TWI660798B - Apparatus and method for manufacturing a helical stirrup - Google Patents
Apparatus and method for manufacturing a helical stirrup Download PDFInfo
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- TWI660798B TWI660798B TW107100322A TW107100322A TWI660798B TW I660798 B TWI660798 B TW I660798B TW 107100322 A TW107100322 A TW 107100322A TW 107100322 A TW107100322 A TW 107100322A TW I660798 B TWI660798 B TW I660798B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 30
- 238000000034 method Methods 0.000 title claims abstract description 12
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 18
- 238000005452 bending Methods 0.000 claims abstract description 18
- 239000010959 steel Substances 0.000 claims abstract description 18
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 17
- 238000004804 winding Methods 0.000 claims description 7
- 229910001294 Reinforcing steel Inorganic materials 0.000 claims description 2
- 238000005728 strengthening Methods 0.000 claims 1
- 238000010586 diagram Methods 0.000 description 11
- 238000010276 construction Methods 0.000 description 7
- 230000005540 biological transmission Effects 0.000 description 5
- 230000001360 synchronised effect Effects 0.000 description 3
- 230000007774 longterm Effects 0.000 description 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 238000009751 slip forming Methods 0.000 description 1
- 210000002435 tendon Anatomy 0.000 description 1
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Abstract
本揭露係關於一種用以製造一螺旋箍筋的設備及使用該設備以製造螺旋箍筋之方法。該設備包括一機台、一螺桿、一夾持滾輪、一彎曲滾輪及一支撐架。機台之一側面界定一垂直面。螺桿設置於機台之垂直面中並突出於垂直面。螺桿界定實質上垂直於垂直面之一軸線,並具有圍繞軸線延伸之一螺紋及遠離垂直面之一遠端。螺紋經構形以於螺桿受機台之驅動而轉動時,帶動螺旋箍筋沿軸線遠離垂直面移動。夾持滾輪設置於垂直面上並與螺桿夾持一鋼筋,以受機台之驅動而驅動鋼筋。彎曲滾輪設置於垂直面上之一預定位置,其中預定位置低於夾持滾輪。鋼筋通過夾持滾輪及螺桿之間後受到彎曲滾輪彎折,以形成螺旋箍筋。支撐架包含一支撐部,用以支撐螺桿之遠端。The present disclosure relates to a device for manufacturing a spiral stirrup and a method for manufacturing the spiral stirrup using the device. The equipment includes a machine, a screw, a clamping roller, a curved roller and a support frame. One side of the machine defines a vertical plane. The screw is arranged in the vertical plane of the machine and protrudes from the vertical plane. The screw defines an axis substantially perpendicular to the vertical plane and has a thread extending around the axis and a distal end remote from the vertical plane. The thread is configured to drive the spiral stirrup along the axis away from the vertical plane when the screw is driven to rotate by the machine. The clamping roller is arranged on the vertical surface and clamps a reinforcing bar with the screw, so as to be driven by the machine to drive the reinforcing bar. The curved roller is disposed at a predetermined position on the vertical plane, wherein the predetermined position is lower than the clamping roller. The steel bar is bent between the roller and the screw by the bending roller to form a spiral stirrup. The support frame includes a support portion for supporting the distal end of the screw.
Description
本揭露係關於一種製造鋼筋籠之箍筋的設備及方法,特別是關於一種用以製造基樁鋼筋籠之箍筋的設備及方法。 The disclosure relates to a device and a method for manufacturing a stirrup of a reinforced cage, and more particularly to a device and a method for manufacturing a stirrup of a reinforced cage of a foundation pile.
建築及營建工程中經常使用以主筋、箍筋、工作筋等鋼筋構成之鋼筋籠作為建築或營造物抵抗拉伸力以及彎曲的結構。以使用於基樁之習知鋼筋籠為例,其箍筋一般呈環狀,用以一圈一圈間格地圍繞複數個縱向排列之主筋並與主筋固定接合。然而,製作習知鋼筋籠時固定大量箍筋至主筋之步驟耗費大量人力及時間。 In building and construction projects, steel cages made of steel bars, such as main bars, stirrups, and working bars, are often used as structures or structures to resist tensile forces and bending structures. Taking the conventional reinforced cage used in foundation piles as an example, the stirrups are generally in a ring shape, and are used to circle around a plurality of longitudinally arranged main bars and to be fixedly connected with the main bars. However, the steps of fixing a large number of stirrups to the main reinforcement when making a conventional steel cage consume a lot of manpower and time.
近年螺旋箍筋在部分建築及營造工程中被採用,以取代傳統之環狀箍筋。一個螺旋箍筋可以取代大量環狀之箍筋且提供相同或近似的結構強度,藉以節省大量固定箍筋至主筋之人力及時間。因此,如何有效率地製造螺旋箍筋,成為建築及營造工程中一個重要的課題。 In recent years, spiral stirrups have been used in some construction and construction projects to replace traditional annular stirrups. A spiral stirrup can replace a large number of annular stirrups and provide the same or similar structural strength, thereby saving a lot of manpower and time to fix the stirrup to the main tendon. Therefore, how to efficiently manufacture spiral stirrups has become an important subject in construction and construction projects.
本揭露之一目的在於提供一種用以製造一螺旋箍筋的設備及方法,可以有效率地製造螺旋箍筋。 An object of this disclosure is to provide a device and method for manufacturing a spiral stirrup, which can efficiently manufacture the spiral stirrup.
