TWI681831B - Temperature monitoring system and method for monitoring temperature - Google Patents
Temperature monitoring system and method for monitoring temperature Download PDFInfo
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- TWI681831B TWI681831B TW108104290A TW108104290A TWI681831B TW I681831 B TWI681831 B TW I681831B TW 108104290 A TW108104290 A TW 108104290A TW 108104290 A TW108104290 A TW 108104290A TW I681831 B TWI681831 B TW I681831B
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- 238000012544 monitoring process Methods 0.000 title claims abstract description 57
- 238000000034 method Methods 0.000 title claims description 25
- 238000001816 cooling Methods 0.000 claims abstract description 38
- 238000012545 processing Methods 0.000 claims abstract description 38
- 238000009749 continuous casting Methods 0.000 claims abstract description 28
- 239000007921 spray Substances 0.000 claims abstract description 27
- 238000005266 casting Methods 0.000 claims description 179
- 210000001161 mammalian embryo Anatomy 0.000 claims description 26
- 230000005856 abnormality Effects 0.000 claims description 17
- 238000001514 detection method Methods 0.000 claims description 17
- 238000003745 diagnosis Methods 0.000 claims description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 16
- 239000000498 cooling water Substances 0.000 claims description 9
- 238000012806 monitoring device Methods 0.000 abstract 1
- 238000009529 body temperature measurement Methods 0.000 description 11
- 230000002159 abnormal effect Effects 0.000 description 9
- 238000010586 diagram Methods 0.000 description 7
- 230000007547 defect Effects 0.000 description 4
- 210000002257 embryonic structure Anatomy 0.000 description 4
- 238000005259 measurement Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000007246 mechanism Effects 0.000 description 3
- 230000008646 thermal stress Effects 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 230000010354 integration Effects 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 230000035882 stress Effects 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000010583 slow cooling Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
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Abstract
Description
本發明是有關於一種溫度監測系統及溫度監測方法,且特別是有關於一種用於連鑄機之溫度監測系統及溫度監測方法。 The invention relates to a temperature monitoring system and a temperature monitoring method, and in particular to a temperature monitoring system and a temperature monitoring method for a continuous casting machine.
連續鑄造製程為一般鋼廠之重要製程之一,透過銅模拔熱使進入模內之鋼液冷卻生成初生凝殼,之後在鑄道內透過噴水或噴氣霧的方式對鑄胚表面凝殼施以二次冷卻,使胚殼逐漸增厚,進而使得胚殼完全凝固成鑄胚。 The continuous casting process is one of the important processes in general steel mills. The molten steel that enters the mold is cooled by copper mold heat to form a primary shell, and then the shell is cast on the surface of the casting blank by water spray or air spray in the casting channel. With secondary cooling, the embryo shell is gradually thickened, so that the embryo shell is completely solidified into a cast embryo.
鑄胚凝殼在鑄道中會受到熱應力與機械應力,若總和應力過大會導致鑄胚表面出現裂縫。其中,熱應力是鑄胚凝殼在二次冷卻的步驟中降溫時所產生。鑄道中的二次冷卻系統主要包含數個冷卻區,每一個冷卻區又包含了十幾個噴水嘴,若二次冷卻系統的設定異常或噴水嘴損壞均會使冷卻發生異常,這會在鑄胚表面形成過大的熱應力而導致鑄胚表面裂縫生成。 The casting shell will be subjected to thermal stress and mechanical stress in the casting channel. If the total stress is too large, cracks will appear on the surface of the casting blank. Among them, the thermal stress is generated when the cast embryo shell is cooled down during the secondary cooling step. The secondary cooling system in the casting channel mainly includes several cooling areas, and each cooling area contains more than a dozen water spray nozzles. If the secondary cooling system is set abnormally or the water spray nozzle is damaged, the cooling will be abnormal, which will cause the casting blank Excessive thermal stress is formed on the surface, resulting in the formation of cracks on the surface of the casting blank.
