TWI659986B - Resin-containing sheet, structure and wiring board using the same - Google Patents
Resin-containing sheet, structure and wiring board using the same Download PDFInfo
- Publication number
- TWI659986B TWI659986B TW104122942A TW104122942A TWI659986B TW I659986 B TWI659986 B TW I659986B TW 104122942 A TW104122942 A TW 104122942A TW 104122942 A TW104122942 A TW 104122942A TW I659986 B TWI659986 B TW I659986B
- Authority
- TW
- Taiwan
- Prior art keywords
- resin
- fixing agent
- containing sheet
- fiber
- bis
- Prior art date
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- 229920005989 resin Polymers 0.000 title claims abstract description 202
- 239000011347 resin Substances 0.000 title claims abstract description 202
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 123
- 239000000835 fiber Substances 0.000 claims abstract description 115
- 238000003860 storage Methods 0.000 claims abstract description 63
- 239000000758 substrate Substances 0.000 claims abstract description 47
- 239000000463 material Substances 0.000 claims abstract description 34
- 239000000203 mixture Substances 0.000 claims description 67
- 239000011342 resin composition Substances 0.000 claims description 31
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- 238000004873 anchoring Methods 0.000 claims description 13
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- 239000000543 intermediate Substances 0.000 description 29
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- 238000000034 method Methods 0.000 description 24
- NIHNNTQXNPWCJQ-UHFFFAOYSA-N fluorene Chemical compound C1=CC=C2CC3=CC=CC=C3C2=C1 NIHNNTQXNPWCJQ-UHFFFAOYSA-N 0.000 description 22
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- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 9
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- ISAOCJYIOMOJEB-UHFFFAOYSA-N benzoin Chemical compound C=1C=CC=CC=1C(O)C(=O)C1=CC=CC=C1 ISAOCJYIOMOJEB-UHFFFAOYSA-N 0.000 description 5
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- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 4
- 239000000654 additive Substances 0.000 description 4
- 125000000217 alkyl group Chemical group 0.000 description 4
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- 125000003118 aryl group Chemical group 0.000 description 4
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- 230000005484 gravity Effects 0.000 description 4
- 238000013007 heat curing Methods 0.000 description 4
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- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical compound OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 description 4
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 4
- 229910052753 mercury Inorganic materials 0.000 description 4
- 229910052757 nitrogen Inorganic materials 0.000 description 4
- 239000005011 phenolic resin Substances 0.000 description 4
- 125000000951 phenoxy group Chemical group [H]C1=C([H])C([H])=C(O*)C([H])=C1[H] 0.000 description 4
- 229920005575 poly(amic acid) Polymers 0.000 description 4
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- VLDPXPPHXDGHEW-UHFFFAOYSA-N 1-chloro-2-dichlorophosphoryloxybenzene Chemical compound ClC1=CC=CC=C1OP(Cl)(Cl)=O VLDPXPPHXDGHEW-UHFFFAOYSA-N 0.000 description 3
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 3
- ZCUJYXPAKHMBAZ-UHFFFAOYSA-N 2-phenyl-1h-imidazole Chemical compound C1=CNC(C=2C=CC=CC=2)=N1 ZCUJYXPAKHMBAZ-UHFFFAOYSA-N 0.000 description 3
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- IUVKMZGDUIUOCP-BTNSXGMBSA-N quinbolone Chemical compound O([C@H]1CC[C@H]2[C@H]3[C@@H]([C@]4(C=CC(=O)C=C4CC3)C)CC[C@@]21C)C1=CCCC1 IUVKMZGDUIUOCP-BTNSXGMBSA-N 0.000 description 1
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- GBNDTYKAOXLLID-UHFFFAOYSA-N zirconium(4+) ion Chemical compound [Zr+4] GBNDTYKAOXLLID-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/24—Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/24—Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs
- C08J5/248—Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs using pre-treated fibres
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/04—Reinforcing macromolecular compounds with loose or coherent fibrous material
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/03—Use of materials for the substrate
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/03—Use of materials for the substrate
- H05K1/0313—Organic insulating material
- H05K1/0353—Organic insulating material consisting of two or more materials, e.g. two or more polymers, polymer + filler, + reinforcement
- H05K1/0366—Organic insulating material consisting of two or more materials, e.g. two or more polymers, polymer + filler, + reinforcement reinforced, e.g. by fibres, fabrics
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2300/00—Characterised by the use of unspecified polymers
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Manufacturing & Machinery (AREA)
- Health & Medical Sciences (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Laminated Bodies (AREA)
- Reinforced Plastic Materials (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
提供一種使纖維基材之力學強度提升之同時,關於與基板之密著性亦為提升的含樹脂薄片,以及使用其的構造體及配線板。 Provided is a resin-containing sheet that improves the mechanical strength of a fibrous base material and improves the adhesion to a substrate, and a structure and a wiring board using the same.
本發明的含樹脂薄片,其係具有:纖維基材(11);使纖維基材(11)中的纖維(1)彼此固著的固著劑(2);接觸於纖維基材(11)與固著劑(2)的樹脂(3),固著劑(2)之儲存模數,較樹脂(3)之儲存模數為高。使該含樹脂薄片密著於基板而得到的構造體。具有該構造體的配線板。 The resin-containing sheet of the present invention includes: a fiber substrate (11); a fixing agent (2) for fixing the fibers (1) in the fiber substrate (11) to each other; and contacting the fiber substrate (11) The storage modulus of the resin (3) with the fixing agent (2) is higher than that of the resin (3). The structure obtained by making this resin-containing sheet adhere to a board | substrate. A wiring board having this structure.
Description
本發明為關於具有優異的力學強度、模數及密著性,且適合於電子機器用配線板等的含樹脂薄片,以及使用其的構造體及配線板。 The present invention relates to a resin-containing sheet having excellent mechanical strength, modulus, and adhesion, and is suitable for a wiring board for an electronic device, and a structure and a wiring board using the same.
作為電子機器用配線板,一般而言為使用將環氧等的樹脂含浸於由玻璃纖維或聚芳醯胺(aramid)纖維、纖維素纖維等所構成的基材中而得到的預浸體(半硬化狀態的樹脂絕緣層),使該預浸體密著於銅等的金屬箔並藉由蝕刻法而形成電路。又,配線板為設置有抗焊劑,其係為了防止零件安裝時的焊錫之流出。該等預浸體或抗焊劑等的配線板材料,對於已形成有金屬箔表面或電路的配線板表面以無間隙般密著之方式,必須一邊進行加熱加壓一邊使其密著,此時的密著性將為重要。又,為了提高安裝可靠性而對配線板期望著高強度(高模數),關於該構成構件的預浸體或抗焊劑,亦相同地試圖著高模數化。 As a wiring board for electronic equipment, generally, a prepreg obtained by impregnating a resin such as epoxy with a substrate made of glass fiber, aramid fiber, cellulose fiber, or the like ( A semi-cured resin insulation layer), the prepreg is adhered to a metal foil such as copper, and a circuit is formed by an etching method. In addition, the wiring board is provided with a solder resist to prevent outflow of solder during component mounting. Wiring board materials such as prepreg or solder resist must adhere to the wiring board surface on which the metal foil surface or circuit has been formed without gaps, and then heat and press them to make them adhere. The closeness will be important. In addition, in order to improve mounting reliability, high strength (high modulus) is desired for a wiring board, and prepregs or solder resists of the constituent members are similarly attempted to have a high modulus.
有關配線板材料的以往技術方面,例如專利文獻1記載著一種預浸體,其係為了得到絕緣可靠性及與 配線之應力緩和之兩機能,於核心層之兩面設置有強度(模數)相異的樹脂層。然而,該技術為在核心層之兩面設置相異的樹脂組成物層,又,未揭示對密著性而言為有用之內容。又,專利文獻2記載著一種具有指定模數的預浸體。該技術係以預浸體薄片與電路基板之暫時固定為目的,以藉由組成物來控制模數。 Regarding the conventional technical aspects of wiring board materials, for example, Patent Document 1 describes a prepreg which is used to obtain insulation reliability and The two functions of stress relaxation of the wiring are provided with resin layers having different strengths (modulus) on both sides of the core layer. However, this technique is to provide different resin composition layers on both sides of the core layer, and it does not disclose what is useful for adhesion. Further, Patent Document 2 describes a prepreg having a predetermined modulus. This technology aims at the temporary fixation of the prepreg sheet and the circuit board to control the modulus by the composition.
更,專利文獻3揭示一種於預浸體中使用2種樹脂組成物之技術。於該預浸體中,以越接近於表面側之模數為越大之方式,來使2種樹脂組成物局部存在著。再著,專利文獻4記載著一種於預浸體表面設置接著層之技術,其係為了改良與金屬箔之接著性。 Furthermore, Patent Document 3 discloses a technique of using two types of resin compositions in a prepreg. In this prepreg, the two kinds of resin compositions are locally present so that the modulus closer to the surface side becomes larger. Further, Patent Document 4 describes a technique for providing an adhesive layer on the surface of a prepreg, which is for improving the adhesiveness to a metal foil.
[專利文獻1]日本特開2008-088280號公報 [Patent Document 1] Japanese Patent Laid-Open No. 2008-088280
[專利文獻2]日本特開2006-179716號公報 [Patent Document 2] Japanese Patent Laid-Open No. 2006-179716
[專利文獻3]日本特開2010-095557號公報 [Patent Document 3] Japanese Patent Laid-Open No. 2010-095557
[專利文獻4]日本特開2004-168943號公報 [Patent Document 4] Japanese Patent Laid-Open No. 2004-168943
然而,上述以往的預浸體仍不具有充分的力學強度與密著性。 However, the above-mentioned conventional prepregs still do not have sufficient mechanical strength and adhesion.
在此,本發明之目的為提供一種使力學強度提升之同時,關於與基板之密著性亦為提升的含樹脂薄片,以及使用其的構造體及配線板。 Here, an object of the present invention is to provide a resin-containing sheet having improved mechanical strength and improved adhesion to a substrate, and a structure and a wiring board using the same.
本發明人為了解決上述課題經深入研究之結果發現下述情事。 As a result of intensive studies to solve the above-mentioned problems, the inventors have found the following.
即,一般而言,在由各種纖維狀材料所構成的織布或不織布中,纖維彼此為藉由纏結或相互作用而形成集合體。因而,如圖2(a)所示般,當對於如此般的纖維21之集合體於一方向施予張力T時,纖維21彼此會在接點P會滑動,纖維21彼此會延箭頭D的方向而被拉開,集合體會產生綻開,最終將成為破斷。該點,織布之情形時,纖維方向之對於拉伸之強度為具有一定高度之強度,但與纖維方向為相異方向(斜方向)之對於拉伸之強度則為低。又,不織布之情形時,不論是何種方向,對於拉伸之強度為低。 That is, generally, in woven or non-woven fabrics composed of various fibrous materials, fibers are entangled or interact to form aggregates. Therefore, as shown in FIG. 2 (a), when a tension T is applied to such an assembly of fibers 21 in one direction, the fibers 21 will slide at the contact point P, and the fibers 21 will extend along the arrow D. The direction will be pulled apart, the assembly will burst, and will eventually break. At this point, in the case of woven fabrics, the strength in the fiber direction for stretching is a certain height, but the strength in the direction different from the fiber direction (oblique direction) for stretching is low. In the case of a non-woven fabric, the tensile strength is low in any direction.
