TWI726881B - Pulp fiber accumulation sheet and manufacturing method of pulp fiber accumulation sheet - Google Patents
Pulp fiber accumulation sheet and manufacturing method of pulp fiber accumulation sheet Download PDFInfo
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- TWI726881B TWI726881B TW105116617A TW105116617A TWI726881B TW I726881 B TWI726881 B TW I726881B TW 105116617 A TW105116617 A TW 105116617A TW 105116617 A TW105116617 A TW 105116617A TW I726881 B TWI726881 B TW I726881B
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- 239000011230 binding agent Substances 0.000 claims abstract description 46
- 238000002788 crimping Methods 0.000 claims abstract description 44
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Abstract
本發明係一種紙漿纖維堆積片。其具有含有由粉碎紙漿或主要由粉碎紙漿構成之原料纖維及黏合劑之透液性紙漿纖維堆積層,具備藉由壓縮、按壓而形成之多個纖維壓接部,並且以存在跨及相鄰之該纖維壓接部之粉碎紙漿纖維之方式,形成該纖維壓接部。 The present invention is a pulp fiber accumulation sheet. It has a liquid-permeable pulp fiber accumulation layer containing raw material fibers composed of pulverized pulp or mainly pulverized pulp and a binder, and is provided with a plurality of fiber crimping parts formed by compression and pressing, and exists across and adjacent The way of crushing the pulp fibers of the fiber crimping part forms the fiber crimping part.
Description
本發明係關於一種能夠用作清潔用片材之紙漿纖維堆積片、及其製造方法。 The present invention relates to a pulp fiber accumulation sheet that can be used as a cleaning sheet, and a manufacturing method thereof.
關於濕紙巾,存在有由含有纖維素纖維之紙巾網構成之第一層、及由氣流成網不織布網構成之第二層所構成者(參照專利文獻1、申請專利範圍、申請專利範圍第11項)。
Regarding wet wipes, there are those consisting of a first layer composed of a tissue web containing cellulose fibers and a second layer composed of an airlaid nonwoven web (refer to Patent Document 1, Scope of Patent Application, Scope of
於該專利文獻1中,需要使第一層(藉由抄紙而獲得)及製法與其不同之第二層(藉由氣流成網法而獲得)之兩者一體化之黏合劑。又,上述第一層係對濕紙巾賦予強度,但卻使其柔軟性降低。 In this patent document 1, an adhesive which integrates both the first layer (obtained by papermaking) and the second layer (obtained by the air-laid method) which is different from the production method is required. In addition, the above-mentioned first layer imparts strength to the wet tissue, but reduces its softness.
專利文獻1:美國專利第8257553號公報 Patent Document 1: US Patent No. 8257553
本發明所欲解決之主要問題在於提供一種能夠不經抄紙步驟而製造,且即便不形成為與抄紙所得之片材的積層體亦能夠維持形狀,並且具有適當之強度的紙漿纖維堆積片。 The main problem to be solved by the present invention is to provide a pulp fiber accumulation sheet that can be manufactured without a papermaking step, can maintain its shape even if it is not formed into a laminate with a sheet obtained by papermaking, and has an appropriate strength.
為了達成上述課題,於本發明中,將紙漿纖維堆積片設為如下者:具有含有由粉碎紙漿或主要由粉碎紙漿構成之原料纖維、及黏合劑 的透液性紙漿纖維堆積層,具備藉由壓縮、按壓而形成之多個纖維壓接部,並且以存在跨及相鄰之上述纖維壓接部之粉碎紙漿纖維之方式形成上述纖維壓接部。 In order to achieve the above-mentioned problems, in the present invention, the pulp fiber accumulation sheet is made as follows: it has raw material fibers composed of pulverized pulp or mainly composed of pulverized pulp, and a binder The liquid-permeable pulp fiber accumulation layer is provided with a plurality of fiber crimping portions formed by compression and pressing, and the fiber crimping portion is formed in such a way that there are pulverized pulp fibers that span the adjacent fiber crimping portions .
較佳之態樣之一為,上述黏合劑相對於上述透液性紙漿纖維堆積層之含量設為1~20重量%之範圍。又,較佳之態樣之一為,上述黏合劑設為羧甲基纖維素。又,較佳之態樣之一為,上述黏合劑設為聚乙烯醇。較佳之態樣之一為,紙漿纖維堆積片設為進一步含浸有清潔用液體,且為濕潤狀態者。又,較佳之態樣之一為,係以交聯之狀態含有上述黏合劑。又,較佳之態樣之一為,上述壓縮、按壓部設為藉由壓紋加工形成。 One of the preferable aspects is that the content of the binder relative to the liquid-permeable pulp fiber accumulation layer is set to be in the range of 1-20% by weight. In addition, one of the preferred aspects is that the above-mentioned binder is carboxymethyl cellulose. In addition, one of the preferred aspects is that the above-mentioned binder is made of polyvinyl alcohol. One of the preferred aspects is that the pulp fiber accumulation sheet is further impregnated with a cleaning liquid and is in a wet state. In addition, one of the preferred aspects is that the above-mentioned adhesive is contained in a cross-linked state. In addition, one of the preferred aspects is that the compression and pressing portions are formed by embossing.
又,為了達成上述課題,於本發明中,將紙漿纖維堆積片之製造方法設為如下者,即,具有:纖維堆積步驟,藉由抽吸使由粉碎紙漿或主要由粉碎紙漿構成之原料纖維堆積於網狀體上,形成纖維堆積體;壓接、按壓步驟,藉由壓縮、按壓,使所獲得之上述纖維堆積體,以存在跨及相鄰之纖維壓接部之粉碎紙漿纖維之方式,於該纖維堆積體形成多個纖維壓接部;黏合劑塗佈步驟,對形成有上述纖維壓接部之纖維堆積體之至少一個面塗佈黏合劑;及乾燥步驟,於上述黏合劑塗佈步驟之後使上述纖維堆積體乾燥,而成為透液性紙漿纖維堆積層。 In addition, in order to achieve the above-mentioned problem, in the present invention, the method for manufacturing a pulp fiber accumulation sheet is as follows, that is, it has a fiber accumulation step in which raw fibers composed of pulverized pulp or mainly composed of pulverized pulp are made by suction. Stacked on the mesh body to form a fiber accumulation body; in the crimping and pressing steps, by compressing and pressing, the obtained fiber accumulation body is obtained in a way that there are pulverized pulp fibers spanning adjacent fiber crimping parts , Forming a plurality of fiber crimping parts on the fiber accumulation body; the adhesive coating step, applying an adhesive to at least one surface of the fiber accumulation body on which the fiber crimping part is formed; and a drying step, coating the adhesive After the cloth step, the fiber accumulation body is dried to become a liquid-permeable pulp fiber accumulation layer.
較佳之態樣之一為,上述黏合劑塗佈步驟設為對上述纖維堆積體之兩面塗佈黏合劑。又,較佳之態樣之一為,上述壓接、按壓步驟設 為藉由壓紋輥而進行。又,較佳之態樣之一為,於利用上述壓紋輥進行壓接、按壓步驟之前,進一步進行平面輥之按壓。又,較佳之態樣之一為,上述乾燥步驟係藉由電磁波乾燥進行。又,較佳之態樣之一為,上述黏合劑設為羧甲基纖維素。又,較佳之態樣之一為,上述黏合劑設為聚乙烯醇。 One of the preferred aspects is that the adhesive coating step includes applying adhesive to both sides of the fiber accumulation body. In addition, one of the preferred aspects is that the above-mentioned crimping and pressing steps are set To be carried out by embossing rollers. In addition, one of the preferred aspects is to further press the flat roller before performing the crimping and pressing steps by using the embossing roller. In addition, one of the preferred aspects is that the above-mentioned drying step is performed by electromagnetic wave drying. In addition, one of the preferred aspects is that the above-mentioned binder is carboxymethyl cellulose. In addition, one of the preferred aspects is that the above-mentioned binder is made of polyvinyl alcohol.
