TWI846347B - Manufacturing method of tire inner tube - Google Patents
Manufacturing method of tire inner tube Download PDFInfo
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- TWI846347B TWI846347B TW112106770A TW112106770A TWI846347B TW I846347 B TWI846347 B TW I846347B TW 112106770 A TW112106770 A TW 112106770A TW 112106770 A TW112106770 A TW 112106770A TW I846347 B TWI846347 B TW I846347B
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- inner tube
- tire inner
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 64
- 238000003466 welding Methods 0.000 claims abstract description 44
- 229920002725 thermoplastic elastomer Polymers 0.000 claims abstract description 22
- 239000000463 material Substances 0.000 claims abstract description 19
- 238000005096 rolling process Methods 0.000 claims abstract description 3
- 239000004433 Thermoplastic polyurethane Substances 0.000 claims description 8
- 229920002037 poly(vinyl butyral) polymer Polymers 0.000 claims description 8
- 229920002397 thermoplastic olefin Polymers 0.000 claims description 8
- 229920006345 thermoplastic polyamide Polymers 0.000 claims description 8
- 229920002803 thermoplastic polyurethane Polymers 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 7
- 229920006342 thermoplastic vulcanizate Polymers 0.000 claims description 7
- 229920001169 thermoplastic Polymers 0.000 claims description 6
- 239000004416 thermosoftening plastic Substances 0.000 claims description 6
- 229920001971 elastomer Polymers 0.000 claims description 4
- 239000000806 elastomer Substances 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 4
- 239000004793 Polystyrene Substances 0.000 claims description 3
- 229920002223 polystyrene Polymers 0.000 claims description 3
- 239000004721 Polyphenylene oxide Substances 0.000 claims 1
- 150000002148 esters Chemical class 0.000 claims 1
- 229920000570 polyether Polymers 0.000 claims 1
- 238000010586 diagram Methods 0.000 description 7
- 229920006346 thermoplastic polyester elastomer Polymers 0.000 description 6
- 238000003825 pressing Methods 0.000 description 5
- 210000001503 joint Anatomy 0.000 description 4
- 238000007731 hot pressing Methods 0.000 description 3
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 2
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- FPAFDBFIGPHWGO-UHFFFAOYSA-N dioxosilane;oxomagnesium;hydrate Chemical compound O.[Mg]=O.[Mg]=O.[Mg]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O FPAFDBFIGPHWGO-UHFFFAOYSA-N 0.000 description 2
- 238000003912 environmental pollution Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 238000004073 vulcanization Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 244000043261 Hevea brasiliensis Species 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 229920005549 butyl rubber Polymers 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229920003052 natural elastomer Polymers 0.000 description 1
- 229920001194 natural rubber Polymers 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000004636 vulcanized rubber Substances 0.000 description 1
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- Tires In General (AREA)
Abstract
本發明之製造方法包括下列步驟:a)提供一片材,該片材由熱塑性彈性體材料製成且具有一中央部及二連接於該中央部之二側的連接部;b)將該片材捲曲成一管體,該管體具有二開口端及一由該等連接部熔接而形成之接合部;以及c)將該管體之該等開口端熔接以形成一圈狀的輪胎內胎。藉此,本發明之製造方法的生產靈活度高、效率高且能有效降低庫存成本。The manufacturing method of the present invention comprises the following steps: a) providing a sheet of material, the sheet being made of a thermoplastic elastomer material and having a central portion and two connecting portions connected to two sides of the central portion; b) rolling the sheet into a tube having two open ends and a joint formed by welding the connecting portions; and c) welding the open ends of the tube to form a ring-shaped tire inner tube. Thus, the manufacturing method of the present invention has high production flexibility and high efficiency and can effectively reduce inventory costs.
Description
本發明係與輪胎內胎有關,特別是指一種輪胎內胎的製造方法。The present invention relates to a tire inner tube, and more particularly to a method for manufacturing a tire inner tube.
台灣專利公開第200934652號專利申請案已揭露一種非硫化內胎之製造方法及成型模具,其包含有內胎胚料及具有弧形擠出孔道的成型模具,內胎胚料通過弧形擠出孔道擠出成型弧彎狀的內胎管,並於內胎管之筒狀管壁結合氣嘴構件,再將內胎管之二開口端相互接合而製成非硫化內胎成品。Taiwan Patent Publication No. 200934652 discloses a method for manufacturing a non-vulcanized inner tube and a molding die, which includes an inner tube blank and a molding die with an arc-shaped extrusion channel. The inner tube blank is extruded through the arc-shaped extrusion channel to form an arc-shaped inner tube tube, and a nozzle component is combined with the cylindrical tube wall of the inner tube tube. Then, two open ends of the inner tube tube are joined together to manufacture a non-vulcanized inner tube product.
