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TWI636824B - Method for treating exhaust gas containing nitrous oxide and device thereof - Google Patents

Method for treating exhaust gas containing nitrous oxide and device thereof Download PDF

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Publication number
TWI636824B
TWI636824B TW106119835A TW106119835A TWI636824B TW I636824 B TWI636824 B TW I636824B TW 106119835 A TW106119835 A TW 106119835A TW 106119835 A TW106119835 A TW 106119835A TW I636824 B TWI636824 B TW I636824B
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exhaust gas
nitrous oxide
gas
pipe
dry air
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TW106119835A
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TW201904649A (en
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浜石真二
林志仁
李嘉峰
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台灣康肯環保設備股份有限公司
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02CCAPTURE, STORAGE, SEQUESTRATION OR DISPOSAL OF GREENHOUSE GASES [GHG]
    • Y02C20/00Capture or disposal of greenhouse gases
    • Y02C20/10Capture or disposal of greenhouse gases of nitrous oxide (N2O)

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Abstract

本發明為提供氧化亞氮之除去率優異、且副生成物等亦少的含有氧化亞氮之廢氣之處理方法,及提供可延長壽命的含有氧化亞氮之廢氣之處理裝置。 The present invention provides a treatment method for nitrous oxide-containing exhaust gas which is excellent in removal rate of nitrous oxide and has few by-products and the like, and a treatment apparatus for nitrous oxide-containing waste gas which can prolong life.

Description

含有氧化亞氮之廢氣之處理方法及其裝置 Method for treating exhaust gas containing nitrous oxide and device thereof

本發明為關於一種廢氣處理方法及其裝置,其係用來處理半導體、液晶等電子裝置之製程中所衍生之廢氣,特別是含有氧化亞氮(N2O)之廢氣。 The present invention relates to an exhaust gas treatment method and apparatus thereof for treating exhaust gas derived from a process of an electronic device such as a semiconductor or a liquid crystal, particularly an exhaust gas containing nitrous oxide (N 2 O).

半導體或液晶等電子裝置之製程中使用著各種化合物之氣體,其中氧化亞氮係在矽半導體基板上形成保護用氧化矽膜之成膜時所使用的沈積氣體。 A gas of various compounds is used in the process of an electronic device such as a semiconductor or a liquid crystal, wherein the nitrous oxide is a deposition gas used for forming a film for protecting a ruthenium oxide film on a germanium semiconductor substrate.

已知氧化亞氮在醫療用途上大多作為吸入性麻醉劑使用,曝露界限值相對為高(TLV值:50ppm),雖然對於人體的毒性不大成為問題,但在第3屆全球氣候變遷會議(COP 3)中特別提及,氧化亞氮係與二氧化碳、甲烷、氯氟碳化合物等同為強溫室氣體(溫暖化效果約為二氧化碳的300倍),且在大氣中的半衰期約莫為150年,若直接將氧化亞氮排放至大氣中對於地球環境將造成重大影響。 It is known that nitrous oxide is mostly used as an inhalation anesthetic for medical use, and the exposure limit value is relatively high (TLV value: 50 ppm), although the toxicity to the human body is not a problem, but at the 3rd Global Climate Change Conference (COP) Special mention in 3) that nitrous oxide is equivalent to carbon dioxide, methane and chlorofluorocarbons as strong greenhouse gases (the warming effect is about 300 times that of carbon dioxide), and the half-life in the atmosphere is about 150 years, if directly The release of nitrous oxide into the atmosphere will have a major impact on the global environment.

以往的電子裝置製程中所產生的廢氣,氧化亞氮所佔之比例相較於矽烷(SinH2n+2)或氟化合物等為少,因而 將含有氧化亞氮之廢氣、與含有氟化合物等之其他廢氣一併藉由加熱分解等各種處理方式的廢氣處理裝置進行除去後,再排放至大氣中。 In the conventional electronic device manufacturing process, the proportion of nitrous oxide is less than that of decane (Si n H 2n+2 ) or a fluorine compound, so that the exhaust gas containing nitrous oxide and the fluorine-containing compound are contained. The other exhaust gas is removed by an exhaust gas treatment device of various treatment methods such as heat decomposition, and then discharged to the atmosphere.

已知有如專利文獻1所揭示的廢氣處理裝置,將有害廢氣中所包含的粉塵等以進氣口的洗滌器(scrubber)去除後,以具備有電熱加熱器的廢氣處理塔來加熱分解該廢氣,再將已分解的氣體以排氣口的濕式洗滌器藉由氣-液接觸來除害(即,除去)。 An exhaust gas treatment device disclosed in Patent Document 1 is known, in which dust or the like contained in harmful exhaust gas is removed by a scrubber of an intake port, and then an exhaust gas treatment tower equipped with an electric heater is used to heat-decompose the exhaust gas. The decomposed gas is then detoxified (ie, removed) by a gas-liquid contact at a wet scrubber.

另已知有如專利文獻2所揭示的廢氣處理方法及其裝置,其係用來處理含有氧化亞氮之廢氣,將含有氧化亞氮之廢氣以進氣口的洗滌器進行水洗後,對該廢氣添加還原性氣體來調製混合氣體,在還原性環境下將該混合氣體加熱至氧化亞氮之熱分解溫度以上的溫度,來除去含有氧化亞氮之廢氣之方法。專利文獻2所揭示的還原性氣體為選自由氫、氨、或烴之至少1種以上之氣體。 There is also known an exhaust gas treatment method and apparatus therefor, which are disclosed in the patent document 2, which is used for treating an exhaust gas containing nitrous oxide, and after the exhaust gas containing nitrous oxide is washed with a scrubber of an intake port, the exhaust gas is exhausted. A method of removing a nitrous oxide-containing exhaust gas by adding a reducing gas to prepare a mixed gas and heating the mixed gas to a temperature equal to or higher than a thermal decomposition temperature of nitrous oxide in a reducing atmosphere. The reducing gas disclosed in Patent Document 2 is a gas selected from at least one of hydrogen, ammonia, or hydrocarbon.

