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TWI702915B - Food sterilization apparatus - Google Patents

Food sterilization apparatus Download PDF

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Publication number
TWI702915B
TWI702915B TW108128911A TW108128911A TWI702915B TW I702915 B TWI702915 B TW I702915B TW 108128911 A TW108128911 A TW 108128911A TW 108128911 A TW108128911 A TW 108128911A TW I702915 B TWI702915 B TW I702915B
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Taiwan
Prior art keywords
opening
sterilization chamber
door
wall
gear
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TW108128911A
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Chinese (zh)
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TW202014100A (en
Inventor
尾形泰久
上野真耶
谷口正人
野口明徳
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日商沙迪克股份有限公司
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
    • A23L5/00Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
    • A23L5/20Removal of unwanted matter, e.g. deodorisation or detoxification
    • A23L5/21Removal of unwanted matter, e.g. deodorisation or detoxification by heating without chemical treatment, e.g. steam treatment, cooking
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23BPRESERVATION OF FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES; CHEMICAL RIPENING OF FRUIT OR VEGETABLES
    • A23B2/00Preservation of foods or foodstuffs, in general
    • A23B2/001Details of apparatus, e.g. pressure feed valves or for transport, or loading or unloading manipulation
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23BPRESERVATION OF FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES; CHEMICAL RIPENING OF FRUIT OR VEGETABLES
    • A23B2/00Preservation of foods or foodstuffs, in general
    • A23B2/10Preservation of foods or foodstuffs, in general by treatment with pressure variation, shock, acceleration or shear stress
    • A23B2/103Preservation of foods or foodstuffs, in general by treatment with pressure variation, shock, acceleration or shear stress using sub- or super-atmospheric pressures, or pressure variations transmitted by a liquid or gas
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23BPRESERVATION OF FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES; CHEMICAL RIPENING OF FRUIT OR VEGETABLES
    • A23B2/00Preservation of foods or foodstuffs, in general
    • A23B2/20Preservation of foods or foodstuffs, in general by heating materials in packages which are progressively transported, continuously or stepwise, through the apparatus
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23BPRESERVATION OF FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES; CHEMICAL RIPENING OF FRUIT OR VEGETABLES
    • A23B2/00Preservation of foods or foodstuffs, in general
    • A23B2/20Preservation of foods or foodstuffs, in general by heating materials in packages which are progressively transported, continuously or stepwise, through the apparatus
    • A23B2/22Preservation of foods or foodstuffs, in general by heating materials in packages which are progressively transported, continuously or stepwise, through the apparatus with packages on endless chain or band conveyors
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23BPRESERVATION OF FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES; CHEMICAL RIPENING OF FRUIT OR VEGETABLES
    • A23B2/00Preservation of foods or foodstuffs, in general
    • A23B2/30Preservation of foods or foodstuffs, in general by heating materials in packages which are not progressively transported through the apparatus
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23BPRESERVATION OF FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES; CHEMICAL RIPENING OF FRUIT OR VEGETABLES
    • A23B2/00Preservation of foods or foodstuffs, in general
    • A23B2/40Preservation of foods or foodstuffs, in general by heating loose unpacked materials
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23BPRESERVATION OF FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES; CHEMICAL RIPENING OF FRUIT OR VEGETABLES
    • A23B9/00Preservation of edible seeds, e.g. cereals
    • A23B9/02Preserving by heating

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Wood Science & Technology (AREA)
  • Zoology (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Food Preservation Except Freezing, Refrigeration, And Drying (AREA)
  • Apparatus For Disinfection Or Sterilisation (AREA)
  • Cereal-Derived Products (AREA)

Abstract

A food sterilization apparatus which has an opening and closing mechanism having a simple configuration is provided. According to the present disclosure, there is provided a food sterilization apparatus in which a sterilization chamber that sterilizes food inside with steam is provided, the apparatus including: a depressurization unit that depressurizes the sterilization chamber; a steam supply unit that supplies steam to the sterilization chamber; an opening and closing mechanism that is provided in an opening part formed on at least one wall of the sterilization chamber to open or seal the sterilization chamber; a first packing that is disposed between an outer wall surface of the wall and the opening and closing mechanism to surround the opening part; and a second packing that is disposed between an inner wall surface of the wall and the opening and closing mechanism to surround the opening part, in which the opening and closing mechanism has an outer door that moves rotationally in conjunction with rotation of a first gear wheel, and an inner door that moves rotationally in conjunction with rotation of a second gear wheel engaged with the first gear wheel, and in which the outer door and the inner door move rotationally with the wall sandwiched therebetween, the outer door is pressed against the outer wall surface through the first packing, the inner door is pressed against the inner wall surface through the second packing, and therefore the opening part is sealed.

Description

食品殺菌裝置Food sterilization device

本發明是有關於一種食品殺菌裝置,利用蒸汽來進行食品的加熱殺菌。The present invention relates to a food sterilization device, which uses steam to heat and sterilize food.

以前,已知利用蒸汽將米飯等食品加熱殺菌的食品殺菌裝置。例如,專利文獻1所記載的食品殺菌裝置中,反覆進行6次~10次的向殺菌室導入5秒鐘~10秒鐘的蒸汽壓為3kg/cm~3.5kg/cm的蒸汽的蒸汽閃蒸處理,由此對填充於載置在所述殺菌室的容器的米飯進行加熱殺菌。In the past, a food sterilization device that heat-sterilizes food such as rice using steam has been known. For example, in the food sterilization device described in Patent Document 1, the steam flashing is repeated 6 to 10 times in which steam is introduced into the sterilization chamber for 5 to 10 seconds with a steam pressure of 3 kg/cm to 3.5 kg/cm By processing, the rice filled in the container placed in the sterilization chamber is heat sterilized.

而且,在專利文獻2中公開有設有開閉機構的食品殺菌裝置,所述開閉機構利用由提供給殺菌室的蒸汽所致的自內側的加壓,將蓋體按壓於殺菌室的開口部並使其密接,由此防止加熱殺菌時的蒸汽洩漏。In addition, Patent Document 2 discloses a food sterilization device provided with an opening and closing mechanism that uses pressure from the inside caused by steam supplied to the sterilization chamber to press the lid against the opening of the sterilization chamber and By making them close together, it prevents steam leakage during heat sterilization.

進而,作為用於更高效率地進行所述的利用蒸汽的加熱殺菌的裝置,有專利文獻3所記載的食品殺菌裝置。所述食品殺菌裝置中,將殺菌室暫且調整為負壓後送入蒸汽,由此將載置於殺菌室的容器內的米飯在短時間內無偏差地均勻加熱殺菌。Furthermore, there is a food sterilization device described in Patent Document 3 as an apparatus for performing heat sterilization using steam more efficiently. In the food sterilization device, the sterilization chamber is temporarily adjusted to a negative pressure and then steam is fed, so that the rice placed in the container of the sterilization chamber is uniformly heat sterilized in a short time without deviation.

[現有技術文獻] [專利文獻] [專利文獻1] 日本專利第2838198號公報 [專利文獻2] 日本專利第4676393號公報 [專利文獻3] 日本專利特開平08-256709號公報[Prior Art Literature] [Patent Literature] [Patent Document 1] Japanese Patent No. 2838198 [Patent Document 2] Japanese Patent No. 4763393 [Patent Document 3] Japanese Patent Laid-Open No. 08-256709

[發明所要解決的問題] 此處,為了進一步提高所述的專利文獻3所記載的食品殺菌裝置的效果,需要在減壓時防止從外部抽吸空氣,且在加壓時防止蒸汽從內部洩漏。[The problem to be solved by the invention] Here, in order to further enhance the effect of the food sterilization device described in Patent Document 3, it is necessary to prevent air from being sucked from the outside during decompression, and to prevent steam from leaking from the inside during pressurization.

