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TWI840722B - Method for manufacturing a solidified and elastically softened speaker vibrator - Google Patents

Method for manufacturing a solidified and elastically softened speaker vibrator Download PDF

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TWI840722B
TWI840722B TW110145789A TW110145789A TWI840722B TW I840722 B TWI840722 B TW I840722B TW 110145789 A TW110145789 A TW 110145789A TW 110145789 A TW110145789 A TW 110145789A TW I840722 B TWI840722 B TW I840722B
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polymer
solidified
elastic soft
substrate
elastic
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TW110145789A
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TW202325044A (en
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陳元森
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陳元森
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Abstract

一種固化及彈性軟化的喇叭振動片的製造方法,包括:(a)固化聚合物附著在基材的外表面的全部區塊;(b)固化聚合物乾燥形成固化結構體;(c)形成喇叭振動片;以及(d)將喇叭振動片與基材分離;在步驟(b)和步驟(c)之間,或在步驟(c)和步驟(d)之間,或在步驟(d)之後更包括:(e)彈性軟化聚合物附著在固化結構體的外表面的全部區塊或局部區塊;以及(f)彈性軟化聚合物乾燥形成彈性軟化結構體,彈性軟化結構體覆蓋在固化結構體的外表面的全部區塊或局部區塊。藉此,本發明能夠藉由固化結構體和彈性軟化結構體調整喇叭振動片的硬度和彈性係數。 A method for manufacturing a cured and elastically softened speaker vibration plate, comprising: (a) attaching a cured polymer to the entire area of the outer surface of a substrate; (b) drying the cured polymer to form a cured structure; (c) forming a speaker vibration plate; and (d) separating the speaker vibration plate from the substrate; between step (b) and step (c), or between step (c) and step (d), or after step (d), further comprising: (e) attaching an elastically softened polymer to the entire area or a partial area of the outer surface of the cured structure; and (f) drying the elastically softened polymer to form an elastically softened structure, wherein the elastically softened structure covers the entire area or a partial area of the outer surface of the cured structure. Thus, the present invention can adjust the hardness and elastic coefficient of the speaker vibration plate through the solidified structure and the elastic softened structure.

Description

固化及彈性軟化的喇叭振動片的製造方法 Method for manufacturing a solidified and elastically softened speaker vibrator

本發明是有關一種固化及彈性軟化的喇叭振動片及其製造方法。 The present invention relates to a solidified and elastically softened speaker vibrator and a manufacturing method thereof.

習知的喇叭振動片的製造方法包括下列步驟:基材浸泡於固化聚合物中;將基材乾燥,使得固化聚合物乾燥形成固化結構體,固化結構體覆蓋在基材的外表面;在基材上壓印出喇叭振動片;以及,將喇叭振動片與基材分離。喇叭振動片包括本體及固化結構體,固化結構體覆蓋在本體的外表面。 The manufacturing method of the known speaker vibration plate includes the following steps: soaking the substrate in a curing polymer; drying the substrate so that the curing polymer dries to form a curing structure, and the curing structure covers the outer surface of the substrate; embossing the speaker vibration plate on the substrate; and separating the speaker vibration plate from the substrate. The speaker vibration plate includes a body and a curing structure, and the curing structure covers the outer surface of the body.

因為基材通常是布料,質地柔軟,所以所製成的喇叭振動片也是同樣柔軟。固化結構體能夠提升整塊喇叭振動片的硬度,才能讓喇叭振動片有能力受到音圈的運作而產生振動。 Because the base material is usually cloth with a soft texture, the speaker diaphragm made from it is also soft. The solidified structure can increase the hardness of the entire speaker diaphragm, so that the speaker diaphragm can be vibrated by the operation of the voice coil.

然而,固化結構體容易受到振動、疲勞應力、熱等因素,產生硬化和老化等問題。固化結構體的硬化和老化的程度愈高,喇叭振動片的硬度愈硬,造成喇叭振動片的耐疲勞性和彈性伸縮回復力愈差。因此,喇叭振動片使用得愈久,愈缺乏彈性,容易疲勞,甚至破裂、變形和脫落,影響到輸出音質。 However, the solidified structure is susceptible to vibration, fatigue stress, heat and other factors, resulting in problems such as hardening and aging. The higher the degree of hardening and aging of the solidified structure, the harder the hardness of the speaker diaphragm, resulting in the worse fatigue resistance and elastic expansion and contraction recovery of the speaker diaphragm. Therefore, the longer the speaker diaphragm is used, the less elastic it is, and the easier it is to fatigue, even crack, deform and fall off, affecting the output sound quality.

再者,基材和固化聚合物的材質完全不同,導致本體和固化結構體的振動頻率不同,以致於喇叭振動片容易產生共振的雜音,進而衍生出雜訊多、低頻聲道難以顯現、荷重回彈能力差、輸出音質差等諸多問題。 Furthermore, the materials of the base material and the cured polymer are completely different, resulting in different vibration frequencies of the main body and the cured structure, so that the speaker vibration plate is prone to resonant noise, which in turn leads to many problems such as high noise, difficulty in presenting low-frequency channels, poor load rebound ability, and poor output sound quality.

本發明的主要目的在於提供一種固化及彈性軟化的喇叭振動片及其製造方法,能夠調整喇叭振動片的全部區塊或局部區塊的硬度和彈性係數。 The main purpose of the present invention is to provide a solidified and elastically softened speaker vibration plate and a manufacturing method thereof, which can adjust the hardness and elastic coefficient of the entire block or a local block of the speaker vibration plate.

為了達成前述的目的,本發明提供一種固化及彈性軟化的喇叭振動片的製造方法,包括下列步驟:(a)一基材浸泡於一固化聚合物中,使得固化聚合物附著在基材的一外表面的全部區塊,基材具有至少一預成型部;(b)將基材烘乾,使得固化聚合物乾燥形成一固化結構體,固化結構體覆蓋在基材的外表面的全部區塊;(c)在至少一預成型部上加熱加壓以形成一喇叭振動片;以及(d)將喇叭振動片與基材分離;其中,在步驟(b)和步驟(c)之間,或在步驟(c)和步驟(d)之間,或在步驟(d)之後,進一步包括下列步驟:(e)利用網版印刷、噴塗、人工塗佈、貼附、浸泡或遮罩塗佈等技術手段,將一彈性軟化聚合物附著在固化結構體的一外表面的全部區塊或局部區塊;以及(f)將基材烘乾,使得彈性軟化聚合物乾燥形成一彈性軟化結構體,彈性軟化結構體覆蓋在固化結構體的外表面的全部區塊或局部區塊。 In order to achieve the above-mentioned purpose, the present invention provides a method for manufacturing a solidified and elastically softened speaker vibration plate, comprising the following steps: (a) soaking a substrate in a solidifying polymer so that the solidifying polymer is attached to all areas of an outer surface of the substrate, and the substrate has at least one pre-formed portion; (b) drying the substrate so that the solidifying polymer is dried to form a solidified structure, and the solidified structure covers all areas of the outer surface of the substrate; (c) applying heat and pressure to at least one pre-formed portion to form a speaker vibration plate; and (d) separating the speaker vibration plate from the substrate; Among them, between step (b) and step (c), or between step (c) and step (d), or after step (d), the following steps are further included: (e) using screen printing, spraying, manual coating, attachment, immersion or mask coating and other technical means to attach an elastic soft polymer to the entire area or a partial area of an outer surface of the cured structure; and (f) drying the substrate so that the elastic soft polymer dries to form an elastic soft structure, and the elastic soft structure covers the entire area or a partial area of the outer surface of the cured structure.

