TWI688314B - Resin-coated metal foil for manufacturing of printed circuit board, printed circuit board, and method of manufacturing the same - Google Patents
Resin-coated metal foil for manufacturing of printed circuit board, printed circuit board, and method of manufacturing the same Download PDFInfo
- Publication number
- TWI688314B TWI688314B TW104122236A TW104122236A TWI688314B TW I688314 B TWI688314 B TW I688314B TW 104122236 A TW104122236 A TW 104122236A TW 104122236 A TW104122236 A TW 104122236A TW I688314 B TWI688314 B TW I688314B
- Authority
- TW
- Taiwan
- Prior art keywords
- resin
- metal foil
- printed circuit
- circuit board
- weight
- Prior art date
Links
- 229920005989 resin Polymers 0.000 title claims abstract description 91
- 239000011347 resin Substances 0.000 title claims abstract description 91
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 58
- 239000002184 metal Substances 0.000 title claims abstract description 58
- 239000011888 foil Substances 0.000 title claims abstract description 53
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 26
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 claims abstract description 56
- 239000003822 epoxy resin Substances 0.000 claims abstract description 47
- 229920000647 polyepoxide Polymers 0.000 claims abstract description 47
- 239000002904 solvent Substances 0.000 claims abstract description 29
- 238000009835 boiling Methods 0.000 claims abstract description 26
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 26
- 229920001721 polyimide Polymers 0.000 claims abstract description 26
- 239000004642 Polyimide Substances 0.000 claims abstract description 13
- 229920002312 polyamide-imide Polymers 0.000 claims abstract description 10
- 239000004962 Polyamide-imide Substances 0.000 claims abstract description 5
- -1 amide imide Chemical class 0.000 claims description 16
- 239000009719 polyimide resin Substances 0.000 claims description 13
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 claims description 11
- 229920003986 novolac Polymers 0.000 claims description 8
- 239000005011 phenolic resin Substances 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 5
- 230000003746 surface roughness Effects 0.000 claims description 3
- 239000007791 liquid phase Substances 0.000 claims description 2
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 claims description 2
- JRQJLSWAMYZFGP-UHFFFAOYSA-N 1,1'-biphenyl;phenol Chemical compound OC1=CC=CC=C1.C1=CC=CC=C1C1=CC=CC=C1 JRQJLSWAMYZFGP-UHFFFAOYSA-N 0.000 claims 1
- HECLRDQVFMWTQS-RGOKHQFPSA-N 1755-01-7 Chemical compound C1[C@H]2[C@@H]3CC=C[C@@H]3[C@@H]1C=C2 HECLRDQVFMWTQS-RGOKHQFPSA-N 0.000 claims 1
- FBKRJCSYOMDOKB-UHFFFAOYSA-N 2,3,4-triphenylphenol Chemical compound C=1C=CC=CC=1C1=C(C=2C=CC=CC=2)C(O)=CC=C1C1=CC=CC=C1 FBKRJCSYOMDOKB-UHFFFAOYSA-N 0.000 claims 1
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Natural products C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 description 30
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 21
- 238000007747 plating Methods 0.000 description 18
- 239000002966 varnish Substances 0.000 description 18
- 239000010949 copper Substances 0.000 description 14
- GTDPSWPPOUPBNX-UHFFFAOYSA-N ac1mqpva Chemical compound CC12C(=O)OC(=O)C1(C)C1(C)C2(C)C(=O)OC1=O GTDPSWPPOUPBNX-UHFFFAOYSA-N 0.000 description 13
- 229910052802 copper Inorganic materials 0.000 description 12
- 239000000126 substance Substances 0.000 description 12
- 229910000679 solder Inorganic materials 0.000 description 11
- 238000002360 preparation method Methods 0.000 description 10
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 9
- 239000011889 copper foil Substances 0.000 description 9
- 230000000052 comparative effect Effects 0.000 description 6
- 150000002466 imines Chemical class 0.000 description 5
- 239000001294 propane Substances 0.000 description 5
- 229920000459 Nitrile rubber Polymers 0.000 description 4
- 150000003949 imides Chemical class 0.000 description 4
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 150000004984 aromatic diamines Chemical class 0.000 description 3
- USIUVYZYUHIAEV-UHFFFAOYSA-N diphenyl ether Chemical compound C=1C=CC=CC=1OC1=CC=CC=C1 USIUVYZYUHIAEV-UHFFFAOYSA-N 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 238000005530 etching Methods 0.000 description 3
- 229920001451 polypropylene glycol Polymers 0.000 description 3
- QQOWHRYOXYEMTL-UHFFFAOYSA-N triazin-4-amine Chemical compound N=C1C=CN=NN1 QQOWHRYOXYEMTL-UHFFFAOYSA-N 0.000 description 3
- OJSPYCPPVCMEBS-UHFFFAOYSA-N 2,8-dimethyl-5,5-dioxodibenzothiophene-3,7-diamine Chemical compound C12=CC(C)=C(N)C=C2S(=O)(=O)C2=C1C=C(C)C(N)=C2 OJSPYCPPVCMEBS-UHFFFAOYSA-N 0.000 description 2
- QNLCDRXVEPWSBQ-UHFFFAOYSA-N 4-(4,5-dicarboxy-5-phenylcyclohexa-1,3-dien-1-yl)phthalic acid Chemical compound OC(=O)C1=CC=C(C=2C=C(C(C(O)=O)=CC=2)C(O)=O)CC1(C(O)=O)C1=CC=CC=C1 QNLCDRXVEPWSBQ-UHFFFAOYSA-N 0.000 description 2
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Natural products CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 150000008065 acid anhydrides Chemical class 0.000 description 2
- 239000004841 bisphenol A epoxy resin Substances 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 2
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N diphenyl Chemical compound C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 2
- UHOVQNZJYSORNB-UHFFFAOYSA-N monobenzene Natural products C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 2
- ODLMAHJVESYWTB-UHFFFAOYSA-N propylbenzene Chemical compound CCCC1=CC=CC=C1 ODLMAHJVESYWTB-UHFFFAOYSA-N 0.000 description 2
- 125000006158 tetracarboxylic acid group Chemical group 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N tetrahydrofuran Substances C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- NSGXIBWMJZWTPY-UHFFFAOYSA-N 1,1,1,3,3,3-hexafluoropropane Chemical compound FC(F)(F)CC(F)(F)F NSGXIBWMJZWTPY-UHFFFAOYSA-N 0.000 description 1
