(4-胺基苯基)八氟丁烷、1,5-雙(4-胺基苯基)十氟戊烷、1,7-雙(4-胺基苯基)十四氟庚烷、2,2-雙[4-(3-胺基苯氧基)苯基]六氟丙烷、2,2-雙[4-(2-胺基苯氧基)苯基]六氟丙烷、2,2-雙[4-(4-胺基苯氧基)-3,5-二甲基苯基]六氟丙烷、2,2-雙[4-(4-胺基苯氧基)-3,5-雙(三氟甲基)苯基]六氟丙烷、對雙(4-胺基-2-三氟甲基苯氧基)苯、4,4’-雙(4-胺基-2-三氟甲基苯氧基)聯苯、4,4’-雙(4-胺基-3-三氟甲基苯氧基)聯苯、4,4’-雙(4-胺基-2-三氟甲基苯氧基)二苯基碸、4,4’-雙(3-胺基-5-三氟甲基苯氧基)二苯基碸、2,2-雙[4-(4-胺基-3-三氟甲基苯氧基)苯基]六氟丙烷、3,3’,5,5’-四甲基-4,4’-二胺基聯苯、4,4’-二胺基-2,2’-雙(三氟甲基)聯苯、2,2’,5,5’,6,6’-六氟聯甲苯胺及4,4’-二胺基四聯苯中之至少一種二胺。 As the diamine, specifically, there can be mentioned 1,2-diaminoethane, 1,2-diaminopropane, 1,3-diaminopropane, 1,4-diaminobutane and 1,6-diaminohexane; 1,2-diaminocyclopentane or 1,3-diaminocyclopentane, 1,2-diaminocyclohexane, 1,3-diaminocyclohexane or 1,4-diaminocyclohexane, 1,2-bis(aminomethyl)cyclohexane, 1,3-bis(aminomethyl)cyclohexane or 1,4-bis(aminomethyl)cyclohexane, bis-(4-aminocyclohexyl)methane, bis-(3-aminocyclohexyl)methane, 4,4'-diamino-3,3'-dimethylcyclohexane, Hexylmethane and isophoronediamine; meta-phenylenediamine and para-phenylenediamine, diaminotoluene, 4,4'-diaminobiphenyl and 3,3'-diaminobiphenyl, 4,4'-diaminodiphenyl ether, 3,3'-diaminodiphenyl ether, 4,4'-diaminodiphenylmethane and 3,3'-diaminodiphenylmethane, 4,4'-diaminodiphenylsulfone and 3,3'-diaminodiphenylsulfone, 4,4'-diaminodiphenyl sulfide and 3,3'-diaminodiphenyl sulfide, 4,4'-diaminobenzophenone and 3,3'-diaminobenzophenone, 3,3'-dimethyl-4,4'-diaminobiphenyl, 2,2'-dimethyl-4 ,4'-diaminobiphenyl, 3,3'-dimethoxy-4,4'-diaminobiphenyl, 2,2-bis(4-aminophenyl)propane, 2,2-bis(4-aminophenyl)hexafluoropropane, 2,2-bis(3-hydroxy-4-aminophenyl)propane, 2,2-bis(3-hydroxy-4-aminophenyl)hexafluoropropane, 2,2-bis(3-amino-4-hydroxyphenyl)propane, 2,2-bis(3-amino-4-hydroxyphenyl)hexafluoropropane, bis(3-amino-4-hydroxyphenyl)sulfonate, bis(4-amino-3-hydroxyphenyl)sulfonate, 4,4'-diaminoterphenyl, 4,4'-bis(4-aminophenyl) Biphenyl, bis[4-(4-aminophenoxy)phenyl]sulfone, bis[4-(3-aminophenoxy)phenyl]sulfone, bis[4-(2-aminophenoxy)phenyl]sulfone, 1,4-bis(4-aminophenoxy)benzene, 9,10-bis(4-aminophenyl)anthracene, 3,3'-dimethyl-4,4'-diaminodiphenylsulfone, 1,3-bis(4-aminophenoxy)benzene, 1,3-bis(3-aminophenoxy)benzene, 1,3-bis(4-aminophenyl)benzene, 3,3'-diethyl-4,4'-diaminodiphenylmethane, 3,3'-dimethyl-4,4'-diaminodiphenylmethane, 4,4' -Diaminooctafluorobiphenyl, 2,2-bis[4-(4-aminophenoxy)phenyl]propane, 2,2-bis[4-(4-aminophenoxy)phenyl]hexafluoropropane, 9,9-bis(4-aminophenyl)-10-hydroanthracene, 3,3',4,4'-tetraaminobiphenyl, 3,3',4,4'-tetraaminodiphenyl ether, 1,4-diaminoanthraquinone, 1,5-diaminoanthraquinone, 3,3-dihydroxy-4,4'-diaminobiphenyl, 9,9'-bis(4-aminophenyl)fluorene, 4,4'-dimethyl-3,3'-diaminodiphenylsulfone, 3,3',5,5'-tetramethyl-4,4'-diaminodiphenyl phenylmethane, 2-(3',5'-diaminobenzyloxy)ethyl methacrylate), 2,4-diaminocumene and 2,5-diaminocumene, 2,5-dimethyl-p-phenylenediamine, acetoguanamine, 2,3,5,6-tetramethyl-p-phenylenediamine, 2,4,6-trimethyl-m-phenylenediamine, bis(3-aminopropyl)tetramethyldisiloxane, 2,7-diaminofluorene, 2,5-diaminopyridine, 1,2-bis(4-aminophenyl)ethane, diaminobenzylaniline, esters of diaminobenzoic acid, 1,5-diaminonaphthalene, diaminotrifluorotoluene, 1,3-bis(4-aminophenyl)hexafluoropropane, 1, 4-Bis(4-aminophenyl)octafluorobutane, 1,5-bis(4-aminophenyl)decafluoropentane, 1,7-bis(4-aminophenyl)tetradecafluoroheptane, 2,2-bis[4-(3-aminophenoxy)phenyl]hexafluoropropane, 2,2-bis[4-(2-aminophenoxy)phenyl]hexafluoropropane, 2,2-bis[4-(4-aminophenoxy)-3,5-dimethylphenyl]hexafluoropropane, 2,2-bis[4-(4-aminophenoxy)-3,5-bis(trifluoromethyl)phenyl]hexafluoropropane, p-bis(4-amino-2-trifluoromethylphenoxy)benzene, 4,4'-bis(4-amino-2-trifluoromethyl) At least one diamine selected from the group consisting of 4,4’-bis(4-amino-3-trifluoromethylphenoxy)biphenyl, 4,4’-bis(4-amino-2-trifluoromethylphenoxy)diphenylsulfone, 4,4’-bis(3-amino-5-trifluoromethylphenoxy)diphenylsulfone, 2,2-bis[4-(4-amino-3-trifluoromethylphenoxy)phenyl]hexafluoropropane, 3,3’,5,5’-tetramethyl-4,4’-diaminobiphenyl, 4,4’-diamino-2,2’-bis(trifluoromethyl)biphenyl, 2,2’,5,5’,6,6’-hexafluorotoluidine and 4,4’-diaminoquaternaryl.
又,以下所示之二胺(DA-1)~(DA-18)亦為較佳。 In addition, the diamines (DA-1) to (DA-18) shown below are also preferred.
[化3]
又,作為較佳的例,亦可舉出於主鏈具有至少兩個伸烷基二醇單元之二胺。較佳為於一分子中組合包含兩個以上的乙二醇鏈、丙二醇鏈中的任一個或兩者之二胺,更佳為不包含芳香環之二胺。作為具體例,可舉出JEFFAMINE(註冊商標)KH-511、JEFFAMINE(註冊商標)ED-600、JEFFAMINE(註冊商標)ED-900、JEFFAMINE(註冊商標)ED-2003、JEFFAMINE(註冊商標)EDR-148、JEFFAMINE(註冊商標)EDR-176、D-200、D-400、D-2000、D-4000(以上為商品名,HUNTSMAN公司製)、1-(2-(2-(2-胺基丙氧基)乙氧基)丙氧基)丙烷-2-胺、1-(1-(1-(2-胺基丙 氧基)丙烷-2-基)氧基)丙烷-2-胺等,但並不限定於這些。 As a preferred example, a diamine having at least two alkylene glycol units in the main chain can also be cited. Preferably, it is a diamine containing two or more ethylene glycol chains or propylene glycol chains in one molecule, or both, and more preferably, it is a diamine that does not contain an aromatic ring. As specific examples, JEFFAMINE (registered trademark) KH-511, JEFFAMINE (registered trademark) ED-600, JEFFAMINE (registered trademark) ED-900, JEFFAMINE (registered trademark) ED-2003, JEFFAMINE (registered trademark) EDR-148, JEFFAMINE (registered trademark) (mark) EDR-176, D-200, D-400, D-2000, D-4000 (the above are trade names, manufactured by HUNTSMAN), 1-(2-(2-(2-aminopropoxy)ethoxy)propoxy)propan-2-amine, 1-(1-(1-(2-aminopropoxy)propan-2-yl)oxy)propan-2-amine, etc., but are not limited to these.
以下示出JEFFAMINE(註冊商標)KH-511、JEFFAMINE(註冊商標)ED-600、JEFFAMINE(註冊商標)ED-900、JEFFAMINE(註冊商標)ED-2003、JEFFAMINE(註冊商標)EDR-148、JEFFAMINE(註冊商標)EDR-176的結構。 The following shows the structures of JEFFAMINE (registered trademark) KH-511, JEFFAMINE (registered trademark) ED-600, JEFFAMINE (registered trademark) ED-900, JEFFAMINE (registered trademark) ED-2003, JEFFAMINE (registered trademark) EDR-148, and JEFFAMINE (registered trademark) EDR-176.
上述中,x、y、z為平均值。 In the above, x, y, and z are average values.
R111由-Ar0-L0-Ar0-表示為較佳。其中,Ar0分別獨立地為芳香族烴基(碳數6~22為較佳,6~18為更佳,6~10為特佳),L0的定義與上述A的基團相同,較佳範圍亦相同。Ar0係伸苯基為較佳。 R 111 is preferably represented by -Ar 0 -L 0 -Ar 0 -, wherein Ar 0 is independently an aromatic hydrocarbon group (preferably having 6 to 22 carbon atoms, more preferably 6 to 18 carbon atoms, and particularly preferably 6 to 10 carbon atoms), and L 0 is defined the same as the group of A above, and the preferred range is also the same. Ar 0 is preferably a phenylene group.
從i射線透過率的觀點考慮,R111係由下述式(51)或式(61)表示之2價有機基為較佳。尤其,從i射線透過率、易獲得的觀點考慮,由式(61)表示之2價有機基為更佳。 From the viewpoint of i-ray transmittance, R 111 is preferably a divalent organic group represented by the following formula (51) or formula (61). In particular, from the viewpoint of i-ray transmittance and availability, a divalent organic group represented by formula (61) is more preferred.
R50~R57分別獨立地為氫原子、氟原子或1價有機基,R50~ R57中的至少一個為氟原子、甲基、氟甲基、二氟甲基或三氟甲基。 R 50 to R 57 are each independently a hydrogen atom, a fluorine atom or a monovalent organic group, and at least one of R 50 to R 57 is a fluorine atom, a methyl group, a fluoromethyl group, a difluoromethyl group or a trifluoromethyl group.
作為R50~R57的1價有機基,可舉出碳數1~10(較佳為碳數1~6)的未經取代的烷基、碳數1~10(較佳為碳數1~6)的氟化烷基等。 Examples of the monovalent organic group for R 50 to R 57 include an unsubstituted alkyl group having 1 to 10 carbon atoms (preferably 1 to 6 carbon atoms), a fluorinated alkyl group having 1 to 10 carbon atoms (preferably 1 to 6 carbon atoms), and the like.
R58及R59分別獨立地為氟原子、氟甲基、二氟甲基或三氟甲基。 R58 and R59 are independently a fluorine atom, a fluoromethyl group, a difluoromethyl group or a trifluoromethyl group.
作為賦予式(51)或式(61)的結構之二胺化合物,可舉出二甲基-4,4’-二胺基聯苯、2,2’-雙(三氟甲基)-4,4’-二胺基聯苯、2,2’-雙(氟)-4,4’-二胺基聯苯、4,4’-二胺基八氟聯苯等。可以使用該等中的一種,亦可以組合使用兩種以上。 Examples of diamine compounds that impart the structure of formula (51) or formula (61) include dimethyl-4,4'-diaminobiphenyl, 2,2'-bis(trifluoromethyl)-4,4'-diaminobiphenyl, 2,2'-bis(fluoro)-4,4'-diaminobiphenyl, and 4,4'-diaminooctafluorobiphenyl. One of these compounds may be used, or two or more of them may be used in combination.
<<<R115>>> <<<R 115 >>>
式(1)中的R115表示4價有機基。作為4價有機基,包含芳香環之4價有機基為較佳,由下述式(5)或式(6)表示之基團為更佳。 R 115 in formula (1) represents a tetravalent organic group. The tetravalent organic group is preferably a tetravalent organic group containing an aromatic ring, and more preferably a group represented by the following formula (5) or formula (6).
R112的定義與A相同,較佳範圍亦相同。 The definition of R 112 is the same as that of A, and the preferred range is also the same.
關於由式(1)中的R115表示之4價有機基,具體而言, 可舉出從四羧酸二酐去除酸二酐基之後殘存之四羧酸殘基等。四羧酸二酐可以僅使用一種,亦可以使用兩種以上。四羧酸二酐係由下述式(7)表示之化合物為較佳。 Regarding the tetravalent organic group represented by R 115 in formula (1), specifically, there can be mentioned the tetracarboxylic acid residual group remaining after removing the dianhydride group from tetracarboxylic dianhydride. Only one type of tetracarboxylic dianhydride may be used, or two or more types may be used. It is preferred that the tetracarboxylic dianhydride is a compound represented by the following formula (7).
R115表示4價有機基。R115的定義與式(1)的R115相同。 R 115 represents a tetravalent organic group. R 115 has the same definition as R 115 in formula (1).
作為四羧酸二酐的具體例,可例示選自均苯四甲酸、均苯四甲酸二酐(PMDA)、3,3’,4,4’-聯苯四羧酸二酐、3,3’,4,4’-二苯硫醚四羧酸二酐、3,3’,4,4’-二苯基碸四羧酸二酐、3,3’,4,4’-二苯甲酮四羧酸二酐、3,3’,4,4’-二苯基甲烷四羧酸二酐、2,2’,3,3’-二苯基甲烷四羧酸二酐、2,3,3’,4’-聯苯四羧酸二酐、2,3,3’,4’-二苯甲酮四羧酸二酐、4,4’-氧代二鄰苯二甲酸二酐、2,3,6,7-萘四羧酸二酐、1,4,5,7-萘四羧酸二酐、2,2-雙(3,4-二羧基苯基)丙烷二酐、2,2-雙(2,3-二羧基苯基)丙烷二酐、2,2-雙(3,4-二羧基苯基)六氟丙烷二酐、1,3-二苯基六氟丙烷-3,3,4,4-四羧酸二酐、1,4,5,6-萘四羧酸二酐、2,2’,3,3’-二苯基四羧酸二酐、3,4,9,10-苝四羧酸二酐、1,2,4,5-萘四羧酸二酐、1,4,5,8-萘四羧酸二酐、1,8,9,10-菲四羧酸二酐、1,1-雙(2,3-二羧基苯基)乙烷二酐、1,1-雙(3,4-二羧基苯基)乙烷二酐、1,2,3,4-苯四羧酸二酐及該等的碳數1~6的烷基衍生物及碳數1~6的烷氧基衍生物中之至少一種。 Specific examples of tetracarboxylic dianhydrides include pyromellitic acid, pyromellitic dianhydride (PMDA), 3,3',4,4'-biphenyltetracarboxylic dianhydride, 3,3',4,4'-diphenyl sulfide tetracarboxylic dianhydride, 3,3',4,4'-diphenylsulfide tetracarboxylic dianhydride, 3,3',4,4'-diphenylsulfone tetracarboxylic dianhydride, 3,3',4,4'-benzophenone tetracarboxylic dianhydride, 3,3',4,4'-diphenylmethane Tetracarboxylic dianhydride, 2,2',3,3'-diphenylmethanetetracarboxylic dianhydride, 2,3,3',4'-biphenyltetracarboxylic dianhydride, 2,3,3',4'-benzophenonetetracarboxylic dianhydride, 4,4'-oxydiphthalic acid dianhydride, 2,3,6,7-naphthalenetetracarboxylic dianhydride, 1,4,5,7-naphthalenetetracarboxylic dianhydride, 2,2-bis(3,4-dicarboxyphenyl)propanetetracarboxylic dianhydride, anhydride, 2,2-bis(2,3-dicarboxyphenyl)propane dianhydride, 2,2-bis(3,4-dicarboxyphenyl)hexafluoropropane dianhydride, 1,3-diphenylhexafluoropropane-3,3,4,4-tetracarboxylic dianhydride, 1,4,5,6-naphthalenetetracarboxylic dianhydride, 2,2',3,3'-diphenyltetracarboxylic dianhydride, 3,4,9,10-perylenetetracarboxylic dianhydride, 1,2,4,5- Naphthalenetetracarboxylic dianhydride, 1,4,5,8-naphthalenetetracarboxylic dianhydride, 1,8,9,10-phenanthrenetetracarboxylic dianhydride, 1,1-bis(2,3-dicarboxyphenyl)ethane dianhydride, 1,1-bis(3,4-dicarboxyphenyl)ethane dianhydride, 1,2,3,4-benzenetetracarboxylic dianhydride, and at least one of their alkyl derivatives having 1 to 6 carbon atoms and alkoxy derivatives having 1 to 6 carbon atoms.
又,作為較佳例還可舉出下述中所示出之四羧酸二酐(DAA-1)~(DAA-5)。 In addition, the tetracarboxylic dianhydride (DAA-1) to (DAA-5) shown below can also be cited as a better example.
<<<R113及R114>>> <<<R 113 and R 114 >>>
式(1)中,R113及R114分別獨立地表示氫原子或1價有機基。R113及R114中的至少一個含有自由基聚合性基團為較佳,兩者均含有自由基聚合性基團為更佳。作為自由基聚合性基團,為藉由自由基的作用,能夠進行交聯反應之基團,且作為較佳的例,可舉出具有乙烯性不飽和鍵之基團。 In formula (1), R113 and R114 each independently represent a hydrogen atom or a monovalent organic group. It is preferred that at least one of R113 and R114 contains a free radical polymerizable group, and it is more preferred that both contain a free radical polymerizable group. The free radical polymerizable group is a group capable of undergoing a crosslinking reaction by the action of a free radical, and a group having an ethylenic unsaturated bond is a preferred example.
作為具有乙烯性不飽和鍵之基團,可舉出乙烯基、烯丙基、(甲 基)丙烯醯基、由下述式(III)表示之基團等。 As the group having an ethylenic unsaturated bond, there can be cited a vinyl group, an allyl group, a (meth)acryl group, a group represented by the following formula (III), etc.
式(III)中,R200表示氫原子或甲基,甲基為更佳。 In formula (III), R 200 represents a hydrogen atom or a methyl group, and a methyl group is more preferred.
式(III)中,R201表示碳數2~12的伸烷基、-CH2CH(OH)CH2-或碳數4~30的(聚)氧化伸烷基(作為伸烷基,碳數1~12為較佳,1~6為更佳,1~3為特佳;重複數係1~12為較佳,1~6為更佳,1~3為特佳)。此外,(聚)氧化伸烷基是指氧化伸烷基或聚氧化伸烷基。 In formula (III), R201 represents an alkylene group having 2 to 12 carbon atoms, -CH2CH (OH) CH2- , or a (poly)oxyalkylene group having 4 to 30 carbon atoms (the alkylene group preferably has 1 to 12 carbon atoms, more preferably 1 to 6 carbon atoms, and particularly preferably 1 to 3 carbon atoms; the number of repetitions is preferably 1 to 12 carbon atoms, more preferably 1 to 6 carbon atoms, and particularly preferably 1 to 3 carbon atoms). In addition, the (poly)oxyalkylene group refers to an oxyalkylene group or a polyoxyalkylene group.
較佳的R201的例中,可舉出伸乙基、伸丙基、三亞甲基、四亞甲基、1,2-丁二基、1,3-丁二基、五亞甲基、六亞甲基、八亞甲基、十二亞甲基、-CH2CH(OH)CH2-,伸乙基、伸丙基、三亞甲基、-CH2CH(OH)CH2-為更佳。 Preferred examples of R 201 include ethylene, propylene, trimethylene, tetramethylene, 1,2-butanediyl, 1,3-butanediyl, pentamethylene, hexamethylene, octamethylene, dodecamethylene, and -CH 2 CH(OH)CH 2 -, with ethylene, propylene, trimethylene, and -CH 2 CH(OH)CH 2 - being more preferred.
特佳為R200係甲基,R201係伸乙基。 It is particularly preferred that R 200 is a methyl group and R 201 is an ethylene group.
作為聚醯亞胺前驅物的較佳的實施形態,作為R113或R114的1價有機基可舉出具有1、2或3個酸基,較佳為具有1個酸基之脂肪族基、芳香族基及芳烷基等。具體而言,可舉出具有酸基之碳數6~20的芳香族基、具有酸基之碳數7~25的芳烷基。更具體而言,可舉出具有酸基之苯基及具有酸基之苄基。酸基係羥基為較佳。亦即,R113或R114係具有羥基之基團為較佳。 In a preferred embodiment of the polyimide precursor, the monovalent organic group of R 113 or R 114 includes a group having 1, 2 or 3 acid groups, preferably an aliphatic group, an aromatic group, and an aralkyl group having 1 acid group. Specifically, an aromatic group having 6 to 20 carbon atoms and an aralkyl group having 7 to 25 carbon atoms and an acid group may be mentioned. More specifically, a phenyl group having an acid group and a benzyl group having an acid group may be mentioned. The acid group is preferably a hydroxyl group. That is, R 113 or R 114 is preferably a group having a hydroxyl group.
作為由R113或R114表示之1價有機基,可較佳地使用提高顯影液的溶解度之取代基。 As the monovalent organic group represented by R 113 or R 114 , a substituent that improves the solubility in a developer solution can be preferably used.
從對水性顯影液的溶解性的觀點考慮,R113或R114係氫原子、2-羥基芐基、3-羥基芐基及4-羥基芐基為更佳。 From the viewpoint of solubility in aqueous developer, R 113 or R 114 is more preferably a hydrogen atom, a 2-hydroxybenzyl group, a 3-hydroxybenzyl group or a 4-hydroxybenzyl group.
從對有機溶劑的溶解度的觀點考慮,R113或R114係1價有機基為較佳。作為1價有機基,包含直鏈或支鏈烷基、環狀烷基、芳香族基為較佳,被芳香族基取代之烷基為更佳。 From the viewpoint of solubility in organic solvents, R113 or R114 is preferably a monovalent organic group. The monovalent organic group preferably includes a linear or branched alkyl group, a cyclic alkyl group, or an aromatic group, and more preferably an alkyl group substituted with an aromatic group.
烷基的碳數係1~30為較佳(當為環狀時為3以上)。烷基可以為直鏈、支鏈、環狀中的任一個。作為直鏈或支鏈烷基,例如,可舉出甲基、乙基、丙基、丁基、戊基、己基、庚基、辛基、壬基、癸基、十二烷基、十四烷基,十八烷基、異丙基、異丁基、第二丁基、第三丁基、1-乙基戊基及2-乙基己基。環狀烷基可以為單環環狀烷基,亦可以為多環環狀烷基。作為單環環狀的烷基,例如,可舉出環丙基、環丁基、環戊基、環己基、環庚基及環辛基。作為多環環狀的烷基,例如,可舉出金剛烷基、降莰基、莰基、莰烯基(camphenyl)、十氫萘基、三環癸烷基、四環癸烷基、莰二醯基、二環己基及蒎烯基(pinenyl)。其中,從兼顧與高靈敏度化的觀點考慮,環己基為最佳。又,作為被芳香族基取代之烷基,被後述之芳香族基取代之直鏈烷基為較佳。 The number of carbon atoms in the alkyl group is preferably 1 to 30 (or more than 3 when cyclic). The alkyl group may be any of a straight chain, a branched chain, or a cyclic chain. Examples of the straight chain or branched chain alkyl group include methyl, ethyl, propyl, butyl, pentyl, hexyl, heptyl, octyl, nonyl, decyl, dodecyl, tetradecyl, octadecyl, isopropyl, isobutyl, sec-butyl, tert-butyl, 1-ethylpentyl, and 2-ethylhexyl. The cyclic alkyl group may be a monocyclic cyclic alkyl group or a polycyclic cyclic alkyl group. Examples of the monocyclic cyclic alkyl group include cyclopropyl, cyclobutyl, cyclopentyl, cyclohexyl, cycloheptyl, and cyclooctyl. As polycyclic alkyl groups, for example, adamantyl, norbornyl, bornyl, camphenyl, decahydronaphthyl, tricyclodecanyl, tetracyclodecanyl, bornadiyl, bicyclohexyl and pinenyl can be cited. Among them, cyclohexyl is the best from the perspective of both taking into account the sensitivity and the sensitivity. In addition, as the alkyl group substituted by an aromatic group, a linear alkyl group substituted by an aromatic group described below is preferred.
作為芳香族基,具體而言,可舉出經取代或未經取代之苯環、萘環、戊搭烯環、茚環、薁環、庚搭烯環、茚烯環、苝環、稠五苯環、苊烯環、菲環、蒽環、稠四苯環、環、三伸苯環、茀環、聯 苯環、吡咯環、呋喃環、噻吩環、咪唑環、唑環、噻唑環、吡啶環、吡環、嘧啶環、噠環、吲哚環、吲哚環、苯并呋喃環、苯并噻吩環、異苯并呋喃環、喹環、喹啉環、酞環、萘啶環、喹啉環、喹唑啉環、異喹啉環、咔唑環、啡啶環、吖啶環、啡啉環、噻蒽環、色烯環、環、啡噻環、啡噻環或啡環。苯環為最佳。 As the aromatic group, specifically, there can be mentioned a substituted or unsubstituted benzene ring, a naphthyl ring, a pentalene ring, an indene ring, an azulene ring, a heptalene ring, an indenyl ring, a perylene ring, a condensed pentaphenyl ring, an acenaphthene ring, a phenanthrene ring, an anthracene ring, a condensed tetraphenyl ring, ring, triphenyl ring, fluorene ring, biphenyl ring, pyrrole ring, furan ring, thiophene ring, imidazole ring, Azole ring, thiazole ring, pyridine ring, pyridine ring Ring, pyrimidine ring, Cyclic, indole ring, indole ring, benzofuran ring, benzothiophene ring, isobenzofuran ring, quinone ring Ring, quinoline ring, phthalide Ring, naphthyridine ring, quinone quinoline ring, quinazoline ring, isoquinoline ring, carbazole ring, phenanthroline ring, acridine ring, phenanthroline ring, thianthrene ring, chromene ring, Ring, Coffee Thiacinamide, phenthiophene The benzene ring is the most preferred.
又,聚醯亞胺前驅物中,於結構中具有氟原子亦為較佳。聚醯亞胺前驅物中的氟原子含量為10質量%以上為較佳,20質量%以下為更佳。上限並無特別限制,實際上為50質量%以下。 In addition, it is also preferred that the polyimide precursor has fluorine atoms in its structure. The fluorine atom content in the polyimide precursor is preferably 10% by mass or more, and more preferably 20% by mass or less. There is no particular upper limit, but it is actually 50% by mass or less.
