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TWI679921B - Variable pitch resistance coil heater - Google Patents

Variable pitch resistance coil heater Download PDF

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Publication number
TWI679921B
TWI679921B TW106112652A TW106112652A TWI679921B TW I679921 B TWI679921 B TW I679921B TW 106112652 A TW106112652 A TW 106112652A TW 106112652 A TW106112652 A TW 106112652A TW I679921 B TWI679921 B TW I679921B
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TW
Taiwan
Prior art keywords
resistance
conductive pin
resistance coil
pitch
variable pitch
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Application number
TW106112652A
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Chinese (zh)
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TW201739313A (en
Inventor
史考特 伯默爾
Scott BOEHMER
丹尼斯 P. 隆
Dennis P. Long
羅蘭多 O. 朱利諾
Rolando O. Juliano
Original Assignee
美商瓦特洛威電子製造公司
Watlow Electric Manufacturing Company
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Priority claimed from US15/099,999 external-priority patent/US10477622B2/en
Application filed by 美商瓦特洛威電子製造公司, Watlow Electric Manufacturing Company filed Critical 美商瓦特洛威電子製造公司
Publication of TW201739313A publication Critical patent/TW201739313A/en
Application granted granted Critical
Publication of TWI679921B publication Critical patent/TWI679921B/en

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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/20Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
    • H05B3/34Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater flexible, e.g. heating nets or webs
    • H05B3/36Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater flexible, e.g. heating nets or webs heating conductor embedded in insulating material
    • H05B3/38Powder conductors
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/014Heaters using resistive wires or cables not provided for in H05B3/54
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/037Heaters with zones of different power density

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  • Resistance Heating (AREA)

Abstract

一加熱器包括一電阻線圈、一第一傳導接腳及一第二傳導接腳。此電阻線圈包括連接到該第一傳導接腳的一第一端、及連接到該第二傳導接腳的一第二端。該電阻線圈界定鄰近該第一端的一第一部分、鄰近該第二端的一第二部分、及置設在該第一部分及該第二部分之間的一第三部分。此第一部分、第二部分及第三部分中之至少一者沿其長度具有一連續可變節距。A heater includes a resistance coil, a first conductive pin and a second conductive pin. The resistance coil includes a first end connected to the first conductive pin, and a second end connected to the second conductive pin. The resistance coil defines a first portion adjacent to the first end, a second portion adjacent to the second end, and a third portion disposed between the first portion and the second portion. At least one of the first part, the second part, and the third part has a continuously variable pitch along its length.

Description

可變節距電阻線圈加熱器Variable pitch resistance coil heater

本案揭露內容有關電加熱器,且更特定有關使用電阻線圈來產生熱的電加熱器。The present disclosure relates to electric heaters, and more specifically to electric heaters that use resistance coils to generate heat.

此部分的敘述僅提供有關本案揭露內容之背景資訊,且可能不構成習知技術。The narratives in this section only provide background information about the disclosures in this case and may not constitute conventional technology.

管狀加熱器通常包括一電阻線圈、環繞該電阻線圈之一絕緣材料、及環繞該絕緣材料之一管狀護套。此電阻線圈連接到從該管狀護套突出用以連接到一電源的一對傳導接腳。該電阻線圈產生熱,其被轉移到管狀護套,而加熱一周圍環境或部分。The tubular heater generally includes a resistance coil, an insulating material surrounding the resistance coil, and a tubular sheath surrounding the insulating material. The resistance coil is connected to a pair of conductive pins protruding from the tubular sheath for connection to a power source. The resistance coil generates heat, which is transferred to a tubular sheath, heating a surrounding environment or part.

管狀加熱器常用於熱交換器中。熱交換器之熱容率取決於特別是電阻線圈之管狀加熱器的熱產生能力。為提升熱交換器之熱容率,可在該熱交換器中設置更多管狀加熱器,而造成一龐大結構。並且,使用傳統管狀加熱器之熱交換器可能有性能問題,諸如在一出口處之過熱所致之增加的碳氫化合物及嚴重積垢,最終會導致故障。Tubular heaters are often used in heat exchangers. The heat capacity of a heat exchanger depends on the heat generating capacity of a tubular heater, in particular a resistance coil. In order to increase the heat capacity of the heat exchanger, more tubular heaters can be provided in the heat exchanger, resulting in a large structure. Also, heat exchangers using conventional tubular heaters may have performance issues, such as increased hydrocarbons and severe fouling due to overheating at an outlet, which can eventually lead to failure.

於一形態中,本案揭露內容提供用於一加熱器中的一電阻元件。此電阻元件包括具有一第一端及一第二端的一電阻線圈。此電阻線圈包括鄰近該第一端的一第一部分、鄰近該第二端的一第二部分、及置設於該第一部分與該第二部分間的一第三部分。此第一部分、第二部分及第三部分中之至少一者沿其長度具有一連續可變節距。In one aspect, the present disclosure provides a resistive element for use in a heater. The resistance element includes a resistance coil having a first end and a second end. The resistance coil includes a first portion adjacent to the first end, a second portion adjacent to the second end, and a third portion disposed between the first portion and the second portion. At least one of the first part, the second part, and the third part has a continuously variable pitch along its length.

於另一形態中,用於一加熱器中之一電阻元件包括具有一第一端及與該第一端相對立之一第二端的一電阻線圈。此電阻線圈包括界定一第一固定外徑的多個第一部分,及界定一第二固定外徑的多個第二部分,其中此第二固定外徑小於第一固定外徑。此等第一部分及第二部分中之至少一者具有一連續可變節距。In another aspect, a resistance element used in a heater includes a resistance coil having a first end and a second end opposite the first end. The resistance coil includes a plurality of first portions defining a first fixed outer diameter, and a plurality of second portions defining a second fixed outer diameter, wherein the second fixed outer diameter is smaller than the first fixed outer diameter. At least one of the first part and the second part has a continuously variable pitch.

在更一形態中,一加熱器包括一第一傳導接腳、一第二傳導接腳、及多個電阻線圈。此等電阻線圈各包括連接到該第一傳導接腳的一第一端,及連接到該第二傳導接腳的一第二端。第一個、第二個及第三個電阻線圈中之至少一者具有一連續可變節距。In a further aspect, a heater includes a first conductive pin, a second conductive pin, and a plurality of resistance coils. Each of these resistance coils includes a first end connected to the first conductive pin and a second end connected to the second conductive pin. At least one of the first, second and third resistance coils has a continuously variable pitch.

