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TWI769947B - Expansion method of delicate and delicate mechanism system - Google Patents

Expansion method of delicate and delicate mechanism system Download PDF

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Publication number
TWI769947B
TWI769947B TW110139646A TW110139646A TWI769947B TW I769947 B TWI769947 B TW I769947B TW 110139646 A TW110139646 A TW 110139646A TW 110139646 A TW110139646 A TW 110139646A TW I769947 B TWI769947 B TW I769947B
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delicate
compact
mechanisms
accessories
assemble
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TW110139646A
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TW202317423A (en
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張洝源
賴柏言
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國立虎尾科技大學
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Abstract

本發明一種精實精巧機構系統之展開方法,包含以下步驟:(a)類型選擇,依自家現場及所需功能選擇精巧機構類型;(b)規格指定,指定所選擇之精巧機構的各項規格數據;(c)配件選擇,透過電腦依所選擇之精巧機構自動列出所需配件;(d)組裝,將選擇的配件加以組裝;(e)完成品,組立完成即為所選擇之精巧機構;(f)系統組成,組立出數個精巧機構,利用該數個精巧機構組建一個產線;藉此,俾達可供簡易快速建置出所需的精巧機構,藉以符合各式各樣的需求。 A method for deploying a compact mechanism system of the present invention includes the following steps: (a) type selection, selecting the type of compact mechanism according to one's own site and required functions; (b) specification designation, specifying various specifications of the selected compact mechanism Data; (c) Parts selection, the computer will automatically list the required parts according to the selected delicate mechanism; (d) Assemble, assemble the selected accessories; (e) Finished product, the assembly will be the selected delicate mechanism immediately ; (f) System composition, set up several delicate mechanisms, and use the several delicate mechanisms to form a production line; by this, it can easily and quickly construct the required delicate mechanisms, so as to meet various requirements. need.

Description

精實精巧機構系統之展開方法 Expansion method of delicate and delicate mechanism system

本發明係有關於一種機構系統之展開方法,尤指一種精實精巧機構系統之展開方法。 The present invention relates to an unfolding method of a mechanism system, in particular to an unfolding method of an exquisite and delicate mechanism system.

由於全球暖化導致氣候變遷加上能源價格動盪,世界各國均積極推動節約能源措施,而國際市場亦帶來一股綠色消費潮。隨著綠色潮流的不斷高漲,國際企業大廠已陸續制訂各種綠色採購標準,要求供應鏈體系符合綠色市場需求。台灣廠商主要以外銷貿易為主,為發展國際貿易商機,勢必面臨被要求節能減碳的壓力。因應全球產業自動化與工業4.0的趨勢,高成本的設備投入與能源取得變成產業當前所面臨的難題。 Due to climate change and energy price volatility caused by global warming, countries around the world are actively promoting energy conservation measures, and the international market has also brought a wave of green consumption. As the green trend continues to rise, major international companies have successively formulated various green procurement standards, requiring the supply chain system to meet the needs of the green market. Taiwanese manufacturers mainly focus on export trade. In order to develop international trade opportunities, they are bound to face the pressure of being required to save energy and reduce carbon emissions. In response to the global trend of industrial automation and Industry 4.0, high-cost equipment investment and energy acquisition have become the current challenges faced by the industry.

「卡拉酷力」一詞,取自於日文的"

Figure 110139646-A0305-02-0003-2
"(Karakuri)的發音,其原意是"精巧機構",強調利用大自然的力量(例如重力、水力、風力、彈力、磁極等)做為主要元素,再結合機巧的連結機構(例如槓桿原理、齒輪、擋桿、滾輪滾筒、滑輪等),進行現場作業的改善,為節能省力之最佳技法。在工業4.0時代,自動化正變得益發重要。然而,「自動化」這個術語的涵蓋面甚廣,並不僅僅是複雜的高科技機器人(與現代工業有著千絲萬縷的聯繫)而已。機巧法改善(Karakuri Kaizen)的原理是精益理念的核心組成部分,注重於輕鬆執行在純機械基礎上操作的自動化解決方案。這種方法的收效明顯,因為它可以即時巧妙地使用被釋放的動能和始終如 一地避免浪費,為高耗能且高成本的全自動化設備以外,另一個高端的選項。 The word "karakuli" comes from the Japanese word for ""
Figure 110139646-A0305-02-0003-2
The pronunciation of "(Karakuri), whose original meaning is "exquisite mechanism", emphasizes the use of natural forces (such as gravity, water, wind, elasticity, magnetic poles, etc.) as the main element, combined with ingenious connecting mechanisms (such as lever principle, Gears, levers, roller rollers, pulleys, etc.) to improve on-site operations is the best way to save energy and effort. In the era of Industry 4.0, automation is becoming more and more important. However, the term "automation" covers a wide range of , and not just complex high-tech robots (inextricably linked to modern industry). The principle of Karakuri Kaizen is a core component of the lean philosophy, focusing on the easy execution of automated solutions that operate on a purely mechanical basis. The benefits of this approach are obvious, as it enables instant and clever use of released kinetic energy and consistently avoids waste, another high-end option for energy-intensive and costly fully automated equipment.

