TWI717917B - Polyester and fiber - Google Patents
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本揭露關於聚酯纖維,更特別關於形成聚酯的單體組成及比例。This disclosure relates to polyester fibers, and more particularly to the composition and ratio of monomers forming polyester.
低熔點長纖纖維在橫編機台編織鞋面時,需具足夠纖維強度以符合高速織造高產能的需求。低溫熱熔定型固化的纖維可減少編織鞋面的收縮率,具有良好的尺寸安定性,可提升整體產品生產效率並降低成本。目前生產編織鞋面所使用的低熔點纖維皆是以單一組成的尼龍長纖為主,其熔點可低於110˚C,但低熔點尼龍原料昂貴且取得不易。When the low-melting long-fiber fiber is knitting shoe uppers on a flat knitting machine, it must have sufficient fiber strength to meet the requirements of high-speed weaving and high productivity. The low-temperature hot-melt and solidified fiber can reduce the shrinkage rate of the woven upper, has good dimensional stability, can improve the overall product production efficiency and reduce the cost. Currently, the low-melting-point fibers used in the production of woven shoe uppers are mainly single-composition nylon filaments, whose melting point can be lower than 110˚C, but the raw materials of low-melting nylon are expensive and difficult to obtain.
以聚酯材料開發低熔點纖維應用,可克服尼龍料源取得與編織鞋面鞋材回收不易的問題,更可大幅提升聚酯材料附加價值。The development of low-melting fiber applications with polyester materials can overcome the difficulty of obtaining nylon materials and recycling of woven shoe uppers, and can greatly increase the added value of polyester materials.
本發明一實施例提供之聚酯,係由:(a)二酸或二酯與(b)二醇共聚而成,其中(a)二酸或二酯係(a1)與(a2)、、或上述之組合,且R1 各自H或為C1-10 的烷基;(b)二醇係(b1)己二醇與(b2)2,2,4,4-四甲基-1,3-環丁二醇、1,4-環己烷二甲醇、三環[5.2.1.0(2,6)]癸烷二甲醇、或上述之組合,且(b1)己二醇與(b2)2,2,4,4-四甲基-1,3-環丁二醇、1,4-環己烷二甲醇、三環[5.2.1.0(2,6)]癸烷二甲醇、或上述之組合的莫耳比例係75:25至92:8。The polyester provided by an embodiment of the present invention is formed by copolymerizing (a) a diacid or diester and (b) a diol, wherein (a) the diacid or diester is (a1) And (a2) , , Or a combination of the above, and each of R 1 is H or a C 1-10 alkyl group; (b) diol system (b1) hexanediol and (b2) 2,2,4,4-tetramethyl-1 ,3-cyclobutanediol, 1,4-cyclohexanedimethanol, tricyclo[5.2.1.0(2,6)]decanedimethanol, or a combination of the above, and (b1) hexanediol and (b2 )2,2,4,4-tetramethyl-1,3-cyclobutanediol, 1,4-cyclohexanedimethanol, tricyclo[5.2.1.0(2,6)]decanedimethanol, or The molar ratio of the above combination is 75:25 to 92:8.
在一實施例中,(a1)係,(a2)、、或上述之組合係,且(a1)與(a2)的莫耳比為85:15至65:35。In one embodiment, (a1) system ,(a2) , , Or a combination of the above , And (a1) And (a2) The mol ratio is 85:15 to 65:35.
在一實施例中,(a1)係,(a2)、、或上述之組合係,且(a1)與(a2)的莫耳比為85:15至15:85。In one embodiment, (a1) system ,(a2) , , Or a combination of the above , And (a1) And (a2) The mol ratio is 85:15 to 15:85.
在一實施例中,(b)二醇不含乙二醇。In one example, the (b) diol does not contain ethylene glycol.
在一實施例中,聚酯的熔點為80℃至115℃。In one embodiment, the melting point of the polyester is 80°C to 115°C.
在一實施例中,聚酯的玻璃轉移溫度為13℃至25℃。In one embodiment, the glass transition temperature of the polyester is 13°C to 25°C.
在一實施例中,聚酯的特性黏度大於0.85 dL/g且小於1.2 dL/g。In one embodiment, the intrinsic viscosity of the polyester is greater than 0.85 dL/g and less than 1.2 dL/g.
本發明一實施例提供之纖維,包括上述聚酯。The fiber provided by an embodiment of the present invention includes the above-mentioned polyester.
在一實施例中,纖維的纖維強度大於0.9 gf/den且小於5.0 gf/den。In one embodiment, the fiber strength of the fiber is greater than 0.9 gf/den and less than 5.0 gf/den.
在一實施例中,纖維的斷裂伸度大於10%且小於200%。In one embodiment, the elongation at break of the fiber is greater than 10% and less than 200%.
本發明一實施例提供之聚酯,係由:(a)二酸或二酯與(b)二醇共聚而成,其中(a)二酸或二酯係(a1)與(a2)、、或上述之組合,且R1 係各自為H或C1-10 的烷基。舉例來說,R1 可為H,則為對苯二甲酸,為間苯二甲酸,而為2,5-呋喃二甲酸。在另一實施例中,R1 可為甲基,則為對苯二甲酸二甲酯(DMT),為間苯二甲酸二甲酯(DMI),而為2,5-呋喃二甲酸二甲酯(DmFDCA)。除此之外,亦可採用其他R1 而不限於上述例子。The polyester provided by an embodiment of the present invention is formed by copolymerizing (a) a diacid or diester and (b) a diol, wherein (a) the diacid or diester is (a1) And (a2) , , Or a combination of the above, and R 1 is each H or a C 1-10 alkyl group. For example, R 1 can be H, then Is terephthalic acid, Is isophthalic acid, and For 2,5-furandicarboxylic acid. In another embodiment, R 1 can be methyl, then Is dimethyl terephthalate (DMT), Is dimethyl isophthalate (DMI), and It is 2,5-dimethyl furandicarboxylate (DmFDCA). In addition, other R 1 can also be used without being limited to the above examples.
另一方面,(b)二醇係(b1)己二醇與(b2)2,2,4,4-四甲基-1,3-環丁二醇(CBDO)、1,4-環己烷二甲醇、三環[5.2.1.0(2,6)]癸烷二甲醇、或上述之組合,且(b1)己二醇與(b2)2,2,4,4-四甲基-1,3-環丁二醇、1,4-環己烷二甲醇、三環[5.2.1.0(2,6)]癸烷二甲醇、或上述之組合的莫耳比例(b1/b2)係75:25至92:8,例如80:20至91:9,或85:15至90:10。若(b1)己二醇的比例過高,則玻璃轉移溫度過低,織物熱定型後過於柔軟,且熔點過高,無法達到小於110℃熔點規格。若(b1)己二醇的比例過低,則材料結晶性降低,造成紡絲加工不易,且纖維強度低。On the other hand, (b) diol system (b1) hexanediol and (b2) 2,2,4,4-tetramethyl-1,3-cyclobutanediol (CBDO), 1,4-cyclohexane Alkane dimethanol, tricyclo[5.2.1.0(2,6)]decane dimethanol, or a combination of the above, and (b1) hexanediol and (b2) 2,2,4,4-tetramethyl-1 ,3-cyclobutanediol, 1,4-cyclohexanedimethanol, tricyclo[5.2.1.0(2,6)]decanedimethanol, or a combination of the above molar ratio (b1/b2) is 75 : 25 to 92:8, such as 80:20 to 91:9, or 85:15 to 90:10. If the ratio of (b1) hexanediol is too high, the glass transition temperature will be too low, the fabric will be too soft after heat setting, and the melting point will be too high to reach the specification of melting point less than 110℃. If the ratio of (b1) hexanediol is too low, the crystallinity of the material will decrease, which will result in difficult spinning processing and low fiber strength.
在一實施例中,(a1)與(a2)的莫耳比(a1/a2)為85:15至65:35,例如80:20至70:30。若(a1)對苯二甲酸二甲酯的比例過高,則熔點無法降低至小於110℃以下。若(a1)對苯二甲酸二甲酯的比例過低,則材料結晶性低,紡絲加工不易,且纖維強度低。In one embodiment, (a1) And (a2) The molar ratio (a1/a2) is 85:15 to 65:35, for example 80:20 to 70:30. If the ratio of (a1) dimethyl terephthalate is too high, the melting point cannot be lowered to less than 110°C. If the ratio of (a1) dimethyl terephthalate is too low, the crystallinity of the material is low, the spinning process is not easy, and the fiber strength is low.
在一實施例中,(a1)與(a2)的莫耳比(a1/a2)為80:20至20:80。若(a1)對苯二甲酸二甲酯的比例過高,則熔點無法降低至110℃以下。若(a1)對苯二甲酸二甲酯的比例過低,則聚酯材料結晶性過低,紡絲加工不易,且纖維強度低。In one embodiment, (a1) And (a2) The molar ratio (a1/a2) is 80:20 to 20:80. If the ratio of (a1) dimethyl terephthalate is too high, the melting point cannot be lowered below 110°C. If the ratio of (a1) dimethyl terephthalate is too low, the crystallinity of the polyester material is too low, the spinning process is not easy, and the fiber strength is low.
值得注意的是,(b)二醇不含乙二醇。若(b)二醇含乙二醇此常見於聚酯的單體,則形成之熔點溫度過高,玻璃轉移溫度過低。It is worth noting that (b) glycol does not contain ethylene glycol. If (b) glycol contains ethylene glycol, which is a monomer commonly found in polyester, the melting point temperature of the formation is too high and the glass transition temperature is too low.
