TWI843440B - Electric cutting machine with quick-change guard assembly - Google Patents
Electric cutting machine with quick-change guard assembly Download PDFInfo
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Abstract
一種具有快換護罩組的電動切削機,該電動切削機於外殼的馬達座內設置一馬達,該馬達具有一向外穿出用以結合刀具的驅動軸,於該外殼對應驅動軸的一側軸向地結合一可旋轉的刀具護罩,並於該側設置一磁感應元件,藉由磁感應元件感測磁體的有無使該馬達驅動刀具時以不同的方向旋轉,於該刀具護罩外可拆卸的結合一快換護罩組,於該快換護罩組至少設置一磁體,該磁體位於該磁感應元件的感測範圍內;藉此使電動切削機在安裝快換護罩組時,能自動切換刀具的旋轉方向,無需再以其他轉向鈕等開關進行刀具轉向的切換,方便使用者利用。An electric cutting machine with a quick-change shield assembly is provided. A motor is arranged in a motor seat of an outer shell of the electric cutting machine. The motor has a drive shaft that penetrates outward and is used to combine with a tool. A rotatable tool shield is axially combined with a side of the outer shell corresponding to the drive shaft, and a magnetic induction element is arranged on the side. The magnetic induction element senses the presence or absence of a magnet so that the motor drives the tool to rotate in different directions. A quick-change shield assembly is detachably combined with the outside of the tool shield. At least one magnet is arranged on the quick-change shield assembly, and the magnet is located within the sensing range of the magnetic induction element. In this way, when the quick-change shield assembly is installed, the electric cutting machine can automatically switch the rotation direction of the tool, and there is no need to use other switches such as steering buttons to switch the tool rotation, which is convenient for users.
Description
本發明涉及一種電動工具的裝置;尤其涉及一種自動控制刀具正反轉的具有快換護罩組的電動切削機。The invention relates to an electric tool device; in particular to an electric cutting machine with a quick-change shield assembly and capable of automatically controlling the forward and reverse rotation of a tool.
現有的電動切削機具有轉向鈕控制刀具旋轉的方向,在該電動切削機沒有安裝快換護罩組時,將該轉向鈕切換為使刀具正向旋轉的運作模式,當在該電動切削機上安裝快換護罩組時,則要將該轉向鈕切換為反向旋轉的模式,使刀具切割刀具所產生的碎屑能向上噴出,讓快換護罩組的排氣管能順利收集碎屑。The existing electric cutting machine has a steering button to control the direction of the tool rotation. When the electric cutting machine is not equipped with a quick-change shield assembly, the steering button is switched to an operation mode that causes the tool to rotate in the forward direction. When the quick-change shield assembly is installed on the electric cutting machine, the steering button is switched to a reverse rotation mode so that the debris generated by the tool cutting can be ejected upward, allowing the exhaust pipe of the quick-change shield assembly to smoothly collect the debris.
上述電動切削機雖然設有轉向鈕的開關,讓使用者選擇刀具的適當旋轉方向,使該快換護罩組的排屑功能得以發揮。但由於轉向鈕始終需要人為的操作,若在該電動切削機安裝有快換護罩組的情況下,卻將轉向鈕切為正向旋轉的狀態,該快換護罩組就不能發揮排屑功能,每次使用時都要注意是否將轉向鈕切換為適當的轉向模式,造成使用者的麻煩。Although the electric cutting machine is provided with a steering button switch, allowing the user to select the appropriate rotation direction of the tool so that the chip removal function of the quick-change shield assembly can be brought into play, since the steering button always requires manual operation, if the steering button is switched to a forward rotation state when the electric cutting machine is installed with the quick-change shield assembly, the quick-change shield assembly cannot play the chip removal function. Each time the user uses it, he must pay attention to whether the steering button is switched to the appropriate steering mode, causing trouble to the user.
