TWI682039B - Non-oriented electrical steel sheet and method for manufacturing thereof - Google Patents
Non-oriented electrical steel sheet and method for manufacturing thereof Download PDFInfo
- Publication number
- TWI682039B TWI682039B TW108109557A TW108109557A TWI682039B TW I682039 B TWI682039 B TW I682039B TW 108109557 A TW108109557 A TW 108109557A TW 108109557 A TW108109557 A TW 108109557A TW I682039 B TWI682039 B TW I682039B
- Authority
- TW
- Taiwan
- Prior art keywords
- steel sheet
- less
- temperature
- rolling
- hot rolling
- Prior art date
Links
- 229910000565 Non-oriented electrical steel Inorganic materials 0.000 title claims abstract description 31
- 238000004519 manufacturing process Methods 0.000 title claims description 31
- 238000000034 method Methods 0.000 title claims description 30
- 229910000976 Electrical steel Inorganic materials 0.000 claims abstract description 49
- 239000000203 mixture Substances 0.000 claims abstract description 35
- 238000000576 coating method Methods 0.000 claims abstract description 22
- 239000011248 coating agent Substances 0.000 claims abstract description 15
- 229910000831 Steel Inorganic materials 0.000 claims description 127
- 239000010959 steel Substances 0.000 claims description 127
- 238000005097 cold rolling Methods 0.000 claims description 66
- 238000005098 hot rolling Methods 0.000 claims description 64
- 238000000137 annealing Methods 0.000 claims description 50
- 238000010438 heat treatment Methods 0.000 claims description 35
- 238000005096 rolling process Methods 0.000 claims description 31
- 238000004321 preservation Methods 0.000 claims description 26
- 238000001953 recrystallisation Methods 0.000 claims description 26
- 238000001816 cooling Methods 0.000 claims description 18
- 239000012535 impurity Substances 0.000 claims description 18
- 230000009467 reduction Effects 0.000 claims description 18
- 238000002791 soaking Methods 0.000 claims description 18
- 238000005266 casting Methods 0.000 claims description 15
- 238000005554 pickling Methods 0.000 claims description 15
- 230000001186 cumulative effect Effects 0.000 claims description 14
- 210000001161 mammalian embryo Anatomy 0.000 claims description 10
- 230000008569 process Effects 0.000 claims description 6
- 239000000126 substance Substances 0.000 abstract description 8
- 229910052748 manganese Inorganic materials 0.000 abstract description 6
- 229910052710 silicon Inorganic materials 0.000 abstract description 6
- 229910052782 aluminium Inorganic materials 0.000 abstract description 5
- 238000009413 insulation Methods 0.000 abstract description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 44
- 238000004080 punching Methods 0.000 description 40
- 230000004907 flux Effects 0.000 description 24
- 239000011572 manganese Substances 0.000 description 16
- 229910052742 iron Inorganic materials 0.000 description 15
- 229910052761 rare earth metal Inorganic materials 0.000 description 15
- 150000002910 rare earth metals Chemical class 0.000 description 15
- 239000011575 calcium Substances 0.000 description 13
- 239000011162 core material Substances 0.000 description 13
- 239000011777 magnesium Substances 0.000 description 13
- 239000010949 copper Substances 0.000 description 12
- 230000000694 effects Effects 0.000 description 12
- 229910052791 calcium Inorganic materials 0.000 description 11
- 229910052749 magnesium Inorganic materials 0.000 description 10
- 238000004220 aggregation Methods 0.000 description 9
- 230000002776 aggregation Effects 0.000 description 9
- 239000013078 crystal Substances 0.000 description 8
- 238000005516 engineering process Methods 0.000 description 8
- 238000012360 testing method Methods 0.000 description 8
- 229910052787 antimony Inorganic materials 0.000 description 7
- 229910052718 tin Inorganic materials 0.000 description 7
- 230000015572 biosynthetic process Effects 0.000 description 6
- 229910052799 carbon Inorganic materials 0.000 description 6
- 238000005259 measurement Methods 0.000 description 6
- 238000012545 processing Methods 0.000 description 6
- 239000000047 product Substances 0.000 description 6
- 229920005989 resin Polymers 0.000 description 6
- 239000011347 resin Substances 0.000 description 6
- 229910052717 sulfur Inorganic materials 0.000 description 6
- 229910052796 boron Inorganic materials 0.000 description 5
- 229910052802 copper Inorganic materials 0.000 description 5
- 229910052757 nitrogen Inorganic materials 0.000 description 5
- 229910052698 phosphorus Inorganic materials 0.000 description 5
- 238000005498 polishing Methods 0.000 description 5
- 238000000746 purification Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 239000007864 aqueous solution Substances 0.000 description 3
- 239000000470 constituent Substances 0.000 description 3
- 238000003754 machining Methods 0.000 description 3
- 238000011084 recovery Methods 0.000 description 3
- 229920006395 saturated elastomer Polymers 0.000 description 3
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- 241000156302 Porcine hemagglutinating encephalomyelitis virus Species 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 2
- 238000005275 alloying Methods 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005315 distribution function Methods 0.000 description 2
- 210000002257 embryonic structure Anatomy 0.000 description 2
- 238000002354 inductively-coupled plasma atomic emission spectroscopy Methods 0.000 description 2
- 239000011261 inert gas Substances 0.000 description 2
- 229910052747 lanthanoid Inorganic materials 0.000 description 2
- 150000002602 lanthanoids Chemical class 0.000 description 2
- 239000000696 magnetic material Substances 0.000 description 2
- 239000002244 precipitate Substances 0.000 description 2
- XTQHKBHJIVJGKJ-UHFFFAOYSA-N sulfur monoxide Chemical compound S=O XTQHKBHJIVJGKJ-UHFFFAOYSA-N 0.000 description 2
- 229920000178 Acrylic resin Polymers 0.000 description 1
- 239000004925 Acrylic resin Substances 0.000 description 1
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 1
- 229920000877 Melamine resin Polymers 0.000 description 1
- 239000004640 Melamine resin Substances 0.000 description 1
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 229920000180 alkyd Polymers 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- ILRRQNADMUWWFW-UHFFFAOYSA-K aluminium phosphate Chemical compound O1[Al]2OP1(=O)O2 ILRRQNADMUWWFW-UHFFFAOYSA-K 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- WATWJIUSRGPENY-UHFFFAOYSA-N antimony atom Chemical compound [Sb] WATWJIUSRGPENY-UHFFFAOYSA-N 0.000 description 1
- QHIWVLPBUQWDMQ-UHFFFAOYSA-N butyl prop-2-enoate;methyl 2-methylprop-2-enoate;prop-2-enoic acid Chemical compound OC(=O)C=C.COC(=O)C(C)=C.CCCCOC(=O)C=C QHIWVLPBUQWDMQ-UHFFFAOYSA-N 0.000 description 1
- 239000010960 cold rolled steel Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 238000009749 continuous casting Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 229910001873 dinitrogen Inorganic materials 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 238000010899 nucleation Methods 0.000 description 1
- 230000006911 nucleation Effects 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 229920000768 polyamine Polymers 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 229920005672 polyolefin resin Polymers 0.000 description 1
- -1 polysiloxane Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 229910052706 scandium Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 150000004763 sulfides Chemical class 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 1
- 238000007601 warm air drying Methods 0.000 description 1
- 229910052727 yttrium Inorganic materials 0.000 description 1
Images
Landscapes
- Manufacturing Of Steel Electrode Plates (AREA)
- Soft Magnetic Materials (AREA)
Abstract
Description
本發明係有關磁特性與沖裁加工性優異之無方向性電磁鋼板及其製造方法。The present invention relates to a non-oriented electrical steel sheet excellent in magnetic properties and punching workability and a method for manufacturing the same.
發明背景 近年來,特別是在旋轉機、中小型變壓器及電子元件等電氣設備的領域中,在以全球性的省電、節能及減少CO 2排放量等為代表之保護地球環境的趨勢當中,對馬達之高效率化及小型化的要求日漸增強。於此種社會環境下,對於作為馬達的鐵芯材料使用的無方向性電磁鋼板,會要求提高其性能。 Background of the Invention In recent years, especially in the field of electrical equipment such as rotating machines, small and medium-sized transformers, and electronic components, among the global trends of power saving, energy saving, and reduction of CO 2 emissions, the trend of protecting the global environment is represented. The demand for higher efficiency and miniaturization of motors is increasing day by day. Under such a social environment, the non-oriented electromagnetic steel sheet used as the core material of the motor is required to improve its performance.
例如在汽車領域,係使用無方向性電磁鋼板作為混合驅動汽車(HEV:Hybrid Electric Vehicle)等之驅動馬達的鐵芯。而使用於HEV之驅動馬達,由於設置空間的限制及利用重量減輕所實現之燃耗減少,故對小型化之需求增加。For example, in the automotive field, non-oriented electromagnetic steel plates are used as iron cores of drive motors for hybrid drive vehicles (HEV: Hybrid Electric Vehicle). The drive motors used in HEVs, due to the limitation of installation space and the reduction in fuel consumption achieved by the reduction in weight, increase the demand for miniaturization.
要使驅動馬達小型化,必須將馬達高轉矩化。因此,對於無方向性電磁鋼板,會要求更加提升磁通密度。另外,由於搭載於汽車之電池容量有限制,故必須降低馬達之能量損失。因此,會要求使無方向性電磁鋼板更加低鐵損化。In order to miniaturize the drive motor, it is necessary to increase the motor torque. Therefore, for non-oriented electrical steel sheets, it is required to further increase the magnetic flux density. In addition, because the capacity of the battery installed in the car is limited, it is necessary to reduce the energy loss of the motor. Therefore, it is required to further reduce the iron loss of the non-oriented electrical steel sheet.
此外,應用無方向性電磁鋼板之馬達鐵芯中,有譬如稱為「分割鐵芯」者,其係在分割為一個個齒的鐵芯纏繞捲線,之後將鐵芯彼此組裝,而製成定子鐵芯之最終形態。In addition, among the motor cores using non-directional electromagnetic steel plates, there are, for example, the so-called "split cores", in which the cores divided into individual teeth are wound and wound, and then the cores are assembled with each other to form a stator The final form of the iron core.
分割鐵芯多應用於形狀複雜之鐵芯,對構件形狀特別要求具有高精度。然而,為減少鐵損而經充分熱處理使晶粒粗大化之電磁鋼板也會變為軟質,故在將構件(鋼板胚料)進行沖裁加工時,有時形狀精度會降低。Split iron cores are mostly used in iron cores with complex shapes, which require high precision for the shape of components. However, in order to reduce the iron loss, the electromagnetic steel sheet that has undergone sufficient heat treatment to coarsen the crystal grains also becomes soft. Therefore, when the member (steel blank) is punched, the shape accuracy may be reduced.
對於形狀精度的降低,在例如專利文獻1~3中,揭示了一種藉由使鋼板硬質化或使晶粒微細化,來改善沖裁精度之技術。然而,雖然該等技術也許可改善沖裁精度,但對於磁通密度及鐵損等磁特性,則稱不上已充分滿足近年來之需求。Regarding the reduction in shape accuracy, for example, Patent Documents 1 to 3 disclose a technique for improving punching accuracy by hardening a steel plate or refining crystal grains. However, although these technologies may also improve the punching accuracy, the magnetic characteristics such as magnetic flux density and iron loss cannot be fully satisfied in recent years.
先前技術文獻 專利文獻 專利文獻1:國際公開第2003/002777號 專利文獻2:日本特開2003-197414號公報 專利文獻3:日本特開2004-152791號公報 Prior technical literature Patent Literature Patent Literature 1: International Publication No. 2003/002777 Patent Document 2: Japanese Patent Laid-Open No. 2003-197414 Patent Document 3: Japanese Patent Laid-Open No. 2004-152791
發明概要 發明欲解決之課題 於以往技術中,並未確立可兼顧沖裁精度與磁特性之技術。作為分割鐵芯用之無方向性電磁鋼板,若可兼顧沖裁精度及磁特性,即可回應使用分割鐵芯的馬達之高效率化及小型化之需求。 Summary of the invention Problems to be solved by invention In the prior art, no technology has been established that can balance punching accuracy and magnetic characteristics. As a non-oriented electromagnetic steel plate for split iron core, if the punching precision and magnetic characteristics can be taken into account, it can respond to the demand for higher efficiency and miniaturization of the motor using the split iron core.
本發明係針對分割鐵芯,以提高沖裁加工時之加工精度(沖裁加工性),且磁特性優異為課題。尤其,本發明係以沖裁加工性優異,同時作為馬達鐵芯用,軋延方向及板寬方向之兩個方向的磁特性也優異為課題。亦即,本發明之目的在於提供一種沖裁加工性與磁特性優異之無方向性電磁鋼板及其製造方法。The present invention is directed to dividing a core, improving the machining accuracy (punching processability) at the time of punching, and having excellent magnetic characteristics. In particular, the present invention has the problem that it is excellent in punching workability and, at the same time, is used as a motor core, and also has excellent magnetic properties in both the rolling direction and the sheet width direction. That is, an object of the present invention is to provide a non-oriented electrical steel sheet excellent in punching workability and magnetic properties and a method for manufacturing the same.