進一步的可應用性領域將可從本文所提供的說明明顯看出。應了解的是,敘述及特定範例係企圖僅供例示用,且不欲限制本案揭露內容之範疇。Further areas of applicability will be apparent from the description provided herein. It should be understood that the narrative and specific examples are intended for illustrative purposes only and are not intended to limit the scope of the disclosure in this case.

以下說明書內文在本質上僅具例示性,且不意欲限制本案揭露內容、應用、或用途。The content of the following description is merely exemplary in nature and is not intended to limit the content, application, or use of the disclosure in this case.

參照圖1,一典型管狀加熱器10通常包括一管狀外護套12、從管狀外護套12之相對立端突出之一對傳導接腳14、置設在該等傳導接腳14間的一電阻線圈16、及一絕緣材料18。此電阻線圈16通常包括電阻類型金屬合金,且形成為一螺旋線圈形狀。電阻線圈16通常沿電阻線圈16之長度具有一固定節距P0 ,以沿管狀外護套12之長度提供均勻加熱。絕緣材料18,諸如鎂氧化物,係設置在管狀外護套12內側以圍繞電阻線圈16及與電阻線圈16電氣絕緣。Referring to FIG. 1, a typical tubular heater 10 generally includes a tubular outer sheath 12, a pair of conductive pins 14 protruding from opposite ends of the tubular outer sheath 12, and a pair of conductive pins 14 disposed between the conductive pins 14. The resistance coil 16 and an insulating material 18. The resistance coil 16 usually includes a resistance type metal alloy and is formed in a spiral coil shape. The resistance coil 16 generally has a fixed pitch P 0 along the length of the resistance coil 16 to provide uniform heating along the length of the tubular outer sheath 12. An insulating material 18, such as magnesium oxide, is disposed inside the tubular outer sheath 12 to surround and electrically insulate the resistance coil 16.

參照圖2,根據本案揭露內容之教示內容所構建之一管狀加熱器20包括一管狀外護套22、第一及第二傳導接腳24及26、及置設在第一傳導接腳24與第二傳導接腳26之間的一電阻線圈28。此電阻線圈28包括具有一固定外徑的螺旋線圈。電阻線圈28具有連接到第一傳導接腳24的一第一端30、及連接到第二傳導接腳26的一第二端32。電阻線圈28及第一與第二傳導接腳24及26形成一電阻線圈總成。電阻線圈28界定具有不同節距的多個區位。雖然圖中顯示三個區位A、B、C,但可了解的是,在不脫離本案揭露內容之範疇下,電阻線圈28可具有任何數目的區位。Referring to FIG. 2, a tubular heater 20 constructed according to the teaching content disclosed in the present case includes a tubular outer sheath 22, first and second conductive pins 24 and 26, and first conductive pins 24 and A resistance coil 28 between the second conductive pins 26. The resistance coil 28 includes a spiral coil having a fixed outer diameter. The resistance coil 28 has a first end 30 connected to the first conductive pin 24 and a second end 32 connected to the second conductive pin 26. The resistance coil 28 and the first and second conductive pins 24 and 26 form a resistance coil assembly. The resistance coil 28 defines a plurality of locations having different pitches. Although three locations A, B, and C are shown in the figure, it can be understood that the resistance coil 28 may have any number of locations without departing from the scope of the disclosure of the present case.

如圖所示,電阻線圈28分別在區位A、B及C中具有節距P1 、P2 及P3 。P3 大於P1 ,而P1 大於P2 。電阻線圈28沿各區位之長度具有一固定節距。具有節距P1 的第一區位A係設置靠近第一端部分30。具有節距P2 的第二區位B係設置在一中間部分且鄰近第一區位A。具有節距P3 的第三區位C係設置鄰近第二區位B及第二端部分32。多個區位A、B及C中的多個不同節距P1 、P2 及P3 提供一可變瓦特密度,使得一預定溫度輪廓沿管狀外護套22之長度提供。區位A、B及C中的節距P1 、P2 及P3 係基於沿外管狀護套22之長度的一所欲溫度輪廓所決定。此預定溫度輪廓可為固定,以沿外管狀護套22之長度提供均勻加熱。替代地,考量近接外管狀護套22之散熱槽或流體沿外管狀護套22之溫度梯度,該預定溫度輪廓可變化,以沿外管狀護套22之長度提供變化的加熱。此等多個不同節距可例如在大略1.5英吋(38.1 mm)至大略4.5英吋(114.3 mm)的範圍內。一絕緣材料34環繞電阻線圈28且充填於管狀外護套22中。此絕緣材料34在本案揭露內容之一形態中為一緊密的鎂氧化物(MgO)。於其他形態中,諸如MgO的一絕緣材料可與諸如硼氮化物(BN)的其他材料混合,以提高熱轉移特性。應了解的是,這些絕緣材料34僅為例示,因而不應被解釋為限制本案揭露內容之範疇。As shown, the resistance coils 28 have pitches P 1 , P 2, and P 3 in the locations A, B, and C, respectively. P 3 is greater than P 1 , and P 1 is greater than P 2 . The resistance coil 28 has a fixed pitch along the length of each location. The first location A having a pitch P 1 is disposed near the first end portion 30. The second location B with a pitch P 2 is disposed in a middle portion and is adjacent to the first location A. The third location C having a pitch P 3 is disposed adjacent to the second location B and the second end portion 32. A plurality of different pitches plurality of location A, B and C of P 1, P 2 and P 3 to provide a variable watt density, such that a predetermined temperature profile along the length 22 of the outer tubular sheath provided. The pitches P 1 , P 2, and P 3 in the locations A, B, and C are determined based on a desired temperature profile along the length of the outer tubular sheath 22. This predetermined temperature profile may be fixed to provide uniform heating along the length of the outer tubular sheath 22. Alternatively, considering the temperature gradient of the heat sink or fluid proximate the outer tubular sheath 22 along the outer tubular sheath 22, the predetermined temperature profile may be varied to provide varying heating along the length of the outer tubular sheath 22. These multiple different pitches can range, for example, from approximately 1.5 inches (38.1 mm) to approximately 4.5 inches (114.3 mm). An insulating material 34 surrounds the resistance coil 28 and is filled in the tubular outer sheath 22. The insulating material 34 is a compact magnesium oxide (MgO) in one form disclosed in this case. In other forms, an insulating material such as MgO may be mixed with other materials such as boron nitride (BN) to improve thermal transfer characteristics. It should be understood that these insulating materials 34 are only examples and should not be construed as limiting the scope of the disclosure in this case.

