TWI846898B - A braking system for track traveling machine - Google Patents
A braking system for track traveling machine Download PDFInfo
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- TWI846898B TWI846898B TW109123342A TW109123342A TWI846898B TW I846898 B TWI846898 B TW I846898B TW 109123342 A TW109123342 A TW 109123342A TW 109123342 A TW109123342 A TW 109123342A TW I846898 B TWI846898 B TW I846898B
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- balance beam
- pressing frame
- balancing
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- 238000003825 pressing Methods 0.000 claims abstract description 31
- 238000005452 bending Methods 0.000 claims abstract description 7
- 239000002184 metal Substances 0.000 claims description 7
- 239000012530 fluid Substances 0.000 description 19
- 238000003860 storage Methods 0.000 description 10
- 238000010586 diagram Methods 0.000 description 7
- 238000009434 installation Methods 0.000 description 7
- 238000005096 rolling process Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 4
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 2
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 2
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 2
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 229920006311 Urethane elastomer Polymers 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 229920001084 poly(chloroprene) Polymers 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000009418 renovation Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C15/00—Safety gear
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C9/00—Travelling gear incorporated in or fitted to trolleys or cranes
- B66C9/18—Travelling gear incorporated in or fitted to trolleys or cranes with means for locking trolleys or cranes to runways or tracks to prevent inadvertent movements
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D63/00—Brakes not otherwise provided for; Brakes combining more than one of the types of groups F16D49/00 - F16D61/00
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D65/00—Parts or details
- F16D65/14—Actuating mechanisms for brakes; Means for initiating operation at a predetermined position
- F16D65/16—Actuating mechanisms for brakes; Means for initiating operation at a predetermined position arranged in or on the brake
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Carriers, Traveling Bodies, And Overhead Traveling Cranes (AREA)
- Braking Arrangements (AREA)
Abstract
本發明具備制動機構(40),該制動機構(40)具有:按壓框架(50),在最下層的平衡裝置的下部平衡樑(9c)(下側平衡樑)與軌道(4)之間,配設成朝向與軌道(4)直交的水平方向伸出;和液壓缸(13),嵌裝於「按壓框架(50)之與軌道(4)直交的水平方向兩端部」、與「最下層的平衡裝置之下部平衡樑(9c)(下側平衡樑)的兩側面」之間,且促使按壓框架(50)升降;及煞車墊(12),安裝於按壓框架的下表面,液壓缸(13),透過「用來吸收作用於液壓缸(13)之活塞桿(13b)的彎曲力」的彈性構件(60)而固定。The present invention provides a braking mechanism (40) comprising: a pressing frame (50) disposed between a lower balancing beam (9c) (lower balancing beam) of a lower balancing device and a track (4) and extending in a horizontal direction perpendicular to the track (4); and a hydraulic cylinder (13) embedded in the pressing frame (50) and extending in a horizontal direction perpendicular to the track (4). The two end portions thereof and the two side surfaces of the lower balance beam (9c) (lower balance beam) of the lowest balance device promote the lifting and lowering of the pressing frame (50); and the brake pad (12) is mounted on the lower surface of the pressing frame, and the hydraulic cylinder (13) is fixed by an elastic member (60) for absorbing the bending force of the piston rod (13b) acting on the hydraulic cylinder (13).
Description
本發明,是關於軌道行走式機械的制動裝置的發明。The present invention relates to a braking device for a track-traveled machine.
圖1是顯示作為一般軌道行走式機械的貨櫃起重機之一例的圖面,其中1為貨櫃起重機,2為配備有貨櫃起重機1的港灣,3為港灣2的岸壁,4是以朝「與圖1的紙面直交的方向」延伸的方式鋪設於岸壁3的軌道,在貨櫃起重機1的起重機本體5的支承腳6安裝有:具有「可沿著軌道4自由滾動的行走車輪7」的行走裝置8。FIG1 is a diagram showing an example of a container crane as a general rail-traveled machine, wherein 1 is a container crane, 2 is a port equipped with the
前述貨櫃起重機1,倘若在貨物裝卸作業(cargo handling)中受到強風吹襲,將違反操作者的意願而無法停止行走,進而導致失控,恐有引發對鄰接的機械或鄰近構造物形成衝撞或傾倒的疑慮。If the container crane 1 is hit by strong wind during cargo handling, it will go against the operator's will and fail to stop moving, which may lead to loss of control and may cause collision or toppling of adjacent machinery or adjacent structures.