- VLDPXPPHXDGHEW-UHFFFAOYSA-N 1-chloro-2-dichlorophosphoryloxybenzene Chemical compound ClC1=CC=CC=C1OP(Cl)(Cl)=O VLDPXPPHXDGHEW-UHFFFAOYSA-N 0.000 description 1
- UHIDYCYNRPVZCK-UHFFFAOYSA-N 2-amino-4-[2-(3-amino-4-hydroxyphenyl)propan-2-yl]phenol Chemical compound C=1C=C(O)C(N)=CC=1C(C)(C)C1=CC=C(O)C(N)=C1 UHIDYCYNRPVZCK-UHFFFAOYSA-N 0.000 description 1
- QTWJRLJHJPIABL-UHFFFAOYSA-N 2-methylphenol;3-methylphenol;4-methylphenol Chemical compound CC1=CC=C(O)C=C1.CC1=CC=CC(O)=C1.CC1=CC=CC=C1O QTWJRLJHJPIABL-UHFFFAOYSA-N 0.000 description 1
- NNTUXHWLOQDIQJ-UHFFFAOYSA-N 3-[3-(3-aminophenoxy)-5-(2-phenylethynyl)phenoxy]aniline Chemical compound NC=1C=C(OC2=CC(=CC(=C2)C#CC2=CC=CC=C2)OC2=CC(=CC=C2)N)C=CC1 NNTUXHWLOQDIQJ-UHFFFAOYSA-N 0.000 description 1
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 1
- YARZEPAVWOMMHZ-UHFFFAOYSA-N 4-(3,4-dicarboxy-4-phenylcyclohexa-1,5-dien-1-yl)phthalic acid Chemical compound OC(=O)C1C=C(C=2C=C(C(C(O)=O)=CC=2)C(O)=O)C=CC1(C(O)=O)C1=CC=CC=C1 YARZEPAVWOMMHZ-UHFFFAOYSA-N 0.000 description 1
- BFWYZZPDZZGSLJ-UHFFFAOYSA-N 4-(aminomethyl)aniline Chemical compound NCC1=CC=C(N)C=C1 BFWYZZPDZZGSLJ-UHFFFAOYSA-N 0.000 description 1
- HPUJEBAZZTZOFL-UHFFFAOYSA-N 4-[3-(4-aminophenoxy)-2,2-dimethylpropoxy]aniline Chemical compound C=1C=C(N)C=CC=1OCC(C)(C)COC1=CC=C(N)C=C1 HPUJEBAZZTZOFL-UHFFFAOYSA-N 0.000 description 1
- SAWRTIXFGAOFFB-UHFFFAOYSA-N 4-[3-(4-aminophenoxy)-5-(2-phenylethynyl)phenoxy]aniline Chemical compound C1=CC(N)=CC=C1OC1=CC(OC=2C=CC(N)=CC=2)=CC(C#CC=2C=CC=CC=2)=C1 SAWRTIXFGAOFFB-UHFFFAOYSA-N 0.000 description 1
- BZIVKXRNXXPVJD-UHFFFAOYSA-N 4-[3-(4-aminophenoxy)phenoxy]aniline Chemical compound NC1=CC=C(OC2=CC(=CC=C2)OC2=CC=C(C=C2)N)C=C1.NC1=CC=C(OC2=CC(=CC=C2)OC2=CC=C(C=C2)N)C=C1 BZIVKXRNXXPVJD-UHFFFAOYSA-N 0.000 description 1
- KWFFEQXPFFDJER-UHFFFAOYSA-N 4-[3-(4-aminophenoxy)propoxy]aniline Chemical compound C1=CC(N)=CC=C1OCCCOC1=CC=C(N)C=C1 KWFFEQXPFFDJER-UHFFFAOYSA-N 0.000 description 1
- ARIRCVKBIXMMHJ-UHFFFAOYSA-N 4-[4-(4-aminophenoxy)-2,3,5-trimethylphenoxy]aniline Chemical compound CC=1C(C)=C(OC=2C=CC(N)=CC=2)C(C)=CC=1OC1=CC=C(N)C=C1 ARIRCVKBIXMMHJ-UHFFFAOYSA-N 0.000 description 1
- IMPATRUEHYSDPV-UHFFFAOYSA-N 4-[4-(4-aminophenoxy)-2,5-ditert-butylphenoxy]aniline Chemical compound CC(C)(C)C=1C=C(OC=2C=CC(N)=CC=2)C(C(C)(C)C)=CC=1OC1=CC=C(N)C=C1 IMPATRUEHYSDPV-UHFFFAOYSA-N 0.000 description 1
- JWRLKLYWXKMAFL-UHFFFAOYSA-N 4-[4-(4-aminophenoxy)-3-phenylphenoxy]aniline Chemical group C1=CC(N)=CC=C1OC(C=C1C=2C=CC=CC=2)=CC=C1OC1=CC=C(N)C=C1 JWRLKLYWXKMAFL-UHFFFAOYSA-N 0.000 description 1
- LAFZPVANKKJENB-UHFFFAOYSA-N 4-[4-(4-aminophenoxy)butoxy]aniline Chemical compound C1=CC(N)=CC=C1OCCCCOC1=CC=C(N)C=C1 LAFZPVANKKJENB-UHFFFAOYSA-N 0.000 description 1
- HHLMWQDRYZAENA-UHFFFAOYSA-N 4-[4-[2-[4-(4-aminophenoxy)phenyl]-1,1,1,3,3,3-hexafluoropropan-2-yl]phenoxy]aniline Chemical compound C1=CC(N)=CC=C1OC1=CC=C(C(C=2C=CC(OC=3C=CC(N)=CC=3)=CC=2)(C(F)(F)F)C(F)(F)F)C=C1 HHLMWQDRYZAENA-UHFFFAOYSA-N 0.000 description 1
- FQEHXKKHEIYTQS-UHFFFAOYSA-N 4-[4-[2-[4-[4-amino-2-(trifluoromethyl)phenoxy]phenyl]-1,1,1,3,3,3-hexafluoropropan-2-yl]phenoxy]-3-(trifluoromethyl)aniline Chemical compound FC(F)(F)C1=CC(N)=CC=C1OC1=CC=C(C(C=2C=CC(OC=3C(=CC(N)=CC=3)C(F)(F)F)=CC=2)(C(F)(F)F)C(F)(F)F)C=C1 FQEHXKKHEIYTQS-UHFFFAOYSA-N 0.000 description 1
- HYDATEKARGDBKU-UHFFFAOYSA-N 4-[4-[4-(4-aminophenoxy)phenyl]phenoxy]aniline Chemical group C1=CC(N)=CC=C1OC1=CC=C(C=2C=CC(OC=3C=CC(N)=CC=3)=CC=2)C=C1 HYDATEKARGDBKU-UHFFFAOYSA-N 0.000 description 1
- LACZRKUWKHQVKS-UHFFFAOYSA-N 4-[4-[4-amino-2-(trifluoromethyl)phenoxy]phenoxy]-3-(trifluoromethyl)aniline Chemical compound FC(F)(F)C1=CC(N)=CC=C1OC(C=C1)=CC=C1OC1=CC=C(N)C=C1C(F)(F)F LACZRKUWKHQVKS-UHFFFAOYSA-N 0.000 description 1
- NVKGJHAQGWCWDI-UHFFFAOYSA-N 4-[4-amino-2-(trifluoromethyl)phenyl]-3-(trifluoromethyl)aniline Chemical group FC(F)(F)C1=CC(N)=CC=C1C1=CC=C(N)C=C1C(F)(F)F NVKGJHAQGWCWDI-UHFFFAOYSA-N 0.000 description 1
- XQMIWODVLUEAJF-UHFFFAOYSA-N 4-[5-(4-aminophenoxy)-5-phenylcyclohexa-1,3-dien-1-yl]oxyaniline Chemical group C1=CC(N)=CC=C1OC1=CC=CC(C=2C=CC=CC=2)(OC=2C=CC(N)=CC=2)C1 XQMIWODVLUEAJF-UHFFFAOYSA-N 0.000 description 1
- SLHXQWDUYXSTPA-UHFFFAOYSA-N 4-[5-(4-aminophenoxy)pentoxy]aniline Chemical compound C1=CC(N)=CC=C1OCCCCCOC1=CC=C(N)C=C1 SLHXQWDUYXSTPA-UHFFFAOYSA-N 0.000 description 1
- VQVIHDPBMFABCQ-UHFFFAOYSA-N 5-(1,3-dioxo-2-benzofuran-5-carbonyl)-2-benzofuran-1,3-dione Chemical compound C1=C2C(=O)OC(=O)C2=CC(C(C=2C=C3C(=O)OC(=O)C3=CC=2)=O)=C1 VQVIHDPBMFABCQ-UHFFFAOYSA-N 0.000 description 1
- JVERADGGGBYHNP-UHFFFAOYSA-N 5-phenylbenzene-1,2,3,4-tetracarboxylic acid Chemical compound OC(=O)C1=C(C(O)=O)C(C(=O)O)=CC(C=2C=CC=CC=2)=C1C(O)=O JVERADGGGBYHNP-UHFFFAOYSA-N 0.000 description 1
- MQJKPEGWNLWLTK-UHFFFAOYSA-N Dapsone Chemical compound C1=CC(N)=CC=C1S(=O)(=O)C1=CC=C(N)C=C1 MQJKPEGWNLWLTK-UHFFFAOYSA-N 0.000 description 1
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 1
- YACJAQHVJQOOOS-UHFFFAOYSA-N NC1=CC=C(OC2=CC=C(C=C2)C=2C(=CC=CC=2)C2=CC=C(C=C2)OC2=CC=C(C=C2)N)C=C1 Chemical compound NC1=CC=C(OC2=CC=C(C=C2)C=2C(=CC=CC=2)C2=CC=C(C=C2)OC2=CC=C(C=C2)N)C=C1 YACJAQHVJQOOOS-UHFFFAOYSA-N 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- PJANXHGTPQOBST-VAWYXSNFSA-N Stilbene Natural products C=1C=CC=CC=1/C=C/C1=CC=CC=C1 PJANXHGTPQOBST-VAWYXSNFSA-N 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 239000004305 biphenyl Substances 0.000 description 1
- 235000010290 biphenyl Nutrition 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 229930003836 cresol Natural products 0.000 description 1
- UKJLNMAFNRKWGR-UHFFFAOYSA-N cyclohexatrienamine Chemical group NC1=CC=C=C[CH]1 UKJLNMAFNRKWGR-UHFFFAOYSA-N 0.000 description 1
- 238000009713 electroplating Methods 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- OBKARQMATMRWQZ-UHFFFAOYSA-N naphthalene-1,2,5,6-tetracarboxylic acid Chemical compound OC(=O)C1=C(C(O)=O)C=CC2=C(C(O)=O)C(C(=O)O)=CC=C21 OBKARQMATMRWQZ-UHFFFAOYSA-N 0.000 description 1