惟,每個產業都有不同屬性的生產現場,就算是相同產業,其產品也不見得相同,即便產品相同,但其生產工藝流程,也可能隨著企業的文化而各有所異。說穿了,各式產線有百百種,生產工藝更是千變萬化,要如何才能簡易快速建置出合適的卡拉酷力(Karakuri)精巧機構,以符合各式各樣的需求,係業界所亟欲思考者,亦為本創作所欲解決之課題。 However, each industry has production sites with different attributes. Even in the same industry, the products are not necessarily the same. Even if the products are the same, the production process may vary with the culture of the company. To put it bluntly, there are hundreds of various production lines, and the production process is ever-changing. How to easily and quickly build a suitable Karakuri exquisite mechanism to meet various needs is urgent in the industry. Those who want to think are also the issues that this creation intends to solve.

本發明人有鑑於習知精巧機構具有上述缺點,是以乃思及創作的意念,經多方探討與試作樣品試驗,及多次修正改良後,遂推出本發明。 In view of the above-mentioned shortcomings of the conventional ingenious mechanism, the inventor of the present invention came up with the present invention after many discussions and sample tests, as well as many revisions and improvements, with the idea of creating.

本發明提供一種精實精巧機構系統之展開方法,包含以下步驟:(a)類型選擇,顯示多個類型之精巧機構,供消費者依自家現場及所需功能選擇精巧機構類型;(b)規格指定,指定所選擇之精巧機構的各項規格數據;(c)配件選擇,透過電腦依所選擇之精巧機構的類型及各項規格數據自動列出所需配件;(d)組裝,將選擇的配件加以組裝,組立出所選擇之精巧機構;(e)完成品,組立完成即成為所需選擇之精巧機構;(f)系統組成,重覆步驟(a)至(e)組立出數個精巧機構,利用該數個精巧機構組建一個產線。 The present invention provides a method for deploying an ingenious mechanism system, comprising the following steps: (a) type selection, displaying multiple types of ingenious mechanisms for consumers to select the type of ingenious mechanism according to their own site and required functions; (b) specifications Specify, specify various specifications of the selected delicate mechanism; (c) Parts selection, automatically list the required accessories through the computer according to the type of the selected delicate mechanism and various specifications data; (d) Assemble, the selected The accessories are assembled to form the selected delicate mechanism; (e) the finished product, the assembly will become the desired selected delicate mechanism; (f) the system is composed, repeating steps (a) to (e) to form several delicate mechanisms , and use the several delicate mechanisms to form a production line.

本發明精實精巧機構系統之展開方法之主要目的,在於其可提供消費者簡易快速建置出所需的精巧機構,利用數個精巧機構組建一個 產線,藉以符合各式各樣的需求。 The main purpose of the deployment method of the delicate and delicate mechanism system of the present invention is that it can provide consumers with simple and rapid construction of the required delicate mechanism, and use several delicate mechanisms to form one production line to meet various needs.

以下茲配合本發明較佳實施例之圖式進一步說明如下,以期能使熟悉本發明相關技術之人士,得依本說明書之陳述據以實施。 The following descriptions are further described below in conjunction with the drawings of the preferred embodiments of the present invention, in order to enable those who are familiar with the related art of the present invention to implement according to the statements in this specification.

請配合參閱第一圖至第五圖所示,本發明為一種精實精巧機構系統之展開方法,包含以下步驟: Please refer to Figures 1 to 5. The present invention is a method for deploying a compact and delicate mechanism system, which includes the following steps:

(a)類型選擇S01,顯示多個類型之精巧機構10,供消費者依自家現場及所需功能選擇精巧機構10類型,該精巧機構10為工作桌、作業台、各式層架、各式台車、各式烏龜車、輸送台、流理架或其他,本實施例該精巧機構10為台車。 (a) Type selection S01, multiple types of ingenious mechanisms 10 are displayed for consumers to select the types of ingenious mechanisms 10 according to their own site and required functions. A trolley, various tortoise vehicles, a conveying table, a flow rack or others, the ingenious mechanism 10 in this embodiment is a trolley.