[先前技術文獻] [Previous Technical Literature]

[專利文獻1]日本特開2002-188810號 [Patent Document 1] Japanese Patent Laid-Open No. 2002-188810

[專利文獻2]日本特開2005-125285號 [Patent Document 2] Japanese Patent Laid-Open No. 2005-125285

通常將含有氧化亞氮之氣體以熱氧化分解(※1)來除去時需要600℃~1300℃左右的高溫反應,如此般之高 溫狀態時,除了消耗能源以外,處理塔及加熱器的損害亦大,故要求著能以相對低溫下分解氧化亞氮的處理方法及其裝置。 Generally, when a gas containing nitrous oxide is removed by thermal oxidative decomposition (*1), a high-temperature reaction of about 600 ° C to 1300 ° C is required, so high. In the warm state, in addition to energy consumption, the damage of the treatment tower and the heater is also large, so a treatment method and a device capable of decomposing nitrous oxide at a relatively low temperature are required.

本發明人發現,藉由在處理塔入口(底部)導入特定比例的還原氣體與壓縮乾燥空氣(CDA),利用該還原反應(※2)時,可在相對低溫下分解氧化亞氮,此外,該CDA的角色為在無害化(※3)還原反應產生時的副生成物(CO)(以下之反應式係用於說明反應過程,將反應係數予以省略),而得到優異的氧化亞氮除去率。 The inventors have found that by introducing a specific ratio of reducing gas and compressed dry air (CDA) at the inlet (bottom) of the treatment column, the reduction reaction (*2) can be used to decompose nitrous oxide at a relatively low temperature. The role of the CDA is to produce a by-product (CO) when the reduction reaction is caused by harmlessness (*3) (the following reaction formula is used to explain the reaction process, and the reaction coefficient is omitted) to obtain an excellent nitrous oxide removal. rate.

※1:熱氧化分解反應..................N2O+O2 NO+NO2 *1: Thermal oxidative decomposition reaction..................N 2 O+O 2 NO+NO 2

※2:還原反應(以使用CH4為例).........N2O+CH4 N2+H2O+CO *2: Reduction reaction (using CH 4 as an example).........N 2 O+CH 4 N 2 +H 2 O+CO

※3:CO無害化...........................CO+O2 CO2 *3: CO is harmless...........................CO+O 2 CO 2

本發明人又發現,為了不讓因氧化亞氮的反應及還原氣體的燃燒使處理塔的溫度過於上昇,備有一自動控制追加氮氣(N2)的系統時,將可有效地降低處理塔及加熱器的溫度過度上昇,進而提昇處理塔及加熱器之壽命。 The inventors have also found that in order to prevent the temperature of the treatment tower from rising too much due to the reaction of nitrous oxide and the combustion of the reducing gas, a system for automatically controlling the addition of nitrogen (N 2 ) can effectively reduce the treatment tower and The temperature of the heater rises excessively, which in turn increases the life of the processing tower and heater.

本發明之目的係提供氧化亞氮之除去率優異、且副生成物等亦少的含有氧化亞氮之廢氣之處理方法,及提供可延長壽命的含有氧化亞氮之廢氣之處理裝置。 An object of the present invention is to provide a method for treating an exhaust gas containing nitrous oxide which is excellent in the removal rate of nitrous oxide and which has few by-products, and the like, and a treatment apparatus for providing an exhaust gas containing nitrous oxide which can prolong the life.

即,本發明為提供下述之發明。 That is, the present invention provides the following invention.

[1].一種處理含有氧化亞氮之廢氣之方法,其包含下述步驟: 將含有氧化亞氮之廢氣與還原性氣體、及壓縮乾燥空氣混合之步驟;與將前述混合氣體在還原環境下加熱至前述氧化亞氮之可熱分解之溫度,將前述廢氣中的氧化亞氮除去之步驟,其特徵為,在前述將含有氧化亞氮之廢氣與還原性氣體、及壓縮乾燥空氣混合之步驟中,將前述還原性氣體、及壓縮乾燥空氣之混合比例,以流量比計算為還原性氣體:壓縮乾燥空氣=7:100~7:130來與含有氧化亞氮之廢氣混合。 [1] A method of treating an exhaust gas containing nitrous oxide, comprising the steps of: a step of mixing nitrous oxide-containing exhaust gas with a reducing gas and compressed dry air; and heating the arsenic oxide in the exhaust gas by heating the mixed gas in a reducing environment to a temperature at which the nitrous oxide is thermally decomposable a step of removing the mixing ratio of the reducing gas and the compressed dry air in the step of mixing the exhaust gas containing nitrous oxide with the reducing gas and the compressed dry air, Reducing gas: compressed dry air = 7:100~7:130 to mix with nitrous oxide-containing exhaust gas.

[2].如前述[1]之方法,其中,前述還原性氣體為選自由氫、氨、或烴之至少1種以上之氣體。 [2] The method according to the above [1], wherein the reducing gas is at least one selected from the group consisting of hydrogen, ammonia, and hydrocarbon.

[3].如前述[2]之方法,其中,前述還原性氣體為烴。 [3] The method according to the above [2], wherein the reducing gas is a hydrocarbon.

[4].如前述[3]之方法,其中,前述還原性氣體為甲烷。 [4] The method according to the above [3], wherein the reducing gas is methane.

[5].如前述[1]~[4]中任一項之方法,其中,在前述混合之步驟中,進而混合氮氣。 [5] The method according to any one of the above [1] to [4] wherein, in the step of mixing, nitrogen is further mixed.