在一實施例中,取適當比例的上述(a)二酸或二酯與(b)二醇、與醋酸鋅(觸媒量)混合後通入氮氣,加熱至190℃至200℃進行轉酯化反應。持續反應2小時至3小時後,加入熱穩定劑磷酸與鈦觸媒進行聚縮合反應。逐步將反應系統內的壓力降低至5 torr至100 torr以移除過量的己二醇單體,再逐步加熱溫度至270℃至280℃並使反應壓力逐漸降低至1 torr 以下,持續反應120分鐘至180分鐘。以氮氣破真空停止加熱攪拌,即得聚酯。在一實施例中,聚酯的熔點為80℃至115℃。若聚酯的熔點過高,則織物需要的熱定型溫度過高,難以使用蒸汽使熱熔紗線熱熔達到強化織物結構的目的,且在高溫條件織物尺寸收縮嚴重。若聚酯的熔點過低,則織物受熱易產生變形。在一實施例中,聚酯的玻璃轉移溫度為13℃至25℃。若聚酯的玻璃轉移溫度過高,則織物缺乏柔軟性,亦缺乏舒適感。若聚酯的玻璃轉移溫度過低,則織物挺性不佳,且鞋面易產生變形。在一實施例中,聚酯的特性黏度大於0.85 dL/g且小於1.20 dL/g,例如:大於0.9 dL/g且小於1.20 dL/g。若聚酯的特性黏度過高,則熱熔後流動性差,黏著性低。若聚酯的特性黏度過低,則紡絲加工不易,易產生斷絲,熱熔絲紡絲加工良率不佳。對上述聚酯進行紡絲加工,紡絲溫度為200℃至250℃,紡絲速率為1,000米/分鐘至3,000米/分鐘,紗線含有24根纖維以得聚酯纖維,並在40℃至60℃的溫度下進行後延伸加工,延伸倍率介於1.1至1.6,以完全延伸聚酯纖維。在一實施例中,纖維的纖維強度大於0.9 gf/den且小於5.0 gf/den,例如:大於0.9 gf/den且小於4.0 gf/den、或大於0.9 gf/den且小於3.0 gf/den 。若纖維的纖維強度過低,則鞋面編織過程中易產生斷絲。在一實施例中,纖維的斷裂伸度大於10%且小於200%,例如:大於10%且小於150%。若纖維的斷裂伸度過低,則可延伸性低,易產生斷絲。In one embodiment, take appropriate proportions of the above-mentioned (a) diacid or diester and (b) diol, mix with zinc acetate (catalyst amount), then pass in nitrogen, and heat to 190°C to 200°C for transesterification化反应。 Chemical reaction. After continuing the reaction for 2 hours to 3 hours, the heat stabilizer phosphoric acid and titanium catalyst are added for polycondensation reaction. Gradually reduce the pressure in the reaction system to 5 torr to 100 torr to remove excess hexanediol monomer, and then gradually heat the temperature to 270°C to 280°C and gradually reduce the reaction pressure to below 1 torr, and continue the reaction for 120 minutes To 180 minutes. Break the vacuum with nitrogen and stop heating and stirring to obtain polyester. In one embodiment, the melting point of the polyester is 80°C to 115°C. If the melting point of polyester is too high, the heat setting temperature required for the fabric is too high, it is difficult to use steam to heat the hot melt yarn to strengthen the fabric structure, and the size of the fabric shrinks seriously under high temperature conditions. If the melting point of polyester is too low, the fabric will easily deform when heated. In one embodiment, the glass transition temperature of the polyester is 13°C to 25°C. If the glass transition temperature of polyester is too high, the fabric lacks flexibility and comfort. If the glass transition temperature of the polyester is too low, the fabric will have poor stiffness and the shoe upper will easily deform. In one embodiment, the intrinsic viscosity of the polyester is greater than 0.85 dL/g and less than 1.20 dL/g, for example: greater than 0.9 dL/g and less than 1.20 dL/g. If the intrinsic viscosity of polyester is too high, the fluidity after hot melting will be poor and the adhesion will be low. If the intrinsic viscosity of the polyester is too low, the spinning process is not easy, the filament breakage is easy to occur, and the yield of the hot melt spinning process is poor. Spinning the above-mentioned polyester, the spinning temperature is 200 to 250 ℃, the spinning rate is 1,000 m/min to 3,000 m/min, the yarn contains 24 fibers to obtain polyester fiber, and the temperature is The post-stretching process is carried out at a temperature of 60°C, and the stretching ratio is between 1.1 and 1.6 to fully stretch the polyester fiber. In one embodiment, the fiber strength of the fiber is greater than 0.9 gf/den and less than 5.0 gf/den, for example: greater than 0.9 gf/den and less than 4.0 gf/den, or greater than 0.9 gf/den and less than 3.0 gf/den. If the fiber strength of the fiber is too low, wire breakage is likely to occur during the weaving of the upper. In one embodiment, the elongation at break of the fiber is greater than 10% and less than 200%, for example: greater than 10% and less than 150%. If the breaking elongation of the fiber is too low, the extensibility is low, and it is easy to produce broken filaments.
為讓本揭露之上述內容和其他目的、特徵、和優點能更明顯易懂,下文特舉出較佳實施例,並配合所附圖式,作詳細說明如下:[ 實施例 ] In order to make the above content and other purposes, features, and advantages of this disclosure more obvious and understandable, the following specifically enumerates preferred embodiments, and in conjunction with the accompanying drawings, detailed descriptions are as follows: [ Examples ]
實施例1 將300克(1.545 mol)的DMT、75克(0.386 mol)的DMI、34.8克(0.241mol)的CBDO、320克(2.7 mol)的已二醇、與200 ppm (以理論產物重量為基礎)的醋酸鋅加入反應槽中。通入氮氣,加熱至200°C,攪拌轉速為150 rpm進行轉酯化反應。持續反應三個小時後,移除冷凝之甲醇並加入0.055克的熱穩定劑磷酸(與醋酸鋅量相同莫耳數)與0.0778克的C-94鈦觸媒(150ppm,以理論產物重量為基礎)。逐步將反應系統內的壓力在30分鐘內降低至50 torr以移除過量的己二醇單體。逐步加熱溫度至280°C並使反應壓力逐漸降低至1 torr 以下,持續反應120分鐘。最後以氮氣破真空並停止加熱及攪拌,取出聚酯產物。以核磁共振光譜儀(NMR)確認共聚形成聚酯產物的二酯中,DMT與DMI的莫耳比例(80:20),與共聚形成聚酯產物的二醇中,己二醇與CBDO的莫耳比例(90:10)。上述聚酯的特性黏度為0.971 dL/g (ASTM D4603-2003),熔點為111.3℃ (ASTM D3418-15),玻璃轉換溫度為14.7℃ (ASTM D3418-15),而結晶度為20.3J/g (ASTM D3418-15)。對上述聚酯進行紡絲加工,紡絲溫度為220℃,紡絲速率為1,000米/分鐘,紗線含有24根纖維以得聚酯纖維,並在45℃的溫度下進行後延伸加工,延伸倍率為1.4以完全延伸聚酯纖維。延伸前的纖維強度為1.55 gf/den (ASTM D3822-2007),而斷裂伸度為134.2% (ASTM D3822-2007)。完全延伸後的纖維強度為2.23 gf/den (ASTM D3822-2007),而斷裂伸度為47.1% (ASTM D3822-2007)。Example 1 Combine 300 grams (1.545 mol) of DMT, 75 grams (0.386 mol) of DMI, 34.8 grams (0.241 mol) of CBDO, 320 grams (2.7 mol) of hexanediol, and 200 ppm (based on theoretical product weight) The zinc acetate is added to the reaction tank. Blow in nitrogen, heat to 200°C, and stir at 150 rpm for transesterification reaction. After continuing the reaction for three hours, remove the condensed methanol and add 0.055 g of heat stabilizer phosphoric acid (the same molar amount as zinc acetate) and 0.0778 g of C-94 titanium catalyst (150 ppm, based on the theoretical product weight) ). Gradually reduce the pressure in the reaction system to 50 torr within 30 minutes to remove excess hexanediol monomer. Gradually heat the temperature to 280°C and gradually reduce the reaction pressure to below 1 torr, and continue the reaction for 120 minutes. Finally, break the vacuum with nitrogen, stop heating and stirring, and take out the polyester product. Nuclear magnetic resonance spectrometer (NMR) was used to confirm the molar ratio of DMT to DMI (80:20) in the diester copolymerized to form the polyester product, and the molar ratio of hexylene glycol and CBDO to the glycol copolymerized to form the polyester product. Ratio (90:10). The intrinsic viscosity of the above polyester is 0.971 dL/g (ASTM D4603-2003), the melting point is 111.3°C (ASTM D3418-15), the glass transition temperature is 14.7°C (ASTM D3418-15), and the crystallinity is 20.3J/g (ASTM D3418-15). Spinning the above-mentioned polyester, the spinning temperature is 220 ℃, the spinning speed is 1,000 m/min, the yarn contains 24 fibers to obtain polyester fiber, and the post-stretching process is performed at a temperature of 45 ℃. The magnification is 1.4 to fully extend the polyester fiber. The fiber strength before stretching is 1.55 gf/den (ASTM D3822-2007), and the elongation at break is 134.2% (ASTM D3822-2007). The fully extended fiber strength is 2.23 gf/den (ASTM D3822-2007), and the elongation at break is 47.1% (ASTM D3822-2007).
