TWI694096B - Front panel of flexible device - Google Patents
Front panel of flexible device Download PDFInfo
- Publication number
- TWI694096B TWI694096B TW105123207A TW105123207A TWI694096B TW I694096 B TWI694096 B TW I694096B TW 105123207 A TW105123207 A TW 105123207A TW 105123207 A TW105123207 A TW 105123207A TW I694096 B TWI694096 B TW I694096B
- Authority
- TW
- Taiwan
- Prior art keywords
- resin film
- formula
- front panel
- group
- layer
- Prior art date
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- 229920005989 resin Polymers 0.000 claims abstract description 195
- 229920001721 polyimide Polymers 0.000 claims abstract description 63
- 238000012360 testing method Methods 0.000 claims abstract description 25
- 229920000642 polymer Polymers 0.000 claims abstract description 6
- 239000010410 layer Substances 0.000 claims description 98
- 239000002346 layers by function Substances 0.000 claims description 59
- 229910052731 fluorine Inorganic materials 0.000 claims description 27
- 125000001424 substituent group Chemical group 0.000 claims description 25
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- 239000011737 fluorine Substances 0.000 claims description 23
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 claims description 22
- 125000003118 aryl group Chemical group 0.000 claims description 17
- 238000002834 transmittance Methods 0.000 claims description 17
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- 238000010521 absorption reaction Methods 0.000 claims description 12
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- 238000000034 method Methods 0.000 description 16
- 229910010272 inorganic material Inorganic materials 0.000 description 15
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- 239000003086 colorant Substances 0.000 description 4
- 238000001514 detection method Methods 0.000 description 4
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- BOTDANWDWHJENH-UHFFFAOYSA-N Tetraethyl orthosilicate Chemical compound CCO[Si](OCC)(OCC)OCC BOTDANWDWHJENH-UHFFFAOYSA-N 0.000 description 2
- 230000006750 UV protection Effects 0.000 description 2
- 150000008065 acid anhydrides Chemical class 0.000 description 2
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- 125000003710 aryl alkyl group Chemical group 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
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- 125000000008 (C1-C10) alkyl group Chemical group 0.000 description 1
- GEWWCWZGHNIUBW-UHFFFAOYSA-N 1-(4-nitrophenyl)propan-2-one Chemical compound CC(=O)CC1=CC=C([N+]([O-])=O)C=C1 GEWWCWZGHNIUBW-UHFFFAOYSA-N 0.000 description 1
- AJNMZSKLCGFSLU-UHFFFAOYSA-N CC(C)(C(CC1)CCC1Oc(cc1)ccc1[NH-])C(CC1)CCC1Oc(cc1)ccc1N Chemical compound CC(C)(C(CC1)CCC1Oc(cc1)ccc1[NH-])C(CC1)CCC1Oc(cc1)ccc1N AJNMZSKLCGFSLU-UHFFFAOYSA-N 0.000 description 1
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- 239000004952 Polyamide Substances 0.000 description 1
- NRCMAYZCPIVABH-UHFFFAOYSA-N Quinacridone Chemical class N1C2=CC=CC=C2C(=O)C2=C1C=C1C(=O)C3=CC=CC=C3NC1=C2 NRCMAYZCPIVABH-UHFFFAOYSA-N 0.000 description 1
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- 125000000751 azo group Chemical group [*]N=N[*] 0.000 description 1
- IRERQBUNZFJFGC-UHFFFAOYSA-L azure blue Chemical compound [Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[S-]S[S-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-] IRERQBUNZFJFGC-UHFFFAOYSA-L 0.000 description 1
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- CRHLEZORXKQUEI-UHFFFAOYSA-N dialuminum;cobalt(2+);oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[O-2].[O-2].[Al+3].[Al+3].[Co+2].[Co+2] CRHLEZORXKQUEI-UHFFFAOYSA-N 0.000 description 1
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- IEQIEDJGQAUEQZ-UHFFFAOYSA-N phthalocyanine Chemical class N1C(N=C2C3=CC=CC=C3C(N=C3C4=CC=CC=C4C(=N4)N3)=N2)=C(C=CC=C2)C2=C1N=C1C2=CC=CC=C2C4=N1 IEQIEDJGQAUEQZ-UHFFFAOYSA-N 0.000 description 1
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- FYNROBRQIVCIQF-UHFFFAOYSA-N pyrrolo[3,2-b]pyrrole-5,6-dione Chemical class C1=CN=C2C(=O)C(=O)N=C21 FYNROBRQIVCIQF-UHFFFAOYSA-N 0.000 description 1
- IZMJMCDDWKSTTK-UHFFFAOYSA-N quinoline yellow Chemical class C1=CC=CC2=NC(C3C(C4=CC=CC=C4C3=O)=O)=CC=C21 IZMJMCDDWKSTTK-UHFFFAOYSA-N 0.000 description 1
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- YGSDEFSMJLZEOE-UHFFFAOYSA-M salicylate Chemical compound OC1=CC=CC=C1C([O-])=O YGSDEFSMJLZEOE-UHFFFAOYSA-M 0.000 description 1
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Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/34—Layered products comprising a layer of synthetic resin comprising polyamides
-
- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
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Abstract
Description
本發明係有關於一種樹脂薄膜、積層體、光學構件、顯示構件以及前面板。 The present invention relates to a resin film, a laminate, an optical member, a display member, and a front panel.
以往,係使用玻璃作為構成太陽電池或顯示器等的各種顯示裝置之顯示構件的基材、光學構件基材以及前面板的材料。但是玻璃係有容易龜裂且較重的缺點。又,近年來在顯示器的薄型化、輕量化及可撓性化之際,玻璃基材或玻璃前面板係不具有充分的材質特性。因此,已研討丙烯酸系樹脂、及對樹脂賦予有耐擦傷性之積層體,作為代替玻璃之材料或基材。亦已研討如含有聚醯亞胺及氧化矽的混合薄膜之有機材料及無機材料的複合材料(例如參照專利文獻1、2)。 Conventionally, glass has been used as a base material for a display member, an optical member base material, and a front panel constituting various display devices such as solar cells and displays. However, the glass system has the disadvantages of being easy to crack and being heavy. In addition, in recent years, when the display is thinner, lighter, and more flexible, the glass substrate or the glass front panel does not have sufficient material properties. For this reason, acrylic resins and laminates that impart scratch resistance to resins have been studied as materials or base materials for replacing glass. Composite materials of organic materials and inorganic materials such as mixed films containing polyimide and silicon oxide have also been studied (for example, refer to Patent Documents 1 and 2).
[專利文獻1]日本專利特開2008-163309號公報 [Patent Document 1] Japanese Patent Laid-Open No. 2008-163309
[專利文獻2]美國專利第8207256號說明書 [Patent Document 2] Specification of US Patent No. 8207256
依照本案發明者等的見解,含有聚醯亞胺系高分子之樹脂薄膜係具有較高的透明性,同時能夠達成優異的彎曲性。但是含有聚醯亞胺系高分子之樹脂薄膜,在彎曲時有時對比及色相會產生變化,就此而言,必須進一步改善。應用在可撓性裝置的顯示構件之基材、光學構件的基材及/或前面板的用途之樹脂薄膜,被要求在彎曲時具有良好的視認性。 According to the findings of the inventors of the present application, a resin film containing a polyimide-based polymer has high transparency and can achieve excellent flexibility. However, the resin film containing a polyimide-based polymer may sometimes change in contrast and hue during bending, and in this regard, it must be further improved. The resin film used for the substrate of the display device of the flexible device, the substrate of the optical member, and/or the front panel is required to have good visibility when bent.
因此,本發明之主要的目的,係有關於在含有聚醯亞胺系高分子且具有較高的透明性之樹脂薄膜,進行改善彎曲時的視認性。 Therefore, the main object of the present invention is to improve the visibility during bending of a resin film containing a polyimide-based polymer and having high transparency.
本發明的一態樣之樹脂薄膜係含有聚醯亞胺系高分子。藉由設置在從該樹脂薄膜起算5cm的距離之輸出功率40W的光源,從該樹脂薄膜的一面進行對該樹脂薄膜照射313nm的光線24小時之光照射試驗後,該樹脂薄膜係滿足以下的條件。 The resin film of one aspect of the present invention contains a polyimide-based polymer. With a light source installed at a distance of 5 cm from the resin film and having an output power of 40 W, the resin film was irradiated with 313 nm light from one side of the resin film for 24 hours, and the resin film satisfies the following conditions .
(i)光照射試驗後的該樹脂薄膜,係具有對550nm的光線為85%以上的透射率;及(ii)光照射試驗前的樹脂薄膜係具有5以下的黃色度,且在該樹脂薄膜的光照射試驗前後之黃色度的差為未達2.5。 (i) The resin film after the light irradiation test has a transmittance of 85% or more to light at 550 nm; and (ii) The resin film before the light irradiation test has a yellowness of 5 or less, and the resin film The difference in yellowness before and after the light irradiation test was less than 2.5.
滿足該等條件(i)及(ii)之樹脂薄膜,在彎曲時 對比或色相不容易產生變化,而能夠維持良好的視認性。 When the resin film that satisfies these conditions (i) and (ii) is bent, Contrast or hue is not easy to change, but can maintain good visibility.
本發明係提供一種積層體,其具有上述樹脂薄膜、及設置在該樹脂薄膜的至少一面側之機能層。機能層係可以是具有選自由紫外線吸收、黏著性,及在表面顯現高硬度的機能所組成群組之至少1種機能之層。 The present invention provides a laminate including the above-mentioned resin film and a functional layer provided on at least one surface side of the resin film. The functional layer may be a layer having at least one function selected from the group consisting of the functions of ultraviolet absorption, adhesion, and high hardness on the surface.
上述積層體亦可進一步具有設置在樹脂薄膜與機能層之間之底塗層。 The above laminate may further have an undercoat layer provided between the resin film and the functional layer.
本發明的一態樣之光學構件或顯示構件的基材、以及前面板,係具有上述樹脂薄膜或積層體。該等係被應用在可撓性裝置時,能夠有助於彎曲時之優異的視認性。 The substrate of the optical member or the display member and the front panel according to an aspect of the present invention include the above-mentioned resin film or laminate. When these are applied to flexible devices, they can contribute to excellent visibility during bending.
依照本發明,在有關於含有聚醯亞胺系高分子之樹脂薄膜,能夠改善彎曲時的視認性。 According to the present invention, regarding a resin film containing a polyimide-based polymer, the visibility during bending can be improved.