[6].一種處理含有氧化亞氮之廢氣之裝置,其前述[1]之方法之裝置,其包含:流入配管、還原性氣體配管、壓縮乾燥空氣配管、廢氣處理塔、加熱器、及排出配管,流入配管:一端連接至含有氧化亞氮之廢氣之產生源,另一端連接至廢氣處理塔;還原性氣體配管:一端連接至還原性氣體之供給處,另一端連接至流入配管內;壓縮乾燥空氣配管:一端連接至壓縮乾燥空氣之供給 處,另一端連接至流入配管內;廢氣處理塔:一端連接至流入配管,另一端連接至排出配管,並具有用來將混合氣體進行加熱之廢氣分解處理室;加熱器:位於廢氣處理塔內用來將廢氣分解處理室加熱至氧化亞氮的熱分解溫度以上,並以一端將流入配管末端包圍之方式配置;排出配管:一端連接至廢氣處理塔,另一端連接至大氣環境。 [6] An apparatus for treating an exhaust gas containing nitrous oxide according to the method of [1], comprising: an inflow pipe, a reducing gas pipe, a compressed dry air pipe, an exhaust gas treatment tower, a heater, and a discharge Pipe, inflow pipe: one end is connected to a source of exhaust gas containing nitrous oxide, and the other end is connected to an exhaust gas treatment tower; a reducing gas pipe is connected at one end to a supply of reducing gas, and the other end is connected to an inflow pipe; Dry air piping: one end connected to the supply of compressed dry air The other end is connected to the inflow pipe; the exhaust gas treatment tower has one end connected to the inflow pipe and the other end connected to the discharge pipe, and has an exhaust gas decomposition treatment chamber for heating the mixed gas; the heater: located in the exhaust gas treatment tower It is used to heat the exhaust gas decomposition treatment chamber to a temperature above the thermal decomposition temperature of nitrous oxide, and to arrange the end of the inflow pipe at one end; the discharge pipe has one end connected to the exhaust gas treatment tower and the other end connected to the atmospheric environment.

藉由本發明,可提供氧化亞氮之除去率優異、且副生成物等亦少的含有氧化亞氮之廢氣之處理方法,及提供可延長壽命的含有氧化亞氮之廢氣之處理裝置。 According to the present invention, it is possible to provide a treatment method for nitrous oxide-containing exhaust gas which is excellent in nitrous oxide removal rate and has few by-products and the like, and a treatment apparatus for nitrous oxide-containing waste gas which can prolong life.

1‧‧‧廢氣處理裝置 1‧‧‧Exhaust gas treatment device

2‧‧‧廢氣處理塔 2‧‧‧Exhaust gas treatment tower

20‧‧‧廢氣處理塔本體 20‧‧‧Exhaust gas treatment tower body

21‧‧‧廢氣分解處理室 21‧‧‧Exhaust gas decomposition treatment room

22‧‧‧加熱器 22‧‧‧heater

3‧‧‧流入配管 3‧‧‧Inflow piping

4‧‧‧排出配管 4‧‧‧ discharge piping

5‧‧‧還原性氣體配管 5‧‧‧Reducing gas piping

6‧‧‧壓縮乾燥空氣配管 6‧‧‧Compressed dry air piping

7a、7b‧‧‧洗滌器 7a, 7b‧‧‧ scrubber

8‧‧‧追加氮氣(N2) 8‧‧‧Additional nitrogen (N 2 )

P‧‧‧泵 P‧‧‧ pump

F‧‧‧排氣扇 F‧‧‧Exhaust fan

[圖1A]本發明之廢氣處理裝置之構成圖。 Fig. 1A is a configuration diagram of an exhaust gas treatment device of the present invention.

[圖1B]本發明之廢氣分解處理室內各相對位置溫度測量點之概略圖。 Fig. 1B is a schematic view showing temperature measurement points of respective relative positions in the exhaust gas decomposition treatment chamber of the present invention.

[實施發明之最佳型態] [Best form of implementing the invention]

以下將本發明依據圖示進行說明。圖1A為本發明之廢氣處理裝置(1)之構成圖,大略係以廢氣處理塔 (2)、流入配管(3)、排出配管(4)、還原性氣體配管(5)、及壓縮乾燥空氣配管(6)等所構成。 Hereinafter, the present invention will be described based on the drawings. 1A is a structural view of an exhaust gas treatment device (1) of the present invention, which is roughly an exhaust gas treatment tower. (2) An inflow pipe (3), a discharge pipe (4), a reducing gas pipe (5), and a compressed dry air pipe (6).

首先,將含有氧化亞氮之廢氣(G1)在進行加熱反應前,以設置於流入配管(3)內的洗滌器(7a)事先將廢氣(G1)中的粉塵或水溶性物質除去,可防止在加熱反應期間因粉塵或水溶性物質所造成之異常。另可於流入配管(3)內的洗滌器(7a)至廢氣處理塔本體(20)之底部為止之途中設置一水分除去手段(未圖示),將經洗滌後的廢氣(G1)中的水分予以除去,該水分除去手段只要是可將水分除去者即可,未特別限定,可舉例如急冷裝置、吸水劑等。 First, the exhaust gas (G1) containing nitrous oxide is removed from the exhaust gas (G1) in advance by the scrubber (7a) provided in the inflow pipe (3) before the heating reaction, thereby preventing An abnormality caused by dust or water-soluble substances during the heating reaction. Further, a moisture removing means (not shown) may be provided on the way from the scrubber (7a) flowing into the pipe (3) to the bottom of the exhaust gas treatment tower body (20), and the washed exhaust gas (G1) The water removal means is not particularly limited as long as it can remove moisture, and examples thereof include a quenching device and a water absorbing agent.

廢氣處理塔(2)係將含有氧化亞氮之廢氣(G1)加熱分解,以生成處理後之氣體(G2)之密閉裝置,廢氣處理塔(2)係以圓筒狀的廢氣處理塔本體(20)、設置於該本體(20)內部的廢氣分解處理室(21)、與垂直設置於廢氣分解處理室(21)內的1以上的加熱器(22)所構成。 The exhaust gas treatment tower (2) heat-decomposes the nitrous oxide-containing exhaust gas (G1) to form a sealed gas (G2), and the exhaust gas treatment tower (2) is a cylindrical exhaust gas treatment tower body ( 20) An exhaust gas decomposition processing chamber (21) provided inside the main body (20) and one or more heaters (22) vertically disposed in the exhaust gas decomposition processing chamber (21).

廢氣處理塔本體(20)係具有鋼製的圓筒狀外殼夾套,內側與廢氣分解處理室(21)接觸之部份可使用耐高溫的金屬材料,亦可使用防火材所形成的內襯構件,使廢氣(G1)可直接接觸於該內側的金屬材料或內襯構件。 The exhaust gas treatment tower body (20) has a cylindrical outer casing jacket made of steel, and the inner portion of the inner portion that is in contact with the exhaust gas decomposition treatment chamber (21) can be made of a high temperature resistant metal material or a lining formed of a fireproof material. The member allows the exhaust gas (G1) to be in direct contact with the inner metal material or the lining member.