實施例2 將300克(1.545 mol)的DMT、75克(0.386 mol)的DMI、41.7克(0.29mol)的CBDO、320克(2.7 mol)的已二醇、與200 ppm (以理論產物重量為基礎)的醋酸鋅加入反應槽中。通入氮氣,加熱至200°C,攪拌轉速為150 rpm進行轉酯化反應。持續反應三個小時後,移除冷凝之甲醇並加入0.055克的熱穩定劑磷酸(與醋酸鋅量相同莫耳數)與0.0778克的C-94鈦觸媒(150ppm,以理論產物重量為基礎)。逐步將反應系統內的壓力在30分鐘內降低至50 torr以移除過量的己二醇單體。逐步加熱溫度至280°C並使反應壓力逐漸降低至1 torr 以下,持續反應120分鐘。最後以氮氣破真空並停止加熱及攪拌,取出聚酯產物。以NMR確認共聚形成聚酯產物的二酯中,DMT與DMI的莫耳比例(80:20),與共聚形成聚酯產物的二醇中,己二醇與CBDO的莫耳比例(87:13)。上述聚酯的特性黏度為0.960 dL/g (ASTM D4603-2003),熔點為107.5℃ (ASTM D3418-15),玻璃轉換溫度為15.4℃ (ASTM D3418-15),而結晶度為18.9J/g (ASTM D3418-15)。對上述聚酯進行紡絲加工,紡絲溫度為220℃,紡絲速率為1,000米/分鐘,紗線含有24根纖維以得聚酯纖維。纖維強度為2.20 gf/den (ASTM D3822-2007),而斷裂伸度為59.1% (ASTM D3822-2007)。在此實施例中,纖維強度無須經過後延伸加工即可達到纖維強度2.0 gf/den。Example 2 Combine 300 grams (1.545 mol) of DMT, 75 grams (0.386 mol) of DMI, 41.7 grams (0.29 mol) of CBDO, 320 grams (2.7 mol) of hexanediol, and 200 ppm (based on theoretical product weight) The zinc acetate is added to the reaction tank. Blow in nitrogen, heat to 200°C, and stir at 150 rpm for transesterification reaction. After continuing the reaction for three hours, remove the condensed methanol and add 0.055 g of heat stabilizer phosphoric acid (the same molar amount as zinc acetate) and 0.0778 g of C-94 titanium catalyst (150 ppm, based on the theoretical product weight) ). Gradually reduce the pressure in the reaction system to 50 torr within 30 minutes to remove excess hexanediol monomer. Gradually heat the temperature to 280°C and gradually reduce the reaction pressure to below 1 torr, and continue the reaction for 120 minutes. Finally, break the vacuum with nitrogen, stop heating and stirring, and take out the polyester product. NMR was used to confirm the molar ratio of DMT to DMI (80:20) in the diester copolymerized to form the polyester product, and the molar ratio of hexanediol to CBDO (87:13) in the diol copolymerized to form the polyester product. ). The intrinsic viscosity of the above polyester is 0.960 dL/g (ASTM D4603-2003), the melting point is 107.5°C (ASTM D3418-15), the glass transition temperature is 15.4°C (ASTM D3418-15), and the crystallinity is 18.9J/g (ASTM D3418-15). The polyester is processed by spinning, the spinning temperature is 220°C, the spinning speed is 1,000 m/min, and the yarn contains 24 fibers to obtain polyester fiber. The fiber strength is 2.20 gf/den (ASTM D3822-2007), and the elongation at break is 59.1% (ASTM D3822-2007). In this embodiment, the fiber strength can reach 2.0 gf/den without post-stretching processing.
實施例3 將75克(0.386 mol)的DMT、284.3克(1.545 mol)的DmFDCA、55.6克(0.386 mol)的CBDO、320克(2.7 mol)的已二醇、與200 ppm (以理論產物重量為基礎)的醋酸鋅加入反應槽中。通入氮氣,加熱至200°C,攪拌轉速為150 rpm進行轉酯化反應。持續反應三個小時後,移除冷凝之甲醇並加入0.055克的熱穩定劑磷酸(與醋酸鋅量相同莫耳數)與0.0778克的C-94鈦觸媒(150ppm,以理論產物重量為基礎)。逐步將反應系統內的壓力在30分鐘內降低至50 torr以移除過量的己二醇單體。逐步加熱溫度至280°C並使反應壓力逐漸降低至1 torr 以下,持續反應120分鐘。最後以氮氣破真空並停止加熱及攪拌,取出聚酯產物。以NMR確認共聚形成聚酯產物的二酯中,DMT與DmFDCA的莫耳比例(20:80),與共聚形成聚酯產物的二醇中,己二醇與CBDO的莫耳比例(85:15)。上述聚酯的特性黏度為0.940 dL/g (ASTM D4603-2003),熔點為106.7℃ (ASTM D3418-15),玻璃轉換溫度為17.6℃ (ASTM D3418-15),而結晶度為23.9 J/g (ASTM D3418-15)。對上述聚酯進行紡絲加工,紡絲溫度為220℃,紡絲速率為1,000米/分鐘,紗線含有24根纖維以得聚酯纖維,並在45℃的溫度下進行後延伸加工,延伸倍率為1.4以完全延伸聚酯纖維。延伸前的纖維強度為0.92 gf/den (ASTM D3822-2007),而斷裂伸度為147.4% (ASTM D3822-2007)。完全延伸後的纖維強度為1.50 gf/den (ASTM D3822-2007),而斷裂伸度為32.3% (ASTM D3822-2007)。Example 3 Combine 75 grams (0.386 mol) of DMT, 284.3 grams (1.545 mol) of DmFDCA, 55.6 grams (0.386 mol) of CBDO, 320 grams (2.7 mol) of hexanediol, and 200 ppm (based on theoretical product weight) The zinc acetate is added to the reaction tank. Blow in nitrogen, heat to 200°C, and stir at 150 rpm for transesterification reaction. After continuing the reaction for three hours, remove the condensed methanol and add 0.055 g of heat stabilizer phosphoric acid (the same molar amount as zinc acetate) and 0.0778 g of C-94 titanium catalyst (150 ppm, based on the theoretical product weight) ). Gradually reduce the pressure in the reaction system to 50 torr within 30 minutes to remove excess hexanediol monomer. Gradually heat the temperature to 280°C and gradually reduce the reaction pressure to below 1 torr, and continue the reaction for 120 minutes. Finally, break the vacuum with nitrogen, stop heating and stirring, and take out the polyester product. NMR was used to confirm the molar ratio of DMT to DmFDCA (20:80) in the diester copolymerized to form the polyester product, and the molar ratio of hexylene glycol to CBDO (85:15) in the diol copolymerized to form the polyester product. ). The intrinsic viscosity of the above polyester is 0.940 dL/g (ASTM D4603-2003), the melting point is 106.7°C (ASTM D3418-15), the glass transition temperature is 17.6°C (ASTM D3418-15), and the crystallinity is 23.9 J/g (ASTM D3418-15). Spinning the above-mentioned polyester, the spinning temperature is 220 ℃, the spinning speed is 1,000 m/min, the yarn contains 24 fibers to obtain polyester fiber, and the post-stretching process is performed at a temperature of 45 ℃. The magnification is 1.4 to fully extend the polyester fiber. The fiber strength before stretching is 0.92 gf/den (ASTM D3822-2007), and the elongation at break is 147.4% (ASTM D3822-2007). The fully extended fiber strength is 1.50 gf/den (ASTM D3822-2007), and the elongation at break is 32.3% (ASTM D3822-2007).
實施例4 將300克(1.545 mol)的DMT、75克(0.386 mol)的DMI、41.8克(0.29mol)的1,4-環己烷二甲醇(1,4-cyclohexane dimethanol,CHDM)、320克(2.7 mol)的已二醇、與200 ppm (以理論產物重量為基礎)的醋酸鋅加入反應槽中。通入氮氣,加熱至200°C,攪拌轉速為150 rpm進行轉酯化反應。持續反應三個小時後,移除冷凝之甲醇並加入0.055克的熱穩定劑磷酸(與醋酸鋅量相同莫耳數)與0.0778克的C-94鈦觸媒(150ppm,以理論產物重量為基礎)。逐步將反應系統內的壓力在30分鐘內降低至50 torr以移除過量的己二醇單體。逐步加熱溫度至280°C並使反應壓力逐漸降低至1 torr 以下,持續反應120分鐘。最後以氮氣破真空並停止加熱及攪拌,取出聚酯產物。以NMR確認共聚形成聚酯產物的二酯中,DMT與DMI的莫耳比例(80:20),與共聚形成聚酯產物的二醇中,己二醇與CHDM的莫耳比例(85:15)。上述聚酯的特性黏度為0.993 dL/g (ASTM D4603-2003),熔點為112.8℃ (ASTM D3418-15),玻璃轉換溫度為16.6℃ (ASTM D3418-15),而結晶度為22.0J/g (ASTM D3418-15)。對上述聚酯進行紡絲加工,紡絲溫度為230℃,紡絲速率為1,000米/分鐘,紗線含有24根纖以得聚酯纖維,並在45℃的溫度下進行後延伸加工,延伸倍率為1.45以完全延伸聚酯纖維。延伸前的纖維強度為2.4 gf/den (ASTM D3822-2007),而斷裂伸度為71.2% (ASTM D3822-2007)。完全延伸後的纖維強度為3.7 gf/den (ASTM D3822-2007),而斷裂伸度為21% (ASTM D3822-2007 )。Example 4 Combine 300 grams (1.545 mol) of DMT, 75 grams (0.386 mol) of DMI, 41.8 grams (0.29 mol) of 1,4-cyclohexane dimethanol (CHDM), 320 grams (2.7 mol) of hexylene glycol and 200 ppm (based on the theoretical product weight) of zinc acetate are added to the reaction tank. Blow in nitrogen, heat to 200°C, and stir at 150 rpm for transesterification reaction. After continuing the reaction for three hours, remove the condensed methanol and add 0.055 g of heat stabilizer phosphoric acid (the same molar amount as zinc acetate) and 0.0778 g of C-94 titanium catalyst (150 ppm, based on the theoretical product weight) ). Gradually reduce the pressure in the reaction system to 50 torr within 30 minutes to remove excess hexanediol monomer. Gradually heat the temperature to 280°C and gradually reduce the reaction pressure to below 1 torr, and continue the reaction for 120 minutes. Finally, break the vacuum with nitrogen, stop heating and stirring, and take out the polyester product. NMR was used to confirm the molar ratio of DMT to DMI (80:20) in the diester copolymerized to form the polyester product, and the molar ratio of hexanediol to CHDM (85:15) in the glycol copolymerized to form the polyester product. ). The intrinsic viscosity of the above polyester is 0.993 dL/g (ASTM D4603-2003), the melting point is 112.8°C (ASTM D3418-15), the glass transition temperature is 16.6°C (ASTM D3418-15), and the crystallinity is 22.0J/g (ASTM D3418-15). Spinning the above-mentioned polyester, the spinning temperature is 230 ℃, the spinning speed is 1,000 m/min, the yarn contains 24 fibers to obtain the polyester fiber, and the post-stretching process is carried out at a temperature of 45 ℃. The magnification is 1.45 to fully extend the polyester fiber. The fiber strength before stretching is 2.4 gf/den (ASTM D3822-2007), and the elongation at break is 71.2% (ASTM D3822-2007). The fiber strength after fully extended is 3.7 gf/den (ASTM D3822-2007), and the elongation at break is 21% (ASTM D3822-2007).