在一些實施例中,僅進行一次步驟(e)和步驟(f)或重複進行複數次步驟(e)和步驟(f),以形成單層或複數層彈性軟化結構體覆蓋在固化結構體的外表面的全部區塊或局部區塊。 In some embodiments, step (e) and step (f) are performed only once or multiple times to form a single layer or multiple layers of elastic softened structure covering the entire area or partial area of the outer surface of the cured structure.

為了達成前述的目的,本發明提供一種固化及彈性軟化的喇叭振動片的製造方法,包括下列步驟:(a)將一固化聚合物與一彈性軟化聚合物混合以製備出一複合聚合物,複合聚合物附著在一基材的一外表面的全部區塊,基材具有至少一預成型部;(b)將基材烘乾,使得複合聚合物乾燥形成一複合結構體,複合結構體覆蓋在基材的外表面的全部區塊;(c)在至少一預成型部上加熱加壓以形成一喇叭振動片;以及(d)將喇叭振動片與基材分離。 In order to achieve the above-mentioned purpose, the present invention provides a method for manufacturing a solidified and elastically softened speaker vibration plate, comprising the following steps: (a) mixing a solidified polymer and an elastically softened polymer to prepare a composite polymer, the composite polymer being attached to all areas of an outer surface of a substrate, the substrate having at least one preformed portion; (b) drying the substrate so that the composite polymer is dried to form a composite structure, the composite structure covering all areas of the outer surface of the substrate; (c) applying heat and pressure to at least one preformed portion to form a speaker vibration plate; and (d) separating the speaker vibration plate from the substrate.

在一些實施例中,僅進行一次步驟(a)和步驟(b)或重複進行複數次步驟(a)和步驟(b),以形成單層或複數層複合結構體覆蓋在基材的外表面的全部區塊。 In some embodiments, step (a) and step (b) are performed only once or are repeated multiple times to form a single layer or multiple layers of composite structure covering the entire area of the outer surface of the substrate.

為了達成前述的目的,本發明提供一種固化及彈性軟化的喇叭振動片,包括一本體、一固化結構體以及一彈性軟化結構體。固化結構體由一固化聚合物乾燥而成,並且覆蓋在本體的一外表面的全部區塊。彈性軟化結構體由一彈性軟化聚合物乾燥而成,並且覆蓋在固化結構體的一外表面的全部區塊或局部區塊。 In order to achieve the above-mentioned purpose, the present invention provides a solidified and elastically softened speaker vibration plate, including a body, a solidified structure and an elastically softened structure. The solidified structure is dried from a solidified polymer and covers the entire area of an outer surface of the body. The elastically softened structure is dried from an elastically softened polymer and covers the entire area or a partial area of an outer surface of the solidified structure.

在一些實施例中,單層或複數層彈性軟化結構體覆蓋在固化結構體的外表面的全部區塊或局部區塊。 In some embodiments, a single layer or multiple layers of elastic softening structure covers the entire area or a partial area of the outer surface of the solidified structure.

為了達成前述的目的,本發明提供一種固化及彈性軟化的喇叭振動片,包括一本體以及一複合結構體。複合結構體由一複合聚合物乾燥而成,並且覆蓋在本體的一外表面的全部區塊。其中,複合聚合物由一固化聚合物及一彈性軟化聚合物所組成。 In order to achieve the above-mentioned purpose, the present invention provides a solidified and elastically softened speaker vibration plate, including a body and a composite structure. The composite structure is formed by drying a composite polymer and covers all blocks on an outer surface of the body. The composite polymer is composed of a solidified polymer and an elastically softened polymer.

在一些實施例中,單層或複數層複合結構體覆蓋在本體的外表面的全部區塊。 In some embodiments, a single layer or multiple layers of the composite structure cover the entire area of the outer surface of the body.

本發明的功效在於,能夠藉由固化聚合物、彈性軟化聚合物或複合聚合物所形成的結構體調整喇叭振動片的全部區塊或局部區塊的硬度和彈性係數。 The effect of the present invention is that the hardness and elastic modulus of the entire area or a local area of the speaker vibration plate can be adjusted by a structure formed by a solidified polymer, an elastically softened polymer or a composite polymer.

10:固化聚合物 10: Curing polymer

11:彈性軟化聚合物 11: Elastic softening polymer

12:複合聚合物 12: Composite polymers

20:基材 20: Base material

21:預成型部 21: Pre-forming department

30~30H:喇叭振動片 30~30H: speaker vibration plate

31:本體 31: Body

32:固化結構體 32: Solidified structure

321:內層 321: Inner layer

322:外層 322: Outer layer

323:上層 323: Upper level

324:下層 324: Lower level

33:彈性軟化結構體 33: Elastic softening structure

331:內層 331: Inner layer

332:外層 332: Outer layer

333:上層 333: Upper level

334:下層 334: Lower level

34:複合結構體 34: Composite structure

S100~S600,S100A~S400A:步驟 S100~S600,S100A~S400A: Steps

T1,T2:厚度 T1, T2: thickness

圖1是本發明的方法的第一實施例的流程圖。 Figure 1 is a flow chart of the first embodiment of the method of the present invention.

圖2至圖4是本發明的方法的第一實施例的步驟S100至步驟S600的示意圖。 Figures 2 to 4 are schematic diagrams of steps S100 to S600 of the first embodiment of the method of the present invention.

圖5至圖10是本發明的喇叭振動片的第一實施例的六種態樣的示意圖。 Figures 5 to 10 are schematic diagrams of six embodiments of the first embodiment of the speaker vibration plate of the present invention.

圖11是本發明的方法的第二實施例的流程圖。 Figure 11 is a flow chart of the second embodiment of the method of the present invention.

圖12是本發明的第二實施例的步驟S100A至步驟S400A的示意圖。 FIG12 is a schematic diagram of steps S100A to S400A of the second embodiment of the present invention.

圖13和圖14是本發明的喇叭振動片的第二實施例的兩種態樣的示意圖。 Figures 13 and 14 are schematic diagrams of two aspects of the second embodiment of the speaker vibration plate of the present invention.

