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TWI667804B - Solar cell cell manufacturing method - Google Patents

Solar cell cell manufacturing method Download PDF

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Publication number
TWI667804B
TWI667804B TW106132378A TW106132378A TWI667804B TW I667804 B TWI667804 B TW I667804B TW 106132378 A TW106132378 A TW 106132378A TW 106132378 A TW106132378 A TW 106132378A TW I667804 B TWI667804 B TW I667804B
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Taiwan
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layer
solar cell
semiconductor substrate
insulating layer
electrode
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TW106132378A
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Chinese (zh)
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TW201817027A (en
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鈴木快
大賀一彦
藤原雅宏
友松優衣
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日商石原化學股份有限公司
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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10FINORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
    • H10F71/00Manufacture or treatment of devices covered by this subclass
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10FINORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
    • H10F77/00Constructional details of devices covered by this subclass
    • H10F77/20Electrodes
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10FINORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
    • H10F77/00Constructional details of devices covered by this subclass
    • H10F77/30Coatings
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Photovoltaic Devices (AREA)

Abstract

本發明係提供一種步驟簡略、量產性高且不需要揮發性高的有機溶劑使環境負荷小之太陽電池胞之製造方法。一種太陽電池胞之製造方法,其特徵係具備:將利用活性能量射線(active energy ray)硬化的液狀樹脂利用印刷法膜狀地塗敷到半導體基板(1)主面之中一部分的領域,形成由液狀樹脂所構成且能形成絕緣層(2)的圖案之樹脂層(5)之印刷步驟;對樹脂層(5)照射活性能量射線使液狀樹脂硬化,在半導體基板(1)主面上,形成由液狀樹脂的硬化物所構成的絕緣層(2)之硬化步驟:與將連接於利用開口部(2a)從絕緣層(2)露出的半導體基板(1)的露出面之電極(3)利用電鍍法形成於絕緣層(2)的開口部(2a)內之電鍍步驟。The present invention provides a method for producing a solar cell having a simple step, high mass productivity, and no need for an organic solvent having high volatility to make the environmental load small. A method for producing a solar cell, characterized in that a liquid resin which is cured by an active energy ray is applied to a field of a part of a main surface of a semiconductor substrate (1) by a printing method. a printing step of forming a resin layer (5) composed of a liquid resin and capable of forming a pattern of the insulating layer (2); irradiating the resin layer (5) with an active energy ray to cure the liquid resin, and the main layer of the semiconductor substrate (1) a step of curing the insulating layer (2) formed of a cured product of a liquid resin on the surface: an exposed surface of the semiconductor substrate (1) connected to the insulating layer (2) by the opening (2a) The electrode (3) is formed by electroplating in the opening portion (2a) of the insulating layer (2).

Description

太陽電池胞之製造方法Solar cell cell manufacturing method

[0001] 本發明係有關太陽電池胞之製造方法。[0001] The present invention relates to a method of manufacturing a solar cell.

[0002] 習知為採用照相製版技術及電鍍法之太陽電池胞之製造方法。例如在專利文獻1,揭示一種利用旋轉塗布法、噴霧法、浸漬法等將液體狀的光硬化性樹脂塗敷到矽基板主面的全領域形成樹脂層,對樹脂層的指定領域選擇性地照射光使指定領域的光硬化性樹脂硬化之方法。由於不被光照射的領域的光硬化性樹脂不會硬化,如將未硬化的光硬化性樹脂用丙酮等有機溶劑去除,就會圖案形成而形成設置開口部之絕緣層。接著,以具有開口部之絕緣層作為遮罩並實施電鍍,在露出於開口部內的導電膜層上形成電極時,得到太陽電池胞。   然而,專利文獻1所揭示之太陽電池胞之製造方法,由於有介著光罩對樹脂層的指定領域選擇性地照射光之必要性、或將未硬化的光硬化性樹脂用有機溶劑去除之必要性,而存在步驟繁雜且量產性並不足夠之問題點。此外,由於使用揮發性高的有機溶劑,也有環境負荷大之問題點。 [先前技術文獻] [專利文獻]   [0003] [專利文獻1] 國際公開第2012/029847號公報[0002] A method of manufacturing a solar cell using a photolithography technique and an electroplating method is known. For example, Patent Document 1 discloses a method of forming a resin layer by applying a liquid photocurable resin to the entire surface of the main surface of a tantalum substrate by a spin coating method, a spray method, a dipping method, or the like, and selectively selecting a field of the resin layer. A method of irradiating light to harden a photocurable resin in a specified field. Since the photocurable resin in the field which is not irradiated with light is not cured, if the uncured photocurable resin is removed with an organic solvent such as acetone, an insulating layer having an opening is formed by patterning. Next, electroplating is performed by using an insulating layer having an opening as a mask, and when an electrode is formed on the conductive film layer exposed in the opening, a solar cell is obtained. However, in the method for producing a solar cell disclosed in Patent Document 1, the photomask is selectively irradiated with light in a predetermined region of the resin layer, or the uncured photocurable resin is removed by an organic solvent. Necessity, there are problems with complicated steps and mass production is not enough. In addition, due to the use of highly volatile organic solvents, there is also a problem of a large environmental load. [Prior Art Document] [Patent Document] [0003] [Patent Document 1] International Publication No. 2012/029847

[發明所欲解決之課題]   [0004] 於是,本發明之課題係解決上述之類的從前技術所具有的問題點,提供一種步驟簡略、量產性高且不需要揮發性高的有機溶劑使環境負荷小之太陽電池胞之製造方法。 [供解決課題之手段]   [0005] 為了解決前述課題,本發明之一態樣係如以下之[1]~[11]。   [1] 一種太陽電池胞之製造方法,係具備半導體基板、被形成在前述半導體基板主面上之絕緣層、與連接於前述半導體基板之電極,前述絕緣層具有開口部,前述電極配置在前述開口部內、並連接於利用前述開口部從前述絕緣層露出的前述半導體基板的露出面之太陽電池胞之製造方法,   其特徵係具備:將利用活性能量射線(active energy ray)硬化的液狀樹脂利用印刷法膜狀地塗敷到前述半導體基板主面之中一部分的領域,形成由前述液狀樹脂所構成且能形成前述絕緣層的圖案之樹脂層之印刷步驟;   對前述樹脂層照射活性能量射線使前述液狀樹脂硬化,在前述半導體基板主面上,形成由前述液狀樹脂的硬化物所構成的前述絕緣層之硬化步驟:   與將連接於前述半導體基板的露出面之前述電極利用電鍍法形成於前述絕緣層的前述開口部內之電鍍步驟。   [0006] [2] 如[1]記載之太陽電池胞之製造方法,其中,前述印刷法係包含網版印刷法。   [3] 如[1]或[2]記載之太陽電池胞之製造方法,其中,前述液狀樹脂於25℃下之黏度係1Pa・s以上200Pa・s以下。   [4] 如[1]~[3]之任一項記載之太陽電池胞之製造方法,其中,前述絕緣層的厚度係5μm以上100μm以下。   [0007] [5] 如[1]~[4]之任一項記載之太陽電池胞之製造方法,其中,前述電鍍法係電解電鍍法或無電解電鍍法。   [6] 如[1]~[5]之任一項記載之太陽電池胞之製造方法,其中,前述電極,係由銅、鎳、錫、銀、鈷、鋅、鈀、銦、及該等的合金之中至少1種所構成。   [0008] [7] 如[1]~[6]之任一項記載之太陽電池胞之製造方法,其中,前述電極的厚度係0.1μm以上100μm以下。   [8] 如[1]~[7]之任一項記載之太陽電池胞之製造方法,其中,前述電極係由1層金屬膜或被層積之複數金屬膜所構成。   [0009] [9] 如[1]~[8]之任一項記載之太陽電池胞之製造方法,其中,在前述硬化步驟,對前述樹脂層分複數階段照射前述活性能量射線,使前述液狀樹脂分複數階段硬化。   [10] 如[9]記載之太陽電池胞之製造方法,其中,在前述活性能量射線的第1階段的照射所使用之前述活性能量射線的光源係LED燈。   [11] 如[1]~[10]之任一項記載之太陽電池胞之製造方法,其中,在前述硬化步驟,前述液狀樹脂硬化時之前述半導體基板的溫度係200℃以下。 [發明之效果]   [0010] 關於本發明之太陽電池胞之製造方法,係步驟簡略、量產性高且不需要揮發性高的有機溶劑使環境負荷小。[Problems to be Solved by the Invention] Accordingly, the problem of the present invention is to solve the problems of the prior art described above, and to provide an organic solvent which is simple in steps, high in mass productivity, and which does not require high volatility. A method for manufacturing a solar cell with a small environmental load. [Means for Solving the Problem] [0005] In order to solve the above problems, one aspect of the present invention is as follows [1] to [11]. [1] A method for producing a solar cell, comprising: a semiconductor substrate; an insulating layer formed on a main surface of the semiconductor substrate; and an electrode connected to the semiconductor substrate, wherein the insulating layer has an opening, and the electrode is disposed in the foregoing a method for producing a solar cell in an opening and connected to an exposed surface of the semiconductor substrate exposed from the insulating layer by the opening, characterized in that the liquid resin is cured by active energy ray a printing step of applying a resin layer to a region of a part of the main surface of the semiconductor substrate by a printing method to form a resin layer composed of the liquid resin and capable of forming a pattern of the insulating layer; and irradiating the resin layer with active energy The liquid resin is cured by the ray, and a step of curing the insulating layer composed of the cured product of the liquid resin is formed on the main surface of the semiconductor substrate: and the electrode is connected to the exposed surface of the semiconductor substrate by electroplating Formed in the aforementioned opening portion of the insulating layer Electroplating step. [2] The method for producing a solar cell according to [1], wherein the printing method comprises a screen printing method. [3] The method for producing a solar cell according to the above [1], wherein the viscosity of the liquid resin at 25 ° C is 1 Pa·s or more and 200 Pa·s or less. [4] The method for producing a solar cell according to any one of [1] to [3] wherein the thickness of the insulating layer is 5 μm or more and 100 μm or less. [5] The method for producing a solar cell according to any one of [1] to [4] wherein the plating method is an electrolytic plating method or an electroless plating method. [6] The method for producing a solar cell according to any one of [1] to [5] wherein the electrode is made of copper, nickel, tin, silver, cobalt, zinc, palladium, indium, or the like. At least one of the alloys is composed of. [7] The method for producing a solar cell according to any one of [1] to [6] wherein the thickness of the electrode is 0.1 μm or more and 100 μm or less. [8] The method for producing a solar cell according to any one of [1] to [7] wherein the electrode is composed of a single metal film or a plurality of laminated metal films. [9] The method for producing a solar cell according to any one of [1] to [8] wherein, in the curing step, the active energy ray is irradiated to the resin layer at a plurality of stages to form the liquid The resin is hardened in a plurality of stages. [10] The method for producing a solar cell according to [9], wherein the light source of the active energy ray used in the first stage of the active energy ray is an LED lamp. [11] The method for producing a solar cell according to any one of the above aspects, wherein, in the curing step, the temperature of the semiconductor substrate when the liquid resin is cured is 200 ° C or lower. [Effects of the Invention] The method for producing a solar cell of the present invention is characterized in that the steps are simple, the mass productivity is high, and the organic solvent having high volatility is not required, so that the environmental load is small.