然而,由於初生裂縫通常很小,在高溫下也很 難觀察或檢測,故目前尚無有效的監控技術來改善鑄道內鑄胚表面裂縫生成的問題。再者,目前的鑄機的二次冷卻控制系統主要以分區方式對水量或水壓進行監控,但由於每一個二次冷卻區都包含多個噴水嘴,在監控上較困難,且維護成本也較高。 However, since the primary cracks are usually small, they are also very It is difficult to observe or detect, so there is currently no effective monitoring technology to improve the problem of surface crack generation in the casting blank in the casting channel. Furthermore, the current secondary cooling control system of the casting machine mainly monitors the water volume or water pressure in a partitioned manner, but since each secondary cooling zone contains multiple water spray nozzles, it is more difficult to monitor and the maintenance cost is also Higher.
因此,本發明之一目的是在提供一種用於連鑄機溫度監測方法與溫度監測系統,其可即時掌控鑄胚的冷卻狀況,並進一步控制二次冷卻裝置之噴水狀況,進而調整鑄胚的冷卻機制,以減少鑄胚的表面缺陷發生率及控管鑄胚品質。 Therefore, one object of the present invention is to provide a temperature monitoring method and temperature monitoring system for a continuous casting machine, which can immediately control the cooling status of the casting blank, and further control the water spraying status of the secondary cooling device, thereby adjusting the casting blank Cooling mechanism to reduce the incidence of surface defects and control the quality of casting embryos.
根據本發明之上述目的,提出一種溫度監測系統。此溫度監測系統適用以監測連鑄機之至少一鑄道上之至少一鑄胚之溫度。溫度監測系統主要包含二溫度量測裝置、處理判斷單元以及冷卻調整單元。溫度量測裝置分別設置在至少一鑄道的延伸方向的相對二側上方。其中,溫度量測裝置配置以取得鑄胚之上表面以及與上表面連接之相對二側面的溫度值。處理判斷單元訊號連接溫度量測裝置,處理單元配置以根據溫度值判斷鑄胚之溫度是否符合需求,進而獲得判斷結果。冷卻調整單元訊號連接處理判斷單元及連鑄機之冷卻噴水裝置,冷卻調整單元配置以根據判斷結果來調整冷卻噴水裝置之噴水模式。 According to the above object of the present invention, a temperature monitoring system is proposed. The temperature monitoring system is suitable for monitoring the temperature of at least one casting blank on at least one casting pass of a continuous casting machine. The temperature monitoring system mainly includes two temperature measuring devices, a processing judgment unit and a cooling adjustment unit. The temperature measuring devices are respectively arranged above two opposite sides of the extending direction of at least one casting channel. Wherein, the temperature measuring device is configured to obtain the temperature values of the upper surface of the casting blank and the two opposite sides connected to the upper surface. The signal of the processing judgment unit is connected to the temperature measuring device, and the processing unit is configured to judge whether the temperature of the casting blank meets the demand according to the temperature value, and then obtain the judgment result. The signal of the cooling adjustment unit is connected to the processing judgment unit and the cooling water spray device of the continuous casting machine. The cooling adjustment unit is configured to adjust the water spray mode of the cooling water spray device according to the judgment result.
依據本發明之一實施例,上述之溫度量測裝置 具有溫度偵測面,溫度偵測面與水平面具有夾角。其中,水平面平行於鑄胚所在平面。 According to an embodiment of the present invention, the above temperature measuring device With temperature detection surface, the temperature detection surface and the horizontal plane have an angle. Among them, the horizontal plane is parallel to the plane where the casting embryo is located.
依據本發明之一實施例,上述之夾角的角度為30度到60度。 According to an embodiment of the invention, the angle of the aforementioned angle is 30 degrees to 60 degrees.
依據本發明之一實施例,上述之溫度量測裝置之掃描角度為40度到80度,掃描頻率為10赫茲到150赫茲。 According to an embodiment of the invention, the scanning angle of the temperature measuring device is 40 degrees to 80 degrees, and the scanning frequency is 10 Hz to 150 Hz.
依據本發明之一實施例,上述之處理判斷單元更包含資料處理單元以及異常診斷單元訊號連接資料處理單元。資料處理單元配置以將溫度值轉換成對應鑄胚之溫度圖式資料。異常診斷單元配置以判斷鑄胚之溫度值是否超出一參考值,而獲得判斷結果。若判斷結果為是,則產生調整訊號並傳送至冷卻調整單元。 According to an embodiment of the present invention, the above-mentioned processing judgment unit further includes a data processing unit and an abnormality diagnosis unit which are signal-connected to the data processing unit. The data processing unit is configured to convert the temperature value into temperature pattern data corresponding to the casting blank. The abnormality diagnosis unit is configured to judge whether the temperature value of the casting blank exceeds a reference value, and the judgment result is obtained. If the judgment result is yes, an adjustment signal is generated and sent to the cooling adjustment unit.
