TWI849868B - Processing equipment and its control system and control method - Google Patents
Processing equipment and its control system and control method Download PDFInfo
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Description
本發明有關一種控制系統,尤指一種自動調整作業情況之加工設備及其控制系統與控制方法。The present invention relates to a control system, and more particularly to a processing device for automatically adjusting operating conditions, and a control system and a control method thereof.
隨著工具機自動化的快速發展,利用輸入相關參數以進行相關加工之作業已成為現今的主流,故目前工具機已廣泛採用電腦數值控制(Computer Numerical Control,簡稱CNC)的方式進行加工作業。With the rapid development of machine tool automation, the use of input parameters to perform related processing operations has become the mainstream today. Therefore, machine tools currently widely use Computer Numerical Control (CNC) to perform processing operations.
再者,隨著先進製造技術的發展,對研磨或拋光等加工作業的穩定性、可靠性提出更高的要求。Furthermore, with the development of advanced manufacturing technology, higher requirements are placed on the stability and reliability of processing operations such as grinding and polishing.
惟,於生產線上,往往依據作業員的經驗作判斷,藉由樣品的表面粗糙度所呈現的狀態調整研磨機具的相關參數,故當該研磨機具機對於相同製品進行大量加工時,該研磨機具會因機器疲勞而產生施力變化,導致其加工於製品之表面產生不同的粗糙度,以致於作業員無法針對各種施力變化作出有效判斷,而無法有效即時修改加工參數,因而造成整批加工製品的品質參差不齊,導致需整批報廢。However, on the production line, the operator often makes judgments based on his/her experience and adjusts the relevant parameters of the grinding machine according to the surface roughness of the sample. Therefore, when the grinding machine processes a large number of the same products, the grinding machine will produce force changes due to machine fatigue, resulting in different roughness on the surface of the product. As a result, the operator cannot make effective judgments on various force changes and cannot effectively modify the processing parameters in real time, resulting in uneven quality of the entire batch of processed products, resulting in the need to scrap the entire batch.
因此,如何克服習知技術之缺失,實已成為目前業界亟待克服之難題。Therefore, how to overcome the lack of knowledge and skills has become a difficult problem that the industry needs to overcome urgently.
有鑑於習知技術之缺失,本發明提供一種控制系統,係應用於一加工設備上,該加工設備於處理工件時產生加工訊號,且該控制系統係包括:電子裝置;輸入部,係配置於該電子裝置中,且具有一包含該加工訊號之模型輸入資訊;校正部,係配置於該電子裝置中且用以判斷該加工設備與該工件之表面是否貼平;資料庫,係配置於該電子裝置中且儲存內建資訊,以令該校正部基於該內建資訊判斷該模型輸入資訊是否合理;以及目標模組,係配置於該電子裝置中以進行該加工設備之補償作業,且包含一通訊連接該輸入部之處理部與一通訊連接該處理部之運算部,以令該輸入部提供該模型輸入資訊至該處理部,使該處理部藉由該模型輸入資訊預測該工件之加工品質,供作為參考資訊,且該運算部依據該參考資訊,計算出所需之目標參數,以獲取補償參數,以形成一包含該補償參數之目標資訊。In view of the deficiency of the prior art, the present invention provides a control system, which is applied to a processing device, wherein the processing device generates a processing signal when processing a workpiece, and the control system comprises: an electronic device; an input unit, which is configured in the electronic device and has a model input information including the processing signal; a calibration unit, which is configured in the electronic device and is used to determine whether the processing device and the surface of the workpiece are flat; a database, which is configured in the electronic device and stores built-in information, so that the calibration unit can determine the surface of the workpiece based on the built-in information. Whether the model input information is reasonable; and the target module is configured in the electronic device to perform the compensation operation of the processing equipment, and includes a processing unit communicatively connected to the input unit and an operation unit communicatively connected to the processing unit, so that the input unit provides the model input information to the processing unit, so that the processing unit predicts the processing quality of the workpiece through the model input information as reference information, and the operation unit calculates the required target parameters based on the reference information to obtain the compensation parameters to form a target information including the compensation parameters.
