TWI782270B - Quantum dot film and method of making the same - Google Patents
Quantum dot film and method of making the same Download PDFInfo
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- TWI782270B TWI782270B TW109112326A TW109112326A TWI782270B TW I782270 B TWI782270 B TW I782270B TW 109112326 A TW109112326 A TW 109112326A TW 109112326 A TW109112326 A TW 109112326A TW I782270 B TWI782270 B TW I782270B
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- quantum dot
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- quantum dots
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Abstract
Description
本申請案有關並請求在2017年10月6日提出的美國臨時申請案第62/568,909號之優先權。上述申請案的全部揭示在此納入作為參考。 This application is related to and claims priority to U.S. Provisional Application Serial No. 62/568,909, filed October 6, 2017. The entire disclosure of the above application is hereby incorporated by reference.
本發明關於量子點薄膜。更特定而言,本發明之一態樣關於包含量子點薄膜之顯示器系統。本發明之另一態樣關於一種製造量子點薄膜之方法。 The present invention relates to quantum dot films. More particularly, one aspect of the invention relates to display systems that include quantum dot films. Another aspect of the present invention relates to a method for manufacturing a quantum dot thin film.
量子點為由奈米材料製成的粒子,其在施加電流或光時發射特定頻率光。量子點發射之光的頻率可藉由改變點大小、形狀、及材料型式而變動。量子點因可改良色彩準確度,故其應用之一為光電顯示器,特定而言為LED顯示器。 Quantum dots are particles made of nanomaterials that emit light at specific frequencies when electric current or light is applied. The frequency of light emitted by quantum dots can be varied by changing the dot size, shape, and material type. One application of quantum dots due to their improved color accuracy is optoelectronic displays, specifically LED displays.
應用於材料或顯示器的術語「光電」在此以其在成像技藝之習知意義使用,以指稱具有至少一種光學性質不同的第一及第二顯示狀態之材料,該材料因對材料施加電場而從其第一改變成第二顯示狀態。雖然該光學性質一般為人類肉眼可感受的色彩,但其可為其他的光學性質,如光學透射率、反射率、發光性,或在意圖用於機器閱讀之顯示器的情形為可見光範圍外的電磁波長之反射率變化所稱的假色。The term "optoelectronic" as applied to materials or displays is used herein in its conventional sense in the imaging arts to refer to a material having at least one optically distinct first and second display state which is transformed by the application of an electric field to the material. Changes from its first to second display state. While this optical property is generally the color perceived by the naked human eye, it may be other optical properties such as optical transmittance, reflectivity, luminescence, or in the case of displays intended for machine reading, electromagnetic waves outside the range of visible light The long-term reflectance change is called false color.
量子點常藉由以被包夾在背光單元與紅綠藍(RGB)彩色濾光器之間的膜形式提供,而被加入LED顯示器中。該背光單元包含藍光LED,且一部分發射的藍光在通過量子點薄膜之後被轉換成紅及綠光。因此,離開量子點薄膜且進入彩色濾光器之光包括實質上增量的紅、綠或藍光。結果被彩色濾光器吸收的光量降低。Quantum dots are often incorporated into LED displays by being provided in the form of a film sandwiched between a backlight unit and a red-green-blue (RGB) color filter. The backlight unit includes blue LEDs, and part of the emitted blue light is converted into red and green light after passing through the quantum dot film. Thus, the light exiting the quantum dot film and entering the color filter includes substantially incremental red, green or blue light. As a result, the amount of light absorbed by the color filter is reduced.
量子點薄膜係將量子點摻合在聚合物(如環氧物)中,及在聚合物-量子點摻合物層的任一側上施加屏障層而製造。可固化的聚合物及屏障層將量子點密封而隔離氧與水,其隨時間經過會降解材料。然而,混合量子點與聚合物經常有其固有的難度,如均質性、分散力及性能損失(量子產率及可靠度)。因此,現在需要改良量子點薄膜。Quantum dot films are fabricated by blending quantum dots in a polymer, such as epoxy, and applying a barrier layer on either side of the polymer-quantum dot blend layer. A curable polymer and barrier layer seals the quantum dots from oxygen and water, which degrades the material over time. However, mixing quantum dots with polymers often has inherent difficulties, such as homogeneity, dispersion force, and loss of performance (quantum yield and reliability). Therefore, there is a need for improved quantum dot thin films.
依照本發明之第一具體實施例,量子點薄膜可包含複數個密封微胞。該微胞可在一層聚合材料內形成且被密封材料密封。又該微胞可含有包含溶劑與複數個量子點的分散液。According to the first embodiment of the present invention, the quantum dot film may include a plurality of sealed cells. The cells may be formed within a layer of polymeric material and sealed by a sealing material. In addition, the micelles may contain a dispersion liquid including a solvent and a plurality of quantum dots.
依照本發明之第二具體實施例,一種製造量子點薄膜之方法可包含提供一層具有複數個開放微胞之聚合材料,將該複數個開放微胞以包含溶劑與複數個量子點的分散液填充,及將該微胞密封。According to a second embodiment of the present invention, a method of manufacturing a quantum dot thin film may include providing a layer of polymeric material having a plurality of open cells, filling the plurality of open cells with a dispersion comprising a solvent and a plurality of quantum dots , and seal the microcell.
本發明之這些及其他態樣基於以下說明而明白。These and other aspects of the present invention will be apparent from the following description.
在以下的詳細說明中,為了徹底了解相關教示而舉例敘述許多指定細節。然而,本教示無此細節即可實行對所屬技術領域者應為明白。In the following detailed description, numerous specific details are set forth by way of example in order to provide a thorough understanding of the relevant teachings. However, it will be apparent to those skilled in the art that the present teachings can be practiced without such details.