參照圖3,根據本案揭露內容之教示內容構建的一管狀加熱器40具有除電阻線圈42以外類似於圖2之結構。此實施例中的電阻線圈42具有一連續可變節距,伴隨有在緊接的下一圈360度的線圈上容納一增加或降低節距P4 ~P8 的能力。電阻線圈42之連續可變節距允許電阻線圈42提供在一加熱器表面(即外管狀護套22之表面)之通量密度中的漸進式變化。Referring to FIG. 3, a tubular heater 40 constructed according to the teaching content disclosed in this case has a structure similar to that of FIG. 2 except for the resistance coil 42. The resistance coil 42 in this embodiment has a continuously variable pitch, accompanied by the ability to accommodate an increase or decrease of the pitch P 4 to P 8 on the next 360 ° coil. The continuously variable pitch of the resistance coil 42 allows the resistance coil 42 to provide a gradual change in the flux density of a heater surface (ie, the surface of the outer tubular sheath 22).

在不同區位A、B及C中具有不同節距(P1 、P2 、P3 )的電組線圈28及具有連續可變節距(P4 至P8 )的電阻線圈42可使用一固定節距線圈來製成。一刀緣狀裝置係用來固持線圈之一區段/區位之相對立端,且在同一區段/區位中將該線圈拉長或壓縮成所欲長度,以調整該區段/區位中的節距。電阻線圈28可包括諸如鎳鉻合金的一材料,且藉由使用在一完全退火狀態下或一「全硬」情況下的鎳鉻合金電阻線形成。金屬的硬度與單軸降伏應力成正比例。較硬金屬對於塑性變形具有較高抗性,且因而有助於製成具有所欲區位性節距或連續可變節距之線圈的程序。除80/20鎳鉻合金以外,其他電阻合金可用來形成具有區位性節距或連續可變節距的電阻線圈。當使用鎳鉻合金時,線圈的節距可為在電阻線圈28之直徑的約0.5倍至約2.5倍之範圍中。當針對電阻線圈28使用其他材料時,該線圈可具有一較大或較小節距範圍,而因此本文所提之數值僅為例示,且不應被解讀為限制本案揭露內容之範疇。An electric group coil 28 having different pitches (P 1 , P 2 , P 3 ) and a resistance coil 42 having a continuously variable pitch (P 4 to P 8 ) in different locations A, B and C can use a fixed node From the coil. A knife-edge device is used to hold the opposite standing end of a section / zone of a coil, and stretch or compress the coil to the desired length in the same section / zone to adjust the nodes in the section / zone. distance. The resistance coil 28 may include a material such as a nickel-chromium alloy, and is formed by using a nickel-chromium alloy resistance wire in a fully annealed state or a "fully hard" condition. The hardness of a metal is proportional to the uniaxial undulating stress. Harder metals are more resistant to plastic deformation, and thus facilitate the process of making coils with a desired localized pitch or continuously variable pitch. In addition to 80/20 nickel-chromium alloy, other resistance alloys can be used to form resistance coils with regional pitch or continuously variable pitch. When a nickel-chromium alloy is used, the pitch of the coil may be in a range of about 0.5 to about 2.5 times the diameter of the resistance coil 28. When other materials are used for the resistance coil 28, the coil may have a larger or smaller pitch range, and therefore the values mentioned herein are merely examples, and should not be interpreted as limiting the scope of the disclosure in this case.

用來形成電阻線圈28或42之電阻線在不脫離本案揭露內容之範疇的情況下,可具有任何形狀的一橫截面,諸如圓形、矩形或正方形。一非圓形橫截面對於塑性變形似顯現較佳抗性。The resistance wire used to form the resistance coil 28 or 42 may have a cross-section of any shape, such as a circle, a rectangle, or a square, without departing from the scope of the disclosure of this case. A non-circular cross section appears to exhibit better resistance to plastic deformation.

參照圖4至圖6,電阻線圈28可具有一不同組態。如圖4中所示,電阻線圈50可具有含變動外徑的一圓錐形。例如,電阻線圈50可在靠近一第一傳導接腳56之一第一端52處具有一最小外徑D1 ,而在靠近一第二傳導接腳58之一第二端54處具有一最大外徑D2 。電阻線圈50沿其長度可具有一區位性節距或連續可變節距(P10 ~P12 )。Referring to FIGS. 4 to 6, the resistance coil 28 may have a different configuration. As shown in FIG. 4, the resistance coil 50 may have a conical shape with a variable outer diameter. For example, the resistance coil 50 may have a minimum outer diameter D 1 near a first end 52 of a first conductive pin 56 and a maximum outer diameter D1 near a second end 54 of a second conductive pin 58. Outside diameter D 2 . The resistance coil 50 may have a localized pitch or a continuously variable pitch (P 10 ~ P 12 ) along its length.

電阻線圈可替代地具有分別如圖5及圖6中所示之雙重螺旋或三重螺旋。在圖5中,電阻線圈60具有一雙重螺旋且包括一第一螺旋元件62及一第二螺旋元件64。此第一及第二螺旋元件62及64係圍繞相同軸線形成,且連接到第一及第二傳導接腳66及68以形成一並聯電路。第一及第二螺旋元件62及64可具有區位性節距(P13 、P14 、P15 )或連續可變節距。在圖6中,電阻線圈70係顯示成具有一個三重螺旋,且包括一第一螺旋元件72、一第二螺旋元件74、及一第三螺旋元件76,其連接到一第一傳導接腳78及一第二傳導接腳80以形成一並聯電路。The resistance coil may alternatively have a double spiral or a triple spiral as shown in Figs. 5 and 6, respectively. In FIG. 5, the resistance coil 60 has a double spiral and includes a first spiral element 62 and a second spiral element 64. The first and second spiral elements 62 and 64 are formed around the same axis, and are connected to the first and second conductive pins 66 and 68 to form a parallel circuit. The first and second spiral elements 62 and 64 may have a regional pitch (P 13 , P 14 , P 15 ) or a continuously variable pitch. In FIG. 6, the resistance coil 70 is shown as having a triple spiral, and includes a first spiral element 72, a second spiral element 74, and a third spiral element 76 connected to a first conductive pin 78. And a second conductive pin 80 to form a parallel circuit.