又,以提高與基板的黏合性為目的,可以使具有矽氧烷結構之脂肪族基與由式(1)表示之構成單元共聚合。具體而言,作為二胺成分,可舉出雙(3-胺基丙基)四甲基二矽氧烷、雙(對胺基苯基)八甲基五矽氧烷等。 Furthermore, in order to improve the adhesion to the substrate, an aliphatic group having a siloxane structure can be copolymerized with the constituent unit represented by formula (1). Specifically, as the diamine component, bis(3-aminopropyl)tetramethyldisiloxane, bis(p-aminophenyl)octamethylpentasiloxane, etc. can be cited.
由式(1)表示之構成單元係由式(1-A)表示之構成單元為較佳。 The constituent unit represented by formula (1) is preferably the constituent unit represented by formula (1-A).
A11及A12表示氧原子或NH,R111及R112分別獨立地表示2價有機基,R113及R114分別獨立地表示氫原子或1價有機基,R113及R114中的至少一者為包含自由基聚合性基團之基團,自由基聚合性 基團為較佳。 A11 and A12 represent an oxygen atom or NH, R111 and R112 each independently represent a divalent organic group, R113 and R114 each independently represent a hydrogen atom or a monovalent organic group, at least one of R113 and R114 is a group containing a free radical polymerizable group, and a free radical polymerizable group is preferred.
A11、A12、R111、R113及R114的定義分別獨立地與式(1)中的A1、A2、R111、R113及R114相同,較佳範圍亦相同。 A 11 , A 12 , R 111 , R 113 and R 114 are independently defined as A 1 , A 2 , R 111 , R 113 and R 114 in formula (1), and the preferred ranges are also the same.
R112的定義與式(5)中的R112相同,較佳範圍亦相同。 The definition of R 112 is the same as that of R 112 in formula (5), and the preferred range is also the same.
聚醯亞胺前驅物中,由式(1)表示之重複構成單元可以為一種,亦可以為兩種以上。又,可以包含由式(1)表示之構成單元的結構異構體。又,除了上述的式(1)的構成單元以外,聚醯亞胺前驅物還可以包含其他種類的構成單元。 In the polyimide precursor, the repeated constituent units represented by formula (1) may be one type or two or more types. Furthermore, the structural isomers of the constituent units represented by formula (1) may be included. Furthermore, in addition to the constituent units of formula (1) above, the polyimide precursor may also include other types of constituent units.
作為聚醯亞胺前驅物的一實施形態,可例示總構成單元的50莫耳%以上,進而70莫耳%以上,尤其90莫耳%以上係由式(1)表示之構成單元之聚醯亞胺前驅物。作為上限,實際為100莫耳%以下。 As an embodiment of the polyimide precursor, a polyimide precursor can be exemplified in which 50 mol% or more, further 70 mol% or more, and especially 90 mol% or more of the total constituent units are constituent units represented by formula (1). As an upper limit, it is actually less than 100 mol%.
聚醯亞胺前驅物的重量平均分子量(Mw)較佳為2000~500000,更佳為5000~100000,進一步較佳為10000~50000。又,數平均分子量(Mn)較佳為800~250000,更佳為2000~50000,進一步較佳為4000~25000。 The weight average molecular weight (Mw) of the polyimide precursor is preferably 2000~500000, more preferably 5000~100000, and further preferably 10000~50000. Moreover, the number average molecular weight (Mn) is preferably 800~250000, more preferably 2000~50000, and further preferably 4000~25000.
聚醯亞胺前驅物的分子量的分散度係1.5~3.5為較佳,2~3為進一步較佳。 The molecular weight dispersion of the polyimide precursor is preferably 1.5~3.5, and 2~3 is even more preferred.
聚醯亞胺前驅物係二羧酸或二羧酸衍生物與二胺的縮合物。較佳為使用鹵化劑對二羧酸或二羧酸衍生物進行鹵化之後,使其與二胺反應而得到。 The polyimide precursor is a condensate of dicarboxylic acid or a dicarboxylic acid derivative and a diamine. It is preferably obtained by halogenating the dicarboxylic acid or the dicarboxylic acid derivative with a halogenating agent and then reacting it with a diamine.
聚醯亞胺前驅物的製造方法中,進行反應時,使用有機溶劑為 較佳。有機溶劑可以為一種,亦可以為兩種以上。 In the method for producing a polyimide precursor, it is preferred to use an organic solvent during the reaction. The organic solvent may be one or more than one.
作為有機溶劑,能夠依原料適當設定,可例示吡啶、二乙二醇二甲醚(二甘二甲醚)、N-甲基吡咯啶酮及N-乙基吡咯啶酮。 As the organic solvent, it can be appropriately set according to the raw materials, and examples thereof include pyridine, diethylene glycol dimethyl ether (DGE), N-methylpyrrolidone and N-ethylpyrrolidone.
製造聚醯亞胺前驅物時,包括析出固體之製程為較佳。具體而言,使反應液中的聚醯亞胺前驅物沉澱於水中,使四氫呋喃等聚醯亞胺前驅物溶解於可溶性溶劑,藉此能夠進行固體析出。 When manufacturing a polyimide precursor, a process including solid precipitation is preferred. Specifically, the polyimide precursor in the reaction solution is precipitated in water, and the polyimide precursor such as tetrahydrofuran is dissolved in a soluble solvent, thereby enabling solid precipitation.
膜形成用組成物中的聚醯亞胺前驅物的比例係除了溶劑以外的成分(固體成分)的60質量%以上為較佳,70質量%以上為更佳,75質量%以上為進一步較佳,並且99質量%以下為較佳,95質量%以下為進一步較佳。 The proportion of the polyimide precursor in the film-forming composition is preferably 60% by mass or more of the components (solid components) other than the solvent, more preferably 70% by mass or more, and even more preferably 75% by mass or more, and preferably 99% by mass or less, and even more preferably 95% by mass or less.
膜形成用組成物中可以僅含有一種聚醯亞胺前驅物,亦可以含有兩種以上的聚醯亞胺前驅物。當含有兩種以上時,總量成為上述範圍為較佳。 The film-forming composition may contain only one polyimide precursor or two or more polyimide precursors. When two or more polyimide precursors are contained, it is preferred that the total amount be within the above range.
<<溶劑>> <<Solvent>>
膜的製造方法中所使用之組成物(膜形成用組成物)中,作為溶劑,含有相對於聚醯亞胺前驅物的23℃下的溶解度不同之至少兩種溶劑。具體而言,作為溶劑,至少使用相對於聚醯亞胺前驅物具有較高的溶解度之溶劑A與於23℃下的溶解度較低之溶劑B的混合溶劑為較佳。溶解度設為溶於23℃的溶劑100g中之聚醯亞胺前驅物的量(g)。 The composition used in the film manufacturing method (film forming composition) contains at least two solvents having different solubility at 23°C relative to the polyimide precursor as solvents. Specifically, it is preferred to use a mixed solvent of at least solvent A having a higher solubility relative to the polyimide precursor and solvent B having a lower solubility at 23°C as solvents. The solubility is the amount (g) of the polyimide precursor dissolved in 100g of the solvent at 23°C.
溶劑存在3種以上時求出溶解度最高的溶劑的溶解度與溶解度最低之溶劑的溶解度的平均值,將比該平均值高之溶解度的溶 劑分類為溶劑A,將比上述平均值低之溶解度的溶劑分類為溶劑B。進而,溶劑存在3種以上時,將溶解度最高之溶劑設為溶劑A為較佳,將溶解度最低之溶劑設為溶劑B為較佳。 When there are three or more solvents, the average of the solubility of the solvent with the highest solubility and the solubility of the solvent with the lowest solubility is calculated, and the solvent with a solubility higher than the average is classified as solvent A, and the solvent with a solubility lower than the average is classified as solvent B. Furthermore, when there are three or more solvents, it is preferred to set the solvent with the highest solubility as solvent A, and the solvent with the lowest solubility as solvent B.
溶劑A與溶劑B的溶解度之差係10g以上為較佳,15g以上為更佳,20g以上為進一步較佳。作為上限值並無特別限定,例如能夠設為50g以下。藉由該種構成,能夠進一步有效地抑制塗佈膜的乾燥中的較早階段的對流。 The difference in solubility between solvent A and solvent B is preferably 10 g or more, more preferably 15 g or more, and even more preferably 20 g or more. There is no particular upper limit, and it can be set to 50 g or less, for example. With this structure, convection in the early stage of drying of the coating film can be further effectively suppressed.
溶劑A的沸點為100℃以上為較佳,110℃以上為更佳,130℃以上為進一步較佳。上限係230℃以下為較佳,210℃以下為更佳,190℃以下為進一步較佳。藉由該種構成,存在塗佈後的表面形狀變得更均勻之傾向。 The boiling point of solvent A is preferably above 100°C, more preferably above 110°C, and even more preferably above 130°C. The upper limit is preferably below 230°C, more preferably below 210°C, and even more preferably below 190°C. With this structure, the surface shape after coating tends to become more uniform.
溶劑B的沸點係150℃以上為較佳,180℃以上為更佳,200℃以上為進一步較佳。上限係250℃以下為較佳,230℃以下為更佳,210℃以下為進一步較佳。藉由該種構成,存在塗佈後的表面形狀變得更均勻之傾向。 The boiling point of solvent B is preferably above 150°C, more preferably above 180°C, and even more preferably above 200°C. The upper limit is preferably below 250°C, more preferably below 230°C, and even more preferably below 210°C. With this structure, the surface shape after coating tends to become more uniform.
溶劑A與溶劑B於沸點存在規定差為較佳。沸點之差係0℃以上為較佳,10℃以上為更佳,20℃以上為進一步較佳。又,80℃以下為較佳。藉由該種構成,與溶劑B相比,能夠於更長的時間將表面形狀保持均勻。 It is preferred that solvent A and solvent B have a specified difference in boiling point. The difference in boiling point is preferably above 0°C, more preferably above 10°C, and even more preferably above 20°C. Furthermore, it is preferably below 80°C. With this structure, the surface shape can be kept uniform for a longer time compared to solvent B.
此外,本說明書中沸點是指於1013.25hPa下沸騰之溫度。 In addition, the boiling point in this manual refers to the temperature at which the liquid boils at 1013.25 hPa.
溶劑係有機溶劑為較佳。 The solvent is preferably an organic solvent.
作為分類為溶劑A之溶劑,例如可舉出亞碸類、醯胺類、內 醯胺類,其中亞碸類為較佳。 Examples of solvents classified as solvent A include sulfones, amides, and lactamides, among which sulfones are preferred.
作為分類為溶劑B之溶劑,可舉出酯類、醚類、內酯類、酮類、芳香族烴類等,其中內酯類或酮類為較佳,酮類為更佳。 As solvents classified as solvent B, esters, ethers, lactones, ketones, aromatic hydrocarbons, etc. can be cited, among which lactones or ketones are preferred, and ketones are more preferred.
作為酯類,例如作為較佳者,可舉出乙酸乙酯、乙酸正丁酯、乙酸異丁酯、甲酸戊酯、乙酸異戊酯、丙酸丁酯、丁酸異丙酯、丁酸乙酯、丁酸丁酯、乳酸甲酯、乳酸乙酯、內醯胺類(γ-丁內酯、ε-己內酯、δ-戊內酯)、烷氧基乙酸烷基酯(例如,烷氧基乙酸甲酯、烷氧基乙酸乙酯、烷氧基乙酸丁酯(例如,甲氧基乙酸甲酯、甲氧基乙酸乙酯、甲氧基乙酸丁酯、乙氧基乙酸甲酯、乙氧基乙酸乙酯等))、3-烷氧基丙酸烷基酯類(例如,3-烷氧基丙酸甲酯、3-烷氧基丙酸乙酯等(例如,3-甲氧基丙酸甲酯、3-甲氧基丙酸乙酯、3-乙氧基丙酸甲酯、3-乙氧基丙酸乙酯等))、2-烷氧基丙酸烷基酯類(例如,2-烷氧基丙酸甲酯、2-烷氧基丙酸乙酯、2-烷氧基丙酸丙酯等(例如,2-甲氧基丙酸甲酯、2-甲氧基丙酸乙酯、2-甲氧基丙酸丙酯、2-乙氧基丙酸甲酯、2-乙氧基丙酸乙酯))、2-烷氧基-2-甲基丙酸甲酯及2-烷氧基-2-甲基丙酸乙酯(例如,2-甲氧基-2-甲基丙酸甲酯、2-乙氧基-2-甲基丙酸乙酯等)、丙酮酸甲酯、丙酮酸乙酯、丙酮酸丙酯、乙醯乙酸甲酯、乙醯乙酸乙酯、2-氧代丁酸甲酯、2-氧代丁酸乙酯等。 As esters, for example, ethyl acetate, n-butyl acetate, isobutyl acetate, amyl formate, isoamyl acetate, butyl propionate, isopropyl butyrate, ethyl butyrate, butyl butyrate, methyl lactate, ethyl lactate, lactamides (γ-butyrolactone, ε-caprolactone, δ-valerolactone), alkyl alkoxyacetates (for example, methyl alkoxyacetate, ethyl alkoxyacetate, butyl alkoxyacetate (for example, methyl methoxyacetate, ethyl methoxyacetate, butyl methoxyacetate, methyl ethoxyacetate, ethyl ethoxyacetate, etc.)), alkyl 3-alkoxypropionates (for example, methyl 3-alkoxypropionate, ethyl 3-alkoxypropionate, etc. (for example, methyl 3-methoxypropionate, ethyl 3-methoxypropionate, 3-ethoxypropionic acid methyl ester, 3-ethoxypropionic acid ethyl ester, etc.)), 2-alkoxy propionic acid alkyl esters (for example, 2-alkoxy propionic acid methyl ester, 2-alkoxy propionic acid ethyl ester, 2-alkoxy propionic acid propyl ester, etc. (for example, 2-methoxy propionic acid methyl ester, 2-methoxy propionic acid ethyl ester, 2-methoxy propionic acid propyl ester, 2-ethoxy propionic acid methyl ester, 2-ethoxy propionic acid ethyl ester)), 2-alkoxy-2-methyl propionic acid methyl ester and 2-alkoxy-2-methyl propionic acid ethyl ester (for example, 2-methoxy-2-methyl propionic acid methyl ester, 2-ethoxy-2-methyl propionic acid ethyl ester, etc.), methyl pyruvate, ethyl pyruvate, propyl pyruvate, methyl acetylacetate, ethyl acetylacetate, methyl 2-oxobutyrate, ethyl 2-oxobutyrate, etc.
作為醚類,例如作為較佳者,可舉出二乙二醇二甲醚、四氫呋喃、乙二醇單甲醚、乙二醇單乙醚、甲基溶纖劑乙酸酯、乙基溶纖劑乙酸酯、二乙二醇單甲醚、二乙二醇單乙醚、二乙二醇單丁醚、 丙二醇單甲醚、丙二醇單甲醚乙酸酯、丙二醇單乙醚乙酸酯、丙二醇單丙醚乙酸酯等。 As ethers, for example, diethylene glycol dimethyl ether, tetrahydrofuran, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, methyl solvent acetate, ethyl solvent acetate, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol monobutyl ether, propylene glycol monomethyl ether, propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate, propylene glycol monopropyl ether acetate, etc. can be cited as preferred ones.
作為酮類,例如作為較佳者,可舉出甲基乙基酮、環己酮、環戊酮、2-庚酮、3-庚酮等。 As ketones, for example, methyl ethyl ketone, cyclohexanone, cyclopentanone, 2-heptanone, 3-heptanone, etc. are preferably mentioned.
作為芳香族烴類,例如作為較佳者,可舉出甲苯、二甲苯、苯甲醚、檸檬烯等。 As aromatic hydrocarbons, for example, preferably toluene, xylene, anisole, limonene, etc. can be cited.
作為亞碸類,例如作為較佳者,可舉出二甲基亞碸。 As the sulfoxides, for example, dimethyl sulfoxide can be cited as a preferred one.
作為醯胺類,作為較佳者可舉出內醯胺類(N-甲基-2-吡咯啶酮、N-乙基-2-吡咯啶酮)、N,N-二甲基乙醯胺、N,N-二甲基甲醯胺等。 As amides, preferred ones include lactamides (N-methyl-2-pyrrolidone, N-ethyl-2-pyrrolidone), N,N-dimethylacetamide, N,N-dimethylformamide, etc.
溶劑的含量設為膜形成用組成物的總固體成分濃度成為1~80質量%之量為較佳,設為成為1~60質量%之量為更佳,設為成為5~40質量%之量為進一步較佳,設為5~35質量%為進一步較佳。 The content of the solvent is preferably set to an amount where the total solid content concentration of the film-forming composition is 1 to 80 mass %, more preferably 1 to 60 mass %, further preferably 5 to 40 mass %, and further preferably 5 to 35 mass %.
若關於各自的溶劑對較佳的範圍進行敘述,則溶劑A(當存在複數種時為其總質量基準)於膜形成用組成物中係1~80質量%為較佳,1~60質量%為更佳,5~40質量%為進一步較佳,5~30質量%為進一步較佳。溶劑B(當存在複數種時為其總質量基準)於膜形成用組成物中係3~90質量%為較佳,6~80質量%為更佳,10~60質量%為進一步較佳,15~50質量%為進一步較佳。 If the preferred ranges for each solvent are described, the content of solvent A (based on the total mass when there are multiple solvents) in the film-forming composition is preferably 1-80 mass%, more preferably 1-60 mass%, more preferably 5-40 mass%, and more preferably 5-30 mass%. The content of solvent B (based on the total mass when there are multiple solvents) in the film-forming composition is preferably 3-90 mass%, more preferably 6-80 mass%, more preferably 10-60 mass%, and more preferably 15-50 mass%.
溶劑A與溶劑B的質量比率(當存在複數種時為其總質量基準)係10:90~45:55為較佳,15:85~40:60為更佳,20:80~30:70為進一步較佳。 The mass ratio of solvent A to solvent B (based on the total mass when there are multiple solvents) is preferably 10:90~45:55, more preferably 15:85~40:60, and even more preferably 20:80~30:70.
<<界面活性劑>> <<Surfactant>>
膜形成用組成物含有界面活性劑為較佳。 It is preferred that the film-forming composition contains a surfactant.
上述界面活性劑係含有氟原子之界面活性劑為較佳,含有氟原子之非離子系或陰離子系界面活性劑為較佳,含有氟原子之非離子系或陰離子系寡聚物或聚合物界面活性劑為更佳。又,界面活性劑含有全氟伸烷基為較佳,含有全氟烷基為更佳。 The above-mentioned surfactant is preferably a surfactant containing fluorine atoms, preferably a non-ionic or anionic surfactant containing fluorine atoms, and more preferably a non-ionic or anionic oligomer or polymer surfactant containing fluorine atoms. In addition, the surfactant preferably contains a perfluoroalkylene group, and more preferably contains a perfluoroalkylene group.
界面活性劑可溶於水為較佳。本說明書中可溶是指,於23℃下溶解度為0.05質量%以上之情況。進而,界面活性劑於23℃下於水中溶解0.1質量%以上為較佳,溶解0.5質量%以上為更佳,溶解1質量%以上為進一步較佳。作為上限,實際為5質量%以下。 It is preferred that the surfactant is soluble in water. In this specification, soluble means that the solubility is 0.05 mass% or more at 23°C. Furthermore, it is preferred that the surfactant is soluble in water at 23°C at 0.1 mass% or more, more preferably at 0.5 mass% or more, and even more preferably at 1 mass% or more. The upper limit is actually 5 mass% or less.
界面活性劑可以於分子內具有親水性基團、親油性基團及紫外線反應性基團中的至少一種。 The surfactant may have at least one of a hydrophilic group, a lipophilic group, and an ultraviolet-reactive group in the molecule.
其中,本發明中,從耐濕性變高之觀點考慮,含有全氟烷基之羧酸鹽(陰離子系)為較佳。界面活性劑可溶於水或於水中溶解少許(例如,0.1質量%以上),但不溶於烴溶劑(例如,己烷或甲苯)為較佳。相對於水的0.1質量%溶液的表面張力係10mN/m以上為較佳,15mN/m以上為更佳。上限實際為50mN/m以下。相對於PGME(丙二醇單甲醚)的0.1%溶液的表面張力係大於25mN/m為較佳,26mN/m以上為更佳。上限實際為70mN/m以下。 Among them, in the present invention, from the perspective of improved moisture resistance, carboxylates (cationic system) containing perfluoroalkyl groups are preferred. The surfactant is preferably soluble in water or slightly soluble in water (for example, 0.1 mass % or more), but insoluble in hydrocarbon solvents (for example, hexane or toluene). The surface tension relative to a 0.1 mass % solution of water is preferably 10 mN/m or more, and 15 mN/m or more is more preferred. The upper limit is actually 50 mN/m or less. The surface tension relative to a 0.1% solution of PGME (propylene glycol monomethyl ether) is preferably greater than 25 mN/m, and 26 mN/m or more is more preferred. The upper limit is actually 70 mN/m or less.
作為氟系界面活性劑,具體而言,可舉出均為商品名之Fluorinert F-C430、Fluorinert F-C431(以上為Sumitomo 3M Limited製);MEGAFACE F-142D、MEGAFACE F-171、MEGAFACE F-172、 MEGAFACE F-173、MEGAFACE F-177、MEGAFACE F-183、MEGAFACE F-410、MEGAFACE F-444、MEGAFACE F-470、MEGAFACE F-471、MEGAFACE F-478、MEGAFACE F-479、MEGAFACE F-480、MEGAFACE F-482、MEGAFACE F-483、MEGAFACE F-484、MEGAFACE F-486、MEGAFACE F-487、MEGAFACE F-489、MEGAFACE F-553、MEGAFACE F-554、MEGAFACE F-556、MEGAFACE F-557、MEGAFACE F-569、MEGAFACE F-575、MEGAFACE F-780F、MEGAFACE F-781F、MEGAFACE R30(以上為DIC CORPORATION製);F TOP EF301、F TOP EF303、F TOP EF351、F TOP EF352(以上為JEMCO Inc.製);Surflon S381、Surflon S382、Surflon SC101、Surflon SC105(以上為ASAHI GLASS CO.,LTD.製);E5844(DAIKIN INDUSTRIES,LTD.製);BM-1000、BM-1100(BM Chemie公司製)等。 As fluorine-based surfactants, specifically, there can be cited the trade names of Fluorinert F-C430 and Fluorinert F-C431 (both manufactured by Sumitomo 3M Limited); MEGAFACE F-142D, MEGAFACE F-171, MEGAFACE F-172, MEGAFACE F-173, MEGAFACE F-177, MEGAFACE F-183, MEGAFACE F-410, MEGAFACE F-444, MEGAFACE F-470, MEGAFACE F-471, MEGAFACE F-478, MEGAFACE F-479, MEGAFACE F-480, MEGAFACE F-482, MEGAFACE F-483, MEGAFACE F-484, MEGAFACE F-486, MEGAFACE F-487, MEGAFACE F-489, MEGAFACE F-553, MEGAFACE F-554, MEGAFACE F-556, MEGAFACE F-557, MEGAFACE F-569, MEGAFACE F-575, MEGAFACE F-780F, MEGAFACE F-781F, MEGAFACE R30 (all manufactured by DIC CORPORATION); F TOP EF301, F TOP EF303, F TOP EF351, F TOP EF352 (all manufactured by JEMCO Inc.); Surflon S381, Surflon S382, Surflon SC101, Surflon SC105 (all manufactured by ASAHI GLASS CO., LTD.); E5844 (DAIKIN INDUSTRIES, LTD.); BM-1000, BM-1100 (made by BM Chemie), etc.
關於上述DIC CORPORATION製MEGAFACE系列的界面活性劑,親水性越高越較佳,氟原子含量越多越較佳。若以一部分物體示出親水性的序列,則成為F-410>F-444>F-430、F-510、F-511、F-569、F-553、F-477、F-556>>F-554這一序列。關於氟原子含量,成為F-430>F-410、F-510、F-511>F-444>>F-569、F-553、F-554、F-477、F-556這一序列。關於親水性及氟原子含量,至少一個>>的左側(更多)為較佳,兩者中>>的左側(更大)為較佳。 Regarding the above-mentioned MEGAFACE series surfactants manufactured by DIC CORPORATION, the higher the hydrophilicity, the better, and the more fluorine atom content, the better. If the sequence of hydrophilicity is shown by a part of the object, it becomes F-410>F-444>F-430, F-510, F-511, F-569, F-553, F-477, F-556>>F-554. Regarding the fluorine atom content, it becomes F-430>F-410, F-510, F-511>F-444>>F-569, F-553, F-554, F-477, F-556. Regarding hydrophilicity and fluorine atom content, at least one of the left side of >> (more) is better, and the left side of >> (larger) is better among the two.
關於界面活性劑,其中MEGAFACE F-410、F-444(均為商品名)於後述實施例中進行之PCT後的黏著性試驗中示出良好 的成績。相對於此,F-510等較差。從該種觀點考慮,MEGAFACE F-410、F-444為特佳,F-444為進一步特佳。 Regarding surfactants, MEGAFACE F-410 and F-444 (both trade names) showed good results in the adhesion test after PCT in the following examples. In contrast, F-510 and the like were inferior. From this point of view, MEGAFACE F-410 and F-444 are particularly good, and F-444 is even better.
界面活性劑的重量平均分子量係30,000以下為較佳,10,000以下為更佳,5,000以下為進一步較佳,4,000以下為進一步較佳。作為下限值,實際為500以上。 The weight average molecular weight of the surfactant is preferably 30,000 or less, more preferably 10,000 or less, more preferably 5,000 or less, and even more preferably 4,000 or less. The lower limit is actually 500 or more.
關於界面活性劑的分子量,利用日本特開2001-208736號公報的實施例的例1中所記載之方法,具體而言,作為移動相使用ASAHIKLIN AK-225 SEC等級1,作為SEC用管柱,使用將Polymer Laboratories Ltd.製PL凝膠5μm MIXED-E(內徑7.5mm、長度30cm)串聯連接了2根而成者,將移動相流速設為每分1.0ml,管柱溫度設為37℃,作為檢測器使用差示折射率(RI)檢測器,並藉由將極性設為-之方法進行測定。 Regarding the molecular weight of the surfactant, the method described in Example 1 of the embodiment of Japanese Patent Publication No. 2001-208736 was used. Specifically, ASAHIKLIN AK-225 SEC Grade 1 was used as the mobile phase, and two PL gel 5μm MIXED-E (inner diameter 7.5mm, length 30cm) manufactured by Polymer Laboratories Ltd. were connected in series as the SEC column. The mobile phase flow rate was set to 1.0ml per minute, the column temperature was set to 37°C, and a differential refractive index (RI) detector was used as the detector. The polarity was set to - for measurement.
界面活性劑的含量於膜形成用組成物的固體成分中係0.0008質量%以上為較佳,0.005質量%以上為更佳,0.01質量%以上為進一步較佳。作為上限,5質量%以下為較佳,4質量%以下為更佳,2質量%以下為進一步較佳,可以為1質量%以下,亦可以為0.5質量%以下、0.1質量%以下、0.01質量%以下。 The content of the surfactant in the solid content of the film-forming composition is preferably 0.0008 mass% or more, more preferably 0.005 mass% or more, and even more preferably 0.01 mass% or more. As the upper limit, 5 mass% or less is preferably, 4 mass% or less is more preferably, and 2 mass% or less is even more preferably. It can be 1 mass% or less, and can also be 0.5 mass% or less, 0.1 mass% or less, or 0.01 mass% or less.
