TWI634061B - Double-station edible fungus culture bag full automatic looper and basket packing machine - Google Patents

Abstract

The invention discloses a edible fungus processing equipment technology field of a double-station edible fungus culture bag full automatic looping and basket loading machine, which includes a looping machine. The right side of the looping machine is provided with a basket loading machine, the looping machine An adapter conveyor is installed on the right wall of the machine. The right end of the adapter conveyor is provided in the inner cavity of the basket loading machine. The front and rear side walls of the basket loading machine are provided with protective covers. The left side of the loop machine is provided with Conveyor belt, a bag separating mechanism is provided on the left wall of the ring machine, a bucket is provided on the top right side of the basket loading machine, cams are sleeved on both ends of the rotating shaft, and the outer end of the cam is connected with The connecting rod is connected with two sets of limit posts in the inner cavity of the moving plate, a spring is provided on the rear side of the limit post, and a movable basket plate is provided on the front side of the moving plate, which saves labor and saves labor. Time-saving and labor-saving, the use of automated machinery, accurate collar sealing, high basket loading efficiency, low mechanical failure rate, greatly improving production efficiency.

Description

Double-station edible fungus culture bag full automatic looper and basket packing machine

The invention relates to the technical field of edible fungus processing equipment, in particular to a double-station edible fungus culture bag fully automatic looping and basket packing machine.

The edible fungus culture material is usually bagged. After the culture material is bagged, the culture bag needs to be looped, capped, and basketed. In the prior art, artificial collars, covers, and baskets are mostly used. Artificial collars, covers, and baskets are used to directly ring, seal, and basket the culture bag by hand. The disadvantages are time-consuming and labor-intensive. And the labor intensity is high, and the production efficiency is low; although the existing mechanical looper saves labor and improves production efficiency, the bag mouth of the culture material bag is long when the loop is present, the bag mouth is not tight after the loop, and the cap is not closed. Insufficiencies such as accuracy, low basketing efficiency, and high mechanical failure rate require improvement and improvement. In view of the problems mentioned above, the present invention designs a double-station edible fungus culture bag automatic looping and basket packing machine to solve the problems mentioned above.

The purpose of the present invention is to provide a double-station edible fungus culture bag full-automatic looper and basket packing machine, so as to solve the artificial collars, caps, and baskets proposed in the foregoing prior art, which are time-consuming and labor-intensive, and have high labor intensity and production Low efficiency; the existing mechanical looper has the defects of the length of the bag mouth of the culture material bag during looping, the tightness of the bag mouth after the loop, inaccurate capping, low basketing efficiency and high mechanical failure rate.