廢氣處理塔本體(20)之底部係以耐熱性‧耐腐蝕性為優異的金屬管所構成並與流入配管(3)之端部連接,該金屬管周圍係以被包圍之方式配置加熱器(22)。廢氣 處理塔本體(20)內,位於被加熱器(22)與廢氣處理塔本體(20)內側所包圍的廢氣分解處理室(21)之底端附近,具有與排出配管(4)之端部連接處。 The bottom of the exhaust gas treatment tower main body (20) is made of a metal pipe excellent in heat resistance and corrosion resistance, and is connected to an end portion of the inflow pipe (3), and a heater is disposed around the metal pipe so as to be surrounded ( twenty two). Exhaust gas The treatment tower body (20) is located near the bottom end of the exhaust gas decomposition treatment chamber (21) surrounded by the heater (22) and the inside of the exhaust gas treatment tower body (20), and has an end connected to the discharge pipe (4). At the office.

加熱器(22)係將廢氣分解處理室(21)內加熱至氧化亞氮的熱分解溫度(具體而言為600℃~1300℃左右),來使廢氣(G1)加熱分解,加熱器(22)係以由碳化矽構成的中實或中空的棒狀發熱體所形成的電熱加熱器為佳。本發明中,加熱器(22)之底端部係以包圍前述金屬管方式設置,且廢氣(G1)等欲被處理之氣體係通過加熱器(22)所圍起之空間並由下而上地流動,在氣體抵達加熱器(22)頂端部後,延著加熱器(22)與廢氣分解處理室(21)之間之空間流動,再流動至排出配管(4)。 The heater (22) heats the exhaust gas decomposition treatment chamber (21) to a thermal decomposition temperature of nitrous oxide (specifically, about 600 ° C to 1300 ° C) to thermally decompose the exhaust gas (G1), and the heater (22) It is preferable to use an electrothermal heater formed of a solid or hollow rod-shaped heating element composed of tantalum carbide. In the present invention, the bottom end portion of the heater (22) is provided in such a manner as to surround the metal pipe, and the gas system to be treated such as exhaust gas (G1) passes through the space enclosed by the heater (22) and is bottomed up. The ground flows, and after the gas reaches the tip end portion of the heater (22), it flows through the space between the heater (22) and the exhaust gas decomposition processing chamber (21), and then flows to the discharge pipe (4).

流入配管(3)係一端連接至廢氣處理塔本體(20)(如上述般),另一端連接至半導體製造裝置等的廢氣(G1)的產生源,以將廢氣(G1)導入至廢氣分解處理室(21)之配管。 The inflow pipe (3) is connected to the exhaust gas treatment tower body (20) at one end (as described above), and the other end is connected to a generation source of the exhaust gas (G1) of the semiconductor manufacturing device or the like to introduce the exhaust gas (G1) into the exhaust gas decomposition treatment. Piping of the chamber (21).

排出配管(4)係將在廢氣分解處理室(21)處理過後的處理後之氣體(G2)排出至大氣之配管,在排出配管(4)的途中可裝設排氣扇(F),以將廢氣分解處理室(21)內的處理後之氣體(G2)吸引、排出至大氣中。此外,在排出配管(4)的途中亦可設置洗滌器(7b)來將處理後之氣體(G2)中的粉塵等除去。 The discharge pipe (4) discharges the treated gas (G2) after the treatment in the exhaust gas decomposition treatment chamber (21) to the atmosphere, and an exhaust fan (F) can be installed in the middle of the discharge pipe (4). The treated gas (G2) in the exhaust gas decomposition processing chamber (21) is sucked and discharged to the atmosphere. Further, a scrubber (7b) may be provided in the middle of discharging the pipe (4) to remove dust or the like in the treated gas (G2).

還原性氣體配管(5)係用於將氫、氨、或烴等的還原性氣體(R)與流通於流入配管(3)中的廢氣(G1) 進行混合之配管,還原性氣體配管(5)係一端連接至還原性氣體供給處(一裝置/未圖示),另一端連接(插入)至流入配管(3)內所構成。 The reducing gas pipe (5) is used for reducing gas (R) such as hydrogen, ammonia, or hydrocarbons, and exhaust gas (G1) flowing through the inflow pipe (3). The mixing pipe is connected, and the reducing gas pipe (5) is connected to one end of the reducing gas supply (one device/not shown), and the other end is connected (inserted) to the inflow pipe (3).

壓縮乾燥空氣配管(6)係用於將壓縮乾燥空氣(CDA)與還原性氣體(R)、廢氣(G1)進行混合之配管,壓縮乾燥空氣配管(6)係一端連接至壓縮乾燥空氣(CDA)供給處(一裝置/未圖示),另一端連接(插入)至流入配管(3)內所構成。 The compressed dry air pipe (6) is a pipe for mixing compressed dry air (CDA) with reducing gas (R) and exhaust gas (G1), and the compressed dry air pipe (6) is connected at one end to compressed dry air (CDA). The supply (a device/not shown) is connected (inserted) to the inflow pipe (3).

廢氣處理裝置(1)中,除了上述構成以外,另可連接至其他的配線或計測器(例如,測流儀、流量調節器等)等,將該等收納於處理裝置內部。 In addition to the above configuration, the exhaust gas treatment device (1) may be connected to another wiring or measuring device (for example, a flow meter, a flow rate regulator, etc.) or the like, and stored in the processing device.

又,廢氣處理塔(2)以外的廢氣(G1)的流通部分(流入配管(3))、處理後之氣體(G2)的流通部分(排出配管(4))、及還原性氣體配管(5)等,由於會包含有廢氣(G1)、或因分解該廢氣(G1)後所產生的酸性氣體等,為了防止該等部位之腐蝕,將氣體流通部分施予聚氯乙烯(vinyl chloride)、聚乙烯(polyethylene)、不飽和聚酯樹脂、或氟樹脂等耐蝕性的襯料(lining)或塗膜。 Further, the flow portion (inflow pipe (3)) of the exhaust gas (G1) other than the exhaust gas treatment tower (2), the flow portion (the discharge pipe (4)) of the treated gas (G2), and the reducing gas pipe (5) ), etc., because it contains exhaust gas (G1) or acid gas generated by decomposing the exhaust gas (G1), in order to prevent corrosion of these parts, the gas circulation part is applied to polyvinyl chloride or polyethylene. Corrosion-resistant lining or coating film such as (polyethylene), unsaturated polyester resin, or fluororesin.