- DOBFTMLCEYUAQC-UHFFFAOYSA-N naphthalene-2,3,6,7-tetracarboxylic acid Chemical compound OC(=O)C1=C(C(O)=O)C=C2C=C(C(O)=O)C(C(=O)O)=CC2=C1 DOBFTMLCEYUAQC-UHFFFAOYSA-N 0.000 description 1
- YTVNOVQHSGMMOV-UHFFFAOYSA-N naphthalenetetracarboxylic dianhydride Chemical compound C1=CC(C(=O)OC2=O)=C3C2=CC=C2C(=O)OC(=O)C1=C32 YTVNOVQHSGMMOV-UHFFFAOYSA-N 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 239000004843 novolac epoxy resin Substances 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 238000000059 patterning Methods 0.000 description 1
- JRDBISOHUUQXHE-UHFFFAOYSA-N pyridine-2,3,5,6-tetracarboxylic acid Chemical compound OC(=O)C1=CC(C(O)=O)=C(C(O)=O)N=C1C(O)=O JRDBISOHUUQXHE-UHFFFAOYSA-N 0.000 description 1
- 239000011342 resin composition Substances 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- PJANXHGTPQOBST-UHFFFAOYSA-N stilbene Chemical compound C=1C=CC=CC=1C=CC1=CC=CC=C1 PJANXHGTPQOBST-UHFFFAOYSA-N 0.000 description 1
- 235000021286 stilbenes Nutrition 0.000 description 1
- 230000002194 synthesizing effect Effects 0.000 description 1
- SRPWOOOHEPICQU-UHFFFAOYSA-N trimellitic anhydride Chemical compound OC(=O)C1=CC=C2C(=O)OC(=O)C2=C1 SRPWOOOHEPICQU-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/38—Improvement of the adhesion between the insulating substrate and the metal
- H05K3/382—Improvement of the adhesion between the insulating substrate and the metal by special treatment of the metal
- H05K3/384—Improvement of the adhesion between the insulating substrate and the metal by special treatment of the metal by plating
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/02—Apparatus or processes for manufacturing printed circuits in which the conductive material is applied to the surface of the insulating support and is thereafter removed from such areas of the surface which are not intended for current conducting or shielding
- H05K3/06—Apparatus or processes for manufacturing printed circuits in which the conductive material is applied to the surface of the insulating support and is thereafter removed from such areas of the surface which are not intended for current conducting or shielding the conductive material being removed chemically or electrolytically, e.g. by photo-etch process
- H05K3/07—Apparatus or processes for manufacturing printed circuits in which the conductive material is applied to the surface of the insulating support and is thereafter removed from such areas of the surface which are not intended for current conducting or shielding the conductive material being removed chemically or electrolytically, e.g. by photo-etch process being removed electrolytically
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/10—Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern
- H05K3/20—Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern by affixing prefabricated conductor pattern
- H05K3/205—Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern by affixing prefabricated conductor pattern using a pattern electroplated or electroformed on a metallic carrier
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Laminated Bodies (AREA)
Abstract
Description
本申請案主張於2014年7月10日在韓國智慧財產局提出申請的韓國專利申請案第10-2014-0086681號的優先權及權利,所述韓國專利申請案的揭示內容併入本案供參考。 This application claims the priority and rights of Korean Patent Application No. 10-2014-0086681 filed on July 10, 2014 at the Korea Intellectual Property Office. The disclosure content of the Korean patent application is incorporated into this case for reference .
本發明是有關於一種製造印刷電路板用的鍍樹脂金屬箔、一種印刷電路板、以及一種製造上述的方法。 The invention relates to a resin-coated metal foil for manufacturing a printed circuit board, a printed circuit board, and a method for manufacturing the above.
藉由使用例如銅等導電材料於絕緣材料上形成電路圖案而製造印刷電路板。依照電子組件的微型化以及輕便性,需要具有較高密度的精細電路圖案。 A printed circuit board is manufactured by forming a circuit pattern on an insulating material using a conductive material such as copper. In accordance with the miniaturization and portability of electronic components, fine circuit patterns with higher density are required.
[現有技術文獻] [Prior Art Literature]
[專利文獻1] 日本專利特開2006-070176號公報 [Patent Document 1] Japanese Patent Laid-Open No. 2006-070176
本發明的一個態樣可提供一種製造印刷電路板用的鍍樹脂金屬箔,藉由在金屬箔上鍍覆樹脂層而能夠輕易地加工精細電路圖案,所述樹脂層與形成電路圖案的金屬鍍層具有優異的緊密黏著特性並具有高耐熱性。 One aspect of the present invention can provide a resin-coated metal foil for manufacturing a printed circuit board, and a fine circuit pattern can be easily processed by plating a resin layer on the metal foil, the resin layer and the metal plating layer forming the circuit pattern Has excellent tight adhesion characteristics and high heat resistance.
本發明的一個態樣亦可提供一種使用所述製造印刷電路板用的鍍樹脂金屬箔製造的印刷電路板以及一種製造所述印刷電路板的方法。 An aspect of the present invention may also provide a printed circuit board manufactured using the resin-plated metal foil for manufacturing the printed circuit board, and a method of manufacturing the printed circuit board.
根據本發明的一個態樣,製造印刷電路板用的鍍樹脂金屬箔可包含形成於金屬箔的表面上的樹脂層。所述樹脂層可含有萘系環氧樹脂;環氧樹脂固化劑;以及可溶於沸點為150℃或低於150℃的溶劑中的聚醯亞胺樹脂或聚醯胺醯亞胺樹脂。 According to one aspect of the present invention, the resin-coated metal foil for manufacturing a printed circuit board may include a resin layer formed on the surface of the metal foil. The resin layer may contain a naphthalene-based epoxy resin; an epoxy resin curing agent; and a polyimide resin or a polyamide imide resin soluble in a solvent having a boiling point of 150°C or lower.
根據本發明的另一態樣,一種製造印刷電路板的方法可包含:在絕緣層上堆疊如上所述的鍍樹脂金屬箔;移除所述鍍樹脂金屬箔的金屬箔;以及在所述金屬箔已被移除的所述鍍樹脂金屬箔的樹脂層上形成電路圖案。 According to another aspect of the present invention, a method of manufacturing a printed circuit board may include: stacking the resin-plated metal foil as described above on an insulating layer; removing the metal foil of the resin-plated metal foil; and the metal A circuit pattern is formed on the resin layer of the resin-coated metal foil from which the foil has been removed.
