TWI621399B - Preparation and production flow process for health beverage and application equipment used therein - Google Patents

Abstract

The preparation process of the health drink and the application equipment used in the preparation process include the following steps: raw material dialysis, surface treatment, cracking extraction, concentrated essence, phytobacterial fermentation, system filling, penetration sterilization and finished product inspection. First, after the material is collected, the surface impurities of the material are cleaned, and then surface treatment is performed to evaporate the surface water, and then the material is passed through a cracking extraction device to extract the juice in the material, and then the concentrate is extracted by a concentrated essence device. The granules are separated, the best sap is retained, and then the sap is fermented by the phytobacterial fermentation equipment. Then, after fermentation, the system is filled and sealed, the preliminary product is completed, and the preliminary product is placed in the penetration. The sterilization equipment can be finished after being sterilized and finished.

Description

Preparation process of health drink and application equipment used in the preparation process

The invention relates to a preparation process of a health drink and an application device used in the preparation process; in detail, a special device in the process can improve the active ingredient, reduce the manufacturing cost, improve the production efficiency and improve the food safety. Quality health drink preparation process.

With the development of science and technology, natural diets have become less and less sufficient to meet the nutritional needs of the human body, and due to changes in work and rest, a variety of civilized diseases have emerged, so modern people are paying more and more attention to issues related to nutrition and health care. Thus, many inventions of health products have been produced to help humans, improve nutritional supplements, or reduce the incidence of related diseases.

To this end, the industry has a variety of health drink preparation process, however, the traditional health drink preparation process has the following shortcomings:

1. In the traditional juice, the traditional health drink usually separates the pulp from the peel, and only takes the juice component in the pulp, which is easy to waste the ingredients in the peel, but usually the most active ingredient is in the peel. For resources Under the effective use of consideration, there is a real need for improvement.

2. In the traditional health drink, the filtered residue will accumulate in the filtering device, and after a certain amount of accumulation, it must be manually cleaned, and at this time, the filtration must be stopped, thus wasting a lot of time. Cleaning up the residue, in terms of production efficiency, needs to be improved.

3. When the general fermentation equipment is subjected to fermentation, it takes a long time to wait for the microorganism to carry out the fermentation, and it is necessary to improve under the time cost consideration.

4. When a large number of finished products are in the sterilization step, among them, the sterilization equipment often cannot sterilize each finished product due to space constraints, and some products are not really sterilized, resulting in the quality of the product being affected. improve.

In view of this, the inventor of this case has been engaged in research and development experience in related fields for many years, and has conducted in-depth discussions on the above-mentioned shortcomings, and actively sought solutions according to the above-mentioned needs. After a long period of hard work and many tests, the inventor finally completed this book. invention.

The present invention provides a preparation process for a health drink that improves the efficiency and effectiveness of the preparation process by improving a plurality of devices.

In order to achieve the above object, the present invention comprises a preparation process of a health drink and an application device used in the preparation process, and the preparation process comprises the following steps: raw material dialysis, surface treatment, pyrolysis extraction, concentrated essence, and germination hair. Fermentation, system filling, penetration sterilization and finished product inspection, in which raw material dialysis: collecting the health drink material to be prepared, and cleaning the selected material to remove the skin impurities of the material; surface treatment; The post material is sent to a drying device to evaporate the water remaining on the material; the cracking extraction: the material is placed in a cracking extraction device, and the juice of the material is extracted through the cracking extraction device; the concentrated extract: the extract The sap and the residual granules are separated by a concentrated essence device, and only the purest essence juice is retained; the phytobacterial fermentation: the essence juice is placed in the fermentation equipment to ferment the active ingredient; the system is filled: the fermented The active ingredient is filled into the container and packaged to form a preliminary product; penetration sterilization: the preliminary product is sterilized by penetrating the sterilization device; and the finished product is finished: the finished product after the sterilization is packaged to form a finished product.