圖1至圖4分別是本發明的方法的第一實施例的流程圖及步驟S100至步驟S600的示意圖。如圖1至圖4所示,本發明提供一種固化及彈性軟化的喇叭振動片的製造方法,包括下列步驟: Figures 1 to 4 are respectively a flow chart of the first embodiment of the method of the present invention and a schematic diagram of steps S100 to S600. As shown in Figures 1 to 4, the present invention provides a method for manufacturing a solidified and elastically softened speaker vibration plate, comprising the following steps:

步驟S100,如圖1和圖2所示,一基材20浸泡於一固化聚合物10中,固化聚合物10附著在基材20的一外表面的全部區塊,基材20具有複數預成型部21。 Step S100, as shown in FIG. 1 and FIG. 2, a substrate 20 is immersed in a solidifying polymer 10, and the solidifying polymer 10 is attached to all areas of an outer surface of the substrate 20, and the substrate 20 has a plurality of preformed parts 21.

步驟S200,如圖1和圖2所示,將基材20烘乾,使得固化聚合物10乾燥形成一固化結構體32(參見圖5至圖10),固化結構體32覆蓋在基材20的外表面的全部區塊。 Step S200, as shown in FIG. 1 and FIG. 2, the substrate 20 is dried so that the cured polymer 10 is dried to form a cured structure 32 (see FIG. 5 to FIG. 10), and the cured structure 32 covers the entire area of the outer surface of the substrate 20.

步驟S300,如圖1和圖3A至圖3F所示,利用網版印刷(參見圖3A)、噴塗(參見圖3B)、人工塗佈(參見圖3C)、貼附(參見圖3D)、浸泡(參見圖3E)或遮罩塗佈(參見圖3F)等技術手段,將一彈性軟化聚合物11附著在固化結構體32的外表面的全部區塊或局部區塊。 Step S300, as shown in FIG. 1 and FIG. 3A to FIG. 3F, a flexible softening polymer 11 is attached to the entire area or a partial area of the outer surface of the cured structure 32 by means of screen printing (see FIG. 3A), spraying (see FIG. 3B), manual coating (see FIG. 3C), attachment (see FIG. 3D), immersion (see FIG. 3E) or mask coating (see FIG. 3F).

步驟S400,如圖1和圖4所示,將基材20烘乾,使得彈性軟化聚合物11乾燥形成一彈性軟化結構體33(參見圖5至圖10),彈性軟化結構體33覆蓋在固化結構體32的外表面的全部區塊或局部區塊。 Step S400, as shown in FIG. 1 and FIG. 4, the substrate 20 is dried so that the elastic soft polymer 11 is dried to form an elastic soft structure 33 (see FIG. 5 to FIG. 10), and the elastic soft structure 33 covers the entire area or a partial area of the outer surface of the cured structure 32.

僅進行一次步驟S300和步驟S400或重複進行複數次步驟S300和步驟S400,以形成單層或複數層彈性軟化結構體33覆蓋在固化結構體32的外表面的全部區塊或局部區塊。 Step S300 and step S400 are performed only once or multiple times to form a single layer or multiple layers of elastic softening structure 33 covering the entire area or partial area of the outer surface of the solidified structure 32.

步驟S500,如圖1和圖4所示,在該等預成型部21上加熱加壓以形成複數喇叭振動片30。 Step S500, as shown in FIG. 1 and FIG. 4, heat and pressurize the preformed parts 21 to form a plurality of speaker vibration plates 30.

步驟S600,如圖1和圖4所示,將該等喇叭振動片30與基材20分離。 Step S600, as shown in FIG. 1 and FIG. 4, separate the speaker vibration plates 30 from the substrate 20.

值得一提的是,如圖1所示,亦可在步驟S500和步驟S600之間,或在步驟S600之後,進行步驟S300和步驟S400。是以,無論步驟S300和步驟S400是在步驟S200和步驟S500之間進行,在步驟S500和步驟S600之間進行,或在步驟S600之後進行,所製造出的喇叭振動片30的結構都是一樣的。 It is worth mentioning that, as shown in FIG. 1 , step S300 and step S400 can also be performed between step S500 and step S600, or after step S600. Therefore, whether step S300 and step S400 are performed between step S200 and step S500, between step S500 and step S600, or after step S600, the structure of the manufactured speaker vibration plate 30 is the same.

圖5至圖10是本發明的喇叭振動片30的第一實施例的六種態樣的示意圖。如圖5至圖10所示,本發明提供一種固化及彈性軟化的喇叭振動片30A~30F,包括一本體31、一固化結構體32以及一彈性軟化結構體33。固化結構體32由一固化聚合物10乾燥而成,並且覆蓋在本體31的一外表面的全部區塊。單層或複數層彈性軟化結構體33由一彈性軟化聚合物11乾燥而成,並且覆蓋在固化結構體32的一外表面的全部區塊或局部區塊。 Figures 5 to 10 are schematic diagrams of six states of the first embodiment of the speaker vibration plate 30 of the present invention. As shown in Figures 5 to 10, the present invention provides a cured and elastically softened speaker vibration plate 30A~30F, including a body 31, a cured structure 32 and an elastically softened structure 33. The cured structure 32 is dried from a cured polymer 10 and covers the entire area of an outer surface of the body 31. The single-layer or multiple-layer elastically softened structure 33 is dried from an elastically softened polymer 11 and covers the entire area or a partial area of an outer surface of the cured structure 32.

如圖5至圖10所示,第一實施例的六種態樣的共通點在於,固化結構體32由固化聚合物10乾燥而成並且覆蓋在本體31的外表面的全部區塊。藉此,固化結構體32能夠發揮固化聚合物的固化特性,將整塊本體31固化,提升 整塊本體31的硬度,因而喇叭振動片30A~30F有能力受到音圈的運作而產生振動。 As shown in Figures 5 to 10, the common point of the six aspects of the first embodiment is that the solidified structure 32 is formed by drying the solidified polymer 10 and covers the entire area of the outer surface of the body 31. In this way, the solidified structure 32 can exert the solidification characteristics of the solidified polymer to solidify the entire body 31 and improve the hardness of the entire body 31, so that the speaker vibration plate 30A~30F can be vibrated by the operation of the voice coil.

以下將配合圖式進一步說明第一實施例的六種態樣的方法、結構和功效等方面的差異。 The following will further illustrate the differences in methods, structures, and effects of the six aspects of the first embodiment with the help of diagrams.