相對於組成物整體,0.0001質量%以上為較佳,0.0005質量%以上為更佳,0.001質量%以上為進一步較佳。作為上限,5質量%以下為較佳,2質量%以下為更佳,1質量%以下為進一步較佳。 Relative to the entire composition, 0.0001 mass% or more is preferred, 0.0005 mass% or more is more preferred, and 0.001 mass% or more is even more preferred. As the upper limit, 5 mass% or less is preferred, 2 mass% or less is even more preferred, and 1 mass% or less is even more preferred.
相對於聚醯亞胺前驅物100質量份之界面活性劑的含量係0.001質量份以上為較佳,0.005質量份以上為更佳,0.01質量份 以上為進一步較佳。作為上限,15質量份以下為較佳,10質量份以下為更佳,5質量份以下為進一步較佳,2質量份以下為進一步較佳,1質量份以下為更進一步較佳,0.5質量份以下為更進一步較佳,0.1質量份以下為尤其進一步較佳。 The content of the surfactant relative to 100 parts by mass of the polyimide precursor is preferably 0.001 parts by mass or more, more preferably 0.005 parts by mass or more, and even more preferably 0.01 parts by mass or more. As the upper limit, 15 parts by mass or less is preferably, 10 parts by mass or less is more preferably, 5 parts by mass or less is even more preferably, 2 parts by mass or less is even more preferably, 1 part by mass or less is even more preferably, 0.5 parts by mass or less is even more preferably, and 0.1 parts by mass or less is even more preferably.
界面活性劑可以含有一種,亦可以含有兩種以上。當含有兩種以上時,總量成為上述範圍為較佳。 The surfactant may contain one or more than one. When containing two or more, it is preferred that the total amount be within the above range.
藉由將界面活性劑調節為上述範圍,能夠降低膜形成用組成物的塗佈膜的表面張力並能夠有效地抑制本納胞的形成以及其影響,且使膜的表面形狀進一步良好,因此為較佳。 By adjusting the surfactant to the above range, the surface tension of the coating film of the film-forming composition can be reduced, the formation of the nanocells and their effects can be effectively suppressed, and the surface shape of the film can be further improved, so it is better.
<<增塑劑>> <<Plasticizer>>
關於本發明的實施形態之膜形成用組成物中所使用之增塑劑,其種類等並無特別限定,能夠使用公知的增塑劑。 There is no particular limitation on the type of plasticizer used in the film-forming composition of the embodiment of the present invention, and a known plasticizer can be used.
具體而言,可例示鄰苯二甲酸酯、己二酸酯、偏苯三酸酯、聚酯、磷酸酯、檸檬酸酯、環氧系增塑劑、癸二酸酯、壬二酸酯、順丁烯二酸酯、苯甲酸酯,環氧系增塑劑為較佳。 Specifically, examples include phthalate, adipate, trimellitate, polyester, phosphate, citrate, epoxy plasticizer, sebacate, azelaic acid ester, maleic acid ester, and benzoate, with epoxy plasticizer being preferred.
作為環氧系增塑劑,可舉出環氧化油(環氧化大豆油、環氧化亞麻籽油)、環氧化脂肪酸烷基(例如辛基)酯等。 Examples of epoxy plasticizers include epoxidized oils (epoxidized soybean oil, epoxidized linseed oil), epoxidized fatty acid alkyl (e.g., octyl) esters, etc.
作為環氧系增塑劑,於分子內具有下述式e1或e2的環氧基為較佳。 As an epoxy plasticizer, an epoxy group having the following formula e1 or e2 in the molecule is preferred.
亦即,可舉出於構成增塑劑之烯烴鏈或石蠟鏈的末端或中途導入了式e1者或於鏈的中途導入了式e2者、或者於末端和中途雙方導入了上述兩者者。環氧系增塑劑係脂肪酸或油脂為較佳,上述烯烴鏈或石蠟鏈中導入有羧基為更佳。其中,該羧基可以藉由烷基等而其一部分或全部被酯化。增塑劑中,碳數係3~48為較佳,4~36為更佳,6~24為進一步較佳。 That is, the examples include those in which the formula e1 is introduced at the end or in the middle of the olefin chain or wax chain constituting the plasticizer, those in which the formula e2 is introduced in the middle of the chain, or those in which both of the above are introduced at the end and in the middle. The epoxy plasticizer is preferably a fatty acid or oil, and it is more preferable that a carboxyl group is introduced into the above olefin chain or wax chain. Among them, the carboxyl group can be partially or completely esterified by an alkyl group or the like. In the plasticizer, the carbon number is preferably 3 to 48, more preferably 4 to 36, and even more preferably 6 to 24.
具體而言,可舉出ADEKA CORPORATION製O-180A、O-130P、D-32、D-55(均為商品名),其中O-180A、O-130P、D-32為較佳。 Specifically, O-180A, O-130P, D-32, and D-55 (all trade names) manufactured by ADEKA CORPORATION can be cited, among which O-180A, O-130P, and D-32 are preferred.
增塑劑於25℃下的黏度係40mPa.s以上為較佳,100mPa.s以上為更佳,200mPa.s以上為進一步較佳。作為上限,實際為800mPa.s以下。SP值係8以上為較佳,8.5以上為更佳。上限並無特別限制,實際為9.5以下。 The viscosity of the plasticizer at 25°C is preferably 40mPa.s or more, more preferably 100mPa.s or more, and even more preferably 200mPa.s or more. The upper limit is actually 800mPa.s or less. The SP value is preferably 8 or more, and more preferably 8.5 or more. There is no particular upper limit, but it is actually 9.5 or less.
增塑劑的含量於膜形成用組成物的固體成分中係0.0008質量%以上為較佳,0.005質量%以上為更佳,0.01質量%以上為進一步較佳。作為上限,5質量%以下為較佳,4質量%以下為更佳,2質量%以下為進一步較佳,可以為1質量%以下,亦可以為0.5質量%以下、0.1質量%以下、0.01質量%以下。 The content of the plasticizer in the solid content of the film-forming composition is preferably 0.0008 mass% or more, more preferably 0.005 mass% or more, and even more preferably 0.01 mass% or more. As the upper limit, 5 mass% or less is preferably, 4 mass% or less is more preferably, and 2 mass% or less is even more preferably. It can be 1 mass% or less, and can also be 0.5 mass% or less, 0.1 mass% or less, or 0.01 mass% or less.
相對於聚醯亞胺前驅物100質量份之增塑劑的含量係0.001質量份以上為較佳,0.005質量份以上為更佳,0.01質量份以上為進一步較佳。作為上限,15質量份以下為較佳,10質量份以下為更佳,5質量份以下為進一步較佳,2質量份以下為進一步較佳, 1質量份以下為更進一步較佳,0.5質量份以下為進一步較佳,0.1質量份以下為尤其進一步較佳。 The content of the plasticizer relative to 100 parts by mass of the polyimide precursor is preferably 0.001 parts by mass or more, more preferably 0.005 parts by mass or more, and even more preferably 0.01 parts by mass or more. As the upper limit, 15 parts by mass or less is preferably, 10 parts by mass or less is more preferably, 5 parts by mass or less is even more preferably, 2 parts by mass or less is even more preferably, 1 part by mass or less is even more preferably, 0.5 parts by mass or less is even more preferably, and 0.1 parts by mass or less is even more preferably.
增塑劑可以含有一種,亦可以含有兩種以上。當含有兩種以上時,總量成為上述範圍為較佳。 The plasticizer may contain one type or two or more types. When two or more types are contained, it is preferred that the total amount be within the above range.
藉由將增塑劑設定為上述範圍,防止膜面的乾燥,避免本納胞持續形成,且得到塗佈膜的進一步良好的表面形狀,因此為較佳。 By setting the plasticizer to the above range, it is better to prevent the film surface from drying up, avoid the continuous formation of nanocells, and obtain a better surface shape of the coating film.
<<光聚合起始劑>> <<Photopolymerization initiator>>
膜形成用組成物中可以含有光聚合起始劑。光聚合起始劑係光自由基聚合起始劑為較佳。 The film-forming composition may contain a photopolymerization initiator. The photopolymerization initiator is preferably a photoradical polymerization initiator.
作為能夠使用於本發明中的光自由基聚合起始劑,並無特別限制,能夠從公知的光自由基聚合起始劑中適當選擇。例如,對從紫外線區域至可見區域的光線具有感光性之光自由基聚合起始劑為較佳。又,可以為與光激發之增感劑產生一些作用,並生成活性自由基之活性劑。 There is no particular limitation on the photoradical polymerization initiator that can be used in the present invention, and it can be appropriately selected from known photoradical polymerization initiators. For example, a photoradical polymerization initiator that is sensitive to light from the ultraviolet region to the visible region is preferred. In addition, an activator that can react with a photoexcited sensitizer to generate active radicals can be used.
光自由基聚合起始劑至少含有一種於約300~800nm(較佳為330~500nm)的範圍內至少具有約50莫耳吸光係數之化合物為較佳。化合物的莫耳吸光係數能夠利用公知的方法來進行測定。例如,藉由紫外可見分光光度計(Varian公司製Cary-5 spectrophotometer),並使用乙酸乙酯溶劑而於0.01g/L的濃度下進行測定為較佳。 The photo-radical polymerization initiator preferably contains at least one compound having a molar absorption coefficient of at least about 50 in the range of about 300-800 nm (preferably 330-500 nm). The molar absorption coefficient of the compound can be measured by a known method. For example, it is preferably measured by a UV-visible spectrophotometer (Cary-5 spectrophotometer manufactured by Varian) and using an ethyl acetate solvent at a concentration of 0.01 g/L.
作為光自由基聚合起始劑,能夠任意使用公知的化合物,例如,可舉出鹵化烴衍生物(例如具有三骨架之化合物、具有 二唑骨架之化合物、具有三鹵甲基之化合物等)、醯基氧化膦等醯基膦化合物、六芳基雙咪唑、肟衍生物等肟化合物、有機過氧化物、硫化合物、酮化合物、芳香族鎓鹽、酮肟醚、胺基苯乙酮化合物、羥基苯乙酮、偶氮系化合物、疊氮化合物、茂金屬化合物、有機硼化合物、鐵芳烴錯合物等。關於該等的詳細內容,能夠參閱日本特開2016-027357號公報的0165~0182段的記載,並將該內容編入本說明書中。 As the photoradical polymerization initiator, any known compound can be used, and examples thereof include halogenated hydrocarbon derivatives (e.g., having three Skeleton compounds, having Compounds having a triazole skeleton, compounds having a trihalomethyl group, etc.), acylphosphine compounds such as acylphosphine oxide, hexaarylbiimidazole, oxime compounds such as oxime derivatives, organic peroxides, sulfur compounds, ketone compounds, aromatic onium salts, ketoxime ethers, aminoacetophenone compounds, hydroxyacetophenones, azo compounds, azide compounds, metallocene compounds, organic boron compounds, iron aromatic complexes, etc. For details of the above, reference can be made to paragraphs 0165 to 0182 of Japanese Patent Application Publication No. 2016-027357, and the contents are incorporated into this specification.
作為酮化合物,例如,可例示日本特開2015-087611號公報的0087段中所記載之化合物,並將該內容編入本說明書中。市售品中,還可較佳地使用KAYACURE DETX(Nippon Kayaku Co.,Ltd.製)。 As ketone compounds, for example, compounds described in paragraph 0087 of Japanese Patent Publication No. 2015-087611 can be exemplified, and the contents are incorporated into this specification. Among commercially available products, KAYACURE DETX (manufactured by Nippon Kayaku Co., Ltd.) can also be preferably used.
作為光自由基聚合起始劑,還能夠較佳地使用羥基苯乙酮化合物、胺基苯乙酮化合物及醯基膦化合物。更具體而言,例如,還能夠使用日本特開平10-291969號公報中所記載之胺基苯乙酮系起始劑、日本專利第4225898號中所記載之醯基氧化膦系起始劑。 As the photo-radical polymerization initiator, hydroxyacetophenone compounds, aminoacetophenone compounds and acylphosphine compounds can also be preferably used. More specifically, for example, the aminoacetophenone-based initiator described in Japanese Patent Publication No. 10-291969 and the acylphosphine oxide-based initiator described in Japanese Patent No. 4225898 can also be used.
作為羥基苯乙酮系起始劑,能夠使用IRGACURE 184(IRGACURE為註冊商標)、DAROCUR 1173、IRGACURE 500、IRGACURE-2959、IRGACURE 127(商品名:均為BASF公司製)。 As the hydroxyacetophenone-based initiator, IRGACURE 184 (IRGACURE is a registered trademark), DAROCUR 1173, IRGACURE 500, IRGACURE-2959, and IRGACURE 127 (trade names: all manufactured by BASF) can be used.
作為胺基苯乙酮系起始劑,能夠使用作為市售品之IRGACURE 907、IRGACURE 369及IRGACURE 379(商品名:均為BASF公司製)。 As the aminoacetophenone-based initiator, commercially available products such as IRGACURE 907, IRGACURE 369, and IRGACURE 379 (trade names: all manufactured by BASF) can be used.
作為胺基苯乙酮系起始劑,還能夠使用極大吸收波長與365nm或405nm等波長光源匹配之日本特開2009-191179號公報中所記載之化合物。 As aminoacetophenone-based initiators, compounds described in Japanese Patent Publication No. 2009-191179, which have a maximum absorption wavelength that matches a wavelength light source such as 365nm or 405nm, can also be used.
作為醯基膦系起始劑,可舉出2,4,6-三甲基苯甲醯基-二苯基-氧化膦等。又,能夠使用作為市售品之IRGACURE-819或IRGACURE-TPO(商品名:均為BASF公司製)。 As the acylphosphine-based initiator, 2,4,6-trimethylbenzyl-diphenyl-phosphine oxide and the like can be cited. In addition, commercially available products such as IRGACURE-819 or IRGACURE-TPO (trade names: both manufactured by BASF) can be used.
作為茂金屬化合物,可例示IRGACURE-784(BASF公司製)等。 Examples of metallocene compounds include IRGACURE-784 (manufactured by BASF Corporation) and the like.
作為光自由基聚合起始劑,更佳為舉出肟化合物。藉由使用肟化合物,能夠進一步有效地提高曝光寬容度。肟化合物中,曝光寬容度(曝光餘量)較廣,且還作為光硬化促進劑而發揮功能,因此為特佳。 As a photo-radical polymerization initiator, an oxime compound is more preferred. By using an oxime compound, the exposure tolerance can be further effectively improved. Among oxime compounds, the exposure tolerance (exposure margin) is wider and it also functions as a photocuring accelerator, so it is particularly preferred.
作為肟化合物的具體例,能夠使用日本特開2001-233842號公報中所記載之化合物、日本特開2000-080068號公報中所記載之化合物、日本特開2006-342166號公報中所記載之化合物。 As specific examples of oxime compounds, compounds described in Japanese Patent Publication No. 2001-233842, compounds described in Japanese Patent Publication No. 2000-080068, and compounds described in Japanese Patent Publication No. 2006-342166 can be used.
作為較佳的肟化合物,能夠參閱日本特開2015-189883號公報的0080~0083段的記載,並將該等內容編入本說明書中。 As a preferred oxime compound, reference can be made to paragraphs 0080 to 0083 of Japanese Patent Publication No. 2015-189883, and such contents are incorporated into this specification.
從曝光靈敏度的觀點考慮,光自由基聚合起始劑係選自包括三鹵甲基三化合物、苄基二甲基縮酮化合物、α-羥基酮化合物、α-胺基酮化合物、醯基膦化合物、氧化膦化合物、茂金屬化合物、肟化合物、三芳基咪唑二聚體、鎓鹽化合物、苯并噻唑化合物、二苯甲酮化合物、苯乙酮化合物及其衍生物、環戊二烯基-苯-鐵錯合物及其鹽、鹵甲基二唑化合物、3-芳基取代香豆素化合物之群 組中之化合物。 From the viewpoint of exposure sensitivity, the photo radical polymerization initiator is selected from the group consisting of trihalomethyl tri compounds, benzyl dimethyl ketal compounds, α-hydroxy ketone compounds, α-amino ketone compounds, acyl phosphine compounds, phosphine oxide compounds, metallocene compounds, oxime compounds, triarylimidazole dimers, onium salt compounds, benzothiazole compounds, benzophenone compounds, acetophenone compounds and their derivatives, cyclopentadienyl-benzene-iron complexes and their salts, halogenated methyl A compound from the group consisting of oxadiazole compounds and 3-aryl substituted coumarin compounds.
又,光自由基聚合起始劑還能夠使用國際公開WO2015/125469號的0048~0055段中所記載之化合物。 In addition, the photo-radical polymerization initiator can also use the compounds described in paragraphs 0048 to 0055 of the international publication WO2015/125469.
當包含光聚合起始劑時,其含量相對於膜形成用組成物的總固體成分係0.1~30質量%為較佳,更佳為0.1~20質量%,進一步較佳為0.5~15質量%,更進一步較佳為1.0~10質量%。光聚合起始劑可以僅含有一種,亦可以含有兩種以上。當含有兩種以上的光聚合起始劑時,其合計係上述範圍為較佳。 When a photopolymerization initiator is included, its content is preferably 0.1 to 30 mass % relative to the total solid content of the film-forming composition, more preferably 0.1 to 20 mass %, further preferably 0.5 to 15 mass %, and further preferably 1.0 to 10 mass %. The photopolymerization initiator may contain only one or more. When two or more photopolymerization initiators are contained, it is preferred that the total is within the above range.
<<熱自由基聚合起始劑>> <<Thermal free radical polymerization initiator>>
膜形成用組成物可以含有熱自由基聚合起始劑。 The film-forming composition may contain a thermal radical polymerization initiator.
熱自由基聚合起始劑係藉由熱的能量而產生自由基,並開始或促進具有聚合性之化合物的聚合反應之化合物。藉由添加熱自由基聚合起始劑,能夠進行聚醯亞胺前驅物的環化,並且進行聚醯亞胺前驅物的聚合反應,因此能夠實現更高度的耐熱化。 Thermal radical polymerization initiators are compounds that generate free radicals by heat energy and start or promote the polymerization reaction of polymerizable compounds. By adding thermal radical polymerization initiators, cyclization of polyimide precursors can be performed and polymerization of polyimide precursors can be performed, thereby achieving a higher degree of heat resistance.
作為熱自由基聚合起始劑,具體而言,可舉出日本特開2008-063554號公報的0074~0118段中所記載之化合物。 As thermal radical polymerization initiators, specifically, compounds described in paragraphs 0074 to 0118 of Japanese Patent Application Publication No. 2008-063554 can be cited.
當含有熱自由基聚合起始劑時,其含量相對於膜形成用組成物的總固體成分係0.1~30質量%為較佳,更佳為0.1~20質量%,進一步較佳為5~15質量%。熱自由基聚合起始劑可以僅含有一種,亦可以含有兩種以上。當含有兩種以上的熱自由基聚合起始劑時,其合計係上述範圍為較佳。 When a thermal free radical polymerization initiator is contained, its content is preferably 0.1 to 30 mass % relative to the total solid content of the film-forming composition, more preferably 0.1 to 20 mass %, and further preferably 5 to 15 mass %. The thermal free radical polymerization initiator may contain only one or more. When two or more thermal free radical polymerization initiators are contained, their total is preferably within the above range.
<<聚合性化合物>> <<Polymerizable compounds>>
<<<自由基聚合性化合物>>> <<<Free Radical Polymerization Compounds>>>
膜形成用組成物包含自由基聚合性化合物為較佳。 It is preferred that the film-forming composition contains a free radical polymerizable compound.
自由基聚合性化合物能夠使用具有自由基聚合性基團之化合物。作為自由基聚合性基團,可舉出乙烯基苯基、乙烯基、(甲基)丙烯醯基及烯丙基等具有乙烯性不飽和鍵之基團。自由基聚合性基團係(甲基)丙烯醯基為較佳。 The free radical polymerizable compound can use a compound having a free radical polymerizable group. As the free radical polymerizable group, there can be cited groups having ethylenic unsaturated bonds such as vinylphenyl, vinyl, (meth)acryl and allyl. The free radical polymerizable group is preferably (meth)acryl.
自由基聚合性化合物所具有之自由基聚合性基團的數量可以為1個,亦可以為2個以上,自由基聚合性化合物具有2個以上的自由基聚合性基團為較佳,具有3個以上為更佳。上限係15個以下為較佳,10個以下為更佳,8個以下為進一步較佳。 The number of free radical polymerizable groups possessed by the free radical polymerizable compound may be 1 or more than 2. It is preferred that the free radical polymerizable compound possesses more than 2 free radical polymerizable groups, and more preferably possesses more than 3 free radical polymerizable groups. The upper limit is preferably 15 or less, more preferably 10 or less, and even more preferably 8 or less.
自由基聚合性化合物的分子量係2000以下為較佳,1500以下為更佳,900以下為進一步較佳。自由基聚合性化合物的分子量的下限係100以上為較佳。 The molecular weight of the radical polymerizable compound is preferably 2000 or less, more preferably 1500 or less, and even more preferably 900 or less. The lower limit of the molecular weight of the radical polymerizable compound is preferably 100 or more.
從顯影性的觀點考慮,膜形成用組成物包含至少一種含有2個以上的聚合性基團之2官能以上的自由基聚合性化合物為較佳,包含至少一種3官能以上的自由基聚合性化合物為更佳。又,可以為2官能自由基聚合性化合物與3官能以上的自由基聚合性化合物的混合物。此外,自由基聚合性化合物的官能基數是指,1分子中的自由基聚合性基團的數量。 From the perspective of developing properties, it is preferred that the film-forming composition contains at least one radically polymerizable compound having two or more functional groups, and it is more preferred that it contains at least one radically polymerizable compound having three or more functional groups. In addition, it may be a mixture of a radically polymerizable compound having two or more functional groups and a radically polymerizable compound having three or more functional groups. In addition, the number of functional groups of a radically polymerizable compound refers to the number of radically polymerizable groups in one molecule.
作為自由基聚合性化合物的具體例,可舉出不飽和羧酸(例如,丙烯酸、甲基丙烯酸、衣康酸、巴豆酸、異巴豆酸、馬來酸等)或其酯類、醯胺類,較佳為不飽和羧酸與多元醇化合物的酯 及不飽和羧酸與多元胺化合物的醯胺類。又,還可較佳地使用羥基、胺基、巰基等具有親和性取代基之不飽和羧酸酯或醯胺類與單官能或多官能異氰酸酯類或環氧類的加成反應物、與單官能或多官能的羧酸的脫水縮合反應物等。又,具有異氰酸酯基或環氧基等親電子性取代基之不飽和羧酸酯或醯胺類與單官能或多官能醇類、胺類、醇類的加成反應物及鹵素基或甲苯磺醯氧基等具有脫離性取代基之不飽和羧酸酯或醯胺類與單官能或多官能醇類、胺類、醇類的取代反應物亦為較佳。又,作為另一例,替代上述不飽和羧酸,能夠使用被不飽和膦酸、苯乙烯等乙烯基苯衍生物、乙烯醚、烯丙醚等取代之化合物組。作為具體例,能夠參閱日本特開2016-027357號公報的0113~0122段的記載,並將該等內容編入本說明書中。 Specific examples of free radical polymerizable compounds include unsaturated carboxylic acids (e.g., acrylic acid, methacrylic acid, itaconic acid, crotonic acid, isocrotonic acid, maleic acid, etc.) or their esters and amides, preferably esters of unsaturated carboxylic acids and polyol compounds and amides of unsaturated carboxylic acids and polyamine compounds. In addition, addition reaction products of unsaturated carboxylic acid esters or amides having affinity substituents such as hydroxyl groups, amino groups, and hydroxyl groups with monofunctional or polyfunctional isocyanates or epoxides, and dehydration condensation reaction products with monofunctional or polyfunctional carboxylic acids, etc. can also be preferably used. Furthermore, addition reaction products of unsaturated carboxylates or amides having electrophilic substituents such as isocyanate groups or epoxy groups with monofunctional or polyfunctional alcohols, amines, and alcohols, and substitution reaction products of unsaturated carboxylates or amides having dissociative substituents such as halogen groups or tosyloxy groups with monofunctional or polyfunctional alcohols, amines, and alcohols are also preferred. Moreover, as another example, instead of the above-mentioned unsaturated carboxylic acids, a compound group substituted with unsaturated phosphonic acid, vinylbenzene derivatives such as styrene, vinyl ether, allyl ether, etc. can be used. As a specific example, the description of paragraphs 0113 to 0122 of Japanese Patent Publication No. 2016-027357 can be referred to, and such contents are incorporated into this specification.
又,自由基聚合性化合物於常壓下具有100℃以上的沸點的化合物亦較佳。作為其例,能夠舉出聚乙二醇二(甲基)丙烯酸酯、三羥甲基乙烷三(甲基)丙烯酸酯、新戊二醇二(甲基)丙烯酸酯、新戊四醇三(甲基)丙烯酸酯、新戊四醇四(甲基)丙烯酸酯、二新戊四醇五(甲基)丙烯酸酯、二新戊四醇六(甲基)丙烯酸酯、己二醇(甲基)丙烯酸酯、三羥甲基丙烷三(丙烯醯氧基丙基)醚、三(丙烯醯氧基乙基)異三聚氰酸酯、甘油或三羥甲基乙烷等在多官能醇中加成環氧乙烷或環氧丙烷後進行(甲基)丙烯酸酯化之化合物、日本特公昭48-041708號公報、日本特公昭50-006034號公報、日本特開昭51-037193號公報中所記載之(甲基) 丙烯酸胺基甲酸酯類、日本特開昭48-064183號公報、日本特公昭49-043191號公報、日本特公昭52-030490號公報中所記載之聚酯丙烯酸酯類,作為環氧樹脂與(甲基)丙烯酸的反應產物的環氧丙烯酸酯類等多官能的丙烯酸酯或甲基丙烯酸酯、以及該等的混合物。此外,日本特開2008-292970號公報的0254~0257段中所記載之化合物亦為較佳。又,還能夠舉出使多官能羧酸與(甲基)丙烯酸縮水甘油酯等具有環狀醚基及乙烯性不飽和鍵之化合物進行反應而獲得的多官能(甲基)丙烯酸酯等。 In addition, the radical polymerizable compound is preferably a compound having a boiling point of 100°C or higher under normal pressure. Examples thereof include polyethylene glycol di(meth)acrylate, trihydroxymethylethane tri(meth)acrylate, neopentyl glycol di(meth)acrylate, neopentylthritol tri(meth)acrylate, neopentylthritol tetra(meth)acrylate, dipentylthritol penta(meth)acrylate, dipentylthritol hexa(meth)acrylate, hexylene glycol (meth)acrylate, trihydroxymethylpropane tri(acryloxypropyl) ether, tri(acryloxyethyl) isocyanurate, glycerol or trihydroxymethylethane, etc., which are (meth)acrylated after adding ethylene oxide or propylene oxide to a polyfunctional alcohol. Compounds described in Japanese Patent Publication No. 48-041708, Japanese Patent Publication No. 50-006034, Japanese Patent Publication No. 51-037193, Japanese Patent Publication No. 48-064183, Japanese Patent Publication No. 49-043191, Japanese Patent Publication No. 52-030490, polyfunctional acrylates or methacrylates such as epoxy acrylates as reaction products of epoxy resins and (meth) acrylic acid, and mixtures thereof. In addition, compounds described in paragraphs 0254 to 0257 of Japanese Patent Publication No. 2008-292970 are also preferred. In addition, polyfunctional (meth)acrylates obtained by reacting polyfunctional carboxylic acids with compounds having a cyclic ether group and an ethylenically unsaturated bond such as glycidyl (meth)acrylate can also be cited.