10‧‧‧樹脂薄膜 10‧‧‧Resin film
10a、10b‧‧‧主面 10a, 10b‧‧‧Main
20‧‧‧機能層 20‧‧‧Functional layer
25‧‧‧底塗層 25‧‧‧ Primer coating
25a‧‧‧主面 25a‧‧‧Main
30‧‧‧積層體(積層體) 30‧‧‧Layered body (Layered body)
50‧‧‧有機EL裝置 50‧‧‧ organic EL device
51‧‧‧有機EL元件 51‧‧‧ organic EL element
52‧‧‧第1電極 52‧‧‧First electrode
53‧‧‧第2電極 53‧‧‧Second electrode
54‧‧‧發光層 54‧‧‧luminous layer
55‧‧‧第1基板 55‧‧‧ First substrate
56‧‧‧第2基板 56‧‧‧Second substrate
59‧‧‧密封材 59‧‧‧Sealing material
70‧‧‧觸控感測器 70‧‧‧Touch sensor
71‧‧‧觸控感測器基材 71‧‧‧Touch sensor substrate
72‧‧‧元件層 72‧‧‧Element layer
90‧‧‧前面板 90‧‧‧Front panel
100‧‧‧顯示裝置 100‧‧‧Display device
第1圖係表示樹脂薄膜的一實施形態之剖面圖。 Fig. 1 is a cross-sectional view showing an embodiment of a resin film.
第2圖係表示積層體的一實施形態之剖面圖。 Fig. 2 is a cross-sectional view showing an embodiment of the laminate.
第3圖係表示積層體的一實施形態之剖面圖。 Fig. 3 is a cross-sectional view showing an embodiment of the laminate.
第4圖係表示顯示裝置的一實施形態之概略剖面圖。 FIG. 4 is a schematic cross-sectional view showing an embodiment of a display device.
以下,詳細地說明本發明之較佳實施形態。但是本發明係不限定於下列的實施形態。在各圖中,相同 或對應的要素係有附加相同符號而省略重複的說明之情形。 Hereinafter, preferred embodiments of the present invention will be described in detail. However, the present invention is not limited to the following embodiments. In each figure, the same Or the corresponding element may be attached with the same symbol, omitting the repeated description.
第1圖係表示樹脂薄膜的一實施形態之剖面圖。第1圖所顯示之樹脂薄膜10,係含有聚醯亞胺系高分子且具有相向的一對主面10a及10b。
Fig. 1 is a cross-sectional view showing an embodiment of a resin film. The
藉由設置在樹脂薄膜10起算5cm的距離之輸出功率40W的光源,從主面10a側進行對樹脂薄膜10照射313nm的光線24小時之光照射試驗後,該樹脂薄膜10係滿足以下的條件:(i)光照射試驗後的該樹脂薄膜,係具有對550nm的光線為85%以上的透射率;及(ii)光照射試驗前的樹脂薄膜係具有5以下的黃色度(YI值),且在該樹脂薄膜的光照射試驗前後之黃色度的差為未達2.5。滿足該等條件(i)及(ii)之樹脂薄膜,在彎曲時對比或色相不容易產生變化,而能夠維持良好的視認性。
With a light source with a power output of 40 W installed at a distance of 5 cm from the
滿足條件(i)及(ii)之樹脂薄膜,係例如能夠藉由使用具有較高的透明性之聚醯亞胺系高分子之同時,使樹脂薄膜中含有紫外線吸收劑,而容易地得到。有關於具有較高的透明性之聚醯亞胺系高分子及紫外線吸收劑的具體例,係後述。 The resin film that satisfies the conditions (i) and (ii) can be easily obtained, for example, by using a polyimide-based polymer having high transparency and including an ultraviolet absorber in the resin film. Specific examples of polyimide-based polymers and ultraviolet absorbers with high transparency will be described later.
光照射試驗後的樹脂薄膜10對550nm的光線之透射率,係以90%以上為佳,又,通常100%以下,亦可
為95%以下。光照射試驗後的樹脂薄膜10之霧度,係以0.9以下為佳,又,亦可為0.1以上。光照射試驗前的樹脂薄膜10對550nm的光線,亦可具有85%以上的透射率。樹脂薄膜對預定波長的光線之透射率,係意味著相對於入射樹脂薄膜之預定波長的光線強度,透射樹脂薄膜後之相同波長的光線強度之比率。霧度係能夠依據JIS K 7105:1981而測定。透射率、及霧度的詳細測定方法,係在後述的實施例進行說明。
After the light irradiation test, the transmittance of the
光照射試驗前的樹脂薄膜10之黃色度,係以4以下為佳,以3以下為較佳,亦可為0.5以上。光照射試驗前的黃色度為YI0且光照射後的黃色度為YI1時,在樹脂薄膜的光照射試驗前後的黃色度之差△YI,係依照式「△YI=YI1-YI0」而計算。△YI係以2.3以下為佳,以2.0以下為較佳,又,亦可為0.1以上。黃色度的詳細測定方法,係在後述的實施例進行說明。
The yellowness of the
樹脂薄膜10係含有聚醯亞胺系高分子。在本說明書,所謂聚醯亞胺系高分子,係意味著具有至少1種以上之式(PI)、式(a)、式(a’)或式(b)表示的重複構造單元之聚合物。從薄膜的強度及透明性的觀點而言,式(PI)表示的重複構造單元係聚醯亞胺系高分子的主要構造單時為較佳。相對於聚醯亞胺系高分子的總重複構造單元,式(PI)表示之重複構造單元,係以40莫耳%以上為佳,較佳為50莫耳%以上,更佳為70莫耳%以上,又更佳為90莫耳%以上,又更佳為98莫耳%。
The
式(PI)中的G係表示四價有機基,A係表示二價有機基。式(a)中的G2係表示三價有機基,A2係表示二價有機基。式(a’)中的G3係表示四價有機基,A3係表示二價有機基。式(b)中的G4及A4係各自表示二價有機基。 The G system in the formula (PI) represents a tetravalent organic group, and the A system represents a divalent organic group. The G 2 series in formula (a) represents a trivalent organic group, and the A 2 series represents a divalent organic group. The G 3 series in formula (a′) represents a tetravalent organic group, and the A 3 series represents a divalent organic group. G 4 and A 4 in formula (b) each represent a divalent organic group.
式(PI)中,作為G表示之四價有機基的有機
基(以下有稱為G的有機基之情形),可舉出選自由非環式脂肪族基、環式脂肪族基及芳香族基所組成群組之基。從樹脂薄膜10的透明性及彎曲性的觀點而言,G的有機基係以四價環式脂肪族基或四價芳香族基為佳。作為芳香族基,可舉出單環式芳香族基、縮合多環式芳香族基、及具有2個以上的芳香族環且該等為直接或藉由鍵結基相互連結而成之非縮合多環式芳香族基等。從樹脂薄膜的透明性及抑制著色的觀點而言,G的有機基係以環式脂肪族基、具有氟系取代基之環式脂肪族基、具有氟系取代基之單環式芳香族基、具有氟系取代基之縮合多環式芳香族基或具有氟系取代基之非縮合多環式芳香族基為佳。在本說明書所謂氟系取代基,係意味著含有氟原子之基。氟系取代基係較佳為氟基(氟原子、-F)及全氟烷基,更佳為氟基及三氟甲基。
In formula (PI), the organic as tetravalent organic group represented by G
The group (hereinafter referred to as an organic group called G) may be a group selected from the group consisting of acyclic aliphatic groups, cyclic aliphatic groups, and aromatic groups. From the viewpoint of transparency and flexibility of the
更具體地,G的有機基,係例如能夠選自飽和或不飽和環烷基、飽和或不飽和雜環烷基、芳基、雜芳基、芳基烷基、烷基芳基、雜烷基芳基、及具有該等之中任意2個基(亦可相同)且該等為直接或藉由鍵結基相互連結而成之基。作為鍵結基,可舉出-O-、碳數1至10的伸烷基、-SO2-、-CO-或-CO-NR-(R係表示甲基、乙基、丙基等的碳數1至3的烷基或氫原子)。 More specifically, the organic group of G can be selected from, for example, saturated or unsaturated cycloalkyl, saturated or unsaturated heterocycloalkyl, aryl, heteroaryl, arylalkyl, alkylaryl, heteroalkane A aryl group, and any two of these groups (which may also be the same) and these are groups that are directly or mutually connected by a bonding group. Examples of the bonding group include -O-, alkylene having 1 to 10 carbon atoms, -SO 2 -, -CO-, or -CO-NR- (R represents methyl, ethyl, propyl, etc. (C1-C3 alkyl group or hydrogen atom).
G表示之四價有機基的碳數,係通常2至32,以4至15為佳,較佳為5至10,更佳為6至8。G的有機基為環式脂肪族基或芳香族基時,構成該等基之碳原子之 中的至少1個可被雜原子取代。作為雜原子,可舉出O、N或S。 The carbon number of the tetravalent organic group represented by G is usually 2 to 32, preferably 4 to 15, preferably 5 to 10, and more preferably 6 to 8. When the organic group of G is a cyclic aliphatic group or an aromatic group, the carbon atoms constituting these groups At least one of them may be replaced by a hetero atom. Examples of heteroatoms include O, N, and S.
作為G的具體例,可舉出以下的式(20)、式(21)、式(22)、式(23)、式(24)、式(25)或式(26)表示之基。式中的*係表示懸掛鍵。式(26)中的Z,係表示單鍵、-O-、-CH2-、-C(CH3)2-、-Ar-O-Ar-、-Ar-CH2-Ar-、-Ar-C(CH3)2-Ar-或-Ar-SO2-Ar-。Ar係表示碳數6至20的芳基,例如亦可為伸烷基。該等基的氫原子之中的至少1個亦可被氟系取代基取代。 Specific examples of G include the groups represented by the following formula (20), formula (21), formula (22), formula (23), formula (24), formula (25), or formula (26). The * in the formula represents the dangling bond. Z in formula (26) represents a single bond, -O-, -CH 2 -, -C(CH 3 ) 2 -, -Ar-O-Ar-, -Ar-CH 2 -Ar-, -Ar -C(CH 3 ) 2 -Ar- or -Ar-SO 2 -Ar-. Ar represents an aryl group having 6 to 20 carbon atoms, and may also be an alkylene group, for example. At least one of the hydrogen atoms of these groups may be substituted with a fluorine-based substituent.
式(PI)中,作為A表示之二價有機基的有機基(以下,有時稱為A的有機基),可舉出選自由非環式脂肪族基、環式脂肪族基及芳香族基所組成群組之基。A表示之二價有機基,係以選自二價環式脂肪族基及二價芳香族基為佳。作為芳香族基,可舉出單環式芳香族基、縮合多環式芳香族基、及具有2個以上的芳香族環且該等為直 接或藉由鍵結基相互連結而成之非縮合多環式芳香族基。從樹脂薄膜的透明性及抑制著色的觀點而言,A的有機基係以導入有氟系取代基為佳。 In the formula (PI), the organic group of a divalent organic group represented by A (hereinafter sometimes referred to as an organic group of A) may be selected from the group consisting of acyclic aliphatic groups, cycloaliphatic groups, and aromatic groups. The basis of the group formed by the basis. The divalent organic group represented by A is preferably selected from a divalent cyclic aliphatic group and a divalent aromatic group. As the aromatic group, a monocyclic aromatic group, a condensed polycyclic aromatic group, and two or more aromatic rings are mentioned and these are straight A non-condensed polycyclic aromatic group formed by connecting or connecting to each other by a bonding group. From the viewpoint of transparency of the resin film and suppression of coloration, the organic group of A is preferably introduced with a fluorine-based substituent.