[0012] 在以下說明本發明之一實施型態。又,由於各圖式為模式地描繪之圖,而有各構造的尺寸比例等在圖示與現物上相異之場合,或有在各圖式間相異之場合。   [0013] [第一實施型態]   圖1~圖3所示之第一實施型態之太陽電池胞,在受光面(圖1之上側的面)及受光面的相反側之面即背面(圖1之下側的面)具備匯流條(bus bar)電極31及指狀電極32。亦即,在第一實施型態之太陽電池胞的受光面,如圖2所示,配置直線狀的匯流條電極31,同時把直線狀的指狀電極32配置成與匯流條電極31正交。在第一實施型態之太陽電池胞的背面,也如圖3所示,配置直線狀的匯流條電極31,同時把直線狀的指狀電極32配置成與匯流條電極31正交。   [0014] 此外,第一實施型態之太陽電池胞,係具備半導體基板1、被形成在半導體基板1兩主面上之光透過性的絕緣層2(受光面側及背面側)、與連接於半導體基板1之電極3(受光面側及背面側)。2層絕緣層2(受光面側及背面側),係分別具有開口部2a(受光面側及背面側)。又,本發明之「開口部」,係意味在絕緣層2、後述之樹脂層5等各種層構成該層之材料自受光面側直到背面側於厚度方向貫通而不存在之部分(例如,於厚度方向貫通絕緣層2、樹脂層5等層之貫通孔),並不包含構成該層之材料存在於自受光面側直到背面側的一部分之凹窪部(例如有底穴)。   [0015] 電極3(受光面側及背面側)係配置在開口部2a(受光面側及背面側)內,連接於利用開口部2a(受光面側及背面側)從絕緣層2(受光面側及背面側)露出的半導體基板1的露出面,分別在受光面及背面利用電極3構成上述之匯流條電極31及指狀電極32。   [0016] 如圖1所示,半導體基板1,係具備:被稱作紋理的凹凸構造形成在兩主面之n型單晶矽基板11、被層積在n型單晶矽基板11兩主面上之i型非結晶矽層12(受光面側及背面側)、被層積在受光面側的i型非結晶矽層12上之p型非結晶矽層13、被層積在背面側的i型非結晶矽層12上之n型非結晶矽層14、與分別被層積在p型非結晶矽層13及n型非結晶矽層14上之透明導電膜層15(受光面側及背面側)。   [0017] 配置在開口部2a內之電極3,係利用開口部2a而被連接於從絕緣層2露出的半導體基板1的露出面、亦即透明導電膜層15。在第一實施型態由於在半導體基板1的最表層形成透明導電膜層15,所以利用開口部2a露出的半導體基板1的露出面係透明導電膜層15的表面,而在其他種類的層被形成在最表層之場合則是其最表層的表面為露出面。   [0018] 電極3,係由利用電鍍法被形成的金屬膜而構成。在圖1所示之第一實施型態之太陽電池胞,電極3,係利用被層積3層的金屬膜而構成。亦即,在透明導電膜層15上被層積鎳鍍層3a、在鎳鍍層3a上被層積銅鍍層3b、在銅鍍層3b上被層積錫鍍層3c。   [0019] 又,在圖1之例,利用被層積3層的金屬膜構成電極3,但金屬膜的層積數並不以3層為限,可以是2層抑或4層以上。此外,電極3,也可以是由1層金屬膜構成。   透明導電膜層15的表面,因下層的n型單晶矽基板11的紋理之影響作成凹凸狀,但由於電極3(鎳鍍層3a)被形成為完全地接觸在透明導電膜層15的凹凸狀表面,所以透明導電膜層15與電極3(鎳鍍層3a)之密貼性高,保持低的接觸電阻。   [0020] 其次,邊參照圖1及圖4~圖7邊說明第一實施型態之太陽電池胞之製造方法。   首先,將添加任意不純物之被稱作鑄錠之單晶矽塊切片,切成厚度100μm以上200μm以下的板狀物。接著,將該板狀物在基礎洗淨之後浸漬於氫氧化鈉溶液、氫氧化鉀溶液等之鹼性溶液,在其表面不規則地形成被稱作紋理之多數個角錐形狀凹凸,作成n型單晶矽基板11。角錐形狀凹凸的高低差最大20μm,具有減低射入的光的反射之作用、與促進太陽電池胞內的光散射之作用。   [0021] 又,在n型單晶矽基板11表面被形成的角錐形狀凹凸的高度、大小、形狀等,可以是全部大致相同、抑或不一致。此外,可以具有相鄰接的凹凸的一部分重合之構造,抑或重合部分不存在而凹凸為全部獨立。凹凸的頂部或底部可以作成尖銳,抑或圓潤。   [0022] 其次,在對n型單晶矽基板11施予RCA洗淨(利用含有氨及過氧化氫的水溶液所致之有機污染物或異物去除、與利用含有氯化氫及過氧化氫的水溶液所致之金屬污染物去除)等洗淨處理之後,利用氟酸水溶液去除表面氧化膜。接著,利用電漿CVD法(援用電漿之化學氣相沉積法),在n型單晶矽基板11的受光面側的主面上形成i型非結晶矽層12,再在其上形成p型非結晶矽層13,同時,在n型單晶矽基板11的背面側的主面上形成形成i型非結晶矽層12,再在其上形成n型非結晶矽層14。   [0023] 又,i型非結晶矽層12,係使用矽烷、氫、碳酸氣體(二氧化碳)等反應氣體以固定的堆積速度進行成膜。p型非結晶矽層13,係使用矽烷、氫、二硼烷等反應氣體以固定的堆積速度進行成膜。n型非結晶矽層14,係使用矽烷、氫、磷化氫(phosphine)等反應氣體以固定的堆積速度進行成膜。i型非結晶矽層12、p型非結晶矽層13、及n型非結晶矽層14之膜厚,可以作成5nm以上20nm以下。   [0024] 利用電漿CVD法之成膜時,最好是將n型單晶矽基板11的溫度維持在220℃以下。將n型單晶矽基板11的溫度維持在220℃以下的話,則在利用電漿CVD法之成膜時不易發生性能劣化,容易得到優良的發電性能之太陽電池胞。   [0025] i型非結晶矽層12、p型非結晶矽層13、及n型非結晶矽層14,可以是分別利用1種非晶質半導體來構成、抑或利用組合2種以上非晶質半導體來構成。作為非晶質半導體,可以舉出非晶質矽、非晶質碳化矽、非晶質矽鍺等,但不限於該等,使用其他含有矽之非晶質半導體也可以。   [0026] 然後,利用濺鍍法或離子鍍法,在p型非結晶矽層13及n型非結晶矽層14上分別形成透明導電膜層15(受光面側及背面側),而得到半導體基板1(參照圖4)。透明導電膜層15(受光面側及背面側),係由例如銦錫氧化物(ITO)所構成,其厚度係例如70nm以上100nm以下。   [0027] 透明導電膜層15(受光面側及背面側)的成膜,一般上係利用物理氣相沉積法(PVD)進行,但並不限於PVD,可以採用濺鍍、離子鍍、電子束蒸鍍、真空蒸鍍等物理蒸鍍法,或常壓CVD法、減壓CVD法、電漿CVD法等化學蒸鍍法。   [0028] 又,作為構成透明導電膜層15之材料,ITO之外,可以使用銦鎢氧化物(IWO)、銦鋅氧化物(IZO)、銦鎵鋅氧化物(IGZO)、鋁鋅氧化物(AZO)等金屬氧化物。   [0029] 其次,在上述作法得到的半導體基板1的兩主面上,以以下方式形成絕緣層2(受光面側及背面側)。首先,如圖5所示,將利用活性能量射線(active energy ray)硬化的液狀樹脂、利用印刷法膜狀地塗敷到半導體基板1主面之中一部分的領域,形成由液狀樹脂所構成之樹脂層5(印刷步驟)。   [0030] 絕緣層2,由於具有開口部2a,而有必要以在利用活性能量射線使樹脂層5硬化作成絕緣層2時在絕緣層2形成開口部2a之方式,將可以形成具有開口部2a的絕緣層2之圖案之樹脂層5在印刷步驟形成。亦即,在印刷步驟形成具有開口部5a並作成與絕緣層2大致相同形狀之樹脂層5(參照圖5)。   [0031] 印刷法之種類並無特別限定,可以採用凸版印刷法、凹版印刷法、平版印刷法、孔版式印刷法等,但該等之中最好是孔版式印刷法。於是,考慮開口部5a的形成時,在孔版式印刷法之中網版印刷法於生產性、印刷精確度之面上特佳。   [0032] 液狀樹脂之種類,只要是具有利用活性能量射線的照射會反應並硬化之性質則並無特別限定,例如,可以使用具有(甲基)丙烯酸基、(甲基)烯丙基、鏈烯基、硫醇基等反應性官能基之樹脂。此外,可以使用具有硫醇基與乙烯性不飽和結合之樹脂。於該等之中,最好是具有(甲基)丙烯酸基之(甲基)丙烯酸樹脂。此外,考慮絕緣層2的耐天候性時,最好是在液狀樹脂的骨格中不存在芳香環;考慮太陽電池胞的耐久性時,最好是在液狀樹脂的骨格中存在脂肪族烴基及/或脂環族烴基。又,「(甲基)丙烯酸基」,係意味「甲基丙烯基及/或丙烯酸基」;「(甲基)烯丙基」,係意味「甲基烯丙基及/或烯丙基」   [0033] 液狀樹脂,為了利用印刷法形成具有上述圖案的樹脂層5,而最好是具有指定的黏度。亦即,液狀樹脂於25℃之黏度,為1Pa・s以上200Pa・s以下佳,10Pa・s以上180Pa・s以下較佳,10Pa・s以上150Pa・s以下更佳,30Pa・s以上150Pa・s以下特佳,30Pa・s以上130Pa・s以下最佳。   [0034] 液狀樹脂於25℃之黏度如為1Pa・s以上,則難以產生液狀樹脂流出,利用印刷法被形成之樹脂層5的形狀不易變形,除此之外,容易形成厚度大的樹脂層5。另一方面,液狀樹脂於25℃之黏度如為200Pa・s以下,則有液狀樹脂往半導體基板1之轉印性優,而且在樹脂層5不易生成空隙(void)或針孔(pinhole)之傾向。   [0035] 又,液狀樹脂於25℃之黏度,係使用旋轉型黏度計以以下方式進行測定。在Brookfield公司製的Cone/Plate型黏度計(黏度計的型式:DV-II+Pro、主軸的型號:CPE-52),裝填液狀樹脂0.5mL,於溫度25.0℃、旋轉速度3.0min-1 、剪切速度6s-1 之條件下進行測定黏度。作為測定值,採用從測定開始經過7分鐘後被測定之黏度。   [0036] 在液狀樹脂,為了提升樹脂層5或絕緣層2之各種性能,也可以依不同需要而添加添加劑(例如,光聚合開始劑、氧化防止劑、補強材料、液狀樹脂以外之樹脂、溶劑)。亦即,也可以將混合液狀樹脂與添加劑之樹脂組成物、利用印刷法膜狀地塗敷到半導體基板1主面之中一部分的領域,形成由樹脂組成物所構成之樹脂層5。   [0037] 其次,在半導體基板1的兩主面上形成由液狀樹脂所構成之樹脂層5後,對樹脂層5全體照射活性能量射線(例如紫外線),使液狀樹脂硬化(硬化步驟)。於是,在半導體基板1的兩主面上,形成由液狀樹脂的硬化物所構成之絕緣層2。樹脂層5,由於具有在硬化後成為開口部2a之開口部5a,而在半導體基板1的兩主面上形成具有開口部2a之絕緣層2(參照圖6)。半導體基板1的透明導電膜層15的表面的一部分,利用開口部2a而從絕緣層2露出。   [0038] 絕緣層2,在之後的電鍍步驟作為防止電鍍皮膜形成之遮罩發揮功能,除此之外,由於藉由在半導體基板1的兩主面上形成絕緣層2可以提高半導體基板1的強度,而也作為抑制半導體基板1破裂或缺口之補強構件發揮功能。因而,可以抑制治具設置時半導體基板1的破裂等,並改善生產率。此外,即使於半導體基板1發生破裂或缺口之場合,也可利用絕緣層2抑制半導體基板1的分斷。   [0039] 絕緣層2的厚度並無特別限定,但以5μm以上100μm以下為佳。因而,樹脂層5的厚度,以作成使液狀樹脂硬化而被形成的絕緣層2的厚度成5μm以上100μm以下之厚度為佳。絕緣層2的厚度為上述範圍內的話,可以發揮具有充分的電鍍液耐性且具有不妨礙發電的充分的透明性之效果。   [0040] 又,透明導電膜層15(受光面側及背面側)的表面,係因下層的n型單晶矽基板11的紋理的影響作成凹凸狀,絕緣層2(受光面側及背面側)的表面之中相對於透明導電膜層15(受光面側及背面側)之側的表面(內面),被形成為對應於透明導電膜層15(受光面側及背面側)的凹凸狀的表面之形狀,絕緣層2(受光面側及背面側)的表面之中受光面側的表面(外面)及背面側的表面(外面)平滑地被形成。   [0041] 在通常的利用CVD法等形成絕緣層之場合,由於絕緣層的膜厚薄,而因n型單晶矽基板11的紋理的影響,容易在紋理的凹凸的頂點部或底部產生缺陷。對此,在第一實施型態的太陽電池胞之製造方法,由於在絕緣層2的形成使用網版印刷法,而可以形成填滿紋理的凹凸的底部且覆蓋凹凸的頂點部之厚厚的膜厚的絕緣層2,形成平滑的表面(外面)的絕緣層2。   [0042] 活性能量射線的種類,只要得以發生自由基性活性種則並未特別限定,可以使用紫外線、電子線、X線、α線、β線、γ線之類的電離放射線,或微波、高頻波、可見光線、近紅外線、紅外線、雷射光線等。於該等活性能量射線之中,以紫外線、可見光線、近紅外線為佳,紫外線及可見光線為較佳,包含紫外線之光線更佳。   [0043] 因而,利用活性能量射線而硬化的液狀樹脂,以可以對紫外線、可見光線、及近紅外線之至少1種感光、硬化之光硬化性樹脂為佳,可以對紫外線及可見光線之至少一方感光、硬化之光硬化性樹脂為較佳,可以對包含紫外線之光線感光、硬化之光硬化性樹脂更佳。   [0044] 作為發生紫外線之光源,例如,可列舉超高壓水銀燈、高壓水銀燈、中壓水銀燈、低壓水銀燈、金屬鹵化物燈、氙氣燈、LED燈、鹵素燈、碳弧燈、氦鎘雷射、YAG雷射、準分子雷射、氬雷射等。於該等之中,以超高壓水銀燈、高壓水銀燈、中壓水銀燈、低壓水銀燈、金屬鹵化物燈、LED燈為佳,超高壓水銀燈、高壓水銀燈、金屬鹵化物燈、LED燈更佳。   [0045] 又,硬化步驟之活性能量射線的照射(液狀樹脂的硬化)可以於1階段進行,抑或分成複數階段進行。例如,可以於第1階段的照射使液狀樹脂預備性地硬化後,於第2階段以後的照射使之真硬化。若是分成複數階段進行液狀樹脂的硬化,則可以防止於硬化步驟的液狀樹脂流動並使印刷圖案安定,再者,可以抑制液狀樹脂的硬化收縮,減低因硬化收縮而發生的半導體基板的內部應力。   [0046] 作為在第1階段的照射所使用的活性能量射線的光源,相比於高壓水銀燈,LED燈(例如,波長300nm或365nm)方面,在可以抑制液狀樹脂硬化時的溫度上升之點上較佳。   此外,硬化步驟之半導體基板的溫度,最好是10℃以上。此外,從防止液狀樹脂流動之觀點而言,在硬化步驟之半導體基板的溫度,以200℃以下為佳,150℃以下較佳,120℃以下更佳。   [0047] 接著,對被形成絕緣層2(受光面側及背面側)的半導體基板1施予電鍍(電鍍步驟)。在利用電鍍法形成電極之場合,有必要以對應該形成電極的部分以外之部分不施予電鍍之方式,用絕緣物覆蓋電鍍對象物。由於半導體基板1之兩主面先用絕緣層2(受光面側及背面側)覆蓋,在應該形成電極3的部分設置開口部2a,而對利用開口部2a從絕緣層2露出的半導體基板1的露出面施予電鍍形成電極3。因而,連接於半導體基板1的露出面之電極3,是在絕緣層2的開口部2a內利用電鍍法而被形成(參照圖7)。   [0048] 圖7,係圖示構成電極3之鎳鍍層3a、銅鍍層3b、及錫鍍層3c之中最下層的鎳鍍層3a被形成的階段之狀態。如後述在鎳鍍層3a形成之後利用電鍍法形成銅鍍層3b及錫鍍層3c的話,就可以得到在半導體基板1的受光面及背面被形成匯流條電極31及指狀電極32之圖1之太陽電池胞。電鍍,通常,是對半導體基板1的受光面與背面同時地實施,但也可以分別地實施。   [0049] 對膜厚薄的絕緣層的開口部施予電鍍時,由於電鍍皮膜不僅在厚度方向也會在正交於厚度方向的方向成長,而有增加電極的幅寬並產生遮光損失(loss)之疑慮。對此,在第一實施型態之太陽電池胞之製造方法,由於絕緣層2的膜厚為5μm以上100μm以下,所以電鍍皮膜不易在正交於厚度方向的方向成長,電極3可以細線化。   [0050] 再者,在通常的利用CVD法等形成絕緣層之場合,在形成厚厚的膜厚的絕緣層上需要長時間,形成1μm以上膜厚的絕緣層是困難的。對此,利用第一實施型態的太陽電池胞之製造方法來形成絕緣層的話,由於可以不需要耗費長時間形成厚厚的膜厚的絕緣層,而容易形成覆蓋紋理凹凸的頂點部之厚厚的膜厚的絕緣層。   [0051] 電鍍法的種類並未特別限定,例如,可以採用熔融電鍍法、氣相電鍍法、電解電鍍法、無電解電鍍法(亦即化學電鍍法)等。在該等電鍍法之中,電解電鍍法、無電解電鍍法較佳,在可以對欲實施電鍍之處通電之場合,從生產性之觀點而言,電解電鍍法特佳。   [0052] 構成電極3之金屬種類並未特別限定,例如,可以使用銅(Cu)、鎳(Ni)、錫(Sn)、銀(Ag)、鈷(Co)、鋅(Zn)、鈀(Pd)、及銦(In)等、或包含該等金屬之合金或鹽類。金屬,可以單獨使用1種,亦可組合2種以上使用。   [0053] 電極3,係由利用電鍍法形成之金屬膜所構成,但可以是由1層金屬膜所構成,抑或由被層積之複數層金屬膜所構成。在第一實施型態之太陽電池胞,電極3,如圖1所示,係由被層積之3層的金屬膜3a、3b、3c而構成。亦即,首先藉由實施鍍鎳,在利用開口部2a從絕緣層2露出的半導體基板1的露出面(透明導電膜層15的表面)上,形成第一層之鎳鍍層3a。鎳鍍層3a的厚度,可以作成例如0.1μm以上5μm以下。又,也可以取代鎳鍍層3a而形成鎳合金鍍層。   [0054] 其次,在鎳鍍層3a之上,形成第二層之銅鍍層3b。銅鍍層3b的厚度,可以作成例如5μm以上50μm以下。在圖1之例,以鎳鍍層3a及銅鍍層3b充填開口部2a。再者,在銅鍍層3b之上,形成第三層之錫鍍層3c。錫鍍層3c的厚度,可以作成例如1μm以上5μm以下。又,也可以取代錫鍍層3c而形成鎳鍍層。   [0055] 在第一實施型態之太陽電池胞,構成電極3之3層金屬膜3a、3b、3c之中第一層之鎳鍍層3a,係為了防止銅過渡而形成的。此外,第三層之錫鍍層3c,係為了防止第二層之銅鍍層3b氧化而形成的。構成電極3之金屬膜之層數以2或3為佳,也可以不形成銅鍍層3b,而作成鎳鍍層3a/錫鍍層3c之二層構造。   [0056] 即使電極3是由1層金屬膜所構成之場合,即使是如第一實施型態之太陽電池胞之方式由被層積複數層之金屬膜所構成之場合,電極3的厚度以0.1μm以上100μm以下為佳,5μm以上70μm以下較佳,6μm以上60μm以下更佳。電極3的厚度在上述範圍內的話,可以發揮電鍍時間不會極端地長且可以抑低電性電阻之效果。   [0057] 如以上說明,第一實施型態之太陽電池胞之製造方法,由於具備利用印刷法將利用活性能量射線硬化的液狀樹脂塗敷到指定領域而形成絕緣層2之步驟,所以沒有介著光罩對樹脂層的指定領域選擇性地照射光之必要性、或將未被硬化的光硬化性樹脂用有機溶劑去除之必要性。因而,第一實施型態之太陽電池胞之製造方法,係步驟簡略、量產性高,且由於不使用揮發性高的有機溶劑而使環境負荷小。   [0058] 在電鍍步驟之後,也可以對太陽電池胞施予熱處理。藉由對太陽電池胞施予熱處理,可以使透明導電膜層15與以電鍍法形成的電極3之密貼性提升,保持低的接觸電阻。熱處理的條件並未特別限定,可列舉例如於溫度50℃以上(80℃以上更佳)200℃以下(180℃以下更佳),進行加熱3分鐘以上60分鐘以下(最好是5分鐘以上15分鐘以下)的時間之熱處理。作為加熱太陽電池胞之方法,可列舉浸漬到溫水或油,吹噴熱風、於爐內的加熱等。   [0059] 該熱處理,可以是在形成構成電極3的複數層金屬膜之中最表層之後進行,抑或在形成其他層之後進行。例如,第一實施型態之太陽電池胞的話,可以在形成第三層後施予熱處理,抑或在形成第一層後或形成第二層後施予熱處理。再者,施予該熱處理之回數可以是1回抑或複數回。例如,第一實施型態之太陽電池胞的話,可以在形成第一層、第二層、第三層之中任1層後施予1回熱處理,抑或在形成第一層、第二層、第三層後分別施予熱處理,施予合計3回熱處理。   [0060] [第二實施型態]   於以下說明第二實施型態之太陽電池胞及其製造方法,但事大致上省略與第一實施型態之太陽電池胞及其製造方法相同部分之說明,以相異的部分為主加以說明。   圖8~圖10所示之第二實施型態之太陽電池胞,在受光面(在圖8為上側的面)具備匯流條電極31及指狀電極32,在背面(在圖8為下側的面)具備背面電極33。   [0061] 亦即,在第二實施型態之太陽電池胞的受光面,如圖9所示,配置直線狀的匯流條電極31,同時把直線狀的指狀電極32配置成與匯流條電極31正交。此外,在第二實施型態之太陽電池胞的背面,如圖10所示,在大致全面配置背面電極33。   [0062] 第二實施型態之太陽電池胞,係具備半導體基板1、被形成在半導體基板1受光面側的主面上之光透過性的絕緣層2、與連接於半導體基板1之電極3(受光面側及背面側)。絕緣層2,係具有開口部2a。受光面側的電極3係配置在開口部2a內,連接於利用開口部2a從絕緣層2露出的半導體基板1的露出面,在受光面利用電極3構成匯流條電極31及指狀電極32。此外,背面側的電極3係覆蓋半導體基板1背面側的主面的大致全面,在背面利用電極3而構成背面電極33。   [0063] 與第一實施型態之場合同樣地,半導體基板1,係具備:被稱作紋理的凹凸構造形成在兩主面之n型單晶矽基板11、被層積在n型單晶矽基板11兩主面上之i型非結晶矽層12(受光面側及背面側)、被層積在受光面側的i型非結晶矽層12上之p型非結晶矽層13、被層積在背面側的i型非結晶矽層12上之n型非結晶矽層14、與分別被層積在p型非結晶矽層13及n型非結晶矽層14上之透明導電膜層15(受光面側及背面側)(參照圖8)。   [0064] 背面側的電極3,係連接於半導體基板1最表層的透明導電膜層15的大致全面。此外,配置在開口部2a內之受光面側的電極3,係利用開口部2a而連接於從絕緣層2露出的半導體基板1的露出面、亦即透明導電膜層15。在第二實施型態由於在半導體基板1的最表層形成透明導電膜層15,所以,利用開口部2a露出的半導體基板1的露出面係透明導電膜層15的表面,而在其他種類的層被形成在最表層之場合則是其最表層的表面為露出面。   [0065] 受光面側的電極3及背面側的電極3,係由利用電鍍法被形成的金屬膜而構成。在圖8之例,與第一實施型態之場合同樣地,電極3,係由被層積3層的金屬膜而構成。亦即,在透明導電膜層15之上被層積鎳鍍層3a、在鎳鍍層3a之上被層積銅鍍層3b、在銅鍍層3b之上被層積錫鍍層3c。   [0066] 其次,邊參照圖11~圖14邊說明第二實施型態之太陽電池胞之製造方法。   首先,與第一實施型態之場合同樣作法,得到半導體基板1(參照圖11)。其次,在半導體基板1受光面側的主面上,以以下方式形成絕緣層2。首先,如圖12所示,將利用活性能量射線硬化的液狀樹脂、利用印刷法膜狀地塗敷到半導體基板1受光面側的主面之中一部分的領域,形成由液狀樹脂所構成之樹脂層5(印刷步驟)。在半導體基板1背面側的主面不形成樹脂層5。   [0067] 絕緣層2,由於具有開口部2a,而有必要以在利用活性能量射線使樹脂層5硬化作成絕緣層2時在絕緣層2形成開口部2a之方式,將可以形成具有開口部2a的絕緣層2之圖案之樹脂層5在印刷步驟形成。亦即,在印刷步驟形成具有開口部5a並與絕緣層2大致相同形狀之樹脂層5(參照圖12)。   [0068] 其次,在半導體基板1受光面側的主面上形成由液狀樹脂所構成之樹脂層5後,對樹脂層5全體照射活性能量射線(例如紫外線),使液狀樹脂硬化(硬化步驟)。於是,在半導體基板1受光面側的主面上,形成由液狀樹脂的硬化物所構成之絕緣層2。樹脂層5,由於具有在硬化後成為開口部2a之開口部5a,而在半導體基板1受光面側的主面上形成具有開口部2a之絕緣層2(參照圖13)。半導體基板1受光面側的透明導電膜層15的表面的一部分,利用開口部2a而從絕緣層2露出。   [0069] 又,在第二實施型態,也與第一實施型態之場合同樣地,在硬化步驟之活性能量射線的照射(液狀樹脂的硬化)可以於1階段進行,抑或分成複數階段進行。例如,可以於第1階段的照射使液狀樹脂預備性地硬化後,於第2階段以後的照射使之真硬化。若是分成複數階段進行液狀樹脂的硬化,則可以防止於硬化步驟的液狀樹脂流動並使印刷圖案安定,再者,可以抑制液狀樹脂的硬化收縮,減低因硬化收縮而發生的半導體基板的內部應力。   [0070] 在第二實施型態,作為在第1階段的照射所使用的活性能量射線的光源,相比於高壓水銀燈,LED燈(例如,波長300nm或365nm)方面,也在可以抑制液狀樹脂硬化時的溫度上升之點上較佳。   此外,硬化步驟之半導體基板的溫度,最好是10℃以上。此外,從防止液狀樹脂流動之觀點而言,在硬化步驟之半導體基板的溫度,以200℃以下為佳,150℃以下較佳,120℃以下更佳。   [0071] 絕緣層2,在之後的電鍍步驟作為防止電鍍皮膜形成之遮罩發揮功能,除此之外,由於藉由在半導體基板1受光面側的主面上形成絕緣層2可以提高半導體基板1的強度,而也作為抑制半導體基板1破裂或缺口之補強構件發揮功能。因而,可以抑制治具設置時半導體基板1的破裂等,並改善生產率。此外,即使於半導體基板1發生破裂或缺口之場合,也可抑制半導體基板1的分斷。   [0072] 接著,對僅在受光面側的主面被形成絕緣層2的半導體基板1施予電鍍(電鍍步驟)。由於半導體基板1之受光面側的主面用絕緣層2覆蓋,在應該形成電極3的部分設置開口部2a,而針對受光面側的主面,對利用開口部2a從絕緣層2露出的半導體基板1的露出面施予電鍍形成電極3。因而,連接於半導體基板1的露出面之電極3,是在絕緣層2的開口部2a內利用電鍍法而被形成(參照圖8、圖14)。針對背面側的主面,對大致全面施予電鍍後形成電極3。於是,利用藉電鍍法被形成的電極3,在半導體基板1的受光面(在圖8為上側的面)形成匯流條電極31及指狀電極32,在背面(在圖8為下側的面)形成背面電極33。   [0073] 電極3,係由利用電鍍法形成之金屬膜所構成,但可以是由1層金屬膜所構成,抑或由被層積之複數層金屬膜所構成。在第二實施型態之太陽電池胞,電極3,如圖8所示,係由被層積之3層的金屬膜3a、3b、3c而構成。