本揭露之用以製造一螺旋箍筋的設備包括一機台、一螺桿、一夾持 滾輪、一彎曲滾輪及一支撐架。機台之一側面界定一垂直面。螺桿設置於機台之垂直面中並突出於垂直面。螺桿界定實質上垂直於垂直面之一軸線,並具有圍繞軸線延伸之一螺紋及遠離垂直面之一遠端。螺紋經構形以於螺桿受機台之驅動而轉動時,帶動螺旋箍筋沿軸線遠離垂直面移動。夾持滾輪設置於垂直面上並與螺桿夾持一鋼筋,以受機台之驅動而驅動鋼筋。彎曲滾輪設置於垂直面上之一預定位置,其中預定位置低於夾持滾輪。鋼筋通過夾持滾輪及螺桿之間後受到彎曲滾輪彎折,以形成螺旋箍筋。支撐架包含一支撐部,用以支撐螺桿之遠端。 The equipment for manufacturing a spiral stirrup disclosed in the present disclosure includes a machine, a screw, and a clamp. Roller, a curved roller and a support frame. One side of the machine defines a vertical plane. The screw is arranged in the vertical plane of the machine and protrudes from the vertical plane. The screw defines an axis substantially perpendicular to the vertical plane and has a thread extending around the axis and a distal end remote from the vertical plane. The thread is configured to drive the spiral stirrup along the axis away from the vertical plane when the screw is driven to rotate by the machine. The clamping roller is arranged on the vertical surface and clamps a reinforcing bar with the screw, so as to be driven by the machine to drive the reinforcing bar. The curved roller is disposed at a predetermined position on the vertical plane, wherein the predetermined position is lower than the clamping roller. The steel bar is bent between the roller and the screw by the bending roller to form a spiral stirrup. The support frame includes a support portion for supporting the distal end of the screw.
本揭露之用以製造一螺旋箍筋的方法包括以下步驟:提供一鋼筋纏繞承放座及纏繞於其上之一鋼筋;提供上述設備;將該鋼筋拉伸穿過該機台之該複數垂直整直輪、該複數水平整直輪、該夾持滾輪與該螺桿之間;沿該預定位置調整槽,調整該彎曲滾輪至該預定位置;啟動該機台以驅動該夾持滾輪與該螺桿旋轉;調整該對舵輪之位置以夾持以及導引經該彎曲滾輪彎折之該鋼筋;以及調整該間距調整機構以調整該螺旋箍筋於該螺桿上移動之該間距。 The method for manufacturing a spiral stirrup disclosed in the present disclosure includes the following steps: providing a reinforcing bar winding support and a reinforcing bar wound thereon; providing the above-mentioned equipment; stretching the reinforcing bar through the plurality of verticals of the machine Straightening wheel, the plurality of horizontal straightening wheels, the clamping roller and the screw; adjusting the groove along the predetermined position to adjust the curved roller to the predetermined position; starting the machine to drive the clamping roller and the screw Rotating; adjusting the position of the pair of steering wheels to grip and guide the steel bar bent by the bending roller; and adjusting the distance adjusting mechanism to adjust the distance that the spiral stirrup moves on the screw.
3‧‧‧設備 3‧‧‧ Equipment
3C‧‧‧可移動載具 3C‧‧‧ Mobile Vehicle
3C1‧‧‧車架 3C1‧‧‧frame
3C2‧‧‧車頭 3C2‧‧‧head
3C3‧‧‧可調整支撐腳 3C3‧‧‧Adjustable support feet
3F‧‧‧支撐框 3F‧‧‧Support frame
3H‧‧‧螺旋箍筋吊掛台 3H‧‧‧ Spiral stirrup hanging table
3H1‧‧‧輪 3H1‧‧‧wheel
3H3‧‧‧懸臂 3H3‧‧‧ cantilever
3P‧‧‧高度調整墊塊 3P‧‧‧Height adjustment pad
3R‧‧‧鋼筋纏繞承放座 3R‧‧‧ Rebar winding support
3S‧‧‧平台 3S‧‧‧platform
3SH‧‧‧預留孔 3SH‧‧‧Reserved hole
8‧‧‧鋼筋 8‧‧‧ Rebar
9‧‧‧螺旋箍筋 9‧‧‧ Spiral stirrup
31‧‧‧機台 31‧‧‧machine
31M‧‧‧驅動馬達 31M‧‧‧Drive motor
31P‧‧‧間距調整機構 31P‧‧‧Pitch adjustment mechanism
31S‧‧‧預定位置調整槽 31S‧‧‧ predetermined position adjustment groove
31T‧‧‧張力調整輪 31T‧‧‧Tension adjustment wheel
33‧‧‧螺桿 33‧‧‧Screw
33A‧‧‧遠端 33A‧‧‧Remote
37‧‧‧支撐架 37‧‧‧Support
39‧‧‧支撐台 39‧‧‧Support
39L‧‧‧L形連桿 39L‧‧‧L-shaped connecting rod
39LH‧‧‧固定孔 39LH‧‧‧Fixing holes
39LS‧‧‧槽 39LS‧‧‧slot
39LT‧‧‧斜撐連桿 39LT‧‧‧ diagonal support link
310‧‧‧垂直面 310‧‧‧ vertical plane
311‧‧‧L形連桿 311‧‧‧L-shaped connecting rod
313‧‧‧套座 313‧‧‧set
315‧‧‧調整管 315‧‧‧Adjustment tube
331‧‧‧螺紋 331‧‧‧Thread
351‧‧‧夾持滾輪 351‧‧‧Clamping roller
353‧‧‧彎曲滾輪 353‧‧‧Curved Roller
355‧‧‧舵輪裝置 355‧‧‧ steering wheel device
355A‧‧‧舵輪 355A‧‧‧rudder wheel
357‧‧‧垂直整直輪 357‧‧‧Vertical straight wheel
359‧‧‧水平整直輪 359‧‧‧Horizontal straight wheel
371‧‧‧滾輪 371‧‧‧roller
373‧‧‧伸縮調整結構 373‧‧‧Telescopic adjustment structure
379‧‧‧支撐部 379‧‧‧ support
391‧‧‧基座 391‧‧‧pedestal
393‧‧‧輥子 393‧‧‧roller
395‧‧‧剪刀結構 395‧‧‧Scissor structure
397‧‧‧底座 397‧‧‧base
397A‧‧‧可調整支撐腳 397A‧‧‧Adjustable support feet
399‧‧‧同步機構 399‧‧‧Synchronization agency
399A‧‧‧鏈條 399A‧‧‧chain
399B‧‧‧傳動軸 399B‧‧‧Drive shaft
399C‧‧‧第一鏈條 399C‧‧‧First Chain
399D‧‧‧第一齒輪 399D‧‧‧First Gear
399E‧‧‧第二齒輪 399E‧‧‧Second gear
399F‧‧‧第二鏈條 399F‧‧‧Second chain
399M‧‧‧同步馬達 399M‧‧‧Synchronous motor
A‧‧‧軸線 A‧‧‧ axis
P‧‧‧間距 P‧‧‧Pitch
圖1A為本揭露一實施例中製造一螺旋箍筋的設備之一示意圖。 FIG. 1A is a schematic diagram of an apparatus for manufacturing a spiral stirrup in an embodiment of the disclosure.