本發明之各種具體實施例大致藉由排除聚合物/量子點摻合物而提供一種改良量子點薄膜。依照本發明之各種具體實施例的薄膜將量子點薄膜封裝在複數個密封微胞中。量子點分散液可使用各種方法封裝在光學薄膜中。例如被併入顯示器系統中的材料現已敘述於許多讓渡予或為Massachusetts Institute of Technology (MIT)、E Ink Corporation、E Ink California, LLC、及相關公司之名的專利及申請案。各種技術使用封裝及微胞電泳介質以及其他的光電介質。這些專利及申請案所揭述的技術包括以下,其全部納入此處作為參考: (a)電泳粒子、流體及流體添加劑;參見例如美國專利第7,002,728及7,679,814號; (b)囊、黏合劑、及封裝方法;參見例如美國專利第6,922,276及7,411,719號; (c)微胞結構、壁材料、及形成微胞之方法;參見例如美國專利第6,672,921、6,751,007、6,753,067、6,781,745、6,788,452、6,795,229、6,806,995、6,829,078、6,833,177、6,850,355、6,865,012、6,870,662、6,885,495、6,906,779、6,930,818、6,933,098、6,947,202、6,987,605、7,046,228、7,072,095、7,079,303、7,141,279、7,156,945、7,205,355、7,233,429、7,261,920、7,271,947、7,304,780、7,307,778、7,327,346、7,347,957、7,470,386、7,504,050、7,580,180、7,715,087、7,767,126、7,880,958、8,002,948、8,154,790、8,169,690、8,441,432、8,582,197、8,891,156、9,279,906、9,291,872、及9,388,307號,以及美國專利申請案公開第2003/0175480、2003/0175481、2003/0179437、2003/0203101、2013/0321744、2014/0050814、2015/0085345、2016/0059442、2016/0004136、及2016/0059617號; (d)填充及密封微胞之方法;參見例如美國專利第6,545,797、6,751,008、6,788,449、6,831,770、6,833,943、6,859,302、6,867,898、6,914,714、6,972,893、7,005,468、7,046,228、7,052,571、7,144,942、7,166,182、7,374,634、7,385,751、7,408,696、7,522,332、7,557,981、7,560,004、7,564,614、7,572,491、7,616,374、7,684,108、7,715,087、7,715,088、8,179,589、8,361,356、8,520,292、8,625,188、8,830,561、9,081,250、及9,346,987號,以及美國專利申請案公開第2002/0188053、2004/0120024、2004/0219306、2006/0132897、2006/0164715、2006/0238489、2007/0035497、2007/0036919、2007/0243332、2015/0098124、及2016/0109780號; (e)含有光電材料之膜及次組裝件;參見例如美國專利第6,825,829、6,982,178、7,112,114、7,158,282、7,236,292、7,443,571、7,513,813、7,561,324、7,636,191、7,649,666、7,728,811、7,729,039、7,791,782、7,839,564、7,843,621、7,843,624、8,034,209、8,068,272、8,077,381、8,177,942、8,390,301、8,482,835、8,786,929、8,830,553、8,854,721、9,075,280、及9,238,340號,以及美國專利申請案公開第2007/0237962、2009/0109519、2009/0168067、2011/0164301、2014/0115884、及2014/0340738號; (f)背板、黏著層、以及其他用於顯示器之輔助層及方法;參見例如美國專利第7,116,318及7,535,624號; (g)色彩形成及色彩調整;參見例如美國專利第7,075,502及7,839,564號; (h)驅動顯示器之方法;參見例如美國專利第7,012,600及7,453,445號; (i)顯示器之應用;參見例如美國專利第7,312,784及8,009,348號;及 (j)非電泳顯示器,如美國專利第6,241,921及美國專利申請案公開第2015/0277160號所揭述;以及顯示器以外的封裝及微胞技術應用;參見例如美國專利申請案公開第2015/0005720及2016/0012710號。Various embodiments of the present invention generally provide an improved quantum dot film by eliminating polymer/quantum dot blends. Films according to various embodiments of the present invention encapsulate quantum dot films in a plurality of sealed cells. Quantum dot dispersions can be encapsulated in optical films using various methods. Materials incorporated into display systems, for example, have been described in numerous patents and applications assigned to or in the name of Massachusetts Institute of Technology (MIT), E Ink Corporation, E Ink California, LLC, and related companies. Various technologies use encapsulation and microcell electrophoretic media as well as other optoelectronic media. The technologies disclosed in these patents and applications include the following, which are hereby incorporated by reference in their entirety: (a) Electrophoretic particles, fluids and fluid additives; see, eg, US Patent Nos. 7,002,728 and 7,679,814; (b) Capsules, adhesives, and methods of encapsulation; see, eg, U.S. Patent Nos. 6,922,276 and 7,411,719; (c)微胞結構、壁材料、及形成微胞之方法;參見例如美國專利第6,672,921、6,751,007、6,753,067、6,781,745、6,788,452、6,795,229、6,806,995、6,829,078、6,833,177、6,850,355、6,865,012、6,870,662、6,885,495、6,906,779、 6,930,818、6,933,098、6,947,202、6,987,605、7,046,228、7,072,095、7,079,303、7,141,279、7,156,945、7,205,355、7,233,429、7,261,920、7,271,947、7,304,780、7,307,778、7,327,346、7,347,957、7,470,386、7,504,050、7,580,180、7,715,087、7,767,126、7,880,958、8,002,948、8,154,790、 8,169,690、8,441,432、8,582,197、8,891,156、9,279,906、9,291,872、及9,388,307號,以及美國專利申請案公開第2003/0175480、2003/0175481、2003/0179437、2003/0203101、2013/0321744、2014/0050814、2015/0085345 , 2016/0059442, 2016/0004136, and 