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TWI750280B - Liquid crystal display device, polarizer and polarizer protective film - Google Patents

Liquid crystal display device, polarizer and polarizer protective film Download PDF

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TWI750280B
TWI750280B TW106143668A TW106143668A TWI750280B TW I750280 B TWI750280 B TW I750280B TW 106143668 A TW106143668 A TW 106143668A TW 106143668 A TW106143668 A TW 106143668A TW I750280 B TWI750280 B TW I750280B
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film
polyethylene terephthalate
polarizer
protective film
liquid crystal
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TW201831554A (en
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早川章太
阿部堯永
村田浩一
向山幸伸
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日商東洋紡股份有限公司
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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/36Layered products comprising a layer of synthetic resin comprising polyesters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/02Physical, chemical or physicochemical properties
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18Manufacture of films or sheets
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/10Optical coatings produced by application to, or surface treatment of, optical elements
    • G02B1/14Protective coatings, e.g. hard coatings
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/133528Polarisers
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/1336Illuminating devices
    • G02F1/133614Illuminating devices using photoluminescence, e.g. phosphors illuminated by UV or blue light
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2367/00Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
    • C08J2367/02Polyesters derived from dicarboxylic acids and dihydroxy compounds
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B20/00Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps

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  • Polymers & Plastics (AREA)
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  • Polarising Elements (AREA)
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Abstract

為提供即使是在作為偏光板的結構構件的偏光鏡保護膜,而於支援廣色域化的液晶顯示裝置使用聚對苯二甲酸乙二酯系樹脂膜的情況、或將其薄膜化的情況下,也能夠抑制虹斑的產生且辨視性得到改善的液晶顯示裝置、偏光板、偏光鏡保護膜。 In order to provide a polarizer protective film as a structural member of a polarizing plate, when a polyethylene terephthalate-based resin film is used in a liquid crystal display device that supports wide color gamut, or when it is thinned The liquid crystal display device, the polarizing plate, and the polarizer protective film, which can suppress the occurrence of rainbow spots and improve the visibility, are also provided.

為一種偏光鏡保護膜,係包含聚對苯二甲酸乙二酯系樹脂膜的偏光鏡保護膜,其特徵為前述聚對苯二甲酸乙二酯系樹脂膜滿足下述的(1)及(2)。(1)聚對苯二甲酸乙二酯系樹脂膜具有3000以上30000nm以下的遲滯量;(2)用X線繞射測定之結晶的(100)面之相對於膜面的配向度為0.70以下。 It is a polarizer protective film, which is a polarizer protective film comprising a polyethylene terephthalate-based resin film, characterized in that the aforementioned polyethylene terephthalate-based resin film satisfies the following (1) and ( 2). (1) The polyethylene terephthalate-based resin film has a retardation amount of 3,000 or more and 30,000 nm or less; (2) The degree of orientation of the (100) plane of the crystal with respect to the film surface measured by X-ray diffraction is 0.70 or less .

Description

液晶顯示裝置、偏光板及偏光鏡保護膜 Liquid crystal display device, polarizing plate and polarizer protective film

本發明係關於液晶顯示裝置、偏光板及偏光鏡保護膜。 The present invention relates to a liquid crystal display device, a polarizer, and a polarizer protective film.

液晶顯示裝置(LCD)中所使用的偏光板通常為用2片偏光鏡保護膜挾持使聚乙烯醇(PVA)等染附碘的偏光鏡的結構,作為偏光鏡保護膜,主要使用三醋酸纖維素(TAC)膜。近年來,隨著LCD的薄型化而要求偏光板薄層化。然而,若為此而減薄用作保護膜的TAC膜的厚度,便產生無法獲得足夠的機械強度,還有透濕性惡化這樣的問題。此外,TAC膜非常昂貴,有人提出了聚酯膜作為廉價的替代材料(專利文獻1~3),但有觀察到彩虹狀色斑這樣的問題。 The polarizers used in liquid crystal display devices (LCDs) are usually constructed by sandwiching a polarizer dyed with iodine such as polyvinyl alcohol (PVA) between two polarizer protective films. Triacetate cellulose is mainly used as the polarizer protective film. Acetate (TAC) membrane. In recent years, along with thinning of LCDs, thinning of polarizing plates has been demanded. However, if the thickness of the TAC film used as a protective film is reduced for this purpose, sufficient mechanical strength cannot be obtained, and there is a problem that moisture permeability deteriorates. In addition, TAC films are very expensive, and polyester films have been proposed as inexpensive alternatives (Patent Documents 1 to 3), but there is a problem that rainbow-like color spots are observed.

在將具有雙折射性的配向聚酯膜配置於偏光鏡的單側的情況下,從背光單元或者偏光鏡射出的直線偏光,係在通過聚酯膜之際偏光狀態會改變。透射的光會顯示配向聚酯膜的雙折射與厚度之積的遲滯量(retardation)所特有的干涉色。因此,若使用冷陰極管或熱陰極管等不連續的發光光譜作為光源,則依波長而顯示不同的透射光強度,成為彩虹狀色斑(參見:第15次微光學會議論文集,第30~31頁)。 When the birefringent oriented polyester film is arranged on one side of the polarizer, the linearly polarized light emitted from the backlight unit or the polarizer changes the polarization state when passing through the polyester film. The transmitted light exhibits an interference color peculiar to the retardation of the product of birefringence and thickness of the oriented polyester film. Therefore, if a discontinuous luminescence spectrum such as a cold cathode tube or a hot cathode tube is used as the light source, the transmitted light intensity varies depending on the wavelength, resulting in rainbow-like color spots (see: Proceedings of the 15th Micro-Optics Conference, No. 30~31 pages).

作為解決上述問題的手段,有人提出了使用如白色發光二極體之具有連續且寬的發光光譜的白色光源作為背光光源,還使用具有一定遲滯量的配向聚酯膜作為偏光鏡保護膜(專利文獻4)。白色發光二極體在可見光區域中具有連續且寬的發光光譜。因此,若著眼於由透過雙折射體的透射光所產生的干涉色光譜的包絡線形狀,便可藉由控制配向聚酯膜的遲滯量,而得到與光源的發光光譜相似的光譜,藉此可以抑制虹斑。 As a means to solve the above-mentioned problems, some people have proposed to use a white light source with a continuous and wide emission spectrum, such as a white light-emitting diode, as a backlight light source, and also use an oriented polyester film with a certain retardation amount as a polarizer protective film (Patent Reference 4). White light-emitting diodes have a continuous and broad emission spectrum in the visible light region. Therefore, if attention is paid to the envelope shape of the interference color spectrum generated by the transmitted light passing through the birefringent, it is possible to obtain a spectrum similar to the emission spectrum of the light source by controlling the retardation of the oriented polyester film. Can suppress rainbow spots.

先前技術文獻prior art literature 專利文獻Patent Literature

專利文獻1 日本特開2002-116320號公報 Patent Document 1 Japanese Patent Laid-Open No. 2002-116320

專利文獻2 日本特開2004-219620號公報 Patent Document 2 Japanese Patent Laid-Open No. 2004-219620

專利文獻3 日本特開2004-205773號公報 Patent Document 3 Japanese Patent Application Laid-Open No. 2004-205773

專利文獻4 WO2011/162198 Patent Document 4 WO2011/162198

作為液晶顯示裝置的背光光源,過去以來廣泛使用包含組合有藍色發光二極體和釔.鋁.石榴石系黃色螢光體(YAG系黃色螢光體)之發光元件的白色發光二極體(白色LED)。此白色光源的發光光譜,係在可見光區域具有寬廣的光譜,並且發光效率也優異,因此被廣泛使用作背光光源。然而,將此白色LED作為背光光源的液晶顯示裝置,係僅能再現人眼可辨識的光譜的20%左右的顏色。 As the backlight source of liquid crystal display devices, the combination of blue light-emitting diodes and yttrium has been widely used in the past. aluminum. A white light-emitting diode (white LED) of a light-emitting element of a garnet-based yellow phosphor (YAG-based yellow phosphor). The emission spectrum of this white light source has a broad spectrum in the visible light region and is also excellent in luminous efficiency, so it is widely used as a backlight light source. However, a liquid crystal display device using this white LED as a backlight light source can only reproduce about 20% of the color of the spectrum that can be recognized by the human eye.

另一方面,近年來的擴大色域的要求升高,因此開發了白色光源的發光光譜在R(紅)、G(綠)、B(藍)的各波長區域分別具有明確的波峰形狀的支援廣色域化的液晶顯示裝置。例如,有開發使用利用了量子點技術的白色光源、使用了藉由激發光而在R(紅)、G(綠)的區域具有明確的發光波峰的螢光體和藍色LED之螢光體方式的白色LED光源、3波長方式的白色LED光源等各式各樣種類之光源的支援廣色域化的液晶顯示裝置。在將利用了量子點技術的白色光源作為背光光源的液晶顯示裝置的情況下,據說可以再現人眼可辨識的光譜的60%以上的顏色。 On the other hand, in recent years, the demand for the expansion of the color gamut has increased, so the support of the emission spectrum of the white light source having a clear peak shape in each wavelength region of R (red), G (green), and B (blue) has been developed. Wide color gamut liquid crystal display device. For example, there are developed and used white light sources using quantum dot technology, phosphors using excitation light with clear emission peaks in the R (red) and G (green) regions, and phosphors using blue LEDs A liquid crystal display device that supports wide color gamut for various types of light sources such as white LED light sources of the 3-wavelength method and white LED light sources of the 3-wavelength method. In the case of a liquid crystal display device using a white light source using quantum dot technology as a backlight light source, it is said that more than 60% of the colors of the spectrum discernible to the human eye can be reproduced.

新近知道了:與包含以往使用了YAG系黃色螢光體的白色發光二極體的光源相比,這些白色光源皆是波峰的半高寬窄,在使用了具有遲滯量的聚對苯二甲酸乙二酯系樹脂膜作為偏光板的結構構件之偏光鏡保護膜的情況下,有依光源的種類而產生虹斑的情況。 Recently, it is known that these white light sources have a narrower half-height width at the peak than those of conventional light sources including white light-emitting diodes using YAG-based yellow phosphors. When a diester-based resin film is used as a polarizer protective film for a structural member of a polarizing plate, rainbow unevenness may occur depending on the type of light source.

此外,偏光鏡保護膜的進一步薄膜化的期待變強,在那樣的情況下,也要求提供能夠更加控制在從斜方向觀察顯示畫面的情況下之虹斑的聚對苯二甲酸乙二酯系樹脂膜(偏光鏡保護膜)。 In addition, the expectation for further thinning of the polarizer protective film has grown, and even in such a case, there is a demand for a polyethylene terephthalate-based polyethylene terephthalate system that can further control rainbow irregularities when viewing a display screen from an oblique direction. Resin film (polarizer protective film).

即,本發明的課題在於提供即使是在作為支援廣色域化的液晶顯示裝置的偏光鏡保護膜而使用聚對苯二甲酸乙二酯系樹脂膜的情況、或將偏光鏡保護膜薄膜化的情況下,也能夠抑制虹斑的產生的偏光鏡保護膜、包含其的偏光板及液晶顯示裝置。 That is, the subject of the present invention is to provide a case where a polyethylene terephthalate-based resin film is used as a polarizer protective film of a liquid crystal display device supporting wide color gamut, or to provide a thin film of the polarizer protective film In the case of a polarizer protective film, a polarizer including the same, and a liquid crystal display device that can suppress the occurrence of rainbow spots.

本發明人等銳意檢討的結果,發現了:除了聚對苯二甲酸乙二酯系樹脂膜具有特定範圍的遲滯量外,用X線繞射測定之結晶的(100)面之相對於膜面的配向度越低,對抑制虹斑越有效。 As a result of earnest review by the present inventors, they have found that the (100) plane of the crystal measured by X-ray diffraction is relative to the film surface, except that the polyethylene terephthalate-based resin film has a specific range of hysteresis. The lower the degree of alignment, the more effective it is in suppressing rainbow spots.

代表性的本發明如下。 Representative inventions are as follows.

項1. Item 1.

一種偏光鏡保護膜,係包含聚對苯二甲酸乙二酯系樹脂膜的偏光鏡保護膜,其特徵為前述聚對苯二甲酸乙二酯系樹脂膜滿足下述的(1)及(2)。 A polarizer protective film is a polarizer protective film comprising a polyethylene terephthalate-based resin film, characterized in that the polyethylene terephthalate-based resin film satisfies the following (1) and (2) ).

(1)聚對苯二甲酸乙二酯系樹脂膜具有3000nm以上30000nm以下的遲滯量; (2)用X線繞射測定之結晶的(100)面之相對於膜面的配向度為0.70以下。 (1) The polyethylene terephthalate-based resin film has a retardation amount of 3000 nm or more and 30000 nm or less; (2) The orientation degree of the (100) plane of the crystal with respect to the film surface measured by X-ray diffraction is 0.70 or less .

項2. Item 2.

如項1的偏光鏡保護膜,其中前述聚對苯二甲酸乙二酯系樹脂膜係在慢軸方向上測定之結晶的(-105)面的結晶尺寸為36Å以上。 The polarizer protective film of item 1, wherein the crystal size of the (-105) plane of the crystal measured in the slow axis direction of the polyethylene terephthalate-based resin film is 36 Å or more.

項3. Item 3.

一種偏光板,在偏光鏡的至少一面積層有如項1或2的偏光鏡保護膜。 A polarizer, the polarizer protective film of item 1 or 2 is layered on at least one area of the polarizer.

項4. Item 4.

一種液晶顯示裝置,係具有背光光源、2個偏光板、及配置在前述2個偏光板之間的液晶胞的液晶顯示裝置, 前述2個偏光板當中,至少一者為如項3的偏光板。 A liquid crystal display device, which is a liquid crystal display device having a backlight source, two polarizers, and a liquid crystal cell disposed between the two polarizers, wherein at least one of the two polarizers is the polarizer of item 3 .