但是,例如在將專利文獻2所記載的開閉機構應用於專利文獻3所記載的食品殺菌裝置時,雖然能夠在加壓時防止蒸汽從內部洩漏,但在減壓時可能在蓋體與開口部之間產生間隙,而從外部抽吸空氣。However, for example, when the opening and closing mechanism described in Patent Document 2 is applied to the food sterilization device described in Patent Document 3, although the steam can be prevented from leaking from the inside when pressurized, it may become trapped between the lid and the opening when decompressed. A gap is created between, and air is sucked from the outside.

因此,需求一種食品殺菌裝置,具備能夠應對殺菌室的加減壓兩者的開閉機構。Therefore, there is a need for a food sterilization device that includes an opening and closing mechanism capable of coping with both the pressure and pressure of the sterilization chamber.

本發明是有鑑於所述情況而成,其目的在於提供一種食品殺菌裝置,此食品殺菌裝置具備簡易結構的開閉機構,能夠在減壓時防止從外部向殺菌室抽吸空氣,且在加壓時防止蒸汽從殺菌室向外部洩漏。The present invention is made in view of the above circumstances, and its object is to provide a food sterilization device that has an opening and closing mechanism of a simple structure that can prevent air from being sucked into the sterilization chamber from the outside during decompression, and is pressurized Prevent steam leakage from the sterilization chamber to the outside.

[解決問題的技術手段] 第一發明的食品殺菌裝置設有利用蒸汽將內部的食品殺菌的殺菌室,包括:減壓部件,將所述殺菌室減壓;蒸汽提供部件,向所述殺菌室提供蒸汽;開閉機構,設於在所述殺菌室的至少一個壁形成的開口部,將所述殺菌室開放或密閉;第一襯墊,以包圍所述開口部的方式配置於所述壁的外壁面與所述開閉機構之間;以及第二襯墊,以包圍所述開口部的方式配置於所述壁的內壁面與所述開閉機構之間。所述開閉機構具有:外門,與第一齒輪的旋轉連動而轉動;及內門,與卡合於所述第一齒輪的第二齒輪的旋轉連動而轉動,所述外門及所述內門隔著所述壁而轉動,經由所述第一襯墊將所述外門按壓於所述外壁面,經由所述第二襯墊將所述內門按壓於所述內壁面,由此將所述開口部密閉。[Technical means to solve the problem] The food sterilization device of the first invention is provided with a sterilization chamber that uses steam to sterilize the food inside, and includes: a decompression component to decompress the sterilization chamber; a steam supply component to supply steam to the sterilization chamber; an opening and closing mechanism, provided In an opening formed in at least one wall of the sterilization chamber, the sterilization chamber is opened or closed; a first gasket is disposed on the outer wall surface of the wall and the opening and closing mechanism in a manner to surround the opening Between; and a second gasket, arranged between the inner wall surface of the wall and the opening and closing mechanism to surround the opening. The opening and closing mechanism has: an outer door that rotates in conjunction with the rotation of a first gear; and an inner door that rotates in conjunction with the rotation of a second gear engaged with the first gear. The outer door and the inner The door rotates across the wall, the outer door is pressed against the outer wall surface via the first gasket, and the inner door is pressed against the inner wall surface via the second gasket, thereby The opening is airtight.

本發明中,在減壓時外門被按壓於殺菌室的外壁面。由此,能夠使與外門的轉動連動的第一齒輪、及卡合於第一齒輪的第二齒輪旋轉,使與第二齒輪的旋轉連動的內門轉動而將內門按壓於殺菌室的內壁。而且,在加壓時內門被按壓於殺菌室的內壁面。由此,能夠使與內門的轉動連動的第二齒輪、及卡合於第二齒輪的第一齒輪旋轉,使與第一齒輪的旋轉連動的外門轉動而將外門按壓於殺菌室的外壁。根據以上內容,能夠利用將殺菌室加減壓時施加的力,在減壓及加壓時兩者的情況下,將開口部從內側與外側的兩側雙重密閉。因此,根據本發明,能夠利用簡易結構,在減壓時防止從外部向殺菌室抽吸空氣,且在加壓時防止蒸汽從殺菌室向外部洩漏。In the present invention, the outer door is pressed against the outer wall surface of the sterilization chamber during decompression. Thereby, it is possible to rotate the first gear that is linked to the rotation of the outer door and the second gear that is engaged with the first gear, to rotate the inner door that is linked to the rotation of the second gear to press the inner door against the sterilization chamber. Inner wall. In addition, the inner door is pressed against the inner wall surface of the sterilization chamber during pressurization. Thereby, it is possible to rotate the second gear that is linked to the rotation of the inner door and the first gear that is engaged with the second gear to rotate the outer door that is linked to the rotation of the first gear to press the outer door against the sterilization chamber. Outer wall. According to the above, it is possible to use the force applied when the sterilization chamber is decompressed and depressurized, and the opening can be double-sealed from both sides of the inner and outer sides in both the decompression and the pressurization. Therefore, according to the present invention, it is possible to use a simple structure to prevent air from being sucked into the sterilization chamber from the outside during pressure reduction, and to prevent steam from leaking from the sterilization chamber to the outside during pressurization.

第二發明的食品殺菌裝置是,在所述第一發明中,所述減壓部件為:將所述殺菌室、和由所述外門及所述內門夾持並封閉的所述開口部的空間抽真空的真空裝置。In the food sterilization device of the second invention, in the first invention, the pressure-reducing member is: the opening part sandwiched and closed between the outer door and the inner door and the sterilization chamber Vacuum device for vacuuming the space.

本發明中,開口部的空間在將殺菌室抽真空直至使外門及內門牢固地壓接於第一襯墊、第二襯墊為止的期間,與殺菌室同樣地減壓至真空或真空附近。通過將所述空間抽真空,能夠防止在送入蒸汽時殺菌室的熱散逸至外部。由此,能夠防止加熱殺菌時的殺菌室的溫度降低,將殺菌室的食品更可靠地加熱殺菌。而且,能夠使外門及內門對壁面的密接更牢固,更可靠地防止減壓時的空氣流入及加壓時的蒸汽流出。In the present invention, the space of the opening is depressurized to vacuum or vacuum in the same way as the sterilization chamber while the sterilization chamber is evacuated until the outer door and the inner door are firmly pressed against the first gasket and the second gasket. nearby. By evacuating the space, it is possible to prevent the heat of the sterilization chamber from escaping to the outside when steam is fed. Thereby, it is possible to prevent the temperature of the sterilization chamber from falling during heat sterilization, and heat sterilize the food in the sterilization chamber more reliably. Furthermore, the adhesion of the outer door and the inner door to the wall surface can be made stronger, and the inflow of air during decompression and the outflow of steam during pressurization can be prevented more reliably.

以下,使用圖式對本發明的實施方式進行說明。以下所示的實施方式中表示的各特徵事項可相互組合。而且,關於各特徵事項,發明獨立地成立。Hereinafter, embodiments of the present invention will be described using drawings. The characteristic items shown in the embodiments shown below can be combined with each other. Moreover, regarding each characteristic item, the invention is established independently.

1.無菌包裝米飯R的製造工序 圖1表示本發明的實施方式的食品殺菌裝置1的結構。食品殺菌裝置1可在製造圖2所示的無菌包裝米飯R(此處為方便起見,設為包含米r、容器C等,不限於製造工序必定完成而以概念形式定義)的過程中使用。具體而言,可在無菌包裝米飯R的一系列製造工序(參照圖3)中的蒸汽殺菌工序(步驟S2)中使用。第1節中,在裝置的說明之前,按照圖3所示的流程圖的各步驟,來簡單說明無菌包裝米飯R的一系列製造工序。1. Manufacturing process of aseptic packaged rice R Fig. 1 shows the structure of a food sterilization device 1 according to an embodiment of the present invention. The food sterilization device 1 can be used in the process of manufacturing the aseptic packaged rice R shown in Fig. 2 (here, for convenience, it is set to include rice r, container C, etc., and is not limited to the manufacturing process must be completed but defined in a conceptual form) . Specifically, it can be used in the steam sterilization process (step S2) in a series of manufacturing processes (refer to FIG. 3) of aseptically packaged rice R. In Section 1, before the description of the device, a series of manufacturing processes of the aseptic packaged rice R are briefly described in accordance with the steps of the flowchart shown in FIG. 3.