更具體地,A的有機基,係例如選自飽和或不飽和環烷基、飽和或不飽和雜環烷基、芳基、雜芳基、芳基烷基、烷基芳基、雜烷基芳基、及具有該等之中任意2個基(亦可相同)且該等為直接或藉由鍵結基相互連結而成之基。作為雜原子,可舉出O、N或S,作為鍵結基,可舉出-O-、碳數1至10的伸烷基、-SO2-、-CO-或-CO-NR-(R係包含甲基、乙基、丙基等的碳數1至3的烷基或氫原子)。 More specifically, the organic group of A is, for example, selected from saturated or unsaturated cycloalkyl, saturated or unsaturated heterocycloalkyl, aryl, heteroaryl, arylalkyl, alkylaryl, heteroalkyl An aryl group, and any two of these groups (which may be the same) and these are groups that are directly or mutually connected by a bonding group. Examples of the hetero atom include O, N or S, and examples of the bonding group include -O-, an alkylene group having 1 to 10 carbon atoms, -SO 2 -, -CO- or -CO-NR-( R series contains a C1-C3 alkyl group or hydrogen atom, such as a methyl group, an ethyl group, a propyl group, etc.).
A表示之二價有機基的碳數,係通常2至40,以5至32為佳,較佳為12至28,更佳為24至27。 The carbon number of the divalent organic group represented by A is usually 2 to 40, preferably 5 to 32, preferably 12 to 28, and more preferably 24 to 27.
作為A的具體例,可舉出以下的式(30)、式(31)、式(32)、式(33)或式(34)表示之基。式中的*係表示懸掛鍵。Z1至Z3係各自獨立且表示單鍵、-O-、-CH2-、-C(CH3)2-、-SO2-、-CO-或-CO-NR-(R為甲基、乙基、丙基等碳數1至3的烷基或氫原子)。在下述的基,Z1與Z2、及Z2與Z3係以各自對各環為間位或對位為佳。Z1與末端的單鍵、Z2與末端的單鍵、及Z3與末端的單鍵,係以各自為間位或對位為佳。在A的一個的例子,Z1及Z3為-O-,且Z2為-CH2-、-C(CH3)2-或-SO2-。該等基的氫原子之1個或2個以上亦可被氟系取代基取代。 Specific examples of A include the groups represented by the following formula (30), formula (31), formula (32), formula (33), or formula (34). The * in the formula represents the dangling bond. Z 1 to Z 3 are each independent and represent a single bond, -O-, -CH 2 -, -C(CH 3 ) 2 -, -SO 2 -, -CO-, or -CO-NR- (R is methyl , Ethyl, propyl and other alkyl groups having 1 to 3 carbon atoms or hydrogen atoms). In the following groups, Z 1 and Z 2 and Z 2 and Z 3 are preferably meta or para to each ring. Z 1 and the single bond at the end, Z 2 and the single bond at the end, and Z 3 and the single bond at the end are preferably meta or para. In an example of A, Z 1 and Z 3 are -O-, and Z 2 is -CH 2 -, -C(CH 3 ) 2 -, or -SO 2 -. One or more hydrogen atoms of these groups may also be substituted with fluorine-based substituents.
構成A及G的至少一者之氫原子之中的至少1個氫原子,亦可被選自由氟系取代基、羥基、磺酸基及碳數1至10的烷基等所組成群組之至少1種官能基取代。上述A的有機基及G的有機基係各自為環式脂肪族基或芳香族基時,以A及G的至少一者具有氟系取代基為佳、以A及G的雙方具有氟系取代基為較佳。 At least one hydrogen atom among the hydrogen atoms constituting at least one of A and G may also be selected from the group consisting of a fluorine-based substituent, a hydroxyl group, a sulfonic acid group, and a C 1-10 alkyl group, etc. At least one functional group is substituted. When the organic group of A and the organic group of G are each a cycloaliphatic group or an aromatic group, it is preferred that at least one of A and G has a fluorine-based substituent, and that both A and G have a fluorine-based substitution The base is better.
式(a)中的G2為三價有機基。該有機基係除了三價基之點以外,能夠選自與式(PI)中G的有機基同樣的基。作為G2的例子,能夠舉出作為G的具體例已舉出之式(20)至式(26)表示之基的4個懸掛鍵之中,任一個替換成為氫原子後之基。式(a)中的A2係能夠選自與式(PI)中的A同樣的基。 G 2 in formula (a) is a trivalent organic group. This organic group can be selected from the same groups as the organic group of G in the formula (PI) except for the trivalent group. As an example of G 2 , among the four dangling bonds of the groups represented by Formula (20) to Formula (26) that have been given as specific examples of G, any one of them may be replaced with a hydrogen atom. The A 2 system in formula (a) can be selected from the same groups as A in formula (PI).
式(a’)中的G3,係能夠選自與式(PI)中的G的有機基同樣的基。式(a’)中的A3係能夠選自與式(PI)中的A同樣的基。 G 3 in formula (a′) can be selected from the same groups as the organic group of G in formula (PI). The A 3 system in formula (a′) can be selected from the same groups as A in formula (PI).
式(b)中的G4為二價有機基。該有機基係除了二價基之點以外,係能夠選自與式(PI)中G的有機基同樣的基。作為G4的例子,能夠舉出作為G的具體例已舉出之式(20)至式(26)表示之基的4個懸掛鍵之中,任二個替換成為氫原子後之基。式(b)中的A4係能夠選自與式(PI)中的A同樣的基。 G 4 in formula (b) is a divalent organic group. This organic group can be selected from the same groups as the organic group of G in the formula (PI) except for the point of the divalent group. As an example of G 4 , among the four dangling bonds of the groups represented by Formula (20) to Formula (26) that have been given as specific examples of G, any two of them may be replaced by hydrogen atoms. The A 4 series in formula (b) can be selected from the same groups as A in formula (PI).
在樹脂薄膜10所含有的聚醯亞胺系高分子,係亦可為藉由使二胺類、與四羧酸化合物(包含醯氯化合物及四羧酸二酐等的四羧酸化合物類似物)或三羧酸化合物(包含醯氯化合物及三羧酸酐等的三羧酸化合物類似物)的至少1種類進行聚縮合而得到之縮合型高分子。而且亦可使二羧酸化合物(包含醯氯化合物等的類似物)進行聚縮合。式(PI)或式(a’)表示之重複構造單元係通常從二胺類及四羧酸化合物衍生。式(a)表示之重複構造單元,係通常從二胺類及三羧酸化合物衍生。式(b)表示之重複構造單元,係通常從二胺類及二羧酸化合物衍生。
The polyimide-based polymer contained in the
作為四羧酸化合物,可舉出芳香族四羧酸化合物、脂環式四羧酸化合物及非環式脂肪族四羧酸化合物等。該等亦可併用2種以上。四羧酸化合物係以四羧酸二酐為佳,作為四羧酸二酐,可舉出芳香族四羧酸二酐、脂環式四羧酸二酐、非環式脂肪族四羧酸二酐。 Examples of the tetracarboxylic acid compound include an aromatic tetracarboxylic acid compound, an alicyclic tetracarboxylic acid compound, and an acyclic aliphatic tetracarboxylic acid compound. Two or more of these can also be used in combination. The tetracarboxylic acid compound is preferably tetracarboxylic dianhydride. Examples of the tetracarboxylic dianhydride include aromatic tetracarboxylic dianhydride, alicyclic tetracarboxylic dianhydride, and acyclic aliphatic tetracarboxylic dianhydride. anhydride.
從聚醯亞胺系高分子對溶劑之溶解性、以及形成樹脂薄膜10後的透明性及彎曲性的觀點而言,四羧酸化合物係以選自脂環式四羧酸化合物及芳香族四羧酸化合
物為佳。從樹脂薄膜的透明性及抑制著色之觀點而言,四羧酸化合物係以選自具有氟系取代基的脂環式四羧酸化合物及具有氟系取代基的芳香族四羧酸化合物為佳,以具有氟系取代基之脂環式四羧酸化合物為更佳。
From the viewpoints of the solubility of the polyimide-based polymer in the solvent and the transparency and flexibility after forming the
作為三羧酸化合物,可舉出芳香族三羧酸、脂環式三羧酸、非環式脂肪族三羧酸及該等類似的醯氯化合物、酸酐等。三羧酸化合物係較佳是自芳香族三羧酸、脂環式三羧酸、非環式脂肪族三羧酸及該等類似的醯氯化合物。三羧酸化合物亦可併用2種以上。 Examples of the tricarboxylic acid compound include aromatic tricarboxylic acids, alicyclic tricarboxylic acids, non-cyclic aliphatic tricarboxylic acids, and similar acetyl chloride compounds and acid anhydrides. The tricarboxylic acid compound is preferably selected from aromatic tricarboxylic acids, alicyclic tricarboxylic acids, non-cyclic aliphatic tricarboxylic acids, and similar acetyl chloride compounds. Two or more tricarboxylic acid compounds may be used in combination.
從聚醯亞胺系高分子對溶劑之溶解性以及形成樹脂薄膜10後的透明性及彎曲性的觀點而言,三羧酸化合物係以選自脂環式三羧酸化合物及芳香族三羧酸化合物為佳。從樹脂薄膜的透明性及抑制著色之觀點而言,三羧酸化合物係以選自具有氟系取代基的脂環式三羧酸化合物及具有氟系取代基的芳香族三羧酸化合物為佳。
From the viewpoint of the solubility of the polyimide-based polymer in the solvent and the transparency and flexibility of the
作為二羧酸化合物,可舉出芳香族二羧酸、脂環式二羧酸、非環式脂肪族二羧酸及該等類似的醯氯化合物、酸酐等。二羧酸化合物係較佳是選自芳香族二羧酸、脂環式二羧酸、非環式脂肪族二羧酸及該等類似的醯氯化合物。二羧酸化合物亦可併用2種以上。 Examples of the dicarboxylic acid compound include aromatic dicarboxylic acids, alicyclic dicarboxylic acids, non-cyclic aliphatic dicarboxylic acids, and similar acetyl chloride compounds and acid anhydrides. The dicarboxylic acid compound is preferably selected from aromatic dicarboxylic acids, alicyclic dicarboxylic acids, non-cyclic aliphatic dicarboxylic acids, and similar acetyl chloride compounds. Two or more dicarboxylic acid compounds may be used in combination.