實施例5 將300克(1.545 mol)的DMT、75克(0.386 mol)的DMI、37.9克(0.193mol)的三環[5.2.1.0(2,6)]癸烷二甲醇(Tricyclo[5.2.1.0(2,6)]decanedimethanol,TDD)、320克(2.7 mol)的已二醇、與200 ppm (以理論產物重量為基礎)的醋酸鋅加入反應槽中。通入氮氣,加熱至200°C,攪拌轉速為150 rpm進行轉酯化反應。持續反應三個小時後,移除冷凝之甲醇並加入0.055克的熱穩定劑磷酸(與醋酸鋅量相同莫耳數)與0.0778克的C-94鈦觸媒(150ppm,以理論產物重量為基礎)。逐步將反應系統內的壓力在30分鐘內降低至50 torr以移除過量的己二醇單體。逐步加熱溫度至280°C並使反應壓力逐漸降低至1 torr 以下,持續反應120分鐘。最後以氮氣破真空並停止加熱及攪拌,取出聚酯產物。以NMR確認共聚形成聚酯產物的二酯中,DMT與DMI的莫耳比例(80:20),與共聚形成聚酯產物的二醇中,己二醇與TDD的莫耳比例(90:10)。上述聚酯的特性黏度為0.925 dL/g (ASTM D4603-2003),熔點為105.7℃ (ASTM D3418-15),玻璃轉換溫度為17.1℃ (ASTM D3418-15),而結晶度為19.3 J/g (ASTM D3418-15)。對上述聚酯進行紡絲加工,紡絲溫度為220℃,紡絲速率為1,000米/分鐘,紗線含有24根纖以得聚酯纖維,並在45℃的溫度下進行後延伸加工,延伸倍率為1.45以完全延伸聚酯纖維。延伸前的纖維強度為2.4 gf/den (ASTM D3822-2007),而斷裂伸度為75.5% (ASTM D3822-2007)。完全延伸後的纖維強度為3.2 gf/den (ASTM D3822-2007),而斷裂伸度為20% (ASTM D3822-2007)。Example 5 300 grams (1.545 mol) of DMT, 75 grams (0.386 mol) of DMI, 37.9 grams (0.193mol) of tricyclo[5.2.1.0(2,6)]decane dimethanol (Tricyclo[5.2.1.0(2 ,6)] decanedimethanol, TDD), 320 grams (2.7 mol) of hexanediol, and 200 ppm (based on the theoretical product weight) of zinc acetate are added to the reaction tank. Blow in nitrogen, heat to 200°C, and stir at 150 rpm for transesterification reaction. After continuing the reaction for three hours, remove the condensed methanol and add 0.055 g of heat stabilizer phosphoric acid (the same molar amount as zinc acetate) and 0.0778 g of C-94 titanium catalyst (150 ppm, based on the theoretical product weight) ). Gradually reduce the pressure in the reaction system to 50 torr within 30 minutes to remove excess hexanediol monomer. Gradually heat the temperature to 280°C and gradually reduce the reaction pressure to below 1 torr, and continue the reaction for 120 minutes. Finally, break the vacuum with nitrogen, stop heating and stirring, and take out the polyester product. NMR was used to confirm the molar ratio of DMT to DMI (80:20) in the diester copolymerized to form the polyester product, and the molar ratio of hexanediol to TDD (90:10) in the diol copolymerized to form the polyester product. ). The intrinsic viscosity of the above polyester is 0.925 dL/g (ASTM D4603-2003), the melting point is 105.7°C (ASTM D3418-15), the glass transition temperature is 17.1°C (ASTM D3418-15), and the crystallinity is 19.3 J/g (ASTM D3418-15). Spinning the above-mentioned polyester, the spinning temperature is 220 ℃, the spinning speed is 1,000 m/min, the yarn contains 24 fibers to obtain the polyester fiber, and the post-stretching process is carried out at a temperature of 45 ℃. The magnification is 1.45 to fully extend the polyester fiber. The fiber strength before stretching is 2.4 gf/den (ASTM D3822-2007), and the elongation at break is 75.5% (ASTM D3822-2007). The fully extended fiber strength is 3.2 gf/den (ASTM D3822-2007), and the elongation at break is 20% (ASTM D3822-2007).
實施例6 將263克(1.351 mol)的DMT、112克(0.579 mol)的DMI、41.8克(0.29mol)的1,4-環己烷二甲醇(1,4-cyclohexane dimethanol,CHDM)、320克(2.7 mol)的已二醇、與200 ppm (以理論產物重量為基礎)的醋酸鋅加入反應槽中。通入氮氣,加熱至200°C,攪拌轉速為150 rpm進行轉酯化反應。持續反應三個小時後,移除冷凝之甲醇並加入0.055克的熱穩定劑磷酸(與醋酸鋅量相同莫耳數)與0.0778克的C-94鈦觸媒(150ppm,以理論產物重量為基礎)。逐步將反應系統內的壓力在30分鐘內降低至50 torr以移除過量的己二醇單體。逐步加熱溫度至280°C並使反應壓力逐漸降低至1 torr 以下,持續反應120分鐘。最後以氮氣破真空並停止加熱及攪拌,取出聚酯產物。以NMR確認共聚形成聚酯產物的二酯中,DMT與DMI的莫耳比例(70:30),與共聚形成聚酯產物的二醇中,己二醇與CHDM的莫耳比例(85:15)。上述聚酯的特性黏度為0.988 dL/g (ASTM D4603-2003),熔點為96.5℃ (ASTM D3418-15),玻璃轉換溫度為16.6℃ (ASTM D3418-15),而結晶度為22.0 J/g (ASTM D3418-15)。對上述聚酯進行紡絲加工,紡絲溫度為230℃,紡絲速率為1,000米/分鐘,紗線含有24根纖以得聚酯纖維,並在45℃的溫度下進行後延伸加工,延伸倍率為1.4以完全延伸聚酯纖維。延伸前的纖維強度為1.86 gf/den (ASTM D3822-2007),而斷裂伸度為85.3% (ASTM D3822-2007)。完全延伸後的纖維強度為2.8 gf/den (ASTM D3822-2007),而斷裂伸度為26.3% (ASTM D3822-2007)。Example 6 Mix 263 grams (1.351 mol) of DMT, 112 grams (0.579 mol) of DMI, 41.8 grams (0.29 mol) of 1,4-cyclohexane dimethanol (CHDM), 320 grams (2.7 mol) of hexylene glycol and 200 ppm (based on the theoretical product weight) of zinc acetate are added to the reaction tank. Blow in nitrogen, heat to 200°C, and stir at 150 rpm for transesterification reaction. After continuing the reaction for three hours, remove the condensed methanol and add 0.055 g of heat stabilizer phosphoric acid (the same molar amount as zinc acetate) and 0.0778 g of C-94 titanium catalyst (150 ppm, based on the theoretical product weight) ). Gradually reduce the pressure in the reaction system to 50 torr within 30 minutes to remove excess hexanediol monomer. Gradually heat the temperature to 280°C and gradually reduce the reaction pressure to below 1 torr, and continue the reaction for 120 minutes. Finally, break the vacuum with nitrogen, stop heating and stirring, and take out the polyester product. NMR was used to confirm the molar ratio of DMT to DMI (70:30) in the diester copolymerized to form the polyester product, and the molar ratio of hexylene glycol to CHDM (85:15) in the diol copolymerized to form the polyester product. ). The intrinsic viscosity of the above polyester is 0.988 dL/g (ASTM D4603-2003), the melting point is 96.5°C (ASTM D3418-15), the glass transition temperature is 16.6°C (ASTM D3418-15), and the crystallinity is 22.0 J/g (ASTM D3418-15). Spinning the above-mentioned polyester, the spinning temperature is 230 ℃, the spinning speed is 1,000 m/min, the yarn contains 24 fibers to obtain the polyester fiber, and the post-stretching process is carried out at a temperature of 45 ℃. The magnification is 1.4 to fully extend the polyester fiber. The fiber strength before stretching is 1.86 gf/den (ASTM D3822-2007), and the elongation at break is 85.3% (ASTM D3822-2007). The fully extended fiber strength is 2.8 gf/den (ASTM D3822-2007), and the elongation at break is 26.3% (ASTM D3822-2007).
實施例1至6的聚酯所用的單體比例與纖維性質如表1所示。由實施例1-6可知,採用適當的環狀二醇單體,可使聚酯的熔點降至低於115℃,具有一定程度的結晶性,黏度>0.9 dL/g。此外,聚酯的玻璃轉移溫度隨著環狀二醇單體的添加量增加而提高。實施例1-6的聚酯紡絲性良好,特性與尼龍低熔點纖維相似。The monomer ratio and fiber properties used in the polyesters of Examples 1 to 6 are shown in Table 1. It can be seen from Examples 1-6 that the use of appropriate cyclic diol monomers can reduce the melting point of polyester to less than 115°C, with a certain degree of crystallinity, and viscosity> 0.9 dL/g. In addition, the glass transition temperature of polyester increases with the addition of cyclic glycol monomer. The polyesters of Examples 1-6 have good spinnability and characteristics similar to nylon low-melting-point fibers.