[開始] (步驟S1) 在氧不透過性的容器C中,定量填充米r。更詳細而言,將經精米機精磨的米r(精白米)事先儲藏於儲藏室,洗米、浸漬而調整為10%~30%左右的含水率後,於容器C填充一人食用份的定量(例如50g~300g)。[Start] (Step S1) In the oxygen-impermeable container C, rice r is filled quantitatively. In more detail, the rice r (refined white rice) refined by the rice polishing machine is stored in the storage room in advance, the rice is washed and immersed to adjust the moisture content to about 10% to 30%, and then the container C is filled with a portion for one person. (For example, 50g~300g).

(步驟S2) 將填充有定量的米r的容器C,投入食品殺菌裝置1的殺菌室2。然後,利用食品殺菌裝置1所具有的特徵的開閉結構(第2節中將詳述)將殺菌室2密閉,並且向外排出殺菌室2內的空氣而將殺菌室2內的壓力減壓。然後,通過向殺菌室2內提供蒸汽,而將容器C與容器C內的米r同時殺菌。通過事先減壓,而使蒸汽完全遍佈至食品收容部Ca內的角落,對整體無偏差地均勻殺菌,不僅是一般活菌而且將耐熱活菌也實質上殺滅。同時,通過將食品收容部Ca內的米r加熱而稍許促進糊化,因而能夠在短時間內有效率地進行隨後的煮飯。(Step S2) The container C filled with a fixed amount of rice r is put into the sterilization chamber 2 of the food sterilization device 1. Then, the sterilization chamber 2 is hermetically sealed using the characteristic opening and closing structure of the food sterilization device 1 (described in detail in Section 2), and the air in the sterilization chamber 2 is discharged outward to reduce the pressure in the sterilization chamber 2. Then, by supplying steam into the sterilization chamber 2, the container C and the rice r in the container C are sterilized simultaneously. By reducing the pressure in advance, the steam is completely spread to the corners in the food storage part Ca, and the whole is sterilized uniformly without deviation, and not only the general living bacteria but also the heat-resistant living bacteria are substantially killed. At the same time, the rice r in the food storage portion Ca is heated to slightly promote gelatinization, so that subsequent rice cooking can be performed efficiently in a short time.

(步驟S3) 向容器C的食品收容部Ca內,注入定量的烹煮水(水或熱水)。烹煮水能夠使用預先經無菌化處理的水,而且能夠使用預先調整為規定pH值的水。此外,當製造什錦飯或紅豆飯等包裝製品時,在此工序中或在其前後附加的其他工序中,添加需要的調味液、著色液、食材等。然後,投入蒸汽煮飯機(未圖示)進行蒸汽煮飯。(Step S3) A fixed amount of cooking water (water or hot water) is poured into the food storage portion Ca of the container C. The cooking water can be pre-sterilized water, and can be pre-adjusted to a predetermined pH value. In addition, when manufacturing packaged products such as mixed rice or red bean rice, the necessary seasoning liquid, coloring liquid, food materials, etc. are added in this process or in other processes added before and after it. Then, put in a steam rice cooker (not shown) to steam rice.

(步驟S4) 蒸汽煮飯完成後,將收容煮成飯的米r的容器C依次投入封口裝置(未圖示),將預先經紫外線(Ultraviolet, UV)殺菌的蓋材Cl覆蓋於容器C並進行密封封口。接著,進行規定時間蒸製,實現煮飯後的上層部與下層部的水分量的均勻化,同時促進糊化。若在蒸製處理之前使經密封封口的容器C上下反轉,則對於促進上下的水分量的均等化而言有效。(Step S4) After the steam cooking is completed, the container C containing the cooked rice r is sequentially put into a sealing device (not shown), and a lid material C1 that has been sterilized by ultraviolet (Ultraviolet, UV) is covered on the container C and sealed. Next, steaming is performed for a predetermined period of time to achieve homogenization of the moisture content of the upper and lower portions after cooking, and promote gelatinization. If the sealed container C is reversed up and down before the steaming process, it is effective for promoting the equalization of the upper and lower moisture content.

(步驟S5) 最後,經過利用冷卻水的冷卻、製造年月日或保質期等的印刷、針孔(pinhole)檢查、秤重檢測(weight check)等為了製品化所需要的後處理,而製造所需的無菌包裝米飯R。(Step S5) Finally, the required aseptic packaging is manufactured through post-processing required for productization, such as cooling by cooling water, printing such as the manufacturing date or shelf life, pinhole inspection, and weight check. Rice R.

[結束] 對於這樣製造的無菌包裝米飯R而言,在一系列處理工序的期間,有可能與外氣接觸的處理區域是利用潔淨棚(clean booth)而自外氣阻斷,且利用氧不透過性的容器C及蓋材Cl將內容物(米r)自外氣阻斷而防止二次污染,因而維持實質上的無菌狀態,即使在常溫也可長時期(6個月~1年或更長)保存。因此,消費者在購入後,利用微波爐加熱1分鐘~3分鐘左右,便能夠輕鬆地享用與剛煮熟同樣的口味及口感的煮成飯的米r。而且,對於便利店等銷售店鋪而言,不會由過量進貨導致廢棄損失或由過少進貨導致銷售機會損失,可獲得極大的成本優勢。[End] For the aseptic packaged rice R manufactured in this way, during a series of treatment processes, the treatment area that may be in contact with the outside air is blocked from the outside air by a clean booth, and the oxygen impermeability is used. The container C and the lid material Cl block the contents (mr) from the outside air to prevent secondary pollution, thereby maintaining a substantially sterile state, even at room temperature for a long period of time (6 months to 1 year or longer) save. Therefore, consumers can easily enjoy cooked rice with the same taste and texture as freshly cooked rice by heating it in a microwave oven for about 1 to 3 minutes after purchasing it. Moreover, for sales stores such as convenience stores, there will be no loss of discard due to excessive purchases or loss of sales opportunities due to insufficient purchases, and a great cost advantage can be obtained.

2.食品殺菌裝置1 第2節中,一邊參照圖1及圖4~圖9,一邊對本實施方式的食品殺菌裝置1加以說明。2. Food sterilization device 1 In Section 2, the food sterilization device 1 of the present embodiment will be described with reference to FIGS. 1 and 4 to 9.

2.1殺菌室2的吸排系統3~6 食品殺菌裝置1在裝置的大致中央具備殺菌室2,此殺菌室2具備蒸汽提供口3及吸氣口4。而且,為了方便說明,將圖1的左側定義為前方,將右側定義為後方。2.1 Suction and discharge system of sterilization room 2 3~6 The food sterilization device 1 includes a sterilization chamber 2 in the approximate center of the device. The sterilization chamber 2 includes a steam supply port 3 and an air suction port 4. In addition, for convenience of description, the left side of FIG. 1 is defined as the front, and the right side is defined as the rear.