如前述般,配線板中為使用由織布(如玻璃布等)或不織布(如由聚芳醯胺纖維等所成者)、與樹脂所構成的預浸體般的含樹脂薄片,因此為了確保配線板之強度,在纖維之集合體中防止纖維彼此之滑動成為重要者。另一方面,如前述般,對於含樹脂薄片亦要求著:對金屬箔表面或配線板表面為良好的密著性。 As described above, wiring boards are made of prepregs made of woven fabrics (such as glass cloth) or non-woven fabrics (such as those made of polyaramide fibers) and resins. It is important to ensure the strength of the wiring board and prevent the fibers from sliding against each other in the fiber assembly. On the other hand, as described above, the resin-containing sheet is also required to have good adhesion to the surface of the metal foil or the surface of the wiring board.
經上述檢討之結果,本發明人發現藉由設為 下述之構成,可取得力學強度與密著性之平衡。 As a result of the above review, the inventors found that by setting The following structure can achieve a balance between mechanical strength and adhesion.
即,本發明的含樹脂薄片,其特徵係具有:纖維基材;使前述纖維基材中的纖維彼此固著的固著劑;接觸於前述纖維基材與固著劑的樹脂,前述固著劑之儲存模數,較前述樹脂之儲存模數為高。 That is, the resin-containing sheet of the present invention is characterized by comprising: a fiber substrate; a fixing agent for fixing fibers in the fiber substrate; a resin contacting the fiber substrate and the fixing agent; The storage modulus of the agent is higher than the storage modulus of the aforementioned resin.
本發明中較佳為:前述固著劑之玻璃轉移溫度,較前述樹脂之玻璃轉移溫度或軟化溫度為高。本發明的含樹脂薄片,可使前述纖維基材的纖維彼此藉由固著劑組成物固著後,使樹脂組成物含浸於該已固著的纖維基材而得到。此情形時,前述固著劑組成物之黏度較佳為1Pa‧s以下。又,本發明的含樹脂薄片中,以前述纖維基材為包含織布或不織布為較佳。 In the present invention, the glass transition temperature of the fixing agent is preferably higher than the glass transition temperature or softening temperature of the resin. The resin-containing sheet of the present invention can be obtained by impregnating the fibers of the fibrous base material with a fixing agent composition and then impregnating the fixed fiber base material with the resin composition. In this case, the viscosity of the anchor composition is preferably 1 Pa · s or less. In the resin-containing sheet of the present invention, it is preferable that the fibrous substrate is a woven fabric or a non-woven fabric.
本發明的構造體,其特徵係使上述本發明的含樹脂薄片密著於基板而得到。 The structure of the present invention is characterized in that the resin-containing sheet of the present invention described above is adhered to a substrate.
更,本發明的配線板,其特徵係具有上述本發明的構造體。 Furthermore, the wiring board of the present invention is characterized by having the structure of the present invention described above.
依照本發明,可得到力學強度為提升之同時,與基板之密著性亦為提升的含樹脂薄片。即,本發明中為發現:「藉由將固著劑(其係用來使纖維基材中的纖維彼此固著)之儲存模數設為較樹脂(其係用來接觸於纖維基材與固著劑)之儲存模數為高」,此係用來得到試圖高強度‧高模數化之同時,密著性亦為提升的含樹脂薄片之 材料條件。此係,對於配線板用樹脂絕緣材為要求著高強度化,但例如使用聚醯亞胺等的高模數材料時,對於金屬箔等之密著性為惡化,本發明中即為實現高模數化之同時,亦解決此密著性之問題之發明。 According to the present invention, a resin-containing sheet having improved mechanical strength and improved adhesion to a substrate can be obtained. That is, in the present invention, it was found that "by setting the storage modulus of a fixing agent (which is used to fix the fibers in the fibrous substrate to each other) to a resin (which is used to contact the fiber substrate and "The storage modulus of the fixing agent is high." This is used to obtain resin-containing sheets that are intended to achieve high strength and high modulus, while improving adhesion. Material conditions. In this system, high strength is required for resin insulation materials for wiring boards. However, for example, when a high-modulus material such as polyimide is used, the adhesion to metal foils and the like is deteriorated. At the same time of modularization, it also solves the problem of adhesion.
1、21‧‧‧纖維 1, 21‧‧‧ fiber
2‧‧‧固著劑 2‧‧‧ Fixing agent
3‧‧‧樹脂 3‧‧‧ resin
11‧‧‧纖維基材 11‧‧‧ fiber substrate
P‧‧‧接點 P‧‧‧Contact
D‧‧‧因張力T而纖維被拉開之方向 D‧‧‧ Direction of fiber being pulled apart due to tension T
S‧‧‧空間 S‧‧‧ space
[圖1]將本發明的含樹脂薄片之構造予以模擬表示之說明圖。 [Fig. 1] An explanatory view showing the structure of the resin-containing sheet of the present invention in a simulated manner.
[圖2]將對於纖維之集合體於一方向施予張力T時,纖維彼此為未固著之情形(a)、及固著之情形(b)之舉動予以模擬表示之說明圖。 [Fig. 2] An explanatory diagram showing the behavior (a) and (b) where the fibers are not fixed to each other when the fibers T are applied with a tension T in one direction.
以下對於本發明的實施形態,一邊參考圖面一邊進行詳細說明。 Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
圖1所示之說明圖為表示本發明的含樹脂薄片之構造。本發明的含樹脂薄片主要是由纖維成分與樹脂成分所形成的薄片狀體,如圖所示般,具有「纖維基材11」、使纖維基材11中的纖維1彼此固著的「固著劑2」、與接觸於纖維基材11與固著劑2的「樹脂3」。尚,圖中的符號S為表示在纖維基材11內,固著劑2及樹脂3為皆未含浸之空間。本發明的含樹脂薄片中,可稱得上是構成纖維基材11的纖維1、固著劑2、與樹脂3以作為整體 而形成1個層。本發明的含樹脂薄片中,使纖維1彼此固著的固著劑2之儲存模數,在任一溫度下皆較樹脂3之儲存模數為高,此點為重要。 The explanatory diagram shown in FIG. 1 shows the structure of the resin-containing sheet of the present invention. The resin-containing sheet of the present invention is mainly a sheet-like body formed of a fiber component and a resin component. As shown in the figure, the resin-containing sheet has a "fiber base material 11", "Reagent 3" and "Resin 3" in contact with the fibrous substrate 11 and the fixing agent 2. In addition, the symbol S in the figure represents a space in which neither the fixing agent 2 nor the resin 3 is impregnated in the fiber base material 11. In the resin-containing sheet of the present invention, the fiber 1, the fixing agent 2, and the resin 3 constituting the fiber base material 11 can be regarded as a whole. One layer is formed. In the resin-containing sheet of the present invention, it is important that the storage modulus of the fixing agent 2 that fixes the fibers 1 to each other is higher than the storage modulus of the resin 3 at any temperature.
即,本發明人經深入研究之結果發現,含樹脂薄片中所包含的樹脂成分具有2種角色:第1種角色為抑制纖維彼此之滑動,並用來使含樹脂薄片高強度及高模數化之作為固著劑之角色;另1種角色為使絕緣樹脂層與金屬箔表面等密著之角色。基於如此般之觀點,本發明人更進一步檢討之結果發現,將含樹脂薄片中所包含的樹脂成分的2種角色分別分擔為,有關高強度之確保係以固著劑來分擔該角色,有關密著性之確保係以樹脂來分擔該角色,藉由規定該等固著劑與樹脂之儲存模數之關係,可確保該等兩性能同時為良好。如此般地,將樹脂成分之角色區分為2種,可兼具高模數與良好的密著性,此技術係以往所未見者。 That is, as a result of intensive research, the present inventors found that the resin component contained in the resin-containing sheet has two roles: the first role is to suppress the fibers from sliding with each other, and is used to increase the strength and modulus of the resin-containing sheet. It acts as a fixing agent; the other role is to make the insulating resin layer and the surface of the metal foil adhere to each other. Based on such a point of view, the inventors further reviewed the results and found that the two roles of the resin component contained in the resin-containing sheet are shared separately, and the high-strength guarantee is that the role is shared by the fixing agent. The guarantee of adhesion is to share the role with the resin. By specifying the relationship between the fixing agent and the storage modulus of the resin, it can be ensured that the two properties are good at the same time. In this way, the role of the resin component is divided into two types, which can have both high modulus and good adhesion. This technology has never been seen before.
如圖2(b)所示般,概念性說明本發明時,將纖維基材11中所包含的纖維1之接點P,藉由以固著劑2來使其固著,即便是於一方向施予張力T之情形時,亦不會於接點P產生滑動,因而可使纖維基材11高強度‧高模數化。更,藉由使接觸於纖維基材11與固著劑2之方式來含浸樹脂3,可得到作為含樹脂薄片之接著性亦為良好者。因而,依照本發明的含樹脂薄片,可藉由固著劑2來確保對於纖維基材11所要求的高模數之同時並藉由樹脂3來確保對於基板等的密著性,可得到僅藉由使用聚醯 亞胺等的高模數材料所無法得到的兼具高強度與良好的密著性之雙方的含樹脂薄片。 As shown in FIG. 2 (b), when the present invention is conceptually described, the contact point P of the fiber 1 included in the fiber base material 11 is fixed by the fixing agent 2, even if it is When tension T is applied in the direction, sliding does not occur at the contact point P, so that the fiber substrate 11 can have high strength and high modulus. Furthermore, by impregnating the resin 3 with the fiber substrate 11 and the fixing agent 2 in contact with each other, it is possible to obtain a resin-containing sheet having good adhesiveness. Therefore, according to the resin-containing sheet of the present invention, the high modulus required for the fibrous base material 11 can be secured by the fixing agent 2 and the adhesiveness to the substrate or the like can be secured by the resin 3. By using poly A resin-containing sheet having both high strength and good adhesion that cannot be obtained with a high modulus material such as imine.
本發明相關的纖維基材11,係以纖維1之集合體所構成。作為纖維1,只要是可形成集合體並製造織布或不織布者即可,未特別限定,主要可使用天然纖維或化學纖維。纖維1之具體例之中,作為天然纖維可舉例:玻璃纖維、纖維素纖維、岩石纖維、金屬纖維、碳纖維、岩綿等;作為化學纖維可舉例:聚芳醯胺、尼龍、維尼綸、亞乙烯、聚酯、聚烯烴(聚對苯二甲酸乙二酯、改性聚對苯二甲酸乙二酯、聚乙烯、聚丙烯等)、聚胺基甲酸酯、丙烯酸、聚氯乙烯、聚醚醚酮、聚醯胺醯亞胺、聚苯硫醚、聚醚醯亞胺、聚四氟乙烯、乙酸酯、三乙酸酯、Promix、嫘縈、銅氨嫘縈、複纖嫘縈、Lyocell、Tencel等,該等之中可單獨使用1種或組合2種以上使用。又,關於該製法、纖維含有量(纖維調配率)、纖維徑、纖維長、質量(秤量)‧密度(比重)、厚度、及織布之織組織,可因應目的而適當選擇。作為纖維基材11,上述之中,就與固著劑之親和性之觀點而言,較佳為玻璃纖維、纖維素纖維、聚芳醯胺纖維。 The fiber base material 11 according to the present invention is composed of an aggregate of fibers 1. The fiber 1 is not particularly limited as long as it can form aggregates and produce woven or non-woven fabrics. Natural fibers or chemical fibers can be mainly used. Among the specific examples of the fiber 1, examples of the natural fiber include glass fiber, cellulose fiber, rock fiber, metal fiber, carbon fiber, and rock wool. Examples of the chemical fiber include polyaramide, nylon, vinylon, and nylon. Ethylene, polyester, polyolefin (polyethylene terephthalate, modified polyethylene terephthalate, polyethylene, polypropylene, etc.), polyurethane, acrylic, polyvinyl chloride, poly Ether ether ketone, polyfluorene, imine, polyphenylene sulfide, polyether, imine, polytetrafluoroethylene, acetate, triacetate, Promix, fluorene, copper ammonia , Lyocell, Tencel, etc. Among these, one type may be used alone or two or more types may be used in combination. In addition, the manufacturing method, fiber content (fiber blending ratio), fiber diameter, fiber length, mass (weighing amount), density (specific gravity), thickness, and woven structure of the woven fabric can be appropriately selected according to the purpose. As the fiber base material 11, among the above, from the viewpoint of the affinity with the fixing agent, glass fiber, cellulose fiber, and polyamide fiber are preferred.