又,如請求項15之製造方法,係使用粉碎之原料纖維製造纖維堆積片,包含以下步驟:對上述原料纖維自第1方向塗佈黏合劑,沿上述第1方向吸附上述原料纖維;及對上述原料纖維自與上述第1方向不同之第2方向塗佈黏合劑,沿上述第2方向吸附上述原料纖維。 In addition, the manufacturing method of claim 15, which uses pulverized raw fiber to produce a fiber accumulation sheet, including the steps of: applying a binder to the raw fiber from a first direction, and adsorbing the raw fiber in the first direction; and The raw material fibers are coated with a binder from a second direction different from the first direction, and the raw material fibers are adsorbed in the second direction.
本發明之紙漿纖維堆積片,能夠不經抄紙步驟而製造,且即便不形成為與抄紙所得之片材的積層體亦能夠維持形狀,並且具有適當之強度。 The pulp fiber accumulation sheet of the present invention can be manufactured without a papermaking step, and even if it is not formed as a laminate with a sheet obtained by papermaking, the shape can be maintained, and it has appropriate strength.
1:紙漿纖維堆積片 1: Pulp fiber stacking sheet
2:透液性紙漿纖維堆積層 2: Liquid-permeable pulp fiber accumulation layer
2a:纖維壓接部 2a: Fiber crimping part
2b:粉碎紙漿纖維 2b: crushed pulp fiber
3:紙漿材料之原片 3: The original sheet of pulp material
4:紙漿纖維堆積片之捲取體 4: The winding body of the pulp fiber accumulation sheet
5:粉碎紙漿 5: crushed pulp
6:粉碎裝置 6: Crushing device
6a:固定刀 6a: Fixed knife
6b:旋轉刀 6b: Rotary knife
7:纖維堆積裝置 7: Fiber accumulation device
7a:輸送帶 7a: Conveyor belt
7b:卸貨端 7b: unloading end
8:平面輥 8: Flat roller
9:壓紋輥 9: Embossing roller
10:輸送機 10: Conveyor
11:輸送機 11: Conveyor
12:噴霧噴嘴 12: Spray nozzle
13:乾燥裝置 13: Drying device
14:切割輥 14: Cutting roller
100:生產線 100: production line
101:紙漿纖維堆積片 101: Pulp fiber accumulation sheet
103:紙漿纖維 103: Pulp fiber
104:液體供給裝置 104: Liquid supply device
104a:中央區域 104a: Central area
105:紙漿檢測裝置 105: Pulp detection device
105a:檢測光 105a: detection light
106:粉碎裝置 106: Crushing Device
107:纖維堆積裝置 107: Fiber stacking device
107a:槽 107a: Slot
107b:槽 107b: Slot
107c:槽 107c: Slot
108:配管 108: Piping
109:下側搬送用網 109: Lower transport net
110:輥 110: Roll
111:真空裝置 111: vacuum device
112:平輥 112: Flat roller
113:上側搬送用網 113: Upper transport net
114:輥 114: Roll
115:真空裝置 115: vacuum device
116:平輥 116: Flat Roll
117:壓紋輥 117: embossing roller
118:壓紋輥 118: Embossing roller
119:輥 119: Roll
120:真空裝置 120: vacuum device
121:第1塗佈裝置 121: The first coating device
122:下側搬送用網 122: lower side transport net
123:輥 123: Roll
124:第1乾燥裝置 124: The first drying device
125:真空裝置 125: vacuum device
126:壓紋輥 126: embossing roller
127:上側搬送用網 127: Upper transport net
128:輥 128: Roll
129:真空裝置 129: Vacuum device
130:第2塗佈裝置 130: The second coating device
131:上側搬送用網 131: Upper transport net
132:真空裝置 132: Vacuum device
133:第2乾燥裝置 133: The second drying device
134:輥 134: Roll
135:搬送輥 135: Conveying roller
136:捲取輥 136: take-up roller
137:捲取輥 137: take-up roller
圖1係本發明之一實施形態之紙漿纖維堆積片之立體構成圖。 Fig. 1 is a three-dimensional structural view of a pulp fiber accumulation sheet according to an embodiment of the present invention.
圖2係上述紙漿纖維堆積片之主要部分剖面構成圖。 Fig. 2 is a cross-sectional configuration diagram of the main part of the above-mentioned pulp fiber accumulation sheet.
圖3係將纖維壓接部設為線狀之紙漿纖維堆積片之立體構成圖。 Fig. 3 is a perspective view of the structure of a pulp fiber accumulation sheet in which the fiber crimping portion is linear.
圖4係顯示上述紙漿纖維堆積片之製造過程之一例之示意性顯示之構成圖。 Fig. 4 is a schematic diagram showing an example of the manufacturing process of the above-mentioned pulp fiber accumulation sheet.
圖5係顯示第2實施形態之紙漿纖維堆積片101之生產線100之概要圖之圖。
Fig. 5 is a diagram showing a schematic view of the
圖6係液體供給步驟及紙漿檢測步驟之概要圖。 Figure 6 is a schematic diagram of the liquid supply step and the pulp detection step.
圖7係顯示供纖維堆積之棉狀之紙漿纖維103之概要圖。
Fig. 7 is a schematic diagram showing cotton-
以下,基於圖1~圖7,對本發明之典型的實施形態進行說明。本實施形態之紙漿纖維堆積片1由一層或兩層以上之透液性紙漿纖維堆積層2構成,典型上,適合用作清掃用之非水解性清潔用片材或身體清潔用之水解性清潔用片材、潔廁紙等水解性清潔用片材。又,本實施形態之製造方法,能夠合理且適當地製造出上述紙漿纖維堆積片1。 Hereinafter, a typical embodiment of the present invention will be described based on FIGS. 1 to 7. The pulp fiber accumulation sheet 1 of this embodiment is composed of one or two or more liquid-permeable pulp fiber accumulation layers 2. Typically, it is suitable for use as a non-hydrolyzable cleaning sheet for cleaning or as a hydrolyzable cleaning sheet for body cleaning. Use sheets, toilet paper and other hydrolyzable cleaning sheets. In addition, the manufacturing method of this embodiment can manufacture the above-mentioned pulp fiber accumulation sheet 1 reasonably and appropriately.