本發明亦提供一種加工設備,係包括:前述之控制系統;機台,係包含加工機具;調整結構,係連接該加工機具且包含一多角度可變機構,使該加工機具產生多工作角度的變化性,且該調整結構亦包含一表面自適應機構,以當該校正部判斷該加工設備與該工件之表面未貼平時,該表面自適應機構與該多角度變化機構補償該加工機具之加工路徑與該工件之加工表面之間的不平行之狀況,其中,該調整結構復包含一連動該加工機具之自動置中機構,使該加工機具保持置中位置,以當該校正部判斷該模型輸入資訊不合理時,則藉由該自動置中機構自動調整該加工機具之位置;以及感測器,係設於該機台上以通訊連接該電子裝置,以令該感測器感測該加工訊號,並將該加工訊號傳輸至該電子裝置,使該控制系統進行該補償作業,以令該機台基於該補償參數自動調整該加工機具對該工件之作用狀態。The present invention also provides a processing equipment, which includes: the aforementioned control system; a machine, which includes a processing tool; an adjustment structure, which is connected to the processing tool and includes a multi-angle variable mechanism, so that the processing tool produces a multi-angle variable property, and the adjustment structure also includes a surface adaptive mechanism, so that when the correction part determines that the processing equipment and the surface of the workpiece are not flat, the surface adaptive mechanism and the multi-angle variable mechanism compensate for the non-parallel condition between the processing path of the processing tool and the processing surface of the workpiece, wherein the adjustment structure The structure further includes an automatic centering mechanism linked to the processing tool to keep the processing tool in a centered position, so that when the calibration unit determines that the model input information is unreasonable, the automatic centering mechanism automatically adjusts the position of the processing tool; and a sensor is arranged on the machine to communicate with the electronic device so that the sensor senses the processing signal and transmits the processing signal to the electronic device, so that the control system performs the compensation operation, so that the machine automatically adjusts the action state of the processing tool on the workpiece based on the compensation parameter.
本發明又提供一種用於操控加工設備之控制方法,係包括:提供一前述之控制系統,以於該資料庫中存取內建資訊;於該加工設備處理工件時產生加工訊號,使該輸入部獲取一包含該加工訊號之模型輸入資訊,並藉由該校正部基於該內建資訊判斷該模型輸入資訊是否合理,且藉由該校正部判斷該加工機具與該工件之表面是否貼平;當該校正部判斷該模型輸入資訊合理及判斷該加工機具與該工件之表面貼平時,藉由該輸入部將該模型輸入資訊傳輸至該處理部,使該處理部依據該模型輸入資訊預測該工件之加工品質,供作為參考資訊;當該處理部判斷該加工品質未符合需求時,藉由該處理部將該參考資訊傳輸至該運算部;藉由該運算部依據該參考資訊計算出所需之目標參數,以獲取補償參數,使該目標模組之補償作業產生一包含該補償參數之目標資訊;以及基於該目標資訊,該電子裝置自動調整該加工設備對該工件之作用狀態。The present invention also provides a control method for controlling a processing device, comprising: providing a control system as described above to access built-in information in the database; generating a processing signal when the processing device processes a workpiece, so that the input unit obtains a model input information including the processing signal, and judging whether the model input information is reasonable based on the built-in information by the correction unit, and judging whether the surface of the processing tool and the surface of the workpiece are flat by the correction unit; when the correction unit judges that the model input information is reasonable and judges that the surface of the processing tool and the surface of the workpiece are flat, The input unit transmits the model input information to the processing unit, so that the processing unit predicts the processing quality of the workpiece according to the model input information for reference information; when the processing unit determines that the processing quality does not meet the requirements, the processing unit transmits the reference information to the calculation unit; the calculation unit calculates the required target parameters according to the reference information to obtain the compensation parameters, so that the compensation operation of the target module generates a target information including the compensation parameters; and based on the target information, the electronic device automatically adjusts the action state of the processing equipment on the workpiece.