因此,作為用來防止如前述軌道行走式機械之失控的裝置,傳統上具有如專利文獻1所揭示的夾具裝置。該夾具裝置具備:夾持機構,在前端部形成有夾持部的一對接觸器,該一對接觸器的略中間部以軸作為中心而可自由轉動地連結;彈簧機構,設在該夾持機構之前述接觸器的基端部,且使該接觸器的基端部間變窄,而形成前述接觸器朝向「前述夾持部常態地夾持軌道」的方向轉動;轉動凸輪,從「形成於前述一對接觸器之基端部的凸輪承接部」的內側朝向壓開的方向,驅動該凸輪承受部,而釋放由前述夾持部對軌道的夾持。Therefore, as a device for preventing the aforementioned track-traveled machine from losing control, there is conventionally a clamping device as disclosed in Patent Document 1. The clamping device comprises: a clamping mechanism, a pair of contacts having clamping parts formed at the front end, and the middle parts of the pair of contacts are connected to be freely rotatable with the shaft as the center; a spring mechanism, which is arranged at the base end of the contactor of the clamping mechanism, and narrows the base end of the contactor to form the aforementioned contactor to rotate in the direction of "the aforementioned clamping part normally clamping the track"; a rotating cam, which drives the cam receiving part from the inner side of "the cam receiving part formed at the base end of the aforementioned pair of contacts" in the direction of pressing and opening, thereby releasing the clamping of the track by the aforementioned clamping part.
但是,在專利文獻1所揭示的夾具裝置中,由於採用「從兩側夾持軌道」的方式,當為了提高與軌道面之間的摩擦係數,而在夾具裝置側的接觸面具有細微凹痕的齒、或者令接觸面硬化而形成如銼刀般的場合中,有可能對軌道的側面造成損傷。此外,在軌道側面的精度低,而從其寬度方向的中心線到側面為止的尺寸產生朝左右偏移的場合、或者軌道產生腐蝕等的場合中,前述夾持部所產生的夾持無法一致地執行,而導致鎖緊力(夾持力)大幅地下降,而存在無法獲得充分的保持力的可能。However, in the clamping device disclosed in Patent Document 1, since the method of "clamping the rail from both sides" is adopted, when the contact surface on the side of the clamping device has teeth with fine grooves in order to increase the friction coefficient with the rail surface, or the contact surface is hardened to form a file-like shape, the side surface of the rail may be damaged. In addition, when the accuracy of the side surface of the rail is low, and the dimension from the center line of its width direction to the side surface is offset to the left or right, or when the rail is corroded, the clamping generated by the above-mentioned clamping part cannot be performed consistently, resulting in a significant decrease in the locking force (clamping force), and there is a possibility that sufficient holding force cannot be obtained.
為了消除這樣的問題,而開發了一種具備油壓缸等之液壓缸的制動裝置,該液壓缸可使煞車墊朝向「直交於軌道之行走車輪滾動面的方向」按壓、分離(譬如,請參考專利文獻2)。 [先前技術文獻] [專利文獻]In order to solve this problem, a brake device having a hydraulic cylinder such as an oil cylinder has been developed, which can press and release the brake pad in a direction perpendicular to the rolling surface of the running wheel of the track (for example, please refer to patent document 2). [Prior technical document] [Patent document]
[專利文獻1]日本特開平6-72690號公報 [專利文獻2]日本特開2015-58805號公報[Patent Document 1] Japanese Patent Publication No. 6-72690 [Patent Document 2] Japanese Patent Publication No. 2015-58805
[發明欲解決之問題][Problem to be solved]
近年來,在前述貨櫃起重機1等的軌道行走式機械中,對於將制動裝置設在前述行走裝置8下部的要求日益高漲。這是為了對應以下的場合:特別是當進行既有的軌道行走式機械的改造等時,無法將制動裝置設於「在起重機本體5的支承腳6之間,沿著軌道4延伸而連結該支承腳6」的下部框架的下方。In recent years, in rail-travel machines such as the container crane 1, there has been an increasing demand for installing a brake device under the
但是,在如同專利文獻2所記載之傳統的制動裝置中,由於無法縮短液壓缸的長度,因此難以將制動裝置設於前述行走裝置8的下部。However, in the conventional brake device described in
本發明,是有鑑於上述的傳統問題點所研發的發明,本發明提供一種:不受到改造時之設置場所的限制,可提高設置之自由度的軌道行走式機械的制動裝置。 [解決問題之手段]The present invention is developed in view of the above-mentioned traditional problems. The present invention provides a braking device for a track-traveled machine that is not restricted by the installation location during modification and can improve the freedom of installation. [Means for solving the problem]