圖1B為本揭露之一實施例中之一車架之一示意圖。 FIG. 1B is a schematic diagram of a vehicle frame according to an embodiment of the disclosure.
圖2為本揭露之一實施例中之一機台之一示意圖。 FIG. 2 is a schematic diagram of a machine according to an embodiment of the disclosure.
圖3A為本揭露之一實施例中之一支撐台之一示意圖。 FIG. 3A is a schematic diagram of a supporting platform in an embodiment of the disclosure.
圖3B為本揭露之一實施例中之一同步機構之一示意圖。 FIG. 3B is a schematic diagram of a synchronization mechanism according to an embodiment of the disclosure.
圖3C為本揭露之一實施例中之另一同步機構之一示意圖。 FIG. 3C is a schematic diagram of another synchronization mechanism according to an embodiment of the disclosure.
圖4為本揭露之一實施例之一連結結構之一示意圖。 FIG. 4 is a schematic diagram of a connection structure according to an embodiment of the disclosure.
圖5為本揭露之一實施例之另一連結結構之一示意圖。 FIG. 5 is a schematic diagram of another connection structure according to an embodiment of the disclosure.
圖6為本揭露之一實施例之一間距調整機構之一示意圖。 FIG. 6 is a schematic diagram of a pitch adjustment mechanism according to an embodiment of the disclosure.
圖7為本揭露之一實施例中顯示一螺旋箍筋吊掛台之一示意圖。 FIG. 7 is a schematic view showing a spiral stirrup hanging platform in an embodiment of the disclosure.
圖8為本揭露之一實施例中顯示一可移動載具裝載螺旋箍筋製造設備之一示意圖。 FIG. 8 is a schematic diagram showing a movable carrier loading spiral stirrup manufacturing equipment according to an embodiment of the disclosure.
圖9A-9G為使用本揭露之一實施例之一設備製造螺旋箍筋的方法之各步驟示意圖。 9A-9G are schematic diagrams of steps of a method for manufacturing a spiral stirrup using a device according to an embodiment of the disclosure.
請參考圖1A。本揭露之一實施例中用以製造一螺旋箍筋9的設備3包括一機台31、一螺桿33、一夾持滾輪351、一彎曲滾輪353及一支撐架37。機台31之一側面界定一垂直面310。螺桿33設置於機台31之垂直面310中並突出於垂直面310。螺桿33界定實質上垂直於垂直面310之一軸線A,並具有圍繞軸線A延伸之一螺紋331及遠離垂直面310之一遠端33A。螺紋331經構形以於螺桿33受機台31之驅動而轉動時,帶動螺旋箍筋9沿軸線A遠離垂直面310移動。夾持滾輪351設置於垂直面310上並與螺桿33夾持一鋼筋8,以受機台31之驅動而驅動鋼筋8,沿螺桿33轉動方向移動。彎曲滾輪353設置於垂直面310上之一預定位置,其低於夾持滾輪351之位置。鋼筋8通過夾持滾輪351及螺桿33之間後受到彎曲滾輪353彎折,以形成螺旋箍筋9。支撐架37包含一支撐部379,用以支撐螺桿33之遠端33A,適以承受螺桿33及掛在螺桿33上之螺旋箍筋9之重量,以減少螺桿33所承受螺旋箍筋9之重量,避免螺桿33向下彎曲而變形。藉此,本揭露之設備3可以有效率地製造各種尺寸的螺旋箍筋9。以直徑為1.6-2.6m之基樁用大型螺旋箍筋9為例,其重量足以造成螺桿33在長時間使用下向下 彎曲變形,因此支撐架37之支撐顯得格外重要。 Please refer to Figure 1A. The apparatus 3 for manufacturing a spiral stirrup 9 in one embodiment of the present disclosure includes a machine 31, a screw 33, a clamping roller 351, a curved roller 353, and a support frame 37. A vertical surface 310 is defined on one side of the machine 31. The screw 33 is disposed in the vertical surface 310 of the machine table 31 and protrudes from the vertical surface 310. The screw 33 defines an axis A substantially perpendicular to the vertical plane 310 and has a thread 331 extending around the axis A and a distal end 33A far from the vertical plane 310. The screw thread 331 is configured to drive the screw stirrup 9 along the axis A away from the vertical plane 310 when the screw rod 33 is driven to rotate by the machine 31. The clamping roller 351 is disposed on the vertical surface 310 and clamps a reinforcing bar 8 with the screw 33. The clamping roller 351 is driven by the machine 31 to drive the reinforcing bar 8 and moves along the rotation direction of the screw 33. The bending roller 353 is disposed at a predetermined position on the vertical surface 310, which is lower than the position of the clamping roller 351. The reinforcing bar 8 is bent between the roller 351 and the screw 33 and then bent by the bending roller 353 to form a spiral stirrup 9. The supporting frame 37 includes a supporting portion 379 for supporting the distal end 33A of the screw 33, and is suitable for bearing the weight of the screw 33 and the spiral stirrup 9 hanging on the screw 33, so as to reduce the weight of the spiral stirrup 9 carried by the screw 33. To prevent the screw 33 from bending downwards and deforming. Thereby, the device 3 of the present disclosure can efficiently manufacture spiral stirrups 9 of various sizes. Take a large spiral stirrup 9 for a foundation pile with a diameter of 1.6-2.6m as an example, and its weight is sufficient to cause the screw 33 to go down under long-term use. Bending deformation, so the support of the support frame 37 is particularly important.