參照圖7,根據本案揭露內容之教示內容構建之另一形態的管狀加熱器200包括一外護套202,其在本案揭露內容之一形態中為管狀;第一及第二傳導接腳204及206;置設在第一與第二傳導接腳204及206之間的一電阻線圈208;及填入管狀外護套202以使電阻線圈208電氣絕緣的一絕緣材料210。於此形態中,電阻線圈208包括具有一固定外徑的螺旋線圈。電阻線圈208包括連接到第一傳導接腳204的一第一端212、及與第一端212相對立且連接到第二傳導接腳206之一第二端214。電阻線圈208具有鄰近第一端212的一第一部分216、鄰近第二端214的一第二部分218、及置設在第一部分216與第二部分218之間的一第三部分220。此第一、第二及第三部分216、218及220可具有不同節距,以提供不同瓦特密度/熱輸出密度。因此,第一、第二及第三部分216、218及220界定多個加熱區位A、B及C。雖然圖中僅顯示三個區位A、B及C,但可了解的是在不脫離本案揭露內容之範疇的情況下,電阻線圈208可具有任何數目的加熱區位。Referring to FIG. 7, another form of the tubular heater 200 constructed according to the teaching content of the disclosure of the present case includes an outer sheath 202, which is tubular in one form of the disclosure of the present case; the first and second conductive pins 204 and 206; a resistance coil 208 disposed between the first and second conductive pins 204 and 206; and an insulating material 210 filled in the tubular outer sheath 202 to electrically insulate the resistance coil 208. In this form, the resistance coil 208 includes a spiral coil having a fixed outer diameter. The resistance coil 208 includes a first end 212 connected to the first conductive pin 204 and a second end 214 opposite to the first end 212 and connected to one of the second conductive pins 206. The resistance coil 208 has a first portion 216 adjacent to the first end 212, a second portion 218 adjacent to the second end 214, and a third portion 220 disposed between the first portion 216 and the second portion 218. The first, second, and third portions 216, 218, and 220 may have different pitches to provide different watt density / heat output density. Therefore, the first, second, and third portions 216, 218, and 220 define a plurality of heating zones A, B, and C. Although only three locations A, B, and C are shown in the figure, it is understood that the resistance coil 208 may have any number of heating locations without departing from the scope of the present disclosure.

第一、第二及第三部分216、218及220中之至少一者可具有一連續可變節距。於一形態中,第一及第二部分216及218具有一固定節距,而第三部分220具有一連續可變節距。第一部分216之節距可等於或不同於第二部分218的節距。第一部分216及第二部分218的節距可大於或小於第三部分220的節距。因此,電阻線圈208之第一及第二部分216及218在加熱區位A及加熱區位B中產生固定的瓦特密度,而電阻線圈208之第三部分220在加熱區位C中產生可變的瓦特密度/熱輸出密度。At least one of the first, second, and third portions 216, 218, and 220 may have a continuously variable pitch. In one form, the first and second portions 216 and 218 have a fixed pitch, and the third portion 220 has a continuously variable pitch. The pitch of the first portion 216 may be equal to or different from the pitch of the second portion 218. The pitch of the first portion 216 and the second portion 218 may be larger or smaller than the pitch of the third portion 220. Therefore, the first and second portions 216 and 218 of the resistance coil 208 generate a fixed watt density in heating zone A and heating zone B, and the third portion 220 of the resistance coil 208 generates a variable watt density in heating zone C / Heat output density.

替代地,第一、第二及第三部分216、218及220各具有一連續可變節距。因而,加熱區位A、B及C各產生一可變瓦特密度。Alternatively, the first, second, and third portions 216, 218, and 220 each have a continuously variable pitch. Thus, the heating zones A, B, and C each produce a variable watt density.

參照圖8,根據本案揭露內容之教示內容構建的一管狀加熱器250包括第一及第二傳導接腳252及254、及置設在第一與第二傳導接腳252及254之間的一電阻線圈256。此電阻線圈256具有連接到第一傳導接腳252之一第一端、及連接到第二傳導接腳252之一第二端。電阻線圈256包括連接到第一傳導接腳252的一第一部分260、連接到第二傳導接腳254的一第二部分262、及置設在第一與第二部分260、262之間的一第三部分264。第一、第二及第三區段260、262及264具有不同節距及/或直徑,因而界定三個加熱區位A、B及C。Referring to FIG. 8, a tubular heater 250 constructed according to the teaching content disclosed in the present case includes first and second conductive pins 252 and 254, and a tube disposed between the first and second conductive pins 252 and 254. Resistance coil 256. This resistance coil 256 has a first end connected to one of the first conductive pins 252 and a second end connected to one of the second conductive pins 252. The resistance coil 256 includes a first portion 260 connected to the first conductive pin 252, a second portion 262 connected to the second conductive pin 254, and a first portion disposed between the first and second portions 260, 262. Third part 264. The first, second and third sections 260, 262 and 264 have different pitches and / or diameters, thus defining three heating zones A, B and C.

電阻線圈256之第一部分260具有一固定節距P1 及一可變直徑,此直徑從第一傳導接腳252漸增至第三部分264以界定一推拔部。電阻線圈256之第二部分262具有一固定節距P2 及一可變直徑,此直徑從第二傳導接腳254漸增至第三部分264以界定一推拔部。因此,雖有第一及第二部分260及262之固定節距,加熱區位A及B仍可提供可變瓦特密度。The first portion 260 of the resistance coil 256 has a fixed pitch P 1 and a variable diameter. The diameter gradually increases from the first conductive pin 252 to the third portion 264 to define a push portion. The second portion 262 of the resistance coil 256 has a fixed pitch P 2 and a variable diameter. The diameter gradually increases from the second conductive pin 254 to the third portion 264 to define a push portion. Therefore, despite the fixed pitch of the first and second sections 260 and 262, the heating zones A and B can still provide a variable watt density.

電阻線圈256之第三部分264可被組配成具有連續可變節距及一固定直徑。因此,加熱區位C亦提供一可變瓦特密度及因而一可變熱輸出密度,以針對一加熱目標提供一所欲加熱輪廓。The third portion 264 of the resistance coil 256 may be configured to have a continuously variable pitch and a fixed diameter. Therefore, the heating zone C also provides a variable watt density and thus a variable heat output density to provide a desired heating profile for a heating target.