本發明的軌道行走式機械的制動裝置,為以下所述的軌道行走式機械的制動裝置:至少具有一層由上側平衡樑與一對下側平衡樑所形成的平衡裝置,並且具備「在最下層的平衡裝置之下側平衡樑的行走方向兩端部,配設可沿著軌道自由滾動的行走車輪」的行走裝置,該上側平衡樑,其中間部是由「朝與行走方向呈直角的水平方向延伸的搖動銷」所支承,而可自由搖動地配設在「行走於軌道上的支承腳的下部」,該一對下側平衡樑,其中間部是由「朝與行走方向呈直角的水平方向延伸的搖動銷」所支承,而可自由搖動地配設在該上側平衡樑的行走方向兩端部, 其中具備制動機構,該制動機構具有:按壓框架,在前述最下層的平衡裝置的下側平衡樑與軌道之間,配設成朝向與該軌道直交的水平方向伸出;和液壓缸,嵌裝於「該按壓框架之與軌道直交的水平方向兩端部」、與「前述最下層的平衡裝置之下側平衡樑的兩側面」之間,且促使前述按壓框架升降;及煞車墊,安裝於前述按壓框架的下表面, 前述液壓缸,透過「用來吸收作用於該液壓缸之活塞桿的彎曲力」的彈性構件而固定。The braking device of the track-walking machine of the present invention is the braking device of the track-walking machine described below: it has at least one layer of balancing device formed by an upper balancing beam and a pair of lower balancing beams, and has a walking device in which "walking wheels that can roll freely along the track are arranged at both ends of the lower balancing beam in the walking direction under the lowest balancing device", the upper balancing beam, the middle part of which is supported by "a rocking pin extending in a horizontal direction at a right angle to the walking direction", and is freely rockedly arranged at "the lower part of the supporting foot that walks on the track", and the pair of lower balancing beams, the middle part of which is supported by "a rocking pin extending in a horizontal direction at a right angle to the walking direction". The upper balance beam is supported and freely swingably arranged at both ends of the upper balance beam in the travel direction, wherein a braking mechanism is provided, which has: a pressing frame, arranged between the lower balance beam of the aforementioned lowest level balance device and the track, and extending in a horizontal direction perpendicular to the track; and a hydraulic cylinder, embedded between "the two ends of the pressing frame in the horizontal direction perpendicular to the track" and "the two side surfaces of the lower balance beam of the aforementioned lowest level balance device", and promoting the lifting of the pressing frame; and a brake pad, installed on the lower surface of the pressing frame, and the aforementioned hydraulic cylinder is fixed by an elastic member "used to absorb the bending force of the piston rod acting on the hydraulic cylinder".
在前述軌道行走式機械的制動裝置中,前述彈性構件被嵌裝於「從前述下側平衡樑伸出之支承托架的下表面」、與「利用連結構件而固定於該支承托架之下表面的前述液壓缸之缸筒本體的背面」之間, 前述液壓缸之活塞桿的前端部,最好鎖入前述按壓框架。In the brake device of the aforementioned track-traveled machine, the aforementioned elastic member is embedded between "the lower surface of the support bracket extending from the aforementioned lower side balance beam" and "the back side of the cylinder body of the aforementioned hydraulic cylinder fixed to the lower surface of the support bracket by means of a connecting member", and the front end of the piston rod of the aforementioned hydraulic cylinder is preferably locked into the aforementioned pressing frame.
此外,在前述軌道行走式機械的制動裝置中,可具備嵌裝於「前述彈性構件」與「液壓缸之缸筒本體的背面」之間的金屬板。 [發明的效果]In addition, in the aforementioned brake device of the rail-travel machine, a metal plate may be provided which is embedded between the "above-mentioned elastic member" and the "back side of the cylinder body of the hydraulic cylinder". [Effect of the invention]
根據本發明之軌道行走式機械的制動裝置,可達成:不受限於改造時的設置場所,能提高設置之自由度的絕佳效果。According to the brake device of the track-traveled machine of the present invention, it is possible to achieve the excellent effect of being not limited to the installation location during modification and being able to improve the freedom of installation.
以下,參考圖面說明本發明的實施形態。Hereinafter, embodiments of the present invention will be described with reference to the drawings.
圖2~圖5為本發明之軌道行走式機械的制動裝置的實施例,在圖面中,與圖1標示相同符號的部分,表示相同的構件。FIG. 2 to FIG. 5 are embodiments of the brake device for the rail-traveled machine of the present invention. In the drawings, the parts with the same symbols as those in FIG. 1 represent the same components.