請同時參考圖1A及圖2。在機台31中,夾持滾輪351可為一主動滾輪,適以與螺桿33夾持鋼筋8並驅動鋼筋8向前移動,而彎曲滾輪353可為一從動滾輪,適以順應鋼筋8之移動而轉動。機台31更具有複數垂直整直輪357及複數水平整直輪359。垂直整直輪357及水平整直輪359用以整直進入夾持滾輪351與螺桿33之間前之鋼筋8。請參考圖2,機台31具有設置於垂直面310中之一預定位置調整槽31S。彎曲滾輪353適以沿預定位置調整槽31S移動並安裝於其中,以調整彎曲滾輪353之預定位置,並藉此調整經彎曲滾輪353彎折而形成之螺旋箍筋9之一曲率,並藉此調整所形成螺旋箍筋9之直徑大小。 Please refer to FIG. 1A and FIG. 2 at the same time. In the machine table 31, the clamping roller 351 may be an active roller adapted to clamp the steel bar 8 with the screw 33 and drive the steel bar 8 to move forward, and the curved roller 353 may be a driven roller adapted to conform to the requirements of the steel bar 8. Move and rotate. The machine 31 further includes a plurality of vertical straightening wheels 357 and a plurality of horizontal straightening wheels 359. The vertical straightening wheel 357 and the horizontal straightening wheel 359 are used to straighten the reinforcing bar 8 before entering between the clamping roller 351 and the screw 33. Referring to FIG. 2, the machine 31 has a predetermined position adjusting groove 31S provided in the vertical plane 310. The bending roller 353 is adapted to be moved along a predetermined position adjustment groove 31S and installed therein, to adjust a predetermined position of the bending roller 353, and thereby adjusting a curvature of one of the spiral stirrups 9 formed by the bending of the bending roller 353, and thereby Adjust the diameter of the spiral stirrup 9 formed.
支撐架37之支撐部379可以各種方式連結並支撐螺桿33之遠端33A。例如,請參考圖1A,螺桿33之遠端33A為無螺紋331之一光滑端,且支撐架37之支撐部379包含至少二滾輪371。螺桿33之光滑遠端33A抵靠於二滾輪371,使二滾輪371可滑動地支撐螺桿33之光滑遠端33A。在本揭露的其他實施例中,滾輪371的數目多於兩個。支撐架37亦可以與螺桿33藉由軸承等元件於遠端33A處樞接。 The supporting portion 379 of the supporting frame 37 can connect and support the distal end 33A of the screw 33 in various ways. For example, referring to FIG. 1A, the distal end 33A of the screw 33 is a smooth end of the non-threaded 331, and the supporting portion 379 of the supporting frame 37 includes at least two rollers 371. The smooth distal end 33A of the screw 33 abuts against the second roller 371, so that the second roller 371 can slidably support the smooth distal end 33A of the screw 33. In other embodiments of the present disclosure, the number of the rollers 371 is more than two. The support frame 37 can also be pivotally connected with the screw 33 at the distal end 33A through a bearing and other components.
如圖1A所示,支撐架37較佳地具有用以調整支撐架37之一高度之一伸縮調整結構373。在使用中,首先在支撐架37為縮短之狀態下移動支撐架37至螺桿33之遠端33A之下方,之後再將支撐架37向上拉伸至以滾輪371抵靠螺桿33之遠端33A的下端,並在完成螺旋箍筋9之製作後,進一步將支撐架37縮短,以降低支撐架37之高度,使支撐架37與螺桿33間提供一間隙,以方便將在螺桿33上完成之螺旋箍筋9取出。 As shown in FIG. 1A, the support frame 37 preferably has a telescopic adjustment structure 373 for adjusting a height of the support frame 37. In use, first move the support bracket 37 below the distal end 33A of the screw 33 while the support bracket 37 is shortened, and then stretch the support bracket 37 upward to the point where the roller 371 abuts the distal end 33A of the screw 33 The lower end, and after the production of the spiral stirrup 9 is completed, the support frame 37 is further shortened to reduce the height of the support frame 37, so that a gap is provided between the support frame 37 and the screw 33, so that the screw completed on the screw 33 is convenient The stirrup 9 is removed.
本揭露之設備3較佳可進一步包含一支撐台39,如圖1A所示。支撐 台39設置於螺旋箍筋9之下方,以支撐螺旋箍筋9,藉此進一步減少螺桿33所承受螺旋箍筋9之重量。 The device 3 disclosed in the present disclosure may further include a support stand 39, as shown in FIG. 1A. support The stand 39 is disposed below the spiral stirrup 9 to support the spiral stirrup 9, thereby further reducing the weight of the spiral stirrup 9 carried by the screw 33.
支撐台39之詳細結構請參考圖3A。支撐台39具有一基座391、複數個輥子393、至少一剪刀結構395及一底座397。複數個輥子393係平行於螺桿33之軸線A且可樞轉地設置於基座391上。至少一剪刀結構395之上端固定於基座391下方。底座397固定至少一剪刀結構395之下端。複數個輥子393平行於螺旋箍筋9設置,用以支撐螺旋箍筋9之一部分重量,並隨者螺旋箍筋9轉動。剪刀結構395適以調整複數個輥子393之一高度,以使複數個輥子393可適當接觸並支撐製造中之螺旋箍筋9。較佳地,支撐台39進一步包含連接於底座397之下方之複數可調整支撐腳397A,以調整支撐台39之一水平,以適應工地或工廠的不平坦地面。 Please refer to FIG. 3A for the detailed structure of the support stand 39. The support base 39 has a base 391, a plurality of rollers 393, at least one scissors structure 395, and a base 397. The plurality of rollers 393 are parallel to the axis A of the screw 33 and are pivotably disposed on the base 391. The upper end of the at least one scissors structure 395 is fixed below the base 391. The base 397 fixes the lower end of the at least one scissors structure 395. A plurality of rollers 393 are arranged parallel to the spiral stirrup 9 to support a part of the weight of the spiral stirrup 9 and rotate with the spiral stirrup 9. The scissors structure 395 is adapted to adjust the height of one of the plurality of rollers 393 so that the plurality of rollers 393 can properly contact and support the spiral hoop 9 in manufacture. Preferably, the supporting platform 39 further includes a plurality of adjustable supporting feet 397A connected below the base 397 to adjust a level of the supporting platform 39 to adapt to uneven ground of a construction site or a factory.