本發明中,特佳為使用織布來作為纖維基材11,藉由加以編織,即便原本為強度低的纖維亦可得到高強度化之優點。又,本發明中,作為纖維基材11,即便 不是使用原本即為高強度的玻璃纖維,而是使用低強度的有機纖維之情形時,藉由使用儲存模數為高的固著劑,亦具有可高強度化之優勢。 In the present invention, it is particularly preferable to use a woven fabric as the fiber base material 11 and by weaving, even if the fiber is originally low in strength, the advantage of high strength can be obtained. In the present invention, as the fiber base material 11, When using glass fibers that are not originally high strength, but when using organic fibers with low strength, the use of a fixing agent with a high storage modulus also has the advantage of high strength.
作為形成固著劑2的固著劑組成物,只要是能附著於纖維1並使纖維1彼此固著即可,可以是僅纖維彼此之相互接合之接點部為固著者,亦可以是被覆纖維1之整體並固著者。作為固著劑組成物之使用量,只要是能使纖維1彼此固著,並對於密著性為不會產生不良影響之程度之量即可,在藉由固著劑2來使纖維1固著的集合體中,以除去有機溶劑後的固形分計算,纖維1與固著劑2之體積比為99:1~50:50之範圍,特佳為99:1~60:40之範圍。當纖維1與固著劑2之體積比為此範圍時,可藉由固著劑而纖維1彼此為被充分固著並得到所希望的高強度,同時藉由之後的樹脂3之含浸,可確保良好的密著性,故較佳。特以,固著劑2之使用量,以在固著劑2之適用前後之中不會使纖維基材11之膜厚產生實質變化之程度之量為較佳。在此,所謂的「膜厚不會產生實質變化」,係意味著將纖維基材11之因為固著劑組成物的溶劑成分等而膨潤並使表觀厚度增加之情形,排除於「膜厚變化」之外。又,固著劑組成物,以在使其附著於纖維之際為液體為佳,亦可藉由改變溫度或壓力來使其成為液體而使用者。特以,將固著劑組成物以25℃、E型黏度計的轉子旋 轉數5rpm所測定的黏度為1Pa‧s以下,例如1~0.0001Pa‧s為佳,藉此,可使固著劑組成物含浸於纖維1之集合體之內部,並可確實使纖維彼此更為固著。 As the anchoring agent composition forming the anchoring agent 2, as long as it is capable of adhering to the fibers 1 and fixing the fibers 1 to each other, only the contact portion where the fibers are bonded to each other may be an anchor or a coating. The whole of Fiber 1 and its anchor. The amount of the anchoring agent composition used may be such an amount that the fibers 1 can be fixed to each other and not adversely affect the adhesiveness. The fiber 1 is fixed by the fixing agent 2. In the collected aggregate, the volume ratio of the fiber 1 to the fixing agent 2 is calculated in the solid content after the organic solvent is removed, and the range of 99: 1 to 50:50 is particularly preferable. When the volume ratio of the fibers 1 and the fixing agent 2 is within this range, the fibers 1 can be sufficiently fixed to each other by the fixing agent and obtain a desired high strength, and at the same time, by impregnation of the resin 3 afterwards, It is preferable to ensure good adhesion. In particular, the amount of the fixing agent 2 used is preferably an amount that does not cause a substantial change in the film thickness of the fiber base material 11 before and after the application of the fixing agent 2. Here, the so-called "substantially no change in film thickness" means that the fiber substrate 11 swells and increases the apparent thickness due to the solvent component of the fixing agent composition, and is excluded from the "film thickness" Change ". The anchoring agent composition is preferably a liquid when it is adhered to the fibers, and it can be made liquid by changing the temperature or pressure for the user. In particular, the rotor composition is rotated at 25 ° C and E-type viscosity. The viscosity measured at 5 rpm is 1 Pa · s or less, for example, 1 ~ 0.0001 Pa · s is preferred. By this, the fixing agent composition can be impregnated into the inside of the aggregate of the fibers 1, and the fibers can be made more stable with each other. For fixation.
又,固著劑組成物為使用藉由熱或光而進行硬化者。在此所謂的「硬化」,係意味著藉由熱或光之能量而使液體產生化學變化成為固體之意思。作為固著劑組成物,因應該用途可使用慣用成分,可使用單獨1種、或組合2種以上使用。作為使用於固著劑組成物中的慣用成分,可列舉例如熱硬化性樹脂、硬化劑、熱硬化觸媒、光硬化性樹脂、光聚合起始劑、光酸產生劑、光鹼產生劑、有機溶劑等,具體而言可使用下述所表示者。 The anchoring agent composition is one that is cured by heat or light. The so-called "hardening" here means that a liquid is chemically changed into a solid by the energy of heat or light. As an anchoring agent composition, conventional components can be used according to the use, and it can use it individually by 1 type or in combination of 2 or more types. Examples of conventional components used in the fixing agent composition include a thermosetting resin, a hardener, a thermosetting catalyst, a photocurable resin, a photopolymerization initiator, a photoacid generator, a photobase generator, and the like. As the organic solvent, specifically, those shown below can be used.
熱硬化性樹脂,只要是藉由加熱硬化並顯示出電絕緣性的樹脂即可,可列舉例如雙酚A型環氧樹脂、雙酚F型環氧樹脂、雙酚S型環氧樹脂、雙酚E型環氧樹脂、雙酚M型環氧樹脂、雙酚P型環氧樹脂、雙酚Z型環氧樹脂等的雙酚型環氧樹脂、雙酚A酚醛清漆型環氧樹脂、苯酚酚醛醛清漆型環氧樹脂、甲酚酚醛清漆環氧樹脂等的酚醛清漆型環氧樹脂、聯苯型環氧樹脂、聯苯芳烷基型環氧樹脂、芳基伸烷基型環氧樹脂、四羥基苯基乙烷(tetraphenylolethane)型環氧樹脂、萘型環氧樹脂、蒽型環氧樹脂、苯氧基型環氧樹脂、二環戊二烯型環氧樹脂、降莰烯型環氧樹脂、金剛烷型環氧樹脂、茀型環氧樹脂、縮 水甘油基甲基丙烯酸酯共聚合系環氧樹脂、環己基馬來醯亞胺與縮水甘油甲基丙烯酸酯之共聚合環氧樹脂、環氧基改性之聚丁二烯橡膠衍生物、CTBN改性環氧樹脂、三羥甲基丙烷聚縮水甘油基醚、苯基-1,3-二縮水甘油基醚、聯苯基-4,4’-二縮水甘油基醚、1,6-己二醇二縮水甘油基醚、乙二醇或丙二醇之二縮水甘油基醚、山梨醣醇聚縮水甘油基醚、三(2,3-環氧基丙基)三聚氰酸酯、三縮水甘油基三(2-羥基乙基)三聚氰酸酯、酚酚醛清漆樹脂、甲酚酚醛清漆樹脂、雙酚A酚醛清漆樹脂等之酚醛清漆型酚醛樹脂、未改性之甲階酚醛(resol phenol)樹脂、以桐油、亞麻子油(linseed oil)、胡桃油(Macadamia Oil)等進行改性的油改性甲階酚醛樹脂等之甲階型酚醛樹脂等之酚醛樹脂、苯氧樹脂、尿素(urea)樹脂、三聚氰胺樹脂等之含有三嗪環樹脂、不飽和聚酯樹脂、雙馬來醯亞胺樹脂、二烯丙基苯二甲酸樹脂、矽氧樹脂、具有噁嗪環之樹脂、降莰烯系樹脂、氰酸酯樹脂、異氰酸酯樹脂、胺基甲酸酯樹脂、苯並環丁烯樹脂、馬來醯亞胺樹脂、雙馬來醯亞胺三嗪樹脂、聚甲亞胺(polyazomethine)樹脂、聚醯亞胺樹脂等。該等之中,特以環氧樹脂或聚醯亞胺樹脂,在作為絕緣層之可靠性為優異,故較佳。 The thermosetting resin may be any resin that is hardened by heating and exhibits electrical insulation properties, and examples thereof include bisphenol A type epoxy resin, bisphenol F type epoxy resin, bisphenol S type epoxy resin, and bisphenol S type epoxy resin. Bisphenol E epoxy resin, bisphenol M epoxy resin, bisphenol P epoxy resin, bisphenol Z epoxy resin, bisphenol epoxy resin, bisphenol A novolac epoxy resin, phenol Novolac epoxy resin, novolac epoxy resin, novolac epoxy resin, biphenyl epoxy resin, biphenylaralkyl epoxy resin, aryl alkylene epoxy resin, etc. Tetrahydroxyphenylethane type epoxy resin, naphthalene type epoxy resin, anthracene type epoxy resin, phenoxy type epoxy resin, dicyclopentadiene type epoxy resin, norbornene type epoxy resin Resin, adamantane type epoxy resin, fluorene type epoxy resin, shrink Water glyceryl methacrylate copolymer epoxy resin, epoxy resin copolymerized with cyclohexyl maleimide and glycidyl methacrylate, epoxy-modified polybutadiene rubber derivative, CTBN Modified epoxy resin, trimethylolpropane polyglycidyl ether, phenyl-1,3-diglycidyl ether, biphenyl-4,4'-diglycidyl ether, 1,6-hexane Glycol diglycidyl ether, diglycidyl ether of ethylene glycol or propylene glycol, sorbitol polyglycidyl ether, tris (2,3-epoxypropyl) cyanurate, triglycidyl Novolac-type phenolic resins such as tris (2-hydroxyethyl) cyanurate, phenol novolac resin, cresol novolac resin, bisphenol A novolac resin, and unmodified resol phenol ) Resin, phenolic resin such as resole phenolic resin modified with tung oil, linseed oil, walnut oil (Macadamia Oil) and other oil-modified resole phenolic resin, phenoxy resin, urea ( urea) resin, melamine resin, and other resins containing triazine ring resin, unsaturated polyester resin, and bismaleimide resin Diallyl phthalic acid resin, silicone resin, resin having an oxazine ring, norbornene-based resin, cyanate resin, isocyanate resin, urethane resin, benzocyclobutene resin, malay Perylene imine resin, bismaleimide imine triazine resin, polyazomethine resin, polyimide resin, and the like. Among these, an epoxy resin or a polyimide resin is particularly preferred because it has excellent reliability as an insulating layer.
作為環氧樹脂,可使用1分子中具有至少2個環氧基的公知慣用的多官能環氧樹脂。環氧樹脂可為液狀,亦可為固形或半固形。其中特以雙酚A型環氧樹脂、萘型環氧樹脂、苯酚酚醛醛清漆型環氧樹脂或該等之混合 物為較佳。該等環氧樹脂可單獨使用1種,亦可組合2種以上使用。作為環氧樹脂,具體而言可列舉例如三菱化學(股)製的jER828等,但並不限定於此。 As the epoxy resin, a known and commonly used polyfunctional epoxy resin having at least two epoxy groups in one molecule can be used. The epoxy resin can be liquid or solid or semi-solid. Among them, bisphenol A epoxy resin, naphthalene epoxy resin, phenol novolac epoxy resin, or a mixture of these It is better. These epoxy resins may be used individually by 1 type, and may be used in combination of 2 or more type. Specific examples of the epoxy resin include, but are not limited to, jER828 manufactured by Mitsubishi Chemical Corporation.