若為本發明的液晶顯示裝置、偏光板及偏光鏡保護膜的話,則即使是在將作為偏光鏡保護膜的聚對苯二甲酸乙二酯系樹脂膜用於支援廣色域化的液晶顯示裝置的情況、或將其薄膜化的情況下,也能夠抑制虹斑產生於顯示畫面上。 In the case of the liquid crystal display device, polarizing plate, and polarizer protective film of the present invention, even when a polyethylene terephthalate-based resin film serving as a polarizer protective film is used for liquid crystal display that supports wide color gamut In the case of a device, or when it is thinned, it is possible to suppress the occurrence of rainbow unevenness on the display screen.

用以實施發明的形態Form for carrying out the invention 1.偏光鏡保護膜 1. Polarizer protective film

本發明的偏光鏡保護膜所使用的聚對苯二甲酸乙二酯系樹脂膜,係較佳為具有3000nm以上30000nm以下的遲滯量(Re,面內遲滯量)。遲滯量小於3000nm,則在用作偏光鏡保護膜的情況下,在從斜方向觀察時呈現強烈的干涉色,不能確保良好的辨視性。較佳的遲滯量的下限值為4000nm,次佳的下限值為5000nm,更佳的下限值為6000nm。 The polyethylene terephthalate-based resin film used for the polarizer protective film of the present invention preferably has a retardation amount (Re, in-plane retardation amount) of 3000 nm or more and 30000 nm or less. When the retardation amount is less than 3000 nm, when it is used as a polarizer protective film, a strong interference color is exhibited when viewed from an oblique direction, and good visibility cannot be ensured. The lower limit value of the preferable hysteresis amount is 4000 nm, the next best lower limit value is 5000 nm, and the more preferable lower limit value is 6000 nm.

另一方面,遲滯量的上限較佳為30000nm,更佳的上限為10000nm。若明顯超過30000nm的上限,則不僅實質上得不到進一步的辨視性改善效果,而且膜厚也變得相當厚,作為工業材料的處理性會降低,因而不佳。 On the other hand, the upper limit of the hysteresis amount is preferably 30000 nm, and a more preferable upper limit is 10000 nm. When the upper limit of 30000 nm is clearly exceeded, not only the effect of improving the visibility further is not substantially obtained, but also the film thickness becomes considerably thick, and the handleability as an industrial material decreases, which is not good.

膜面內的折射率差(慢軸方向的折射率-快軸方向的折射率)較佳為0.08以上,更佳為0.09以上, 進一步較佳為0.10以上。前述折射率差的上限較佳為0.15以下。從進一步抑制虹斑的觀點出發,較佳為在單方向上予以強力拉伸而膜面內的折射率差大。 The refractive index difference in the film plane (refractive index in the slow axis direction - refractive index in the fast axis direction) is preferably 0.08 or more, more preferably 0.09 or more, and still more preferably 0.10 or more. The upper limit of the difference in refractive index is preferably 0.15 or less. From the viewpoint of further suppressing rainbow unevenness, it is preferable that the refractive index difference in the film plane is large by strong stretching in one direction.

又,本發明的遲滯量,係能夠測定膜面內的2軸方向的折射率和膜厚來求出,也能夠使用KOBRA-21ADH(王子計測機器股份公司)這樣的市售的自動雙折射測定裝置來求出。膜面內的2軸方向的折射率係能夠利用阿貝折射率計(Atago公司製,NAR-4T,測定波長589nm)求出。 In addition, the hysteresis of the present invention can be obtained by measuring the refractive index and film thickness in the two-axis directions in the film plane, and a commercially available automatic birefringence measurement such as KOBRA-21ADH (Oji Scientific Instruments Co., Ltd.) can also be used. device to find out. The refractive index system in the two-axis direction in the film plane can be determined with an Abbe refractometer (manufactured by Atago, NAR-4T, measurement wavelength: 589 nm).

本發明的偏光鏡保護膜中使用的聚對苯二甲酸乙二酯系樹脂膜,係除了具有特定範圍的遲滯量外,從抑制從斜方向所觀察到的虹斑的觀點出發,較佳為用X線繞射測定之結晶的(100)面之相對於膜面的配向度為0.70以下。聚對苯二甲酸乙二酯系樹脂膜之結晶的(100)面之相對於膜面的配向度較佳為0.70以下,更佳為0.65以下,更佳為0.60以下,更佳為0.59以下,進一步較佳為0.58以下。下限較佳為0.40。結晶的(100)面之相對於膜面的配向度,係表示聚對苯二甲酸乙二酯系樹脂膜的結晶之分子鏈方向(c軸)周圍的配向的指標。此值越低,表示c軸周圍的配向越隨機。此c軸周圍的配向越隨機,越能抑制從斜方向所觀察到的虹斑。 The polyethylene terephthalate-based resin film used in the polarizer protective film of the present invention has a hysteresis amount in a specific range, and is preferably from the viewpoint of suppressing rainbow unevenness observed from an oblique direction The degree of orientation of the (100) plane of the crystal with respect to the film surface measured by X-ray diffraction was 0.70 or less. The degree of orientation of the (100) plane of the crystal of the polyethylene terephthalate resin film with respect to the film surface is preferably 0.70 or less, more preferably 0.65 or less, more preferably 0.60 or less, more preferably 0.59 or less, More preferably, it is 0.58 or less. The lower limit is preferably 0.40. The degree of orientation of the (100) plane of the crystal with respect to the film surface is an index indicating the orientation around the molecular chain direction (c axis) of the crystal of the polyethylene terephthalate-based resin film. The lower this value, the more random the alignment around the c-axis. The more random the alignment around the c-axis is, the more the rainbow unevenness observed from the oblique direction can be suppressed.

結晶的(100)面之相對於膜面的配向度,係使用X線繞射裝置(Rigaku股份公司製,RINT2100PC),使用藉由極點測定(pole measurement)所得到的繞射強度之以慢軸方向為軸的半高寬,而被定義為(180-半高 寬)/180的參數。其中,半高寬的單位為度。膜的慢軸方向能夠使用分子配向計(王子計測器股份公司製,MOA-6004型分子配向計)來求出。關於配向度之測定的細節係以實施例後述。 The degree of orientation of the (100) plane of the crystal with respect to the film surface was measured using an X-ray diffraction apparatus (Rigaku Co., Ltd., RINT2100PC) using the diffraction intensity obtained by pole measurement with the slow axis. The direction is the half-width of the axis, and is defined as a parameter of (180-half-width)/180. The unit of width at half maximum is degrees. The slow axis direction of the film can be determined using a molecular alignment meter (manufactured by Oji Scientific Instruments Co., Ltd., MOA-6004 type molecular alignment meter). Details of the measurement of the degree of alignment will be described later in Examples.

另外,前述聚對苯二甲酸乙二酯系樹脂膜,係較佳為用X線繞射在慢軸方向上測定之結晶的(-105)面的結晶尺寸為36Å(埃)以上。前述結晶的(-105面)的結晶尺寸較佳為36Å以上,更佳為38Å以上,進一步較佳為39Å以上。上限較佳為60Å,但45Å左右便足夠。 The polyethylene terephthalate-based resin film preferably has a crystal size of 36 Å (angstroms) or more on the (-105) plane of the crystal measured in the slow axis direction by X-ray diffraction. The crystal size of the (-105 plane) of the aforementioned crystal is preferably 36 Å or more, more preferably 38 Å or more, and further preferably 39 Å or more. The upper limit is preferably 60 Å, but around 45 Å is sufficient.

認為聚對苯二甲酸乙二酯系樹脂膜的結晶的分子鏈方向(c軸方向)係配向在膜的慢軸方向上,而藉由結晶的分子鏈方向(c軸方向)的結晶尺寸比特定值大,且降低結晶之分子鏈方向軸(c軸)周圍的配向,虹狀的色斑會變得更難產生。結晶的分子鏈軸方向的結晶尺寸,係如下述能夠以結晶的(-105)面的外觀結晶尺寸的形式來測定。 It is considered that the molecular chain direction (c-axis direction) of the crystals of the polyethylene terephthalate-based resin film is aligned in the slow axis direction of the film, and the crystal size ratio of the molecular chain direction (c-axis direction) of the crystals When the specific value is large, the alignment around the molecular chain direction axis (c-axis) of the crystal decreases, and it becomes more difficult to generate rainbow-like color spots. The crystal size in the direction of the molecular chain axis of the crystal can be measured as the apparent crystal size of the (-105) plane of the crystal as described below.

在慢軸方向上測定之結晶的(-105)面的結晶尺寸,係能夠從使用X線繞射裝置(Rigaku股份公司製,RINT2500)而在慢軸方向上測定之θ/2θ繞射強度曲線圖,讀取結晶的(-105)面的繞射位置、實測半高寬(B),並使用下式(謝樂方程式(Scherrer’s equation))以外觀結晶尺寸(ACS)的形式來算出。測定中使用的X線為Cu-Kα線,波長為1.5418Å。本發明中所謂的在慢軸方向上測定之結晶的(-105)面的結晶尺寸係指外觀結晶尺寸。(ACS=0.9λ/(βcosθ))。此處,λ為X線的波長(1.5418Å), β係由讀取的實測半高寬(B)和供補正用的常數(b)而以(B2-b2)1/2所計算的半高寬。又,供補正用的常數(b)係將矽粉末NIST640b以相同條件測定之時的半高寬。β、B、b皆為弧度單位的值。 The crystal size of the (-105) plane of the crystal measured in the slow axis direction can be obtained from the θ/2θ diffraction intensity curve measured in the slow axis direction using an X-ray diffraction apparatus (Rigaku Co., Ltd., RINT2500). Figure, the diffraction position of the (-105) plane of the crystal and the measured half-height width (B) were read and calculated as the apparent crystal size (ACS) using the following equation (Scherrer's equation). The X-ray used in the measurement is a Cu-Kα line with a wavelength of 1.5418 Å. The crystal size of the (-105) plane of the crystal measured in the slow axis direction in the present invention means the apparent crystal size. (ACS=0.9λ/(βcosθ)). Here, λ is the wavelength of X-ray (1.5418Å), and β is calculated as (B 2 -b 2 ) 1/2 from the measured half-height width (B) and the constant (b) for correction. half-height width. In addition, the constant (b) for correction is the full width at half maximum when the silicon powder NIST640b is measured under the same conditions. β, B, and b are all values in radians.

結晶的(-105)面的面內配向度較佳為0.6以上,更佳為0.7以上,進一步較佳為0.8以上。結晶的(-105)面的面內配向度係能夠使用X線繞射裝置(Rigaku股份公司製,RINT2500)來測定。測定係固定θ/2θ並使用方位角測定用樣品支架使樣品旋轉360°,藉此而得到結晶的(-105)面的繞射強度的圓周方向的分布。從所得到的分布的半高寬,將以(180-半高寬)/180所定義的參數設為面內配向度。此處所謂的半高寬的單位為度。 The in-plane orientation degree of the (-105) plane of the crystal is preferably 0.6 or more, more preferably 0.7 or more, and still more preferably 0.8 or more. The in-plane orientation system of the (-105) plane of the crystal can be measured using an X-ray diffraction apparatus (manufactured by Rigaku Co., Ltd., RINT2500). The measurement system fixed θ/2θ and rotated the sample by 360° using the sample holder for azimuth angle measurement, thereby obtaining the circumferential distribution of the diffraction intensity of the crystal (−105) plane. From the half width of the obtained distribution, a parameter defined by (180-half width)/180 was used as the in-plane alignment degree. The unit of the so-called half-width here is degrees.

為了使結晶的分子鏈軸方向配向於單軸,較佳為將膜在單方向上進行拉伸。一般為了提高拉伸方向上的配向度,係有提高拉伸倍率、或者是降低拉伸溫度的方法。此外,在將膜狀物進行單軸拉伸之際,有在拉伸方向、在膜平面內與拉伸方向垂直的方向、厚度方向上,於內部產生的應力不同的情形。一般而言,已知在如被稱為自由端單軸拉伸、固定端單軸拉伸般使與拉伸方向垂直之方向的尺寸自由的情況和使其固定的情況下,內部的應力會大不相同。這是因使拉伸時產生的卜瓦松(Poisson)收縮在與拉伸方向垂直的方向上為自由、或者是抑制其的差異所造成的。在通常的拉幅機橫向拉伸的情況下,係用夾具夾持端部,因此在橫向拉伸時,膜流動方向(MD)的卜瓦松收縮受到限制。由此,橫向拉 伸方向(TD)當然有,而流動方向上亦產生應力。關於厚度方向,由於並不受限制,因此認為也沒有應力產生。即,認為是配向在拉伸方向上的分子鏈軸周圍的應力分布在流動方向和厚度方向上不同,藉此而結晶的苯環面的配向就有進展。由此,為了降低結晶之分子鏈方向軸(c軸)周圍的配向,而較佳為保持拉伸方向上的應力和應變,同時使配向軸周圍的應力均等。實質來說,在厚度方向上應力並不起作用,因此較佳為降低對與拉伸方向垂直之方向(流動方向)的應力。 In order to align the molecular chain axis direction of the crystals in a uniaxial direction, it is preferable to stretch the film in a uniaxial direction. Generally, in order to increase the degree of orientation in the stretching direction, there are methods of increasing the stretching ratio or lowering the stretching temperature. In addition, when the film-like article is uniaxially stretched, the stress generated inside may be different in the stretching direction, the direction perpendicular to the stretching direction in the film plane, and the thickness direction. In general, it is known that when the dimension in the direction perpendicular to the stretching direction is freed or fixed, as called free-end uniaxial stretching and fixed-end uniaxial stretching, the internal stress is known to increase. very different. This is caused by making the Poisson shrinkage generated during stretching free in the direction perpendicular to the stretching direction, or by suppressing the difference. In the case of transverse stretching in a normal tenter frame, since the ends are clamped by clips, the Boisson shrinkage in the film flow direction (MD) is restricted during transverse stretching. As a result, the transverse tensile direction (TD) is naturally present, and stress is also generated in the flow direction. Since the thickness direction is not limited, it is considered that no stress is generated. That is, it is considered that the stress distribution around the molecular chain axis aligned in the stretching direction is different in the flow direction and the thickness direction, whereby the alignment of the crystallized benzene ring faces progresses. Therefore, in order to reduce the alignment around the molecular chain direction axis (c-axis) of the crystal, it is preferable to equalize the stress around the alignment axis while maintaining the stress and strain in the stretching direction. In essence, the stress does not work in the thickness direction, so it is preferable to reduce the stress in the direction perpendicular to the stretching direction (flow direction).

