TWI840945B - Automatic replacement method for contact module of IC test sorting machine - Google Patents
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- 238000012360 testing method Methods 0.000 title claims abstract description 252
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- 229910052737 gold Inorganic materials 0.000 description 6
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- G—PHYSICS
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- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/28—Testing of electronic circuits, e.g. by signal tracer
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
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Abstract
一種用於IC測試分類機之接觸模組自動更換方法,於IC測試分類機的一控制單元實施,該控制單元執行一IC測試模式,並將測試資料儲存於一測試資料庫,該接觸模組自動更換方法包含:讀取該測試資料庫;判斷該測試資料庫中的測試資料是否符合一預設條件;若是,停止該IC測試模式,並執行一接觸模組自動更換模式,以控制一取置裝置將一接觸模組移出一測試連接器基座並置於一待整區放置,再於一備品區取得一良品接觸模組,將該良品接觸模組移置於該測試連接器基座中,並返回執行該IC測試模式;若否,直接返回執行該IC測試模式。A contact module automatic replacement method for an IC test sorting machine is implemented in a control unit of the IC test sorting machine. The control unit executes an IC test mode and stores test data in a test database. The contact module automatic replacement method includes: reading the test database; judging whether the test data in the test database meets a preset condition; if so, stopping the IC test mode and executing a contact module automatic replacement mode to control a placement device to move a contact module out of a test connector base and place it in a waiting area, then obtain a good contact module from a spare area, move the good contact module into the test connector base, and return to execute the IC test mode; if not, directly return to execute the IC test mode.
Description
本發明涉及一種IC測試分類機之控制方法,特別是指用於IC測試分類機之接觸模組自動更換方法。 The present invention relates to a control method for an IC test sorting machine, and in particular to an automatic replacement method for a contact module used in an IC test sorting machine.
習知積體電路(Integrated Circuit,IC)測試分類機(IC Test Handler)主要係以包含有一接觸模組(Contact Module)的一測試連接器(IC Test Socket)提供一待測IC晶片檢測時信號傳輸的媒介,其中,該測試連接器設置在該測試分類機的一測試載板(IC Test Load Board)上,該接觸模組具有複數電連接接點以供分別電性連接該待測IC晶片和該測試載板,該接觸模組例如可為卡式或片狀的探針組件、導線式導電膠片或金粉式導電膠片,該導線式導電膠片和該金粉式導電膠片具有彈性。 It is known that an integrated circuit (IC) test handler mainly uses a test connector (IC Test Socket) including a contact module (Contact Module) to provide a medium for signal transmission during the detection of an IC chip to be tested, wherein the test connector is arranged on a test load board (IC Test Load Board) of the test handler, and the contact module has a plurality of electrical connection points for respectively electrically connecting the IC chip to be tested and the test load board, and the contact module can be, for example, a card-type or sheet-type probe assembly, a wire-type conductive film or a gold powder-type conductive film, and the wire-type conductive film and the gold powder-type conductive film are elastic.
進一步來說,該IC測試分類機具有一取置裝置,該取置裝置可將一待測IC晶片從一待測區移置到包含有該接觸模組的該測試連接器上,再下壓該待測IC晶片,使該待測IC晶片底部的接點能確實對應接觸該接觸模組上的電連接接點,且該接觸模組底部的電連接接點亦能對應接觸該測試載板上的接點。藉此,該IC測試分類機可使該待測IC晶片透過包含有該接觸模組的該測試連接器以及該測試載板進行信號的傳遞,進而對該待測IC晶片執行測試作業。 Furthermore, the IC test sorting machine has a placement device, which can move an IC chip to be tested from a test area to the test connector including the contact module, and then press down the IC chip to be tested so that the contacts at the bottom of the IC chip to be tested can actually correspond to the electrical connection contacts on the contact module, and the electrical connection contacts at the bottom of the contact module can also correspond to the contacts on the test carrier. In this way, the IC test sorting machine can make the IC chip to be tested transmit signals through the test connector including the contact module and the test carrier, and then perform a test operation on the IC chip to be tested.
該接觸模組於多次或長時間使用後會有性能劣化的情形,舉例來說,當該接觸模組採用探針組件時,其探針針尖可能累積殘屑、磨耗、氧化有機物污染,或甚至在針尖形成共金等;另當該接觸模組採用導線式導電膠片或金粉式導電膠片時,其經常被施壓的部位亦容易累積殘屑、變形、塌陷,或也會在其電連接接點上形成共金等,導致在進行測試當下,該待測IC晶片的接 點恐無法透過該接觸模組的電連接接點有效連接測試載板(IC Test Load Board)的對應接點。如此一來,劣化的接觸模組勢必會影響該待測IC晶片的測試結果正確性。 The performance of the contact module may deteriorate after repeated or long-term use. For example, when the contact module uses a probe assembly, the probe tip may accumulate debris, wear, oxidized organic pollution, or even form eutectic metal on the tip; when the contact module uses a wire-type conductive film or a gold powder-type conductive film, the parts that are often pressed are also prone to accumulate debris, deformation, collapse, or eutectic metal on its electrical connection points, resulting in the contact points of the IC chip to be tested being unable to effectively connect to the corresponding contacts of the test load board (IC Test Load Board) through the electrical connection points of the contact module during the test. In this way, the deteriorated contact module will inevitably affect the accuracy of the test results of the IC chip to be tested.