用以解決課題之手段 本發明人等針對解決上述課題之方法進行了精闢研討。結果發現關於母材鋼板,若於板厚方向之中心區域提高{5 5 7}<7 14 5>方位之集聚度,沖裁加工性與磁特性兩者便皆可提高。 Means to solve the problem The present inventors conducted in-depth discussions on methods for solving the above-mentioned problems. As a result, it was found that if the concentration of {5 5 7}<7 14 5> azimuth is increased in the center region of the base material steel plate, both the punching workability and the magnetic properties can be improved.
於是,本發明人等針對用以於板厚方向之中心區域提高{5 5 7}<7 14 5>方位之集聚度的條件進行了詳細研討。結果發現只要控制各步驟來控制冷軋延前之鋼板中的再結晶組織與未再結晶組織之比率,即可在歷經後續的冷軋延及完工退火後,於板厚方向之中心區域提高{5 5 7}<7 14 5>方位之集聚度。Therefore, the present inventors conducted detailed studies on the conditions for increasing the degree of concentration of {5 5 7}<7 14 5> azimuth in the central area in the plate thickness direction. It was found that as long as each step is controlled to control the ratio of the recrystallized structure to the unrecrystallized structure in the steel sheet before cold rolling, it can be increased in the central area in the thickness direction after subsequent cold rolling and finish annealing{ 5 5 7}<7 14 5> The degree of azimuth concentration.
本發明主旨如下。The gist of the present invention is as follows.
(1)本發明一態樣之無方向性電磁鋼板,具備矽鋼板與絕緣被膜;矽鋼板之成分組成含有:以質量%計,Si:0.01~3.50%、Al:0.001~2.500%、Mn:0.01~3.00%、C:0.0030%以下、P:0.180%以下、S:0.003%以下、N:0.003%以下、B:0.002%以下、Sb:0~0.05%、Sn:0~0.20%、Cu:0~1.00%、REM:0~0.0400%、Ca:0~0.0400%及Mg:0~0.0400%,且剩餘部分由Fe及不純物所構成;並且矽鋼板的板厚方向之中心區域之{5 5 7}<7 14 5>方位之集聚度為12以上且在35以下。 (2)如上述(1)之無方向性電磁鋼板中,矽鋼板之前述成分組成亦可含有以下之至少1種元素:以質量%計,Sb:0.001~0.05%、Sn:0.01~0.20%、Cu:0.10~1.00%、REM:0.0005~0.0400%、Ca:0.0005~0.0400%及Mg:0.0005~0.0400%。 (3)如上述(1)或(2)之無方向性電磁鋼板中,{5 5 7}<7 14 5>方位之前述集聚度亦可為18以上且在35以下。 (4)本發明一態樣之無方向性電磁鋼板之製造方法,係製造如上述(1)~(3)中任一項之無方向性電磁鋼板,該方法具備:鑄造步驟、熱軋延步驟、保溫處理步驟、酸洗步驟、冷軋延步驟、完工退火步驟及被膜形成步驟;於鑄造步驟中鑄造鋼胚,該鋼胚之成分組成含有:以質量%計,Si:0.01~3.50%、Al:0.001~2.500%、Mn:0.01~3.00%、C:0.0030%以下、P:0.180%以下、S:0.003%以下、N:0.003%以下、B:0.002%以下、Sb:0~0.05%、Sn:0~0.20%、Cu:0~1.00%、REM:0~0.0400%、Ca:0~0.0400%及Mg:0~0.0400%,且剩餘部分由Fe及不純物所構成;於熱軋延步驟中,將熱軋延前之鋼胚加熱溫度設為1000~1300℃、完工熱軋時之最終軋延溫度設為800~950℃、熱軋延時之累積軋縮率設為98~99.5%、從熱軋延結束溫度起至保溫處理之保溫溫度為止的平均冷卻速度設為80~200℃/秒;於保溫處理步驟中,將保溫溫度設為700~850℃、保溫時間設為10~180分鐘,且將冷軋延步驟前之鋼板的未再結晶分率控制在10~20面積%;於冷軋延步驟中,將冷軋延時之累積軋縮率設為80~95%;於完工退火步驟中,將從升溫開始溫度起至750℃為止之平均升溫速度設為5~50℃/秒,將從750℃起至完工退火之均熱溫度為止之平均升溫速度於20~100℃/秒的範圍內,變更為較至750℃為止的上述平均升溫速度更快之升溫速度,並且將完工退火之均熱溫度設為再結晶溫度以上。 (1) The non-oriented electrical steel sheet according to the aspect of the present invention includes a silicon steel sheet and an insulating coating; the composition of the silicon steel sheet includes: in mass %, Si: 0.01~3.50%, Al: 0.001~2.500%, Mn: 0.01~3.00%, C: 0.0030% or less, P: 0.180% or less, S: 0.003% or less, N: 0.003% or less, B: 0.002% or less, Sb: 0~0.05%, Sn: 0~0.20%, Cu : 0~1.00%, REM: 0~0.0400%, Ca: 0~0.0400% and Mg: 0~0.0400%, and the remaining part is composed of Fe and impurities; and the center area of the silicon steel plate in the thickness direction {5 5 7}<7 14 5> The degree of azimuth concentration is 12 or more and 35 or less. (2) In the non-oriented electrical steel sheet of (1) above, the aforementioned composition of the silicon steel sheet may also contain at least one of the following elements: in mass %, Sb: 0.001 to 0.05%, Sn: 0.01 to 0.20% , Cu: 0.10~1.00%, REM: 0.0005~0.0400%, Ca: 0.0005~0.0400% and Mg: 0.0005~0.0400%. (3) In the non-oriented electrical steel sheet of (1) or (2) above, the degree of aggregation in the {5 5 7}<7 14 5> orientation may be 18 or more and 35 or less. (4) A method for manufacturing a non-oriented electrical steel sheet according to an aspect of the present invention is to manufacture a non-oriented electrical steel sheet as described in any one of (1) to (3) above, the method comprising: a casting step, hot rolling Steps, heat preservation treatment steps, pickling steps, cold rolling steps, finish annealing steps and film forming steps; casting steel embryos in the casting step, the composition of the steel embryos contains: in mass%, Si: 0.01~3.50% , Al: 0.001~2.500%, Mn: 0.01~3.00%, C: 0.0030% or less, P: 0.180% or less, S: 0.003% or less, N: 0.003% or less, B: 0.002% or less, Sb: 0~0.05 %, Sn: 0~0.20%, Cu: 0~1.00%, REM: 0~0.0400%, Ca: 0~0.0400% and Mg: 0~0.0400%, and the remaining part is composed of Fe and impurities; hot rolling In the extension step, the heating temperature of the steel blank before hot rolling is set to 1000 to 1300°C, the final rolling temperature at the completion of hot rolling is set to 800 to 950°C, and the cumulative reduction rate of hot rolling delay is set to 98 to 99.5 %, the average cooling rate from the end temperature of hot rolling to the holding temperature of the holding process is set to 80~200℃/sec; in the holding process step, the holding temperature is set to 700~850℃, and the holding time is set to 10 ~180 minutes, and the unrecrystallized fraction of the steel plate before the cold rolling step is controlled to 10~20 area%; in the cold rolling step, the cumulative rolling reduction rate of the cold rolling delay is set to 80~95%; In the finishing annealing step, the average heating rate from the starting temperature to 750°C is set to 5 to 50°C/sec, and the average heating rate from 750°C to the soaking temperature for finishing annealing is 20 to 100 Within the range of ℃/second, the temperature was changed to a faster temperature increase rate than the above average temperature increase rate up to 750° C., and the soaking temperature of the finish annealing was set to be higher than the recrystallization temperature.
發明效果 根據本發明之上述態樣,針對分割鐵芯,能夠提供一種除了沖裁加工性之外,軋延方向及板寬方向的兩個方向之磁特性也優異之無方向性電磁鋼板及其製造方法。 Invention effect According to the above aspect of the present invention, in addition to punching workability, it is possible to provide a non-oriented electrical steel sheet excellent in magnetic properties in both the rolling direction and the sheet width direction in addition to punching workability and a method for manufacturing the same .
發明實施形態 以下詳細說明本發明之較佳實施形態。惟,本發明並不僅限於本實施形態中揭示之構成,而可在不脫離本發明主旨的範圍內進行各種變更。另外,下述的數值限定範圍,其下限值及上限值係包含於該範圍中。顯示為「大於」或「小於」的數值,該值並不包含在數值範圍內。與各元素含量有關之「%」意指「質量%」。 Embodiment of the invention The preferred embodiments of the present invention will be described in detail below. However, the present invention is not limited to the configuration disclosed in this embodiment, and various changes can be made without departing from the gist of the present invention. In addition, the following numerical value limits the range, and the lower limit and the upper limit are included in the range. The value displayed as "greater than" or "less than" is not included in the value range. "%" related to the content of each element means "mass %".
本實施形態之無方向性電磁鋼板具備作為母材鋼板之矽鋼板、與絕緣被膜。圖1係示出本實施形態之無方向性電磁鋼板的截面示意圖。於裁切方向與板厚方向平行之截斷面觀察時,本實施形態之無方向性電磁鋼板1具備矽鋼板3與絕緣被膜5。此外,本實施形態中,於矽鋼板的板厚方向之中心區域,{5 5 7}<7 14 5>方位之集聚度為12以上。The non-oriented electromagnetic steel sheet of this embodiment includes a silicon steel sheet as a base material steel sheet and an insulating coating. FIG. 1 is a schematic cross-sectional view showing a non-oriented electrical steel sheet according to this embodiment. When viewed in a cross-section parallel to the cutting direction and the thickness direction, the non-oriented electrical steel sheet 1 of this embodiment includes a
(矽鋼板之集合組織) 本實施形態中,於矽鋼板的板厚方向之中心區域,必須將{5 5 7}<7 14 5>方位之集聚度控制為12以上。 (Assembly organization of silicon steel plate) In this embodiment, in the central region of the silicon steel sheet in the thickness direction, the degree of concentration of {5 5 7}<7 14 5> azimuth must be controlled to 12 or more.
又,本實施形態中,例如{1 1 1}<1 1 2>方位及{5 5 7}<7 14 5>方位等,針對軋延面之法線方向(軋延面方向)的米勒指數、及與軋延方向平行之方向(軋延面內方向)的米勒指數,係設為各包含±5°以內方位之方位。Moreover, in this embodiment, for example, {1 1 1}<1 1 2> azimuth and {5 5 7}<7 14 5> azimuth, etc., Miller for the normal direction of the rolled surface (rolled surface direction) The index and the Miller index in the direction parallel to the rolling direction (inward direction of the rolling plane) are set to include directions within ±5° each.
{5 5 7}<7 14 5>方位為較接近宜於提升沖裁加工時之加工精度的{1 1 1}方位之方位,並且亦為較接近宜於提升磁特性的{4 1 1}<1 4 8>方位之方位。因此,於矽鋼板的板厚方向之中心區域,若{5 5 7}<7 14 5>方位之集聚度提高,便可提高沖裁加工性及磁特性兩者。{5 5 7}<7 14 5> The azimuth is closer to the {1 1 1} azimuth which is suitable for improving the machining accuracy during punching, and is also closer to the {4 1 1} which is suitable for improving the magnetic characteristics <1 4 8> The bearing of the bearing. Therefore, in the central area of the silicon steel sheet in the thickness direction, if the degree of {5 5 7}<7 14 5> orientation is increased, both the punching workability and the magnetic properties can be improved.
{5 5 7}<7 14 5>方位之集聚度為12以上時,可提高沖裁加工性及磁特性兩者。且其宜在15以上,更宜在18以上。另一方面,由於{5 5 7}<7 14 5>方位之集聚度越高越好,故上限並未特別限制。惟,由於實質上難以將{5 5 7}<7 14 5>方位之集聚度提高為高於35,故將上限設為35以下即可。該上限可在30以下,亦可在25以下。{5 5 7}<7 14 5> When the azimuth concentration is 12 or more, both the punching workability and magnetic properties can be improved. And it should be above 15 and more preferably above 18. On the other hand, since the degree of {5 5 7}<7 14 5> orientation is as high as possible, the upper limit is not particularly limited. However, since it is practically difficult to increase the degree of aggregation of {5 5 7}<7 14 5> azimuth above 35, the upper limit may be set to 35 or less. The upper limit may be 30 or less, or 25 or less.
用以於矽鋼板的板厚方向之中心區域提高{5 5 7}<7 14 5>方位之集聚度的方法將於後述。The method for increasing the concentration of {5 5 7}<7 14 5> orientation in the central area of the silicon steel sheet in the thickness direction will be described later.
結晶方位之集聚度可由以下方法來測定。令矽鋼板之板厚為t,將從矽鋼板之表面朝向板厚方向1/2t的位置定義為中心區域。並且,將從鋼板切出之30mm×30mm左右的試驗片板面以機械研磨來減少厚度,使中心區域露出。於該露出面施行化學研磨及電解研磨以除去應變,製成測定用試驗片。The degree of aggregation of crystal orientation can be determined by the following method. Let the thickness of the silicon steel plate be t, and define the position from the surface of the silicon steel plate toward the thickness direction of 1/2t as the central area. In addition, the surface of the test piece of about 30 mm×30 mm cut from the steel plate is mechanically polished to reduce the thickness and expose the center area. Chemical polishing and electrolytic polishing were performed on this exposed surface to remove strain, and a test piece for measurement was prepared.