根據本發明的另一態樣,印刷電路可包含形成於所述印刷電路上的樹脂層,其中所述樹脂層含有萘系環氧樹脂;環氧樹脂固化劑;以及可溶於沸點為150℃或低於150℃的溶劑中的聚醯亞胺樹脂或聚醯胺醯亞胺樹脂。 According to another aspect of the present invention, the printed circuit may include a resin layer formed on the printed circuit, wherein the resin layer contains a naphthalene-based epoxy resin; an epoxy resin curing agent; and a soluble boiling point of 150°C Or polyimide resin or polyamide imide resin in a solvent below 150°C.
10:金屬箔 10: Metal foil
20:樹脂層 20: resin layer
100:鍍樹脂金屬箔 100: resin-coated metal foil
結合附圖閱讀以下詳細說明將更清楚地理解本發明的上述以及其他態樣、特徵及其他優點,在附圖中:圖1是根據本發明示例性實施例的製造印刷電路板用的鍍樹脂金屬箔的剖面圖。 Reading the following detailed description in conjunction with the accompanying drawings will more clearly understand the above and other aspects, features, and other advantages of the present invention. In the drawings: FIG. 1 is a plating resin for manufacturing a printed circuit board according to an exemplary embodiment of the present invention Sectional view of metal foil.
現在將參照附圖對本發明的示例性實施例進行詳細闡述。 Exemplary embodiments of the present invention will now be explained in detail with reference to the drawings.
然而,本發明可用許多不同的形式例示且不應將其視為僅限於本文中所述的具體實施例。更確切而言,提供該些實施例是為了使本發明的揭示內容透徹且完整,並且將本發明的範圍完全傳達給熟習此項技術者。 However, the present invention can be exemplified in many different forms and should not be considered as limited to the specific embodiments described herein. Rather, the embodiments are provided to make the disclosure of the present invention thorough and complete, and fully convey the scope of the present invention to those skilled in the art.
在圖式中,為清晰起見,各元件的形狀和尺寸可能有所誇大,並且通篇中將使用相同的參考編號指代相同或類似的元件。 In the drawings, the shape and size of each element may be exaggerated for clarity, and the same reference numbers will be used throughout the text to refer to the same or similar elements.
圖1是根據本發明示例性實施例的製造印刷電路板用的鍍樹脂金屬箔的剖面圖。 1 is a cross-sectional view of a resin-coated metal foil for manufacturing a printed circuit board according to an exemplary embodiment of the present invention.
參照圖1,在根據本發明示例性實施例的鍍樹脂金屬箔100中,可在金屬箔10的一個表面上形成樹脂層20。
Referring to FIG. 1, in a resin-plated
樹脂層20可含有萘系環氧樹脂、環氧樹脂固化劑以及可溶於沸點為150℃或低於150℃的溶劑中的聚醯亞胺樹脂或聚醯胺醯亞胺樹脂(polyamideimide resin)。
The
所述萘系環氧樹脂可為於室溫下,例如於20±5℃的溫度下呈液相的萘系環氧樹脂,且具有160或低於160的當量。 The naphthalene-based epoxy resin may be a naphthalene-based epoxy resin in a liquid phase at room temperature, for example, at a temperature of 20±5° C., and has an equivalent weight of 160 or less.
在萘系環氧樹脂的當量大於160的情形中,可能不會均勻地形成樹脂層20,造成焊料耐熱性(solder heat resistance)劣化。
In the case where the equivalent weight of the naphthalene-based epoxy resin is greater than 160, the
所述環氧樹脂固化劑可包含選自由下列組成的群組中的一或多者:苯酚芳烷基型樹脂(phenol-aralkyl type resin)、萘酚芳烷基型樹脂(naphthol-aralkyl type resin)、苯基型酚醛清漆樹脂(phenyl-type novolac resin)、含氮酚醛清漆樹脂、二環戊二烯型苯酚樹脂(dicyclopentadiene-type phenol resin)、聯苯基型苯酚樹脂(biphenyl-type phenol resin)及三苯基型苯酚樹脂(triphenyl-type phenol resin)。 The epoxy resin curing agent may include one or more selected from the group consisting of: phenol-aralkyl type resin (phenol-aralkyl type resin), naphthol-aralkyl type resin (naphthol-aralkyl type resin ), phenyl-type novolac resin, nitrogen-containing novolac resin, dicyclopentadiene-type phenol resin, biphenyl-type phenol resin ) And triphenyl-type phenol resin.
自固化樹脂的反應當量得出的所述環氧樹脂固化劑的含量可不需要具體的量的限制,但所含環氧樹脂固化劑的量可足以充分地固化所述萘系環氧樹脂。 The content of the epoxy resin curing agent derived from the reaction equivalent of the curing resin may not require a specific amount limitation, but the amount of the epoxy resin curing agent contained may be sufficient to sufficiently cure the naphthalene-based epoxy resin.
可溶於沸點為150℃或低於150℃的溶劑中的聚醯亞胺樹脂或聚醯胺醯亞胺樹脂可藉由使大型芳族二胺(bulky aromatic diamine)與酸酐相互反應來製備。 Polyimide resin or polyimide amide imide resin soluble in a solvent having a boiling point of 150°C or lower can be prepared by reacting a large aromatic diamine (bulky aromatic diamine) with an acid anhydride.