從聚醯亞胺系高分子對溶劑之溶解性、以及形成樹脂薄膜10後的透明性及彎曲性的觀點而言,二羧酸化合物係以選自脂環式二羧酸化合物及芳香族二羧酸化合物為佳。從樹脂薄膜的透明性及抑制著色之觀點而言,二
羧酸化合物係以選自具有氟系取代基的脂環式二羧酸化合物及具有氟系取代基的芳香族二羧酸化合物為佳。
From the viewpoints of the solubility of the polyimide-based polymer in the solvent and the transparency and flexibility of the
作為二胺類,可舉出芳香族二胺、脂環式二胺及脂肪族二胺等。該等亦可併用2種以上。從聚醯亞胺系高分子對溶劑之溶解性以及形成樹脂薄膜10後的透明性及彎曲性的觀點而言,二胺類係以選自具有脂環式二胺及具有氟系取代基之芳香族二胺為佳。
Examples of the diamines include aromatic diamines, alicyclic diamines, and aliphatic diamines. Two or more of these can also be used in combination. From the viewpoint of the solubility of the polyimide-based polymer in the solvent and the transparency and flexibility of the
使用此種聚醯亞胺系高分子時,能夠容易得到具有特別優異的彎曲性且具有高的光透射率(例如對550nm的光線為85%以上,較佳為88%以上)、低的黃色度(YI值例如5以下,較佳為3以下)、及低的霧度(例如1.5%以下、較佳為1.0%以下)之樹脂薄膜。 When such a polyimide-based polymer is used, it is easy to obtain particularly excellent flexibility and high light transmittance (for example, 85% or more, preferably 88% or more for 550 nm light), and low yellow Resin film with a degree (YI value of, for example, 5 or less, preferably 3 or less), and a low haze (for example, 1.5% or less, preferably 1.0% or less).
聚醯亞胺系高分子,亦可含有複數不同種類之含有上述的重複構造單元的共聚物。聚醯亞胺系高分子的重量平均分子量係通常10,000至500,000。聚醯亞胺系高分子的重量平均分子量係以50,000至500,000為佳,較佳為70,000至400,000。重量平均分子量係使用凝膠滲透層析法(GPC)所測定的標準聚苯乙烯換算分子量。聚醯亞胺系高分子的重量平均分子量較大時,有容易得到具有較高的彎曲性之傾向,聚醯亞胺系高分子的重量平均分子量太大時,有清漆的黏度變高且加工性低落之傾向。 The polyimide-based polymer may also contain a plurality of different types of copolymers containing the aforementioned repeating structural units. The weight average molecular weight of the polyimide-based polymer is usually 10,000 to 500,000. The weight average molecular weight of the polyimide-based polymer is preferably 50,000 to 500,000, preferably 70,000 to 400,000. The weight average molecular weight is a standard polystyrene-equivalent molecular weight measured using gel permeation chromatography (GPC). When the weight average molecular weight of the polyimide-based polymer is large, it tends to be easily obtained with high flexibility. When the weight average molecular weight of the polyimide-based polymer is too large, the viscosity of the varnish becomes high and processing Tendency to decline.
聚醯亞胺系高分子,亦可含有藉由上述的氟系取代基等而能夠導入之氟原子等的鹵素原子。藉由聚醯亞胺系高分子含有鹵素原子,能夠使樹脂薄膜的彈性模數 提升且使黃色度減低。藉此,能夠抑制在樹脂薄膜所產生的損傷及皺紋等,而且能夠使樹脂薄膜的透明性提升。鹵素原子係較佳為氟原子。在聚醯亞胺系高分子之鹵素原子的含量係以聚醯亞胺系高分子的質量作為基準,以1至40質量%為佳,以1至30質量%為較佳。 The polyimide-based polymer may contain a halogen atom such as a fluorine atom that can be introduced through the above-mentioned fluorine-based substituent or the like. Since the polyimide-based polymer contains halogen atoms, the elastic modulus of the resin film can be made Increase and reduce the yellowness. With this, it is possible to suppress damage, wrinkles, and the like generated in the resin film, and to improve the transparency of the resin film. The halogen atom system is preferably a fluorine atom. The content of halogen atoms in the polyimide-based polymer is based on the mass of the polyimide-based polymer as a reference, preferably 1 to 40% by mass, and more preferably 1 to 30% by mass.
樹脂薄膜10亦可含有1種或2種以上的紫外線吸收劑。紫外線吸收劑係能夠適當地選自在樹脂材料領域通常被使用作為紫外線吸收劑者。紫外線吸收劑亦可含有吸收400nm以下的波長的光線之化合物。作為能夠與聚醯亞胺系高分子適當地組合之紫外線吸收劑,例如可舉出選自由二苯基酮系化合物、柳酸酯系化合物、苯并三唑系化合物及三系化合物所組成群組之至少1種化合物。
The
在本說明書,所謂「系化合物」,係指該「系化合物」所附加之化合物的衍生物。例如,所謂「二苯基酮系化合物」,係指具有作為母體骨架的二苯基酮、及鍵結在二苯基酮的取代基之化合物。 In this specification, the term "system compound" refers to a derivative of the compound to which the "system compound" is added. For example, the "diphenyl ketone-based compound" refers to a compound having a diphenyl ketone as a parent skeleton and a substituent bonded to the diphenyl ketone.
紫外線吸收劑的調配量,只要樹脂薄膜10能夠滿足上述的條件(i)及(ii)之量即可。具體而言,相對於樹脂薄膜的全體質量,紫外線吸收劑的量係通常1質量%以上,以2質量%以上為佳,以3質量%以上為佳,通常10質量%以下,以8質量%以下為佳,6質量%以下為佳。
The formulation amount of the ultraviolet absorber may be as long as the
樹脂薄膜10亦可進一步含有無機粒子等的無機材料。無機材料係以含有矽原子之矽材料為佳。藉由樹脂薄膜10含有矽材料等的無機材料,就彎曲性而言,係能
夠得到特別優異的效果。
The
作為含有矽原子之矽材料,可舉出氧化矽粒子、原矽酸四乙酯(TEOS)等的4級烷氧基矽烷、倍半矽氧烷(silsesquioxane)衍生物等的矽化合物等。該等矽材料之中,從樹脂薄膜10的透明性及彎曲性之觀點而言,係以氧化矽粒子為佳。
Examples of the silicon material containing silicon atoms include silicon oxide particles, silicon compounds such as quaternary alkoxysilanes such as tetraethyl orthosilicate (TEOS), and silsesquioxane derivatives. Among these silicon materials, silicon oxide particles are preferred from the viewpoint of transparency and flexibility of the
氧化矽粒子的平均一次粒徑,係通常100nm以下。氧化矽粒子的平均一次粒徑為100nm以下時,透明性有提升之傾向。 The average primary particle size of silicon oxide particles is usually below 100 nm. When the average primary particle size of the silicon oxide particles is 100 nm or less, the transparency tends to increase.
樹脂薄膜中的氧化矽粒子之平均一次粒徑,係能夠藉由穿透式電子顯微鏡(TEM)進行觀察而求取。氧化矽粒子的一次粒徑,係能夠設作藉由穿透式電子顯微鏡(TEM)之定方向直徑。平均一次粒徑係能夠藉由TEM觀察而測定一次粒徑10點且以該等的平均值之方式求取。形成樹脂薄膜前之氧化矽粒子的粒子分布,係能夠使用市售的雷射繞射式粒度分布計來求取。 The average primary particle diameter of the silicon oxide particles in the resin film can be determined by observation through a transmission electron microscope (TEM). The primary particle size of the silicon oxide particles can be set as a fixed diameter by a transmission electron microscope (TEM). The average primary particle size can be determined by TEM observation to measure the primary particle size at 10 points and obtain the average value of these. The particle distribution of the silicon oxide particles before forming the resin film can be obtained using a commercially available laser diffraction particle size distribution meter.
於樹脂薄膜10中,聚醯亞胺系高分子與無機材料的調配比,將兩者的合計設作10,以質量比計係以1:9至10:0為佳,以3:7至10:0為較佳,以3:7至8:2為更佳,以3:7至7:3為又更佳。相對於聚醯亞胺系高分子及無機材料的合計質量,無機材料的比率係通常20質量%以上,以30質量%以上為佳,通常90質量%以下,以70質量%以下為佳。聚醯亞胺系高分子與無機材料的調配比為上述範圍內時,樹脂薄膜的透明性及機械強度有提升之
傾向。
In the
在不顯著地損害透明性及彎曲性之範圍,樹脂薄膜10亦進一步含有其它成分。作為其它成分,例如可舉出抗氧化劑、離型劑、安定劑、上藍劑(blueing agent)等的著色劑、阻燃劑、滑劑及調平劑。聚醯亞胺系高分子及無機材料以外的成分之比率,係相對於樹脂薄膜10的質量,以超過0%且20質量%以下為佳,較佳為超過0%且10質量%以下。
The
樹脂薄膜10係含有聚醯亞胺系高分子及矽材料時,在至少一主面10a之矽原子對氮原子之原子數比亦即Si/N,係以8以上為佳。該原子數比Si/N係藉由X射線光電子光譜(X-ray Photoelectron Spectroscopy、XPS)進行評價主面10a的組成,從因此得到的矽原子存在量與氮原子的存在量所算出的值。
When the
藉由在樹脂薄膜10的主面10a之Si/N為8以上,與後述機能層20能夠得到充分的密著性。從密著性的觀點而言,Si/N係以9以上為較佳,或以10以上為更佳,以50以下為佳,以40以下為較佳。
When Si/N on the
樹脂薄膜10的厚度,係能夠按照應用積層體30之可撓性裝置而適當地調整,以10至500μm為佳,以15至200μm為較佳,以20至100μm為更佳。此種構成的樹脂薄膜10係具有特別優異的彎曲性。
The thickness of the
其次,說明本實施形態的樹脂薄膜10的製造方法之一個例子。在製造樹脂薄膜所使用的聚醯亞胺系高
分子清漆,係能夠將使用習知聚醯亞胺系高分子的合成手法聚合而成之可溶解在溶劑的聚醯亞胺系高分子,溶解在溶劑而調製。溶劑係可溶解聚醯亞胺系高分子之溶劑即可,例如可舉出二甲基乙醯胺(DMAC)、二甲基甲醯胺(DMF)、二甲基亞碸(DMSO)、γ-丁內酯(GBL)、及該等的混合溶劑。
Next, an example of a method of manufacturing the
製造含有無機材料之樹脂薄膜時,係在聚醯亞胺系高分子清漆添加無機材料且使用習知的攪拌法進行攪拌及混合,而調製將無機材料均勻地分散而成之分散液。調配紫外線吸收劑時,係能夠在該分散液添加紫外線吸收劑。 When manufacturing a resin film containing an inorganic material, an inorganic material is added to the polyimide-based polymer varnish and stirred and mixed using a conventional stirring method to prepare a dispersion liquid in which the inorganic material is uniformly dispersed. When blending an ultraviolet absorber, it is possible to add an ultraviolet absorber to the dispersion.