2016/0059617; (d)填充及密封微胞之方法;參見例如美國專利第6,545,797、6,751,008、6,788,449、6,831,770、6,833,943、6,859,302、6,867,898、6,914,714、6,972,893、7,005,468、7,046,228、7,052,571、7,144,942、7,166,182、7,374,634、7,385,751、7,408,696、 7,522,332、7,557,981、7,560,004、7,564,614、7,572,491、7,616,374、7,684,108、7,715,087、7,715,088、8,179,589、8,361,356、8,520,292、8,625,188、8,830,561、9,081,250、及9,346,987號,以及美國專利申請案公開第2002/0188053、2004/0120024、2004 /0219306, 2006/0132897, 2006/0164715, 2006/0238489, 2007/0035497, 2007/0036919, 2007/0243332, 2015/0098124, and 2016/0109780; (e)含有光電材料之膜及次組裝件;參見例如美國專利第6,825,829、6,982,178、7,112,114、7,158,282、7,236,292、7,443,571、7,513,813、7,561,324、7,636,191、7,649,666、7,728,811、7,729,039、7,791,782、7,839,564、7,843,621、7,843,624、 8,034,209、8,068,272、8,077,381、8,177,942、8,390,301、8,482,835、8,786,929、8,830,553、8,854,721、9,075,280、及9,238,340號,以及美國專利申請案公開第2007/0237962、2009/0109519、2009/0168067、2011/0164301、2014/0115884 , and No. 2014/0340738; (f) backplanes, adhesive layers, and other auxiliary layers and methods for displays; see, for example, US Patent Nos. 7,116,318 and 7,535,624; (g) Color formation and color adjustment; see, eg, US Patent Nos. 7,075,502 and 7,839,564; (h) methods of driving displays; see for example US Patent Nos. 7,012,600 and 7,453,445; (i) Display applications; see, eg, US Patent Nos. 7,312,784 and 8,009,348; and (j) Non-electrophoretic displays, as disclosed in U.S. Patent No. 6,241,921 and U.S. Patent Application Publication No. 2015/0277160; and packaging and cellular technology applications other than displays; see, e.g., U.S. Patent Application Publication Nos. 2015/0005720 and 2016/0012710.
現在參考圖1,其描述依照本發明之第一具體實施例的量子點薄膜10。量子點薄膜10可包含一層已被壓印的透光性聚合材料11,例如具有微胞圖樣。該圖樣可提供複數個多種幾何組態的微胞,例如圓形、橢圓形、立方形、六角形等。各微胞內較佳為量子點18、19於溶劑16(較佳為液體)中的均質分散液。該分散液被透光性密封層14(較佳為由可固化材料製成)密封在微胞內。聚合材料11、溶劑16、及密封層14的折射率較佳為極接近。Referring now to FIG. 1, a
具有複數個微胞之聚合材料層可包括但不限於熱塑性或熱固性材料或其前驅物,如多官能基乙烯類,其包括但不限於丙烯酸酯類、甲基丙烯酸酯類、烯丙基類、乙烯基苯類、乙烯基醚類,多官能基環氧化物及寡聚物或其聚合物等。其經常使用多官能基丙烯酸酯及其寡聚物。亦可使用多官能基環氧化物與多官能基丙烯酸酯的組合得到微胞所欲的物理-機械性質。亦可加入賦與撓性的低Tg(玻璃轉移溫度)黏合劑或可交聯寡聚物,如胺基甲酸酯丙烯酸酯或聚酯丙烯酸酯,以改良薄膜的抗彎曲性。A layer of polymeric material having a plurality of cells may include, but is not limited to, thermoplastic or thermoset materials or their precursors, such as multifunctional vinyls, which include, but are not limited to, acrylates, methacrylates, allyls, Vinylbenzenes, vinyl ethers, polyfunctional epoxides and oligomers or their polymers, etc. It often uses multifunctional acrylates and their oligomers. Combinations of polyfunctional epoxides and polyfunctional acrylates can also be used to obtain the desired physical-mechanical properties of the micelles. Flexibility-imparting low Tg (glass transition temperature) adhesives or cross-linkable oligomers such as urethane acrylate or polyester acrylate can also be added to improve the bending resistance of the film.
包含複數個微胞之聚合材料層提供撓性基板,因而可使用各種印刷或塗覆技術將微胞以含有量子點的分散液填充,其中一些未必昂貴。(使用文字「印刷」意圖包括所有形式的印刷及塗覆,其包括但不限於:事先計量塗覆,如區塊模塗覆、狹縫或擠壓塗覆、滑面或瀑式塗覆、簾式塗覆;輥式塗覆,如刀刮輥式塗覆、順逆輥式塗覆;凹版塗覆;浸漬塗覆;噴射塗覆;液面塗覆;旋轉塗覆;塗刷塗覆;氣動刮刀塗覆;絲網印刷方法;靜電印刷方法;感熱印刷方法;噴墨印刷方法;電泳沈積(參見美國專利第7,339,715號);及其他的類似技術。)此外,因為生成的量子點薄膜可為撓性,故該薄膜可被併入撓性顯示器中。A layer of polymeric material comprising a plurality of cells provides a flexible substrate so that the cells can be filled with a dispersion containing quantum dots using various printing or coating techniques, some of which are not necessarily expensive. (The use of the word "printing" is intended to include all forms of printing and coating, including but not limited to: pre-metered coating such as die coating, slot or extrusion coating, slip or waterfall coating, Curtain coating; roll coating, such as knife roll coating, forward and reverse roll coating; gravure coating; dip coating; spray coating; liquid surface coating; spin coating; brush coating; Pneumatic blade coating; screen printing method; electrostatic printing method; thermal printing method; inkjet printing method; electrophoretic deposition (see U.S. Patent No. 7,339,715); Being flexible, the film can be incorporated into flexible displays.