Accordingly, in the preparation of the health drink of the present invention, first, the material to be prepared is collected, the material is washed with impurities on the surface, the cleaned material is dried, and the dried material is placed in the cracking extraction. The device is extracted by the cleavage extraction device to form an essence juice, and then the sap is separated from the residual granules through the concentrated concentrating device, and the retained juice is the essence of the active ingredient, and the juice is passed through The plant fermentation equipment produces fermentation.

Continuing the foregoing, the fermented juice is poured into a container through a filling device, and packaged to insulate the air, that is, the preliminary product is completed, and the preliminary product is sent to the penetration sterilization device, and the penetration sterilization is performed through the penetration sterilization. The equipment sterilizes the preliminary product to enhance its food safety. Finally, the finished product is finally packaged, that is, the finished product is obtained.

1‧‧‧ Raw material dialysis

2‧‧‧Surface treatment

21‧‧‧Drying equipment

211‧‧‧ rolling device

212‧‧‧fan

3‧‧‧Cleavage extraction

31‧‧‧ Juice extraction equipment

311‧‧‧ body

312‧‧‧Feeding Department

3121‧‧‧ cracker

313‧‧‧ drive

314‧‧‧Extraction Department

3141‧‧‧ drive shaft

3142‧‧‧Pushing slice

315‧‧‧Drawing Department

4‧‧‧ Concentrate

41‧‧‧ Concentrated essence equipment

411‧‧‧Centrifugal filter tank

4111‧‧‧ accommodating space

4112‧‧‧Filter

412‧‧‧ openings

413‧‧‧ scraper

414‧‧‧Export

5‧‧‧Study fermentation

51‧‧‧Study fermentation equipment

511‧‧‧ Ontology

512‧‧‧ Fermentation space

513‧‧‧Cultivated materials

514‧‧‧Agitator

5141‧‧‧ drive unit

5142‧‧‧Stirring unit

5143‧‧‧jet device

5144‧‧‧ snorkel

6‧‧‧System fill

7‧‧‧through sterilization

71‧‧‧through sterilization equipment

711‧‧‧through sterilizer

7111‧‧‧

7112‧‧‧Mezzanine

7113‧‧‧ accommodating space

7114‧‧‧ openings

7115‧‧‧Slot cover

712‧‧‧Place rack

713‧‧‧heating equipment

7131‧‧‧ hot water pipe

7132‧‧‧Water jet head

7133‧‧‧Heat pipe

714‧‧‧Cooling tower

7141‧‧‧Induction tube

8‧‧‧ Finished product inspection

9‧‧‧Complete products

1 is a schematic view showing a preparation process of a health drink according to the present invention; FIG. 2 is a schematic view showing a surface treatment step according to the present invention; FIG. 3 is a perspective view of a cracking extraction apparatus according to the present invention; The perspective view of the concentrated essence equipment of the present invention; FIG. 5 is a schematic perspective view of the fermentation equipment of the present invention; FIG. 6 is a side view of the sterilization equipment of the present invention; AA schematic view of the device profile; Figure 8: Schematic diagram of the finished product of the present invention.

For a more detailed understanding of the purpose, function, features and structure of the present invention, the following description is given by way of a preferred embodiment: Referring to FIG. 1 , FIG. 1 is a preparation process of the health drink according to the present invention. schematic diagram.

It can be seen from FIG. 1 that the preparation process of the health drink according to the preferred embodiment of the present invention and the application equipment used in the preparation process are mainly sequential. Including: raw material dialysis 1, surface treatment 2, cracking extraction 3, concentrated essence 4, phytobacterial fermentation 5, system filling 6, penetration sterilization 7 and finished product inspection 8: raw material dialysis 1: preparation of materials to be prepared, this implementation For example, in the case of lemon, the material is mainly cleaned and the impurities of the skin are removed. In the cleaning method of the embodiment, the multi-stage dialysis of the pressurized water column of the cleaning device is taken as an example, and a large amount of material can be simultaneously cleaned by using a strong water column.