所用的芳族二胺的實例並無特別限制,但可包含1,3-雙(4-胺基苯氧基)苯(1,3-bis(4-aminophenoxy)benzene)、1,3-雙(4-胺基苯氧基)聯苯、2,2’-雙[4-(4-胺基苯氧基)苯基]丙烷、2,2-雙[4-(4-胺基苯氧基)苯基]六氟丙烷、雙[4-(4-胺基苯氧基)苯基]碸、 雙[4-(3-胺基苯氧基)苯基]碸、4,4'-二胺基-2,2'-雙(三氟甲基)二苯醚、1,4-雙(4-胺基苯氧基)-2,3,5-三甲基苯、1,4-雙(4-胺基苯氧基)-2,5-二-叔丁基苯、1,4-雙[4-胺基-2-(三氟甲基)苯氧基]苯、2,2-雙[4-[4-胺基-2-(三氟甲基)苯基]六氟丙烷]、1,3-雙(4-胺基苯氧基)丙烷、1,4-雙(4-胺基苯氧基)丁烷、1,5-雙(4-胺基苯氧基)戊烷、1,3-雙(4-胺基苯氧基)新戊烷、2,5-雙(4-胺基苯氧基)-聯苯、1,3-雙(4-胺基苯氧基)-5-(2-苯基乙炔基)苯、1,3-雙(3-胺基苯氧基)-5-(2-苯基乙炔基)苯及2,4-二胺基-4'-苯基乙炔基二苯醚(這些是基於醚)、4,4'-二胺基-2,2'-雙(三氟甲基)聯苯、3,7-二胺基-2,8-二甲基二苯並噻吩-5,5-二氧化物、4,4'-雙(4-胺基苯氧基)聯苯、4,4'-雙(4-胺基苯甲醯胺基)-3,3'-二羥基聯苯、2,2-雙(3-胺基-4-羥苯基)丙烷、9,9-雙(4-胺基苯基)茀、4,4'-二胺基二苯基酮、2,2-雙[4-{4-胺基-2-(三氟甲基)苯氧基}苯基]六氟丙烷、雙{4-(4-胺基苯氧基)苯基}酮、2,2-雙{4-(4-胺基苯氧基)苯基}六氟丙烷及2,2-雙{4-(4-胺基苯氧基)苯基}丙烷(這些是基於聯苯)、4,4'-二胺基二苯基碸、雙{4-(4-胺基苯氧基)苯基}碸、雙{4-(3-胺基苯氧基)苯基}碸及3,7-二胺基-2,8-二甲基二苯並噻吩-5,5-二氧化物(這些是基於碸)等等。 Examples of the aromatic diamine used are not particularly limited, but may include 1,3-bis(4-aminophenoxy)benzene (1,3-bis(4-aminophenoxy)benzene), 1,3-bis (4-Aminophenoxy) biphenyl, 2,2'-bis[4-(4-aminophenoxy)phenyl]propane, 2,2-bis[4-(4-aminophenoxy Group) phenyl] hexafluoropropane, bis [4- (4-aminophenoxy) phenyl] benzene, Bis[4-(3-aminophenoxy)phenyl] ash, 4,4'-diamino-2,2'-bis(trifluoromethyl)diphenyl ether, 1,4-bis(4 -Aminophenoxy)-2,3,5-trimethylbenzene, 1,4-bis(4-aminophenoxy)-2,5-di-tert-butylbenzene, 1,4-bis [4-Amino-2-(trifluoromethyl)phenoxy]benzene, 2,2-bis[4-[4-amino-2-(trifluoromethyl)phenyl]hexafluoropropane], 1,3-bis(4-aminophenoxy)propane, 1,4-bis(4-aminophenoxy)butane, 1,5-bis(4-aminophenoxy)pentane, 1,3-bis(4-aminophenoxy) neopentane, 2,5-bis(4-aminophenoxy)-biphenyl, 1,3-bis(4-aminophenoxy) -5-(2-phenylethynyl)benzene, 1,3-bis(3-aminophenoxy)-5-(2-phenylethynyl)benzene and 2,4-diamino-4' -Phenylethynyl diphenyl ether (these are based on ethers), 4,4'-diamino-2,2'-bis(trifluoromethyl)biphenyl, 3,7-diamino-2,8 -Dimethyldibenzothiophene-5,5-dioxide, 4,4'-bis(4-aminophenoxy)biphenyl, 4,4'-bis(4-aminobenzylamide) Group)-3,3'-dihydroxybiphenyl, 2,2-bis(3-amino-4-hydroxyphenyl)propane, 9,9-bis(4-aminophenyl) stilbene, 4,4 '-Diaminodiphenyl ketone, 2,2-bis[4-{4-amino-2-(trifluoromethyl)phenoxy}phenyl]hexafluoropropane, bis{4-(4- Aminophenoxy)phenyl} ketone, 2,2-bis{4-(4-aminophenoxy)phenyl}hexafluoropropane and 2,2-bis{4-(4-aminophenoxy Group) phenyl}propane (these are based on biphenyl), 4,4'-diaminodiphenyl sulfone, bis{4-(4-aminophenoxy)phenyl} benzene, bis{4-( 3-aminophenoxy)phenyl} 碸 and 3,7-diamino-2,8-dimethyldibenzothiophene-5,5-dioxide (these are based on 碸) and so on.
所述酸酐的實例可包含苯均四酸二酐(pyromellitic dianhydride)、3,3',4,4'-二苯甲酮四羧酸二酐、聯苯四羧酸二酐、3,4,3',4'-二苯基碸四羧酸二酐、3,3'4,4'-二苯醚四羧酸二酐、2,3,4-四氫呋喃四羧酸乙酸二酐(2,3,4-tetrahydro furan tetra-carboxylic acid acetic acid dianhydride)、1,2,5,6-萘四羧酸二酐、2,3,6,7-萘四 羧酸二酐、1,4,5,8-萘四羧酸二酐、2,3,5,6-吡啶四羧酸二酐、間三聯苯基-3,3',4,4'-四羧酸二酐(m-terphenyl-3,3',4,4'-tetracarboxylic dianhydride)、對三聯苯基-3,3',4,4'-四羧酸二酐、4,4-氧基二鄰苯二甲酸二酐(4,4-oxydiphthalic dianhydride)、1,1,1,3,3,3-六氟-2,2-雙(2,3或3,4-二羧基苯氧基)苯基丙烷二酐、2,2-雙[4-(2,3或3,4-二羧基苯氧基)苯基]丙烷二酐、1,1,1,3,3,3-六氟-2,2-雙[4-(2,3或3,4-二羧基苯氧基)苯基]丙烷二酐等等。 Examples of the acid anhydride may include pyromellitic dianhydride, 3,3',4,4'-benzophenone tetracarboxylic dianhydride, biphenyltetracarboxylic dianhydride, 3,4, 3',4'-diphenylbenzene tetracarboxylic dianhydride, 3,3'4,4'-diphenyl ether tetracarboxylic dianhydride, 2,3,4-tetrahydrofuran tetracarboxylic acetic dianhydride (2, 3,4-tetrahydro furan tetra-carboxylic acid acetic acid dianhydride), 1,2,5,6-naphthalene tetracarboxylic dianhydride, 2,3,6,7-naphthalene tetra Carboxylic dianhydride, 1,4,5,8-naphthalenetetracarboxylic dianhydride, 2,3,5,6-pyridinetetracarboxylic dianhydride, m-terphenyl-3,3',4,4'- Tetracarboxylic dianhydride (m-terphenyl-3,3',4,4'-tetracarboxylic dianhydride), p-terphenyl-3,3',4,4'-tetracarboxylic dianhydride, 4,4-oxygen 4,4-oxydiphthalic dianhydride, 1,1,1,3,3,3-hexafluoro-2,2-bis(2,3 or 3,4-dicarboxyphenoxy Group) phenylpropane dianhydride, 2,2-bis[4-(2,3 or 3,4-dicarboxyphenoxy)phenyl]propane dianhydride, 1,1,1,3,3,3- Hexafluoro-2,2-bis[4-(2,3 or 3,4-dicarboxyphenoxy)phenyl]propane dianhydride and so on.
在為可溶於沸點高於150℃的溶劑中的聚醯亞胺樹脂或聚醯胺醯亞胺樹脂的情形中,因使用沸點高於150℃的高沸點溶劑而可剩餘相對大量的溶劑,其於製造印刷電路板時可造成與化學鍍銅層(chemical copper plating layer)的緊密黏著度劣化。 In the case of a polyimide resin or a polyimide amide imide resin that is soluble in a solvent having a boiling point higher than 150°C, a relatively large amount of solvent may remain due to the use of a high-boiling point solvent having a boiling point higher than 150°C, When manufacturing a printed circuit board, it may cause a close adhesion with a chemical copper plating layer (chemical copper plating layer) to deteriorate.
在此種情形中,沸點為150℃或低於150℃的溶劑的實例可包含甲基乙基酮、二甲基甲醯胺等等。 In this case, examples of the solvent having a boiling point of 150°C or lower may include methyl ethyl ketone, dimethylformamide, and the like.
假定萘系環氧樹脂與環氧樹脂固化劑的重量之和為100重量份,則聚醯亞胺樹脂或聚醯胺醯亞胺樹脂的含量可為5重量份至50重量份。 Assuming that the sum of the weights of the naphthalene-based epoxy resin and the epoxy resin curing agent is 100 parts by weight, the content of the polyimide resin or the polyamidimide resin can be 5 to 50 parts by weight.
在其中聚醯亞胺樹脂或聚醯胺醯亞胺樹脂的含量為小於5重量份的情形中,黏著特性可能會劣化,而在其中所述含量大於50重量份的情形中,可成形性可能會劣化,且可能會不均勻地形成樹脂層。 In the case where the content of the polyimide resin or polyimide amide imine resin is less than 5 parts by weight, the adhesive properties may be deteriorated, and in the case where the content is more than 50 parts by weight, the formability may be It may deteriorate, and the resin layer may be unevenly formed.