亦即,首先藉由實施鍍鎳,在利用開口部2a從絕緣層2露出的半導體基板1的露出面(透明導電膜層15的表面)上,形成第一層之鎳鍍層3a(參照圖14)。其次,在鎳鍍層3a之上,形成第二層之銅鍍層3b。再者,在銅鍍層3b之上,形成第三層之錫鍍層3c。   [0074] 在電鍍步驟之後,與第一實施型態之場合同樣地,也可以對太陽電池胞施予熱處理。藉由對太陽電池胞施予熱處理,可以使透明導電膜層15與以電鍍法形成的電極3之密貼性提升,保持低的接觸電阻。該熱處理,與第一實施型態之場合同樣地,可以是在形成構成電極3的複數層金屬膜之中最表層之後進行,抑或在形成其他層之後進行。此外,施予該熱處理之回數,與第一實施型態之場合同樣地,可以是1回抑或複數回。   [0075] 又,上述之第一及第二實施型態係顯示本發明之一例,本發明並不以第一及第二實施型態為限。此外,在第一及第二實施型態,在不脫離本發明目的之範圍,可以加上種種的變更或改良,此類之加上變更或改良之型態也得以包含在本發明。   [0076] 例如,在第一及第二實施型態例示之材料、尺寸等為一例,本發明並不限定於此,於發揮本發明效果之範圍內可以實施適宜變更。   此外,在絕緣層2不是光透過性之場合,為了作為太陽電池胞使用而有必要在電鍍步驟後將絕緣層2剝離,但是由於第一及第二實施型態之太陽電池胞之絕緣層2係光透過性,所以並無剝離絕緣層2之必要。因而,可以簡略化太陽電池胞之製造步驟。   [0077] 再者,在第一及第二實施型態,以在n型單晶矽基板11層積i型非結晶矽層12、p型非結晶矽層13、n型非結晶矽層14等者作成半導體基板1,但可以取代n型單晶矽基板11,而使用n型多結晶矽基板、p型單晶矽基板、p型多結晶矽基板等。   [0078] 此外,在第一及第二實施型態,在n型單晶矽基板11的受光面側配置p型非結晶矽層13、在背面側配置n型非結晶矽層14,但也可以與此相反地,在n型單晶矽基板11的受光面側配置n型非結晶矽層14、在背面側配置p型非結晶矽層13。或者,也可以在n型單晶矽基板11的受光面側配置p型摻雜層、在背面側梳形地配置與和n型單晶矽基板11相同導電型之不純物摻雜層相異之導電型之不純物摻雜層(所謂的背面接合型太陽電池胞)。   [0079] [實施例]   在以下顯示實施例,更具體地說明本發明。 (實施例1)   在被稱作紋理的凹凸構造形成在兩主面之n型單晶矽基板(基板的形狀,係一邊為156mm之正方形狀)的兩主面上,採用激發頻率13.56MHz之電漿CVD、於200℃以下的基板溫度,形成i型非結晶矽層,再分別於受光面側的i型非結晶矽層之上形成p型非結晶矽層、於背面側的i型非結晶矽層上形成n型非結晶矽層。   [0080] 在i型非結晶矽層之形成,使用以氫氣稀釋的矽烷(SiH4 )作為原料氣體,i型非結晶矽層的堆積速度設為約0.3nm/s。此外,在p型非結晶矽層形成時,使用上述原料氣體、同時使用以氫氣稀釋的二硼烷(B2 H6 )作為摻雜氣體;在n型非結晶矽層形成時,使用上述原料氣體、同時使用以氫氣稀釋的磷化氫(PH3 )作為摻雜氣體。   [0081] 其次,利用濺鍍而在p型非結晶矽層及n型非結晶矽層之上分別形成透明導電膜層之ITO薄膜,得到半導體基板。在運載氣體使用氬(Ar)與氧(O2 )之混合氣體(O2 濃度0.25%),於成膜壓力13.3×10-1 Pa、輸出20W(成膜速度5nm/min)之條件下進行ITO薄膜之濺鍍。   [0082] 其次,使用網版印刷版與昭和電工(股)製的光硬化性樹脂組成物(等級名稱:HMR-218(鏈烯基樹脂組成物)、於25.0℃下之黏度90Pa・s)進行網版印刷,在半導體基板的兩主面膜狀地塗敷光硬化性樹脂組成物,形成由光硬化性樹脂組成物所構成之樹脂層。藉由在半導體基板的主面之中應該形成電極的部分不塗敷光硬化性樹脂組成物、在應該形成電極的部分以外之部分塗敷光硬化性樹脂組成物,而形成得以形成在應該形成電極的部分具有開口部之絕緣層之圖案之樹脂層。   [0083] 形成樹脂層之後,採用高壓水銀燈曝光機對樹脂層照射光,使光硬化性樹脂組成物硬化而形成絕緣層。藉此,在應該形成電極的部分具有開口部之絕緣層,被形成在半導體基板的兩主面。採用高壓水銀燈曝光機對樹脂層照射光、使光硬化性樹脂組成物硬化時之半導體基板之溫度,用非接觸型溫度計測定後,為60℃。此外,高壓水銀燈曝光機的照射條件,係波長365nm之測定值、照射中的最大照度為200mW/cm2 、積算曝光量為1000 mJ/cm2 。   [0084] 其次,對半導體基板的兩主面施予電解電鍍,將連接於利用開口部從絕緣層露出的半導體基板的露出面之電極、形成於絕緣層的開口部內。電解電鍍係依鍍鎳、鍍銅、鍍錫之順序3階段進行,形成利用鎳鍍層、銅鍍層、錫鍍層等3層金屬膜構成之幅寬約40μm之電極(匯流條電極及指狀電極)。藉此,可以得到與圖1所示者同樣的太陽電池胞。   [0085] 又,電解電鍍的條件如以下。首先,使用電解鎳電鍍液並於0.5A/dm2 、40℃溫度的條件下實施15分鐘電解電鍍之後,用溫水洗淨,接著用冷水進行洗淨。其次,使用電解銅電鍍液並於3A/dm2 、室溫的條件下實施7分鐘電解電鍍之後,用冷水進行洗淨。之後,使用電解錫電鍍液並於2.5A/dm2 、室溫的條件下實施7分鐘電解電鍍之後,用冷水進行洗淨。   [0086] (實施例2)   除了以下的2點之外,與實施例1同樣作法,製造與圖1所示者同樣的太陽電池胞。首先,第1點的差異係如以下。在實施例1,在電鍍步驟形成的電極的幅寬約為40μm,但在實施例2作成約55μm。   其次,第2點的差異係如以下。在實施例1,在硬化步驟,對樹脂層於1階段照射光、使光硬化性樹脂組成物於1階段硬化,但在實施例2,在硬化步驟,對樹脂層分成2階段照射光、使光硬化性樹脂組成物分成2階段硬化。   [0087] 具體而言,在實施例2,用LED燈(波長365nm)作為光源來進行第1階段的光照射,用高壓水銀燈曝光機作為光源來進行之後的第2階段的光照射。   利用LED燈所致之光照射條件,係波長365nm之測定值、照射中的最大照度為500mW/cm2 、積算曝光量為500 mJ/cm2 ,照射光、使光硬化性樹脂組成物硬化時之半導體基板的溫度,用非接觸型溫度計測定之後,為35℃。   [0088] 高壓水銀燈曝光機的照射條件,係波長365nm之測定值、照射中的最大照度為200mW/cm2 、積算曝光量為1000mJ/cm2 ,照射光、使光硬化性樹脂組成物硬化時之半導體基板的溫度,用非接觸型溫度計測定之後,為60℃。   起因於在利用高壓水銀燈曝光機所致之照射之前預先進行利用LED燈(波長365nm)所致之照射,而減低樹脂層的流動並縮小樹脂層的幅寬,結果,增大了電極的幅寬。[0012] An embodiment of the present invention will be described below. Further, since each drawing is a drawing of a pattern, the dimensional ratios of the respective structures may be different from each other in the drawing, or may be different between the respective drawings. [First Embodiment] The solar cell of the first embodiment shown in FIGS. 1 to 3 has a back surface on the light receiving surface (the surface on the upper side in FIG. 1) and the opposite side of the light receiving surface. The surface on the lower side of FIG. 1 is provided with a bus bar electrode 31 and a finger electrode 32. In other words, in the light receiving surface of the solar cell of the first embodiment, as shown in FIG. 2, the linear bus bar electrode 31 is disposed, and the linear finger electrode 32 is disposed to be orthogonal to the bus bar electrode 31. . As shown in FIG. 3, the linear bus bar electrode 31 is disposed on the back surface of the solar cell of the first embodiment, and the linear finger electrode 32 is disposed so as to be orthogonal to the bus bar electrode 31. [0014] The solar cell of the first embodiment includes a semiconductor substrate 1, and a light-transmitting insulating layer 2 (light-receiving surface side and back surface side) formed on both main surfaces of the semiconductor substrate 1 and connected thereto. The electrode 3 (light receiving surface side and back surface side) of the semiconductor substrate 1. The two insulating layers 2 (the light receiving surface side and the back surface side) each have an opening 2a (a light receiving surface side and a back surface side). In addition, the "opening portion" of the present invention means that the insulating layer 2 and the various layers such as the resin layer 5 to be described later constitute a portion in which the material of the layer penetrates from the light-receiving surface side to the back surface side in the thickness direction (for example, The through hole that penetrates the insulating layer 2 and the resin layer 5 in the thickness direction does not include a concave portion (for example, a bottomed hole) in which a material constituting the layer exists on the side from the light receiving surface side to the back side. [0015] The electrode 3 (light-receiving surface side and back surface side) are disposed in the opening 2a (light-receiving surface side and back surface side), and are connected to the insulating layer 2 (light-receiving surface) by the opening 2a (light-receiving surface side and back surface side). The exposed surface of the exposed semiconductor substrate 1 on the side and the back side constitutes the bus bar electrode 31 and the finger electrode 32 on the light-receiving surface and the back surface, respectively. [0016] As shown in FIG. 1, the semiconductor substrate 1 includes an n-type single crystal germanium substrate 11 formed on both main surfaces of a concavo-convex structure called a texture, and two main layers of the n-type single crystal germanium substrate 11 laminated. The i-type amorphous ruthenium layer 12 (the light-receiving surface side and the back surface side) on the surface, and the p-type amorphous ruthenium layer 13 laminated on the i-type amorphous ruthenium layer 12 on the light-receiving surface side are laminated on the back side. The n-type amorphous germanium layer 14 on the i-type amorphous germanium layer 12 and the transparent conductive film layer 15 (the light-receiving surface side) laminated on the p-type amorphous germanium layer 13 and the n-type amorphous germanium layer 14, respectively And the back side). [0017] The electrode 3 disposed in the opening 2a is connected to the exposed surface of the semiconductor substrate 1 exposed from the insulating layer 2, that is, the transparent conductive film layer 15, by the opening 2a. In the first embodiment, since the transparent conductive film layer 15 is formed on the outermost layer of the semiconductor substrate 1, the exposed surface of the semiconductor substrate 1 exposed by the opening 2a is the surface of the transparent conductive film layer 15, and is formed in other kinds of layers. When it is formed on the outermost layer, the surface of the outermost layer is the exposed surface. [0018] The electrode 3 is composed of a metal film formed by an electroplating method. In the solar cell of the first embodiment shown in Fig. 1, the electrode 3 is formed by laminating three layers of a metal film. That is, the nickel plating layer 3a is laminated on the transparent conductive film layer 15, the copper plating layer 3b is laminated on the nickel plating layer 3a, and the tin plating layer 3c is laminated on the copper plating layer 3b. Further, in the example of FIG. 1, the electrode 3 is formed by a metal film in which three layers are laminated, but the number of layers of the metal film is not limited to three layers, and may be two layers or four or more layers. Further, the electrode 3 may be composed of a single metal film. The surface of the transparent conductive film layer 15 is formed into a concavo-convex shape by the influence of the texture of the underlying n-type single crystal germanium substrate 11, but the electrode 3 (nickel plating layer 3a) is formed so as to completely contact the unevenness of the transparent conductive film layer 15. Since the surface of the transparent conductive film layer 15 and the electrode 3 (nickel plating layer 3a) have high adhesion, the contact resistance is kept low. [0020] Next, a method of manufacturing a solar cell of the first embodiment will be described with reference to FIGS. 1 and 4 to 7. First, a single crystal block piece called an ingot in which any impurity is added is cut into a plate having a thickness of 100 μm or more and 200 μm or less. Next, the plate is immersed in an alkaline solution such as a sodium hydroxide solution or a potassium hydroxide solution after the base is washed, and irregularly formed a plurality of pyramid-shaped irregularities called textures on the surface thereof to form an n-type. Single crystal germanium substrate 11. The height difference of the pyramid shape irregularities is at most 20 μm, and it has an effect of reducing the reflection of the incident light and promoting the light scattering in the cells of the solar cell. Further, the height, the size, the shape, and the like of the pyramid-shaped irregularities formed on the surface of the n-type single crystal germanium substrate 11 may be substantially the same or different. Further, it is possible to have a configuration in which a part of the adjacent concavities and convexities overlap, or the overlapping portion does not exist and the concavities and convexities are all independent. The top or bottom of the bump can be sharpened or rounded. [0022] Next, the N-type single crystal germanium substrate 11 is subjected to RCA cleaning (removal of organic contaminants or foreign matter by an aqueous solution containing ammonia and hydrogen peroxide, and use of an aqueous solution containing hydrogen chloride and hydrogen peroxide) After the cleaning treatment such as removal of the metal contaminant, the surface oxide film is removed by using a hydrofluoric acid aqueous solution. Then, the i-type amorphous germanium layer 12 is formed on the main surface of the n-type single crystal germanium substrate 11 on the light-receiving surface side by the plasma CVD method (chemical vapor deposition method using plasma), and p is formed thereon. At the same time, an i-type amorphous ruthenium layer 12 is formed on the main surface of the back surface side of the n-type single crystal germanium substrate 11, and an n-type amorphous ruthenium layer 14 is formed thereon. Further, the i-type amorphous ruthenium layer 12 is formed by a reaction gas such as decane, hydrogen or carbonic acid gas (carbon dioxide) at a fixed deposition