表1
比較例1 將300克(1.545 mol)的DMT、71克(0.386 mol)的DmFDCA、320克(2.7 mol)的已二醇、與200 ppm (以理論產物重量為基礎)的醋酸鋅加入反應槽中。通入氮氣,加熱至200°C,攪拌轉速為150 rpm進行轉酯化反應。持續反應三個小時後,移除冷凝之甲醇並加入0.055克的熱穩定劑磷酸(與醋酸鋅量相同莫耳數)與0.0778克的C-94鈦觸媒(150ppm,以理論產物重量為基礎)。逐步將反應系統內的壓力在30分鐘內降低至50 torr以移除過量的己二醇單體。逐步加熱溫度至280°C並使反應壓力逐漸降低至1 torr 以下,持續反應120分鐘。最後以氮氣破真空並停止加熱及攪拌,取出聚酯產物。以NMR確認共聚形成聚酯產物的二酯中,DMT與DmFDCA的莫耳比例(80:20)。上述聚酯的特性黏度為0.80 dL/g (ASTM D4603-2003),熔點為125℃ (ASTM D3418-15),玻璃轉換溫度為7.5℃ (ASTM D3418-15),而結晶度為29.2 J/g (ASTM D3418-15)。上述聚酯的熔點過高,不適用於低溫熱定型加工,且玻璃轉換溫度過低,不利紡絲加工,紡絲收卷後紗線穩定性差,紗線產生黏著,無法進行強度與伸度特性分析。Comparative example 1 300 grams (1.545 mol) of DMT, 71 grams (0.386 mol) of DmFDCA, 320 grams (2.7 mol) of hexanediol, and 200 ppm (based on the theoretical product weight) of zinc acetate were added to the reaction tank. Blow in nitrogen, heat to 200°C, and stir at 150 rpm for transesterification reaction. After continuing the reaction for three hours, remove the condensed methanol and add 0.055 g of heat stabilizer phosphoric acid (the same molar amount as zinc acetate) and 0.0778 g of C-94 titanium catalyst (150 ppm, based on the theoretical product weight) ). Gradually reduce the pressure in the reaction system to 50 torr within 30 minutes to remove excess hexanediol monomer. Gradually heat the temperature to 280°C and gradually reduce the reaction pressure to below 1 torr, and continue the reaction for 120 minutes. Finally, break the vacuum with nitrogen, stop heating and stirring, and take out the polyester product. The molar ratio of DMT to DmFDCA (80:20) in the diester copolymerized to form the polyester product was confirmed by NMR. The intrinsic viscosity of the above polyester is 0.80 dL/g (ASTM D4603-2003), the melting point is 125°C (ASTM D3418-15), the glass transition temperature is 7.5°C (ASTM D3418-15), and the crystallinity is 29.2 J/g (ASTM D3418-15). The melting point of the above polyester is too high, not suitable for low-temperature heat setting processing, and the glass transition temperature is too low, which is unfavorable for spinning processing. After spinning and winding, the yarn stability is poor, the yarn is sticky, and the strength and elongation cannot be achieved. Characteristic analysis.
比較例2 將75克(0.386 mol)的DMT、284.3克(1.545 mol)的DmFDCA、320克(2.7 mol)的已二醇、與200 ppm (以理論產物重量為基礎)的醋酸鋅加入反應槽中。通入氮氣,加熱至200°C,攪拌轉速為150 rpm進行轉酯化反應。持續反應三個小時後,移除冷凝之甲醇並加入0.055克的熱穩定劑磷酸(與醋酸鋅量相同莫耳數)與0.0778克的C-94鈦觸媒(150ppm,以理論產物重量為基礎)。逐步將反應系統內的壓力在30分鐘內降低至50 torr以移除過量的己二醇單體。逐步加熱溫度至280°C並使反應壓力逐漸降低至1 torr 以下,持續反應120分鐘。最後以氮氣破真空並停止加熱及攪拌,取出聚酯產物。以NMR確認共聚形成聚酯產物的二酯中,DMT與DmFDCA的莫耳比例(20:80)。上述聚酯的特性黏度為0.81 dL/g (ASTM D4603-2003),熔點為126.2℃ (ASTM D3418-15),玻璃轉換溫度為10.2℃ (ASTM D3418-15),而結晶度為33.7J/g (ASTM D3418-15)。上述聚酯的熔點過高,不適用於低溫熱定型加工,不利紡絲加工,紡絲收卷後紗線穩定性差,紗線產生黏著,無法進行強度與伸度特性分析。Comparative example 2 75 grams (0.386 mol) of DMT, 284.3 grams (1.545 mol) of DmFDCA, 320 grams (2.7 mol) of hexanediol, and 200 ppm (based on the theoretical product weight) of zinc acetate were added to the reaction tank. Blow in nitrogen, heat to 200°C, and stir at 150 rpm for transesterification reaction. After continuing the reaction for three hours, remove the condensed methanol and add 0.055 g of heat stabilizer phosphoric acid (the same molar amount as zinc acetate) and 0.0778 g of C-94 titanium catalyst (150 ppm, based on the theoretical product weight) ). Gradually reduce the pressure in the reaction system to 50 torr within 30 minutes to remove excess hexanediol monomer. Gradually heat the temperature to 280°C and gradually reduce the reaction pressure to below 1 torr, and continue the reaction for 120 minutes. Finally, break the vacuum with nitrogen, stop heating and stirring, and take out the polyester product. The molar ratio of DMT to DmFDCA (20:80) in the diester copolymerized to form the polyester product was confirmed by NMR. The intrinsic viscosity of the above polyester is 0.81 dL/g (ASTM D4603-2003), the melting point is 126.2°C (ASTM D3418-15), the glass transition temperature is 10.2°C (ASTM D3418-15), and the crystallinity is 33.7J/g (ASTM D3418-15). The melting point of the above-mentioned polyester is too high, not suitable for low-temperature heat setting processing, unfavorable for spinning processing, the yarn stability after spinning and winding is poor, the yarn is sticky, and the strength and elongation characteristics cannot be analyzed.
比較例3 將300克(1.545 mol)的DMT、75克(0.386 mol)的DMI、25.9克(0.405mol)的乙二醇(ethylene glycol,EG)、320克(2.7 mol)的已二醇、與200 ppm (以理論產物重量為基礎)的醋酸鋅加入反應槽中。通入氮氣,加熱至200°C,攪拌轉速為150 rpm進行轉酯化反應。持續反應三個小時後,移除冷凝之甲醇並加入0.055克的熱穩定劑磷酸(與醋酸鋅量相同莫耳數)與0.0778克的C-94鈦觸媒(150ppm,以理論產物重量為基礎)。逐步將反應系統內的壓力在30分鐘內降低至50 torr以移除過量的己二醇單體。逐步加熱溫度至280°C並使反應壓力逐漸降低至1 torr 以下,持續反應120分鐘。最後以氮氣破真空並停止加熱及攪拌,取出聚酯產物。以NMR確認共聚形成聚酯產物的二酯中,DMT與DMI的莫耳比例(80:20),與共聚形成聚酯產物的二醇中,己二醇與EG的莫耳比例(85:15)。上述聚酯的特性黏度為0.950 dL/g (ASTM D4603-2003),熔點為118.1℃ (ASTM D3418-15),玻璃轉換溫度為10.2℃(ASTM D3418-15 ),而結晶度為23.8J/g (ASTM D3418-15)。對上述聚酯進行紡絲加工,紡絲溫度為220℃,紡絲速率為1,000米/分鐘,紗線含有24根纖維以得聚酯纖維,並在45℃的溫度下進行後延伸加工,延伸倍率為1.5以完全延伸聚酯纖維。延伸前的纖維強度為2.42 gf/den (ASTM D3822-2007),而斷裂伸度為92.6% (ASTM D3822-2007)。完全延伸後的纖維強度為3.28 gf/den (ASTM D3822-2007),而斷裂伸度為28.3% (ASTM D3822-2007)。共聚形成聚酯的二醇含有EG而非適當的環狀二醇,會造成玻璃轉移溫度過低,應用於編織鞋面挺度低易變形,且熔點溫度過高,使用蒸氣定型耗時耗能。Comparative example 3 Combine 300 grams (1.545 mol) of DMT, 75 grams (0.386 mol) of DMI, 25.9 grams (0.405 mol) of ethylene glycol (EG), 320 grams (2.7 mol) of ethylene glycol, and 200 ppm (Based on the theoretical product weight) zinc acetate is added to the reaction tank. Blow in nitrogen, heat to 200°C, and stir at 150 rpm for transesterification reaction. After continuing the reaction for three hours, remove the condensed methanol and add 0.055 g of heat stabilizer phosphoric acid (the same molar amount as zinc acetate) and 0.0778 g of C-94 titanium catalyst (150 ppm, based on the theoretical product weight) ). Gradually reduce the pressure in the reaction system to 50 torr within 30 minutes to remove excess hexanediol monomer. Gradually heat the temperature to 280°C and gradually reduce the reaction pressure to below 1 torr, and continue the reaction for 120 minutes. Finally, break the vacuum with nitrogen, stop heating and stirring, and take out the polyester product. NMR was used to confirm the molar ratio of DMT to DMI (80:20) in the diester copolymerized to form the polyester product, and the molar ratio of hexanediol to EG (85:15) in the diol copolymerized to form the polyester product. ). The intrinsic viscosity of the above polyester is 0.950 dL/g (ASTM D4603-2003), the melting point is 118.1°C (ASTM D3418-15), the glass transition temperature is 10.2°C (ASTM D3418-15), and the crystallinity is 23.8J/g (ASTM D3418-15). Spinning the above-mentioned polyester, the spinning temperature is 220 ℃, the spinning speed is 1,000 m/min, the yarn contains 24 fibers to obtain polyester fiber, and the post-stretching process is performed at a temperature of 45 ℃. The magnification is 1.5 to fully extend the polyester fiber. The fiber strength before stretching was 2.42 gf/den (ASTM D3822-2007), and the elongation at break was 92.6% (ASTM D3822-2007). The fully extended fiber strength is 3.28 gf/den (ASTM D3822-2007), and the elongation at break is 28.3% (ASTM D3822-2007). The diol copolymerized to form polyester contains EG instead of the appropriate cyclic diol, which will cause the glass transition temperature to be too low. It is used in woven shoe uppers with low stiffness and easy deformation, and the melting point temperature is too high. The use of steam for shaping is time-consuming and energy-consuming .