在作為圖2所示之軌道行走式機械的貨櫃起重機1中,在起重機本體5的支承腳6之間,設有「為了連結該支承腳6而沿著軌道4延伸」的下部框架6a,在該下部框架6a的底面側,設有複數個(在圖2的例子中為兩座)行走裝置8。In the container crane 1 which is a rail-walking machine as shown in FIG. 2 , a
前述行走裝置8具備:上部平衡樑9a、中間部平衡樑9b、下部平衡樑9c、行走車輪7。The
前述上部平衡樑9a,其中間部由「朝向與行走方向呈直角的水平方向延伸」的搖動銷10a所支承,而可自由搖動地配設於前述下部框架6a的底面側。前述中間部平衡樑9b,其中間部由「朝向與行走方向呈直角的水平方向延伸」的搖動銷10b所支承,而可自由搖動地配設於前述上部平衡樑9a的行走方向兩端部。前述下部平衡樑9c,其中間部由「朝向與行走方向呈直角的水平方向延伸」的搖動銷10c所支承,而可自由搖動地配設於前述中間部平衡樑9b的行走方向兩端部。The
前述行走車輪7,可沿著軌道4自由滾動地配設於前述下部平衡樑9c的行走方向兩端部。The aforementioned traveling
在圖2所示的例子中,「由上部平衡樑9a與中間部平衡樑9b所形成的平衡裝置9A」、與「由中間部平衡樑9b與下部平衡樑9c所形成的平衡裝置9B」,形成上下兩層。順道一提,上層的前述平衡裝置9A中的上部平衡樑9a,成為上側平衡樑,中間部平衡樑9b則成為下側平衡樑。此外,下層的前述平衡裝置9B中的中間部平衡樑9b,相對地成為上側平衡樑,而下部平衡樑9c則成為下側平衡樑。但是,亦可對應於作為前述軌道行走式機械之貨櫃起重機1的規模,前述平衡裝置9A僅形成一層,而將下側平衡樑(在該場合中,為中間部平衡樑9b)配設於行走車輪7。此外,亦可使前述平衡裝置形成上下三層以上,將可沿著軌道4自由滾動的行走車輪7,配設於最下層之平衡裝置的下側平衡樑的行走方向兩端部。In the example shown in FIG. 2 , the "
前述下部平衡樑9c(下側平衡樑)由以下的方式構成:複數張(在圖3及圖4的例子中為兩張)板材9cp,保持間隔地配設於軌道4的寬度方向,並在該板材9cp之間配設連結的板材9cq。The
在前述行走裝置8,分別配置有制動機構40。但是,並非必須將制動機構40配置於每一個前述行走裝置8,只要可獲得充分的制動力,即使制動機構40為一個也無妨。The
前述制動機構40,安裝在配設有前述行走車輪7的下部平衡樑9c(下側平衡樑),且如圖3所示,具備按壓框架50、液壓缸13、煞車墊12。The
前述制動機構40的按壓框架50,在前述下部平衡樑9c(下側平衡樑)與軌道4之間,配設成朝向「與該軌道4直交的水平方向」伸出。The
前述制動機構40的液壓缸13,嵌裝於「前述按壓框架50與軌道4直交的水平方向兩端部」、與「前述下部平衡樑9c(下側平衡樑)的兩側面」之間,促使前述按壓框架50升降。The
在前述下部平衡樑9c(下側平衡樑)安裝有固定框架51,前述液壓缸13的缸筒本體13a,隔著彈性構件60(譬如,胺甲酸乙酯橡膠等)與金屬板70(譬如,鋼板等),由螺栓等的連結構件80固定於從該固定框架51伸出之支承托架52的下表面。A
從前述缸筒本體13a垂下的活塞桿13b的前端部,鎖入前述按壓框架50,由螺帽90所固定。The front end portion of the
前述固定框架51,具備在軌道4長度方向上面向前述按壓框架50之兩端面的止動器部51a,而形成由該止動器部51a限制按壓框架50朝軌道4長度方向的移動(請參考圖3及圖4)。The aforementioned
前述液壓缸13,雖如圖4所示,在單側配設有兩個,但其數量可視需要設定為一個或者三個以上。Although the aforementioned
前述制動機構40的煞車墊12,被安裝於前述按壓框架50的下表面。The
在前述液壓缸13連接有液壓單元14。The
前述液壓單元14形成:使油之類的作動流體朝前述液壓缸13的帽蓋側室13c與桿側室13d自由供排,且促使前述液壓缸13伸縮,以下詳細地說明其構造。The
前述液壓單元14具備:壓送管路16,從作動流體所貯留的儲槽15延伸;帽蓋側管路17,連接於液壓缸13的帽蓋側室13c(活塞桿13b未突出之側的室);桿側管路18,連接於液壓缸13的桿側室13d(活塞桿13b突出之側的室);回流管路19,通往前述儲槽15。在前述壓送管路16途中設有:泵21,由馬達20所驅動;止回閥22,用來阻止由該泵21所壓送之作動流體的逆流。前述壓送管路16及回流管路19、前述帽蓋側管路17及桿側管路18,透過電磁閥23而連接,在蓄壓管路24連接有蓄壓器25,該蓄壓管路24是在前述止回閥22與電磁閥23之間從壓送管路16途中分歧。
The