依據本發明之一實施例,上述之連鑄機更包含追蹤系統。追蹤系統配置以記錄鑄胚之鑄胚資訊,且可追蹤鑄胚位於鑄道上之位置。處理判斷單元更包含資訊結合單元,訊號連接異常診斷單元,資訊結合單元配置以將鑄胚之溫度值結合至對應的鑄胚資訊中。 According to an embodiment of the invention, the above-mentioned continuous casting machine further includes a tracking system. The tracking system is configured to record the casting embryo information of the casting embryo, and can track the position of the casting embryo on the casting path. The processing judgment unit further includes an information combining unit, a signal connection abnormality diagnosis unit, and the information combining unit is configured to combine the temperature value of the casting blank into the corresponding casting blank information.
依據本發明之一實施例,上述之異常診斷單元配置根據鑄胚之溫度圖式資料,將鑄胚之上表面以及側面劃分為複數個區域,並這些區域中所測得之溫度最大值作為代表區域之溫度。 According to an embodiment of the present invention, the above-mentioned abnormality diagnosis unit is configured to divide the upper surface and the side of the casting blank into a plurality of regions according to the temperature pattern data of the casting blank, and the maximum temperature measured in these regions is used as a representative The temperature of the area.
根據本發明之上述目的,另提供一種溫度監測方法。此溫度監測方法適用以監測連鑄機之鑄道上之鑄胚之溫度。溫度監測方法包含以下步驟。將二溫度量測裝置分別 設置在鑄道的延伸方向的相對二側上方。利用溫度量測裝置進行量測步驟,以取得鑄胚之上表面以及與上表面連接之相對二側面的溫度值。進行判斷步驟,以根據溫度值判斷鑄胚之溫度是否符合需求,進而獲得判斷結果。進行調整步驟,以根據判斷結果來調整連鑄機之冷卻噴水裝置之噴水模式。 According to the above object of the present invention, another temperature monitoring method is provided. This temperature monitoring method is suitable for monitoring the temperature of the casting blank on the casting path of the continuous casting machine. The temperature monitoring method includes the following steps. Separate the two temperature measuring devices It is arranged above the two opposite sides of the extending direction of the casting channel. The temperature measurement device is used to perform the measurement step to obtain the temperature values of the upper surface of the casting blank and the two opposite sides connected to the upper surface. A judgment step is performed to judge whether the temperature of the casting blank meets the demand according to the temperature value, and then obtain the judgment result. An adjustment step is performed to adjust the water spray mode of the cooling water spray device of the continuous casting machine according to the judgment result.
依據本發明之一實施例,上述之每一個溫度量測裝置具有溫度偵測面,溫度偵測面與水平面具有一夾角。其中,水平面平行於鑄胚所在平面。 According to an embodiment of the present invention, each of the aforementioned temperature measuring devices has a temperature detection surface, and the temperature detection surface has an angle with the horizontal mask. Among them, the horizontal plane is parallel to the plane where the casting embryo is located.
依據本發明之一實施例,上述之夾角的角度為30度到60度。 According to an embodiment of the invention, the angle of the aforementioned angle is 30 degrees to 60 degrees.
由上述可知,本發明之溫度監測系統與溫度監測方法主要是利用在鑄道的相對兩側斜上方設置溫度量測裝置的方式,同時取得鑄道上的鑄胚之上表面與側面的溫度資訊,進而掌握鑄胚的冷卻狀態並可對應調控鑄胚的冷卻機制,以減少鑄胚表面出現裂痕或其他缺陷等問題。另一方面,本發明之溫度監測系統亦可結合連鑄機的追蹤系統,以將溫度資訊結合至鑄胚資訊,進而提供後續鑄胚監控及作為調整連鑄機之相關條件的參考。 It can be seen from the above that the temperature monitoring system and the temperature monitoring method of the present invention mainly use the method of providing temperature measuring devices obliquely above the opposite sides of the casting channel, and at the same time obtain the temperature information on the upper surface and side surfaces of the casting blank on the casting channel. Furthermore, the cooling state of the casting blank can be mastered and the cooling mechanism of the casting blank can be adjusted accordingly, so as to reduce cracks or other defects on the surface of the casting blank. On the other hand, the temperature monitoring system of the present invention can also be combined with the tracking system of the continuous casting machine to combine the temperature information with the casting blank information, thereby providing subsequent casting blank monitoring and serving as a reference for adjusting related conditions of the continuous casting machine.