該紙漿纖維堆積片1,具有含有由粉碎紙漿5或主要由粉碎紙漿5構成之原料纖維、及黏合劑的透液性紙漿纖維堆積層2,具備藉由壓縮、按壓而形成之多個纖維壓接部2a、2a…,並且以存在跨及相鄰之上述纖維壓接部2a、2a之粉碎紙漿纖維2b之方式形成上述纖維壓接部2a。
The pulp fiber accumulation sheet 1 has a liquid-permeable pulp
上述透液性紙漿纖維堆積層2,由多個纖維之集合體構成,且具有吸水性。透液性紙漿纖維堆積層2,可藉由紙漿等天然纖維或嫘縈等再生纖維、或者天然纖維與再生纖維之混合物等而形成。作為紙漿以外之天然纖維,例如可使用洋麻、竹纖維、禾稈、棉、繭絲、甘蔗等。透液性紙漿纖維堆積層2,較佳為以厚度方向之纖維之密集程度不同之方式構成。此處,粉碎紙漿5係指藉由粉碎機等將成為紙材料等之原料之紙漿材料細粉碎而成為棉狀。作為粉碎紙漿5之原料,可列舉木材紙漿、合成紙漿、廢紙紙漿等,亦可使用衛生紙材料。作為衛生紙材料,可使用調配有針葉樹漂白牛皮紙漿及闊葉樹漂白牛皮紙漿者,但就製造方面之觀點而言,較佳為使用由針葉樹漂白牛皮紙漿所構成之原料紙漿。由於針葉樹漂白牛皮紙漿與闊葉樹漂白牛皮紙漿相比,其纖維長度較長,故而若使用自針葉樹
漂白牛皮紙漿獲得之粉碎紙漿5構成透液性紙漿纖維堆積層2,則纖維相互之纏繞狀態提高,其結果,使強度提高。又,因纖維彼此之相互纏繞而產生之纖維間空間容積,較使用纖維長度較短之闊葉樹漂白牛皮紙漿等之情形大,各纖維移動之自由度變大,因此柔軟性亦提高。
The liquid-permeable pulp
在上述原料纖維係以粉碎紙漿5為主原料之材料時,粉碎紙漿5之調配比率較佳為30%以上,更佳為50%以上。進一步較理想為,粉碎紙漿5之調配比率較佳為80%以上,更佳為100%由粉碎紙漿5形成。粉碎紙漿5因係將紙漿材料粉碎而棉狀地形成者,因此與纖維處於被壓縮之狀態之經抄紙而成之紙相比,於纖維間形成有無數之空間。若於纖維間形成有無數之空間,則能夠增大構成透液性紙漿纖維堆積層2之各纖維移動之自由度。因此,藉由將粉碎紙漿5之調配設為上述比率,即便為更少之單位面積重量,但能夠增大透液性紙漿纖維堆積層2之蓬鬆性形成功能。其結果,能夠提高整體之柔軟性、提高製造時之生產效率。
When the above-mentioned raw fiber is a material using crushed pulp 5 as the main raw material, the blending ratio of crushed pulp 5 is preferably 30% or more, more preferably 50% or more. More preferably, the blending ratio of the crushed pulp 5 is preferably 80% or more, and more preferably 100% is formed from the crushed pulp 5. The crushed pulp 5 is formed by crushing the pulp material to form a cotton-like shape. Therefore, compared with paper made from paper in which the fibers are in a compressed state, there are countless spaces between the fibers. If countless spaces are formed between the fibers, the freedom of movement of each fiber constituting the liquid-permeable pulp
另外,透液性紙漿纖維堆積層2之單位面積重量較佳為80g/m2以下,又,更佳為60g/m2以下。藉由將透液性紙漿纖維堆積層2之單位面積重量設為上述範圍,能夠容易地進行紙漿纖維堆積片1之製造及捆包,能夠構成為具有使用者容易使用並且容易捆包之蓬鬆性。又,藉由將上述單位面積重量設為上述範圍,不會使纖維密度變得過大。其結果,能夠減少用以將纖維間接合之黏合劑之量。因此,亦能夠防止於透液性紙漿纖維堆積層2之表面附著大量之黏合劑,該附著之黏合劑膜化而使透液性紙漿纖維堆積層2之透液性降低,從而能夠確保紙漿纖維堆積片1之整體之吸水性。
In addition, the basis weight of the liquid-permeable pulp
作為上述黏合劑,可使用各種黏合劑。作為本發明中可使用之黏合劑,可列舉多醣衍生物、天然多醣類、合成高分子等。作為多醣衍生物,可列舉羧甲基纖維素(CMC)、羧乙基纖維素、羧甲基化澱粉或其鹽、澱粉、甲基纖維素、乙基纖維素等。作為天然多醣類,可列舉瓜爾膠、特蘭托膠、三仙膠、海藻酸鈉、鹿角菜膠、阿拉伯膠、明膠、酪蛋白等。又,作為合成高分子,可列舉聚乙烯醇(PVA)、乙烯-乙酸乙烯酯共聚物樹脂(EVA)、聚乙烯醇衍生物、不飽和羧酸之聚合物或共聚物或其鹽等,作為不飽和羧酸,可列舉丙烯酸、甲基丙烯酸、順丁烯二酸酐、順丁烯二酸、反丁烯二酸等。上述中,特佳為羧甲基纖維素、聚乙烯醇。 As the above-mentioned adhesive, various adhesives can be used. Examples of the binder that can be used in the present invention include polysaccharide derivatives, natural polysaccharides, and synthetic polymers. Examples of polysaccharide derivatives include carboxymethyl cellulose (CMC), carboxyethyl cellulose, carboxymethylated starch or a salt thereof, starch, methyl cellulose, ethyl cellulose, and the like. Examples of natural polysaccharides include guar gum, trento gum, trixian gum, sodium alginate, carrageenan, gum arabic, gelatin, casein, and the like. In addition, as synthetic polymers, polyvinyl alcohol (PVA), ethylene-vinyl acetate copolymer resin (EVA), polyvinyl alcohol derivatives, polymers or copolymers of unsaturated carboxylic acids, or salts thereof, etc. can be cited. Unsaturated carboxylic acids include acrylic acid, methacrylic acid, maleic anhydride, maleic acid, and fumaric acid. Among the above, carboxymethyl cellulose and polyvinyl alcohol are particularly preferred.
若上述黏合劑為經交聯者,則紙漿纖維堆積片1之物理強度提高,故而較佳。使黏合劑交聯之交聯劑,係與黏合劑發生交聯反應而使黏合劑成為交聯結構,藉此使物理強度提高。於使用羧甲基纖維素等具有羧基之黏合劑之情形時,作為交聯劑,較佳為使用多價金屬離子,作為該多價金屬離子,可列舉:鋅、鈣或鋇等鹼土類金屬;鎂、鋁、錳、鐵、鈷、鎳、銅等金屬離子。其中,可較佳使用鋅、鈣、鋇、鎂、鋁、鐵、鈷、鎳、銅等離子。該等在賦予充分之濕潤強度之方面較佳。上述作為交聯劑之多價金屬離子,係以硫酸鹽、氯化物、氫氧化物、碳酸鹽、硝酸鹽等水溶性金屬鹽之形式而使用。又,於將聚乙烯醇用作水溶性黏合劑之情形時,作為交聯劑,可使用鈦化合物、硼化合物、鋯化合物、含矽之化合物等,亦可將該等化合物中之一種或將多種混合而用作交聯劑。作為鈦化合物,例如可列舉乳酸鈦、三乙醇胺鈦等,作為硼化合物,例如可列舉硼砂、硼酸等。又,作為鋯化合物,例如可列舉碳酸鋯銨等,作為含矽之化合物,例 如可列舉矽酸鈉等。 If the above-mentioned binder is cross-linked, the physical strength of the pulp fiber accumulation sheet 1 is improved, which is preferable. The cross-linking agent that cross-links the adhesive has a cross-linking reaction with the adhesive to make the adhesive a cross-linked structure, thereby increasing the physical strength. In the case of using a binder having a carboxyl group such as carboxymethyl cellulose, it is preferable to use a polyvalent metal ion as a crosslinking agent. As the polyvalent metal ion, alkaline earth metals such as zinc, calcium, or barium can be cited ; Magnesium, aluminum, manganese, iron, cobalt, nickel, copper and other metal ions. Among them, zinc, calcium, barium, magnesium, aluminum, iron, cobalt, nickel, and copper ions can be preferably used. These are better in terms of imparting sufficient wet strength. The above-mentioned polyvalent metal ions as crosslinking agents are used in the form of water-soluble metal salts such as sulfates, chlorides, hydroxides, carbonates, and nitrates. In addition, when polyvinyl alcohol is used as a water-soluble binder, as a crosslinking agent, titanium compounds, boron compounds, zirconium compounds, silicon-containing compounds, etc. can be used, and one of these compounds or a combination of A variety of mixtures are used as crosslinking agent. Examples of the titanium compound include titanium lactate and titanium triethanolamine. Examples of the boron compound include borax and boric acid. Also, as the zirconium compound, for example, zirconium ammonium carbonate, etc. can be cited, and as the silicon-containing compound, for example, For example, sodium silicate can be cited.
