[go: up one dir, main page]

TWI673370B - Electromagnetic steel sheet, method of forming the same and method of forming ferrite core - Google Patents

Electromagnetic steel sheet, method of forming the same and method of forming ferrite core Download PDF

Info

Publication number
TWI673370B
TWI673370B TW107141316A TW107141316A TWI673370B TW I673370 B TWI673370 B TW I673370B TW 107141316 A TW107141316 A TW 107141316A TW 107141316 A TW107141316 A TW 107141316A TW I673370 B TWI673370 B TW I673370B
Authority
TW
Taiwan
Prior art keywords
steel sheet
electromagnetic steel
manufacturing
annealing process
core
Prior art date
Application number
TW107141316A
Other languages
Chinese (zh)
Other versions
TW202020183A (en
Inventor
蔡明欽
蕭一清
李欣怡
許琳
陳伯宇
Original Assignee
中國鋼鐵股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 中國鋼鐵股份有限公司 filed Critical 中國鋼鐵股份有限公司
Priority to TW107141316A priority Critical patent/TWI673370B/en
Application granted granted Critical
Publication of TWI673370B publication Critical patent/TWI673370B/en
Publication of TW202020183A publication Critical patent/TW202020183A/en

Links

Landscapes

  • Manufacturing Of Steel Electrode Plates (AREA)
  • Soft Magnetic Materials (AREA)

Abstract

本發明提供一種電磁鋼片、其製造方法及鐵芯的製造方法。在電磁鋼片的製造方法中,藉由調整合金胚組成和製程參數,提高電磁鋼片的磁特性,以在鐵芯製程中可省略應力消除退火製程。 The invention provides an electromagnetic steel sheet, a manufacturing method thereof, and a manufacturing method of an iron core. In the manufacturing method of the electromagnetic steel sheet, the magnetic characteristics of the electromagnetic steel sheet are improved by adjusting the alloy embryo composition and process parameters, so that the stress relief annealing process can be omitted in the iron core manufacturing process.

Description

電磁鋼片、其製造方法及鐵芯的製造方 法 Electromagnetic steel sheet, manufacturing method thereof and manufacturing method of iron core law

本發明是有關於一種電磁鋼片的製造方法,且特別是有關於一種全製程電磁鋼片的製造方法,其調整製程參數以提高此電磁鋼片的磁特性。當應用此電磁鋼片時,可省略應力消除退火製程。 The invention relates to a method for manufacturing an electromagnetic steel sheet, and in particular to a method for manufacturing a full-process electromagnetic steel sheet, which adjusts process parameters to improve the magnetic characteristics of the electromagnetic steel sheet. When this electromagnetic steel sheet is applied, the stress relief annealing process can be omitted.

一般而言,鐵芯(例如EI鐵芯、捲鐵芯或其他鐵芯)是採用半製程電磁鋼片,經衝壓後疊積成鐵芯,再實施應力消除退火而製得。之後,將此鐵芯經入線來生產製造變壓器。 Generally speaking, iron cores (such as EI iron cores, rolled iron cores, or other iron cores) are made by using a semi-processed electromagnetic steel sheet, which is laminated after pressing to form an iron core, and then is subjected to stress relief annealing. Afterwards, this iron core is passed into a wire to manufacture a transformer.

常見的鐵芯生產製程之所以需要進行應力消除退火,主要是因為在衝片疊積產生的殘留應力,造成低磁場磁通密度(B3)降低及視在功率提高。而對鐵芯進行應力消除退火可回復低磁場磁通密度及降低視在功率,使得變壓器的效能提升。因此,應力消除退火為鐵芯製程上的必要成本。 The reason why common iron core manufacturing processes require stress relief annealing is mainly because the residual stress generated in the stacking of the punched sheets causes the low magnetic field magnetic flux density (B 3 ) to decrease and the apparent power to increase. The stress-relief annealing of the iron core can restore the low magnetic field magnetic flux density and reduce the apparent power, which improves the efficiency of the transformer. Therefore, stress relief annealing is a necessary cost in the core manufacturing process.

然而,應力消除退火的成本高達數千元/噸,對 電磁鋼片的應用端而言,無疑是一大負擔。因此,目前亟需提出一種全製程電磁鋼片的製造方法,其可預先提高電磁鋼片的磁特性,使得此電磁鋼片的磁特性足以彌補製成鐵芯時,因殘留應力造成的磁特性劣化。藉此可使電磁鋼片的應用端省略應力消除退火製程,降低產品的製造成本。 However, the cost of stress relief annealing is as high as several thousand yuan / ton. As far as the application side of electromagnetic steel sheet is concerned, it is undoubtedly a big burden. Therefore, there is an urgent need to propose a method for manufacturing a full-process electromagnetic steel sheet, which can improve the magnetic characteristics of the electromagnetic steel sheet in advance, so that the magnetic characteristics of the electromagnetic steel sheet are sufficient to compensate the magnetic characteristics caused by residual stress when the iron core is made Degradation. Therefore, the application end of the electromagnetic steel sheet can be omitted from the stress relief annealing process, and the manufacturing cost of the product can be reduced.

因此,本發明的一個態樣提出一種電磁鋼片的製造方法。在一些實施例中,此電磁鋼片的製造方法包含下述的步驟。首先,提供合金胚,其包含1.8重量百分比(wt.%)至2.5wt.%的矽、0.1wt.%至1.5wt.%的鋁和餘量的鐵。接著,對合金胚進行熱軋製程,形成熱軋材。然後,對熱軋材進行第一退火製程,形成退火材。接下來,對退火材進行冷軋製程,形成冷軋材。之後,對冷軋材進行第二退火製程,以製得電磁鋼片。此第二退火製程係於900℃至1000℃下進行50秒至100秒,並以不大於10℃/秒的冷卻速度冷卻。 Therefore, one aspect of the present invention proposes a method for manufacturing an electromagnetic steel sheet. In some embodiments, the method for manufacturing the electromagnetic steel sheet includes the following steps. First, an alloy embryo is provided, which contains 1.8 weight percent (wt.%) To 2.5 wt.% Silicon, 0.1 wt.% To 1.5 wt.% Aluminum, and a balance of iron. Next, the alloy billet is subjected to a hot rolling process to form a hot rolled material. Then, a first annealing process is performed on the hot-rolled material to form an annealed material. Next, a cold rolling process is performed on the annealed material to form a cold rolled material. After that, a second annealing process is performed on the cold-rolled material to obtain an electromagnetic steel sheet. This second annealing process is performed at 900 ° C. to 1000 ° C. for 50 seconds to 100 seconds, and is cooled at a cooling rate of not more than 10 ° C./second.

依據本發明的一些實施例,熱軋製程的再熱溫度為1000℃至1200℃。 According to some embodiments of the present invention, the reheating temperature of the hot rolling process is 1000 ° C to 1200 ° C.

依據本發明的一些實施例,第一退火製程係於850℃至1150℃下進行。 According to some embodiments of the present invention, the first annealing process is performed at 850 ° C to 1150 ° C.