In order to achieve the above object, the present invention provides the following technical solution: a double-station edible fungus culture bag full-automatic looper and basket packing machine, including a looper machine, the right side of the looper machine is provided with a basket loading machine, the sleeve A transfer conveyor is installed on the right wall of the ring machine. The right end of the transfer conveyor is set in the inner cavity of the basket loading machine. The front and back side walls of the basket loading machine are provided with protective covers. A conveyor belt is provided, and a bag separating mechanism is provided on the left wall of the loop ring machine. A first bag pushing mechanism is provided on the front and back sides of the bag separating mechanism, and a right side of the first bag pushing mechanism is provided with a bag pushing mechanism. Cylinder, culture bag is provided on both sides of the top of the bag dividing mechanism, four sets of necking mechanisms are provided on the outer wall of the culture bag, a ring track is provided on the top of the inner cavity of the ring machine, and the ring A ring feeding mechanism is provided on the right side of the track, and a ring mechanism is provided on the left side of the ring track. Two sets of servo motors are provided on the top of the ring mechanism, and a screw disk is provided on the bottom of the servo motor. The bottom of the disc is provided with four claws, and the inner cavity of the four claws A collar is provided on the left side of the collar mechanism. A gripper manipulator is provided on the left side of the collar mechanism. Cylinders are provided on the front and back side walls of the collar machine. Robot arms are provided on the left and right sides of the top of the bag dividing mechanism. The cylinder is located on one side of the manipulator, and the top of the culture bag is provided with a flanging fixing mechanism. The left and right sides of the top of the flanging fixing mechanism are provided with a cover manipulator, and the front side of the cover manipulator is provided. A punching and positioning mechanism is provided. A basket bucket is provided on the top right side of the basket loading machine, a drive motor is provided on the bottom of the basket bucket, and a rotating shaft is inserted on the right side of the front side wall of the basket loading machine. The power output end is connected to the rotating shaft through a reducer, and cams are sleeved at both ends of the rotating shaft, and a connecting rod is connected to the outer end of the cam, and a moving plate is provided at the top of both ends of the rotating shaft. The inner cavity is inserted with two sets of limit posts, a spring is provided on the rear side of the limit post, a movable basket plate is provided on the front side wall of the moving plate, and the top of the link and the movable basket plate are Front side wall connected, the moving plate The left and right side walls are provided with a block, and the bottom of the block is provided with a stopper. Two sets of the stoppers are provided on the front side wall of the basket loading machine, and the bottom of the inner cavity of the basket loading machine is provided with a bag-out conveyor belt. The bottom of the bucket is set on the top of the bag-out conveyor belt. The inner cavity of the bucket is uniformly provided with a bag-holding basket. The left side of the inner cavity of the basket loading machine is provided with a second bag pushing mechanism. A movable baffle is provided on the left side of the two bag pushing mechanisms, and the second bag pushing mechanism and the movable baffle are both located on the top of the bag-out conveyor belt.

Preferably, the necking mechanism is arranged on the outer wall of the culture bag in a circular shape at an equal distance.

Preferably, a vibrating disc is provided on the top of the collar track.

Preferably, the grip ring manipulator and the ring feeding mechanism are located on the same horizontal line.

Preferably, a sliding mechanism is provided at the bottom of the manipulator.

Preferably, a bag separating plate is provided at the top middle position of the bag separating mechanism.

Preferably, the outer wall of the flanging fixing mechanism is provided with a positioning hole.

Preferably, an auxiliary limit post is provided on the rear side wall of the two sets of limit posts, and the spring is sleeved on the outer wall of the auxiliary limit post.

Preferably, the outer wall of the bag-out conveyor belt is evenly provided with a plurality of rollers, and a finite block is provided between each of the two groups of rollers.

Preferably, a hydraulic cylinder is provided on the top left side of the basket loading machine, and a bottom plate is provided on the bottom of the hydraulic cylinder.

Compared with the prior art, the present invention has the beneficial effects that the edible fungus culture bag full automatic looper looper device saves labor, saves time and effort, uses automatic machinery, the looper is accurately closed, and the basket is packed with high efficiency Low mechanical failure rate greatly improves production efficiency.

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. However, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without making progressive work fall into the protection scope of the present invention.