設於殺菌室2的吸氣口4經由管道5p而與真空裝置5(申請專利範圍中的“減壓部件”的一例)連接。真空裝置5構成為:通過將經密閉的殺菌室2中充滿的空氣或蒸汽吸氣並排出,而可將殺菌室2內的壓力最大減壓至大致真空狀態。本實施方式中需注意,真空裝置5經由吸氣口4進行的減壓是:在蒸汽提供裝置6經由蒸汽提供口3進行的蒸汽提供之前進行。尤其在提供蒸汽前實施的減壓中,優選例如抽成大致真空。而且,關於用於將食品殺菌裝置1的殺菌室2密閉的特徵的開閉結構,將在第2.2節中詳述。The suction port 4 provided in the sterilization chamber 2 is connected to the vacuum device 5 (an example of the “decompression member” in the scope of the patent application) via a pipe 5p. The vacuum device 5 is configured to allow the pressure in the sterilization chamber 2 to be reduced to a substantially vacuum state at the maximum by sucking and exhausting air or steam filled in the sealed sterilization chamber 2. It should be noted in this embodiment that the pressure reduction performed by the vacuum device 5 via the suction port 4 is performed before the steam supply by the steam supply device 6 via the steam supply port 3. Particularly, in the pressure reduction performed before the steam is supplied, it is preferable to evacuate to a substantially vacuum. In addition, the characteristic opening and closing structure for sealing the sterilization chamber 2 of the food sterilization device 1 will be described in detail in section 2.2.

設於殺菌室2的蒸汽提供口3經由管道6p而與蒸汽提供裝置6(申請專利範圍中的“蒸汽提供部件”的一例)連接。蒸汽提供裝置6構成為:可向經密閉的殺菌室2中提供蒸汽。The steam supply port 3 provided in the sterilization chamber 2 is connected to the steam supply device 6 (an example of the “steam supply member” in the scope of patent application) via a pipe 6p. The steam supply device 6 is configured to supply steam to the sealed sterilization chamber 2.

此外,食品殺菌裝置1可任意設定來自蒸汽提供裝置6的蒸汽的溫度、壓力、提供次數、提供時間等。此處,對蒸汽的提供次數進行補充說明。在1次工序中,從蒸汽提供裝置6將蒸汽經由管道6p提供至殺菌室2內,殺菌室2內成為高壓狀態,但經過規定時間後,將殺菌室2內的蒸汽排氣而殺菌室2內回到常壓。這些工序的次數為提供次數。In addition, the food sterilization device 1 can arbitrarily set the temperature, pressure, supply frequency, supply time, etc. of the steam from the steam supply device 6. Here, the number of times of steam supply will be supplemented. In the primary process, steam is supplied from the steam supply device 6 to the sterilization chamber 2 via the pipe 6p. The sterilization chamber 2 becomes a high-pressure state. However, after a predetermined time has elapsed, the steam in the sterilization chamber 2 is exhausted and the sterilization chamber 2 Return to normal pressure inside. The number of these processes is the number of times provided.

然而,關於蒸煮殺菌食品的規格基準,日本厚生勞動省規定:在對pH值超過5.5且水分活性超過0.94的食品進行蒸煮殺菌時,利用對食品的中心具有F值4以上或與其同等的效力的方法,來進行殺菌。However, the Japanese Ministry of Health, Labour and Welfare stipulates that foods with a pH value of more than 5.5 and a water activity of more than 0.94 should be retorted and sterilized with regard to the standards for retort and sterilized foods. The use of foods with an F value of 4 or more or equivalent to the center of the food Method to sterilize.

由於存在這種規定,因而需要實施直至食品的中心滿足條件(規格基準)那樣的殺菌。如上文所述,本實施方式中,需注意真空裝置5經由吸氣口4進行的減壓是在蒸汽提供裝置6經由蒸汽提供口3進行的蒸汽提供之前進行。由此,與不進行減壓而提供蒸汽的情況相比,發揮下述有利效果,即:蒸汽完全遍佈至食品收容部Ca內的角落,對整體無偏差地均勻進行殺菌處理。換言之,能夠實施可靠地滿足日本厚生勞動省所規定的所述條件那樣的殺菌。而且,在設定適當F值的基礎上的提供次數例如為2次~10次,優選3次~6次,進而優選4次或5次,具體而言例如為2次、3次、4次、5次、6次、7次、8次、9次、10次,也可為此處例示的數值的任兩個之間的範圍內。Due to such regulations, it is necessary to perform sterilization until the center of the food meets the conditions (standards). As described above, in this embodiment, it should be noted that the pressure reduction by the vacuum device 5 through the suction port 4 is performed before the steam supply by the steam supply device 6 through the steam supply port 3. As a result, compared with the case where steam is supplied without reducing pressure, the advantageous effect is exerted that the steam completely spreads to the corners in the food storage portion Ca, and the sterilization treatment is uniformly performed on the whole without deviation. In other words, it is possible to perform sterilization that reliably meets the above-mentioned conditions prescribed by the Ministry of Health, Labour and Welfare of Japan. Moreover, the number of times of provision based on setting an appropriate F value is, for example, 2 times to 10 times, preferably 3 times to 6 times, more preferably 4 times or 5 times, and specifically, for example, 2 times, 3 times, 4 times, 5 times, 6 times, 7 times, 8 times, 9 times, and 10 times may be in the range between any two of the numerical values exemplified here.

而且,當1次蒸汽提供具有規定的F值時,若如上文所述那樣事先減壓後提供蒸汽,則與不進行減壓而提供蒸汽的情況相比,能夠減少合計的提供次數並且實施滿足所述條件那樣的殺菌。此外,能夠減少的次數的比率例如為1%~20%左右。Moreover, when a single steam supply has a predetermined F value, if the steam is supplied after decompression in advance as described above, compared with the case of supplying steam without decompression, it is possible to reduce the total number of supply times and implement satisfaction. Sterilize as described above. In addition, the rate of the number of times that can be reduced is, for example, about 1% to 20%.

投入殺菌室2的製造前的無菌包裝米飯R是由規定的保持器(retainer)7保持著多個。在實際的大量生產的現場中,將保持著無菌包裝米飯R的保持器7一個接一個地以批次連續式投入、更換,連續實行第1節中說明的步驟S2(參照圖3)。例如,優選使保持器7向圖1中的X方向(從後方朝向前方的方向)滑動而更換(連續地投入下一保持器7)。由一個保持器7保持的製造前的無菌包裝米飯R在圖1中為6個的無菌包裝米飯R1~R6,但僅為示例而不限於此。例如為3個~20個,具體而言為3個、4個、5個、6個、7個、8個、9個、10個、11個、12個、13個、14個、15個、16個、17個、18個、19個、20個,也可為此處例示的數值的任兩個之間的範圍內。The pre-manufactured aseptic packaged rice R put into the sterilization chamber 2 is held in plural by a predetermined retainer 7. In an actual mass production site, the holders 7 holding the sterile packaged rice R are continuously put in and replaced in batches one by one, and step S2 described in Section 1 is continuously performed (refer to FIG. 3). For example, it is preferable that the holder 7 is slid in the X direction (direction from the rear to the front) in FIG. 1 and replaced (the next holder 7 is continuously inserted). The aseptic packaged rice R before manufacture held by one holder 7 is six aseptic packaged rice R1 to R6 in FIG. 1, but it is only an example and is not limited thereto. For example, 3 to 20, specifically 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15 , 16, 17, 18, 19, 20 may be in the range between any two of the numerical values exemplified here.