100‧‧‧溫度監測系統 100‧‧‧Temperature monitoring system
111‧‧‧第一溫度量測裝置 111‧‧‧ First temperature measuring device
111a‧‧‧溫度偵測面 111a‧‧‧Temperature detection surface
112‧‧‧第二溫度量測裝置 112‧‧‧Second temperature measuring device
112a‧‧‧溫度偵測面 112a‧‧‧Temperature detection surface
120‧‧‧處理判斷單元 120‧‧‧Processing judgment unit
121‧‧‧資料處理單元 121‧‧‧Data processing unit
122‧‧‧異常診斷單元 122‧‧‧ Abnormal diagnosis unit
123‧‧‧資訊結合單元 123‧‧‧ Information integration unit
130‧‧‧冷卻調整單元 130‧‧‧cooling adjustment unit
200‧‧‧溫度監測方法 200‧‧‧Temperature monitoring method
210‧‧‧步驟 210‧‧‧Step
220‧‧‧步驟 220‧‧‧Step
230‧‧‧步驟 230‧‧‧Step
240‧‧‧步驟 240‧‧‧Step
A1‧‧‧第一鑄道 A1‧‧‧The first casting road
A2‧‧‧第二鑄道 A2‧‧‧Second Casting Road
D1‧‧‧距離 D1‧‧‧Distance
S1‧‧‧第一鑄胚 S1‧‧‧The first embryo
S11‧‧‧左側面 S11‧‧‧Left side
S12‧‧‧上表面 S12‧‧‧Top surface
S13‧‧‧右側面 S13‧‧‧right side
S2‧‧‧第二鑄胚 S2‧‧‧Second casting embryo
S21‧‧‧左側面 S21‧‧‧Left side
S22‧‧‧右側面 S22‧‧‧right side
S23‧‧‧上表面 S23‧‧‧Top surface
α1‧‧‧掃描角度 α1‧‧‧ Scanning angle
α2‧‧‧掃描角度 α2‧‧‧ Scanning angle
θ1‧‧‧第一夾角 θ1‧‧‧The first angle
θ2‧‧‧第二夾角 θ2‧‧‧Second included angle
為了更完整了解實施例及其優點,現參照結合所附圖式所做之下列描述,其中: 〔圖1〕係繪示依照本發明之一實施方式之一種溫度監測系統之裝置示意圖;〔圖2〕為第一鑄道上之第一鑄胚及第二鑄道之第二鑄胚之溫度圖式資料;〔圖3〕為第一鑄胚上之各區域位置與溫度之關係示意圖;以及〔圖4〕係繪示依照本發明之一實施方式之一種溫度監測方法之流程示意圖。 For a more complete understanding of the embodiment and its advantages, reference is now made to the following description made in conjunction with the accompanying drawings, in which: [FIG. 1] is a schematic diagram showing a device of a temperature monitoring system according to an embodiment of the present invention; [FIG. 2] is a temperature diagram of a first casting blank on a first casting pass and a second casting blank on a second casting pass [FIG. 3] is a schematic diagram of the relationship between the position of each region on the first casting blank and temperature; and [FIG. 4] is a schematic flowchart of a temperature monitoring method according to an embodiment of the present invention.
以下實施例中所提到的方向用語,例如「上」、「下」、「左」、「右」等,僅是參考附加圖式的方向。因此,使用的方向用語是用來說明,而非用來限制本發明。 Directional terms mentioned in the following embodiments, such as "upper", "lower", "left", "right", etc., are only for the directions referring to the attached drawings. Therefore, the directional terms used are for illustration, not for limiting the invention.