(b)規格指定S02,指定所選擇之精巧機構10的各項規格數據包含尺寸、荷重及材質等,本實施例台車的各項規格數據為台面尺寸、台面荷重、需要層數、台面材質、荷物尺寸等,該台面尺寸包含長度及寬度,該台面材質可選擇管材、木板、木板貼皮、PVC桌墊、抗靜電桌墊、烤漆鋼板、鍍鋅鋼板或不銹鋼板,該荷物尺寸可選擇固定尺寸、通用尺寸或其他。(b) Specification designation S02, specifying that various specification data of the selected delicate mechanism 10 include size, load and material, etc. The various specification data of the trolley in this embodiment are table size, table load, required number of layers, table material, The size of the load, etc. The size of the table includes the length and width. The material of the table can be selected from pipe, wood, wood veneer, PVC table mat, anti-static table mat, varnished steel plate, galvanized steel plate or stainless steel plate, and the size of the load can be fixed. size, common size or otherwise.

(c)配件選擇S03,透過電腦依所選擇之精巧機構10的類型及各項規格數據自動列出所需配件20,如第二圖所示,該配件20包含各類管材與接頭21、各式滾輪滾筒滾珠22及作動基本元件23(如彈簧拉力器、滑輪及氮氣棒等)。(c) Accessory selection S03, the computer automatically lists the required accessories 20 according to the type of the selected compact mechanism 10 and various specifications data. As shown in the second figure, the accessories 20 include various types of pipes and joints 21, various Roller balls 22 and actuating basic elements 23 (such as spring tensioners, pulleys and nitrogen rods, etc.).

(d)組裝S04,將選擇的配件20加以組裝,組立所選擇之精巧機構10。(d) Assembling S04, assembling the selected accessories 20, and assembling the selected delicate mechanism 10.

(e)完成品S05,組立完成即為所選擇之精巧機構10,如第三圖及第四圖所示,該精巧機構10包含一第一台車核心機構11、一第二台車核心機構12及一第三台車核心機構13。(e) The finished product S05, which is the selected ingenious mechanism 10 immediately after the assembly is completed. As shown in the third and fourth figures, the ingenious mechanism 10 includes a first trolley core mechanism 11, a second trolley core mechanism 12 and A third trolley core mechanism 13 .

(f)系統組成S06,重覆步驟(a)至(e)組立出數個精巧機構10,該數個精巧機構10可為相同或不同類型,利用該數個精巧機構10組建一個產線(如第五圖所示)。(f) System composition S06, repeating steps (a) to (e) to form several ingenious mechanisms 10, the several ingenious mechanisms 10 may be of the same or different types, and a production line ( as shown in Figure 5).

上述精巧機構10常用的原理包含:The commonly used principles of the above-mentioned ingenious mechanism 10 include:

1.地心引力:利用重力當(免費)動力源。1. Gravity: Use gravity as a (free) power source.

2.槓桿原理:靈活運用支點位置,可達四兩撥千金之效果。2. Leverage principle: flexible use of the fulcrum position can achieve the effect of four or two fortunes.

3.自重移載:利用物件自身重量,藉由角度調整,控制移動速度。3. Self-weight transfer: use the weight of the object to control the moving speed by adjusting the angle.

4.摩擦緩阻:利用摩擦力控制物件移動速度。4. Friction Relief: Use friction to control the moving speed of objects.

5.凸輪從動:精巧的凸輪設計,可以造成物件作出不同效果的間歇性反覆運動。5. Cam follower: The exquisite cam design can cause the object to make intermittent and repeated movements with different effects.

6.簧力往復:利用彈簧達到蓄積能量進而產生推力或拉力。6. Reciprocating spring force: use the spring to accumulate energy to generate push or pull force.

7.滾輪滾筒:適度應用滾輪滾筒,達到物件移載需求。 7. Roller roller: Appropriate application of roller roller to meet the requirements of object transfer.

8.磁極互動:利用同性相斥、異性相吸的原理,達到非接觸式相互推擠或牽引的效應。 8. Magnetic pole interaction: use the principle of repulsion of the same sex and attraction of the opposite sex to achieve the effect of non-contact mutual pushing or pulling.

9.齒輪連動:運用齒輪、齒條、鏈條、或皮帶的綜合設計,達到傳動力量或控制運動的方向。 9. Gear linkage: The comprehensive design of gears, racks, chains, or belts is used to achieve transmission power or control the direction of movement.

10.限向制御:利用結構設計限制物件移動的方向與轉動自由度。 10. Directional control: use the structural design to limit the direction and rotational freedom of the object's movement.

11.滑輪機構:利用動滑輪與定滑輪的組合,達到省力與控制運動行程的目的。 11. Pulley mechanism: The combination of movable pulley and fixed pulley is used to achieve the purpose of saving effort and controlling the movement stroke.

由上述具體實施例之結構,可得到下述之效益:本發明精實精巧機構系統之展開方法,其可提供消費者簡易快速建置出所需的精巧機構10,利用數個精巧機構10組建一個產線,藉由該精巧機構10在盡量不使用電力、氣液壓的條件下,利用重力、槓桿或機械等物理原理,使機件巧妙地作動,藉以符合各式各樣的需求。 From the structure of the above-mentioned specific embodiment, the following benefits can be obtained: the deployment method of the delicate and delicate mechanism system of the present invention can provide consumers to easily and quickly construct the required delicate mechanism 10, and use several delicate mechanisms 10 to form In a production line, the ingenious mechanism 10 makes use of physical principles such as gravity, levers or mechanics without using electricity, gas and hydraulic pressure as much as possible, so as to make the parts move ingeniously, so as to meet various needs.