2.2與密閉有關的特徵的開閉結構 圖4及圖5示出表示食品殺菌裝置1的前方的特徵的開閉結構的部分截面圖(封閉時及開放時)。但是,其中需注意,關於圖1所示的齒輪83o、齒輪83i,為了幫助理解而有意地於截面重疊顯示。食品殺菌裝置1中,在殺菌室2的前方的壁8及後方的壁9,分別形成有開口部81、開口部91。另外,在開口部81的前後設有外門82o及內門82i,在開口部91的前後設有外門92o及內門92i。外門82o及內門82i以隔著開口部81彼此相向的方式設置,構成為從外門82o及內門82i的封閉狀態(參照圖4),而外門82o可向前方開放,內門82i可向後方開放(參照圖5)。以下對這些情況進行進一步詳述。2.2 Opening and closing structure with features related to airtightness 4 and 5 show partial cross-sectional views (when closed and when open) of the opening and closing structure showing the characteristics of the front of the food sterilization device 1. However, it should be noted that the gear 83o and the gear 83i shown in FIG. 1 are deliberately overlapped and displayed in cross-sections to help understanding. In the food sterilization device 1, an opening 81 and an opening 91 are formed in the front wall 8 and the rear wall 9 of the sterilization chamber 2, respectively. In addition, an outer door 82o and an inner door 82i are provided before and after the opening 81, and an outer door 92o and an inner door 92i are provided before and after the opening 91. The outer door 82o and the inner door 82i are arranged to face each other through the opening 81, and are configured to be in a closed state from the outer door 82o and the inner door 82i (refer to FIG. 4), and the outer door 82o can be opened to the front, and the inner door 82i Can be opened to the rear (refer to Figure 5). These situations are described in further detail below.

外門82o與齒輪83o的旋轉連動,繞與壁8的外壁面8o(參照圖5及圖6)平行的軸(圖1中的紙面縱深方向的軸)而轉動。內門82i與齒輪83i的旋轉連動,繞與壁8的內壁面8i(參照圖5及圖6)平行的軸(圖1中的紙面縱深方向的軸)而轉動。此處,如圖1、圖4~圖6所示,齒輪83o、齒輪83i構成為彼此卡合而連動,彼此反向地旋轉。而且,齒輪83i如圖1所示那樣,安裝於經由鉸鏈84h而與臂84a連接的臂84b的前端,臂84a構成為利用例如油壓等的壓力泵而在圖1的Z方向(上下方向)可運動。當臂84a向上方移位時,安裝於臂84b的齒輪83i逆時針旋轉,並且與齒輪83i卡合的齒輪83o順時針旋轉。伴隨於此,封閉狀態的內門82i及外門82o過渡至開放狀態。反之,當臂84a向下方移位時,安裝於臂84b的齒輪83i順時針旋轉,並且與齒輪83i卡合的齒輪83o逆時針旋轉。伴隨於此,開放狀態的內門82i及外門82o過渡至封閉狀態。將以上的結構元件,統稱為開閉機構85。The outer door 82o rotates in conjunction with the rotation of the gear 83o, and rotates around an axis (the axis in the depth direction of the paper in FIG. 1) parallel to the outer wall surface 8o of the wall 8 (refer to FIGS. 5 and 6). The inner door 82i rotates in conjunction with the rotation of the gear 83i, and rotates around an axis (the axis in the depth direction of the paper surface in FIG. 1) parallel to the inner wall surface 8i of the wall 8 (refer to FIGS. 5 and 6). Here, as shown in FIGS. 1 and 4 to 6, the gear 83o and the gear 83i are configured to be engaged with each other to interlock and rotate in opposite directions. Moreover, as shown in FIG. 1, the gear 83i is attached to the tip of the arm 84b connected to the arm 84a via a hinge 84h, and the arm 84a is configured to move in the Z direction (vertical direction) of FIG. 1 using a pressure pump such as hydraulic pressure. Can exercise. When the arm 84a is displaced upward, the gear 83i attached to the arm 84b rotates counterclockwise, and the gear 83o engaged with the gear 83i rotates clockwise. Along with this, the inner door 82i and the outer door 82o in the closed state transition to the open state. Conversely, when the arm 84a is displaced downward, the gear 83i attached to the arm 84b rotates clockwise, and the gear 83o engaged with the gear 83i rotates counterclockwise. Along with this, the inner door 82i and the outer door 82o in the open state transition to the closed state. The above structural elements are collectively referred to as an opening and closing mechanism 85.

進而,如圖4~圖6所示,在壁8的外壁面8o,設有以包圍開口部81的方式形成的襯墊86o(申請專利範圍中的“第一襯墊”的一例)。而且,在壁8的內壁面8i,設有以包圍開口部81的方式形成的襯墊86i(申請專利範圍中的“第二襯墊”的一例)。換言之,以包圍開口部81的方式在壁8的外壁面8o與開閉機構85之間配置有襯墊86о,以包圍開口部81的方式在壁8的內壁面8i與開閉機構85之間配置有襯墊86i。在外門82o及內門82i的封閉狀態下,襯墊86o、襯墊86i與外門82o及內門82i分別密接,因而能夠進一步提高殺菌室2的氣密性。Furthermore, as shown in FIGS. 4 to 6, the outer wall surface 8 o of the wall 8 is provided with a gasket 86 o (an example of the “first gasket” in the scope of patent application) formed to surround the opening 81. Moreover, the inner wall surface 8i of the wall 8 is provided with a gasket 86i (an example of the “second gasket” in the scope of the patent application) formed to surround the opening 81. In other words, a gasket 86о is arranged between the outer wall surface 8o of the wall 8 and the opening and closing mechanism 85 to surround the opening 81, and a gasket 86о is arranged between the inner wall surface 8i of the wall 8 and the opening and closing mechanism 85 to surround the opening 81. Liner 86i. In the closed state of the outer door 82o and the inner door 82i, the gasket 86o and the gasket 86i are in close contact with the outer door 82o and the inner door 82i, respectively, so that the airtightness of the sterilization chamber 2 can be further improved.

圖7及圖8示出表示食品殺菌裝置1的後方的特徵的開閉結構的部分截面圖(封閉時及開放時)。但是,其中需注意,關於圖1所示的齒輪93o、齒輪93i,為了幫助理解而有意地於截面重疊顯示。外門92o及內門92i以隔著開口部91而彼此相向的方式設置,且構成為從外門92o及內門92i的封閉狀態(參照圖1),而外門92o可向後方開放,內門92i可向前方開放。以下對這些情況進行進一步詳述。FIGS. 7 and 8 show partial cross-sectional views (at the time of closing and at the time of opening) showing the characteristic opening and closing structure of the rear of the food sterilization device 1. However, it should be noted that the gear 93o and the gear 93i shown in FIG. 1 are deliberately overlapped and displayed in cross-sections to help understanding. The outer door 92o and the inner door 92i are arranged to face each other with the opening 91 interposed therebetween, and are configured from the closed state of the outer door 92o and the inner door 92i (refer to FIG. 1), and the outer door 92o can be opened to the rear and the inner The door 92i can be opened to the front. These situations are described in further detail below.