使用環氧樹脂來形成硬化物時,環氧樹脂以外,以含有硬化劑為較佳。作為硬化劑,可使用2-乙基-4-甲基咪唑(2E4MZ)、2-苯基咪唑(2PZ)、2-苯基-4-甲基-5-羥基甲基咪唑(2P4MHZ)等的咪唑系硬化劑、二伸乙三胺、三伸乙四胺、四伸乙五胺、五伸乙六胺、間苯二甲胺、異佛爾酮二胺、降莰烯二胺、1,3-雙胺基甲基環己烷、N-胺基乙基哌嗪等胺系硬化劑、聚醯胺、乙烯基苯酚、芳烷基型苯酚樹脂、苯酚苯基芳烷基樹脂、苯酚聯苯芳烷基樹脂等酚系硬化劑、鄰苯二甲酸酐、四氫鄰苯二甲酸酐、六氫鄰苯二甲酸酐、甲基四氫鄰苯二甲酸酐、甲基六氫鄰苯二甲酸酐、甲基納迪克酸酐、十二烷基琥珀酸酐、氯菌酸酐、苯均四酸二酐、二苯甲酮四羧酸酐、乙二醇雙(偏苯三酸酐)、甲基環己烯四羧酸酐等的酸酐系硬化劑、氰酸酯樹脂、活性酯樹脂、脂肪族或芳香族的一級或二級胺、聚醯胺樹脂、聚巰基化合物等的公知硬化劑。硬化劑之調配量,相對於上述環氧樹脂100質量份,較佳為0.1~150質量份,又較佳為0.5~100質量份。藉由將硬化劑之調配量設為0.1質量份以上,可使樹脂組成物充分地硬化;藉由設為150質量份以下,可有效率地得到相應於調配量之效果。 When an epoxy resin is used to form a cured product, it is preferable to contain a curing agent in addition to the epoxy resin. As the hardener, 2-ethyl-4-methylimidazole (2E4MZ), 2-phenylimidazole (2PZ), 2-phenyl-4-methyl-5-hydroxymethylimidazole (2P4MHZ), etc. can be used. Imidazole-based hardeners, ethylenediamine, triethylenetetramine, tetraethylenepentamine, pentaethylenehexamine, m-xylylenediamine, isophoronediamine, norbornenediamine, 1, Amine hardeners such as 3-bisaminomethylcyclohexane, N-aminoethylpiperazine, polyamine, vinylphenol, aralkyl-type phenol resin, phenolphenylaralkyl resin, phenol Phenol-based hardeners such as benzoaralkyl resins, phthalic anhydride, tetrahydrophthalic anhydride, hexahydrophthalic anhydride, methyltetrahydrophthalic anhydride, methylhexahydrophthalate Formic anhydride, methylnadic anhydride, dodecyl succinic anhydride, chloric anhydride, pyromellitic dianhydride, benzophenone tetracarboxylic anhydride, ethylene glycol bis (trimellitic anhydride), methylcyclohexene tetracarboxylic acid Known hardeners such as acid anhydride-based hardeners such as acid anhydrides, cyanate resins, active ester resins, aliphatic or aromatic primary or secondary amines, polyamine resins, and polythiol compounds. The blending amount of the hardener is preferably 0.1 to 150 parts by mass, and more preferably 0.5 to 100 parts by mass, relative to 100 parts by mass of the epoxy resin. By setting the blending amount of the curing agent to 0.1 parts by mass or more, the resin composition can be sufficiently hardened. By setting the blending amount to 150 parts by mass or less, an effect corresponding to the blending amount can be efficiently obtained.
又,作為熱硬化觸媒,可列舉例如咪唑、2- 甲基咪唑、2-乙基咪唑、2-乙基-4-甲基咪唑、2-苯基咪唑、4-苯基咪唑、1-氰基乙基-2-苯基咪唑、1-(2-氰基乙基)-2-乙基-4-甲基咪唑等的咪唑衍生物;二氰基二醯胺、苄基二甲基胺、4-(二甲胺基)-N,N-二甲基苄基胺、4-甲氧基-N,N-二甲基苄基胺、4-甲基-N,N-二甲基苄基胺等的胺化合物,己二酸二醯肼、癸二酸二醯肼等的醯肼化合物;三苯基膦等的磷化合物等。又,同樣也可使用鳥糞胺、乙醯基鳥糞胺、苯并鳥糞胺、三聚氰胺、2,4-二胺基-6-甲基丙烯醯氧基乙基-S-三嗪、2-乙烯基-2,4-二胺基-S-三嗪、2-乙烯基-4,6-二胺基-S-三嗪‧異氰尿酸加成物、2,4-二胺基-6-甲基丙烯醯氧基乙基-S-三嗪‧異氰尿酸加成物等之S-三嗪衍生物。 Examples of the thermosetting catalyst include imidazole, 2- Methylimidazole, 2-ethylimidazole, 2-ethyl-4-methylimidazole, 2-phenylimidazole, 4-phenylimidazole, 1-cyanoethyl-2-phenylimidazole, 1- (2 -Cyanoethyl) imidazole derivatives such as 2-ethyl-4-methylimidazole; dicyanodiamide, benzyldimethylamine, 4- (dimethylamino) -N, N- Amine compounds such as dimethylbenzylamine, 4-methoxy-N, N-dimethylbenzylamine, 4-methyl-N, N-dimethylbenzylamine, dihydrazide adipate Hydrazine compounds such as dihydrazine sebacate; phosphorus compounds such as triphenylphosphine. It is also possible to use guanoamine, ethinoguanamine, benzoguanamine, melamine, 2,4-diamino-6-methacryloxyethyl-S-triazine, and the like. -Vinyl-2,4-diamino-S-triazine, 2-vinyl-4,6-diamino-S-triazine‧isocyanuric acid adduct, 2,4-diamine- S-triazine derivatives such as 6-methacryloxyethyl-S-triazine and isocyanuric acid adducts.
作為聚醯亞胺樹脂,可舉例藉由一般已知的芳香族多元羧酸酐或其衍生物、與芳香族二胺之合成反應,經由聚醯胺酸(聚醯亞胺前驅物)而得到者,及聚醯胺酸組成物為已溶解於有機溶劑中之狀態的所謂市售的聚醯亞胺清漆。 Examples of the polyimide resin include those obtained through a synthetic reaction of an aromatic polycarboxylic anhydride or a derivative thereof generally known with an aromatic diamine, and obtained through a polyimide acid (polyimide precursor). And the polyamidic acid composition is a so-called commercially available polyimide varnish in a state of being dissolved in an organic solvent.
作為芳香族多元羧酸酐之具體例,可列舉例如苯均四酸二酐、3,3’,4,4’-二苯甲酮四羧酸二酐、2,2’,3,3’-二苯甲酮四羧酸二酐、3,3’,4,4’-聯苯四羧酸二酐、2,2’,3,3’-聯苯四羧酸二酐、2,2-雙(2,3-二羧基苯基)丙烷二酐、雙(3,4-二羧基苯基)醚二酐、雙(3,4-二羧基苯基)碸二酐、1,1-雙(2,3-二羧基苯基)乙烷二酐、雙(2,3-二羧基苯基)甲烷二酐、雙(3,4-二羧基苯基)甲烷二酐、2,2-雙 (3,4-二羧基苯基)-1,1,1,3,3,3-六氟丙烷二酐、2,3,6,7-萘四羧酸二酐、1,4,5,8-萘四羧酸二酐、1,2,5,6-萘四羧酸二酐、1,2,3,4-苯四羧酸二酐、3,4,9,10-苝四羧酸二酐、2,3,6,7-蒽四羧酸二酐、1,2,7,8-菲四羧酸二酐等。該等可單獨使用,或混合2種以上使用。該等之中,作為成分中之至少1個,特以使用苯均四酸二酐為較佳。 Specific examples of the aromatic polycarboxylic anhydride include pyromellitic dianhydride, 3,3 ', 4,4'-benzophenonetetracarboxylic dianhydride, 2,2', 3,3'- Benzophenone tetracarboxylic dianhydride, 3,3 ', 4,4'-biphenyltetracarboxylic dianhydride, 2,2', 3,3'-biphenyltetracarboxylic dianhydride, 2,2- Bis (2,3-dicarboxyphenyl) propane dianhydride, bis (3,4-dicarboxyphenyl) ether dianhydride, bis (3,4-dicarboxyphenyl) fluorene dianhydride, 1,1-bis (2,3-dicarboxyphenyl) ethane dianhydride, bis (2,3-dicarboxyphenyl) methane dianhydride, bis (3,4-dicarboxyphenyl) methane dianhydride, 2,2-bis (3,4-dicarboxyphenyl) -1,1,1,3,3,3-hexafluoropropane dianhydride, 2,3,6,7-naphthalenetetracarboxylic dianhydride, 1,4,5, 8-naphthalenetetracarboxylic dianhydride, 1,2,5,6-naphthalenetetracarboxylic dianhydride, 1,2,3,4-benzenetetracarboxylic dianhydride, 3,4,9,10-fluorenetetracarboxylic acid Acid dianhydride, 2,3,6,7-anthracene tetracarboxylic dianhydride, 1,2,7,8-phenanthrene tetracarboxylic dianhydride, etc. These can be used alone or in combination of two or more. Among these, it is particularly preferable to use pyromellitic dianhydride as at least one of the components.