該紙漿纖維堆積片1中之上述黏合劑相對於上述透液性紙漿纖維堆積層2之含量較佳為1~20重量%。若該含量未達1重量%,則紙漿纖維堆積片1之強度不足,另一方面,若超過20重量%,則紙漿纖維堆積片1之柔軟性降低。
The content of the binder in the pulp fiber accumulation sheet 1 relative to the liquid-permeable pulp
構成該紙漿纖維堆積片1之透液性紙漿纖維堆積層2,具備藉由壓縮、按壓而形成之多個纖維壓接部2a、2a…,並且以存在跨及相鄰之上述纖維壓接部2a、2a之粉碎紙漿纖維2b之方式,形成上述纖維壓接部2a,因此能穩定地維持紙漿纖維堆積片1之形狀,又,成為具有適當之強度者,另一方面,具備適度之柔軟性。若將上述黏合劑設為如羧甲基纖維素般之水溶性黏合劑,則該紙漿纖維堆積片1成為具有良好之水解性之水解性紙漿纖維堆積片。又,於將上述黏合劑設為聚乙烯醇之情形時,可根據條件成為具有良好之水解性之水解性紙漿纖維堆積片,亦可成為非水解紙漿纖維堆積片。另外,於本發明中,水解係指構成紙之纖維間之接著力於乾(dry)的狀態下最低限度地具有其成形加工及擦拭等功能所需之強度,於如被投棄至水中之情形時般顯著浸漬於水之狀態下,其接著力極端地降低,若施加任何外力,則會容易地分解或分散。進一步地,於本發明中,非水解係指構成紙之纖維間之接著力於乾的狀態下最低限度地具有其成形加工及擦拭等功能所需之強度,即便於顯著浸漬於水之濕的狀態下,無論施加任何外力,均不會容易地分散等。
The liquid-permeable pulp
亦即,該紙漿纖維堆積片1,不經抄紙步驟而製造,且即便不形成為與抄紙所得之片材的積層體,亦能夠維持形狀且具有適當之強度。 That is, the pulp fiber accumulation sheet 1 is manufactured without a papermaking step, and even if it is not formed as a laminate with a sheet obtained by papermaking, it can maintain its shape and have appropriate strength.
圖1及圖2係顯示該紙漿纖維堆積片1之概要構成。紙漿纖維堆積片1,散點狀地具備呈多個細微之凹狀之上述纖維壓接部2a。以存在跨及相鄰之上述纖維壓接部2a、2a之粉碎紙漿纖維2b之方式,調整相鄰之纖維壓接部2a間之距離、粉碎紙漿纖維2b之纖維長度。粉碎紙漿纖維2b亦可跨及三個部位以上之上述纖維壓接部2a。上述壓縮、按壓部,較佳為藉由壓紋(emboss)加工而形成。上述纖維壓接部2a只要具備多個即足夠,其形態可視需要適當變更。於圖3所示之例中,關於該纖維壓接部2a,於紙漿纖維堆積片1中,呈凹狀之上述纖維壓接部2a成為線狀。
Fig. 1 and Fig. 2 show the schematic structure of the pulp fiber accumulation sheet 1. The pulp fiber accumulation sheet 1 is provided with the above-mentioned
若使該紙漿纖維堆積片1含浸清潔用液體而成為濕潤狀態,則成為可用於嬰幼兒之身體擦拭、潔廁紙、或其他清潔用片材。 If the pulp fiber accumulation sheet 1 is impregnated with a cleaning liquid to become a moist state, it becomes a sheet material that can be used for body wiping of infants and young children, toilet paper, or other cleaning sheets.
繼而,上述製造方法係具有如下步驟:纖維堆積步驟,藉由抽吸使由粉碎紙漿5或主要由粉碎紙漿5構成之原料纖維堆積於網狀體上,形成纖維堆積體;壓接、按壓步驟,藉由壓縮、按壓,使所獲得之纖維堆積體,以存在跨及相鄰之纖維壓接部2a之粉碎紙漿纖維2b之方式,於該纖維堆積體形成多個纖維壓接部2a;黏合劑塗佈步驟,對上述纖維堆積體之至少一個面塗佈黏合劑;及乾燥步驟,於上述黏合劑塗佈步驟之後使上述纖維堆積體乾燥,而成為透液性紙漿纖維堆積層2。
Then, the above-mentioned manufacturing method has the following steps: a fiber accumulation step in which raw fibers composed of pulverized pulp 5 or mainly pulverized pulp 5 are deposited on a mesh body by suction to form a fiber accumulation body; crimping and pressing steps , By compressing and pressing, the obtained fiber accumulation body will form a plurality of
圖4係顯示製造方法之概要構成。圖中符號3係成為上述原料纖維之紙漿材料之原片,圖中符號4係所生成之紙漿纖維堆積片1之捲取體。
Figure 4 shows the outline of the manufacturing method. In the figure,
(1)上述紙漿材料首先被送至粉碎裝置6,而成為粉碎紙漿5。符號6a係構成該粉碎裝置6之固定刀,符號6b係構成該粉碎裝置6之旋轉刀。
(1) The above-mentioned pulp material is first sent to the pulverizing device 6 to become pulverized pulp 5. The symbol 6a is a fixed knife constituting the pulverizing device 6, and the
(2)上述粉碎紙漿5於纖維堆積裝置7中,最終變成成為上述紙漿纖維堆積片1之纖維堆積體。纖維堆積裝置7,係以如下方式構成:藉由將輸送帶7a之內側設為負壓,而將粉碎紙漿5吸附至承接粉碎紙漿5之作為上述網狀體之呈網狀之輸送帶7a之上表面。
(2) The pulverized pulp 5 is finally converted into a fiber accumulation body which becomes the pulp fiber accumulation sheet 1 in the fiber accumulation device 7. The fiber stacking device 7 is constructed as follows: by setting the inner side of the
(3)於本實施形態中,於上述壓接、按壓步驟之前,進一步對上述纖維堆積體進行平面輥8之按壓。於圖示之例中,於構成上述纖維堆積裝置7之輸送帶7a之卸貨端7b之上方,配置有於與該卸貨端7b之間夾入上述纖維堆積體之平面輥8。藉此,於本實施形態中,以成為不易附著至上述壓接、按壓步驟中之下述壓紋輥9之片狀之態樣,送入上述纖維堆積體。
(3) In this embodiment, before the pressure bonding and pressing steps, the fiber accumulation body is further pressed by the flat roller 8. In the example shown in the figure, above the unloading
(4)於本實施形態中,對上述纖維堆積體之上述壓接、按壓步驟,成為利用使用壓紋輥之壓紋加工者。於圖示之例中,上述纖維堆積體被送入至上下一對壓紋輥9、9間,藉此,以存在跨及相鄰之纖維壓接部2a、2a之粉碎紙漿纖維2b之方式,於上述透液性紙漿纖維堆積層2形成多個纖維壓接部2a。作為壓紋輥,可使用在輥周面突設壓紋加工用之多個突起而成之先前公知者。此時之透液性紙漿纖維堆積層2為非濕潤狀態,壓紋加工係對處於非濕潤狀態之纖維堆積層實施。此處,非濕潤狀態,意指不包含對透液性紙漿纖維堆積層2吹送水等而對透液性紙漿纖維堆積層2供給水分之態樣。通常,紙材料含有與氣溫、濕度條件相應之濕氣(水分),