外門92o與齒輪93o的旋轉連動,繞與壁9的外壁面9o(參照圖8及圖9)平行的軸(圖1中的紙面縱深方向的軸)而轉動。內門92i與齒輪93i的旋轉連動,繞與壁9的內壁面9i(參照圖7及圖8)平行的軸(圖1中的紙面縱深方向的軸)轉動。此處,如圖1、圖7~圖9所示,齒輪93o、齒輪93i(申請專利範圍中的“第一齒輪及第二齒輪”的一例)構成為彼此卡合而連動,彼此反向地旋轉。而且,齒輪93i如圖1所示那樣,安裝於經由鉸鏈94h而與臂94a連接的臂94b的前端,臂94a構成為利用例如油壓等的壓力泵而在圖1的Z方向(上下方向)可運動。當臂94a向上方移位時,安裝於臂94b的齒輪93i逆時針旋轉,並且與齒輪93i卡合的齒輪93o順時針旋轉。伴隨於此,封閉狀態的內門92i及外門92o過渡至開放狀態。反之,當臂94a向下方移位時,安裝於臂94b的齒輪93i順時針旋轉,並且與齒輪93i卡合的齒輪93o逆時針旋轉。伴隨於此,開放狀態的內門92i及外門92o過渡至封閉狀態。將以上的結構元件,統稱為開閉機構95。The outer door 92o rotates in conjunction with the rotation of the gear 93o and rotates around an axis (the axis in the depth direction of the paper in FIG. 1) parallel to the outer wall surface 9o of the wall 9 (see FIGS. 8 and 9). The inner door 92i rotates in conjunction with the rotation of the gear 93i and rotates around an axis (the axis in the depth direction of the paper in FIG. 1) parallel to the inner wall surface 9i of the wall 9 (see FIGS. 7 and 8). Here, as shown in FIGS. 1 and 7-9, the gear 93o and the gear 93i (an example of the "first gear and the second gear" in the scope of the patent application) are configured to engage and interlock with each other, and are opposite to each other Spin. Moreover, as shown in FIG. 1, the gear 93i is attached to the tip of an arm 94b connected to an arm 94a via a hinge 94h. The arm 94a is configured to move in the Z direction (up and down direction) of FIG. 1 using a pressure pump such as hydraulic pressure. Can exercise. When the arm 94a is displaced upward, the gear 93i attached to the arm 94b rotates counterclockwise, and the gear 93o engaged with the gear 93i rotates clockwise. Along with this, the inner door 92i and the outer door 92o in the closed state transition to the open state. Conversely, when the arm 94a is displaced downward, the gear 93i attached to the arm 94b rotates clockwise, and the gear 93o engaged with the gear 93i rotates counterclockwise. Along with this, the inner door 92i and the outer door 92o in the open state transition to the closed state. The above structural elements are collectively referred to as an opening and closing mechanism 95.

進而,如圖7~圖9所示,在壁9的外壁面9o,設有以包圍開口部91的方式形成的襯墊96o(申請專利範圍中的“第一襯墊”的一例)。而且,在壁9的內壁面9i,設有以包圍開口部91的方式形成的襯墊96i(申請專利範圍中的“第二襯墊”的一例)。換言之,以包圍開口部91的方式在壁9的外壁面9o與開閉機構95之間配置有襯墊96о,且以包圍開口部91的方式在壁9的內壁面9i與開閉機構95之間配置有襯墊96i。在外門92o及內門92i的封閉狀態下,襯墊96o、襯墊96i與外門92o及內門92i分別密接,因而能夠進一步提高殺菌室2的氣密性。Furthermore, as shown in FIGS. 7-9, the outer wall surface 9o of the wall 9 is provided with the gasket 96o (an example of the "first gasket" in the scope of patent application) formed to surround the opening 91. In addition, on the inner wall surface 9i of the wall 9, a gasket 96i (an example of the “second gasket” in the scope of patent application) formed to surround the opening 91 is provided. In other words, the gasket 96о is arranged between the outer wall surface 9o of the wall 9 and the opening and closing mechanism 95 so as to surround the opening 91, and is arranged between the inner wall surface 9i of the wall 9 and the opening and closing mechanism 95 so as to surround the opening 91 There is a pad 96i. In the closed state of the outer door 92o and the inner door 92i, the gasket 96o and the gasket 96i are in close contact with the outer door 92o and the inner door 92i, respectively, so that the airtightness of the sterilization chamber 2 can be further improved.

接著,關於具有上文所述的特徵的開閉結構的食品殺菌裝置1,也需注意在外門82o、外門92o及內門82i、內門92i的封閉狀態下,實行使用所述的吸排系統3~6的加減壓時,發揮如下作用效果。Next, regarding the food sterilization device 1 with the above-mentioned feature opening and closing structure, it is also necessary to pay attention to the use of the suction and discharge system 3 when the outer door 82o, the outer door 92o, the inner door 82i, and the inner door 92i are closed. The following functions and effects are exhibited when the pressure is increased or decreased from -6.

首先,在減壓時外門82o、外門92o被按壓於殺菌室2的外壁面8o、外壁面9o。由此,能夠使與外門82o、外門92o的轉動連動的齒輪83o、齒輪93o及卡合於齒輪83o、齒輪93o的齒輪83i、齒輪93i旋轉,使與齒輪83i、齒輪93i的旋轉連動的內門82i、內門92i轉動,而將內門82i、內門92i按壓於殺菌室2的內壁面8i、內壁面9i。First, the outer door 82o and the outer door 92o are pressed against the outer wall surface 8o and the outer wall surface 9o of the sterilization chamber 2 at the time of decompression. Thereby, it is possible to rotate the gear 83o and the gear 93o that are interlocked with the rotation of the outer door 82o and the outer door 92o, and the gear 83i and the gear 93i that are engaged with the gear 83o and the gear 93o. The inner door 82i and the inner door 92i rotate, and the inner door 82i and the inner door 92i are pressed against the inner wall surface 8i and the inner wall surface 9i of the sterilization chamber 2.

另一方面,在加壓時內門82i、內門92i被按壓於殺菌室2的內壁面8i、內壁面9i。由此,能夠使與內門82i、內門92i的轉動連動的齒輪83i、齒輪93i及卡合於齒輪83i、齒輪93i的齒輪83o、齒輪93o旋轉,使與齒輪83o、齒輪93o的旋轉連動的外門82o、外門92o轉動,而將外門82o、外門92o按壓於殺菌室2的外壁面8o、外壁面9o。On the other hand, the inner door 82i and the inner door 92i are pressed against the inner wall surface 8i and the inner wall surface 9i of the sterilization chamber 2 during pressurization. As a result, it is possible to rotate the gear 83i and the gear 93i that are interlocked with the rotation of the inner door 82i and the inner door 92i, and the gear 83o and the gear 93o that are engaged with the gear 83i and the gear 93i. The outer door 82o and the outer door 92o rotate, and the outer door 82o and the outer door 92o are pressed against the outer wall surface 8o and the outer wall surface 9o of the sterilization chamber 2.

根據以上內容,能夠利用將殺菌室2加減壓時施加的力,在減壓及加壓時兩者的情況下,將開口部81、開口部91從內側與外側的兩側雙重密閉。換言之,能夠利用簡易結構,在減壓時防止從外部向殺菌室2抽吸空氣,且在加壓時防止蒸汽從殺菌室2向外部洩漏。Based on the above, the force applied when the sterilization chamber 2 is decompressed and depressurized can be used to double seal the opening 81 and the opening 91 from both sides of the inner and outer sides in both the decompression and the pressurization. In other words, it is possible to use a simple structure to prevent air from being sucked into the sterilization chamber 2 from the outside during decompression, and to prevent steam from leaking from the sterilization chamber 2 to the outside during pressurization.

而且,當在外門82o、外門92o及內門82i、內門92i的封閉狀態下,利用真空裝置5實行減壓時,殺菌室2、和由外門82o及內門82i夾持並封閉的開口部81的空間也逐漸減壓。同樣地,殺菌室2、和由外門92o及內門92i夾持並封閉的開口部91的空間也逐漸減壓。換言之,可謂所述真空裝置5構成為:可將殺菌室2、和由外門82o、外門92o及內門82i、內門92i夾持並封閉的開口部81、開口部91的空間兩者抽真空。Moreover, when the external door 82o, the external door 92o, the internal door 82i, and the internal door 92i are closed and the vacuum device 5 is used to perform decompression, the sterilization chamber 2 is sandwiched and closed by the external door 82o and the internal door 82i. The space of the opening 81 is also gradually reduced in pressure. Similarly, the space between the sterilization chamber 2 and the opening 91 sandwiched and closed by the outer door 92o and the inner door 92i is gradually reduced in pressure. In other words, it can be said that the vacuum device 5 is configured so that both the sterilization chamber 2 and the space of the opening 81 and the opening 91 can be sandwiched and closed by the outer door 82o, the outer door 92o, the inner door 82i, and the inner door 92i. Vacuum.