依據本發明的一些實施例,第一退火製程係進行50秒至300秒。 According to some embodiments of the present invention, the first annealing process is performed for 50 seconds to 300 seconds.

依據本發明的一些實施例,第一退火製程更包 含於退火後,進行酸洗步驟。 According to some embodiments of the present invention, the first annealing process is more inclusive. After the annealing, a pickling step is performed.

依據本發明的一些實施例,冷軋製程之裁減率不小於60%。 According to some embodiments of the present invention, the reduction rate of the cold rolling process is not less than 60%.

依據本發明的一些實施例,第一退火製程和冷軋製程係分別進行一次。 According to some embodiments of the present invention, the first annealing process and the cold rolling process are performed once respectively.

依據本發明的一些實施例,熱軋製程具有800℃至950℃的完軋溫度。 According to some embodiments of the present invention, the hot rolling process has a finishing temperature of 800 ° C to 950 ° C.

依據本發明的一些實施例,完軋後,熱軋製程更包含盤捲步驟,此盤捲步驟之溫度為550℃至750℃。 According to some embodiments of the present invention, after the rolling, the hot rolling process further includes a coiling step, and the temperature of the coiling step is 550 ° C to 750 ° C.

本發明的另一態樣提供一種電磁鋼片,其係由上述電磁鋼片的製造方法所製得。此電磁鋼片具有不大於3.85W/Kg的鐵損值(W15/60)、不小於1.37T的低磁場磁通密度B3、不小於1.70T的高磁場磁通密度B50,以及不大於4.7VA/Kg的視在功率。 According to another aspect of the present invention, an electromagnetic steel sheet is provided, which is produced by the above-mentioned method for manufacturing an electromagnetic steel sheet. This electromagnetic steel sheet has an iron loss value (W 15/60 ) of not more than 3.85 W / Kg, a low magnetic field magnetic flux density B 3 of not less than 1.37 T, a high magnetic field magnetic flux density B 50 of not less than 1.70 T, and Apparent power greater than 4.7VA / Kg.

本發明的又一態樣提供一種鐵芯的製造方法。在一些實施例中,此鐵芯的製造方法包含提供前述之電磁鋼片。接著,對電磁鋼片進行衝壓製程,形成複數個鐵芯片。然後,疊積此些鐵芯片,形成鐵芯。之後,封裝此鐵芯。此鐵芯的製造方法排除進行應力消除退火製程。 Another aspect of the present invention provides a method for manufacturing an iron core. In some embodiments, the method for manufacturing the iron core includes providing the aforementioned electromagnetic steel sheet. Next, a stamping process is performed on the electromagnetic steel sheet to form a plurality of iron chips. Then, these iron chips are stacked to form an iron core. After that, the core is packaged. The manufacturing method of the core eliminates the need for a stress relief annealing process.

100、200‧‧‧方法 100, 200‧‧‧ methods

110‧‧‧提供合金胚 110‧‧‧ provide alloy embryo

120‧‧‧對合金胚進行熱軋製程,形成熱軋材 120‧‧‧ hot rolling process of alloy embryo to form hot rolled material

130‧‧‧對熱軋材進行第一退火製程,形成退火材 130‧‧‧The first annealing process is performed on the hot rolled material to form an annealed material

140‧‧‧對退火材進行冷軋製程,形成冷軋材 140‧‧‧ cold rolling of annealed material to form cold rolled material

150‧‧‧對冷軋材進行第二退火製程,以製得電磁鋼片 150‧‧‧ The second annealing process is performed on the cold-rolled material to produce electromagnetic steel sheets

210‧‧‧提供電磁鋼片 210‧‧‧ provide electromagnetic steel sheet

220‧‧‧對電磁鋼片進行衝壓製程,形成複數個鐵芯片 220‧‧‧Punching the electromagnetic steel sheet to form a plurality of iron chips

230‧‧‧疊積鐵芯片,形成鐵芯 230‧‧‧ stacked iron chips to form an iron core

為讓本發明之上述和其他目的、特徵、優點與實施例能更明顯易懂,所附圖式之詳細說明如下: [圖1]係根據本發明的一些實施例所述之電磁鋼片的製造方法的示意流程圖。 In order to make the above and other objects, features, advantages, and embodiments of the present invention more comprehensible, the detailed description of the drawings is as follows: 1 is a schematic flowchart of a method for manufacturing an electromagnetic steel sheet according to some embodiments of the present invention.

[圖2]係根據本發明的一些實施例所繪示之鐵芯的製造方法之示意流程圖。 FIG. 2 is a schematic flowchart of a manufacturing method of an iron core according to some embodiments of the present invention.

一般而言,加工電磁鋼片,製得例如變壓器用之鐵芯時,因加工過程的衝壓製程和疊積製程等,易於鐵芯中殘留應力,造成低磁場磁通密度(B3)的下降和視在功率的提高。為消除鐵芯中的殘留應力,往往在電磁鋼片的應用端需額外進行應力消除退火製程,例如:於疊積製程後,或於衝壓製程或疊積製程之間進行應力消除退火製程。此應力消除退火製程需使用高溫設備,造成應用端的工序及成本之增加。 Generally speaking, when processing electromagnetic steel sheets to obtain iron cores for transformers, for example, the stamping process and stacking process of the processing process are likely to cause residual stress in the iron core, resulting in a decrease in the low magnetic field magnetic flux density (B 3 ). And the increase in apparent power. In order to eliminate the residual stress in the iron core, an additional stress-relief annealing process is often required at the application end of the electromagnetic steel sheet, for example, the stress-relief annealing process is performed after the lamination process or between the stamping process or the lamination process. This stress relief annealing process requires the use of high temperature equipment, which results in an increase in process and cost at the application end.

本發明的目的在於,在電磁鋼片的製造過程中,預先提高電磁鋼片的磁特性。使得應用端加工電磁鋼片時,可省略前述應力消除退火製程,而由此電磁鋼片製得的鐵芯仍可具有良好的磁特性。本發明之電磁鋼片所達的磁特性,可保證後續應用於鐵芯的製作時,鐵芯可具有適當的鐵芯鐵損值、激磁電流、視在功率,以及鐵芯單位重量鐵損。 An object of the present invention is to improve the magnetic characteristics of an electromagnetic steel sheet in advance during the manufacturing process of the electromagnetic steel sheet. Therefore, when processing the electromagnetic steel sheet at the application end, the foregoing stress relief annealing process can be omitted, and the iron core made from the electromagnetic steel sheet can still have good magnetic characteristics. The magnetic characteristics achieved by the electromagnetic steel sheet of the present invention can ensure that the iron core can have appropriate iron core iron loss value, exciting current, apparent power, and iron core unit weight iron core when it is subsequently applied to the manufacture of the iron core.

具體而言,由於激磁條件下若有激磁電流與視在功率過高的問題,其對應的磁場範圍為200A/m至400A/m,因此電磁鋼片的磁特性調整可以調整低磁場磁通密度B3(即在300A/m的磁場下的磁通密度)為主要改善要因。 Specifically, if the excitation current and the apparent power are too high under the excitation conditions, the corresponding magnetic field range is 200A / m to 400A / m, so the magnetic characteristics of the electromagnetic steel sheet can be adjusted to adjust the low magnetic field density. B 3 (ie, the magnetic flux density in a magnetic field of 300 A / m) is the main improvement factor.