鍍樹脂金屬箔100可如下所述製造:將溶劑添加至含有萘系環氧樹脂、環氧樹脂固化劑及可溶於沸點為150℃或低於
150℃的溶劑中的聚醯亞胺樹脂或聚醯胺醯亞胺樹脂的樹脂組合物中來製備樹脂清漆(resin varnish),並將所述樹脂清漆塗覆至金屬箔10的粗化表面上而形成樹脂層20。
The resin-coated
將樹脂清漆塗覆至金屬箔10上的方法並無特別限制,且可藉由使用輥式塗佈機(roll coater)、刮刀式塗佈機(knife coater)、刮片式塗佈機(doctor blade coater)、凹板式塗佈機(gravure coater)、模式塗佈機(die coater)、多模式塗佈機(multi-die coater)、逆轉塗佈機(reverse coater)、逆轉輥式塗佈機(reverse roll coater)等等來調整所述樹脂清漆的黏度而於金屬箔10的表面上形成樹脂層20。
The method of applying the resin varnish to the
作為金屬箔10,可使用由金、銀、銅、鋁、鎳或其中的一或多者的合金形成的金屬箔。
As the
金屬箔10的平均表面粗糙度Ra可為0.05微米至0.2微米,且其厚度可為0.1微米至5微米。
The average surface roughness Ra of the
可在金屬箔10的表面上形成厚度為0.5微米至10微米的樹脂層20,並且樹脂層20的固化度可為70%或高於70%。
The
在樹脂層20的固化度低於70%的情形中,在將鍍樹脂金屬箔100壓疊(press-stack)於上面待形成電路圖案的絕緣層上時,樹脂層20可與絕緣層摻混在一起,此可造成與化學鍍銅層的黏著度降低,且在製造印刷電路板時焊料耐熱性亦可能降低。
In the case where the degree of curing of the
在使用鍍樹脂金屬箔100製造的印刷電路板上,可形成含有萘系環氧樹脂、環氧樹脂固化劑以及可溶於沸點為150℃或低
於150℃的溶劑中的聚醯亞胺樹脂或聚醯胺醯亞胺樹脂的樹脂層。
On a printed circuit board manufactured using resin-coated
當使用鍍樹脂金屬箔100製造印刷電路板時,可輕易地加工精細電路圖案,同時亦可確保剝離強度及焊料耐熱性。
When a resin-coated
接下來,將闡述一種使用鍍樹脂金屬箔100製造具有精細電路圖案的印刷電路板的方法。
Next, a method of manufacturing a printed circuit board with fine circuit patterns using the resin-plated
首先,可堆疊鍍樹脂金屬箔100,使得鍍樹脂金屬箔100的樹脂層20與上面待形成電路圖案的絕緣層的表面接觸。堆疊後,可藉由蝕刻移除金屬箔10,且可在剩餘的樹脂層20上形成電路圖案。
First, the resin-plated
電路圖案的形成方法並無特別限制,但作為實例,電路圖案可藉由如下方式形成:在樹脂層20上形成化學鍍銅層、形成圖案化阻鍍層(plating resist)以及進行電鍍製程,且可藉由蝕刻移除化學鍍銅層。
The method of forming the circuit pattern is not particularly limited, but as an example, the circuit pattern can be formed by forming an electroless copper layer on the
如上所述,當在上面待形成電路圖案的絕緣層上使用鍍樹脂金屬箔100形成樹脂層20後形成電路圖案時,藉由形成相對低的表面粗糙度同時亦確保剝離強度及焊料耐熱性,可輕易地實施精細電路圖案並可防止過度蝕刻。
As described above, when the
然而,使用鍍樹脂金屬箔100製造印刷電路板的方法並不僅限於此,而是可使用此項技術中習知的所有製造方法。
However, the method of manufacturing the printed circuit board using the resin-plated
在下文中,將藉由以下實施例詳細闡述本發明。然而,以下實施例並非限制本發明的範圍,提供以下實施例的目的是為了幫助理解本發明。 In the following, the present invention will be explained in detail by the following examples. However, the following examples do not limit the scope of the present invention, and the purpose of providing the following examples is to help understand the present invention.
<實施例1> <Example 1>
製備由7.2重量份的萘系環氧樹脂(SE-80,Shin-A T&C)、10.2重量份的苯酚芳烷基型固化劑(MEHC-7851S,明和化成(Meiwa Kasei))、7.5重量份的聚醯胺醯亞胺(可溶於沸點為150℃或低於150℃的溶劑中)(SORX-S(NKK))及0.6重量份的咪唑固化加速劑(curing accelerator)構成的清漆。 Preparation of 7.2 parts by weight of naphthalene-based epoxy resin (SE-80, Shin-A T&C), 10.2 parts by weight of phenol aralkyl type curing agent (MEHC-7851S, Meiwa Kasei), 7.5 parts by weight A varnish composed of polyamidimide (soluble in a solvent having a boiling point of 150°C or lower) (SORX-S (NKK)) and 0.6 parts by weight of an imidazole curing accelerator.
<實施例2> <Example 2>
製備由5.2重量份的萘系環氧樹脂(SE-80,Shin-A T&C)、2.3重量份的雙酚A型環氧樹脂(YD-128K,國都化工(Kukdo Chemical))、9.9重量份的苯酚芳烷基型固化劑(MEHC-7851S,明和化成)、7.5重量份的聚醯胺醯亞胺(可溶於沸點為150℃或低於150℃的溶劑中)(SORX-S(NKK))及0.6重量份的咪唑固化加速劑構成的清漆。 Preparation of 5.2 parts by weight of naphthalene epoxy resin (SE-80, Shin-A T&C), 2.3 parts by weight of bisphenol A epoxy resin (YD-128K, Kukdo Chemical), 9.9 parts by weight Phenol aralkyl type curing agent (MEHC-7851S, Minghe Chemical), 7.5 parts by weight of polyamidoamide imide (soluble in solvents with a boiling point of 150°C or lower) (SORX-S (NKK )) and 0.6 parts by weight of varnish consisting of imidazole curing accelerator.
<實施例3> <Example 3>
製備由8.7重量份的萘系環氧樹脂(SE-80,Shin-A T&C)、8.8重量份的胺基-三嗪型酚醛清漆固化劑(PS6313,群榮化工有限公司(Gun Ei Chem.Industry Co.Ltd.))、7.5重量份的聚醯胺醯亞胺(可溶於沸點為150℃或低於150℃的溶劑中)(SORX-S(NKK))及0.2重量份的咪唑固化加速劑構成的清漆。 Preparation of 8.7 parts by weight of naphthalene epoxy resin (SE-80, Shin-A T&C), 8.8 parts by weight of amino-triazine novolac curing agent (PS6313, Gun Ei Chem. Industry) Co. Ltd.)), 7.5 parts by weight of polyamidimide (soluble in a solvent with a boiling point of 150°C or lower) (SORX-S (NKK)) and 0.2 parts by weight of imidazole curing acceleration Varnish made up of chemicals.
<實施例4> <Example 4>
製備由7.1重量份的萘系環氧樹脂(SE-80,Shin-A T&C)、1.8重量份的雙酚A型環氧樹脂(YD-128K,國都化工)、 8.6重量份的胺基-三嗪型酚醛清漆固化劑(PS6313,群榮化工有限公司)、7.5重量份的聚醯胺醯亞胺(可溶於沸點為150℃或低於150℃的溶劑中)(SORX-S(NKK))及0.2重量份的咪唑固化加速劑構成的清漆。 Preparation of 7.1 parts by weight of naphthalene epoxy resin (SE-80, Shin-A T&C), 1.8 parts by weight of bisphenol A epoxy resin (YD-128K, Guodu Chemical) 8.6 parts by weight of amino-triazine novolak curing agent (PS6313, Qunrong Chemical Co., Ltd.), 7.5 parts by weight of polyamidoamide imide (soluble in solvents with a boiling point of 150°C or lower ) (SORX-S (NKK)) and 0.2 parts by weight of varnish composed of imidazole curing accelerator.