又,作為除了上述以外的較佳的自由基聚合性化合物,還能夠使用日本特開2010-160418號公報、日本特開2010-129825號公報、日本專利第4364216號公報等中所記載之具有茀環,且具有2個以上的含有乙烯性不飽和鍵的基團的化合物或卡多(cardo)樹脂。 Furthermore, as a preferred free radical polymerizable compound other than the above, a compound having a fluorene ring and having two or more groups containing ethylenic unsaturated bonds or a cardo resin described in Japanese Patent Publication No. 2010-160418, Japanese Patent Publication No. 2010-129825, Japanese Patent Publication No. 4364216, etc. can also be used.
進而,作為其他例,還能夠舉出日本特公昭46-043946號公報、日本特公平01-040337號公報、日本特公平01-040336號公報中所記載之特定的不飽和化合物、日本特開平02-025493號公報中所記載之乙烯基膦酸系化合物等。又,還能夠使用日本特開昭61-022048號公報中所記載之包含全氟烷基的化合物。進而,還能夠使用“Journal of the Adhesion Society of Japan”vol.20、No.7、300頁~308頁(1984年)中作為光聚合性單體及寡聚物所介紹者。 Furthermore, as other examples, specific unsaturated compounds described in Japanese Patent Publication No. 46-043946, Japanese Patent Publication No. 01-040337, Japanese Patent Publication No. 01-040336, and vinylphosphonic acid compounds described in Japanese Patent Publication No. 02-025493 can be cited. In addition, compounds containing perfluoroalkyl groups described in Japanese Patent Publication No. 61-022048 can also be used. Furthermore, those introduced as photopolymerizable monomers and oligomers in "Journal of the Adhesion Society of Japan" vol. 20, No. 7, pages 300 to 308 (1984) can also be used.
除了上述以外,還能夠較佳地使用日本特開2015-034964號公報的0048~0051段中所記載之化合物,並將該等內容編入本說明書中。 In addition to the above, the compounds described in paragraphs 0048 to 0051 of Japanese Patent Application No. 2015-034964 can also be preferably used, and such contents are incorporated into this specification.
又,於日本特開平10-062986號公報中作為式(1)及式(2)且與其具體例一同記載之如下化合物還能夠用作自由基聚合性化合物,該化合物係於多官能醇中加成環氧乙烷或環氧丙烷後進行(甲基)丙烯酸酯化而成的化合物。 In addition, the following compounds described in Japanese Patent Publication No. 10-062986 as formula (1) and formula (2) together with their specific examples can also be used as free radical polymerizable compounds. The compounds are obtained by adding ethylene oxide or propylene oxide to a polyfunctional alcohol and then (meth)acrylic acid esterification.
進而,還能夠使用日本特開2015-187211號公報的0104~0131段中所記載之化合物來用作其他自由基聚合性化合物,並將該等內容編入本說明書中。 Furthermore, the compounds described in paragraphs 0104 to 0131 of Japanese Patent Application No. 2015-187211 can also be used as other free radical polymerizable compounds, and such contents are incorporated into this specification.
作為自由基聚合性化合物,二新戊四醇三丙烯酸酯(作為市售品為KAYARAD D-330;Nippon Kayaku Co.,Ltd.製)、二新戊四醇四丙烯酸酯(作為市售品為KAYARAD D-320;Nippon Kayaku Co.,Ltd.製、A-TMMT:Shin-Nakamura Chemical Co.,Ltd.製)、二新戊四醇五(甲基)丙烯酸酯(作為市售品為KAYARAD D-310;Nippon Kayaku Co.,Ltd.製)、二新戊四醇六(甲基)丙烯酸酯(作為市售品為KAYARAD DPHA;Nippon Kayaku Co.,Ltd.製、A-DPH;Shin-Nakamura Chemical Co.,Ltd.製)及該等的(甲基)丙烯醯基經由乙二醇殘基或丙二醇殘基鍵結之結構為較佳。亦能夠使用該等的寡聚物類型。 As the radical polymerizable compound, dipentatriol triacrylate (commercially available as KAYARAD D-330; manufactured by Nippon Kayaku Co., Ltd.), dipentatriol tetraacrylate (commercially available as KAYARAD D-320; manufactured by Nippon Kayaku Co., Ltd., A-TMMT: manufactured by Shin-Nakamura Chemical Co., Ltd.), dipentatriol penta(meth)acrylate (commercially available as KAYARAD D-310; manufactured by Nippon Kayaku Co., Ltd.), dipentatriol hexa(meth)acrylate (commercially available as KAYARAD DPHA; manufactured by Nippon Kayaku Co., Ltd., A-DPH; manufactured by Shin-Nakamura Chemical Co., Ltd.) and the structure in which the (meth)acryloyl group is bonded via an ethylene glycol residue or a propylene glycol residue is preferred. Such oligomer types can also be used.
作為自由基聚合性化合物的市售品,例如可舉出Sartomer Company,Inc製的作為具有4個伸乙氧基鏈之4官能丙烯酸酯之SR-494、作為具有4個乙烯氧基鏈之2官能丙烯酸甲酯之Sartomer Company,Inc製SR-209、231、239、Nippon Kayaku Co.,Ltd.製的作為具有6個伸戊氧基鏈之6官能丙烯酸酯之DPCA-60、作為具 有3個異伸丁氧基鏈之3官能丙烯酸酯之TPA-330、胺基甲酸酯寡聚物UAS-10、胺基甲酸酯寡聚物UAB-140(NIPPON PAPER INDUSTRIES CO.,LTD.製)、NK酯M-40G、NK酯4G、NK酯M-9300、NK酯A-9300、UA-7200(Shin-Nakamura Chemical Co.,Ltd製)、DPHA-40H(Nippon Kayaku Co.,Ltd.製)、UA-306H、UA-306T、UA-306I、AH-600、T-600、AI-600(Kyoeisha chemical Co.,Ltd.製)、BLEMMER PME400(NOF CORPORATION.製)等。 As commercially available free radical polymerizable compounds, for example, there can be cited SR-494 manufactured by Sartomer Company, Inc. as a tetrafunctional acrylate having four ethoxy chains, SR-209, 231, 239 manufactured by Sartomer Company, Inc. as a bifunctional methyl acrylate having four vinyloxy chains, DPCA-60 manufactured by Nippon Kayaku Co., Ltd. as a hexafunctional acrylate having six pentoxy chains, TPA-330 as a trifunctional acrylate having three isobutyloxy chains, urethane oligomer UAS-10, urethane oligomer UAB-140 (NIPPON PAPER INDUSTRIES CO.,LTD.), NK ester M-40G, NK ester 4G, NK ester M-9300, NK ester A-9300, UA-7200 (Shin-Nakamura Chemical Co.,Ltd.), DPHA-40H (Nippon Kayaku Co.,Ltd.), UA-306H, UA-306T, UA-306I, AH-600, T-600, AI-600 (Kyoeisha Chemical Co.,Ltd.), BLEMMER PME400 (NOF CORPORATION.), etc.
作為自由基聚合性化合物,如日本特公昭48-041708號公報、日本特開昭51-037193號公報、日本特公平02-032293號公報、日本特公平02-016765號公報中所記載之那樣的胺基甲酸酯丙烯酸酯類、日本特公昭58-049860號公報、日本特公昭56-017654號公報、日本特公昭62-039417號公報、日本特公昭62-039418號公報中所記載之具有環氧乙烷系骨架之胺基甲酸酯化合物類亦為較佳。進而,作為自由基聚合性化合物,還能夠使用日本特開昭63-277653號公報、日本特開昭63-260909號公報、日本特開平01-105238號公報中所記載之於分子內具有胺基結構或硫化物結構之化合物。 As free radical polymerizable compounds, urethane acrylates such as those described in Japanese Patent Publication No. 48-041708, Japanese Patent Publication No. 51-037193, Japanese Patent Publication No. 02-032293, and Japanese Patent Publication No. 02-016765, and urethane compounds having an ethylene oxide skeleton such as those described in Japanese Patent Publication No. 58-049860, Japanese Patent Publication No. 56-017654, Japanese Patent Publication No. 62-039417, and Japanese Patent Publication No. 62-039418 are also preferred. Furthermore, as free radical polymerizable compounds, compounds having an amino structure or a sulfide structure in the molecule described in Japanese Patent Publication No. 63-277653, Japanese Patent Publication No. 63-260909, and Japanese Patent Publication No. 01-105238 can also be used.
自由基聚合性化合物可以為具有羧基、磷酸基等酸基之自由基聚合性化合物。具有酸基之自由基聚合性化合物中,脂肪族多羥基化合物與不飽和羧酸的酯為較佳,使脂肪族多羥基化合物的未反應的羥基與非芳香族羧酸酐反應而具有酸基之自由基聚合性化合物為更佳。特佳為使脂肪族多羥基化合物的未反應的羥基 與非芳香族羧酸酐反應而具有酸基之自由基聚合性化合物中,脂肪族多羥基化合物係新戊四醇和/或二新戊四醇之化合物。作為市售品,例如,作為TOAGOSEI CO.,Ltd.製多元酸改質丙烯酸類寡聚物,可舉出M-510、M-520等。 The free radical polymerizable compound may be a free radical polymerizable compound having an acid group such as a carboxyl group or a phosphoric acid group. Among the free radical polymerizable compounds having an acid group, esters of aliphatic polyhydroxy compounds and unsaturated carboxylic acids are preferred, and free radical polymerizable compounds having acid groups by reacting unreacted hydroxyl groups of aliphatic polyhydroxy compounds with non-aromatic carboxylic anhydrides are more preferred. Particularly preferred is a free radical polymerizable compound having an acid group by reacting unreacted hydroxyl groups of aliphatic polyhydroxy compounds with non-aromatic carboxylic anhydrides, wherein the aliphatic polyhydroxy compound is a compound of neopentyl triol and/or dipentyl triol. As commercially available products, for example, polyacid-modified acrylic oligomers manufactured by TOAGOSEI CO., Ltd. include M-510 and M-520.
具有酸基之自由基聚合性化合物的較佳的酸值係0.1~40mgKOH/g,特佳為5~30mgKOH/g。自由基聚合性化合物的酸值只要在上述範圍內,則製造或操作性優異,進而顯影性優異。又,聚合性亦良好。 The preferred acid value of the radical polymerizable compound having an acid group is 0.1~40 mgKOH/g, and the most preferred acid value is 5~30 mgKOH/g. As long as the acid value of the radical polymerizable compound is within the above range, the manufacturing or handling properties are excellent, and further the developing properties are excellent. In addition, the polymerizability is also good.
作為自由基聚合性化合物,能夠較佳地使用單官能自由基聚合性化合物。作為單官能自由基聚合性化合物,可較佳地使用正丁基(甲基)丙烯酸酯、2-乙基己基(甲基)丙烯酸酯、2-羥乙基(甲基)丙烯酸酯、丁氧基乙基(甲基)丙烯酸酯、卡必醇(甲基)丙烯酸酯、環己基(甲基)丙烯酸酯、芐基(甲基)丙烯酸酯、苯氧基乙基(甲基)丙烯酸酯、N-羥甲基(甲基)丙烯醯胺、縮水甘油基(甲基)丙烯酸酯、聚乙二醇單(甲基)丙烯酸酯、聚丙二醇單(甲基)丙烯酸酯等(甲基)丙烯酸衍生物、N-乙烯基吡咯啶酮、N-乙烯基己內醯胺等N-乙烯基化合物類、烯丙基縮水甘油醚、鄰苯二甲酸二烯丙酯、偏苯三酸三烯丙酯等烯丙基化合物類等。作為單官能自由基聚合性化合物,為了抑制曝光前的揮發,於常壓下具有100℃以上的沸點之化合物亦為較佳。 As the radical polymerizable compound, a monofunctional radical polymerizable compound can be preferably used. As the monofunctional radical polymerizable compound, (meth)acrylic acid derivatives such as n-butyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, 2-hydroxyethyl (meth)acrylate, butoxyethyl (meth)acrylate, carbitol (meth)acrylate, cyclohexyl (meth)acrylate, benzyl (meth)acrylate, phenoxyethyl (meth)acrylate, N-hydroxymethyl (meth)acrylamide, glycidyl (meth)acrylate, polyethylene glycol mono (meth)acrylate, polypropylene glycol mono (meth)acrylate, N-vinyl compounds such as N-vinylpyrrolidone and N-vinylcaprolactam, allyl compounds such as allyl glycidyl ether, diallyl phthalate, and triallyl trimellitate can be preferably used. As a monofunctional free radical polymerizable compound, in order to suppress volatility before exposure, a compound having a boiling point of 100°C or above at normal pressure is also preferred.
<<<除了上述之自由基聚合性化合物以外的聚合性化合物>>> <<<Polymerizable compounds other than the above-mentioned free radical polymerizable compounds>>>
膜形成用組成物還能夠含有上述之自由基聚合性化合物以外的聚合性化合物。作為除了上述之自由基聚合性化合物以外的聚合性化合物,可舉出具有羥甲基、烷氧甲基或醯氧甲基之化合物;環氧化合物;氧雜環丁烷化合物;苯并化合物。 The film-forming composition may further contain polymerizable compounds other than the above-mentioned radical polymerizable compounds. Examples of polymerizable compounds other than the above-mentioned radical polymerizable compounds include compounds having a hydroxymethyl group, an alkoxymethyl group or an acyloxymethyl group; epoxy compounds; cyclohexane compounds; benzophenone compounds; Compound.
(具有羥甲基、烷氧甲基或醯氧甲基之化合物) (Compounds with hydroxymethyl, alkoxymethyl or acyloxymethyl groups)
作為具有羥甲基、烷氧甲基或醯氧甲基之化合物,由下述式(AM1)、(AM4)或(AM5)表示之化合物為較佳。 As the compound having a hydroxymethyl group, an alkoxymethyl group or an acyloxymethyl group, a compound represented by the following formula (AM1), (AM4) or (AM5) is preferred.
(式中,t表示1~20的整數,R104表示碳數1~200的t價有機基,R105表示由-OR106或-OCO-R107表示之基團,R106表示氫原子或碳數1~10的有機基,R107表示碳數1~10的有機基。) (In the formula, t represents an integer of 1 to 20, R 104 represents a t-valent organic group having 1 to 200 carbon atoms, R 105 represents a group represented by -OR 106 or -OCO-R 107 , R 106 represents a hydrogen atom or an organic group having 1 to 10 carbon atoms, and R 107 represents an organic group having 1 to 10 carbon atoms.)
(式中,R404表示碳數1~200的2價有機基,R405表示由-OR406或-OCO-R407表示之基團,R406表示氫原子或碳數1~10的有機基,R407表示碳數1~10的有機基。) (In the formula, R 404 represents a divalent organic group having 1 to 200 carbon atoms, R 405 represents a group represented by -OR 406 or -OCO-R 407 , R 406 represents a hydrogen atom or an organic group having 1 to 10 carbon atoms, and R 407 represents an organic group having 1 to 10 carbon atoms.)
(式中,u表示3~8的整數,R504表示碳數1~200的u價有 機基,R505表示由-OR506或-OCO-R507表示之基團,R506表示氫原子或碳數1~10的有機基,R507表示碳數1~10的有機基。) (In the formula, u represents an integer of 3 to 8, R 504 represents a u-valent organic group having 1 to 200 carbon atoms, R 505 represents a group represented by -OR 506 or -OCO-R 507 , R 506 represents a hydrogen atom or an organic group having 1 to 10 carbon atoms, and R 507 represents an organic group having 1 to 10 carbon atoms.)
作為由式(AM4)表示之化合物的具體例,可舉出46DMOC、46DMOEP(以上為商品名,ASAHI YUKIZAI CORPORATION製)、DML-MBPC、DML-MBOC、DML-OCHP、DML-PCHP、DML-PC、DML-PTBP、DML-34X、DML-EP、DML-POP、dimethylolBisOC-P、DML-PFP、DML-PSBP、DML-MTrisPC(以上為商品名,Honshu Chemical Industry Co.,Ltd.製)、NIKALAC MX-290(商品名,Sanwa Chemical Co.,Ltd.製)、2,6-dimethoxymethyl-4-t-buthylphenol(2,6-二甲氧基甲基-4-第三丁基苯酚)、2,6-dimethoxymethyl-p-cresol(2,6-二甲氧基甲基-對甲酚)、2,6-diacethoxymethyl-p-cresol(2,6-二乙醯氧基甲基-對甲酚)等。 Specific examples of the compound represented by the formula (AM4) include 46DMOC, 46DMOEP (these are trade names, manufactured by ASAHI YUKIZAI CORPORATION), DML-MBPC, DML-MBOC, DML-OCHP, DML-PCHP, DML-PC, DML-PTBP, DML-34X, DML-EP, DML-POP, dimethylolBisOC-P, DML-PFP, DML-PSBP, DML-MTrisPC (these are trade names, manufactured by Honshu Chemical Industry Co., Ltd.), NIKALAC MX-290 (trade name, manufactured by Sanwa Chemical Co., Ltd.), 2,6-dimethoxymethyl-4-t-buthylphenol (2,6-dimethoxymethyl-4-tert-butylphenol), 2,6-dimethoxymethyl-p-cresol (2,6-dimethoxymethyl-p-cresol), 2,6-diacethoxymethyl-p-cresol (2,6-diacetoxymethyl-p-cresol), etc.
又,作為由式(AM5)表示之化合物的具體例,可舉出TriML-P、TriML-35XL、TML-HQ、TML-BP、TML-pp-BPF、TML-BPA、TMOM-BP、HML-TPPHBA、HML-TPHAP、HMOM-TPPHBA、HMOM-TPHAP(以上為商品名,Honshu Chemical Industry Co.,Ltd.製)、TM-BIP-A(商品名,ASAHI YUKIZAI CORPORATION製)、NIKALAC MX-280、NIKALAC MX-270、NIKALAC MW-100LM(以上為商品名,Sanwa Chemical Co.,Ltd.製)。 Specific examples of the compound represented by formula (AM5) include TriML-P, TriML-35XL, TML-HQ, TML-BP, TML-pp-BPF, TML-BPA, TMOM-BP, HML-TPPHBA, HML-TPHAP, HMOM-TPPHBA, HMOM-TPHAP (the above are trade names, manufactured by Honshu Chemical Industry Co., Ltd.), TM-BIP-A (trade name, manufactured by ASAHI YUKIZAI CORPORATION), NIKALAC MX-280, NIKALAC MX-270, NIKALAC MW-100LM (the above are trade names, manufactured by Sanwa Chemical Co., Ltd.).
(環氧化合物(具有環氧基之化合物)) (Epoxy compounds (compounds with epoxy groups))
作為環氧化合物,係於一分子中具有兩個以上的環氧基之化合物為較佳。環氧基於200℃以下進行交聯反應,並且由於不會引 起源自交聯之脫水反應而很難引起膜收縮。因此,藉由含有環氧化合物,可有效地抑制組成物的低溫硬化及膜的翹曲。 As the epoxy compound, a compound having two or more epoxy groups in one molecule is preferred. The epoxy group undergoes a crosslinking reaction below 200°C, and since it does not induce a dehydration reaction originating from the crosslinking, it is difficult to cause film shrinkage. Therefore, by containing an epoxy compound, the low-temperature curing of the composition and the warping of the film can be effectively suppressed.
環氧化合物含有聚環氧乙烷基為較佳。藉此,彈性率進一步降低,並且能夠抑制翹曲。聚環氧乙烷基是指,環氧乙烷的構成單元數為2以上,構成單元數係2~15為較佳。 The epoxy compound preferably contains a polyethylene oxide group. This further reduces the elastic modulus and can suppress warping. The polyethylene oxide group means that the number of constituent units of ethylene oxide is 2 or more, and the number of constituent units is preferably 2 to 15.
作為環氧化合物的例,能夠舉出雙酚A型環氧樹脂、雙酚F型環氧樹脂、丙二醇二縮水甘油醚等伸烷基二醇型環氧樹脂;聚丙二醇二縮水甘油醚等聚伸烷基二醇型環氧樹脂;聚甲基(縮水甘油氧基丙基)矽氧烷等含環氧基矽酮等,但並不限定於該等。具體而言,可舉出EPICLON(註冊商標)850-S、EPICLON(註冊商標)HP-4032、EPICLON(註冊商標)HP-7200、EPICLON(註冊商標)HP-820、EPICLON(註冊商標)HP-4700、EPICLON(註冊商標)EXA-4710、EPICLON(註冊商標)HP-4770、EPICLON(註冊商標)EXA-859CRP、EPICLON(註冊商標)EXA-1514、EPICLON(註冊商標)EXA-4880、EPICLON(註冊商標)EXA-4850-150、EPICLON(註冊商標)EXA-4850-1000、EPICLON(註冊商標)EXA-4816、EPICLON(註冊商標)EXA-4822(以上為商品名,DIC Corporation製)、RIKARESIN(註冊商標)BEO-60E(商品名,New Japan Chemical Co.,Ltd.製)、EP-4003S、EP-4000S(以上為商品名,ADEKA CORPORATION製)等。該等中,從抑制翹曲及耐熱性優異之方面考慮,含有聚環氧乙烷基之環氧樹脂為較佳。例如,EPICLON(註冊商標)EXA-4880、EPICLON(註冊商標)EXA- 4822、RIKARESIN(註冊商標)BEO-60E含有聚環氧乙烷基,因此為較佳。 Examples of epoxy compounds include bisphenol A epoxy resin, bisphenol F epoxy resin, alkylene glycol type epoxy resins such as propylene glycol diglycidyl ether; polyalkylene glycol type epoxy resins such as polypropylene glycol diglycidyl ether; epoxy-containing silicones such as polymethyl (glycidyloxypropyl) siloxane, etc., but are not limited to these. Specifically, we can cite EPICLON (registered trademark) 850-S, EPICLON (registered trademark) HP-4032, EPICLON (registered trademark) HP-7200, EPICLON (registered trademark) HP-820, EPICLON (registered trademark) HP-4700, EPICLON (registered trademark) EXA-4710, EPICLON (registered trademark) HP-4770, EPICLON (registered trademark) EPICLON (registered trademark) EXA-859CRP (trade name, manufactured by DIC Corporation), EPICLON (registered trademark) EXA-1514, EPICLON (registered trademark) EXA-4880, EPICLON (registered trademark) EXA-4850-150, EPICLON (registered trademark) EXA-4850-1000, EPICLON (registered trademark) EXA-4816, EPICLON (registered trademark) EXA-4822 (these are trade names, manufactured by DIC Corporation), RIKARESIN (registered trademark) BEO-60E (trade name, manufactured by New Japan Chemical Co., Ltd.), EP-4003S, EP-4000S (these are trade names, manufactured by ADEKA CORPORATION), etc. Among them, epoxy resins containing polyethylene oxide groups are preferred from the perspective of suppressing warping and having excellent heat resistance. For example, EPICLON (registered trademark) EXA-4880, EPICLON (registered trademark) EXA- 4822, and RIKARESIN (registered trademark) BEO-60E contain polyethylene oxide groups and are therefore preferred.
(氧雜環丁烷化合物(具有氧雜環丁基之化合物)) (Oxycyclobutane compounds (compounds with oxycyclobutyl groups))
作為氧雜環丁烷化合物,能夠舉出於一分子中具有兩個以上的氧雜環丁烷環之化合物、3-乙基-3-羥甲氧雜環丁烷、1,4-雙{[(3-乙基-3-氧雜環丁基)甲氧基]甲基}苯、3-乙基-3-(2-乙基己基甲基)氧雜環丁烷、1,4-苯二羧酸-雙[(3-乙基-3-氧雜環丁基)甲基]酯等。作為具體的例,能夠較佳地使用TOAGOSEI CO.,LTD.製ARON OXETANE系列(例如,OXT-121、OXT-221、OXT-191、OXT-223),該等可以單獨使用,或者可以混合兩種以上。 As cyclooxobutane compounds, compounds having two or more cyclooxobutane rings in one molecule, 3-ethyl-3-hydroxymethoxycyclobutane, 1,4-bis{[(3-ethyl-3-cyclooxobutyl)methoxy]methyl}benzene, 3-ethyl-3-(2-ethylhexylmethyl)cyclooxobutane, 1,4-benzenedicarboxylic acid-bis[(3-ethyl-3-cyclooxobutyl)methyl]ester, etc. can be cited. As a specific example, ARON OXETANE series (e.g., OXT-121, OXT-221, OXT-191, OXT-223) manufactured by TOAGOSEI CO., LTD. can be preferably used, and these can be used alone or in combination of two or more.
(苯并化合物(具有聚苯并唑基之化合物)) (Benzo Compound (with polyphenylene Azolyl compounds
苯并化合物因源自開環加成反應之交聯反應而於硬化時不產生脫氣,進而減少熱收縮而抑制產生翹曲,因此為較佳。 Benzo The compound is preferred because it does not produce degassing during curing due to the cross-linking reaction derived from the ring-opening addition reaction, thereby reducing thermal shrinkage and suppressing the generation of warp.
作為苯并化合物的較佳的例,可舉出B-a型苯并 、B-m型苯并(以上為商品名,Shikoku Chemicals Corporation製)、聚羥基苯乙烯樹脂的苯并加成物、酚醛清漆型二氫苯并化合物。該等可以單獨使用,或者可以混合兩種以上。 As benzo Preferred examples of compounds include Ba-type benzo 、Bm type benzo (the above are trade names, manufactured by Shikoku Chemicals Corporation), benzophenone Adduct, novolac type dihydrobenzo These may be used alone or in combination of two or more.
當含有聚合性化合物時,其含量相對於膜形成用組成物的總固體成分係大於0質量%且60質量%以下為較佳。下限係5質量%以上為更佳。上限係50質量%以下為更佳,30質量%以下為進一步較佳。 When a polymerizable compound is contained, its content relative to the total solid content of the film-forming composition is preferably greater than 0 mass % and less than 60 mass %. The lower limit is more preferably 5 mass %. The upper limit is more preferably 50 mass % or less, and more preferably 30 mass % or less.
聚合性化合物可以單獨使用一種,亦可以混合使用兩種以上。當同時使用兩種以上時,其總量成為上述範圍為較佳。 The polymerizable compound can be used alone or in combination of two or more. When two or more are used simultaneously, it is preferred that the total amount be within the above range.
<<遷移抑制劑>> <<Migration inhibitor>>
膜形成用組成物還包含遷移抑制劑為較佳。藉由包含遷移抑制劑,能夠有效地抑制源自金屬層(金屬配線)的金屬離子向膜形成用組成物的膜內移動。 It is preferred that the film-forming composition further includes a migration inhibitor. By including a migration inhibitor, it is possible to effectively inhibit metal ions from the metal layer (metal wiring) from migrating into the film of the film-forming composition.