為達上述目的,本發明之電磁鋼片的製造方法根據下述方向進行調整:(1)調整電磁鋼片的合金胚組成之矽鋁含量,以增加低磁場磁通密度(B3);(2)升高退火塗覆線(ACL,例如:最終退火製程)之退火溫度,使晶粒成長並降低晶界面積,以提高低磁場磁通密度;以及,(3)在最終退火製程後,以緩冷減少差排和殘留應力。據此,即可製得具有良好磁特性的電磁鋼片,促使電磁鋼片應用端可省略應力消除退火製程。 In order to achieve the above object, the manufacturing method of the electromagnetic steel sheet of the present invention is adjusted according to the following directions: (1) adjusting the content of silicon and aluminum in the alloy embryo of the electromagnetic steel sheet to increase the low magnetic field magnetic flux density (B 3 ); 2) Increasing the annealing temperature of the annealing coating line (ACL, for example: the final annealing process), so that the crystal grains are grown and the interfacial area is reduced to increase the low magnetic field magnetic flux density; and (3) after the final annealing process, Slow cooling reduces differential emissions and residual stress. According to this, an electromagnetic steel sheet with good magnetic properties can be prepared, and the stress-relief annealing process can be omitted at the application end of the electromagnetic steel sheet.

本發明此處所稱之電磁鋼片應用端可例如為鐵芯製造廠商、變壓器的製造廠商,或其他類似領域的製造廠商。 The electromagnetic steel sheet application end referred to in the present invention may be, for example, an iron core manufacturer, a transformer manufacturer, or a manufacturer in another similar field.

本發明此處所稱之磁特性可例如由鐵損值(W15/60)、低磁場磁通密度(B3)、高磁場磁通密度(B50)和視在功率進行評價。 The magnetic characteristics referred to herein in the present invention can be evaluated , for example, from an iron loss value (W 15/60 ), a low magnetic field magnetic flux density (B 3 ), a high magnetic field magnetic flux density (B 50 ), and an apparent power.

此處所稱之激磁電流(Iex)為在無載激磁過程中,建立鐵芯磁路所需要的最小電流。 The excitation current (I ex ) referred to here is the minimum current required to establish the core magnetic circuit during the no-load excitation process.

此處所稱之視在功率(VA/Kg)為在無載激磁過程中,單位重量所需要輸入的功率。進一步而言視在功率和前述激磁電流實質代表相似或相同的特性,其關係式如下式(1)所示:VA/Kg=Vex×Iex/Kg (1) The apparent power (VA / Kg) referred to here is the power required to be input per unit weight in the process of no-load excitation. Furthermore, the apparent power and the aforementioned exciting current substantially represent similar or identical characteristics, and their relationship is shown in the following formula (1): VA / Kg = V ex × I ex / Kg (1)

其中Vex代表外加電壓,Kg代表鐵芯重量,此二者皆為定值。 Where V ex represents the applied voltage, and Kg represents the core weight, both of which are fixed values.

此處所稱之鐵損(W/Kg)為在無載激磁過程 中,單位重量鐵芯所產生的損耗。 The iron loss (W / Kg) referred to here is during the no-load excitation process. The loss per unit weight of iron core.

請參考圖1,其係根據本發明的一些實施例所述之電磁鋼片的製造方法的示意流程圖。在圖1的方法100中,步驟100先提供合金胚。在一些實施例中,此合金胚包含1.8重量百分比(wt.%)至2.5wt.%的矽、0.1wt.%至1.5wt.%的鋁,以及餘量的鐵。在一些實施例中,此合金胚可更包含不大於0.5wt.%之微量元素。 Please refer to FIG. 1, which is a schematic flowchart of a method for manufacturing an electromagnetic steel sheet according to some embodiments of the present invention. In the method 100 of FIG. 1, step 100 first provides an alloy embryo. In some embodiments, this alloy blank comprises 1.8 weight percent (wt.%) To 2.5 wt.% Silicon, 0.1 wt.% To 1.5 wt.% Aluminum, and the balance of iron. In some embodiments, the alloy embryo may further contain trace elements of not more than 0.5 wt.%.

此合金胚選用特定含量的矽和鋁,以減少電磁鋼片的鐵損值,和提高磁通密度,且特別是高磁場磁通密度(B50)。因此,倘若合金胚的矽含量小於1.8wt.%或鋁含量小於0.1wt.%,電磁鋼片的鐵損值過高。另一方面,倘若合金胚的矽含量大於2.5wt.%或鋁含量大於1.5wt.%,則電磁鋼片的磁通密度(B3和B50)皆不佳。 This alloy embryo uses a specific content of silicon and aluminum to reduce the iron loss value of the electromagnetic steel sheet and increase the magnetic flux density, especially the high magnetic field magnetic flux density (B 50 ). Therefore, if the silicon content of the alloy embryo is less than 1.8 wt.% Or the aluminum content is less than 0.1 wt.%, The iron loss value of the electromagnetic steel sheet is too high. On the other hand, if the silicon content of the alloy embryo is greater than 2.5 wt.% Or the aluminum content is greater than 1.5 wt.%, The magnetic flux density (B 3 and B 50 ) of the electromagnetic steel sheet is not good.

在一些實施例中,微量元素可包含不可避免的碳、錳、磷、硫等。較佳地,碳含量可例如不大於0.005wt.%(約30ppm),錳含量可例如不大於0.3wt.%,磷含量可例如不大於0.02wt.%,而硫含量可例如不大於0.005wt.%。 In some embodiments, trace elements may include unavoidable carbon, manganese, phosphorus, sulfur, and the like. Preferably, the carbon content may be, for example, not more than 0.005 wt.% (About 30 ppm), the manganese content may be, for example, not more than 0.3 wt.%, The phosphorus content may be, for example, not more than 0.02 wt.%, And the sulfur content may be, for example, not more than 0.005 wt. .%.