Surface Treatment 2 <Combination Reference FIG. 2>: Drying the cleaned material. In the present embodiment, the drying device 21 includes a rolling device 211 and a fan 212 disposed in the rolling device 211; and the rolling device 211 The material that has just been cleaned rolls, and the wind remaining by the fan 212 is used to blow dry moisture remaining on the material.

The cleavage extraction 3 <combination reference Fig. 3>: the material is input into a cracking extraction device 31, and in this embodiment, the lysing extraction device 31 can include a body 311, a feeding portion 312 disposed on the body 311, and a a driving device 313 connected to the feeding portion 312, an extracting portion 314 connected to the feeding portion 312 and being driven by the driving device 313, and a discharging portion 315 contacting the extraction portion 314; wherein the extracting portion 314 includes a The driving shaft 314 connected to the driving device 313 and the pressure feeding slice 3142 disposed on the driving shaft 3141, and the outer diameter of the outlet of the pressure feeding slice 3142 and the inlet portion 312 are smaller than the size of the ordinary fruits and vegetables.

In addition, in the embodiment, the feeding portion 312 can have a cracking device 3121 in a timely manner, and the cracking device 3121 can crush the vegetable and fruit into a small volume, and then enter the extracting portion 314, wherein the pressure feeding slice 3142 is a spiral ring. Designed on the drive shaft On 3141.

In the three steps of the crack extraction, the material is placed by the feeding portion 312, and the driving shaft 314 is rotated by the driving device 313 to push the material to be pushed by the driving shaft 3141 to advance to the outlet of the feeding portion 312 while being pressurized. The slice 3142 slices the material into smaller pieces so that the pieces are continuously pressed by the drive shaft 3141 toward the outlet of the feed portion 312, and because the distance between the outlet of the feed portion 312 and the pressure feed slice 3142 is very small, the larger volume is made. The material granules are continuously chopped and extruded until the peel, seeds and flesh of the material are crushed and crushed to form juice and minute granules, which are discharged from the discharge portion 315.

Concentrated Essence 4 <With reference to Figure 4>: The juice and the micro-grain are poured into the concentrated essence device 41, and the concentrated essence device 41 in this embodiment includes a centrifugal filter tank 411 and a centrifugal filter tank. An opening 412 above the opening 411, a scraper 413 disposed in the opening 412, and a discharge port 414 disposed at the bottom of the side of the centrifugal filter tank 411; wherein the centrifugal filter tank 411 has an accommodation space 4111 and a ring The filter screen 4112 is placed on the inner wall of the centrifugal filter tank 411 and placed above the accommodating space 4111, and the upper end of the filter screen 4112 is in partial contact with the scraper 413; when the juice and granules are poured into the centrifugal filter tank 411, the first The juice and the granules are poured into the centrifugal filter tank 411, and are rotated at a high speed through the centrifugal filter tank 411, so that the granules are sucked by the centrifugal force to the upper end of the filter 4112, and the juice passes through the filter 4112 to become a filtrate and is dropped. In the accommodating space 4111, after a certain capacity, the filtrate is discharged by the discharge port 414, and after the granules reach a certain number at the upper end of the filter 4112, that is, along the scraper 413 The centrifugal filter tank 411 is taken out.

Phytophthora fermentation 5 <fitted with reference to Fig. 5>: The juice obtained by concentrating the essence is sent to a germination fermentation device 51. The phytobacterial fermentation device 51 in this embodiment includes a body 511 in a timely manner, and the body can be upright In the aspect of the cylinder, a fermentation space 512 disposed in the body 511, a culture material 513 disposed at the bottom of the body 511 and connected to the fermentation space 512, and a body 511 disposed in the body 511 and extending through the fermentation space 512 and the culture material The agitating device 514 of the 513; wherein the agitating device 514 has a driving device 5141, a stirring unit 5142 connected to the driving device 5141, a plurality of jet devices 5143 disposed on the stirring unit 5142, and a plurality of jet devices 5144 connected thereto. a vent pipe 5144 that is in contact with the outside air; the filtrate is poured into the body 511, and the jet device 5143 and the agitation unit 5142 are activated by the driving device 5141, and the culture material 513 and the filtrate are rotated and rotated by the agitation unit 5142, and the jet device 5143 is sprayed. The outside air, in order to provide a catalyst for microbial fermentation, enables the filtrate to accelerate the completion of the fermentation.