該聚合材料亦可包含極性寡聚或聚合材料。此極性寡聚或聚合材料可選自由具有至少一種如硝基(-NO2)、羥基(-OH)、羧基(-COO)、烷氧基(-OR,其中R為烷基)、鹵基(例如氟、氯、溴、或碘基)、氰基(-CN)、磺酸基(-SO3)等之基的寡聚物或聚合物所組成的群組。該極性聚合物材料的玻璃轉移溫度較佳為低於約100℃,且更較佳為低於約60℃。合適的極性寡聚或聚合材料之指定實例可包括但不限於多羥基官能化聚酯丙烯酸酯(如BDE 1025,Bomar Specialties Co.,康乃狄克州Winsted),或烷氧化丙烯酸酯,如乙氧化壬酚丙烯酸酯(例如SR504,Sartomer Company)、乙氧化三羥甲基丙烷三丙烯酸酯(例如SR9035,Sartomer Company)、或乙氧化季戊四醇四丙烯酸酯(例如SR494,得自Sartomer Company)。The polymeric material may also comprise polar oligomeric or polymeric material. This polar oligomeric or polymeric material can be selected from having at least one such as nitro (-NO2), hydroxyl (-OH), carboxyl (-COO), alkoxy (-OR, wherein R is alkyl), halo ( For example, a group consisting of oligomers or polymers based on fluorine, chlorine, bromine, or iodine), cyano (-CN), sulfonic acid (-SO3) and the like. The glass transition temperature of the polar polymeric material is preferably less than about 100°C, and more preferably less than about 60°C. Specific examples of suitable polar oligomeric or polymeric materials may include, but are not limited to, polyhydroxy-functional polyester acrylates such as BDE 1025, Bomar Specialties Co., Winsted, Connecticut, or alkoxylated acrylates such as BDE 1025, Bomar Specialties Co., Winsted, Conn. Oxidized nonylphenol acrylate (eg SR504 from Sartomer Company), ethoxylated trimethylolpropane triacrylate (eg SR9035 from Sartomer Company), or ethoxylated pentaerythritol tetraacrylate (eg SR494 from Sartomer Company).
或者,該聚合材料可包含(a)至少一種二官能基UV可固化成分,(b)至少一種光引發劑,及(c)至少一種脫模劑。合適的二官能基成分之分子量可大於約200。較佳為二官能基丙烯酸酯,且特佳為具有胺基甲酸酯或乙氧化主幹之二官能基丙烯酸酯。更特定而言,合適的二官能基成分可包括但不限於二乙二醇二丙烯酸酯(例如得自Sartomer之SR230)、三乙二醇二丙烯酸酯(例如得自Sartomer之SR272)、四乙二醇二丙烯酸酯(例如得自Sartomer之SR268)、聚乙二醇二丙烯酸酯(例如得自Sartomer之SR295、SR344或SR610)、聚乙二醇二甲基丙烯酸酯(例如得自Sartomer之SR603、SR644、SR252、或SR740)、乙氧化雙酚A二丙烯酸酯(例如得自Sartomer之CD9038、SR349、SR601、或SR602)、乙氧化雙酚A二甲基丙烯酸酯(例如得自Sartomer之CD540、CD542、SR101、SR150、SR348、SR480、或SR541)、及胺基甲酸酯二丙烯酸酯(例如得自Sartomer之CN959、CN961、CN964、CN965、CN980、或CN981;得自Cytec之Ebecryl 230、Ebecryl 270、Ebecryl 8402、Ebecryl 8804、Ebecryl 8807、或Ebecryl 8808)。合適的光引發劑可包括但不限於氧化貳醯基膦、2-苄基-2-(二甲胺基)-1-[4-(4-嗎啉基)苯基]-1-丁酮、氧化2,4,6-三甲基苯甲醯基二苯基膦、2-異丙基-9H-硫 -9-酮、4-苯甲醯基-4’-甲基二苯硫醚、與1-羥基-環己基-苯基-酮、2-羥基-2-甲基-1-苯基-丙烷-1-酮、1-[4-(2-羥基乙氧基)-苯基]-2-羥基-2-甲基-1-丙烷-1-酮、2,2-二甲氧基-1,2-二甲基乙烷-1-酮、或2-甲基-1[4-(甲硫基)苯基]-2-嗎啉基丙烷-1-酮。合適的脫模劑可包括但不限於經有機修改聚矽氧共聚物,如聚矽氧丙烯酸酯(例如得自Cytec之Ebecryl 1360或Ebecryl 350)、聚矽氧聚醚(例如得自Momentive之Silwet 7200、Silwet 7210、Silwet 7220、Silwet 7230、Silwet 7500、Silwet 7600、或Silwet 7607)。該組成物可進一步視情況包含一種或以上的以下成分:共引發劑、單官能基UV可固化成分、多官能基UV可固化成分、或安定劑。Alternatively, the polymeric material may comprise (a) at least one difunctional UV curable component, (b) at least one photoinitiator, and (c) at least one mold release agent. Suitable difunctional components can have a molecular weight greater than about 200. Difunctional acrylates are preferred, and difunctional acrylates with urethane or ethoxylated backbones are especially preferred. More specifically, suitable difunctional components may include, but are not limited to, diethylene glycol diacrylate (such as SR230 from Sartomer), triethylene glycol diacrylate (such as SR272 from Sartomer), tetraethylene glycol diacrylate (such as SR272 from Sartomer), Diol diacrylate (eg SR268 from Sartomer), polyethylene glycol diacrylate (eg SR295, SR344 or SR610 from Sartomer), polyethylene glycol dimethacrylate (eg SR603 from Sartomer) , SR644, SR252, or SR740), ethoxylated bisphenol A diacrylate (such as CD9038, SR349, SR601, or SR602 from Sartomer), ethoxylated bisphenol A dimethacrylate (such as CD540 from Sartomer) , CD542, SR101, SR150, SR348, SR480, or SR541), and urethane diacrylates (such as CN959, CN961, CN964, CN965, CN980, or CN981 from Sartomer; Ebecryl 230 from Cytec, Ebecryl 270, Ebecryl 8402, Ebecryl 8804, Ebecryl 8807, or Ebecryl 8808). Suitable photoinitiators may include, but are not limited to, diazylphosphine oxide, 2-benzyl-2-(dimethylamino)-1-[4-(4-morpholinyl)phenyl]-1-butanone , 2,4,6-trimethylbenzoyldiphenylphosphine oxide, 2-isopropyl-9H-sulfur -9-ketone, 4-benzoyl-4'-methyldiphenylsulfide, and 1-hydroxy-cyclohexyl-phenyl-ketone, 2-hydroxy-2-methyl-1-phenyl-propane -1-one, 1-[4-(2-hydroxyethoxy)-phenyl]-2-hydroxy-2-methyl-1-propan-1-one, 2,2-dimethoxy-1 , 2-dimethylethan-1-one, or 2-methyl-1[4-(methylthio)phenyl]-2-morpholinopropan-1-one. Suitable release agents may include, but are not limited to, organomodified silicone copolymers such as silicone acrylates (eg, Ebecryl 1360 or Ebecryl 350 from Cytec), silicone polyethers (eg, Silwet® from Momentive), 7200, Silwet 7210, Silwet 7220, Silwet 7230, Silwet 7500, Silwet 7600, or Silwet 7607). The composition may further include one or more of the following components as appropriate: a co-initiator, a monofunctional UV curable component, a multifunctional UV curable component, or a stabilizer.