接下來,如步驟120所示,對合金胚進行熱軋製程,形成熱軋材。在一些實施例中,此熱軋製程可例如將合金胚加熱至1000℃至1200℃之再熱溫度。經熱軋後,完軋溫度可例如為約800℃至950℃。當此再熱溫度低於1000℃時,熱軋製程無法進行。另一方面,當此再熱溫度高於1200℃,合金胚中的析出物可能回溶、晶粒過度成 長,因而劣化鐵損值。此外,若上述完軋溫度過低,代表再熱溫度不足,無法達到預定裁減率。而若上述完軋溫度過高,代表再熱溫度過高,在實際操作上的可行性不高。在一些例子中,此熱軋製程的裁減率可例如大於99%。在又一些例子中,熱軋材的厚度可例如為1.8mm至2.5mm。在一些實施例中,熱軋製程可更包含在完軋後,進行盤捲步驟,並冷卻至室溫。此盤捲步驟的盤捲溫度可例如為550℃至750℃。 Next, as shown in step 120, a hot rolling process is performed on the alloy blank to form a hot rolled material. In some embodiments, this hot rolling process may, for example, heat the alloy billet to a reheating temperature of 1000 ° C to 1200 ° C. After hot rolling, the finish rolling temperature may be, for example, about 800 ° C to 950 ° C. When the reheating temperature is lower than 1000 ° C, the hot rolling process cannot be performed. On the other hand, when the reheating temperature is higher than 1200 ° C, the precipitates in the alloy embryo may be dissolved and the grains may be excessively formed. Long, thus deteriorating the iron loss value. In addition, if the above-mentioned finish rolling temperature is too low, it means that the reheat temperature is insufficient, and the predetermined reduction rate cannot be achieved. If the above-mentioned finish rolling temperature is too high, it means that the reheating temperature is too high, and the practical feasibility is not high. In some examples, the reduction rate of this hot rolling process may be, for example, greater than 99%. In still other examples, the thickness of the hot-rolled material may be, for example, 1.8 mm to 2.5 mm. In some embodiments, the hot rolling process may further include a coiling step after the rolling, and cooling to room temperature. The coiling temperature in this coiling step may be, for example, 550 ° C to 750 ° C.

接著,如步驟130所示,對熱軋材進行第一退火製程,形成退火材。在一些實施例中,此第一退火製程可例如於850℃至1150℃下進行50秒至300秒。倘若第一退火製程的溫度小於850℃或時間少於50秒,熱軋材中的晶粒過小,易使晶界有缺陷,造成與組織質地關聯性高的高磁場磁通密度(B50)劣化。另一方面,因製程限制,第一退火製程的溫度不宜高於1150℃或其時間不宜長於300秒。 Next, as shown in step 130, a first annealing process is performed on the hot-rolled material to form an annealed material. In some embodiments, the first annealing process may be performed at, for example, 850 ° C to 1150 ° C for 50 seconds to 300 seconds. If the temperature of the first annealing process is less than 850 ° C or the time is less than 50 seconds, the grains in the hot-rolled material are too small, which is likely to cause defects in the grain boundaries, resulting in a high magnetic field flux density (B 50 ) that is highly related to the texture of the structure. Degradation. On the other hand, due to process limitations, the temperature of the first annealing process should not be higher than 1150 ° C or the time should not be longer than 300 seconds.

在一些實施例,在退火前,此第一退火製程更包含解捲及升溫等步驟。在另一些實施例中,在退火後,此第一退火製程更包含降溫及酸洗等步驟。此處之酸洗可去除因前述熱軋製程而產生於鋼片表面的銹,利於後續冷軋製程的進行。在一些具體例子中,此第一退火製程可例如以連續退火酸洗線(Annealing & Pickling Line;APL)進行。 In some embodiments, before the annealing, the first annealing process further includes steps such as unwinding and heating. In other embodiments, after the annealing, the first annealing process further includes steps such as cooling and pickling. The pickling here can remove the rust generated on the surface of the steel sheet due to the aforementioned hot rolling process, which is beneficial to the subsequent cold rolling process. In some specific examples, this first annealing process may be performed by, for example, a continuous annealing pickling line (Annealing & Pickling Line; APL).

接下來,如步驟140所示,對退火材進行冷軋製程,形成冷軋材。在一些實施例中,此冷軋製程的裁減率可例如為不小於60%。在一些例子中,冷軋材的厚度可例如 為0.1mm至0.5mm。一般而言,此冷軋製程可在冷軋材中儲存應變能,以利於後續退火製程時的晶粒成長。因此,倘若冷軋製程的裁減率低於60%,無法使冷軋材獲得足夠的應變能,將致使退火再結晶的效果不佳、低磁場磁通密度(B3)劣化。在一些實施例中,方法100僅進行一次的第一退火製程和冷軋製程。 Next, as shown in step 140, a cold rolling process is performed on the annealed material to form a cold rolled material. In some embodiments, the reduction rate of the cold rolling process may be, for example, not less than 60%. In some examples, the thickness of the cold-rolled material may be, for example, 0.1 mm to 0.5 mm. Generally speaking, this cold rolling process can store strain energy in the cold rolled material to facilitate the grain growth during the subsequent annealing process. Therefore, if the reduction rate of the cold rolling process is less than 60%, sufficient cold energy cannot be obtained for the cold rolled material, which will result in poor annealing and recrystallization effect and low magnetic field density (B 3 ). In some embodiments, the method 100 performs the first annealing process and the cold rolling process only once.

然後,如步驟150所示,對冷軋材進行第二退火製程,以製得電磁鋼片。在一些實施例中,第二退火製程的溫度可為900℃至1000℃。在一些其他實施例中,第二退火製程可例如進行50秒至100秒。倘若第二退火製程的溫度低於900℃或時間少於50秒,晶粒成長不足(即尺寸不夠大),造成低磁場磁通密度(B3)不佳。另一方面,倘若第二退火製程的溫度高於1000℃或時間長於100秒,雖然晶粒可大幅成長,然而過大的晶粒將造成高磁場磁通量(B50)劣化。換言之,於本發明的製造方法中,低磁場磁通密度B3和高磁場磁通密度B50為互相權衡的二種特性,需調整適當的製程參數,才可使電磁鋼片兼具良好的此二性質。 Then, as shown in step 150, a second annealing process is performed on the cold-rolled material to obtain an electromagnetic steel sheet. In some embodiments, the temperature of the second annealing process may be 900 ° C to 1000 ° C. In some other embodiments, the second annealing process may be performed, for example, for 50 seconds to 100 seconds. If the temperature of the second annealing process is lower than 900 ° C. or the time is shorter than 50 seconds, the grain growth is insufficient (that is, the size is not large enough), resulting in poor low magnetic field magnetic flux density (B 3 ). On the other hand, if the temperature of the second annealing process is higher than 1000 ° C. or the time is longer than 100 seconds, although the crystal grains can grow significantly, excessively large crystal grains will cause high magnetic field magnetic flux (B 50 ) to deteriorate. In other words, in the manufacturing method of the present invention, the low magnetic field magnetic flux density B 3 and the high magnetic field magnetic flux density B 50 are two characteristics that are balanced with each other. The appropriate process parameters need to be adjusted to make the electromagnetic steel sheet both good These two properties.

在一些實施例中,第二退火製程更包含緩冷電磁鋼片。在一些例子中,可例如以不大於10℃/秒的冷卻速度,冷卻電磁鋼片。在又一些例子中,可例如以3℃/秒至10℃/秒的冷卻速度,冷卻電磁鋼片。此冷卻速度越慢,晶粒可成長越大,而電磁鋼片內的雜質和缺陷也較少。因此,越慢的冷卻速度可獲得越低的鐵損值和低磁場磁通密度B3In some embodiments, the second annealing process further includes a slow cooling electromagnetic steel sheet. In some examples, the electromagnetic steel sheet may be cooled, for example, at a cooling rate of not more than 10 ° C / second. In still other examples, the electromagnetic steel sheet may be cooled, for example, at a cooling rate of 3 ° C / second to 10 ° C / second. The slower the cooling rate, the larger the grains can grow, and the fewer impurities and defects in the electromagnetic steel sheet. Therefore, the slower the cooling rate, the lower the iron loss value and the low magnetic field flux density B 3 can be obtained.