針對測定用試驗片,進行X射線繞射,作成{2 0 0}面、{1 1 0}面及{2 1 1}面之端點圖。從其等之端點圖來獲得中心區域之結晶方位分布函數ODF(Orientation Determination Function)。並且根據該結晶方位分布函數,得出{5 5 7}<7 14 5>方位之集聚度。The test piece for measurement was diffracted by X-rays, and end points of the {2 0 0} plane, {1 1 0} plane, and {2 1 1} plane were prepared. Obtain the crystal orientation distribution function ODF (Orientation Determination Function) of the central area from the endpoint graphs. And according to the crystal orientation distribution function, the concentration degree of {5 5 7}<7 14 5> orientation is obtained.
(矽鋼板之成分組成) 本實施形態中,矽鋼板之成分組成包含基本元素,且視需要含有選擇元素,並且剩餘部分由Fe及不純物所構成。以下,與成分組成有關之符號「%」意指「質量%」。 (The composition of silicon steel plate) In this embodiment, the composition of the silicon steel sheet contains basic elements, and optionally contains selective elements, and the remaining part is composed of Fe and impurities. In the following, the symbol "%" related to the composition of ingredients means "mass %".
本實施形態中,矽鋼板之成分組成當中,Si、Al及Mn為基本元素(主要合金化元素)。In this embodiment, among the composition of silicon steel sheets, Si, Al, and Mn are basic elements (mainly alloying elements).
Si:0.01~3.50% Si(矽)係一種會降低磁通密度、使鋼板硬化而造成製造鋼板時的作業性降低且沖裁加工性降低之元素,另一方面,其係一種可發揮使鋼板之電阻增加而減低渦電流損耗,並減低鐵損之作用的元素。 Si: 0.01~3.50% Si (silicon) is an element that reduces the magnetic flux density and hardens the steel sheet, resulting in a decrease in workability during the manufacture of the steel sheet and a reduction in punching workability. On the other hand, it is an element that can increase the resistance of the steel sheet and reduce eddy. The element of current loss and the effect of reducing iron loss.
若Si大於3.50%,則磁通密度及沖裁加工性會明顯降低,並且會使製造成本上升,故Si設為3.50%以下。且宜在3.20%以下,更宜在3.00%以下。另一方面,若Si小於0.01%,則鋼板的電阻不會增加,導致無法降低鐵損,故Si設為0.01%以上。且宜在0.10%以上,較宜在0.50%以上,更宜大於2.00%,更宜在2.10%以上,又更宜在2.30%以上。If Si is greater than 3.50%, the magnetic flux density and punching workability will be significantly reduced, and the manufacturing cost will be increased, so Si is set to 3.50% or less. And it should be below 3.20%, more preferably below 3.00%. On the other hand, if Si is less than 0.01%, the electrical resistance of the steel sheet does not increase, and iron loss cannot be reduced, so Si is made 0.01% or more. It should be more than 0.10%, more than 0.50%, more than 2.00%, more than 2.10%, and more than 2.30%.
Al:0.001~2.500% Al(鋁)雖無法避免地會從礦石及耐火物混入,但其有助於脫氧,並且係一種與Si同樣可發揮使電阻增加而減低渦電流損耗,並減低鐵損之作用的元素。 Al: 0.001~2.500% Although Al (aluminum) is inevitably mixed from ore and refractory, it contributes to deoxidation, and is an element that can play the role of increasing resistance, reducing eddy current loss and reducing iron loss, like Si.
若Al小於0.001%,則脫氧不會充分進行,並且鋼板的電阻不會增加,導致鐵損不會降低,故Al設為0.001%以上。且宜在0.010%以上,較宜在0.050%以上,更宜大於0.50%,又更宜在0.60%以上。If Al is less than 0.001%, deoxidation will not proceed sufficiently, and the electrical resistance of the steel sheet will not increase, resulting in no reduction in iron loss, so Al is set to 0.001% or more. It should be more than 0.010%, more than 0.050%, more than 0.50%, and more than 0.60%.
另一方面,若Al大於2.500%,則飽和磁通密度會降低,導致磁通密度降低,故Al設為2.500%以下。且宜在2.000%以下,更宜在1.600%以下。On the other hand, if Al exceeds 2.500%, the saturation magnetic flux density will decrease, resulting in a decrease in magnetic flux density, so Al is set to 2.500% or less. It should be below 2.000%, more preferably below 1.600%.
Mn:0.01~3.00% Mn(錳)係一種會使電阻增加,降低渦電流損耗,並且可發揮抑制對磁特性而言較不理想之{111}<112>集合組織生成之作用的元素。 Mn: 0.01~3.00% Mn (manganese) is an element that increases resistance, reduces eddy current loss, and can suppress the formation of {111}<112> aggregate structure, which is less ideal for magnetic properties.
若Mn小於0.01%,便無法充分獲得添加效果,故Mn設為0.01%以上。且宜在0.15%以上,較宜在0.40%以上,更宜大於0.60%,又更宜在0.70%以上。另一方面,若Mn大於3.00%,退火時之晶粒成長性會降低,使鐵損增加,故Mn設為3.00%以下。且宜在2.50%以下,更宜在2.00%以下。If Mn is less than 0.01%, the effect of addition cannot be sufficiently obtained, so Mn is made 0.01% or more. It should be more than 0.15%, more than 0.40%, more than 0.60%, and more than 0.70%. On the other hand, if Mn is greater than 3.00%, the grain growth during annealing will decrease and the iron loss will increase, so Mn is set to 3.00% or less. And it should be below 2.50%, more preferably below 2.00%.
本實施形態中,矽鋼板含有不純物作為其成分組成。又,所謂「不純物」係指在以工業方式製造鋼時,從作為原料之礦石、廢料、或從製造環境等混入之物。其係指例如:C、P、S、N及B等元素。為了充分發揮本實施形態的效果,宜將該等不純物限制成如以下所述。並且,不純物含量少較為理想,故無須限制下限值,不純物之下限值亦可為0%。In this embodiment, the silicon steel sheet contains impurities as its component composition. In addition, the so-called "impurity" refers to materials mixed from ore and scrap as raw materials, or from the manufacturing environment, etc. when steel is manufactured industrially. It refers to elements such as C, P, S, N and B. In order to fully exert the effects of the present embodiment, it is desirable to limit these impurities to the following. Moreover, it is ideal to have less content of impurities, so there is no need to limit the lower limit, and the lower limit of the impurities can also be 0%.
C:0.0030%以下 C(碳)係會使鐵損變大之元素,也係造成磁老化的原因之不純物元素。C越少越好,故C設為0.0030%以下。且宜在0.0025%以下,更宜在0.0020%以下。C之下限並未特別限定,但若考慮到工業純化技術,則在實用面上0.0001%為下限,而若考慮到製造成本,則以0.0005%以上為宜。 C: below 0.0030% C (carbon) is an element that increases iron loss, and is also an impurity element that causes magnetic aging. The less C, the better, so C is set to 0.0030% or less. It should be less than 0.0025%, more preferably less than 0.0020%. The lower limit of C is not particularly limited, but when considering industrial purification technology, 0.0001% is the lower limit in practical terms, and if considering the manufacturing cost, it is preferably 0.0005% or more.
P:0.180%以下 P(磷)可在不降低磁通密度的前提下提高拉伸強度,但也係會使鋼板脆化之不純物元素。若P大於0.180%,韌性便會降低,鋼板變得容易發生斷裂,故P設為0.180%以下。 P: below 0.180% P (phosphorus) can increase the tensile strength without reducing the magnetic flux density, but it is also an impurity element that will make the steel plate brittle. If P is greater than 0.180%, the toughness will be reduced, and the steel sheet will easily break, so P is set to 0.180% or less.
就抑制鋼板斷裂之觀點,P越少越好,故其宜在0.150%以下,更宜在0.120%以下。P之下限並未特別限定,但若考慮到工業純化技術,則0.0001%為下限,而若考慮到製造成本,則0.001%為實質下限。From the viewpoint of suppressing the fracture of the steel plate, the less P, the better, so it should be below 0.150%, and more preferably below 0.120%. The lower limit of P is not particularly limited, but if the industrial purification technology is considered, 0.0001% is the lower limit, and if the manufacturing cost is considered, 0.001% is the substantial lower limit.
S:0.003%以下 S(硫)係一種會形成MnS等微細硫化物,而阻礙於完工退火等之再結晶及晶粒成長的不純物元素。若S大於0.003%,於完工退火等之再結晶及晶粒成長會明顯受到阻礙,故S設為0.003%以下。因S越少越好,故其宜在0.002%以下,更宜在0.001%以下。 S: 0.003% or less S (sulfur) is an impurity element that can form fine sulfides such as MnS and hinder the recrystallization and grain growth of finish annealing and the like. If S is greater than 0.003%, recrystallization and grain growth during completion annealing etc. will be significantly hindered, so S is set to 0.003% or less. As S is as small as possible, it should be less than 0.002%, more preferably 0.001% or less.
S之下限並未特別限定,但若考慮到工業純化技術,則0.0001%為下限,而若考慮到製造成本,則0.0005%為實質下限。The lower limit of S is not particularly limited, but if the industrial purification technology is considered, 0.0001% is the lower limit, and if the manufacturing cost is considered, 0.0005% is the substantial lower limit.
N:0.003%以下 N(氮)係一種會形成析出物,造成鐵損增加的不純物元素。若N大於0.003%,鐵損會明顯增加,故N設為0.003%以下。且宜在0.002%以下,更宜在0.001%以下。N之下限並未特別限定,但若考慮到工業純化技術,則0.0001%為下限,而若考慮到製造成本,則0.0005%為實質下限。 N: below 0.003% N (nitrogen) is an impurity element that forms precipitates and causes an increase in iron loss. If N is greater than 0.003%, iron loss will increase significantly, so N is set to 0.003% or less. And it should be below 0.002%, more preferably below 0.001%. The lower limit of N is not particularly limited, but if the industrial purification technology is considered, 0.0001% is the lower limit, and if the manufacturing cost is considered, 0.0005% is the substantial lower limit.
B:0.002%以下 B(硼)係一種會形成析出物,造成鐵損增加的不純物元素。若B大於0.002%,鐵損會明顯增加,故B設為0.002%以下。且宜在0.001%以下,更宜在0.0005%以下。B之下限並未特別限定,但若考慮到工業純化技術,則0.0001%為下限,而若考慮到製造成本,則0.0005%為實質下限。 B: below 0.002% B (boron) is an impurity element that forms precipitates and causes an increase in iron loss. If B is greater than 0.002%, iron loss will increase significantly, so B is set to 0.002% or less. And it should be below 0.001%, more preferably below 0.0005%. The lower limit of B is not particularly limited, but if the industrial purification technology is considered, 0.0001% is the lower limit, and if the manufacturing cost is considered, 0.0005% is the substantial lower limit.
本實施形態中,矽鋼板除了已於上述說明的基本元素及不純物之外,亦可含有選擇元素。例如,亦可含有Sb、Sn、Cu、REM、Ca及Mg作為選擇元素,以取代一部分上述之剩餘部分之Fe。只要視其目的之不同來含有該等選擇元素即可。因此,無須限制該等選擇元素之下限值,下限值亦可為0%。另,即便含有該等選擇元素作為不純物,也不會損及上述效果。In this embodiment, the silicon steel sheet may contain selective elements in addition to the basic elements and impurities described above. For example, Sb, Sn, Cu, REM, Ca, and Mg may also be included as selective elements to replace a part of the remaining Fe. As long as the selection elements are included depending on the purpose. Therefore, there is no need to limit the lower limit of these selected elements, and the lower limit can also be 0%. In addition, even if these selective elements are contained as impurities, the above effects will not be impaired.
Sb:0~0.05% Sb(銻)係一種可抑制鋼板表面氮化,而有助於減低鐵損的元素。若Sb大於0.05%,鋼的韌性便會降低,故Sb設為0.05%以下。且宜在0.03%以下,更宜在0.01%以下。Sb的下限並未特別限制,亦可為0%。為了適宜獲得上述效果,Sb亦可為0.001%以上。 Sb: 0~0.05% Sb (antimony) is an element that can suppress the nitridation of the surface of the steel sheet and help reduce iron loss. If Sb is greater than 0.05%, the toughness of steel will be reduced, so Sb is set to 0.05% or less. And it should be below 0.03%, more preferably below 0.01%. The lower limit of Sb is not particularly limited, and may be 0%. In order to suitably obtain the above effect, Sb may be 0.001% or more.
Sn:0~0.20% Sn(錫)係一種可抑制鋼板表面氮化,而有助於減低鐵損的元素。若Sn大於0.20%,鋼的韌性會降低、或者絕緣被膜變得容易剝離,故Sn設為0.20%以下。且宜在0.15%以下,更宜在0.10%以下。Sn的下限並未特別限制,亦可為0%。為了適宜獲得上述效果,Sn亦可為0.01%以上。且宜在0.04%以上,更宜在0.08%以上。 Sn: 0~0.20% Sn (tin) is an element that can suppress the nitridation of the surface of the steel sheet and help reduce iron loss. If Sn is greater than 0.20%, the toughness of the steel will be reduced, or the insulating coating will be easily peeled off, so Sn is made 0.20% or less. It should be below 0.15%, more preferably below 0.10%. The lower limit of Sn is not particularly limited, and may be 0%. In order to suitably obtain the above effect, Sn may be 0.01% or more. And it should be above 0.04%, more preferably above 0.08%.