本發明之保護膜的聚對苯二甲酸乙二酯系樹脂膜,係能夠按照一般的聚酯膜的製造方法來製造。可舉出例如,將聚對苯二甲酸乙二酯系樹脂熔融,將擠出並成形為片狀的無配向聚對苯二甲酸乙二酯系樹脂在玻璃轉移溫度以上的溫度下,利用輥的速度差在縱向進行了拉伸之後,利用拉幅機而在橫向上拉伸,並實施熱處理之方法。 The polyethylene terephthalate-type resin film of the protective film of this invention can be manufactured according to the manufacturing method of a general polyester film. For example, the polyethylene terephthalate-based resin is melted, extruded and molded into a sheet-like non-aligned polyethylene terephthalate-based resin at a temperature equal to or higher than the glass transition temperature, using a roll. A method of stretching in the transverse direction with a tenter after stretching in the longitudinal direction with a speed difference of 1, and performing heat treatment.

若具體說明聚對苯二甲酸乙二酯系樹脂膜的製膜條件,則縱向拉伸溫度、橫向拉伸溫度較佳為100~130℃,特佳為110~125℃。 When the film forming conditions of the polyethylene terephthalate-based resin film are specifically described, the longitudinal stretching temperature and the transverse stretching temperature are preferably 100 to 130°C, particularly preferably 110 to 125°C.

在製造在膜寬方向(TD方向)上具有慢軸的膜的情況下,縱向拉伸倍率較佳為0.7~1.0倍。此外,橫向拉伸倍率較佳為4.0~6.0倍,更佳為4.0~5.5倍,最佳為4.5~5.5倍。 When producing a film having a slow axis in the film width direction (TD direction), the longitudinal stretching ratio is preferably 0.7 to 1.0 times. In addition, the lateral stretching ratio is preferably 4.0 to 6.0 times, more preferably 4.0 to 5.5 times, and most preferably 4.5 to 5.5 times.

另一方面,在製造在膜縱向(MD方向)上具有慢軸的膜的情況下,橫向拉伸倍率較佳為1.0~3.0倍, 更佳為1.5~3.0倍,進一步較佳為2.0~3.0倍。縱向拉伸倍率較佳為4.0~6.5倍,更佳為5.0~6.0倍。又,在製造在膜縱向上具有慢軸的膜的情況下,從降低結晶的(100)面之相對於膜面的配向度的觀點出發,較佳為橫向拉伸之後,進行縱向拉伸。 On the other hand, in the case of producing a film having a slow axis in the film longitudinal direction (MD direction), the transverse stretching ratio is preferably 1.0 to 3.0 times, more preferably 1.5 to 3.0 times, and further preferably 2.0 to 3.0 times. times. The longitudinal stretching ratio is preferably 4.0 to 6.5 times, more preferably 5.0 to 6.0 times. When producing a film having a slow axis in the longitudinal direction of the film, from the viewpoint of reducing the degree of orientation of the (100) plane of the crystal with respect to the film surface, it is preferable to perform longitudinal stretching after transverse stretching.

為了將遲滯量控制在上述範圍內,較佳為控制縱向拉伸倍率與橫向拉伸倍率的比率、拉伸溫度、膜厚。若縱橫的拉伸倍率的差過小,則變得很難提高遲滯量,因而不佳。 In order to control the retardation amount within the above-mentioned range, it is preferable to control the ratio of the longitudinal stretching ratio to the transverse stretching ratio, the stretching temperature, and the film thickness. When the difference between the vertical and horizontal draw ratios is too small, it becomes difficult to increase the amount of hysteresis, which is not preferable.

為了增大結晶的(-105)面的結晶尺寸,降低結晶的(100)面之相對於膜面的配向度,而要增大對單方向的拉伸倍率、將拉伸溫度設高,此時較佳為適當地調整熱風的風速,使膜被施加充分的熱量。熱風的風速較佳為6m/秒鐘~15m/秒鐘,更佳為8m/秒鐘~12m/秒鐘。由於一邊對膜施加充分的熱量一邊以高倍率在單方向上進行拉伸,因此能夠保持拉伸方向上的應力和應變,並同時使配向軸周圍的應力均等,且能夠使結晶的(-105)面的結晶尺寸增大,並降低結晶的(100)面之相對於膜面的配向度。 In order to increase the crystal size of the (-105) plane of the crystal, reduce the degree of orientation of the (100) plane of the crystal relative to the film plane, increase the stretching ratio in one direction, and set the stretching temperature to be high. It is preferable to appropriately adjust the wind speed of the hot air so that sufficient heat is applied to the film. The wind speed of the hot air is preferably 6m/sec to 15m/sec, more preferably 8m/sec to 12m/sec. Since the film is stretched in one direction at a high magnification while applying sufficient heat to the film, the stress and strain in the stretching direction can be maintained, the stress around the alignment axis can be equalized, and the crystalline (-105 The crystal size of the ) plane increases, and the degree of orientation of the (100) plane of the crystal relative to the film plane decreases.

在後續的熱處理中,處理溫度較佳為150~250℃,特佳為180~220℃。從降低結晶的(100)面之相對於膜面的配向度的觀點出發,熱處理的處理溫度越低越好。另一方面,從增大結晶的(-105)面的結晶尺寸的觀點出發,熱處理的處理溫度越高越好,因此較佳為考慮兩者的均衡來進行調整。 In the subsequent heat treatment, the treatment temperature is preferably 150 to 250°C, and particularly preferably 180 to 220°C. From the viewpoint of reducing the degree of orientation of the (100) plane of the crystal with respect to the film plane, the lower the treatment temperature of the heat treatment, the better. On the other hand, from the viewpoint of increasing the crystal size of the (-105) plane of the crystal, the higher the treatment temperature of the heat treatment, the better. Therefore, it is preferable to adjust the two in consideration of the balance.

構成聚對苯二甲酸乙二酯系樹脂膜的聚對苯二甲酸乙二酯系樹脂,係較佳為單體單元的85莫耳%以上為對苯二甲酸乙二酯。對苯二甲酸乙二酯單元係較佳為90莫耳%以上,更佳為95莫耳%以上。又,就共聚成分而言,可以包含公知的酸成分、二元醇成分。作為聚對苯二甲酸乙二酯系樹脂,特佳者為均聚物的聚對苯二甲酸乙二酯。單體單元的比例係能夠藉由1H-NMR測定來確認。 The polyethylene terephthalate-based resin constituting the polyethylene terephthalate-based resin film is preferably such that 85 mol % or more of the monomer units are ethylene terephthalate. The ethylene terephthalate unit system is preferably 90 mol % or more, more preferably 95 mol % or more. Moreover, a well-known acid component and a glycol component can be contained as a copolymerization component. As a polyethylene terephthalate-type resin, the polyethylene terephthalate of a homopolymer is especially preferable. The ratio of the monomer unit can be confirmed by 1 H-NMR measurement.

這些樹脂係透明性優異,同時熱特性、機械特性也優異,能夠藉由拉伸加工而容易地控制遲滯量。聚對苯二甲酸乙二酯係固有雙折射大,即使膜厚薄,也能夠比較容易地得到大的遲滯量,是最合適的材料。 These resin-based resins are excellent in transparency, and are also excellent in thermal properties and mechanical properties, and the amount of retardation can be easily controlled by stretching. Polyethylene terephthalate-based materials have high intrinsic birefringence and can relatively easily obtain a large retardation amount even if the film thickness is thin, and are the most suitable materials.

此外,基於抑制碘色素等的光學功能性色素的劣化的目的,本發明的保護膜較佳為波長380nm的光線透射率為20%以下。380nm的光線透射率更佳為15%以下,進一步較佳為10%以下,特佳為5%以下。若前述光線透射率為20%以下的話,便能夠抑制光學功能性色素之因紫外線的變質。又,本發明中的光線透射率,係在相對於膜平面垂直的方向上測定者,能使用分光光度計(例如,日立U-3500型)測定。 In addition, for the purpose of suppressing deterioration of optically functional dyes such as iodine dyes, the protective film of the present invention preferably has a light transmittance of 20% or less at a wavelength of 380 nm. The light transmittance at 380 nm is more preferably 15% or less, further preferably 10% or less, and particularly preferably 5% or less. If the light transmittance is 20% or less, the deterioration of the optically functional dye due to ultraviolet rays can be suppressed. In addition, the light transmittance in the present invention is measured in the direction perpendicular to the film plane, and can be measured using a spectrophotometer (for example, Hitachi U-3500 type).

為了將本發明的保護膜的波長380nm的光線透射率設為20%以下,較佳為適宜調節紫外線吸收劑的種類、濃度、及膜厚。本發明中所使用的紫外線吸收劑係公知的物質。就紫外線吸收劑而言,可舉出有機系紫外線吸收劑和無機系紫外線吸收劑,但從透明性的觀 點出發,較佳為有機系紫外線吸收劑。就有機系紫外線吸收劑而言,可舉出苯并三唑系、二苯甲酮系、環狀亞胺基酯系等、及其組合,但若在本發明規定的吸光度的範圍內的話,則沒有特別的限定。然而,從耐久性的觀點出發,特佳為苯并三唑系、環狀亞胺基酯系。在併用了2種以上的紫外線吸收劑的情況下,因為能夠同時吸收不同波長的紫外線,因此能夠進一步改善紫外線吸收效果。 In order to set the light transmittance of the protective film of the present invention at a wavelength of 380 nm to 20% or less, it is preferable to appropriately adjust the type, concentration, and film thickness of the ultraviolet absorber. The ultraviolet absorber used by this invention is a well-known thing. Examples of the ultraviolet absorber include organic ultraviolet absorbers and inorganic ultraviolet absorbers, but from the viewpoint of transparency, organic ultraviolet absorbers are preferred. The organic ultraviolet absorber includes benzotriazole-based, benzophenone-based, cyclic imidoester-based, etc., and combinations thereof, but within the range of absorbance specified in the present invention, There is no particular limitation. However, from the viewpoint of durability, benzotriazole-based and cyclic imidoester-based are particularly preferred. When two or more types of ultraviolet absorbers are used in combination, since ultraviolet rays of different wavelengths can be absorbed at the same time, the ultraviolet absorption effect can be further improved.

就二苯甲酮系紫外線吸收劑、苯并三唑系紫外線吸收劑、丙烯腈系紫外線吸收劑而言,可舉出例如2-[2’-羥基-5’-(甲基丙烯醯氧基甲基)苯基]-2H-苯并三唑、2-[2’-羥基-5’-(甲基丙烯醯氧基乙基)苯基]-2H-苯并三唑、2-[2’-羥基-5’-(甲基丙烯醯氧基丙基)苯基]-2H-苯并三唑、2,2’-二羥基-4,4’-二甲氧基二苯甲酮、2,2’,4,4’-四羥基二苯甲酮、2,4-二-三級丁基-6-(5-氯苯并三唑-2-基)酚、2-(2’-羥基-3’-三級丁基-5’-甲基苯基)-5-氯苯并三唑、2-(5-氯(2H)-苯并三唑-2-基)-4-甲基-6-(三級丁基)酚、2,2’-亞甲基雙(4-(1,1,3,3-四甲基丁基)-6-(2H-苯并三唑-2-基)酚等。就環狀亞胺基酯系紫外線吸收劑而言,可舉出例如2,2’-(1,4-伸苯基)雙(4H-3,1-苯并

Figure 106143668-A0202-12-0012-2
-4-酮)、2-甲基-3,1-苯并
Figure 106143668-A0202-12-0012-3
-4-酮、2-丁基-3,1-苯并
Figure 106143668-A0202-12-0012-4
-4-酮、2-苯基-3,1-苯并
Figure 106143668-A0202-12-0012-5
-4-酮等。然而,不特別限於此等。 Examples of benzophenone-based ultraviolet absorbers, benzotriazole-based ultraviolet absorbers, and acrylonitrile-based ultraviolet absorbers include 2-[2'-hydroxy-5'-(methacryloyloxy) Methyl)phenyl]-2H-benzotriazole, 2-[2'-hydroxy-5'-(methacryloyloxyethyl)phenyl]-2H-benzotriazole, 2-[2 '-Hydroxy-5'-(methacryloyloxypropyl)phenyl]-2H-benzotriazole, 2,2'-dihydroxy-4,4'-dimethoxybenzophenone, 2,2',4,4'-Tetrahydroxybenzophenone, 2,4-di-tert-butyl-6-(5-chlorobenzotriazol-2-yl)phenol, 2-(2'-Hydroxy-3'-tert-butyl-5'-methylphenyl)-5-chlorobenzotriazole, 2-(5-chloro(2H)-benzotriazol-2-yl)-4- Methyl-6-(tertiary butyl)phenol, 2,2'-methylenebis(4-(1,1,3,3-tetramethylbutyl)-6-(2H-benzotriazole) -2-yl)phenol, etc. Cyclic imidoester-based ultraviolet absorbers include, for example, 2,2'-(1,4-phenylene)bis(4H-3,1-benzophene)
Figure 106143668-A0202-12-0012-2
-4-keto), 2-methyl-3,1-benzo
Figure 106143668-A0202-12-0012-3
-4-keto, 2-butyl-3,1-benzo
Figure 106143668-A0202-12-0012-4
-4-keto, 2-phenyl-3,1-benzo
Figure 106143668-A0202-12-0012-5
-4-keto, etc. However, it is not particularly limited to these.

