TWI635941B - Method for producing ceramic products with high-pressure brick making equipment - Google Patents

Abstract

The invention includes an upper mold fixing step, an improved lower mold setting step, a step of placing a ceramic plate between the molds, a brick making machine pressing a baking pan step, a stamping complete removal of the lower mold, a baking pan drying step, and a baking pan glazing kiln Burning steps. According to the above steps, fix the upper mold and the lower mold on the high-pressure brick making equipment, and place the silicone gasket on the lower mold, place the ceramic plate to be processed on the silicone gasket, start the high-pressure brick making equipment, use the mold to The ceramic plate to be processed is pressed into a baking tray. Take out the baking tray and place it in the gypsum mold for fixing and drying. After that, the baking pan is sprayed with glaze, and then covered with a cover to adjust the temperature and dust, and finally kiln fired to obtain the finished product. Therefore, this case achieves the advantages of combining high-pressure brick-making equipment with a mold is quite special, and has a wider range of applications.

Description

Method for producing ceramic products with high-pressure brick making equipment

The invention relates to a method for producing ceramic products with high-pressure brick-making equipment, in particular to a method for producing ceramic products with high-pressure brick-making equipment combined with a mold which is quite special and has a wider range of applications.

The high-pressure brick-making equipment of traditional brick-making factories mainly produces red bricks for construction. In 1997, there were fully automatic production equipment, and in 1998, there were American Steel 90 (STEEL 90) vacuum hard plastic extruding 1000 horsepower brick making machines to start producing ceramic tiles. Most of the existing product marketing channels are mainly for construction projects, public aesthetics and other industries required for bricks. However, in recent years, brick kiln factories have faced industrial crises, especially the 921 earthquake in Taiwan in 1999, which caused many brick and tile buildings to collapse. In the future, the construction industry will change the structure of the building, using a lot of reinforced concrete building materials, plus the soil and water conservation wave With the rise of environmental protection awareness, the current brick kiln factory gradually declined. Except that the output is not as good as before, the profit margin of bricks for construction in brick factories is also reduced. Even if it is converted into sidewalk bricks, wall bricks, or decorative bricks, the output is still limited.

In view of this, it is necessary to develop technology that can solve the above-mentioned conventional shortcomings.

The purpose of the present invention is to provide a method for producing ceramic products with high-pressure brick-making equipment, which combines the advantages of high-pressure brick-making equipment with a mold that is quite special and has a wider range of applications. In particular, the problem to be solved by the present invention lies in the gradual decline of today's brick kilns. In addition to the fact that the output is not as good as before, the profit margin of bricks used in construction by brick factories is also reduced. Even if they are converted into sidewalk bricks, wall bricks, or bricks with decorative functions, the output is still limited.

The technical means to solve the above problem is to provide a method for producing ceramic products with high-pressure brick making equipment, which includes: 1. Steps for fixing the upper mold; two. Improve the lower die setting steps; 3. Steps of placing ceramic plates between the molds; 4. Steps of pressing the baking tray by the brick making machine; Remove the lower die after stamping; 6. Steps for drying the baking tray; and VII. Glazed kiln firing steps.

The above objects and advantages of the present invention are not difficult to gain an in-depth understanding from the following detailed description and drawings of selected embodiments.

The following examples and drawings are used to explain the present invention in detail:

M1‧‧‧ Upper mold fixing steps

M2‧‧‧Improved lower die setting steps

M3‧‧‧Step of placing ceramic plate between molds

M4‧‧‧brake machine pressing baking tray steps

M5‧‧‧Complete stamping and take out the lower die

M6‧‧‧Baking tray drying steps

M7‧‧‧Baking tray glazed kiln firing steps

10‧‧‧ Upper die

20‧‧‧ Die

21‧‧‧ Silicone gasket

30‧‧‧High pressure brick making equipment

P1‧‧‧ mold opening position

P2‧‧‧Closed position

91‧‧‧Ceramic plates to be processed

92‧‧‧Baking tray

93‧‧‧Gypsum mould

94‧‧‧ Glaze

95‧‧‧Cover

96‧‧‧Finished

Figure 1 is a flow chart of the present invention

Figure 2 is a schematic diagram of the device of the present invention

Figure 3 is a schematic diagram of one of the processes for producing ceramic products of the present invention

Figure 4 is a second schematic diagram of the process of producing ceramic products of the present invention