現行產線上的立即改善作法是以清潔該測試連接器的該接觸模組上的電連接接點來應對其劣化,或是以人工拆裝更換該測試連接器,其中人工拆裝更換該測試連接器時,需先將該IC測試分類機停機,並手動分離負責機械連接該IC測試分類機與測試機的一接合板(Test Dock Plate),然後拆裝更換包含該接觸模組的該測試連接器,然後再重新啟動該IC測試分類機,這樣的分離該接合板與拆裝更換該測試連接器的方式,在常溫測試的情況下已是耗時,若是應對現今常見的高低溫測試,會大幅影響原本已經穩定的測試溫濕度環境條件,拆裝該測試連接器後靜待溫濕度的穩定所花費的長時間更是衝擊生產線的效率。 The current immediate improvement measures on the production line are to clean the electrical connection points on the contact module of the test connector to deal with its deterioration, or to manually disassemble and replace the test connector. When manually disassembling and replacing the test connector, the IC test sorter must be stopped first, and the test dock responsible for mechanically connecting the IC test sorter and the test machine must be manually separated. Plate), then disassemble and replace the test connector containing the contact module, and then restart the IC test sorting machine. This method of separating the joint plate and disassembling and replacing the test connector is time-consuming under normal temperature testing. If it is to cope with the common high and low temperature tests nowadays, it will greatly affect the already stable test temperature and humidity environment conditions. The long time spent waiting for the temperature and humidity to stabilize after disassembling the test connector will further impact the efficiency of the production line.
此外,替換包含該接觸模組的該測試連接器的時機也需要依據工作人員的主觀判斷,不易一致性有效掌握,舉例來說,若太晚更換,測試失準之狀況恐已持續一段時間,會明顯增加IC晶片的重測比率,降低測試效率。 In addition, the timing of replacing the test connector containing the contact module also needs to be based on the subjective judgment of the staff, which is not easy to effectively grasp consistently. For example, if it is replaced too late, the inaccurate test situation may have continued for a period of time, which will significantly increase the retest rate of IC chips and reduce test efficiency.
有鑒於此,本發明的主要目的是提供一種用於IC測試分類機之接觸模組自動更換方法,以期克服先前技術所述以人工更換包含接觸模組的測試連接器時,其更換時間冗長和更換時機不易掌握,而造成降低測試效率的缺點。 In view of this, the main purpose of the present invention is to provide a contact module automatic replacement method for IC test sorting machines, in order to overcome the shortcomings of the prior art that when manually replacing the test connector containing the contact module, the replacement time is long and the replacement timing is difficult to grasp, which reduces the test efficiency.
本發明用於IC測試分類機之接觸模組自動更換方法,於該IC測試分類機的一控制單元實施,該控制單元執行一IC測試模式,以控制一取置裝置將一待測IC晶片移置於一測試連接器基座,使該待測IC晶片通過該接觸模組 電性連接一測試載板而執行測試,並將該待測IC晶片的一測試資料儲存於一儲存單元的一測試資料庫;該接觸模組自動更換方法包含:讀取該測試資料庫;判斷該測試資料庫中的測試資料是否符合一預設條件;若是,停止該IC測試模式,並執行一接觸模組自動更換模式,以控制該取置裝置將該接觸模組移出該測試連接器基座並置於一待整區放置,再於一備品區取得一良品接觸模組,將該良品接觸模組移置於該測試連接器基座中,並返回執行該IC測試模式;若否,直接返回執行該IC測試模式。 The invention is used for an automatic replacement method of a contact module of an IC test sorting machine. The method is implemented in a control unit of the IC test sorting machine. The control unit executes an IC test mode to control a placement device to move an IC chip to be tested to a test connector base, so that the IC chip to be tested is electrically connected to a test carrier through the contact module to perform a test, and a test data of the IC chip to be tested is stored in a test database of a storage unit. The automatic replacement method of the contact module includes: reading Get the test database; determine whether the test data in the test database meets a preset condition; if so, stop the IC test mode and execute a contact module automatic replacement mode to control the placement device to move the contact module out of the test connector base and place it in a waiting area, then obtain a good contact module from a spare area, move the good contact module into the test connector base, and return to execute the IC test mode; if not, directly return to execute the IC test mode.
根據本發明之接觸模組自動更換方法,該控制單元執行該IC測試模式的狀態下,亦同時自動判斷該接觸模組的更換時機,故當該控制單元判斷出該測試資料庫中的測試資料符合該預設條件時,即為更換時機,而能在該IC測試分類機保持開機運作的狀態下,先停止該IC測試模式,再自動將該測試連接器基座中原本的接觸模組更換為該良品接觸模組。和現有技術相比,本發明是在該IC測試分類機不需停機的狀態下自動實施,亦不需由工作人員手動更換包含接觸模組的測試連接器,故本發明相對的能有效掌握更換時機及提升測試效率。 According to the contact module automatic replacement method of the present invention, the control unit automatically determines the replacement timing of the contact module while executing the IC test mode. Therefore, when the control unit determines that the test data in the test database meets the preset conditions, it is the replacement timing. While the IC test sorting machine is kept powered on, the IC test mode is stopped first, and then the original contact module in the test connector base is automatically replaced with the good contact module. Compared with the existing technology, the present invention is automatically implemented without stopping the IC test sorting machine, and there is no need for the staff to manually replace the test connector containing the contact module. Therefore, the present invention can effectively grasp the replacement timing and improve the test efficiency.
10:控制單元 10: Control unit
20:儲存單元 20: Storage unit
21:測試資料庫 21: Test database
22,22’:三維空間座標資料 22,22’: three-dimensional space coordinate data
23:參數資料庫 23: Parameter database
30:載台 30: Carrier
301:準備區 301: Preparation area
302:測試區 302: Testing area
31:待測品置放盤 31: Test product placement tray
32:滑軌 32: Slide rail
33:往返器 33: Shuttle
34:測試連接器基座 34: Test the connector base
340,330:容槽 340,330: Container
35:接觸模組 35: Contact module
35’:待更換接觸模組 35’: Contact module to be replaced
36:接觸模組置放盤 36: Contact module placement tray
361:備品區 361: Spare parts area
362:待整區 362: Waiting for the whole area
40:取置裝置 40: Removal and placement device
400:取置元件 400: Remove and place components
401:第一取置元件 401: First placement element
402:第二取置元件 402: Second placement element
50:待測IC晶片 50: IC chip to be tested
60:物件 60: Objects
70:良品接觸模組 70:Qualified contact module
80:樣本 80: Sample
d0,d1,d2:估測距離 d0,d1,d2: estimated distance
D:預設距離 D: Default distance
圖1:實施本發明接觸模組自動更換方法之系統的方塊圖。 Figure 1: Block diagram of a system for implementing the contact module automatic replacement method of the present invention.