在一些實施例中,利用方法100製得的電磁鋼片可例如具有不大於3.85W/Kg的鐵損值(W15/60)、不小於1.37T的低磁場磁通密度B3、不小於1.70T的高磁場磁通密度B50,以及不大於4.7VA/Kg的視在功率。當電磁鋼片具有上述性質時,此電磁鋼片進一步衝壓、疊積為鐵芯時,可符合鐵芯所需的性質。 In some embodiments, the electromagnetic steel sheet produced by the method 100 may have, for example, an iron loss value (W 15/60 ) of not more than 3.85 W / Kg, a low magnetic field magnetic flux density B 3 of not less than 1.37 T, and not less than High magnetic field density B 50 of 1.70T, and apparent power of not more than 4.7VA / Kg. When the electromagnetic steel sheet has the above-mentioned properties, when the electromagnetic steel sheet is further punched and stacked into an iron core, it can meet the required properties of the iron core.

本發明的一些態樣更提供一種鐵芯的製造方法。請參考圖2,其係根據本發明的一些實施例所繪示之鐵芯的製造方法之示意流程圖。如方法200之步驟210所示,首先提供利用前述方法所製得的電磁鋼片。 Some aspects of the present invention further provide a method for manufacturing an iron core. Please refer to FIG. 2, which is a schematic flowchart of a manufacturing method of an iron core according to some embodiments of the present invention. As shown in step 210 of method 200, first, an electromagnetic steel sheet prepared by the foregoing method is provided.

接下來,如步驟220所示,對此電磁鋼片進行衝壓製程(例如衝切),形成複數個鐵芯片。然後,如步驟230所示,疊積此些鐵芯片,以形成鐵芯。 Next, as shown in step 220, a stamping process (for example, punching) is performed on the electromagnetic steel sheet to form a plurality of iron chips. Then, as shown in step 230, these iron chips are stacked to form an iron core.

在一些實施例中,鐵芯可包括但不限於EI鐵芯、捲鐵芯、環形鐵芯、C型鐵芯或罐型鐵芯。可例如將此鐵芯應用於變壓器中。 In some embodiments, the core may include, but is not limited to, an EI core, a rolled core, a toroidal core, a C-type core, or a can-type core. This iron core can be used in transformers, for example.

在一些實施例中,方法200不包含應力消除退火製程。換言之,使用本發明之製造方法所製得的電磁鋼片,在應用為鐵芯時,可省略應力消除退火製程的工序,也可大幅降低應用此電磁鋼片的成本。 In some embodiments, the method 200 does not include a stress relief annealing process. In other words, when the electromagnetic steel sheet produced by the manufacturing method of the present invention is used as an iron core, the process of the stress relief annealing process can be omitted, and the cost of applying the electromagnetic steel sheet can be greatly reduced.

在一些實施例中,例如將電磁鋼片製為EI鐵芯。而在EI鐵芯的中心腳部尺寸為1.5英吋時,此EI鐵芯可具有不大於8W的鐵芯鐵損、不大於0.2Arms的激磁電流、不大於8.2VA/Kg的視在功率,以及不大於2.8W/Kg的鐵 芯單位重量鐵損。 In some embodiments, for example, an electromagnetic steel sheet is made as an EI core. When the size of the center leg of the EI core is 1.5 inches, the EI core can have an iron core loss of not more than 8W, an exciting current of not more than 0.2 Arms, and an apparent power of not more than 8.2VA / Kg. And iron no more than 2.8W / Kg Core iron loss per unit weight.

在另一些實施例中,在EI鐵芯的中心腳部尺寸為1.75英吋時,此EI鐵芯可具有不大於18W的鐵芯鐵損、不大於0.6Arms的激磁電流、不大於11.2VA/Kg的視在功率,以及不大於2.8W/Kg的鐵芯單位重量鐵損。 In other embodiments, when the center leg size of the EI core is 1.75 inches, the EI core may have an iron core loss of not more than 18W, an exciting current of not more than 0.6 Arms, and not more than 11.2VA / The apparent power of Kg, and the iron loss per unit weight of the core of not more than 2.8W / Kg.

以下分別以實施例及比較例說明本發明的電磁鋼片的製造方法的具體實行方式及其評價結果。 Hereinafter, specific examples of the manufacturing method of the electromagnetic steel sheet of the present invention and the evaluation results thereof will be described with examples and comparative examples.

製造電磁鋼片Manufacture of electromagnetic steel sheet

實施例1Example 1

將組成為2.5wt.%矽、0.1wt.%鋁和餘量鐵的合金胚(厚度為450mm),加熱至1000℃後,熱軋至厚度為2.5mm的熱軋材,其完軋溫度為800℃。接著,於1000℃下進行連續退火達60秒,並進行酸洗,形成退火材。然後,將退火材冷軋至0.5mm的厚度,形成冷軋材。之後,以980℃對冷軋材進行60秒(相當於線速為100mpm)的最終退火製程後,以8℃/秒的冷卻速度冷卻,以製得實施例1的全製程電磁鋼片。 An alloy blank (thickness: 450 mm) with a composition of 2.5 wt.% Silicon, 0.1 wt.% Aluminum, and the balance of iron was heated to 1000 ° C, and then hot-rolled to a hot-rolled material having a thickness of 2.5 mm. 800 ° C. Next, continuous annealing was performed at 1000 ° C. for 60 seconds, and pickling was performed to form an annealed material. Then, the annealed material was cold rolled to a thickness of 0.5 mm to form a cold rolled material. Thereafter, the cold-rolled material was subjected to a final annealing process at 980 ° C. for 60 seconds (corresponding to a line speed of 100 mpm), and then cooled at a cooling rate of 8 ° C./sec to obtain a full-process electromagnetic steel sheet of Example 1.

實施例2Example 2

將組成為1.8wt.%矽、0.5wt.%鋁和餘量鐵的合金胚(厚度為450mm),加熱至1000℃後,熱軋至厚度為2.5mm的熱軋材,其完軋溫度為800℃。接著,於900℃下進行連續退火達100秒,並進行酸洗,形成退火材。然後,將退火材冷軋至0.5mm的厚度,形成冷軋材。之後,以930℃對冷軋材進行60秒的最終退火製程後,以5℃/秒的冷卻 速度冷卻,以製得實施例2的電磁鋼片。 An alloy blank (thickness: 450 mm) with a composition of 1.8 wt.% Silicon, 0.5 wt.% Aluminum and the balance of iron was heated to 1000 ° C, and then hot-rolled to a hot-rolled material with a thickness of 2.5 mm. 800 ° C. Next, continuous annealing was performed at 900 ° C. for 100 seconds, and pickling was performed to form an annealed material. Then, the annealed material was cold rolled to a thickness of 0.5 mm to form a cold rolled material. After that, the cold-rolled material was subjected to a final annealing process at 930 ° C for 60 seconds, and then cooled at 5 ° C / sec. Speed cooling to obtain the electromagnetic steel sheet of Example 2.