由上可知,本發明之加工設備及其控制系統與控制方法,主要藉由該目標模組作為補償模組,並搭配該加工設備於處理工件時所產生之加工訊號作為模型輸入資訊,以預測加工品質,進而計算出補償參數,故相較於習知技術,本發明可避免於進行自動化加工(如研磨)作業時因加工機具之耗損或該工件之變異等因素而使該工件之加工品質不一致的問題,以有效提升該工件之加工品質之穩定性及增加該加工機具之使用壽命。As can be seen from the above, the processing equipment and its control system and control method of the present invention mainly use the target module as a compensation module, and the processing signal generated by the processing equipment when processing the workpiece as model input information to predict the processing quality and then calculate the compensation parameters. Therefore, compared with the prior art, the present invention can avoid the problem of inconsistent processing quality of the workpiece due to factors such as wear and tear of the processing tool or variation of the workpiece during automated processing (such as grinding) operations, so as to effectively improve the stability of the processing quality of the workpiece and increase the service life of the processing tool.
以下藉由特定的具體實施例說明本發明之實施方式,熟悉此技藝之人士可由本說明書所揭示之內容輕易地瞭解本發明之其他優點及功效。The following describes the implementation of the present invention by means of specific embodiments. Those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification.
須知,本說明書所附圖式所繪示之結構、比例、大小等,均僅用以配合說明書所揭示之內容,以供熟悉此技藝之人士之瞭解與閱讀,並非用以限定本發明可實施之限定條件,故不具技術上之實質意義,任何結構之修飾、比例關係之改變或大小之調整,在不影響本發明所能產生之功效及所能達成之目的下,均應仍落在本發明所揭示之技術內容得能涵蓋之範圍內。同時,本說明書中所引用之如「上」、及「一」等之用語,亦僅為便於敘述之明瞭,而非用以限定本發明可實施之範圍,其相對關係之改變或調整,在無實質變更技術內容下,當亦視為本發明可實施之範疇。It should be noted that the structures, proportions, sizes, etc. depicted in the drawings attached to this specification are only used to match the contents disclosed in the specification for understanding and reading by people familiar with this technology, and are not used to limit the restrictive conditions for the implementation of the present invention. Therefore, they have no substantial technical significance. Any modification of the structure, change of the proportion relationship or adjustment of the size should still fall within the scope of the technical content disclosed by the present invention without affecting the effects and purposes that can be achieved by the present invention. At the same time, the terms such as "above" and "a" etc. cited in this specification are only for the convenience of description and are not used to limit the scope of the present invention. Changes or adjustments to the relative relationships shall also be regarded as the scope of the present invention without substantially changing the technical content.
圖1為本發明之控制系統1之架構示意圖。如圖1所示,該控制系統1係包括:一電子裝置8、一收集部10、一通訊連接該收集部10之輸入部11、至少一通訊連接該輸入部11之目標模組1a、一通訊連接該收集部10之校正部14、一通訊連接該目標模組1a之分析部15以及一通訊連接該校正部14之資料庫19,以令該收集部10、該輸入部11、該目標模組1a、該校正部14、該分析部15及該資料庫19係配置於該電子裝置8中,其中,該目標模組1a係包含一通訊連接該輸入部11之處理部12與一通訊連接該處理部12之運算部13。FIG1 is a schematic diagram of the control system 1 of the present invention. As shown in FIG1, the control system 1 includes: an