前述電磁閥23具有:煞車作動位置23A、煞車解除位置23B。前述煞車作動位置23A,是藉由使前述壓送管路16與帽蓋側管路17連通,而將「由前述泵21所壓送的作動流體」朝液壓缸13的帽蓋側室13c導入,並藉由使前述桿側管路18與回流管路19連通,而將「前述液壓缸13之桿側室13d的作動流體」朝儲槽15排出的位置。前述煞車解除位置23B,是藉由使前述壓送管路16與桿側管路18連通,而將「由前述泵21所壓送的作動流體」朝前述液壓缸13的桿側室13d導入,並藉由使前述帽蓋側管路17與回流管路19連通,而將「前述液壓缸13之帽蓋側室13c的作動流體」朝儲槽15排出的位置。電磁閥23,當緊急停止時(必須緊急地將電源切斷時)及停電時,停止對電磁線圈(solenoid)的供電,並藉由彈簧力而機械性地切換成前述煞車作動位置23A。
The
在前述泵21與止回閥22之間的壓送管路16途中,分歧連接有通往前述儲槽15的釋放管路26,在該釋放
管路26途中設有:當前述壓送管路16之作動流體的壓力成為設定壓以上時開啟,使作動流體朝儲槽15回流的釋放閥27。
In the
在前述蓄壓管路24途中設有:高階壓力開關28H,當該蓄壓管路24之作動流體的壓力已達到高階設定壓時作動;低階壓力開關28L,當前述蓄壓管路24之作動流體的壓力已達到低階設定壓時作動;關斷閥28V,常態性開啟(Normally open),且當前述高階壓力開關28H作動時關閉。藉此形成:當前述蓄壓管路24之作動流體的壓力已達到前述蓄壓器25的設定壓時高階壓力開關28H作動,而由圖面中未顯示的控制裝置對前述泵21的馬達20輸出停止指令,並且關閉前述關斷閥28V,另外,當前述壓力已低於前述蓄壓器25的設定壓時低階壓力開關28L作動,而由前述控制裝置對前述泵21的馬達20輸出驅動指令,並且開啟前述關斷閥28V。
The aforementioned
在前述蓄壓管路24途中連接有:當維修保養等時,用來將前述蓄壓器25的作動流體朝儲槽15排出的洩流管路29,在該洩流管路29設有:由操作者所開閉的手動開關閥30。
The aforementioned
接著,說明上述實施例的作用。 Next, the function of the above-mentioned embodiment is explained.
如圖3所示,在液壓單元14的電磁閥23已切換成煞車解除位置23B的狀態下,藉由壓送管路16與桿側管路18連通,將「由泵21所壓送的作動流體」朝液壓缸13的桿側室13d導入,並且藉由帽蓋側管路17與回流管路19
連通,將「液壓缸13之帽蓋側室13c的作動流體」朝儲槽15排出。如此一來,活塞桿13b在液壓缸13的內部朝收縮方向移動,將按壓框架50朝上方拉起,與該按壓框架50一體的煞車墊12,從軌道4的行走車輪滾動面4a分離而使制動解除,貨櫃起重機1變得可行走。
As shown in FIG3 , when the
相對於此,倘若從圖3所示的狀態,如圖5所示,將前述液壓單元14的電磁閥23切換成煞車作動位置23A時,藉由連通壓送管路16與帽蓋側管路17,將「由泵21所壓送的作動流體」朝液壓缸13的帽蓋側室13c導入,並藉由連通桿側管路18與回流管路19,而將前述液壓缸13之桿側室13d的作動流體朝儲槽15排出。如此一來,液壓缸13的活塞桿13b朝突出的方向移動,將按壓框架50下壓,與該按壓框架50一體的煞車墊12被按壓於軌道4的行走車輪滾動面4a,而執行制動。
In contrast, if the
當前述蓄壓管路24之作動流體的壓力已達到前述蓄壓器25的高階設定壓時高階壓力開關28H作動,而由圖面中未顯示的控制裝置對前述泵21的馬達20輸出停止指令,並且關閉前述關斷閥28V。另外,當前述壓力已低於前述蓄壓器25的低階設定壓時低階壓力開關28L作動,而由前述控制裝置對前述泵21的馬達20輸出驅動指令,並且開啟前述關斷閥28V。如此一來,前述蓄壓器25,常態性地蓄壓成高階設定壓與低階設定壓之間的壓力。不僅如此,前述電磁閥23,當緊急停止時及停電時,停止對電磁線圈的供電,並藉由彈簧力而機械性地切換成前述煞車作
動位置23A。此外,前述關斷閥28V為常態性斷開(Normally open),當緊急停止時及停電時啟動(開啟)。因此,當緊急停止時及停電時,由前述蓄壓器25所蓄壓的作動流體,從蓄壓管路24透過帽蓋側管路17導向前述液壓缸13的帽蓋側室13c,使活塞桿13b朝突出的方向移動,而將前述煞車墊12按壓於軌道4的行走車輪滾動面4a。其結果,當緊急停止時及停電時即使泵21停止,也能使煞車作動。
When the pressure of the operating fluid in the
在此,液壓缸13通常形成:缸筒本體13a的背面側,銷連結於成為基座的構件,且活塞桿13b的前端,銷連結於可驅動的構件。但是,在這種銷連結構造中,因為上述的結構,而無法避免「全長變長,且設置場所的限制變大」的問題。