但因該濕氣(水分)並非自外部積極地供給之水分,因此即便含有此種濕氣(水分),亦相當於非濕潤狀態。因此,雖然纖維堆積層所含之濕氣(水分)之含有率亦會根據氣溫、濕度條件而變化,但無論其含有率為何種數值,均可謂相當於非濕潤狀態。
(4) In the present embodiment, the step of crimping and pressing the fiber accumulation body is an embossing process using an embossing roller. In the example shown in the figure, the above-mentioned fiber accumulation body is fed between the upper and lower pair of embossing rollers 9, 9 so that there are pulverized
(5)針對經上述壓接、按壓步驟後之上述纖維堆積體,於圖示之例中,自將該纖維堆積體堆積(載置)於上表面並進行搬送之輸送機10上,對該纖維堆積體之一個面供給黏合劑之後,自將該纖維堆積體縱向進行搬送之輸送機11之側方,對該纖維堆積體之另一個面供給黏合劑,以對上述纖維堆積體之兩面塗佈黏合劑。亦存在僅對上述纖維堆積體之單面塗佈該黏合劑之情形。黏合劑之供給,典型上係藉由自噴霧裝置之噴嘴12噴霧出黏合劑之溶液而進行。用於噴霧之噴霧噴嘴12可任意選擇習知以來公知者。黏合劑之上述供給並不限定於噴霧,亦可使用利用凹版印刷機或柔版印刷機等輥狀之塗佈裝置等進行塗佈等之其他公知方法。交聯劑可與黏合劑同時供給,但交聯劑並不限於與黏合劑一併供給之情形,可於製造步驟中之任意時刻供給、添加。
(5) Regarding the above-mentioned fiber accumulation body after the above-mentioned crimping and pressing steps, in the example shown in the figure, the fiber accumulation body is stacked (placed) on the upper surface and transported on the
(6)塗佈上述黏合劑後之上述纖維堆積體,被送至乾燥裝置13乾燥。該乾燥較佳為藉由電磁波乾燥而進行。其原因在於:若於對藉由上述壓接、按壓步驟而形成有多個纖維壓接部2a之上述纖維堆積體塗佈有黏合劑之狀態下,乾燥需要時間,則上述纖維壓接部2a之形狀容易喪失。另外,該乾燥亦可任意選擇使用熱風乾燥或紅外線乾燥等習知以來公知之方法。又,該乾燥並不限定於藉由1個乾燥裝置進行乾燥之情形,亦可設置多個乾燥裝置,依序一邊將透液性紙漿纖維堆積層2送至各乾燥裝置一
邊進行乾燥。
(6) The fiber accumulation body coated with the binder is sent to the drying
於本實施形態中,並非對上述纖維堆積體塗佈黏合劑後使其乾燥並繼而進行壓紋加工,而係於壓紋加工後塗佈黏合劑,繼而實施乾燥。若於壓紋加工前塗佈黏合劑,則於壓紋加工時,會對構成纖維堆積體之纖維造成不少損壞,並且亦會對形成於纖維堆積體表面之黏合劑之表面層造成不少損壞,其結果,於本實施形態中,具有不會對纖維堆積體甚至由其生成之清潔用片材1產生此種損壞之優點。 In this embodiment, instead of applying a binder to the above-mentioned fiber accumulation body and drying it, and then performing embossing, it is the case that the binder is applied after the embossing, and then drying is performed. If the adhesive is applied before the embossing process, it will cause a lot of damage to the fibers constituting the fiber accumulation body during the embossing process, and also cause a lot of damage to the surface layer of the adhesive formed on the surface of the fiber accumulation body. Damage, as a result, in this embodiment, there is an advantage that such damage does not occur to the fiber accumulation or even the cleaning sheet 1 produced therefrom.
(7)又,於本實施形態中,於上述乾燥後,將上述纖維堆積體之沿搬送方向之兩緣部,分別沿該搬送方向直線狀地切割,並整理自上述纖維堆積體生成之紙漿纖維堆積片1之形狀。於圖示之例中,藉由將上述纖維堆積體送入至上下一對切割輥14、14間,以進行上述切割。
(7) In this embodiment, after the drying, the two edges of the fiber accumulation body along the conveying direction are cut linearly along the conveying direction, and the pulp produced from the fiber accumulation body is sorted. The shape of the fiber accumulation sheet 1. In the example shown in the figure, the above-mentioned cutting is performed by feeding the above-mentioned fiber accumulation body between a pair of upper and
(8)視需要對如以上方式生成之紙漿纖維堆積片1實施摺疊。又,藉由使如以上方式生成之紙漿纖維堆積片1含浸藥液,能夠使其成為可用於嬰幼兒之身體擦拭、或潔廁紙或其他清潔用物品等。 (8) Folding the pulp fiber accumulation sheet 1 produced in the above manner as necessary. In addition, by impregnating the pulp fiber accumulation sheet 1 produced in the above manner with a medicinal solution, it can be used for wiping off the body of infants and young children, or cleaning toilet paper or other cleaning articles.
其次,使用圖5~圖7,對第2實施形態之利用氣流成網方式之紙漿纖維堆積片101之製造方法進行說明。此處,於第2實施形態中,紙漿纖維堆積片101之原料(材料)、單位面積重量、可應用之黏合劑及交聯劑、乾燥方式等,可適當地應用上述實施形態,因此省略重複之說明。另外,於圖5中,為了避免圖式複雜化,針對紙漿纖維堆積片101,僅於生產線100之最終部分標註符號,於其以外之部位將省略圖示。同樣地,亦將紙漿纖維103之圖示省略。
Next, using FIGS. 5-7, the manufacturing method of the pulp
圖5係顯示第2實施形態之紙漿纖維堆積片101之生產線
100之概要圖之圖。該生產線100之製造步驟,大致區分具有粉碎前步驟、粉碎步驟、纖維堆積步驟、按壓步驟、黏合劑塗佈步驟、及乾燥步驟。
Figure 5 shows the production line of the pulp
粉碎前步驟,具有液體供給步驟及紙漿檢測步驟。液體供給步驟,係藉由液體供給裝置104對紙漿纖維103供給液體之步驟。又,紙漿檢測步驟,係藉由紙漿檢測裝置105檢測紙漿纖維103是否正被供給至生產線100之步驟。另外,紙漿纖維103之寬度(y方向之長度)為900mm~1800mm左右,且配合其寬度設計、製造生產線100。