System Filling 6: The fermented filtrate is sent to a filling device, wherein the filling device in this embodiment has a washing unit capable of washing the container to be flushed into the filtrate, and the container used in the embodiment is a can. As an example, a flushing unit that connects the washing unit and flushes the filtrate into the container, and a lock cover unit that isolates the container from the air; through the filling device, the juice is processed by the punching unit and the lock cover unit to form Preliminary finished product.

Penetration sterilization 7 <with reference to Figure 6 and Figure 7>: will be preliminary The product is inserted into the sterilizing device 71. In this embodiment, the through-sterilizing device 71 includes a penetrating sterilizer 711, a placement frame 712 disposed in the sterilizing sterilizer 711, and a sterilizable material. a heating device 713 that penetrates the upper end of the sterilizer 711, and a cooling water tower 714 that is disposed outside the sterilizing kettle 711. The through-sterilizer 711 includes a tank body 7111, and a receiving space 7113 disposed in the tank body. An interlayer 7112 disposed between the tank body 7111 and the accommodating space 7113, an opening 7114 disposed at one end of the tank body 7111, a tank cover 7115 corresponding to the opening 7114, and a through-opening sterilizer 711 The hot water pipe 7131 opposite to the opening 7114, the plurality of water jets 7132 which are disposed on the tank body 7111 and connected to the accommodating space 7113, and a heat pipe 7133 which connects the sterilizing kettle 711 and the heating device 713; and, the cooling water tower 714 A cooling tube 7141 is connected to the through-sterilization vessel 711.

Following the foregoing, the preliminary product is placed on the shelf 712, and the slot cover 7115 is closed, and the hot water is sent to the interlayer 7112 via the heat pipe 7133 through the heating device 713, and the hot water is sprayed through the hot water pipe 7131 and the water jet head 7132. On the preliminary product, high temperature sterilization is carried out. Due to the multi-directional spraying of the plurality of water jet heads 7132 and the hot water pipe 7131, the high temperature sterilization operation can be performed more completely to the preliminary product, and when the high temperature sterilization is completed, the hot water in the sterilization kettle 711 is extracted. Then, the cold water of the cooling water tower 714 is introduced into the interlayer 7112 through the cold cathode tube 7141, so that the tank body 7111 is also cooled. When the temperature of the tank body 7111 is lowered to normal temperature, the preliminary finished product can be taken out from the through-sterilizing kettle 711. .

Finished product inspection 8 <with reference to Figure 8>: will be sterilized after penetration The preliminary product is finally packaged and can be packaged through a packaging machine or a manual package. In this embodiment, a canned package is taken as an example to form a canned finished product.

It can be seen from the above that when the health drink is prepared by the present invention, the lemon is first prepared, and then washed with a pressurized water column of the cleaning device to remove impurities on the surface of the lemon. Then, the lemon is blown by the drying device 21 with the rolling matching fan 212. In a dry manner, it is subjected to rolling drying and air drying, and then the dried lemon is sent to the cracking extraction device 31.

Please refer to FIG. 2 and FIG. 3, FIG. 2 is a schematic view showing the steps of washing and air drying according to the present invention, and FIG. 3 is a perspective view of the cracking and extracting apparatus according to the present invention.

As shown in the figure, after the lemon is input from the feeding portion 312 of the cracking and extracting device 31, the lemon is cut into a small volume by the cracking device 3121, and then the driving shaft 314 is rotated by the driving device 313 to make the lemon. Before being squeezed, it enters the outlet of the material portion 312, and at the same time, the lemon is sliced into smaller pieces by the pressure feed slice 3142, and because the distance between the outlet and the pressure feed slice 3142 is very small, the lemon is continuously crushed by the slice 3142, and the drive shaft is driven. Pushing the extrusion causes the lemon to be crushed to a very small size to flow out of the gap, so that the juice and the granules of the most nutrient content can be retained, and the lemon essence is formed and outputted by the discharge portion 315.