比較例4 將300克(1.545 mol)的DMT、75克(0.386 mol)的DMI、28.2克(0.193mol)的異山梨醇(isosorbide)、320克(2.7mol)的已二醇、與200 ppm (以理論產物重量為基礎)的醋酸鋅加入反應槽中。通入氮氣,加熱至200°C,攪拌轉速為150 rpm進行轉酯化反應。持續反應三個小時後,移除冷凝之甲醇並加入0.055克的熱穩定劑磷酸(與醋酸鋅量相同莫耳數)與0.0778克的C-94鈦觸媒(150ppm,以理論產物重量為基礎)。逐步將反應系統內的壓力在30分鐘內降低至50 torr以移除過量的己二醇單體。逐步加熱溫度至280°C並使反應壓力逐漸降低至1 torr 以下,持續反應120分鐘。最後以氮氣破真空並停止加熱及攪拌,取出聚酯產物。以NMR確認共聚形成聚酯產物的二酯中,DMT與DMI的莫耳比例(80:20),與共聚形成聚酯產物的二醇中,己二醇與異山梨醇的莫耳比例(99:1)。上述聚酯的特性黏度為0.958 dL/g (ASTM D4603-2003),熔點為120.4℃ (ASTM D3418-15),玻璃轉換溫度為9.3℃ (ASTM D3418-15),而結晶度為22.4 J/g (ASTM D3418-15)。由於異山梨醇的反應性不佳,聚酯的玻璃轉換溫度過低,紡絲收卷後紗線穩定性差,紗線產生黏著,無法進行強度與伸度特性分析,而不適於形成高強度的纖維。Comparative example 4 Combine 300 grams (1.545 mol) of DMT, 75 grams (0.386 mol) of DMI, 28.2 grams (0.193 mol) of isosorbide, 320 grams (2.7 mol) of hexylene glycol, and 200 ppm (in theory) Based on the product weight) zinc acetate is added to the reaction tank. Blow in nitrogen, heat to 200°C, and stir at 150 rpm for transesterification reaction. After continuing the reaction for three hours, remove the condensed methanol and add 0.055 g of heat stabilizer phosphoric acid (the same molar amount as zinc acetate) and 0.0778 g of C-94 titanium catalyst (150 ppm, based on the theoretical product weight) ). Gradually reduce the pressure in the reaction system to 50 torr within 30 minutes to remove excess hexanediol monomer. Gradually heat the temperature to 280°C and gradually reduce the reaction pressure to below 1 torr, and continue the reaction for 120 minutes. Finally, break the vacuum with nitrogen, stop heating and stirring, and take out the polyester product. NMR was used to confirm the molar ratio of DMT to DMI (80:20) in the diester copolymerized to form the polyester product, and the molar ratio of hexanediol to isosorbide (99 :1). The intrinsic viscosity of the above polyester is 0.958 dL/g (ASTM D4603-2003), the melting point is 120.4°C (ASTM D3418-15), the glass transition temperature is 9.3°C (ASTM D3418-15), and the crystallinity is 22.4 J/g (ASTM D3418-15). Due to the poor reactivity of isosorbide, the glass transition temperature of polyester is too low, the yarn stability after spinning and winding is poor, the yarn is sticky, and the strength and elongation characteristics cannot be analyzed, and it is not suitable for forming high strength. fiber.
比較例5 將300克(1.545 mol)的DMT、75克(0.386 mol)的DMI、92.8克(0.386mol)的氫化雙酚A (hydrogenated bisphenol A,HBPA)、320克(2.7 mol)的已二醇、與200 ppm (以理論產物重量為基礎)的醋酸鋅加入反應槽中。通入氮氣,加熱至200°C,攪拌轉速為150 rpm進行轉酯化反應。持續反應三個小時後,移除冷凝之甲醇並加入0.055克的熱穩定劑磷酸(與醋酸鋅量相同莫耳數)與0.0778克的C-94鈦觸媒(150ppm,以理論產物重量為基礎)。逐步將反應系統內的壓力在30分鐘內降低至50 torr以移除過量的己二醇單體。逐步加熱溫度至280°C並使反應壓力逐漸降低至1 torr 以下,持續反應120分鐘。最後以氮氣破真空並停止加熱及攪拌,取出聚酯產物。以NMR確認共聚形成聚酯產物的二酯中,DMT與DMI的莫耳比例(80:20),與共聚形成聚酯產物的二醇中,己二醇與HBPA的莫耳比例(80:20)。上述聚酯的特性黏度為0.529 dL/g (ASTM D4603-2003),熔點為108.3℃ (ASTM D3418-15),玻璃轉換溫度為20.2℃ (ASTM D3418-15),而結晶度為22.6 J/g (ASTM D3418-15)。由於HBPA的熱穩定性差,以280°C高溫聚合提升特性黏度過程中產生熱降解,特性黏度先提升後下降,聚酯的特性黏度過低而不適於紡絲加工與形成高強度的纖維。Comparative example 5 Combine 300 grams (1.545 mol) of DMT, 75 grams (0.386 mol) of DMI, 92.8 grams (0.386 mol) of hydrogenated bisphenol A (HBPA), 320 grams (2.7 mol) of hexanediol, and 200 ppm (based on the theoretical product weight) of zinc acetate is added to the reaction tank. Blow in nitrogen, heat to 200°C, and stir at 150 rpm for transesterification reaction. After continuing the reaction for three hours, remove the condensed methanol and add 0.055 g of heat stabilizer phosphoric acid (the same molar amount as zinc acetate) and 0.0778 g of C-94 titanium catalyst (150 ppm, based on the theoretical product weight) ). Gradually reduce the pressure in the reaction system to 50 torr within 30 minutes to remove excess hexanediol monomer. Gradually heat the temperature to 280°C and gradually reduce the reaction pressure to below 1 torr, and continue the reaction for 120 minutes. Finally, break the vacuum with nitrogen, stop heating and stirring, and take out the polyester product. NMR was used to confirm the molar ratio of DMT to DMI (80:20) in the diester copolymerized to form the polyester product, and the molar ratio of hexanediol to HBPA (80:20) in the diol copolymerized to form the polyester product. ). The intrinsic viscosity of the above polyester is 0.529 dL/g (ASTM D4603-2003), the melting point is 108.3°C (ASTM D3418-15), the glass transition temperature is 20.2°C (ASTM D3418-15), and the crystallinity is 22.6 J/g (ASTM D3418-15). Due to the poor thermal stability of HBPA, thermal degradation occurs during the process of increasing the intrinsic viscosity by high temperature polymerization at 280°C. The intrinsic viscosity first increases and then decreases. The intrinsic viscosity of polyester is too low and is not suitable for spinning and forming high-strength fibers.
比較例6 將300克(1.545 mol)的DMT、75克(0.386 mol)的DMI、19.1克(0.0965mol)的4,4’-聯環己醇(4,4’-bicyclohexanol)、320克(2.7mol)的已二醇、與200 ppm (以理論產物重量為基礎)的醋酸鋅加入反應槽中。通入氮氣,加熱至200°C,攪拌轉速為150 rpm進行轉酯化反應。持續反應三個小時後,移除冷凝之甲醇並加入0.055克的熱穩定劑磷酸(與醋酸鋅量相同莫耳數)與0.0778克的C-94鈦觸媒(150ppm,以理論產物重量為基礎)。逐步將反應系統內的壓力在30分鐘內降低至50 torr以移除過量的己二醇單體。逐步加熱溫度至280°C並使反應壓力逐漸降低至1 torr 以下,持續反應120分鐘。最後以氮氣破真空並停止加熱及攪拌,取出聚酯產物。以NMR確認共聚形成聚酯產物的二酯中,DMT與DMI的莫耳比例(80:20),與共聚形成聚酯產物的二醇中,己二醇與4,4’-聯環己醇的莫耳比例(96:4)。上述聚酯的特性黏度為0.905 dL/g (ASTM D4603-2003),熔點為120.0℃ (ASTM D3418-15),玻璃轉換溫度為15.8℃ (ASTM D3418-15),而結晶度為24.4J/g (ASTM D3418-15)。對上述聚酯進行紡絲加工,紡絲溫度為220℃,紡絲速率為1,000米/分鐘,紗線含有24根纖維以得聚酯纖維,並在45℃的溫度下進行後延伸加工,延伸倍率為1.4以完全延伸聚酯纖維。延伸前的纖維強度為2.0 gf/den (ASTM D3822-2007),而斷裂伸度為65% (ASTM D3822-2007)。完全延伸後的纖維強度為2.6 gf/den (ASTM D3822-2007),而斷裂伸度為25.1% (ASTM D3822-2007)。共聚形成聚酯的二醇含有4,4’-聯環己醇而非適當的環狀二醇,熔點下降幅度低且結構剛硬、反應性差,提昇4,4’-聯環己醇共聚比例會造成共聚酯黏度特性難以提升至0.90 dL/g以上。由上述可知,並非所有的環狀二醇均適於搭配己二醇形成低熔點與高強度的聚酯。Comparative example 6 Combine 300 grams (1.545 mol) of DMT, 75 grams (0.386 mol) of DMI, 19.1 grams (0.0965 mol) of 4,4'-bicyclohexanol (4,4'-bicyclohexanol), 320 grams (2.7mol) The hexamethylene glycol and 200 ppm (based on the theoretical product weight) of zinc acetate are added to the reaction tank. Blow in nitrogen, heat to 200°C, and stir at 150 rpm for transesterification reaction. After continuing the reaction for three hours, remove the condensed methanol and add 0.055 g of heat stabilizer phosphoric acid (the same molar amount as zinc acetate) and 0.0778 g of C-94 titanium catalyst (150 ppm, based on the theoretical product weight) ). Gradually reduce the pressure in the reaction system to 50 torr within 30 minutes to remove excess hexanediol monomer. Gradually heat the temperature to 280°C and gradually reduce the reaction pressure to below 1 torr, and continue the reaction for 120 minutes. Finally, break the vacuum with nitrogen, stop heating and stirring, and take out the polyester product. Use NMR to confirm the molar ratio of DMT to DMI (80:20) in the diester copolymerized to form the polyester product, and among the diols copolymerized to form the polyester product, hexanediol and 4,4'-bicyclohexanol The molar ratio (96:4). The intrinsic viscosity of the above polyester is 0.905 dL/g (ASTM D4603-2003), the melting point is 120.0°C (ASTM D3418-15), the glass transition temperature is 15.8°C (ASTM D3418-15), and the crystallinity is 24.4J/g (ASTM D3418-15). Spinning the above-mentioned polyester, the spinning temperature is 220 ℃, the spinning speed is 1,000 m/min, the yarn contains 24 fibers to obtain polyester fiber, and the post-stretching process is performed at a temperature of 45 ℃. The magnification is 1.4 to fully extend the polyester fiber. The fiber strength before stretching is 2.0 gf/den (ASTM D3822-2007), and the elongation at break is 65% (ASTM D3822-2007). The fully extended fiber strength is 2.6 gf/den (ASTM D3822-2007), and the elongation at break is 25.1% (ASTM D3822-2007). The diol copolymerized to form polyester contains 4,4'-bicyclohexanol instead of appropriate cyclic diols, and the melting point is low, the structure is rigid, and the reactivity is poor, increasing the copolymerization ratio of 4,4'-bicyclohexanol It is difficult to increase the viscosity characteristics of the copolyester to above 0.90 dL/g. It can be seen from the above that not all cyclic diols are suitable for collocation with hexanediol to form polyesters with low melting point and high strength.