雖然採用前述公開案之製造方法製成的非硫化內胎成品具有優良的圓形幅度,但是為了使內胎成品能夠應用於不同尺寸的輪胎,必須備置不同尺寸的模具才能製造出具有不同直徑的內胎成品,如此將導致內胎成品或模具囤積而不當地增加庫存成本。Although the non-vulcanized inner tube product manufactured by the manufacturing method of the aforementioned public case has an excellent roundness, in order to make the inner tube product applicable to tires of different sizes, molds of different sizes must be prepared to manufacture inner tube products with different diameters, which will lead to the stockpiling of inner tube products or molds and improperly increase inventory costs.
有鑑於此,本發明之主要目的在於提供一種輪胎內胎的製造方法,其生產靈活度高、生產效率高,且不須囤積模具或尺寸不同的輪胎內胎,因此能夠有效降低庫存成本。In view of this, the main purpose of the present invention is to provide a method for manufacturing a tire inner tube, which has high production flexibility and high production efficiency, and does not require the stockpiling of molds or tire inner tubes of different sizes, thereby effectively reducing inventory costs.
為達前揭之主要目的,本發明之製造方法包括下列步驟:a)提供一片材,該片材係由熱塑性彈性體材料製成且具有一中央部及二連接於該中央部之二側的連接部;b)將該片材捲曲成一管體,該管體具有二開口端及一由該等連接部熔接而形成之接合部;以及c)將該管體之該等開口端熔接以形成一圈狀的輪胎內胎。To achieve the above-mentioned main purpose, the manufacturing method of the present invention includes the following steps: a) providing a sheet of material, which is made of thermoplastic elastomer material and has a central portion and two connecting portions connected to two sides of the central portion; b) rolling the sheet into a tube body, which has two open ends and a joint formed by welding the connecting portions; and c) welding the open ends of the tube body to form a ring-shaped tire inner tube.
藉由上述技術特徵,由於本發明之製造方法僅需先提供片材,之後再依據實際需求將片材捲曲成管體,再熔接二連接部及二開口端,就能夠製得具有各種尺寸(直徑)的輪胎內胎,因此本發明之製造方法的生產靈活度高且生產效率高。再者,由於片材的收納較為容易,相較於習知製造方法,不須囤積不同尺寸的模具,也不會有不同尺寸的輪胎內胎製造過多的情形,因此還具有能夠大幅降低庫存成本的優勢。By virtue of the above technical features, the manufacturing method of the present invention only needs to provide a sheet material first, then roll the sheet material into a tube body according to actual needs, and then weld two connecting parts and two open ends, so that tire inner tubes with various sizes (diameters) can be manufactured. Therefore, the manufacturing method of the present invention has high production flexibility and high production efficiency. Furthermore, since the sheet material is easier to store, compared with the conventional manufacturing method, there is no need to stock up molds of different sizes, and there will not be a situation where tire inner tubes of different sizes are manufactured too much, so it also has the advantage of being able to significantly reduce inventory costs.
本發明的一實施例中,該步驟a)中之片材的各該連接部分別具有一內表面;在該步驟b)中,該接合部係由各該連接部之該內表面相互貼附並熔接後再裁切而形成;該步驟b)中之管體具有一內表面;在該步驟c)中,將該管體之該等開口端熔接,是將該等開口端朝該內表面彎折使該等開口端相互貼附並熔接再裁切而完成。In one embodiment of the present invention, each of the connecting portions of the sheet in step a) has an inner surface; in step b), the joint portion is formed by adhering and welding the inner surfaces of each of the connecting portions to each other and then cutting; the tube in step b) has an inner surface; in step c), the opening ends of the tube are welded by bending the opening ends toward the inner surface so that the opening ends are adhered to each other, welded, and then cut.
於本發明中,在該步驟a)、該步驟b)或該步驟c)中,該管體更形成有一氣孔;在該步驟c)中,將一氣嘴桿固定於該輪胎內胎使該氣嘴桿之一軸孔與該氣孔相互連通。In the present invention, in step a), step b) or step c), the tube body is further formed with an air hole; in step c), a valve stem is fixed to the tire inner tube so that an axial hole of the valve stem is connected to the air hole.