接下來,對於本發明之廢氣處理裝置(1)之運作進行說明。 Next, the operation of the exhaust gas treatment device (1) of the present invention will be described.

將半導體製造裝置等的廢氣產生源與流入配管(3)連接,開啟廢氣處理裝置(1)之電源後,加熱器(22)即開始將廢氣處理塔(2)內進行加熱,此時,亦可利用 與廢氣處理塔本體(20)頂端連接的配管(未圖示)將惰性氣體供給於廢氣處理塔(2)內。 The exhaust gas generating source such as a semiconductor manufacturing device is connected to the inflow pipe (3), and after the power of the exhaust gas treating device (1) is turned on, the heater (22) starts heating the exhaust gas treating tower (2). available A pipe (not shown) connected to the tip end of the exhaust gas treatment tower body (20) supplies an inert gas into the exhaust gas treatment tower (2).

當廢氣處理塔(2)內溫度充分上昇至可熱分解廢氣(G1)之狀態時,啟動排氣扇(F)使廢氣(G1)進入流入配管(3)內,此時,為了使廢氣(G1)稀釋或均勻流動,通常會對廢氣(G1)通入少量惰性氣體,在廢氣處理塔本體(20)之底部,再將還原性氣體(R)與壓縮乾燥空氣(CDA)分別從還原性氣體配管(5)與壓縮乾燥空氣配管(6)導入至流入配管(3)內,使成為混合有廢氣(G1)、還原性氣體(R)、及壓縮乾燥空氣(CDA)之混合氣體(M)。混合氣體(M)從廢氣處理塔本體(20)底部之金屬管進入廢氣分解處理室(21)內,此時廢氣分解處理室(21)內為保持在600℃~1300℃左右的指定的高溫下,使混合氣體(M)在廢氣分解處理室(21)內加熱分解,而轉換成為處理後之氣體(G2)。 When the temperature in the exhaust gas treatment tower (2) is sufficiently raised to the state of the thermally decomposable exhaust gas (G1), the exhaust fan (F) is activated to cause the exhaust gas (G1) to enter the inflow pipe (3), at this time, in order to make the exhaust gas ( G1) Dilution or uniform flow, usually a small amount of inert gas is introduced into the exhaust gas (G1), and the reducing gas (R) and compressed dry air (CDA) are respectively reduced from the bottom of the exhaust gas treatment tower body (20). The gas pipe (5) and the compressed dry air pipe (6) are introduced into the inflow pipe (3) to be a mixed gas of the exhaust gas (G1), the reducing gas (R), and the compressed dry air (CDA). ). The mixed gas (M) enters the exhaust gas decomposition treatment chamber (21) from the metal pipe at the bottom of the exhaust gas treatment tower body (20), and the exhaust gas decomposition treatment chamber (21) is maintained at a specified high temperature of about 600 ° C to 1300 ° C. Next, the mixed gas (M) is thermally decomposed in the exhaust gas decomposition treatment chamber (21) to be converted into the treated gas (G2).

此時,若還原性氣體(R)為氫(H2)時,含有氧化亞氮之廢氣(G1)之轉換反應將為N2O+H2 N2+H2O;若還原性氣體(R)為氨(NH3)時,轉換反應將為3N2O+2NH3 4N2+3H2O;若還原性氣體(R)為烴,以甲烷(CH4)為例時,轉換反應將為4N2O+CH4 4N2+2H2O+CO2At this time, if the reducing gas (R) is hydrogen (H 2 ), the conversion reaction of the nitrous oxide-containing exhaust gas (G1) will be N 2 O+H 2 N 2 +H 2 O; if the reducing gas (R) is ammonia (NH 3 ), the conversion reaction will be 3N 2 O+2NH 3 4N 2 +3H 2 O; if the reducing gas (R) is a hydrocarbon, in the case of methane (CH 4 ), the conversion reaction will be 4N 2 O+CH 4 4N 2 + 2H 2 O + CO 2 .

該氧化亞氮(N2O)與還原性氣體(R)之分解反應為還原反應,亦即,發熱反應。隨著氧化亞氮(N2O)與還原性氣體(R)之反應熱,會連鎖地促使其他的分解反 應,而加速氧化亞氮(N2O)與還原性氣體(R)之分解。因此,可確實地將廢氣(G1)中的氧化亞氮(N2O)分解之同時,一但分解反應開始,只要使用所產生的反應熱即可連鎖地促使其他的分解反應,故可降低用於加熱的能源,而達到節能。 The decomposition reaction of the nitrous oxide (N 2 O) and the reducing gas (R) is a reduction reaction, that is, an exothermic reaction. With the heat of reaction between nitrous oxide (N 2 O) and the reducing gas (R), other decomposition reactions are promoted in a chain, and decomposition of the nitrous oxide (N 2 O) and the reducing gas (R) is accelerated. Therefore, it is possible to decompose nitrous oxide (N 2 O) in the exhaust gas (G1) at the same time, and once the decomposition reaction starts, the other decomposition reaction can be promoted in a chain by using the generated reaction heat, so that the decomposition can be reduced. Energy for heating to achieve energy savings.

還原性氣體(R)之中,就保存穩定性、易取得性等之觀點而言,以使用烴為較佳。烴之中,舉例如甲烷、乙烷、乙烯、丙烯等,特以使用甲烷(CH4)為佳。 Among the reducing gas (R), hydrocarbons are preferably used from the viewpoint of storage stability, availability, and the like. Among the hydrocarbons, for example, methane, ethane, ethylene, propylene, etc., preferably methane (CH 4 ) is used.