如圖3A所示,支撐台39進一步包含一同步機構399。同步機構399用以配合螺旋箍筋9於螺桿33上之旋轉同步複數個輥子393之旋轉,藉此可以協助製造中之螺旋箍筋9旋轉。同步機構399可採用各種可行之同步方式。例如,同步機構399可利用如圖3A所示之鏈條399A來帶動複數個輥子393旋轉。同步機構399亦可以接受機台31發出之控制訊號而控制輥子393之旋轉、或將輥子393設定為固定速度,以配合螺旋箍筋9於螺桿33上之旋轉。 As shown in FIG. 3A, the supporting platform 39 further includes a synchronization mechanism 399. The synchronization mechanism 399 is used to synchronize the rotation of the plurality of rollers 393 with the rotation of the spiral stirrup 9 on the screw 33, thereby assisting the rotation of the spiral stirrup 9 during manufacture. The synchronization mechanism 399 may adopt various feasible synchronization methods. For example, the synchronization mechanism 399 may use a chain 399A as shown in FIG. 3A to drive the plurality of rollers 393 to rotate. The synchronization mechanism 399 can also receive the control signal from the machine 31 to control the rotation of the roller 393, or set the roller 393 to a fixed speed to cooperate with the rotation of the spiral stirrup 9 on the screw 33.
關於同步機構399之另一較佳實施例請參考圖3B。該同步機構399包含可旋轉地安裝於支撐台39之基座391上之一傳動軸399B、一第一鏈條399C及第二鏈條399F。第一鏈條399C與機台31驅動螺桿33之一驅動馬達31M上之驅動齒輪、螺桿33上之齒輪及傳動軸399B上之第一齒輪399D嚙合,以同步機台3之驅動馬達31M、螺桿33及傳動軸399B之轉速。傳動軸 399B之轉動藉由傳動軸399B之一第二齒輪399E傳動至輥子393其中之一。同步機構399之第二鏈條399F則同步複數輥子393之旋轉。上述第一鏈條399C可藉由設置於機台31內之一張力調整輪31T調整張力。若機台31設置於一車架3C1上(參閱圖7及圖8),車架3C1之一平台3S需一預留孔3SH,以供第一鏈條399C穿過。 For another preferred embodiment of the synchronization mechanism 399, please refer to FIG. 3B. The synchronization mechanism 399 includes a transmission shaft 399B, a first chain 399C, and a second chain 399F rotatably mounted on the base 391 of the support base 39. The first chain 399C meshes with the driving gear on the driving motor 31M of one of the driving screws 33 of the machine 31, the gear on the screw 33 and the first gear 399D on the transmission shaft 399B to synchronize the driving motor 31M and the screw 33 of the machine 3. And the speed of the transmission shaft 399B. transmission shaft The rotation of 399B is transmitted to one of the rollers 393 through a second gear 399E of a transmission shaft 399B. The second chain 399F of the synchronizing mechanism 399 synchronizes the rotation of the plurality of rollers 393. The first chain 399C can be adjusted by a tension adjustment wheel 31T provided in the machine 31. If the machine 31 is set on a frame 3C1 (see FIG. 7 and FIG. 8), one platform 3S of the frame 3C1 needs a reserved hole 3SH for the first chain 399C to pass through.
關於同步機構399之又一較佳實施例請參考圖3C。同步機構399可包含一同步馬達399M直接驅動複數輥子393之其中之一,並透過鏈條399A同步複數輥子393之旋轉。同步馬達399M之轉速可依據螺桿33之轉速計算後設定為一定值。抑或,可藉由感測器偵測螺桿33(參圖1A)之轉速,使用控制器隨時控制同步馬達399M之轉速。 For another preferred embodiment of the synchronization mechanism 399, please refer to FIG. 3C. The synchronization mechanism 399 may include a synchronization motor 399M to directly drive one of the plurality of rollers 393, and synchronize the rotation of the plurality of rollers 393 through a chain 399A. The rotation speed of the synchronous motor 399M can be set to a certain value after calculating according to the rotation speed of the screw 33. Or, the speed of the screw 33 (see FIG. 1A) can be detected by a sensor, and the speed of the synchronous motor 399M can be controlled at any time by using a controller.
請參考圖2。本揭露之設備可進一步包含一對舵輪裝置355。此對舵輪裝置355係可樞轉地設置於機台31上並包含設置於此對舵輪裝置355一端之一對舵輪355A。此對舵輪355A於適當位置處夾持以及導引經彎曲滾輪353彎曲之鋼筋8,以順利形成螺旋箍筋9。如圖2所示,舵輪裝置355可依據螺旋箍筋9之尺寸調整舵輪355A之位置,以適應各種尺寸之螺旋箍筋9,並順利導引螺旋箍筋9。 Please refer to Figure 2. The apparatus disclosed herein may further include a pair of steering wheel devices 355. The pair of steering wheel devices 355 is pivotably disposed on the machine table 31 and includes a pair of steering wheels 355A disposed at one end of the pair of steering wheel devices 355. The pair of steering wheels 355A hold and guide the reinforcing bars 8 bent by the bending rollers 353 at appropriate positions to form the spiral stirrups 9 smoothly. As shown in FIG. 2, the steering wheel device 355 can adjust the position of the steering wheel 355A according to the size of the spiral stirrup 9 to adapt to the spiral stirrup 9 of various sizes and smoothly guide the spiral stirrup 9.
請參考圖4。螺旋箍筋9之製造設備3包含連結機台31與支撐台39之一連結結構,以固定支撐台39相對於螺桿33之一位置。連結結構包含二L形連桿39L。每一L形連桿39L具有與機台31固定之一第一臂及與支撐台39固定之一第二臂。L形連桿39L之第一臂具有上下延伸之複數槽39LS,用以透過複數固定銷固定並調整支撐台39與機台31之上下相對位置。L形連桿39L之第二臂具有沿其長度設置之複數個固定孔39LH。透過複數固定螺栓固定於複數個固定孔39LH以調整支撐台39與機台31之遠近相對位 置。在本揭露另一實施例中,如圖5所示,為了進一步加強L形連桿39L之強度,各L形連桿39L可更具有一斜撐連桿39LT。斜撐連桿39LT之一第一端固定於機台31上,且斜撐連桿39LT之一第二端固定於各L形連桿39L之第一臂與該第二臂之一連接部,以強化各L形連桿39L之結構強度。圖4所示之連結結構實施例之強度雖不若圖5所示之連結結構實施例,但相對可較少地避免機台31之振動傳遞至支撐台39,使用者可依據實際的需求選擇其一。 Please refer to Figure 4. The manufacturing equipment 3 of the spiral stirrup 9 includes a connection structure connecting the machine table 31 and a support table 39 to fix a position of the support table 39 relative to the screw 33. The connecting structure includes two L-shaped links 39L. Each L-shaped link 39L has a first arm fixed to the machine table 31 and a second arm fixed to the support table 39. The first arm of the L-shaped link 39L has a plurality of grooves 39LS extending up and down for fixing and adjusting the upper and lower relative positions of the support table 39 and the machine table 31 through a plurality of fixing pins. The second arm of the L-shaped link 39L has a plurality of fixing holes 39LH provided along its length. Fixed to multiple fixing holes 39LH through multiple fixing bolts to adjust the distance between the support stand 39 and the machine 31 Home. In another embodiment of the present disclosure, as shown in FIG. 5, in order to further strengthen the strength of the L-shaped links 39L, each L-shaped link 39L may further have a diagonal support link 39LT. One of the first ends of the diagonal bracing links 39LT is fixed to the machine table 31, and one of the second ends of the diagonal bracing links 39LT is fixed to the connecting portion between the first arm of each L-shaped link 39L and one of the second arms, In order to strengthen the structural strength of each L-shaped link 39L. Although the strength of the embodiment of the connecting structure shown in FIG. 4 is not as strong as that of the embodiment of the connecting structure shown in FIG. 5, the vibration of the machine 31 can be relatively less transmitted to the support platform 39, and the user can choose according to actual needs. One.