有鑑於此,本發明之目的在於提供一種切削機的裝置,使電動切削機能判斷是否有在刀具護罩安裝快換護罩組,若有則以相反於沒有安裝快換護罩組的方向驅動刀具旋轉,達到刀具旋轉的方向能依是否有安裝快換護罩組改變,無需再於電動切削機上設置轉向鈕等控制工具轉向的開關。In view of this, the purpose of the present invention is to provide a cutting machine device that enables the electric cutting machine to determine whether a quick-change guard assembly is installed on the tool guard. If so, the tool is driven to rotate in the direction opposite to the direction when the quick-change guard assembly is not installed, so that the direction of tool rotation can be changed according to whether the quick-change guard assembly is installed, and there is no need to set a switch such as a steering button on the electric cutting machine to control the direction of the tool.
緣以達成上述目的,本發明提供一種具有快換護罩組的電動切削機,包括一電動切削機以及一可拆卸的結合於該電動切削機的快換護罩組。該電動切削機具有一馬達座,於該馬達座內橫向設置一馬達,該馬達具有一驅動軸,該驅動軸樞穿該馬達座的一側,該馬達座受該驅動軸樞穿處具有一組裝側壁,於該驅動軸套設固定一刀具,於該組裝側壁軸向地結合一刀具護罩,該刀具護罩遮蔽該刀具並且以該驅動軸為中心旋轉,該組裝側壁的周圍設置一磁感應元件,藉由該磁感應元件感應磁體的有無使該馬達受啟動時帶動該刀具以不同的方向旋轉。該快換護罩組具有一外護罩以及一結合於該外護罩底部的支撐座,該外護罩的一側具有一套口,以該套口套向該刀具護罩,將該刀具護罩可拆卸的結合於其內部,該支撐座的中間具有一刀具口,該刀具的部分向下伸出該刀具口,於該外護罩位於該套口周圍的部分至少設置一磁體,至少一磁體位於該磁感應元件的感測範圍內。In order to achieve the above object, the present invention provides an electric cutting machine with a quick-change shield assembly, including an electric cutting machine and a quick-change shield assembly detachably combined with the electric cutting machine. The electric cutting machine has a motor seat, a motor is transversely arranged in the motor seat, the motor has a drive shaft, the drive shaft pivots through one side of the motor seat, the motor seat has an assembly side wall at the pivot of the drive shaft, a tool is fixed on the drive shaft sleeve, a tool shield is axially combined with the assembly side wall, the tool shield shields the tool and rotates around the drive shaft, a magnetic induction element is arranged around the assembly side wall, and the magnetic induction element senses the presence or absence of a magnet so that the motor drives the tool to rotate in different directions when it is started. The quick-change shield assembly has an outer shield and a support seat coupled to the bottom of the outer shield. One side of the outer shield has a sleeve opening, which is used to cover the tool shield so that the tool shield can be detachably coupled to its interior. The support seat has a tool opening in the middle, and part of the tool extends downward from the tool opening. At least one magnet is arranged on the part of the outer shield located around the sleeve opening, and at least one magnet is located within the sensing range of the magnetic induction element.
本發明之效果在於,藉由該磁感應元件感應磁體的有無使該馬達受啟動時帶動該刀具以不同的方向旋轉。例如當該快換護罩組安裝於電動切削機的刀具護罩上時,若該電動切削機設有的磁感應元件感測到磁體,就會使該電動切削機以驅動刀具反轉的模式運作,使快換護罩組能發揮排除切割碎屑的作用。反之,將該快換護罩組拆離電動切削機時,該電動切削機會變為驅動刀具正轉的運作模式,如此可達到無需手動切換即可使電動切削機的刀具改變轉向運作,方便使用者利用。The effect of the present invention is that the motor can drive the tool to rotate in different directions when the motor is started by sensing the presence or absence of a magnet. For example, when the quick-change shield assembly is installed on the tool shield of an electric cutting machine, if the magnetic induction element of the electric cutting machine senses the magnet, the electric cutting machine will be operated in a mode of driving the tool to rotate in reverse, so that the quick-change shield assembly can play a role in removing cutting debris. On the contrary, when the quick-change shield assembly is removed from the electric cutting machine, the electric cutting machine will change to an operation mode of driving the tool to rotate forward, so that the tool of the electric cutting machine can change its direction without manual switching, which is convenient for users.