rate. The p-type amorphous ruthenium layer 13 is formed by a reaction gas such as decane, hydrogen or diborane at a fixed deposition rate. The n-type amorphous ruthenium layer 14 is formed by a reaction gas such as decane, hydrogen or phosphine at a fixed deposition rate. The film thickness of the i-type amorphous ruthenium layer 12, the p-type amorphous ruthenium layer 13, and the n-type amorphous ruthenium layer 14 can be 5 nm or more and 20 nm or less. [0024] When forming a film by the plasma CVD method, it is preferable to maintain the temperature of the n-type single crystal germanium substrate 11 at 220 ° C or lower. When the temperature of the n-type single crystal germanium substrate 11 is maintained at 220° C. or less, it is less likely to cause performance deterioration during film formation by the plasma CVD method, and it is easy to obtain solar cells having excellent power generation performance. [0025] The i-type amorphous ruthenium layer 12, the p-type amorphous ruthenium layer 13, and the n-type amorphous ruthenium layer 14 may be formed by using one type of amorphous semiconductor or by combining two or more types of amorphous materials. Semiconductors are formed. Examples of the amorphous semiconductor include amorphous tantalum, amorphous tantalum carbide, and amorphous tantalum. However, the present invention is not limited thereto, and other amorphous semiconductor containing germanium may be used. Then, a transparent conductive film layer 15 (light-receiving surface side and back surface side) is formed on each of the p-type amorphous germanium layer 13 and the n-type amorphous germanium layer 14 by a sputtering method or an ion plating method to obtain a semiconductor. Substrate 1 (see Fig. 4). The transparent conductive film layer 15 (light-receiving surface side and back surface side) is made of, for example, indium tin oxide (ITO), and its thickness is, for example, 70 nm or more and 100 nm or less. [0027] The film formation of the transparent conductive film layer 15 (light-receiving surface side and back surface side) is generally performed by physical vapor deposition (PVD), but is not limited to PVD, and sputtering, ion plating, or electron beam can be used. A physical vapor deposition method such as vapor deposition or vacuum deposition, or a chemical vapor deposition method such as a normal pressure CVD method, a reduced pressure CVD method, or a plasma CVD method. Further, as a material constituting the transparent conductive film layer 15, indium tungsten oxide (IWO), indium zinc oxide (IZO), indium gallium zinc oxide (IGZO), aluminum zinc oxide can be used in addition to ITO. A metal oxide such as (AZO). [0029] Next, on both main surfaces of the semiconductor substrate 1 obtained by the above-described method, the insulating layer 2 (the light-receiving surface side and the back surface side) is formed in the following manner. First, as shown in FIG. 5, a liquid resin which is cured by an active energy ray is applied to a field of a part of the main surface of the semiconductor substrate 1 by a printing method to form a liquid resin. The resin layer 5 is constituted (printing step). [0030] The insulating layer 2 has an opening 2a, and it is necessary to form the opening 2a in the insulating layer 2 when the resin layer 5 is cured by the active energy ray to form the insulating layer 2. The resin layer 5 of the pattern of the insulating layer 2 is formed in the printing step. That is, the resin layer 5 having the opening 5a and having substantially the same shape as the insulating layer 2 is formed in the printing step (see FIG. 5). The type of the printing method is not particularly limited, and a relief printing method, a gravure printing method, a lithography method, a stencil printing method, or the like can be used, but among these, a stencil printing method is preferable. Therefore, in consideration of the formation of the opening portion 5a, the screen printing method is particularly excellent in terms of productivity and printing accuracy in the stencil printing method. The type of the liquid resin is not particularly limited as long as it has a property of being reacted and hardened by irradiation with an active energy ray, and for example, a (meth)acrylic group or a (meth)allyl group can be used. A resin having a reactive functional group such as an alkenyl group or a thiol group. Further, a resin having a thiol group and an ethylenically unsaturated bond can be used. Among these, a (meth)acrylic resin having a (meth)acryl group is preferable. Further, in consideration of the weather resistance of the insulating layer 2, it is preferable that the aromatic ring is not present in the skeleton of the liquid resin; in consideration of the durability of the solar cell, it is preferable to have an aliphatic hydrocarbon group in the skeleton of the liquid resin. And/or an alicyclic hydrocarbon group. Further, "(meth)acrylic group" means "methacryloyl group and/or acrylic group";"(meth)allyl group means "methallyl group and/or allyl group" [0033] The liquid resin preferably has a specified viscosity in order to form the resin layer 5 having the above pattern by a printing method. In other words, the viscosity of the liquid resin at 25 ° C is preferably 1 Pa·s or more and 200 Pa·s or less, preferably 10 Pa·s or more and 180 Pa·s or less, more preferably 10 Pa·s or more and 150 Pa·s or less, and 30 Pa·s or more and 150 Pa or more.・The following is excellent, and it is the best of 30Pa·s or more and 130Pa·s or less. When the viscosity of the liquid resin at 25° C. is 1 Pa·s or more, it is difficult to cause the liquid resin to flow out, and the shape of the resin layer 5 formed by the printing method is not easily deformed, and in addition, it is easy to form a large thickness. Resin layer 5. On the other hand, when the viscosity of the liquid resin at 25 ° C is 200 Pa·s or less, the transfer property of the liquid resin to the semiconductor substrate 1 is excellent, and voids or pinholes are less likely to be formed in the resin layer 5 (pinhole). ) The tendency. Further, the viscosity of the liquid resin at 25 ° C was measured by the following method using a rotary viscometer. Cone-type viscosity meter (type of viscometer: DV-II+Pro, spindle type: CPE-52) manufactured by Brookfield, filled with liquid resin 0.5mL at a temperature of 25.0 ° C and a rotation speed of 3.0 min. -1 Cutting speed 6s -1 The viscosity was measured under the conditions. As the measured value, the viscosity measured after 7 minutes from the start of the measurement was used. [0036] In the liquid resin, in order to enhance various properties of the resin layer 5 or the insulating layer 2, additives may be added according to various needs (for example, a photopolymerization initiator, an oxidation inhibitor, a reinforcing material, or a resin other than the liquid resin) , solvent). In other words, the resin composition of the resin composition may be formed by applying a resin composition of the mixed liquid resin and the additive to a portion of the main surface of the semiconductor substrate 1 by a printing method. [0037] Next, after the resin layer 5 composed of a liquid resin is formed on both main surfaces of the semiconductor substrate 1, the entire resin layer 5 is irradiated with an active energy ray (for example, ultraviolet ray) to cure the liquid resin (curing step). . Then, on both main surfaces of the semiconductor substrate 1, an insulating layer 2 composed of a cured product of a liquid resin is formed. The resin layer 5 has the opening portion 5a which becomes the opening portion 2a after curing, and the insulating layer 2 having the opening portion 2a is formed on both main surfaces of the semiconductor substrate 1 (see FIG. 6). A part of the surface of the transparent conductive film layer 15 of the semiconductor substrate 1 is exposed from the insulating layer 2 by the opening 2a. [0038] In the insulating layer 2, the subsequent plating step functions as a mask for preventing the formation of the plating film, and the semiconductor substrate 1 can be improved by forming the insulating layer 2 on both main surfaces of the semiconductor substrate 1. The strength also functions as a reinforcing member that suppresses cracking or chipping of the semiconductor substrate 1. Therefore, it is possible to suppress cracking or the like of the semiconductor substrate 1 at the time of setting the jig, and to improve productivity. Further, even when the semiconductor substrate 1 is cracked or notched, the insulation of the semiconductor substrate 1 can be suppressed by the insulating layer 2. The thickness of the insulating layer 2 is not particularly limited, but is preferably 5 μm or more and 100 μm or less. Therefore, it is preferable that the thickness of the resin layer 5 is such that the thickness of the insulating layer 2 formed by curing the liquid resin is 5 μm or more and 100 μm or less. When the thickness of the insulating layer 2 is within the above range, it is possible to exhibit sufficient plating solution resistance and to have sufficient transparency which does not hinder power generation. Further, the surface of the transparent conductive film layer 15 (the light-receiving surface side and the back surface side) is formed into a concavo-convex shape by the influence of the texture of the underlying n-type single crystal germanium substrate 11, and the insulating layer 2 (light-receiving surface side and back surface side) The surface (inner surface) on the side of the transparent conductive film layer 15 (light-receiving surface side and back surface side) among the surfaces of the transparent conductive film layer 15 is formed so as to correspond to the uneven surface of the transparent conductive film layer 15 (light-receiving surface side and back surface side). The shape of the surface is formed smoothly on the surface (outer surface) on the light receiving surface side and the surface (outer surface) on the back surface side among the surfaces of the insulating layer 2 (light receiving surface side and back surface side). When the insulating layer is formed by a normal CVD method or the like, the thickness of the insulating layer is thin, and the texture of the n-type single crystal germanium substrate 11 is likely to cause defects at the apex portion or the bottom portion of the unevenness of the texture. On the other hand, in the method of manufacturing a solar cell according to the first embodiment, since the screen printing method is used to form the insulating layer 2, it is possible to form a bottom portion of the unevenness of the texture and cover the thick portion of the apex portion of the uneven portion. The film