Please refer to FIGS. 1-6. The present invention provides a technical solution: a double-station edible fungus culture bag fully automatic looping and basket loading machine, including a looping machine 1, and a basket loading machine is provided on the right side of the looping machine 1 2. A transfer conveyor 4 is installed on the right wall of the looper 1. The right end of the transfer conveyor 4 is provided in the inner cavity of the basket loading machine 2, and the front and rear side walls of the basket loading machine 2 are provided with Protective cover 3, a conveyor belt 5 is provided on the left side of the ring machine 1, a bag separating mechanism 8 is provided on the left wall of the ring machine 1, and first and second sides of the bag separating mechanism 8 are provided with a first pushing mechanism A bag mechanism 6, a bag pushing cylinder 7 is provided on the right side of the first bag pushing mechanism 6, a culture bag 9 is provided on both sides of the top of the bag separating mechanism 8, and four sets of shrinkage are provided on the outer wall of the culture bag 9 The mouth ring mechanism 10 is provided with a ring track 11 on the top of the inner cavity of the ring machine 1, a ring feeding mechanism 17 is provided on the right side of the ring track 11, and a ring mechanism 12 is provided on the left side of the ring track 11. The top of the collar mechanism 12 is provided with two sets of servo motors 13. The bottom of the servo motor 13 is provided with a threaded disk 14, and the bottom of the threaded disk 14 is provided with A four-jaw 15 is provided, a collar 16 is provided at the bottom of the inner cavity of the four-jaw 15, a clamping ring manipulator 18 is provided on the left side of the ring mechanism 12, and a cylinder is provided on the front and rear side walls of the ring machine 1 19, a manipulator 20 is provided on the left and right sides of the top of the bag dividing mechanism 8, the cylinder 19 is located on one side of the manipulator 20, and a cuff fixing mechanism 21 is provided on the top of the culture bag 9, A cover manipulator 22 is provided on the left and right sides of the top of the side fixing mechanism 21, a punching and positioning mechanism 23 is provided on the front side of the cover manipulator 22, and a bucket 24 is provided on the top right side of the basket loading machine 2. A drive motor 31 is provided at the bottom of the basket bucket 24, and a rotating shaft 25 is inserted into the right side of the front side wall of the basket loading machine 2. The power output end of the driving motor 31 is connected to the rotating shaft 25 through a reducer (not shown). A cam 26 is sleeved on both ends of the rotating shaft 25, a connecting rod 27 is connected to an outer end of the cam 26, and a moving plate 28 is provided on the top of both ends of the rotating shaft 25. The cavity is plugged with two sets of limit posts 29, a spring 30 is disposed on the rear side of the limit posts 29, and the moving plate 28 A movable baffle plate 32 is provided on the front side wall, and the top end of the link 27 is connected to the front side wall of the movable baffle plate 32. Both left and right side walls of the moving plate 28 are provided with baffle blocks 33, and the baffle block 33 The bottom of the basket is provided with a stopper 34, and two groups of the stoppers 34 are provided on the front side wall of the basket loading machine 2. The bottom of the inner cavity of the basket loading machine 2 is provided with a bag-out conveyor belt 37, and the bottom of the basket bucket 24 It is arranged on the top of the bag-out conveyor belt 37. The inner cavity of the bucket 24 is evenly provided with a bag-holding basket 38. The left side of the inner cavity of the basket loading machine 2 is provided with a second bag pushing mechanism 35. The left side of the bag mechanism 35 is provided with a movable baffle 36, and the second bag pushing mechanism 35 and the movable baffle 36 are both located on the top of the bag-out conveyor belt 37.

Wherein, the necking mechanism 10 is arranged on the outer wall of the culture bag 9 in a circular shape at an equal distance, a vibrating disk (not shown in the figure) is provided on the top of the collar track 11, the gripping ring manipulator 18 and the feeding ring The mechanism 17 is located on the same horizontal line, a sliding mechanism (not shown) is provided at the bottom of the robot 20, and a bag separating plate (not shown) is provided at the top middle position of the bag separating mechanism 8. Positioning holes (not shown) are provided on the outer wall of the side fixing mechanism 21. The rear side walls of the two sets of the limiting posts 29 are provided with auxiliary limiting posts, and the spring 30 is sleeved on the outer wall of the auxiliary limiting posts. It has a limit effect on the spring 30. The outer wall of the bag-out conveyor belt 37 is evenly provided with a plurality of rollers (not shown), and a limiting block (not shown) is provided between each set of rollers. The transporting of the bag-holding basket 38 has a limiting effect. A hydraulic cylinder (not shown in the figure) is provided on the top left side of the basket loading machine 2 and a bag blocking plate (not shown in the figure) is provided on the left side of the culture bag 9. (Shown), and the top of the baffle plate is connected to the bottom of the hydraulic cylinder. Barrier role in ensuring the uniformity of the culture bags basket.