圖2:本發明所應用之IC測試分類機之載台的(俯視)平面示意圖。 Figure 2: A schematic diagram (top view) of the carrier of the IC test sorting machine used in the present invention.
圖3A:本發明所應用之IC測試分類機中,其取置元件移動至物件上方的示意圖。 Figure 3A: A schematic diagram of the IC test sorting machine used in the present invention, where the pick-and-place component is moved above the object.
圖3B:圖3A所示的取置元件向下伸出以吸取物件的示意圖。 Figure 3B: A schematic diagram of the pick-up and placement element shown in Figure 3A extending downward to pick up an object.
圖3C:圖3B所示的取置元件向上縮回且同時吸著物件的示意圖。 Figure 3C: A schematic diagram of the placement element shown in Figure 3B retracting upward and simultaneously sucking an object.
圖4:本發明所應用之IC測試分類機之載台的(俯視)平面示意圖。 Figure 4: A schematic plan view (from above) of the carrier of the IC test sorting machine used in the present invention.
圖5:本發明接觸模組自動更換方法的流程圖。 Figure 5: Flowchart of the contact module automatic replacement method of the present invention.
圖6:本發明接觸模組自動更換方法中,取置元件移動一預設距離以取置接觸模組的示意圖。 Figure 6: A schematic diagram of the contact module automatic replacement method of the present invention, in which the placement element moves a preset distance to place the contact module.
圖7:本發明接觸模組自動更換方法中,圖6所示的該預設距離選自多種估測距離中之一者的示意圖。 Figure 7: A schematic diagram showing that the preset distance shown in Figure 6 is selected from one of a plurality of estimated distances in the contact module automatic replacement method of the present invention.
本發明為用於積體電路測試分類機(IC Test Handler)之接觸模組自動更換方法,其中,該IC測試分類機的完整機構與運作原理並非本發明的重點,容不詳述,僅簡述如下。請參考圖1與圖2,該IC測試分類機基本上可包含一控制單元10、一儲存單元20、一載台30與一取置裝置40。 The present invention is an automatic replacement method for contact modules of an integrated circuit test sorter (IC Test Handler). The complete mechanism and operating principle of the IC test sorter are not the focus of the present invention and are not described in detail. They are briefly described as follows. Please refer to Figures 1 and 2. The IC test sorter can basically include a control unit 10, a storage unit 20, a carrier 30 and a placement device 40.
該控制單元10電性連接該載台30與該取置裝置40,並作為實施控制與測試功能的核心,該控制單元10亦電性連接該儲存單元20以存取該儲存單元20的資料,其中,該控制單元10可包含中央處理器晶片,該儲存單元20可包含傳統硬碟(HDD)、固態硬碟(SSD)、記憶體或記憶卡。 The control unit 10 is electrically connected to the carrier 30 and the placement device 40, and serves as the core for implementing control and testing functions. The control unit 10 is also electrically connected to the storage unit 20 to access the data of the storage unit 20. The control unit 10 may include a central processing unit chip, and the storage unit 20 may include a traditional hard disk (HDD), a solid state hard disk (SSD), a memory or a memory card.
該載台30沿著一水平面(即X-Y平面)定義有一準備區301與位在該準備區301旁的一測試區302,該載台30可分布配置一待測品置放盤31(或可稱為待測品tray盤)、一滑軌32、一往返器(shuttle)33與一測試連接器基座34。該待測品置放盤31位於該準備區301以供放置複數待測IC晶片50。該測試連接器基座34位於該測試區302且設置在一測試載板(IC Test Load Board)上,該測試連接器基座34可具有至少一開口朝上的容槽340,各該容槽340供置放一接觸模組(Contact Module)35,其中,該接觸模組35的尺寸小於該容槽340開口的大小, 使該接觸模組35可通過該容槽340的開口。該接觸模組35的頂面與底面具有複數電連接接點,該接觸模組35可為卡式或片狀的一探針組件、一導線式導電膠片或一金粉式導電膠片,該導線式導電膠片和該金粉式導電膠片具有彈性,其中,當該接觸模組35為探針組件時,其電連接接點為探針的針尖;當該接觸模組35為導線式導電膠片時,其電連接接點為導線端點;當該接觸模組35為金粉式導電膠片時,其電連接接點為金粉粒子。該滑軌32沿著一直線同時分布在該準備區301與該測試區302。該往返器33設置於該滑軌32上,並受控制於該控制單元10以沿著該滑軌32於該準備區301和該測試區302往返移動,該往返器33具有至少一容槽330。 The carrier 30 defines a preparation area 301 and a test area 302 located next to the preparation area 301 along a horizontal plane (i.e., an X-Y plane). The carrier 30 can be configured with a DUT placement tray 31 (or a DUT tray), a slide rail 32, a shuttle 33, and a test connector base 34. The DUT placement tray 31 is located in the preparation area 301 for placing a plurality of DUT IC chips 50. The test connector base 34 is located in the test area 302 and is disposed on a test load board. The test connector base 34 may have at least one cavity 340 with an opening facing upward. Each cavity 340 is provided for placing a contact module 35. The size of the contact module 35 is smaller than the size of the opening of the cavity 340, so that the contact module 35 can pass through the opening of the cavity 340. The top and bottom surfaces of the contact module 35 have a plurality of electrical connection points. The contact module 35 can be a card-type or sheet-like probe assembly, a wire-type conductive film, or a gold powder-type conductive film. The wire-type conductive film and the gold powder-type conductive film are elastic. When the contact module 35 is a probe assembly, its electrical connection point is the tip of the probe; when the contact module 35 is a wire-type conductive film, its electrical connection point is the wire end point; when the contact module 35 is a gold powder-type conductive film, its electrical connection point is the gold powder particle. The slide rail 32 is distributed in the preparation area 301 and the test area 302 along a straight line at the same time. The shuttle 33 is disposed on the slide rail 32 and is controlled by the control unit 10 to move back and forth between the preparation area 301 and the test area 302 along the slide rail 32. The shuttle 33 has at least one receiving groove 330.