請先參照圖1,其係繪示依照本發明之一實施方式之一種溫度監測系統之裝置示意圖。本實施方式之溫度監測系統100是適用以監測一連鑄機之至少一鑄道(例如第一鑄道A1以及第二鑄道A2)上之至少一鑄胚(例如第一鑄胚S1以及第二鑄胚S2)之溫度。本實施方式之溫度監測系統100主要包含二溫度量測裝置(例如第一溫度量測裝置111以及第二溫度量測裝置112)、處理判斷單元120以及冷卻調整單元130。溫度量測裝置與冷卻調整單元130訊號連接處理判斷單元120。處理判斷單元120可接收並處理溫度量測裝置所量測之溫度,並可進一步判斷溫度值是否符合需求,進而發送控制訊號至冷卻調整單元130,以進一步控制連鑄
機之冷卻噴水裝置之噴水模式。在一實施例中,本發明之溫度監測系統100可實施於連鑄矯直區中,但不以此區域為限。
Please refer to FIG. 1 first, which is a schematic diagram of a temperature monitoring system according to an embodiment of the present invention. The
在本實施例中,溫度量測裝置主要是用以量測位於鑄道上之鑄胚溫度。如圖1所示,第一溫度量測裝置111以及第二溫度量測裝置112分別設置在第一鑄道A1以及第二鑄道A2之外側上方。在一實施例中,第一溫度量測裝置111以及第二溫度量測裝置112的溫度量測範圍約為400℃至1200℃,量測誤差小於5℃,且第一溫度量測裝置111以及第二溫度量測裝置112的掃描角度α1及α2同時涵蓋第一鑄道A1以及第二鑄道A2。在一例子中,第一溫度量測裝置111以及第二溫度量測裝置112的掃描頻率約為10赫茲到150赫茲,掃描角度α1及α2可為40度到80度。此外,在一些應用例中,第一溫度量測裝置111以及第二溫度量測裝置112的設置位置與待測件的距離大於1公尺,以遠離高溫輻射的環境,並可避免水氣之干擾。在一具體例子中,第一溫度量測裝置111以及第二溫度量測裝置112可為紅外線溫度偵測器。
In this embodiment, the temperature measuring device is mainly used to measure the temperature of the casting blank located on the casting channel. As shown in FIG. 1, the first
在一實施例中,第一溫度量測裝置111具有溫度偵測面111a,第二溫度量測裝置112具有溫度偵測面112a。其中,溫度偵測面111a與第一鑄胚S1的所在平面具有第一夾角θ1,溫度偵測面112a與第二鑄胚S2的所在平面具有第二夾角θ2。藉此,第一溫度量測裝置111可同時量測到位於第一鑄道A1上之第一鑄胚S1的左側面S11及上表面
S12的溫度、以及位於第二鑄道A2上之第二鑄胚S2的左側面S21的溫度,且第二溫度量測裝置112可同時量測到位於第二鑄道A2之第二鑄胚S2的右側面S22及上表面S23的溫度、以及位於第一鑄道A1上之第一鑄胚S1的右側面S13的溫度。
In one embodiment, the first
欲陳明者,前述實施方式是以二個鑄道為例子說明,但這並非用以限制本發明。在其他應用例中,當鑄道數量只有一個時,第一溫度量測裝置111以及第二溫度量測裝置112分別設置在鑄道的延伸方向的相對二側上方,且第一溫度量測裝置111以及第二溫度量測裝置112的掃描範圍超過至少一個鑄胚的寬度範圍,例如第一溫度量測裝置111以及第二溫度量測裝置112的線性量測寬度範圍大於2公尺。又一應用例中,當鑄道數量為三個以上(例如第一鑄道、第二鑄道及第三鑄道依序排列)時,第一溫度量測裝置111以及第二溫度量測裝置112則可分別設置在第一鑄道與第三鑄道的外側,藉以達到共同量測分別位於第一鑄道、第二鑄道及第三鑄道上之鑄胚溫度。
For the sake of clarity, the foregoing embodiments are described using two casting channels as examples, but this is not intended to limit the present invention. In other application examples, when there is only one casting channel, the first
在第一溫度量測裝置111以及第二溫度量測裝置112量測到第一鑄胚S1與第二鑄胚S2的溫度後,可將所量測到的溫度數據傳送至處理判斷單元120。處理判斷單元120配置以根據所量測到的溫度值判斷第一鑄胚S1與第二鑄胚S2的溫度是否符合需求,進而獲得判斷結果。在一實施例中,處理判斷單元120包含資料處理單元121、異常診斷單元122以及資訊結合單元123。資料處理單元121配置
以處理所接收到的溫度數據,異常診斷單元122配置以進行判斷步驟,以分別判斷第一鑄胚S1與第二鑄胚S2之溫度值是否超出一參考值,而獲得判斷結果。
After the temperature of the first mold blank S1 and the second mold blank S2 is measured by the first