比較例7 將300克(1.545 mol)的DMT、75克(0.386 mol)的DMI、62克(0.204mol)的3,9-雙(1,1-二甲基-2-羥基乙基)-2,4,8,10-四氧雜螺[5.5]十一烷(3,9-bis(1,1-dimethyl-2-hydroxyethyl)-2,4, 8,10-tetraoxaspiro[5.5]undecane,SPG)、320克(2.7 mol)的已二醇、與200 ppm (以理論產物重量為基礎)的醋酸鋅加入反應槽中。通入氮氣,加熱至200°C,攪拌轉速為150 rpm進行轉酯化反應。持續反應三個小時後,移除冷凝之甲醇並加入0.055克的熱穩定劑磷酸(與醋酸鋅量相同莫耳數)與0.0778克的C-94鈦觸媒(150ppm,以理論產物重量為基礎)。逐步將反應系統內的壓力在30分鐘內降低至50 torr以移除過量的己二醇單體。逐步加熱溫度至280°C並使反應壓力逐漸降低至1 torr 以下,持續反應120分鐘。最後以氮氣破真空並停止加熱及攪拌,取出聚酯產物。以NMR確認共聚形成聚酯產物的二酯中,DMT與DMI的莫耳比例(80:20),與共聚形成聚酯產物的二醇中,己二醇與SPG的莫耳比例(90:10)。上述聚酯的特性黏度為0.659 dL/g (ASTM D4603-2003),熔點為115.7℃ (ASTM D3418-15),玻璃轉換溫度為10.4℃ (ASTM D3418-15),而結晶度為30.2J/g (ASTM D3418-15)。對上述聚酯進行紡絲加工,紡絲溫度為220℃,紡絲速率為1,000米/分鐘,紗線含有24根纖以得聚酯纖維,纖維強度為1.14 gf/den (ASTM D3822-2007),而斷裂伸度為20.5% (ASTM D3822-2007)。此纖維之斷裂伸度過低而無法延伸加工,可能是SPG於聚合過程中產生部分交聯反應所致。Comparative example 7 Combine 300 g (1.545 mol) of DMT, 75 g (0.386 mol) of DMI, 62 g (0.204mol) of 3,9-bis(1,1-dimethyl-2-hydroxyethyl)-2,4 ,8,10-tetraoxaspiro[5.5]undecane(3,9-bis(1,1-dimethyl-2-hydroxyethyl)-2,4, 8,10-tetraoxaspiro[5.5]undecane,SPG), 320 grams (2.7 mol) of hexanediol and 200 ppm (based on the theoretical product weight) of zinc acetate are added to the reaction tank. Blow in nitrogen, heat to 200°C, and stir at 150 rpm for transesterification reaction. After continuing the reaction for three hours, remove the condensed methanol and add 0.055 g of heat stabilizer phosphoric acid (the same molar amount as zinc acetate) and 0.0778 g of C-94 titanium catalyst (150 ppm, based on the theoretical product weight) ). Gradually reduce the pressure in the reaction system to 50 torr within 30 minutes to remove excess hexanediol monomer. Gradually heat the temperature to 280°C and gradually reduce the reaction pressure to below 1 torr, and continue the reaction for 120 minutes. Finally, break the vacuum with nitrogen, stop heating and stirring, and take out the polyester product. NMR was used to confirm the molar ratio of DMT to DMI (80:20) in the diester copolymerized to form the polyester product, and the molar ratio of hexanediol to SPG (90:10) in the diol copolymerized to form the polyester product. ). The intrinsic viscosity of the above polyester is 0.659 dL/g (ASTM D4603-2003), the melting point is 115.7°C (ASTM D3418-15), the glass transition temperature is 10.4°C (ASTM D3418-15), and the crystallinity is 30.2J/g (ASTM D3418-15). Spinning the above-mentioned polyester, the spinning temperature is 220 ℃, the spinning speed is 1,000 m/min, the yarn contains 24 fibers to obtain polyester fiber, and the fiber strength is 1.14 gf/den (ASTM D3822-2007) , And the elongation at break is 20.5% (ASTM D3822-2007). The elongation at break of this fiber is too low to be stretched, which may be caused by the partial cross-linking reaction of SPG during the polymerization process.
比較例8 將79.1克(0.408 mol)的DMT、300克(1.63 mol)的 DmFDCA、62克(0.204mol)的SPG、320克(2.7 mol)的已二醇、與200 ppm (以理論產物重量為基礎)的醋酸鋅加入反應槽中。通入氮氣,加熱至200°C,攪拌轉速為150 rpm進行轉酯化反應。持續反應三個小時後,移除冷凝之甲醇並加入0.055克的熱穩定劑磷酸(與醋酸鋅量相同莫耳數)與0.0778克的C-94鈦觸媒(150ppm,以理論產物重量為基礎)。逐步將反應系統內的壓力在30分鐘內降低至50 torr以移除過量的己二醇單體。逐步加熱溫度至280°C並使反應壓力逐漸降低至1 torr 以下,持續反應120分鐘。最後以氮氣破真空並停止加熱及攪拌,取出聚酯產物。以NMR確認共聚形成聚酯產物的二酯中,DMT與DmFDCA的莫耳比例(20:80),與共聚形成聚酯產物的二醇中,己二醇與SPG的莫耳比例(90:10)。上述聚酯的特性黏度為0.744 dL/g (ASTM D4603-2003),熔點為108.5℃ (ASTM D3418-15),玻璃轉換溫度為19.4℃ (ASTM D3418-15),而結晶度為24.5J/g (ASTM D3418-15)。對上述聚酯進行紡絲加工,紡絲溫度為220℃,紡絲速率為1,000米/分鐘,紗線含有24根纖以得聚酯纖維,並在45℃的溫度下進行後延伸加工,延伸倍率為1.3以完全延伸聚酯纖維。延伸前的纖維強度為1.10 gf/den (ASTM D3822-2007),而斷裂伸度為81.2% (ASTM D3822-2007)。完全延伸後的纖維強度為1.87 gf/den (ASTM D3822-2007),而斷裂伸度為7.80% (ASTM D3822-2007)。此纖維加工延伸後的斷裂伸度偏低,可能是SPG於聚合過程中產生部分交聯反應所致。Comparative example 8 Combine 79.1 g (0.408 mol) DMT, 300 g (1.63 mol) DmFDCA, 62 grams (0.204 mol) of SPG, 320 grams (2.7 mol) of hexanediol, and 200 ppm (based on the theoretical product weight) of zinc acetate were added to the reaction tank. Blow in nitrogen, heat to 200°C, and stir at 150 rpm for transesterification reaction. After continuing the reaction for three hours, remove the condensed methanol and add 0.055 g of heat stabilizer phosphoric acid (the same molar amount as zinc acetate) and 0.0778 g of C-94 titanium catalyst (150 ppm, based on the theoretical product weight) ). Gradually reduce the pressure in the reaction system to 50 torr within 30 minutes to remove excess hexanediol monomer. Gradually heat the temperature to 280°C and gradually reduce the reaction pressure to below 1 torr, and continue the reaction for 120 minutes. Finally, break the vacuum with nitrogen, stop heating and stirring, and take out the polyester product. NMR was used to confirm the molar ratio of DMT to DmFDCA (20:80) in the diester copolymerized to form the polyester product, and the molar ratio of hexanediol to SPG (90:10) in the diol copolymerized to form the polyester product. ). The intrinsic viscosity of the above polyester is 0.744 dL/g (ASTM D4603-2003), the melting point is 108.5°C (ASTM D3418-15), the glass transition temperature is 19.4°C (ASTM D3418-15), and the crystallinity is 24.5J/g (ASTM D3418-15). Spinning the above-mentioned polyester, the spinning temperature is 220 ℃, the spinning speed is 1,000 m/min, the yarn contains 24 fibers to obtain the polyester fiber, and the post-stretching process is carried out at a temperature of 45 ℃. The magnification is 1.3 to fully extend the polyester fiber. The fiber strength before stretching is 1.10 gf/den (ASTM D3822-2007), and the elongation at break is 81.2% (ASTM D3822-2007). The fully extended fiber strength is 1.87 gf/den (ASTM D3822-2007), and the elongation at break is 7.80% (ASTM D3822-2007). The low elongation at break of this fiber after processing and extension may be caused by the partial cross-linking reaction of SPG during the polymerization process.
比較例9 將225克(1.158 mol)的DMT、150克(0.772 mol)的DMI、41.8克(0.29mol)的1,4-環己烷二甲醇(1,4-cyclohexane dimethanol,CHDM)、320克(2.7 mol)的已二醇、與200 ppm (以理論產物重量為基礎)的醋酸鋅加入反應槽中。通入氮氣,加熱至200°C,攪拌轉速為150 rpm進行轉酯化反應。持續反應三個小時後,移除冷凝之甲醇並加入0.055克的熱穩定劑磷酸(與醋酸鋅量相同莫耳數)與0.0778克的C-94鈦觸媒(150ppm,以理論產物重量為基礎)。逐步將反應系統內的壓力在30分鐘內降低至50 torr以移除過量的己二醇單體。逐步加熱溫度至280°C並使反應壓力逐漸降低至1 torr 以下,持續反應120分鐘。最後以氮氣破真空並停止加熱及攪拌,取出聚酯產物。以NMR確認共聚形成聚酯產物的二酯中,DMT與DMI的莫耳比例(60:40),與共聚形成聚酯產物的二醇中,己二醇與CHDM的莫耳比例(85:15)。上述聚酯的特性黏度為0.950 dL/g (ASTM D4603-2003),無法測得熔點 (ASTM D3418-15),玻璃轉換溫度為15.1℃ (ASTM D3418-15),材料為無定型態無法測得結晶度(ASTM D3418-15),因此無法進行紡絲加工。Comparative example 9 Combine 225 grams (1.158 mol) of DMT, 150 grams (0.772 mol) of DMI, 41.8 grams (0.29 mol) of 1,4-cyclohexane dimethanol (CHDM), 320 grams (2.7 mol) of hexylene glycol and 200 ppm (based on the theoretical product weight) of zinc acetate are added to the reaction tank. Blow in nitrogen, heat to 200°C, and stir at 150 rpm for transesterification reaction. After continuing the reaction for three hours, remove the condensed methanol and add 0.055 g of heat stabilizer phosphoric acid (the same molar amount as zinc acetate) and 0.0778 g of C-94 titanium catalyst (150 ppm, based on the theoretical product weight) ). Gradually reduce the pressure in the reaction system to 50 torr within 30 minutes to remove excess hexanediol monomer. Gradually heat the temperature to 280°C and gradually reduce the reaction pressure to below 1 torr, and continue the reaction for 120 minutes. Finally, break the vacuum with nitrogen, stop heating and stirring, and take out the polyester product. NMR was used to confirm the molar ratio of DMT to DMI (60:40) in the diester copolymerized to form the polyester product, and the molar ratio of hexanediol to CHDM (85:15) in the diol copolymerized to form the polyester product. ). The intrinsic viscosity of the above polyester is 0.950 dL/g (ASTM D4603-2003), and the melting point (ASTM D3418-15) cannot be measured. The glass transition temperature is 15.1℃ (ASTM D3418-15). The material is amorphous and cannot be measured. The crystallinity (ASTM D3418-15) is obtained, so it cannot be processed by spinning.