Here, the
相對於此,在本實施例的場合中,前述液壓缸13之缸筒本體13a的背面側,雖然隔著彈性構件60與金屬板70,卻由連結構件80固定於支承托架52的下表面,從前述缸筒本體13a下垂的活塞桿13b的前端部,被鎖入前述按壓框架50並由螺帽90所固定,並未採用銷連結構造。因此,由於將全長縮短,而成為非常有利的構造。
In contrast, in the present embodiment, the back side of the
藉此,當對如既有的貨櫃起重機1之軌道行走式機械的進行改造等時,即使是無法將如專利文獻2所記載之傳統的制動裝置設於「連結於起重機本體5的支承腳6之間的下部框架6a(請參考圖2)之下方」的場合,也能將制動機構40設於前述行走裝置8的下部。
Thus, when modifying a track-traveled machine such as an existing container crane 1, even if it is not possible to install the conventional brake device described in
另外,在不採用銷連結構造的場合中,當前述制動機構40作動時,彎曲力作用於液壓缸13的活塞桿13b。但是,作用於前述液壓缸13之活塞桿13b的彎曲力,由彈性構件60所吸收,因此不用擔心對液壓缸13產生不良影響,可避免該液壓缸13的壽命縮短。此外,藉由將金屬板70設在彈性構件60與液壓缸13之間,能使作用於液壓缸13的荷重平均地分散而傳遞至彈性構件60。不僅如此,前述彎曲力由彈性構件60所吸收,液壓缸13對支承托架52的安裝精度不再受到嚴格的要求,故支承托架52表面的機械加工不再需要,連帶地使成本下降。In addition, when the pin connection structure is not adopted, when the above-mentioned
如此一來,改造時之設置場所的限制消除,能提高設置的自由度。This eliminates the restrictions on the installation location during renovation and increases the freedom of installation.
圖6為本發明之軌道行走式機械的制動裝置的參考例,在圖面中,與圖2~圖5標示相同符號的部分,表示相同的構件,基本的構造與圖2~圖5所示的實施例相同。FIG6 is a reference example of the braking device of the rail-traveled machine of the present invention. In the figure, the parts marked with the same symbols as those in FIG2 to FIG5 represent the same components, and the basic structure is the same as the embodiments shown in FIG2 to FIG5.
在本參考例的場合中,將由氯丁二烯橡膠(chloroprene rubber)等的彈性構件所形成的底座65,配設於支承托架52的上表面側,並使連結構件80貫穿該底座65而鎖附,藉此將前述液壓缸13固定於支承托架52的下表面。In the present reference example, a base 65 formed by an elastic member such as chloroprene rubber is arranged on the upper surface side of the
接著,說明上述參考例的作用。Next, the function of the above reference example is explained.
在本參考例中,雖然僅「已配設底座65之量的全長變長」,但前述制動機構40的作動時,作用於液壓缸13之活塞桿13b的彎曲力,由彈性構件60所吸收,並且也由底座65所吸收,由於液壓缸13的可動領域變廣,能更進一步提高「使問題不容易產生」的效果,更有利於避免該液壓缸13的壽命縮短。In this reference example, although only the "total length of the
關於其他的作用,由於與圖2~圖5所示的實施例相同,因此省略說明。As for other functions, they are the same as those in the embodiments shown in FIG. 2 to FIG. 5 , and thus their description is omitted.