Cu:0~1.00% Cu(銅)係一種可發揮抑制對磁特性而言較不理想之{111}<112>集合組織生成之作用,並且可發揮抑制鋼板表面的氧化且使晶粒成長整粒化之作用的元素。若Cu大於1.00%,添加效果便會飽和,並且會抑制完工退火時之晶粒成長性,且鋼板加工性降低,而在冷軋時會脆化,故Cu設為1.00%以下。且宜在0.60%以下,更宜在0.40%以下。Cu的下限並未特別限制,亦可為0%。而為了適宜獲得上述效果,只要將Cu設為0.10%以上即可。且宜在0.20%以上,更宜在0.30%以上。 Cu: 0~1.00% Cu (copper) is an element that can suppress the formation of {111}<112> aggregate structure, which is not ideal for magnetic properties, and can suppress the oxidation of the surface of the steel plate and make the grain growth and grain size . If Cu is greater than 1.00%, the effect of addition will be saturated, and the grain growth during finish annealing will be suppressed, and the workability of the steel sheet will be reduced, and it will be brittle during cold rolling, so Cu is set to 1.00% or less. It should be below 0.60%, more preferably below 0.40%. The lower limit of Cu is not particularly limited, and may be 0%. In order to appropriately obtain the above-mentioned effects, Cu may be 0.10% or more. And it should be more than 0.20%, more preferably more than 0.30%.
REM:0~0.0400% Ca:0~0.0400% Mg:0~0.0400% REM(Rare Earth Metal)、Ca(鈣)及Mg(鎂)係可發揮將S作為硫化物或氧硫化物固定,以抑制MnS等之微細析出,並促進完工退火時之再結晶及晶粒成長之作用的元素。 REM: 0~0.0400% Ca: 0~0.0400% Mg: 0~0.0400% REM (Rare Earth Metal), Ca (calcium), and Mg (magnesium) systems can be used to fix S as a sulfide or oxysulfide to suppress fine precipitation of MnS, etc., and promote recrystallization and grain growth during finish annealing Element of the role.
若REM、Ca及Mg大於0.0400%,便會過度生成硫化物或氧硫化物,而阻礙完工退火時之再結晶及晶粒成長,故REM、Ca及Mg皆設為0.0400%以下。較佳的係所有元素皆在0.0300%以下,在0.0200%以下更佳。If REM, Ca and Mg are greater than 0.0400%, sulfide or oxysulfide will be excessively generated, which will hinder the recrystallization and grain growth during finish annealing, so REM, Ca and Mg are all set to 0.0400% or less. Preferably, all elements are below 0.0300%, more preferably below 0.0200%.
REM、Ca及Mg的下限並未特別限制,亦可為0%。為了適宜獲得上述效果,只要將REM、Ca及Mg皆設為0.0005%以上即可。較佳的係所有元素皆在0.0010%以上,在0.0050%以上更佳。The lower limit of REM, Ca, and Mg is not particularly limited, and may be 0%. In order to suitably obtain the above-mentioned effects, all of REM, Ca, and Mg should be 0.0005% or more. Preferably, all elements are above 0.0010%, more preferably above 0.0050%.
此處,REM係指Sc、Y以及鑭系元素之合計17種元素,且為其中至少1種。上述REM含量則指該等元素之至少1種的合計含量。若為鑭系元素,在工業上係以稀土金屬合金之形式來添加。Here, REM refers to a total of 17 elements of Sc, Y, and lanthanides, and at least one of them. The above REM content refers to the total content of at least one of these elements. If it is a lanthanide element, it is added industrially in the form of a rare earth metal alloy.
本實施形態中,矽鋼板之成分組成宜含有以下之至少1種元素:以質量%計,Sb:0.001~0.05%、Sn:0.01~0.20%、Cu:0.10~1.00%、REM:0.0005~0.0400%、Ca:0.0005~0.0400%或Mg:0.0005~0.0400%。In this embodiment, the composition of the silicon steel sheet preferably contains at least one of the following elements: in mass%, Sb: 0.001 to 0.05%, Sn: 0.01 to 0.20%, Cu: 0.10 to 1.00%, REM: 0.0005 to 0.0400 %, Ca: 0.0005~0.0400% or Mg: 0.0005~0.0400%.
上述鋼成分只要以鋼之一般分析方法來測定即可。例如,鋼成分使用ICP-AES(Inductively Coupled Plasma-Atomic Emission Spectrometry)來測定即可。另,C及S使用燃燒-紅外線吸收法、N使用惰性氣體熔解-熱傳導度法、O則使用惰性氣體熔解-非分散型紅外線吸收法來測定即可。The above-mentioned steel composition can be measured by the general analysis method of steel. For example, the steel composition may be measured using ICP-AES (Inductively Coupled Plasma-Atomic Emission Spectrometry). In addition, C and S may be measured using a combustion-infrared absorption method, N using an inert gas fusion-thermal conductivity method, and O using an inert gas fusion-non-dispersive infrared absorption method.
又,上述成分組成係矽鋼板之成分組成,當成為測定試樣之矽鋼板於表面具有絕緣被膜等時,則係將其除去後測定而得之成分組成。In addition, the above-mentioned component composition is the component composition of a silicon steel sheet, and when the silicon steel sheet which becomes a measurement sample has an insulating film etc. on the surface, it is the component composition measured after removing it.
作為除去無方向性電磁鋼板之絕緣被膜等之方法,有例如將具有絕緣被膜等之無方向性電磁鋼板,依序浸漬於氫氧化鈉水溶液、硫酸水溶液及硝酸水溶液後,將其洗淨並以溫風乾燥之方法。藉由該一連串之處理,便可獲得已除去絕緣被膜之矽鋼板。As a method of removing the insulating coating of the non-oriented electromagnetic steel sheet, for example, there is a non-oriented electromagnetic steel sheet having an insulating coating, etc., sequentially immersed in an aqueous solution of sodium hydroxide, an aqueous solution of sulfuric acid, and an aqueous solution of nitric acid, washed, and then Warm air drying method. Through this series of processing, the silicon steel sheet with the insulating coating removed can be obtained.
(電磁鋼板之磁特性) 作為分割鐵芯用,本實施形態之無方向性電磁鋼板中,宜確保於軋延方向及板寬方向(與軋延方向成直角之方向)之兩方向上具有優異磁特性。因此,係令以磁化力5000A/m激磁時之軋延方向的磁通密度與板寬方向的磁通密度之平均為磁通密度B 50,且令軋延方向的飽和磁通密度與板寬方向的飽和磁通密度之平均為飽和磁通密度Bs,此時,磁通密度B 50與飽和磁通密度Bs之比B 50/Bs宜為0.82以上。 (Magnetic characteristics of electromagnetic steel sheet) As a split iron core, the non-oriented electromagnetic steel sheet of this embodiment should preferably be excellent in both the rolling direction and the sheet width direction (direction perpendicular to the rolling direction) Magnetic properties. Therefore, the average of the magnetic flux density in the rolling direction and the magnetic flux density in the plate width direction when excited with a magnetizing force of 5000 A/m is the magnetic flux density B 50 , and the saturated magnetic flux density in the rolling direction and the plate width The average saturation magnetic flux density in the direction is the saturation magnetic flux density Bs. In this case, the ratio B 50 /Bs of the magnetic flux density B 50 to the saturation magnetic flux density Bs is preferably 0.82 or more.
上述之B 50/Bs宜為0.84以上,較宜為0.86以上,且更宜為0.90以上。另一方面,飽和磁通密度Bs係在負荷最大磁場時獲得的最大磁通密度,故B 50/Bs之值的最大值為1。B 50/Bs之上限並未特別限定,只要係1.00即可。且宜在0.98以下。 The above B 50 /Bs is preferably 0.84 or more, more preferably 0.86 or more, and even more preferably 0.90 or more. On the other hand, the saturation magnetic flux density Bs is the maximum magnetic flux density obtained when the maximum magnetic field is loaded, so the maximum value of B 50 /Bs is 1. The upper limit of B 50 /Bs is not particularly limited, as long as it is 1.00. And it should be below 0.98.
本實施形態中所控制的{5 5 7}<7 14 5>方位為接近{4 1 1}<1 4 8>方位之方位,而該{4 1 1}<1 4 8>方位係接近可改善軋延方向及板寬方向的磁通密度B 50之{1 0 0}<0 1 2>方位之方位。因此,本實施形態中,可於軋延方向及板寬方向之兩方向上改善磁特性。 The {5 5 7}<7 14 5> azimuth controlled in this embodiment is the azimuth close to the {4 1 1}<1 4 8> azimuth, and the {4 1 1}<1 4 8> azimuth is close to Improve the azimuth of {1 0 0}<0 1 2> azimuth of the magnetic flux density B 50 in the rolling direction and the sheet width direction. Therefore, in this embodiment, the magnetic properties can be improved in both the rolling direction and the sheet width direction.
電磁鋼板之磁特性可例如用Single Sheet Tester(SST),以單位:T(特斯拉)測定以磁化力5000A/m將鋼板磁化時之軋延方向及板寬方向的相關磁通密度,以求出磁通密度B 50,同樣地,以單位:T(特斯拉)測定使鋼板負荷最大磁場時之軋延方向及板寬方向的相關磁通密度,求出飽和磁通密度Bs即可。 The magnetic properties of the electromagnetic steel sheet can be measured, for example, with Single Sheet Tester (SST), in units of T (Tesla), when the magnetizing force is 5000 A/m, the relative magnetic flux density in the rolling direction and the sheet width direction when the steel sheet is magnetized Calculate the magnetic flux density B 50 , and in the same way, measure the relative magnetic flux density in the rolling direction and the sheet width direction when the steel plate is loaded with the maximum magnetic field in the unit of T (Tesla), and obtain the saturated magnetic flux density Bs .
(電磁鋼板之沖裁加工性) 本實施形態之無方向性電磁鋼板由於提高了{5 5 7}<7 14 5>方位之集聚度,故會提升沖裁加工時之加工精度。例如,進行了圓形沖裁加工時,加工品之真圓度變小。 (Punching workability of electromagnetic steel plate) Since the non-oriented electrical steel sheet of this embodiment improves the degree of {5 5 7}<7 14 5> azimuth concentration, the machining accuracy during punching will be improved. For example, when circular punching is performed, the roundness of the processed product becomes smaller.
又,真圓度係以圓形沖裁加工品之最大半徑與最小半徑之差來評估即可。例如,將半徑200mm之圓形品進行沖裁加工時,測定其沖裁加工品之最大半徑與最小半徑,求出其差即可。In addition, the roundness can be evaluated by the difference between the maximum radius and the minimum radius of the circular punched product. For example, when a round product with a radius of 200 mm is punched, the maximum radius and minimum radius of the punched product are measured, and the difference may be obtained.
本實施形態中,真圓度宜在45μm以下,較宜在40μm以下。另一方面,真圓度之下限並未特別限制。惟,由於實質上難以將真圓度控制為小於5μm,故將下限設為5μm即可。In this embodiment, the roundness is preferably 45 μm or less, and more preferably 40 μm or less. On the other hand, the lower limit of roundness is not particularly limited. However, since it is practically difficult to control the roundness to less than 5 μm, the lower limit may be set to 5 μm.
如上述,本實施形態中,係使板厚方向之中心區域之{5 5 7}<7 14 5>方位的集聚度高於一般鋼板,故沖裁加工性會提高。而沖裁加工性提高的機制推測如下。As described above, in the present embodiment, the degree of aggregation in the {5 5 7}<7 14 5> azimuth in the central region in the plate thickness direction is higher than that of a general steel plate, so the punching workability is improved. The mechanism for improving the punching workability is speculated as follows.
本實施形態中所控制的{5 5 7}<7 14 5>方位為接近{111}<112>方位之方位。該{111}方位其全周方向的硬度各向異性小,故沖裁加工時,鋼板被拉伸而變形之區域在涵蓋全周方向上大致相等。因此認為{5 5 7}<7 14 5>方位之集聚度若提高,則沖裁加工性也會提高。The {5 5 7}<7 14 5> azimuth controlled in this embodiment is the azimuth close to the {111}<112> azimuth. In this {111} direction, the hardness anisotropy in the entire circumferential direction is small, so the area where the steel sheet is stretched and deformed during punching is approximately equal in the entire circumferential direction. Therefore, it is considered that if the degree of accumulation of {5 5 7}<7 14 5> orientation increases, the punching workability will also increase.
(作為電磁鋼板之其他特徵) 矽鋼板之板厚只要視其用途適當調整即可,並未特別限定。惟,矽鋼板之板厚從製造上的觀點看來,宜在0.10mm以上,較宜在0.15mm以上。另一方面,矽鋼板之板厚宜在0.50mm以下,較宜在0.35mm以下。 (As other characteristics of electromagnetic steel plate) The thickness of the silicon steel plate is not particularly limited as long as it is appropriately adjusted according to its use. However, from the manufacturing point of view, the thickness of the silicon steel plate should be above 0.10mm, and more preferably above 0.15mm. On the other hand, the thickness of the silicon steel plate should be below 0.50mm, more preferably below 0.35mm.