本發明發現,將還原性氣體(R)與壓縮乾燥空氣(CDA)以特定比例混合時,將可達到優異的氧化亞氮除去率(N2O DRE(%)),其中,以甲烷(CH4)作為還原性氣體(R)時,甲烷與壓縮乾燥空氣之混合比例(流量比/slm)為CH4:CDA=7:100~7:130,亦即,CH4:CDA=1:14.3~1:18.6時,可得到95%以上的N2O DRE,且一氧化碳(CO)為≦5(N.D.)的優異除去效果。又,所謂的氧化亞氮除去率(N2O DRE(%)),係指廢氣(G1)之除去前與除去後(亦即,(G2))之氧化亞氮之被除去率,且以N2O DRE(%)越接近於100%越佳。 The present inventors have found that when the reducing gas (R) and compressed dry air (CDA) are mixed in a specific ratio, an excellent nitrous oxide removal rate (N 2 O DRE (%)) can be achieved, wherein methane (CH) is used. 4 ) When the reducing gas (R) is used, the mixing ratio of methane to compressed dry air (flow ratio / slm) is CH 4 : CDA = 7: 100 to 7: 130, that is, CH 4 : CDA = 1:14.3 When it is ~1:18.6, more than 95% of N 2 O DRE can be obtained, and carbon monoxide (CO) is an excellent removal effect of ≦5 (ND). In addition, the nitrous oxide removal rate (N 2 O DRE (%)) refers to the removal rate of nitrous oxide before and after removal (ie, (G2)) of the exhaust gas (G1), and The closer N 2 O DRE (%) is to 100%, the better.

由外側為鋼製的圓筒狀外殼夾套、內側為耐高溫的金屬材料所構的廢氣處理塔本體(20)係具有製造成本上之優勢,但與廢氣分解處理室(21)、加熱器(22)之高溫接觸的金屬材料,令人在意會因溫度上升所造成的損害(亦即,壽命變短)。圖1B為表示廢氣分解處理室 (21)內各相對位置的內部溫度之概略圖,TC1點係位於被加熱器(22)所包圍且從廢氣分解處理室(21)頂端算起為170mm左右之位置;TC2點係位於從廢氣分解處理室(21)頂端算起為10mm左右之位置;TC3點係位於被加熱器(22)與廢氣處理塔本體(20)內側所包圍且從廢氣分解處理室(21)頂端算起為170mm左右之位置;TC4點係位於被加熱器(22)與廢氣處理塔本體(20)內側所包圍且從廢氣分解處理室(21)頂端算起為310mm左右之位置;TC5點係位於被加熱器(22)與廢氣處理塔本體(20)內側所包圍且從廢氣分解處理室(21)頂端算起為620mm左右之位置。一般而言,廢氣分解處理室(21)內以TC2點之溫度為最高,但所使用的金屬材料常用上限溫度為1050℃,因此有必要將氧化亞氮除去運作時的廢氣分解處理室(21)內溫度控制在金屬材料的上限溫度以下,較佳為控制在960℃以下,更佳為控制在900℃以下。 The exhaust gas treatment tower body (20) composed of a cylindrical outer casing jacket made of steel on the outside and a high-temperature resistant metal material on the inside has manufacturing cost advantages, but is combined with an exhaust gas decomposition treatment chamber (21) and a heater. (22) The high temperature contact metal material is deliberate to cause damage due to temperature rise (ie, the life is shortened). Figure 1B shows the exhaust gas decomposition treatment room (21) A schematic diagram of the internal temperature of each relative position in the position, the TC1 point is located at a position surrounded by the heater (22) and is about 170 mm from the top of the exhaust gas decomposition treatment chamber (21); the TC2 point is located at the exhaust gas The top of the decomposition processing chamber (21) is calculated to be about 10 mm; the TC3 point is located inside the heater (22) and the exhaust gas treatment tower body (20) and is 170 mm from the top of the exhaust gas decomposition treatment chamber (21). The left and right positions; the TC4 point is located at the inner side of the heater (22) and the exhaust gas treatment tower body (20) and is about 310 mm from the top of the exhaust gas decomposition treatment chamber (21); the TC5 point is located at the heater (22) A position surrounded by the inside of the exhaust gas treatment tower main body (20) and at a position of about 620 mm from the top end of the exhaust gas decomposition treatment chamber (21). In general, the temperature at the TC2 point is the highest in the exhaust gas decomposition treatment chamber (21), but the upper limit temperature of the metal material used is usually 1050 ° C, so it is necessary to remove the nitrous oxide from the exhaust gas decomposition treatment chamber (21). The internal temperature is controlled below the upper limit temperature of the metal material, preferably below 960 ° C, and more preferably below 900 ° C.

本發明另外發現,將還原性氣體(R)與壓縮乾燥空氣(CDA)以特定比例混合之同時,將氮氣(N2)透過一自動控制系統並以特定量添加(追加)至廢氣(G1)中,該添加氮氣之特定量,以流量比(slm)計算時為CH4:CDA:N2=7:100:150~7:130:180,亦即,CH4:CDA=1:14.3:21.4~1:18.6:25.7時,可在維持高N2O DRE之情況下,進而降低廢氣分解處理室(21)內的溫度。 The present invention further finds that nitrogen (N 2 ) is passed through an automatic control system and added (added) to the exhaust gas (G1) in a specific amount while the reducing gas (R) and the compressed dry air (CDA) are mixed in a specific ratio. The specific amount of nitrogen added is calculated as the flow ratio (slm) as CH 4 : CDA: N 2 = 7: 100: 150 to 7: 130: 180, that is, CH 4 : CDA = 1:14.3: When 21.4 to 1:18.6: 25.7, the temperature in the exhaust gas decomposition treatment chamber (21) can be lowered while maintaining a high N 2 O DRE.

此外,混合氣體(M)在導入至廢氣分解處理室(21)之際,可使混合氣體(M)通過一蜂巢(honeycomb)構件(未圖示),使氣流細流化,而可充分擴散至廢氣分解處理室(21)內之整體。 Further, when the mixed gas (M) is introduced into the exhaust gas decomposition treatment chamber (21), the mixed gas (M) can be passed through a honeycomb (not shown) to finely fluidize the gas stream, and can be sufficiently diffused to The whole of the exhaust gas decomposition treatment chamber (21).

最後,將氧化亞氮為已除去的處理後之氣體(G2),經由排氣扇(F)之吸引通過排出配管(4)排放至大氣中。 Finally, the nitrous oxide is the removed treated gas (G2), and is discharged to the atmosphere through the discharge pipe (4) by suction of the exhaust fan (F).

[實施例] [Examples]

以下,藉由實施例來更詳細說明本發明,但本發明不受下述實施例所限定。 Hereinafter, the present invention will be described in more detail by way of examples, but the invention should not be construed as limited.