態樣一: Example 1:

在方法方面,步驟S300,將彈性軟化聚合物11附著在預成型部21的一外側環狀區塊的上表面上的固化結構體32的外表面;步驟S400,彈性軟化結構體33覆蓋在預成型部21的外側環狀區塊的上表面上的固化結構體32的外表面;僅進行一次步驟S300和步驟S400,以形成單層彈性軟化結構體33覆蓋在預成型部21的外側環狀區塊的上表面上的固化結構體32的外表面。 In terms of the method, in step S300, the elastic soft polymer 11 is attached to the outer surface of the solidified structure 32 on the upper surface of an outer annular block of the preformed part 21; in step S400, the elastic soft structure 33 covers the outer surface of the solidified structure 32 on the upper surface of the outer annular block of the preformed part 21; step S300 and step S400 are performed only once to form a single layer of elastic soft structure 33 covering the outer surface of the solidified structure 32 on the upper surface of the outer annular block of the preformed part 21.

在結構方面,如圖5所示,單層彈性軟化結構體33覆蓋在本體31的外側環狀區塊的上表面上的固化結構體32的外表面。 In terms of structure, as shown in FIG5 , a single-layer elastic softening structure 33 covers the outer surface of the solidified structure 32 on the upper surface of the outer annular block of the body 31.

在功效方面,彈性軟化結構體33能夠發揮彈性軟化聚合物的彈性軟化特性,軟化本體31的外側環狀區塊,使得本體31的外側環狀區塊的硬度小於本體31的其他區塊的硬度,同時提升本體31的外側環狀區塊的彈性係數,使得本體31的外側環狀區塊的彈性係數大於本體31的其他區塊的彈性係數。藉此,喇叭振動片30A的外側環狀區塊具有優異的耐疲勞性和彈性伸縮回復力。優異的耐疲勞性能夠讓喇叭振動片30A的外側環狀區塊較不易破裂、變形和脫落,優異的彈性回復力能夠讓喇叭振動片30A的外側環狀區塊具有減少共振雜音、降低雜訊、低頻聲道易於顯現、提升荷重回彈能力等功效,進而提升喇叭的輸出音質。 In terms of efficacy, the elastic softening structure 33 can exert the elastic softening characteristics of the elastic softening polymer to soften the outer annular block of the body 31, so that the hardness of the outer annular block of the body 31 is less than the hardness of other blocks of the body 31, and at the same time improve the elastic coefficient of the outer annular block of the body 31, so that the elastic coefficient of the outer annular block of the body 31 is greater than the elastic coefficient of other blocks of the body 31. Thereby, the outer annular block of the speaker vibration plate 30A has excellent fatigue resistance and elastic expansion and contraction recovery force. The excellent fatigue resistance can make the outer ring block of the speaker vibration plate 30A less likely to break, deform and fall off. The excellent elastic recovery force can make the outer ring block of the speaker vibration plate 30A have the effects of reducing resonance noise, reducing noise, making the low-frequency channel easier to appear, and improving the load rebound ability, thereby improving the output sound quality of the speaker.

態樣二: Example 2:

在方法方面,步驟S300包括下列步驟:將彈性軟化聚合物11附著在預成型部21的外側環狀區塊的上表面上的固化結構體32的外表面;以及將彈性軟化聚合物11附著在預成型部21的全部區塊的上表面上的固化結構體32的外表面;其中,步驟S300的兩次塗佈所使用的彈性軟化聚合物11的材料相同,因而彈性軟化聚合物11的外側環狀區塊的厚度大於彈性軟化聚合物11的其他區塊的厚度;步驟S400,彈性軟化結構體33覆蓋在預成型部21的全部區塊的上表面上的固化結構體32的外表面,因而彈性軟化結構體33的外側環狀區塊的厚度T1大於彈性軟化結構體33的其他區塊的厚度T2;僅進行一次步驟S300和步驟S400,以形成單層彈性軟化結構體33覆蓋在預成型部21的全部區塊的上表面上的固化結構體32的外表面。 In terms of the method, step S300 includes the following steps: attaching the elastic soft polymer 11 to the outer surface of the solidified structure 32 on the upper surface of the outer annular block of the preformed part 21; and attaching the elastic soft polymer 11 to the outer surface of the solidified structure 32 on the upper surface of all blocks of the preformed part 21; wherein the elastic soft polymer 11 used in the two coatings of step S300 is the same material, so the thickness of the outer annular block of the elastic soft polymer 11 is greater than the elastic soft polymer 11; Step S400, the elastic soft structure 33 covers the outer surface of the solidified structure 32 on the upper surface of all blocks of the preformed part 21, so that the thickness T1 of the outer ring block of the elastic soft structure 33 is greater than the thickness T2 of other blocks of the elastic soft structure 33; Step S300 and Step S400 are performed only once to form a single layer of elastic soft structure 33 covering the outer surface of the solidified structure 32 on the upper surface of all blocks of the preformed part 21.

在結構方面,如圖6所示,單層彈性軟化結構體33覆蓋在本體31的全部區塊的上表面上的固化結構體32的外表面。 In terms of structure, as shown in FIG6 , a single-layer elastic softening structure 33 covers the outer surface of the solidified structure 32 on the upper surface of all blocks of the body 31 .

在功效方面,首先,彈性軟化結構體33能夠發揮彈性軟化聚合物的彈性軟化特性,軟化整個本體31,降低整個本體31的硬度,同時提升整個本體31的彈性係數。再者,因為彈性軟化結構體33的外側環狀區塊的厚度T1大於彈性軟化結構體33的其他區塊的厚度T2,所以本體31的外側環狀區塊被軟化的效果優於本體31的其他區塊被軟化的效果,且本體31的外側環狀區塊的彈性係數被提升的效果優於本體31的其他區塊的彈性係數被提升的效果,因而本體31的外側環狀區塊的硬度小於本體31的其他區塊的硬度,且本體31的外側環狀區塊的彈性係數大於本體31的其他區塊的彈性係數。藉此,喇叭振動片30B的其他區塊具有優異的耐疲勞性和彈性伸縮回復力,喇叭振動片30B的外側環狀區塊具有更出色的耐疲勞性和彈性伸縮回復力。優異的耐疲勞性能夠讓喇叭振動片30B 較不易破裂、變形和脫落,優異的彈性回復力能夠讓喇叭振動片30B具有減少共振雜音、降低雜訊、低頻聲道易於顯現、提升荷重回彈能力等功效,進而提升喇叭的輸出音質。上述功效的表現方面,喇叭振動片30B的外側環狀區塊比喇叭振動片30B的其他區塊更加出色。 In terms of efficacy, firstly, the elastic softening structure 33 can exert the elastic softening characteristics of the elastic softening polymer to soften the entire body 31, reduce the hardness of the entire body 31, and at the same time improve the elastic coefficient of the entire body 31. Furthermore, because the thickness T1 of the outer annular block of the elastic softening structure 33 is greater than the thickness T2 of other blocks of the elastic softening structure 33, the softening effect of the outer annular block of the main body 31 is better than the softening effect of other blocks of the main body 31, and the effect of improving the elastic coefficient of the outer annular block of the main body 31 is better than the effect of improving the elastic coefficient of other blocks of the main body 31. Therefore, the hardness of the outer annular block of the main body 31 is less than the hardness of other blocks of the main body 31, and the elastic coefficient of the outer annular block of the main body 31 is greater than the elastic coefficient of other blocks of the main body 31. Thus, the other blocks of the speaker vibration plate 30B have excellent fatigue resistance and elastic stretch recovery force, and the outer annular block of the speaker vibration plate 30B has better fatigue resistance and elastic stretch recovery force. The excellent fatigue resistance can make the speaker vibration plate 30B less likely to break, deform and fall off, and the excellent elastic recovery force can make the speaker vibration plate 30B have the effects of reducing resonance noise, reducing noise, making low-frequency channels easier to appear, and improving load rebound ability, thereby improving the output sound quality of the speaker. In terms of the performance of the above effects, the outer annular block of the speaker vibration plate 30B is better than other blocks of the speaker vibration plate 30B.