本實施形態之無方向性電磁鋼板亦可於矽鋼板表面具有絕緣被膜。該絕緣被膜之種類並未特別限定,只要視其用途從周知絕緣被膜適當選擇即可。The non-oriented electromagnetic steel sheet of this embodiment may have an insulating coating on the surface of the silicon steel sheet. The type of the insulating coating is not particularly limited, as long as it is appropriately selected from known insulating coatings depending on its use.
例如,絕緣被膜為有機系被膜或無機系被膜皆可。有機系被膜可列舉例如:多胺系樹脂、丙烯酸樹脂、丙烯酸-苯乙烯樹脂、醇酸樹脂、聚酯樹脂、聚矽氧樹脂、氟樹脂、聚烯烴樹脂、苯乙烯樹脂、乙酸乙烯酯樹脂、環氧樹脂、酚樹脂、胺甲酸乙酯樹脂及三聚氰胺樹脂等的被膜。For example, the insulating film may be an organic film or an inorganic film. Examples of organic coatings include polyamine resins, acrylic resins, acrylic-styrene resins, alkyd resins, polyester resins, polysiloxane resins, fluorine resins, polyolefin resins, styrene resins, vinyl acetate resins, Coatings of epoxy resin, phenol resin, urethane resin, melamine resin, etc.
無機被膜可舉出例如:磷酸鹽系被膜及磷酸鋁系被膜等。此外,還可例舉含有上述樹脂之有機-無機複合系被膜等。絕緣被膜之膜厚並未特別限定,但每單面之膜厚宜為0.05~2μm。Examples of inorganic coatings include phosphate coatings and aluminum phosphate coatings. In addition, an organic-inorganic composite film containing the above-mentioned resin can also be mentioned. The film thickness of the insulating film is not particularly limited, but the film thickness per side is preferably 0.05 to 2 μm.
接下來,說明本實施形態之無方向性電磁鋼板之製造方法。Next, a method of manufacturing the non-oriented electrical steel sheet of this embodiment will be described.
圖2係例示本實施形態之無方向性電磁鋼板之製造方法的流程圖。本實施形態中,係將經調整成分組成後之熔鋼進行鑄造、熱軋延,並於熱軋延後的冷卻時進行保溫處理、酸洗、冷軋延,接著施行完工退火而製造出矽鋼板。並且進一步於矽鋼板之上層設置絕緣被膜,以製造出無方向性電磁鋼板。FIG. 2 is a flowchart illustrating a method of manufacturing a non-oriented electrical steel sheet according to this embodiment. In this embodiment, the molten steel with the adjusted composition is cast, hot rolled, and then subjected to heat treatment, pickling, and cold rolling during cooling after hot rolling, followed by finishing annealing to produce silicon Steel plate. Furthermore, an insulating coating is further provided on the silicon steel sheet to produce a non-oriented electromagnetic steel sheet.
本實施形態中,係控制各步驟來控制冷軋延前之鋼板中的再結晶組織與未再結晶組織之比率(未再結晶分率),此外還控制冷軋延及完工退火,藉此來提高矽鋼板的板厚方向之中心區域之{5 5 7}<7 14 5>方位之集聚度。In this embodiment, each step is controlled to control the ratio of the recrystallized structure to the non-recrystallized structure (non-recrystallized fraction) in the steel sheet before cold rolling and rolling, and also to control the cold rolling and finishing annealing. Increase the concentration of {5 5 7}<7 14 5> orientation of the central area of the silicon steel plate in the thickness direction.
冷軋延前之未再結晶分率,並非係由譬如鋼組成、熱軋延時之溫度、熱軋延時之軋縮率及熱軋延後之冷卻條件等單僅一個步驟之單一條件便可控制的技術特徵,而是各步驟之各條件複合性地相互影響方可控制的技術特徵。The unrecrystallized fraction before cold rolling is not controlled by a single condition such as the steel composition, the temperature of hot rolling delay, the shrinkage rate of hot rolling delay, and the cooling conditions after hot rolling delay. The technical characteristics of the technology, but the technical characteristics of the various steps and conditions can affect each other in a complex way to control.
具體而言, 鋼組成之Si含量,係會對於鋼組織的構成相因熱軋延溫度而成為α相及/或γ相一事造成影響之因子,Si含量於0.01~3.50%之範圍內變得越高,則冷軋延前之未再結晶分率越大。 鋼組成之Al含量,係會對於鋼組織的構成相因熱軋延溫度而成為α相及/或γ相一事造成影響之因子,Al含量於0.001~2.500%之範圍內變得越高,則冷軋延前之未再結晶分率越大。 鋼組成之Mn含量係會影響MnS生成量之因子,而該MnS生成量會對再結晶驅動力造成影響,Mn含量於0.01~3.00%之範圍內變得越高,則冷軋延前之未再結晶分率越大。 熱軋延時之溫度,具體而言為熱軋延前之鋼胚加熱溫度,係會對於鋼組織的構成相會成為α相及/或γ相一事造成影響之因子,且係會影響熱軋加工組織之形成的因子,熱軋延前之鋼胚加熱溫度於1000~1300℃之範圍內變得越高,則冷軋延前之未再結晶分率越大。 熱軋延時之溫度,具體而言為完工熱軋時之最終軋延溫度,係會對於鋼組織的構成相會成為α相及/或γ相一事造成影響之因子,且係會影響熱軋加工組織之形成的因子,完工熱軋時之最終軋延溫度於800~950℃之範圍內變得越高,則冷軋延前之未再結晶分率越小。 熱軋延時之軋縮率係會影響熱軋加工組織之形成的因子,熱軋延時之累積軋縮率於98~99.5%之範圍內變得越大,則冷軋延前之未再結晶分率越小。 熱軋延後之冷卻條件,具體而言為從熱軋延結束溫度起至保溫處理溫度為止的冷卻速度,係會影響熱軋加工組織之恢復及再結晶的因子,該溫度範圍中之平均冷卻速度於80~200℃/秒之範圍內變得越快,則冷軋延前之未再結晶分率越大。 熱軋延後之冷卻條件,具體而言為保溫處理時之保溫溫度,也係會影響熱軋加工組織之恢復及再結晶的因子,保溫處理時之保溫溫度於700~850℃之範圍內變得越高,則冷軋延前之未再結晶分率越小。 熱軋延後之冷卻條件,具體而言為保溫處理時之保溫時間,也係會影響熱軋加工組織之恢復及再結晶的因子,保溫處理時之保溫時間於10~180分鐘之範圍內變得越長,則冷軋延前之未再結晶分率越小。 in particular, The Si content of the steel composition is a factor that affects the fact that the constituent phase of the steel structure becomes the α phase and/or the γ phase due to the hot rolling temperature. The Si content becomes higher in the range of 0.01 to 3.50%, then The non-recrystallization fraction before cold rolling is larger. The Al content of the steel composition is a factor that affects the fact that the constituent phase of the steel structure becomes the α phase and/or the γ phase due to the hot rolling temperature. The higher the Al content in the range of 0.001 to 2.500%, then The non-recrystallization fraction before cold rolling is larger. The Mn content of the steel composition is a factor that affects the amount of MnS produced, and the amount of MnS produced will affect the driving force for recrystallization. The Mn content becomes higher in the range of 0.01 to 3.00%, and the The greater the recrystallization fraction. The temperature of the hot rolling delay, specifically the heating temperature of the steel blank before hot rolling, is a factor that affects the composition phase of the steel structure to become the α phase and/or the γ phase, and it will affect the hot rolling process. The factor of the formation of the structure, the higher the heating temperature of the steel blank before hot rolling is in the range of 1000~1300 ℃, the greater the non-recrystallization fraction before cold rolling. The temperature of the hot rolling delay, specifically the final rolling temperature at the completion of hot rolling, is a factor that affects the constituent phase of the steel structure to become the α phase and/or the γ phase, and it will affect the hot rolling process. The factor for the formation of the structure, the higher the final rolling temperature at the completion of hot rolling in the range of 800 to 950°C, the lower the non-recrystallization fraction before cold rolling. The reduction ratio of hot rolling delay is a factor that affects the formation of hot rolling processing structure. The cumulative reduction ratio of hot rolling delay becomes larger in the range of 98~99.5%, the unrecrystallized fraction before cold rolling delay The lower the rate. The cooling conditions after hot rolling, specifically the cooling rate from the end of the hot rolling to the holding temperature, is a factor that affects the recovery and recrystallization of the hot rolling process structure. The average cooling in this temperature range The faster the speed becomes in the range of 80 to 200°C/sec, the greater the fraction of unrecrystallized before cold rolling. The cooling conditions after hot rolling, specifically, the holding temperature during the holding process, are also factors that affect the recovery and recrystallization of the hot rolling processing structure. The holding temperature during the holding process varies from 700 to 850°C. The higher the value, the smaller the unrecrystallized fraction before cold rolling. The cooling conditions after hot rolling delay, specifically the holding time during heat preservation treatment, are also factors that will affect the recovery and recrystallization of the hot rolling processing structure. The holding time during heat preservation treatment varies from 10 to 180 minutes The longer it is, the smaller the unrecrystallized fraction before cold rolling is extended.
本實施形態中,係刻意地、複合性地且不可分離地控制上述各條件,來精心製作鋼組織,使冷軋延前之未再結晶分率在組織中為1/10以上且在1/5以下,亦即使面積分率為10~20%。In this embodiment, the above conditions are deliberately, compositely and inseparably controlled to carefully prepare the steel structure so that the unrecrystallized fraction before cold rolling is 1/10 or more and 1/1 in the structure 5 or less, even if the area fraction is 10-20%.
接著,將控制了冷軋延前之未再結晶分率的鋼板供於冷軋延及完工退火,控制成使{5 5 7}<7 14 5>方位晶粒會優先再結晶。Next, the steel sheet whose unrecrystallized fraction before cold rolling is controlled is subjected to cold rolling and finish annealing, and controlled so that {5 5 7}<7 14 5> azimuth grains will preferentially recrystallize.
{5 5 7}<7 14 5>方位之集聚度,並非係由譬如冷軋延前之未再結晶分率、冷軋延之軋縮率及完工退火時之升溫速度等單僅一個步驟之單一條件便可控制的技術特徵,而係各步驟之各條件複合性地相互影響方可控制的技術特徵。{5 5 7}<7 14 5> The degree of azimuth concentration is not a single step, such as the unrecrystallized fraction before cold rolling, the shrinkage rate of cold rolling, and the heating rate during finish annealing. The technical characteristics that can be controlled by a single condition, and the technical characteristics that can be controlled by the conditions of each step compounding and interacting with each other.
具體而言, 冷軋延時之軋縮率係會影響冷軋加工組織之形成的因子,而該冷軋加工組織會成為{5 5 7}<7 14 5>方位晶粒再結晶之基底,冷軋延時之累積軋縮率於80~95%之範圍內變得越大,則{5 5 7}<7 14 5>方位之集聚度越小。 完工退火時之升溫速度,具體而言為從升溫開始溫度起至750℃為止之升溫速度,係會對{5 5 7}<7 14 5>方位晶粒之再結晶核生成造成影響之因子,該溫度範圍中之平均升溫速度於5~50℃/秒之範圍內越接近中央值,則{5 5 7}<7 14 5>方位之集聚度越大。 完工退火時之升溫速度,具體而言為從750℃起至完工退火之均熱溫度為止之升溫速度,係會對{5 5 7}<7 14 5>方位晶粒之晶粒成長造成影響的因子,該溫度範圍中之平均升溫速度於20~100℃/秒之範圍內變得越快,則{5 5 7}<7 14 5>方位之集聚度越大。 in particular, The shrinkage rate of cold rolling delay is a factor that affects the formation of cold rolling processing structure, and the cold rolling processing structure will become the base of {5 5 7}<7 14 5> azimuthal grain recrystallization, the accumulation of cold rolling delay The greater the shrinkage ratio in the range of 80 to 95%, the smaller the degree of {5 5 7}<7 14 5> azimuth concentration. The heating rate at the completion of annealing, specifically, the heating rate from the starting temperature to 750°C, is a factor that affects the recrystallization nucleation of {5 5 7}<7 14 5> azimuth grains, The closer the average heating rate in this temperature range is to the central value in the range of 5-50°C/sec, the greater the degree of {5 5 7}<7 14 5> azimuth concentration. The rate of temperature rise during finish annealing, specifically the rate of temperature rise from 750°C to the soaking temperature of finish annealing, will affect the grain growth of {5 5 7}<7 14 5> azimuthal grains Factor, the faster the average heating rate in this temperature range becomes in the range of 20 to 100°C/sec, the greater the degree of {5 5 7}<7 14 5> azimuth concentration.
本實施形態中,係刻意地、複合性地且不可分離地控制上述各條件,來精心製作鋼組織,使矽鋼板的板厚方向之中心區域中{5 5 7}<7 14 5>方位之集聚度為12以上且在35以下。In this embodiment, the above conditions are deliberately, compositely, and inseparably controlled to carefully fabricate the steel structure so that the center area of the silicon steel sheet in the thickness direction {5 5 7}<7 14 5> The degree of aggregation is 12 or more and 35 or less.