如圖1所示,在一具體例子中,資料處理單元121首先分別將第一鑄道A1上之第一鑄胚S1及第二鑄道A2之第二鑄胚S2之溫度值以圖式化的方式顯示。例如圖2所示,圖2為第一鑄道A1上之第一鑄胚S1及第二鑄道A2之第二鑄胚S2之溫度圖式資料。當第一溫度量測裝置111量測到位於第一鑄道A1上之第一鑄胚S1的左側面S11及上表面S12的溫度、以及位於第二鑄道A2之第二鑄胚S2的左側面S21的溫度,且第二溫度量測裝置112量測到位於第二鑄道A2之第二鑄胚S2的右側面S22及上表面S23的溫度、以及位於第一鑄道A1上之第一鑄胚S1的右側面S13的溫度後,資料處理單元121可將溫度值轉換成圖2所示之圖式。圖2中的灰階色階由深至淺代表溫度由較低至較高,如圖2所示,第一鑄道A1上的第一鑄胚S1之上表面溫度較左側面與右側面高,第二鑄道A2上的第一鑄胚S2之上表面溫度同樣較左側面與右側面高。
As shown in FIG. 1, in a specific example, the data processing unit 121 first graphically maps the temperature values of the first casting blank S1 on the first casting pass A1 and the second casting blank S2 on the second casting pass A2 Display. For example, as shown in FIG. 2, FIG. 2 is the temperature pattern data of the first casting blank S1 on the first casting pass A1 and the second casting blank S2 of the second casting pass A2. When the first
在資料處理單元121將溫度值轉換成如圖2所示之鑄胚溫度圖式資料後,異常診斷單元122則進行判斷步驟。在本實施例中,判斷步驟主要根據第一鑄胚S1之溫度圖式資料,將第一鑄胚S1之上表面S12、左側面S11及右側面S13共同劃分為數個區域(例如n個區域),以產生如圖3所示之示意圖。請參照圖3所示,圖3為第一鑄胚上之各區域
位置與溫度之關係示意圖。如圖3所示,可將第一鑄胚S1之左側面S11定義為第1區、將第一鑄胚S1之上表面S12劃分為(n-2)區、以及將第一鑄胚S1之右側面S13定義為第n區。然後,再以每一區域所測得之最大溫度值作為代表該區域之溫度。舉例而言,圖3中之第一鑄胚的左側面為第1區,第1區中的不同位置可量測到數個溫度值,在第1區中所量測到這些溫度值中取最大值作為代表第1區之溫度。欲陳明者,前述僅以第一鑄胚S1來說明,判斷步驟亦可根據第二鑄胚S2之溫度圖式資料來產第二鑄胚上之各區域位置與溫度之關係示意圖,以提供後續之程序使用。
After the data processing unit 121 converts the temperature value into the mold temperature pattern data as shown in FIG. 2, the
在取得鑄胚上每一區域所測得之最大溫度值後,異常診斷單元122進一步判斷鑄胚之溫度值是否超出參考值,而獲得判斷結果。若判斷結果為是,則產生調整訊號並傳送至冷卻調整單元130,以進一步控制連鑄機之冷卻噴水裝置之噴水模式。在一特定例子中,可先設定鑄胚連續30公分落於700℃至900℃(脆性區)為異常,當異常診斷單元122判斷鑄胚為異常時,則產生調整訊號並傳送至冷卻調整單元130。此外,異常診斷單元122在獲得鑄胚是否發生異常的結果後,資訊結合單元123可進一步將鑄胚的溫度值資訊及異常判斷結果結合至一般連鑄機上具備之追蹤系統來標記鑄胚。在一特定例子中,連鑄機上的追蹤系統主要是用來記錄鑄胚鑄胚資訊,且可追蹤鑄胚位於鑄道上之位置。藉此,當資訊結合單元123將鑄胚之溫度值及異常判斷結果結合至追蹤系統中對應的鑄胚資訊中後,冷卻調整單元130
可根據異常判斷結果進一步控制連鑄機之冷卻噴水裝置,來改變冷卻噴水裝置的噴水量進行緩冷,以避免鑄胚的溫度落入脆性溫度區間。另一方面,針對可能發生異常鑄胚,可額外設定改變鑄胚行走路徑、或安排上線檢驗或燒除作業。
After obtaining the maximum temperature value measured in each area on the casting blank, the
在一具體應用例中,如圖1所示,可將第一溫度量測裝置111以及第二溫度量測裝置112分別設置在二個鑄道的相對二外側。其中,二鑄道之間的距離D1約為6800mm,且第一溫度量測裝置111的溫度偵測面111a相對鑄胚傾斜40度到45度。其中,第一溫度量測裝置111以及第二溫度量測裝置112分別離鑄胚約3公尺(精確度±2度),且溫度範圍約為600℃至1400℃。其中,處理判斷單元120將鑄胚分成14區(n=14),其中鑄胚的左側面及右側面為第1區及第14區,上表面則是分為12區,並取各區溫度最大值代表該區溫度資訊,以進一步判斷鑄胚的溫度是否發生異常。當發生異常時,處理判斷單元120則進一步產生調整訊號至冷卻調整單元130,來使冷卻調整單元130調控噴水模式,以避免鑄胚溫度落於700℃至900℃之脆性區。此外,在一示範例子中,利用本發明之溫度監測系統可使溫度異常發生的機率從55.1%降至11.4%,缺陷發生率從3.7%降至1.0%。