比較例1Comparative Example 1

比較例1係使用與實施例1相似的製程條件進行。與實施例1不同的製程條件係列於表1,此處不另贅述。 Comparative Example 1 was performed using similar process conditions to Example 1. The series of process conditions different from those in Example 1 are shown in Table 1, and will not be repeated here.

比較例2Comparative Example 2

比較例2係使用與實施例2相似的製程條件進行。與實施例2不同的製程條件係列於表1,此處不另贅述。 Comparative Example 2 was performed using similar process conditions to Example 2. The series of process conditions different from those in Example 2 are shown in Table 1, and will not be repeated here.

如上表1可知,本發明實施例1和2使用規範內的矽和鋁含量,配合熱軋、第一退火製程、冷軋及第二退火製程(或稱最終退火製程)的特定參數,可製得預定磁特性的電磁鋼片。另一方面,比較例1和2的矽或鋁含量超出預定範圍,及/或使用範圍外的製程參數,故比較例1和2之電磁鋼片的低磁場磁通密度、高磁場磁通密度、鐵損值和視在功率無法完全符合預定的標準。不符合預定磁特性的此電磁鋼片若應用於鐵芯的製程中,而省略應力消除退火製程,則有鐵芯性質不佳的缺點。詳細請參下述實施例3至4及比較例3至8。 As can be seen from Table 1 above, in Examples 1 and 2 of the present invention, the silicon and aluminum contents in the specification are used, and specific parameters of hot rolling, first annealing process, cold rolling, and second annealing process (or final annealing process) can be used to produce An electromagnetic steel sheet having predetermined magnetic characteristics is obtained. On the other hand, the silicon or aluminum content of Comparative Examples 1 and 2 exceeds the predetermined range, and / or the process parameters are outside the use range. Therefore, the low magnetic field magnetic flux density and high magnetic field magnetic flux density of the electromagnetic steel sheets of Comparative Examples 1 and 2 , Iron loss value and apparent power cannot fully meet the predetermined standards. If the electromagnetic steel sheet that does not meet the predetermined magnetic characteristics is used in the manufacturing process of the iron core, and the stress relief annealing process is omitted, there is a disadvantage of poor core properties. For details, please refer to Examples 3 to 4 and Comparative Examples 3 to 8 below.

以電磁鋼片製造鐵芯Manufacturing iron cores from electromagnetic steel sheets

實施例3Example 3

實施例3為將實施例1的電磁鋼片,施予EI衝壓、鐵芯疊積並封裝入線所形成的半成品,其中此半成品的中心腳部尺寸為1.5英吋。對實施例3的入線半成品進行鐵芯鐵損(Pex;單位:W)、激磁電流(Iex;單位:Arms)、視在功率(單位:VA/Kg)和鐵芯單位重量鐵損(單位:W/Kg)等磁特性的量測。關於實施例3的各磁特性以及相對應的標準如表2所示。 Example 3 is a semi-finished product formed by applying the EI stamping, core stacking, and packaging into a wire of the electromagnetic steel sheet of Example 1. The center leg size of this semi-finished product is 1.5 inches. The core semi-finished product of Example 3 was subjected to core iron loss (P ex ; unit: W), exciting current (I ex ; unit: Arms), apparent power (unit: VA / Kg), and core core unit weight iron loss ( Unit: W / Kg). Table 2 shows the magnetic characteristics and corresponding standards of Example 3.

實施例4Example 4

實施例4為將實施例2的電磁鋼片,依照實施例3所施行的方法製成半成品,其中此半成品的中心腳部尺寸為1.75英吋。關於實施例4的各磁特性以及相對應的標準如表3所示。 Example 4 is a method of making the electromagnetic steel sheet of Example 2 into a semi-finished product according to the method implemented in Example 3. The center leg size of the semi-finished product is 1.75 inches. Table 3 shows the magnetic characteristics and corresponding standards of Example 4.

比較例3Comparative Example 3

比較例3為將比較例1的電磁鋼片,依照實施例3所施行的方法製成半成品,其中此半成品的中心腳部尺寸為1.5英吋。關於比較例3的各磁特性以及相對應的標準如表2所示。 In Comparative Example 3, the electromagnetic steel sheet of Comparative Example 1 was fabricated into a semi-finished product according to the method performed in Example 3. The size of the central leg portion of the semi-finished product was 1.5 inches. Table 2 shows the magnetic characteristics and corresponding standards of Comparative Example 3.

比較例4Comparative Example 4

比較例4使用與比較例3相似的方式進行,不同的是,比較例4的鐵芯製造過程更包含於鐵芯疊積與入線之間,額外進行應力消除退火製程。此應力消除退火製程的製程參數如下:以200℃/小時的升溫速度,加熱疊積的鐵芯 至750℃並持溫2小時;之後,以70℃/小時的降溫速度降溫至400℃;然後,額外通入氮氣並降溫至200℃出爐。關於比較例4的各磁特性以及相對應的標準如表2所示。 Comparative Example 4 is performed in a similar manner to Comparative Example 3, except that the manufacturing process of the core of Comparative Example 4 is further included between the core stacking and the wire entry, and an additional stress relief annealing process is performed. The process parameters of this stress relief annealing process are as follows: at a temperature rise rate of 200 ° C / hour, the laminated core is heated The temperature was maintained at 750 ° C for 2 hours; after that, the temperature was lowered to 400 ° C at a speed of 70 ° C / hour; then, additional nitrogen was passed in and the temperature was lowered to 200 ° C and the furnace was released. Table 2 shows the respective magnetic characteristics and corresponding standards of Comparative Example 4.

比較例5Comparative Example 5

比較例5的電磁鋼片係使用類似於實施例1的製造方法所製得,但比較例5的電磁鋼片並未進行最終退火製程,屬於半製程之電磁鋼片。將此電磁鋼片依照比較例4的方法製得半成品後,進行磁特性的測試。關於比較例5的各磁特性以及相對應的標準如表2所示。 The electromagnetic steel sheet of Comparative Example 5 was produced using a manufacturing method similar to that of Example 1, but the electromagnetic steel sheet of Comparative Example 5 was not subjected to the final annealing process, and belongs to a half-process electromagnetic steel sheet. After this electromagnetic steel sheet was made into a semi-finished product according to the method of Comparative Example 4, the magnetic characteristics were tested. Table 2 shows the magnetic characteristics and corresponding standards of Comparative Example 5.

比較例6Comparative Example 6

比較例6為將比較例2的電磁鋼片,依照實施例4所施行的方法製成半成品,其中此半成品的中心腳部尺寸為1.75英吋。關於比較例6的各磁特性以及相對應的標準如表3所示。 Comparative Example 6 is a semi-finished product made of the electromagnetic steel sheet of Comparative Example 2 according to the method performed in Example 4, wherein the central leg size of the semi-finished product is 1.75 inches. Table 3 shows the respective magnetic characteristics and corresponding standards of Comparative Example 6.