參照圖9,根據本案揭露內容之教示內容建構之一管狀加熱器300包括一第一傳導接腳302、一第二傳導接腳304、置設在第一與第二傳導接腳302及304之間且連接到該等接腳的一電阻線圈306。此電阻線圈306包括具有一第一直徑的多個第一部分308、具有小於該第一直徑之一第二直徑的多個第二部分310、及第三部分312。第一及第二部分308及310可沿電阻線圈306之長度交替置設或「交替配置」。第三部分312係置設相鄰電阻線圈306之相對立的第一及第二端311、313,且形成一推拔部。第三部分312各具有一可變直徑,其從第一傳導接腳302或第二傳導接腳304漸增至一鄰近的第一部分308。第一及第二部分308及310各具有一可變節距以提供可變瓦特密度/熱輸出密度。Referring to FIG. 9, a tubular heater 300 constructed according to the teaching content disclosed in the present case includes a first conductive pin 302, a second conductive pin 304, and one of the first and second conductive pins 302 and 304. A resistor coil 306 is connected to the pins at intervals. The resistance coil 306 includes a plurality of first portions 308 having a first diameter, a plurality of second portions 310 having a second diameter smaller than one of the first diameters, and a third portion 312. The first and second portions 308 and 310 may be placed alternately or "alternately" along the length of the resistance coil 306. The third portion 312 is provided with opposite first and second ends 311 and 313 of adjacent resistance coils 306 and forms a push-out portion. The third portions 312 each have a variable diameter, which gradually increases from the first conductive pin 302 or the second conductive pin 304 to an adjacent first portion 308. The first and second portions 308 and 310 each have a variable pitch to provide a variable watt density / heat output density.

圖9顯示三個具有一固定直徑的第一部分308。最靠近第一傳導接腳302的第一部分308可具有一連續可變節距,其隨更靠近電阻線圈306之中心而漸增。最靠近第二傳導接腳304的第一部分308可具有一連續可變節距,其隨更靠近電阻線圈306之中心而漸增。鄰近電阻線圈306之中心的第一部分308可具有一固定節距或一可變節距,其可不同於第一部分308在相對立端311、313的可變節距。FIG. 9 shows three first portions 308 having a fixed diameter. The first portion 308 closest to the first conductive pin 302 may have a continuously variable pitch, which gradually increases closer to the center of the resistance coil 306. The first portion 308 closest to the second conductive pin 304 may have a continuously variable pitch, which gradually increases closer to the center of the resistance coil 306. The first portion 308 adjacent to the center of the resistance coil 306 may have a fixed pitch or a variable pitch, which may be different from the variable pitch of the first portion 308 at the opposite standing ends 311, 313.

參照圖10,根據本案揭露內容之教示內容建構的一管狀加熱器350包括一第一傳導接腳352、一第二傳導接腳354、及多個電阻線圈356、358、360。第一及第二傳導接腳352及354在一第一方向X延伸且彼此平行。多個電阻線圈356、358、360係置設在第一與第二傳導接腳352、354之間,且沿第一方向X對準以界定多個加熱區位A、B及C。電阻線圈356、358及360各具有連接到第一傳導接腳352之一第一端362、及連接到第二傳導接腳354之一第二端364。因此,多個電阻線圈356、358、360係連接到第一及第二傳導接腳352、354以形成並聯電路。電阻線圈356、358、360可具有相同/不同節距或相同/不同外徑、或其任何組合以提供一所欲加熱輪廓。例如,電阻線圈356、358、360可具有類似於本文配合圖式描述之任一電阻線圈的一組態。Referring to FIG. 10, a tubular heater 350 constructed according to the teaching content disclosed in the present case includes a first conductive pin 352, a second conductive pin 354, and a plurality of resistance coils 356, 358, and 360. The first and second conductive pins 352 and 354 extend in a first direction X and are parallel to each other. The plurality of resistance coils 356, 358, 360 are disposed between the first and second conductive pins 352, 354, and are aligned along the first direction X to define a plurality of heating zones A, B, and C. The resistance coils 356, 358, and 360 each have a first end 362 connected to one of the first conductive pins 352 and a second end 364 connected to one of the second conductive pins 354. Therefore, a plurality of resistance coils 356, 358, and 360 are connected to the first and second conductive pins 352, 354 to form a parallel circuit. The resistance coils 356, 358, 360 may have the same / different pitch or the same / different outer diameter, or any combination thereof to provide a desired heating profile. For example, the resistance coils 356, 358, 360 may have a configuration similar to any of the resistance coils described herein with reference to the drawings.

本案揭露內容之任一形態中所述的電阻線圈可被組配成含具有一固定節距、一可變節距、一固定直徑、一可變直徑、或其任何組合的多個部分。因此,電阻線圈可被組配來提供一所欲加熱輪廓,考量影響加熱輪廓的因子,諸如對散熱槽的近接、待加熱流體的溫度分佈等。藉由適當組配電阻線圈,僅有一個加熱器與一個電阻線圈可用來提供所欲的加熱輪廓,不論均勻或非均勻加熱輪廓。替代地,一加熱器可包括具有固定/可變節距及固定/可變直徑的多重電阻線圈,以提供一所欲加熱輪廓。The resistance coils described in any of the forms disclosed in this case may be assembled to include a plurality of portions having a fixed pitch, a variable pitch, a fixed diameter, a variable diameter, or any combination thereof. Therefore, the resistance coil can be configured to provide a desired heating profile, considering factors that affect the heating profile, such as proximity to the heat sink, temperature distribution of the fluid to be heated, and the like. With the proper combination of resistance coils, only one heater and one resistance coil can be used to provide the desired heating profile, whether uniform or non-uniform. Alternatively, a heater may include multiple resistance coils with fixed / variable pitch and fixed / variable diameter to provide a desired heating profile.

參照圖11,根據本案揭露內容之教示內容構建的一變化型的管狀加熱器90係顯示成界定一U形且包括一髮夾彎92。(亦應了解的是,諸如45º或90º的任何彎曲組態可作為管狀加熱器90的變化型,且因此180º髮夾組態不應被解釋成限制本案揭露內容之範疇。)上文所提之可變節距組態可運用在此髮夾彎92部分內以減少電流擁擠。管狀加熱器90可用在直接類型的電熱交換器(圖8及圖9中所示)或間接類型電熱交換器。Referring to FIG. 11, a modified tubular heater 90 constructed according to the teaching content disclosed in the present case is shown to define a U-shape and includes a hairpin bend 92. (It should also be understood that any curved configuration such as 45º or 90º can be used as a variation of the tubular heater 90, and therefore the 180º hairpin configuration should not be interpreted as limiting the scope of the disclosure in this case.) The variable pitch configuration can be used in the 92 part of the hairpin bend to reduce current crowding. The tubular heater 90 may be used in an electric heat exchanger of a direct type (shown in FIGS. 8 and 9) or an electric heat exchanger of an indirect type.

