TWI840722B - Method for manufacturing a solidified and elastically softened speaker vibrator - Google Patents
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Abstract
一種固化及彈性軟化的喇叭振動片的製造方法,包括:(a)固化聚合物附著在基材的外表面的全部區塊;(b)固化聚合物乾燥形成固化結構體;(c)形成喇叭振動片;以及(d)將喇叭振動片與基材分離;在步驟(b)和步驟(c)之間,或在步驟(c)和步驟(d)之間,或在步驟(d)之後更包括:(e)彈性軟化聚合物附著在固化結構體的外表面的全部區塊或局部區塊;以及(f)彈性軟化聚合物乾燥形成彈性軟化結構體,彈性軟化結構體覆蓋在固化結構體的外表面的全部區塊或局部區塊。藉此,本發明能夠藉由固化結構體和彈性軟化結構體調整喇叭振動片的硬度和彈性係數。 A method for manufacturing a cured and elastically softened speaker vibration plate, comprising: (a) attaching a cured polymer to the entire area of the outer surface of a substrate; (b) drying the cured polymer to form a cured structure; (c) forming a speaker vibration plate; and (d) separating the speaker vibration plate from the substrate; between step (b) and step (c), or between step (c) and step (d), or after step (d), further comprising: (e) attaching an elastically softened polymer to the entire area or a partial area of the outer surface of the cured structure; and (f) drying the elastically softened polymer to form an elastically softened structure, wherein the elastically softened structure covers the entire area or a partial area of the outer surface of the cured structure. Thus, the present invention can adjust the hardness and elastic coefficient of the speaker vibration plate through the solidified structure and the elastic softened structure.
Description
本發明是有關一種固化及彈性軟化的喇叭振動片及其製造方法。 The present invention relates to a solidified and elastically softened speaker vibrator and a manufacturing method thereof.
習知的喇叭振動片的製造方法包括下列步驟:基材浸泡於固化聚合物中;將基材乾燥,使得固化聚合物乾燥形成固化結構體,固化結構體覆蓋在基材的外表面;在基材上壓印出喇叭振動片;以及,將喇叭振動片與基材分離。喇叭振動片包括本體及固化結構體,固化結構體覆蓋在本體的外表面。 The manufacturing method of the known speaker vibration plate includes the following steps: soaking the substrate in a curing polymer; drying the substrate so that the curing polymer dries to form a curing structure, and the curing structure covers the outer surface of the substrate; embossing the speaker vibration plate on the substrate; and separating the speaker vibration plate from the substrate. The speaker vibration plate includes a body and a curing structure, and the curing structure covers the outer surface of the body.
因為基材通常是布料,質地柔軟,所以所製成的喇叭振動片也是同樣柔軟。固化結構體能夠提升整塊喇叭振動片的硬度,才能讓喇叭振動片有能力受到音圈的運作而產生振動。 Because the base material is usually cloth with a soft texture, the speaker diaphragm made from it is also soft. The solidified structure can increase the hardness of the entire speaker diaphragm, so that the speaker diaphragm can be vibrated by the operation of the voice coil.
然而,固化結構體容易受到振動、疲勞應力、熱等因素,產生硬化和老化等問題。固化結構體的硬化和老化的程度愈高,喇叭振動片的硬度愈硬,造成喇叭振動片的耐疲勞性和彈性伸縮回復力愈差。因此,喇叭振動片使用得愈久,愈缺乏彈性,容易疲勞,甚至破裂、變形和脫落,影響到輸出音質。 However, the solidified structure is susceptible to vibration, fatigue stress, heat and other factors, resulting in problems such as hardening and aging. The higher the degree of hardening and aging of the solidified structure, the harder the hardness of the speaker diaphragm, resulting in the worse fatigue resistance and elastic expansion and contraction recovery of the speaker diaphragm. Therefore, the longer the speaker diaphragm is used, the less elastic it is, and the easier it is to fatigue, even crack, deform and fall off, affecting the output sound quality.
再者,基材和固化聚合物的材質完全不同,導致本體和固化結構體的振動頻率不同,以致於喇叭振動片容易產生共振的雜音,進而衍生出雜訊多、低頻聲道難以顯現、荷重回彈能力差、輸出音質差等諸多問題。 Furthermore, the materials of the base material and the cured polymer are completely different, resulting in different vibration frequencies of the main body and the cured structure, so that the speaker vibration plate is prone to resonant noise, which in turn leads to many problems such as high noise, difficulty in presenting low-frequency channels, poor load rebound ability, and poor output sound quality.