聚醯亞胺系高分子清漆或分散液,亦可進一步含有添加劑。作為添加劑,例如可舉出抗氧化劑、離型劑、安定劑、上藍劑等的著色劑、阻燃劑、滑劑、增黏劑及調平劑。聚醯亞胺系高分子清漆或分散液,亦可含有有助於無機粒子之間的鍵結之具有1個或2個以上的烷氧化金屬基之烷氧基矽烷等的化合物。作為此種化合物的例子,可舉出具有胺基之烷氧基矽烷。藉由使用含有此種化合物之聚醯亞胺系高分子清漆或分散液,能夠在維持樹脂薄膜的透明性等的光學特性之同時,增大無機粒子的調配比。 The polyimide-based polymer varnish or dispersion liquid may further contain additives. Examples of the additives include coloring agents such as antioxidants, release agents, stabilizers, and blueing agents, flame retardants, slip agents, tackifiers, and leveling agents. The polyimide-based polymer varnish or dispersion may also contain compounds such as alkoxysilanes having one or more alkoxide metal groups that contribute to the bonding between inorganic particles. Examples of such compounds include alkoxysilanes having amine groups. By using a polyimide-based polymer varnish or dispersion containing such a compound, it is possible to increase the mixing ratio of inorganic particles while maintaining optical properties such as transparency of the resin film .
聚醯亞胺系高分子清漆或分散液,亦可進一步含有水。相對於聚醯亞胺系高分子清漆或分散液的質量,水的含量係通常0.1至10質量%。 The polyimide-based polymer varnish or dispersion liquid may further contain water. The water content is usually 0.1 to 10% by mass relative to the mass of the polyimide-based polymer varnish or dispersion.
樹脂薄膜係能夠使用適當的習知方法來製造。作為製造方法的例子,可舉出以下的方法。將上述的聚醯亞胺系高分子清漆或分散液,使用習知的捲繞式和批次方式塗布在基材而形成塗膜。將該塗膜乾燥而形成薄膜。隨後,藉由將薄膜從基材剝離而得到樹脂薄膜10。作為基材,例如可舉出聚對苯二甲酸乙二酯(PET)基材、不鏽鋼鋼(SUS)皮帶或玻璃基材等。
The resin film system can be manufactured using an appropriate conventional method. As an example of the manufacturing method, the following method may be mentioned. The above-mentioned polyimide-based polymer varnish or dispersion liquid is applied to a substrate using a conventional winding method and batch method to form a coating film. The coating film was dried to form a thin film. Subsequently, the
為了塗膜的乾燥、及/或烘烤,亦可將塗膜加熱。塗膜的加熱溫度係通常50至350℃。塗膜的加熱亦可在惰性環境下或減壓下進行。藉由塗膜的加熱,能夠使溶劑蒸發且除去。樹脂薄膜係能夠藉由包含下列的步驟之方法來形成:將塗膜在50至150℃進行乾燥之步驟;及將乾燥後的塗膜在180至350℃進行烘烤之步驟。 For drying and/or baking of the coating film, the coating film may be heated. The heating temperature of the coating film is usually 50 to 350°C. The heating of the coating film can also be performed under an inert environment or under reduced pressure. By heating the coating film, the solvent can be evaporated and removed. The resin film can be formed by a method including the following steps: a step of drying the coating film at 50 to 150°C; and a step of baking the dried coating film at 180 to 350°C.
其次,亦可在樹脂薄膜的至少一主面施行表面處理。表面處理係較佳為UV臭氧處理。藉由UV臭氧處理,能夠使Si/N容易地成為8以上。但是,使Si/N成為8以上之方法,不被UV臭氧處理限定。在樹脂薄膜10的主面10a及/或10b,亦可施行如電漿處理或電暈放電處理的表面處理,用以提升與後述的機能層之密著性。
Secondly, surface treatment may be performed on at least one main surface of the resin film. The surface treatment system is preferably UV ozone treatment. By UV ozone treatment, Si/N can easily become 8 or more. However, the method of making Si/N 8 or more is not limited by UV ozone treatment. The
UV臭氧處理係能夠使用包含200nm以下的波長之習知的紫外光源。作為紫外光源的例子,可舉出低壓水銀燈。作為紫外光源,亦可使用具備紫外光源之各種市售裝置。市售裝置作為,例如可舉出TECHNOVISION公司製的紫外線(UV)臭氧洗淨裝置UV-208。 The UV ozone treatment system can use a conventional ultraviolet light source including a wavelength of 200 nm or less. As an example of the ultraviolet light source, a low-pressure mercury lamp can be mentioned. As the ultraviolet light source, various commercially available devices equipped with an ultraviolet light source can also be used. Commercially available devices include, for example, ultraviolet (UV) ozone cleaning device UV-208 manufactured by TECHNOVISION.
如此進行而得到之本實施形態的樹脂薄膜10,係具有優異的彎曲性。又,在至少一主面10a,使矽原子與氮原子的原子數比亦即Si/N成為8以上時,與後述的機能層20能夠得到優異的密著性。
The
第2圖係表示積層體的一實施形態之剖面圖。第2圖所顯示的積層體30,係具有樹脂薄膜10及機能層20之積層體,其中該機能層20係層積在樹脂薄膜10的一主面10a。
Fig. 2 is a cross-sectional view showing an embodiment of the laminate. The laminate 30 shown in FIG. 2 is a laminate having a
在將積層體30使用作為可撓性裝置的光學構件或是顯示構件之基材、或前面板時,機能層20係能夠是用以進一步對積層體30賦予機能(性能)之層。在此,在本說明書,所謂光學構件係意味著在顯示裝置之觸控感測器等的感測器部或信號發信部,而顯示構件係意味著者在顯示裝置之有機EL裝置或液晶顯示裝置等的影像顯示部。
When the
機能層20係以具有選自由紫外線吸收、使表面顯現高硬度之機能、黏著性、色相調整及折射率調整所組成群組之至少1種機能為佳。
The
作為機能層20之具有紫外線吸收機能的層(紫外線吸收層),係例如由主材及分散在該主材之紫外線吸收劑所構成,其中該主材係選自紫外線硬化型透明樹脂、電子射線硬化型透明樹脂、及熱硬化型的透明樹脂。藉由設置紫外線吸收層作為機能層20,能夠容易地抑制因光照射引起黃色度產生變化。
The layer having an ultraviolet absorbing function (ultraviolet absorbing layer) as the
作為紫外線吸收層的主材之紫外線硬化型、電子射線硬化型、或熱硬化型的透明樹脂係沒有特別限定,例如亦可為聚(甲基)丙烯酸酯。紫外線吸收劑係能夠選自作為在樹脂薄膜10能夠含有的紫外線吸收劑已例示者同樣的化合物。
The ultraviolet curing type, electron beam curing type, or thermosetting type transparent resin system that is the main material of the ultraviolet absorption layer is not particularly limited, and for example, it may be poly(meth)acrylate. The ultraviolet absorber system can be selected from compounds similar to those exemplified as ultraviolet absorbers that can be contained in the
紫外線吸收層亦可以是將400nm以下的波長的光線(例如波長313nm的光線)吸收95%以上之層。換言之,紫外線吸收層亦可為400nm以下的波長的光線(例如波長313nm的光線)的透射率未達5%之層。紫外線吸收層係能夠含有可得到此種透射率的濃度之紫外線吸收劑。從抑制因光照射引起積層體的黃色度增大的觀點而言,在紫外線吸收層(機能層20)之紫外線吸收劑的含量比率,係將紫外線吸收層的質量作為基準,通常1質量%以上,較佳為3質量%以上,通常10質量%以下,較佳為8質量%以下。 The ultraviolet absorption layer may be a layer that absorbs light of a wavelength of 400 nm or less (for example, light of a wavelength of 313 nm) by 95% or more. In other words, the ultraviolet absorbing layer may be a layer having a transmittance of less than 5% for light with a wavelength of 400 nm or less (for example, light with a wavelength of 313 nm). The ultraviolet absorbing layer can contain an ultraviolet absorber in a concentration that can achieve such transmittance. From the viewpoint of suppressing the increase in the yellowness of the laminate due to light irradiation, the content ratio of the ultraviolet absorber in the ultraviolet absorption layer (functional layer 20) is based on the mass of the ultraviolet absorption layer, and is usually 1% by mass or more It is preferably 3% by mass or more, usually 10% by mass or less, and preferably 8% by mass or less.
作為機能層20之具有使表面顯現高硬度的機能之層(硬塗層),係例如對積層體提供具有比樹脂薄膜表面的鉛筆硬度更高的鉛筆硬度之表面之層。該硬塗層係沒有特別限定,包含以聚(甲基)丙烯酸酯類作為代表之紫外線硬化型、電子射線硬化型或熱硬化型樹脂。硬塗層亦可含有光聚合起始劑、有機溶劑。聚(甲基)丙烯酸酯類,係例如由選自聚胺甲酸酯(甲基)丙烯酸酯、環氧(甲基)丙烯酸酯、及其它多官能聚(甲基)丙烯酸酯之1種以上的(甲基)丙烯酸酯類所形成之聚(甲基)丙烯酸酯。硬塗層係除了上述成分以外,亦可含有氧化矽、氧化鋁、聚有機矽氧烷等
的無機氧化物。
As the
作為機能層20之具有黏著性機能之層(黏著層),係具有使積層體30接著在其它構件之機能。作為黏著層的形成材料,例如可舉出熱硬化性樹脂組成物或光硬化性樹脂組成物。
The layer having an adhesive function (adhesive layer) as the
黏著層亦可由含有具有聚合性官能基的成分之樹脂組成物所構成。此時,使積層體30密著在其它構件後,藉由使構成黏著層之樹脂組成物進一步聚合,能夠實現堅固的接著。樹脂薄膜10與黏著層的接著強度,係以0.1N/cm以上為佳,以0.5N/cm以上為較佳。
The adhesive layer may also be composed of a resin composition containing a component having a polymerizable functional group. At this time, after adhering the laminate 30 to other members, by further polymerizing the resin composition constituting the adhesive layer, a strong bond can be achieved. The adhesive strength between the
黏著層亦可含有熱硬化性樹脂組成物或光硬化性樹脂組成物作為材料。此時,藉由在事後供給能量,而能夠使樹脂組成物高分子化且硬化。 The adhesive layer may also contain a thermosetting resin composition or a photocurable resin composition as a material. At this time, by supplying energy afterwards, the resin composition can be polymerized and hardened.
黏著層亦可為被稱為感壓型接著劑(Pressure Sensitive Adhesive,PSA)之藉由按壓而貼附在對象物之層。感壓型接著劑可為「在常溫具有黏著性且藉由較輕的壓力而接著在被接著物之物質」(JIS K6800)之黏著劑,亦可為「將特定成分收容在保護被膜(微膠囊)內部,且能夠保持安定性至藉由適當的手段(壓力、熱等)而將被膜破壞為止之接著劑」(JIS K6800)之膠囊型接著劑。 The adhesive layer may also be a layer called pressure sensitive adhesive (Pressure Sensitive Adhesive, PSA) attached to the object by pressing. The pressure-sensitive adhesive can be "adhesive at room temperature and adhere to the adherend with lighter pressure" (JIS K6800), or "contain specific components in a protective film (micro (Capsule), and can maintain stability until the adhesive is destroyed by appropriate means (pressure, heat, etc.) (JIS K6800) capsule type adhesive.