請參考圖4及6。機台31可進一步包含一間距調整機構31P,以調整螺旋箍筋9於螺桿33上移動之如圖1A所示之一間距P。間距調整機構31P包含一L形連桿311及一間距調整結構。L形連桿311之一長臂上下可調整地設置於機台31之垂直面310。L形連桿311之一短臂相對於垂直面310向外突出。間距調整結構包含一可滑動地套設於L形連桿311之短臂之一套座313,及一自套座313向上延伸之一調整管315。調整管315適以接觸螺旋箍筋9。藉由於L形連桿311之短臂上滑動套座313,以調整調整管315之位置,並利用調整管315接觸製造中螺旋箍筋9,而調整螺旋箍筋9於螺桿33上移動之間距P。 Please refer to Figures 4 and 6. The machine 31 may further include a pitch adjusting mechanism 31P to adjust the pitch P of the spiral stirrup 9 on the screw 33 as shown in FIG. 1A. The pitch adjusting mechanism 31P includes an L-shaped link 311 and a pitch adjusting structure. One of the long arms of the L-shaped link 311 is vertically adjustable on the vertical surface 310 of the machine table 31. One of the short arms of the L-shaped link 311 projects outward relative to the vertical plane 310. The distance adjusting structure includes a set of seats 313 slidably sleeved on the short arms of the L-shaped link 311, and an adjusting tube 315 extending upward from the set of seats 313. The adjusting tube 315 is adapted to contact the spiral stirrup 9. The sliding sleeve 313 on the short arm of the L-shaped connecting rod 311 is used to adjust the position of the adjusting tube 315, and the adjusting tube 315 is used to contact the spiral stirrup 9 during manufacture, and the distance between the spiral stirrup 9 and the screw 33 is adjusted. P.
請參考圖7。在本發明之一實施例中,螺旋箍筋9之製造設備3,進一步包含一螺旋箍筋吊掛台3H,其可移動地設置於鄰近支撐台39相對於機台31之一遠端。螺旋箍筋吊掛台3H包含設置於其底部之複數輪3H1以及一懸臂3H3。螺旋箍筋吊掛台3H用以於螺旋箍筋9製造完成並經收縮集中後,依需求向上或向下吊掛並移動螺旋箍筋9。 Please refer to Figure 7. In one embodiment of the present invention, the manufacturing equipment 3 of the spiral stirrup 9 further includes a spiral stirrup hanging platform 3H, which is movably disposed adjacent to a distal end of the support platform 39 relative to the machine platform 31. The spiral stirrup hanging platform 3H includes a plurality of wheels 3H1 and a cantilever 3H3 provided at the bottom thereof. The spiral stirrup hanging platform 3H is used to suspend and move the spiral stirrup 9 upward or downward as required after the spiral stirrup 9 is manufactured and concentrated.
於如圖8所示之一較佳實施例中,螺旋箍筋9之製造設備3更包含一可移動載具3C及一鋼筋纏繞承放座3R。可移動載具3C包含一車架3C1及一 與車架3C1可分離地組合的一車頭3C2。機台31係固定於車架3C1上,並位於接近車頭3C2之位置。如圖8所示,鋼筋纏繞承放座3R及拆卸後之螺桿33、支撐架37及支撐台39可放置於車架3C1之平台3S上,以利製造設備3之可移動性。藉由將機台31及拆卸後之螺桿33、支撐架37及支撐台39放置於車架3C1上,車頭3C2可帶動車架3C1快速方便地移動至指定地點。到達指定地點,例如某一工地後,組裝機台31、拆卸後之螺桿33、支撐架37及支撐台39,即可迅速於指定地點製造螺旋箍筋9。在製造螺旋箍筋9時,車頭3C2可與車架3C1分離並移動至他處。較佳地,車架3C1包含複數可調整支撐腳3C3,如圖1A所示。可調整支撐腳3C3用以調整可移動車架3C1之水平並加強支撐車架3C1。其中,複數可調整支撐腳3C3之至少一者係位於機台31之正下方,以利支撐機台31之重量。如圖1A所示,本揭露之設備3藉由將機台31設置於車架3C1上,而使螺桿33距離地面有一定高度,而生產更大尺寸之螺旋箍筋9。 In a preferred embodiment shown in FIG. 8, the manufacturing equipment 3 of the spiral stirrup 9 further includes a movable carrier 3C and a reinforcing steel winding receiving seat 3R. The movable vehicle 3C includes a frame 3C1 and a A vehicle head 3C2 detachably combined with the vehicle frame 3C1. The machine 31 is fixed on the frame 3C1 and is located close to the front 3C2. As shown in FIG. 8, the steel bar winding receiving seat 3R and the disassembled screw 33, the supporting frame 37 and the supporting table 39 can be placed on the platform 3S of the frame 3C1 to facilitate the mobility of the manufacturing equipment 3. By placing the machine 31 and the disassembled screw 33, the support 37 and the support 39 on the frame 3C1, the front 3C2 can drive the frame 3C1 to move to the designated place quickly and easily. After reaching a designated location, for example, after assembling the machine 31, the disassembled screw 33, the support frame 37, and the support platform 39, the spiral stirrup 9 can be quickly manufactured at the designated location. When the spiral stirrup 9 is manufactured, the head 3C2 can be separated from the frame 3C1 and moved elsewhere. Preferably, the frame 3C1 includes a plurality of adjustable supporting legs 3C3, as shown in FIG. 1A. The adjustable support foot 3C3 is used to adjust the level of the movable frame 3C1 and strengthen the support frame 3C1. Among them, at least one of the plurality of adjustable supporting feet 3C3 is located directly below the machine 31 so as to support the weight of the machine 31. As shown in FIG. 1A, the device 3 of the present disclosure produces a larger-sized spiral stirrup 9 by setting the machine 31 on the frame 3C1 so that the screw 33 has a certain height from the ground.