比較例7Comparative Example 7

比較例7使用與比較例6相似的方式進行,不同的是,比較例7的鐵芯製造過程更包含於鐵芯疊積與入線之間,額外進行應力消除退火製程。此應力消除退火製程的製程參數如下:以200℃/小時的升溫速度,加熱疊積的鐵芯至750℃並持溫2小時,之後以70℃/小時的降溫速度降溫至400℃。然後,額外通入氮氣並降溫至200℃出爐。關於比較例7的各磁特性以及相對應的標準如表3所示。 Comparative Example 7 is performed in a similar manner to Comparative Example 6, except that the manufacturing process of the core of Comparative Example 7 is further included between the core stacking and the wire entry, and an additional stress relief annealing process is performed. The process parameters of this stress relief annealing process are as follows: at a temperature increase rate of 200 ° C / hour, the laminated iron core is heated to 750 ° C and held at a temperature for 2 hours, and then cooled to 70 ° C / hour and reduced to 400 ° C. Then, additional nitrogen was passed in and the temperature was lowered to 200 ° C and the furnace was released. Table 3 shows the respective magnetic characteristics and corresponding standards of Comparative Example 7.

比較例8Comparative Example 8

比較例8的電磁鋼片係使用類似於實施例2的 製造方法所製得,但比較例8的電磁鋼片並未進行最終退火製程,屬於半製程之電磁鋼片。將此電磁鋼片依照比較例7的方法製得半成品後,進行磁特性的測試。關於比較例8的各磁特性以及相對應的標準如表3所示。 The electromagnetic steel sheet of Comparative Example 8 is similar to that of Example 2. The electromagnetic steel sheet obtained by the manufacturing method, but the electromagnetic steel sheet of Comparative Example 8 is not subjected to the final annealing process, and belongs to a half-process electromagnetic steel sheet. After this electromagnetic steel sheet was made into a semi-finished product according to the method of Comparative Example 7, the magnetic characteristics were tested. Table 3 shows the respective magnetic characteristics and corresponding standards of Comparative Example 8.

根據上表2及表3所示,由實施例1和2的電磁鋼片所製得的鐵芯(實施例3和4),在應用端不需進行應力消除退火,即可達到應用時需符合的磁特性標準。另一方面,由比較例1和2的電磁鋼片所製得的鐵芯,若未進行應力消除退火,如比較例3和6所示,則無法符合應用端的各個磁特 性標準。對應用端而言,雖然比較例4和7可符合其標準,但必須額外進行應力消除退火製程,造成應用端成本增加。此外,倘若使用未進行最終退火製程的電磁鋼片(如比較5和8)進行鐵芯的製作,也需進行應力消除退火,方可達到應用端規定的標準。 According to Table 2 and Table 3 above, the iron cores prepared from the electromagnetic steel sheets of Examples 1 and 2 (Examples 3 and 4) do not require stress relief annealing at the application end, and can meet the requirements of the application. Compliant magnetic characteristics standards. On the other hand, the iron cores produced from the electromagnetic steel sheets of Comparative Examples 1 and 2 cannot meet the magnetic characteristics of the application side if stress relief annealing is not performed, as shown in Comparative Examples 3 and 6. Sexual standards. For the application side, although Comparative Examples 4 and 7 can meet its standards, an additional stress relief annealing process must be performed, resulting in an increase in the cost of the application side. In addition, if an electromagnetic steel sheet (such as comparisons 5 and 8) is not used for the final iron core manufacturing for the iron core, stress relief annealing is also required in order to meet the standards specified at the application end.

應用本發明的電磁鋼片的製造方法,藉由調整合金胚組成、控制最終熱退火製程的溫度及緩冷速度,達到使晶粒成長、晶界面積降低、差排和殘留應力減少,以使低磁場磁通密度上升的效果。據此,可使所製得的電磁鋼片在製成鐵芯後,不需額外進行應力消除退火,即可達到鐵芯之磁特性的預定標準,以降低應用此電磁鋼片者的成本。 By applying the manufacturing method of the electromagnetic steel sheet of the present invention, by adjusting the composition of the alloy embryo, controlling the temperature and slow cooling rate of the final thermal annealing process, the growth of the grains, the reduction of the crystal interfacial area, the reduction of the differential discharge, and the residual stress are achieved so that Effect of low magnetic field magnetic flux density increase. According to this, after the manufactured electromagnetic steel sheet is made into an iron core, a predetermined standard of magnetic characteristics of the iron core can be achieved without additional stress relief annealing, so as to reduce the cost of those who apply the electromagnetic steel sheet.

雖然本發明已以實施方式揭露如上,然其並非用以限定本發明,在本發明所屬技術領域中任何具有通常知識者,在不脫離本發明之精神和範圍內,當可作各種之更動與潤飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。 Although the present invention has been disclosed as above in the embodiments, it is not intended to limit the present invention. Any person with ordinary knowledge in the technical field to which the present invention pertains can make various changes and modifications without departing from the spirit and scope of the present invention. Retouching, so the scope of protection of the present invention shall be determined by the scope of the attached patent application.

Claims (8)