除了紫外線吸收劑以外,在不妨礙本發明的效果的範圍內,含有觸媒以外的各種添加劑也是較佳 的態樣。作為添加劑,可舉出例如無機粒子、耐熱性高分子粒子、鹼金屬化合物、鹼土金屬化合物、磷化合物、抗靜電劑、耐光劑、阻燃劑、熱穩定劑、抗氧化劑、抗凝膠化劑、界面活性劑等。此外,為了發揮高透明性,亦較佳為聚對苯二甲酸乙二酯系樹脂膜中實質上不含有粒子。所謂的「實質上不含有粒子」係例如在無機粒子的情況下,意指在用螢光X線分析定量無機元素的情況下為50ppm以下,較佳為10ppm以下,特佳為檢測極限以下的含量。 In addition to the ultraviolet absorber, various additives other than the catalyst are preferably contained within a range that does not impair the effects of the present invention. Examples of additives include inorganic particles, heat-resistant polymer particles, alkali metal compounds, alkaline earth metal compounds, phosphorus compounds, antistatic agents, lightfast agents, flame retardants, thermal stabilizers, antioxidants, and antigelling agents. , surfactants, etc. Moreover, in order to exhibit high transparency, it is also preferable that particle|grains are not substantially contained in a polyethylene terephthalate-type resin film. The term "substantially not containing particles" means, for example, in the case of inorganic particles, 50 ppm or less, preferably 10 ppm or less, particularly preferably less than the detection limit, when the inorganic element is quantified by fluorescent X-ray analysis. content.

就本發明中之對聚對苯二甲酸乙二酯系樹脂膜掺合紫外線吸收劑的方法而言,可以採用公知方法的組合,例如可預先使用混練擠出機將經乾燥的紫外線吸收劑與聚合物原料混合(blend)以製作母料(master batch),並藉由在膜製膜時將既定的該母料與聚合物原料混合等來進行掺合。 As for the method of blending the ultraviolet absorber with the polyethylene terephthalate-based resin film in the present invention, a combination of known methods can be used. The polymer raw materials are blended to make a master batch, and the blending is performed by mixing the predetermined master batch with the polymer raw materials, etc. at the time of film forming.

此時,為了使紫外線吸收劑均勻分散且經濟地進行掺合,母料的紫外線吸收劑濃度較佳為設為5~30質量%的濃度。就製作母料的條件而言,較佳為使用混練擠出機,且以擠出溫度為聚對苯二甲酸乙二酯系樹脂原料的熔點以上、290℃以下的溫度,用1~15分鐘擠出。在290℃以上,則紫外線吸收劑的失重大,而且母料的黏度降低會變大。在擠出時間1分鐘以下,則紫外線吸收劑的均勻混合會變得困難。此時,亦可根據需要而添加穩定劑、色調調整劑、抗靜電劑。 In this case, in order to uniformly disperse the ultraviolet absorber and blend it economically, the concentration of the ultraviolet absorber in the master batch is preferably a concentration of 5 to 30% by mass. In terms of the conditions for producing the master batch, it is preferable to use a kneading extruder, and the extrusion temperature is higher than the melting point of the polyethylene terephthalate-based resin raw material and 290°C or lower, and it takes 1 to 15 minutes. extrude. At 290°C or higher, the weight loss of the ultraviolet absorber is increased, and the viscosity of the master batch is decreased. When the extrusion time is 1 minute or less, uniform mixing of the ultraviolet absorber becomes difficult. At this time, a stabilizer, a color tone adjuster, and an antistatic agent may be added as necessary.

在本發明中,較佳為使膜至少為3層以上的多層構造,且在膜的中間層中添加紫外線吸收劑。中間層中包含紫外線吸收劑之3層構造的膜,具體而言能夠依以下方式製作。將聚對苯二甲酸乙二酯系樹脂的粒料單獨作為外層用,將含有紫外線吸收劑的母料和聚對苯二甲酸乙二酯系樹脂的粒料按既定比例混合、乾燥之後作為中間層用,供給至公知的熔融積層用擠出機,自狹縫狀的模(die)擠出成片狀,在澆鑄輥上冷卻固化來製作未拉伸膜。即,使用2台以上的擠出機、3層的歧管或合流塊(例如具有方型合流部的合流塊),積層構成兩外層的膜層、構成中間層的膜層,自擠出嘴擠出3層的片,用澆鑄輥冷卻來製作未拉伸膜。又,在本發明中,為了除去會成為光學缺陷的原因之原料的聚對苯二甲酸乙二酯系樹脂中所包含的異物,較佳為在熔融擠出之際進行高精度過濾。熔融樹脂的高精度過濾所使用的濾材的過濾粒子尺寸(初期過濾效率95%),係較佳為15μm以下。若濾材的過濾粒子尺寸超過15μm,則20μm以上的異物的除去容易變得不充分。 In the present invention, it is preferable that the film has a multilayer structure of at least three or more layers, and an ultraviolet absorber is added to the intermediate layer of the film. Specifically, the film of the three-layer structure including the ultraviolet absorber in the intermediate layer can be produced as follows. The pellets of polyethylene terephthalate-based resin are used alone as the outer layer, and the masterbatch containing the ultraviolet absorber and the pellets of polyethylene terephthalate-based resin are mixed in a predetermined ratio and dried as an intermediate layer. For layering, it was supplied to a known extruder for fusion lamination, extruded from a slit-shaped die into a sheet shape, cooled and solidified on a casting roll, and an unstretched film was produced. That is, using 2 or more extruders, a 3-layer manifold or a junction block (for example, a junction block with a square junction), the film layers constituting the two outer layers and the film layers constituting the intermediate layer are stacked, and the film layers are formed from the extrusion nozzle. A three-layer sheet was extruded and cooled with a casting roll to produce an unstretched film. Moreover, in this invention, in order to remove the foreign material contained in the polyethylene terephthalate-type resin which becomes the raw material which becomes the cause of an optical defect, it is preferable to perform high precision filtration at the time of melt extrusion. The filter particle size (initial filtration efficiency 95%) of the filter medium used for high-precision filtration of molten resin is preferably 15 μm or less. When the filter particle size of a filter medium exceeds 15 micrometers, the removal of the foreign material of 20 micrometers or more tends to become inadequate.

另外,為了改良與偏光鏡的接著性,也可以對本發明的聚對苯二甲酸乙二酯系樹脂膜施加電暈處理、塗布處理或火焰處理等。 In addition, in order to improve the adhesiveness with a polarizer, a corona treatment, a coating treatment, a flame treatment, etc. may be applied to the polyethylene terephthalate-based resin film of the present invention.

在本發明中,為了改良與偏光鏡的接著性,而較佳為在本發明之膜的至少單面(較佳為與偏光鏡相接的面)具有以聚酯樹脂、聚胺基甲酸酯樹脂或聚丙烯酸樹脂中至少1種為主要成分的易接著層。此處,「主要 成分」係指構成易接著層的固體成分之中50質量%以上的成分。用於本發明的易接著層之形成的塗布液,係較佳為包含水溶性或水分散性的共聚聚酯樹脂、丙烯酸樹脂及聚胺基甲酸酯樹脂內的至少1種之水性塗布液。就此等塗布液而言,可舉出例如日本專利第3567927號公報、日本專利第3589232號公報、日本專利第3589233號公報、日本專利第3900191號公報、日本專利第4150982號公報等所揭示的水溶性或水分散性共聚聚酯樹脂溶液、丙烯酸樹脂溶液、聚胺基甲酸酯樹脂溶液等。 In the present invention, in order to improve the adhesiveness with the polarizer, it is preferable that at least one side (preferably the side in contact with the polarizer) of the film of the present invention has a polyester resin, a polyurethane An easy-bonding layer in which at least one of an ester resin or a polyacrylic resin is a main component. Here, the "main component" refers to a component of 50 mass % or more of the solid components constituting the easily bonded layer. The coating liquid used for the formation of the easily adhesive layer of the present invention is preferably an aqueous coating liquid containing at least one of water-soluble or water-dispersible copolyester resins, acrylic resins and polyurethane resins . Examples of such coating liquids include aqueous solutions disclosed in Japanese Patent No. 3567927, Japanese Patent No. 3589232, Japanese Patent No. 3589233, Japanese Patent No. 3900191, and Japanese Patent No. 4150982. Copolymerized polyester resin solution, acrylic resin solution, polyurethane resin solution, etc.

易接著層,係能夠在將前述塗布液塗布在未拉伸膜或縱向的單軸拉伸膜的單面或兩面之後,在100~150℃下乾燥,且進一步在橫向上拉伸而得到。最終的易接著層的塗布量,係較佳為管理成0.05~0.20g/m2。若塗布量小於0.05g/m2,便會有與所得到的偏光鏡的接著性變得不充分的情況。另一方面,若塗布量超過0.20g/m2,便會有耐沾黏性降低的情況。在將易接著層設置在聚對苯二甲酸乙二酯系樹脂膜的兩面的情況下,兩面的易接著層的塗布量可以相同也可以不同,能夠各自獨立地在上述範圍內進行設定。 The easily bonding layer can be obtained by applying the coating liquid to one side or both sides of an unstretched film or a longitudinally uniaxially stretched film, drying at 100 to 150° C., and further stretching in the transverse direction. The coating amount of the final easy-bonding layer is preferably controlled to be 0.05 to 0.20 g/m 2 . When the coating amount is less than 0.05 g/m 2 , the adhesiveness with the obtained polarizer may become insufficient. On the other hand, when the coating amount exceeds 0.20 g/m 2 , the sticking resistance may decrease. When the easily bonding layers are provided on both sides of the polyethylene terephthalate-based resin film, the coating amounts of the easily bonding layers on both sides may be the same or different, and can be independently set within the above range.

在易接著層中,係較佳為為了賦予易滑性而添加粒子。微粒子的平均粒徑係較佳為使用2μm以下的粒子。若粒子的平均粒徑超過2μm,則粒子會容易從被覆層脫落。就使易接著層含有的粒子而言,可舉出例如氧化鈦、硫酸鋇、碳酸鈣、硫酸鈣、矽石、礬土、滑石、高嶺土、黏土、磷酸鈣、雲母、鋰蒙脫石、氧化鋯、 氧化鎢、氟化鋰、氟化鈣等無機粒子,或苯乙烯系、丙烯酸系、三聚氰胺系、苯并胍胺系、矽酮系等有機聚合物系粒子等。此等可單獨被添加到易接著層中,也能夠組合2種以上來添加。 In the easily bonding layer, it is preferable to add particles for the purpose of imparting slipperiness. The average particle diameter of the fine particles is preferably 2 μm or less. When the average particle diameter of the particles exceeds 2 μm, the particles tend to fall off the coating layer. Examples of particles to be contained in the easily bonding layer include titanium oxide, barium sulfate, calcium carbonate, calcium sulfate, silica, alumina, talc, kaolin, clay, calcium phosphate, mica, hectorite, oxide Inorganic particles such as zirconium, tungsten oxide, lithium fluoride, and calcium fluoride, or organic polymer particles such as styrene-based, acrylic-based, melamine-based, benzoguanamine-based, and silicone-based particles, etc. These may be added to the easily bonding layer alone or in combination of two or more.

此外,就塗布塗布液的方法而言,能夠使用公知的方法。可舉出例如逆轉輥塗布法、凹版塗布法、吻合式塗布法、輥刷法、噴霧塗布法、氣刀塗布法、繞線棒塗布法、管式刮刀(pipe doctor)法等,這些方法能夠單獨或者組合來進行。 In addition, a well-known method can be used for the method of apply|coating a coating liquid. For example, a reverse roll coating method, a gravure coating method, a coincidence coating method, a roll brush method, a spray coating method, an air knife coating method, a wire bar coating method, a pipe doctor method, etc. are mentioned, and these methods can be used. Do it alone or in combination.

又,上述粒子的平均粒徑的測定,係按照下述方法進行。用掃描型電子顯微鏡(SEM)將粒子拍照,以最小的粒子1個的大小會成為2~5mm的倍率來測定300~500個粒子的最大直徑(最遠的2點間的距離),將其平均值當成平均粒徑。 In addition, the measurement of the average particle diameter of the said particle|grains was performed according to the following method. The particles are photographed with a scanning electron microscope (SEM), and the maximum diameter (the distance between the two farthest points) of 300 to 500 particles is measured at a magnification of 2 to 5 mm with the size of one smallest particle. The average value was taken as the average particle size.

本發明的聚對苯二甲酸乙二酯系樹脂膜的厚度是任意的,但較佳為30~300μm的範圍。即使是厚度小於30μm的膜,在原理上也可以獲得3000nm以上的遲滯量。然而,在該情況下,膜的力學特性的異向性變得明顯,變得容易發生裂開、破損等,作為工業材料的實用性會顯著降低。較佳的厚度的下限為40μm,特佳的厚度下限為45μm。另一方面,偏光鏡保護膜的厚度的上限若是超過300μm,則偏光板的厚度就會變得過厚,而為不佳。從作為偏光鏡保護膜的實用性的觀點出發,厚度的上限較佳為200μm,較佳為120μm,更佳為100μm以下,進一步更佳為80μm以下,進一步更佳為65μm以下,進一步更佳為60μm以下,進一步更佳為55μm以下。 Although the thickness of the polyethylene terephthalate-type resin film of this invention is arbitrary, it is preferable that it is the range of 30-300 micrometers. In principle, a hysteresis amount of 3000 nm or more can be obtained even for a film with a thickness of less than 30 μm. However, in this case, the anisotropy of the mechanical properties of the film becomes obvious, and cracking, breakage, etc. tend to occur, and the practicality as an industrial material is remarkably reduced. A preferable lower limit of thickness is 40 μm, and a particularly preferable lower limit of thickness is 45 μm. On the other hand, if the upper limit of the thickness of the polarizer protective film exceeds 300 μm, the thickness of the polarizing plate becomes too thick, which is not preferable. From the viewpoint of practicality as a polarizer protective film, the upper limit of the thickness is preferably 200 μm, more preferably 120 μm, more preferably 100 μm or less, still more preferably 80 μm or less, still more preferably 65 μm or less, and still more preferably 60 μm or less, more preferably 55 μm or less.