本發明的主要目的在於提供一種固化及彈性軟化的喇叭振動片及其製造方法,能夠調整喇叭振動片的全部區塊或局部區塊的硬度和彈性係數。 The main purpose of the present invention is to provide a solidified and elastically softened speaker vibration plate and a manufacturing method thereof, which can adjust the hardness and elastic coefficient of the entire block or a local block of the speaker vibration plate.
為了達成前述的目的,本發明提供一種固化及彈性軟化的喇叭振動片的製造方法,包括下列步驟:(a)一基材浸泡於一固化聚合物中,使得固化聚合物附著在基材的一外表面的全部區塊,基材具有至少一預成型部;(b)將基材烘乾,使得固化聚合物乾燥形成一固化結構體,固化結構體覆蓋在基材的外表面的全部區塊;(c)在至少一預成型部上加熱加壓以形成一喇叭振動片;以及(d)將喇叭振動片與基材分離;其中,在步驟(b)和步驟(c)之間,或在步驟(c)和步驟(d)之間,或在步驟(d)之後,進一步包括下列步驟:(e)利用網版印刷、噴塗、人工塗佈、貼附、浸泡或遮罩塗佈等技術手段,將一彈性軟化聚合物附著在固化結構體的一外表面的全部區塊或局部區塊;以及(f)將基材烘乾,使得彈性軟化聚合物乾燥形成一彈性軟化結構體,彈性軟化結構體覆蓋在固化結構體的外表面的全部區塊或局部區塊。 In order to achieve the above-mentioned purpose, the present invention provides a method for manufacturing a solidified and elastically softened speaker vibration plate, comprising the following steps: (a) soaking a substrate in a solidifying polymer so that the solidifying polymer is attached to all areas of an outer surface of the substrate, and the substrate has at least one pre-formed portion; (b) drying the substrate so that the solidifying polymer is dried to form a solidified structure, and the solidified structure covers all areas of the outer surface of the substrate; (c) applying heat and pressure to at least one pre-formed portion to form a speaker vibration plate; and (d) separating the speaker vibration plate from the substrate; Among them, between step (b) and step (c), or between step (c) and step (d), or after step (d), the following steps are further included: (e) using screen printing, spraying, manual coating, attachment, immersion or mask coating and other technical means to attach an elastic soft polymer to the entire area or a partial area of an outer surface of the cured structure; and (f) drying the substrate so that the elastic soft polymer dries to form an elastic soft structure, and the elastic soft structure covers the entire area or a partial area of the outer surface of the cured structure.
在一些實施例中,僅進行一次步驟(e)和步驟(f)或重複進行複數次步驟(e)和步驟(f),以形成單層或複數層彈性軟化結構體覆蓋在固化結構體的外表面的全部區塊或局部區塊。 In some embodiments, step (e) and step (f) are performed only once or multiple times to form a single layer or multiple layers of elastic softened structure covering the entire area or partial area of the outer surface of the cured structure.
為了達成前述的目的,本發明提供一種固化及彈性軟化的喇叭振動片的製造方法,包括下列步驟:(a)將一固化聚合物與一彈性軟化聚合物混合以製備出一複合聚合物,複合聚合物附著在一基材的一外表面的全部區塊,基材具有至少一預成型部;(b)將基材烘乾,使得複合聚合物乾燥形成一複合結構體,複合結構體覆蓋在基材的外表面的全部區塊;(c)在至少一預成型部上加熱加壓以形成一喇叭振動片;以及(d)將喇叭振動片與基材分離。 In order to achieve the above-mentioned purpose, the present invention provides a method for manufacturing a solidified and elastically softened speaker vibration plate, comprising the following steps: (a) mixing a solidified polymer and an elastically softened polymer to prepare a composite polymer, the composite polymer being attached to all areas of an outer surface of a substrate, the substrate having at least one preformed portion; (b) drying the substrate so that the composite polymer is dried to form a composite structure, the composite structure covering all areas of the outer surface of the substrate; (c) applying heat and pressure to at least one preformed portion to form a speaker vibration plate; and (d) separating the speaker vibration plate from the substrate.