提供該具有微胞之聚合材料之較佳方法為將微結構圖樣施加在聚合材料的一個表面上,如美國專利第6,930,818號所揭述的方法,其內容全部納入此處作為參考。例如可在輥對輥方法中使用在其外表面上具有三維圖樣的滾筒將聚合材料連續片壓印。例如滾筒表面上的圖樣可為複數個微米柱之形式。A preferred method of providing the polymeric material with cells is to apply a pattern of microstructures to a surface of the polymeric material, such as disclosed in US Pat. No. 6,930,818, the entire contents of which are incorporated herein by reference. Continuous sheets of polymeric material may be embossed, for example, in a roll-to-roll process using a roll having a three-dimensional pattern on its outer surface. For example, the pattern on the surface of the drum can be in the form of a plurality of micro-pillars.
分散液中的量子點材料可包含一種或以上的具有一種或以上的粒度之粒狀材料。在本發明之一較佳具體實施例中,該量子點材料當暴露於藍光時發射綠及紅光。該量子點材料可包括但不限於CdSe 核/殼發光奈米結晶體,CdSe/ZnS、InP/ZnS、PbSe/PbS、CdSe/CdS、CdTe/CdS、或CdTe/ZnS奈米結晶體。The quantum dot material in the dispersion may comprise one or more granular materials having one or more particle sizes. In a preferred embodiment of the invention, the quantum dot material emits green and red light when exposed to blue light. The quantum dot material may include but not limited to CdSe core/shell luminescent nanocrystals, CdSe/ZnS, InP/ZnS, PbSe/PbS, CdSe/CdS, CdTe/CdS, or CdTe/ZnS nanocrystals.
該量子點材料較佳為以直徑實質上小於可見光波長的奈米粒子之形式提供。術語「直徑」在此用以包括眾所周知的非球狀粒子之「等效直徑」。用於本發明之奈米粒子不必為球體或甚至本質上球體。奈米粒子顯示器的性質之變動可使用非球體及複合粒子達成,例如其中一種材料之核被不同材料之殼包圍的粒子,且本發明延伸到使用此非球體及/或複合粒子之奈米粒子顯示器及組裝件。The quantum dot material is preferably provided in the form of nanoparticles having a diameter substantially smaller than the wavelength of visible light. The term "diameter" is used herein to include the well-known "equivalent diameter" of non-spherical particles. Nanoparticles for use in the present invention need not be spherical or even essentially spherical. Variation of the properties of nanoparticle displays can be achieved using aspheric and composite particles, such as particles in which a core of one material is surrounded by a shell of a different material, and the invention extends to nanoparticles using such aspherical and/or composite particles Displays and assemblies.
用於本發明之非球體奈米粒子(其一般整體或部分由導電性材料形成)可具有廣泛種類的形狀。例如此粒子可具有橢球體之形式,其三個主軸的長度可均不同,或者可為旋轉的扁或長橢球體。非球體奈米粒子或可為層體形式,術語「層體」在此以其廣義使用而表示其中沿一個軸的最大尺寸實質上小於沿其他兩個軸各軸的最大尺寸之個體;因此,此層體奈米粒子可具有類似在底片所熟知的片狀鹵化銀粒之形式。非球體奈米粒子亦可具有角錐台或圓錐台、或長棒之形式。最後,該奈米粒子可為不規則形狀。用於本發明之複合(核/殼)奈米粒子可具有任何前段討論之形式,且一般包含導電性殼圍繞絕緣核、或絕緣殼圍繞導電性核。絕緣核可由例如矽、氧化鈦、氧化鋅、矽酸鋁、各種無機鹽、或硫形成。如同以上討論的簡單奈米粒子,該複合奈米粒子可接受表面修改,例如控制粒子彼此黏附或對其所接觸的任何表面黏附的程度。一種較佳的表面修改型式為將聚合物附著到奈米粒子表面。The non-spherical nanoparticles used in the present invention, which are generally formed in whole or in part from a conductive material, can have a wide variety of shapes. For example, the particle may have the form of an ellipsoid, the three main axes of which may all be of different lengths, or may be a prolate or prolate spheroid of revolution. Non-spherical nanoparticles may be in the form of layers, and the term "layer" is used in its broadest sense herein to mean a body in which the largest dimension along one axis is substantially smaller than the largest dimension along each of the other two axes; thus, The layered nanoparticles may have a form similar to the plate-shaped silver halide grains well known in film. The non-spherical nanoparticles may also have the form of a truncated pyramid or a truncated cone, or a long rod. Finally, the nanoparticles can be irregular in shape. Composite (core/shell) nanoparticles for use in the present invention may have any of the forms discussed in the preceding paragraph, and generally comprise a conductive shell surrounding an insulating core, or an insulating shell surrounding a conductive core. The insulating core can be formed of, for example, silicon, titanium oxide, zinc oxide, aluminum silicate, various inorganic salts, or sulfur. As with the simple nanoparticles discussed above, the composite nanoparticles may be subject to surface modifications, such as controlling the degree to which the particles adhere to each other or to any surface they contact. A preferred type of surface modification is to attach a polymer to the nanoparticle surface.