thickness of the insulating layer 2 forms a smooth surface (outer surface) of the insulating layer 2. The type of the active energy ray is not particularly limited as long as the radical active species are generated, and ionizing radiation such as ultraviolet rays, electron beams, X-rays, α-rays, β-rays, and γ-rays, or microwaves may be used. High-frequency waves, visible rays, near-infrared rays, infrared rays, laser rays, and the like. Among these active energy rays, ultraviolet rays, visible rays, and near infrared rays are preferred, and ultraviolet rays and visible rays are preferred, and light containing ultraviolet rays is more preferable. Therefore, the liquid resin which is cured by the active energy ray is preferably a photocurable resin capable of sensitizing or curing at least one of ultraviolet rays, visible rays, and near infrared rays, and is capable of at least ultraviolet rays and visible rays. It is preferable that one photo-resisting and hardening photocurable resin is preferable, and it is preferable to use a photocurable resin which is sensitive to light containing ultraviolet rays and hardened. [0044] Examples of the light source that generates ultraviolet rays include an ultrahigh pressure mercury lamp, a high pressure mercury lamp, a medium pressure mercury lamp, a low pressure mercury lamp, a metal halide lamp, a xenon lamp, an LED lamp, a halogen lamp, a carbon arc lamp, a cadmium cadmium laser, and the like. YAG laser, excimer laser, argon laser, etc. Among these, ultrahigh pressure mercury lamps, high pressure mercury lamps, medium pressure mercury lamps, low pressure mercury lamps, metal halide lamps, and LED lamps are preferred, and ultra high pressure mercury lamps, high pressure mercury lamps, metal halide lamps, and LED lamps are preferred. Further, the irradiation of the active energy ray (hardening of the liquid resin) in the hardening step may be carried out in one stage or in a plurality of stages. For example, after the liquid resin is preliminarily hardened by the irradiation of the first stage, it is hardened by the irradiation after the second stage. When the liquid resin is hardened in a plurality of stages, the liquid resin in the curing step can be prevented from flowing and the printed pattern can be stabilized, and further, the curing shrinkage of the liquid resin can be suppressed, and the semiconductor substrate which is caused by the hardening shrinkage can be reduced. Internal stress. [0046] As a light source of the active energy ray used for the irradiation in the first stage, compared with a high-pressure mercury lamp, the LED lamp (for example, a wavelength of 300 nm or 365 nm) can suppress the temperature rise when the liquid resin is hardened. It is better. Further, the temperature of the semiconductor substrate in the hardening step is preferably 10 ° C or higher. Further, from the viewpoint of preventing the flow of the liquid resin, the temperature of the semiconductor substrate in the curing step is preferably 200 ° C or less, more preferably 150 ° C or less, and still more preferably 120 ° C or less. [0047] Next, the semiconductor substrate 1 on which the insulating layer 2 (the light-receiving surface side and the back surface side) is formed is subjected to electroplating (electroplating step). When the electrode is formed by electroplating, it is necessary to cover the object to be plated with an insulator so that plating is not applied to a portion other than the portion where the electrode is to be formed. The two main faces of the semiconductor substrate 1 are covered with the insulating layer 2 (light-receiving surface side and back surface side), and the opening portion 2a is provided in a portion where the electrode 3 is to be formed, and the semiconductor substrate 1 exposed from the insulating layer 2 by the opening portion 2a is used. The exposed surface is applied to form an electrode 3 by electroplating. Therefore, the electrode 3 connected to the exposed surface of the semiconductor substrate 1 is formed by the plating method in the opening 2a of the insulating layer 2 (see FIG. 7). [0048] FIG. 7 is a view showing a state in which the nickel plating layer 3a constituting the electrode 3, the copper plating layer 3b, and the tin plating layer 3c are formed in the lowermost layer. When the copper plating layer 3b and the tin plating layer 3c are formed by electroplating after the formation of the nickel plating layer 3a, the solar cell of FIG. 1 in which the bus bar electrode 31 and the finger electrode 32 are formed on the light receiving surface and the back surface of the semiconductor substrate 1 can be obtained. Cell. The plating is usually performed simultaneously on the light-receiving surface and the back surface of the semiconductor substrate 1, but they may be carried out separately. When plating is applied to the opening of the insulating layer having a small thickness, the plating film is grown not only in the thickness direction but also in the direction orthogonal to the thickness direction, and the width of the electrode is increased to cause a light-shielding loss. Doubt. On the other hand, in the method of manufacturing the solar cell of the first embodiment, since the thickness of the insulating layer 2 is 5 μm or more and 100 μm or less, the plating film is less likely to grow in the direction orthogonal to the thickness direction, and the electrode 3 can be thinned. Further, in the case where an insulating layer is usually formed by a CVD method or the like, it takes a long time to form an insulating layer having a thick film thickness, and it is difficult to form an insulating layer having a film thickness of 1 μm or more. On the other hand, when the insulating layer is formed by the method for manufacturing a solar cell of the first embodiment, it is possible to form a thick layer of the embossed portion which is easy to form a thick portion of the film without requiring a long time to form an insulating layer having a thick film thickness. A thick film thickness of the insulating layer. The type of the plating method is not particularly limited, and for example, a melt plating method, a vapor phase plating method, an electrolytic plating method, an electroless plating method (that is, a chemical plating method), or the like can be used. Among these plating methods, electrolytic plating and electroless plating are preferred, and in the case where electricity can be applied to the place where plating is to be performed, electrolytic plating is particularly preferable from the viewpoint of productivity. The type of the metal constituting the electrode 3 is not particularly limited, and for example, copper (Cu), nickel (Ni), tin (Sn), silver (Ag), cobalt (Co), zinc (Zn), palladium ( Pd), and indium (In), etc., or alloys or salts containing the metals. The metal may be used alone or in combination of two or more. The electrode 3 is composed of a metal film formed by an electroplating method, but may be composed of a single metal film or a plurality of laminated metal films. In the solar cell of the first embodiment, the electrode 3, as shown in Fig. 1, is composed of three layers of metal films 3a, 3b, and 3c laminated. In other words, first, by performing nickel plating, the first layer of the nickel plating layer 3a is formed on the exposed surface (the surface of the transparent conductive film layer 15) of the semiconductor substrate 1 exposed from the insulating layer 2 by the opening 2a. The thickness of the nickel plating layer 3a can be, for example, 0.1 μm or more and 5 μm or less. Further, a nickel alloy plating layer may be formed instead of the nickel plating layer 3a. [0054] Next, on the nickel plating layer 3a, a second layer of the copper plating layer 3b is formed. The thickness of the copper plating layer 3b can be, for example, 5 μm or more and 50 μm or less. In the example of Fig. 1, the opening 2a is filled with a nickel plating layer 3a and a copper plating layer 3b. Further, on the copper plating layer 3b, a third layer of the tin plating layer 3c is formed. The thickness of the tin plating layer 3c can be, for example, 1 μm or more and 5 μm or less. Further, instead of the tin plating layer 3c, a nickel plating layer may be formed. In the solar cell of the first embodiment, the nickel plating layer 3a of the first layer among the three metal films 3a, 3b, and 3c constituting the electrode 3 is formed to prevent copper transition. Further, the tin plating layer 3c of the third layer is formed in order to prevent oxidation of the copper plating layer 3b of the second layer. The number of layers of the metal film constituting the electrode 3 is preferably 2 or 3, and the two-layer structure of the nickel plating layer 3a/tin plating layer 3c may be formed without forming the copper plating layer 3b. [0056] Even when the electrode 3 is composed of a single metal film, even in the case where the solar cell of the first embodiment is composed of a metal film laminated with a plurality of layers, the thickness of the electrode 3 is It is preferably 0.1 μm or more and 100 μm or less, more preferably 5 μm or more and 70 μm or less, and still more preferably 6 μm or more and 60 μm or less. When the thickness of the electrode 3 is within the above range, the plating time can be made not to be extremely long and the electric resistance can be suppressed. As described above, the method for producing a solar cell according to the first embodiment includes the step of applying the liquid resin cured by the active energy ray to the designated region by the printing method to form the insulating layer 2, so that there is no step. The necessity of selectively irradiating light to a predetermined region of the resin layer by the photomask or the necessity of removing the photocurable resin which is not cured with an organic solvent. Therefore, the manufacturing method of the solar cell of the first embodiment is simple in steps and high in mass productivity, and the environmental load is small because the organic solvent having high volatility is not used. [0058] After the electroplating step, the solar cell cells may also be subjected to a heat treatment. By applying heat treatment to the solar cell, the adhesion of the transparent conductive film layer 15 to the electrode 3 formed by the plating method can be improved, and the low contact resistance can be maintained. The conditions of the heat treatment are not particularly limited, and for example, the temperature is 50° C. or higher (80° C. or higher), 200° C. or lower (more preferably 180° C. or lower), and heating is performed for 3 minutes or longer and 60 minutes or shorter (preferably 5 minutes or longer). Heat