本發明的一實施例中,在該步驟b)中,該管體更形成有一安裝孔,將一氣嘴桿穿過該安裝孔並固定於該管體;在該步驟c)中,該輪胎內胎具有一固定有該氣嘴桿之內圈側以及一相對該內圈側之外圈側。In one embodiment of the present invention, in the step b), the tube body is further formed with a mounting hole, and a valve stem is passed through the mounting hole and fixed to the tube body; in the step c), the tire inner tube has an inner ring side to which the valve stem is fixed and an outer ring side opposite to the inner ring side.
於本發明中,該步驟a)中之片材的各該連接部分別具有一相對於該中央部的外側邊;在該步驟b)中,該接合部為由該等連接部之外側邊相互對接而形成的對接結構或者是由該等連接部相互交疊而形成的疊合結構。In the present invention, each of the connecting portions of the sheet in step a) has an outer side relative to the central portion; in step b), the joint portion is a butt-jointed structure formed by the outer sides of the connecting portions butting against each other or a superimposed structure formed by the connecting portions overlapping each other.
本發明的一實施例中,該輪胎內胎之該內圈側或該外圈側具有該接合部。藉此,當該內圈側具有該接合部且該接合部為疊合結構時,能夠提高該內圈側的厚度,使該氣嘴桿能夠更穩固地固定於該接合部。或者是,當該內圈側具有該接合部且該接合部為對接結構時,能夠使該管體的管壁(亦即最終形成之輪胎內胎的胎壁)具有相同的厚度,以承受相當的胎壓。或者是,當該外圈側具有該接合部且該接合部為疊合結構時,將本發明之製造方法製得的輪胎內胎裝設於一輪胎外胎內時,該輪胎內胎對應於該輪胎外胎之胎面的該外圈側的厚度會較厚,因此能提升該輪胎內胎的抗穿刺能力。或者是,當該外圈側具有該接合部且該接合部為對接結構時,能夠使該管體的管壁(亦即最終形成之輪胎內胎的胎壁)具有相同的厚度,以承受相當的胎壓。In one embodiment of the present invention, the inner ring side or the outer ring side of the tire inner tube has the joint portion. Thus, when the inner ring side has the joint portion and the joint portion is a stacked structure, the thickness of the inner ring side can be increased, so that the valve stem can be more stably fixed to the joint portion. Alternatively, when the inner ring side has the joint portion and the joint portion is a butt joint structure, the tube wall of the tube body (i.e., the sidewall of the tire inner tube finally formed) can have the same thickness to withstand a considerable tire pressure. Alternatively, when the outer ring side has the joint portion and the joint portion is a superimposed structure, when the tire inner tube manufactured by the manufacturing method of the present invention is installed in a tire outer tube, the thickness of the outer ring side of the tire inner tube corresponding to the tread of the tire outer tube will be thicker, thereby improving the puncture resistance of the tire inner tube. Alternatively, when the outer ring side has the joint portion and the joint portion is a butt joint structure, the tube wall of the tube body (i.e., the sidewall of the tire inner tube finally formed) can have the same thickness to withstand a considerable tire pressure.
於本發明中,在該步驟a)中,該片材之該等連接部可分別開設一穿孔;在該步驟b)中,當該接合部為疊合結構時,該等穿孔相互對應而共同形成該安裝孔。In the present invention, in the step a), the connecting portions of the sheet material may be respectively provided with a through hole; in the step b), when the joint portion is a stacked structure, the through holes correspond to each other and together form the mounting hole.
於本發明中,在該步驟a)中,該片材之該中央部可開設一穿孔;在該步驟b)中,該穿孔形成該安裝孔且位於該接合部之一對向側。In the present invention, in the step a), a through hole may be opened in the central portion of the sheet; in the step b), the through hole forms the mounting hole and is located at an opposite side of the joint portion.
於本發明中,在該步驟b)中,當該接合部為對接結構時,於該接合部之一對向側開設一穿孔以形成該安裝孔;當該接合部為疊合結構時,於該接合部或於該接合部之一對向側開設一穿孔以形成該安裝孔。In the present invention, in the step b), when the joint portion is a butt-jointed structure, a through hole is opened on one opposite side of the joint portion to form the mounting hole; when the joint portion is a stacked structure, a through hole is opened on the joint portion or on one opposite side of the joint portion to form the mounting hole.