接著,在圖2~圖5所示之實施例的場合中,前述彈性構件60被嵌裝於「從作為前述下側平衡樑的下部平衡樑9c伸出之支承托架52的下表面」、與「利用連結構件80而固定於該支承托架52之下表面的前述液壓缸13之缸筒本體13a的背面」之間,並將前述液壓缸13之活塞桿13b的前端部,鎖入前述按壓框架50。倘若如以上所述地構成,液壓缸13的設置不採用銷連結構造,將全長縮短,可將制動機構40設於前述行走裝置8的下部。Next, in the embodiment shown in Fig. 2 to Fig. 5, the
此外,在圖2~圖5所示之實施例的場合中,具備嵌裝於「前述彈性構件60」與「液壓缸13之缸筒本體13a的背面」之間的金屬板70。倘若如以上所述地構成,能使作用於液壓缸13的荷重平均地分散而傳遞至彈性構件60。In the embodiment shown in Fig. 2 to Fig. 5, a
本發明之軌道行走式機械的制動裝置,並不侷限於上述的實施例,在不脫離本發明要旨的範圍内當然能加入各式各樣的變更。The brake device of the track-traveled machine of the present invention is not limited to the above-mentioned embodiments, and various modifications can be made without departing from the scope of the present invention.
1:貨櫃起重機(軌道行走式機械) 2:港灣 3:岸壁 4:軌道 4a:行走車輪滾動面 5:起重機本體 6:支承腳 6a:下部框架 7:行走車輪 8:行走裝置 9A:平衡裝置 9B:平衡裝置 9a:上部平衡樑(上側平衡樑) 9b:中間部平衡樑(下側平衡樑(上側平衡樑)) 9c:下部平衡樑(下側平衡樑) 9cp:板材 9cq:板材 10a:搖動銷(rocker pin) 10b:搖動銷 10c:搖動銷 12:煞車墊(brake pad) 13:液壓缸(hydraulic cylinder) 13a:缸筒本體 13b:活塞桿 13c:帽蓋側室 13d:桿側室 14:液壓單元 15:儲槽 16:壓送管路 17:帽蓋側管路 18:桿側管路 19:回流管路 20:馬達 21:泵 22:止回閥 23:電磁閥(solenoid valve) 23A:煞車作動位置 23B:煞車解除位置 24:蓄壓管路 25:蓄壓器(accumulator) 26:釋放管路 27:釋放閥(relief valve) 28H:高階壓力開關(higher order pressure switch) 28L:低階壓力開關(low order pressure switch) 28V:關斷閥(shut off valve) 29:洩流管路 30:手動開關閥 40:制動機構 50:按壓框架 51:固定框架 51a:止動器部 52:支承托架 60:彈性構件 65:底座 70:金屬板 80:連結構件 90:螺帽1: Container crane (track-mounted machine) 2: Harbor 3: Quay 4: Track 4a: Rolling surface of traveling wheel 5: Crane body 6: Support foot 6a: Lower frame 7: Traveling wheel 8: Traveling device 9A: Balancing device 9B: Balancing device 9a: Upper balance beam (upper balance beam) 9b: Middle balance beam (lower balance beam (upper balance beam)) 9c: Lower balance beam (lower balance beam) 9cp: Plate 9cq: Plate 10a: Rocker pin 10b: Rocker pin 10c: Rocker pin 12: Brake pad 13: Hydraulic cylinder cylinder) 13a: cylinder body 13b: piston rod 13c: cap side chamber 13d: rod side chamber 14: hydraulic unit 15: storage tank 16: pressure delivery pipeline 17: cap side pipeline 18: rod side pipeline 19: return pipeline 20: motor 21: pump 22: check valve 23: solenoid valve 23A: brake actuation position 23B: brake release position 24: pressure accumulator pipeline 25: accumulator 26: release pipeline 27: relief valve 28H: higher order pressure switch 28L: low order pressure switch order pressure switch) 28V: Shut off valve 29: Drain pipe 30: Manual switch valve 40: Braking mechanism 50: Pressing frame 51: Fixed frame 51a: Stopper 52: Support bracket 60: Elastic member 65: Base 70: Metal plate 80: Connecting member 90: Nut
[圖1]是顯示作為軌道行走式機械的貨櫃起重機(container crane)之一例的整體側視圖。 [圖2]是顯示本發明的軌道行走式機械的制動裝置之實施例的前視圖。 [圖3]是顯示本發明的軌道行走式機械的制動裝置之實施例的概略構造圖,為顯示已解除制動之狀態的圖。 [圖4]是圖3的IV-IV箭號方向視圖。 [圖5]是顯示本發明的軌道行走式機械的制動裝置之實施例的概略構造圖,為顯示執行制動之狀態的圖。 [圖6]是顯示本發明的軌道行走式機械的制動裝置之參考例的概略構造圖,為顯示已解除制動之狀態的圖。[Fig. 1] is an overall side view showing an example of a container crane as a rail-travel machine. [Fig. 2] is a front view showing an embodiment of the brake device of the rail-travel machine of the present invention. [Fig. 3] is a schematic structural diagram showing an embodiment of the brake device of the rail-travel machine of the present invention, which is a diagram showing a state where the brake has been released. [Fig. 4] is a view in the direction of arrows IV-IV of Fig. 3. [Fig. 5] is a schematic structural diagram showing an embodiment of the brake device of the rail-travel machine of the present invention, which is a diagram showing a state where the brake is executed. [Fig. 6] is a schematic structural diagram showing a reference example of the brake device of the rail-travel machine of the present invention, which is a diagram showing a state where the brake has been released.