treatment at the time of minutes or less). Examples of the method of heating the solar cell include immersion in warm water or oil, blowing of hot air, heating in a furnace, and the like. [0059] The heat treatment may be performed after forming the outermost layer among the plurality of metal films constituting the electrode 3, or after forming other layers. For example, in the case of the solar cell of the first embodiment, heat treatment may be applied after the formation of the third layer, or after the formation of the first layer or after the formation of the second layer. Furthermore, the number of times the heat treatment is applied may be 1 or a plurality of times. For example, in the solar cell of the first embodiment, one of the first layer, the second layer, and the third layer may be subjected to one heat treatment, or the first layer and the second layer may be formed. After the third layer, heat treatment was separately applied, and a total of three heat treatments were applied. [Second Embodiment] The solar cell of the second embodiment and the method of manufacturing the same are described below, but the description of the same portions as the solar cell of the first embodiment and the method of manufacturing the same is omitted. Explain mainly the different parts. The solar cell of the second embodiment shown in Figs. 8 to 10 is provided with a bus bar electrode 31 and a finger electrode 32 on the light receiving surface (the upper surface in Fig. 8) on the back side (the lower side in Fig. 8). The surface) has the back electrode 33. That is, in the light receiving surface of the solar cell of the second embodiment, as shown in FIG. 9, the linear bus bar electrode 31 is disposed, and the linear finger electrode 32 is disposed with the bus bar electrode. 31 orthogonal. Further, in the back surface of the solar cell of the second embodiment, as shown in FIG. 10, the back surface electrode 33 is disposed substantially entirely. The solar cell of the second embodiment includes a semiconductor substrate 1, a light-transmitting insulating layer 2 formed on the main surface of the light-receiving surface side of the semiconductor substrate 1, and an electrode 3 connected to the semiconductor substrate 1. (light receiving side and back side). The insulating layer 2 has an opening 2a. The electrode 3 on the light-receiving surface side is disposed in the opening 2a, and is connected to the exposed surface of the semiconductor substrate 1 exposed from the insulating layer 2 by the opening 2a, and the bus bar electrode 31 and the finger electrode 32 are formed on the light-receiving surface by the electrode 3. Further, the electrode 3 on the back side covers substantially the entire surface of the main surface on the back side of the semiconductor substrate 1, and the back surface electrode 33 is formed on the back surface by the electrode 3. In the same manner as in the case of the first embodiment, the semiconductor substrate 1 includes an n-type single crystal germanium substrate 11 formed on both main surfaces and has a concavo-convex structure called a texture, and is laminated on the n-type single crystal. The i-type amorphous germanium layer 12 (the light-receiving surface side and the back surface side) on both main surfaces of the substrate 11 and the p-type amorphous germanium layer 13 laminated on the i-type amorphous germanium layer 12 on the light-receiving surface side are An n-type amorphous germanium layer 14 laminated on the i-type amorphous germanium layer 12 on the back side, and a transparent conductive film layer laminated on the p-type amorphous germanium layer 13 and the n-type amorphous germanium layer 14, respectively 15 (light-receiving side and back side) (refer to Fig. 8). The electrode 3 on the back side is substantially connected to the entire surface of the transparent conductive film layer 15 of the semiconductor substrate 1. In addition, the electrode 3 disposed on the light-receiving surface side in the opening 2a is connected to the exposed surface of the semiconductor substrate 1 exposed from the insulating layer 2, that is, the transparent conductive film layer 15 by the opening 2a. In the second embodiment, since the transparent conductive film layer 15 is formed on the outermost layer of the semiconductor substrate 1, the exposed surface of the semiconductor substrate 1 exposed by the opening 2a is the surface of the transparent conductive film layer 15, and is in other types of layers. When it is formed on the outermost layer, the surface of the outermost layer is the exposed surface. The electrode 3 on the light-receiving surface side and the electrode 3 on the back surface side are formed of a metal film formed by a plating method. In the example of Fig. 8, as in the case of the first embodiment, the electrode 3 is composed of a metal film in which three layers are laminated. That is, the nickel plating layer 3a is laminated on the transparent conductive film layer 15, the copper plating layer 3b is laminated on the nickel plating layer 3a, and the tin plating layer 3c is laminated on the copper plating layer 3b. [0066] Next, a method of manufacturing a solar cell of the second embodiment will be described with reference to FIGS. 11 to 14. First, in the same manner as in the first embodiment, the semiconductor substrate 1 is obtained (see Fig. 11). Next, the insulating layer 2 is formed on the main surface on the light-receiving surface side of the semiconductor substrate 1 in the following manner. First, as shown in FIG. 12, a liquid resin which is cured by an active energy ray is applied to a region of a part of the main surface on the light-receiving surface side of the semiconductor substrate 1 by a printing method, and is formed of a liquid resin. Resin layer 5 (printing step). The resin layer 5 is not formed on the main surface on the back side of the semiconductor substrate 1. When the insulating layer 2 has the opening 2a, it is necessary to form the opening 2a in the insulating layer 2 when the resin layer 5 is cured by the active energy ray to form the insulating layer 2. The resin layer 5 of the pattern of the insulating layer 2 is formed in the printing step. That is, the resin layer 5 having the opening 5a and having substantially the same shape as the insulating layer 2 is formed in the printing step (see FIG. 12). After the resin layer 5 composed of a liquid resin is formed on the main surface of the light-receiving surface side of the semiconductor substrate 1, the entire resin layer 5 is irradiated with an active energy ray (for example, ultraviolet ray) to harden (harden) the liquid resin. step). Then, on the main surface on the light-receiving surface side of the semiconductor substrate 1, an insulating layer 2 composed of a cured product of a liquid resin is formed. In the resin layer 5, the insulating layer 2 having the opening 2a is formed on the main surface on the light-receiving surface side of the semiconductor substrate 1 by having the opening 5a which becomes the opening 2a after curing (see FIG. 13). A part of the surface of the transparent conductive film layer 15 on the light-receiving surface side of the semiconductor substrate 1 is exposed from the insulating layer 2 by the opening 2a. Further, in the second embodiment, as in the case of the first embodiment, the irradiation of the active energy ray (hardening of the liquid resin) in the curing step can be performed in one stage or in plural stages. get on. For example, after the liquid resin is preliminarily hardened by the irradiation of the first stage, it is hardened by the irradiation after the second stage. When the liquid resin is hardened in a plurality of stages, the liquid resin in the curing step can be prevented from flowing and the printed pattern can be stabilized, and further, the curing shrinkage of the liquid resin can be suppressed, and the semiconductor substrate which is caused by the hardening shrinkage can be reduced. Internal stress. [0070] In the second embodiment, as the light source of the active energy ray used for the irradiation in the first stage, the LED lamp (for example, a wavelength of 300 nm or 365 nm) can also suppress the liquid state as compared with the high pressure mercury lamp. It is preferable that the temperature at which the resin hardens rises. Further, the temperature of the semiconductor substrate in the hardening step is preferably 10 ° C or higher. Further, from the viewpoint of preventing the flow of the liquid resin, the temperature of the semiconductor substrate in the curing step is preferably 200 ° C or less, more preferably 150 ° C or less, and still more preferably 120 ° C or less. [0071] In the insulating layer 2, the subsequent plating function functions as a mask for preventing the formation of the plating film, and the semiconductor substrate can be improved by forming the insulating layer 2 on the main surface on the light-receiving surface side of the semiconductor substrate 1. The strength of 1 also functions as a reinforcing member that suppresses cracking or chipping of the semiconductor substrate 1. Therefore, it is possible to suppress cracking or the like of the semiconductor substrate 1 at the time of setting the jig, and to improve productivity. Further, even when the semiconductor substrate 1 is cracked or notched, the division of the semiconductor substrate 1 can be suppressed. Next, the semiconductor substrate 1 on which the insulating layer 2 is formed only on the main surface on the light-receiving surface side is subjected to electroplating (electroplating step). The main surface on the light-receiving surface side of the semiconductor substrate 1 is covered with the insulating layer 2, and the opening 2a is provided in a portion where the electrode 3 is to be formed, and the semiconductor exposed from the insulating layer 2 by the opening 2a is provided on the main surface on the light-receiving surface side. The exposed surface of the substrate 1 is plated to form the electrode 3. Therefore, the electrode 3 connected to the exposed surface of the semiconductor substrate 1 is formed by the plating method in the opening 2a of the insulating layer 2 (see FIGS. 8 and 14). The electrode 3 is formed by applying a substantially full plating to the main surface on the back side. Then, the electrode 3 formed by the plating method forms the bus bar electrode 31 and the finger electrode 32 on the light receiving surface (the upper surface in FIG. 8) of the semiconductor substrate 1, and the back surface (the lower surface in FIG. 8) The back electrode 33 is formed. The electrode 3 is composed of a metal film formed by an electroplating method, but may be composed