作為機能層20之具有色相調整的機能之層(色相調整層),係能夠將積層體30調整成為目標色相之層。色相調整層係例如亦可為含有樹脂及著色劑之層。作為著色劑,例如能夠舉出氧化鈦、氧化鋅、氧化鐵紅、氧化鈦
系煅燒顏料、群青、鋁酸鈷及碳黑等的無機顏料;偶氮系化合物、喹吖酮(quinacridone)系化合物、蒽醌系化合物、苝(perylene)系化合物、異吲哚啉酮系化合物、酞花青系化合物、喹啉黃(quinophthalone)系化合物、士林(threne)系化合物及二酮吡咯并吡咯系化合物等的有機顏料;硫酸鋇及碳酸鈣等的體質顏料;鹼性染料、酸性染料及媒介染料(mordant dyes)等的染料。
As the
作為機能層20之具有折射率調整機能的層(折射率調整層),係與樹脂薄膜10具有不同的折射率且能夠對積層體賦予預定折射率之層。折射率調整層,係例如可為含有適當選擇的樹脂、及視需要進一步含有顏料之樹脂層,亦可為金屬薄膜。
The layer having a refractive index adjustment function (refractive index adjustment layer) as the
作為調整折射率之顏料,例如可舉出氧化矽、氧化鋁、氧化銻、氧化錫、氧化鈦、氧化鋯及氧化鉭。顏料的平均粒徑係以0.1μm以下為佳。藉由使顏料的平均粒徑成為0.1μm以下,能夠防止透射折射率調整層之光線產生漫反射且能夠防止透明度低落。 Examples of the pigment for adjusting the refractive index include silicon oxide, aluminum oxide, antimony oxide, tin oxide, titanium oxide, zirconium oxide, and tantalum oxide. The average particle size of the pigment is preferably 0.1 μm or less. By setting the average particle diameter of the pigment to 0.1 μm or less, it is possible to prevent the light transmitted through the refractive index adjustment layer from being diffusely reflected and to prevent the transparency from being lowered.
作為使用在折射率調整層之金屬,例如可舉出氧化鈦、氧化鉭、氧化鋯、氧化鋅、氧化錫、氧化矽、氧化銦、氧氮化鈦、氮化鈦、氧氮化矽、氮化矽等的金屬氧化物或金屬氮化物。 Examples of the metal used in the refractive index adjustment layer include titanium oxide, tantalum oxide, zirconium oxide, zinc oxide, tin oxide, silicon oxide, indium oxide, titanium oxynitride, titanium nitride, silicon oxynitride, and nitrogen Metal oxides or metal nitrides such as silicon.
機能層20係按照積層體30的用途而適當地具有上述的機能。機能層20可為單層,亦可為複數層。各層可具有1種機能或2種以上的機能。
The
機能層20係以具有使表面顯現高硬度的機能及紫外線吸收機能為佳。此時的機能層20,係以包含下列者為佳:「具有使表面顯現高硬度的機能及紫外線吸收機能之單層」、「包含具有使表面顯現高硬度的機能之層與具有紫外線吸收之層之多層」、或「包含具有使表面顯現高硬度的機能及具有紫外線吸收機能之單層與具有使表面顯現高硬度的機能之層之多層」。
The
機能層20的厚度,係能夠按照應用積層體30之可撓性裝置而適當地調整,以1至100μm為佳,以2至80μm為較佳。典型地,機能層20係比樹脂薄膜10更薄。
The thickness of the
積層體30係能夠藉由在樹脂薄膜10的主面10a上形成機能層20而得到。機能層20係能夠使用習知的捲繞式和批次方式來形成。
The laminate 30 can be obtained by forming the
作為機能層20之紫外線吸收層,係例如能夠藉由在樹脂薄膜10的主面10a,塗布含有紫外線吸收劑、及將紫外線吸收劑分散之樹脂等的主材之分散液而形成塗膜,且使該塗膜乾燥及硬化來形成。
As the ultraviolet absorbing layer of the
作為機能層20之硬塗層,係例如能夠藉由在樹脂薄膜10的主面10a,塗布含有形成硬塗層的樹脂之溶液而形成塗膜,且使該塗膜乾燥及硬化來形成。
The hard coat layer of the
作為機能層20之黏著層,係例如能夠藉由在樹脂薄膜10的主面10a,塗布含有形成黏著層的黏著劑之溶液而形成塗膜,且使該塗膜乾燥及硬化來形成。
The adhesive layer as the
作為機能層20之色相調整層,係例如能夠藉由在樹脂薄膜10的主面10a,塗布含有形成色相調整層之顏料等、及將顏料等分散之樹脂等的主材之分散液而形成塗膜,且使該塗膜乾燥及硬化來形成。
The hue adjustment layer of the
作為機能層20之折射率調整層,係例如能夠藉由在樹脂薄膜10的主面10a,塗布含有形成折射率調整層之無機粒子等、及將無機粒子等分散之樹脂等的主材之分散液而形成塗膜,且使該塗膜乾燥及硬化來形成。
The refractive index adjustment layer of the
作為機能層20之具有使表面顯現高硬度的機能及具有紫外線吸收機能之單層,係能夠在樹脂薄膜10的主面10a,塗布含有紫外線吸收劑、將紫外線吸收劑分散之樹脂等的主材、及形成硬塗層之樹脂之分散液而形成塗膜,且使該塗膜乾燥及硬化來形成。當作主材的樹脂與形成硬塗層之樹脂,亦可相同。
As a single layer of the
包含具有使表面顯現高硬度的機能之層與具有紫外線吸收之層之多層的機能層,係能夠使用下列的方法來形成。 A multi-layer functional layer including a layer having a function to make the surface have high hardness and a layer having an ultraviolet absorption layer can be formed using the following method.
在樹脂薄膜10的主面10a,塗布含有紫外線吸收劑、將紫外線吸收劑分散之樹脂等的主材之分散液而形成塗膜,藉由使該塗膜乾燥及硬化而形成紫外線吸收層。其次,在該紫外線吸收層,塗布含有形成硬塗層的樹脂之溶液而形成塗膜,藉由使該塗膜乾燥及硬化而形成硬塗層。使用該方法,能夠形成包含具有使表面顯現高硬度的機能之層與具有紫外線吸收之層之多層的機能層。
On the
包含具有使表面顯現高硬度的機能及具有紫外線吸收機能之單層與具有使表面顯現高硬度的機能之層之多層,係能夠使用下列的方法來形成。 A multi-layer including a single layer having a function of showing high hardness on the surface and a layer having a function of absorbing ultraviolet rays and a layer having a function of showing high hardness on the surface can be formed using the following method.
亦可在樹脂薄膜10的主面10a,塗布含有紫外線吸收劑、將紫外線吸收劑分散之樹脂等的主材、及形成硬塗層之樹脂之分散液而形成塗膜,且使該塗膜乾燥及硬化而形成具有使表面顯現高硬度的機能及具有紫外線吸收機能之單層,而且,在該單層上塗布含有形成硬塗層之樹脂之溶液而形成塗膜,藉由使該塗膜乾燥及硬化而形成硬塗層。使用該方法,能夠形成包含具有使表面顯現高硬度的機能及具有紫外線吸收機能之層與具有使表面顯現高硬度的機能之層之多層的機能層。
The
如此進行而得到之本實施形態的積層體30,係具有優異的彎曲性。積層體30係能夠具有應用在可撓性裝置的光學構件或是顯示構件的基材、或前面板時被要求的透明性、耐紫外線特性、及具有使表面顯現高硬度的機能等的機能性。積層體30係在樹脂薄膜10的主面10a之Si/N為8以上時,樹脂薄膜10與機能層20之密著性亦優異。
The
第3圖是顯示積層體的一實施形態之剖面圖。第3圖所顯示之積層體30,除了與第2圖的積層體同樣的樹脂薄膜10及機能層20以外,進一步具有設置在樹脂薄膜10與機能層20之間之底塗層25。底塗層25係被層積在樹脂薄膜10的一主面10a。機能層20係被層積在
底塗層25之與樹脂薄膜10接觸的主面為相反側的主面25a。
Fig. 3 is a cross-sectional view showing an embodiment of the laminate. The laminate 30 shown in FIG. 3 has an
底塗層25係由底漆劑所成之層,以含有能夠提高與樹脂薄膜10及機能層20的密著性之材料為佳。在底塗層25所含有的化合物,亦可與在樹脂薄膜10所含有的聚醯亞胺系高分子或矽材料等,於界面進行化學鍵結。
The
作為底漆劑,例如可舉出紫外線硬化型、熱硬化型或兩液硬化型環氧系化合物的底漆劑。底漆劑亦可為聚醯胺酸。因為該等底漆劑係能夠提高與樹脂薄膜10及機能層20的密著性,故為適合的。
Examples of the primer agent include an ultraviolet curing type, thermosetting type, or two-component curing type epoxy compound primer. The primer can also be polyamide. These primers are suitable because they can improve the adhesion to the
底漆劑亦可含有矽烷偶合劑。矽烷偶合劑亦可藉由縮合反應而與在樹脂薄膜10所含有的矽材料進行化學鍵結。矽烷偶合劑係特別是能夠使用在樹脂薄膜10所含有的矽材料之調配比為較高的情況。
The primer may also contain a silane coupling agent. The silane coupling agent can also be chemically bonded to the silicon material contained in the
作為矽烷偶合劑,可舉出具有烷氧矽烷基之化合物,該烷氧矽烷基係具有矽原子、及與該矽原子共價鍵結而成之1至3個烷氧基。以包含2個以上的烷氧基共價鍵結在矽原子的構造之化合物為佳,以包含3個以上的烷氧基共價鍵結在矽原子的構造之化合物為較佳。作為上述烷氧基,例如可舉出甲氧基、乙氧基、異丙氧基、正丁氧基、第三丁氧基等。尤其是因為能夠提高與矽材料的反應性,以甲氧基及乙氧基為佳。 Examples of the silane coupling agent include compounds having an alkoxysilyl group. The alkoxysilyl group has a silicon atom and 1 to 3 alkoxy groups covalently bonded to the silicon atom. A compound having a structure containing two or more alkoxy groups covalently bonded to silicon atoms is preferable, and a compound containing a structure containing three or more alkoxy groups covalently bonded to silicon atoms is preferable. Examples of the alkoxy group include methoxy, ethoxy, isopropoxy, n-butoxy, and third butoxy. Especially because it can improve the reactivity with silicon materials, methoxy and ethoxy are preferred.