The pre-pulverization step includes a liquid supply step and a pulp detection step. The liquid supply step is a step of supplying liquid to the
圖6係液體供給步驟及紙漿檢測步驟之概要圖。如圖6所示,液體供給裝置104於液體供給步驟中,對搬送來之紙漿纖維103之中央區域104a供給液體。如下述般,紙漿纖維103恐帶有因纖維堆積於網上並進行搬送而引起之靜電。又,存在有藉由該生產線100製造出之紙漿纖維堆積片101被使用作為吸收排泄物之吸收體之情形。因此,作為液體供給裝置104所供給之液體,作為防靜電用,可使用乙醇、甲醇、2-丙醇(IPA)等溶液或水。又,作為液體供給裝置104所供給之液體,作為排泄物之除臭用,可使用:活性炭;沸石;矽石;陶瓷;大谷石;木炭高分子;奈米碳管;碳奈米角;檸檬酸、丁二酸等有機酸、明礬(硫酸鉀鋁)。
Figure 6 is a schematic diagram of the liquid supply step and the pulp detection step. As shown in FIG. 6, in the liquid supply step, the
另外,於圖5中,雖將液體供給裝置104設為1個單元而加以圖示,但亦可如防靜電用或除臭用等般配合用途而設置多個。又,亦可不將中央區域104a設為液體供給區域,而將朝圖5之Y方向偏移之區域設為液體供給區域。於本實施形態中,並非將紙漿纖維103之Y方向整體設為液體供給區域,而係將中央區域104a等部分區域設為液體供給區域。其原因在於:因紙漿纖維103於下述粉碎步驟中被粉碎呈棉狀,故而對藉由
該粉碎而被粉碎之紙漿纖維103之大致整體供給上述液體。藉此,能夠防止利用液體供給裝置104之過度的液體供給,而能夠抑制紙漿纖維堆積片101之製造成本。作為一例,中央區域104a之Y方向之長度設為紙漿纖維103之寬度之10%至50%左右,X方向之長度可與Y方向之長度相同,亦可較Y方向之長度短(25%~75%左右)。另外,於圖6中,中央區域104a為矩形狀,但可為圓形,亦可為橢圓形。
In addition, in FIG. 5, although the
又,液體供給裝置104可根據生產線100之濕度調整防靜電用之液體之供給量。具體而言,液體供給裝置104,於設置有生產線100之室內乾燥之情形時(例如濕度50%以下之情形時),與設置有生產線100之室內不乾燥之情形時(例如濕度65%以上之情形時)相比,只要增加防靜電用液體之供給量即可。亦即,液體供給裝置104只要根據濕度之降低,增加防靜電用液體之供給量即可。
In addition, the
同樣地,液體供給裝置104只要根據紙漿纖維堆積片101之用途,改變除臭用液體之供給量即可。具體而言,液體供給裝置104,只要於上述吸收體中增加除臭用液體之供給量,於使用於外裝體之情形時減少除臭用液體之供給量即可。另外,除臭用液體,有時係使用溶解有金屬之液體。因此,液體供給裝置104於紙漿纖維堆積片101成為肌膚接觸面之情形時(與肌膚接觸之情形時),停止除臭用液體之供給。
Similarly, the
粉碎前步驟之另一步驟,係檢測是否正在搬送紙漿纖維103之紙漿檢測步驟。其係檢測輥狀之紙漿纖維103均被搬送,未搬送紙漿纖維103之狀態。紙漿檢測裝置105朝下方照射檢測光105a,於利用未圖示之檢測部檢測到來自紙漿纖維103之反射光之情形時,檢測出紙漿纖維正
被搬送。紙漿檢測裝置105設為在無法利用未圖示之檢測部檢測到上述反射光之情形時,視為未檢測到紙漿纖維,而藉由聲音或發光等進行警告。
Another step of the pre-shredding step is a pulp detection step that detects whether the
於生產線100中,繼粉碎前步驟之後,於粉碎步驟中,使用粉碎裝置106,進行紙漿纖維103之粉碎。粉碎裝置106具有一次粉碎部及二次粉碎部,藉由一次粉碎部將紙漿纖維103粉碎成小片狀,藉由二次粉碎部將經粉碎成小片狀之紙漿纖維103粉碎成棉狀。另外,於粉碎步驟中,為了避免經粉碎之紙漿纖維103散亂,而將一次粉碎部及二次粉碎部均由殼體等收納。又,於本第2實施形態中,較理想為將粉碎紙漿設為100%,但亦可混合複合纖維(ES纖維)。又,亦可藉由一次粉碎部而粉碎成棉狀,於該情形,亦可省略二次粉碎部。
In the
於生產線100上,繼粉碎步驟之後,於纖維堆積步驟中,使用纖維堆積裝置107將棉狀之紙漿纖維103進行纖維堆積。棉狀之紙漿纖維103,藉由高壓空氣等而通過配管108蓄積於3個槽107a、107b、107c中。另外,槽之數量並不限定於3個。另外,於纖維堆積步驟中,亦為了防止棉狀之紙漿纖維103之散亂(擴散),而設置有散亂防止用防護罩。藉此,減少生產線100之作業人員吸入紙漿纖維103之情況。又,於本第2實施形態中,經粉碎之紙漿纖維103之平均纖維長度,作為一例係設為1mm~3mm左右。
On the
蓄積於3個槽107a、107b、107c中之棉狀之紙漿纖維103,纖維堆積於下側搬送用網109上。下側搬送用網109為網狀形狀,作為其材料,可使用高分子化合物,可使用聚四氟乙烯等合成樹脂(熱塑性樹脂)或尼龍、PET等合成纖維。作為下側搬送用網109,可使用於1英吋×1英吋
內具有30~50個網眼之30支數(count)~50支數,於本第2實施形態中,設為40支(例如0.5mm×0.5mm)之網,但並不限定於此。
The cotton-
下側搬送用網109,藉由來自未圖示之驅動源之驅動力,將纖維堆積之棉狀之紙漿纖維103朝圖中之X方向搬送。另外,下側搬送用網109,藉由4個輥110而於既定之驅動範圍(自纖維堆積步驟至利用平輥112之按壓步驟)內反覆搬送棉狀之紙漿纖維103。
The lower conveying
於下側搬送用網109之下方配置有真空裝置111。真空裝置111透過網狀形狀之搬送用網109吸附棉狀之紙漿纖維103。
A
圖7係顯示纖維堆積之棉狀之紙漿纖維103之概要圖。如圖7(a)所示,自槽107a纖維堆積至搬送用網109之棉狀之紙漿纖維103,於纖維堆積時間較長之右側變多(變高),隨著朝向左側,因纖維堆積時間變短,故而變少(變低)。然而,隨著纖維堆積量變多,利用真空裝置111之吸附力變弱。反而言之,於堆載量較少之部分,利用真空裝置111之吸附力不易變弱。
FIG. 7 is a schematic diagram showing the cotton-
因此,如圖7(b)所示,自槽107b纖維堆積至搬送用網109之棉狀之紙漿纖維103之纖維堆積量,與搬送用網109之位置無關地,其差異變少。而且,如圖7(c)所示,自槽107c纖維堆積至搬送用網109之棉狀之紙漿纖維103之纖維堆積量,與搬送用網109之位置無關地,變得大致均勻。如此,藉由利用真空裝置111之吸附力之變化,能夠使纖維堆積至搬送用網109之棉狀之紙漿纖維103之堆載量變得大致均勻。另外,於棉狀之紙漿纖維103之堆載量存在因部位不同而引起不均之情形時,只要移動未圖示之真空吸附口之位置,或改變該真空吸附口之數量而進行調整即可。
Therefore, as shown in FIG. 7(b), the fiber accumulation amount of the cotton-
又,於搬送用網109之正上方,離真空裝置111較近而作用較強之吸附力,因此棉狀之紙漿纖維103較密地纖維堆積,另一方面,隨著遠離搬送用網109(隨著往+Z方向遠離),利用真空裝置111之吸附力變弱,棉狀之紙漿纖維103變疏。當將利用生產線100製造出之紙漿纖維堆積片101製成製品時,若為地板用片材或潔廁紙等清掃製品,則藉由對棉狀之紙漿纖維103較密之面塗佈藥液,能夠確實地去除污漬。另一方面,若為身體用片材或臉部用片材等用於肌膚之製品,則藉由對棉狀之紙漿纖維103較疏之面塗佈藥液,能夠提供肌膚觸感較佳之肌膚用製品。
In addition, directly above the conveying net 109, it is closer to the
於生產線100中,繼纖維堆積步驟之後,於按壓步驟中,使用多個按壓裝置按壓經堆載之棉狀之紙漿纖維103。於本第2實施形態中,按壓步驟具有:第1按壓步驟,進行按壓直至下述第1黏合劑塗佈步驟;及第2按壓步驟,進行按壓直至下述第1乾燥後與下述第2黏合劑塗佈步驟。平輥112,具有一對輥構件,係對經纖維堆積之棉狀之紙漿纖維103進行按壓以調整其蓬鬆性。於本第2實施形態中,對平輥112施加有4Kgf/cm2之壓力。藉此,於紙漿纖維103之下表面(與下側搬送用網109接觸之面),形成有下側搬送用網109之網形狀之凹凸。平輥112之壓力只要於2Kgf/cm2~8Kgf/cm2之間設定即可,只要根據使用紙漿纖維堆積片101之製品之用途、或為水解性製品抑或為非水解製品設定壓力即可。