態樣三: Example 3:

在方法方面,與第一實施例的態樣二的方法的差異在於:(1)步驟S300的兩次塗佈所使用的彈性軟化聚合物11的材料不同,第一次塗佈的彈性軟化聚合物11界定為一內層,第二次塗佈的彈性軟化聚合物11界定為一外層;(2)步驟S400,彈性軟化聚合物11的內層乾燥形成彈性軟化結構體33的一內層331,彈性軟化聚合物11的外層乾燥形成彈性軟化結構體33的一外層332。 In terms of the method, the difference from the method of the second aspect of the first embodiment is that: (1) the materials of the elastic soft polymer 11 used in the two coatings in step S300 are different, the elastic soft polymer 11 coated for the first time is defined as an inner layer, and the elastic soft polymer 11 coated for the second time is defined as an outer layer; (2) in step S400, the inner layer of the elastic soft polymer 11 is dried to form an inner layer 331 of the elastic soft structure 33, and the outer layer of the elastic soft polymer 11 is dried to form an outer layer 332 of the elastic soft structure 33.

在結構方面,如圖7所示,單層內層331覆蓋在本體31的外側環狀區塊的上表面上的固化結構體32的外表面,單層外層332覆蓋在本體31的全部區塊的上表面上的固化結構體32的外表面。 In terms of structure, as shown in FIG7 , the single-layer inner layer 331 covers the outer surface of the solidified structure 32 on the upper surface of the outer annular block of the body 31, and the single-layer outer layer 332 covers the outer surface of the solidified structure 32 on the upper surface of all blocks of the body 31.

在功效方面,與第一實施例的態樣二的功效的差異在於:材料不同的兩種彈性軟化聚合物11乾燥而成的內層331和外層332能夠提供喇叭振動片30C不同的軟化效果和彈性提升效果。 In terms of efficacy, the difference from the efficacy of the second embodiment of the first embodiment is that the inner layer 331 and the outer layer 332 formed by drying two elastic softening polymers 11 of different materials can provide different softening effects and elasticity enhancement effects for the speaker vibration plate 30C.

態樣四: Example 4:

在方法方面,與第一實施例的態樣二的方法的差異在於:(1)步驟S300的第一次塗佈是將彈性軟化聚合物11附著在預成型部21的全部區塊的上表面上的固化結構體32的外表面,步驟S300的第二次塗佈是將彈性軟化聚合物11附著在預成型部21的外側環狀區塊的二個局部區塊的下表面上的固化結構體32的外表面;(2)步驟S300的兩次塗佈所使用的彈性軟化聚合物11的材料不同,第 一次塗佈的彈性軟化聚合物11界定為一上層,第二次塗佈的彈性軟化聚合物11界定為一下層;(3)步驟S400,彈性軟化聚合物11的上層乾燥形成彈性軟化結構體33的一上層333,彈性軟化聚合物11的下層乾燥形成彈性軟化結構體33的一下層334。 In terms of the method, the difference from the method of the second aspect of the first embodiment is that: (1) the first coating of step S300 is to attach the elastic soft polymer 11 to the outer surface of the solidified structure 32 on the upper surface of the entire block of the preformed part 21, and the second coating of step S300 is to attach the elastic soft polymer 11 to the outer surface of the solidified structure 32 on the lower surface of the two local blocks of the outer annular block of the preformed part 21; (2) step S300 is to attach the elastic soft polymer 11 to the outer surface of the solidified structure 32 on the lower surface of the two local blocks of the outer ring block of the preformed part 21; The elastic soft polymer 11 used in the two coatings of step S300 is made of different materials. The elastic soft polymer 11 coated for the first time is defined as an upper layer, and the elastic soft polymer 11 coated for the second time is defined as a lower layer; (3) Step S400, the upper layer of the elastic soft polymer 11 is dried to form an upper layer 333 of the elastic soft structure 33, and the lower layer of the elastic soft polymer 11 is dried to form a lower layer 334 of the elastic soft structure 33.

在結構方面,如圖8所示,單層上層333覆蓋在本體31的全部區塊的上表面上的固化結構體32的外表面,單層下層334覆蓋在本體31的外側環狀區塊的二個局部區塊的下表面上的固化結構體32的外表面。 In terms of structure, as shown in FIG8 , the single-layer upper layer 333 covers the outer surface of the solidified structure 32 on the upper surface of all blocks of the body 31, and the single-layer lower layer 334 covers the outer surface of the solidified structure 32 on the lower surface of two local blocks of the outer annular block of the body 31.

在功效方面,與第一實施例的態樣二的功效差異在於:(1)本體31的外側環狀區塊的二個局部區塊被軟化的效果優於本體31的其他區塊被軟化的效果;(2)本體31的外側環狀區塊的二個局部區塊的彈性係數被提升的效果優於本體31的其他區塊的彈性係數被提升的效果;(3)材料不同的兩種彈性軟化聚合物11乾燥而成的上層333和下層334能夠提供喇叭振動片30D不同的軟化效果和彈性提升效果。藉此,喇叭振動片30D的其他區塊具有優異的耐疲勞性和彈性伸縮回復力,喇叭振動片30D的外側環狀區塊的二個局部區塊具有更出色的耐疲勞性和彈性伸縮回復力。優異的耐疲勞性能夠讓喇叭振動片30D較不易破裂、變形和脫落,優異的彈性回復力能夠讓喇叭振動片30D具有減少共振雜音、降低雜訊、低頻聲道易於顯現、提升荷重回彈能力等功效,進而提升喇叭的輸出音質。上述功效的表現方面,喇叭振動片30D的外側環狀區塊的二個局部區塊比喇叭振動片30D的其他區塊的效果更加出色。 In terms of efficacy, the difference between the efficacy of the second embodiment and that of the first embodiment is that: (1) the softening effect of the two local blocks of the outer annular block of the main body 31 is better than the softening effect of the other blocks of the main body 31; (2) the effect of improving the elastic coefficient of the two local blocks of the outer annular block of the main body 31 is better than the effect of improving the elastic coefficient of the other blocks of the main body 31; (3) the upper layer 333 and the lower layer 334 formed by drying two elastic softening polymers 11 made of different materials can provide different softening effects and elasticity improvement effects to the speaker vibration plate 30D. Thus, the other areas of the speaker vibration plate 30D have excellent fatigue resistance and elastic stretch recovery force, and the two local areas of the outer annular area of the speaker vibration plate 30D have even better fatigue resistance and elastic stretch recovery force. The excellent fatigue resistance can make the speaker vibration plate 30D less likely to break, deform and fall off, and the excellent elastic recovery force can make the speaker vibration plate 30D have the effects of reducing resonance noise, reducing noise, making low-frequency channels easier to appear, and improving load rebound ability, thereby improving the output sound quality of the speaker. In terms of the performance of the above effects, the two local blocks of the outer annular block of the speaker vibration plate 30D have better effects than other blocks of the speaker vibration plate 30D.