於本實施例中,該控制系統1係應用於一加工設備2上,如圖2A所示之電腦數值控制(CNC)的工具機,以令該目標模組1a進行該加工設備2之補償作業(如補償項目為力量),且該電子裝置8係為該工具機的標準配備或獨立電腦(如遠端電腦、個人電腦、平板或手機等),其安裝有一控制器。應可理解地,該電子裝置8可配置有其它具有運算與顯示偵測結果等功能之電子產品。In this embodiment, the control system 1 is applied to a
再者,該收集部10係用於收集製程參數及/或複數加工訊號(如力量訊號、聲發射訊號、震動訊號或其它訊號),以作為模型輸入資訊,且該收集部10會將該模型輸入資訊傳送至該輸入部11,其中,該加工設備2於處理一工件90時會產生該加工訊號,以令該輸入部11提供該模型輸入資訊至該處理部12,使該處理部12藉由該模型輸入資訊預測該工件90之加工品質,供作為參考資訊,且該運算部13依據該參考資訊演算出補償參數,以形成一包含該補償參數之目標資訊。Furthermore, the
又,如圖2A至圖2D所示,該加工設備2係包括一設有加工機具24之機台2a以及至少一設於該機台2a上以通訊連接該電子裝置8之感測器(如第一至第四感測器51,52,53,54)。於本實施例中,該加工設備2係為研磨設備或拋光設備,且該加工機具24係為砂帶機。As shown in FIGS. 2A to 2D , the
所述之機台2a復包含一如機器手臂之承載結構20、及一設於該承載結構20上且連接該加工機具24之調整結構2b,使該承載結構20藉由該調整結構2b承載該加工機具24。The
所述之調整結構2b可包含一連接該承載結構20之多角度可變機構21、一連接該多角度可變機構21之表面自適應機構22、一連接該表面自適應機構22與該加工機具24之力量控制機構23以及一連動該加工機具24之自動置中機構25。例如,該承載結構20之機器手臂之端部可安裝該多角度可變機構21。The adjustment structure 2b may include a
所述之多角度可變機構21係包含至少一馬達210(如圖2B所示)、至少一具有連桿組與阻尼器之阻尼組件211(如圖2C所示)、至少一齒條(圖未示)及至少一齒輪212等零組件,使該加工機具24產生多工作角度的變化性(如圖2B及圖2C所示之運動方向R)。The
於本實施例中,該多角度可變機構21配置第一感測器51,如姿態數值量測感測器,以量測姿態數值,且將角度資訊傳輸至該電子裝置8,供該控制系統1計算不同相對座標下的分力。In this embodiment, the
所述之表面自適應機構22係包含至少一彈簧220(如圖2D所示)、至少一萬向球型關節221(如圖2D所示)、至少一電磁鐵222(如圖2B所示)及至少一氣壓(或油壓)桿(圖未示)等零組件,以補償該加工機具24之加工路徑與該工件90之加工表面之間的不平行之狀況。換言之,該表面自適應機構22之運動方式(如圖2B及圖2D所示之運動方向R)致能該加工機具24(或研磨工具)貼平該工件90之加工表面,並隨著該加工表面之變化微調角度。The surface
所述之力量控制機構23係配置第二感測器52,如力量感測器(如研磨力量感測器),以偵測該加工機具24施予該工件90之作用力,供作為力量資訊,且將該力量資訊傳輸至該電子裝置8。The
所述之加工機具24係配置至少一第三感測器53,如聲發射感測器(如表面聲紋感測器)及/或震動感測器(如加速規感測器)。The
所述之自動置中機構25係使用齒輪250與馬達251搭配一第四感測器54,如砂帶張緊力感測器,以令該第四感測器54偵測該加工機具24之砂帶張緊力量,使該自動置中機構25動態且自動調整張緊輪角度,使該加工機具24(或其砂帶)保持置中位置。因此,藉由該第四感測器54偵測該砂帶於張緊輪上之受力分布,可得知該砂帶之偏轉現況,以進行補償調整動作。The
應可理解地,該感測器之數量可依需求配置於該調整結構2b及/或該加工機具24上,以利於感測所需之加工訊號且將該加工訊號傳輸至該收集部10,並不限於上述。It should be understood that the number of sensors can be configured on the adjustment structure 2b and/or the
因此,該加工設備2藉由該感測器(如第一至第四感測器51,52,53,54)感測該加工訊號,並將該加工訊號傳輸至該電子裝置8,使該控制系統1之目標模組1a進行該加工設備2之補償作業,以令該機台2a基於該補償參數自動調整該加工機具24對該工件90之作用狀態。Therefore, the
圖3A為本發明之用於操控該加工設備2之控制方法之流程方塊圖。於本實施例中,該控制方法包含補償作業,其補償項目為力量(如該加工機具24施予該工件90之作用力),故該加工訊號係包含力量訊號。Fig. 3A is a flow chart of the control method of the present invention for controlling the
於步驟S30中,於該加工設備2處理一工件90時產生加工訊號,使該輸入部11獲取一包含該加工訊號之模型輸入資訊。In step S30, when the
於本實施例中,該模型輸入資訊係包含複數不同類型之加工訊號(如圖3B所示之聲發射感測器之訊號V AE、震動感測器之訊號V vibration及力量訊號F normal)及製程參數(如圖3B所示之進給速度v、未加工前工件表面品質D、研磨馬達轉速w、接觸輪硬度HR、工件材質VB、砂礫粒徑(Grid Size))。 In this embodiment, the model input information includes a plurality of different types of processing signals (such as the signal V AE of the acoustic emission sensor, the signal V vibration of the vibration sensor, and the force signal F normal as shown in FIG. 3B ) and process parameters (such as the feed speed v, the surface quality D of the workpiece before processing, the grinding motor speed w, the contact wheel hardness HR, the workpiece material VB, and the grit particle size (Grid Size) as shown in FIG. 3B ).