如圖所示,管狀加熱器90包括界定髮夾彎92的一管狀外護套91、及從管狀外護套91之相對立端突出的一對傳導接腳94。此對傳導接腳94係平行配置且分開一距離H。髮夾彎92具有界定一半徑R的一曲率。管狀外護套91具有一外徑D3 。管狀加熱器90包括可具有如圖2中所示 之區位性節距或如圖3中所示之連續可變節距的一電阻線圈(圖7中未顯示)。As shown, the tubular heater 90 includes a tubular outer sheath 91 defining a hairpin bend 92 and a pair of conductive pins 94 protruding from opposite ends of the tubular outer sheath 91. The pair of conductive pins 94 are arranged in parallel and separated by a distance H. The hairpin bend 92 has a curvature defining a radius R. The tubular outer sheath 91 has an outer diameter D 3 . The tubular heater 90 includes a resistance coil (not shown in FIG. 7) that may have a localized pitch as shown in FIG. 2 or a continuously variable pitch as shown in FIG. 3.

參照圖12,包括多個管狀加熱器90的一熱交換器係顯示且大體以參考編號100標示。熱交換器100為一直接電熱交換器,其包括環繞多個管狀加熱器90的一外管102。此外管102包括一入口106及一出口108。待加熱的流體經過入口106及出口108流入及流出外管102。Referring to FIG. 12, a heat exchanger system including a plurality of tubular heaters 90 is shown and is generally designated by reference number 100. The heat exchanger 100 is a direct electric heat exchanger including an outer tube 102 surrounding a plurality of tubular heaters 90. In addition, the tube 102 includes an inlet 106 and an outlet 108. The fluid to be heated flows into and out of the outer tube 102 through the inlet 106 and the outlet 108.

參照圖13,管狀加熱器90從入口106延伸至出口108,且具有置設靠近出口108的髮夾彎92。當流體進入入口102時,該流體藉由管狀加熱器90逐漸加熱,直到流體經過出口108離開外管102為止。靠近入口106之流體較靠近出口108之流體為冷。Referring to FIG. 13, the tubular heater 90 extends from the inlet 106 to the outlet 108 and has a hairpin bend 92 disposed near the outlet 108. When the fluid enters the inlet 102, the fluid is gradually heated by the tubular heater 90 until the fluid leaves the outer tube 102 through the outlet 108. The fluid near the inlet 106 is colder than the fluid near the outlet 108.

在一傳統直接熱交換器中,管狀加熱器具有固定節距電阻線圈,以沿管狀加熱器之外管狀護套的長度提供固定熱流量密度(即瓦特密度)。為避免熱媒介的劣化、及/或達到一所欲加熱器耐久性、及/或針對其他安全原因,此瓦特密度通常被指定或計算以限制最高護套溫度。由於沿管狀加熱器之長度的瓦特密度為固定,故護套溫度依據數個熱力學因子而變動,包括流體沿管狀加熱器之溫度梯度、流體流率。In a conventional direct heat exchanger, the tubular heater has a fixed pitch resistance coil to provide a fixed heat flux density (ie, watt density) along the length of the tubular sheath outside the tubular heater. To avoid degradation of the heat medium, and / or achieve a desired heater durability, and / or for other safety reasons, this watt density is usually specified or calculated to limit the maximum jacket temperature. Because the watt density along the length of the tubular heater is fixed, the jacket temperature varies according to several thermodynamic factors, including the temperature gradient of the fluid along the tubular heater and the fluid flow rate.

運用傳統管狀加熱器的熱交換器一般具有性能問題,諸如出口處增加的碳氫化合物及「焦化」。靠近入口的流體較靠近出口的流體冷。當傳統管狀加熱器沿其長度提供均勻加熱時,靠近入口的流體可能不夠快速地加熱,而靠近出口的流體可能過熱,在出口造成增多的碳氫化合物及「焦炭」。透過使用具有可變節距的電阻線圈,管狀加熱器可被設計成在靠近入口產生較多熱,而在靠近出口產生較少熱。因此,包括本案揭露內容之電阻線圈的熱交換器可在不使出口處之流體過熱的情況下快速提高流體溫度。Heat exchangers using traditional tubular heaters generally have performance issues such as increased hydrocarbons at the outlet and "coking". Fluid near the inlet is colder than fluid near the outlet. When a conventional tubular heater provides uniform heating along its length, fluids near the inlet may not heat quickly enough, while fluids near the outlet may overheat, causing increased hydrocarbons and "coke" at the outlet. By using a resistance coil with a variable pitch, the tubular heater can be designed to generate more heat near the inlet and less heat near the outlet. Therefore, the heat exchanger including the resistance coil disclosed in this case can rapidly increase the temperature of the fluid without overheating the fluid at the outlet.

再者,根據本案揭露內容之教示內容構建的管狀加熱器可被裝設在現有的熱交換器中,若想要的話可改變加熱輪廓。工程錯誤可能在熱交換器設計時發生,諸如千瓦額定過低的錯誤。本案揭露內容之管狀加熱器可替代現有的加熱器,以藉由改變電阻線圈之節距在相同熱交換器封裝/尺寸/所占面積中提供一較高千瓦綑組。此外,一現有習知加熱器可被重新設計成提供一較低平均瓦特密度及/或護套溫度,得到較長的耐久性。Furthermore, a tubular heater constructed in accordance with the teachings disclosed in this case can be installed in an existing heat exchanger, and the heating profile can be changed if desired. Engineering errors may occur during the design of the heat exchanger, such as errors in under-rated kW. The tubular heater disclosed in this case can replace the existing heater to provide a higher kilowatt bundle in the same heat exchanger package / size / occupied area by changing the pitch of the resistance coil. In addition, a conventional heater can be redesigned to provide a lower average watt density and / or jacket temperature for longer durability.

運用具有連續可變節距之一電阻線圈的一管狀加熱器沿外管狀護套之長度產生一連續可變瓦特密度。因此,本案揭露內容之管狀加熱器具有縮小管狀加熱器之尺寸的優點,且因而加熱交換器藉此降低製造成本及占用面積。A tubular heater with a continuously variable pitch resistance coil is used to produce a continuously variable watt density along the length of the outer tubular sheath. Therefore, the tubular heater disclosed in this case has the advantage of reducing the size of the tubular heater, and thus adding a heat exchanger to reduce the manufacturing cost and the occupied area.

本案揭露內容之敘述本質上僅為例示,且因此可在本案揭露內容之範疇內有不脫離本案揭露內容之實質下之變化型。此等變化型並不視為脫離本案揭露內容之精神及範疇。The narrative of the disclosure in this case is merely an example in nature, and therefore there can be variations within the scope of the disclosure in this case without departing from the substance of the disclosure in this case. These variations are not deemed to depart from the spirit and scope of the disclosure in this case.