該取置裝置40設置在該載台30的上方,該取置裝置40可具有複數取置元件,各該取置元件受控於該控制單元10而能在空間中沿著X、Y、Z軸移動,並能獲取一物件、攜帶該物件移動、並釋放該物件,其中,所述取置元件可為吸嘴,但不以此為限,只要可實施物件的獲取、攜帶移動和釋放之功能即可,該物件可為待測IC晶片或接觸模組。舉例而言,請參考圖3A,該取置元件400受控沿著X-Y平面移動至一物件60上方;請參考圖3B,該取置元件400受控沿著Z軸向下伸出以吸附該物件60;請參考圖3C,該取置元件400受控沿著Z軸向上縮回且同時吸著該物件60;然後,該取置元件400即可攜帶該物件60於三維空間中移動;同理,當該取置元件400攜帶該物件60移動至另一定點後,受控向下伸出以將該物件60置於該定點,然後再釋放該物件60。為便於說明,請參考圖1,本發明的實施例中,該複數取置元件包含一第一取置元件401和一第二取置元件402,該第一取置元件401操作於該準備區301,該第二取置元件402操作於該測試區302。 The placement device 40 is disposed above the carrier 30. The placement device 40 may have a plurality of placement elements. Each of the placement elements is controlled by the control unit 10 and can move along the X, Y, and Z axes in space, and can obtain an object, carry the object to move, and release the object. The placement element may be a suction nozzle, but is not limited to this, as long as the functions of obtaining, carrying, moving, and releasing the object can be implemented. The object may be an IC chip or a contact module to be tested. For example, please refer to Figure 3A, the placement component 400 is controlled to move along the X-Y plane to above an object 60; please refer to Figure 3B, the placement component 400 is controlled to extend downward along the Z axis to absorb the object 60; please refer to Figure 3C, the placement component 400 is controlled to retract upward along the Z axis and absorb the object 60 at the same time; then, the placement component 400 can carry the object 60 to move in three-dimensional space; similarly, after the placement component 400 carries the object 60 to another fixed point, it is controlled to extend downward to place the object 60 at the fixed point, and then release the object 60. For ease of explanation, please refer to FIG. 1. In an embodiment of the present invention, the plurality of placement elements include a first placement element 401 and a second placement element 402. The first placement element 401 operates in the preparation area 301, and the second placement element 402 operates in the test area 302.
該IC測試分類機運行時,該控制單元10執行一IC測試模式,以控制該取置裝置40將一待測IC晶片50移置於該測試連接器基座34的接觸模組35 上,使該待測IC晶片50通過該接觸模組35電性連接該測試載板而執行測試。詳言之,該IC測試模式為儲存在該儲存單元20的程式資料以供該控制單元10執行,於執行該IC測試模式時,請參考圖2,該往返器33位於該準備區301,該第一取置元件401受控於該控制單元10以取出該待測品置放盤31中的待測IC晶片50,並將其置放於該往返器33之預設的一容槽330;然後,請參考圖4,該往返器33受控於該控制單元10而移動至該測試區302,該第二取置元件402受控於該控制單元10而從該往返器33取出該待測IC晶片50,並將其置放於該測試連接器基座34中之預設的接觸模組35上,或可進一步下壓該待測IC晶片50,使該待測IC晶片50底部的接點對應且確實接觸該接觸模組35上的電連接接點,且使該接觸模組35底部的電連接接點確實接觸該測試載板上的接點,藉此使該待測IC晶片50透過該接觸模組35而與該測試載板構成實質信號連接,進而對該待測IC晶片50執行測試作業,以及將該待測IC晶片50的測試資料儲存於該儲存單元20的一測試資料庫21。該個待測IC晶片50測試完畢後,該第二取置元件402受控於該控制單元10而將該待測IC晶片50從該測試連接器基座34及該接觸模組35取出,再實施後續移置、分類、以及下一個待測IC晶片50之測試流程。 When the IC test sorting machine is running, the control unit 10 executes an IC test mode to control the placement device 40 to move an IC chip 50 to be tested onto the contact module 35 of the test connector base 34, so that the IC chip 50 to be tested is electrically connected to the test carrier through the contact module 35 to perform the test. In detail, the IC test mode is a program data stored in the storage unit 20 for the control unit 10 to execute. When executing the IC test mode, please refer to FIG. 2. The shuttle 33 is located in the preparation area 301. The first placement element 401 is controlled by the control unit 10 to take out the IC chip 50 to be tested from the test product placement tray 31 and place it in a preset container 330 of the shuttle 33. Then, please refer to FIG. 4. The shuttle 33 is controlled by the control unit 10 to move to the test area 302. The second placement element 402 is controlled by the control unit 10 to take out the IC chip 50 to be tested from the shuttle 33. The IC chip 50 to be tested is placed on the preset contact module 35 in the test connector base 34, or the IC chip 50 to be tested can be further pressed down so that the contacts at the bottom of the IC chip 50 to be tested correspond to and actually contact the electrical connection contacts on the contact module 35, and the electrical connection contacts at the bottom of the contact module 35 actually contact the contacts on the test carrier, thereby making the IC chip 50 to be tested form a substantial signal connection with the test carrier through the contact module 35, and then performing a test operation on the IC chip 50 to be tested, and storing the test data of the IC chip 50 to be tested in a test database 21 of the storage unit 20. After the IC chip 50 to be tested is tested, the second placement element 402 is controlled by the control unit 10 to take the IC chip 50 to be tested out of the test connector base 34 and the contact module 35, and then implement the subsequent displacement, classification, and testing process of the next IC chip 50 to be tested.