於步驟S31中,藉由該輸入部11將該模型輸入資訊傳輸至該處理部12,使該處理部12依據該模型輸入資訊預測該工件90之加工品質,供作為參考資訊。例如,該處理部12係包含至少一機器學習模型,以將該模型輸入資訊進行演算而獲取該參考資訊,故該處理部12之預測過程如下:In step S31, the
於步驟S310至步驟S311中,第一機器學習模型31接收該模型輸入資訊(如圖3B所示),以演算出一切削力F(如圖3B所示),供作為第一參數。In step S310 to step S311, the first
於本實施例中,該第一機器學習模型31係採用DNN(Deep Neural Network)或CNN(Convolutional Neural Network)等人工智慧模型進行訓練,以形成一反映耗材(如該加工機具24之砂帶)磨耗程度與切削力F之間的關聯性的模型。In this embodiment, the first
於步驟S312中,將該第一參數(切削力F)傳輸至第二機器學習模型32,且該第二機器學習模型32亦接收該模型輸入資訊,如圖3B所示。In step S312, the first parameter (cutting force F) is transmitted to the second
於本實施例中,該第二機器學習模型亦採用DNN或CNN等人工智慧模型進行訓練,以形成一反映該切削力F與該工件90之加工品質之間的關聯性的模型。In this embodiment, the second machine learning model is also trained using an artificial intelligence model such as DNN or CNN to form a model that reflects the correlation between the cutting force F and the processing quality of the
於步驟S313中,該第二機器學習模型32將該第一參數(切削力F)與該模型輸入資訊一併進行演算,以獲取該工件90之加工品質之預測結果,供作為該參考資訊。In step S313, the second
於步驟S32中,該處理部12判斷該工件90之加工品質是否符合需求。例如,若該處理部12判斷該加工品質符合需求,則該處理部12持續監測磨耗程度及進行預測動作(如步驟S38所示)。另一方面,若該處理部12判斷該加工品質未符合需求,如圖3C所示之參考資訊(其包含該切削力F與該工件90之加工品質之間的關聯性的曲線圖),則藉由該處理部12將該參考資訊傳輸至該運算部13(如步驟S33所示),其中,該參考資訊呈現目前品質狀態之不良參數點q0及理想品質狀態之期望參數點q1。In step S32, the
於本實施例中,該參考資訊之品質參數Q為每次切削後之狀態,如圖3B所示之步驟S33,其公式為Q=a×F n+…+C,其中,F n為力量之n次方,n為次方數(可為整數或分數),a為加權數值,C為常數。 In this embodiment, the quality parameter Q of the reference information is the state after each cutting, such as step S33 shown in FIG. 3B , and its formula is Q=a× Fn +…+C, wherein Fn is the nth power of the force, n is the power (which can be an integer or a fraction), a is the weighted value, and C is a constant.