In the
如上所述,下側搬送用網109之網為40支(例如0.5mm×0.5mm),網形狀之凹凸係以0.5mm間隔而形成。相對於此,經粉碎之紙漿纖維103之平均纖維長度為1mm~3mm左右,因此經粉碎之紙漿纖維103會跨及網形狀之凹凸。
As described above, the lower conveying
於不欲在紙漿纖維103殘留網形狀之情形時,只要將平輥112之壓力設定為未達2Kgf/cm2即可,若下側搬送用網109具有耐壓性,則亦可施加8Kgf/cm2以上之壓力而於紙漿纖維103形成網形狀。另外,亦可於該平輥112之前後設置液體供給裝置104,供給防靜電用與除臭用之至少一者之液體。又,亦可將構成平輥112之一對輥構件中之至少一者設為凹凸形狀之壓紋。
When in the case of pulp fibers do not want to 103 mesh residue of shape, as long as the pressure level of the
於本第2實施形態中,下側搬送用網109搬送紙漿纖維103至平輥112之按壓步驟。於平輥116之按壓步驟之前,利用上側搬送用網113、真空裝置115搬送紙漿纖維103。具體而言,設置於上側搬送用網113之搬送面之上側之真空裝置115,透過與紙漿纖維103之上表面接觸之上側搬送用網113,真空吸附經平輥112按壓之紙漿纖維103之上表面。於該狀態下,藉由來自未圖示之驅動源之驅動力,將紙漿纖維103朝圖中之X方向搬送。另外,搬送用網113藉由4個輥114而於既定之驅動範圍(平輥116之按壓步驟)內反覆進行搬送紙漿纖維103。
In the second embodiment, the lower conveying
平輥116,具有一對輥構件,按壓通過平輥112之紙漿纖維103以調整其蓬鬆性,或將上側搬送用網113之網形狀形成於紙漿纖維103之上表面(與上側搬送用網113接觸之面)。上側搬送用網113亦與下側搬送用網109同樣地設為40支之網。另外,平輥116之壓力亦於2Kgf/cm2~8Kgf/cm2之間設定。藉由利用平輥112、平輥116之多次按壓,能夠使紙漿纖維103柔軟。
The
壓紋輥117,與平輥116之下側之輥協動,對通過平輥116之紙漿纖維103實施壓紋加工,於本第2實施形態中,雖設為波紋形狀之壓
紋輥,但其形狀可為任何形狀。又,亦可設置多個壓紋輥117,以進行多次壓紋加工。於該情形時,既可為相同形狀之壓紋輥,亦可為不同形狀之壓紋輥。又,於本第2實施形態中,壓紋輥117之壓力係以較於平輥112、116設定之壓力更高之壓力設定,例如於4Kgf/cm2~10Kgf/cm2之間設定。另外,可根據使用紙漿纖維堆積片101之製品之用途、或為水解性製品抑或為非水解製品,設定進行壓紋加工之次數,亦可不進行壓紋加工。於不進行壓紋加工之情形時,只要將一對輥構件之間隔設為大於紙漿纖維堆積片101之Z方向之厚度即可。另外,從圖5可知,於壓紋加工時,紙漿纖維103並不存在於搬送網。此係為了避免因壓紋加工而使搬送網破損。亦可取代藉由與平輥116之下側之輥的協動,而藉由下述之下側搬送用網118與壓紋輥117的協動,對紙漿纖維103進行壓紋加工。於該情形時,只要將壓紋輥117之位置朝圖5中之正X方向移位,使壓紋輥117與下側搬送用網118相對向即可。又,亦可取代壓紋輥117,藉由平輥與下側搬送用網118,按壓紙漿纖維103。
The
另外,於本第2實施形態中,係藉由液體供給裝置104對紙漿纖維103供給液體,但於本第2實施形態中,只要至按壓步驟為止,紙漿纖維103為非濕潤即可,例如,只要於按壓步驟時,紙漿纖維103之水分含量未達15%程度即可,只要為於利用網進行之搬送中,不受到靜電之影響之程度即可。因此,於本第2實施形態中,若於按壓步驟時,紙漿纖維103之水分含量未達15%程度,則可謂相當於非濕潤狀態。
In addition, in the second embodiment, the liquid is supplied to the
又,若於第1按壓步驟中,對平輥112、116、壓紋輥117以60℃至150℃左右之範圍加熱,使紙漿纖維103之溫度成為40℃至70℃
左右,於下述之黏合劑步驟中,使黏合劑易於滲透至紙漿纖維103,則能夠減少黏合劑之塗佈量,從而能夠降低製造成本。另外,亦可以使紙漿纖維103之溫度成為與黏合劑之熔解溫度(例如40℃~60℃)相同之溫度之方式,加熱平輥112、116、壓紋輥117。
In the first pressing step, the
於生產線100中,繼按壓步驟之後,於黏合劑塗佈步驟中對紙漿纖維103塗佈黏合劑,而形成上述實施形態中已說明之透液性紙漿纖維堆積層。於本第2實施形態中,黏合劑塗佈步驟具有第1黏合劑塗佈步驟及第2黏合劑塗佈步驟,於第1黏合劑塗佈步驟與第2黏合劑塗佈步驟之間具有下述之第1乾燥步驟。此處,對第1黏合劑塗佈步驟進行說明。
In the
第1黏合劑塗佈步驟,藉由第1塗佈裝置121對紙漿纖維103之上表面塗佈黏合劑,該第1塗佈裝置121配置於紙漿纖維103之上方,具有與紙漿纖維103相對向之多個噴嘴。紙漿纖維103,以載置於網狀形狀之下側搬送用網118上,並且藉由設置於下側搬送用網118之下方之真空裝置120朝-Z方向吸附之狀態,朝X方向搬送。下側搬送用網118之網,可為較下側搬送用網109、上側搬送用網113更粗之網,可使用10支數~30支數,於本第2實施形態中,設為16支(例如1.0mm×1.0mm)之網。另外,下側搬送用網118,藉由4個輥119而於既定之驅動範圍(第1黏合劑塗佈步驟)內反覆進行搬送紙漿纖維103。
In the first adhesive coating step, the adhesive is applied to the upper surface of the
亦即,第1黏合劑塗佈步驟,藉由第1塗佈裝置121對紙漿纖維103之上表面自上側(+Z方向)朝下側(-Z方向)塗佈黏合劑,並且藉由真空裝置120對紙漿纖維103之下表面朝下側(-Z方向)吸附。
That is, in the first adhesive coating step, the upper surface of the
作為塗佈(噴霧)至紙漿纖維103之上表面的黏合劑,可使
用於上述實施形態中舉出之任何黏合劑,於本第2實施形態中,設為在用於水解性製品之紙漿纖維103之情形時塗佈CMC,在用於非水解性製品之紙漿纖維103之情形時使用EVA。另外,如上所述,紙漿纖維103之上表面側,與紙漿纖維103之下表面側相比,棉狀之紙漿纖維103較疏,因而黏合劑易於滲透。因此,能夠減少塗佈(噴霧)至紙漿纖維103之上表面之黏合劑殘留於紙漿纖維103之上表面之虞。
As an adhesive applied (sprayed) to the upper surface of the
於生產線100上,繼第1黏合劑塗佈步驟之後,進行作為乾燥步驟之一之第1乾燥步驟。第1乾燥步驟,藉由第1乾燥裝置124,對載置於網狀形狀之下側搬送用網122上之紙漿纖維103,以如箭頭所示般自紙漿纖維103之上表面側進行電磁波乾燥。另外,作為第1乾燥裝置124,可使用於上述實施形態中舉出之熱風乾燥或紅外線乾燥。又,下側搬送用網122,在藉由位於下側搬送用網122之搬送面之下方的真空裝置125吸附紙漿纖維103之狀態下,藉由4個輥123(僅圖示2個)而於既定之驅動範圍(第1乾燥步驟)內反覆進行搬送紙漿纖維103。下側搬送用網122,可使用10支數~30支數,於本第2實施形態中,設為22支(例如0.7mm×0.7mm)之網。
On the
繼利用壓紋輥117進行壓紋加工之後,進行第1黏合劑塗佈步驟及第1乾燥步驟,藉此易於保持形成在紙漿纖維103之壓紋形狀。
After embossing by the
於生產線100上,繼第1乾燥步驟之後,進行第2按壓步驟。第2按壓步驟,係藉由壓紋輥126進行。壓紋輥126,具有一對輥構件,與壓紋輥117同樣地設為波紋形狀之壓紋輥,但其形狀可為任何形狀。又,亦可設置多個壓紋輥126,以進行多次壓紋加工。於該情形時,既可為相同
形狀之壓紋輥,亦可為不同形狀之壓紋輥。又,壓紋輥126之壓力亦可與壓紋輥117同樣地設定。又,從圖5可知,於壓紋輥126中,於壓紋加工時,紙漿纖維103亦不存在於搬送網,但亦可存於搬送網。另外,壓紋輥126亦可不設置於生產線100。於該情形時,亦可設置平輥來取代壓紋輥126。又,於設置壓紋輥126之情形時,亦可併用平輥。