在一些實施例中,僅進行一次步驟(a)和步驟(b)或重複進行複數次步驟(a)和步驟(b),以形成單層或複數層複合結構體覆蓋在基材的外表面的全部區塊。 In some embodiments, step (a) and step (b) are performed only once or are repeated multiple times to form a single layer or multiple layers of composite structure covering the entire area of the outer surface of the substrate.
為了達成前述的目的,本發明提供一種固化及彈性軟化的喇叭振動片,包括一本體、一固化結構體以及一彈性軟化結構體。固化結構體由一固化聚合物乾燥而成,並且覆蓋在本體的一外表面的全部區塊。彈性軟化結構體由一彈性軟化聚合物乾燥而成,並且覆蓋在固化結構體的一外表面的全部區塊或局部區塊。 In order to achieve the above-mentioned purpose, the present invention provides a solidified and elastically softened speaker vibration plate, including a body, a solidified structure and an elastically softened structure. The solidified structure is dried from a solidified polymer and covers the entire area of an outer surface of the body. The elastically softened structure is dried from an elastically softened polymer and covers the entire area or a partial area of an outer surface of the solidified structure.
在一些實施例中,單層或複數層彈性軟化結構體覆蓋在固化結構體的外表面的全部區塊或局部區塊。 In some embodiments, a single layer or multiple layers of elastic softening structure covers the entire area or a partial area of the outer surface of the solidified structure.
為了達成前述的目的,本發明提供一種固化及彈性軟化的喇叭振動片,包括一本體以及一複合結構體。複合結構體由一複合聚合物乾燥而成,並且覆蓋在本體的一外表面的全部區塊。其中,複合聚合物由一固化聚合物及一彈性軟化聚合物所組成。 In order to achieve the above-mentioned purpose, the present invention provides a solidified and elastically softened speaker vibration plate, including a body and a composite structure. The composite structure is formed by drying a composite polymer and covers all blocks on an outer surface of the body. The composite polymer is composed of a solidified polymer and an elastically softened polymer.
在一些實施例中,單層或複數層複合結構體覆蓋在本體的外表面的全部區塊。 In some embodiments, a single layer or multiple layers of the composite structure cover the entire area of the outer surface of the body.
本發明的功效在於,能夠藉由固化聚合物、彈性軟化聚合物或複合聚合物所形成的結構體調整喇叭振動片的全部區塊或局部區塊的硬度和彈性係數。 The effect of the present invention is that the hardness and elastic modulus of the entire area or a local area of the speaker vibration plate can be adjusted by a structure formed by a solidified polymer, an elastically softened polymer or a composite polymer.
10:固化聚合物 10: Curing polymer
11:彈性軟化聚合物 11: Elastic softening polymer
12:複合聚合物 12: Composite polymers
20:基材 20: Base material
21:預成型部 21: Pre-forming department
30~30H:喇叭振動片 30~30H: speaker vibration plate
31:本體 31: Body
32:固化結構體 32: Solidified structure
321:內層 321: Inner layer
322:外層 322: Outer layer
323:上層 323: Upper level
324:下層 324: Lower level
33:彈性軟化結構體 33: Elastic softening structure
331:內層 331: Inner layer
332:外層 332: Outer layer
333:上層 333: Upper level
334:下層 334: Lower level
34:複合結構體 34: Composite structure
S100~S600,S100A~S400A:步驟 S100~S600,S100A~S400A: Steps
T1,T2:厚度 T1, T2: thickness
圖1是本發明的方法的第一實施例的流程圖。 Figure 1 is a flow chart of the first embodiment of the method of the present invention.
圖2至圖4是本發明的方法的第一實施例的步驟S100至步驟S600的示意圖。 Figures 2 to 4 are schematic diagrams of steps S100 to S600 of the first embodiment of the method of the present invention.
圖5至圖10是本發明的喇叭振動片的第一實施例的六種態樣的示意圖。 Figures 5 to 10 are schematic diagrams of six embodiments of the first embodiment of the speaker vibration plate of the present invention.
圖11是本發明的方法的第二實施例的流程圖。 Figure 11 is a flow chart of the second embodiment of the method of the present invention.
圖12是本發明的第二實施例的步驟S100A至步驟S400A的示意圖。 FIG12 is a schematic diagram of steps S100A to S400A of the second embodiment of the present invention.
圖13和圖14是本發明的喇叭振動片的第二實施例的兩種態樣的示意圖。 Figures 13 and 14 are schematic diagrams of two aspects of the second embodiment of the speaker vibration plate of the present invention.