作為遷移抑制劑,並無特別限制,可舉出具有雜環(吡咯環、呋喃環、噻吩環、咪唑環、唑環、噻唑環、吡唑環、異唑環、異噻唑環、四唑環、吡啶環、噠環、嘧啶環、吡環、哌啶環、哌環、啉環、2H-吡喃環及6H-吡喃環、三環)之化合物、具有硫脲類及巰基之化合物、受阻酚系化合物、水楊酸衍生物系化合物、醯肼衍生物系化合物。尤其,能夠較佳地使用1,2,4-三唑、苯并三唑等三唑系化合物、1H-四唑、5-苯基四唑等四唑系化合物。 The migration inhibitor is not particularly limited, and examples thereof include those having a heterocyclic ring (pyrrole ring, furan ring, thiophene ring, imidazole ring, Azole, thiazole, pyrazole, iso Azole ring, isothiazole ring, tetrazole ring, pyridine ring, Ring, pyrimidine ring, pyridine Ring, piperidine ring, piperidine Ring, Phylindole, 2H-pyrandole, 6H-pyrandole, tri Compounds having a thiourea group and a hydroxyl group, hindered phenol compounds, salicylic acid derivative compounds, and hydrazide derivative compounds. In particular, triazole compounds such as 1,2,4-triazole and benzotriazole, and tetrazole compounds such as 1H-tetrazole and 5-phenyltetrazole can be preferably used.
又,亦能夠使用捕捉鹵素離子等陰離子之離子捕捉劑。 In addition, an ion capture agent that captures anions such as halogen ions can also be used.
作為其他遷移抑制劑,能夠使用日本特開2013-015701號公報的0094段中所記載之防鏽劑、日本特開2009-283711號公報的0073~0076段中所記載之化合物、日本特開2011-059656號公報的0052段中所記載之化合物、日本特開2012-194520號公報的0114、0116段及0118段中所記載之化合物等。 As other migration inhibitors, the rustproofing agent described in paragraph 0094 of Japanese Patent Publication No. 2013-015701, the compounds described in paragraphs 0073 to 0076 of Japanese Patent Publication No. 2009-283711, the compounds described in paragraph 0052 of Japanese Patent Publication No. 2011-059656, and the compounds described in paragraphs 0114, 0116, and 0118 of Japanese Patent Publication No. 2012-194520 can be used.
作為遷移抑制劑的具體例,可舉出下述化合物。 As specific examples of migration inhibitors, the following compounds can be cited.
[化16]
當膜形成用組成物具有遷移抑制劑時,遷移抑制劑的含量相對於膜形成用組成物的總固體成分係0.01~5.0質量%為較佳,0.05~2.0質量%為更佳,0.1~1.0質量%為進一步較佳。 When the film-forming composition contains a migration inhibitor, the content of the migration inhibitor relative to the total solid content of the film-forming composition is preferably 0.01 to 5.0 mass %, more preferably 0.05 to 2.0 mass %, and even more preferably 0.1 to 1.0 mass %.
遷移抑制劑可以為僅一種,亦可以為兩種以上。當遷移抑制劑係兩種以上時,其合計係上述範圍為較佳。 There can be only one migration inhibitor or two or more. When there are two or more migration inhibitors, it is better for their total to be within the above range.
<<聚合抑制劑>> <<Polymerization inhibitor>>
膜形成用組成物包含聚合抑制劑為較佳。 It is preferred that the film-forming composition contains a polymerization inhibitor.
作為聚合抑制劑,例如可較佳地使用對苯二酚、4-甲氧基苯酚、二-第三丁基-對甲酚、鄰苯三酚、對-第三丁基鄰苯二酚、1,4-苯醌、二苯基-對苯醌、4,4’-硫代雙(3-甲基-6-第三丁基苯酚)、2,2’-亞甲基雙(4-甲基-6-第三丁基苯酚)、N-亞硝基-N-苯基羥基胺鋁鹽、吩噻嗪、N-亞硝基二苯胺、N-苯基萘胺、伸乙基二胺四乙酸、1,2-環己二胺四乙酸、乙二醇醚二胺四乙酸、2,6-二-第三丁基-4-甲基苯酚、5-亞硝基-8-羥基喹啉、1-亞硝基-2-萘酚、2-亞硝基-1-萘酚、2-亞硝基-5-(N-乙基-N-磺基丙基胺)苯酚、N-亞硝基-N-(1-萘基)羥胺銨鹽、雙(4-羥基-3,5-第三丁基)苯基甲烷等。又,亦能夠使用日本特開2015-127817號公報的0060段中所記載之聚合抑制劑及國際公開WO2015/125469號的0031~0046段中所記載之化合物。 As the polymerization inhibitor, for example, hydroquinone, 4-methoxyphenol, di-tert-butyl-p-cresol, oligol, p-tert-butyl-o-catechol, 1,4-benzoquinone, diphenyl-p-benzoquinone, 4,4'-thiobis(3-methyl-6-tert-butylphenol), 2,2'-methylenebis(4-methyl-6-tert-butylphenol), N-nitroso-N-phenylhydroxylamine aluminum salt, phenothiazine, N-nitrosodiphenylamine, N-phenyl Naphthylamine, ethylenediaminetetraacetic acid, 1,2-cyclohexanediaminetetraacetic acid, glycol ether diaminetetraacetic acid, 2,6-di-tert-butyl-4-methylphenol, 5-nitroso-8-hydroxyquinoline, 1-nitroso-2-naphthol, 2-nitroso-1-naphthol, 2-nitroso-5-(N-ethyl-N-sulfopropylamine)phenol, N-nitroso-N-(1-naphthyl)hydroxylamine ammonium salt, bis(4-hydroxy-3,5-tert-butyl)phenylmethane, etc. In addition, the polymerization inhibitor described in paragraph 0060 of Japanese Patent Publication No. 2015-127817 and the compounds described in paragraphs 0031 to 0046 of International Publication No. WO2015/125469 can also be used.
又,還能夠使用下述化合物(Me為甲基)。 In addition, the following compounds (Me is methyl) can also be used.
當膜形成用組成物具有聚合抑制劑時,聚合抑制劑的含量相對於膜形成用組成物的總固體成分係0.01~5質量%為較佳,0.02~3質量%為更佳,0.05~2.5質量%為進一步較佳。 When the film-forming composition contains a polymerization inhibitor, the content of the polymerization inhibitor is preferably 0.01 to 5 mass %, more preferably 0.02 to 3 mass %, and even more preferably 0.05 to 2.5 mass % relative to the total solid content of the film-forming composition.
聚合抑制劑可以為僅一種,亦可以為兩種以上。當聚合抑制劑為兩種以上時,其合計係上述範圍為較佳。 The polymerization inhibitor may be only one or two or more. When there are two or more polymerization inhibitors, it is preferred that the total amount is within the above range.
<金屬黏著性改良劑> <Metal adhesion improver>
膜形成用組成物包含用於提高與使用於電極或配線等之金屬材料的黏著性之金屬黏著性改良劑為較佳。作為金屬黏著性改良劑,可舉出矽烷偶聯劑等。 The film-forming composition preferably includes a metal adhesion improver for improving adhesion to metal materials used in electrodes or wiring. Examples of the metal adhesion improver include silane coupling agents, etc.
作為矽烷偶聯劑的例,可舉出日本特開2014-191002號公報的0062~0073段中所記載之化合物、國際公開第2011/080992號的0063~0071段中所記載之化合物、日本特開2014-191252號公報的0060~0061段中所記載之化合物、日本特開2014-041264號公報的0045~0052段中所記載之化合物、國際公開第2014/097594號的0055段中所記載之化合物。又,如日本特開2011-128358號公報的0050~0058段中所記載那樣使用不同的兩種以 上的矽烷偶聯劑亦為較佳。又,矽烷偶聯劑使用下述化合物亦為較佳。以下式中,Et表示乙基。 Examples of silane coupling agents include compounds described in paragraphs 0062 to 0073 of Japanese Patent Application Publication No. 2014-191002, compounds described in paragraphs 0063 to 0071 of International Publication No. 2011/080992, compounds described in paragraphs 0060 to 0061 of Japanese Patent Application Publication No. 2014-191252, compounds described in paragraphs 0045 to 0052 of Japanese Patent Application Publication No. 2014-041264, and compounds described in paragraph 0055 of International Publication No. 2014/097594. Furthermore, it is also preferable to use two or more different silane coupling agents as described in paragraphs 0050 to 0058 of Japanese Patent Publication No. 2011-128358. Furthermore, it is also preferable to use the following compounds as silane coupling agents. In the following formula, Et represents an ethyl group.
又,金屬黏著性改良劑還能夠使用日本特開2014-186186號公報的0046~0049段中所記載之化合物、日本特開2013-072935號公報的0032~0043段中所記載之硫化物。 In addition, the metal adhesion improver can also use the compounds described in paragraphs 0046 to 0049 of Japanese Patent Publication No. 2014-186186 and the sulfides described in paragraphs 0032 to 0043 of Japanese Patent Publication No. 2013-072935.
金屬黏著性改良劑的含量相對於聚醯亞胺前驅物100質量份較佳為0.1~30質量份,更佳為0.5~15質量份的範圍,進一步較佳為0.5~5質量份的範圍。藉由設為上述下限值以上,硬化製程後的膜與金屬層的黏著性變良好,藉由設為上述上限值以下,硬化製程後的膜的耐熱性、機械特性變良好。金屬黏著性改良劑可以為僅一種,亦可以為兩種以上。當使用兩種以上時,其合計係上述範圍為較佳。 The content of the metal adhesion improver is preferably 0.1 to 30 parts by mass, more preferably 0.5 to 15 parts by mass, and further preferably 0.5 to 5 parts by mass relative to 100 parts by mass of the polyimide precursor. By setting it above the lower limit, the adhesion between the film and the metal layer after the curing process becomes good, and by setting it below the upper limit, the heat resistance and mechanical properties of the film after the curing process become good. The metal adhesion improver can be only one or more than two. When two or more are used, it is better for the total to be in the above range.
<硬化促進劑> <Hardening accelerator>
膜形成用組成物可以含有硬化促進劑。硬化促進劑可以為熱硬化促進劑亦可以為光硬化促進劑。 The film-forming composition may contain a curing accelerator. The curing accelerator may be a thermal curing accelerator or a photocuring accelerator.
<<熱硬化促進劑>> <<Thermal curing accelerator>>
熱硬化促進劑係藉由加熱而產生鹼者為較佳。加熱溫度(鹼產 生溫度)的較佳範圍與後述加熱製程中規定之溫度相同。三級胺或四級銨陽離子與羧酸陰離子的鹽為較佳。該三級胺和四級銨陽離子由下述式(Y1-1)~式(Y1-4)中的任一個表示為較佳。 The heat curing accelerator is preferably one that generates a base by heating. The preferred range of the heating temperature (base generation temperature) is the same as the temperature specified in the heating process described below. The salt of a tertiary amine or a quaternary ammonium cation and a carboxylic acid anion is preferred. The tertiary amine and the quaternary ammonium cation are preferably represented by any one of the following formulas (Y1-1) to (Y1-4).
RY1表示nY價(nY為1~12的整數)的有機基,烴基為較佳。作為烴基,可舉出包含烷烴之基團(碳數1~12為較佳,1~6為更佳,1~3為進一步較佳)、包含烯烴之基團(碳數2~12為較佳,2~6為更佳,2~3為進一步較佳)、包含芳香族烴之基團(碳數6~22為較佳,6~18為更佳,6~10為進一步較佳)或該等的組合。RY1係其中的芳香族烴基為較佳。於不損害本發明的效果之範圍內,RY1可以具有取代基T(羥基、羧基、胺基(NRN 2)、烷氧基(碳數1~12為較佳,1~6為更佳,1~3為進一步較佳)、醯基(碳數2~12為較佳,2~6為更佳,2~3為進一步較佳)、烷氧基羰基(碳數2~12為較佳,2~6為更佳,2~3為進一步較佳)、醯氧基(碳數2~12為較佳,2~6為更佳,2~3為進一步較佳)、胺基甲醯基(碳數1~12為較佳,1~6為更佳,1~3為進一步較佳,RN為氫原子或定義與由RY2表示之基團相同之基團。)。 R Y1 represents an organic group with a valence of nY ( nY is an integer of 1 to 12), preferably a alkyl group. Examples of the alkyl group include groups containing alkanes (preferably having 1 to 12 carbon atoms, more preferably 1 to 6 carbon atoms, and more preferably 1 to 3 carbon atoms), groups containing alkenes (preferably having 2 to 12 carbon atoms, more preferably 2 to 6 carbon atoms, and more preferably 2 to 3 carbon atoms), groups containing aromatic hydrocarbons (preferably having 6 to 22 carbon atoms, more preferably 6 to 18 carbon atoms, and more preferably 6 to 10 carbon atoms), or combinations thereof. Among these, R Y1 is preferably an aromatic hydrocarbon group. Within the range not impairing the effects of the present invention, RY1 may have a substituent T (hydroxyl group, carboxyl group, amino group (NR N 2 ), alkoxy group (preferably having 1 to 12 carbon atoms, more preferably 1 to 6 carbon atoms, and more preferably 1 to 3 carbon atoms), acyl group (preferably having 2 to 12 carbon atoms, more preferably 2 to 6 carbon atoms, and more preferably 2 to 3 carbon atoms), alkoxycarbonyl group (preferably having 2 to 12 carbon atoms, more preferably 2 to 6 carbon atoms, and more preferably 2 to 3 carbon atoms), acyloxy group (preferably having 2 to 12 carbon atoms, more preferably 2 to 6 carbon atoms, and more preferably 2 to 3 carbon atoms), aminoformyl group (preferably having 1 to 12 carbon atoms, more preferably 1 to 6 carbon atoms, and more preferably 1 to 3 carbon atoms, RN is a hydrogen atom or a group having the same definition as the group represented by RY2 ).
RY2~RY5分別獨立地表示氫原子或烴基(碳數1~36為較佳,1~24為更佳,1~12為進一步較佳),烷基(碳數1~36為較佳,1~24為更佳,1~23為進一步較佳)、烯基(碳數2~36為較佳,2~24為更佳,2~23為進一步較佳)、炔基(碳數1~36為較佳,1~24為更佳,1~23為進一步較佳)、芳基(碳數6~22為較佳,6~18為更佳,6~10為進一步較佳)為較佳。 RY2 to RY5 each independently represent a hydrogen atom or a alkyl group (preferably having 1 to 36 carbon atoms, more preferably 1 to 24 carbon atoms, and further preferably 1 to 12 carbon atoms), an alkyl group (preferably having 1 to 36 carbon atoms, more preferably 1 to 24 carbon atoms, and further preferably 1 to 23 carbon atoms), an alkenyl group (preferably having 2 to 36 carbon atoms, more preferably 2 to 24 carbon atoms, and further preferably 2 to 23 carbon atoms), an alkynyl group (preferably having 1 to 36 carbon atoms, more preferably 1 to 24 carbon atoms, and further preferably 1 to 23 carbon atoms), or an aryl group (preferably having 6 to 22 carbon atoms, more preferably 6 to 18 carbon atoms, and further preferably 6 to 10 carbon atoms).
RY6為烷基(碳數1~36為較佳,2~24為更佳,4~18為進一步較佳)、烯基(碳數2~36為較佳,2~24為更佳,4~18為進一步較佳)、炔基(碳數2~36為較佳,2~24為更佳,4~18為進一步較佳)、芳基(碳數6~22為較佳,6~18為更佳,6~10為進一步較佳)。 RY6 is alkyl (preferably having 1 to 36 carbon atoms, more preferably 2 to 24 carbon atoms, and more preferably 4 to 18 carbon atoms), alkenyl (preferably having 2 to 36 carbon atoms, more preferably 2 to 24 carbon atoms, and more preferably 4 to 18 carbon atoms), alkynyl (preferably having 2 to 36 carbon atoms, more preferably 2 to 24 carbon atoms, and more preferably 4 to 18 carbon atoms), or aryl (preferably having 6 to 22 carbon atoms, more preferably 6 to 18 carbon atoms, and more preferably 6 to 10 carbon atoms).
nY表示1~12的整數,1~6的整數為較佳,1~3的整數為進一步較佳。 n Y represents an integer from 1 to 12, an integer from 1 to 6 is preferred, and an integer from 1 to 3 is further preferred.
nX表示1~12的整數,1~6的整數為較佳,1~3的整數為進一步較佳。 n X represents an integer from 1 to 12, preferably an integer from 1 to 6, and more preferably an integer from 1 to 3.
RY2~RY6中,烷基、烯基、炔基可以為環狀,亦可以為鏈狀,當為鏈狀時,可以為直鏈狀,亦可以為支鏈狀。烷基、烯基、炔基、芳基中,可以於基團之間或與母核的連接中夾有連接基L(羰基、氧原子、硫原子、NRN、伸烷基(碳數1~12為較佳,1~6為更佳,1~3為進一步較佳)、伸烯基(碳數2~12為較佳,2~6為更佳,2~3為進一步較佳)、伸芳基(碳數6~22為較佳,6~18為更佳,6~10為進一步較佳)或該等的組合之連接基。 In RY2 to RY6 , the alkyl, alkenyl, and alkynyl groups may be cyclic or chain-shaped. When they are chain-shaped, they may be straight or branched. In the alkyl, alkenyl, alkynyl, and aryl groups, a linking group L (carbonyl, oxygen atom, sulfur atom, NR N , alkylene (preferably having 1 to 12 carbon atoms, more preferably 1 to 6 carbon atoms, and more preferably 1 to 3 carbon atoms), alkenylene (preferably having 2 to 12 carbon atoms, more preferably 2 to 6 carbon atoms, and more preferably 2 to 3 carbon atoms), arylene (preferably having 6 to 22 carbon atoms, more preferably 6 to 18 carbon atoms, and more preferably 6 to 10 carbon atoms) or a combination of these linking groups may be present between the groups or in the connection with the parent nucleus.
RY2~RY6分別可以由其2個以上相互鍵結而形成環。 Two or more of RY2 to RY6 can be bonded to each other to form a ring.
RY2~RY6可以具有取代基T。 RY2 to RY6 may have a substituent T.
RY7~RY16為氫原子或取代基。其中,RY7~RY9不會全為氫原子。取代基係有機基(碳數1~36為較佳,1~24為更佳,1~12為進一步較佳)為較佳,有時夾有連接基L,且可以具有取代基T之烴基為較佳。作為烴基,RY2的基團為較佳。 R Y7 to R Y16 are hydrogen atoms or substituents. Not all of R Y7 to R Y9 are hydrogen atoms. The substituent is preferably an organic group (preferably having 1 to 36 carbon atoms, more preferably 1 to 24 carbon atoms, and even more preferably 1 to 12 carbon atoms), sometimes interposed with a linking group L, and preferably a alkyl group having a substituent T. As the alkyl group, the group of R Y2 is preferred.
式(Y1-2)中,RY7及RY8係羧基烷基(碳數1~12為較佳,1~6為更佳,1~3為進一步較佳;羧基的數量係1~12為較佳,1~6為更佳,1~3為進一步較佳)為較佳。RY9係芳香族基團為較佳,芳基(碳數6~22為較佳,6~18為更佳,6~10為進一步較佳)為較佳。或者,係經芳香族基團取代之烷氧基羰基為較佳(烷氧基的碳數係1~12為較佳,1~6為更佳,1~3為進一步較佳、芳香族基團的碳數係6~22為較佳,6~18為更佳,6~14為進一步較佳)。 In formula (Y1-2), RY7 and RY8 are preferably carboxyalkyl groups (preferably having 1 to 12 carbon atoms, more preferably 1 to 6 carbon atoms, and more preferably 1 to 3 carbon atoms; the number of carboxyl groups is preferably 1 to 12 carbon atoms, more preferably 1 to 6 carbon atoms, and more preferably 1 to 3 carbon atoms). RY9 is preferably an aromatic group, preferably an aryl group (preferably having 6 to 22 carbon atoms, more preferably 6 to 18 carbon atoms, and more preferably 6 to 10 carbon atoms). Alternatively, it is preferably an alkoxycarbonyl group substituted with an aromatic group (the number of carbon atoms of the alkoxy group is preferably 1 to 12 carbon atoms, more preferably 1 to 6 carbon atoms, and more preferably 1 to 3 carbon atoms; the number of carbon atoms of the aromatic group is preferably 6 to 22 carbon atoms, more preferably 6 to 18 carbon atoms, and more preferably 6 to 14 carbon atoms).
式(Y1-2)的另一較佳態樣為RY7及RY8係烷基(碳數1~12為較佳,1~6為更佳,1~3為進一步較佳)。RY9係具有芳香族基(碳數6~22為較佳,6~18為更佳,6~10為進一步較佳)之基團為較佳,具有芳香族基之烷氧基羰基為較佳。 Another preferred embodiment of formula (Y1-2) is that RY7 and RY8 are alkyl groups (preferably having 1 to 12 carbon atoms, more preferably 1 to 6 carbon atoms, and even more preferably 1 to 3 carbon atoms). RY9 is preferably a group having an aromatic group (preferably having 6 to 22 carbon atoms, more preferably 6 to 18 carbon atoms, and even more preferably 6 to 10 carbon atoms), and preferably an alkoxycarbonyl group having an aromatic group.
式(Y1-3)中,RY11及RY13係氫原子為較佳。RY14及RY15可以組合兩個而成為=C(NRN 2)2形式的取代基(=是指雙鍵且與氮原子鍵結)。 In formula (Y1-3), R Y11 and R Y13 are preferably hydrogen atoms. R Y14 and R Y15 may be combined to form a substituent of the form =C(NR N 2 ) 2 (= means double bond and bonded to the nitrogen atom).
式(Y1-4)中,RY13係氫原子為較佳,RY10、RY11、RY12、RY16係烷基(碳數1~12為較佳,1~6為更佳,1~3為進一步較佳)為較佳。此時,RY11與RY16、RY10與RY12鍵結而形成環且成為雙 環化合物為較佳。具體而言,可舉出二氮雜雙環壬烯、二氮雜雙環十一碳烯。 In formula (Y1-4), RY13 is preferably a hydrogen atom, and RY10 , RY11 , RY12 , and RY16 are preferably alkyl groups (preferably having 1 to 12 carbon atoms, more preferably 1 to 6 carbon atoms, and even more preferably 1 to 3 carbon atoms). In this case, RY11 and RY16 , and RY10 and RY12 are preferably bonded to form a ring and a bicyclic compound is preferably formed. Specifically, diazabicyclononene and diazabicycloundecene are exemplified.
本實施形態中,與上述式(Y1-1)、式(Y1-3)及式(Y1-4)的四級銨陽離子成對之羧酸陰離子由下述式(X1)表示之為較佳。 In this embodiment, the carboxylic acid anion that pairs with the quaternary ammonium cations of the above formula (Y1-1), formula (Y1-3) and formula (Y1-4) is preferably represented by the following formula (X1).
式(X1)中,EWG表示吸電子基。 In formula (X1), EWG represents an electron-withdrawing group.
本實施形態中吸電子基是指,哈密特取代基常數σm表示正的值者。其中,σm於都野雄甫總說、Journal of Synthetic Organic Chemistry,Japan第23卷第8號(1965)p.631-642中進行詳細說明。此外,本實施形態中的吸電子基並不限定於上述文獻中所記載之取代基。 In this embodiment, the electron-withdrawing group refers to a group whose Hammett substituent constant σm represents a positive value. σm is described in detail in Yufu Mitsuno's Journal of Synthetic Organic Chemistry, Japan, Vol. 23, No. 8 (1965) p. 631-642. In addition, the electron-withdrawing group in this embodiment is not limited to the substituents described in the above literature.
作為σm表示正的值之取代基的例,可舉出CF3基(σm=0.43)、CF3CO基(σm=0.63)、HC≡C基(σm=0.21)、CH2=CH基(σm=0.06)、Ac基(σm=0.38)、MeOCO基(σm=0.37)、MeCOCH=CH基(σm=0.21)、PhCO基(σm=0.34)、H2NCOCH2基(σm=0.06)等。此外,Me表示甲基,Ac表示乙醯基,Ph表示苯基(以下,相同)。 Examples of substituents in which σm represents a positive value include CF 3 group (σm=0.43), CF 3 CO group (σm=0.63), HC≡C group (σm=0.21), CH 2 =CH group (σm=0.06), Ac group (σm=0.38), MeOCO group (σm=0.37), MeCOCH=CH group (σm=0.21), PhCO group (σm=0.34), H 2 NCOCH 2 group (σm=0.06), etc. In addition, Me represents a methyl group, Ac represents an acetyl group, and Ph represents a phenyl group (hereinafter, the same).
EWG係由下述式(EWG-1)~(EWG-6)表示之基團為較佳。 EWG is preferably a group represented by the following formula (EWG-1)~(EWG-6).
式(EWG-1)~(EWG-6)中,Rx1~Rx3分別獨立地表示氫原子、烷基(碳數1~12為較佳,1~6為更佳,1~3為進一步較佳)、烯基(碳數2~12為較佳,2~6為更佳,2~3為進一步較佳)、芳基(碳數6~22為較佳,6~18為更佳,6~10為進一步較佳)、羥基或羧基。Ar表示芳香族基(碳數6~22為較佳,6~18為更佳,6~10為進一步較佳)。當Rx1~Rx3為烷基、烯基、芳基時,可以形成環。於不損害本發明的效果之範圍內,該等烷基、烯基、芳基及Ar可以具有取代基T。其中,Ar尤其具有羧基(較佳為1~3個)為較佳。*表示鍵結位置。 In formula (EWG-1) to (EWG-6), Rx1 to Rx3 independently represent a hydrogen atom, an alkyl group (preferably having 1 to 12 carbon atoms, more preferably 1 to 6 carbon atoms, and more preferably 1 to 3 carbon atoms), an alkenyl group (preferably having 2 to 12 carbon atoms, more preferably 2 to 6 carbon atoms, and more preferably 2 to 3 carbon atoms), an aryl group (preferably having 6 to 22 carbon atoms, more preferably 6 to 18 carbon atoms, and more preferably 6 to 10 carbon atoms), a hydroxyl group, or a carboxyl group. Ar represents an aromatic group (preferably having 6 to 22 carbon atoms, more preferably 6 to 18 carbon atoms, and more preferably 6 to 10 carbon atoms). When Rx1 to Rx3 are alkyl groups, alkenyl groups, or aryl groups, a ring may be formed. The alkyl groups, alkenyl groups, aryl groups, and Ar may have a substituent T within the scope of not impairing the effects of the present invention. Among them, Ar preferably has a carboxyl group (preferably 1 to 3). * indicates a bonding position.
L1的定義與連接基L相同,係-CRX2RX3-、-Ar1-、將該等組合而成之基團。Ar1係伸芳基(碳數6~22為較佳,6~18為更佳,6~10為進一步較佳)。 L1 is defined the same as the linking group L, and is -CRX2RX3- , -Ar1- , or a group formed by combining these. Ar1 is an aryl group (preferably having 6 to 22 carbon atoms, more preferably 6 to 18 carbon atoms, and even more preferably 6 to 10 carbon atoms).
Np表示1~6的整數,1~3的整數為較佳,1或2為更佳。 Np represents an integer from 1 to 6, preferably an integer from 1 to 3, and more preferably 1 or 2.
熱硬化促進劑的分子量較佳為100以上且小於2000,更佳為200~1000。 The molecular weight of the thermosetting accelerator is preferably greater than 100 and less than 2000, and more preferably 200-1000.