開口部81的空間在將殺菌室2抽真空直至使外門82o及內門82i牢固地壓接於襯墊86o、襯墊86i為止的期間,與殺菌室2同樣地減壓至真空或真空附近。通過將開口部81的空間抽真空,能夠防止送入蒸汽時殺菌室2的熱散逸至外部。由此,能夠防止加熱殺菌時的殺菌室2的溫度降低,將殺菌室2的食品(例如上文所述的無菌包裝米飯R)更可靠地加熱殺菌。而且,能夠使外門82o與外壁面8o的密接、及內門82i與內壁面8i的密接更牢固,更可靠地防止減壓時的空氣流入及加壓時的蒸汽流出。The space of the opening 81 is depressurized to the vacuum or near the vacuum in the same way as the sterilization chamber 2 during the time the sterilization chamber 2 is evacuated until the outer door 82o and the inner door 82i are firmly pressed against the gasket 86o and the gasket 86i . By evacuating the space of the opening 81, it is possible to prevent the heat of the sterilization chamber 2 from escaping to the outside when steam is fed. Thereby, it is possible to prevent the temperature of the sterilization chamber 2 from falling during heat sterilization, and heat sterilize the food in the sterilization chamber 2 (for example, the aseptic packaged rice R described above) more reliably. Furthermore, the close contact between the outer door 82o and the outer wall surface 8o and the close contact between the inner door 82i and the inner wall surface 8i can be made stronger, and the inflow of air during decompression and the outflow of steam during pressurization can be more reliably prevented.

3.變形例 此外,也可利用如下形態,來進一步創意設計本實施方式的食品殺菌裝置1。3. Modifications In addition, the following forms can also be used to further creatively design the food sterilization device 1 of this embodiment.

第一,如圖5及圖6所示,本實施方式中,在壁8的外壁面8o設有以包圍開口部81的方式形成的襯墊86o,且在壁8的內壁面8i設有以包圍開口部81的方式形成的襯墊86i,但也可將襯墊86o、襯墊86i的至少一者設於外門82o(與外壁面8o接觸的一側的面)或內門82i(與內壁面8i接觸的一側的面)。此情況下也能夠與上文所述同樣地提高氣密性。First, as shown in FIGS. 5 and 6, in this embodiment, the outer wall surface 8o of the wall 8 is provided with a gasket 86o formed to surround the opening 81, and the inner wall surface 8i of the wall 8 is provided with The liner 86i is formed to surround the opening 81, but at least one of the liner 86o and the liner 86i may be provided on the outer door 82o (the surface in contact with the outer wall surface 8o) or the inner door 82i (with The surface on the side in contact with the inner wall surface 8i). In this case, the airtightness can be improved in the same manner as described above.

第二,如圖8及圖9所示,本實施方式中,在壁9的外壁面9o設有以包圍開口部91的方式形成的襯墊96o,且在壁9的內壁面9i設有以包圍開口部91的方式形成的襯墊96i,但也可將襯墊96o、襯墊96i的至少一者設於外門92o(與外壁面9o接觸的一側的面)或內門92i(與內壁面9i接觸的一側的面)。此情況下也能夠與上文所述同樣地提高氣密性。Second, as shown in FIGS. 8 and 9, in this embodiment, the outer wall surface 9o of the wall 9 is provided with a gasket 96o formed to surround the opening 91, and the inner wall surface 9i of the wall 9 is provided with The liner 96i is formed to surround the opening 91, but at least one of the liner 96o and the liner 96i may be provided on the outer door 92o (the surface in contact with the outer wall surface 9o) or the inner door 92i (with The surface on the side where the inner wall surface 9i is in contact). In this case, the airtightness can be improved in the same manner as described above.

第三,也可使用本實施方式的食品殺菌裝置1,將無菌包裝米飯R以外的食品殺菌。Thirdly, the food sterilization device 1 of this embodiment can also be used to sterilize foods other than the aseptically packaged rice R.

第四,也能以食品殺菌裝置1具有開口部81、開口部91的至少一者的方式實施,並與此相應地以具有上文所述的特徵的開閉結構的至少一者的方式實施。Fourth, the food sterilization device 1 can also be implemented with at least one of the opening 81 and the opening 91, and accordingly it can be implemented with at least one of the opening and closing structures having the above-mentioned characteristics.

4.總結 如以上那樣,根據本實施方式,能夠實施具備簡易結構的開閉機構85、開閉機構95的食品殺菌裝置1,所述開閉機構85、開閉機構95能夠在減壓時防止從外部向殺菌室2抽吸空氣,且在加壓時防止蒸汽從殺菌室2向外部洩漏。4. Summary As described above, according to the present embodiment, it is possible to implement a food sterilization device 1 provided with a simple structure of the opening and closing mechanism 85 and the opening and closing mechanism 95, which can prevent being drawn into the sterilization chamber 2 from the outside when the pressure is reduced. Air is sucked and steam is prevented from leaking from the sterilization chamber 2 to the outside when pressurized.

所述食品殺菌裝置1設有利用蒸汽將內部的食品(無菌包裝米飯R)殺菌的殺菌室2,食品殺菌裝置1包括:減壓部件(真空裝置5),將殺菌室2減壓;蒸汽提供部件(蒸汽提供裝置6),向殺菌室2提供蒸汽;開閉機構85、開閉機構95,設於在殺菌室2的至少一個壁8、壁9形成的開口部81、開口部91,將殺菌室2開放或密閉;第一襯墊86o、第一襯墊96o,以包圍開口部81、開口部91的方式配置於壁8、壁9的外壁面8o、外壁面9o與開閉機構85、開閉機構95之間;以及第二襯墊86i、第二襯墊96i,以包圍開口部81、開口部91的方式配置於壁8、壁9的內壁面8i、內壁面9i與開閉機構85、開閉機構95之間,開閉機構85、開閉機構95具有:外門82o、外門92o,與第一齒輪83o、第一齒輪93o的旋轉連動而轉動;及內門82i、內門92i,與卡合於第一齒輪83o、第一齒輪93o的第二齒輪83i、第二齒輪93i的旋轉連動而轉動,外門82o、外門92o及內門82i、內門92i隔著壁8、壁9而轉動,經由第一襯墊86o、第一襯墊96o將外門82o、外門92o按壓於外壁面8o,經由第二襯墊86i、第二襯墊96i將內門82i、內門92i按壓於內壁面8i,由此將開口部81、開口部91密閉。The food sterilization device 1 is provided with a sterilization chamber 2 that uses steam to sterilize the food (sterile packaged rice R) inside. The food sterilization device 1 includes: a decompression component (vacuum device 5) to decompress the sterilization chamber 2; steam is provided The component (steam supply device 6) provides steam to the sterilization chamber 2; the opening and closing mechanism 85 and the opening and closing mechanism 95 are provided in the opening 81 and the opening 91 formed in at least one wall 8 and the wall 9 of the sterilization chamber 2, and the sterilization chamber 2 Open or airtight; the first gasket 86o, the first gasket 96o are arranged on the wall 8, the outer wall surface 8o of the wall 9, the outer wall surface 9o and the opening and closing mechanism 85, the opening and closing mechanism in a manner to surround the opening 81 and the opening 91 95; and the second gasket 86i, the second gasket 96i are arranged on the wall 8, the inner wall surface 8i of the wall 9, the inner wall surface 9i and the opening and closing mechanism 85, the opening and closing mechanism in a manner to surround the opening 81 and the opening 91 Between 95, the opening and closing mechanism 85 and the opening and closing mechanism 95 have: an outer door 82o and an outer door 92o that rotate in conjunction with the rotation of the first gear 83o and the first gear 93o; and the inner door 82i and the inner door 92i that are engaged with The first gear 83o, the second gear 83i of the first gear 93o, and the second gear 93i rotate in conjunction with the rotation, and the outer door 82o, the outer door 92o, the inner door 82i, and the inner door 92i rotate via the wall 8 and the wall 9. The outer door 82o and the outer door 92o are pressed against the outer wall surface 8o via the first gasket 86o and the first gasket 96o, and the inner door 82i and the inner door 92i are pressed against the inner wall surface via the second gasket 86i and the second gasket 96i 8i, thereby sealing the opening 81 and the opening 91.