如上述,{5 5 7}<7 14 5>方位之集聚度並非係由控制單僅一個步驟之單一條件便可獲得的技術特徵。{5 5 7}<7 14 5>方位之集聚度,係除了控制冷軋延前之未再結晶分率之外,還藉由控制冷軋延及完工退火之條件始能製出的技術特徵。As mentioned above, the degree of {5 5 7}<7 14 5> azimuth concentration is not a technical feature that can be obtained by a single condition with only one step of the control sheet. {5 5 7}<7 14 5> The degree of azimuth concentration is a technical feature that can be produced by controlling the conditions of cold rolling and finishing annealing in addition to controlling the non-recrystallization fraction before cold rolling. .
具體而言,本實施形態之無方向性電磁鋼板之製造方法具備:鑄造步驟、熱軋延步驟、保溫處理步驟、酸洗步驟、冷軋延步驟、完工退火步驟及被膜形成步驟; 於鑄造步驟中鑄造鋼胚,該鋼胚之成分組成含有:以質量%計,Si:0.01~3.50%、Al:0.001~2.500%、Mn:0.01~3.00%、C:0.0030%以下、P:0.180%以下、S:0.003%以下、N:0.003%以下、B:0.002%以下、Sb:0~0.05%、Sn:0~0.20%、Cu:0~1.00%、REM:0~0.0400%、Ca:0~0.0400%及Mg:0~0.0400%,且剩餘部分由Fe及不純物所構成; 於熱軋延步驟中,將熱軋延前之鋼胚加熱溫度設為1000~1300℃、完工熱軋時之最終軋延溫度設為800~950℃、熱軋延時之累積軋縮率設為98~99.5%、從熱軋延結束溫度起至保溫處理之保溫溫度為止的平均冷卻速度設為80~200℃/秒; 於保溫處理步驟中,將保溫溫度設為700~850℃、保溫時間設為10~180分鐘,且 將冷軋延步驟前之鋼板的未再結晶分率控制在10~20面積%; 於冷軋延步驟中,將冷軋延時之累積軋縮率設為80~95%; 於完工退火步驟中,將從升溫開始溫度起至750℃為止之平均升溫速度設為5~50℃/秒,將從750℃起至完工退火之均熱溫度為止之平均升溫速度於20~100℃/秒的範圍內,變更為較上述之至750℃為止的平均升溫速度更快之升溫速度,並且將完工退火之均熱溫度設為再結晶溫度以上。 Specifically, the manufacturing method of the non-oriented electrical steel sheet of this embodiment includes: a casting step, a hot rolling step, a heat preservation treatment step, a pickling step, a cold rolling step, a finish annealing step, and a film forming step; The steel embryo is cast in the casting step. The composition of the steel embryo contains: in mass%, Si: 0.01~3.50%, Al: 0.001~2.500%, Mn: 0.01~3.00%, C: 0.0030% or less, P: 0.180% or less, S: 0.003% or less, N: 0.003% or less, B: 0.002% or less, Sb: 0~0.05%, Sn: 0~0.20%, Cu: 0~1.00%, REM: 0~0.0400%, Ca: 0~0.0400% and Mg: 0~0.0400%, and the rest is composed of Fe and impurities; In the hot rolling step, the heating temperature of the steel blank before hot rolling is set to 1000 to 1300°C, the final rolling temperature at the completion of hot rolling is set to 800 to 950°C, and the cumulative reduction rate of hot rolling delay is set to 98~99.5%, the average cooling rate from the end of hot rolling to the holding temperature of the holding process is set to 80~200℃/sec; In the heat preservation treatment step, the heat preservation temperature is set to 700~850°C, and the heat preservation time is set to 10~180 minutes, and The unrecrystallized fraction of the steel sheet before the cold rolling step is controlled at 10-20 area%; In the cold rolling extension step, the cumulative reduction rate of the cold rolling delay is set to 80 to 95%; In the finishing annealing step, the average heating rate from the starting temperature to 750°C is set to 5 to 50°C/sec, and the average heating rate from 750°C to the soaking temperature for finishing annealing is 20 to 100 Within the range of ℃/sec, the temperature is changed to a faster temperature increase rate than the above average temperature increase rate to 750° C., and the soaking temperature of the finish annealing is set to be higher than the recrystallization temperature.
以下,從鑄造步驟起依序說明較佳製造方法。Hereinafter, a preferred manufacturing method will be described in order from the casting step.
(鑄造步驟) 於鑄造步驟中,以轉爐或電爐等熔製上述成分組成之鋼,並使用該熔鋼來製造鋼胚即可。可利用連續鑄造法來製造鋼胚,亦可使用熔鋼製出鑄錠後,將鑄錠進行分塊軋延以製造鋼胚。又,亦可利用其他方法來製造鋼胚。鋼胚厚度並未特別限定,可為譬如150~350mm。而鋼胚厚度較宜為220~280mm。作為鋼胚,亦可採用厚度為10~70mm之所謂的薄鋼胚。 (Casting step) In the casting step, the steel with the above composition is melted in a converter, electric furnace, or the like, and the molten steel is used to manufacture a steel blank. Continuous casting can be used to manufacture steel blanks, or after molten steel is used to produce ingots, the ingots are rolled in blocks to produce steel blanks. In addition, other methods can also be used to manufacture steel blanks. The thickness of the steel blank is not particularly limited, and may be, for example, 150 to 350 mm. The thickness of the steel embryo is preferably 220~280mm. As the steel embryo, a so-called thin steel embryo with a thickness of 10 to 70 mm can also be used.
鑄造步驟中,係將鋼組成之Si含量控制在0.01~3.50%之範圍內、Al含量控制在0.001~2.500%之範圍內且將Mn含量控制在0.01~3.00%之範圍內,使冷軋延前之鋼板的未再結晶分率為10~20面積%。In the casting step, the Si content of the steel composition is controlled in the range of 0.01 to 3.50%, the Al content is controlled in the range of 0.001 to 2.500%, and the Mn content is controlled in the range of 0.01 to 3.00%, so that the cold rolling is extended The unrecrystallized fraction of the former steel plate is 10-20 area%.
Si含量宜在0.10%以上,較宜在0.50%以上,更宜大於2.00%,更宜在2.10%以上,又更宜在2.30%以上。並且,Si含量宜在3.20%以下,較宜在3.00%以下。Al含量宜在0.010%以上,較宜在0.050%以上,更宜大於0.50%,又更宜在0.60%以上。並且,Al含量宜在2.000%以下,較宜在1.600%以下。Mn含量宜在0.15%以上,較宜在0.40%以上,更宜大於0.60%,又更宜在0.70%以上。並且,Mn含量宜在2.50%以下,較宜在2.00%以下。The Si content should be more than 0.10%, more than 0.50%, more than 2.00%, more than 2.10%, more than 2.30%. Moreover, the Si content is preferably 3.20% or less, and more preferably 3.00% or less. The Al content should be above 0.010%, more preferably above 0.050%, more preferably above 0.50%, and more preferably above 0.60%. Also, the Al content is preferably below 2.000%, and more preferably below 1.600%. The Mn content should be above 0.15%, more preferably above 0.40%, more preferably above 0.60%, and more preferably above 0.70%. Also, the Mn content is preferably 2.50% or less, and more preferably 2.00% or less.
(熱軋延步驟) 於熱軋延步驟中,使用熱軋延機將鋼胚進行熱軋延即可。熱軋延機具備例如:粗軋延機與配置於粗軋延機下游之完工軋延機。將經加熱後的鋼材以粗軋延機軋延後,進一步以完工軋延機軋延,以製出熱軋鋼板。 (Hot rolling step) In the hot rolling step, the steel blank may be hot rolled using a hot rolling machine. The hot rolling mill includes, for example, a rough rolling mill and a finishing rolling mill disposed downstream of the rough rolling mill. After the heated steel is rolled with a rough rolling machine, it is further rolled with a finishing rolling machine to produce a hot-rolled steel sheet.
於熱軋延步驟中,將熱軋延前之鋼胚加熱溫度控制在1000~1300℃之範圍內、完工熱軋時之最終軋延溫度控制在800~950℃之範圍內、熱軋延時之累積軋縮率控制在98~99.5%之範圍內,且將從熱軋延結束溫度起至保溫處理溫度為止的平均冷卻速度控制在80~200℃/秒之範圍內,使冷軋延前之鋼板的未再結晶分率為10~20面積%。In the hot rolling step, the heating temperature of the steel blank before hot rolling is controlled within the range of 1000~1300℃, and the final rolling temperature during the completion of hot rolling is controlled within the range of 800~950℃. The cumulative shrinkage rate is controlled within the range of 98~99.5%, and the average cooling rate from the end temperature of the hot rolling to the temperature of the heat preservation treatment is controlled within the range of 80~200℃/sec. The non-recrystallized fraction of the steel plate is 10-20 area%.
鋼胚加熱溫度宜為1100℃以上,較宜為1150℃以上。並且,鋼胚加熱溫度宜在1250℃以下,較宜在1200℃以下。最終軋延溫度宜為850℃以上。並且,最終軋延溫度宜在900℃以下。平均冷卻速度宜為100℃/秒以上,較宜為120℃/秒以上。並且,平均冷卻速度宜在180℃/秒以下,較宜在150℃/秒以下。The heating temperature of the steel embryo is preferably above 1100°C, more preferably above 1150°C. Moreover, the heating temperature of the steel embryo is preferably below 1250°C, more preferably below 1200°C. The final rolling temperature should be above 850℃. Also, the final rolling temperature is preferably 900°C or lower. The average cooling rate is preferably 100°C/sec or more, and more preferably 120°C/sec or more. Moreover, the average cooling rate is preferably 180°C/sec or less, and more preferably 150°C/sec or less.
另,在開始完工熱軋之時間點,鋼板之厚度宜為20~100mm。另,熱軋延之累積軋縮率定義如下。 累積軋縮率(%)=(1-熱軋延後之鋼板板厚/熱軋延前之鋼板板厚)×100 In addition, the thickness of the steel plate should be 20~100mm at the beginning of the completion of hot rolling. In addition, the cumulative reduction ratio of hot rolling is defined as follows. Cumulative rolling reduction rate (%) = (1-plate thickness after hot rolling/plate thickness before hot rolling)×100
(保溫處理步驟) 保溫處理步驟中,係在熱軋延後之冷卻途中將熱軋鋼板保溫。於保溫處理步驟中,將保溫溫度控制在700~850℃之範圍內,並將保溫時間控制在10~180分鐘之範圍內,使冷軋延前之鋼板的未再結晶分率為10~20面積%。 (Insulation treatment steps) In the heat preservation treatment step, the hot-rolled steel sheet is kept warm during the cooling process after the hot-rolling is delayed. In the heat preservation treatment step, the heat preservation temperature is controlled in the range of 700~850℃, and the heat preservation time is controlled in the range of 10~180 minutes, so that the unrecrystallized fraction of the steel sheet before cold rolling is 10~20 area%.
保溫溫度宜為750℃以上,較宜為780℃以上。並且,保溫溫度宜在830℃以下,較宜在800℃以下。保溫時間宜為20分鐘以上,較宜為30分鐘以上,更宜為40分鐘以上。並且,保溫時間宜在150分鐘以下,較宜在120分鐘以下,更宜在100分鐘以下。The holding temperature should be above 750℃, more preferably above 780℃. In addition, the holding temperature is preferably below 830°C, more preferably below 800°C. The holding time should be more than 20 minutes, more preferably more than 30 minutes, and more preferably more than 40 minutes. Also, the holding time should be less than 150 minutes, more preferably less than 120 minutes, and more preferably less than 100 minutes.
(酸洗步驟) 酸洗步驟中,為了除去於熱軋鋼板表面生成之鏽而進行酸洗。熱軋板酸洗時之酸洗條件並未特別限定,以周知的條件進行即可。 (Pickling step) In the pickling step, pickling is performed to remove rust generated on the surface of the hot-rolled steel sheet. The pickling conditions during pickling of the hot-rolled sheet are not particularly limited, and may be performed under well-known conditions.
(冷軋延步驟前之鋼板) 本實施形態中,係針對為歷經上述鑄造步驟、熱軋延步驟、保溫處理步驟及酸洗步驟之鋼板且為冷軋延步驟前之鋼板,將其組織中之未再結晶分率控制為10~20面積%。 (Steel plate before cold rolling step) In this embodiment, the steel sheet that has undergone the above casting step, hot rolling step, heat preservation treatment step, and pickling step and that is before the cold rolling step is controlled to have a non-recrystallized fraction in the structure of 10 ~20 area%.
以往之無方向性電磁鋼板的主方位之一為{1 1 1}<1 1 2>方位。一般來說,該方位之晶粒係透過以下而形成:使冷軋前之鋼板組織皆進行再結晶,藉由冷軋延於組織內導入應變,並且於完工退火時從結晶晶界生成再結晶核並成長。另一方面,本實施形態中,係使未再結晶組織在冷軋延前之鋼板組織中只殘存預定量,並適宜控制冷軋延條件及完工退火條件,藉此刻意地形成{5 5 7}<7 14 5>方位之晶粒。One of the main orientations of conventional non-oriented electrical steel sheets is the {1 1 1}<1 1 2> orientation. In general, the grains in this orientation are formed by recrystallizing the steel sheet structure before cold rolling, introducing strain into the structure by cold rolling, and recrystallizing from the crystal grain boundaries at the completion of annealing Core and grow. On the other hand, in this embodiment, only a predetermined amount of unrecrystallized structure remains in the steel sheet structure before cold rolling, and the cold rolling conditions and finish annealing conditions are appropriately controlled to form deliberately {5 5 7} <7 14 5> azimuth grains.