需說明的是,該儲存單元20儲存有該載台30與該取置裝置40的三維空間(X-Y-Z軸構成的空間)座標資料22(如圖1所示),因此該控制單元10執行該IC測試模式的程式資料時,可根據該三維空間座標資料22精準地掌握及控制該第一取置元件401、該第二取置元件402和該往返器33的位置。 It should be noted that the storage unit 20 stores the three-dimensional space (space formed by the X-Y-Z axes) coordinate data 22 of the carrier 30 and the placement device 40 (as shown in FIG. 1 ). Therefore, when the control unit 10 executes the program data of the IC test mode, the positions of the first placement component 401, the second placement component 402 and the shuttle 33 can be accurately grasped and controlled according to the three-dimensional space coordinate data 22.
該IC測試分類機的基本構造和IC測試模式已簡述如上,本發明接觸模組自動更換方法的實施例說明如下。請參考圖2與圖4,本發明是於該載台30上進一步設有一接觸模組置放盤36(或可稱為接觸模組tray盤),該接觸模組置放盤36位於該準備區301,該接觸模組置放盤36與該待測品置放盤31可位於該滑軌32的相對側,該接觸模組置放盤36可區分為一備品區361與一待整區 362,該備品區361設有至少一功能正常的良品接觸模組70。需說明的是,該儲存單元20更儲存有該接觸模組置放盤36、備品區361、待整區362與良品接觸模組70位置的三維空間座標資料22’(如圖1所示),因此該控制單元10可根據該三維空間座標資料22’實施本發明接觸模組自動更換方法。 The basic structure and IC test mode of the IC test sorting machine have been briefly described above. The embodiment of the contact module automatic replacement method of the present invention is described as follows. Please refer to Figures 2 and 4. The present invention is to further provide a contact module placement tray 36 (or contact module tray) on the carrier 30. The contact module placement tray 36 is located in the preparation area 301. The contact module placement tray 36 and the test product placement tray 31 can be located on the opposite side of the slide rail 32. The contact module placement tray 36 can be divided into a spare area 361 and a waiting area 362. The spare area 361 is provided with at least one functional and good contact module 70. It should be noted that the storage unit 20 further stores the three-dimensional spatial coordinate data 22' (as shown in FIG1 ) of the position of the contact module placement tray 36, the spare area 361, the waiting area 362 and the good contact module 70, so the control unit 10 can implement the contact module automatic replacement method of the present invention according to the three-dimensional spatial coordinate data 22'.
請參考圖5,本發明接觸模組自動更換方法為儲存在該儲存單元20的程式資料以供該控制單元10執行,包含以下步驟: Please refer to Figure 5. The contact module automatic replacement method of the present invention is to store the program data in the storage unit 20 for the control unit 10 to execute, including the following steps:
步驟S01:讀取該測試資料庫21。如前所述,該控制單元10實施該IC測試模式時,將該待測IC晶片50的測試資料儲存於該儲存單元20的測試資料庫21。本發明的實施例中,該測試資料可包含一測試序號與對應於該測試序號的一測試時間點、一良品代碼及/或一壞品代碼,其中,該測試序號的資料格式可為累加式的數字碼,例如先後測試的兩個待測IC晶片的測試序號可為N及N+1,N為正整數;該測試時間點的資料格式可包含時、分及秒(例如:hh:mm:ss);該良品代碼與該壞品代碼的資料格式可為彼此不同的編碼,例如該良品代碼可為「PASS」或「1」,該壞品代碼可為「NG」或「0」。是以,當該控制單元10執行該IC測試模式並完成複數個待測IC晶片的測試後,該儲存單元20的測試資料庫21可累積複數筆待測IC晶片的測試資料。 Step S01: Read the test database 21. As mentioned above, when the control unit 10 implements the IC test mode, the test data of the IC chip 50 to be tested is stored in the test database 21 of the storage unit 20. In an embodiment of the present invention, the test data may include a test serial number and a test time point corresponding to the test serial number, a good product code and/or a bad product code, wherein the data format of the test serial number may be a cumulative digital code, for example, the test serial numbers of two IC chips to be tested successively may be N and N+1, N is a positive integer; the data format of the test time point may include hours, minutes and seconds (for example: hh:mm:ss); the data formats of the good product code and the bad product code may be different codes from each other, for example, the good product code may be "PASS" or "1", and the bad product code may be "NG" or "0". Therefore, when the control unit 10 executes the IC test mode and completes the test of multiple IC chips to be tested, the test database 21 of the storage unit 20 can accumulate the test data of multiple IC chips to be tested.
步驟S02:判斷該測試資料庫21中的測試資料是否符合一預設條件。其中,該預設條件可涉及該測試序號、該測試時間點、該良品代碼與該壞品代碼中的至少一者,且該預設條件為儲存在該儲存單元20的程式資料,其中,在進入步驟S02以前,該控制單元10可先根據一良率監控設定值判斷進入步驟S02的時機,該良率監控設定值為儲存在該儲存單元20的一參數資料庫23(如圖1所示)的可調整預設值。舉例而言,該良率監控設定值為一正整數,例如500,則該控制單元10可根據該測試資料庫21的測試序號,於每測試500個待測IC晶片50後才進入步驟S02。 Step S02: Determine whether the test data in the test database 21 meets a preset condition. The preset condition may involve at least one of the test sequence number, the test time point, the good product code and the bad product code, and the preset condition is the program data stored in the storage unit 20. Before entering step S02, the control unit 10 may first determine the timing of entering step S02 according to a yield monitoring setting value, and the yield monitoring setting value is an adjustable preset value stored in a parameter database 23 (as shown in FIG. 1 ) of the storage unit 20. For example, if the yield monitoring setting value is a positive integer, such as 500, the control unit 10 can enter step S02 after testing 500 IC chips 50 according to the test sequence number of the test database 21.
該預設條件的實施例分別說明如下。 The implementation examples of the default conditions are described below.