Figure 5 is a schematic diagram of the third process of producing ceramic products of the present invention

Figure 6 is a schematic diagram of the fourth process of the present invention for producing ceramic products

Figure 7 is a schematic diagram of the fifth process of the present invention for producing ceramic products

Figure 8 is the sixth schematic diagram of the process of producing ceramic products of the present invention

Figure 9 is a schematic diagram of the seventh of the process of producing ceramic products of the present invention

Figure 10 is a schematic diagram of the eighth process of the present invention for producing ceramic products

Figure 11 is a schematic diagram of the ninth process of the present invention for producing ceramic products

Figure 12 is a schematic view of the tenth process of producing ceramic products of the present invention

Figure 13 is a schematic diagram of the finished product of the present invention

Referring to Figures 1 and 2, the present invention is a method for producing ceramic products with high-pressure brick making equipment, which includes the following steps:

One. Upper mold fixing step M1: an upper mold 10, a lower mold 20 and a high-pressure brick-making equipment 30 are prepared in advance, and the upper mold 10 is fixed to the high-pressure brick-making equipment 30.

two. Improved lower mold setting step M2: the lower mold 20 is fixed to the high-pressure brick making equipment 30 (see FIG. 3), and a silicone gasket 21 is placed on the lower mold 20 (see FIG. 4).

three. Place the ceramic plate between the molds Step M3: Refer to Figure 5, after fixing the upper mold 10 (at this time in a mold opening position P1) and the lower mold 20, the upper mold 10 and the lower mold 20 (also can be said A ceramic plate 91 to be processed is placed between the silicone gasket 21).

four. Step M4 of pressing the baking tray of the brick making machine: starting the high-pressure brick making equipment 30, changing the upper mold 10 from the mold opening position P1 to a mold closing position P2 (see FIG. 6), the conversion process is to the ceramic plate to be processed 91 performs a stamping action, and then presses the ceramic plate 91 to be processed into a baking tray 92.

Fives. After the stamping is completed, the lower mold M5 is taken out: After the stamping is completed, the upper mold 10 is changed from the closed mold position P2 to the open mold position P1 (see FIG. 7 ), and the lower mold 20 is taken out.

six. Baking tray drying step M6: The stamping shaped baking tray 92 is taken out of the lower mold 20, placed on a plaster mold 93 (see FIG. 8), and fixed and dried.

Seven. Glaze kiln firing step M7: Spray the glaze 94 (see FIG. 9) of the sun-baked baking tray 92, and then cover it with a cover 95 (see FIGS. 10 and 11) to adjust the temperature and Dust removal, and finally kiln firing (see Figure 12), and the finished product 96 (as shown in Figure 13).

In practice, the upper mold 10 has at least one of patterns, characters, and patterns (in each related illustration, the inner surface of the upper mold 10 is simply indicated by a plane or a straight line, but it may actually have patterns, characters, and patterns At least one of the three-dimensional modeling, together with Chen Ming), is used to press on the baking tray 92 (and finally becomes the finished product 96).

The lower mold 20 may have a resin structure.

The cover 95 may be a sagger structure.

The finished product 96 shown in FIG. 13 is only a schematic. In fact, the thickness and shape of the finished product 96 can be changed in different ways, and can have three-dimensional waves and irregular patterns (in each related illustration, the baking tray The surfaces of 92 and the finished product 96 are simply indicated by planes or patterns, but in fact they can have at least one of patterns, characters, patterns, and three-dimensional shapes, which are described in advance.

Based on mass production process and manufacturing cost considerations, the lower mold 20 can be at least 3 groups, the plaster mold 93 can be 10 groups, and the cover 95 can be 10 groups.

The present invention is the design of the manufacturing process of the combination of activated brick making machine and clay (board).

The raw material pottery clay stamped by the high-pressure brick-making equipment 30 must first be made into a ceramic plate (that is, the ceramic plate 91 to be processed) before being sent to the high-pressure brick-making equipment 30 for stamping.