Please refer to FIG. 4, which is a perspective view of the concentrated essence device of the present invention.

As shown in the figure, continue the above, put the lemon essence into the concentrated essence The centrifugal filter tank 411 of the apparatus 41 rotates at a high speed to cause the granules in the lemon essence to be raked to the surface of the filter 4112 by centrifugal force, and the granules accumulated by a certain amount are discharged by the scraper 413. Outside the filter tank 411, the filter device 41 can continuously filter the lemon essence without stopping the machine, and the liquid in the lemon essence passes through the filter 4112 to become a filtrate, and drops into the accommodating space 4111, when a certain capacity is collected. It is then discharged from the discharge port 414, that is, the purest active ingredient is retained.

Please refer to FIG. 5, which is a perspective view of the fermentation equipment of the present invention.

Next, as shown in the above figure, the juice obtained by the concentrated essence is sent to the phytobacterial fermentation equipment 51 having the jet device 5144, and the external air is sprayed through the air jet device 5144 to become a catalyst for microbial fermentation, so that the juice can rapidly produce fermentation. Further, the fermented juice is obtained, and then the fermented juice is filled, and the canned container is firstly washed through a three-in-one automatic filling device, and then the juice is filled into the canned container and locked, and the preliminary completion is completed. Finished product.

Please refer to FIG. 6 to FIG. 8 . FIG. 6 is a perspective view of the penetration sterilization apparatus of the present invention, FIG. 7 is a schematic view of a section A-A of the penetration sterilization apparatus of the present invention, and FIG. 8 is a schematic view of the finished product of the present invention.

Finally, as shown in the figure, the preliminary product is placed in the penetration sterilization device 71, and the hot water is sent to the interlayer 7112 via the heat pipe 7133 through the heating device 713, and the hot water is sprayed through the hot water pipe 7131 and the water jet head 7132. On the preliminary product, the sterilization operation is carried out, and the plurality of water jet heads 7132 and the hot water pipe 7131 Spraying, the sterilization effect can be more complete, and a large number of simultaneous high-temperature sterilization operations can be performed to form a multi-point high-temperature sterilization. When the sterilization is completed, the hot water in the sterilization kettle 711 is extracted and then the cooling water tower 714 is taken out. The cold water is introduced into the interlayer 7112 through the cold guide tube 7141, so that the tank body 7111 is cooled down synchronously, and the sterilized finished product can be taken out, and finally, the canned package is produced, that is, the canned finished product 9 is produced.

In summary, the preparation process of the health drink according to the present invention and the application equipment used in the preparation process have the following advantages:

1. The preparation process of the health drink according to the present invention and the application equipment used in the preparation process, wherein the cracking extraction device can fully extract the fruit and vegetable, including peel, pulp, seeds, most of the most nutritious The ingredients are all in the peel, so that the production of the active ingredient can be improved, and the production efficiency can be improved.

2. The preparation process of the health drink according to the present invention and the application equipment used in the preparation process, wherein the concentrated essence device can automatically scrape the filtered residue, saving manpower removal time, without stopping the machine By increasing the filtration time, a larger amount of juice filtration can be provided to increase production efficiency.

3. The preparation process of the health drink according to the present invention and the application equipment used in the preparation process, wherein the plant fermentation device can have a jet device, which can accelerate the fermentation of the microorganism to accelerate the fermentation time and reduce the time. cost.

4. The preparation process of the health drink according to the present invention and the application device used in the preparation process, wherein the penetration sterilization device can provide a larger amount and more face-oriented heating and high temperature sterilization, thereby improving the sterilization effect To make the end The finished product is more secure.

5. The through-sterilization device has a cooling device, which can introduce cold water after high-temperature sterilization, accelerate the normal temperature of the tank to recover, so that when the finished product is taken out, it is not necessary to wait for the temperature to cool down, and the lower the temperature can be entered. The steps are actually to improve the efficiency of production.