為能更清楚地說明本發明,茲舉較佳實施例並配合圖式詳細說明如後。請參看圖1所示,為本發明一較佳實施例之具有快換護罩組的電動切削機100,包括一電動切削機10以及一可拆卸的結合於該電動切削機10的快換護罩組20,其中:In order to more clearly explain the present invention, a preferred embodiment is given and described in detail with reference to the drawings. Please refer to FIG1 , which is an
請參看圖2至圖5所示,該電動切削機10具有一外殼12,該外殼12包括一握把121以及一連接於該握把121前端的馬達座122,於該握把121底部的前端設置一扳機123,該馬達座122內橫向設置一馬達14,該扳機123受按壓時啟動該馬達14,該馬達14具有一驅動軸141,該驅動軸141樞穿該馬達座122的一側,該馬達座122受該驅動軸141樞穿處具有一組裝側壁124,於該驅動軸141套設固定一刀具142,於該組裝側壁124軸向地結合一刀具護罩16,該刀具護罩16遮蔽該刀具142的頂側並且能以該驅動軸141為中心旋轉,該組裝側壁124的周圍設置一磁感應元件18,藉由該磁感應元件18感應磁體的有無,使該馬達14受啟動時帶動該刀具142以不同的方向旋轉。2 to 5, the
請參看圖3以及圖5至圖9所示,該快換護罩組20具有一外護罩22以及一結合於該外護罩22底部的支撐座24。該外護罩22的一側具有一套口221,以該套口221套向該刀具護罩16,將該刀具護罩16可拆卸的結合於該外護罩22的內部,使該外護罩22以相疊的狀態結合於該刀具護罩16上。該支撐座24的中間具有一刀具口241,該刀具142的部分向下伸出該刀具口241。Please refer to FIG. 3 and FIG. 5 to FIG. 9 , the quick-
於該外護罩22位於該套口221周圍的部分至少設置一磁體26。具體而言,本較佳實施例是在該外護罩22位於該套口221周圍的部分設置四個所述的磁體26,該些磁體26分別是柱形的磁塊。該些磁體26排列為圓弧形且距離該驅動軸141的軸心等距,該些磁體26的其中之一正對該磁感應元件18,使得至少一磁體26位於該磁感應元件18的感測範圍內。如此一來,只要該快換護罩組20可拆卸的結合於刀具護罩16上,該電動切削機10的馬達14受啟動時就會帶動該刀具142反轉,相對的,當該快換護罩組20由該刀具護罩16上拆卸下來時,由於該磁感應元件18不再感測到任一磁體26的磁力,這時啟動該馬達14就會以正轉的方式帶動該刀具142旋轉。At least one
在其他較佳實施例中,亦可於該快換護罩組20的套口221周圍設有兩個或三個等其他複數個的磁體26,並且該些磁體26除了是複數個距離該驅動軸141的軸心等距的柱形磁體以外,亦可採用一個圓弧形的磁塊作為磁體26,取代複數個磁體26受該磁感應元件18偵測的功能,使該快換護罩組20連同該刀具護罩16以驅動軸141的軸心為中心相對該外殼12前後旋轉時,該圓弧形的磁體26都能位於該磁感應元件18能夠偵測到磁力的位置,使該馬達14受啟動時帶動該刀具142反轉,上述的磁體26的形狀可依需求改變數量以及形狀的設置。In other preferred embodiments, two or three or
本發明的電動切削機10使用時,請參看圖2至圖5所示,使用者手持該電動切削機10的握把121並且以指頭按壓該扳機123,啟動該馬達14以該驅動軸141帶動該刀具142旋轉,這時該電動切削機10的刀具142是以正轉的方向旋轉,受該刀具142切割的加工物所產生的碎屑會於刀具142的前側向下噴出,該刀具護罩16阻隔於該刀具142的上側,可避免使用者由上方意外觸碰刀具142,藉此達到保護使用者的效果。When the
請參看圖6至圖9所示,當將快換護罩組20安裝於該刀具護罩16後,由於該快換護罩組20的至少一磁體26會位於該磁感應元件18的感測範圍內,因此這時使用者以指頭按壓該扳機123,啟動該馬達14以該驅動軸141帶動該刀具142旋轉時,該馬達14會帶動該刀具142反向旋轉,這時受該刀具142切割的加工物所產生的碎屑會於刀具142的前側向上噴出,如此的設置使得該快換護罩組20設為前側具有一用以收集碎屑的排氣管28的構造時,該快換護罩組20能發揮順利收集切割加工碎屑的功能。由於使該馬達14帶動該刀具142以不同旋轉的方向進行正轉、反轉的判斷機制是由該磁感應元件18是否有偵測到任一磁體26的磁場,等同於該刀具護罩16上是否安裝有快換護罩組20來判斷,因此無需在電動切削機10設置轉向鈕等切換該刀具142轉向的開關,即可靠該快換護罩組20的安裝,將電動切削機10的刀具142的轉動方向切換為不同的旋轉方向,使該電動切削機10因安裝有該快換護罩組20而自動改變為驅動該刀具142反轉的使用狀態。Please refer to Figures 6 to 9. After the quick-