於本發明中,在該步驟a)中,該熱塑性彈性體係選自熱塑性聚氨酯(thermoplastic polyurethane,簡稱TPU)、熱塑性聚醯胺(thermoplastic polyamide,簡稱TPA)、熱塑性聚酯彈性體(thermoplastic polyester elastomer,簡稱TPEE)、熱塑性硫化橡膠(thermoplastic vulcanizate,簡稱TPV)、熱塑性聚烯烴(thermoplastic polyolefin,簡稱TPO)、熱塑性聚苯乙烯彈性體(thermoplastic styrene,簡稱TPS)、熱塑性橡膠(thermoplastic rubber,簡稱TPR)、聚乙烯醇縮丁醛(Polyvinyl Butyral,簡稱PVB)及其混合物所組成的群,因此可依照需求選擇至少一種或兩種以上之該熱塑性彈性體。由於該熱塑性彈性體於加工製造時不需高溫硫化或添加滑石粉以防止沾黏,因此該熱塑性彈性體的使用還具有節約能源、減少環境汙染等優點。In the present invention, in the step a), the thermoplastic elastomer is selected from the group consisting of thermoplastic polyurethane (TPU), thermoplastic polyamide (TPA), thermoplastic polyester elastomer (TPEE), thermoplastic vulcanizate (TPV), thermoplastic polyolefin (TPO), thermoplastic styrene (TPS), thermoplastic rubber (TPR), polyvinyl butyral (PVB) and mixtures thereof, so at least one or more thermoplastic elastomers can be selected according to needs. Since the thermoplastic elastomer does not need high temperature vulcanization or the addition of talcum powder to prevent adhesion during processing and manufacturing, the use of the thermoplastic elastomer also has the advantages of saving energy and reducing environmental pollution.
有關本發明所提供之製造方法的詳細步驟、特點,將於後續的實施方式中詳細說明。然而,在本領域中具有通常知識者應能瞭解,該等詳細說明以及實施本發明所列舉的特定實施例,僅係用於說明本發明,並非用以限制本發明之專利申請範圍。The detailed steps and features of the manufacturing method provided by the present invention will be described in detail in the subsequent implementation methods. However, those with ordinary knowledge in the field should understand that the detailed description and the specific embodiments listed for implementing the present invention are only used to illustrate the present invention and are not used to limit the scope of the patent application of the present invention.
為了詳細說明本發明之技術特點所在,茲配合圖式將本發明之製造方法說明如後。需加以說明的是,本案圖式僅為說明本案技術特徵之示意圖,並未按照實際尺寸、比例繪製。請先參閱圖1,為本發明之製造方法的流程圖。In order to explain the technical features of the present invention in detail, the manufacturing method of the present invention is described below with the help of the drawings. It should be noted that the drawings of this case are only schematic diagrams for explaining the technical features of the present case and are not drawn according to the actual size and proportion. Please refer to Figure 1, which is a flow chart of the manufacturing method of the present invention.
本發明之製造方法,是先提供由熱塑性彈性體材料製成的片材,所述片材具有中央部及二連接於中央部之二側的連接部(步驟S1)。其後,如步驟S2所示,將片材捲曲成管體,所述管體具有二開口端、由所述二連接部熔接而形成的接合部。最後,如步驟S3所示,將管體之二開口端熔接,以形成圈狀的輪胎內胎。The manufacturing method of the present invention first provides a sheet made of a thermoplastic elastomer material, the sheet having a central portion and two connecting portions connected to two sides of the central portion (step S1). Then, as shown in step S2, the sheet is rolled into a tube body, the tube body having two open ends and a joint formed by welding the two connecting portions. Finally, as shown in step S3, the two open ends of the tube body are welded to form a ring-shaped tire inner tube.
如此,由於本發明之製造方法僅需先製造出片材,之後再按照需求就能夠製造出具有不同直徑的輪胎內胎,因此本發明之製造方法的生產靈活度高且生產效率高,並且,相較於習知製造方法須囤積不同尺寸的模具或是囤積製得之不同尺寸的輪胎內胎,本發明之製造方法僅需收納片材,因此還具有能夠大幅降低庫存成本的優勢。Thus, since the manufacturing method of the present invention only needs to manufacture the sheet material first, and then tire inner tubes with different diameters can be manufactured according to demand, the manufacturing method of the present invention has high production flexibility and high production efficiency. Moreover, compared with the conventional manufacturing method that requires stockpiling molds of different sizes or stockpiling tire inner tubes of different sizes, the manufacturing method of the present invention only needs to store the sheet material, so it also has the advantage of being able to significantly reduce inventory costs.