作為與芳香族多元羧酸酐等的多元羧酸反應的芳香族二胺之具體例,可列舉例如m-苯二胺、o-苯二胺、p-苯二胺、m-胺基苄基胺、p-胺基苄基胺、4,4’-二胺基二苯基醚、3,3’-二胺基二苯基醚、3,4’-二胺基二苯基醚、雙(3-胺基苯基)硫醚、(3-胺基苯基)(4-胺基苯基)硫醚、雙(4-胺基苯基)硫醚、雙(3-胺基苯基)硫醚、(3-胺基苯基)(4-胺基苯基)亞碸、雙(3-胺基苯基)碸、(3-胺基苯基)(4-胺基苯基)碸、雙(4-胺基苯基)碸、3,3’-二胺基二苯甲酮、3,4’-二胺基二苯甲酮、4,4’-二胺基二苯甲酮、3,3’-二胺基二苯基甲烷、3,4’-二胺基二苯基甲烷、4,4’-二胺基二苯基甲烷、雙〔4-(3-胺基苯氧基)苯基〕甲烷、雙〔4-(4-胺基苯氧基)苯基〕甲烷、1,1-雙〔4-(3-胺基苯氧基)苯基〕乙烷、1,1-雙〔4-(4-胺基苯氧基)苯基〕-乙烷、1,2-雙〔4-(3-胺基苯氧基)苯基〕乙烷、1,2-雙〔4-(4-胺基苯氧基)苯基〕乙烷、2,2-雙〔4-(3-胺基苯氧基)苯基〕丙烷、2,2-雙〔4-(4-胺基苯氧基)苯基〕丙烷、2,2-雙〔4-(3-胺基苯氧基)苯基〕丁烷、2,2-雙〔3-(3-胺基苯氧基)苯基〕-1,1,1,3,3,3-六氟丙烷、2,2-雙〔4-(4-胺基苯氧基)苯 基〕-1,1,1,3,3,3-六氟丙烷、1,3-雙(3-胺基苯氧基)苯、1,3-雙(4-胺基苯氧基)苯、1,4-雙(3-胺基苯氧基)苯、1,4-雙(4-胺基苯氧基)苯、4,4’-雙(3-胺基苯氧基)聯苯、4,4’-雙(4-胺基苯氧基)聯苯、雙〔4-(3-胺基苯氧基)苯基〕酮、雙〔4-(4-胺基苯氧基)苯基〕酮、雙〔4-(3-胺基苯氧基)苯基〕硫醚、雙〔4-(4-胺基苯氧基)苯基〕硫醚、雙〔4-(3-胺基苯氧基)苯基〕亞碸、雙〔4-(4-胺基苯氧基)苯基〕亞碸、雙〔4-(3-胺基苯氧基)苯基〕碸、雙〔4-(4-胺基苯氧基)苯基〕碸、雙〔4-(3-胺基苯氧基)苯基〕醚、雙〔4-(4-胺基苯氧基)苯基〕醚、1,4-雙〔4-(3-胺基苯氧基)苯甲醯基〕苯、1,3-雙〔4-(3-胺基苯氧基)苯甲醯基〕苯、4,4’-雙〔3-(4-胺基苯氧基)苯甲醯基〕二苯基醚、4,4’-雙〔3-(3-胺基苯氧基)苯甲醯基〕二苯基醚、4,4’-雙〔4-(4-胺基-α,α-二甲基苄基)苯氧基〕二苯甲酮、4,4’-雙〔4-(4-胺基-α,α-二甲基苄基)苯氧基〕二苯基碸、雙〔4-{4-(4-胺基苯氧基)苯氧基}苯基〕碸、1,4-雙〔4-(4-胺基苯氧基)苯氧基〕-α,α-二甲基苄基〕苯、1,3-雙〔4-(4-胺基苯氧基)-α,α-二甲基苄基〕苯等。該等可單獨使用,或混合2種以上使用。該等之中,作為成分中之至少1個,特以使用4,4’-二胺基二苯基醚為較佳。 Specific examples of the aromatic diamine that reacts with a polycarboxylic acid such as an aromatic polycarboxylic anhydride include m-phenylenediamine, o-phenylenediamine, p-phenylenediamine, and m-aminobenzylamine. , P-aminobenzylamine, 4,4'-diaminodiphenyl ether, 3,3'-diaminodiphenyl ether, 3,4'-diaminodiphenyl ether, bis ( 3-aminophenyl) sulfide, (3-aminophenyl) (4-aminophenyl) sulfide, bis (4-aminophenyl) sulfide, bis (3-aminophenyl) Sulfide, (3-aminophenyl) (4-aminophenyl) fluorene, bis (3-aminophenyl) fluorene, (3-aminophenyl) (4-aminophenyl) fluorene , Bis (4-aminophenyl) fluorene, 3,3'-diaminobenzophenone, 3,4'-diaminobenzophenone, 4,4'-diaminobenzophenone , 3,3'-diaminodiphenylmethane, 3,4'-diaminodiphenylmethane, 4,4'-diaminodiphenylmethane, bis [4- (3-aminobenzene (Oxy) phenyl] methane, bis [4- (4-aminophenoxy) phenyl] methane, 1,1-bis [4- (3-aminophenoxy) phenyl] ethane, 1 , 1-bis [4- (4-aminophenoxy) phenyl] -ethane, 1,2-bis [4- (3-aminophenoxy) phenyl] ethane, 1,2- Bis [4- (4-aminophenoxy) Yl] ethane, 2,2-bis [4- (3-aminophenoxy) phenyl] propane, 2,2-bis [4- (4-aminophenoxy) phenyl] propane, 2 , 2-bis [4- (3-aminophenoxy) phenyl] butane, 2,2-bis [3- (3-aminophenoxy) phenyl] -1,1,1,3 , 3,3-hexafluoropropane, 2,2-bis [4- (4-aminophenoxy) benzene Group] -1,1,1,3,3,3-hexafluoropropane, 1,3-bis (3-aminophenoxy) benzene, 1,3-bis (4-aminophenoxy) benzene , 1,4-bis (3-aminophenoxy) benzene, 1,4-bis (4-aminophenoxy) benzene, 4,4'-bis (3-aminophenoxy) biphenyl , 4,4'-bis (4-aminophenoxy) biphenyl, bis [4- (3-aminophenoxy) phenyl] one, bis [4- (4-aminophenoxy) Phenyl] ketone, bis [4- (3-aminophenoxy) phenyl] sulfide, bis [4- (4-aminophenoxy) phenyl] sulfide, bis [4- (3- Aminophenoxy) phenyl] fluorene, bis [4- (4-aminophenoxy) phenyl] fluorene, bis [4- (3-aminophenoxy) phenyl] fluorene, bis [4- (4-aminophenoxy) phenyl] hydrazone, bis [4- (3-aminophenoxy) phenyl] ether, bis [4- (4-aminophenoxy) phenyl ] Ether, 1,4-bis [4- (3-aminophenoxy) benzyl) benzene, 1,3-bis [4- (3-aminophenoxy) benzyl) benzene 4,4'-bis [3- (4-aminophenoxy) benzylidene] diphenyl ether, 4,4'-bis [3- (3-aminophenoxy) benzidine Group] diphenyl ether, 4,4'-bis [4- (4-amino-α, α-dimethylbenzyl) phenoxy] benzophenone, 4,4'-bis [4- (4-amino -α, α-dimethylbenzyl) phenoxy] diphenylfluorene, bis [4- {4- (4-aminophenoxy) phenoxy} phenyl] fluorene, 1,4-bis [4- (4-aminophenoxy) phenoxy] -α, α-dimethylbenzyl] benzene, 1,3-bis [4- (4-aminophenoxy) -α, α -Dimethylbenzyl] benzene and the like. These can be used alone or in combination of two or more. Among them, it is particularly preferable to use 4,4'-diaminodiphenyl ether as at least one of the components.
作為聚醯亞胺清漆,舉例如新日本理化(股)製的RIKACOAT SN20、RIKACOAT PN20、RIKACOAT EN20、Toray(股)製的TORAYNEECE、宇部興產(股)製U-varnish、JSR(股)製的OPTOMER、日產化學(股)製的 SE812、Sumitomo Bakelite(股)製的CRC8000。 Examples of polyimide varnishes include RIKACOAT SN20, RIKACOAT PN20, RIKACOAT EN20, TORAYNEECE made by Toray (stock), U-varnish, and JSR (stock) OPTOMER, Nissan Chemical Co., Ltd. SE812, Sumitomo Bakelite (shares) CRC8000.
將藉由合成反應所得到的聚醯胺酸溶液、或市售的聚醯胺酸溶液,以加熱等予以處理,可將聚醯胺酸進行環化(醯亞胺化)成為聚醯亞胺。聚醯胺酸可僅藉由加熱之方法、或藉由化學性方法來進行醯亞胺化。僅藉由加熱之方法時,將聚醯胺酸藉由以例如200~350℃加熱處理而可進行醯亞胺化。又,化學性方法係由於可快速地進行醯亞胺化,而利用鹼性觸媒之同時將聚醯胺酸予以加熱處理,為可完全醯亞胺化之方法。作為上述鹼性觸媒未特別限定,可使用以往公知的鹼性觸媒,可列舉例如吡啶、二吖雙環十一烯(DBU)、二吖雙環壬烯(DBN)、各種3級胺等。該等的鹼性觸媒可單獨使用,亦可合併二種以上使用。 The polyamidic acid solution obtained by the synthesis reaction or a commercially available polyamidic acid solution may be treated by heating or the like to cyclize (polyimine) the polyamidic acid into a polyamidoimine. . Polyimide can be fluorinated by heating alone or chemically. In the case of heating only, polyimide can be imidized by heat treatment at, for example, 200 to 350 ° C. In addition, the chemical method is a method in which polyimidization can be performed quickly, and polyamidic acid can be heat-treated at the same time using an alkaline catalyst, which is a method capable of complete imidization. The basic catalyst is not particularly limited, and conventionally known basic catalysts can be used, and examples thereof include pyridine, diazinebicycloundecene (DBU), diazinecyclononene (DBN), and various tertiary amines. These alkaline catalysts can be used alone or in combination of two or more.
作為光硬化性樹脂,只要是藉由活性能量線之照射產生硬化並顯示出電絕緣性的樹脂即可,特以使用分子中具有1個以上之乙烯性不飽和鍵之化合物為較佳。作為具有乙烯性不飽和鍵之化合物,可使用公知慣用的光聚合性寡聚物及光聚合性乙烯基單體等。 As the photocurable resin, any resin that hardens and exhibits electrical insulation properties by irradiation with active energy rays may be used, and it is particularly preferable to use a compound having one or more ethylenically unsaturated bonds in the molecule. As the compound having an ethylenically unsaturated bond, known and commonly used photopolymerizable oligomers, photopolymerizable vinyl monomers, and the like can be used.
作為光聚合性寡聚物,例如有不飽和聚酯系寡聚物、(甲基)丙烯酸酯系寡聚物等。作為(甲基)丙烯酸酯系寡聚物,舉例如苯酚酚醛醛清漆環氧基(甲基)丙烯酸酯、甲酚酚醛清漆環氧基(甲基)丙烯酸酯、雙酚型環氧基 (甲基)丙烯酸酯等之環氧基(甲基)丙烯酸酯、胺基甲酸酯(甲基)丙烯酸酯、環氧基胺基甲酸酯(甲基)丙烯酸酯、聚酯(甲基)丙烯酸酯、聚醚(甲基)丙烯酸酯、聚丁二烯改性(甲基)丙烯酸酯等。又,本說明書中,所謂的(甲基)丙烯酸酯,係指丙烯酸酯、甲基丙烯酸酯及該等之混合物統稱的用語,其他類似的敘述也同樣。 Examples of the photopolymerizable oligomer include unsaturated polyester-based oligomers and (meth) acrylate-based oligomers. Examples of the (meth) acrylate-based oligomer include phenol novolac epoxy (meth) acrylate, cresol novolac epoxy (meth) acrylate, and bisphenol epoxy (Meth) acrylate, epoxy (meth) acrylate, urethane (meth) acrylate, epoxy urethane (meth) acrylate, polyester (meth) ) Acrylate, polyether (meth) acrylate, polybutadiene-modified (meth) acrylate, and the like. In addition, in this specification, a (meth) acrylate is a term collectively referred to as an acrylate, a methacrylate, and a mixture thereof, and it is the same also about other similar descriptions.