態樣五: Example 5:

在方法方面,步驟S300,將彈性軟化聚合物11附著在預成型部21的全部區塊的上表面和下表面上的固化結構體32的外表面;步驟S400,彈性軟 化結構體33覆蓋在預成型部21的全部區塊的上表面和下表面上的固化結構體32的外表面;僅進行一次步驟S300和步驟S400,以形成單層彈性軟化結構體33覆蓋在預成型部21的全部區塊的上表面和下表面上的固化結構體32的外表面。 In terms of the method, in step S300, the elastic soft polymer 11 is attached to the outer surface of the solidified structure 32 on the upper and lower surfaces of all blocks of the preformed part 21; in step S400, the elastic soft structure 33 covers the outer surface of the solidified structure 32 on the upper and lower surfaces of all blocks of the preformed part 21; step S300 and step S400 are performed only once to form a single layer of elastic soft structure 33 covering the outer surface of the solidified structure 32 on the upper and lower surfaces of all blocks of the preformed part 21.

在結構方面,如圖9所示,單層彈性軟化結構體33覆蓋在本體31的全部區塊的上表面和下表面上的固化結構體32的外表面。 In terms of structure, as shown in FIG9 , a single-layer elastic softening structure 33 covers the outer surface of the solidified structure 32 on the upper and lower surfaces of all blocks of the body 31 .

在功效方面,彈性軟化結構體33能夠發揮彈性軟化聚合物的彈性軟化特性,均勻地軟化整個本體31,均勻地降低整個本體31的硬度,同時均勻地提升整個本體31的彈性係數。藉此,整個喇叭振動片30E具有均勻且優異的耐疲勞性和彈性伸縮回復力。均勻且優異的耐疲勞性能夠讓整個喇叭振動片30E較不易破裂、變形和脫落,均勻且優異的彈性回復力能夠讓整個喇叭振動片30E具有減少共振雜音、降低雜訊、低頻聲道易於顯現、提升荷重回彈能力等功效,進而提升喇叭的輸出音質。 In terms of efficacy, the elastic softening structure 33 can bring into play the elastic softening characteristics of the elastic softening polymer, uniformly soften the entire body 31, uniformly reduce the hardness of the entire body 31, and uniformly increase the elastic modulus of the entire body 31. Thereby, the entire speaker vibration plate 30E has uniform and excellent fatigue resistance and elastic expansion and contraction recovery force. The uniform and excellent fatigue resistance can make the entire speaker vibration plate 30E less likely to break, deform and fall off. The uniform and excellent elastic recovery force can make the entire speaker vibration plate 30E have the effects of reducing resonance noise, reducing noise, making low-frequency channels easier to appear, and improving load rebound ability, thereby improving the output sound quality of the speaker.

態樣六: Example 6:

在方法方面,與第一實施例的態樣五的方法的差異在於,重複進行複數次步驟S300和步驟S400,以形成複數層彈性軟化結構體33覆蓋在固化結構體32的外表面的全部區塊。 In terms of the method, the difference from the method of the fifth aspect of the first embodiment is that the steps S300 and S400 are repeated multiple times to form multiple layers of elastic softening structures 33 covering all areas on the outer surface of the solidified structure 32.

在結構方面,如圖10所示,複數層彈性軟化結構體33覆蓋在本體31的全部區塊的上表面和下表面上的固化結構體32的外表面。 In terms of structure, as shown in FIG10 , multiple layers of elastic softening structures 33 cover the outer surface of the solidified structure 32 on the upper and lower surfaces of all blocks of the body 31 .

在功效方面,複數層彈性軟化結構體33能夠發揮彈性軟化聚合物的彈性軟化特性,進一步均勻地軟化整個本體31,同時進一步均勻地提升整個本體31的彈性係數,進而整個本體31的硬度小於第一實施例的態樣五的整個本體31的硬度,且第一實施例的態樣六的整個本體31的彈性係數大於第一實施例 的態樣五的整個本體31的彈性係數。藉此,相較於喇叭振動片30E,喇叭振動片30F的耐疲勞性和彈性伸縮回復力更加出色,喇叭振動片30F更不易破裂、變形和脫落,喇叭振動片30F減少共振雜音、降低雜訊、低頻聲道易於顯現、提升荷重回彈能力等效果更為顯著,提升喇叭的輸出音質的功效更佳。 In terms of efficacy, the multiple layers of elastic softening structure 33 can bring into play the elastic softening property of the elastic softening polymer, further uniformly soften the entire body 31, and at the same time further uniformly improve the elastic coefficient of the entire body 31, so that the hardness of the entire body 31 is less than the hardness of the entire body 31 of the fifth aspect of the first embodiment, and the elastic coefficient of the entire body 31 of the sixth aspect of the first embodiment is greater than the elastic coefficient of the entire body 31 of the fifth aspect of the first embodiment. Thus, compared with the speaker vibration plate 30E, the fatigue resistance and elastic expansion and contraction recovery of the speaker vibration plate 30F are more outstanding, the speaker vibration plate 30F is less likely to break, deform and fall off, and the speaker vibration plate 30F has more significant effects in reducing resonance noise, reducing noise, making low-frequency channels easier to appear, and improving load rebound ability, and the effect of improving the output sound quality of the speaker is better.

圖11是本發明的方法的第二實施例的流程圖,圖12是本發明的第二實施例的步驟S100A至步驟S400A的示意圖。如圖11和圖12所示,本發明提供一種固化及彈性軟化的喇叭振動片的製造方法,包括下列步驟: FIG11 is a flow chart of the second embodiment of the method of the present invention, and FIG12 is a schematic diagram of steps S100A to S400A of the second embodiment of the present invention. As shown in FIG11 and FIG12, the present invention provides a method for manufacturing a solidified and elastically softened speaker vibration plate, comprising the following steps:

步驟S100A,將一固化聚合物10與一彈性軟化聚合物11混合以製備出一複合聚合物12,複合聚合物12附著在一基材20的一外表面的全部區塊,基材20具有複數預成型部21。 Step S100A, a solidified polymer 10 is mixed with an elastic softened polymer 11 to prepare a composite polymer 12, the composite polymer 12 is attached to all areas of an outer surface of a substrate 20, and the substrate 20 has a plurality of preformed parts 21.