請參閱圖2,本發明第一實施例所提供的製造方法中,是先提供一由熱塑性彈性體材料製成的片材1,於本例中,片材1的幅寬遠大於片材1的長度,且片材1具有一中央部2以及二個分別連接於中央部2兩相對側的連接部3,各該連接部3具有一內表面3i。所述熱塑性彈性體可為熱塑性聚氨酯(TPU)、熱塑性聚醯胺(TPA)、熱塑性聚酯彈性體(TPEE)、熱塑性硫化橡膠(TPV)、熱塑性聚烯烴(TPO)、熱塑性聚苯乙烯彈性體(TPS)、熱塑性橡膠(TPR)、聚乙烯醇縮丁醛(PVB)或者前述兩種或兩種以上的混合物。實際應用時,可先將熱塑性彈性體材料製成的片材1先捲曲並裁切成多個具有不同幅寬的捲筒(圖中未示)以利收納,之後再依照實際需求選取適當幅寬的捲筒,並拉出所需長度的片材1。Please refer to FIG. 2 . In the manufacturing method provided in the first embodiment of the present invention, a
之後,如圖2所示,將片材1之二連接部3的內表面3i相互貼附,使得片材1捲曲成管體4,然後再將相互貼附的二連接部3熔接,並裁切多餘或不平整的部分,形成寬度約0.01毫米的接合部5。如此,管體4具有一內表面4i以及二開口端6。所述的熔接,可利用但不限於例如高週波熔接、微波熔接、雷射熔接、超音波熔接或熱壓等方式,使相互貼附的二連接部3相互接合固定成接合部5。Afterwards, as shown in FIG. 2 , the
其後,將管體4的該等開口端6朝內表面4i彎折使該等開口端6相互貼附,再利用但不限於例如高週波熔接、微波熔接、雷射熔接、超音波熔接或熱壓等方式,使相互貼附的二開口端6相互接合固定,最後同樣裁切掉多餘或不平整的部分,使二開口端6相互接合的部分具有約0.01毫米的寬度,最終形成圈狀的輪胎內胎7,且輪胎內胎7具有一內圈側7a及一外圈側7b。由於管體4的管壁形成為輪胎內胎7的胎壁,使得輪胎內胎7的胎壁厚度幾乎相同,因此當輪胎內胎7充氣時,整個輪胎內胎7的胎壁都能夠承受相當的胎壓,避免輪胎內胎7產生鼓包現象。Thereafter, the
進一步地,如圖2及圖3所示,在本發明第一實施例的製造方法中,更包含有形成一氣孔h的步驟,以及將氣嘴桿30固定於該輪胎內胎7的步驟。形成氣孔的步驟,舉例來說,可以在圖2所示的片材1之中央部2開設氣孔;或者是,可以在圖2所示的管體4上開設氣孔;或者是,可以在圖2所示的管體4之二開口端6處分別開設一相互對應的半孔,如此,當相互貼附的二開口端6經熔接而形成圈狀的輪胎內胎7時,二相互對應的半孔即形成氣孔。接著如圖3所示,將具有底座31及連接固定於底座31之桿身32的一氣嘴桿30黏附於輪胎內胎7的內圈側7a,使氣嘴桿30的軸孔301與氣孔h相互連通而固定於輪胎內胎7。所述氣嘴桿30的底座31可以使用熱塑性彈性體材料,例如熱塑性聚氨酯(TPU)、熱塑性聚醯胺(TPA)、熱塑性聚酯彈性體(TPEE)、熱塑性硫化橡膠(TPV)、熱塑性聚烯烴(TPO)、熱塑性聚苯乙烯彈性體(TPS)、熱塑性橡膠(TPR)、聚乙烯醇縮丁醛(PVB)或者前述兩種或兩種以上的混合物射出成型而製成;所述氣嘴桿30的桿身32則可為例如銅管或鋁管的金屬管件,或者是使用前述熱塑性彈性體材料射出成型的管件。Furthermore, as shown in FIG. 2 and FIG. 3, the manufacturing method of the first embodiment of the present invention further includes the steps of forming an air hole h and fixing the
具體安裝時,先將底座31貼附於輪胎內胎7的內圈側7a,使軸孔301與氣孔h相互連通,再利用例如高週波熔接、微波熔接、雷射熔接、超音波熔接或熱壓等方式,將底座31固定於輪胎內胎7的內圈側7a,當本實施例之製造方法製得之輪胎內胎7裝設於輪胎外胎44與輪框43之間時,固定有氣嘴桿30的內圈側7a會對應於輪框43,而相對於內圈側7a的外圈側7b則會對應於輪胎外胎44用於接觸地面的胎面441。另外,將氣嘴桿30固定於輪胎內胎7的步驟,還可以是使氣嘴桿30的桿身32穿過氣孔h使桿身32外露於管體4,再利用例如高週波熔接、微波熔接、雷射熔接、超音波熔接或熱壓等方式,將底座31固定於管體4的內壁面。During specific installation, the
藉由本發明第一實施例的製造方法,由於片材1是使用熱塑性彈性體材料所製造,因此於加工時不需高溫硫化或添加滑石粉來防止沾黏,相較於習知製法,具有節約能源、減少環境汙染等優點,而且相較於習知使用傳統天然橡膠或丁基橡膠製成的輪胎內胎,還具有保氣性佳以及輕量化的優勢。According to the manufacturing method of the first embodiment of the present invention, since the