<實施例5> <Example 5>
製備由7.2重量份的萘系環氧樹脂(SE-80,Shin-A T&C)、10.2重量份的苯酚芳烷基型固化劑(MEHC-7851S,明和化成)、12.2重量份的聚醯胺醯亞胺(可溶於沸點為150℃或低於150℃的溶劑中)(SORX-S(NKK))及0.6重量份的咪唑固化加速劑構成的清漆。 Preparation of 7.2 parts by weight of naphthalene epoxy resin (SE-80, Shin-A T&C), 10.2 parts by weight of phenol aralkyl type curing agent (MEHC-7851S, Minghe Chemical), 12.2 parts by weight of polyamidoamide A varnish composed of imine (soluble in a solvent with a boiling point of 150°C or lower) (SORX-S (NKK)) and 0.6 parts by weight of imidazole curing accelerator.
<實施例6> <Example 6>
製備由5.6重量份的萘系環氧樹脂(SE-80,Shin-A T&C)、2.4重量份的丁腈橡膠(nitrile-butadiene rubber,NBR)改質的環氧樹脂(Polydis3615,Schill+Seilacher "Struktol"股份有限公司)、9.5重量份的苯酚芳烷基型固化劑(MEHC-7851S,明和化成)、7.5重量份的聚醯胺醯亞胺(可溶於沸點為150℃或低於150℃的溶劑中)(SORX-S(NKK))及0.6重量份的咪唑固化加速劑構成的清漆。 Preparation of epoxy resin (Polydis3615, Schill+Seilacher) modified from 5.6 parts by weight of naphthalene epoxy resin (SE-80, Shin-A T&C), 2.4 parts by weight of nitrile-butadiene rubber (NBR) Struktol" Co., Ltd.), 9.5 parts by weight of phenol aralkyl type curing agent (MEHC-7851S, Meiwa Chemicals), 7.5 parts by weight of polyamidoamide imide (soluble at a boiling point of 150°C or lower Varnish composed of (SORX-S (NKK)) and 0.6 parts by weight of imidazole curing accelerator.
<實施例7> <Example 7>
製備由7.3重量份的萘系環氧樹脂(SE-80,Shin-A T&C)、1.8重量份的丁腈橡膠(NBR)改質的環氧樹脂(Polydis3615,Schill+Seilacher "Struktol"股份有限公司)、8.3重 量份的胺基-三嗪型酚醛清漆固化劑(PS6313,群榮化工有限公司)、7.5重量份的聚醯胺醯亞胺(可溶於沸點為150℃或低於150℃的溶劑中)(SORX-S(NKK))及0.2重量份的咪唑固化加速劑構成的清漆。 Preparation of epoxy resin (Polydis3615, Schill+Seilacher "Struktol" Co., Ltd.) modified from 7.3 parts by weight of naphthalene-based epoxy resin (SE-80, Shin-A T&C), 1.8 parts by weight of nitrile rubber (NBR) ), 8.3 heavy A large amount of amine-triazine novolac curing agent (PS6313, Qunrong Chemical Co., Ltd.), 7.5 parts by weight of polyamidimide (soluble in solvents with a boiling point of 150°C or lower) (SORX-S (NKK)) and 0.2 parts by weight of varnish consisting of imidazole curing accelerator.
<實施例8> <Example 8>
製備由7.2重量份的萘系環氧樹脂(SE-80,Shin-A T&C)、1.8重量份的甲酚酚醛清漆型環氧樹脂(YDCN-500-8P,國都化工)、8.5重量份的胺基-三嗪型酚醛清漆固化劑(PS6313,群榮化工有限公司)、7.5重量份的聚醯胺醯亞胺(可溶於沸點為150℃或低於150℃的溶劑中)(SORX-S(NKK))及0.2重量份的咪唑固化加速劑構成的清漆。 Preparation of 7.2 parts by weight of naphthalene epoxy resin (SE-80, Shin-A T&C), 1.8 parts by weight of cresol novolac epoxy resin (YDCN-500-8P, Guodu Chemical), 8.5 parts by weight of Amino-triazine novolac curing agent (PS6313, Qunrong Chemical Co., Ltd.), 7.5 parts by weight of polyamidoamide imide (soluble in solvents with a boiling point of 150°C or lower) (SORX- S(NKK)) and 0.2 parts by weight of imidazole curing accelerator.
<對照實例1> <Comparative Example 1>
製備由7.2重量份的萘系環氧樹脂(SE-80,Shin-A T&C)、10.2重量份的苯酚芳烷基型固化劑(MEHC-7851S,明和化成)、7.5重量份的聚醯胺醯亞胺(可溶於沸點高於150℃的溶劑中)(SORX-OB(NKK))及0.6重量份的咪唑固化加速劑構成的清漆。 Preparation of 7.2 parts by weight of naphthalene epoxy resin (SE-80, Shin-A T&C), 10.2 parts by weight of phenol aralkyl type curing agent (MEHC-7851S, Minghe Chemical), 7.5 parts by weight of polyamidoamide A varnish composed of imine (soluble in a solvent with a boiling point higher than 150°C) (SORX-OB (NKK)) and 0.6 parts by weight of imidazole curing accelerator.
<對照實例2> <Comparative Example 2>
將28重量份的2,2’-雙[4-(4-胺基苯氧基)苯基]丙烷及19重量份的苯偏三酸酐溶於260重量份的N-甲基吡咯烷酮中,並於80℃下加熱。之後,向其中添加甲苯並回流3小時,並移除所產生的水分。然後,將混合物於190℃下保持2小時並冷卻至室溫, 向其中添加25重量份的4,4'-二苯基甲烷二異氰酸酯,於170℃下加熱2小時,並冷卻至室溫,藉此合成芳族聚醯胺醯亞胺(PAI)。合成的聚醯胺醯亞胺的平均分子量Mw為120,000。 28 parts by weight of 2,2'-bis[4-(4-aminophenoxy)phenyl]propane and 19 parts by weight of trimellitic anhydride were dissolved in 260 parts by weight of N-methylpyrrolidone, and Heat at 80°C. Thereafter, toluene was added thereto and refluxed for 3 hours, and the generated moisture was removed. Then, the mixture was kept at 190°C for 2 hours and cooled to room temperature, To this was added 25 parts by weight of 4,4′-diphenylmethane diisocyanate, heated at 170° C. for 2 hours, and cooled to room temperature, thereby synthesizing aromatic polyamidoamide imine (PAI). The average molecular weight Mw of the synthetic polyamidoamide imine was 120,000.
製備由7.5重量份的合成的聚醯胺醯亞胺、7.2重量份的萘系環氧樹脂(SE-80,Shin-A T&C)、10.2重量份的苯酚芳烷基型固化劑(MEHC-7851S,明和化成)及0.6重量份的咪唑固化加速劑構成的清漆。 Preparation of 7.5 parts by weight of synthetic polyamidoamide imine, 7.2 parts by weight of naphthalene epoxy resin (SE-80, Shin-A T&C), 10.2 parts by weight of phenol aralkyl type curing agent (MEHC-7851S , Minghe Chemicals) and 0.6 parts by weight of varnish consisting of imidazole curing accelerator.
<鍍覆實例1> <Plating Example 1>
使用模式塗佈機將實施例1至實施例8以及對照實例1及對照實例2的清漆分別鍍覆於厚度為20微米以及寬度為600毫米的電解銅箔(MT-EX,三井金屬(Mitsui Metal))的經表面處理的表面上,以便於移除溶劑後具有3微米的厚度。使經鍍覆的銅箔以2米/分鐘的速率通過四個分別設置至80℃、110℃、170℃、及170℃且長度為2米的浮動式乾燥爐(floating-type drying furnace)。所獲得的鍍樹脂銅箔的固化度為90%或高於90%。 Using a pattern coater, the varnishes of Examples 1 to 8 and Comparative Examples 1 and 2 were plated on electrolytic copper foil (MT-EX, Mitsui Metal) with a thickness of 20 μm and a width of 600 mm, respectively. )) on the surface-treated surface so as to have a thickness of 3 microns after removing the solvent. The plated copper foil was passed through four floating-type drying furnaces set to 80°C, 110°C, 170°C, and 170°C and having a length of 2 meters at a rate of 2 meters/minute. The degree of curing of the obtained resin-plated copper foil is 90% or higher.