作為光聚合性乙烯基單體係公知慣用者,例如有苯乙烯、氯苯乙烯、α-甲基苯乙烯等之苯乙烯衍生物;乙酸乙烯酯、丁酸乙烯酯或苯甲酸乙烯酯等之乙烯酯類;乙烯基異丁基醚、乙烯基-n-丁基醚、乙烯基-t-丁基醚、乙烯基-n-戊基醚、乙烯基異戊基醚、乙烯基-n-十八烷基醚、乙烯基環己基醚、乙二醇單丁基乙烯基醚、三乙二醇單甲基乙烯基醚等之乙烯基醚類;丙烯醯胺、甲基丙烯醯胺、N-羥基甲基丙烯醯胺、N-羥基甲基甲基丙烯醯胺、N-甲氧基甲基丙烯醯胺、N-乙氧基甲基丙烯醯胺、N-丁氧基甲基丙烯醯胺等之(甲基)丙烯醯胺類;三烯丙基三聚氰酸酯、苯二甲酸二烯丙酯、間苯二甲酸二烯丙酯等之烯丙基化合物;2-乙基己基(甲基)丙烯酸酯、月桂基(甲基)丙烯酸酯、四氫糠基(甲基)丙烯酸酯、異莰基(甲基)丙烯酸酯、苯基(甲基)丙烯酸酯、苯氧基乙基(甲基)丙烯酸酯等之(甲基)丙烯酸之酯類;羥基乙基(甲基)丙烯酸酯、羥基丙基(甲基)丙烯酸酯、季戊四醇三(甲基)丙烯酸酯等之羥基烷基(甲基)丙烯酸酯類;甲氧基乙基(甲基)丙烯酸酯、乙氧基乙基(甲基)丙烯酸酯等之烷氧基伸烷基二醇單 (甲基)丙烯酸酯類;乙二醇二(甲基)丙烯酸酯、丁二醇二(甲基)丙烯酸酯類、新戊基二醇二(甲基)丙烯酸酯、1,6-己二醇二(甲基)丙烯酸酯、三羥甲基丙烷三(甲基)丙烯酸酯、季戊四醇四(甲基)丙烯酸酯、二季戊四醇六(甲基)丙烯酸酯等之伸烷基多元醇聚(甲基)丙烯酸酯;二乙二醇二(甲基)丙烯酸酯、三乙二醇二(甲基)丙烯酸酯、乙氧基化三羥甲基丙烷三丙烯酸酯、丙氧基化三羥甲基丙烷三(甲基)丙烯酸酯等之聚氧基伸烷基二醇聚(甲基)丙烯酸酯類;羥基三甲基乙酸(Pivalic acid)新戊基二醇酯二(甲基)丙烯酸酯等之聚(甲基)丙烯酸酯類;三[(甲基)丙烯醯氧基乙基]三聚氰酸酯等之三聚氰酸酯型聚(甲基)丙烯酸酯類等。 As the photopolymerizable vinyl monosystem, a styrene derivative such as styrene, chlorostyrene, α-methylstyrene, or the like; vinyl acetate, vinyl butyrate, or vinyl benzoate; Vinyl esters; vinyl isobutyl ether, vinyl-n-butyl ether, vinyl-t-butyl ether, vinyl-n-pentyl ether, vinyl isoamyl ether, vinyl-n- Octyl alkyl ether, vinyl cyclohexyl ether, ethylene glycol monobutyl vinyl ether, triethylene glycol monomethyl vinyl ether and other vinyl ethers; acrylamide, methacrylamide, N -Hydroxymethacrylamide, N-Hydroxymethacrylamide, N-methoxymethacrylamide, N-ethoxymethacrylamine, N-butoxymethacrylamine (Meth) acrylamidoamines such as amines; allyl compounds such as triallyl cyanurate, diallyl phthalate, diallyl isophthalate, etc .; 2-ethylhexyl (Meth) acrylate, lauryl (meth) acrylate, tetrahydrofurfuryl (meth) acrylate, isofluorenyl (meth) acrylate, phenyl (meth) acrylate, phenoxyethyl (Methyl) (Meth) acrylic acid esters such as acrylates; hydroxyalkyl (meth) groups such as hydroxyethyl (meth) acrylate, hydroxypropyl (meth) acrylate, pentaerythritol tri (meth) acrylate ) Acrylic esters; methoxyethyl (meth) acrylate, ethoxyethyl (meth) acrylate, etc. (Meth) acrylates; ethylene glycol di (meth) acrylate, butanediol di (meth) acrylate, neopentyl glycol di (meth) acrylate, 1,6-hexanediene Alkyl polyols such as alcohol di (meth) acrylate, trimethylolpropane tri (meth) acrylate, pentaerythritol tetra (meth) acrylate, dipentaerythritol hexa (meth) acrylate, etc. Acrylate); diethylene glycol di (meth) acrylate, triethylene glycol di (meth) acrylate, ethoxylated trimethylolpropane triacrylate, propoxylated trimethylol Polyoxyalkylene glycols such as propane tri (meth) acrylate, poly (meth) acrylates; Pivalic acid, neopentyl glycol di (meth) acrylate, etc. Poly (meth) acrylates; cyanurate-type poly (meth) acrylates, such as tri [(meth) acryloxyethyl] cyanurate, and the like.
作為光硬化性樹脂,亦可適合使用脂環環氧化合物、氧環丁烷(Oxetane)化合物及乙烯基醚化合物等。其中,作為脂環環氧化合物,例如有3,4,3’,4’-二環氧基雙環己基、2,2-雙(3,4-環氧基環己基)丙烷、2,2-雙(3,4-環氧基環己基)-1,3-六氟丙烷、雙(3,4-環氧基環己基)甲烷、1-[1,1-雙(3,4-環氧基環己基)]乙基苯、雙(3,4-環氧基環己基)己二酸酯(adipate)、3,4-環氧基環己基甲基(3,4-環氧基)環己烷羧酸酯、(3,4-環氧-6-甲基環己基)甲基-3’,4’-環氧-6-甲基環己烷羧酸酯、乙烯-1,2-雙(3,4-環氧基環己烷羧酸)酯、環氧環己烷(Cyclohexene epoxide)、3,4-環氧基環己基甲醇、3,4-環氧基環己基乙基三甲氧基矽烷等之具有環氧基之脂環環氧化合物等。 As a photocurable resin, an alicyclic epoxy compound, an oxetane compound, a vinyl ether compound, etc. can also be used suitably. Among them, alicyclic epoxy compounds include, for example, 3,4,3 ', 4'-diepoxydicyclohexyl, 2,2-bis (3,4-epoxycyclohexyl) propane, and 2,2- Bis (3,4-epoxycyclohexyl) -1,3-hexafluoropropane, bis (3,4-epoxycyclohexyl) methane, 1- [1,1-bis (3,4-epoxy Cyclohexyl)] ethylbenzene, bis (3,4-epoxycyclohexyl) adipate, 3,4-epoxycyclohexylmethyl (3,4-epoxy) ring Hexanecarboxylate, (3,4-epoxy-6-methylcyclohexyl) methyl-3 ', 4'-epoxy-6-methylcyclohexanecarboxylate, ethylene-1,2- Bis (3,4-epoxycyclohexanecarboxylic acid) ester, Cyclohexene epoxide, 3,4-epoxycyclohexylmethanol, 3,4-epoxycyclohexylethyltrimethyl Alicyclic epoxy compounds having an epoxy group, such as oxysilane.
作為氧雜環丁烷化合物,除了雙[(3-甲基-3- 氧雜環丁烷基甲氧基)甲基]醚、雙[(3-乙基-3-氧雜環丁烷基甲氧基)甲基]醚、1,4-雙[(3-甲基-3-氧雜環丁烷基甲氧基)甲基]苯、1,4-雙[(3-乙基-3-氧雜環丁烷基甲氧基)甲基]苯、丙烯酸(3-甲基-3-氧雜環丁烷基)甲酯、丙烯酸(3-乙基-3-氧雜環丁烷基)甲酯、甲基丙烯酸(3-甲基-3-氧雜環丁烷基)甲酯、甲基丙烯酸(3-乙基-3-氧雜環丁烷基)甲酯或該等之寡聚物或共聚物等的多官能氧雜環丁烷類之外,亦可列舉氧雜環丁烷醇與酚醛清漆樹脂、聚(p-羥基苯乙烯)、卡魯多型(cardo type)雙酚類、杯芳烴(calixarene)類、間苯二酚杯芳烴(calixresorcinarene)類、或倍半矽氧烷等之具有羥基之樹脂的醚化物、具有氧雜環丁烷環之不飽和單體與烷基(甲基)丙烯酸酯的共聚物等之氧雜環丁烷化合物。 As oxetane compounds, except for bis [(3-methyl-3- Oxetanylmethoxy) methyl] ether, bis [(3-ethyl-3-oxetanylmethoxy) methyl] ether, 1,4-bis [(3-methyl Methyl-3-oxetanylmethoxy) methyl] benzene, 1,4-bis [(3-ethyl-3-oxetanylmethoxy) methyl] benzene, acrylic acid ( 3-methyl-3-oxetanyl) methyl ester, (3-ethyl-3-oxetanyl) methyl acrylate, (3-methyl-3-oxetan) methacrylic acid Other than polyfunctional oxetanes such as butane) methyl ester, (3-ethyl-3-oxetanyl) methacrylate, or oligomers or copolymers thereof, Also available are oxetanol and novolac resins, poly (p-hydroxystyrene), cardo type bisphenols, calixarenes, resorcinol calixarene (calixresorcinarene) ), Or etherates of resins having a hydroxyl group, such as silsesquioxane, and oxetane, such as a copolymer of an unsaturated monomer having an oxetane ring and an alkyl (meth) acrylate Compound.
作為乙烯基醚化合物例如有異山梨糖醇(isosorbide)二乙烯基醚、氧雜降莰烯二乙烯基醚等之環狀醚型乙烯基醚(環氧乙烷環、氧雜環丁烷環、氧雜環戊烷環等之具有環狀醚基之乙烯基醚);苯基乙烯基醚等之芳基乙烯基醚;n-丁基乙烯基醚、辛基乙烯基醚等之烷基乙烯基醚;環己基乙烯基醚等之環烷基乙烯基醚;對苯二酚二乙烯基醚、1,4-丁二醇二乙烯基醚、環己烷二乙烯基醚、環己烷二甲醇二乙烯基醚等之多官能乙烯基醚、在α及/或β位具有烷基、烯丙基等之取代基的乙烯基醚化合物等。作為市售品,例如有丸善石油化學(股)製之2-羥基乙基乙烯基醚(HEVE)、二乙二醇單乙烯基醚(DEGV)、2-羥基丁基乙烯基醚(HBVE)、三乙二醇二乙烯基醚等。 Examples of the vinyl ether compounds include cyclic ether vinyl ethers (such as an ethylene oxide ring and an oxetane ring) such as isosorbide divinyl ether and oxanorbornene divinyl ether. , Oxane rings and other vinyl ethers with cyclic ether groups); aryl vinyl ethers such as phenyl vinyl ether; alkyl groups such as n-butyl vinyl ether and octyl vinyl ether Vinyl ether; cycloalkyl vinyl ethers such as cyclohexyl vinyl ether; hydroquinone divinyl ether, 1,4-butanediol divinyl ether, cyclohexane divinyl ether, cyclohexane Polyfunctional vinyl ethers such as dimethanol divinyl ether; vinyl ether compounds having a substituent such as an alkyl group or an allyl group at the α and / or β position; and the like. Examples of commercially available products include 2-hydroxyethyl vinyl ether (HEVE), diethylene glycol monovinyl ether (DEGV), and 2-hydroxybutyl vinyl ether (HBVE) manufactured by Maruzan Petrochemical Co., Ltd. , Triethylene glycol divinyl ether, etc.
使用光硬化性樹脂時,除了上述的光硬化性樹脂以外,可使用光聚合起始劑、光酸產生劑、光鹼產生劑等,可單獨使用該等之中之1種,或組合2種以上使用。 When using a photocurable resin, in addition to the photocurable resins described above, a photopolymerization initiator, a photoacid generator, a photobase generator, etc. may be used. One of these may be used alone, or two of them may be used in combination. Used above.