10:精巧機構 10: Sophisticated Mechanisms

11:第一台車核心機構 11: The first car core mechanism

12:第二台車核心機構 12: The second car core mechanism

13:第三台車核心機構 13: The core mechanism of the third car

20:配件 20: Accessories

21:各類管材與接頭 21: All kinds of pipes and joints

22:各式滾輪滾筒滾珠 23:作動基本元件 S01:類型選擇 S02:規格指定 S03:配件選擇 S04:組裝 S05:完成品 S06:系統組成 22: All kinds of roller roller balls 23: Activate basic elements S01: Type selection S02: Specification designation S03: Accessories selection S04: Assembly S05: Finished product S06: System composition

第一圖係本發明之方塊流程圖。 The first figure is a block flow diagram of the present invention.

第二圖係本發明之配件示意圖。 The second figure is a schematic diagram of the accessories of the present invention.

第三圖係本發明之台車結構示意圖。 The third figure is a schematic diagram of the structure of the trolley of the present invention.

第四圖係本發明之台車立體圖。 The fourth figure is a perspective view of the trolley of the present invention.

第五圖係本發明之產線平面圖。 The fifth figure is a plan view of the production line of the present invention.

S01:類型選擇 S01: Type selection

S02:規格指定 S02: Specification designation

S03:配件選擇 S03: Accessories selection

S04:組裝 S04: Assembly

S05:完成品 S05: Finished product

S06:系統組成 S06: System composition

Claims (6)

一種精實精巧機構系統之展開方法,包含以下步驟:(a)類型選擇,顯示多個類型之精巧機構,供消費者依自家現場及所需功能選擇精巧機構類型;(b)規格指定,指定所選擇之精巧機構的各項規格數據;(c)配件選擇,透過電腦依所選擇之精巧機構的類型及各項規格數據自動列出所需配件;(d)組裝,將選擇的配件加以組裝,組立所選擇之精巧機構;(e)完成品,組立完成即為所選擇之精巧機構;(f)系統組成,重覆步驟(a)至(e)組立出數個精巧機構,利用該數個精巧機構組建一個產線。 A method for deploying a compact mechanism system, comprising the following steps: (a) type selection, displaying multiple types of compact mechanisms for consumers to select the type of compact mechanism according to their own site and required functions; (b) specification designation, specifying Various specification data of the selected compact mechanism; (c) Parts selection, automatically list the required accessories through the computer according to the type of the selected compact mechanism and various specifications data; (d) Assemble, assemble the selected accessories , assemble the selected ingenious mechanism; (e) the finished product, the selected ingenious mechanism is immediately completed; (f) the system is composed, repeating steps (a) to (e) to assemble several ingenious mechanisms, using the number of An exquisite organization forms a production line. 如請求項1所述之精實精巧機構系統之展開方法,其中該精巧機構為工作桌、作業台、層架、台車、烏龜車、輸送台或流理架。 The unfolding method of the delicate and delicate mechanism system according to claim 1, wherein the delicate mechanism is a work table, a workbench, a shelf, a trolley, a tortoise car, a conveying table or a flow rack. 如請求項1所述之精實精巧機構系統之展開方法,其中該步驟(b)規格指定,所指定的各項規格數據包含尺寸、荷重及材質。 The method for deploying a compact and delicate mechanism system according to claim 1, wherein in the step (b) specification specification, the specified specification data includes size, load and material. 如請求項1所述之精實精巧機構系統之展開方法,其中該步驟(c)配件選擇,所述配件包含各類管材與接頭、各式滾輪滾筒滾珠及作動基本元件。 The method for unfolding a compact and delicate mechanism system as claimed in claim 1, wherein the step (c) selects accessories, the accessories include various types of pipes and joints, various types of roller balls and basic actuating elements. 如請求項1所述之精實精巧機構系統之展開方法,其中該精巧機構包含一第一台車核心機構、一第二台車核心機構及一第三台車核心機構。 The method for deploying a compact and delicate mechanism system according to claim 1, wherein the delicate mechanism comprises a first cart core mechanism, a second cart core mechanism and a third cart core mechanism. 如請求項1所述之精實精巧機構系統之展開方法,其中該步驟(f)系統組成,所述數個精巧機構可為相同或不同類型。 The unfolding method of the delicate and delicate mechanism system as claimed in claim 1, wherein the step (f) is composed of a system, and the plurality of delicate mechanisms can be of the same or different types.
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