1:貨櫃起重機(軌道行走式機械)1: Container crane (track-mounted machinery)
3:岸壁3: Quay wall
4:軌道4: Track
4a:行走車輪滾動面4a: Rolling surface of the traveling wheel
5:起重機本體5: Crane body
6:支承腳6: Support feet
6a:下部框架6a: Lower frame
7:行走車輪7: Traveling wheels
8:行走裝置8: Walking device
9A:平衡裝置9A:Balance device
9B:平衡裝置9B:Balance device
9a:上部平衡樑(上側平衡樑)9a: Upper balance beam (upper balance beam)
9b:中間部平衡樑(下側平衡樑(上側平衡樑))9b: Middle balance beam (lower balance beam (upper balance beam))
9c:下部平衡樑(下側平衡樑)9c: Lower balance beam (lower balance beam)
10a:搖動銷(rocker pin)10a: rocker pin
10b:搖動銷(rocker pin)10b: rocker pin
10c:搖動銷(rocker pin)10c: rocker pin
40:制動機構40: Braking mechanism
Claims (3)
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| Application Number | Priority Date | Filing Date | Title |
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| JP2019158020A JP7258695B2 (en) | 2019-08-30 | 2019-08-30 | Braking devices for track-running machines |
| JP2019-158020 | 2019-08-30 |
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| TW202110683A TW202110683A (en) | 2021-03-16 |
| TWI846898B true TWI846898B (en) | 2024-07-01 |
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| JP (1) | JP7258695B2 (en) |
| KR (1) | KR102806583B1 (en) |
| CN (1) | CN114286795B (en) |
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2020
- 2020-06-24 KR KR1020227007425A patent/KR102806583B1/en active Active
- 2020-06-24 WO PCT/JP2020/024868 patent/WO2021039078A1/en not_active Ceased
- 2020-06-24 CN CN202080060994.XA patent/CN114286795B/en active Active
- 2020-07-10 TW TW109123342A patent/TWI846898B/en active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW495483B (en) * | 1998-12-25 | 2002-07-21 | Mitsubishi Heavy Ind Ltd | Seismic isolation system for a crane |
| US20100108447A1 (en) * | 2008-11-04 | 2010-05-06 | Andritz Inc. | Electrically actuated storm brake for crane and method for actuating the brake |
| CN102781757A (en) * | 2009-11-30 | 2012-11-14 | 希尔玛工业有限公司 | Coil spring rail brake |
| JP2017144954A (en) * | 2016-02-19 | 2017-08-24 | Ihi運搬機械株式会社 | Braking device for track traveling type machine |
| CN107676412A (en) * | 2017-11-07 | 2018-02-09 | 河南恒远恒山工业有限公司 | A kind of gantry cart brake apparatus |
| JP2019116339A (en) * | 2017-12-27 | 2019-07-18 | Ihi運搬機械株式会社 | Braking device of track traveling-type machine |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2021039078A1 (en) | 2021-03-04 |
| CN114286795A (en) | 2022-04-05 |
| TW202110683A (en) | 2021-03-16 |
| CN114286795B (en) | 2024-11-29 |
| KR20220052947A (en) | 2022-04-28 |
| JP7258695B2 (en) | 2023-04-17 |
| KR102806583B1 (en) | 2025-05-14 |
| JP2021035880A (en) | 2021-03-04 |
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