In a specific application example, as shown in FIG. 1, the first
另請同時參照圖1及圖4,其中圖4係繪示依照本發明之一實施方式之一種溫度監測方法之流程示意圖。本實施方式之溫度監測方法200利用溫度監測系統100來監測連鑄機之至少一鑄道(例如第一鑄道A1以及第二鑄道A2)上
之至少一鑄胚(例如第一鑄胚S1以及第二鑄胚S2)之溫度。此溫度監測方法200包含以下步驟。首先,進行步驟210,將二溫度量測裝置(例如圖1之第一溫度量測裝置111以及第二溫度量測裝置112)分別設置在至少一鑄道的延伸方向的相對二側上方。例如,第一溫度量測裝置111以及第二溫度量測裝置112分別裝設於第一鑄道A1以及第二鑄道A2之外側上方。接著,進行步驟220,以進行量測步驟,以利用第一溫度量測裝置111以及第二溫度量測裝置112同時取得第一鑄胚S1之上表面及二側面之溫度值、以及第二鑄胚S2之上表面及二側面之溫度值。
Please also refer to FIGS. 1 and 4 at the same time, wherein FIG. 4 is a schematic flowchart of a temperature monitoring method according to an embodiment of the present invention. The
在進行步驟220後,接著進行步驟230,以進行判斷步驟。判斷步驟是根據所量測到的溫度值來判斷鑄胚之溫度是否符合需求,進而獲得一判斷結果。具體而言,判斷步驟是利用溫度監測系統100之處理判斷單元120來將溫度值轉換成如圖2之鑄胚之溫度圖式資料,再進一步從鑄胚之溫度圖式資料分析鑄胚之溫度值是否超出一參考值。當發現鑄胚之溫度值已超出參考值時,處理判斷單元120則進一步產生調整訊號。
After
完成步驟230後,接著進行步驟240,以進行調整步驟。調整步驟是根據判斷步驟(進行步驟220)中獲得之判斷結果來調整連鑄機之冷卻噴水裝置之噴水模式。
After
由上述本發明實施方式可知,本發明之溫度監測系統與溫度監測方法主要是利用在鑄道的相對兩側斜上方設置溫度量測裝置的方式,同時取得鑄道上的鑄胚之上表 面與側面的溫度資訊,進而掌握鑄胚的冷卻狀態並可對應調控鑄胚的冷卻機制,以減少鑄胚表面出現裂痕或其他缺陷等問題。另一方面,本發明之溫度監測系統亦可結合連鑄機的追蹤系統,以將溫度資訊結合至鑄胚資訊,進而提供後續鑄胚監控及作為調整連鑄機之相關條件的參考。 It can be known from the above embodiments of the present invention that the temperature monitoring system and the temperature monitoring method of the present invention mainly use the method of providing temperature measurement devices obliquely above the opposite sides of the casting channel, and at the same time obtain the table above the casting blank on the casting channel The temperature information of the surface and the side, and then grasp the cooling state of the casting blank and can correspondingly adjust the cooling mechanism of the casting blank to reduce cracks or other defects on the surface of the casting blank. On the other hand, the temperature monitoring system of the present invention can also be combined with the tracking system of the continuous casting machine to combine the temperature information with the casting blank information, thereby providing subsequent casting blank monitoring and serving as a reference for adjusting related conditions of the continuous casting machine.