為了抑制遲滯量的變動,較佳為膜的厚度不均小。由於拉伸溫度、拉伸倍率會對膜的厚度不均產生大的影響,因此從厚度不均的觀點出發,亦較佳為將製膜條件最適化。特別是,若為了提高遲滯量而降低縱向拉伸倍率,則會有縱向厚度不均變差的情形。由於縱向厚度不均在拉伸倍率的某一特定範圍內有變得非常差的區域,因此較佳為在排除該範圍之處設定製膜條件。 In order to suppress fluctuations in the amount of hysteresis, it is preferable that the thickness unevenness of the film is small. Since the stretching temperature and the stretching ratio greatly affect the thickness unevenness of the film, it is also preferable to optimize the film forming conditions from the viewpoint of the thickness unevenness. In particular, when the longitudinal stretch ratio is lowered in order to increase the amount of retardation, the thickness unevenness in the longitudinal direction may be deteriorated. Since there is a region where the thickness unevenness in the longitudinal direction becomes very poor within a certain range of the draw ratio, it is preferable to set the film forming conditions to exclude this range.

本發明的膜的厚度不均較佳為5.0%以下,更佳為4.5%以下,進一步較佳為4.0%以下,特佳為3.0%以下。 The thickness unevenness of the film of the present invention is preferably 5.0% or less, more preferably 4.5% or less, still more preferably 4.0% or less, and particularly preferably 3.0% or less.

聚對苯二甲酸乙二酯系樹脂膜,係較佳為其遲滯量(Re)和厚度方向遲滯量(Rth)的比(Re/Rth)為0.2以上,更佳為0.5以上,進一步較佳為0.6以上。從抑制從斜方向觀看之際的虹斑的觀點出發,上述比(Re/Rth)越大越好。比(Re/Rth)的上限較佳為2.0以下,更佳為1.8以下。另一方面,從厚度不均、平面性的觀點出發,上述比(Re/Rth)的上限較佳為小於1.0。又,厚度方向遲滯量係指將從膜厚方向剖面觀看時的2個雙折射△Nxz(=|nx-nz|)、△Nyz(=|ny-nz|)分別乘以膜厚d所得到之表示遲滯量的平均之參數。能夠求出nx、ny、nz和膜厚d(nm),算出(△Nxz×d)和(△Nyz×d)的平均值來求出厚度方向遲滯量(Rth)。又,nx、ny、nz係藉由阿貝折射計(Atago公司製,NAR-4T,測定波長589nm)求出。 The polyethylene terephthalate-based resin film preferably has a ratio (Re/Rth) of retardation (Re) to thickness-direction retardation (Rth) of 0.2 or more, more preferably 0.5 or more, still more preferably is 0.6 or more. From the viewpoint of suppressing rainbow unevenness when viewed from an oblique direction, the larger the ratio (Re/Rth), the better. The upper limit of the ratio (Re/Rth) is preferably 2.0 or less, more preferably 1.8 or less. On the other hand, it is preferable that the upper limit of the said ratio (Re/Rth) is less than 1.0 from a viewpoint of thickness unevenness and planarity. In addition, the retardation in the thickness direction is obtained by multiplying the two birefringences ΔNxz (=|nx-nz|) and ΔNyz (=|ny-nz|) by the film thickness d, respectively, when viewed from a cross section in the film thickness direction The parameter that represents the average of the hysteresis. The thickness direction hysteresis amount (Rth) can be obtained by calculating the average value of (ΔNxz×d) and (ΔNyz×d) by obtaining nx, ny, nz, and the film thickness d (nm). In addition, nx, ny, and nz were calculated|required by an Abbe refractometer (made by Atago, NAR-4T, measurement wavelength 589nm).

2.偏光板 2. Polarizer

本發明的偏光板,係較佳為具有在使聚乙烯醇(PVA)等染附碘有之偏光鏡的至少一面貼合偏光鏡保護膜的構造,且任一偏光鏡保護膜前述的本發明的偏光鏡保護膜。另一面的偏光鏡保護膜,較佳為使用如以TAC膜或丙烯酸膜、降冰片烯系膜為代表之沒有雙折射的膜。或者是,另一面可以沒有偏光鏡保護膜存在。於本發明所使用的偏光板,以防反光或抑制眩光、抑制刮傷等為目的,而將各種硬塗劑(hard coat)塗布在表面也是較佳的態樣。 The polarizing plate of the present invention preferably has a structure in which a polarizer protective film is attached to at least one side of a polarizer dyed with iodine such as polyvinyl alcohol (PVA), and any polarizer protective film of the present invention described above polarizer protective film. As the polarizer protective film on the other side, it is preferable to use a film without birefringence such as a TAC film, an acrylic film, or a norbornene-based film. Alternatively, there may be no polarizer protective film on the other side. For the polarizing plate used in the present invention, it is also preferable to apply various hard coats on the surface for the purpose of preventing reflection, suppressing glare, and suppressing scratches.

3.液晶顯示裝置 3. Liquid crystal display device

一般而言,液晶面板係依照自與背光光源對向的側向顯示影像的側(可視側)的順序,而由後面模組、液晶胞及前面模組所構成。後面模組及前面模組一般由透明基板、形成在該液晶胞側表面的透明導電膜、及配置在其相反側的偏光板所構成。此處,偏光板係在後面模組中被配置在與背光光源對向的側,在前面模組中則被配置在顯示影像的側(可視側)。 Generally speaking, a liquid crystal panel is composed of a rear module, a liquid crystal cell, and a front module in the order from the side (viewable side) opposite to the backlight source where the image is displayed laterally. The rear module and the front module are generally composed of a transparent substrate, a transparent conductive film formed on the side surface of the liquid crystal cell, and a polarizer arranged on the opposite side. Here, the polarizing plate is arranged on the side opposite to the backlight light source in the rear module, and is arranged on the side (viewable side) where the image is displayed in the front module.

本發明的液晶顯示裝置係至少以背光光源、和配置在2個偏光板之間的液晶胞為結構構件。此外,還可以適宜具有除了此等之外的其他結構,例如彩色濾光片、稜鏡膜、擴散片、抗反射膜等。較佳為前述2個偏光板當中,至少一個偏光板為前述的本發明的偏光板。 The liquid crystal display device of the present invention includes at least a backlight light source and a liquid crystal cell arranged between two polarizers as structural members. In addition, other structures other than these, for example, a color filter, a fluorine film, a diffusion sheet, an antireflection film, etc., may be suitably provided. Preferably, among the aforementioned two polarizing plates, at least one polarizing plate is the aforementioned polarizing plate of the present invention.

就背光的結構而言,可以是以導光板或反射板等作為結構構件的側光(edge light)方式,也可以是正下方型方式。 The structure of the backlight may be an edge light type in which a light guide plate or a reflection plate is used as a structural member, or a direct type type.

就液晶顯示裝置的背光光源而言,沒有特別的限定。例如,背光光源可以是組合螢光體方式的白色LED(即,藉由將使用了化合物半導體之發出藍色光、或者紫外光的發光二極體和螢光體組合而發出白色的元件)。就螢光體而言,有釔.鋁.石榴石系黃色螢光體或鋱.鋁.石榴石系黃色螢光體等。 The backlight source of the liquid crystal display device is not particularly limited. For example, the backlight source may be a white LED combined with a phosphor (ie, an element that emits white light by combining a light emitting diode that emits blue light or ultraviolet light using a compound semiconductor and a phosphor). As far as phosphors are concerned, there is yttrium. aluminum. Garnet is a yellow phosphor or scorpion. aluminum. Garnet-based yellow phosphors, etc.

在一實施形態中,背光光源較佳為在400nm以上小於495nm、495nm以上小於600nm、及600nm以上780nm以下的各波長區域分別具有發光光譜的峰頂的白色光源。可舉出例如利用了量子點技術的白色光源、使用了會藉由激發光而在R(紅)、G(綠)的區域分別具有發光波峰的螢光體和藍色LED之螢光體方式的白色LED光源、3波長方式的白色LED光源、組合了紅色雷射的白色LED光源,其他使用了例如實驗式為K2SiF6:Mn4+之氟化物螢光體(也稱為「KSF」)等和藍色LED的白色LED光源等。此等係作為支援廣色域的液晶顯示裝置的背光光源而受到關注者。 In one embodiment, the backlight light source is preferably a white light source having a peak top of an emission spectrum in each wavelength region of 400 nm or more and less than 495 nm, 495 nm or more and less than 600 nm, and 600 nm or more and 780 nm or less. Examples include white light sources using quantum dot technology, phosphor systems using phosphors that have emission peaks in R (red) and G (green) regions by excitation light, and blue LEDs, respectively. the white LED light source, a white LED light source three-wavelength mode, the combination of a red laser light source is a white LED, for example, other experiments using the formula K 2 SiF 6: Mn 4+ phosphor of fluoride (also referred to as "KSF ”), etc., and white LED light sources with blue LEDs, etc. These are attracting attention as backlight light sources for liquid crystal display devices supporting a wide color gamut.

具有該特定的遲滯量之本發明的偏光鏡保護膜在液晶顯示裝置內的配置並沒有特別的限定,但較佳為在配置有被配置在入射光側(光源側)的偏光板、液晶胞、及被配置在出射光側(可視側)的偏光板的液晶顯示裝置的情況下,被配置在入射光側的偏光板之入射光側的偏光鏡保護膜、及/或配置在出射光側的偏光板之射出光側的偏光鏡保護膜係包含具有該特定的遲滯量之聚對苯二甲酸乙二酯系樹脂膜的偏光鏡保護膜。特佳的態 樣,係使被配置在出射光側的偏光板之射出光側的偏光鏡保護膜為具有該特定的遲滯量之聚對苯二甲酸乙二酯系樹脂膜的態樣。在將聚對苯二甲酸乙二酯系樹脂膜配置在上述以外的位置的情況下,會有使液晶胞的偏光特性改變的情況。在需要偏光特性的地方使用本發明的高分子膜是不佳的,因此較佳使用作為這樣的特定位置的偏光板的保護膜。 The arrangement in the liquid crystal display device of the polarizer protective film of the present invention having the specific hysteresis is not particularly limited, but it is preferable to arrange a polarizer and a liquid crystal cell arranged on the incident light side (light source side). , and in the case of a liquid crystal display device with a polarizing plate arranged on the light-emitting side (visible side), a polarizer protective film arranged on the incident light side of the polarizing plate on the incident light side, and/or arranged on the light-emitting side The polarizer protective film on the outgoing light side of the polarizing plate is a polarizer protective film including a polyethylene terephthalate-based resin film having the specific retardation amount. In a particularly preferred embodiment, the polarizer protective film disposed on the light-emitting side of the polarizing plate on the light-emitting side is a polyethylene terephthalate-based resin film having the specific retardation amount. When the polyethylene terephthalate-type resin film is arrange|positioned in the position other than the above, the polarization characteristic of a liquid crystal cell may be changed. It is not preferable to use the polymer film of the present invention where polarizing properties are required, so it is preferable to use it as a protective film for a polarizing plate in such a specific position.

[實施例] [Example]

以下,舉出實施例來更具體地說明本發明,但本發明並非受下述實施例所限制者,也可以在能符合本發明的主旨的範圍內加以適宜變更來實施,且該等也都包括在本發明的技術範圍內。又,以下的實施例中的物性的評價方法如下。 Hereinafter, the present invention will be described in more detail by way of examples. However, the present invention is not limited to the following examples, and can be implemented with appropriate modifications within the scope of the gist of the present invention. Included in the technical scope of the present invention. In addition, evaluation methods of physical properties in the following examples are as follows.

(1)遲滯量(Re) (1) Hysteresis (Re)

遲滯量係指被定義為膜上之正交的雙軸的折射率的異向性(△Nxy=|nx-ny|)與膜厚d(nm)的積(△Nxy×d)之參數,係表示光學的等向性或異向性的尺度。雙軸的折射率的異向性(△Nxy)係利用以下的方法求出。使用分子配向計(王子計測器股份公司製,MOA-6004型分子配向計)求出膜的慢軸方向,以慢軸方向成為與測定用樣品長邊平行的方式切出4cm×2cm的長方形,作為測定用樣品。對於此樣品,利用阿貝折射率計(Atago公司製,NAR-4T,測定波長589nm)求出正交的雙軸的折射率(慢軸方向的折射率:ny、與慢軸方向正交的方向的折射率:nx)、及厚度方向的折射率(nz),將前述雙軸的折射率差 的絕對值(|nx-ny|)當成折射率的異向性(△Nxy)。膜的厚度d(nm)係使用電測微計(Feinpruf公司製,Millitron 1245D)進行測定,並將單位換算成nm。根據折射率的異向性(△Nxy)與膜厚d(nm)的積(△Nxy×d)求出遲滯量(Re)。 The retardation refers to a parameter defined as the product (ΔNxy×d) of the refractive index anisotropy (ΔNxy=|nx-ny|) and the film thickness d (nm) of the orthogonal biaxial on the film, is a measure of optical isotropy or anisotropy. Biaxial refractive index anisotropy (ΔNxy) was obtained by the following method. The slow axis direction of the film was determined using a molecular orientation meter (MOA-6004 type molecular orientation meter, manufactured by Oji Scientific Instruments Co., Ltd.), and a rectangle of 4 cm × 2 cm was cut out so that the slow axis direction was parallel to the long side of the sample for measurement. as a sample for measurement. For this sample, the refractive index of the orthogonal biaxial (refractive index in the slow axis direction: ny, the refractive index in the slow axis direction: ny) The refractive index in the direction: nx) and the refractive index in the thickness direction (nz), and the absolute value of the biaxial refractive index difference (|nx-ny|) was regarded as the refractive index anisotropy (ΔNxy). The thickness d (nm) of the film was measured using an electric micrometer (manufactured by Feinpruf, Millitron 1245D), and the unit was converted into nm. The retardation amount (Re) was obtained from the product (ΔNxy×d) of the refractive index anisotropy (ΔNxy) and the film thickness d (nm).