步驟S200A,將基材20烘乾,使得複合聚合物12乾燥形成一複合結構體34(參見圖13和圖14),複合結構體34覆蓋在基材20的外表面的全部區塊。 Step S200A, drying the substrate 20, so that the composite polymer 12 dries to form a composite structure 34 (see Figures 13 and 14), and the composite structure 34 covers the entire area of the outer surface of the substrate 20.

僅進行一次步驟S100A和步驟S200A或重複進行複數次步驟S100A和步驟S200A,以形成單層或複數層複合結構體34覆蓋在基材20的外表面的全部區塊。 Step S100A and step S200A are performed only once or multiple times to form a single layer or multiple layers of composite structure 34 covering all areas on the outer surface of substrate 20.

步驟S300A,在該等預成型部21上加熱加壓以形成複數喇叭振動片30。 Step S300A, heating and pressing the preformed parts 21 to form a plurality of speaker vibration plates 30.

步驟S400A,將該等喇叭振動片30與基材20分離。 Step S400A, separate the speaker vibration plates 30 from the substrate 20.

圖13和圖14是本發明的喇叭振動片30的第二實施例的兩種態樣的示意圖。如圖13和圖14所示,本發明提供一種固化及彈性軟化的喇叭振動片30G、30H,包括一本體31以及一複合結構體34。單層或複數層複合結構體34由 複合聚合物12乾燥而成,並且覆蓋在本體31的一外表面的全部區塊。複合聚合物12由一固化聚合物10及一彈性軟化聚合物11所組成。 FIG. 13 and FIG. 14 are schematic diagrams of two states of the second embodiment of the speaker vibration plate 30 of the present invention. As shown in FIG. 13 and FIG. 14, the present invention provides a solidified and elastically softened speaker vibration plate 30G, 30H, including a body 31 and a composite structure 34. The single-layer or multi-layer composite structure 34 is formed by drying a composite polymer 12 and covers all blocks on an outer surface of the body 31. The composite polymer 12 is composed of a solidified polymer 10 and an elastically softened polymer 11.

以下將配合圖式進一步說明第二實施例的兩種態樣的方法、結構和功效等方面的差異。 The following will further illustrate the differences in methods, structures, and effects of the two aspects of the second embodiment with the help of diagrams.

態樣一: Example 1:

在方法方面,僅進行一次步驟S100A和步驟S200A,以形成單層複合結構體34覆蓋在基材20的外表面的全部區塊。在結構方面,如圖13所示,單層複合結構體34覆蓋在基材20的外表面的全部區塊。在功效方面,首先,複合結構體34能夠發揮固化聚合物的固化特性,將整塊本體31固化,提升整塊本體31的硬度,因而喇叭振動片30有能力受到音圈的運作而產生振動。再者,複合結構體34能夠發揮彈性軟化聚合物的彈性軟化特性,均勻地軟化整個本體31,均勻地降低整個本體31的硬度,同時均勻地提升整個本體31的彈性係數。藉此,喇叭振動片30G能夠獲得與喇叭振動片30E相同的耐疲勞性和彈性回復力,進而達到相同的功效。 In terms of method, only step S100A and step S200A are performed once to form a single-layer composite structure 34 covering all the blocks on the outer surface of the substrate 20. In terms of structure, as shown in FIG13 , the single-layer composite structure 34 covers all the blocks on the outer surface of the substrate 20. In terms of function, firstly, the composite structure 34 can exert the curing characteristics of the curing polymer to cure the entire body 31 and improve the hardness of the entire body 31, so that the speaker diaphragm 30 is able to generate vibrations under the operation of the voice coil. Furthermore, the composite structure 34 can bring into play the elastic softening property of the elastic softening polymer, uniformly soften the entire body 31, uniformly reduce the hardness of the entire body 31, and uniformly increase the elastic coefficient of the entire body 31. In this way, the speaker vibration plate 30G can obtain the same fatigue resistance and elastic recovery force as the speaker vibration plate 30E, thereby achieving the same effect.

態樣二: Example 2:

在方法方面,重複進行複數次步驟S100B和步驟S200B,以形成複數層複合結構體34覆蓋在基材20的外表面的全部區塊。在結構方面,如圖14所示,複數層複合結構體34覆蓋在基材20的外表面的全部區塊,因此喇叭振動片30H的厚度較喇叭振動片30G的厚度厚。在功效方面,喇叭振動片30H與喇叭振動片30G完全相同。 In terms of method, steps S100B and S200B are repeated multiple times to form a plurality of layers of composite structures 34 covering all blocks on the outer surface of the substrate 20. In terms of structure, as shown in FIG14 , the plurality of layers of composite structures 34 cover all blocks on the outer surface of the substrate 20, so the thickness of the speaker diaphragm 30H is thicker than the thickness of the speaker diaphragm 30G. In terms of function, the speaker diaphragm 30H is exactly the same as the speaker diaphragm 30G.

在一些實施例中,固化聚合物為天然樹脂或合成樹脂,彈性軟化聚合物為天然橡膠或合成橡膠。所述固化聚合物的固化特性即是天然樹脂或合 成樹脂的固化特性,所述彈性軟化聚合物的彈性軟化特性即是所述天然橡膠或合成橡膠的彈性軟化特性。 In some embodiments, the curing polymer is a natural resin or a synthetic resin, and the elastic softening polymer is a natural rubber or a synthetic rubber. The curing properties of the curing polymer are the curing properties of the natural resin or the synthetic resin, and the elastic softening properties of the elastic softening polymer are the elastic softening properties of the natural rubber or the synthetic rubber.

在一些實施例中,彈性軟化聚合物為丁苯橡膠加水之溶液,丁苯橡膠的濃度為1~80%。換言之,彈性軟化聚合物的丁苯橡膠濃度只要在1~80%,就足以適度增加基材20的彈性和適度軟化基材20,效果與純丁苯橡膠溶液(濃度為100%且不含水)旗鼓相當,但是丁苯橡膠含量更少,成本更低。 In some embodiments, the elastic softening polymer is a solution of styrene butadiene rubber and water, and the concentration of styrene butadiene rubber is 1-80%. In other words, as long as the concentration of styrene butadiene rubber in the elastic softening polymer is 1-80%, it is sufficient to appropriately increase the elasticity of the substrate 20 and appropriately soften the substrate 20, and the effect is comparable to that of a pure styrene butadiene rubber solution (concentration of 100% and no water), but the styrene butadiene rubber content is less and the cost is lower.