圖1至圖4分別是本發明的方法的第一實施例的流程圖及步驟S100至步驟S600的示意圖。如圖1至圖4所示,本發明提供一種固化及彈性軟化的喇叭振動片的製造方法,包括下列步驟: Figures 1 to 4 are respectively a flow chart of the first embodiment of the method of the present invention and a schematic diagram of steps S100 to S600. As shown in Figures 1 to 4, the present invention provides a method for manufacturing a solidified and elastically softened speaker vibration plate, comprising the following steps:
步驟S100,如圖1和圖2所示,一基材20浸泡於一固化聚合物10中,固化聚合物10附著在基材20的一外表面的全部區塊,基材20具有複數預成型部21。
Step S100, as shown in FIG. 1 and FIG. 2, a
步驟S200,如圖1和圖2所示,將基材20烘乾,使得固化聚合物10乾燥形成一固化結構體32(參見圖5至圖10),固化結構體32覆蓋在基材20的外表面的全部區塊。
Step S200, as shown in FIG. 1 and FIG. 2, the
步驟S300,如圖1和圖3A至圖3F所示,利用網版印刷(參見圖3A)、噴塗(參見圖3B)、人工塗佈(參見圖3C)、貼附(參見圖3D)、浸泡(參見圖3E)或遮罩塗佈(參見圖3F)等技術手段,將一彈性軟化聚合物11附著在固化結構體32的外表面的全部區塊或局部區塊。
Step S300, as shown in FIG. 1 and FIG. 3A to FIG. 3F, a
步驟S400,如圖1和圖4所示,將基材20烘乾,使得彈性軟化聚合物11乾燥形成一彈性軟化結構體33(參見圖5至圖10),彈性軟化結構體33覆蓋在固化結構體32的外表面的全部區塊或局部區塊。
Step S400, as shown in FIG. 1 and FIG. 4, the
僅進行一次步驟S300和步驟S400或重複進行複數次步驟S300和步驟S400,以形成單層或複數層彈性軟化結構體33覆蓋在固化結構體32的外表面的全部區塊或局部區塊。
Step S300 and step S400 are performed only once or multiple times to form a single layer or multiple layers of
步驟S500,如圖1和圖4所示,在該等預成型部21上加熱加壓以形成複數喇叭振動片30。
Step S500, as shown in FIG. 1 and FIG. 4, heat and pressurize the preformed
步驟S600,如圖1和圖4所示,將該等喇叭振動片30與基材20分離。
Step S600, as shown in FIG. 1 and FIG. 4, separate the
值得一提的是,如圖1所示,亦可在步驟S500和步驟S600之間,或在步驟S600之後,進行步驟S300和步驟S400。是以,無論步驟S300和步驟S400是在步驟S200和步驟S500之間進行,在步驟S500和步驟S600之間進行,或在步驟S600之後進行,所製造出的喇叭振動片30的結構都是一樣的。
It is worth mentioning that, as shown in FIG. 1 , step S300 and step S400 can also be performed between step S500 and step S600, or after step S600. Therefore, whether step S300 and step S400 are performed between step S200 and step S500, between step S500 and step S600, or after step S600, the structure of the manufactured
圖5至圖10是本發明的喇叭振動片30的第一實施例的六種態樣的示意圖。如圖5至圖10所示,本發明提供一種固化及彈性軟化的喇叭振動片30A~30F,包括一本體31、一固化結構體32以及一彈性軟化結構體33。固化結構體32由一固化聚合物10乾燥而成,並且覆蓋在本體31的一外表面的全部區塊。單層或複數層彈性軟化結構體33由一彈性軟化聚合物11乾燥而成,並且覆蓋在固化結構體32的一外表面的全部區塊或局部區塊。
Figures 5 to 10 are schematic diagrams of six states of the first embodiment of the
如圖5至圖10所示,第一實施例的六種態樣的共通點在於,固化結構體32由固化聚合物10乾燥而成並且覆蓋在本體31的外表面的全部區塊。藉此,固化結構體32能夠發揮固化聚合物的固化特性,將整塊本體31固化,提升
整塊本體31的硬度,因而喇叭振動片30A~30F有能力受到音圈的運作而產生振動。
As shown in Figures 5 to 10, the common point of the six aspects of the first embodiment is that the solidified
以下將配合圖式進一步說明第一實施例的六種態樣的方法、結構和功效等方面的差異。 The following will further illustrate the differences in methods, structures, and effects of the six aspects of the first embodiment with the help of diagrams.