(2)厚度方向遲滯量(Rth) (2) Thickness direction hysteresis (Rth)

厚度方向遲滯量係指將從膜厚方向剖面觀看時的2個雙折射△Nxz(=|nx-nz|)、△Nyz(=|ny-nz|)分別乘以膜厚d所得到之表示遲滯量的平均之參數。用與遲滯量的測定同樣的方法求出nx、ny、nz和膜厚d(nm),算出(△Nxz×d)和(△Nyz×d)的平均值來求出厚度方向遲滯量(Rth)。 The retardation in the thickness direction refers to the expression obtained by multiplying the two birefringences ΔNxz (=|nx-nz|) and ΔNyz (=|ny-nz|) by the film thickness d when viewed from a cross section in the film thickness direction. The parameter for averaging the hysteresis. The thickness direction hysteresis (Rth) was obtained by calculating the average value of (ΔNxz×d) and (ΔNyz×d) by the same method as the measurement of hysteresis. ).

(3)結晶的(100)面之相對於膜面的配向度 (3) Orientation of the (100) plane of the crystal with respect to the film plane

結晶的(100)面之相對於膜面的配向度,係使用X線繞射裝置(Rigaku股份公司製,RINT2100PC),從藉由極點測定所得到的繞射強度之以慢軸方向為軸的半高寬,以(180-半高寬)/180所定義的參數。測定中使用的X線為Cu-Kα線,波長為1.5418Å。極點測定,係安裝能夠裝配在RINT2100PC的RINT2000測角計(Goniometer)和極點用多目的試料台,依照舒爾茨(Schulz)反射法進行。樣品係切出成直徑5cm的圓狀,以慢軸方向與β=90度及270度方向一致的方式安裝在試料台。又,樣品的慢軸方向係使用分子配向計(王子計測器股份公司製,MOA-6004型分子配向計)來求出。測定條件的細節係將管電壓設為40kV,將管電流設為40mA,將2θ固定角度設為25.830度,將發散縱向限制設為1.2mm,將發散狹 縫設為1度,將散射狹縫設為7mm,將受光狹縫設為7mm。在透射測定,係使α開始角度=0度、α結束角度=35度、α步進角度(step angle)=5度。在反射測定,係使α開始角度=25度、α結束角度=90度、α步進角度=5度。掃描方法係在同心圓中β開始角度=0度、β結束角度=360度、β步進角度=5度。 The degree of orientation of the (100) plane of the crystal with respect to the film surface was determined by using an X-ray diffraction apparatus (manufactured by Rigaku Co., Ltd., RINT2100PC) from the diffraction intensity obtained by the pole measurement with the slow axis direction as the axis. Half-height width, parameter defined by (180-half-height width)/180. The X-ray used in the measurement is a Cu-Kα line with a wavelength of 1.5418 Å. The pole measurement was carried out according to the Schulz reflection method by installing a RINT2000 goniometer (Goniometer) which can be mounted on a RINT2100PC and a multipurpose test stage for poles. The sample was cut out into a circular shape with a diameter of 5 cm, and was mounted on the sample stage so that the slow axis direction was aligned with the directions of β=90 degrees and 270 degrees. In addition, the slow-axis direction of a sample was calculated|required using the molecular orientation meter (Oji Scientific Instruments Co., Ltd. make, MOA-6004 type molecular orientation meter). The details of the measurement conditions are that the tube voltage is set to 40 kV, the tube current is set to 40 mA, the 2θ fixed angle is set to 25.830 degrees, the divergence vertical limit is set to 1.2 mm, the divergence slit is set to 1 degree, and the scattering slit is set to 1 degree. It was set to 7 mm, and the light-receiving slit was set to 7 mm. In the transmission measurement, α start angle = 0 degrees, α end angle = 35 degrees, and α step angle = 5 degrees. In reflection measurement, α start angle=25 degrees, α end angle=90 degrees, and α step angle=5 degrees. The scanning method is in concentric circles with β start angle = 0 degrees, β end angle = 360 degrees, and β step angle = 5 degrees.

以下,顯示結晶的(100)面之相對於膜面的配向度的計算方法。將測定中所得到的β=0度及β=180度的反射繞射強度曲線圖設為I(α)(25≦α≦90)。將橫軸設為α’(β=0度時α’=α、β=180度時α’=180-α),將縱軸設為各α’的繞射強度,藉此而連接β=0度及180度的繞射強度曲線圖,得到繞射強度曲線圖I(α’)(25≦α’≦155)。此時,α’=90度的繞射強度係使用了β=0度和β=180度的平均值。將連結α’=25度及155度處的繞射強度的直線當成底線來扣除,從所得到的繞射強度曲線圖使用半高寬,藉由(180-半高寬)/180算出了結晶的(100)面之相對於膜面的配向度。半高寬的單位為度。 Below, the calculation method of the orientation degree of the (100) plane of a crystal with respect to a film surface is shown. The reflection and diffraction intensity graphs of β=0 degrees and β=180 degrees obtained in the measurement are defined as I(α) (25≦α≦90). The horizontal axis is α' (α'=α when β=0 degrees, α'=180-α when β=180 degrees), and the vertical axis is the diffraction intensity of each α', thereby connecting β= Diffraction intensity graphs at 0 degrees and 180 degrees are obtained to obtain diffraction intensity graph I(α') (25≦α'≦155). At this time, the average value of β=0 degrees and β=180 degrees was used for the diffraction intensity of α'=90 degrees. The straight line connecting the diffraction intensities at α' = 25 degrees and 155 degrees is subtracted as the bottom line, and the half-height width is used from the obtained diffraction intensity graph, and the crystal is calculated by (180-half-height width)/180 The degree of orientation of the (100) plane relative to the film plane. The unit of width at half maximum is degrees.

(4)結晶的(-105)面的結晶尺寸 (4) Crystal size of the (-105) plane of the crystal

膜的慢軸方向上的結晶的(-105)面的結晶尺寸,係從使用X線繞射裝置(Rigaku股份公司製,RINT2500)而在慢軸方向上測定之θ/2θ繞射強度曲線圖,讀取結晶的(-105)面的繞射位置(2θ=42.7度)的繞射波峰的實測半高寬(B),並使用下式(謝樂方程式)以外觀結晶尺寸(ACS)的形式來算出。測定中使用的X線為Cu-Kα線,波長為1.5418Å。又,底線係設為將在2θ為30度至42.7度之 間繞射強度最小的點、和在42.7度至50度之間繞射強度最小的點的2點以直線連結之線。(ACS=0.9λ/(βcosθ))。此處,λ為X線的波長(1.5418Å),β為係所讀取的實測半高寬(B)和供補正用的常數(b)而以(B2-b2)1/2所計算的半高寬。又,供補正用的常數(b)係將矽粉末NIST640b以相同條件來測定之時的半高寬。此處,β、B、b皆為弧度單位的值。又,樣品的慢軸方向係使用分子配向計(王子計測器股份公司製,MOA-6004型分子配向計)求出。 The crystal size of the (-105) plane of the crystal in the slow axis direction of the film is obtained from the θ/2θ diffraction intensity graph measured in the slow axis direction using an X-ray diffraction apparatus (manufactured by Rigaku Co., Ltd., RINT2500). , read the measured half-height width (B) of the diffraction peak at the diffraction position (2θ=42.7 degrees) of the (-105) plane of the crystal, and use the following formula (Scherer equation) to calculate the apparent crystal size (ACS) form to calculate. The X-ray used in the measurement is a Cu-Kα line with a wavelength of 1.5418 Å. In addition, the bottom line is defined as a line connecting two points with a straight line between the point where the diffraction intensity is the smallest between 30 degrees and 42.7 degrees in 2θ, and the point where the diffraction intensity is the smallest between 42.7 degrees and 50 degrees. (ACS=0.9λ/(βcosθ)). Here, λ is the wavelength of X-ray (1.5418Å), β is the measured half-height width (B) read by the system and the constant (b) for correction, which is calculated by (B 2 -b 2 ) 1/2 Calculated half-height width. In addition, the constant (b) for correction is the full width at half maximum when the silicon powder NIST640b is measured under the same conditions. Here, β, B, and b are all values in units of radians. In addition, the slow-axis direction of a sample was calculated|required using the molecular orientation meter (Oji Scientific Instruments Co., Ltd. make, MOA-6004 type molecular orientation meter).

(5)虹斑觀察 (5) Rainbow spot observation

以偏光鏡的吸收軸和膜的配向主軸成為垂直的方式,將以後述之方法作成的聚對苯二甲酸乙二酯膜貼附在包含PVA和碘的偏光鏡的單側,在其相反面貼附市售的TAC膜,作成了包含聚對苯二甲酸乙二酯膜/偏光鏡/TAC膜的偏光板。以所得到的偏光板取代原本存在於市售的液晶顯示裝置(SONY公司製的BRAVIA KDL-40W920A)的出射光側的偏光板。又,以偏光板的吸收軸與原本貼附在液晶顯示裝置的偏光板的吸收軸方向一致的方式,以聚對苯二甲酸乙二酯膜成為可視側的方式取代偏光板。前述液晶顯示裝置具有包含射出激發光的光源和量子點的背光光源。使用濱松Photonics製的多頻道分光器PMA-12測定此液晶顯示裝置的背光光源的發光光譜,結果觀察到在450nm、528nm、630nm附近具有峰頂的發光光譜,各峰頂的半高寬為16nm~34nm。又,測定光譜之際的曝光時間設為20msec。 A polyethylene terephthalate film prepared by the method described later was attached to one side of the polarizer containing PVA and iodine so that the absorption axis of the polarizer and the alignment principal axis of the film were perpendicular, and the opposite side was A commercially available TAC film was attached to prepare a polarizing plate including a polyethylene terephthalate film/polarizer/TAC film. The polarizing plate originally existing on the light-emitting side of a commercially available liquid crystal display device (BRAVIA KDL-40W920A manufactured by SONY) was replaced with the obtained polarizing plate. Moreover, the polarizing plate was replaced so that a polyethylene terephthalate film might become the visible side so that the absorption axis of the polarizing plate would coincide with the absorption axis direction of the polarizing plate originally attached to the liquid crystal display device. The aforementioned liquid crystal display device includes a light source for emitting excitation light and a backlight light source including quantum dots. The emission spectrum of the backlight light source of this liquid crystal display device was measured using a multi-channel spectroscope PMA-12 manufactured by Hamamatsu Photonics. As a result, emission spectra with peaks near 450 nm, 528 nm, and 630 nm were observed, and the half width of each peak was 16 nm. ~34nm. In addition, the exposure time at the time of measuring a spectrum was made into 20 msec.

使依此方式進行而製作的液晶顯示裝置顯示白影像,從顯示器的正面、及斜方向進行目視觀察,對於虹斑的產生,按照以下的基準進行了判定。又,觀察角度係設為從顯示器的畫面中心在法線方向(垂直)上拉出的線、和連結顯示器中心與觀察時的眼睛的位置的直線之夾角。 The liquid crystal display device produced in this way was made to display a white image, and was visually observed from the front of the display and from an oblique direction, and the occurrence of rainbow spots was determined according to the following criteria. The observation angle is defined as the angle between a line drawn from the center of the screen of the display in the normal direction (vertical) and a straight line connecting the center of the display and the position of the eyes during observation.

◎:在觀察角度0~65度的範圍內,未觀察到虹斑。 ⊚: Rainbow spots are not observed in the range of the observation angle of 0 to 65 degrees.

○:在觀察角度0~65度的範圍內,觀察到些許虹斑。 ○: Some rainbow spots are observed in the range of the observation angle of 0 to 65 degrees.

×:在觀察角度0~65度的範圍內,觀察到虹斑。 ×: Rainbow spots are observed in the range of the observation angle of 0 to 65 degrees.

(製造例1-聚酯A) (Production Example 1 - Polyester A)

,在升溫酯化反應釜且達到200℃之時間點,進料對苯二甲酸86.4質量份及乙二醇64.6質量份,一邊攪拌一邊進料了作為觸媒的三氧化銻0.017質量份、醋酸鎂四水合物0.064質量份、三乙胺0.16質量份。然後,進行了加壓升溫在表壓0.34MPa、240℃的條件下進行加壓酯化反應後,將酯化反應釜恢復至常壓,添加磷酸0.014質量份。進一步花15分鐘升溫至260℃,添加了磷酸三甲酯0.012質量份。然後,在15分鐘後,用高壓分散機進行了分散處理,15分鐘後,將所得到的酯化反應產物轉移至縮聚反應釜,並在280℃、減壓下進行了縮聚反應。 , when the temperature of the esterification reactor reached 200°C, 86.4 parts by mass of terephthalic acid and 64.6 parts by mass of ethylene glycol were fed, and 0.017 parts by mass of antimony trioxide and acetic acid were fed as catalysts while stirring. 0.064 parts by mass of magnesium tetrahydrate and 0.16 parts by mass of triethylamine. Then, after pressurizing and raising the temperature, and performing a pressurized esterification reaction under the conditions of a gauge pressure of 0.34 MPa and 240° C., the esterification reactor was returned to normal pressure, and 0.014 parts by mass of phosphoric acid was added. The temperature was further raised to 260° C. over 15 minutes, and 0.012 parts by mass of trimethyl phosphate was added. Then, after 15 minutes, dispersion treatment was performed with a high-pressure disperser, and after 15 minutes, the obtained esterification reaction product was transferred to a polycondensation reaction vessel, and a polycondensation reaction was performed at 280° C. under reduced pressure.