比較例10 將300克(1.545 mol)的DMT、75克(0.386 mol)的DMI、27.8克(0.193mol)的CBDO、320克(2.7 mol)的已二醇、與200 ppm (以理論產物重量為基礎)的醋酸鋅加入反應槽中。通入氮氣,加熱至200°C,攪拌轉速為150 rpm進行轉酯化反應。持續反應三個小時後,移除冷凝之甲醇並加入0.055克的熱穩定劑磷酸(phosphoric acid,與醋酸鋅量相同莫耳數)與0.0778克的C-94鈦觸媒(150ppm,以理論產物重量為基礎)。逐步將反應系統內的壓力在30分鐘內降低至50 torr以移除過量的己二醇單體。逐步加熱溫度至280°C並使反應壓力逐漸降低至1 torr 以下,持續反應180分鐘。最後以氮氣破真空並停止加熱及攪拌,取出聚酯產物。以NMR確認共聚形成聚酯產物的二酯中DMT與DMI的莫耳比例(80:20),與共聚形成聚酯產物的二醇中己二醇與CBDO的莫耳比例(92.5:7.5)。上述聚酯的特性黏度為0.996 dL/g (ASTM D4603-2003),熔點為116.7℃(ASTM D3418-15),玻璃轉換溫度為11.4℃(ASTM D3418-15),而結晶度為31.0J/g (ASTM D3418-15)。對上述聚酯進行紡絲加工,紡絲溫度為220℃,紡絲速率為1,000米/分鐘,紗線含有24根纖維以得聚酯纖維,並在45℃的溫度下進行後延伸加工,延伸倍率為1.4以完全延伸聚酯纖維。延伸前的纖維強度為1.34 gf/den (ASTM D3822-2007),而斷裂伸度為145.1% (ASTM D3822-2007)。完全延伸後的纖維強度為2.31 gf/den (ASTM D3822-2007),而斷裂伸度為19% (ASTM D3822-2007)。此組成雖然可得到強度大於2.0 gf/den之纖維材料,但其熔點高於115℃且玻璃轉移溫度小於13℃。Comparative example 10 Combine 300 grams (1.545 mol) of DMT, 75 grams (0.386 mol) of DMI, 27.8 grams (0.193 mol) of CBDO, 320 grams (2.7 mol) of hexanediol, and 200 ppm (based on theoretical product weight) The zinc acetate is added to the reaction tank. Blow in nitrogen, heat to 200°C, and stir at 150 rpm for transesterification reaction. After continuing the reaction for three hours, remove the condensed methanol and add 0.055 g of the thermal stabilizer phosphoric acid (the same molar number as zinc acetate) and 0.0778 g of C-94 titanium catalyst (150 ppm, based on the theoretical product Weight based). Gradually reduce the pressure in the reaction system to 50 torr within 30 minutes to remove excess hexanediol monomer. Gradually heat the temperature to 280°C and gradually reduce the reaction pressure to below 1 torr, and continue the reaction for 180 minutes. Finally, break the vacuum with nitrogen, stop heating and stirring, and take out the polyester product. NMR was used to confirm the molar ratio of DMT to DMI (80:20) in the diester copolymerized to form the polyester product, and the molar ratio of hexylene glycol to CBDO (92.5:7.5) in the glycol copolymerized to form the polyester product. The intrinsic viscosity of the above polyester is 0.996 dL/g (ASTM D4603-2003), the melting point is 116.7°C (ASTM D3418-15), the glass transition temperature is 11.4°C (ASTM D3418-15), and the crystallinity is 31.0J/g (ASTM D3418-15). Spinning the above-mentioned polyester, the spinning temperature is 220 ℃, the spinning speed is 1,000 m/min, the yarn contains 24 fibers to obtain polyester fiber, and the post-stretching process is performed at a temperature of 45 ℃. The magnification is 1.4 to fully extend the polyester fiber. The fiber strength before stretching is 1.34 gf/den (ASTM D3822-2007), and the elongation at break is 145.1% (ASTM D3822-2007). The fully extended fiber strength is 2.31 gf/den (ASTM D3822-2007), and the elongation at break is 19% (ASTM D3822-2007). Although this composition can obtain fibrous materials with strength greater than 2.0 gf/den, its melting point is higher than 115°C and the glass transition temperature is less than 13°C.
比較例11 將75克(0.386 mol)的DMT、284.3克(1.545 mol)的2,5-呋喃二甲酸二甲酯(dimethyl 2,5-furandicarboxylate,DmFDCA)、27.8克(0.193mol)的CBDO、320克(2.7 mol)的已二醇、與200 ppm (以理論產物重量為基礎)的醋酸鋅加入反應槽中。通入氮氣,加熱至200°C,攪拌轉速為150 rpm進行轉酯化反應。持續反應三個小時後,移除冷凝之甲醇並加入0.055克的熱穩定劑磷酸(與醋酸鋅量相同莫耳數)與0.0778克的C-94鈦觸媒(150ppm,以理論產物重量為基礎)。逐步將反應系統內的壓力在30分鐘內降低至50 torr以移除過量的己二醇單體。逐步加熱溫度至280°C並使反應壓力逐漸降低至1 torr 以下,持續反應120分鐘。最後以氮氣破真空並停止加熱及攪拌,取出聚酯產物。以NMR確認共聚形成聚酯產物的二酯中,DMT與DmFDCA的莫耳比例(20:80),與共聚形成聚酯產物的二醇中,己二醇與CBDO的莫耳比例(92.5:7.5)。上述聚酯的特性黏度為0.959 dL/g (ASTM D4603-2003),熔點為117.1℃ (ASTM D3418-15),玻璃轉換溫度為14.3℃ (ASTM D3418-15),而結晶度為30.1 J/g (ASTM D3418-15)。對上述聚酯進行紡絲加工,紡絲溫度為220℃,紡絲速率為1,000米/分鐘,紗線含有24根纖維以得聚酯纖維。此組成所紡絲成形之纖維於紗管收集隨即產生鬆弛,所得到纖維無法順利進行特性的量測,也無法進行後延伸加工。Comparative example 11 Combine 75 grams (0.386 mol) of DMT, 284.3 grams (1.545 mol) of dimethyl 2,5-furandicarboxylate (DmFDCA), 27.8 grams (0.193 mol) of CBDO, and 320 grams ( 2.7 mol) of hexanediol and 200 ppm (based on the theoretical product weight) of zinc acetate were added to the reaction tank. Blow in nitrogen, heat to 200°C, and stir at 150 rpm for transesterification reaction. After continuing the reaction for three hours, remove the condensed methanol and add 0.055 g of heat stabilizer phosphoric acid (the same molar amount as zinc acetate) and 0.0778 g of C-94 titanium catalyst (150 ppm, based on the theoretical product weight) ). Gradually reduce the pressure in the reaction system to 50 torr within 30 minutes to remove excess hexanediol monomer. Gradually heat the temperature to 280°C and gradually reduce the reaction pressure to below 1 torr, and continue the reaction for 120 minutes. Finally, break the vacuum with nitrogen, stop heating and stirring, and take out the polyester product. NMR was used to confirm the molar ratio of DMT to DmFDCA (20:80) in the diester copolymerized to form the polyester product, and the molar ratio of hexanediol to CBDO (92.5:7.5) in the diol copolymerized to form the polyester product. ). The intrinsic viscosity of the above polyester is 0.959 dL/g (ASTM D4603-2003), the melting point is 117.1°C (ASTM D3418-15), the glass transition temperature is 14.3°C (ASTM D3418-15), and the crystallinity is 30.1 J/g (ASTM D3418-15). The polyester is processed by spinning, the spinning temperature is 220°C, the spinning speed is 1,000 m/min, and the yarn contains 24 fibers to obtain polyester fiber. The fibers spun formed by this composition are slackened immediately after being collected in the bobbin, and the characteristics of the obtained fibers cannot be measured smoothly, nor can they be post-stretched.
表2
表3
綜上所述,取合適比例的適當環狀二醇搭配己二醇作為二醇,並與芳族二酸或二酯如(a1)DMT及(a2)DMI或DmFDCA反應,以得高強度與低熔點的聚酯纖維。To sum up, take a suitable ratio of appropriate cyclic diol and hexanediol as the diol, and react with aromatic diacids or diesters such as (a1) DMT and (a2) DMI or DmFDCA to obtain high strength and Low melting point polyester fiber.
雖然本揭露已以數個較佳實施例揭露如上,然其並非用以限定本揭露,任何所屬技術領域中具有通常知識者,在不脫離本揭露之精神和範圍內,當可作任意之更動與潤飾,因此本揭露之保護範圍當視後附之申請專利範圍所界定者為準。Although this disclosure has been disclosed in several preferred embodiments as above, it is not intended to limit this disclosure. Anyone with ordinary knowledge in the relevant technical field can make arbitrary changes without departing from the spirit and scope of this disclosure. Therefore, the scope of protection of this disclosure shall be subject to the scope of the attached patent application.
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