態樣一: Example 1:
在方法方面,步驟S300,將彈性軟化聚合物11附著在預成型部21的一外側環狀區塊的上表面上的固化結構體32的外表面;步驟S400,彈性軟化結構體33覆蓋在預成型部21的外側環狀區塊的上表面上的固化結構體32的外表面;僅進行一次步驟S300和步驟S400,以形成單層彈性軟化結構體33覆蓋在預成型部21的外側環狀區塊的上表面上的固化結構體32的外表面。
In terms of the method, in step S300, the elastic
在結構方面,如圖5所示,單層彈性軟化結構體33覆蓋在本體31的外側環狀區塊的上表面上的固化結構體32的外表面。
In terms of structure, as shown in FIG5 , a single-layer
在功效方面,彈性軟化結構體33能夠發揮彈性軟化聚合物的彈性軟化特性,軟化本體31的外側環狀區塊,使得本體31的外側環狀區塊的硬度小於本體31的其他區塊的硬度,同時提升本體31的外側環狀區塊的彈性係數,使得本體31的外側環狀區塊的彈性係數大於本體31的其他區塊的彈性係數。藉此,喇叭振動片30A的外側環狀區塊具有優異的耐疲勞性和彈性伸縮回復力。優異的耐疲勞性能夠讓喇叭振動片30A的外側環狀區塊較不易破裂、變形和脫落,優異的彈性回復力能夠讓喇叭振動片30A的外側環狀區塊具有減少共振雜音、降低雜訊、低頻聲道易於顯現、提升荷重回彈能力等功效,進而提升喇叭的輸出音質。
In terms of efficacy, the
態樣二: Example 2:
在方法方面,步驟S300包括下列步驟:將彈性軟化聚合物11附著在預成型部21的外側環狀區塊的上表面上的固化結構體32的外表面;以及將彈性軟化聚合物11附著在預成型部21的全部區塊的上表面上的固化結構體32的外表面;其中,步驟S300的兩次塗佈所使用的彈性軟化聚合物11的材料相同,因而彈性軟化聚合物11的外側環狀區塊的厚度大於彈性軟化聚合物11的其他區塊的厚度;步驟S400,彈性軟化結構體33覆蓋在預成型部21的全部區塊的上表面上的固化結構體32的外表面,因而彈性軟化結構體33的外側環狀區塊的厚度T1大於彈性軟化結構體33的其他區塊的厚度T2;僅進行一次步驟S300和步驟S400,以形成單層彈性軟化結構體33覆蓋在預成型部21的全部區塊的上表面上的固化結構體32的外表面。
In terms of the method, step S300 includes the following steps: attaching the elastic
在結構方面,如圖6所示,單層彈性軟化結構體33覆蓋在本體31的全部區塊的上表面上的固化結構體32的外表面。
In terms of structure, as shown in FIG6 , a single-layer
在功效方面,首先,彈性軟化結構體33能夠發揮彈性軟化聚合物的彈性軟化特性,軟化整個本體31,降低整個本體31的硬度,同時提升整個本體31的彈性係數。再者,因為彈性軟化結構體33的外側環狀區塊的厚度T1大於彈性軟化結構體33的其他區塊的厚度T2,所以本體31的外側環狀區塊被軟化的效果優於本體31的其他區塊被軟化的效果,且本體31的外側環狀區塊的彈性係數被提升的效果優於本體31的其他區塊的彈性係數被提升的效果,因而本體31的外側環狀區塊的硬度小於本體31的其他區塊的硬度,且本體31的外側環狀區塊的彈性係數大於本體31的其他區塊的彈性係數。藉此,喇叭振動片30B的其他區塊具有優異的耐疲勞性和彈性伸縮回復力,喇叭振動片30B的外側環狀區塊具有更出色的耐疲勞性和彈性伸縮回復力。優異的耐疲勞性能夠讓喇叭振動片30B
較不易破裂、變形和脫落,優異的彈性回復力能夠讓喇叭振動片30B具有減少共振雜音、降低雜訊、低頻聲道易於顯現、提升荷重回彈能力等功效,進而提升喇叭的輸出音質。上述功效的表現方面,喇叭振動片30B的外側環狀區塊比喇叭振動片30B的其他區塊更加出色。
In terms of efficacy, firstly, the
態樣三: Example 3:
在方法方面,與第一實施例的態樣二的方法的差異在於:(1)步驟S300的兩次塗佈所使用的彈性軟化聚合物11的材料不同,第一次塗佈的彈性軟化聚合物11界定為一內層,第二次塗佈的彈性軟化聚合物11界定為一外層;(2)步驟S400,彈性軟化聚合物11的內層乾燥形成彈性軟化結構體33的一內層331,彈性軟化聚合物11的外層乾燥形成彈性軟化結構體33的一外層332。
In terms of the method, the difference from the method of the second aspect of the first embodiment is that: (1) the materials of the elastic
在結構方面,如圖7所示,單層內層331覆蓋在本體31的外側環狀區塊的上表面上的固化結構體32的外表面,單層外層332覆蓋在本體31的全部區塊的上表面上的固化結構體32的外表面。