此外,由於本發明的設計會使該快換護罩組20具有的至少一磁體26位於該磁感應元件18的感測範圍內,在利用該支撐座24平貼於加工物表面,以該刀具142向下伸出刀具口241的部分對加工物進行切割時,由於該快換護罩組20結合於該刀具護罩16,加上該刀具護罩16是軸向結合於該組裝側壁124而可旋轉,因此使用者可藉由抬升或下降該握把121位置的方式,改變徒手握住該握把121的角度,並且在過程中藉由任一磁體26會在該磁感應元件18偵測範圍內的設計,讓使用者在合理預期的範圍內調整該握把121的角度時,該電動切削機10的刀具142都能保持受該馬達14驅動反向旋轉的狀態。In addition, due to the design of the present invention, at least one
請參看圖3至圖5所示,以下說明本發明較佳實施例的其餘構造。該外殼12的組裝側壁124沿該驅動軸141的軸向凸出設有一圓盤125,該驅動軸141樞穿該圓盤125的中心。該刀具護罩16具有一樞接板161以及一連接於該樞接板161的刀具罩162,該樞接板161具有一圓盤孔163,該刀具護罩16以該圓盤孔163套合於該圓盤125的周圍而可旋轉,於該圓盤125的外端面以螺鎖的方式可拆卸的結合一固定環126,該固定環126與該圓盤125同心並且該固定環126的外周緣凸出該圓盤125的周圍,藉此使該固定環126固定該刀具護罩16,避免該刀具護罩16由該圓盤125脫落。Please refer to Figures 3 to 5 for the following description of the other structures of the preferred embodiment of the present invention. The
該刀具護罩16的樞接板161具有複數個排列為圓弧形的定位凹槽164,在本較佳實施例中將該些定位凹槽164的數量對應該些磁體26的數量設為四個,該些定位凹槽164距離該圓盤孔163中心等距,意即該些定位凹槽164距離該驅動軸141的軸心等距,請參看圖2與圖9所示,該些磁體26以該驅動軸141為中心間隔的角度θ1與該些定位凹槽164以該圓盤孔163中心為中心間隔的角度θ2相等。配合該些定位凹槽164的位置於該組裝側壁124設有一凸鈕孔127,於該凸鈕孔127穿置一彈性凸出的定位凸鈕1271,該定位凸鈕1271的外端嵌入其中一定位凹槽164,藉此定位該刀具護罩16相對該握把121、馬達座122旋轉時可調整的位置,當該定位凸鈕1271的外端嵌入其中一定位凹槽164時,該磁感應元件18正對其中一磁體26,如此使該磁感應元件18在快換護罩組20相對該電動切削機10轉動的過程中都能感測到對應的磁體26的磁場,使該電動切削機10保持在驅動該刀具142反向旋轉的狀態。The
請參看圖3、圖4以及圖6、圖7所示,該組裝側壁124的頂側向內退縮形成一感測部128,於該感測部128的底緣與該組裝側壁124其餘部分的頂緣之間形成一肩部129,該肩部129是以該驅動軸141的軸心為中心而沿前後方向延伸的圓弧形表面,在本較佳實施例中該磁感應元件18設於該感測部128的內側。配合該肩部129的圓弧形狀,將該外護罩22的套口221設為倒U形的開口,使該套口221周緣的頂側形成一圓弧周緣222,該外護罩22內壁的前後兩側各設有一固定卡扣223以及一活動卡扣224,該外護罩22內頂側的輪廓與該刀具護罩16的形狀相符。Please refer to Figures 3, 4, 6 and 7. The top side of the
請參看圖6以及圖9所示,當該外護罩22以相疊的方式結合於該刀具護罩16上時,是以該固定卡扣223以及該活動卡扣224各扣合於該刀具罩162前後兩端的底部,使該刀具罩162貼靠於該外護罩22內部頂側的周壁固定,同時該外護罩22以該圓弧周緣222扣掛於該肩部129上,所述該些磁體26是設置於該圓弧周緣222的位置,該些磁體26中的一個正對該磁感應元件18。該快換護罩組20的外護罩22於其前端的底部連接一朝上延伸的排氣管28,該排氣管28與該外護罩22的內部相通,用以收集該刀具142反向旋轉時,受該刀具142切割而由該刀具142的前側向上噴出的加工物碎屑;該支撐座24為矩形的板體並且前端樞接於該排氣管28與該外護罩22連接處。Please refer to Figures 6 and 9. When the
該外護罩22的後側設置一向後穿出該外護罩22的螺桿21,該支撐座24頂部的後端向上延伸一弧形支架242,該弧形支架242的中間具有一長槽243,該螺桿21穿過該長槽243,設有一轉鈕211螺合於該螺桿21的後端,該轉鈕211向前緊迫該弧形支架242抵靠固定於該外護罩22的後面,固定前端樞設於該排氣管28與該外護罩22連接處的支撐座24,使該支撐座24以可改變角度的方式結合於該外護罩22的底部,使該刀具142以不同的深度伸出該支撐座24的刀具口241。A
以上所述僅為本發明較佳可行實施例而已,舉凡應用本發明說明書及申請專利範圍所為之等效變化,理應包含在本發明之專利範圍內。The above description is only the preferred embodiment of the present invention. Any equivalent changes made by applying the present invention specification and the scope of patent application should be included in the patent scope of the present invention.