On the
較理想為以如上述方式對壓紋輥126之一對壓紋輥進行加熱。另外,第2按壓加工亦於下述之第2黏合劑塗佈步驟及第2乾燥步驟之前進行,因此易於保持形成在紙漿纖維103之壓紋形狀。另外,可省略第2按壓加工,亦可省略壓紋輥126本身,只要以如上述方式使一對輥構件之間隔大於紙漿纖維堆積片101之Z方向之厚度即可。
It is more desirable to heat one of the
於生產線100上,繼第2按壓步驟之後,進行第2黏合劑塗佈步驟。第2黏合劑塗佈步驟,藉由第2塗佈裝置130對紙漿纖維103之下表面塗佈黏合劑,該第2塗佈裝置130配置於紙漿纖維103之下方,具有與紙漿纖維103相對向之多個噴嘴。紙漿纖維103,於透過與紙漿纖維103接觸之網狀形狀之上側搬送用網127,藉由真空裝置129朝+Z方向吸附之狀態下,朝X方向搬送。另外,上側搬送用網127藉由4個輥128而於既定之驅動範圍(第2黏合劑塗佈步驟)內反覆進行搬送紙漿纖維103。上側搬送用網127之支數,只要設為與下側搬送用網118之支數相同之支數即可。
On the
亦即,第2黏合劑塗佈步驟,藉由第2塗佈裝置130對紙漿纖維103之下表面自下側(-Z方向)朝上側(+Z方向)塗佈黏合劑,並且藉由真空裝置129對紙漿纖維103之上表面朝上側(+Z方向)吸附。
That is, in the second adhesive coating step, the lower surface of the
於第2黏合劑塗佈步驟中塗佈之黏合劑,係與於第1黏合劑
塗佈步驟中塗佈之黏合劑相同。於第2黏合劑塗佈步驟中,對紙漿纖維103之下表面,從位於紙漿纖維103之下方的多個噴嘴塗佈黏合劑,因此未滲透至紙漿纖維103之黏合劑會下落而不會殘留於紙漿纖維103,故而不會產生黏合劑塗佈不均的情況。因此,能夠減少經下述之第2乾燥步驟後之紙漿纖維堆積片101之強度不均或乾燥不均。
The adhesive applied in the second adhesive coating step is the same as the first adhesive
The adhesive applied in the coating step is the same. In the second adhesive coating step, the lower surface of the
又,於第1、第2黏合劑塗佈步驟中,不將紙漿纖維103反轉,而對紙漿纖維103之上表面及下表面塗佈黏合劑。因此,能夠避免生產線100之複雜化,並且能夠使紙漿纖維103之搬送高速化。
In addition, in the first and second adhesive coating steps, the
若於第1、第2黏合劑塗佈步驟中,安裝如防止黏合劑擴散般之防護罩而形成封閉空間,並且藉由泵等回收未塗佈至紙漿纖維103之黏合劑,再次供給至第1塗佈裝置121、第2塗佈裝置130,則能夠減少黏合劑之使用量,能夠降低紙漿纖維堆積片101之製造成本。
In the first and second adhesive coating steps, a protective cover that prevents the diffusion of the adhesive is installed to form a closed space, and the adhesive that has not been applied to the
於生產線100上,繼第2黏合劑塗佈步驟之後,進行作為另一乾燥步驟之第2乾燥步驟。於第2乾燥步驟中,紙漿纖維103,於透過與紙漿纖維103之上表面接觸之網狀形狀之上側搬送用網131,藉由配置於上側搬送用網131之搬送面之上方的真空裝置132朝+Z方向吸附之狀態下,朝X方向搬送。於第2乾燥步驟中,第2乾燥裝置133,如以箭頭所示般,從紙漿纖維103之下表面側進行電磁波乾燥。另外,亦可使用上述實施形態中舉出之熱風乾燥或紅外線乾燥。
On the
另外,上側搬送用網131,於如上以方式藉由真空裝置132吸附紙漿纖維103之狀態下,藉由4個輥134(僅圖示2個)而於既定之驅動範圍(第2乾燥步驟)內反覆進行搬送紙漿纖維103。上側搬送用網131
之支數,只要設為與下側搬送用網122支數相同之支數即可。
In addition, the upper conveying net 131 is in the state where the
又,亦可於第2乾燥步驟後進行壓紋加工。 In addition, embossing may be performed after the second drying step.
於生產線100上,經由第2乾燥步驟而成為紙漿纖維堆積片101,該紙漿纖維堆積片101藉由搬送輥135而搬送,藉由2個捲取輥136、137而捲取。
On the
如上所述,於第2實施形態中,亦不經由抄紙步驟而製造紙漿纖維堆積片101。另外,亦可基於下側搬送用網109及上側搬送用網113之支數,以成為跨及網格般之平均纖維長度之方式,設定粉碎步驟。
As described above, also in the second embodiment, the pulp
另外,當然,本發明並不限定於以上所說明之實施態樣,亦包含能夠達成本發明之目的之所有實施態樣。 In addition, of course, the present invention is not limited to the embodiments described above, and includes all embodiments that can achieve the purpose of the invention.
1‧‧‧紙漿纖維堆積片 1‧‧‧Pulp fiber stacking sheet
2‧‧‧透液性紙漿纖維堆積層 2‧‧‧Liquid-permeable pulp fiber accumulation layer
2a‧‧‧纖維壓接部 2a‧‧‧Fiber crimping part
Claims (20)
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JPJP2015-253941 | 2015-12-25 | ||
| JP2015253941 | 2015-12-25 | ||
| PCT/JP2016/052282 WO2016121797A1 (en) | 2015-01-29 | 2016-01-27 | Laid pulp sheet and process for producing laid pulp sheet |
| WOPCT/JP2016/052282 | 2016-01-27 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| TW201723273A TW201723273A (en) | 2017-07-01 |
| TWI726881B true TWI726881B (en) | 2021-05-11 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW105116617A TWI726881B (en) | 2015-12-25 | 2016-05-27 | Pulp fiber accumulation sheet and manufacturing method of pulp fiber accumulation sheet |
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| TW (1) | TWI726881B (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP6633565B2 (en) * | 2017-03-31 | 2020-01-22 | 大王製紙株式会社 | Method for producing tissue paper and tissue paper products |
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| TW201723273A (en) | 2017-07-01 |
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