於步驟S34中,藉由該運算部13依據該參考資訊演算出所需之理想切削力F
Ideal,供作為第二參數。
In step S34, the
於步驟S35中,藉由該運算部13依據該第二參數(理想切削力F
Ideal)計算出法向力,即F
Ideal×cosθ(如圖3B所示之步驟S35),供作為目標參數。
In step S35 , the
於步驟S36中,該運算部13進行相減計算,即藉由該運算部13將該目標參數與該加工訊號(力量訊號F
normal)之數值相減,以獲取補償參數(如補償力之數值)。
In step S36 , the
因此,藉由該運算部13依據該參考資訊可演算出該補償參數,使該目標模組1a之補償作業產生(或輸出)一包含該補償參數之目標資訊。Therefore, the
於步驟S37中,藉由該運算部13輸出一包含該補償參數(如補償力之數值)之目標資訊至該電子裝置8之控制器(如圖3B所示之步驟S37)。In step S37, the
因此,基於該目標資訊,該電子裝置8能自動調整該加工設備2對該工件90之作用狀態。Therefore, based on the target information, the
圖4係為本發明之用於操控該加工設備2之控制方法之流程方塊圖,其包括校正作業及補償作業。FIG. 4 is a flow chart of the control method for controlling the
於步驟S40中,於該控制系統1之資料庫19中預設一幾何參數化物理模型,以存取最佳力量及其相關對照參數(如聲發射訊號及震動訊號),其可視為內建資訊。In step S40, a geometric parameterized physical model is preset in the
於步驟S41中,將該最佳力量設定為對照力量。In step S41, the optimal force is set as the reference force.
於步驟S42中,進行試磨作業,將該加工設備2以其加工機具24研磨一工件90,且該工件可置放於一校正平台9上,如圖2A所示。In step S42, a trial grinding operation is performed, where the
於步驟S43中,進行校正作業(包含步驟S430~S435,詳如後述)。In step S43, a calibration operation is performed (including steps S430-S435, as described below).
於步驟S430中,藉由該收集部10收集該試磨作業之感測器所量測到之力量訊號。In step S430, the collecting
於步驟S431中,根據該對照力量與步驟S430所量測到之力量訊號,藉由該校正部14判斷該加工機具24之砂帶與該校正平台9上之工件90之表面是否貼平。例如,若該校正部14判斷兩者未貼平,則藉由該表面自適應機構22與多角度變化機構21自動調整該加工機具24之位置(如步驟S432所示),再進行步驟S430至步驟S431之作業,直至兩者貼平為止。另一方面,若該校正部14判斷兩者貼平,則藉由該收集部10繼續收集該試磨作業之感測器所量測到之聲發射訊號及震動訊號(如步驟S433所示)。In step S431, the
於步驟S434中,根據輸入該資料庫19中的內建資訊之對照參數,該校正部14判斷步驟S433所量測到之聲發射訊號及震動訊號是否合理。例如,若該校正部14判斷不合理,則藉由該自動置中機構25自動調整該加工機具24之砂帶位置(如步驟S435所示)。另一方面,若該校正部14判斷為合理,則可進行加工(如研磨及/或拋光)作業(如步驟S44所示),使該收集部10將校正後之模型輸入資訊傳送至該輸入部11。In step S434, the
於步驟S45中,進行如圖3A所示之步驟S30(輸入部11獲取一包含加工訊號之模型輸入資訊)。In step S45, step S30 as shown in FIG. 3A is performed (the
於步驟S46中,進行如圖3A所示之補償作業。In step S46, the compensation operation shown in FIG. 3A is performed.