6. The preparation process of the health drink according to the present invention and the application equipment used in the preparation process, wherein the filling device is a three-in-one device, so there is no need to purchase three different devices: washing equipment, filling equipment, lock Cover equipment, so reduce the cost of machinery procurement.

Therefore, the present invention has excellent advancement and practicability in the same kind of products, and after consulting domestic and foreign technical documents on such materials, it is true that no identical or similar structure or technology exists before the application of the present case. The case should have met the patent requirements of "inventive", "combined with industrial use" and "progressive", and applied in accordance with the law.

It is to be understood that the foregoing description of the preferred embodiments of the invention is intended to be

Claims (4)

A preparation process of a health drink, the preparation process comprises: raw material dialysis, surface treatment, cracking extraction, concentrated essence, phytobacterial fermentation, system filling, penetration sterilization and finished product inspection, wherein; raw material dialysis: will The prepared health drink material is collected, and the selected material is cleaned to remove the skin impurities of the material; surface treatment: the cleaned material is sent to a drying device to evaporate the water remaining on the material; : placing the material in a cracking extraction device, extracting the juice of the material through the cracking extraction device; and concentrating the essence: separating the residual granules after the extraction and the juice through a concentrated essence device, leaving only the purest effective Ingredient; Fermentation: The essence juice is placed in a fermentation plant to ferment the active ingredient; the system is filled: the fermented active ingredient juice is filled into the container and packaged to form a preliminary product; The preliminary product is sterilized by a penetration sterilization device; the finished product inspection: the preliminary finished product after the sterilization is completed Means forming a finished product; wherein the preparation process is characterized in that: The cracking extraction device comprises a body, a feeding portion disposed on the body, a driving device connected to the feeding portion, an extracting portion connected to the feeding portion and driven by the driving device, and a a discharge portion that is connected to the extraction portion; wherein the extraction portion includes a drive shaft coupled to the drive device, and a pressure feed slice disposed on the drive shaft, and the pressure feed slice and the feed portion The outer diameter interval of the outlet is smaller than the size of the general vegetable and fruit; the concentrated essence device comprises a centrifugal filter tank, an opening disposed above the centrifugal filter tank, a scraper disposed at the opening, and a centrifugation disposed at the outlet a discharge port at the bottom of the side of the filter tank; wherein the centrifugal filter tank has an accommodating space, and a filter disposed on the inner wall of the centrifugal filter tank and placed above the accommodating space, and the filter The net end is in contact with the scraper portion; the phytobacterial fermentation device comprises a body, a fermentation space disposed in the body, a culture material disposed at the bottom of the body and connected to the fermentation space, and a set a stirring device of the culture medium and the culture material, wherein the stirring device has a driving device, a stirring unit connected to the driving device, a plurality of jet devices disposed on the stirring unit, and a a vent pipe connected to the plurality of jet devices and in contact with external air; the penetrating sterilization device includes a penetrating sterilizer, a placement frame disposed in the penetrating sterilizer and capable of placing a sterilized object, and a set a heating device at the upper end of the sterilization kettle, and a cooling water disposed outside the penetration sterilization kettle The sterilizing kettle comprises a tank body, a accommodating space disposed in the tank body, an interlayer disposed between the tank body and the accommodating space, and an opening disposed at one end of the tank body, a groove cover corresponding to the opening; further, the heating device has a heat pipe connected to the groove body, a plurality of water rings disposed in the groove body and connected to the accommodating space, and disposed in the accommodating space opposite to The inner wall of the opening is provided with a horizontally extending hot water pipe; further, the cooling water tower includes a cooling pipe connected to the accommodating space. The preparation process of the health drink according to claim 1, wherein the feeding portion further comprises a cracking device, which can crush the vegetable and fruit into a smaller volume and then enter the extracting portion. The preparation process of the health drink according to claim 1, wherein the pressure feed slice is spirally arranged on the transmission shaft. The preparation process of the health drink according to claim 1, wherein the body is an upright cylinder.