作為熱硬化促進劑的具體例,例示國際公開第2015/199219號中所記載之加熱至40℃以上時產生鹼之酸性化合物及pKa1為0~4且具有陰離子和銨陽離子之銨鹽,並將該等內容編入本說明書中。 As specific examples of thermal curing accelerators, acidic compounds that generate bases when heated to above 40°C and ammonium salts with a pKa1 of 0 to 4 and having anions and ammonium cations are exemplified in International Publication No. 2015/199219, and these contents are incorporated into this specification.
當使用熱硬化促進劑時,組成物中的熱硬化促進劑的含量相對於組成物的總固體成分係0.01~50質量%為較佳。下限係0.05質量%以上為更佳,0.1質量%以上為進一步較佳。上限係10質量%以下為更佳,5質量%以下為進一步較佳。 When a thermosetting accelerator is used, the content of the thermosetting accelerator in the composition is preferably 0.01 to 50 mass % relative to the total solid content of the composition. The lower limit is preferably 0.05 mass % or more, and 0.1 mass % or more is further preferred. The upper limit is preferably 10 mass % or less, and 5 mass % or less is further preferred.
熱硬化促進劑能夠使用一種或兩種以上。當使用兩種以上時,總量係上述範圍為較佳。又,膜形成用組成物能夠設為實質上不包含熱硬化促進劑之構成。實質上不包含是指,相對於組成物的總固體成分,小於0.01質量%,小於0.005質量%為更佳。 One or more thermosetting accelerators can be used. When two or more are used, the total amount is preferably within the above range. In addition, the film-forming composition can be configured to substantially not contain a thermosetting accelerator. Substantially not containing means that the amount is less than 0.01% by mass, and preferably less than 0.005% by mass, relative to the total solid content of the composition.
<<光硬化促進劑>> <<Photohardening accelerator>>
膜形成用組成物可以含有光硬化促進劑。光硬化促進劑為藉由曝光而產生鹼者為較佳,於常溫常壓的通常條件下不顯示活性,但作為外部刺激而進行電磁波的照射和加熱時,只要為產生鹼(鹼性物質)者為較佳。藉由曝光而產生之鹼作為藉由對聚醯亞胺前驅物進行加熱而使其硬化時的觸媒而發揮作用,因此能夠較佳地使用。曝光的較佳條件與於後述曝光製程中規定者相同。 The film-forming composition may contain a photocuring accelerator. The photocuring accelerator is preferably one that generates a base by exposure. It is not active under normal conditions of room temperature and pressure, but is preferably one that generates a base (alkaline substance) when electromagnetic waves are irradiated and heated as external stimuli. The base generated by exposure acts as a catalyst when the polyimide precursor is heated to cure, so it can be used preferably. The preferred conditions for exposure are the same as those specified in the exposure process described below.
作為光硬化促進劑能夠使用公知者。例如,能夠舉出遷移金屬化合物錯合物、具有銨鹽等的結構者、如脒基部分藉由與羧酸形成鹽而被潛在化者那樣,鹼成分藉由形成鹽而被中和之離子性化合物、胺甲酸酯衍生物、肟酯衍生物、醯基化合物等藉由胺基甲酸酯鍵或肟鍵等而鹼成分被潛在化之非離子性化合物。 As the photocuring accelerator, known ones can be used. For example, there can be cited metal transfer compound complexes, those having structures such as ammonium salts, ionic compounds in which the base component is neutralized by forming salts such as those in which the amidine part is latently oxidized by forming salts with carboxylic acids, carbamate derivatives, oxime ester derivatives, acyl compounds, and other non-ionic compounds in which the base component is latently oxidized by carbamate bonds or oxime bonds.
作為光硬化促進劑,例如可舉出如日本特開2009-080452號公報及國際公開第2009/123122號中揭示那樣具有肉桂酸醯胺 結構之光硬化促進劑、如日本特開2006-189591號公報及日本特開2008-247747號公報中揭示那樣具有胺基甲酸酯結構之光硬化促進劑、如日本特開2007-249013號公報及日本特開2008-003581號公報中揭示那樣具有肟結構、胺基甲醯肟結構之光硬化促進劑等,但並不限定於該等,除此以外還能夠使用公知的光硬化促進劑的結構。 As the photocuring accelerator, for example, there can be cited a photocuring accelerator having a cinnamic acid amide structure as disclosed in Japanese Patent Publication No. 2009-080452 and International Publication No. 2009/123122, a photocuring accelerator having a carbamate structure as disclosed in Japanese Patent Publication No. 2006-189591 and Japanese Patent Publication No. 2008-247747, and a photocuring accelerator having an oxime structure or a carbamoyl oxime structure as disclosed in Japanese Patent Publication No. 2007-249013 and Japanese Patent Publication No. 2008-003581, but the present invention is not limited to these, and other known photocuring accelerator structures can also be used.
此外,作為光硬化促進劑,作為例可舉出日本特開2012-093746號公報的0185~0188、0199~0200及0202段中所記載之化合物、日本特開2013-194205號公報的0022~0069段中所記載之化合物、日本特開2013-204019號公報的0026~0074段中所記載之化合物、以及國際公開第2010/064631號公報的0052段中所記載之化合物。 In addition, as photohardening accelerators, compounds described in paragraphs 0185 to 0188, 0199 to 0200 and 0202 of Japanese Patent Publication No. 2012-093746, compounds described in paragraphs 0022 to 0069 of Japanese Patent Publication No. 2013-194205, compounds described in paragraphs 0026 to 0074 of Japanese Patent Publication No. 2013-204019, and compounds described in paragraph 0052 of International Publication No. 2010/064631 can be cited as examples.
作為光硬化促進劑的市售品,還能夠使用WPBG-266、WPBG-300、WPGB-345、WPGB-140、WPBG-165、WPBG-027、WPBG-018、WPGB-015、WPBG-041、WPGB-172、WPGB-174、WPBG-166、WPGB-158、WPGB-025、WPGB-168、WPGB-167及WPBG-082(Wako Pure Chemical Industries,Ltd.製)。 As commercially available products of photohardening accelerators, WPBG-266, WPBG-300, WPGB-345, WPGB-140, WPBG-165, WPBG-027, WPBG-018, WPGB-015, WPBG-041, WPGB-172, WPGB-174, WPBG-166, WPGB-158, WPGB-025, WPGB-168, WPGB-167, and WPBG-082 (manufactured by Wako Pure Chemical Industries, Ltd.) can also be used.
當使用光硬化促進劑時,組成物中的光硬化促進劑的含量相對於組成物的總固體成分係0.1~50質量%為較佳。下限係0.5質量%以上為更佳,1質量%以上為進一步較佳。上限係30質量%以下為更佳,20質量%以下為進一步較佳。 When a photocuring accelerator is used, the content of the photocuring accelerator in the composition is preferably 0.1 to 50 mass % relative to the total solid content of the composition. The lower limit is preferably 0.5 mass % or more, and 1 mass % or more is further preferred. The upper limit is preferably 30 mass % or less, and 20 mass % or less is further preferred.
光硬化促進劑能夠使用一種或兩種以上。當使用兩種以上時, 總量係上述範圍為較佳。 One or more photohardening accelerators can be used. When two or more are used, the total amount is preferably within the above range.
<其他添加劑> <Other additives>
膜形成用組成物在不損害本發明的效果之範圍內,能夠依需要對各種添加物,例如,熱酸產生劑,增感色素、鏈轉移劑、除了上述以外的界面活性劑、高級脂肪酸衍生物、無機粒子、硬化劑、硬化觸媒、填充劑、抗氧化劑、紫外線吸收劑、凝聚抑制劑等進行配合。對該等添加劑進行配合時,將其合計配合量設為組成物的固體成分的3質量%以下為較佳。 The film-forming composition can be compounded with various additives as needed, such as thermal acid generators, sensitizing pigments, chain transfer agents, surfactants other than the above, higher fatty acid derivatives, inorganic particles, hardeners, hardening catalysts, fillers, antioxidants, ultraviolet absorbers, and aggregation inhibitors, within the scope of not damaging the effects of the present invention. When compounding such additives, it is preferred that the total compounding amount is set to 3% by weight or less of the solid content of the composition.
<<熱酸產生劑>> <<Thermal Acid Generator>>
膜形成用組成物可以含有熱酸產生劑。熱酸產生劑藉由加熱而產生酸,且促進聚醯亞胺前驅物的環化而進一步提高膜的機械特性。關於熱酸產生劑,可舉出日本特開2013-167742號公報的0059段中所記載之化合物等。熱酸產生劑的加熱溫度(酸產生溫度)的較佳範圍與後述加熱製程中規定之溫度相同。 The film-forming composition may contain a thermal acid generator. The thermal acid generator generates an acid by heating, and promotes the cyclization of the polyimide precursor to further improve the mechanical properties of the film. As for the thermal acid generator, the compounds described in paragraph 0059 of Japanese Patent Publication No. 2013-167742 can be cited. The preferred range of the heating temperature (acid generation temperature) of the thermal acid generator is the same as the temperature specified in the heating process described later.
熱酸產生劑的含量相對於聚醯亞胺前驅物100質量份係0.01質量份以上為較佳,0.1質量份以上為更佳。含有0.01質量份以上的熱酸產生劑,藉此促進交聯反應及聚醯亞胺前驅物的環化,因此能夠進一步提高膜的機械特性及耐藥品性。又,從膜的電絕緣性的觀點考慮,熱酸產生劑的含量係20質量份以下為較佳,15質量份以下為更佳,10質量份以下為進一步較佳。 The content of the thermal acid generator is preferably 0.01 parts by mass or more relative to 100 parts by mass of the polyimide precursor, and 0.1 parts by mass or more is more preferred. The thermal acid generator contains 0.01 parts by mass or more to promote the crosslinking reaction and the cyclization of the polyimide precursor, thereby further improving the mechanical properties and chemical resistance of the membrane. In addition, from the perspective of the electrical insulation of the membrane, the content of the thermal acid generator is preferably 20 parts by mass or less, 15 parts by mass or less is more preferred, and 10 parts by mass or less is even more preferred.
熱酸產生劑可以僅使用一種,亦可以使用兩種以上。當使用兩種以上時,總量成為上述範圍為較佳。 The thermal acid generator may be used alone or in combination of two or more. When two or more are used, it is preferred that the total amount be within the above range.
<<增感色素>> <<Sensitizing pigment>>
膜形成用組成物可以含有增感色素。增感色素吸收特定的活性放射線而成為電子激發狀態。成為電子激發狀態之增感色素與熱硬化促進劑、熱自由基聚合起始劑、光自由基聚合起始劑等接觸,而產生電子轉移、能量轉移、發熱等作用。藉此,熱硬化促進劑、熱自由基聚合起始劑、光自由基聚合起始劑發生化學變化而分解,並生成自由基、酸或鹼。關於增感色素的詳細內容,能夠參閱日本特開2016-027357號公報的0161~0163段的記載,並將該內容編入本說明書中。 The film-forming composition may contain a sensitizing dye. The sensitizing dye absorbs specific active radiation and becomes an electronically excited state. The sensitizing dye in an electronically excited state comes into contact with a thermosetting accelerator, a thermal radical polymerization initiator, a photoradical polymerization initiator, etc., and produces electron transfer, energy transfer, heat, etc. Thereby, the thermosetting accelerator, the thermal radical polymerization initiator, and the photoradical polymerization initiator undergo chemical changes and decompose, and generate free radicals, acids, or bases. For details about the sensitizing dye, please refer to paragraphs 0161 to 0163 of Japanese Patent Publication No. 2016-027357, and the contents are incorporated into this specification.
膜形成用組成物含有增感色素時,增感色素的含量相對於膜形成用組成物的總固體成分係0.01~20質量%為較佳,0.1~15質量%為更佳,0.5~10質量%為進一步較佳。增感色素可以單獨使用一種,亦可以同時使用兩種以上。 When the film-forming composition contains a sensitizing dye, the content of the sensitizing dye is preferably 0.01 to 20 mass %, more preferably 0.1 to 15 mass %, and even more preferably 0.5 to 10 mass % relative to the total solid content of the film-forming composition. The sensitizing dye may be used alone or in combination of two or more.
<<鏈轉移劑>> <<Chain transfer agent>>
膜形成用組成物可以含有鏈轉移劑。鏈轉移劑例如於高分子詞典第三版(高分子學會(The Society of Polymer Science,Japan)編,2005年)683-684頁中被定義。作為鏈轉移劑,例如使用於分子內具有SH、PH、SiH及GeH之化合物組。該等向低活性自由基供給氫而生成自由基,或者經氧化之後,藉由去質子而可生成自由基。尤其,能夠較佳地使用硫醇化合物(例如,2-巰基苯并咪唑類、2-巰基苯并噻唑類、2-巰基聚苯并唑類、3-巰基三唑類、5-巰基四唑類等)。 The film-forming composition may contain a chain transfer agent. Chain transfer agents are defined, for example, in the third edition of the Polymer Dictionary (edited by The Society of Polymer Science, Japan, 2005) pages 683-684. As chain transfer agents, for example, a compound group having SH, PH, SiH and GeH in the molecule is used. These generate free radicals by donating hydrogen to low-activity free radicals, or by deprotonating after oxidation. In particular, thiol compounds (for example, 2-benzimidazoles ... azoles, 3-pentyltriazoles, 5-pentyltetrazoles, etc.).
當膜形成用組成物含有鏈轉移劑時,鏈轉移劑的含量相對於膜形成用組成物的總固體成分100質量份係0.01~20質量份為較佳,1~10質量份為更佳,1~5質量份為進一步較佳。鏈轉移劑可以為僅一種,亦可以為兩種以上。當鏈轉移劑為兩種以上時,其合計係上述範圍為較佳。 When the film-forming composition contains a chain transfer agent, the content of the chain transfer agent is preferably 0.01 to 20 parts by mass, more preferably 1 to 10 parts by mass, and even more preferably 1 to 5 parts by mass relative to 100 parts by mass of the total solid content of the film-forming composition. The chain transfer agent may be only one or more than two. When there are more than two chain transfer agents, it is preferred that the total is within the above range.
<<高級脂肪酸衍生物>> <<Higher fatty acid derivatives>>
為了防止因氧引起之聚合抑制,膜形成用組成物中可以添加如二十二酸或二十二酸醯胺那樣的高級脂肪酸衍生物而於塗佈後的乾燥過程中局部存在於組成物的表面。 In order to prevent polymerization inhibition caused by oxygen, a higher fatty acid derivative such as behenic acid or behenic acid amide may be added to the film-forming composition and locally exist on the surface of the composition during the drying process after coating.
當膜形成用組成物含有高級脂肪酸衍生物時,高級脂肪酸衍生物的含量相對於膜形成用組成物的總固體成分係0.1~10質量%為較佳。高級脂肪酸衍生物可以為僅一種,亦可以為兩種以上。當高級脂肪酸衍生物為兩種以上時,其合計係上述範圍為較佳。 When the film-forming composition contains a higher fatty acid derivative, the content of the higher fatty acid derivative is preferably 0.1 to 10% by mass relative to the total solid content of the film-forming composition. The higher fatty acid derivative may be only one type or two or more types. When there are two or more types of higher fatty acid derivatives, the total is preferably within the above range.
<關於其他含有物質的限制> <Regarding restrictions on other substances>
從塗佈面狀的觀點考慮,膜形成用組成物的水分含量小於5質量%為較佳,小於1質量%為更佳,小於0.6質量%為進一步較佳。 From the perspective of the coating surface, the water content of the film-forming composition is preferably less than 5 mass %, more preferably less than 1 mass %, and even more preferably less than 0.6 mass %.
從絕緣性的觀點考慮,膜形成用組成物的金屬含量小於5質量ppm(parts per million(百萬分率))為較佳,小於1質量ppm為更佳,小於0.5質量ppm為進一步較佳。作為金屬,可舉出鈉、鉀、鎂、鈣、鐵、鉻、鎳等。當包含複數種金屬時,該等金屬的合計係上述範圍為較佳。 From the perspective of insulation, the metal content of the film-forming composition is preferably less than 5 mass ppm (parts per million), more preferably less than 1 mass ppm, and even more preferably less than 0.5 mass ppm. Examples of the metal include sodium, potassium, magnesium, calcium, iron, chromium, and nickel. When multiple metals are included, the total of the metals is preferably within the above range.
又,作為減少意外包含於膜形成用組成物之金屬雜質之方法, 能夠舉出作為構成膜形成用組成物之原料而選擇金屬含量較少的原料,對構成膜形成用組成物之原料進行過濾器過濾,用聚四氟乙烯等對裝置內進行內襯而於盡可能抑制了污染之條件下進行蒸餾等方法。 In addition, as a method for reducing metal impurities accidentally contained in the film-forming composition, it is possible to cite methods such as selecting a raw material with a low metal content as a raw material constituting the film-forming composition, filtering the raw material constituting the film-forming composition with a filter, lining the inside of the device with polytetrafluoroethylene, etc., and performing distillation under conditions that suppress contamination as much as possible.
從配線腐蝕性的觀點考慮,膜形成用組成物中,鹵素原子的含量小於500質量ppm為較佳,小於300質量ppm為更佳,小於200質量ppm為進一步較佳。其中,以鹵素離子的狀態存在者係小於5質量ppm為較佳,小於1質量ppm為更佳,小於0.5質量ppm為進一步較佳。作為鹵素原子,可舉出氯原子及溴原子。氯原子及溴原子或氯離子及溴離子的合計分別係上述範圍為較佳。 From the perspective of wiring corrosion, the content of halogen atoms in the film-forming composition is preferably less than 500 mass ppm, more preferably less than 300 mass ppm, and even more preferably less than 200 mass ppm. Among them, the content of halogen atoms in the form of halogen ions is preferably less than 5 mass ppm, more preferably less than 1 mass ppm, and even more preferably less than 0.5 mass ppm. As halogen atoms, chlorine atoms and bromine atoms can be cited. It is preferred that the total of chlorine atoms and bromine atoms or chlorine ions and bromine ions is respectively within the above range.
作為膜形成用組成物的收容容器能夠使用以往公知的收納容器。又,作為收容容器,以抑制雜質混入原材料或組成物中為目的,使用由6種6層樹脂構成容器內壁之多層瓶、或將6種樹脂形成為7層結構之瓶亦為較佳。作為該等容器,例如可舉出日本特開2015-123351號公報中所記載之容器。 As a container for storing the film-forming composition, a conventionally known container can be used. In addition, as a container, in order to suppress the mixing of impurities into the raw materials or the composition, it is also preferable to use a multi-layer bottle with six layers of six resins forming the inner wall of the container, or a bottle with six resins forming a seven-layer structure. As such containers, for example, the container described in Japanese Patent Publication No. 2015-123351 can be cited.
<組成物的製備> <Preparation of composition>
膜形成用組成物能夠藉由將上述各成分進行混合而製備。混合方法並無特別限定,能夠藉由以往公知的方法來進行。 The film-forming composition can be prepared by mixing the above-mentioned components. The mixing method is not particularly limited and can be performed by a conventionally known method.
又,以去除組成物中的垃圾或微粒等異物為目的,進行使用過濾器之過濾為較佳。過濾器孔徑係1μm以下為較佳,0.5μm以下為更佳,0.1μm以下為進一步較佳。過濾器的材質係聚四氟乙烯、聚乙烯或尼龍為較佳。過濾器可以使用用有機溶劑預先清洗者。過 濾器的過濾製程中,可以並聯或串聯複數種過濾器而使用。當使用複數種過濾器時,可以組合使用孔徑或材質不同之過濾器。又,可以將各種材料過濾複數次。當過濾複數次時,可以為循環過濾。又,可以於加壓之後進行過濾。當於加壓之後進行過濾時,進行加壓之壓力係0.05MPa以上且0.3MPa以下為較佳。 Furthermore, for the purpose of removing foreign matter such as garbage or particles in the composition, it is preferred to perform filtering using a filter. The pore size of the filter is preferably 1 μm or less, more preferably 0.5 μm or less, and even more preferably 0.1 μm or less. The material of the filter is preferably polytetrafluoroethylene, polyethylene or nylon. The filter can be pre-cleaned with an organic solvent. In the filtering process of the filter, multiple filters can be used in parallel or in series. When multiple filters are used, filters with different pore sizes or materials can be used in combination. Furthermore, various materials can be filtered multiple times. When filtering multiple times, it can be a cycle filtration. In addition, filtering can be performed after pressurization. When filtering is performed after pressurization, the pressure for pressurization is preferably greater than 0.05MPa and less than 0.3MPa.
除了使用過濾器之過濾以外,還可以進行使用了吸附材料之雜質去除處理。還可以組合過濾器過濾和使用了吸附材料之雜質去除處理。作為吸附材料,能夠使用公知的吸附材料。例如,可舉出矽膠、沸石等無機系吸附材料、活性碳等有機系吸附材料。 In addition to filtering using a filter, impurity removal using an adsorbent can also be performed. Filtering using a filter and impurity removal using an adsorbent can also be combined. As the adsorbent, a known adsorbent can be used. For example, inorganic adsorbents such as silica gel and zeolite, and organic adsorbents such as activated carbon can be cited.
<各製程> <Each process>
本發明的製造方法係具有於膜的形成製程之後,進行曝光之曝光製程和對經曝光之膜進行顯影之顯影製程之態樣為較佳。該顯影之後,藉由加熱能夠使經曝光之膜進一步硬化。 The manufacturing method of the present invention preferably has an exposure process for exposing and a development process for developing the exposed film after the film forming process. After the development, the exposed film can be further hardened by heating.
進而形成積層體時,按照上述硬化膜的製造方法,於形成膜之後,進而再次依次進行膜的形成製程及加熱製程、膜形成製程、曝光製程及顯影製程(依需要進而進行加熱製程)為較佳。尤其,依次將上述各製程進行複數次(較佳為2~5次,亦即,合計3~6次)為較佳。藉由如此對膜進行積層,能夠形成積層了所希望次數之積層體。形成積層體時,適用金屬層為較佳。 When forming a laminated body, according to the manufacturing method of the above-mentioned cured film, after forming the film, it is preferable to sequentially perform the film forming process and heating process, film forming process, exposure process and development process (and further perform the heating process as needed). In particular, it is preferable to sequentially perform each of the above processes multiple times (preferably 2 to 5 times, that is, 3 to 6 times in total). By laminating the film in this way, a laminated body with the desired number of layers can be formed. When forming the laminated body, it is preferable to apply a metal layer.
<<膜形成製程>> <<Film formation process>>
本發明的製造方法中,如上所述,包括將膜形成用組成物適用於基板而形成為膜狀之膜形成製程為較佳。 In the manufacturing method of the present invention, as described above, it is preferred that the film forming process includes applying the film forming composition to a substrate to form a film.
基板的種類能夠依用途而適當設定,但並無特別限制於矽、氮化矽、多晶矽、氧化矽、非晶矽等半導體製作基板、石英、玻璃、光學膜、陶瓷材料、蒸鍍膜、磁性膜、反射膜、Ni、Cu、Cr、Fe等金屬基板、紙、SOG(Spin On Glass)、TFT(薄膜晶體管)陣列基板、電漿顯示面板(PDP)的電極板等。其中,本發明中,基板係於至少一部分包含金屬之構件(例如,設置有金屬層之基板)。本發明中,藉由狹縫塗佈於金屬表面適用膜形成用組成物,藉此能夠良好地形成上述之樹脂膜的表面形狀。又,基板的形狀係四邊形為較佳,矩形為更佳。 The type of substrate can be appropriately set according to the purpose, but is not particularly limited to semiconductor substrates such as silicon, silicon nitride, polycrystalline silicon, silicon oxide, amorphous silicon, quartz, glass, optical film, ceramic material, evaporated film, magnetic film, reflective film, Ni, Cu, Cr, Fe and other metal substrates, paper, SOG (Spin On Glass), TFT (Thin Film Transistor) array substrate, plasma display panel (PDP) electrode plate, etc. Among them, in the present invention, the substrate is a component that contains metal in at least a part (for example, a substrate provided with a metal layer). In the present invention, the surface shape of the above-mentioned resin film can be well formed by slit coating the film-forming composition on the metal surface. In addition, the shape of the substrate is preferably quadrilateral, and more preferably rectangular.
本發明的膜的製造方法中,作為將膜形成用組成物適用於基板之方法,利用狹縫塗佈機為較佳。 In the film manufacturing method of the present invention, it is preferable to use a slit coater as a method of applying the film-forming composition to the substrate.
噴嘴的狹縫寬度係20μm以上為較佳,50μm以上為更佳,80μm以上為進一步較佳。作為上限,250μm以下為較佳,200μm以下為更佳,150μm以下為進一步較佳。 The slit width of the nozzle is preferably 20μm or more, more preferably 50μm or more, and more preferably 80μm or more. As the upper limit, it is preferably 250μm or less, more preferably 200μm or less, and more preferably 150μm or less.
狹縫間隙係30μm以上為較佳,50μm以上為更佳,70μm以上為進一步較佳。作為上限,200μm以下為較佳,150μm以下為更佳,120μm以下為進一步較佳。 The slit gap is preferably 30μm or more, more preferably 50μm or more, and even more preferably 70μm or more. As the upper limit, it is preferably 200μm or less, more preferably 150μm or less, and even more preferably 120μm or less.
掃描速度可以為1mm/s以上,10mm/s以上為較佳,20mm/s以上為更佳,30mm/s以上為進一步較佳。作為上限,500mm/s以下為較佳,400mm/s以下為更佳,300mm/s以下為進一步較佳。 The scanning speed can be above 1mm/s, preferably above 10mm/s, more preferably above 20mm/s, and more preferably above 30mm/s. As the upper limit, preferably below 500mm/s, more preferably below 400mm/s, and more preferably below 300mm/s.
塗佈膜厚係1μm以上為較佳,2μm以上為更佳,3μm以上為進一步較佳。作為上限,100μm以下為較佳,80μm以下為更 佳,50μm以下為進一步較佳。 The coating film thickness is preferably 1μm or more, more preferably 2μm or more, and even more preferably 3μm or more. As the upper limit, 100μm or less is preferably, 80μm or less is more preferably, and 50μm or less is even more preferably.
<<乾燥製程>> <<Drying process>>
本發明的製造方法中,還可以包括於膜的形成之後,為了去除溶劑而進行乾燥之製程。較佳的乾燥溫度係50~150℃,70℃~130℃為更佳,90℃~110℃為進一步較佳。作為乾燥時間,例示30秒鐘~20分鐘,1分鐘~10分鐘為較佳,3分鐘~7分鐘為更佳。 The manufacturing method of the present invention may also include a drying process to remove the solvent after the film is formed. The preferred drying temperature is 50-150°C, 70-130°C is more preferred, and 90-110°C is further preferred. The drying time is exemplified as 30 seconds to 20 minutes, 1 minute to 10 minutes is preferred, and 3 minutes to 7 minutes is more preferred.
經乾燥之膜的膜厚例如能夠設為0.5μm以上,亦能夠設為1μm以上。又,作為上限值,能夠設為100μm以下,亦能夠設為30μm以下。該厚度於後述加熱製程之後的膜厚中亦相同。 The thickness of the dried film can be set to, for example, 0.5 μm or more, or 1 μm or more. Also, as an upper limit, it can be set to 100 μm or less, or 30 μm or less. This thickness is also the same as the film thickness after the heating process described later.
<<曝光製程>> <<Exposure process>>
關於曝光製程中的曝光量,例如以波長365nm下的曝光能量換算照射100~10000mJ/cm2為較佳,照射200~8000mJ/cm2為更佳。 Regarding the exposure amount in the exposure process, for example, based on the exposure energy at a wavelength of 365nm, it is better to irradiate 100~10000mJ/ cm2 , and it is more better to irradiate 200~8000mJ/ cm2 .