有關於將氧化亞氮除去時,還原性氣體(R)與壓縮乾燥空氣(CDA)的混合比例、除去效率(DRE)及CO排出濃度之關係,以甲烷(CH4)為例說明如下。 Regarding the relationship between the mixing ratio of the reducing gas (R) and the compressed dry air (CDA), the removal efficiency (DRE), and the CO emission concentration when the nitrous oxide is removed, methane (CH 4 ) is exemplified as follows.

將氧化亞氮之流量分別為6、12、18L/min(slm)之廢氣(G1)流通至流入配管(3),此時,將添加至廢氣(G1)中之氮氣(N2)之流量設定為固定值的180L/min,將透過還原性氣體配管(5)導入至流入配管(3)內並與廢氣(G1)混合的甲烷(CH4)之流量設定為固定值的7L/min,將透過壓縮乾燥空氣配管(6)導入至流入配管(3)內並與廢氣(G1)混合的壓縮乾燥空氣(CDA)之流量分別設定為A組:70L/min、B組:100L/min、C組:130L/min及D組:150L/min,得到分別的混合氣體(M)後,使混合氣體(M)通過溫度為850 ℃的加熱器(22)所包圍起之空間,混合氣體(M)抵達加熱器(22)頂端部後,延著加熱器(22)與廢氣分解處理室(21)之間之空間流動,再流動至排出配管(4)後排放至大氣中。將上述各處理條件及氧化亞氮除去率(N2O DRE(%))、CO濃度等表示於表1中。 The exhaust gas (G1) having a flow rate of nitrous oxide of 6, 12, and 18 L/min (slm) flows to the inflow pipe (3), and at this time, the flow rate of nitrogen (N 2 ) added to the exhaust gas (G1) is flown. When the value is set to a fixed value of 180 L/min, the flow rate of methane (CH 4 ) introduced into the inflow pipe (3) through the reducing gas pipe (5) and mixed with the exhaust gas (G1) is set to a fixed value of 7 L/min. The flow rate of compressed dry air (CDA) introduced into the inflow pipe (3) through the compressed dry air pipe (6) and mixed with the exhaust gas (G1) is set to A group: 70 L/min, Group B: 100 L/min, Group C: 130L/min and Group D: 150L/min, after obtaining the mixed gas (M), the mixed gas (M) is passed through the space surrounded by the heater (22) at a temperature of 850 °C, and the mixed gas ( M) After reaching the top end of the heater (22), the space between the heater (22) and the exhaust gas decomposition processing chamber (21) flows, and then flows to the discharge pipe (4) and is discharged to the atmosphere. The above various treatment conditions, nitrous oxide removal rate (N 2 O DRE (%)), CO concentration, and the like are shown in Table 1.

由表1所示之結果可得知,壓縮乾燥空氣(CDA)之流量為A組(70L/min)的氧化亞氮除去率(N2O DRE(%))皆為90%以下,且CO濃度最高到達≧2000;壓縮乾燥空氣(CDA)之流量為B組(100L/min)的氧化亞氮除去率(N2O DRE(%))皆為95%以上,且CO濃度皆為≦5(N.D.);壓縮乾燥空氣(CDA)之流量為C 組(130L/min)的氧化亞氮除去率(N2O DRE(%))皆為95%以上,且CO濃度皆為≦5(N.D.);壓縮乾燥空氣(CDA)之流量為D組(150L/min)的CO濃度皆為≦5(N.D.),但是當N2O的流量為6slm時的氧化亞氮除去率(N2O DRE(%))為90%以下。故可得知當甲烷與壓縮乾燥空氣之混合比例為CH4:CDA=7:100~7:130,亦即,CH4:CDA=1:14.3~1:18.6時,可得到優異的氧化亞氮除去率,且一氧化碳(CO)為未發現的≦5之優異效果。 From the results shown in Table 1, it can be seen that the flow rate of compressed dry air (CDA) is nitrous oxide removal rate (N 2 O DRE (%)) of Group A (70 L/min) is 90% or less, and CO The highest concentration reached ≧2000; the flow rate of compressed dry air (CDA) was B group (100L/min), and the nitrous oxide removal rate (N 2 O DRE (%)) was 95% or more, and the CO concentration was ≦5. (ND); the flow rate of compressed dry air (CDA) is 5 % of the nitrous oxide removal rate (N 2 O DRE (%)) of Group C (130 L/min), and the CO concentration is ≦5 (ND). The flow rate of compressed dry air (CDA) is ≦5 (ND) for the D group (150L/min), but the nitrous oxide removal rate when the flow rate of N 2 O is 6slm (N 2 O DRE) (%)) is 90% or less. Therefore, it can be known that when the mixing ratio of methane to compressed dry air is CH 4 : CDA = 7: 100 to 7: 130, that is, when CH 4 : CDA = 1:14.3 to 1:18.6, excellent oxidation oxide is obtained. The nitrogen removal rate and carbon monoxide (CO) are excellent effects of 未5 which is not found.

另外,有關於將氧化亞氮除去時,氮氣(N2)流量與廢氣處理塔(2)內部溫度之關係如下。如圖1B所示般,將氧化亞氮之流量為20L/min(slm)之廢氣(G1)流通至流入配管(3),此時,將添加至廢氣(G1)中之甲烷(CH4)之流量設定為固定值的7L/min,將添加至廢氣(G1)中之壓縮乾燥空氣(CDA)之流量設定為固定值的100L/min,將添加至廢氣(G1)中之氮氣(N2)之流量分別設定為120、150、180L/min,得到分別的混合氣體(M)後,使混合氣體(M)通過溫度為850℃的加熱器(22)所包圍起之空間,混合氣體(M)抵達加熱器(22)頂端部後,延著加熱器(22)與廢氣分解處理室(21)之間之空間流動,再流動至排出配管(4)後排放至大氣中。此時,分別測量廢氣分解處理室(21)內TC1點、TC2點、TC3點、TC4點、及TC5點之溫度,並將各點之測量溫度等表示於表2中。 Further, regarding the removal of nitrous oxide, the relationship between the flow rate of nitrogen (N 2 ) and the internal temperature of the exhaust gas treatment column (2) is as follows. As shown in FIG. 1B, the exhaust gas (G1) having a flow rate of nitrous oxide of 20 L/min (slm) is circulated to the inflow pipe (3), and at this time, methane (CH 4 ) added to the exhaust gas (G1) is added. The flow rate is set to a fixed value of 7 L/min, and the flow rate of the compressed dry air (CDA) added to the exhaust gas (G1) is set to a fixed value of 100 L/min, and nitrogen gas (N 2 ) added to the exhaust gas (G1) is added. The flow rate is set to 120, 150, and 180 L/min, respectively, and after the respective mixed gas (M) is obtained, the mixed gas (M) is passed through a space surrounded by a heater (22) having a temperature of 850 ° C, and the mixed gas ( M) After reaching the top end of the heater (22), the space between the heater (22) and the exhaust gas decomposition processing chamber (21) flows, and then flows to the discharge pipe (4) and is discharged to the atmosphere. At this time, the temperatures of the TC1 point, the TC2 point, the TC3 point, the TC4 point, and the TC5 point in the exhaust gas decomposition processing chamber (21) were measured, and the measured temperatures and the like of the respective points are shown in Table 2.