縮聚反應結束後,用95%截留直徑為5μm的納斯綸(naslon)製過濾器進行過濾處理,從噴嘴擠出成股線(strand)狀,並使用預先進行了過濾處理(孔徑:1μm以下)的冷卻水進行冷卻、固化,切成了粒料狀。所得到 的聚對苯二甲酸乙二酯樹脂(A)的固有黏度為0.62dl/g,實質上不含有非活性粒子和內部析出粒子。(以下簡記為PET(A)。) After the polycondensation reaction is completed, it is filtered with a filter made of naslon with a 95% cut-off diameter of 5 μm, extruded from a nozzle into strands, and filtered in advance using a filter (pore size: 1 μm or less). ) was cooled with cooling water, solidified, and cut into pellets. The intrinsic viscosity of the obtained polyethylene terephthalate resin (A) was 0.62 dl/g, and the inactive particles and internally precipitated particles were not substantially contained. (Hereinafter abbreviated as PET(A).)

(製造例2-聚酯B) (Production Example 2 - Polyester B)

將經乾燥的紫外線吸收劑(2,2’-(1,4-伸苯基)雙(4H-3,1-苯并

Figure 106143668-A0202-12-0025-6
-4-酮)10質量份、實質上不含有粒子的PET(A)(固有黏度為0.62dl/g)90質量份混合,並使用混練擠出機,得到了含有紫外線吸收劑的聚對苯二甲酸乙二酯樹脂(B)。(以下簡記為PET(B)。) The dried UV absorber (2,2'-(1,4-phenylene)bis(4H-3,1-benzoyl)
Figure 106143668-A0202-12-0025-6
-4-keto) 10 parts by mass, and 90 parts by mass of PET (A) (intrinsic viscosity: 0.62 dl/g) substantially free of particles were mixed, and kneaded using a kneading extruder to obtain a UV absorber-containing polyparaphenylene Ethylene Diformate Resin (B). (hereinafter abbreviated as PET(B).)

(製造例3-接著性改質塗布液的調整) (Manufacturing Example 3 - Adjustment of Adhesion-Modifying Coating Liquid)

藉由常用方法而進行酯交換反應和縮聚反應,調製了水分散性之含有磺酸金屬鹽基的共聚聚酯樹脂,其組成係作為二元酸成分而(相對於二元酸成分整體)對苯二甲酸為46莫耳%、間苯二甲酸為46莫耳%及間苯二甲酸-5-磺酸鈉為8莫耳%,作為二元醇成分而(相對於二元醇成分整體)乙二醇為50莫耳%及新戊二醇為50莫耳%。然後,將水51.4質量份、異丙醇38質量份、正丁基溶纖劑5質量份、非離子系界面活性劑0.06質量份混合之後,加熱攪拌,在達到77℃時,加入上述水分散性之含有磺酸金屬鹽基的共聚聚酯樹脂5質量份,並持續攪拌直至沒有樹脂的結塊之後,將樹脂水分散液冷卻至常溫,而得到了固體成分濃度5.0質量%的均勻的水分散性共聚聚酯樹脂液。進一步使凝聚體矽石粒子(Fuji Silysia(股)公司製,Sylysia310)3質量份分散於水50質量份之後,對上述水分散性共聚聚酯樹脂液99.46質量 份加入Sylysia310的水分散液0.54質量份,一邊攪拌一邊加入水20質量份,而得到了接著性改質塗布液。 Transesterification reaction and polycondensation reaction were carried out by common methods to prepare a water-dispersible sulfonic acid metal salt group-containing copolyester resin, the composition of which was as a dibasic acid component (with respect to the entire dibasic acid component) 46 mol % of phthalic acid, 46 mol % of isophthalic acid, and 8 mol % of sodium isophthalic acid-5-sulfonate, as diol components (with respect to the whole diol component) Ethylene glycol was 50 mol % and neopentyl glycol was 50 mol %. Then, after mixing 51.4 parts by mass of water, 38 parts by mass of isopropanol, 5 parts by mass of n-butyl cellosolve, and 0.06 parts by mass of nonionic surfactant, the mixture was heated and stirred, and when the temperature reached 77°C, the above water dispersibility was added. After 5 parts by mass of the copolyester resin containing a sulfonic acid metal salt group, stirring was continued until there was no agglomeration of the resin, the aqueous resin dispersion was cooled to normal temperature, and uniform water dispersibility with a solid content concentration of 5.0 mass % was obtained. Copolyester resin liquid. Further, after dispersing 3 parts by mass of aggregated silica particles (manufactured by Fuji Silysia Co., Ltd., Sylysia 310) in 50 parts by mass of water, 0.54 parts by mass of an aqueous dispersion of Sylysia 310 was added to 99.46 parts by mass of the above-mentioned water-dispersible copolyester resin solution. 20 parts by mass of water was added with stirring to obtain an adhesive modified coating liquid.

(實施例1) (Example 1)

將作為基材膜中間層用原料之不含有粒子的PET(A)樹脂粒料90質量份和含有紫外線吸收劑的PET(B)樹脂粒料10質量份,在135℃下減壓乾燥(1Torr)6小時之後,供給至擠出機2(中間層II層用),此外,將PET(A)藉由常用方法乾燥而分別供給至擠出機1(外層I層及外層III用),並在285℃下熔解。將這2種聚合物分別用不銹鋼燒結體的濾材(公稱過濾精度10μm粒子95%截留)過濾,並在2種3層合流塊中積層,由擠出口擠出成片狀之後,使用靜電施加澆鑄法捲繞在表面溫度30℃的澆鑄鼓輪上冷卻固化,製作了未拉伸膜。此時,調整了各擠出機的吐出量,使I層、II層、III層的厚度的比成為10:80:10。 90 parts by mass of PET (A) resin pellets containing no particles and 10 parts by mass of PET (B) resin pellets containing an ultraviolet absorber as raw materials for the intermediate layer of the base film were dried under reduced pressure (1 Torr) at 135°C. ) After 6 hours, it was supplied to extruder 2 (for intermediate layer II), and the PET (A) was dried by a conventional method and supplied to extruder 1 (for outer layer I and outer layer III), respectively, and Melt at 285°C. The two kinds of polymers were filtered with a stainless steel sintered filter material (nominal filtration accuracy 10μm particle 95% interception), and layered in two kinds of three-layer confluence blocks, extruded into sheets from the extrusion port, and cast by electrostatic application. It was cooled and solidified on a casting drum having a surface temperature of 30° C. by the method of winding, and an unstretched film was produced. At this time, the discharge amount of each extruder was adjusted so that the ratio of the thickness of the I layer, the II layer, and the III layer was 10:80:10.

然後,藉由逆轉輥法而在此未拉伸PET膜的兩面,以乾燥後的塗布量成為0.08g/m2的方式塗布了上述接著性改質塗布液之後,在80℃下乾燥了20秒鐘。 Then, on both sides of the unstretched PET film by the reverse roll method, the above-mentioned adhesive-improving coating liquid was applied so that the coating amount after drying would be 0.08 g/m 2 , and then dried at 80° C. for 20 seconds.

將形成了此塗布層的未拉伸膜引導至拉幅拉伸機,一邊用夾具夾住膜的端部,一邊引導至溫度110℃且熱風吹出口的風速為12m/秒鐘的熱風區,進行了拉伸,使在寬度方向(TD)上成為4.0倍,在膜流動方向(MD)上成為0.7倍。接著,以保持在寬度方向被拉伸之寬度的狀態,在溫度200℃且熱風吹出口的風速為10m/秒鐘的熱風區中進行熱處理,進一步在寬度方向上 進行3%的鬆弛處理,得到了膜厚約50μm的單軸配向PET膜。 The unstretched film on which the coating layer was formed was guided to a tenter stretching machine, and while the end of the film was clamped with a clip, it was guided to a hot air zone with a temperature of 110° C. and a wind speed of 12 m/sec at the hot air outlet, It stretched to 4.0 times in the width direction (TD) and 0.7 times in the film flow direction (MD). Next, while maintaining the width stretched in the width direction, heat treatment was performed in a hot air zone with a temperature of 200° C. and a wind speed of a hot air outlet of 10 m/sec, and a relaxation treatment was further performed by 3% in the width direction to obtain A uniaxially oriented PET film with a film thickness of about 50 μm was prepared.

(實施例2) (Example 2)

將以與實施例1相同的方法所製作的未拉伸膜引導至拉幅拉伸機,一邊用夾具夾住膜的端部,一邊引導至溫度125℃且熱風吹出口的風速為10m/秒鐘的熱風區,進行了拉伸,使在寬度方向上成為4.5倍。接著,以保持在寬度方向被拉伸之寬度的狀態,在溫度200℃且熱風吹出口的風速為10m/秒鐘的熱風區中進行熱處理,進一步在寬度方向上進行3%的鬆弛處理,得到了膜厚約80μm的單軸配向PET膜。 The unstretched film produced in the same manner as in Example 1 was guided to a tenter stretching machine, and the end of the film was clamped with clips, and the film was guided to a temperature of 125° C. and the wind speed of the hot air outlet was 10 m/sec. The hot air area of the clock is stretched to 4.5 times in the width direction. Next, while maintaining the width stretched in the width direction, heat treatment was performed in a hot air zone with a temperature of 200° C. and a wind speed of a hot air outlet of 10 m/sec, and a relaxation treatment was further performed by 3% in the width direction to obtain A uniaxially oriented PET film with a film thickness of about 80 μm was prepared.

(實施例3) (Example 3)

將以與實施例1相同的方法所製作的未拉伸膜引導至拉幅拉伸機,一邊用夾具夾住膜的端部,一邊引導至溫度120℃且熱風吹出口的風速為12m/秒鐘的熱風區,進行了拉伸,使在寬度方向上成為4.5倍。接著,以保持在寬度方向被拉伸之寬度的狀態,在溫度200℃且熱風吹出口的風速為10m/秒鐘的熱風區中進行熱處理,進一步在寬度方向上進行3%的鬆弛處理,得到了膜厚約100μm的單軸配向PET膜。 The unstretched film produced in the same manner as in Example 1 was guided to a tenter stretching machine, and the end portion of the film was clamped with clips, and the film was guided to a temperature of 120° C. and a hot air outlet with a wind speed of 12 m/sec. The hot air area of the clock is stretched to 4.5 times in the width direction. Next, while maintaining the width stretched in the width direction, heat treatment was performed in a hot air zone with a temperature of 200° C. and a wind speed of a hot air outlet of 10 m/sec, and a relaxation treatment was further performed by 3% in the width direction to obtain A uniaxially oriented PET film with a film thickness of about 100 μm was prepared.

(實施例4) (Example 4)

將以與實施例1相同的方法所製作的未拉伸膜引導至拉幅拉伸機,一邊用夾具夾住膜的端部,一邊引導至溫度130℃且熱風吹出口的風速為9m/秒鐘的熱風區,進行了拉伸,使在寬度方向上成為5.5倍。接著,以保持 在寬度方向被拉伸之寬度的狀態,在溫度200℃且熱風吹出口的風速為10m/秒鐘的熱風區中進行熱處理,進一步在寬度方向上進行3%的鬆弛處理,得到了膜厚約60μm的單軸配向PET膜。 The unstretched film produced in the same manner as in Example 1 was guided to a tenter stretching machine, and the end of the film was clamped with clips, and the film was guided to a temperature of 130° C. and the wind speed of the hot air outlet was 9 m/sec. The hot air area of the clock is stretched to 5.5 times in the width direction. Next, while maintaining the width stretched in the width direction, heat treatment was performed in a hot air zone with a temperature of 200° C. and a wind speed of a hot air outlet of 10 m/sec, and a relaxation treatment was further performed by 3% in the width direction to obtain A uniaxially oriented PET film with a film thickness of about 60 μm was prepared.

(實施例5) (Example 5)

將以與實施例1相同的方法所製作的未拉伸膜引導至拉幅拉伸機,一邊用夾具夾住膜的端部,一邊引導至溫度125℃且熱風吹出口的風速為10m/秒鐘的熱風區,進行了拉伸,使在寬度方向上成為5.0倍,在流動方向上成為0.9倍。接著,以保持在寬度方向被拉伸之寬度的狀態,在溫度200℃且熱風吹出口的風速為10m/秒鐘的熱風區中進行熱處理,進一步在寬度方向上進行3%的鬆弛處理,得到了膜厚約60μm的單軸配向PET膜。 The unstretched film produced in the same manner as in Example 1 was guided to a tenter stretching machine, and the end of the film was clamped with clips, and the film was guided to a temperature of 125° C. and the wind speed of the hot air outlet was 10 m/sec. The hot-air zone of the clock was stretched to 5.0 times in the width direction and 0.9 times in the flow direction. Next, while maintaining the width stretched in the width direction, heat treatment was performed in a hot air zone with a temperature of 200° C. and a wind speed of a hot air outlet of 10 m/sec, and a relaxation treatment was further performed by 3% in the width direction to obtain A uniaxially oriented PET film with a film thickness of about 60 μm was prepared.