雖然本發明已以實施例揭露如上,然其並非用以限定本發明,任何所屬技術領域中具有通常知識者,在不脫離本發明的精神和範圍內,當可作些許的更動與潤飾,故本發明的保護範圍當視後附的申請專利範圍所界定者為準。 Although the present invention has been disclosed as above with examples, it is not intended to limit the present invention. Any person with ordinary knowledge in the technical field can make some changes and modifications without departing from the spirit and scope of the present invention. The scope of protection of the present invention shall be subject to the scope defined in the appended patent application.
100‧‧‧溫度監測系統 100‧‧‧Temperature monitoring system
111‧‧‧第一溫度量測裝置 111‧‧‧ First temperature measuring device
111a‧‧‧溫度偵測面 111a‧‧‧Temperature detection surface
112‧‧‧第二溫度量測裝置 112‧‧‧Second temperature measuring device
112a‧‧‧溫度偵測面 112a‧‧‧Temperature detection surface
120‧‧‧處理判斷單元 120‧‧‧Processing judgment unit
121‧‧‧資料處理單元 121‧‧‧Data processing unit
122‧‧‧異常診斷單元 122‧‧‧ Abnormal diagnosis unit
123‧‧‧資訊結合單元 123‧‧‧ Information integration unit
130‧‧‧冷卻調整單元 130‧‧‧cooling adjustment unit
A1‧‧‧第一鑄道 A1‧‧‧The first casting road
A2‧‧‧第二鑄道 A2‧‧‧Second Casting Road
D1‧‧‧距離 D1‧‧‧Distance
S1‧‧‧第一鑄胚 S1‧‧‧The first embryo
S11‧‧‧左側面 S11‧‧‧Left side
S12‧‧‧上表面 S12‧‧‧Top surface
S13‧‧‧右側面 S13‧‧‧right side
S2‧‧‧第二鑄胚 S2‧‧‧Second casting embryo
S21‧‧‧左側面 S21‧‧‧Left side
S22‧‧‧右側面 S22‧‧‧right side
S23‧‧‧上表面 S23‧‧‧Top surface
α1‧‧‧掃描角度 α1‧‧‧ Scanning angle
α2‧‧‧掃描角度 α2‧‧‧ Scanning angle
θ1‧‧‧第一夾角 θ1‧‧‧The first angle
θ2‧‧‧第二夾角 θ2‧‧‧Second included angle
Claims (10)
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| US4024764A (en) * | 1976-04-22 | 1977-05-24 | Bethlehem Steel Corporation | Method and apparatus for measuring product surface temperature in a spray cooling chamber |
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| CN102935496A (en) * | 2012-10-23 | 2013-02-20 | 鞍钢股份有限公司 | Portable continuous casting billet surface temperature measuring device and temperature measuring method |
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| TWI645922B (en) * | 2018-01-30 | 2019-01-01 | 中國鋼鐵股份有限公司 | Method for reducing surface defects of cast embryo |
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| US4024764A (en) * | 1976-04-22 | 1977-05-24 | Bethlehem Steel Corporation | Method and apparatus for measuring product surface temperature in a spray cooling chamber |
| TW200940211A (en) * | 2007-12-03 | 2009-10-01 | Sms Demag Ag | Vorrichtung zur Steuerung oder Regelung einer Temperatur |
| CN102935496A (en) * | 2012-10-23 | 2013-02-20 | 鞍钢股份有限公司 | Portable continuous casting billet surface temperature measuring device and temperature measuring method |
| CN107303601A (en) * | 2016-04-20 | 2017-10-31 | 宝山钢铁股份有限公司 | The cooling monitoring system and method for strand |
| TWI645922B (en) * | 2018-01-30 | 2019-01-01 | 中國鋼鐵股份有限公司 | Method for reducing surface defects of cast embryo |
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