請參考圖1B。車架3C1之下方包含複數支撐框3F。支撐框3F密集設置於對應於機台31處,以支撐機台31。再者,可較佳地密集設置可調整支撐腳3C3於車架3C1接近機台31處。例如,圖1B所示,於車架3C1鄰近機台31處可設置四支可調整支撐腳3C3,並於車架3C1之平台3S之尾端處設置二支可調整支撐腳3C3。 Please refer to FIG. 1B. A plurality of support frames 3F are included below the frame 3C1. The support frames 3F are densely arranged at positions corresponding to the machine 31 to support the machine 31. Furthermore, the adjustable supporting feet 3C3 may be preferably densely arranged near the machine frame 31 at the frame 3C1. For example, as shown in FIG. 1B, four adjustable supporting feet 3C3 may be provided at the frame 3C1 adjacent to the machine 31, and two adjustable supporting feet 3C3 may be provided at the tail end of the platform 3S of the frame 3C1.
為了生產更大尺寸之螺旋箍筋9,如圖2所示,在本揭露之一實施例中,螺旋箍筋9之製造設備包含至少一高度調整墊塊3P(在本實施例中為3個高度調整墊塊3P),以調整或增加機台31之高度。於使用高度調整墊塊3P之情況下,高度調整墊塊3P可直接放置於地面上,並於其上固定機台31。高度調整墊塊3P亦可固定至如圖1A所示之車架3C1上,並於高度調 整墊塊3P上固定機台31以進一步增加機台31之高度。 In order to produce a larger-sized spiral stirrup 9, as shown in FIG. 2, in one embodiment of the present disclosure, the manufacturing equipment of the spiral stirrup 9 includes at least one height adjustment pad 3P (in this embodiment, three Height adjustment pad 3P) to adjust or increase the height of the machine 31. In the case of using the height adjustment pad 3P, the height adjustment pad 3P can be directly placed on the ground, and the machine table 31 can be fixed thereon. The height adjustment pad 3P can also be fixed to the frame 3C1 shown in FIG. 1A and adjusted in height. The machine 31 is fixed on the whole pad 3P to further increase the height of the machine 31.
本揭露之一種製造螺旋箍筋9的方法可參考圖9A至9G及以下敘述。 A method for manufacturing the spiral stirrup 9 disclosed in this disclosure can be referred to FIGS. 9A to 9G and the following description.
首先,提供一鋼筋纏繞承放座3R及纏繞於其上之一束鋼筋8,並提供且設置製造螺旋箍筋9之設備3。在本揭露如圖9A所示使用可移動載具3C之實施例中,將機台31及拆卸後之螺桿33、支撐架37及支撐台39放置於車架3C1上,並利用車頭3C2帶動車架3C1快速方便地移動至指定地點。在到達指定地點,例如某一工地後,調整可調整支撐腳3C3,以調整可移動車架3C1之水平並加強支撐車架3C1,再組裝機台31、拆卸後之螺桿33、支撐架37及支撐台39,如圖9B所示。此時,車頭3C2可與車架3C1分離並移動至他處。 First, a reinforcing bar winding receiving seat 3R and a bundle of reinforcing bars 8 wound thereon are provided, and a device 3 for manufacturing a spiral stirrup 9 is provided and provided. In the embodiment of the present disclosure using a movable carrier 3C as shown in FIG. 9A, the machine 31 and the disassembled screw 33, the support 37 and the support 39 are placed on the frame 3C1, and the vehicle is driven by the front 3C2 Rack 3C1 moves quickly and easily to the designated location. After reaching a designated location, such as a construction site, adjust the adjustable support foot 3C3 to adjust the level of the movable frame 3C1 and strengthen the support frame 3C1. Then reassemble the machine 31, the disassembled screw 33, the support frame 37 and The support stand 39 is shown in FIG. 9B. At this time, the front 3C2 can be separated from the frame 3C1 and moved elsewhere.
在此之後,如圖9C所示,將鋼筋8拉伸穿過機台31之複數垂直整直輪357、複數水平整直輪359、夾持滾輪351與螺桿33之間。沿如圖2所示之預定位置調整槽31S,調整彎曲滾輪353至預定位置。爾後,啟動機台31以驅動夾持滾輪351與螺桿33旋轉,並調整如圖2所示之該對舵輪355A之位置以夾持以及導引經彎曲滾輪353彎折之鋼筋8,並調整如圖6所示之間距調整機構31P以調整螺旋箍筋9於螺桿33上移動之間距P。在開始製造螺旋箍筋9之前或後,調整支撐台39之複數可調整支撐腳397A,以調整支撐台39之一水平,調整支撐台39之高度以提供螺旋箍筋9充分的支撐,並依據螺旋箍筋9的一預定尺寸,調整如圖4所示包含L形連桿39L之連結結構以調整支撐台9與機台31之上下相對位置以及支撐台39與機台31之遠近相對位置。 After that, as shown in FIG. 9C, the steel bar 8 is stretched through the plurality of vertical straightening wheels 357, the plurality of horizontal straightening wheels 359, the clamping rollers 351 and the screw 33 between the table 31. Along the predetermined position adjustment groove 31S shown in FIG. 2, the bending roller 353 is adjusted to a predetermined position. Thereafter, the machine 31 is started to drive the clamping roller 351 and the screw 33 to rotate, and the position of the pair of steering wheels 355A shown in FIG. 2 is adjusted to clamp and guide the steel bar 8 bent by the curved roller 353, and adjust The pitch adjusting mechanism 31P shown in FIG. 6 adjusts the pitch P of the spiral stirrup 9 on the screw 33. Before or after the manufacture of the spiral stirrups 9 is adjusted, the plurality of support stands 39 may be adjusted to adjust the support feet 397A to adjust the level of one of the support stands 39 and the height of the support stands 39 to provide sufficient support for the spiral stirrups 9 and according to A predetermined size of the spiral stirrup 9 is adjusted as shown in FIG. 4 to include the L-shaped link 39L to adjust the upper and lower relative positions of the support platform 9 and the machine 31 and the relative positions of the support platform 39 and the machine 31.