矽烷偶合劑,係以具有與樹脂薄膜10及機能層20的親和性高的取代基為佳。從與在樹脂薄膜10所含
有的聚醯亞胺系高分子的親和性之觀點而言,矽烷偶合劑的取代基係以環氧基、胺基、脲基或異氰酸酯基為佳。機能層20含有(甲基)丙烯酸酯類時,因為親和性提高,在底塗層25所使用的矽烷偶合劑係以具有環氧基、甲基丙烯醯基、丙烯醯基、胺基或苯乙烯基為佳。該等之中,具有選自甲基丙烯醯基、丙烯醯基、及胺基的取代基之矽烷偶合劑,因為與樹脂薄膜10及機能層20顯示具有優異的親和性之傾向,乃是較佳。
The silane coupling agent preferably has a substituent having a high affinity with the
底塗層25的厚度,係能夠按照機能層20而適當地調整,以0.01nm至20μm為佳。使用環氧系化合物的底漆劑時,底塗層25的厚度係以0.01μm至20μm為佳,以0.1μm至10μm為較佳。使用矽烷偶合劑時,底塗層25的厚度係以0.1nm至1μm為佳,以0.5nm至0.1μm為較佳。
The thickness of the
第3圖的積層體30,係例如能夠藉由包含在樹脂薄膜10的主面10a塗布溶解有底漆劑之溶液而形成塗膜,且使所形成塗膜乾燥及硬化而形成底塗層之方法來製造。其它構件的形成方法係與第2圖的積層體30同樣。可以使底塗層25與機能層20同時硬化,亦可在形成機能層20之前,另外使其硬化。
The laminate 30 in FIG. 3 can be formed, for example, by applying a solution containing a primer dissolved on the
本實施形態的樹脂薄膜及積層體係具有較高的透明性之同時,在彎曲時能夠維持優異的視認性。又,樹脂薄膜及積層體亦具有優異的彎曲性。在樹脂薄膜與機能層之間設置有底塗層時,樹脂薄膜與機能層的密著性變 高。樹脂薄膜及積層體係應用在可撓性裝置的光學構件或是顯示構件的基材、或前面板時,能夠具有被要求的透明性、耐紫外線特性、及具有使表面顯現高硬度的機能等的機能性。 The resin film and the laminated system of the present embodiment have high transparency and can maintain excellent visibility during bending. In addition, the resin film and the laminate also have excellent flexibility. When an undercoat layer is provided between the resin film and the functional layer, the adhesion between the resin film and the functional layer becomes high. When the resin film and the lamination system are applied to the optical member of the flexible device, the base material of the display member, or the front panel, they can have the required transparency, ultraviolet resistance, and the function of making the surface have high hardness. Functionality.
樹脂薄膜及積層體的構成,係能夠適當地變形。例如能夠在樹脂薄膜的兩側各自設置機能層。此時,亦可在各自的機能層與樹脂薄膜之間設置底塗層。 The structure of the resin film and the laminate can be appropriately deformed. For example, functional layers can be provided on both sides of the resin film. At this time, an undercoat layer may be provided between the respective functional layers and the resin film.
第4圖係表示顯示裝置的實施形態之剖面圖。第4圖所表示之顯示裝置100,係具有有機EL裝置50、觸控感測器70及前面板90。該等係通常被收容在殼體。有機EL裝置50與觸控感測器70之間、及觸控感測器70與前面板90之間,係例如使用未圖示的光學接著劑(Optical Clear Adhesive)接著。
Fig. 4 is a cross-sectional view showing an embodiment of a display device. The
有機EL裝置50,係具備有機EL元件51、第1基板55、第2基板56、及密封材59之顯示構件。
The
有機EL元件51係具備一對電極(第1電極52及第2電極53)、發光層54。發光層54係配置在第1電極52與第2電極53之間。
The
第1電極52,係使用具有光透射性的導電性材料而形成。第2電極53亦可具有光透射性。作為第1電極52及第2電極53,能夠採用習知的材料。
The
發光層54能夠使用構成有機EL元件之習知
的發光材料來形成。發光材料可為低分子化合物及高分子化合物的任一種。
The light-emitting
在第1電極52與第2電極53之間供給電力時,發光層54被供給載體(電子及電洞)且在發光層54產生光線。在發光層54所產生的光線,係透過第1電極52及第1基板55而往有機EL裝置50的外部射出。
When power is supplied between the
第1基板55係由具有光透射性的材料所形成。第2基板56亦可具有光透射性。第1基板55與第2基板56,係藉由以包圍有機EL元件的周圍之方式配置的密封材59而貼合。第1基板55、第2基板56及密封材59係形成將有機EL元件密封在內部之密封結構。第1基板55及/或第2基板56係多半為氣體阻障材。
The
作為第1基板55及第2基板56的任一方或雙方的形成材料,係能夠使用如玻璃的無機材料、或如丙烯酸系樹脂之習知的透明樹脂。作為該等構件,亦能夠採用上述本實施形態的樹脂薄膜或積層體。
As a forming material for either or both of the
能夠採用本實施形態的積層體之第1基板55及第2基板56,係相當於本實施形態的顯示構件之基材或氣體阻障材。具有此種第1基板55及第2基板56之有機EL裝置50,因為採用本實施形態的樹脂薄膜或積層體,所以具有優異的彎曲性。
The
觸控感測器70係具有觸控感測器基材71及元件層72之光學構件,其中該元件層72係具有形成在觸控感測器基材71上之檢測元件。
The
觸控感測器基材71係使用具有光透射性之材料而形成。作為觸控感測器基材71,能夠使用玻璃等的無機材料、或丙烯酸系樹脂等習知的透明樹脂。作為觸控感測器基材71,亦能夠採用上述本實施形態的樹脂薄膜或積層體。
The
元件層72,係形成有由半導體元件、配線、電阻等所構成之習知的檢測元件。作為檢測元件的構成,能夠採用矩陣開關、電阻膜方式、電容式等實現習知的檢測方式之構成。
The
能夠採用本實施形態的積層體之觸控感測器基材71,係相當於在本實施形態之光學構件。具有此種觸控感測器基材71之觸控感測器70,係因為採用本實施形態的樹脂薄膜或積層體,所以具有優異的彎曲性。
The
前面板90係由具有光透射性的材料所形成。前面板90係位於顯示裝置的顯示畫面側的最表面層,作為保護顯示裝置的保護構件之機能。前面板亦被稱為窗膜。作為前面板90,能夠使用玻璃等的無機材料、或丙烯酸系樹脂等習知的透明樹脂。作為前面板90,亦能夠採用上述本實施形態的樹脂薄膜或積層體。採用積層體作為前面板90時,通常,機能層係在位於顯示裝置外側的方向配置積層體。
The
能夠採用本實施形態的樹脂薄膜或積層體之前面板90,因為採用本實施形態的樹脂薄膜或積層體,所以具有優異的彎曲性。
The resin film or laminate
顯示裝置100係採用本實施形態的樹脂薄膜或積層體作為選自有機EL裝置50、觸控感測器70以及前面板90之1種以上的構成構件時,全體能夠具有優異的彎曲性。亦即,顯示裝置100能夠是可撓性裝置。
When the
能夠應用本實施形態的樹脂薄膜及積層體之裝置(可撓性裝置),係不限定於上述顯示裝置。例如亦能夠採用具有形成有光電轉換元件之基板、及設置在基板表面的前面板之太陽電池。此時,作為太陽電池的基板或前面板,係採用本實施形態的樹脂薄膜或積層體時,太陽電池全體能夠具有優異的彎曲性。 The device (flexible device) to which the resin film and the laminate of this embodiment can be applied is not limited to the above-mentioned display device. For example, a solar cell having a substrate on which a photoelectric conversion element is formed and a front panel provided on the surface of the substrate can also be used. In this case, when the resin film or laminate of this embodiment is used as the substrate or front panel of the solar cell, the entire solar cell can have excellent flexibility.
以下,藉由實施例及比較例而更具體地說明本發明,但是本發明不限定於以下的實施例。 Hereinafter, the present invention will be described more specifically with examples and comparative examples, but the present invention is not limited to the following examples.
在氮氣取代後的聚合槽,添加式(1)表示之化合物、式(2)表示之化合物、式(3)表示之化合物、觸媒及溶劑(γ丁內酯及二甲基乙醯胺)。添加量係設作式(1)表示之化合物75.0g、式(2)表示之化合物36.5g、式(3)表示之化合物76.4g、觸媒1.5g、γ丁內酯438.4g、二甲基乙醯胺313.1g。式(2)表示之化合物與式(3)表示之化合物之莫耳比為3:7,式(2)表示之化合物及式(3)表示之化合物的合計與式(1)表示之化合物的莫耳比為1.00:1.02。 In the polymerization tank after nitrogen substitution, add the compound represented by formula (1), the compound represented by formula (2), the compound represented by formula (3), catalyst and solvent (γ butyrolactone and dimethylacetamide) . The addition amount is set to 75.0 g of the compound represented by formula (1), 36.5 g of the compound represented by formula (2), 76.4 g of the compound represented by formula (3), 1.5 g of catalyst, 438.4 g of γ-butyrolactone, and dimethyl 313.1g of acetamide. The molar ratio of the compound represented by formula (2) to the compound represented by formula (3) is 3:7, the total of the compound represented by formula (2) and the compound represented by formula (3) and the compound represented by formula (1) The molar ratio is 1.00: 1.02.
攪拌聚合槽內的混合物使原料溶解在溶劑後,將混合物升溫至100℃為止,隨後,升溫至200℃為止且保溫4小時而聚合成為聚醯亞胺。在該加熱中,將液中的水除去。隨後,藉由純化及乾燥而得到聚醯亞胺。 After stirring the mixture in the polymerization tank to dissolve the raw materials in the solvent, the mixture was heated up to 100°C, and then heated up to 200°C and held for 4 hours to polymerize to form polyimide. During this heating, the water in the liquid is removed. Subsequently, polyimide is obtained by purification and drying.
其次,將經調整成為濃度20質量%之聚醯亞胺的γ丁內酯溶液、將固體成分濃度30質量%的氧化矽粒子分散在γ丁內酯而成的分散液、具有胺基之烷氧基矽烷的二甲基乙醯胺溶液、三系紫外線吸收劑(TINUVIN(註冊商標)479、BASF公司製)、及水混合且攪拌30分鐘。該等攪拌係依據美國專利號碼US8,207,256B2所記載的方法進行。 Next, a γ-butyrolactone solution adjusted to a polyimide concentration of 20% by mass, a dispersion liquid obtained by dispersing silica particles with a solid content concentration of 30% by mass in γ-butyrolactone, and an alkane having an amino group Dimethyl acetamide solution of oxysilane, three The ultraviolet absorber (TINUVIN (registered trademark) 479, manufactured by BASF) and water were mixed and stirred for 30 minutes. Such stirring is performed according to the method described in US Patent No. US 8,207,256 B2.