S100~S600:步驟 S100~S600: Steps

Claims (2)

一種固化及彈性軟化的喇叭振動片的製造方法,包括下列步驟:一基材浸泡於一固化聚合物中,使得該固化聚合物附著在該基材的一外表面的全部區塊,該基材具有至少一預成型部;將該基材烘乾,使得該固化聚合物乾燥形成一固化結構體,該固化結構體覆蓋在該基材的該外表面的全部區塊;利用網版印刷、噴塗、人工塗佈、貼附、浸泡或遮罩塗佈第一次,將一彈性軟化聚合物附著在該至少一預成型部的外側環狀區塊的上表面上的該固化結構體的外表面;以及利用網版印刷、噴塗、人工塗佈、貼附、浸泡或遮罩塗佈第二次,將一彈性軟化聚合物附著在該至少一預成型部的全部區塊的上表面上的該固化結構體的外表面;其中,兩次塗佈所使用的該彈性軟化聚合物的材料相同,因而該彈性軟化聚合物的外側環狀區塊的厚度大於該彈性軟化聚合物的其他區塊的厚度;將該基材烘乾,使得該彈性軟化聚合物乾燥形成一彈性軟化結構體,該彈性軟化結構體覆蓋在該至少一預成型部的全部區塊的上表面上的該固化結構體的外表面,且該彈性軟化結構體的外側環狀區塊的厚度大於該彈性軟化結構體的其他區塊的厚度;在該至少一預成型部上加熱加壓以形成一喇叭振動片;以及將該喇叭振動片與該基材分離。 A method for manufacturing a solidified and elastically softened speaker vibration plate comprises the following steps: soaking a substrate in a solidified polymer so that the solidified polymer adheres to all areas of an outer surface of the substrate, the substrate having at least one preformed portion; drying the substrate so that the solidified polymer dries to form a solidified structure, the solidified structure covers all areas of the outer surface of the substrate; using screen printing, spraying, manual coating, sticking, soaking or masking coating for the first time to adhere an elastically softened polymer to the outer surface of the solidified structure on the upper surface of the outer annular area of the at least one preformed portion; and using screen printing, spraying, manual coating, sticking, soaking or masking coating for the second time to adhere an elastically softened polymer to the outer surface of the solidified structure on the upper surface of the outer annular area of the at least one preformed portion. The outer surface of the cured structure is formed on the upper surface of all the blocks of the at least one preformed portion; wherein the elastic soft polymer used in the two coatings is the same material, so that the thickness of the outer ring block of the elastic soft polymer is greater than the thickness of other blocks of the elastic soft polymer; the substrate is dried so that the elastic soft polymer is dried to form an elastic soft structure The elastic soft structure covers the outer surface of the solidified structure on the upper surface of all blocks of the at least one preformed part, and the thickness of the outer annular block of the elastic soft structure is greater than the thickness of other blocks of the elastic soft structure; heating and pressurizing the at least one preformed part to form a speaker vibration plate; and separating the speaker vibration plate from the substrate. 一種固化及彈性軟化的喇叭振動片的製造方法,包括下列步驟: 一基材浸泡於一固化聚合物中,使得該固化聚合物附著在該基材的一外表面的全部區塊,該基材具有至少一預成型部;將該基材烘乾,使得該固化聚合物乾燥形成一固化結構體,該固化結構體覆蓋在該基材的該外表面的全部區塊;利用網版印刷、噴塗、人工塗佈、貼附、浸泡或遮罩塗佈第一次,將一彈性軟化聚合物附著在該至少一預成型部的外側環狀區塊的上表面上的該固化結構體的外表面;以及利用網版印刷、噴塗、人工塗佈、貼附、浸泡或遮罩塗佈第二次,將一彈性軟化聚合物附著在該至少一預成型部的全部區塊的上表面上的該固化結構體的外表面;其中,兩次塗佈所使用的該彈性軟化聚合物的材料不同,第一次塗佈的彈性軟化聚合物界定為一內層,第二次塗佈的彈性軟化聚合物界定為一外層,因而該彈性軟化聚合物的外側環狀區塊的厚度大於該彈性軟化聚合物的其他區塊的厚度;將該基材烘乾,使得該彈性軟化聚合物的該內層乾燥形成一彈性軟化結構體的一內層,且該彈性軟化聚合物的該外層乾燥形成一彈性軟化結構體的一外層,該彈性軟化結構體的該內層覆蓋在該至少一預成型部的外側環狀區塊的上表面上的該固化結構體的外表面,該彈性軟化結構體的該外層覆蓋在該至少一預成型部的全部區塊的上表面上的該固化結構體的外表面,且該彈性軟化結構體的外側環狀區塊的厚度大於該彈性軟化結構體的其他區塊的厚度;在該至少一預成型部上加熱加壓以形成一喇叭振動片;以及將該喇叭振動片與該基材分離。 A method for manufacturing a solidified and elastically softened speaker vibration plate comprises the following steps: immersing a substrate in a solidified polymer so that the solidified polymer adheres to all areas of an outer surface of the substrate, the substrate having at least one preformed portion; drying the substrate so that the solidified polymer dries to form a solidified structure, the solidified structure covers all areas of the outer surface of the substrate; using screen printing, spraying, manual coating, pasting, soaking or masking coating The method comprises applying a first coating to attach an elastic soft polymer to the outer surface of the solidified structure on the upper surface of the outer annular block of the at least one preformed part; and applying a second coating to attach an elastic soft polymer to the outer surface of the solidified structure on the upper surface of all blocks of the at least one preformed part by screen printing, spraying, manual coating, sticking, dipping or masking; wherein the elastic soft polymer used in the two coatings is different in material, and the elastic soft polymer of the first coating is different in material. The elastic soft polymer is defined as an inner layer, and the elastic soft polymer coated for the second time is defined as an outer layer, so that the thickness of the outer ring block of the elastic soft polymer is greater than the thickness of other blocks of the elastic soft polymer; the substrate is dried so that the inner layer of the elastic soft polymer is dried to form an inner layer of an elastic soft structure, and the outer layer of the elastic soft polymer is dried to form an outer layer of an elastic soft structure, and the inner layer of the elastic soft structure covers the The outer surface of the solidified structure is on the upper surface of the outer annular block of at least one preformed part, the outer layer of the elastic soft structure covers the outer surface of the solidified structure on the upper surface of all blocks of the at least one preformed part, and the thickness of the outer annular block of the elastic soft structure is greater than the thickness of other blocks of the elastic soft structure; heating and pressurizing the at least one preformed part to form a speaker vibration plate; and separating the speaker vibration plate from the substrate.
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TWM501705U (en) * 2014-05-16 2015-05-21 B O B Co Ltd Water-repellant treatment molded speaker diaphragm
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