10、20、90、200、250、300、350‧‧‧管狀加熱器 10, 20, 90, 200, 250, 300, 350‧‧‧ tubular heaters

12、91‧‧‧管狀外護套 12, 91‧‧‧ tubular outer sheath

14‧‧‧傳導接腳 14‧‧‧conducting pin

16、28、40、42、50、60、70、208、256、306、356、358、360‧‧‧電阻線圈 16, 28, 40, 42, 50, 60, 70, 208, 256, 306, 356, 358, 360‧‧‧ resistance coils

18、34、210‧‧‧絕緣材料 18, 34, 210‧‧‧ insulating materials

22‧‧‧管狀外護套;外管狀護套 22‧‧‧ Tubular outer sheath; outer tubular sheath

24、56、66、204、252、302、352‧‧‧第一傳導接腳 24, 56, 66, 204, 252, 302, 352‧‧‧ first conductive pin

26、58、68、206、254、304、354‧‧‧第二傳導接腳 26, 58, 68, 206, 254, 304, 354‧‧‧ second conductive pin

30‧‧‧第一端(部分) 30‧‧‧ first end (partial)

32‧‧‧第二端(部分) 32‧‧‧ second end (partial)

52、212、362‧‧‧第一端 52, 212, 362‧‧‧ first end

54、214、364‧‧‧第二端 54, 214, 364‧‧‧ second end

62、72‧‧‧第一螺旋元件 62, 72‧‧‧ first spiral element

64、74‧‧‧第二螺旋元件 64, 74‧‧‧Second spiral element

76‧‧‧第三螺旋元件 76‧‧‧ third spiral element

92‧‧‧髮夾彎 92‧‧‧hairpin bend

94‧‧‧傳導接腳 94‧‧‧conducting pin

100‧‧‧熱交換器 100‧‧‧ heat exchanger

102‧‧‧外管 102‧‧‧External tube

106‧‧‧入口 106‧‧‧ Entrance

108‧‧‧出口 108‧‧‧ exit

202‧‧‧外護套 202‧‧‧ Outer Sheath

216、308‧‧‧第一部分 216, 308‧‧‧ Part I

218、310‧‧‧第二部分 218, 310‧‧‧ Part II

220、312‧‧‧第三部分 220, 312‧‧‧ Part III

260‧‧‧第一部分;第一區段 260‧‧‧ Part I; Section I

262‧‧‧第二部分;第二區段 262‧‧‧ Part Two; Part Two

264‧‧‧第三部分;第三區段 264‧‧‧ Part III; Section III

311‧‧‧(第一)端 311‧‧‧ (first)

313‧‧‧(第二)端 313‧‧‧ (second)

A‧‧‧第一區位;(加熱)區位 A‧‧‧first location; (heating) location

B‧‧‧第二區位;(加熱)區位 B‧‧‧Second Location; (Heating) Location

C‧‧‧第三區位;(加熱)區位 C‧‧‧ third location; (heated) location

D1‧‧‧最小外徑D 1 ‧‧‧ minimum outer diameter

D2‧‧‧最大外徑D 2 ‧‧‧ Maximum outer diameter

D3‧‧‧外徑D 3 ‧‧‧ outer diameter

H‧‧‧距離 H‧‧‧distance

P1~P8、P10~P15‧‧‧節距P 1 ~ P 8 , P 10 ~ P 15 ‧‧‧ pitch

R‧‧‧半徑 R‧‧‧ radius

X‧‧‧第一方向 X‧‧‧ first direction

本文所描述之圖式僅供例示用,且不意欲以任何方式限制本案揭露內容之範疇。The drawings described herein are for illustration purposes only and are not intended to limit the scope of the disclosure in this case in any way.

為了使本發明可以更好了解,現將描述其之以範例方式提供的一實施例,且參照附圖,其中:In order that the present invention may be better understood, an embodiment provided by way of example will now be described, with reference to the accompanying drawings, in which:

圖1係為習知管狀加熱器之一橫截面視圖;Figure 1 is a cross-sectional view of one of the conventional tubular heaters;

圖2係為根據本案揭露內容之教示內容所建構之一管狀加熱器的一橫截面視圖;2 is a cross-sectional view of a tubular heater constructed according to the teaching content disclosed in the present case;

圖3係為根據本案揭露內容之教示內容所建構之另一形態之一管狀加熱器的一橫截面視圖;FIG. 3 is a cross-sectional view of a tubular heater in another form constructed according to the teaching content disclosed in the present case;

圖4係為可用於根據本案揭露內容之教示內容所建構之一管狀加熱器中之一電阻線圈的一示意圖;4 is a schematic diagram of a resistance coil in a tubular heater constructed according to the teaching content disclosed in this case;

圖5係為具有一連續可變節距之另一形態之一電阻線圈的一示意圖,此電阻線圈可用於根據本案揭露內容之教示內容所建構的一管狀加熱器中;5 is a schematic diagram of a resistance coil having another form with a continuously variable pitch, and the resistance coil can be used in a tubular heater constructed according to the teaching content disclosed in the present case;

圖6係為可用於根據本案揭露內容之教示內容所建構之一管狀加熱器中之另一形態之一電阻線圈的一示意圖;6 is a schematic diagram of a resistance coil in another form of a tubular heater constructed according to the teaching content disclosed in this case;

圖7係為根據本案揭露內容之教示內容所建構之另一形態之一管狀加熱器的一橫截面視圖;7 is a cross-sectional view of a tubular heater in another form constructed according to the teaching content disclosed in the present case;

圖8係為根據本案揭露內容之教示內容所建構之另一形態之一管狀加熱器的一示意圖,其中一外護套及絕緣材料為示明而移除;8 is a schematic diagram of a tubular heater in another form constructed according to the teaching content disclosed in the present case, in which an outer sheath and an insulating material are removed for illustration;

圖9係為根據本案揭露內容之教示內容所建構之又一形態之一管狀加熱器的一示意圖,其中一外護套及絕緣材料為示明而移除;FIG. 9 is a schematic diagram of a tubular heater according to yet another form constructed according to the teaching content disclosed in the present case, in which an outer sheath and an insulating material are removed for illustration;

圖10係為根據本案揭露內容之教示內容所建構之又一形態之一管狀加熱器的一示意圖,其中一外護套及絕緣材料為示明而移除;FIG. 10 is a schematic diagram of a tubular heater according to another form of the teaching content disclosed in the present case, in which an outer sheath and an insulating material are removed for illustration;

圖11係為根據本案揭露內容之教示內容所建構之一變化型管狀加熱器之一平面圖及側視圖;11 is a plan view and a side view of a modified tubular heater constructed according to the teaching content disclosed in this case;

圖12係為運用根據本案揭露內容之教示內容所建構之一管狀加熱器之一電熱交換器的一側視圖;以及FIG. 12 is a side view of an electric heat exchanger of a tubular heater constructed using the teaching content disclosed in this case; and

圖13係為圖12之電熱交換器之一部分橫截面視圖。FIG. 13 is a cross-sectional view of a part of the electric heat exchanger of FIG. 12.