In terms of structure, as shown in FIG7 , the single-layer
在功效方面,與第一實施例的態樣二的功效的差異在於:材料不同的兩種彈性軟化聚合物11乾燥而成的內層331和外層332能夠提供喇叭振動片30C不同的軟化效果和彈性提升效果。
In terms of efficacy, the difference from the efficacy of the second embodiment of the first embodiment is that the
態樣四: Example 4:
在方法方面,與第一實施例的態樣二的方法的差異在於:(1)步驟S300的第一次塗佈是將彈性軟化聚合物11附著在預成型部21的全部區塊的上表面上的固化結構體32的外表面,步驟S300的第二次塗佈是將彈性軟化聚合物11附著在預成型部21的外側環狀區塊的二個局部區塊的下表面上的固化結構體32的外表面;(2)步驟S300的兩次塗佈所使用的彈性軟化聚合物11的材料不同,第
一次塗佈的彈性軟化聚合物11界定為一上層,第二次塗佈的彈性軟化聚合物11界定為一下層;(3)步驟S400,彈性軟化聚合物11的上層乾燥形成彈性軟化結構體33的一上層333,彈性軟化聚合物11的下層乾燥形成彈性軟化結構體33的一下層334。
In terms of the method, the difference from the method of the second aspect of the first embodiment is that: (1) the first coating of step S300 is to attach the elastic
在結構方面,如圖8所示,單層上層333覆蓋在本體31的全部區塊的上表面上的固化結構體32的外表面,單層下層334覆蓋在本體31的外側環狀區塊的二個局部區塊的下表面上的固化結構體32的外表面。
In terms of structure, as shown in FIG8 , the single-layer
在功效方面,與第一實施例的態樣二的功效差異在於:(1)本體31的外側環狀區塊的二個局部區塊被軟化的效果優於本體31的其他區塊被軟化的效果;(2)本體31的外側環狀區塊的二個局部區塊的彈性係數被提升的效果優於本體31的其他區塊的彈性係數被提升的效果;(3)材料不同的兩種彈性軟化聚合物11乾燥而成的上層333和下層334能夠提供喇叭振動片30D不同的軟化效果和彈性提升效果。藉此,喇叭振動片30D的其他區塊具有優異的耐疲勞性和彈性伸縮回復力,喇叭振動片30D的外側環狀區塊的二個局部區塊具有更出色的耐疲勞性和彈性伸縮回復力。優異的耐疲勞性能夠讓喇叭振動片30D較不易破裂、變形和脫落,優異的彈性回復力能夠讓喇叭振動片30D具有減少共振雜音、降低雜訊、低頻聲道易於顯現、提升荷重回彈能力等功效,進而提升喇叭的輸出音質。上述功效的表現方面,喇叭振動片30D的外側環狀區塊的二個局部區塊比喇叭振動片30D的其他區塊的效果更加出色。
In terms of efficacy, the difference between the efficacy of the second embodiment and that of the first embodiment is that: (1) the softening effect of the two local blocks of the outer annular block of the
態樣五: Example 5:
在方法方面,步驟S300,將彈性軟化聚合物11附著在預成型部21的全部區塊的上表面和下表面上的固化結構體32的外表面;步驟S400,彈性軟
化結構體33覆蓋在預成型部21的全部區塊的上表面和下表面上的固化結構體32的外表面;僅進行一次步驟S300和步驟S400,以形成單層彈性軟化結構體33覆蓋在預成型部21的全部區塊的上表面和下表面上的固化結構體32的外表面。
In terms of the method, in step S300, the elastic
在結構方面,如圖9所示,單層彈性軟化結構體33覆蓋在本體31的全部區塊的上表面和下表面上的固化結構體32的外表面。
In terms of structure, as shown in FIG9 , a single-layer
在功效方面,彈性軟化結構體33能夠發揮彈性軟化聚合物的彈性軟化特性,均勻地軟化整個本體31,均勻地降低整個本體31的硬度,同時均勻地提升整個本體31的彈性係數。藉此,整個喇叭振動片30E具有均勻且優異的耐疲勞性和彈性伸縮回復力。均勻且優異的耐疲勞性能夠讓整個喇叭振動片30E較不易破裂、變形和脫落,均勻且優異的彈性回復力能夠讓整個喇叭振動片30E具有減少共振雜音、降低雜訊、低頻聲道易於顯現、提升荷重回彈能力等功效,進而提升喇叭的輸出音質。
In terms of efficacy, the
態樣六: Example 6:
在方法方面,與第一實施例的態樣五的方法的差異在於,重複進行複數次步驟S300和步驟S400,以形成複數層彈性軟化結構體33覆蓋在固化結構體32的外表面的全部區塊。
In terms of the method, the difference from the method of the fifth aspect of the first embodiment is that the steps S300 and S400 are repeated multiple times to form multiple layers of
在結構方面,如圖10所示,複數層彈性軟化結構體33覆蓋在本體31的全部區塊的上表面和下表面上的固化結構體32的外表面。
In terms of structure, as shown in FIG10 , multiple layers of
在功效方面,複數層彈性軟化結構體33能夠發揮彈性軟化聚合物的彈性軟化特性,進一步均勻地軟化整個本體31,同時進一步均勻地提升整個本體31的彈性係數,進而整個本體31的硬度小於第一實施例的態樣五的整個本體31的硬度,且第一實施例的態樣六的整個本體31的彈性係數大於第一實施例
的態樣五的整個本體31的彈性係數。藉此,相較於喇叭振動片30E,喇叭振動片30F的耐疲勞性和彈性伸縮回復力更加出色,喇叭振動片30F更不易破裂、變形和脫落,喇叭振動片30F減少共振雜音、降低雜訊、低頻聲道易於顯現、提升荷重回彈能力等效果更為顯著,提升喇叭的輸出音質的功效更佳。
In terms of efficacy, the multiple layers of
圖11是本發明的方法的第二實施例的流程圖,圖12是本發明的第二實施例的步驟S100A至步驟S400A的示意圖。如圖11和圖12所示,本發明提供一種固化及彈性軟化的喇叭振動片的製造方法,包括下列步驟: FIG11 is a flow chart of the second embodiment of the method of the present invention, and FIG12 is a schematic diagram of steps S100A to S400A of the second embodiment of the present invention. As shown in FIG11 and FIG12, the present invention provides a method for manufacturing a solidified and elastically softened speaker vibration plate, comprising the following steps:
步驟S100A,將一固化聚合物10與一彈性軟化聚合物11混合以製備出一複合聚合物12,複合聚合物12附著在一基材20的一外表面的全部區塊,基材20具有複數預成型部21。
Step S100A, a solidified
步驟S200A,將基材20烘乾,使得複合聚合物12乾燥形成一複合結構體34(參見圖13和圖14),複合結構體34覆蓋在基材20的外表面的全部區塊。
Step S200A, drying the
僅進行一次步驟S100A和步驟S200A或重複進行複數次步驟S100A和步驟S200A,以形成單層或複數層複合結構體34覆蓋在基材20的外表面的全部區塊。
Step S100A and step S200A are performed only once or multiple times to form a single layer or multiple layers of
步驟S300A,在該等預成型部21上加熱加壓以形成複數喇叭振動片30。
Step S300A, heating and pressing the preformed
步驟S400A,將該等喇叭振動片30與基材20分離。
Step S400A, separate the
圖13和圖14是本發明的喇叭振動片30的第二實施例的兩種態樣的示意圖。如圖13和圖14所示,本發明提供一種固化及彈性軟化的喇叭振動片30G、30H,包括一本體31以及一複合結構體34。單層或複數層複合結構體34由
複合聚合物12乾燥而成,並且覆蓋在本體31的一外表面的全部區塊。複合聚合物12由一固化聚合物10及一彈性軟化聚合物11所組成。
FIG. 13 and FIG. 14 are schematic diagrams of two states of the second embodiment of the
以下將配合圖式進一步說明第二實施例的兩種態樣的方法、結構和功效等方面的差異。 The following will further illustrate the differences in methods, structures, and effects of the two aspects of the second embodiment with the help of diagrams.