接著請參閱圖4,圖4所示者為本發明第二實施例所提供的製造方法,其與第一實施例的主要區別在於:本實施例提供的片材10的長度遠大於片材10的幅寬。片材10具有一中央部11以及二個分別連接於中央部11兩相對側的連接部12,各該連接部12分別具有相對於中央部11的外側邊121。Next, please refer to FIG. 4 , which shows a manufacturing method provided by the second embodiment of the present invention. The main difference between the second embodiment and the first embodiment is that the length of the
之後,於片材10的二連接部12水平對應的位置處分別開設穿孔13,接著以使所述二連接部12相互交疊且二穿孔13正對的方式將片材10捲曲成管體20,熔接所述二連接部12,使二連接部12相互交疊成疊合結構201,形成管體20的接合部21,如此,管體20會具有二開口端22及由正對的二穿孔13形成的安裝孔23。在此步驟中,可透過改變二連接部12交疊之寬度以獲得具有不同直徑的管體20。此外,所述的熔接,可利用但不限於例如高週波熔接、微波熔接、雷射熔接、超音波熔接或熱壓等方式,使交疊的二連接部12相互接合固定成接合部21。Afterwards,
其後,將具有底座31及連接固定於底座31之桿身32的氣嘴桿30固定於管體20的接合部21。具體安裝時,先將桿身32穿過安裝孔23使桿身32外露於管體20,再利用例如高週波熔接、微波熔接、雷射熔接、超音波熔接或熱壓等方式,將底座31固定於管體20的內壁面。或者是,將氣嘴桿30的底座31貼附於管體20的外壁面,使氣嘴桿30的軸孔301與安裝孔23相互連通,再利用例如高週波熔接、微波熔接、雷射熔接、超音波熔接或熱壓等方式,將底座31固定於管體20的外壁面,而將氣嘴桿30固定於管體20。Thereafter, the
最後,將管體20的二開口端22對接,並利用但不限於例如高週波熔接、微波熔接、雷射熔接、超音波熔接或熱壓等方式,使二開口端22相互接合形成圈狀的輪胎內胎40。所製得的輪胎內胎40具有固定有氣嘴桿30的內圈側41以及相對於內圈側41的外圈側42,並且內圈側41具有管體20的接合部21。Finally, the two
藉由本發明第二實施例的製造方法,由於氣嘴桿30是固定於形成為疊合結構201的接合部21,因此能夠提高製得之輪胎內胎40的氣嘴桿30的結合穩定性。By using the manufacturing method of the second embodiment of the present invention, since the
接下來請參閱圖5,圖5所示者為本發明第三實施例所提供的製造方法,其與第二實施例的主要區別在於:穿孔13是開設於片材10的中央部11上,並且較佳者為,穿孔13位於中央部11的水平中心位置。如此,將片材10捲曲成管體20,並熔接所述二連接部12,使二連接部12相互交疊成疊合結構201以形成管體20的接合部21時,由穿孔13形成的安裝孔23能夠對應於接合部21,並且,當管體20的二開口端22對接並熔接形成輪胎內胎40時,外圈側42會具有管體20之形成為疊合結構201的接合部21,藉以確保由本實施例之製造方法製得之輪胎內胎40裝設於輪胎外胎44與輪框43之間時(如圖7所示),固定有氣嘴桿30的內圈側41會對應於輪框43,而相對於內圈側41的外圈側42則會對應於輪胎外胎44用於接觸地面的胎面441,當氣嘴桿30穿過輪框43時,位於外圈側42之形成為疊合結構201的接合部21能夠對應於輪胎外胎44的胎面441,從而提高製得之輪胎內胎40的抗穿刺能力。Next, please refer to FIG. 5 , which shows a manufacturing method provided by the third embodiment of the present invention. The main difference between the third embodiment and the second embodiment is that the through
另一方面,如圖5所示,於本實施例中,當片材10捲曲成管體20後,亦可將所述二連接部12的二外側邊121相互對接並熔接而形成對接結構203,以形成管體20的接合部21,並且,由穿孔13形成的安裝孔23能夠對應於接合部21。如此,管體20的管壁能夠具有幾乎相同的厚度,當管體20的二開口端22對接並熔接形成輪胎內胎40時,由於管體20的管壁形成為輪胎內胎40的胎壁,使得輪胎內胎40的胎壁厚度幾乎相同,因此當輪胎內胎40充氣時,整個輪胎內胎40的胎壁都能夠承受相當的胎壓,避免輪胎內胎40產生鼓包現象。需補充說明的是,由二連接部12的二外側邊121相互對接所形成的對接結構203於實際製造時,可能是由二連接部12的二外側邊121相互正對地對接而形成,或者是由二連接部12相當靠近於其各自的外側邊121之處交疊約0.1毫米的寬度而形成。On the other hand, as shown in FIG5 , in this embodiment, after the