另,上述未再結晶分率若未滿足10~20面積%,最終會變得無法控制{5 5 7}<7 14 5>方位之集聚度。又,若於上述冷軋延前之鋼板組織中含有大於預定量之未再結晶組織,於完工退火後之組織中,便難以形成能有效改善磁特性之{4 1 1}<1 4 8>方位的晶粒。因此,要兼顧優異磁特性與沖裁加工性,最適合將冷軋延步驟前之鋼板的未再結晶分率控制為10~20面積%。In addition, if the above-mentioned non-recrystallization fraction does not satisfy 10 to 20 area%, it will eventually become impossible to control the degree of {5 5 7}<7 14 5> orientation aggregation. In addition, if the steel sheet structure before cold rolling contains a non-recrystallized structure larger than a predetermined amount, it is difficult to form {4 1 1}<1 4 8> that can effectively improve the magnetic properties in the structure after completion of annealing Azimuthal grains. Therefore, in order to take into account both excellent magnetic properties and punching workability, it is most suitable to control the unrecrystallized fraction of the steel sheet before the cold rolling step to 10-20 area%.
於以往技術中,在熱軋延步驟後將熱軋鋼板冷卻至接近室溫為止後,再次加熱,施行均熱溫度800~1050℃且均熱時間1分鐘以內之熱軋板退火。惟,以該熱軋板退火,難以在冷軋延前之鋼板組織中以上述比率穩定製出再結晶組織與未再結晶組織。In the prior art, after the hot-rolling step, the hot-rolled steel sheet is cooled to near room temperature, then heated again, and the hot-rolled sheet is annealed at a soaking temperature of 800 to 1050°C and a soaking time of less than 1 minute. However, with this hot-rolled sheet annealing, it is difficult to stably produce a recrystallized structure and a non-recrystallized structure at the above ratio in the steel sheet structure before cold rolling.
本實施形態中,為了控制冷軋延前之鋼板的未再結晶分率,係於熱軋延後之冷卻途中對鋼板施行上述保溫處理。此外,在將保溫後之鋼板冷卻至接近室溫為止後,不施行熱軋板退火。結果由於適宜控制了冷軋延前之鋼板的未再結晶分率,故最終可在鋼板板厚方向之中心區域提高{5 5 7}<7 14 5>方位之集聚度。In this embodiment, in order to control the non-recrystallization fraction of the steel sheet before cold rolling, the above-mentioned heat preservation treatment is performed on the steel sheet during cooling after hot rolling. In addition, after the steel plate after the heat preservation is cooled to near room temperature, the hot rolled plate annealing is not performed. Results Because the non-recrystallized fraction of the steel sheet before cold rolling was suitably controlled, the concentration of {5 5 7}<7 14 5> azimuth concentration in the center area of the steel sheet in the thickness direction could be finally improved.
又,冷軋延步驟前之鋼板的未再結晶分率可由以下方法來測定。將從冷軋延步驟前之鋼板切出之25mm×25mm左右的試驗片板面進行機械研磨,減厚至鋼板板厚之1/2為止。對該研磨面施行化學研磨或電解研磨以除去應變,而製成測定用試驗片。In addition, the unrecrystallized fraction of the steel sheet before the cold rolling step can be measured by the following method. The surface of the test piece of about 25 mm × 25 mm cut from the steel sheet before the cold rolling step is mechanically ground to reduce the thickness to 1/2 of the thickness of the steel sheet. The polishing surface was subjected to chemical polishing or electrolytic polishing to remove strain, and a test piece for measurement was prepared.
關於測定用試驗片,進行EBSD(Electron Back Scattering Diffraction),並根據KAM(Kernel Average Misorientation)值求算觀察視野中之未再結晶分率即可。並且,可將例如觀察視野中KAM值為2.0以上之晶粒判斷為未再結晶晶粒。只要改變觀察視野並於10處以上實施EBSD測定,使觀察視野之總面積成為1000000μm 2以上即可。 For the test piece for measurement, EBSD (Electron Back Scattering Diffraction) is performed, and the non-recrystallization fraction in the observation field may be calculated from the KAM (Kernel Average Misorientation) value. In addition, for example, crystal grains having a KAM value of 2.0 or more in the observation field can be determined as non-recrystallized crystal grains. As long as the observation field of view is changed and EBSD measurement is performed at 10 or more points, the total area of the observation field may be 1,000,000 μm 2 or more.
如上所述,本實施形態中,在從熱軋延步驟起至冷軋延步驟為止之期間,宜不施行熱軋板退火。亦即,本實施形態中,熱軋延步驟、保溫處理步驟、酸洗步驟及冷軋延步驟宜為連續之步驟。具體而言,宜對熱軋延步驟後之鋼板施行保溫處理,對保溫處理步驟後之鋼板施行酸洗,並且對酸洗步驟後之鋼板施行冷軋延。As described above, in this embodiment, it is preferable not to perform hot-rolled sheet annealing during the period from the hot rolling step to the cold rolling step. That is, in this embodiment, the hot rolling step, the heat preservation treatment step, the pickling step, and the cold rolling step are preferably continuous steps. Specifically, it is preferable to apply heat preservation treatment to the steel sheet after the hot rolling step, to perform pickling to the steel sheet after the heat preservation treatment step, and to perform cold rolling to the steel sheet after the pickling step.
(冷軋延步驟) 於冷軋延步驟中,係對已將未再結晶分率控制成10~20面積%之鋼板施行冷軋延。冷軋延步驟中,將冷軋延時之累積軋縮率控制在80~95%之範圍內,使完工退火後{5 5 7}<7 14 5>方位之集聚度為12~35。而該累積軋縮率宜在83%以上,較宜在85%以上。 (Cold rolling step) In the cold rolling step, cold rolling is performed on the steel sheet whose unrecrystallized fraction is controlled to 10 to 20 area%. In the cold rolling extension step, the cumulative rolling reduction of the cold rolling delay is controlled in the range of 80 to 95%, so that the {5 5 7}<7 14 5> azimuth concentration degree after finishing annealing is 12 to 35. The cumulative shrinkage ratio should be more than 83%, more preferably more than 85%.
另,冷軋延之累積軋縮率定義如下。 累積軋縮率(%)=(1-冷軋延後之鋼板板厚/冷軋延前之鋼板板厚)×100 In addition, the cumulative reduction rate of cold rolling is defined as follows. Cumulative shrinkage ratio (%) = (1-plate thickness after cold rolling/plate thickness before cold rolling)×100
(完工退火步驟) 完工退火步驟中係對冷軋鋼板施行完工退火。於完工退火步驟中,將從升溫開始溫度起至750℃為止的溫度範圍中之平均升溫速度控制在5~50℃/秒之範圍內,將從750℃起至完工退火之均熱溫度為止的溫度範圍中之平均升溫速度於20~100℃/秒的範圍內,控制為較上述之至750℃為止的平均升溫速度更快之升溫速度,並且將完工退火之均熱溫度控制為再結晶溫度以上,使完工退火後{5 5 7}<7 14 5>方位之集聚度成為12~35。 (Complete annealing step) In the finish annealing step, finish annealing is performed on the cold-rolled steel sheet. In the finishing annealing step, the average heating rate in the temperature range from the starting temperature to 750°C is controlled within the range of 5 to 50°C/sec, from 750°C to the soaking temperature of the finishing annealing The average heating rate in the temperature range is in the range of 20 to 100°C/sec. It is controlled to be faster than the above average heating rate up to 750°C, and the soaking temperature of the finish annealing is controlled to the recrystallization temperature As described above, the degree of azimuth concentration after {5 5 7}<7 14 5> after finishing annealing is 12~35.
至750℃為止之平均升溫速度宜為10℃/秒以上,較宜為20℃/秒以上。並且,至750℃為止之平均升溫速度宜在40℃/秒以下,較宜在30℃/秒以下。從750℃起之平均升溫速度宜為30℃/秒以上,較宜為40℃/秒以上。並且,從750℃起之平均升溫速度宜在80℃/秒以下,較宜在60℃/秒以下。The average heating rate up to 750°C is preferably 10°C/sec or more, and more preferably 20°C/sec or more. In addition, the average heating rate up to 750°C is preferably 40°C/sec or less, and more preferably 30°C/sec or less. The average heating rate from 750°C is preferably 30°C/sec or more, and more preferably 40°C/sec or more. In addition, the average heating rate from 750°C is preferably 80°C/sec or less, and more preferably 60°C/sec or less.
完工退火時之均熱溫度宜為800~1200℃。且均熱溫度宜在850℃以上。均熱時間宜為5~120秒。且均熱時間宜在10秒以上,較宜在20秒以上。The soaking temperature during annealing is preferably 800~1200℃. And the soaking temperature should be above 850℃. The soaking time should be 5~120 seconds. And the soaking time should be more than 10 seconds, more preferably more than 20 seconds.
在上述完工退火後,鋼板(矽鋼板)的板厚方向之中心區域中,{5 5 7}<7 14 5>方位之集聚度即被控制在12~35。After the above-mentioned finish annealing, the concentration of {5 5 7}<7 14 5> orientation in the central area of the steel plate (silicon steel plate) in the thickness direction is controlled at 12 to 35.
(被膜形成步驟) 被膜形成步驟中,係於完工退火後之矽鋼板形成絕緣被膜。絕緣被膜為例如有機系被膜或無機系被膜皆可。並且,絕緣被膜之形成條件,亦可採用與以往之無方向性電磁鋼板之絕緣被膜相同的形成條件。 (Coating process) In the film forming step, an insulating film is formed on the silicon steel sheet after the finish annealing. The insulating coating may be, for example, an organic coating or an inorganic coating. In addition, as the forming conditions of the insulating film, the same forming conditions as the insulating film of the conventional non-oriented electrical steel sheet can also be used.
由以上步驟適宜控制了{5 5 7}<7 14 5>方位之集聚度之無方向性電磁鋼板,可適於作為旋轉機、中小型變壓器及電子元件等的磁性材料,且特別適於作為馬達之分割鐵芯用的磁性材料。The non-directional electromagnetic steel plate with proper control of {5 5 7}<7 14 5> azimuth concentration by the above steps can be suitable as magnetic material for rotating machines, small and medium-sized transformers and electronic components, and is particularly suitable as Magnetic material for split core of motor.
以下,說明將本實施形態之無方向性電磁鋼板作為馬達之分割鐵芯來應用的情況。Hereinafter, a case where the non-oriented electrical steel sheet of the present embodiment is applied as a divided core of a motor will be described.
於圖3示出馬達之分割鐵芯之一態樣。如圖3所示,馬達鐵芯100係由沖裁構件11與積層體13所構成,該積層體13係積層沖裁構件11使其一體化而成。該沖裁構件11係將無方向性電磁鋼板進行沖裁加工而製成。沖裁構件11具備圓弧上之軛部17、與從軛部17之內周面朝向徑方向內側突出之齒部15。藉由將沖裁構件11連結成圓環狀,便可構成馬達鐵芯100。FIG. 3 shows an aspect of the divided iron core of the motor. As shown in FIG. 3, the
又,沖裁構件11之形狀、連結成圓環狀之個數及積層數等,只要視目的之不同來設計即可。In addition, the shape of the punching
實施例 接著,利用實施例更具體詳細地說明本發明之一態樣的效果,惟,實施例中之條件係用以確認本發明之可實施性及效果而採用的一條件例,本發明並不限定於該一條件例。只要不脫離本發明之主旨而可達成本發明之目的,本發明可採用各種條件。 Examples Next, the effects of one aspect of the present invention will be described in more detail in detail using examples, but the conditions in the examples are examples of conditions adopted to confirm the feasibility and effects of the present invention, and the present invention is not limited For this condition example. As long as the purpose of the present invention can be achieved without departing from the gist of the present invention, the present invention can adopt various conditions.
<實施例1> 將經調整成分組成後之鋼胚進行鑄造後,控制各步驟中之製造條件,製造出矽鋼板。於表1及表2示出矽鋼板之化學組成,並於表3~表8示出製造條件。又,於上述製造時,以表3~表5所示條件進行熱軋延及保溫處理,並在冷卻至室溫為止後進行酸洗。另,表中之「保溫處理步驟」欄位中記載為「熱軋板退火」之試樣,係於熱軋延後之冷卻途中不保溫而冷卻至室溫為止,之後於氮100%的氣體環境中,在800℃下施行60秒之熱軋板退火,並於冷卻至室溫為止後進行酸洗。 <Example 1> After casting the steel blank with the adjusted composition, the manufacturing conditions in each step are controlled to produce a silicon steel plate. Table 1 and Table 2 show the chemical composition of the silicon steel sheet, and Table 3 to Table 8 show the manufacturing conditions. In addition, at the time of the above production, hot rolling and heat preservation treatment were performed under the conditions shown in Tables 3 to 5, and after pickling after cooling to room temperature. In addition, the sample described as "Hot rolled sheet annealing" in the "Heat preservation treatment step" column in the table is cooled to room temperature without heat preservation during cooling after hot rolling, and then in a 100% nitrogen gas In the environment, the hot-rolled sheet was annealed at 800°C for 60 seconds, and then pickled after cooling to room temperature.