一種電磁鋼片的製造方法,包含:提供一合金胚,該合金胚包含:1.8重量百分比(wt.%)至2.5wt.%的矽;0.1wt.%至1.5wt.%的鋁;以及餘量的鐵;對該合金胚進行一熱軋製程,形成一熱軋材,其中該熱軋製程的一再熱溫度為1000℃至1200℃,但不包含1200℃;對該熱軋材進行一第一退火製程,形成一退火材,其中該第一退火製程係於850℃至1150℃下進行;對該退火材進行一冷軋製程,形成一冷軋材,其中該冷軋製程之一裁減率不小於60%;以及對該冷軋材進行一第二退火製程,以製得一電磁鋼片,其中該第二退火製程係於900℃至1000℃下進行50秒至100秒,並以不大於10℃/秒的冷卻速度冷卻。 A method for manufacturing an electromagnetic steel sheet, comprising: providing an alloy embryo, the alloy embryo comprising: 1.8 weight percent (wt.%) To 2.5 wt.% Silicon; 0.1 wt.% To 1.5 wt.% Aluminum; and A hot rolling process of the alloy blank to form a hot rolled material, wherein the reheating temperature of the hot rolling process is 1000 ° C to 1200 ° C, but does not include 1200 ° C; An annealing process forms an annealed material, wherein the first annealing process is performed at 850 ° C to 1150 ° C; a cold rolling process is performed on the annealed material to form a cold rolled material, wherein a reduction rate of one of the cold rolling processes Not less than 60%; and a second annealing process is performed on the cold-rolled material to obtain an electromagnetic steel sheet, wherein the second annealing process is performed at 900 ° C to 1000 ° C for 50 seconds to 100 seconds, and Cooling at a cooling rate greater than 10 ° C / sec. 如申請專利範圍第1項所述之電磁鋼片的製造方法,其中該第一退火製程係進行50秒至300秒。 The method for manufacturing an electromagnetic steel sheet according to item 1 of the scope of patent application, wherein the first annealing process is performed for 50 seconds to 300 seconds. 如申請專利範圍第1項所述之電磁鋼片的製造方法,其中該第一退火製程更包含於退火後,進行一酸洗步驟。 The method for manufacturing an electromagnetic steel sheet according to item 1 of the scope of the patent application, wherein the first annealing process further includes an pickling step after annealing. 如申請專利範圍第1項所述之電磁鋼片的 製造方法,其中該第一退火製程和該冷軋製程係分別進行一次。 The electromagnetic steel sheet as described in the first patent application The manufacturing method, wherein the first annealing process and the cold rolling process are performed once respectively. 如申請專利範圍第1項所述之電磁鋼片的製造方法,其中該熱軋製程具有800℃至950℃的一完軋溫度。 The method for manufacturing an electromagnetic steel sheet according to item 1 of the scope of the patent application, wherein the hot rolling process has a finishing temperature of 800 ° C to 950 ° C. 如申請專利範圍第5項所述之電磁鋼片的製造方法,其中完軋後,該熱軋製程更包含一盤捲步驟,該盤捲步驟之一溫度為550℃至750℃。 According to the manufacturing method of the electromagnetic steel sheet described in item 5 of the patent application scope, after the rolling, the hot rolling process further includes a coiling step, and one of the coiling steps has a temperature of 550 ° C to 750 ° C. 一種電磁鋼片,其係由如申請專利範圍第1至6項任一項所述之電磁鋼片的製造方法所製得,其中該電磁鋼片具有不大於3.85W/Kg的鐵損值(W15/60)、不小於1.37T的磁通密度B3、不小於1.70T的磁通密度B50,以及不大於4.7VA/Kg的視在功率。 An electromagnetic steel sheet is produced by the method for manufacturing an electromagnetic steel sheet according to any one of claims 1 to 6, wherein the electromagnetic steel sheet has an iron loss value of not more than 3.85 W / Kg ( W 15/60 ), a magnetic flux density B 3 of not less than 1.37T, a magnetic flux density B 50 of not less than 1.70T, and an apparent power of not more than 4.7VA / Kg. 一種鐵芯的製造方法,包含:提供如申請專利範圍第7項所述之電磁鋼片;對該電磁鋼片進行一衝壓製程,形成複數個鐵芯片;疊積該些鐵芯片,形成一鐵芯;以及封裝該鐵芯,其中該鐵芯的該製造方法排除進行一應力消除退火製程。 A method for manufacturing an iron core includes: providing an electromagnetic steel sheet as described in item 7 of the scope of patent application; performing a stamping process on the electromagnetic steel sheet to form a plurality of iron chips; stacking the iron chips to form an iron A core; and packaging the core, wherein the manufacturing method of the core excludes performing a stress relief annealing process.
TW107141316A 2018-11-20 2018-11-20 Electromagnetic steel sheet, method of forming the same and method of forming ferrite core TWI673370B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
TW107141316A TWI673370B (en) 2018-11-20 2018-11-20 Electromagnetic steel sheet, method of forming the same and method of forming ferrite core

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
TW107141316A TWI673370B (en) 2018-11-20 2018-11-20 Electromagnetic steel sheet, method of forming the same and method of forming ferrite core

Publications (2)

Publication Number Publication Date
TWI673370B true TWI673370B (en) 2019-10-01
TW202020183A TW202020183A (en) 2020-06-01

Family

ID=69023453

Family Applications (1)

Application Number Title Priority Date Filing Date
TW107141316A TWI673370B (en) 2018-11-20 2018-11-20 Electromagnetic steel sheet, method of forming the same and method of forming ferrite core

Country Status (1)

Country Link
TW (1) TWI673370B (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP4353851A4 (en) * 2021-07-05 2024-12-25 JFE Steel Corporation NON-ORIENTED ELECTRICAL STEEL SHEET AND PROCESS FOR MANUFACTURING THE SAME
TWI817398B (en) * 2022-03-18 2023-10-01 中國鋼鐵股份有限公司 Electrical steel sheet and method for producing the same

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI325893B (en) * 2005-02-23 2010-06-11 Nippon Steel Corp Non-oriented electrical steel sheet excellent in magnetic properties in rolling direction and method of production of same
TWI487796B (en) * 2012-10-12 2015-06-11 China Steel Corp Non - directional electromagnetic strip annealing method
TWI567208B (en) * 2014-12-11 2017-01-21 杰富意鋼鐵股份有限公司 Stainless steel and its manufacturing method

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI325893B (en) * 2005-02-23 2010-06-11 Nippon Steel Corp Non-oriented electrical steel sheet excellent in magnetic properties in rolling direction and method of production of same
TWI487796B (en) * 2012-10-12 2015-06-11 China Steel Corp Non - directional electromagnetic strip annealing method
TWI567208B (en) * 2014-12-11 2017-01-21 杰富意鋼鐵股份有限公司 Stainless steel and its manufacturing method

Also Published As

Publication number Publication date
TW202020183A (en) 2020-06-01

Similar Documents

Publication Publication Date Title
JP7066782B2 (en) Manufacturing method of tin-containing non-directional silicon steel sheet, obtained steel sheet and use of the steel sheet
JP5724824B2 (en) Method for producing non-oriented electrical steel sheet with good magnetic properties in rolling direction
JP6098772B2 (en) Method for producing grain-oriented electrical steel sheet
RU2537628C1 (en) Production of texture sheets from electrical steel
US20150170812A1 (en) Manufacturing method of grain-oriented electrical steel sheet
JP6260513B2 (en) Method for producing grain-oriented electrical steel sheet
WO2013058239A1 (en) Oriented electromagnetic steel sheet and method for manufacturing same
JP7174053B2 (en) Bidirectional electrical steel sheet and manufacturing method thereof
WO2014049770A1 (en) Process for producing grain-oriented electromagnetic steel sheet
WO2014129034A1 (en) Production method for semi-processed non-oriented electromagnetic steel sheet exhibiting superior magnetic properties
JP2017101311A (en) Manufacturing method of oriented electromagnetic steel sheet
JP5831435B2 (en) Method for producing grain-oriented electrical steel sheets with excellent magnetic properties
WO2016024511A1 (en) Non-oriented electromagnetic steel sheet having excellent magnetic characteristics
TWI673370B (en) Electromagnetic steel sheet, method of forming the same and method of forming ferrite core
KR102428115B1 (en) Method for manufacturing orientied electrical steel sheet
JP6225759B2 (en) Method for producing grain-oriented electrical steel sheet
KR101677447B1 (en) Non-orientied electrical steel sheet and method for manufacturing the same
TWI635188B (en) Non-oriented electromagnetic steel sheet and method of forming the same
JP2015212403A (en) Method for manufacturing nonoriented electromagnetic steel sheet
JP2023089089A (en) Grain-oriented electrical steel sheet and manufacturing method thereof
JP5712626B2 (en) Method for producing grain-oriented electrical steel sheet
TWI665311B (en) Non-oriented electrical steel coil and method of forming the same
JP2017186587A (en) Hot-rolled sheet for unidirectional electrical steel sheet, method for producing the same, and method for producing the unidirectional electrical steel sheet
KR100940719B1 (en) Method for manufacturing non-oriented electrical steel sheet having excellent magnetic flux density characteristics after stress relief annealing
JP2014173103A (en) Method of producing grain-oriented magnetic steel sheet