of a single metal film or a plurality of laminated metal films. In the solar cell of the second embodiment, the electrode 3, as shown in Fig. 8, is composed of three layers of metal films 3a, 3b, and 3c which are laminated. In other words, first, by performing nickel plating, a nickel plating layer 3a of the first layer is formed on the exposed surface (surface of the transparent conductive film layer 15) of the semiconductor substrate 1 exposed from the insulating layer 2 by the opening 2a (refer to FIG. 14). ). Next, on the nickel plating layer 3a, a second layer of the copper plating layer 3b is formed. Further, on the copper plating layer 3b, a third layer of the tin plating layer 3c is formed. [0074] After the electroplating step, as in the case of the first embodiment, the solar cell cells may be subjected to heat treatment. By applying heat treatment to the solar cell, the adhesion of the transparent conductive film layer 15 to the electrode 3 formed by the plating method can be improved, and the low contact resistance can be maintained. This heat treatment may be performed after forming the outermost layer among the plurality of metal films constituting the electrode 3, as in the case of the first embodiment, or after forming another layer. Further, the number of times of the heat treatment is similar to that of the first embodiment, and may be one or a plurality of times. Further, the first and second embodiments described above show an example of the present invention, and the present invention is not limited to the first and second embodiments. Further, in the first and second embodiments, various changes and modifications may be added without departing from the scope of the invention, and such modifications and modifications may be included in the invention. For example, the materials, dimensions, and the like exemplified in the first and second embodiments are examples, and the present invention is not limited thereto, and can be appropriately modified within the scope of the effects of the present invention. Further, in the case where the insulating layer 2 is not light-transmitting, it is necessary to peel the insulating layer 2 after the plating step in order to be used as a solar cell, but the insulating layer 2 of the solar cell of the first and second embodiments is used. Since it is light transmissive, it is not necessary to peel off the insulating layer 2. Thus, the manufacturing steps of the solar cell can be simplified. Further, in the first and second embodiments, the i-type amorphous germanium layer 12, the p-type amorphous germanium layer 13, and the n-type amorphous germanium layer 14 are laminated on the n-type single crystal germanium substrate 11. Although the semiconductor substrate 1 is formed, the n-type polycrystalline germanium substrate, the p-type single crystal germanium substrate, the p-type polycrystalline germanium substrate, or the like may be used instead of the n-type single crystal germanium substrate 11. Further, in the first and second embodiments, the p-type amorphous germanium layer 13 is disposed on the light-receiving surface side of the n-type single crystal germanium substrate 11, and the n-type amorphous germanium layer 14 is disposed on the back surface side. On the contrary, the n-type amorphous germanium layer 14 is disposed on the light-receiving surface side of the n-type single crystal germanium substrate 11, and the p-type amorphous germanium layer 13 is disposed on the back surface side. Alternatively, a p-type doped layer may be disposed on the light-receiving surface side of the n-type single crystal germanium substrate 11, and a dummy-doped layer of the same conductivity type as that of the n-type single crystal germanium substrate 11 may be disposed in a comb shape on the back surface side. Conductive type impurity-doped layer (so-called back-junction type solar cell). [Examples] The present invention will be more specifically described below by showing examples. (Example 1) An excitation frequency of 13.56 MHz was used on both main surfaces of an n-type single crystal germanium substrate (the shape of the substrate, which is a square shape of 156 mm) formed on both main surfaces of the uneven structure called a texture. Plasma CVD, at a substrate temperature of 200 ° C or lower, an i-type amorphous ruthenium layer is formed, and a p-type amorphous ruthenium layer is formed on the i-type amorphous ruthenium layer on the light-receiving surface side, and an i-type Å on the back side is formed. An n-type amorphous ruthenium layer is formed on the crystalline ruthenium layer. [0080] In the formation of the i-type amorphous ruthenium layer, decane diluted with hydrogen (SiH) is used. 4 As a material gas, the deposition rate of the i-type amorphous ruthenium layer was set to about 0.3 nm/s. Further, in the formation of the p-type amorphous ruthenium layer, the above-mentioned source gas is used, and diborane diluted with hydrogen (B) is simultaneously used. 2 H 6 As a doping gas; when the n-type amorphous ruthenium layer is formed, the above-mentioned source gas is used, and phosphine diluted with hydrogen (PH) is simultaneously used. 3 ) as a doping gas. Next, an ITO thin film of a transparent conductive film layer was formed on each of the p-type amorphous germanium layer and the n-type amorphous germanium layer by sputtering to obtain a semiconductor substrate. Use argon (Ar) and oxygen (O) in the carrier gas 2 Mixed gas (O 2 Concentration 0.25%), film formation pressure 13.3×10 -1 Sputtering of the ITO film was carried out under conditions of Pa and output of 20 W (film formation rate: 5 nm/min). Next, a screen-printing plate and a photocurable resin composition (grade name: HMR-218 (alkenyl resin composition) manufactured by Showa Denko Co., Ltd.) and a viscosity of 90 Pa·s at 25.0 ° C) were used. Screen printing is performed, and a photocurable resin composition is applied to the both main surfaces of the semiconductor substrate in a film form to form a resin layer composed of a photocurable resin composition. The photocurable resin composition is applied to a portion of the main surface of the semiconductor substrate where the electrode is to be formed without applying a photocurable resin composition, and a portion other than the portion where the electrode is to be formed is formed. A portion of the electrode has a resin layer of a pattern of an insulating layer of the opening. After the resin layer is formed, the resin layer is irradiated with light by a high-pressure mercury lamp exposure machine to cure the photocurable resin composition to form an insulating layer. Thereby, an insulating layer having an opening at a portion where the electrode should be formed is formed on both main faces of the semiconductor substrate. The temperature of the semiconductor substrate when the resin layer was irradiated with light by a high-pressure mercury lamp exposure machine and the photocurable resin composition was cured was measured by a non-contact type thermometer to be 60 °C. In addition, the irradiation conditions of the high-pressure mercury lamp exposure machine are measured values at a wavelength of 365 nm, and the maximum illuminance during irradiation is 200 mW/cm. 2 The accumulated exposure is 1000 mJ/cm 2 . Next, electrolytic plating is applied to both main surfaces of the semiconductor substrate, and an electrode connected to the exposed surface of the semiconductor substrate exposed from the insulating layer by the opening is formed in the opening of the insulating layer. The electrolytic plating is performed in three stages of nickel plating, copper plating, and tin plating, and an electrode having a width of about 40 μm (a bus bar electrode and a finger electrode) formed of a three-layer metal film such as a nickel plating layer, a copper plating layer, or a tin plating layer is formed. . Thereby, the same solar cell as that shown in Fig. 1 can be obtained. Further, the conditions of electrolytic plating are as follows. First, use electrolytic nickel plating solution at 0.5A/dm 2 After electroplating was carried out for 15 minutes under the conditions of a temperature of 40 ° C, it was washed with warm water and then washed with cold water. Secondly, use electrolytic copper plating solution at 3A/dm 2 After electroplating was carried out for 7 minutes under the conditions of room temperature, it was washed with cold water. After that, use electrolytic tin plating solution at 2.5A/dm 2 After electroplating was carried out for 7 minutes under the conditions of room temperature, it was washed with cold water. (Example 2) A solar cell similar to that shown in Fig. 1 was produced in the same manner as in Example 1 except for the following two points. First, the difference at the first point is as follows. In Example 1, the electrode formed in the electroplating step had a width of about 40 μm, but in Example 2, it was about 55 μm. Second, the difference at the second point is as follows. In the first embodiment, in the curing step, the resin layer is irradiated with light in one step, and the photocurable resin composition is cured in one step. However, in the second embodiment, in the curing step, the resin layer is divided into two stages of irradiation light. The photocurable resin composition is divided into two stages of hardening. Specifically, in the second embodiment, the first stage of light irradiation is performed using an LED lamp (wavelength: 365 nm) as a light source, and the second stage of light irradiation is performed by using a high pressure mercury lamp exposure machine as a light source. The light irradiation condition by the LED lamp is measured at a wavelength of 365 nm, and the maximum illumination during irradiation is 500 mW/cm. 2 The accumulated exposure is 500 mJ/cm 2 The temperature of the semiconductor substrate when the light was irradiated and the photocurable resin composition was cured was measured by a non-contact type thermometer to be 35 °C. [0088] The irradiation condition of the high-pressure mercury lamp exposure machine is a measured value at a wavelength of 365 nm, and the maximum illuminance during irradiation is 200 mW/cm. 2 The accumulated exposure is 1000mJ/cm 2 The temperature of the semiconductor substrate when the light was irradiated and the photocurable resin composition was cured was 60 ° C after measurement by a non-contact type thermometer. The irradiation with the LED lamp (wavelength 365 nm) is performed in advance before the irradiation by the high-pressure mercury lamp exposure machine, and the flow of the resin layer is reduced and the width of the resin layer is reduced, and as a result, the width of the electrode is increased. .