Working principle: The culture bag 9 is sent to the looper 1 by the conveyor belt 5, the culture bag 9 is divided to both sides by the bag dividing mechanism 8, and the culture bag 9 is pushed to the center of the four claws 15 by the first bag pushing mechanism 6. The collar 16 enters the collar track 11 from the vibrating disk, and the collar 16 is sent to the collar position through the ring sending mechanism 17. The clamp ring manipulator 18 clamps the collar 16 and the collar mechanism 12 moves downward through the collar. The ring 16 reaches the bag clamping position, and the threaded disk 14 is driven by the servo motor 13 to drive the four claws 15 to open. Because the upper end of the four claws 15 is smaller, the four claws are opened as far as possible. The mouth mechanism 10 feeds the mouth of the culture bag 9 into the four claws 15 and drives the threaded disk 14 through the servo motor 13 to drive the four claws 15 to clamp the mouth of the culture bag 9 because the neck of the four claws 15 is designed with a shrinking mechanism At the position of 10, when the four claws 15 clamp the bag mouth of the culture bag 9, the necking mechanism 10 can be retracted, and the collar 16 is moved down through the grip ring manipulator 18 into the bag mouth of the culture bag 9. The claw 15 is opened, because the four claws 15 are inside the bag mouth of the culture bag 9, when the four claws 15 are opened, the bag mouth of the culture bag 9 is turned outward, and when the four claws 15 are opened more than When the collar 16 is moved down, the bag opening of the culture bag 9 is opened downward. The inverted bag opening is fixed by the cylinder 19 to prevent the bag opening from turning back. The ring mechanism 12 is returned to the position and the culture is carried out by the robot 20 The bag 9 moves to the upper cover position, the cylinder 19 drives the robot 20 to move, and the culture bag 9 is moved from the top of the bag dividing mechanism 8 to the upper cover position through the robot 20, and the punching and positioning mechanism 23 is moved directly above the culture bag 9 , And then move down to drill the culture bag 9 and locate the center of the ring. After the punching is completed, the cylinder 19 drives the manipulator 20 to return to prepare the next culture bag 9 cover. At this time, the flange fixing mechanism 21 is downward. The ring is fixed at the center by moving, and the punching and positioning mechanism 23 is returned to prepare for the capping of the next culture bag 9. At this time, the capping robot 22 grips the cover and moves to the position directly above the culture bag 9, and then the capping robot 22 moves toward Move the lid down to complete the closure of the primary culture bag 9, and then move the capped culture bag 9 to the basket position through the transfer conveyor 4, and place the bag basket 38 in the bucket 24. During operation, the driving motor 31 drives the rotating shaft 25 to rotate, and the rotating shaft 25 passes through. The wheel 26 and the connecting rod 27 drive the moving plate 28 to move up and down on the limit post 29. When the shifting block 33 is above the stopper 34, the moving plate 28 drives the movable shifting plate 32 of the outer wall to lift the bag in the bucket 24 The basket 38, as the cam 26 and the connecting rod 27 continue to operate, the moving plate 28 and the movable basket plate 32 move downward, and the block 33 under the action of the stopper 34 drives the movable basket plate 32 to move outward to make the activity The basket plate 32 is far away from the bottommost bag basket 38 in the bucket 24. When the gap between the basket and the basket is reached, the stopper 34 gives way. The movable basket plate 32 returns inward due to the action of the spring 30 and is inserted into the gap between the basket and the basket. The basket is lifted up, and the separated bottom bag basket 38 is conveyed to the bottom of the device for transporting the bag basket 38 by the bag-out conveyor belt 37. Under the function of the second bag pushing mechanism 35, the culture bag 9 is pushed out, so that The culture bag 9 falls into the bag basket 38, and finally the bag basket 38 containing the culture bag 9 is conveyed out through the bag-out conveyor belt 37. The movable baffle 36 prevents the culture bag 9 from entering the bag basket 38. Function to prevent the basket 38 from being displaced by the second bag pushing mechanism 3.

Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and replacements can be made to these embodiments without departing from the principle and spirit of the present invention. And variations, the scope of the invention is defined by the scope of the appended patent applications and their equivalents.

1‧‧‧Ring ring machine
2‧‧‧ Basket Loading Machine
3‧‧‧ cover
4‧‧‧ transfer conveyor
5‧‧‧ conveyor belt
6‧‧‧The first bag pushing mechanism
7‧‧‧Pushing cylinder
8‧‧‧Bagging mechanism
9‧‧‧ culture bag
10‧‧‧ Retracting mechanism
11‧‧‧ Collar track
12‧‧‧Ring mechanism
13‧‧‧Servo motor
14‧‧‧ Thread Plate
15‧‧‧ Four Claws
16‧‧‧ Collar
17‧‧‧ ring delivery agency
18‧‧‧Clamping ring robot
19‧‧‧ Cylinder
20‧‧‧ Manipulator
21‧‧‧Flange fixing mechanism
22‧‧‧ Cover robot
23‧‧‧ punching and positioning mechanism
24‧‧‧basket
25‧‧‧Shaft
26‧‧‧ cam
27‧‧‧ connecting rod
28‧‧‧ mobile board
29‧‧‧ limit post
30‧‧‧Spring
31‧‧‧Drive motor
32‧‧‧Activity dial
33‧‧‧Dial block
34‧‧‧ Stop
35‧‧‧Second push bag mechanism
36‧‧‧ movable baffle
37‧‧‧Out-of-bag Conveying Bag
38‧‧‧Bag

FIG. 1 is a schematic structural diagram of a double-station edible fungus culture bag automatic looping and basket packing machine according to an embodiment of the present invention. FIG. 2 is a schematic structural diagram of a looper of a double-station edible fungus culture bag automatic looper and a basket packing machine according to an embodiment of the present invention. 3 is a sectional view of a looper B-B of a double-station edible fungus culture bag automatic looper and a basket packing machine according to an embodiment of the present invention. Fig. 4 is a sectional view of a looper G-G of a double-station edible fungus culture bag automatic looper and a basket packing machine according to an embodiment of the present invention. Fig. 5 is a sectional view of the looper C-C of the double-station edible fungus culture bag automatic looper and basket packing machine according to the embodiment of the present invention. FIG. 6 is a schematic structural diagram of a double-station edible fungus culture bag automatic looper and basket-loading machine according to an embodiment of the present invention.

no

Claims (10)