最後,對本發明的各種實施方式進行了說明,但這些實施方式是作為示例而提示,並非意在限定發明的範圍。所述新穎的實施方式能以其他各種形態實施,能夠在不偏離發明的主旨的範圍內進行各種省略、替換、變更。所述實施方式或其變形包含於發明的範圍或主旨,並且包含於申請專利範圍所記載的發明及其均等範圍。Finally, various embodiments of the present invention have been described, but these embodiments are presented as examples and are not intended to limit the scope of the invention. The novel embodiment described above can be implemented in various other forms, and various omissions, substitutions, and changes can be made without departing from the spirit of the invention. The above-mentioned embodiments or their modifications are included in the scope or spirit of the invention, and are included in the invention described in the scope of patent applications and their equivalent scope.

1:食品殺菌裝置 2:殺菌室 3:蒸汽提供口 4:吸氣口 5:真空裝置 5p、6p:管道 6:蒸汽提供裝置 7:保持器 8、9:壁 8i、9i:內壁面 8o、9o:外壁面 81、91:開口部 82i、92i:內門 82o、92o:外門 83i、93i:齒輪(第二齒輪) 83o、93o:齒輪(第一齒輪) 84a、84b、94a、94b:臂 84h、94h:鉸鏈 85、95:開閉機構 86i、96i:襯墊(第二襯墊) 86o、96o:襯墊(第一襯墊) C:容器 Ca:食品收容部 Cl:蓋材 R、R1~R6:無菌包裝米飯 r:米 S1~S5:步驟 X、Z:方向1: Food sterilization device 2: Sterilization room 3: Steam supply port 4: suction port 5: Vacuum device 5p, 6p: pipeline 6: Steam supply device 7: retainer 8, 9: wall 8i, 9i: inner wall surface 8o, 9o: outer wall 81, 91: opening 82i, 92i: inner door 82o, 92o: Outer door 83i, 93i: Gear (second gear) 83o, 93o: Gear (first gear) 84a, 84b, 94a, 94b: arm 84h, 94h: hinge 85, 95: opening and closing mechanism 86i, 96i: liner (second liner) 86o, 96o: liner (first liner) C: container Ca: Food Containment Department Cl: cover material R, R1~R6: Aseptic packaged rice r: meter S1~S5: steps X, Z: direction

圖1是本發明的實施方式的食品殺菌裝置的概要圖。 圖2是表示無菌包裝米飯的概要圖。 圖3是表示無菌包裝米飯的製造工序的流程圖。 圖4是表示食品殺菌裝置的前方的特徵的開閉結構的部分截面圖(封閉時)。 圖5是表示食品殺菌裝置的前方的特徵的開閉結構的部分截面圖(開放時)。 圖6是表示食品殺菌裝置的前方的襯墊的概要圖。 圖7是表示食品殺菌裝置的後方的特徵的開閉結構的部分截面圖(封閉時)。 圖8是表示食品殺菌裝置的後方的特徵的開閉結構的部分截面圖(開放時)。 圖9是表示食品殺菌裝置的後方的襯墊的概要圖。Fig. 1 is a schematic diagram of a food sterilization device according to an embodiment of the present invention. Fig. 2 is a schematic diagram showing aseptically packaged rice. Fig. 3 is a flowchart showing the manufacturing process of aseptic packaged rice. Fig. 4 is a partial cross-sectional view (when closed) showing a characteristic opening and closing structure of the front of the food sterilization device. Fig. 5 is a partial cross-sectional view (when opened) showing a characteristic opening and closing structure of the front of the food sterilization device. Fig. 6 is a schematic view showing a gasket at the front of the food sterilization device. Fig. 7 is a partial cross-sectional view (when closed) showing a characteristic opening and closing structure of the rear of the food sterilization device. Fig. 8 is a partial cross-sectional view (when opened) showing a characteristic opening and closing structure of the rear of the food sterilization device. Fig. 9 is a schematic view showing a gasket at the rear of the food sterilization device.

1:食品殺菌裝置 1: Food sterilization device

2:殺菌室 2: Sterilization room

3:蒸汽提供口 3: Steam supply port

4:吸氣口 4: suction port

5:真空裝置 5: Vacuum device

5p、6p:管道 5p, 6p: pipeline

6:蒸汽提供裝置 6: Steam supply device

7:保持器 7: retainer

8、9:壁 8, 9: wall

81、91:開口部 81, 91: opening

82i、92i:內門 82i, 92i: inner door

82o、92o:外門 82o, 92o: Outer door

83i、93i:齒輪(第二齒輪) 83i, 93i: Gear (second gear)

83o、93o:齒輪(第一齒輪) 83o, 93o: gear (first gear)

84a、84b、94a、94b:臂 84a, 84b, 94a, 94b: arm

84h、94h:鉸鏈 84h, 94h: hinge

85、95:開閉機構 85, 95: opening and closing mechanism

R1~R6:無菌包裝米飯 R1~R6: Aseptic packaged rice

X、Z:方向 X, Z: direction

Claims (2)

一種食品殺菌裝置,設有利用蒸汽將內部的食品殺菌的殺菌室,其特徵在於包括: 減壓部件,將所述殺菌室減壓; 蒸汽提供部件,向所述殺菌室提供蒸汽; 開閉機構,設於在所述殺菌室的至少一個壁所形成的開口部,將所述殺菌室開放或密閉; 第一襯墊,以包圍所述開口部的方式配置於所述壁的外壁面與所述開閉機構之間;以及 第二襯墊,以包圍所述開口部的方式配置於所述壁的內壁面與所述開閉機構之間, 其中,所述開閉機構具有: 外門,與第一齒輪的旋轉連動而轉動;及 內門,與卡合於所述第一齒輪的第二齒輪的旋轉連動而轉動, 所述外門及所述內門隔著所述壁而轉動,經由所述第一襯墊將所述外門按壓於所述外壁面,經由所述第二襯墊將所述內門按壓於所述內壁面,由此將所述開口部密閉。A food sterilization device is provided with a sterilization chamber that uses steam to sterilize food inside, and is characterized in that it includes: A decompression component to decompress the sterilization chamber; A steam supply component for supplying steam to the sterilization chamber; The opening and closing mechanism is provided in an opening formed in at least one wall of the sterilization chamber to open or seal the sterilization chamber; The first gasket is arranged between the outer surface of the wall and the opening and closing mechanism so as to surround the opening; and The second gasket is arranged between the inner wall surface of the wall and the opening and closing mechanism so as to surround the opening, Wherein, the opening and closing mechanism has: The outer door rotates in conjunction with the rotation of the first gear; and The inner door rotates in conjunction with the rotation of the second gear engaged with the first gear, The outer door and the inner door are rotated across the wall, the outer door is pressed against the outer wall surface via the first gasket, and the inner door is pressed against the outer wall via the second gasket The inner wall surface thus seals the opening. 如申請專利範圍第1項所述的食品殺菌裝置,其中, 所述減壓部件為:將所述殺菌室、和由所述外門及所述內門夾持並封閉的所述開口部的空間抽真空的真空裝置。The food sterilization device as described in item 1 of the scope of patent application, wherein: The decompression member is a vacuum device that evacuates the space between the sterilization chamber and the opening sandwiched and closed by the outer door and the inner door.
TW108128911A 2018-10-09 2019-08-14 Food sterilization apparatus TWI702915B (en)

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CN202019691U (en) * 2011-03-30 2011-11-02 鹿泽海 Double-door efficient sterilization kettle

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