針對歷經鑄造步驟、熱軋延步驟、保溫處理步驟及酸洗步驟之鋼板且為冷軋延步驟前之鋼板,測定組織中之未再結晶分率,並將所得結果示出於表3~表5。又,未再結晶分率係根據上述方法來測定。For the steel sheet that has gone through the casting step, hot rolling step, heat preservation treatment step and pickling step and is the steel plate before the cold rolling step, the unrecrystallized fraction in the structure is measured, and the obtained results are shown in Table 3 to Table 5. In addition, the non-recrystallization fraction was measured according to the above method.
對經測定未再結晶分率後之鋼板,以表6~表8所示條件進行冷軋延及完工退火。完工退火中,係將均熱溫度設為再結晶溫度以上即800~1100℃,且將均熱時間設為30秒。並且,於完工退火後之矽鋼板形成平均厚度為1μm之磷酸系絕緣被膜。另,關於表中之「完工退火步驟」欄位,「升溫速度A」表示從升溫開始溫度起至750℃為止之平均升溫速度,「升溫速度B」表示從750℃起至完工退火之均熱溫度為止之平均升溫速度,而「升溫速度控制」表示升溫速度A及升溫速度B之大小關係。The steel sheet after the determination of the non-recrystallization fraction was subjected to cold rolling and finish annealing under the conditions shown in Table 6 to Table 8. In the finish annealing, the soaking temperature is set to 800 to 1100°C or more, which is the recrystallization temperature, and the soaking time is set to 30 seconds. In addition, a phosphoric acid-based insulating film having an average thickness of 1 μm is formed on the silicon steel sheet after the finish annealing. In addition, with regard to the "Complete Annealing Step" column in the table, "heating rate A" indicates the average heating rate from the starting temperature to 750°C, and "heating rate B" indicates the soaking from 750°C to finish annealing The average heating rate up to temperature, and "heating rate control" indicates the relationship between the heating rate A and the heating rate B.
就所製出之無方向性電磁鋼板,係將測定矽鋼板的板厚方向之中心區域之{5 5 7}<7 14 5>方位之集聚度所得結果以「集合組織集聚度」示出於表6~表8。又,{5 5 7}<7 14 5>方位之集聚度係根據上述方法來測定。For the produced non-directional electromagnetic steel sheet, the concentration of {5 5 7}<7 14 5> orientation of the central area of the silicon steel sheet in the thickness direction is measured and the result is shown in the "Aggregation Aggregation Degree" in Table 6~Table 8. In addition, the degree of {5 5 7}<7 14 5> azimuth concentration was measured according to the method described above.
於表1及表2示出矽鋼板之化學組成,並於表3~表8示出製造條件及製造結果。又,鋼胚之化學組成及矽鋼板之化學組成實質上相同。於表中,矽鋼板之化學組成的符號「-」表示未刻意添加合金化元素、或含量在測定檢出下限以下。表中,附有底線之值表示超出本發明範圍外。Table 1 and Table 2 show the chemical composition of the silicon steel sheet, and Table 3 to Table 8 show the manufacturing conditions and manufacturing results. Moreover, the chemical composition of the steel embryo and the chemical composition of the silicon steel plate are substantially the same. In the table, the symbol "-" of the chemical composition of the silicon steel sheet indicates that no alloying elements were intentionally added, or the content was below the detection detection limit. In the table, the value with a bottom line indicates that it is outside the scope of the present invention.
使用所製出之無方向性電磁鋼板,評估作為磁特性之磁通密度、及作為沖裁加工性之圓形沖裁品之真圓度。磁通密度及真圓度係根據上述方法來評估。B 50/Bs為0.82以上時,判斷為磁特性良好。另,圓形沖裁品之真圓度在45μm以下時,判斷為沖裁加工性良好。 Using the produced non-oriented electrical steel sheet, the magnetic flux density as a magnetic characteristic and the roundness of a round punched product as a punching workability were evaluated. The magnetic flux density and roundness are evaluated according to the above method. When B 50 /Bs is 0.82 or more, it is determined that the magnetic characteristics are good. In addition, when the roundness of the circular punched product is 45 μm or less, it is judged that the punching workability is good.
將磁特性及沖裁加工性之評估結果示出於表6~表8。試驗No.B1~B22之本發明例,由於已就矽鋼板適宜控制了成分組成及集合組織,故無方向性電磁鋼板之磁特性及沖裁加工性優異。The evaluation results of magnetic properties and punching workability are shown in Table 6 to Table 8. The examples of the present invention of Test Nos. B1 to B22 have suitably controlled the composition and aggregate structure of the silicon steel sheet, so the non-oriented electrical steel sheet has excellent magnetic properties and punching workability.
另一方面,試驗No.b1~b44之比較例,由於並未就矽鋼板適宜控制成分組成或集合組織之至少一者,故無方向性電磁鋼板之磁特性或沖裁加工性之任一者未能獲得滿足。On the other hand, in the comparative examples of Test Nos. b1 to b44, since the silicon steel sheet is not suitable for controlling at least one of the component composition or assembly structure, either the magnetic properties of the non-oriented electrical steel sheet or the punching workability Unsatisfied.
於圖4示出{5 5 7}<7 14 5>方位之集聚度與真圓度之關係。該圖4係根據本發明例B1~B22及比較例b1~b44,圖示出{5 5 7}<7 14 5>方位之集聚度與真圓度之關係的圖表。圖4中顯示出隨著{5 5 7}<7 14 5>方位集聚,真圓度之值會變小。FIG. 4 shows the relationship between the degree of {5 5 7}<7 14 5> azimuth and roundness. This FIG. 4 is a graph showing the relationship between the degree of {5 5 7}<7 14 5> azimuth concentration and roundness according to Examples B1 to B22 and Comparative Examples b1 to b44 of the present invention. Figure 4 shows that as the {5 5 7}<7 14 5> azimuth gathers, the value of true roundness becomes smaller.
[表1] [Table 1]
[表2] [Table 2]
[表3] [table 3]
[表4] [Table 4]
[表5] [table 5]
[表6] [Table 6]
[表7] [Table 7]
[表8] [Table 8]
產業上之可利用性 根據本發明之上述態樣,針對分割鐵芯,能夠提供一種除了沖裁加工性之外,軋延方向及板寬方向的兩個方向之磁特性也優異之無方向性電磁鋼板及其製造方法。因此,產業上之可利用性高。 Industrial availability According to the above aspect of the present invention, in addition to punching workability, it is possible to provide a non-oriented electrical steel sheet excellent in magnetic properties in both the rolling direction and the sheet width direction in addition to punching workability and a method for manufacturing the same . Therefore, the industrial availability is high.
1‧‧‧無方向性電磁鋼板
3‧‧‧矽鋼板(母材鋼板)
5‧‧‧絕緣被膜(張力被膜)
11‧‧‧沖裁構件
13‧‧‧積層體
15‧‧‧齒部
17‧‧‧軛部
100‧‧‧馬達鐵芯1‧‧‧non-oriented
圖1係示出本發明一實施形態之無方向性電磁鋼板的截面示意圖。 圖2係示出本實施形態之無方向性電磁鋼板之製造方法的流程圖。 圖3係示出馬達鐵芯之一態樣的示意圖。 圖4係示出{5 5 7}<7 14 5>方位之集聚度與真圓度之關係的圖。 1 is a schematic cross-sectional view showing a non-oriented electrical steel sheet according to an embodiment of the present invention. FIG. 2 is a flowchart showing the method of manufacturing the non-oriented electrical steel sheet according to this embodiment. FIG. 3 is a schematic diagram showing one aspect of the motor iron core. FIG. 4 is a diagram showing the relationship between the degree of {5 5 7}<7 14 5> azimuth concentration and roundness.
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW108109557A TWI682039B (en) | 2019-03-20 | 2019-03-20 | Non-oriented electrical steel sheet and method for manufacturing thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW108109557A TWI682039B (en) | 2019-03-20 | 2019-03-20 | Non-oriented electrical steel sheet and method for manufacturing thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| TWI682039B true TWI682039B (en) | 2020-01-11 |
| TW202035729A TW202035729A (en) | 2020-10-01 |
Family
ID=69942875
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW108109557A TWI682039B (en) | 2019-03-20 | 2019-03-20 | Non-oriented electrical steel sheet and method for manufacturing thereof |
Country Status (1)
| Country | Link |
|---|---|
| TW (1) | TWI682039B (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI817400B (en) * | 2021-03-19 | 2023-10-01 | 日商日本製鐵股份有限公司 | Non-oriented electromagnetic steel plate and manufacturing method thereof |
| TWI816331B (en) * | 2021-03-19 | 2023-09-21 | 日商日本製鐵股份有限公司 | Non-oriented electromagnetic steel plate and manufacturing method thereof |
| US12119706B2 (en) * | 2021-03-31 | 2024-10-15 | Nippon Steel Corporation | Non-oriented electrical steel sheet, production method for non-oriented electrical steel sheet, electric motor and production method for electric motor |
| WO2023121253A1 (en) * | 2021-12-21 | 2023-06-29 | 주식회사 포스코 | Grain-oriented electrical steel sheet and method for magnetic-domain-refinement thereof |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101218362A (en) * | 2005-07-07 | 2008-07-09 | 住友金属工业株式会社 | Non-oriented electromagnetic steel sheet and method for producing same |
| TW201726939A (en) * | 2016-01-15 | 2017-08-01 | Jfe Steel Corp | Non-oriented electromagnetic steel sheet and method for producing same |
| TW201812051A (en) * | 2016-08-05 | 2018-04-01 | 日商新日鐵住金股份有限公司 | Non-oriented electromagnetic steel sheet, production method for non-oriented electromagnetic steel sheet, and production method for motor core |
-
2019
- 2019-03-20 TW TW108109557A patent/TWI682039B/en active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101218362A (en) * | 2005-07-07 | 2008-07-09 | 住友金属工业株式会社 | Non-oriented electromagnetic steel sheet and method for producing same |
| TW201726939A (en) * | 2016-01-15 | 2017-08-01 | Jfe Steel Corp | Non-oriented electromagnetic steel sheet and method for producing same |
| TW201812051A (en) * | 2016-08-05 | 2018-04-01 | 日商新日鐵住金股份有限公司 | Non-oriented electromagnetic steel sheet, production method for non-oriented electromagnetic steel sheet, and production method for motor core |
Also Published As
| Publication number | Publication date |
|---|---|
| TW202035729A (en) | 2020-10-01 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| EP3656885B1 (en) | Non-oriented electrical steel sheet | |
| TWI683912B (en) | Non-oriented electrical steel sheet | |
| CN105950960B (en) | Driving motor for electric automobile non-orientation silicon steel and preparation method thereof | |
| CN105378130B (en) | High magnetic flux density non orientation electromagnetic steel plate and motor | |
| JP6617857B1 (en) | Non-oriented electrical steel sheet and manufacturing method thereof | |
| JP5256916B2 (en) | Method for producing non-oriented electrical steel sheet with high magnetic flux density | |
| JP5076510B2 (en) | Non-oriented electrical steel sheet for rotor and manufacturing method thereof | |
| CN111527218B (en) | Non-oriented electrical steel sheet and method for producing the same | |
| CN115315536A (en) | Non-oriented electrical steel sheet, iron core, cold-rolled steel sheet, manufacturing method of non-oriented electrical steel sheet, and manufacturing method of cold-rolled steel sheet | |
| TWI682039B (en) | Non-oriented electrical steel sheet and method for manufacturing thereof | |
| KR20210125073A (en) | non-oriented electrical steel sheet | |
| WO2019188940A1 (en) | Nonoriented electromagnetic steel sheet | |
| KR102751545B1 (en) | Method for manufacturing non-oriented electrical steel sheet | |
| JP7256361B2 (en) | Non-oriented electrical steel sheet and manufacturing method thereof, rotor core core of IPM motor | |
| TWI688658B (en) | Non-oriented electrical steel sheet | |
| CN117062929B (en) | Non-oriented electromagnetic steel sheet | |
| CN114286871B (en) | Manufacturing method of non-oriented electrical steel sheet | |
| TW202330956A (en) | Rotary electric machine, non-oriented electrical steel sheet, laminated core, method for manufacturing rotary electric machine, and method for manufacturing laminated core | |
| TWI901066B (en) | Non-directional electromagnetic steel plate, iron core and rotating motor | |
| JP2007162096A (en) | Non-oriented electrical steel sheet for rotor and manufacturing method thereof | |
| TWI767210B (en) | Non-oriented electrical steel sheet and method for producing the same | |
| WO2024150730A1 (en) | Non-oriented electromagnetic steel sheet | |
| WO2024172106A1 (en) | Non-oriented electrical steel sheet and method for manufacturing same | |
| WO2024162429A1 (en) | Non-oriented electrical steel sheet and method for manufacturing same | |
| JP2025537568A (en) | Non-oriented electrical steel sheet and its manufacturing method |