如前所示,本發明之各種具體實施例的態樣之一為該量子點當密封在微胞中時可保留分散液之形式。在此所述用以填充微胞的分散液可較佳為(偏好按所示次序提高)包含小於0.01、0.02、0.04、0.06、0.08、0.1、0.2、0.3、0.4、0.5重量百分比之量子點,且至少為了經濟性而獨立較佳為(偏好按所示次序提高)不超過0.6、0.7、0.8、0.9、1.0、2.0、3.0、4.0、5.0、6.0、7.0、8.0、9.0、10重量百分比之量子點。As previously indicated, one aspect of various embodiments of the present invention is that the quantum dots retain a dispersion when encapsulated in cells. Dispersions for filling micelles as described herein may preferably (preferably in increasing order) contain less than 0.01, 0.02, 0.04, 0.06, 0.08, 0.1, 0.2, 0.3, 0.4, 0.5 weight percent quantum dots , and independently preferably (increasing preference in the order shown) not to exceed 0.6, 0.7, 0.8, 0.9, 1.0, 2.0, 3.0, 4.0, 5.0, 6.0, 7.0, 8.0, 9.0, 10 weight percent, at least for economy of quantum dots.
該溶劑可為流體,較佳為透明無色液體,且更佳為折射率符合透光性微胞及/或密封層的折射率之流體。合適的溶劑之實例包括烴類,如己烷、異烷烴類(Isopar)、十氫萘(DECALIN)、5-亞乙基-2-降莰烯、脂肪油、石蠟油、矽流體;芳香族烴,如甲苯、二甲苯、苯基二甲苯乙烷、十二基苯、或烷基萘;鹵化溶劑,如氯仿、全氟萘烷(perfluorodecalin)、全氟甲苯、全氟二甲苯、二氯苯并三氟、3,4,5-三氯苯并三氟、氯五氟苯、二氯壬烷、或五氯苯;及全氟化溶劑,如得自明尼蘇達州聖保羅之3M Company之FC-43、FC-70或FC-5060;低分子量含鹵素聚合物,如得自奧瑞崗州波特蘭之TCI America之聚(全氟環氧丙烷);聚(氯三氟乙烯),如得自紐澤西州River Edge之Halocarbon Product Corp.之Halocarbon Oils;全氟聚烷基醚,如得自Ausimont之Galden、或得自德拉瓦州DuPont之Krytox油脂K-流體系列;得自Dow-corning之基於聚二甲基矽氧烷之聚矽氧油(DC-200)。The solvent can be a fluid, preferably a transparent colorless liquid, and more preferably a fluid whose refractive index matches that of the light-transmitting cells and/or the sealing layer. Examples of suitable solvents include hydrocarbons such as hexane, isoalkanes (Isopar), decalin (DECALIN), 5-ethylidene-2-norbornene, fatty oils, paraffin oils, silicone fluids; aromatic Hydrocarbons, such as toluene, xylene, phenylxyleneethane, dodecylbenzene, or alkylnaphthalene; halogenated solvents, such as chloroform, perfluorodecalin, perfluorotoluene, perfluoroxylene, dichloro Benzotrifluoro, 3,4,5-trichlorobenzotrifluoro, chloropentafluorobenzene, dichlorononane, or pentachlorobenzene; and perfluorinated solvents such as FC from 3M Company, St. Paul, Minnesota -43, FC-70 or FC-5060; low molecular weight halogen-containing polymers, such as poly(perfluoropropylene oxide) from TCI America of Portland, Oregon; poly(chlorotrifluoroethylene), such as Halocarbon Oils from Halocarbon Product Corp., River Edge, NJ; perfluoropolyalkyl ethers, such as Galden from Ausimont, or the Krytox grease K-fluid series from DuPont, Delaware; from Dow -corning's polydimethylsiloxane-based silicone oil (DC-200).
用於密封微胞之密封材料層可使用各種技術施加。例如密封可藉由將熱塑性或熱固性前驅物分散於分散液流體中而完成,其中熱塑性或熱固性前驅物不混溶於分散液流體中且比重小於顯示器流體。在以前驅物/分散液混合物填充微胞之後,前驅物相從分散液分離及形成上清液層,其然後藉溶劑蒸發、界面反應、水氣、熱或輻射而硬化或固化。熱塑物或熱固物及其前驅物之指定實例可包括如單官能基丙烯酸酯、單官能基甲基丙烯酸酯、多官能基丙烯酸酯、多官能基甲基丙烯酸酯、聚乙烯醇、聚丙烯酸、纖維素、明膠等材料。添加劑可被加入密封組成物,如聚合黏合劑或增稠劑、光引發劑、觸媒、硫化劑、填料、著色劑、或界面活性劑,以改良顯示器的物理-機械性質及光學性質。The layer of sealing material used to seal the cells can be applied using a variety of techniques. For example, sealing can be accomplished by dispersing a thermoplastic or thermosetting precursor in the dispersion fluid, wherein the thermoplastic or thermosetting precursor is immiscible in the dispersion fluid and has a lower specific gravity than the display fluid. After filling the cells with the precursor/dispersion mixture, the precursor phase separates from the dispersion and forms a supernatant layer, which is then hardened or cured by solvent evaporation, interfacial reactions, moisture, heat or radiation. Specified examples of thermoplastics or thermosets and their precursors may include, for example, monofunctional acrylates, monofunctional methacrylates, polyfunctional acrylates, polyfunctional methacrylates, polyvinyl alcohol, poly Acrylic, cellulose, gelatin and other materials. Additives can be added to the sealing composition, such as polymeric binders or thickeners, photoinitiators, catalysts, curing agents, fillers, colorants, or surfactants, to improve the physical-mechanical and optical properties of the display.