曝光波長能夠於190~1000nm的範圍內適當設定,240~550nm為較佳。 The exposure wavelength can be appropriately set within the range of 190~1000nm, with 240~550nm being the best.
關於曝光波長,若以與光源的關係描述,則可舉出(1)半導體雷射(波長830nm、532nm、488nm、405nm etc.)、(2)金屬鹵化物燈、(3)高壓水銀燈、g射線(波長436nm)、h射線(波長405nm)、i射線(波長365nm)、寬(g、h、i射線的3波長)、(4)準分子雷射、KrF準分子雷射(波長248nm)、ArF準分子雷射(波長193nm)、F2準分子雷射(波長157nm)、(5)極紫外線;EUV(波長13.6nm)、(6)電子束等。關於本發明的膜形成用 組成物,尤其基於高壓水銀燈之曝光為較佳,其中,基於i射線之曝光為較佳。藉此,尤其可得到高的曝光靈敏度。 Regarding the exposure wavelength, if described in terms of its relationship with the light source, the following examples are mentioned: (1) semiconductor lasers (wavelengths of 830nm, 532nm, 488nm, 405nm, etc.), (2) metal halide lamps, (3) high-pressure mercury lamps, g-rays (wavelength 436nm), h-rays (wavelength 405nm), i-rays (wavelength 365nm), broadband (3 wavelengths of g, h, and i-rays), (4) excimer lasers, KrF excimer lasers (wavelength 248nm), ArF excimer lasers (wavelength 193nm), F2 excimer lasers (wavelength 157nm), (5) extreme ultraviolet rays; EUV (wavelength 13.6nm), and (6) electron beams. Regarding the film-forming composition of the present invention, exposure based on a high-pressure mercury lamp is particularly preferred, and exposure based on i-rays is particularly preferred. In this way, a particularly high exposure sensitivity can be obtained.
<<顯影製程>> <<Developing process>>
關於顯影製程中的顯影方法,只要能夠形成所希望的圖案,則無特別限定,例如,能夠採用旋覆浸沒、噴霧、浸漬、超聲波等顯影方法。 Regarding the developing method in the developing process, there is no particular limitation as long as the desired pattern can be formed. For example, developing methods such as rotary immersion, spraying, immersion, and ultrasonic waves can be used.
顯影使用顯影液來進行為較佳。關於顯影液,只要可去除未曝光之部分(非曝光部),則能夠使用而無特別限制。顯影液包含有機溶劑為較佳。本發明中,顯影液包含ClogP值係-1~5的有機溶劑為較佳,包含ClogP值係0~3的有機溶劑為更佳。ClogP值能夠藉由ChemBioDraw(化學生物圖)輸入結構式而作為計算值來求出。 The development is preferably performed using a developer. As long as the developer can remove the unexposed part (non-exposed part), it can be used without special restrictions. The developer preferably contains an organic solvent. In the present invention, the developer preferably contains an organic solvent with a ClogP value of -1 to 5, and more preferably contains an organic solvent with a ClogP value of 0 to 3. The ClogP value can be obtained as a calculated value by inputting the structural formula into ChemBioDraw.
關於有機溶劑,作為酯類,例如可較佳地舉出乙酸乙酯、乙酸正丁酯、甲酸戊酯、乙酸異戊酯、乙酸異丁酯、丙酸丁酯、丁酸異丙酯、丁酸乙酯、丁酸丁酯、乳酸甲酯、乳酸乙酯、γ-丁內酯、ε-己內酯、δ-戊內酯、烷氧基乙酸烷基酯(例:烷氧基乙酸甲酯、烷氧基乙酸乙酯、烷氧基乙酸丁酯(例如,甲氧基乙酸甲酯、甲氧基乙酸乙酯、甲氧基乙酸丁酯、乙氧基乙酸甲酯、乙氧基乙酸乙酯等))、3-烷氧基丙酸烷基酯類(例:3-烷氧基丙酸甲酯、3-烷氧基丙酸乙酯等(例如,3-甲氧基丙酸甲酯、3-甲氧基丙酸乙酯、3-乙氧基丙酸甲酯、3-乙氧基丙酸乙酯等))、2-烷氧基丙酸烷基酯類(例:2-烷氧基丙酸甲酯、2-烷氧基丙酸乙酯、2-烷氧基丙酸丙酯等(例如,2-甲氧基丙酸甲酯、2-甲氧基丙酸乙酯、2-甲氧基丙酸丙酯、 2-乙氧基丙酸甲酯、2-乙氧基丙酸乙酯))、2-烷氧基-2-甲基丙酸甲酯及2-烷氧基-2-甲基丙酸乙酯(例如,2-甲氧基-2-甲基丙酸甲酯、2-乙氧基-2-甲基丙酸乙酯等)、丙酮酸甲酯、丙酮酸乙酯、丙酮酸丙酯、乙醯乙酸甲酯、乙醯乙酸乙酯、2-氧代丁酸甲酯、2-氧代丁酸乙酯等,以及作為醚類,例如可較佳地舉出二乙二醇二甲醚、四氫呋喃、乙二醇單甲醚、乙二醇單乙醚、甲基溶纖劑乙酸酯、乙基溶纖劑乙酸酯、二乙二醇單甲醚、二乙二醇單乙醚、二乙二醇單丁醚、丙二醇單甲醚、丙二醇單甲醚乙酸酯、丙二醇單乙醚乙酸酯、丙二醇單丙醚乙酸酯等,以及作為酮類,例如可較佳地舉出甲基乙基酮、環己酮、環戊酮、2-庚酮、3-庚酮、N-甲基-2-吡咯啶酮等,以及作為芳香族烴類,例如可較佳地舉出甲苯、二甲苯、大茴香醚、檸檬烯等,以及作為亞碸類,可較佳地舉出二甲基亞碸。 As for the organic solvent, examples of esters include ethyl acetate, n-butyl acetate, amyl formate, isoamyl acetate, isobutyl acetate, butyl propionate, isopropyl butyrate, ethyl butyrate, butyl butyrate, methyl lactate, ethyl lactate, γ-butyrolactone, ε-caprolactone, δ-valerolactone, alkyl alkoxy acetates (e.g., methyl alkoxy acetate, ethyl alkoxy acetate, butyl alkoxy acetate (e.g., methyl methoxy acetate, ethyl methoxy acetate, butyl methoxy acetate, methyl ethoxy acetate, ethyl ethoxy acetate, etc.) ), 3-alkoxy propionic acid alkyl esters (e.g., 3-alkoxy propionic acid methyl ester, 3-alkoxy propionic acid ethyl ester, etc. (e.g., 3-methoxy propionic acid methyl ester, 3-methoxy propionic acid ethyl ester, 3-ethoxy propionic acid methyl ester, 3-ethoxy propionic acid ethyl ester, etc.)), 2-alkoxy propionic acid alkyl esters (e.g., 2-alkoxy propionic acid methyl ester, 2-alkoxy propionic acid ethyl ester, 2-alkoxy propionic acid propyl ester, etc. (e.g., 2-methoxy propionic acid methyl ester, 2-methoxy propionic acid ethyl ester, 2-methoxy propionic acid propyl ester, 2-ethoxy propionic acid methyl ester, 2-ethoxy propionic acid methyl ester, ethyl propionate)), methyl 2-alkoxy-2-methylpropionate and ethyl 2-alkoxy-2-methylpropionate (for example, methyl 2-methoxy-2-methylpropionate, ethyl 2-ethoxy-2-methylpropionate, etc.), methyl pyruvate, ethyl pyruvate, propyl pyruvate, methyl acetylacetate, ethyl acetylacetate, methyl 2-oxobutyrate, ethyl 2-oxobutyrate, and the like, and as ethers, for example, diethylene glycol dimethyl ether, tetrahydrofuran, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, methyl solvent acetate, ethyl Solvent acetate, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol monobutyl ether, propylene glycol monomethyl ether, propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate, propylene glycol monopropyl ether acetate, etc., and as ketones, for example, methyl ethyl ketone, cyclohexanone, cyclopentanone, 2-heptanone, 3-heptanone, N-methyl-2-pyrrolidone, etc., and as aromatic hydrocarbons, for example, toluene, xylene, anisole, limonene, etc., and as sulfoxides, dimethyl sulfoxide can be preferably exemplified.
本發明中,尤其環戊酮、γ-丁內酯為較佳,環戊酮為更佳。 In the present invention, cyclopentanone and γ-butyrolactone are particularly preferred, and cyclopentanone is even more preferred.
顯影液的50質量%以上係有機溶劑為較佳,70質量%以上係有機溶劑為更佳,90質量%以上係有機溶劑為進一步較佳。又,顯影液的100質量%可以為有機溶劑。 It is preferred that more than 50% by mass of the developer is an organic solvent, more preferably more than 70% by mass is an organic solvent, and even more preferably more than 90% by mass is an organic solvent. In addition, 100% by mass of the developer may be an organic solvent.
作為顯影時間,10秒鐘~5分鐘為較佳。顯影時的溫度並無特別限定,通常能夠於20~40℃下進行。 The best development time is 10 seconds to 5 minutes. There is no specific limit on the temperature during development, but it can usually be done at 20 to 40°C.
於使用了顯影液之處理之後,進而可以進行沖洗。沖洗以與顯影液不同之溶劑進行為較佳。例如,能夠使用膜形成用組成物中所含有之溶劑進行沖洗。沖洗時間係5秒鐘~1分鐘為較佳。 After the developer is used for treatment, rinsing can be performed. It is preferred that the rinsing be performed with a solvent different from the developer. For example, the solvent contained in the film-forming composition can be used for rinsing. The rinsing time is preferably 5 seconds to 1 minute.
<<加熱製程>> <<Heating process>>
加熱製程中,進行聚醯亞胺前驅物的環化反應。作為加熱製程中的加熱溫度(最高加熱溫度),50~500℃為較佳,80~450℃為更佳,140~400℃為進一步較佳,160~350℃為進一步較佳。 During the heating process, the cyclization reaction of the polyimide precursor is carried out. As the heating temperature (maximum heating temperature) in the heating process, 50~500℃ is preferred, 80~450℃ is more preferred, 140~400℃ is further preferred, and 160~350℃ is further preferred.
關於加熱,從加熱開始時的溫度至最高加熱溫度以1~12℃/分鐘的升溫速度進行為較佳,2~10℃/分鐘為更佳,3~10℃/分鐘為進一步較佳。藉由將升溫速度設為2℃/分鐘以上,能夠確保生產率的同時防止胺的過度揮發,藉由將升溫速度設為12℃/分鐘以下,能夠緩和膜的殘存應力。 Regarding heating, it is preferred to heat from the temperature at the start of heating to the maximum heating temperature at a heating rate of 1 to 12°C/min, more preferably 2 to 10°C/min, and even more preferably 3 to 10°C/min. By setting the heating rate to 2°C/min or more, it is possible to ensure productivity while preventing excessive amine volatilization, and by setting the heating rate to 12°C/min or less, it is possible to alleviate the residual stress of the membrane.
加熱開始時的溫度係20℃~150℃為較佳,20℃~130℃為更佳,25℃~120℃為進一步較佳。加熱開始時的溫度是指,開始加熱至最高加熱溫度之製程時的溫度。例如,將膜形成用組成物適用於基板上之後,使其乾燥時,為該乾燥後的溫度,例如,從比膜形成用組成物中所含有之溶劑的沸點低30~200℃的溫度逐漸升溫為較佳。 The temperature at the start of heating is preferably 20℃~150℃, more preferably 20℃~130℃, and even more preferably 25℃~120℃. The temperature at the start of heating refers to the temperature at the start of the process of heating to the maximum heating temperature. For example, when the film-forming composition is applied to the substrate and then dried, it is the temperature after drying. For example, it is better to gradually increase the temperature from a temperature 30~200℃ lower than the boiling point of the solvent contained in the film-forming composition.
加熱時間(最高加熱溫度下的加熱時間)係10~360分鐘為較佳,20~300分鐘為更佳,30~240分鐘為進一步較佳。 The heating time (heating time at the highest heating temperature) is preferably 10 to 360 minutes, more preferably 20 to 300 minutes, and even more preferably 30 to 240 minutes.
尤其形成多層積層體時,從膜的層間的黏著性的觀點考慮,於180℃~320℃的加熱溫度下進行加熱為較佳,於180℃~260℃下進行加熱為更佳。其理由雖不確定,但認為其原因如下,亦即藉由設為該溫度,層間的聚醯亞胺前驅物的乙炔基彼此進行交聯反應。 In particular, when forming a multi-layer laminate, from the perspective of the adhesion between the layers of the film, it is better to heat at a heating temperature of 180℃~320℃, and it is more preferably heated at 180℃~260℃. Although the reason is uncertain, it is believed that the reason is as follows, that is, by setting the temperature to this level, the acetylene groups of the polyimide precursor between the layers undergo cross-linking reactions.
加熱可以分階段進行。作為例,可以進行以3℃/分鐘從25℃升溫至180℃,且於180℃下保持60分鐘,以2℃/分鐘從180℃ 升溫至200℃,且於200℃下保持120分鐘之前處理製程。作為前處理製程之加熱溫度係100~200℃為較佳,110~190℃為更佳,120~185℃為進一步較佳。該前處理製程中,如美國專利第9159547號說明書中所記載那樣照射紫外線的同時進行處理亦為較佳。藉由該等前處理製程能夠提高膜的特性。前處理製程於10秒鐘~2小時左右的短時間內進行即可,15秒鐘~30分鐘為更佳。前處理可以是兩階段以上的製程,例如可以於100~150℃的範圍內進行前處理製程1,然後於150~200℃的範圍內進行前處理製程2。 Heating can be performed in stages. For example, the pre-treatment process can be performed by heating from 25°C to 180°C at 3°C/min and maintaining at 180°C for 60 minutes, and then heating from 180°C to 200°C at 2°C/min and maintaining at 200°C for 120 minutes. The heating temperature of the pre-treatment process is preferably 100-200°C, more preferably 110-190°C, and even more preferably 120-185°C. In the pre-treatment process, it is also preferred to perform the treatment while irradiating with ultraviolet rays as described in the specification of U.S. Patent No. 9159547. The properties of the membrane can be improved by such pre-treatment processes. The pretreatment process can be carried out in a short time of about 10 seconds to 2 hours, and 15 seconds to 30 minutes is better. The pretreatment can be a process of more than two stages, for example, pretreatment process 1 can be carried out in the range of 100~150℃, and then pretreatment process 2 can be carried out in the range of 150~200℃.
進而,可以於加熱之後進行冷卻,作為該情況下的冷卻速度,1~5℃/分鐘為較佳。 Furthermore, cooling can be performed after heating, and the cooling speed in this case is preferably 1~5℃/minute.
關於加熱製程,從防止聚醯亞胺前驅物的分解的方面考慮,藉由使氮、氦、氬等惰性氣體流過等,於低氧濃度的環境下進行為較佳。氧濃度係50ppm(體積比)以下為較佳,20ppm(體積比)以下為更佳。 Regarding the heating process, from the perspective of preventing the decomposition of the polyimide precursor, it is better to carry out the process in an environment with low oxygen concentration by flowing inert gases such as nitrogen, helium, and argon. The oxygen concentration is preferably below 50ppm (volume ratio), and more preferably below 20ppm (volume ratio).
<<金屬層形成製程>> <<Metal layer formation process>>
可以於顯影處理後的膜形成用組成物的表面適用金屬層。 A metal layer can be applied to the surface of the film-forming composition after development.
作為金屬層,無特別限定,能夠使用現有的金屬種類,例示銅、鋁、鎳、釩、鈦、鉻、鈷、金及鎢,銅及鋁為更佳,銅為進一步較佳。 As the metal layer, there is no particular limitation, and existing metal types can be used, examples of which include copper, aluminum, nickel, vanadium, titanium, chromium, cobalt, gold, and tungsten. Copper and aluminum are more preferred, and copper is further preferred.
金屬層的形成方法無特別限定,能夠適用現有的方法。例如,能夠使用日本特開2007-157879號公報、日本特表2001-521288號 公報、日本特開2004-214501號公報、日本特開2004-101850號公報中所記載之方法。例如,可考慮光微影、剝離、電解電鍍、無電解電鍍、蝕刻、印刷及組合該等而成之方法等。更具體而言,可舉出組合濺射、光微影及蝕刻而成之圖案化方法、組合光微影與電解電鍍而成之圖案化方法。 The method for forming the metal layer is not particularly limited, and existing methods can be applied. For example, the methods described in Japanese Patent Publication No. 2007-157879, Japanese Patent Table No. 2001-521288, Japanese Patent Publication No. 2004-214501, and Japanese Patent Publication No. 2004-101850 can be used. For example, photolithography, stripping, electrolytic plating, electroless plating, etching, printing, and methods combining these methods can be considered. More specifically, a patterning method combining sputtering, photolithography, and etching, and a patterning method combining photolithography and electrolytic plating can be cited.
作為金屬層的厚度,於最厚的壁厚部係0.1~50μm為較佳,1~10μm為更佳。 The thickness of the metal layer is preferably 0.1~50μm at the thickest wall, and more preferably 1~10μm.
<<積層製程>> <<Layering process>>
積層製程可以包括於膜形成用組成物的膜或金屬層的表面再次依次進行上述膜形成製程及加熱製程或膜形成製程、上述曝光製程及上述顯影製程。積層製程中還可以包括上述乾燥製程或加熱製程等。 The lamination process may include sequentially performing the above-mentioned film formation process and heating process or the film formation process, the above-mentioned exposure process and the above-mentioned development process again on the surface of the film or metal layer of the film formation composition. The lamination process may also include the above-mentioned drying process or heating process, etc.
當於積層製程之後進而進行積層製程時,可以於上述加熱製程之後,且於上述曝光製程之後或於上述金屬層形成製程之後,進而進行表面活化處理製程。作為表面活化處理,例示電漿處理。 When a further layering process is performed after the layering process, a surface activation process may be performed after the above-mentioned heating process, after the above-mentioned exposure process, or after the above-mentioned metal layer forming process. Plasma treatment is exemplified as the surface activation process.
上述積層製程進行2~5次為較佳,進行3~5次為更佳。 The above-mentioned lamination process is preferably performed 2 to 5 times, and 3 to 5 times is even more preferred.
例如,如樹脂層/金屬層/樹脂層/金屬層/樹脂層/金屬層那樣的樹脂層為3層以上且7層以下的結構為較佳,3層以上且5層以下為進一步較佳。 For example, a structure of 3 or more resin layers and 7 or less resin layers such as resin layer/metal layer/resin layer/metal layer/resin layer/metal layer is preferred, and 3 or more layers and 5 or less layers is further preferred.
亦即,於設置金屬層之後,進而以覆蓋上述金屬層之方式依次進行上述膜形成用組成物的膜形成製程及加熱製程或對膜形成用組成物依次進行上述膜形成製程、上述曝光製程及上述顯影製程 (依需要進而進行加熱製程)為較佳。藉由交替進行積層膜形成用組成物的膜(樹脂)之積層製程和金屬膜形成製程,能夠交替積層膜形成用組成物的膜(樹脂層)與金屬層。 That is, after the metal layer is provided, the film forming process and the heating process of the film forming composition are sequentially performed in a manner covering the metal layer, or the film forming process, the exposure process and the developing process are sequentially performed on the film forming composition (and the heating process is further performed as needed). By alternately performing the film (resin) lamination process of the film forming composition and the metal film formation process, the film (resin layer) of the film forming composition and the metal layer can be alternately laminated.
作為將藉由本發明的製造方法得到之膜形成用組成物的膜用於再配線層用層間絕緣膜的形成中之半導體器件的具體例,能夠參閱日本特開2016-027357號公報的0213~0218段的記載及圖1的記載,並將該等內容編入本說明書中。 As a specific example of a semiconductor device in which a film of a film-forming composition obtained by the manufacturing method of the present invention is used in the formation of an interlayer insulating film for a redistribution layer, reference can be made to paragraphs 0213 to 0218 and FIG. 1 of Japanese Patent Publication No. 2016-027357, and such contents are incorporated into this specification.
本發明中,還揭示於本發明的膜配置晶片之半導體器件的製造方法。進而,揭示於本發明的積層體配置晶片之半導體器件的製造方法。關於這裡的晶片及晶片的配置方法,能夠參閱半導體的三維實際安裝技術、傳田精一、CQ Publishing Co.,Ltd.、2011年6月1日發行的記載,並將該等內容編入本說明書中。 The present invention also discloses a method for manufacturing a semiconductor device of a film-configured chip of the present invention. Furthermore, the present invention discloses a method for manufacturing a semiconductor device of a multilayer-configured chip. For the chip and chip configuration method here, please refer to the description of "Three-dimensional practical mounting technology of semiconductors", Seiichi Denda, CQ Publishing Co., Ltd., published on June 1, 2011, and the contents are incorporated into this manual.
[實施例] [Implementation example]
以下,舉出實施例對本發明進行進一步詳細的說明。以下的實施例中所示出之材料、使用量、比例、處理內容、處理製程等於不脫離本發明的宗旨之範圍內,能夠適當進行變更。因此,本發明的範圍並不限定於以下所示之具體例。除非另有說明,則“份”、“%”為質量基準。 The following examples are given to further illustrate the present invention. The materials, usage amounts, proportions, processing contents, processing processes, etc. shown in the following examples can be appropriately changed within the scope of the purpose of the present invention. Therefore, the scope of the present invention is not limited to the specific examples shown below. Unless otherwise specified, "parts" and "%" are mass standards.
<合成例1> <Synthesis Example 1>
[源自均苯四甲酸二酐、4,4’-二胺基二苯醚及3-羥基芐醇的聚醯亞胺前驅物樹脂A-1的合成] [Synthesis of polyimide precursor resin A-1 derived from pyromellitic anhydride, 4,4'-diaminodiphenyl ether and 3-hydroxybenzyl alcohol]
使14.06g(64.5毫莫耳)的均苯四甲酸二酐(於140℃下乾 燥12小時)和16.33g(131.58毫莫耳)的3-羥基芐醇懸浮於50mL的N-甲基吡咯啶酮,並用分子篩進行了乾燥。於100℃下將懸浮液加熱了3小時。加熱後經過幾分鐘之後得到了透明的溶液。將反應混合物冷卻至室溫,並添加了21.43g(270.9毫莫耳)的吡啶及90mL的N-甲基吡咯啶酮。接著,將反應混合物冷卻至-10℃,將溫度保持在-10±4℃的同時經10分鐘添加了16.12g(135.5毫莫耳)的亞硫醯氯。添加亞硫醯氯期間,黏度得以增加。用50mL的N-甲基吡咯啶酮稀釋之後,於室溫下將反應混合物攪拌了2小時。接著,於20~23℃下經20分鐘向反應混合物滴加了將11.08g(58.7毫莫耳)的4,4’-二胺基二苯醚溶解於100mL的N-甲基吡咯啶酮而成之溶液。接著,將反應混合物於室溫下攪拌了1晚。接著,使聚醯亞胺前驅物樹脂於5升水中沉澱,並以5000rpm的速度將水-聚醯亞胺前驅物樹脂混合物攪拌了15分鐘。藉由過濾去除聚醯亞胺前驅物樹脂,於4升水中再次攪拌30分鐘並再次進行了過濾。接著,於減壓下將所得到之聚醯亞胺前驅物樹脂於45℃下乾燥了3天。該聚醯亞胺前驅物中,Mw=22800、Mn=8100。 14.06 g (64.5 mmol) of pyromellitic dianhydride (dried at 140°C for 12 hours) and 16.33 g (131.58 mmol) of 3-hydroxybenzyl alcohol were suspended in 50 mL of N-methylpyrrolidone and dried using a molecular sieve. The suspension was heated at 100°C for 3 hours. A transparent solution was obtained after several minutes of heating. The reaction mixture was cooled to room temperature, and 21.43 g (270.9 mmol) of pyridine and 90 mL of N-methylpyrrolidone were added. Then, the reaction mixture was cooled to -10°C, and 16.12 g (135.5 mmol) of sulfinyl chloride was added over 10 minutes while the temperature was maintained at -10±4°C. During the addition of thionyl chloride, the viscosity increased. After dilution with 50 mL of N-methylpyrrolidone, the reaction mixture was stirred at room temperature for 2 hours. Then, a solution prepared by dissolving 11.08 g (58.7 mmol) of 4,4'-diaminodiphenyl ether in 100 mL of N-methylpyrrolidone was added dropwise to the reaction mixture at 20-23°C over 20 minutes. Then, the reaction mixture was stirred at room temperature for 1 night. Next, the polyimide protopolymer resin was precipitated in 5 liters of water, and the water-polyimide protopolymer resin mixture was stirred at 5000 rpm for 15 minutes. The polyimide precursor resin was removed by filtration, stirred again in 4 liters of water for 30 minutes and filtered again. Then, the obtained polyimide precursor resin was dried at 45°C for 3 days under reduced pressure. The polyimide precursor had Mw=22800 and Mn=8100.
<合成例2> <Synthesis Example 2>
[源自氧聯二鄰苯二甲酸二酐、甲基丙烯酸2-羥乙酯及4,4’-二胺基二苯醚的聚醯亞胺前驅物樹脂A-2的合成] [Synthesis of polyimide precursor resin A-2 derived from oxydiphthalic anhydride, 2-hydroxyethyl methacrylate and 4,4'-diaminodiphenyl ether]
於具備安裝有攪拌機、冷凝器及內部溫度計之平底關節之乾燥反應器中一邊去除水分,一邊使氧聯二鄰苯二甲酸二酐20.0g(64.5毫莫耳)懸浮在二甘二甲醚140mL中。繼續添加甲基丙烯 酸2-羥乙酯16.8g(129毫莫耳)、氫醌0.05g及吡啶10.7g(135毫莫耳),並於60℃的溫度下攪拌了18小時。接著,將混合物冷卻至-20℃之後,將亞硫醯氯16.1g(135.5毫莫耳)經90分鐘進行了滴加。得到了鹽酸吡啶鎓的白色沉澱。接著,將混合物加熱至室溫,並攪拌2小時之後,添加吡啶9.7g(123毫莫耳)及N-甲基吡咯啶酮(NMP)25mL,從而得到了透明溶液。接著,經1小時藉由滴加向所得到之透明液體添加了將4,4’-二胺基二苯醚11.8g(58.7毫莫耳)溶解於NMP 100mL中而成者。於添加4,4’-二胺基二苯醚之期間,黏度得以增加。接著,添加甲醇5.6g(17.5毫莫耳)和3,5-二-第三丁基-4-羥甲苯0.05g,並將混合物攪拌了2小時。接著,使聚醯亞胺前驅物樹脂於4升水中沉澱,並以500rpm的速度將水-聚醯亞胺前驅物樹脂混合物攪拌了15分鐘。藉由過濾去除聚醯亞胺前驅物樹脂,於4升水中再次攪拌30分鐘並再次進行了過濾。接著,於減壓下,將所得到之聚醯亞胺前驅物樹脂於45℃下乾燥了3天。該聚醯亞胺前驅物中,Mw=23500、Mn=8800。 In a dry reactor equipped with a flat bottom joint equipped with a stirrer, a condenser and an internal thermometer, 20.0 g (64.5 mmol) of oxydiphthalic anhydride was suspended in 140 mL of diethylene glycol dimethyl ether while removing water. 16.8 g (129 mmol) of 2-hydroxyethyl methacrylate, 0.05 g of hydroquinone and 10.7 g (135 mmol) of pyridine were added successively, and stirred at 60°C for 18 hours. Then, after the mixture was cooled to -20°C, 16.1 g (135.5 mmol) of thionyl chloride was added dropwise over 90 minutes. A white precipitate of pyridinium hydrochloride was obtained. Next, the mixture was heated to room temperature and stirred for 2 hours, and then 9.7 g (123 mmol) of pyridine and 25 mL of N-methylpyrrolidone (NMP) were added to obtain a transparent solution. Next, 11.8 g (58.7 mmol) of 4,4'-diaminodiphenyl ether dissolved in 100 mL of NMP was added dropwise over 1 hour to the obtained transparent liquid. During the addition of 4,4'-diaminodiphenyl ether, the viscosity increased. Next, 5.6 g (17.5 mmol) of methanol and 0.05 g of 3,5-di-tert-butyl-4-hydroxytoluene were added, and the mixture was stirred for 2 hours. Next, the polyimide precursor resin was precipitated in 4 liters of water, and the water-polyimide precursor resin mixture was stirred at 500 rpm for 15 minutes. The polyimide precursor resin was removed by filtration, stirred again in 4 liters of water for 30 minutes and filtered again. Then, the obtained polyimide precursor resin was dried at 45°C for 3 days under reduced pressure. The polyimide precursor had Mw=23500 and Mn=8800.