由表2所示之結果可得知,當氮氣(N2)之流量設為120L/min時,廢氣處理塔(2)內最高溫的TC2點之溫度上升來到992℃,當氮氣(N2)之流量設為150L/min時,TC2點之溫度上升來到958℃,當氮氣(N2)之流量設為180L/min時,TC2點之溫度為未滿900℃。就使用的金屬材料之上限溫度為1050℃而言,當氮氣(N2)之流量設為180L/min時可得到最佳的降低廢氣分解處理室(21)內溫度之效果。 It can be seen from the results shown in Table 2 that when the flow rate of nitrogen (N 2 ) is set to 120 L/min, the temperature of the highest temperature TC2 point in the exhaust gas treatment tower (2) rises to 992 ° C, when nitrogen (N 2 ) When the flow rate is set to 150 L/min, the temperature at the TC2 point rises to 958 °C. When the flow rate of nitrogen (N 2 ) is set to 180 L/min, the temperature at the TC2 point is less than 900 °C. When the upper limit temperature of the metal material to be used is 1050 ° C, the effect of lowering the temperature in the exhaust gas decomposition treatment chamber (21) can be obtained when the flow rate of nitrogen (N 2 ) is set to 180 L/min.

Claims (2)

一種處理含有氧化亞氮之廢氣之方法,其包含下述步驟:將含有氧化亞氮之廢氣與還原性氣體、壓縮乾燥空氣、及氮氣混合之步驟;與將前述混合氣體在還原環境下加熱至600℃以上的前述氧化亞氮之可熱分解之溫度,將前述廢氣中的氧化亞氮除去之步驟,其特徵為,在前述將含有氧化亞氮之廢氣與還原性氣體、壓縮乾燥空氣、及氮氣混合之步驟中,將前述還原性氣體、壓縮乾燥空氣、及氮氣之混合比例,以流量比計算為還原性氣體:壓縮乾燥空氣:氮氣=7:100:150~7:130:180來與含有氧化亞氮之廢氣混合,前述還原性氣體為甲烷。 A method for treating an exhaust gas containing nitrous oxide, comprising the steps of: mixing a waste gas containing nitrous oxide with a reducing gas, compressed dry air, and nitrogen; and heating the mixed gas in a reducing environment to a step of removing nitrous oxide in the exhaust gas at a temperature at which the nitrous oxide is thermally decomposable at 600 ° C or higher, and characterized in that the nitrous oxide-containing exhaust gas and the reducing gas, the compressed dry air, and In the step of mixing nitrogen gas, the mixing ratio of the reducing gas, the compressed dry air, and the nitrogen gas is calculated as a reducing gas by a flow ratio: compressed dry air: nitrogen=7:100:150~7:130:180 The exhaust gas containing nitrous oxide is mixed, and the reducing gas is methane. 一種處理含有氧化亞氮之廢氣之裝置,其係請求項1之方法之裝置,其包含:流入配管、還原性氣體配管、壓縮乾燥空氣配管、廢氣處理塔、加熱器、及排出配管,流入配管:一端連接至含有氧化亞氮之廢氣之產生源,另一端連接至廢氣處理塔,並於流入配管中添加氮氣;還原性氣體配管:一端連接至還原性氣體之供給處,另一端連接至流入配管內;壓縮乾燥空氣配管:一端連接至壓縮乾燥空氣之供給處,另一端連接至流入配管內; 廢氣處理塔:一端連接至流入配管,另一端連接至排出配管,並具有用來將混合氣體進行加熱之廢氣分解處理室;加熱器:位於廢氣處理塔內用來將廢氣分解處理室加熱至氧化亞氮的熱分解溫度以上,並以一端將流入配管末端包圍之方式配置;排出配管:一端連接至廢氣處理塔,另一端連接至大氣環境。 An apparatus for treating a waste gas containing nitrous oxide according to the method of claim 1, comprising: an inflow pipe, a reducing gas pipe, a compressed dry air pipe, an exhaust gas treatment tower, a heater, and a discharge pipe, and an inflow pipe One end is connected to the source of the exhaust gas containing nitrous oxide, the other end is connected to the exhaust gas treatment tower, and nitrogen is added to the inflow pipe; the reducing gas pipe is connected at one end to the supply of the reducing gas, and the other end is connected to the inflow. Inside the piping; compressed dry air piping: one end is connected to the supply of compressed dry air, and the other end is connected to the inflow piping; Exhaust gas treatment tower: one end is connected to the inflow pipe, the other end is connected to the discharge pipe, and has an exhaust gas decomposition treatment chamber for heating the mixed gas; the heater is located in the exhaust gas treatment tower for heating the exhaust gas decomposition treatment chamber to oxidation The nitrous has a thermal decomposition temperature or higher and is disposed so as to surround the end of the inflow pipe at one end; the discharge pipe has one end connected to the exhaust gas treatment tower and the other end connected to the atmospheric environment.
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TW200401746A (en) * 2002-06-05 2004-02-01 Exxonmobil Res & Eng Co Selective non-catalytic reduction of NOx

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW200401746A (en) * 2002-06-05 2004-02-01 Exxonmobil Res & Eng Co Selective non-catalytic reduction of NOx

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