A double-station edible fungus culture bag full-automatic looper and basket loading machine includes a looper machine (1), which is characterized in that: a basket loading machine (2) is provided on the right side of the looper machine (1), and A transfer conveyor (4) is installed on the right wall of the looper (1), and the right end of the transfer conveyor (4) is set in the inner cavity of the basket loading machine (2) The front and rear side walls are provided with a cover (3), the left side of the looper (1) is provided with a conveyor belt (5), and the left wall of the looper (1) is provided with a bag separating mechanism (8), A first bag pushing mechanism (6) is provided on the front and back sides of the bag separating mechanism (8), and a bag pushing cylinder (7) is provided on the right side of the first bag pushing mechanism (6). (8) Both sides of the top of the culture bag are provided with a culture bag (9), the outer wall of the culture bag (9) is provided with four sets of necking mechanisms (10), and the top of the inner cavity of the loop machine (1) is provided with Collar track (11), a ring feeding mechanism (17) is provided on the right side of the ring track (11), a ring mechanism (12) is provided on the left side of the ring track (11), the ring machine The top of the structure (12) is provided with two sets of servo motors (13), the bottom of the servo motor (13) is provided with a threaded disk (14), and the bottom of the threaded disk (14) is provided with four claws (15), A collar (16) is provided at the bottom of the inner cavity of the four claws (15), a clamping ring manipulator (18) is provided on the left side of the collar mechanism (12), and the front and rear side walls of the collar machine (1) Both are provided with air cylinders (19), and the left and right sides of the bag dividing mechanism (8) are provided with robots (20), the air cylinders (19) are located on one side of the robots (20), and the culture bags (9) The top of the flanging fixing mechanism (21) is provided with a flanging fixing mechanism (21), and an upper cover robot (22) is provided on the left and right sides of the flanging fixing mechanism (21). A punching and positioning mechanism (23) is provided. A basket bucket (24) is provided on the top right side of the basket loading machine (2), and a drive motor (31) is provided at the bottom of the basket bucket (24). A rotating shaft (25) is inserted into the right side of the front side wall of the machine (2), and the power output end of the driving motor (31) passes through the reducer The rotating shaft (25) is connected, and cams (26) are sleeved on both ends of the rotating shaft (25), and a connecting rod (27) is connected to the outer end of the cam (26). A moving plate (28) is provided on the top, and two sets of limiting posts (29) are inserted into the inner cavity of the moving plate (28). A spring (30) is provided on the rear side of the limiting post (29). The front side wall of the moving plate (28) is provided with a movable basket plate (32), and the top end of the link (27) is connected to the front side wall of the movable basket plate (32). Both left and right side walls are provided with a block (33), a bottom of the block (33) is provided with a stopper (34), and two sets of the stoppers (34) are provided on the front side wall of the basket loading machine (2), The bottom of the inner cavity of the basket loading machine (2) is provided with a bag-out conveyor belt (37), the bottom of the basket bucket (24) is provided at the top of the bag-out conveyor belt (37), and the basket bucket (24) The inner cavity is uniformly provided with a bag-holding basket (38). A second bag pushing mechanism (35) is provided on the left side of the inner cavity of the basket loading machine (2), and the left side of the second bag pushing mechanism (35) is provided. There is a movable baffle (36), and the second bag pushing mechanism (35) and the movable baffle (36) are both located on the top of the bag-out conveyor belt (37). According to claim 1, the double-station edible fungus culture bag full-automatic looper and basket packing machine, wherein the necking mechanism (10) is arranged on the outer wall of the culture bag (9) in a circular shape and equidistantly. The double-station edible fungus culture bag full-automatic looper and basket packing machine according to claim 1, wherein the top of the looper track (11) is provided with a vibration plate. The double-station edible fungus culture bag full-automatic ring-looping and basket-loading machine according to claim 1, wherein the gripping ring manipulator (18) and the ring feeding mechanism (17) are on the same horizontal line. The double-station edible fungus culture bag full-automatic looper and basket packing machine according to claim 1, wherein the bottom of the manipulator (20) is provided with a sliding mechanism. According to claim 1, the double-station edible fungus culture bag automatic looping and basket packing machine, wherein a bag separating plate is provided at the top middle position of the bag separating mechanism (8). According to claim 1, the double-station edible fungus culture bag fully automatic looper and basket packing machine, wherein the outer wall of the flanging fixing mechanism (21) is provided with positioning holes. The double-station edible fungus culture bag full-automatic looper and basket packing machine according to claim 1, wherein the rear side walls of the two sets of the limit posts (29) are provided with auxiliary limit posts, and the springs (30 ) Sleeve on the outer wall of the auxiliary limit post. The double-station edible fungus culture bag automatic looping and basket packing machine according to claim 1, wherein the outer wall of the bag-out conveyor belt (37) is evenly provided with a plurality of rollers, and between each two groups of rollers Set a finite bit block. The double-station edible fungus culture bag fully automatic ring and basket loading machine according to claim 1, wherein a hydraulic cylinder is provided on the top left side of the basket loading machine (2), and a bag blocking plate is provided on the bottom of the hydraulic cylinder .