在圖式之幾個視圖中對應的參考編號表示對應部件。Corresponding reference numbers in the several views of the drawings indicate corresponding parts.

Claims (14)

一種用於加熱器中的電阻元件,其包含:一電阻線圈,其具有一第一端及與該第一端相對立的一第二端,該電阻線圈界定:鄰近該第一端的一第一部分;鄰近該第二端的一第二部分;及置於該第一部分與該第二部分之間的一第三部分;其中該第三部分具有一固定直徑及一連續可變節距並且該等第一部分及第二部分各者具有一變動直徑及一固定節距,使得該等第一部分、第二部分及第三部分中之各者沿其長度提供可變瓦特密度。A resistance element used in a heater includes a resistance coil having a first end and a second end opposite to the first end. The resistance coil defines a first adjacent to the first end. A portion; a second portion adjacent to the second end; and a third portion interposed between the first portion and the second portion; wherein the third portion has a fixed diameter and a continuously variable pitch and the first portion Each of the first and second portions has a variable diameter and a fixed pitch such that each of the first, second, and third portions provides a variable watt density along its length. 如請求項1之電阻元件,其中該第一部分及該第二部分具有相同固定節距。The resistance element of claim 1, wherein the first part and the second part have the same fixed pitch. 如請求項1之電阻元件,其中該第一部分及該第二部分具有不同節距。The resistive element of claim 1, wherein the first part and the second part have different pitches. 如請求項1之電阻元件,其中該第一部分及該第二部分中之至少一者界定沿自該第一端或該第二端向該第三部分之長度具有一漸增外徑的一推拔部。The resistive element of claim 1, wherein at least one of the first part and the second part defines a push having an increasing outer diameter along a length from the first end or the second end to the third part. Pull out 如請求項1之電阻元件,其中該第一部分界定沿該第一端至該第三部分之長度具有一漸增外徑的一推拔部,且該第二部分界定沿該第二端至該第三部分之長度具有一漸增外徑的一推拔部。As in the resistive element of claim 1, wherein the first portion defines a push-out portion having an increasing outer diameter along a length from the first end to the third portion, and the second portion defines a distance from the second end to the The length of the third part has a push-out portion with an increasing outer diameter. 一種電阻元件,其包含:一電阻線圈,其具有一第一端及與該第一端相對立之一第二端,該電阻線圈界定:多個第一部分,其界定一第一固定直徑;及多個第二部分,其界定小於該第一固定直徑之一第二固定直徑;其中該等第一部分及該等第二部分係交錯配置,以及該等第一部分及該等第二部分中之至少一者具有一連續可變節距。A resistive element comprising: a resistive coil having a first end and a second end opposite to the first end, the resistive coil defining: a plurality of first portions defining a first fixed diameter; and A plurality of second portions, which define a second fixed diameter smaller than one of the first fixed diameter; wherein the first portion and the second portion are staggered, and at least one of the first portion and the second portion One has a continuously variable pitch. 如請求項6之電阻元件,其中該等第一部分及該等第二部分之各者具有一可變節距。As in the resistance element of claim 6, each of the first part and the second part has a variable pitch. 如請求項6之電阻元件,其中該等第一部分及該等第二部分中之一些具有一固定節距,而該等第一部分及該等第二部分中之另一些具有一連續可變節距。As in the resistive element of claim 6, some of the first part and the second part have a fixed pitch, and other of the first part and the second part have a continuously variable pitch. 如請求項6之電阻元件,其更包含至少一第三部分,其界定鄰近該第一端及該第二端中之一者的一推拔部。The resistance element of claim 6, further comprising at least a third portion, which defines a push portion adjacent to one of the first end and the second end. 如請求項9之電阻元件,其中該至少一第三部分係連接在該第一端與該第一部分之間,並且從該第一端至該第一部分呈推拔狀。The resistive element according to claim 9, wherein the at least one third part is connected between the first end and the first part, and is pushed from the first end to the first part. 如請求項10之電阻元件,其中該至少一第三部分具有一可變節距。The resistance element of claim 10, wherein the at least one third portion has a variable pitch. 一種加熱器,其包含:一第一傳導接腳;一第二傳導接腳;以及多個電阻線圈,各個電阻線圈包括直接連接到該第一傳導接腳的一第一端、及直接連接到該第二傳導接腳的一第二端;其中該第一傳導接腳及該第二傳導接腳在一第一方向上延伸且彼此平行,以及該等多個電阻線圈係置設在該第一傳導接腳與該第二傳導接腳之間並且沿平行於該第一方向的一方向對齊,該等多個電阻線圈中之至少一者具有一連續可變節距。A heater includes: a first conductive pin; a second conductive pin; and a plurality of resistance coils, each resistance coil including a first end directly connected to the first conductive pin, and directly connected to A second end of the second conductive pin; wherein the first conductive pin and the second conductive pin extend in a first direction and are parallel to each other, and the plurality of resistance coils are arranged on the first A conductive pin and the second conductive pin are aligned in a direction parallel to the first direction, and at least one of the plurality of resistance coils has a continuously variable pitch. 如請求項12之加熱器,其中該等多個電阻線圈具有不同節距及不同直徑中的至少一者。The heater of claim 12, wherein the plurality of resistance coils have at least one of different pitches and different diameters. 如請求項12之加熱器,其中該等多個電阻線圈各具有從該第一端至該第二端的一可變節距。The heater of claim 12, wherein the plurality of resistance coils each have a variable pitch from the first end to the second end.
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Citations (2)

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TWI315645B (en) * 2004-03-10 2009-10-01 Watlow Electric Mfg Variable watt density layered heater
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TWI315645B (en) * 2004-03-10 2009-10-01 Watlow Electric Mfg Variable watt density layered heater
US20130313246A1 (en) * 2012-05-25 2013-11-28 Watlow Electric Manufacturing Company Variable pitch resistance coil heater

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