請再參閱圖6,為本發明第四實施例所提供的製造方法,於本實施例中,係先將片材10的二連接部12相互交疊成疊合結構201並熔接形成接合部21後,再於接合部21或者是接合部21的對向側24開設穿孔13以形成安裝孔23。如此,類同於前揭實施例,當氣嘴桿30透過安裝孔23固定於形成為疊合結構201的接合部21時,亦即接合部21位於輪胎內胎40的內圈側41時,由於氣嘴桿30能夠較穩固地固定於內圈側41,因此能夠提高製得之輪胎內胎40的氣嘴桿30的結合穩定性;當氣嘴桿30透過安裝孔23固定於接合部21的對向側24時,亦即形成為疊合結構201的接合部21位於輪胎內胎40的外圈側42時,由於厚度較厚的接合部21能夠對應於輪胎外胎44的胎面441,因此能提高製得之輪胎內胎40的抗穿刺能力。Please refer to FIG. 6 again, which is a manufacturing method provided by the fourth embodiment of the present invention. In this embodiment, the two connecting
同樣地,於本實施例中,該接合部21亦可為將片材10之二連接部12的二外側邊121相互對接並熔接而形成的對接結構203,此時,考量到結構強度,安裝孔23將設置在位於接合部21的對向側24。如此,管體20的管壁能夠具有幾乎相同的厚度,當管體20的二開口端22對接並熔接形成輪胎內胎40時,由於管體20的管壁形成為輪胎內胎40的胎壁,使得輪胎內胎40的胎壁厚度幾乎相同,因此當輪胎內胎40充氣時,整個輪胎內胎40的胎壁都能夠承受相當的胎壓,避免輪胎內胎40產生鼓包現象。Similarly, in this embodiment, the
基於本發明的技術特徵,本發明之製造方法中的片材10可具有厚度較厚的中央部11以及厚度較薄的二連接部12,較佳者為,連接部12的厚度約為中央部11的厚度的1/2,如此,當該接合部21為由二連接部12相互交疊而形成的疊合結構201時,疊合結構201之厚度會剛好和中央部11之厚度相同,使管體20的管壁具有相同的厚度,接下來再將管體20的二開口端22相互熔接形成輪胎內胎40,管體20的管壁即形成輪胎內胎40的胎壁,藉此,由於輪胎內胎40的胎壁厚度相同,因此當輪胎內胎40充氣時,整個輪胎內胎40的胎壁都能夠承受相當的胎壓,避免輪胎內胎40產生鼓包現象。Based on the technical features of the present invention, the
綜上所述,由於本發明之製造方法僅需先提供片材1、10,之後再依據實際需求將片材1捲曲成管體4,再經由熔接內表面3i相互貼附的二連接部3及朝管體4之內表面4i彎折而相互貼附的二開口端6,就能夠製得具有各種尺寸(直徑)之輪胎內胎7;或是依據實際需求將片材10捲曲成管體20,透過改變二連接部12交疊的寬度形成接合部21或者是透過使具有不同幅寬的片材10之二連接部的二外側邊121相互對接形成接合部21,就能獲得具有不同直徑的管體20,再經由熔接二連接部12及二開口端22,就能夠製得具有各種尺寸(直徑)之輪胎內胎40,因此本發明之製造方法的生產靈活度高且生產效率高。再者,由於片材1、10的收納較為容易,相較於習知製造方法,不須囤積不同尺寸的模具,也不會有不同尺寸的輪胎內胎7、40製造過多的情形,因此還具有能夠大幅降低庫存成本的優勢。In summary, since the manufacturing method of the present invention only needs to provide
有關本發明於前揭各實施例中所揭露的步驟及特徵,僅為舉例說明,並非用來限制本案之範圍,各種在不違反本發明精神下所為的替換或變化,都為本案之申請專利範圍所涵蓋。The steps and features disclosed in the aforementioned embodiments of the present invention are merely illustrative and are not intended to limit the scope of the present invention. All substitutions or changes made without violating the spirit of the present invention are covered by the scope of the patent application of the present invention.