在另一更佳方法中,密封可藉由將包含水性組成物之密封層施加於填充分散液的微胞上,繼而乾燥而完成。在水性組成物中,密封材料可為水溶性聚合物之水溶液。合適的水溶性聚合物或水溶性聚合物前驅物之實例包括但不限於聚乙烯醇;聚乙二醇、其與聚丙二醇的共聚物、及其衍生物,如PEG-PPG-PEG、PPG-PEG、PPG-PEG-PPG;聚(乙烯基吡咯啶酮)及其共聚物,如聚(乙烯基吡咯啶酮)/乙酸乙烯酯(PVP/VA);多醣類,如纖維素及其衍生物、聚(葡萄糖胺)、葡聚糖、瓜爾膠、與澱粉;明膠;三聚氰胺-甲醛;聚(丙烯酸)、其鹽形式、及其共聚物;聚(甲基丙烯酸)、其鹽形式、及其共聚物;聚(順丁烯二酸)、其鹽形式、及其共聚物;聚(甲基丙烯酸2-二甲胺基乙酯);聚(2-乙基-2-唑啉);聚(2-乙烯基吡啶);聚(烯丙胺);聚丙烯醯胺;聚伸乙亞胺;聚甲基丙烯醯胺;聚(苯乙烯磺酸鈉);經四級銨基官能化之陽離子性聚合物,如聚(溴化2-甲基丙烯醯氧基乙基三甲基銨)、聚(烯丙胺鹽酸鹽)。該密封材料亦可包括水分散性聚合物分散於水中。合適的聚合物水分散液的實例可包括聚胺基甲酸酯水分散液及乳膠水分散液。適合在該水分散液中的乳膠包括聚丙烯酸酯、聚乙酸乙烯酯及其共聚物(如乙烯乙酸乙烯酯)、以及聚苯乙烯共聚物(如聚苯乙烯丁二烯與聚苯乙烯/丙烯酸酯)。In another preferred method, sealing can be accomplished by applying a sealing layer comprising an aqueous composition to the dispersion-filled cells, followed by drying. In aqueous compositions, the sealing material can be an aqueous solution of a water-soluble polymer. Examples of suitable water-soluble polymers or water-soluble polymer precursors include, but are not limited to, polyvinyl alcohol; polyethylene glycol, its copolymers with polypropylene glycol, and derivatives thereof, such as PEG-PPG-PEG, PPG- PEG, PPG-PEG-PPG; poly(vinylpyrrolidone) and its copolymers, such as poly(vinylpyrrolidone)/vinyl acetate (PVP/VA); polysaccharides, such as cellulose and its derivatives poly(glucosamine), dextran, guar gum, and starch; gelatin; melamine-formaldehyde; poly(acrylic acid), its salt forms, and copolymers thereof; poly(methacrylic acid), its salt forms, and copolymers thereof; poly(maleic acid), its salt forms, and copolymers thereof; poly(2-dimethylaminoethyl methacrylate); poly(2-ethyl-2- oxazoline); poly(2-vinylpyridine); poly(allylamine); polyacrylamide; polyethyleneimine; polymethacrylamide; poly(sodium styrenesulfonate); Group-functionalized cationic polymers, such as poly(2-methacryloxyethyltrimethylammonium bromide), poly(allylamine hydrochloride). The sealing material may also comprise a water-dispersible polymer dispersed in water. Examples of suitable aqueous polymer dispersions may include aqueous polyurethane dispersions and aqueous latex dispersions. Latexes suitable for use in the aqueous dispersion include polyacrylates, polyvinyl acetates and their copolymers such as ethylene vinyl acetate, and polystyrene copolymers such as polystyrene butadiene and polystyrene/acrylic acid ester).
再度參考圖1,量子點薄膜10可視情況包括單或更佳為雙脫模片12、13。脫模片12、13較佳為在微胞被固化、填充、及密封之後施加,使得聚合材料片被包夾在二黏著層之間,黏著層之一或兩者被脫模片覆蓋。提供具有一片或以上的脫模片之聚合片,則量子點薄膜可較易用於組裝光電顯示器之積層方法。Referring again to FIG. 1 , the
例如現在參考圖2之具體實施例,光電顯示器20可包括複數層積層,其中該等層之一為量子點薄膜23,如前所述。量子點薄膜23可被層合在背光單元22與彩色濾光器24之間。為了將光引導通過量子點薄膜23,背光單元22可視情況被層合到反射性基板21。背光單元22較佳為包括一個或以上的藍光LED,及設計成將光均勻分布在顯示器20上的光導板。For example, referring now to the embodiment of FIG. 2, the
一層開關介質(shuttering media)26可被層合到彩色濾光器24,使得彩色濾光器24位於量子點薄膜23與開關介質26之間。該開關介質可包括任何可在大致透光狀態與不透明狀態之間切換之光電介質。從背光單元22發射的藍光會通過量子點薄膜23,其將一部分藍光轉換成紅及綠光。紅、綠及藍光會進入彩色濾光器24,且依通過濾光器的彩色濾光器段而濾光。例如“R”部分吸收綠及藍光而使紅光通過,“G”部分吸收紅及藍光而使綠光通過,及“B”部分吸收紅及綠光而使藍光通過。彩色濾光器24之各段上方的開關介質可獨立切換而組合及/或選擇紅、綠及藍光通過,最終被顯示器射出。可作為開關層的光電介質之型式包括但不限於液晶、電致變色材料、及介電泳分散液。A layer of shuttering
為了控制開關介質,其可在開關介質26之層與彩色濾光器24之間提供一系列的透光性電極25,且可將連續的透光性前電極27施加於開關介質26之層的相反側。透光性電極可為例如鋁或ITO之薄金屬層或薄金屬氧化物層,或者可為導電性聚合物。最後可提供透光性保護層28作為顯示器20的外部觀看表面。To control the switching medium, it is possible to provide a series of light-transmitting
如所屬技術領域者所明瞭,圖2描述的具體實施例可包括比描述者或多或少之層。例如各層之間可帶有額外的黏著層。或者可將彩色濾光器層24及複數個透光性電極25組合成一層,使得電極係由透光性有色導電性材料製成。在又另一變體中可將二電極層25與27反轉,使得連續的電極層27被包夾在開關層26與彩色濾光器24之間,及複數個透光性電極25被置於鄰接前保護層28。As will be apparent to those skilled in the art, the particular embodiment depicted in FIG. 2 may include more or fewer layers than depicted. For example, there may be an additional layer of adhesive between the layers. Alternatively, the
以上揭示的公開文件之所有內容均納入此處作為參考。All contents of the above-disclosed public documents are hereby incorporated by reference.