此後,螺旋箍筋9持續由設備3形成,如圖9D所示。於完成所需之螺旋箍筋9後,將螺桿33上完成之螺旋箍筋9收攏並綁紮,如圖9E所示。如 圖9F所示,使用螺旋箍筋吊掛台3H吊掛綁紮後之螺旋箍筋9,並如圖9G所示調整支撐架37之伸縮調整結構373以降低支撐架37之高度,使支撐架37與螺桿33間提供一間隙。最後,便可移動螺旋箍筋吊掛台3H,以將綁紮後之螺旋箍筋9穿越間隙並移動至一預定位置以供儲存或使用。 Thereafter, the spiral stirrup 9 is continuously formed by the device 3, as shown in FIG. 9D. After the required spiral stirrup 9 is completed, the spiral stirrup 9 completed on the screw 33 is gathered and bound, as shown in FIG. 9E. Such as As shown in FIG. 9F, the spiral stirrup 9 is hung using a spiral stirrup hanging platform 3H, and the telescopic adjustment structure 373 of the support frame 37 is adjusted as shown in FIG. 9G to reduce the height of the support frame 37 so that the support frame 37 A clearance is provided with the screw 33. Finally, the spiral stirrup hanging platform 3H can be moved to pass the bound spiral stirrup 9 through the gap and moved to a predetermined position for storage or use.
Claims (20)
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW107100322A TWI660798B (en) | 2018-01-04 | 2018-01-04 | Apparatus and method for manufacturing a helical stirrup |
| AU2018222984A AU2018222984B2 (en) | 2018-01-04 | 2018-08-30 | Apparatus and method for manufacturing a helical stirrup |
| NZ745883A NZ745883A (en) | 2018-01-04 | 2018-08-30 | Apparatus and method for manufacturing a helical stirrup |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW107100322A TWI660798B (en) | 2018-01-04 | 2018-01-04 | Apparatus and method for manufacturing a helical stirrup |
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| TWI660798B true TWI660798B (en) | 2019-06-01 |
| TW201929975A TW201929975A (en) | 2019-08-01 |
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| AU (1) | AU2018222984B2 (en) |
| NZ (1) | NZ745883A (en) |
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| CN110605348B (en) * | 2019-10-14 | 2024-05-17 | 济宁市中路智能科技有限公司 | Winding machine |
| CN112127366B (en) * | 2020-09-28 | 2021-06-11 | 安徽东大建筑工程有限公司 | Automatic ground stake of preparation steel reinforcement cage pours equipment |
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| CN2679243Y (en) * | 2004-01-15 | 2005-02-16 | 康宪泉 | Helical dog-log stirrup |
| TWM271896U (en) * | 2005-03-18 | 2005-08-01 | Runhorn Pretech Eng Co Ltd | Assembly structure for spiral stirrups and steel |
| TWM277531U (en) * | 2005-05-26 | 2005-10-11 | Runhorn Pretech Eng Co Ltd | Spiral hoop bent making machine |
| TWM351912U (en) * | 2008-10-09 | 2009-03-01 | Ruentex Engineering & Amp Construction Co Ltd | Combination structure of multi-spiral stirrup and fabric reinforcement |
| CN201396524Y (en) * | 2009-01-07 | 2010-02-03 | 天津泰邦管材有限公司 | High-strength hollow spiral rib structure composite steel pipe |
| CN204685902U (en) * | 2015-06-06 | 2015-10-07 | 西安市政设计研究院有限公司 | A kind of warp architecture of Cylindrical stirrup |
| TWM561581U (en) * | 2018-01-04 | 2018-06-11 | 潤弘精密工程事業股份有限公司 | Apparatus for manufacturing a helical stirrup |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2827583Y (en) * | 2005-05-26 | 2006-10-18 | 润弘精密工程事业股份有限公司 | Helical hooping bending making machine |
-
2018
- 2018-01-04 TW TW107100322A patent/TWI660798B/en active
- 2018-08-30 NZ NZ745883A patent/NZ745883A/en unknown
- 2018-08-30 AU AU2018222984A patent/AU2018222984B2/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2679243Y (en) * | 2004-01-15 | 2005-02-16 | 康宪泉 | Helical dog-log stirrup |
| TWM271896U (en) * | 2005-03-18 | 2005-08-01 | Runhorn Pretech Eng Co Ltd | Assembly structure for spiral stirrups and steel |
| TWM277531U (en) * | 2005-05-26 | 2005-10-11 | Runhorn Pretech Eng Co Ltd | Spiral hoop bent making machine |
| TWM351912U (en) * | 2008-10-09 | 2009-03-01 | Ruentex Engineering & Amp Construction Co Ltd | Combination structure of multi-spiral stirrup and fabric reinforcement |
| CN201396524Y (en) * | 2009-01-07 | 2010-02-03 | 天津泰邦管材有限公司 | High-strength hollow spiral rib structure composite steel pipe |
| CN204685902U (en) * | 2015-06-06 | 2015-10-07 | 西安市政设计研究院有限公司 | A kind of warp architecture of Cylindrical stirrup |
| TWM561581U (en) * | 2018-01-04 | 2018-06-11 | 潤弘精密工程事業股份有限公司 | Apparatus for manufacturing a helical stirrup |
Also Published As
| Publication number | Publication date |
|---|---|
| AU2018222984B2 (en) | 2020-03-26 |
| AU2018222984A1 (en) | 2019-07-18 |
| TW201929975A (en) | 2019-08-01 |
| NZ745883A (en) | 2019-08-30 |
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