<合成例3> <Synthesis Example 3>
[源自氧聯二鄰苯二甲酸二酐、3,3’,4,4’-聯苯四羧酸二酐、甲基丙烯酸2-羥乙酯及4,4’-二胺基二苯醚的聚醯亞胺前驅物樹脂A-3的合成] [Synthesis of polyimide precursor resin A-3 derived from oxydiphthalic anhydride, 3,3',4,4'-biphenyltetracarboxylic anhydride, 2-hydroxyethyl methacrylate and 4,4'-diaminodiphenyl ether]
於具備安裝有攪拌機、冷凝器及內部溫度計之平底關節之乾燥反應器中一邊去除水分一邊使氧聯二鄰苯二甲酸二酐10.0g(32.2毫莫耳)和3,3’,4,4’-聯苯四羧酸二酐9.47g(32.3毫莫耳) 懸浮於二甘二甲醚140mL中。繼續添加甲基丙烯酸2-羥乙酯16.8g(129毫莫耳)、氫醌0.05g及吡啶10.7g(135毫莫耳),並於60℃的溫度下攪拌了18小時。接著,將混合物冷卻至-20℃之後,經90分鐘滴加了亞硫醯氯16.1g(135.5毫莫耳)。得到了鹽酸吡啶鎓的白色沉澱。接著,將混合物加熱至室溫,並攪拌2小時之後,添加吡啶9.7g(123毫莫耳)及N-甲基吡咯啶酮(NMP)25mL,從而得到了透明溶液。接著,經1小時藉由滴加向所得到之透明液體添加了將4,4’-二胺基二苯醚11.8g(58.7毫莫耳)溶解於NMP 100mL中而成者。於添加4,4’-二胺基二苯醚之期間,黏度得以增加。接著,添加甲醇5.6g(17.5毫莫耳)和3,5-二-第三丁基-4-羥甲苯0.05g,並將混合物攪拌了2小時。接著,使聚醯亞胺前驅物樹脂於4升水中沉澱,並以500rpm的速度將水-聚醯亞胺前驅物樹脂混合物攪拌了15分鐘。藉由過濾去除聚醯亞胺前驅物樹脂,於4升水中再次攪拌30分鐘並再次進行了過濾。接著,於減壓下將所得到之聚醯亞胺前驅物樹脂於45℃下乾燥了3天。該聚醯亞胺前驅物中,Mw=24300、Mn=9500。 In a dry reactor equipped with a flat bottom joint equipped with a stirrer, a condenser and an internal thermometer, 10.0 g (32.2 mmol) of oxydiphthalic dianhydride and 9.47 g (32.3 mmol) of 3,3',4,4'-biphenyltetracarboxylic dianhydride were suspended in 140 mL of diethylene glycol dimethyl ether while removing water. 16.8 g (129 mmol) of 2-hydroxyethyl methacrylate, 0.05 g of hydroquinone and 10.7 g (135 mmol) of pyridine were added successively, and stirred at 60°C for 18 hours. Then, after the mixture was cooled to -20°C, 16.1 g (135.5 mmol) of thionyl chloride was added dropwise over 90 minutes. A white precipitate of pyridinium hydrochloride was obtained. Then, the mixture was heated to room temperature and stirred for 2 hours, and then 9.7 g (123 mmol) of pyridine and 25 mL of N-methylpyrrolidone (NMP) were added to obtain a transparent solution. Then, 11.8 g (58.7 mmol) of 4,4'-diaminodiphenyl ether dissolved in 100 mL of NMP was added dropwise to the obtained transparent liquid over 1 hour. During the addition of 4,4'-diaminodiphenyl ether, the viscosity increased. Then, 5.6 g (17.5 mmol) of methanol and 0.05 g of 3,5-di-tert-butyl-4-hydroxytoluene were added, and the mixture was stirred for 2 hours. Next, the polyimide precursor resin was precipitated in 4 liters of water, and the water-polyimide precursor resin mixture was stirred at 500 rpm for 15 minutes. The polyimide precursor resin was removed by filtration, stirred again in 4 liters of water for 30 minutes and filtered again. Then, the obtained polyimide precursor resin was dried at 45°C for 3 days under reduced pressure. In the polyimide precursor, Mw=24300, Mn=9500.
<膜形成用組成物的製備> <Preparation of film-forming composition>
作為以下表所示之比例(質量份)進行摻合而成之均勻的溶液,製備了各實施例、比較例的膜形成用組成物。後述的例中,將所得到之組成物用具有0.8μm孔徑之聚乙烯製過濾器進行過濾而使用。 The membrane-forming compositions of each embodiment and comparative example were prepared as a uniform solution mixed in the ratio (mass fraction) shown in the following table. In the examples described below, the obtained compositions were filtered with a polyethylene filter having a pore size of 0.8 μm and used.
<通過狹縫塗佈進行的膜形成> <Film formation by slit coating>
作為基板,準備了於橫150mm、縱150mm、厚度0.7mm的 無鹼玻璃基板的表面上通過濺射而製造了100nm厚度的銅膜之基板。於該基板的表面,使用狹縫塗佈機(SCREEN FINETECH SOLUTIONS CO.,LTD.製、LC-R300G、其中,狹縫頭寬設定為100mm,塗佈長度設定為100mm)形成了於上述中製備之膜形成用組成物的塗佈膜。狹縫塗佈機的裝置的詳細的條件如下表所示。將其於23℃、減壓50Pa下放置5分鐘之後,以於加熱板100℃下放置5分鐘的條件進行了乾燥。塗佈膜厚(乾燥後)使用Filmetrics Japan,Inc.製、F20膜厚測定系統,從塗佈部的端部至10mm的位置隔10mm進行了測定,且計算了其平均值。製膜時,於噴頭待機製程中,以下述表所示之條件將噴嘴頭浸漬在浸漬液中。又,製膜後,於噴頭清洗製程中,將噴嘴頭浸漬在清洗液。浸漬時及清洗時的溫度設為(常溫(23℃))。 As a substrate, a substrate on which a copper film with a thickness of 100 nm was produced by sputtering on the surface of an alkaline-free glass substrate with a width of 150 mm, a length of 150 mm, and a thickness of 0.7 mm was prepared. On the surface of the substrate, a coating film of the film-forming composition prepared above was formed using a slit coater (SCREEN FINETECH SOLUTIONS CO., LTD., LC-R300G, wherein the slit head width was set to 100 mm and the coating length was set to 100 mm). The detailed conditions of the slit coater are shown in the table below. After being placed at 23°C and reduced pressure of 50Pa for 5 minutes, it was dried on a heating plate at 100°C for 5 minutes. The coating film thickness (after drying) was measured at 10mm intervals from the end of the coating part to a position of 10mm using the F20 film thickness measuring system manufactured by Filmetrics Japan, Inc., and the average value was calculated. During film formation, the nozzle head was immersed in the immersion liquid under the conditions shown in the following table during the nozzle standby process. In addition, after film formation, the nozzle head was immersed in the cleaning liquid during the nozzle cleaning process. The temperature during immersion and cleaning was set to (normal temperature (23°C)).
<塗佈性> <Paintability>
對上述狹縫塗佈時的塗佈性進行了評價。將於基板製膜之塗佈膜於23℃、減壓50Pa下放置5分鐘之後,以於加熱板100℃下放置5分鐘的條件進行乾燥後,用肉眼觀察,確認是否觀察到排擠或條紋。觀察區域為除了從塗佈部的端面至10mm以外的整個面。各實施例、比較例中,採用了3個試樣的平均值。 The coating properties of the above-mentioned narrow slit coating were evaluated. The coating film formed on the substrate was placed at 23°C and reduced pressure of 50Pa for 5 minutes, and then dried on a heating plate at 100°C for 5 minutes. It was then observed with the naked eye to confirm whether extrusion or streaks were observed. The observation area was the entire surface except for the end surface of the coating part to 10mm. In each embodiment and comparative example, the average value of 3 samples was adopted.
排擠或條紋較少或全無,且均勻:優良 Little or no crowding or streaking, and uniform: Excellent
發現少許排擠或條紋但大致均勻:良 Some crowding or streaking found but generally uniform: Good
排擠或條紋較多:標準以下 More crowding or stripes: below standard
<塗佈乾燥後的表面形狀> <Surface shape after coating and drying>
對上述狹縫塗佈時的塗佈乾燥後的表面形狀進行了評價。用肉眼觀察於基板上製膜之塗佈膜(乾燥後),並從螢光燈的反射狀態確認了表面形狀。各實施例、比較例中,採用了3個試樣的平均值。 The surface shape of the coating after drying in the above-mentioned narrow slit coating was evaluated. The coating film (after drying) formed on the substrate was observed with the naked eye, and the surface shape was confirmed from the reflection state of the fluorescent lamp. In each embodiment and comparative example, the average value of 3 samples was adopted.
於塗佈部整體中螢光燈直接鏡面反射-光澤:優良 Direct specular reflection of fluorescent light in the entire coating area - Gloss: Excellent
於塗佈部的至少一部分存在螢光燈模糊的部分-弱橘皮:良 There is a fluorescent blur in at least a part of the coating - weak orange peel: good
於塗佈部的整個面螢光燈模糊-橘皮:標準以下 Fluorescent blur on the entire surface of the applied area - Orange peel: Below standard
<塗佈乾燥後的面內均勻性> <Surface uniformity after coating and drying>
對上述狹縫塗佈時的塗佈乾燥後的膜厚的面內均勻性進行了評價。關於貼附了塗佈膜(乾燥後)之基板的表面的塗佈膜的膜厚分佈,藉由膜厚的測定裝置(Filmetrics Japan,Inc.製、F20膜厚測定系統)於除了塗佈部端部10mm以外的縱90mm、橫90mm區域隔10mm的81處進行測定,將其最大最小之差設為TTV(Total thickness variation:總厚度變異)。各實施例、比較例中,採用了3個試樣的平均值。 The in-plane uniformity of the coating thickness after drying during the above-mentioned slit coating was evaluated. The film thickness distribution of the coating film on the surface of the substrate to which the coating film (after drying) was attached was measured by a film thickness measuring device (Filmetrics Japan, Inc., F20 film thickness measuring system) at 81 locations with a length of 90 mm and a width of 90 mm, except for the 10 mm end of the coating part, at intervals of 10 mm, and the maximum and minimum differences were set as TTV (Total thickness variation). In each embodiment and comparative example, the average value of 3 samples was used.
TTV於從塗佈部端部除了10mm以外的區域進行了測定。 TTV was measured in the area excluding 10mm from the end of the coating.
1μm:優良 1μm: Excellent
>1μm、2μm:良 >1μm, 2μm: Good
>2μm:標準以下 >2μm: below standard
<塗佈後乾燥時間> <Drying time after application>
於上述乾燥製程中,對載置於加熱板至乾燥所需的時間進行了評價。於指定時間經過時點,用棉棒觸碰塗佈部的表面之結果若 殘留痕跡則視為未完全乾燥,若未殘留痕跡則視為乾燥結束。各實施例、比較例中,採用了3個試樣的平均值。此外,測定設為100℃下的乾燥時間。 In the above drying process, the time required for drying after being placed on a heating plate was evaluated. When a specified time has passed, the surface of the coated part is touched with a cotton swab. If a mark is left, it is considered to be incompletely dried. If no mark is left, it is considered to be completely dried. In each embodiment and comparative example, the average value of three samples is used. In addition, the drying time is measured at 100°C.
300sec:優良 300sec: Excellent
>300sec、400:良 >300sec, 400: Good
>400sec:標準以下 >400sec: below standard
<噴嘴頭清洗後噴嘴頭污染> <Nozzle head contamination after cleaning>
於上述製膜製程中,將表中所示之組成的清洗液倒入桶中,將噴嘴頭於23℃下,以噴嘴頭的狹縫浸漬於清洗液之方式浸漬表中所示之時間,從而對噴嘴頭清洗後的噴嘴頭的污染進行了評價。各實施例、比較例中,於3次試驗中採用。此外,測定設為100℃下的乾燥時間。 In the above film-making process, the cleaning liquid of the composition shown in the table was poured into a bucket, and the nozzle head was immersed in the cleaning liquid at 23°C for the time shown in the table in such a way that the narrow slit of the nozzle head was immersed in the cleaning liquid, thereby evaluating the contamination of the nozzle head after the nozzle head was cleaned. In each embodiment and comparative example, it was adopted in 3 tests. In addition, the drying time set at 100°C was measured.
3次均未確認到污染:無 No contamination was confirmed in 3 times: None
3次中確認到1次以上的污染:有 Contamination confirmed more than once in 3 times: Yes
<塗佈膜的構件黏著性(Sia’s test)> <Adhesion of coating film to components (Sia’s test)>
對表1~表9中所記載之於各種基板上藉由上述狹縫塗佈形成之膜的乾燥後的塗佈膜進行了Sia’s test。測定裝置使用了(XYZTEC公司製、Condor Sigma焊接試驗)。試驗如下進行,亦即藉由使用能夠照射100μm見方的圖案之負型光遮罩以400mJ/cm2的曝光量對於上述基板塗佈後乾燥之膜進行曝光,30分鐘之後用環戊酮對曝光後的膜進行顯影,之後用PGMEA進行沖洗而形成100μm見方的膜,且用(配置於從基底至5μm的位置之 針)從側面以10μm/s按壓該膜。各實施例、比較例中,採用了3個試樣的平均值。 Sia's test was performed on the dried coating films formed by the above-mentioned slit coating on various substrates listed in Tables 1 to 9. The measuring device used was (Condor Sigma welding tester manufactured by XYZTEC). The test was performed as follows, that is, the dried film after the above-mentioned substrate coating was exposed to an exposure amount of 400mJ/ cm2 using a negative photomask capable of irradiating a 100μm square pattern, and the exposed film was developed with cyclopentanone after 30 minutes, and then rinsed with PGMEA to form a 100μm square film, and the film was pressed from the side at 10μm/s using (a needle arranged at a position 5μm from the base). In each embodiment and comparative example, the average value of three samples was adopted.
<10g:標準以下 <10g: below standard
10g、<40g:良 10g, <40g: Good
40g:優良 40g: Excellent
在貼附了塗佈膜之Cu電鍍基板、Al-Si-Cu合金電鍍基板、Ti濺射基板、Ni濺射基板進行了相同的Sia’s test。進而,關於實施例32~36,還在貼附了塗佈膜之Si基板進行相同的Sia’s test。評價基準亦相同。 The same Sia’s test was performed on a Cu electroplated substrate, an Al-Si-Cu alloy electroplated substrate, a Ti sputtered substrate, and a Ni sputtered substrate with a coating film attached. Furthermore, for Examples 32 to 36, the same Sia’s test was also performed on a Si substrate with a coating film attached. The evaluation criteria were also the same.
<耐濕性> <Moisture resistance>
又,對貼附了塗佈膜之Cu電鍍基板、Ti濺射基板進行了PCT(壓力鍋試驗)。PCT的試驗裝置使用了(ESPEC CORP.製、EHS-412 M)。塗佈膜的處理條件設為121℃、100%相對濕度(RH)、500小時。對處理後的塗佈膜,以與上述<塗佈膜的構件黏著性>的試驗相同的條件進行了黏著性的評價(Sia’s test)。評價基準亦相同。 In addition, PCT (pressure pot test) was performed on Cu electroplated substrates and Ti sputtered substrates with coating films attached. The PCT test device used was (EHS-412 M manufactured by ESPEC CORP.). The coating film treatment conditions were set to 121°C, 100% relative humidity (RH), and 500 hours. The coating film after treatment was evaluated for adhesion (Sia’s test) under the same conditions as the above-mentioned <Coating film component adhesion> test. The evaluation criteria were also the same.
sec:秒鐘、min:分鐘 sec: seconds, min: minutes
*1浸漬:噴頭待機時浸漬:塗佈後30秒浸漬、浸漬後30秒 後吐出 *1 Soaking: Soaking when the nozzle is on standby: Soaking 30 seconds after application, spitting out 30 seconds after soaking
*2比較例2:※若為DMSO100%則吸收空氣中的水分而無法進行乾燥 *2Comparison Example 2: ※If it is 100% DMSO, it will absorb moisture in the air and cannot be dried.
溶解不良:由於固體成分未能溶解於溶劑而未能進行塗佈 Poor dissolution: coating cannot be performed because the solid components cannot be dissolved in the solvent
無法測定:由於未能進行塗佈而未能進行測定 Unable to measure: Unable to measure due to failure to apply paint
無法實施:由於未能進行塗佈而未能進行黏著測試 Not practicable: Adhesion testing could not be performed due to failure to apply the coating
相對於聚醯亞胺前驅物A-1、A-2及A-3的各溶劑的溶解度(質量%)[23℃] Solubility of polyimide precursors A-1, A-2 and A-3 in each solvent (mass %) [23℃]
界面活性劑(MEGAFACE[商品名]、DIC) Surfactant (MEGAFACE [trade name], DIC)
水溶解性以溶解在23℃的水100g中之量(g)為單位,並以質量%表示。分子量為重量平均分子量。 Water solubility is expressed in terms of the amount (g) dissolved in 100g of water at 23°C and expressed in mass %. Molecular weight is the weight average molecular weight.
(C)光自由基聚合起始劑 (C) Photoradical polymerization initiator
C-1:BASF公司製、IRGACURE OXE-01 C-1: Made by BASF, IRGACURE OXE-01
C-2:下述化合物 C-2: The following compound
(D)自由基聚合性化合物 (D) Free radical polymerizable compounds
D-1:Shin Nakamura Chemical Co.,Ltd.製、NK酯A-9300 D-1: Shin Nakamura Chemical Co., Ltd., NK ester A-9300
D-2:SR-209(四乙二醇二甲基丙烯酸酯、Sartomer公司製) D-2: SR-209 (tetraethylene glycol dimethacrylate, manufactured by Sartomer)
(E)聚合抑制劑 (E)Polymerization inhibitor
E-1:對苯醌(Tokyo Chemical Industry Co.,Ltd.製) E-1: p-benzoquinone (manufactured by Tokyo Chemical Industry Co., Ltd.)
E-2:4-甲氧基苯酚 E-2: 4-methoxyphenol
(F)遷移抑制劑(防鏽劑) (F) Migration inhibitor (rust inhibitor)
F-2:1H-四唑 F-2: 1H-tetrazole
(G)金屬黏著性改良劑(矽烷偶合劑) (G) Metal adhesion improver (silane coupling agent)
G-1:Shin-Etsu Chemical Co.,Ltd.製、型號:KBM-602 G-1: Made by Shin-Etsu Chemical Co., Ltd., Model: KBM-602
G-2:下述化合物(式中,Et表示乙基。) G-2: The following compound (where Et represents an ethyl group)
(H)硬化促進劑(熱鹼產生劑) (H) Hardening accelerator (thermal alkali generator)
H-1:下述化合物 H-1: The following compound
H-2:下述化合物 H-2: The following compound
作為增塑劑,如各表使用了O-180A、O-130P及D-32(均為ADEKA CORPORATION製)。 As plasticizers, O-180A, O-130P, and D-32 (all manufactured by ADEKA CORPORATION) are used in each table.
如從上述結果可知,本發明中,於實施狹縫塗佈時,作為要塗佈之膜形成用組成物,若適用含有聚醯亞胺前驅物、特定溶劑及界面活性劑或增塑劑者,則即使於金屬表面上形成有塗佈膜時,亦得到了塗佈膜的良好的表面形狀。又,本發明的較佳的實施形態中,於膜形成用組成物的塗佈性、塗佈乾燥後的面內均勻性、塗佈後乾燥時間、噴嘴頭清洗後噴嘴頭污染、塗佈膜的構件黏著性得到了良好的性能。 As can be seen from the above results, in the present invention, when implementing slit coating, if a film-forming composition containing a polyimide precursor, a specific solvent, and a surfactant or a plasticizer is used, even when a coating film is formed on a metal surface, a good surface shape of the coating film is obtained. In addition, in a preferred embodiment of the present invention, good performance is obtained in the coating property of the film-forming composition, the surface uniformity after coating and drying, the drying time after coating, the nozzle contamination after nozzle cleaning, and the component adhesion of the coating film.
<進行了曝光、顯影之實施例> <Exposure and development example>
將於實施例1中製作之膜形成用組成物藉由狹縫塗佈塗佈於銅晶圓(金屬層、相當於包含金屬之構件)上而形成了塗佈膜。將所得到之塗佈膜於加熱板上,於100℃下乾燥5分鐘而得到了約15 μm厚度的均勻的預備硬化膜(膜形成用組成物的膜)。使用曝光器(Karl-Suss MA150[商品名])經由具有(步驟:5~20μm的)線與空間的圖案之遮罩對其進行了曝光。曝光用高壓水銀燈進行,以波長365nm下的曝光能量計算照射了500mJ/cm2。 The film-forming composition prepared in Example 1 was applied to a copper wafer (metal layer, equivalent to a member containing metal) by slit coating to form a coating film. The obtained coating film was dried on a heating plate at 100°C for 5 minutes to obtain a uniform preliminary cured film (film of the film-forming composition) with a thickness of about 15 μm. It was exposed using an exposure device (Karl-Suss MA150 [trade name]) through a mask having a line and space pattern (step: 5 to 20 μm). The exposure was performed using a high-pressure mercury lamp, and the exposure energy was calculated to be 500 mJ/cm 2 at a wavelength of 365 nm.
將曝光後的預備硬化膜於環戊酮中溶解75秒鐘而進行了浸沒顯影。以以下基準對經顯影之部位的線寬進行了評價。確認到顯影後的基底基板的露出寬度相對於遮罩尺寸為±10%以內,且能夠進行良好的曝光顯影。 The pre-cured film after exposure was dissolved in cyclopentanone for 75 seconds and immersion developed. The line width of the developed part was evaluated according to the following criteria. It was confirmed that the exposed width of the base substrate after development was within ±10% of the mask size and good exposure and development could be performed.
將所形成之樹脂圖案於250℃下加熱3小時,使聚醯亞胺前驅物進行環化反應而形成聚醯亞胺樹脂,藉此得到了雖為微細圖案但機器穩定且具有強度之樹脂圖案。 The formed resin pattern is heated at 250°C for 3 hours to cause the polyimide precursor to undergo a cyclization reaction to form a polyimide resin, thereby obtaining a resin pattern that is mechanically stable and strong despite being a fine pattern.
可知,所製作之樹脂圖案由聚醯亞胺構成,因此係具有優異的絕緣性者,且如上所述與金屬的相容性良好,亦能夠較佳地應對微細的加工,因此尤其適合WL-CSP(晶圓級晶片尺寸封裝)的再配線層的製造中。 It can be seen that the produced resin pattern is composed of polyimide, so it has excellent insulation properties, and as mentioned above, it has good compatibility with metals and can better cope with fine processing, so it is particularly suitable for the manufacture of the redistribution layer of WL-CSP (wafer-level chip scale package).
實施例1中,將聚醯亞胺前驅物A-1變更為聚醯亞胺前驅物A-2或A-3,除此以外,以相同的方式進行。與實施例1相同,得到了優異的效果。另一方面,比較例1中,將聚醯亞胺前驅物A-1變更為聚醯亞胺前驅物A-2或A-3,除此以外,以相同的方式進行。與比較例1相同,塗佈乾燥後的表面形狀較差。 In Example 1, the polyimide precursor A-1 was changed to polyimide precursor A-2 or A-3, and the same method was used. As in Example 1, an excellent effect was obtained. On the other hand, in Comparative Example 1, the polyimide precursor A-1 was changed to polyimide precursor A-2 or A-3, and the same method was used. As in Comparative Example 1, the surface shape after coating and drying was poor.
21‧‧‧噴嘴頭 21‧‧‧Nozzle head
22‧‧‧噴嘴頭清潔器 22‧‧‧Nozzle cleaner
23‧‧‧搬送部 23‧‧‧Transportation Department
21a‧‧‧樹脂 21a‧‧‧Resin
24‧‧‧輥 24‧‧‧Roller
25‧‧‧輥槽 25‧‧‧Roller Groove
25b‧‧‧除液刮板 25b‧‧‧Liquid removal scraper
25a‧‧‧清洗液 25a‧‧‧Cleaning fluid
30‧‧‧基板 30‧‧‧Substrate
100‧‧‧狹縫塗佈裝置 100‧‧‧Narrow seam coating device
d3‧‧‧方向 d3‧‧‧Direction
Claims (22)
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| KR (1) | KR102433579B1 (en) |
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| JPWO2022050041A1 (en) * | 2020-09-07 | 2022-03-10 | ||
| CN119998728A (en) | 2022-09-30 | 2025-05-13 | 富士胶片株式会社 | Film production method, photosensitive resin composition, cured product production method, cured product and laminate |
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| JPS58109189A (en) * | 1981-12-21 | 1983-06-29 | Kawasaki Steel Corp | Treatment for waste water of emulsified oil |
| JPH0768728A (en) * | 1993-09-02 | 1995-03-14 | Mitsui Toatsu Chem Inc | Method for manufacturing flexible metal-polyimide laminate |
| JP2003260404A (en) * | 2002-03-08 | 2003-09-16 | Canon Inc | Extrusion type (die) head cleaning method, coating apparatus having cleaning mechanism, and coating method |
| JP4671388B2 (en) * | 2003-08-01 | 2011-04-13 | 旭化成ケミカルズ株式会社 | Film for flexible printed circuit boards |
| JP2006263535A (en) * | 2005-03-23 | 2006-10-05 | Toppan Printing Co Ltd | Slit coater |
| JP5009718B2 (en) * | 2007-08-23 | 2012-08-22 | 東京応化工業株式会社 | Slit nozzle standby unit |
| JP2013243121A (en) | 2012-04-27 | 2013-12-05 | Fujifilm Corp | Method of manufacturing permanent film for optical material, cured film produced by the method, and organic el display device and liquid crystal display device using the cured film |
| WO2015046128A1 (en) * | 2013-09-27 | 2015-04-02 | 東レ株式会社 | Heat-resistant resin film and method for menufacturing same, heating furnace and process for producing image display device |
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