(實施例6) (Example 6)

將以與實施例1相同的方法所製作的未拉伸膜引導至拉幅拉伸機,一邊用夾具夾住膜的端部,一邊引導至溫度120℃且熱風吹出口的風速為10m/秒鐘的熱風區,進行了拉伸,使在寬度方向上成為5.0倍。接著,以保持在寬度方向被拉伸之寬度的狀態,在溫度200℃且熱風吹出口的風速為10m/秒鐘的熱風區中進行熱處理,進一步在寬度方向上進行3%的鬆弛處理,得到了膜厚約40μm的單軸配向PET膜。 The unstretched film produced by the same method as in Example 1 was guided to a tenter stretching machine, and the end of the film was clamped with clips, and the film was guided to a temperature of 120° C. and the wind speed of the hot air outlet was 10 m/sec. The hot-air zone of the clock is stretched to 5.0 times in the width direction. Next, while maintaining the width stretched in the width direction, heat treatment was performed in a hot air zone with a temperature of 200° C. and a wind speed of a hot air outlet of 10 m/sec, and a relaxation treatment was further performed by 3% in the width direction to obtain A uniaxially oriented PET film with a film thickness of about 40 μm was prepared.

(實施例7) (Example 7)

將以與實施例1相同的方法所製作的未拉伸膜引導至拉幅拉伸機,一邊用夾具夾住膜的端部,一邊引導至 溫度110℃且熱風吹出口的風速為12m/秒鐘的熱風區,進行了拉伸,使在寬度方向上成為4.5倍。接著,以保持在寬度方向被拉伸之寬度的狀態,在溫度200℃且熱風吹出口的風速為10m/秒鐘的熱風區中進行熱處理,進一步在寬度方向上進行3%的鬆弛處理,得到了膜厚約125μm的單軸配向PET膜。 The unstretched film produced by the same method as in Example 1 was guided to a tenter stretching machine, and the end of the film was clamped with clips, and the film was guided to a temperature of 110° C. and the wind speed of the hot air outlet was 12 m/sec. The hot air area of the clock is stretched to 4.5 times in the width direction. Next, while maintaining the width stretched in the width direction, heat treatment was performed in a hot air zone with a temperature of 200° C. and a wind speed of a hot air outlet of 10 m/sec, and a relaxation treatment was further performed by 3% in the width direction to obtain A uniaxially oriented PET film with a film thickness of about 125 μm was prepared.

(實施例8) (Example 8)

將以與實施例1相同的方法所製作的未拉伸膜引導至拉幅拉伸機,一邊用夾具夾住膜的端部,一邊引導至溫度115℃且熱風吹出口的風速為10m/秒鐘的熱風區,進行了拉伸,使在寬度方向上成為4.5倍。接著,以保持在寬度方向被拉伸之寬度的狀態,在溫度200℃且熱風吹出口的風速為10m/秒鐘的熱風區中進行熱處理,進一步在寬度方向上進行3%的鬆弛處理,得到了膜厚約60μm的單軸配向PET膜。 The unstretched film produced in the same manner as in Example 1 was guided to a tenter stretching machine, and the end of the film was clamped with clips, and the film was guided to a temperature of 115° C. and the wind speed of the hot air outlet was 10 m/sec. The hot air area of the clock is stretched to 4.5 times in the width direction. Next, while maintaining the width stretched in the width direction, heat treatment was performed in a hot air zone with a temperature of 200° C. and a wind speed of a hot air outlet of 10 m/sec, and a relaxation treatment was further performed by 3% in the width direction to obtain A uniaxially oriented PET film with a film thickness of about 60 μm was prepared.

(實施例9) (Example 9)

將以與實施例1相同的方法所製作的未拉伸膜引導至拉幅拉伸機,一邊用夾具夾住膜的端部,一邊引導至溫度120℃且熱風吹出口的風速為12m/秒鐘的熱風區,進行了拉伸,使在寬度方向上成為5.0倍。接著,以保持在寬度方向被拉伸之寬度的狀態,在溫度130℃且熱風吹出口的風速為10m/秒鐘的熱風區中進行熱處理,進一步在寬度方向上進行3%的鬆弛處理,得到了膜厚約50μm的單軸配向PET膜。 The unstretched film produced in the same manner as in Example 1 was guided to a tenter stretching machine, and the end portion of the film was clamped with clips, and the film was guided to a temperature of 120° C. and a hot air outlet with a wind speed of 12 m/sec. The hot air area of the clock is stretched to 5.0 times in the width direction. Next, heat treatment was performed in a hot air zone with a temperature of 130° C. and a wind speed of a hot air outlet of 10 m/sec while maintaining the width stretched in the width direction, and further relaxation treatment was performed by 3% in the width direction to obtain A uniaxially oriented PET film with a film thickness of about 50 μm was prepared.

(比較例1) (Comparative Example 1)

將以與實施例1相同的方法所製作的未拉伸膜引導至拉幅拉伸機,一邊用夾具夾住膜的端部,一邊引導至溫度125℃且熱風吹出口的風速為5m/秒鐘的熱風區,進行了拉伸,使在寬度方向上成為4.0倍。接著,以保持在寬度方向被拉伸之寬度的狀態,在溫度225℃且熱風吹出口的風速為5m/秒鐘的熱風區中進行熱處理,進一步在寬度方向上進行3%的鬆弛處理,得到了膜厚約50μm的單軸配向PET膜。 The unstretched film produced in the same manner as in Example 1 was guided to a tenter stretching machine, and the end of the film was clamped with clips, and the film was guided to a temperature of 125° C. and the wind speed of the hot air outlet was 5 m/sec. The hot air area of the clock is stretched to 4.0 times in the width direction. Next, heat treatment was performed in a hot air zone with a temperature of 225° C. and a wind speed of a hot air outlet of 5 m/sec while maintaining the width stretched in the width direction, and further relaxation treatment was performed by 3% in the width direction to obtain A uniaxially oriented PET film with a film thickness of about 50 μm was prepared.

(比較例2) (Comparative Example 2)

將以與實施例1相同的方法所製作的未拉伸膜引導至拉幅拉伸機,一邊用夾具夾住膜的端部,一邊引導至溫度95℃且熱風吹出口的風速為10m/秒鐘的熱風區,進行了拉伸,使在寬度方向上成為4.0倍。接著,以保持在寬度方向被拉伸之寬度的狀態,在溫度150℃且熱風吹出口的風速為10m/秒鐘的熱風區中進行熱處理,進一步在寬度方向上進行3%的鬆弛處理,得到了膜厚約60μm的單軸配向PET膜。 The unstretched film produced in the same manner as in Example 1 was guided to a tenter stretching machine, and the end of the film was clamped with clips, and the film was guided to a temperature of 95° C. and the wind speed of the hot air outlet was 10 m/sec. The hot air area of the clock is stretched to 4.0 times in the width direction. Next, heat treatment was performed in a hot air zone with a temperature of 150° C. and a wind speed of a hot air outlet of 10 m/sec while maintaining the width stretched in the width direction, and further relaxation treatment was performed by 3% in the width direction to obtain A uniaxially oriented PET film with a film thickness of about 60 μm was prepared.

(比較例3) (Comparative Example 3)

將以與實施例1相同的方法所製作的未拉伸膜,使用經加熱的輥群及紅外線加熱器加熱至105℃,然後用具有圓周速度差的輥群在行進方向上拉伸1.5倍之後,引導至溫度100℃且熱風吹出口的風速為10m/秒鐘的熱風區,進行了拉伸,使在寬度方向上成為4.0倍。接著,以保持在寬度方向被拉伸之寬度的狀態,在溫度200℃ 且熱風吹出口的風速為10m/秒鐘的熱風區中進行熱處理,進一步在寬度方向上進行3%的鬆弛處理,得到了膜厚約50μm的雙軸配向PET膜。 The unstretched film produced in the same manner as in Example 1 was heated to 105° C. using a heated roll group and an infrared heater, and then stretched 1.5 times in the traveling direction with a roll group having a peripheral speed difference. , was guided to a hot air zone with a temperature of 100° C. and a hot air outlet with a wind speed of 10 m/sec, and stretched to 4.0 times in the width direction. Next, heat treatment was performed in a hot air zone with a temperature of 200° C. and a wind speed of a hot air outlet of 10 m/sec while maintaining the width stretched in the width direction, and further relaxation treatment was performed by 3% in the width direction to obtain A biaxially oriented PET film with a film thickness of about 50 μm was prepared.

(比較例4) (Comparative Example 4)

將以與實施例1相同的方法所製作的未拉伸膜引導至拉幅拉伸機,一邊用夾具夾住膜的端部,一邊引導至溫度90℃且熱風吹出口的風速為10m/秒鐘的熱風區,進行了拉伸,使在寬度方向上成為4.0倍。接著,以保持在寬度方向被拉伸之寬度的狀態,在溫度200℃且熱風吹出口的風速為10m/秒鐘的熱風區中進行熱處理,進一步在寬度方向上進行3%的鬆弛處理,得到了膜厚約50μm的單軸配向PET膜。 The unstretched film produced by the same method as in Example 1 was guided to a tenter stretching machine, and the end of the film was clamped with clips, and the film was guided to a temperature of 90° C. and the wind speed of the hot air outlet was 10 m/sec. The hot air area of the clock is stretched to 4.0 times in the width direction. Next, while maintaining the width stretched in the width direction, heat treatment was performed in a hot air zone with a temperature of 200° C. and a wind speed of a hot air outlet of 10 m/sec, and a relaxation treatment was further performed by 3% in the width direction to obtain A uniaxially oriented PET film with a film thickness of about 50 μm was prepared.

(比較例5) (Comparative Example 5)

將以與實施例1相同的方法所製作的未拉伸膜,使用經加熱的輥群及紅外線加熱器加熱至105℃,然後用具有圓周速度差的輥群在行進方向上拉伸3.5倍之後,引導至拉幅拉伸機,一邊用夾具夾住膜的端部,一邊引導至溫度130℃且熱風吹出口的風速為10m/秒鐘的熱風區,進行了拉伸,使在寬度方向上成為4.0倍。接著,以保持在寬度方向被拉伸之寬度的狀態,在溫度220℃且熱風吹出口的風速為10m/秒鐘的熱風區中進行熱處理,進一步在寬度方向上進行3%的鬆弛處理,得到了膜厚約100μm的雙軸配向PET膜。 The unstretched film produced in the same manner as in Example 1 was heated to 105° C. using a heated roll group and an infrared heater, and then stretched 3.5 times in the traveling direction with a roll group having a peripheral speed difference. , led to a tenter stretching machine, and while sandwiching the end of the film with clips, led to a hot air zone with a temperature of 130°C and a wind speed of 10 m/sec at the hot air outlet, and stretched so that the film was stretched in the width direction. becomes 4.0 times. Next, heat treatment was performed in a hot air zone with a temperature of 220° C. and a wind speed of a hot air outlet of 10 m/sec while maintaining the width stretched in the width direction, and further relaxation treatment was performed by 3% in the width direction to obtain A biaxially oriented PET film with a film thickness of about 100 μm was prepared.

針對實施例1~9、比較例1~5的PET膜,將進行了各物性、X線構造解析、虹斑觀察的結果顯示 在以下的表1。又,在實施例2~4、6~9所得到的PET膜係Re/Rth小於1且膜的平面性優異。 For the PET films of Examples 1 to 9 and Comparative Examples 1 to 5, the results of physical properties, X-ray structure analysis, and rainbow spot observation are shown in Table 1 below. In addition, the PET film systems obtained in Examples 2 to 4 and 6 to 9 had Re/Rth of less than 1 and were excellent in film flatness.

Figure 106143668-A0202-12-0032-1
Figure 106143668-A0202-12-0032-1

產業上的可利用性Industrial Availability

若為本發明的液晶顯示裝置、偏光板及偏光鏡保護膜的話,則即使是在將作為偏光鏡保護膜的聚對苯二甲酸乙二酯系樹脂膜用於支援廣色域化的液晶顯示裝置的情況、或將其薄膜化的情況下,也能夠抑制顯示畫面中所觀察到的虹斑的產生。 In the case of the liquid crystal display device, polarizing plate, and polarizer protective film of the present invention, even when a polyethylene terephthalate-based resin film serving as a polarizer protective film is used for liquid crystal display that supports wide color gamut In the case of a device, or when it is thinned, the occurrence of rainbow irregularities observed on the display screen can be suppressed.

Claims (4)

一種偏光鏡保護膜,係包含聚對苯二甲酸乙二酯系樹脂膜的偏光鏡保護膜,其特徵為:該聚對苯二甲酸乙二酯系樹脂膜滿足下述的(1)及(2),(1)聚對苯二甲酸乙二酯系樹脂膜具有3000nm以上30000nm以下的遲滯量;(2)用X線繞射測定之結晶的(100)面之相對於膜面的配向度為0.70以下。 A polarizer protective film is a polarizer protective film comprising a polyethylene terephthalate resin film, characterized in that the polyethylene terephthalate resin film satisfies the following (1) and ( 2), (1) The polyethylene terephthalate resin film has a retardation of more than 3000 nm and less than 30000 nm; (2) The degree of orientation of the (100) plane of the crystal relative to the film surface measured by X-ray diffraction is 0.70 or less. 如請求項1的偏光鏡保護膜,其中該聚對苯二甲酸乙二酯系樹脂膜係在慢軸方向上測定之結晶的(-105)面的結晶尺寸為36Å以上。 The polarizer protective film according to claim 1, wherein the crystal size of the (-105) plane of the crystal measured in the slow axis direction of the polyethylene terephthalate-based resin film is 36 Å or more. 一種偏光板,在偏光鏡的至少一面積層有如請求項1或2的偏光鏡保護膜。 A polarizer is provided with the polarizer protective film of claim 1 or 2 on at least one area of the polarizer. 一種液晶顯示裝置,係具有背光光源、2個偏光板、及配置在該2個偏光板之間的液晶胞的液晶顯示裝置,該2個偏光板當中,至少一者為如請求項3的偏光板。 A liquid crystal display device, which is a liquid crystal display device having a backlight source, two polarizers, and a liquid crystal cell arranged between the two polarizers, at least one of the two polarizers is polarized light as claimed in claim 3 plate.
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