1:片材
2:中央部
3:連接部
3i:內表面
4:管體
4i:內表面
5:接合部
6:開口端
7:輪胎內胎
7a:內圈側
7b:外圈側
10:片材
11:中央部
12:連接部
121:外側邊
13:穿孔
20:管體
201:疊合結構
203:對接結構
21:接合部
22:開口端
23:安裝孔
24:對向側
30:氣嘴桿
301:軸孔
31:底座
32:桿身
40:輪胎內胎
41:內圈側
42:外圈側
43:輪框
44:輪胎外胎
441:胎面
h:氣孔
S1-S3:步驟
1: Sheet
2: Central part
3: Connecting
以下茲以實施例配合圖式,對本發明所提供之製造方法做進一步之說明,其中: 圖1為本發明之製造方法的流程圖; 圖2為依據本發明第一實施例之製造方法的示意圖; 圖3為依據本發明第一實施例之製造方法製得之輪胎內胎裝設於輪胎外胎及輪框之間的立體示意圖。 圖4為依據本發明第二實施例之製造方法的示意圖,顯示於片材之連接部分別開設穿孔,以及接合部為疊合結構時,將安裝孔設置於接合部; 圖5類同圖4,為依據本發明第三實施例之製造方法的示意圖,顯示於片材之中央部開設穿孔,當接合部為接合結構或疊合結構時,將安裝孔設置於接合部之對向側; 圖6為依據本發明第四實施例之製造方法的示意圖,顯示於形成接合部之後,才於接合部或接合部的對向側開設穿孔,以將安裝孔設置於接合部或是接合部的對向側;以及 圖7為依據本發明第二、第三及第四實施例之製造方法製得之輪胎內胎裝設於輪胎外胎及輪框之間的立體示意圖。 The following is a further explanation of the manufacturing method provided by the present invention with reference to the embodiments and drawings, wherein: Figure 1 is a flow chart of the manufacturing method of the present invention; Figure 2 is a schematic diagram of the manufacturing method according to the first embodiment of the present invention; Figure 3 is a three-dimensional schematic diagram of the tire inner tube manufactured according to the manufacturing method of the first embodiment of the present invention installed between the tire outer tube and the wheel frame. FIG4 is a schematic diagram of a manufacturing method according to the second embodiment of the present invention, showing that perforations are respectively opened in the connecting portion of the sheet, and when the joint portion is a superimposed structure, the mounting hole is set in the joint portion; FIG5 is similar to FIG4, and is a schematic diagram of a manufacturing method according to the third embodiment of the present invention, showing that perforations are opened in the central portion of the sheet, and when the joint portion is a joint structure or a superimposed structure, the mounting hole is set on the opposite side of the joint portion; FIG6 is a schematic diagram of a manufacturing method according to the fourth embodiment of the present invention, showing that after the joint portion is formed, perforations are opened in the joint portion or the opposite side of the joint portion to set the mounting hole in the joint portion or the opposite side of the joint portion; and FIG7 is a three-dimensional schematic diagram of a tire inner tube manufactured according to the manufacturing methods of the second, third and fourth embodiments of the present invention installed between a tire outer tube and a wheel frame.
S1-S3:步驟 S1-S3: Steps
Claims (8)
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| TW112106770A TWI846347B (en) | 2022-12-28 | 2023-02-23 | Manufacturing method of tire inner tube |
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| Country | Link |
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| TW (1) | TWI846347B (en) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW200934652A (en) * | 2008-02-01 | 2009-08-16 | zhen-ping Tian | Method for manufacturing non-vulcanized inner tube and forming mold |
| JP2017205984A (en) * | 2016-05-20 | 2017-11-24 | 株式会社ブリヂストン | Pneumatic tire manufacturing method |
| CN112574476A (en) * | 2020-11-19 | 2021-03-30 | 陈国珍 | Inflation-free tire and processing technology |
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2023
- 2023-02-23 TW TW112106770A patent/TWI846347B/en active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW200934652A (en) * | 2008-02-01 | 2009-08-16 | zhen-ping Tian | Method for manufacturing non-vulcanized inner tube and forming mold |
| JP2017205984A (en) * | 2016-05-20 | 2017-11-24 | 株式会社ブリヂストン | Pneumatic tire manufacturing method |
| CN112574476A (en) * | 2020-11-19 | 2021-03-30 | 陈国珍 | Inflation-free tire and processing technology |
Also Published As
| Publication number | Publication date |
|---|---|
| TW202426252A (en) | 2024-07-01 |
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