態樣一: Example 1:
在方法方面,僅進行一次步驟S100A和步驟S200A,以形成單層複合結構體34覆蓋在基材20的外表面的全部區塊。在結構方面,如圖13所示,單層複合結構體34覆蓋在基材20的外表面的全部區塊。在功效方面,首先,複合結構體34能夠發揮固化聚合物的固化特性,將整塊本體31固化,提升整塊本體31的硬度,因而喇叭振動片30有能力受到音圈的運作而產生振動。再者,複合結構體34能夠發揮彈性軟化聚合物的彈性軟化特性,均勻地軟化整個本體31,均勻地降低整個本體31的硬度,同時均勻地提升整個本體31的彈性係數。藉此,喇叭振動片30G能夠獲得與喇叭振動片30E相同的耐疲勞性和彈性回復力,進而達到相同的功效。
In terms of method, only step S100A and step S200A are performed once to form a single-layer
態樣二: Example 2:
在方法方面,重複進行複數次步驟S100B和步驟S200B,以形成複數層複合結構體34覆蓋在基材20的外表面的全部區塊。在結構方面,如圖14所示,複數層複合結構體34覆蓋在基材20的外表面的全部區塊,因此喇叭振動片30H的厚度較喇叭振動片30G的厚度厚。在功效方面,喇叭振動片30H與喇叭振動片30G完全相同。
In terms of method, steps S100B and S200B are repeated multiple times to form a plurality of layers of
在一些實施例中,固化聚合物為天然樹脂或合成樹脂,彈性軟化聚合物為天然橡膠或合成橡膠。所述固化聚合物的固化特性即是天然樹脂或合 成樹脂的固化特性,所述彈性軟化聚合物的彈性軟化特性即是所述天然橡膠或合成橡膠的彈性軟化特性。 In some embodiments, the curing polymer is a natural resin or a synthetic resin, and the elastic softening polymer is a natural rubber or a synthetic rubber. The curing properties of the curing polymer are the curing properties of the natural resin or the synthetic resin, and the elastic softening properties of the elastic softening polymer are the elastic softening properties of the natural rubber or the synthetic rubber.
在一些實施例中,彈性軟化聚合物為丁苯橡膠加水之溶液,丁苯橡膠的濃度為1~80%。換言之,彈性軟化聚合物的丁苯橡膠濃度只要在1~80%,就足以適度增加基材20的彈性和適度軟化基材20,效果與純丁苯橡膠溶液(濃度為100%且不含水)旗鼓相當,但是丁苯橡膠含量更少,成本更低。
In some embodiments, the elastic softening polymer is a solution of styrene butadiene rubber and water, and the concentration of styrene butadiene rubber is 1-80%. In other words, as long as the concentration of styrene butadiene rubber in the elastic softening polymer is 1-80%, it is sufficient to appropriately increase the elasticity of the
S100~S600:步驟 S100~S600: Steps
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| TWM501705U (en) * | 2014-05-16 | 2015-05-21 | B O B Co Ltd | Water-repellant treatment molded speaker diaphragm |
| TWM531712U (en) * | 2016-07-21 | 2016-11-01 | Haka Ohara | Damper with elastic gel coating |
| TWI597989B (en) * | 2016-02-26 | 2017-09-01 | ||
| TWI642309B (en) * | 2016-08-25 | 2018-11-21 | Preheat forming horn vibrating piece manufacturing method | |
| CN210609670U (en) * | 2019-12-31 | 2020-05-22 | 歌尔科技有限公司 | Vibrating diaphragm and loudspeaker |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWM501705U (en) * | 2014-05-16 | 2015-05-21 | B O B Co Ltd | Water-repellant treatment molded speaker diaphragm |
| TWI597989B (en) * | 2016-02-26 | 2017-09-01 | ||
| TWM531712U (en) * | 2016-07-21 | 2016-11-01 | Haka Ohara | Damper with elastic gel coating |
| TWI642309B (en) * | 2016-08-25 | 2018-11-21 | Preheat forming horn vibrating piece manufacturing method | |
| CN210609670U (en) * | 2019-12-31 | 2020-05-22 | 歌尔科技有限公司 | Vibrating diaphragm and loudspeaker |
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