於步驟S47中,進行如圖3A所示之步驟S37(運算部13輸出一包含補償參數之目標資訊)。In step S47, step S37 as shown in FIG. 3A is performed (the
於步驟S48中,藉由該分析部15進行分析作業,以分析該補償作業是否使該加工設備2正常運作。In step S48, the analyzing
於本實施例中,藉由該分析部15判斷該加工機具24之砂帶磨耗程度是否超過閥值。例如,若該分析部15判斷砂帶磨耗程度未超過閥值,則可繼續進行步驟S44之加工作業,以藉由該目標模組1a不斷進行該補償作業。另一方面,若該分析部15判斷砂帶磨耗程度超過閥值,則需停止或結束加工作業(如步驟S49所示)。In this embodiment, the
因此,本發明之控制方法藉由校正作業,以形成較準確之加工訊號(聲發射訊號、震動訊號及力量訊號)作為模型輸入資訊,使該目標模組1a之補償作業能產生較合適之補償參數。Therefore, the control method of the present invention forms more accurate processing signals (acoustic emission signals, vibration signals and force signals) as model input information through calibration operations, so that the compensation operation of the target module 1a can generate more appropriate compensation parameters.
圖5為本發明之控制系統1之另一實施例之架構示意圖。如圖5所示,該控制系統1之目標模組1a係包含複數補償模型5a,5b,5c,以進行多種不同補償項目之補償作業。Fig. 5 is a schematic diagram of another embodiment of the control system 1 of the present invention. As shown in Fig. 5, the target module 1a of the control system 1 includes a plurality of
於本實施例中,該加工機具24可為砂帶機,且該複數補償模型5a,5b,5c係具有系統分力補償模型5a、砂帶磨耗力量補償模型5b及砂帶張緊力量補償模型5c。In this embodiment, the
所述之系統分力補償模型5a係通訊連接該第一感測器51,供該目標模組1a提供補償參數至該電子裝置8之控制器,以調整該力量控制機構23。The system component
所述之砂帶磨耗力量補償模型5b係通訊連接該第二感測器52及第三感測器53,供該目標模組1a提供補償參數至該電子裝置8之控制器,以調整該加工機具24。The belt wear force compensation model 5b is communicatively connected to the
所述之砂帶張緊力量補償模型5c係通訊連接該第四感測器54,供該目標模組1a提供補償參數至該電子裝置8之控制器,以調整該自動置中機構25。The belt tension
應可理解地,有關加工設備之種類繁多,並不限於上述。It should be understood that there are many types of processing equipment, not limited to the above.
因此,有關該控制系統1之相關之補償項目也繁多,如速度、加速度、移動距離或其它等,可依需求設定,並無特別限制。Therefore, there are many compensation items related to the control system 1, such as speed, acceleration, moving distance or others, which can be set according to needs without any special restrictions.
綜上所述,本發明之加工設備2及其控制系統1與控制方法,主要藉由該目標模組1a作為補償模組,並搭配於加工作業時所收集之加工訊號(如震動訊號、聲發射訊號、力量訊號),甚至製程參數(如馬達轉速、進給速度、接觸輪硬度、工件材料、研磨砂礫尺寸等),作為模型輸入資訊,以預測加工品質(甚至監測磨耗程度),進而計算出包含補償參數之目標資訊,故相較於習知技術,本發明能避免於進行自動化加工(如研磨)作業時因加工機具24之耗損(如研磨用之砂帶磨耗)或該工件90之變異等因素而使該工件90之加工品質不一致的問題,以提升加工品質之穩定性及增加該加工機具24之使用壽命。In summary, the
上述實施例用以例示性說明本發明之原理及其功效,而非用於限制本發明。任何熟習此項技藝之人士均可在不違背本發明之精神及範疇下,對上述實施例進行修改。因此本發明之權利保護範圍,應如後述之申請專利範圍所列。The above embodiments are used to illustrate the principle and effect of the present invention, but not to limit the present invention. Anyone skilled in the art can modify the above embodiments without violating the spirit and scope of the present invention. Therefore, the scope of protection of the present invention should be as listed in the scope of the patent application described below.