在此,將氧化矽粒子與聚醯亞胺的質量比設為60:40;將相對於氧化矽粒子及聚醯亞胺的合計100質量份,具有胺基之烷氧基矽烷量設為1.67質量份;將相對於氧化矽粒子及聚醯亞胺的合計100質量份,三系紫外線吸收劑量設為3質量份,將相對於氧化矽粒子及聚醯亞胺的合計100質量份,水量設為10質量份。 Here, the mass ratio of the silicon oxide particles to the polyimide is set to 60:40; the amount of alkoxysilane having an amine group is 1.67 with respect to the total of 100 parts by mass of the silicon oxide particles and the polyimide. Parts by mass; 100 parts by mass relative to the total of silica particles and polyimide, three The ultraviolet-ray absorbed dose was 3 parts by mass, and the amount of water was 10 parts by mass relative to 100 parts by mass of the total of silicon oxide particles and polyimide.
將混合溶液塗布在玻璃基板,在50℃加熱30 分鐘,在140℃加熱10分鐘且進行乾燥。隨後,藉由將薄膜從玻璃基板剝離,安裝金屬框架且在210℃加熱1小時而得到厚度80μm的樹脂薄膜。在該樹脂薄膜之氧化矽粒子的含量為60質量%。 Apply the mixed solution to the glass substrate and heat at 50°C for 30 Minutes, heating at 140°C for 10 minutes and drying. Subsequently, by peeling the film from the glass substrate, mounting a metal frame and heating at 210° C. for 1 hour, a resin film with a thickness of 80 μm was obtained. The content of silicon oxide particles in the resin film is 60% by mass.
在實施例1所製造的樹脂薄膜之一面,塗布兩液硬化型的底漆(商品名:ARACOAT AP2510、荒川化學工業公司製)而形成塗膜作為底塗層,使該塗膜乾燥及硬化而形成厚度1μm的底塗層。 On one surface of the resin film produced in Example 1, a two-liquid curing type primer (trade name: ARACOAT AP2510, manufactured by Arakawa Chemical Industries, Ltd.) was applied to form a coating film as an undercoat layer, and the coating film was dried and cured An undercoat layer with a thickness of 1 μm was formed.
其次,將4官能丙烯酸酯(商品名:A-TMMT、新中村化學公司製)47.5質量份、3官能丙烯酸酯(商品名:A-TMPT、新中村化學公司製)47.5質量份、反應性胺甲酸酯聚合物(商品名:8BR-600、大成FINE CHEMICAL公司製、40質量%品)12.5質量份、三系紫外線吸收劑(TINUVIN(註冊商標)479、BASF公司製)3質量份、光聚合起始劑(IRGACURE(註冊商標)184、CIBA.SPECIALTY.CHEMICALS公司製)8質量份、調平劑(商品名:BYK-350、BYK-Chemie Japan公司製)0.6質量份、及甲基乙基酮107質量份混合而調製的溶液,塗布在底塗層上而形成塗膜。使該塗膜乾燥及硬化而形成厚度10μm之作為「具有使表面顯現高硬度的機能及具有紫外線吸收機能之機能層」的機能層,來得到實施例2的積層體。 Next, 47.5 parts by mass of 4-functional acrylate (trade name: A-TMMT, manufactured by Shin Nakamura Chemical Company), 47.5 parts by mass of 3-functional acrylate (trade name: A-TMPT, manufactured by Shin Nakamura Chemical Company), and reactive amine Formate polymer (trade name: 8BR-600, manufactured by Dacheng Fine Chemical Co., Ltd., 40% by mass) 12.5 parts by mass, three 3 parts by mass of ultraviolet absorber (TINUVIN (registered trademark) 479, manufactured by BASF), 8 parts by mass of photopolymerization initiator (IRGACURE (registered trademark) 184, manufactured by CIBA. SPECIALTY. CHEMICALS), leveling agent (commodity Name: BYK-350, manufactured by BYK-Chemie Japan Co., Ltd.) A solution prepared by mixing 0.6 parts by mass and 107 parts by mass of methyl ethyl ketone is coated on the undercoat layer to form a coating film. This coating film was dried and hardened to form a functional layer having a thickness of 10 μm as a “functional layer having a function to show high hardness on the surface and a functional layer having an ultraviolet absorbing function” to obtain a laminate of Example 2.
除了在用以形成樹脂薄膜的混合溶液添加三系紫外線吸收劑以外,係與實施例1同樣地進行而得到厚度80μm的樹脂薄膜。 In addition to adding three in the mixed solution used to form the resin film Except for the ultraviolet absorber, a resin film having a thickness of 80 μm was obtained in the same manner as in Example 1.
準備具有390℃的玻璃轉移溫度之聚醯亞胺(三菱氣體化學公司製「Neopulim」)。將該聚醯亞胺之濃度20質量%的γ丁內酯溶液、將固體成分濃度30質量%的氧化矽粒子分散在γ丁內酯而成的分散液、具有胺基之烷氧基矽烷的二甲基乙醯胺溶液、及水混合且攪拌30分鐘而得到混合溶液。氧化矽粒子與聚醯亞胺的質量比為55:45且相對於氧化矽粒子及聚醯亞胺的合計100質量份,具有胺基之烷氧基矽烷量為1.67質量份,而且相對於氧化矽粒子及聚醯亞胺的合計100質量份,水量為10質量份。使用該混合溶液且與實施例1同樣地進行而得到厚度80μm的樹脂薄膜。 Polyimide ("Neopulim" manufactured by Mitsubishi Gas Chemical Co., Ltd.) having a glass transition temperature of 390°C was prepared. A dispersion of γ-butyrolactone solution containing 20% by mass of polyimide, 30% by mass of solid oxide silica particles dispersed in γ-butyrolactone, and an alkoxysilane having an amine group The dimethylacetamide solution and water were mixed and stirred for 30 minutes to obtain a mixed solution. The mass ratio of silicon oxide particles to polyimide is 55:45 and is 100 parts by mass relative to the total amount of silicon oxide particles and polyimide. The amount of alkoxysilane having an amine group is 1.67 parts by mass and is relative to oxidation The total amount of silicon particles and polyimide is 100 parts by mass, and the amount of water is 10 parts by mass. Using this mixed solution and in the same manner as in Example 1, a resin film having a thickness of 80 μm was obtained.
使用日本分光公司製的紫外可見近紅外分光光度計V-670,測定實施例及比較例的樹脂薄膜之各自的黃色度(Yellow Index:YI值)。在沒有試樣的狀態下測定背景(background)後,將樹脂薄膜安裝在試樣保持器而進行測定 對300nm至800nm的光線之透射率,來求取3刺激值(X、Y、Z)。基於下述式而算出YI值。 The yellowness (Yellow Index: YI value) of each of the resin films of Examples and Comparative Examples was measured using an ultraviolet-visible near-infrared spectrophotometer V-670 manufactured by Japan Spectroscopy Corporation. After measuring the background without a sample, the resin film is attached to the sample holder to measure For the transmittance of light from 300nm to 800nm, 3 stimulus values (X, Y, Z) are obtained. The YI value is calculated based on the following formula.
YI=100×(1.2769X-1.0592Z)/Y YI=100×(1.2769X-1.0592Z)/Y
使用日本分光公司製的紫外可見近紅外分光光度計V-670,測定對300nm至800nm的光線之透射率,來算出對550nm波長的光線之透射率。 The ultraviolet-visible-near-infrared spectrophotometer V-670 manufactured by Japan Spectroscopy Co., Ltd. was used to measure the transmittance of light from 300 nm to 800 nm to calculate the transmittance of light of 550 nm wavelength.
使用SUGA試驗機公司製的全自動直讀霧度電腦HGM-2DP,將實施例及比較例的樹脂薄膜安裝在試樣保持器而測定樹脂薄膜的霧度。 Using the fully automatic direct-reading haze computer HGM-2DP manufactured by SUGA Testing Machine Co., Ltd., the resin films of Examples and Comparative Examples were mounted on a sample holder, and the haze of the resin film was measured.
將實施例及比較例的樹脂薄膜,提供使用Atras公司製的UVCON之光照射試驗。將光源設定為UV-B 313nm,將輸出功率設定為40W,將樹脂薄膜與光源的距離設定為5cm。 The resin films of the examples and comparative examples were subjected to a light irradiation test using UVCON manufactured by Atras Corporation. The light source is set to UV-B 313nm, the output power is set to 40W, and the distance between the resin film and the light source is set to 5cm.
對樹脂薄膜照射紫外線24小時。紫外線照射後,進行評價如上述的光學特性(YI值、透射率)。 The resin film was irradiated with ultraviolet rays for 24 hours. After ultraviolet irradiation, the optical characteristics (YI value, transmittance) as described above were evaluated.
使光照射試驗前的薄膜彎曲,確認此時的對比及色相 等的外觀狀態且基於以下的基準判定視認性。 Bend the film before the light irradiation test to confirm the contrast and hue at this time The visual appearance is determined based on the following criteria.
A:無法觀察到對比及色相產生變化。 A: No change in contrast and hue can be observed.
C:能夠觀察到對比及色相產生變化等的外觀變化。 C: Changes in appearance such as contrast and changes in hue can be observed.
將評價結果顯示在表1。被提供光照射試驗之實施例的樹脂薄膜係滿足上述的條件(i)及(ii),能夠確認該樹脂薄膜及具有該樹脂薄膜之積層體係在彎曲時具有較高的視認性。 The evaluation results are shown in Table 1. The resin film of the example provided with the light irradiation test satisfies the above conditions (i) and (ii), and it can be confirmed that the resin film and the laminate system having the resin film have high visibility when bent.
10‧‧‧樹脂薄膜 10‧‧‧Resin film
10a、10b‧‧‧主面 10a, 10b‧‧‧Main
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| WO2018134976A1 (en) * | 2017-01-20 | 2018-07-26 | 住友化学株式会社 | Resin film, layered product, optical member, display member, and front panel |
| JP6771525B2 (en) * | 2017-11-09 | 2020-10-21 | 住友化学株式会社 | Optical laminate |
| CN111417879B (en) | 2017-11-30 | 2022-05-03 | 住友化学株式会社 | Optically anisotropic film |
| JP6783413B2 (en) * | 2018-03-29 | 2020-11-11 | Nissha株式会社 | Display panel and its manufacturing method |
| JP7139715B2 (en) * | 2018-06-26 | 2022-09-21 | 大日本印刷株式会社 | Polyimide film, laminate, display surface material, touch panel member, liquid crystal display device, and organic electroluminescence display device |
| JP6556317B1 (en) * | 2018-11-27 | 2019-08-07 | 住友化学株式会社 | OPTICAL LAMINATE, FLEXIBLE DISPLAY DEVICE, AND OPTICAL LAMINATE MANUFACTURING METHOD |
| KR20200092884A (en) * | 2019-01-25 | 2020-08-04 | 스미또모 가가꾸 가부시끼가이샤 | Laminate for organic electroluminescent display and circularly polarizing plate used in the laminate |
| KR102776783B1 (en) * | 2021-05-06 | 2025-03-10 | (주)이녹스첨단소재 | Composite sheet |
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