1、該預設條件為一已測數量等於或大於一數量門檻值 1. The default condition is that a measured quantity is equal to or greater than a quantity threshold value
因為該儲存單元20的測試資料庫21所儲存的測試資料包含先後依序完成測試之複數待測IC晶片的測試序號,該控制單元10可從中定義一測試序號起算值,舉例而言,該控制單元10可將更換該接觸模組35後所記錄的第一筆測試序號設定為該測試序號起算值。該控制單元10可計算最新的測試序號與該測試序號起算值之間的一差值,並將該差值作為該已測數量,該已測數量代表更換該接觸模組35後已經測試完畢的待測IC晶片50的數量。當該控制單元10判斷出該已測數量等於或大於該數量門檻值,該測試資料即為符合該預設條件的狀態。其中,該數量門檻值為儲存在該參數資料庫23的可調整預設值。 Because the test data stored in the test database 21 of the storage unit 20 includes the test serial numbers of a plurality of IC chips to be tested that have completed the test in sequence, the control unit 10 can define a test serial number starting value therefrom. For example, the control unit 10 can set the first test serial number recorded after the contact module 35 is replaced as the test serial number starting value. The control unit 10 can calculate a difference between the latest test serial number and the test serial number starting value, and use the difference as the measured quantity, which represents the number of IC chips 50 to be tested that have completed the test after the contact module 35 is replaced. When the control unit 10 determines that the measured quantity is equal to or greater than the quantity threshold, the test data is in a state that meets the preset condition. The quantity threshold value is an adjustable default value stored in the parameter database 23.
2、該預設條件為一已測良率低於或等於一良率門檻值 2. The default condition is that a measured yield is lower than or equal to a yield threshold value
該控制單元10可計算從最新的測試序號至該測試序號起算值當中對應該良品代碼的數量與該已測數量的比值作為該已測良率,當該控制單元10判斷出該已測良率低於或等於該良率門檻值,該測試資料即為符合該預設條件的狀態;其中,該良率門檻值為儲存在該參數資料庫23的可調整預設值。舉例來說,該良率門檻值可設定為90%,該已測數量可為1000,最新的測試序號至該測試序號起算值當中對應該良品代碼的數量為890,則該控制單元10可計算該已測良率即為89%,因其低於該良率門檻值的90%,故該控制單元10可判斷該測試資料符合該預設條件。 The control unit 10 can calculate the ratio of the quantity corresponding to the good product code from the latest test serial number to the starting value of the test serial number to the measured quantity as the measured yield. When the control unit 10 determines that the measured yield is lower than or equal to the yield threshold, the test data is in a state that meets the preset condition; wherein the yield threshold is an adjustable preset value stored in the parameter database 23. For example, the yield threshold value can be set to 90%, the tested quantity can be 1000, and the quantity corresponding to the good product code from the latest test serial number to the test serial number starting value is 890. Then the control unit 10 can calculate that the tested yield is 89%. Because it is lower than the yield threshold value of 90%, the control unit 10 can determine that the test data meets the preset condition.
3、該預設條件為一良率差值低於或等於一比較門檻值 3. The default condition is that the yield difference is lower than or equal to a comparison threshold value
該控制單元10可計算一目前良率與一歷史良率的差值作為該良率差值,該目前良率與該歷史良率分別為不同測試區間所計算而來的良率。舉例而言,該比較門檻值可設定為-3%,該目前良率對應於一第一測試區間的良率,該第一測試區間為包含從最新的測試序號起往前推算M筆的測試序號,M 為正整數,該歷史良率對應於一第二測試區間的良率,例如該第二測試區間可包含接續於該第一測試區間之前的另M筆測試序號,例如最新的測試序號可為3499,M可為1000,則該第一測試區間的測試序號包含3499至2500,該第二測試區間的測試序號包含2499至1500,也就是說,每個測試區間為對應1000筆測試資料。當該第二測試區間中對應於良品代碼的數量為950,則該控制單元10可計算該歷史良率為95%;當該第一測試區間中對應於良品代碼的數量為910,則該控制單元10可計算該目前良率為91%;因為該目前良率(91%)與該歷史良率(95%)的差值為-4%,其已低於該比較門檻值的-3%,故該控制單元10可判斷該測試資料符合該預設條件。其中,該比較門檻值與該些測試區間的範圍(即M值)為儲存在該參數資料庫23的可調整預設值。 The control unit 10 can calculate a difference between a current yield and a historical yield as the yield difference, wherein the current yield and the historical yield are yields calculated in different test intervals. For example, the comparison threshold value can be set to -3%, the current yield corresponds to the yield of a first test interval, the first test interval includes M test numbers calculated from the latest test number, M is a positive integer, the historical yield corresponds to the yield of a second test interval, for example, the second test interval may include another M test numbers that follow the first test interval, for example, the latest test number may be 3499, M may be 1000, then the test numbers of the first test interval include 3499 to 2500, and the test numbers of the second test interval include 2499 to 1500, that is, each test interval corresponds to 1000 test data. When the number of good product codes corresponding to the second test interval is 950, the control unit 10 can calculate the historical yield as 95%; when the number of good product codes corresponding to the first test interval is 910, the control unit 10 can calculate the current yield as 91%; because the difference between the current yield (91%) and the historical yield (95%) is -4%, which is lower than the comparison threshold value of -3%, the control unit 10 can determine that the test data meets the preset condition. Among them, the comparison threshold value and the range of the test intervals (i.e., M value) are adjustable preset values stored in the parameter database 23.
在步驟S02中,若該控制單元10判斷為「否」,即該測試資料不符合該預設條件,代表當下尚無需更換該接觸模組35,因此該控制單元10可直接返回執行該IC測試模式。 In step S02, if the control unit 10 determines "no", that is, the test data does not meet the preset condition, it means that there is no need to replace the contact module 35 at the moment, so the control unit 10 can directly return to execute the IC test mode.