[0089][0089]

1‧‧‧半導體基板1‧‧‧Semiconductor substrate

2‧‧‧絕緣層2‧‧‧Insulation

2a‧‧‧開口部2a‧‧‧ openings

3‧‧‧電極3‧‧‧Electrode

3a‧‧‧鎳鍍層3a‧‧‧ Nickel plating

3b‧‧‧銅鍍層3b‧‧‧copper plating

3c‧‧‧錫鍍層3c‧‧‧ tin plating

5‧‧‧樹脂層5‧‧‧ resin layer

5a‧‧‧開口部5a‧‧‧ openings

11‧‧‧n型單晶矽基板11‧‧‧n type single crystal germanium substrate

12‧‧‧i型非結晶矽層12‧‧‧i type amorphous layer

13‧‧‧p型非結晶矽層13‧‧‧p-type amorphous layer

14‧‧‧n型非結晶矽層14‧‧‧n type amorphous enamel layer

15‧‧‧透明導電膜層15‧‧‧Transparent conductive film layer

31‧‧‧匯流條(bus bar)電極31‧‧‧bus bar electrode

32‧‧‧指狀電極32‧‧‧ finger electrode

33‧‧‧背面電極33‧‧‧Back electrode

[0011]   圖1係顯示關於本發明第一實施型態之太陽電池胞之構造之剖面圖。   圖2係從受光面側來看圖1之太陽電池胞之平面圖。   圖3係從背面側來看圖1之太陽電池胞之平面圖。   圖4係說明圖1之太陽電池胞之製造方法之剖面圖。   圖5係說明圖1之太陽電池胞之製造方法之剖面圖。   圖6係說明圖1之太陽電池胞之製造方法之剖面圖。   圖7係說明圖1之太陽電池胞之製造方法之剖面圖。   圖8係顯示關於本發明第二實施型態之太陽電池胞之構造之剖面圖。   圖9係從受光面側來看圖8之太陽電池胞之平面圖。   圖10係從背面側來看圖8之太陽電池胞之平面圖。   圖11係說明圖8之太陽電池胞之製造方法之剖面圖。   圖12係說明圖8之太陽電池胞之製造方法之剖面圖。   圖13係說明圖8之太陽電池胞之製造方法之剖面圖。   圖14係說明圖8之太陽電池胞之製造方法之剖面圖。1 is a cross-sectional view showing the configuration of a solar cell according to a first embodiment of the present invention. Fig. 2 is a plan view of the solar cell of Fig. 1 as seen from the side of the light receiving surface. Fig. 3 is a plan view of the solar cell of Fig. 1 as seen from the back side. 4 is a cross-sectional view showing a method of manufacturing the solar cell of FIG. 1. Fig. 5 is a cross-sectional view showing a method of manufacturing the solar cell of Fig. 1. Fig. 6 is a cross-sectional view showing a method of manufacturing the solar cell of Fig. 1. Figure 7 is a cross-sectional view showing a method of manufacturing the solar cell of Figure 1. Fig. 8 is a cross-sectional view showing the configuration of a solar cell according to a second embodiment of the present invention. Fig. 9 is a plan view of the solar cell of Fig. 8 as seen from the side of the light receiving surface. Figure 10 is a plan view of the solar cell of Figure 8 as seen from the back side. Figure 11 is a cross-sectional view showing a method of manufacturing the solar cell of Figure 8. Figure 12 is a cross-sectional view showing a method of manufacturing the solar cell of Figure 8. Figure 13 is a cross-sectional view showing a method of manufacturing the solar cell of Figure 8. Figure 14 is a cross-sectional view showing a method of manufacturing the solar cell of Figure 8.

Claims (11)

一種太陽電池胞之製造方法,係具備半導體基板、被形成在前述半導體基板主面上之絕緣層、與連接於前述半導體基板之電極,前述絕緣層具有開口部,前述電極配置在前述開口部內、並連接於利用前述開口部從前述絕緣層露出的前述半導體基板的露出面之太陽電池胞之製造方法,其特徵係具備:將利用活性能量射線(active energy ray)硬化的液狀樹脂利用印刷法膜狀地塗敷到前述半導體基板主面之中一部分的領域,形成由前述液狀樹脂所構成且能形成前述絕緣層的圖案之樹脂層之印刷步驟;對前述樹脂層照射活性能量射線使前述液狀樹脂硬化,在前述半導體基板主面上,形成由前述液狀樹脂的硬化物所構成的前述絕緣層之硬化步驟:與將連接於前述半導體基板的露出面之前述電極利用電鍍法形成於前述絕緣層的前述開口部內之電鍍步驟。 A solar cell manufacturing method comprising: a semiconductor substrate; an insulating layer formed on a main surface of the semiconductor substrate; and an electrode connected to the semiconductor substrate, wherein the insulating layer has an opening, and the electrode is disposed in the opening And a method of manufacturing a solar cell to be connected to an exposed surface of the semiconductor substrate exposed from the insulating layer by the opening, characterized in that the liquid resin cured by active energy ray is printed by a method a step of printing a resin layer formed of the liquid resin and capable of forming a pattern of the insulating layer, and applying the active energy ray to the resin layer, and applying the film to the field of a part of the main surface of the semiconductor substrate The liquid resin is cured, and a step of curing the insulating layer composed of a cured product of the liquid resin is formed on the main surface of the semiconductor substrate, and the electrode connected to the exposed surface of the semiconductor substrate is formed by electroplating. a plating step in the aforementioned opening portion of the insulating layer. 如申請專利範圍第1項記載之太陽電池胞之製造方法,其中,前述印刷法係包含網版印刷法。 The method for producing a solar cell according to the first aspect of the invention, wherein the printing method comprises a screen printing method. 如申請專利範圍第1或2項記載之太陽電池胞之製造方法,其中,前述液狀樹脂於25℃之黏度係1Pa.s以上200Pa.s以下。 The method for manufacturing a solar cell according to claim 1 or 2, wherein the viscosity of the liquid resin at 25 ° C is 1 Pa. s above 200Pa. s below. 如申請專利範圍第1或2項記載之太陽電池胞之製造方法,其中,前述絕緣層的厚度係5μm以上100μm以下。 The method for producing a solar cell according to the first or second aspect of the invention, wherein the thickness of the insulating layer is 5 μm or more and 100 μm or less. 如申請專利範圍第1或2項記載之太陽電池胞之製造方法,其中,前述電鍍法係電解電鍍法或無電解電鍍法。 The method for producing a solar cell according to the first or second aspect of the invention, wherein the plating method is an electrolytic plating method or an electroless plating method. 如申請專利範圍第1或2項記載之太陽電池胞之製造方法,其中,前述電極,係由銅、鎳、錫、銀、鈷、鋅、鈀、銦、及該等的合金之中至少1種所構成。 The method for producing a solar cell according to claim 1 or 2, wherein the electrode is at least 1 selected from the group consisting of copper, nickel, tin, silver, cobalt, zinc, palladium, indium, and the like. The composition of the species. 如申請專利範圍第1或2項記載之太陽電池胞之製造方法,其中,前述電極的厚度係0.1μm以上100μm以下。 The method for producing a solar cell according to the first or second aspect of the invention, wherein the thickness of the electrode is 0.1 μm or more and 100 μm or less. 如申請專利範圍第1或2項記載之太陽電池胞之製造方法,其中,前述電極係由1層金屬膜或被層積之複數金屬膜所構成。 The method for producing a solar cell according to the first or second aspect of the invention, wherein the electrode is composed of a single metal film or a plurality of laminated metal films. 如申請專利範圍第1或2項記載之太陽電池胞之製造方法,其中,在前述硬化步驟,對前述樹脂層分複數階段照射前述活性能量射線,使前述液狀樹脂分複數階段硬化。 The method for producing a solar cell according to the first or second aspect of the invention, wherein in the hardening step, the active energy ray is irradiated to the resin layer at a plurality of stages, and the liquid resin is hardened in a plurality of stages. 如申請專利範圍第9項記載之太陽電池胞之製造方法,其中,在前述活性能量射線的第1階段的照射所使用 之前述活性能量射線的光源係LED燈。 The method for producing a solar cell according to the ninth aspect of the invention, wherein the irradiation of the first stage of the active energy ray is used The light source of the aforementioned active energy ray is an LED lamp. 如申請專利範圍第1或2項記載之太陽電池胞之製造方法,其中,在前述硬化步驟,前述液狀樹脂硬化時之前述半導體基板的溫度係200℃以下。 The method for producing a solar cell according to the first or second aspect of the invention, wherein, in the curing step, the temperature of the semiconductor substrate when the liquid resin is cured is 200 ° C or lower.
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