<鍍覆實例2> <Plating Example 2>
使用模式塗佈機將實施例1的清漆鍍覆於厚度為20微米且寬度為600毫米的電解銅箔(MT-EX,三井金屬)的經表面處理的表面上,以便於移除溶劑後具有3微米的厚度。使經鍍覆的銅箔以2米/分鐘的速率通過四個分別設置至80℃、110℃、150℃、及150℃且長度為2米的浮動式乾燥爐,以便經受浮動式乾燥。所獲得的鍍樹脂銅箔的固化度為45%。 The varnish of Example 1 was plated on the surface-treated surface of an electrolytic copper foil (MT-EX, Mitsui Metal) with a thickness of 20 microns and a width of 600 mm using a pattern coater to facilitate removal of the solvent. 3 micron thickness. The plated copper foil was passed through four floating drying furnaces set to 80°C, 110°C, 150°C, and 150°C and having a length of 2 meters at a rate of 2 meters/minute to withstand floating drying. The degree of curing of the obtained resin-plated copper foil was 45%.
在實施鍍覆實例2的情形中,固化度相對低(45%),因此在壓疊時,所述鍍樹脂銅箔的樹脂層與聚丙二醇(polypropylene glycol,PPG)樹脂摻混在一起,造成與化學鍍銅的緊密黏著降低,且焊料耐熱性劣化。 In the case of implementing plating example 2, the degree of curing is relatively low (45%), so when laminated, the resin layer of the resin-coated copper foil is blended with polypropylene glycol (PPG) resin, resulting in The tight adhesion of electroless copper plating is reduced, and the solder heat resistance is deteriorated.
<實驗實例> <Experimental example>
將藉由根據鍍覆實例1來鍍覆實施例1至實施例8以及對照實施例1及對照實施例2的清漆而獲得的鍍樹脂銅箔試樣與鍍銅層壓板(copper clad laminate,CCL)及PPG於210℃以及3百萬帕斯卡(MPa)的負荷下堆疊在一起130分鐘。於堆疊後,蝕刻銅箔並鍍覆化學銅(1微米)及電解銅(20微米)。表1中說明自上述實例獲得的銅(Cu)-樹脂層的緊密黏著度(銅(Cu)-樹脂層之間的90°的剝離強度是使用萬能試驗機(universal testing machine,UTM)量測;P/S)以及焊料耐熱性(量測及觀察試樣可在300℃的焊料槽(solder bath)中耐受而不起泡的時間,最長為5分鐘;T-300)的結果。 A resin-coated copper foil sample and a copper-clad laminate (CCL) obtained by plating the varnishes of Examples 1 to 8 and Comparative Examples 1 and 2 according to Plating Example 1 ) And PPG are stacked together at 210°C and a load of 3 million Pascals (MPa) for 130 minutes. After stacking, the copper foil was etched and plated with chemical copper (1 micron) and electrolytic copper (20 microns). Table 1 illustrates the tight adhesion of the copper (Cu)-resin layer obtained from the above example (90° peel strength between the copper (Cu)-resin layer is measured using a universal testing machine (UTM) ; P/S) and solder heat resistance (measurement and observation of the sample can withstand without foaming time in a solder bath at 300 ℃, up to 5 minutes; T-300).
參照表1,實施例1至實施例4顯示出優異的緊密黏著度及焊料耐熱性。 Referring to Table 1, Examples 1 to 4 show excellent close adhesion and solder heat resistance.
相反地,在對照實例1中,由於使用可溶於沸點高於150℃的溶劑中的聚醯胺醯亞胺,因而鍍覆性能差,且由於剩餘大量的剩餘溶劑,因而與化學鍍銅的緊密黏著度劣化。此外,在對照實例2中,儘管使用可溶於沸點高於150℃的溶劑中的聚醯胺醯亞胺,但由於環氧樹脂與固化劑並非均勻地相互混合,因此不能形成清漆。 On the contrary, in Comparative Example 1, since polyimide amide imide soluble in a solvent having a boiling point higher than 150° C. was used, the plating performance was poor, and due to the large amount of remaining solvent, it was Deterioration of tight adhesion. In addition, in Comparative Example 2, although polyimide amide imide soluble in a solvent having a boiling point higher than 150° C. is used, since the epoxy resin and the curing agent are not uniformly mixed with each other, a varnish cannot be formed.
另一方面,在實施例5中,由於使用可溶於沸點為150℃或低於150℃的溶劑中的聚醯胺醯亞胺,因而緊密黏著度及焊料耐熱性優異。然而,由於聚醯胺醯亞胺含量過高,因此可成形性劣化,且由於清漆黏度增加而在外觀上呈現出不均勻性。 On the other hand, in Example 5, polyimide amide imide, which is soluble in a solvent having a boiling point of 150° C. or lower, is used, and therefore has excellent close adhesion and solder heat resistance. However, since the content of polyamidimide is too high, the formability is deteriorated, and the appearance of unevenness due to the increased viscosity of the varnish.
在實施例6至實施例8中,儘管使用可溶於沸點為150℃或低於150℃的溶劑中的聚醯胺醯亞胺,但由於環氧樹脂的當量大於200而不均勻地形成樹脂層,造成焊料耐熱性劣化。 In Examples 6 to 8, although polyimide amide imide soluble in a solvent having a boiling point of 150°C or lower was used, the resin was not uniformly formed because the equivalent weight of the epoxy resin was more than 200 Layer, causing the solder heat resistance to deteriorate.
如上所述,根據本發明的示例性實施例,藉由提供與形成電路圖案的金屬鍍層具有優異黏著特性的樹脂層以使所述樹脂層與所述金屬鍍層彼此整合,可確保剝離強度及焊料耐熱性且可 輕易地加工所述精細電路圖案。 As described above, according to exemplary embodiments of the present invention, by providing a resin layer having excellent adhesion characteristics with the metal plating layer forming the circuit pattern to integrate the resin layer and the metal plating layer with each other, peel strength and solder can be ensured Heat resistant and available The fine circuit pattern is easily processed.
雖然上文已顯示並闡述了示例性實施例,但熟習此項技術者將明瞭,可在不背離隨附申請專利範圍所界定的本發明的範圍的情形下做出潤飾及變更。 Although exemplary embodiments have been shown and described above, those skilled in the art will understand that modifications and changes can be made without departing from the scope of the invention as defined by the scope of the accompanying patent application.
10‧‧‧金屬箔 10‧‧‧Metal foil
20‧‧‧樹脂層 20‧‧‧Resin layer
100‧‧‧鍍樹脂金屬箔 100‧‧‧ Resin-coated metal foil
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| TW201404824A (en) * | 2012-07-31 | 2014-02-01 | Samsung Electro Mech | Epoxy resin composition for printed circuit board, insulating film, prepreg, and multilayer printed circuit board |
| US20140154479A1 (en) * | 2012-11-30 | 2014-06-05 | Samsung Electro-Mechanics Co., Ltd. | Resin composition for printed circuit board, insulating film, prepreg and printed circuit board |
Also Published As
| Publication number | Publication date |
|---|---|
| TW201603657A (en) | 2016-01-16 |
| JP2016016672A (en) | 2016-02-01 |
| KR20160006946A (en) | 2016-01-20 |
| JP6699042B2 (en) | 2020-05-27 |
| KR102284125B1 (en) | 2021-07-30 |
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