在步驟S02中,若該控制單元10判斷為「是」,即該測試資料符合該預設條件,該控制單元10停止該IC測試模式,並執行一接觸模組自動更換模式,該接觸模組自動更換模式為儲存在該儲存單元20的程式資料以供該控制單元10執行。其中,當下位於該測試連接器基座34中的該接觸模組35可定義為一待更換接觸模組35’,當該控制單元10執行該接觸模組自動更換模式時,實施以下步驟(可配合交叉參考圖2與圖4):a、控制該往返器33移至該測試區302;b、控制該第二取置元件402從該測試連接器基座34取出該待更換接觸模組35’、將該待更換接觸模組35’置放於該往返器33之一預設的容槽330後,釋放該待更換接觸模組35’;c、控制該往返器33移至該準備區301; d、控制該第一取置元件401從該往返器33取出該待更換接觸模組35’、將該待更換接觸模組35’置放於該接觸模組置放盤36的待整區362後,釋放該待更換接觸模組35’;e、控制該第一取置元件401從該接觸模組置放盤36的備品區361取出一良品接觸模組70、將該良品接觸模組70置放於該往返器33之一預設的容槽330後,釋放該良品接觸模組70;f、控制該往返器33移至該測試區302;以及g、控制該第二取置元件402從該往返器33取出該良品接觸模組70、將該良品接觸模組70置放於該測試連接器基座34後,釋放該良品接觸模組70,完成接觸模組的自動更換作業。此時,該良品接觸模組70已設置在該測試連接器基座34,以供續行實施該IC測試模式。 In step S02, if the control unit 10 determines "yes", that is, the test data meets the preset condition, the control unit 10 stops the IC test mode and executes a contact module automatic replacement mode, and the contact module automatic replacement mode is the program data stored in the storage unit 20 for the control unit 10 to execute. Among them, the contact module 35 currently located in the test connector base 34 can be defined as a contact module 35' to be replaced. When the control unit 10 executes the contact module automatic replacement mode, the following steps are implemented (which can be cross-referenced with Figures 2 and 4): a. Control the shuttle 33 to move to the test area 302; b. Control the second placement element 402 to take out the contact module 35' to be replaced from the test connector base 34, place the contact module 35' to be replaced in a preset receiving slot 330 of the shuttle 33, and then release the contact module 35' to be replaced; c. Control the shuttle 33 to move to the preparation area 301; d. Control the first placement element 401 to take out the contact module to be replaced from the shuttle 33 35', after placing the contact module 35' to be replaced in the waiting area 362 of the contact module placement tray 36, release the contact module 35' to be replaced; e, control the first placement element 401 to take out a good contact module 70 from the spare area 361 of the contact module placement tray 36, and place the good contact module 70 in a preset receiving slot of the shuttle 33; 330, release the good contact module 70; f, control the shuttle 33 to move to the test area 302; and g, control the second placement element 402 to take out the good contact module 70 from the shuttle 33, place the good contact module 70 on the test connector base 34, and then release the good contact module 70 to complete the automatic replacement operation of the contact module. At this time, the good contact module 70 has been set on the test connector base 34 for continuing to implement the IC test mode.
歸納以上步驟a至g,該控制單元10控制該取置裝置40將該接觸模組35移出該測試連接器基座34並置於一待整區362放置,再於該備品區361取得一良品接觸模組70,再將該良品接觸模組70移置於該測試連接器基座34中,並返回執行該IC測試模式。 Summarizing the above steps a to g, the control unit 10 controls the placement device 40 to move the contact module 35 out of the test connector base 34 and place it in a waiting area 362, then obtain a good contact module 70 from the spare area 361, and then move the good contact module 70 into the test connector base 34, and return to execute the IC test mode.
請配合參考圖6,關於本發明透過所述取置元件400(即如前所述的第一取置元件401或第二取置元件402)取置所述接觸模組(即:良品接觸模組70或待更換接觸模組35’)的手段,當該取置元件400受控於該控制單元10而移至該良品接觸模組70或該待更換接觸模組35’的上方時,可向下(沿著Z軸)移動伸出一預設距離D之行程,該預設距離D為儲存在該參數資料庫23的可調整預設值,舉例而言,當該取置元件400為吸嘴,該取置元件400向下移動該預設距離D後,產生的吸力能直接吸附該良品接觸模組70或該待更換接觸模組35’,並穩定地攜帶該良品接觸模組70或該待更換接觸模組35’移動;同理,當該取置元件400攜帶該良品接觸模組70或該待更換接觸模組35’移至定位時,向下(沿著Z軸) 移動伸出該預設距離D之行程以釋放該良品接觸模組70或該待更換接觸模組35’,完成釋放之動作。 Please refer to FIG. 6 for the method of placing the contact module (i.e., the good contact module 70 or the contact module to be replaced 35') by the placing element 400 (i.e., the first placing element 401 or the second placing element 402 as described above). When the placing element 400 is controlled by the control unit 10 and moves to the top of the good contact module 70 or the contact module to be replaced 35', it can move downward (along the Z axis) to extend a preset distance D. The preset distance D is an adjustable preset value stored in the parameter database 23. For example, when the placing element 400 is controlled by the control unit 10 and moves to the top of the good contact module 70 or the contact module to be replaced 35', it can move downward (along the Z axis) to extend a preset distance D. The preset distance D is an adjustable preset value stored in the parameter database 23. For example, when the placing element 400 is moved to the top of the good contact module 70 or the contact module to be replaced 35', it can move downward (along the Z axis) to extend a preset distance D. The placement component 400 is a suction nozzle. After the placement component 400 moves downward by the preset distance D, the suction force generated can directly absorb the good contact module 70 or the contact module 35' to be replaced, and stably carry the good contact module 70 or the contact module 35' to be replaced to move; similarly, when the placement component 400 carries the good contact module 70 or the contact module 35' to be replaced to a position, it moves downward (along the Z axis) to extend the preset distance D to release the good contact module 70 or the contact module 35' to be replaced, completing the release action.