[本發明] 100:具有快換護罩組的電動切削機 10:電動切削機 12:外殼 121:握把 122:馬達座 123:扳機 124:組裝側壁 125:圓盤 126:固定環 127:凸鈕孔 1271:定位凸鈕 128:感測部 129:肩部 14:馬達 141:驅動軸 142:刀具 16:刀具護罩 161:樞接板 162:刀具罩 163:圓盤孔 164:定位凹槽 18:磁感應元件 20:快換護罩組 21:螺桿 211:轉鈕 22:外護罩 221:套口 222:圓弧周緣 223:固定卡扣 224:活動卡扣 24:支撐座 241:刀具口 242:弧形支架 243:長槽 26:磁體 28:排氣管 θ1、θ2:角度 [The present invention] 100: Electric cutting machine with quick-change guard assembly 10: Electric cutting machine 12: Housing 121: Grip 122: Motor seat 123: Trigger 124: Assembly side wall 125: Disc 126: Fixed ring 127: Button hole 1271: Positioning knob 128: Sensing part 129: Shoulder 14: Motor 141: Drive shaft 142: Tool 16: Tool guard 161: Hub plate 162: Tool cover 163: Disc hole 164: Positioning groove 18: Magnetic induction element 20: Quick-change guard assembly 21: Screw 211: Knob 22: Outer shield 221: Sleeve 222: Arc periphery 223: Fixed buckle 224: Movable buckle 24: Support seat 241: Tool opening 242: Arc bracket 243: Long slot 26: Magnet 28: Exhaust pipe θ1, θ2: Angle
圖1為本發明一較佳實施例之的立體圖。 圖2為本發明上述較佳實施例之電動切削機的立體圖。 圖3為本發明上述較佳實施例之電動切削機分離刀具護罩的分解圖。 圖4為圖3另一角度的分解圖。 圖5為圖3的側視圖。 圖6為本發明上述較佳實施例拆離該快換護罩組的分解圖。 圖7為圖6另一角度的分解圖。 圖8為圖1的俯視圖。 圖9為圖8之9-9方向剖視圖。 Figure 1 is a three-dimensional diagram of a preferred embodiment of the present invention. Figure 2 is a three-dimensional diagram of the electric cutting machine of the preferred embodiment of the present invention. Figure 3 is an exploded view of the electric cutting machine of the preferred embodiment of the present invention with the tool shield separated. Figure 4 is an exploded view of Figure 3 from another angle. Figure 5 is a side view of Figure 3. Figure 6 is an exploded view of the quick-change shield assembly of the preferred embodiment of the present invention. Figure 7 is an exploded view of Figure 6 from another angle. Figure 8 is a top view of Figure 1. Figure 9 is a cross-sectional view of Figure 8 taken along the 9-9 direction.
100:具有快換護罩組的電動切削機 100: Electric cutting machine with quick-change guard assembly
10:電動切削機 10: Electric cutting machine
12:外殼 12: Shell
16:刀具護罩 16: Tool guard
20:快換護罩組 20: Quick-change guard set
22:外護罩 22: Outer shield
221:套口 221: Socket
222:圓弧周緣 222: Arc circumference
24:支撐座 24: Support seat