雖然本發明已參考其指定具體實施例而說明,所屬技術領域者應了解,其可進行各種變化且可代替等效物而不背離本發明之真實精神及範圍。另外,其可進行許多種修改而使特定的狀況、材料、組成物、方法、方法步驟適合本發明之目的及範圍。所有此等修改均意圖落在所附申請專利範圍之範圍內。While the invention has been described with reference to specific embodiments thereof, it should be understood by those skilled in the art that various changes may be made and equivalents may be substituted without departing from the true spirit and scope of the invention. In addition, many modifications may be made to adapt a particular situation, material, composition, method, or method step to the objective and scope of the invention. All such modifications are intended to come within the scope of the appended claims.
10:量子點薄膜 11:透光性聚合材料 12:脫模片 13:脫模片 14:透光性密封層 16:溶劑 18:量子點 19:量子點 20:光電顯示器 21:反射性基板 22:背光單元 23:量子點薄膜 24:彩色濾光器 25:透光性電極 26:開關介質 27:透光性前電極 28:透光性保護層10: Quantum dot film 11: Translucent polymeric material 12: Release sheet 13: Release sheet 14: Translucent sealing layer 16: Solvent 18: Quantum dots 19: Quantum dots 20: Photoelectric display 21: Reflective substrate 22: Backlight unit 23: Quantum dot film 24:Color filter 25: Translucent electrode 26:Switch medium 27: Translucent front electrode 28: Translucent protective layer
圖式說明依據本發明概念之一種或以上的實作,其僅為舉例而絕非限制。在圖式中,同樣的元件符號指相同或類似的元件。The drawings illustrate one or more implementations of concepts in accordance with the present invention, which are presented by way of example only and not by way of limitation. In the drawings, the same reference numerals refer to the same or similar elements.
圖1為本發明第一具體實施例之量子點薄膜的側面橫切圖。FIG. 1 is a side cross-sectional view of a quantum dot film according to a first embodiment of the present invention.
圖2為帶有依照本發明之一具體實施例的量子點薄膜之顯示器的側面橫切圖。Figure 2 is a side cross-sectional view of a display with a quantum dot film according to an embodiment of the present invention.
圖1及圖2為示意圖,其為了易於了解本發明之各種具體實施例而未按比例繪製。1 and 2 are schematic diagrams, which are not drawn to scale for ease of understanding of various embodiments of the present invention.
10:量子點薄膜 10: Quantum dot film
11:透光性聚合材料 11: Translucent polymeric material
12:脫模片12: Release sheet
13:脫模片13: Release sheet
14:透光性密封層14: Translucent sealing layer
16:溶劑16: Solvent
18:量子點18: Quantum dots
19:量子點19: Quantum dots
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1204448C (en) * | 2001-08-20 | 2005-06-01 | 希毕克斯幻像有限公司 | Improved back transmission electrophoresis display |
| CN102422213A (en) * | 2009-07-22 | 2012-04-18 | 纳诺布雷克株式会社 | Display method and device using photonic crystal properties |
| TW201730655A (en) * | 2016-01-17 | 2017-09-01 | 伊英克加利福尼亞有限責任公司 | Polyhydroxy compositions for sealing electrophoretic displays |
| CN108165271A (en) * | 2018-02-27 | 2018-06-15 | 南方科技大学 | Microcapsule electrophoresis based color quantum dot photoluminescence material and luminescence method and application thereof |
| US20190278149A1 (en) * | 2018-03-09 | 2019-09-12 | E Ink Corporation | Reflective electrophoretic displays including photo-luminescent material and color filter arrays |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1204448C (en) * | 2001-08-20 | 2005-06-01 | 希毕克斯幻像有限公司 | Improved back transmission electrophoresis display |
| CN102422213A (en) * | 2009-07-22 | 2012-04-18 | 纳诺布雷克株式会社 | Display method and device using photonic crystal properties |
| TW201730655A (en) * | 2016-01-17 | 2017-09-01 | 伊英克加利福尼亞有限責任公司 | Polyhydroxy compositions for sealing electrophoretic displays |
| CN108165271A (en) * | 2018-02-27 | 2018-06-15 | 南方科技大学 | Microcapsule electrophoresis based color quantum dot photoluminescence material and luminescence method and application thereof |
| US20190278149A1 (en) * | 2018-03-09 | 2019-09-12 | E Ink Corporation | Reflective electrophoretic displays including photo-luminescent material and color filter arrays |
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