作為光聚合起始劑,可列舉例如苯偶姻、苯偶姻甲基醚、苯偶姻乙基醚、苯偶姻丙基醚等之苯偶姻與苯偶姻烷基醚類;苯乙酮、2,2-二甲氧基-2-苯基苯乙酮、2,2-二乙氧基-2-苯基苯乙酮、1,1-二氯基苯乙酮等之苯乙酮類;2-甲基-1-[4-(甲基硫)苯基]-2-嗎啉基丙烷-1-酮、2-苄基-2-二甲基胺基-1-(4-嗎啉基苯基)-丁酮-1、2-(二甲基胺基)-2-[(4-甲基苯基)甲基]-1-[4-(4-嗎啉基)苯基]-1-丁酮等之胺基烷基苯乙酮類;2-甲基蒽醌、2-乙基蒽醌、2-第三丁基蒽醌、1-氯蒽醌等之蒽醌類;2,4-二甲基噻噸酮、2,4-二乙基噻噸酮、2-氯噻噸酮、2,4-二異丙基噻噸酮等之噻噸酮類;苯乙酮二甲基縮酮、苄基二甲基縮酮等之縮酮類;二苯甲酮等之二苯甲酮類;或呫噸酮類;(2,6-二甲氧基苯甲醯基)-2,4,4-戊基膦氧化物、雙(2,4,6-三甲基苯甲醯基)-苯基膦氧化物、2,4,6-三甲基苯甲醯基二苯基膦氧化物、乙基-2,4,6-三甲基苯甲醯基苯基膦酸酯等之膦氧化物類;各種過氧化物類、二茂鐵系起始劑、肟酯系起始劑等。此等可與N,N-二甲基胺基苯甲酸乙酯、N,N-二甲基胺基苯甲酸異戊酯、戊基-4-二甲基胺基苯甲酸酯、三乙胺、三乙醇胺等之三級胺類之光增感劑等併用。此等光聚合起始劑可單獨使用或組合2種以上使用。 Examples of the photopolymerization initiator include benzoin and benzoin alkyl ethers such as benzoin, benzoin methyl ether, benzoin ethyl ether, and benzoin propyl ether; phenethyl Ketone, 2,2-dimethoxy-2-phenylacetophenone, 2,2-diethoxy-2-phenylacetophenone, 1,1-dichloroacetophenone, etc. Ketones; 2-methyl-1- [4- (methylthio) phenyl] -2-morpholinylpropane-1-one, 2-benzyl-2-dimethylamino-1- (4 -Morpholinylphenyl) -butanone-1, 2- (dimethylamino) -2-[(4-methylphenyl) methyl] -1- [4- (4-morpholinyl) Phenyl] -1-butanone and other amino alkylacetophenones; 2-methylanthraquinone, 2-ethylanthraquinone, 2-third butylanthraquinone, 1-chloroanthraquinone, etc. Quinones; 2,4-dimethylthioxanthone, 2,4-diethylthioxanthone, 2-chlorothioxanthone, 2,4-diisopropylthioxanthone, etc .; Acetophenone dimethyl ketals, benzyl dimethyl ketals and other ketals; benzophenones and other benzophenones; or xanthone ketones; (2,6-dimethoxybenzene (Methylamidino) -2,4,4-pentylphosphine oxide, bis (2,4,6-trimethylbenzylidene) -phenylphosphine oxide, 2,4,6-trimethylbenzene Formamidine diphenylphosphine oxide, Phosphine oxides such as ethyl-2,4,6-trimethylbenzylidenephenyl phosphonate; various peroxides, ferrocene-based initiators, oxime ester-based initiators, etc. These are compatible with ethyl N, N-dimethylaminobenzoate, isoamyl N, N-dimethylaminobenzoate, pentyl-4-dimethylaminobenzoate, triethyl A tertiary amine light sensitizer such as amine, triethanolamine and the like are used in combination. These photopolymerization initiators can be used alone or in combination of two or more.
作為光酸產生劑,可列舉例如重氮鹽、錪鹽、溴鎓鹽、錄(chloronium)鹽、鋶鹽、硒鹽、吡喃鎓鹽、噻喃鎓鹽、吡啶鎓鹽等之鎓鹽;三(三鹵甲基)-s-三嗪(例如2,4,6-三(三氯甲基)-s-三嗪、2-[2-(5-甲基呋喃-2-基)乙烯基]-4,6-雙(三氯甲基)-s-三嗪、2-[2-(呋喃-2-基)乙烯基]-4,6-雙(三氯甲基)-s-三嗪、2-(4-甲氧基苯基)-4,6-雙(三氯甲基)-s-三嗪、2-甲基-4,6-雙(三氯甲基)-s-三嗪等之鹵素化化合物;磺酸之2-硝基苄基酯;亞胺基磺酸鹽;1-側氧基-2-重氮萘醌-4-磺酸鹽衍生物;N-羥基醯亞胺=磺酸鹽;三(甲烷磺醯基氧基)苯衍生物;雙磺醯基重氮甲烷類;磺醯基羰基烷類;磺醯基羰基重氮甲烷類;二碸化合物;鐵重烯錯合物等。該等光酸產生劑可單獨使用或組合2種以上使用。 Examples of the photoacid generator include onium salts such as diazonium salts, sulfonium salts, bromium salts, chloronium salts, sulfonium salts, selenium salts, pyranium salts, thianium salts, and pyridinium salts; Tris (trihalomethyl) -s-triazine (e.g. 2,4,6-tris (trichloromethyl) -s-triazine, 2- [2- (5-methylfuran-2-yl) ethylene Group] -4,6-bis (trichloromethyl) -s-triazine, 2- [2- (furan-2-yl) vinyl] -4,6-bis (trichloromethyl) -s- Triazine, 2- (4-methoxyphenyl) -4,6-bis (trichloromethyl) -s-triazine, 2-methyl-4,6-bis (trichloromethyl) -s -Halogenated compounds such as triazines; 2-nitrobenzyl esters of sulfonic acids; iminosulfonates; 1-oxo-2-diazonaphthoquinone-4-sulfonate derivatives; N- Hydroxyfluorenimine = sulfonate; tris (methanesulfonyloxy) benzene derivative; bissulfonyl diazomethanes; sulfonylcarbonyl alkanes; sulfonylcarbonyldiazomethanes; difluorene compounds Iron heavy ene complex, etc. These photoacid generators can be used alone or in combination of two or more.
光鹼產生劑,係藉由紫外線或可見光等的光照射而分子構造會變化,或藉由分子開裂,而會生成可作為聚合反應之觸媒而發揮功能的1種以上之鹼性物質的化合物。作為鹼性物質,可列舉例如2級胺、3級胺。作為如此般的光鹼產生劑,可列舉例如α-胺基苯乙酮化合物或肟酯化合物、具有醯基氧基亞胺基、N-甲醯基化芳香族胺基、N-醯基化芳香族胺基、硝基苄基胺基甲酸酯基、烷氧基苄基胺基甲酸酯基等的取代基之化合物等。該等光鹼產生劑可單獨使用或組合2種以上使用。 A photobase generator is a compound whose molecular structure is changed by irradiation with light such as ultraviolet rays or visible light, or when one or more molecules are cracked to produce one or more basic substances that can function as catalysts for polymerization reactions. . Examples of the basic substance include a secondary amine and a tertiary amine. Examples of such a photobase generator include an α-aminoacetophenone compound or an oxime ester compound, a fluorenyloxyimine group, an N-formamated aromatic amine group, and an N-fluorinated group. Compounds of substituents such as an aromatic amino group, a nitrobenzylcarbamate group, and an alkoxybenzylcarbamate group. These photobase generators can be used alone or in combination of two or more.
作為有機溶劑,可舉例如丙酮、甲基乙基酮、環己酮等的酮類;甲苯、二甲苯、四甲基苯等的芳香 族烴類;甲基賽路蘇、乙基賽路蘇、丁基賽路蘇、甲基卡必醇、丁基卡必醇、丙二醇單甲基醚、二乙二醇單乙基醚、二丙二醇單乙基醚、三乙二醇單乙基醚等的乙二醇醚類;乙酸乙酯、乙酸丁酯、賽路蘇乙酸酯、二乙二醇單乙基醚乙酸酯及上述乙二醇醚類的酯化物等的酯類;甲醇、丙醇、乙二醇、丙二醇等的醇類;1-甲基-2-吡咯酮、1,3-二甲基-2-咪唑啉酮、2-吡咯酮、ε-己內醯胺、甲醯胺、N-甲基甲醯胺、N,N-二甲基甲醯胺、乙醯胺、N-甲基乙醯胺等的醯胺類;四氫呋喃、二噁烷等的醚類;乙腈、苄腈、丙腈等的腈類、氯仿、二氯甲烷、溴苯、二溴苯、氯苯、二氯苯等的鹵素類;N-甲基-2-吡咯烷酮、二甲基苯胺、二丁基苯胺、二異丙基苯胺等的胺類;二甲基亞碸、環丁碸等的含硫類;辛烷、癸烷等的脂肪族烴類;石油醚、石腦油、氫化石腦油、石油溶劑等的石油系溶劑等。該等之中,以N-甲基-2-吡咯烷酮或甲基乙基酮,就操作為容易,故較佳。 Examples of the organic solvent include ketones such as acetone, methyl ethyl ketone, and cyclohexanone; and aromatics such as toluene, xylene, and tetramethylbenzene. Hydrocarbons; methyl cyrus, ethyl cyrus, butyl cyrus, methyl carbitol, butyl carbitol, propylene glycol monomethyl ether, diethylene glycol monoethyl ether, two Glycol ethers such as propylene glycol monoethyl ether, triethylene glycol monoethyl ether, and the like; ethyl acetate, butyl acetate, celex acetate, diethylene glycol monoethyl ether acetate, and the above Esters such as glycol ether esters; alcohols such as methanol, propanol, ethylene glycol, and propylene glycol; 1-methyl-2-pyrrolidone, 1,3-dimethyl-2-imidazoline Ketone, 2-pyrrolidone, ε-caprolactam, formamidine, N-methylformamide, N, N-dimethylformamide, acetamide, N-methylacetamide, etc. Amines; ethers such as tetrahydrofuran and dioxane; nitriles such as acetonitrile, benzonitrile, and propionitrile; chloroform, dichloromethane, bromobenzene, dibromobenzene, chlorobenzene, and dichlorobenzene; N-methyl-2-pyrrolidone, dimethylaniline, dibutylaniline, diisopropylaniline and other amines; sulphur compounds such as dimethyl sulfene and cyclobutane; octane, decane, etc. Aliphatic hydrocarbons; petroleum ether, naphtha, hydrogenated naphtha, petroleum solvents Petroleum-based solvents and the like. Among these, N-methyl-2-pyrrolidone or methyl ethyl ketone is easier to handle, so it is preferable.
本發明的含樹脂薄片中,樹脂3為接觸於固著劑2與纖維基材11者。本發明中,樹脂3只要是能達成確保密著性之角色者即可,故亦可被覆於纖維基材11之外側。作為樹脂組成物之含浸率,只要是能使含樹脂薄片密著於金屬箔等即可,未特別限定,但作為含樹脂薄片中的樹脂之濃度,以10~99體積%為佳,特佳為10~70體積%。 藉由將樹脂組成物之含浸率設為上述範圍內,可平衡性良好地得到良好的密著性、與高強度。 In the resin-containing sheet of the present invention, the resin 3 is one that is in contact with the fixing agent 2 and the fiber substrate 11. In the present invention, as long as the resin 3 can fulfill the role of ensuring adhesion, it may be coated on the outer side of the fiber base material 11. The impregnation rate of the resin composition is not particularly limited as long as it allows the resin-containing sheet to adhere to a metal foil or the like, but the concentration of the resin in the resin-containing sheet is preferably from 10 to 99% by volume, particularly preferably It is 10 to 70% by volume. By setting the impregnation rate of the resin composition within the above range, good adhesion and high strength can be obtained with good balance.