26:磁體 26: Magnet
Claims (4)
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| TW112105187A TWI843440B (en) | 2023-02-14 | 2023-02-14 | Electric cutting machine with quick-change guard assembly |
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| TW112105187A TWI843440B (en) | 2023-02-14 | 2023-02-14 | Electric cutting machine with quick-change guard assembly |
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| Publication Number | Publication Date |
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| TWI843440B true TWI843440B (en) | 2024-05-21 |
| TW202432305A TW202432305A (en) | 2024-08-16 |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2011000700A (en) * | 2009-05-19 | 2011-01-06 | Goei Seisakusho:Kk | Dustproof cover structure, grinding device, and cutting device |
| TWM552413U (en) * | 2016-02-25 | 2017-12-01 | 米沃奇電子工具公司 | Power tool including an output position sensor |
| TW201831269A (en) * | 2017-02-23 | 2018-09-01 | 筌誠機械股份有限公司 | Safety protection cover for grinding machine adjusts the angle of the cover body relative to the grinding wheel |
| WO2021241737A1 (en) * | 2020-05-29 | 2021-12-02 | 工機ホールディングス株式会社 | Work machine |
| US20230001538A1 (en) * | 2019-12-11 | 2023-01-05 | Hilti Aktiengesellschaft | Electric power tool having a rotating tool |
-
2023
- 2023-02-14 TW TW112105187A patent/TWI843440B/en active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2011000700A (en) * | 2009-05-19 | 2011-01-06 | Goei Seisakusho:Kk | Dustproof cover structure, grinding device, and cutting device |
| TWM552413U (en) * | 2016-02-25 | 2017-12-01 | 米沃奇電子工具公司 | Power tool including an output position sensor |
| TW201831269A (en) * | 2017-02-23 | 2018-09-01 | 筌誠機械股份有限公司 | Safety protection cover for grinding machine adjusts the angle of the cover body relative to the grinding wheel |
| US20230001538A1 (en) * | 2019-12-11 | 2023-01-05 | Hilti Aktiengesellschaft | Electric power tool having a rotating tool |
| WO2021241737A1 (en) * | 2020-05-29 | 2021-12-02 | 工機ホールディングス株式会社 | Work machine |
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| Publication number | Publication date |
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| TW202432305A (en) | 2024-08-16 |
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