前述中,該預設距離D為該IC測試分類機於架機(前置作業)時所設定的數值。於架機時,工作人員可先將一接觸模組的一樣本置放在該往返器33或該測試連接器基座34,並如圖7所示將該取置元件400(即如前所述的第一取置元件401或第二取置元件402)移至該樣本80上方。然後,對於該取置元件400可先嘗試多種向下移動的估測距離(例如圖7所示的d0、d1與d2),並從該多種估測距離當中選擇其中之較佳的一者而設定為該預設距離D,也就是說,本發明可為不同規格的接觸模組量身訂作其預設距離D。 In the above, the default distance D is the value set when the IC test sorting machine is installed (pre-installation operation). When installing the machine, the staff can first place a sample of a contact module on the shuttle 33 or the test connector base 34, and move the placement component 400 (i.e., the first placement component 401 or the second placement component 402 as described above) to the top of the sample 80 as shown in FIG7. Then, for the placement component 400, a plurality of estimated distances of downward movement (such as d0, d1, and d2 shown in FIG7) can be tried first, and a better one is selected from the plurality of estimated distances and set as the default distance D. In other words, the present invention can tailor the default distance D for contact modules of different specifications.
舉例而言,該取置元件400以吸嘴、且該接觸模組的樣本80以具有彈性的導電膠片為例,該控制單元10可透過一氣壓計量測該吸嘴的一氣壓量測值,當該控制單元10判斷該氣壓量測值大於一氣壓門檻值,可判斷當下的估測距離(例如圖7所示的d0)尚未吸取到該樣本80;當該控制單元10判斷該氣壓量測值小於該氣壓門檻值,可判斷當下的估測距離已吸取到該樣本80,前述中,該氣壓門檻值為儲存在該參數資料庫23的可調整預設值;又,隨著該氣壓量測值越低,代表該吸嘴吸附該樣本80的力量越大,是以,由於不同導電膠片的結構特性(例如厚度、重量、表面平整度)彼此不同,工作人員可選擇較佳的一估測距離(例如d1與d2的其中之一)並設定為該預設距離D(例如d1=D,或d2=D),而可以較適當的力量確實吸附該樣本80。因此,本發明於實際進行該接觸模組自動更換模式時,該第一取置元件401與該第二取置元件402皆能穩定取置及移動該良品接觸模組70與該待更換接觸模組35’。 For example, the placement element 400 is a nozzle, and the sample 80 of the contact module is an elastic conductive film. The control unit 10 can measure an air pressure value of the nozzle through a barometer. When the control unit 10 determines that the air pressure value is greater than an air pressure threshold value, it can be determined that the current estimated distance (such as d0 shown in FIG. 7 ) has not yet been sucked to the sample 80; when the control unit 10 determines that the air pressure value is less than the air pressure threshold value, it can be determined that the current estimated distance has been sucked to the sample 80. In the above, the air pressure threshold is an adjustable preset value stored in the parameter database 23; and, as the air pressure measurement value is lower, the suction nozzle has a greater force to adsorb the sample 80. Therefore, due to the different structural characteristics (such as thickness, weight, surface flatness) of different conductive films, the staff can select a better estimated distance (such as one of d1 and d2) and set it as the preset distance D (such as d1=D, or d2=D), so that the sample 80 can be adsorbed with a more appropriate force. Therefore, when the present invention is actually performing the contact module automatic replacement mode, the first placement component 401 and the second placement component 402 can stably place and move the good contact module 70 and the contact module to be replaced 35'.
綜上所述,本發明在控制單元10執行該IC測試模式的狀態下,亦同時自動判斷該接觸模組的更換時機,當該測試資料庫21中的測試資料符合該預設條件時,在該IC測試分類機保持開機運作的狀態下,自動將待更換接觸 模組35’更換為良品接觸模組70,藉此確保IC測試的準確度。另一方面,該儲存單元20中,該預設條件與該參數資料庫23中的預設值可為不同規格的待測IC晶片50和接觸模組量身訂作,以滿足其測試需求。 In summary, the present invention automatically determines the replacement timing of the contact module when the control unit 10 executes the IC test mode. When the test data in the test database 21 meets the preset condition, the contact module 35' to be replaced is automatically replaced with a good contact module 70 while the IC test sorting machine remains powered on, thereby ensuring the accuracy of the IC test. On the other hand, in the storage unit 20, the preset condition and the preset value in the parameter database 23 can be tailored for different specifications of the IC chip 50 and the contact module to be tested to meet their test requirements.
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20020190739A1 (en) * | 1999-01-21 | 2002-12-19 | Farnworth Warren M. | CSP BGA test socket with insert and method |
| TW201834104A (en) * | 2017-01-31 | 2018-09-16 | 南韓商宰體有限公司 | Sorting apparatus for semiconductor device |
| CN111007319A (en) * | 2019-12-05 | 2020-04-14 | 上海华力集成电路制造有限公司 | Detection circuit and method for socket probe yield |
| US20210018533A1 (en) * | 2013-03-15 | 2021-01-21 | Johnstech International Corporation | Integrated circuit contact test apparatus with and method of construction |
| CN113407219A (en) * | 2021-07-07 | 2021-09-17 | 安测半导体技术(江苏)有限公司 | Method and system for updating threshold of semiconductor test program |
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20020190739A1 (en) * | 1999-01-21 | 2002-12-19 | Farnworth Warren M. | CSP BGA test socket with insert and method |
| US20210018533A1 (en) * | 2013-03-15 | 2021-01-21 | Johnstech International Corporation | Integrated circuit contact test apparatus with and method of construction |
| TW201834104A (en) * | 2017-01-31 | 2018-09-16 | 南韓商宰體有限公司 | Sorting apparatus for semiconductor device |
| CN111007319A (en) * | 2019-12-05 | 2020-04-14 | 上海华力集成电路制造有限公司 | Detection circuit and method for socket probe yield |
| CN113407219A (en) * | 2021-07-07 | 2021-09-17 | 安测半导体技术(江苏)有限公司 | Method and system for updating threshold of semiconductor test program |
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