1:控制系統1: Control system
1a:目標模組1a: Target module
10:收集部10: Collection Department
11:輸入部11: Input
12:處理部12: Processing Department
13:運算部13: Arithmetic Department
14:校正部14: Correction Department
15:分析部15: Analysis Department
19:資料庫19: Database
2:加工設備2: Processing equipment
2a:機台2a: Machine
2b:調整結構2b: Adjust the structure
20:承載結構20: Load-bearing structure
21:多角度可變機構21: Multi-angle variable mechanism
210,251:馬達210,251:Motor
211:阻尼組件211: Damping assembly
212:齒輪212: Gear
22:表面自適應機構22: Surface Adaptive Mechanism
220:彈簧220: Spring
221:萬向球型關節221: Universal ball joint
222:電磁鐵222: Magnet
23:力量控制機構23: Power Control Mechanism
24:加工機具24: Processing machinery
25:自動置中機構25: Automatic centering mechanism
250:齒輪250: Gear
31:第一機器學習模型31: The first machine learning model
32:第二機器學習模型32: Second Machine Learning Model
5a,5b,5c:補償模型5a,5b,5c: Compensation Model
51:第一感測器51: First sensor
52:第二感測器52: Second sensor
53:第三感測器53: Third sensor
54:第四感測器54: The fourth sensor
8:電子裝置8: Electronic devices
9:校正平台9: Calibration platform
90:工件90: Workpiece
F:切削力F: Cutting force
q0:不良參數點q0: bad parameter point
q1:期望參數點q1: expected parameter point
R:運動方向R: Movement direction
S30~S38:步驟S30~S38: Steps
S310~S313:步驟S310~S313: Steps
S40~S49:步驟S40~S49: Steps
S430~S435:步驟S430~S435: Steps
圖1為本發明之控制系統之架構配置圖。FIG1 is a configuration diagram of the control system of the present invention.
圖2A為本發明之加工設備之側面示意圖。FIG. 2A is a side view schematic diagram of the processing equipment of the present invention.
圖2B為圖2A之局部示意圖。FIG. 2B is a partial schematic diagram of FIG. 2A .
圖2C為圖2B之另一視角之局部示意圖。FIG. 2C is a partial schematic diagram of FIG. 2B from another viewing angle.
圖2D為圖2B之另一視角之局部示意圖。FIG. 2D is a partial schematic diagram of FIG. 2B from another viewing angle.
圖3A為本發明之控制方法之流程方塊圖。FIG. 3A is a flow chart of the control method of the present invention.
圖3B為圖3A之演算流程方塊圖。FIG. 3B is a block diagram of the calculation process of FIG. 3A .
圖3C為圖3A之參考資訊之曲線圖。FIG. 3C is a graph of the reference information of FIG. 3A .
圖4為本發明之控制方法之另一實施例之流程方塊圖。FIG4 is a flow chart of another embodiment of the control method of the present invention.
圖5為本發明之控制系統之另一實施例之配置示意圖。FIG5 is a schematic diagram showing the configuration of another embodiment of the control system of the present invention.
1a:目標模組 1a: Target module
S30~S38:步驟 S30~S38: Steps
S310~S313:步驟 S310~S313: Steps
Claims (22)
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|---|---|---|---|---|
| TW519712B (en) * | 2001-12-31 | 2003-02-01 | Via Tech Inc | Correcting method of handler test arm and its adjustment fixture |
| US20190179297A1 (en) * | 2016-08-09 | 2019-06-13 | Ricoh Company, Ltd. | Diagnosis device, learning device, and diagnosis system |
| TW202100290A (en) * | 2019-06-28 | 2021-01-01 | 日商三菱電機股份有限公司 | Machining condition searching device and machining condition searching method |
| TW202302269A (en) * | 2021-07-08 | 2023-01-16 | 日商三菱電機股份有限公司 | Machining condition search device and machining condition search method |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW519712B (en) * | 2001-12-31 | 2003-02-01 | Via Tech Inc | Correcting method of handler test arm and its adjustment fixture |
| US20190179297A1 (en) * | 2016-08-09 | 2019-06-13 | Ricoh Company, Ltd. | Diagnosis device, learning device, and diagnosis system |
| TW202100290A (en) * | 2019-06-28 | 2021-01-01 | 日商三菱電機股份有限公司 | Machining condition searching device and machining condition searching method |
| TW202302269A (en) * | 2021-07-08 | 2023-01-16 | 日商三菱電機股份有限公司 | Machining condition search device and machining condition search method |
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