Referring to Figures 3 to 12, the process of producing ceramic products is mainly on the well-known high-pressure brick making equipment 30, the upper mold 10 and the lower mold 20 are fixed respectively, and a silicone gasket 21 is placed on the lower mold 20, then , The ceramic plate 91 to be processed is placed on the silicone gasket 21, the high-pressure brick-making equipment 30 is started, and the upper mold 10 is moved from the mold opening position P1 to the mold closing position P2. The processed ceramic plate 91 is punched, and then the ceramic plate 91 to be processed is pressed into a baking tray 92. After the stamping is completed, the upper mold 10 is changed from the closed mold position P2 to the open mold position P1, and the lower mold 20 is taken out. Take out the baking pan 92 in the lower mold 20, place it on the plaster mold 93, fix the shape and dry it (the lower mold 20 can be returned to the high-pressure brick making equipment 30 to suppress the next baking pan 92), And spray the glaze 94 on the baking pan 92 with a fixed shape Then, cover 95 is covered to adjust the temperature and dust, and finally kiln fired to obtain the finished product 96 (as shown in Figure 13).

Of course, in the production process, the repeated use of any device, or a certain step repeatedly, is a simple replacement, change, and does not deviate from the scope of protection in this case.

The advantages and effects of the present invention are as follows:

[1] The combination of high-pressure brick making equipment and molds is quite special. The invention integrates and changes the technology of the high-pressure brick-making machine, including: stamping technology, mold technology, sintering technology, and clay (board) formula technology, so that the machine specializing in the production of bricks can be developed and applied to more related ceramic products. Therefore, the combination of high-pressure brick making equipment and molds is quite special.

[2] The scope of application is wider. The invention combines the well-known brick-making machine (high-pressure brick-making equipment) with a mold, which can heat-shock-resistant clay (board) to stamp out artistic multi-functional modeling articles, such as pots, bowls, cups, and plates. Therefore, the application range is wider.

The above is only a detailed description of the present invention through the preferred embodiment. Any simple modifications and changes made to this embodiment will not deviate from the spirit and scope of the present invention.

Claims (2)

A method for producing ceramic products with high-pressure brick making equipment includes: 1. Upper mold fixing step: prepare an upper mold, a lower mold and a high-pressure brick-making equipment in advance, and fix the upper mold to the high-pressure brick-making equipment; 2. Improve the lower mold setting steps: fix the lower mold to the high-pressure brick making equipment, and place a silicone gasket on the lower mold; 3. Step of placing ceramic plates between the molds: After fixing the upper mold and the lower mold, place a ceramic plate to be processed between the upper mold and the lower mold; 4. Step of pressing the baking tray of the brick-making machine: starting the high-pressure brick-making equipment, changing the upper mold from the mold-opening position to a mold-closing position, the stamping action is performed on the ceramic plate to be processed during the conversion process, and then the ceramic plate to be processed Pressed into a baking tray; five. After the stamping is completed, the lower mold is removed: after the stamping is completed, the upper mold is changed from the closed mold position to the open mold position, and the lower mold is removed; VI. Steps for drying the baking tray: remove the stamped baking tray from the lower mold, place it on a plaster mold, fix the shape and dry it; 7. Glaze kiln firing step: spray the dried glaze pan with glaze, then cover it with a cover to adjust the temperature and dust, and finally burn it to obtain the finished product; the cover is a box Bowl structure. A method for producing ceramic products with high-pressure brick making equipment includes: 1. Upper mold fixing step: prepare an upper mold, a lower mold and a high-pressure brick-making equipment in advance, and fix the upper mold to the high-pressure brick-making equipment; 2. Improve the lower mold setting steps: fix the lower mold to the high-pressure brick making equipment, and place a silicone gasket on the lower mold; 3. Step of placing ceramic plates between the molds: After fixing the upper mold and the lower mold, place a ceramic plate to be processed between the upper mold and the lower mold; 4. Step of pressing the baking tray of the brick-making machine: starting the high-pressure brick-making equipment, changing the upper mold from the mold-opening position to a mold-closing position, the stamping action is performed on the ceramic plate to be processed during the conversion process, and then the ceramic plate to be processed Pressed into a baking tray; five. After the stamping is completed, the lower mold is removed: after the stamping is completed, the upper mold is changed from the closed mold position to the open mold position, and the lower mold is removed; VI. Steps for drying the baking tray: remove the stamped baking tray from the lower mold, place it on a plaster mold, fix the shape and dry it; 7. Glaze kiln firing step: spray the dried glaze pan with glaze, then cover it with a cover to adjust the temperature and dust, and finally kiln firing to obtain the finished product, in which: the lower mold is set at least 3 groups; the gypsum mold is set in 10 groups; the cover is set in 10 groups.