作為形成樹脂3之樹脂組成物,可設為包含選自熱硬化性樹脂、光硬化性樹脂及熱可塑性樹脂之中之至少1種類,因應該用途,可單獨使用1種,或組合2種以上使用。之中,就硬化物或成形物的物性之觀點而言,較佳為使用熱硬化性樹脂,更佳為使用環氧樹脂。若作為樹脂組成物為使用熱硬化性樹脂乃至光硬化性樹脂時,可適當地使用在有關固著劑組成物所舉例者為相同的熱硬化性樹脂、光硬化性樹脂、有機溶劑等,本發明中,只要是樹脂組成物及固著劑組成物分別為相異即可。又,作為熱可塑性樹脂,可使用下述所表示者。 The resin composition forming the resin 3 may include at least one selected from the group consisting of thermosetting resin, photocurable resin, and thermoplastic resin. Depending on the application, one type may be used alone, or two or more types may be used in combination. use. Among these, from the viewpoint of physical properties of a cured product or a molded product, a thermosetting resin is preferably used, and an epoxy resin is more preferably used. When a thermosetting resin or a photocurable resin is used as the resin composition, the same thermosetting resin, photocurable resin, organic solvent, etc. as those exemplified for the fixing agent composition can be suitably used. In the invention, the resin composition and the fixing agent composition may be different from each other. As the thermoplastic resin, those shown below can be used.
作為熱可塑性樹脂,舉例如丙烯酸、改性丙烯酸、低密度聚乙烯、高密度聚乙烯、乙烯-乙酸乙烯酯共聚物、聚對苯二甲酸乙二酯、聚丙烯、改性聚丙烯、聚苯乙烯、丙烯腈-丁二烯-苯乙烯共聚物、丙烯腈-苯乙烯共聚物、乙酸纖維素、聚乙烯醇、聚氯乙烯、聚偏二氯乙烯、聚乳酸等的泛用塑膠類、聚醯胺、熱可塑性聚胺基甲酸酯、聚縮醛、聚碳酸酯、超高分子量聚乙烯、聚對苯二甲酸丁二酯、改性聚苯醚、聚碸(PSF)、聚苯硫醚(PPS)、聚醚碸(PES)、聚醚醚酮、聚丙烯酸酯、聚醚醯亞胺、聚醯胺醯亞胺、液晶聚合物、聚醯胺6T、聚醯胺9T、聚四氟乙 烯、聚偏二氟乙烯、聚酯醯亞胺、熱可塑性聚醯亞胺等的工程塑膠類、烯烴系、苯乙烯系、聚酯系、胺基甲酸酯系、醯胺系、氯乙烯系、氫化系等的熱可塑性彈性體。本發明中亦可使用樹脂複合體,例如作為熱硬化性樹脂與熱可塑性樹脂的樹脂複合體,可使用環氧樹脂-PSF、環氧樹脂-PPS、環氧樹脂-PES等。 Examples of the thermoplastic resin include acrylic acid, modified acrylic acid, low density polyethylene, high density polyethylene, ethylene-vinyl acetate copolymer, polyethylene terephthalate, polypropylene, modified polypropylene, and polybenzene. Ethylene, acrylonitrile-butadiene-styrene copolymer, acrylonitrile-styrene copolymer, cellulose acetate, polyvinyl alcohol, polyvinyl chloride, polyvinylidene chloride, polylactic acid, etc. Amidine, thermoplastic polyurethane, polyacetal, polycarbonate, ultra-high molecular weight polyethylene, polybutylene terephthalate, modified polyphenylene ether, polyfluorene (PSF), polyphenylene sulfide Ether (PPS), polyether fluorene (PES), polyether ether ketone, polyacrylate, polyether fluorene imine, polyamine fluorene imine, liquid crystal polymer, polyamine 6T, polyamine 9T, polytetramethylene Fluoroethyl Engineering plastics such as olefin, polyvinylidene fluoride, polyester fluorene, thermoplastic polyfluorene, olefin, styrene, polyester, urethane, fluorene, vinyl chloride Based thermoplastic elastomers. In the present invention, a resin composite may be used. For example, as the resin composite of a thermosetting resin and a thermoplastic resin, epoxy resin-PSF, epoxy resin-PPS, epoxy resin-PES, and the like can be used.
本發明相關的固著劑組成物及樹脂組成物中,作為其他成分亦可調配著色劑。 In the fixing agent composition and the resin composition related to the present invention, a coloring agent may be blended as other components.
作為著色劑,可使用作為著色顏料或染料等以色指數(color index)所表示的公知慣用者。可列舉例如Pigment Blue 15、15:1、15:2、15:3、15:4、15:6、16、60、Solvent Blue 35、63、68、70、83、87、94、97、122、136、67、70、Pigment Green 7、36、3、5、20、28、Solvent Yellow 163、Pigment Yellow 24、108、193、147、199、202、110、109、139、179、185、93、94、95、128、155、166、180、120、151、154、156、175、181、1、2、3、4、5、6、9、10、12、61、62、62:1、65、73、74、75、97、100、104、105、111、116、167、168、169、182、183、12、13、14、16、17、55、63、81、83、87、126、127、152、170、172、174、176、188、198、Pigment Orange 1、5、13、14、16、17、24、34、36、38、40、43、46、49、51、61、63、64、71、73、Pigment Red 1、2、3、4、5、6、8、9、12、14、15、16、17、21、22、23、31、32、112、114、 146、147、151、170、184、187、188、193、210、245、253、258、266、267、268、269、37、38、41、48:1、48:2、48:3、48:4、49:1、49:2、50:1、52:1、52:2、53:1、53:2、57:1、58:4、63:1、63:2、64:1、68、171、175、176、185、208、123、149、166、178、179、190、194、224、254、255、264、270、272、220、144、166、214、220、221、242、168、177、216、122、202、206、207、209、Solvent Red 135、179、149、150、52、207、Pigment Violet 19、23、29、32、36、38、42、Solvent Violet 13、36、Pigment Brown 23、25、Pigment Black 1、7等。 As a colorant, a well-known conventionally represented by a color index, such as a color pigment or dye, can be used. Examples include Pigment Blue 15, 15: 1, 15: 2, 15: 3, 15: 4, 15: 6, 16, 60, Solvent Blue 35, 63, 68, 70, 83, 87, 94, 97, 122 , 136, 67, 70, Pigment Green 7, 36, 3, 5, 20, 28, Solvent Yellow 163, Pigment Yellow 24, 108, 193, 147, 199, 202, 110, 109, 139, 179, 185, 93 , 94, 95, 128, 155, 166, 180, 120, 151, 154, 156, 175, 181, 1, 2, 3, 4, 5, 6, 9, 10, 12, 61, 62, 62: 1 , 65, 73, 74, 75, 97, 100, 104, 105, 111, 116, 167, 168, 169, 182, 183, 12, 13, 14, 16, 17, 55, 63, 81, 83, 87 , 126, 127, 152, 170, 172, 174, 176, 188, 198, Pigment Orange 1, 5, 13, 14, 16, 17, 24, 34, 36, 38, 40, 43, 46, 49, 51 , 61, 63, 64, 71, 73, Pigment Red 1, 2, 3, 4, 5, 6, 8, 9, 12, 14, 15, 16, 17, 21, 22, 23, 31, 32, 112 , 114, 146, 147, 151, 170, 184, 187, 188, 193, 210, 245, 253, 258, 266, 267, 268, 269, 37, 38, 41, 48: 1, 48: 2, 48: 3, 48: 4, 49: 1, 49: 2, 50: 1, 52: 1, 52: 2, 53: 1, 53: 2, 57: 1, 58: 4, 63: 1, 63: 2, 64: 1, 68, 171, 175, 176, 185, 208, 123, 149, 166, 178, 179, 190, 194, 224, 254, 255, 264, 270, 272, 220, 144, 166, 214, 220, 221, 242, 168, 177, 216, 122, 202, 206, 207, 209, Solvent Red 135, 179, 149, 150, 52, 207, Pigment Violet 19, 23, 29, 32, 36, 38, 42 ,, Solvent Violet 13, 36, Pigment Brown 23, 25, Pigment Black 1, 7, etc.
又,本發明相關的固著劑組成物及樹脂組成物中,因應所需可含有消泡.平坦劑、觸變性(thixotropy)賦予劑.增黏劑、偶合劑、分散劑、難燃劑等之慣用添加劑。 In addition, the anchoring agent composition and the resin composition related to the present invention may contain a defoaming agent if necessary. Leveling agent, thixotropy imparting agent. Conventional additives such as tackifiers, coupling agents, dispersants, and flame retardants.
作為消泡劑.平坦劑可使用礦物油、植物油、脂肪族醇、脂肪酸、金屬皂、脂肪酸醯胺、聚氧基伸烷基二醇、聚氧基伸烷基烷基醚、聚氧基伸烷基脂肪酸酯等之化合物等。 As a defoamer. As the leveling agent, compounds such as mineral oil, vegetable oil, aliphatic alcohol, fatty acid, metal soap, fatty acid amine, polyoxyalkylene glycol, polyoxyalkylene alkyl ether, polyoxyalkylene fatty acid ester and the like can be used. Wait.
作為觸變性賦予劑.增黏劑可使用高嶺土、蒙脫石(Smectite)、微晶高嶺石(Montmorillonite)、膨潤土、滑石、雲母、沸石等之黏土礦物、或不定形無機粒子、聚醯胺系添加劑、改性尿素系添加劑、蠟系添加劑等。 As thixotropy imparting agent. As the thickener, clay minerals such as kaolin, Smectite, Montmorillonite, bentonite, talc, mica, and zeolite, or amorphous inorganic particles, polyamine-based additives, and modified urea systems can be used. Additives, wax-based additives, etc.
作為偶合劑可使用例如烷氧基有甲氧基、乙 氧基、乙醯基等,反應性官能基有乙烯基、甲基丙烯醯基、丙烯醯基、環氧基、環狀環氧基、氫硫基、胺基、二胺基、酸酐、脲基、硫化物、異氰酸酯等,例如有乙烯基乙氧基矽烷、乙烯基三甲氧基矽烷、乙烯基三(β-甲氧基乙氧基)矽烷、γ-甲基丙烯醯氧基丙基三甲氧基矽烷等之乙烯基系矽烷化合物、γ-胺基丙基三甲氧基矽烷、N-β-(胺基乙基)γ-胺基丙基三甲氧基矽烷、N-β-(胺基乙基)γ-胺基丙基甲基二甲氧基矽烷、γ-脲基丙基三乙氧基矽烷等之胺基系矽烷化合物、γ-環氧丙氧基丙基三甲氧基矽烷、β-(3,4-乙氧基環己基)乙基三甲氧基矽烷、γ-環氧丙氧基丙基甲基二乙氧基矽烷等之環氧系矽烷化合物、γ-氫硫基丙基三甲氧基矽烷等之氫硫基系矽烷化合物、N-苯基-γ-胺基丙基三甲氧基矽烷等之苯基胺基系矽烷化合物等之矽烷偶合劑、異丙基三異硬脂醯基化鈦酸鹽、四辛基雙(二-十三烷基磷酸)鈦酸鹽、雙(二辛基焦磷酸鹽)氧基乙酸鹽鈦酸鹽、異丙基三(十二烷基)苯磺醯基鈦酸鹽、異丙基三(二辛基焦磷酸鹽)鈦酸鹽、四異丙基雙(二辛基磷酸鹽)鈦酸鹽、四(1,1-二烯丙氧基甲基-1-丁基)雙(二-十三烷基)磷酸鹽鈦酸鹽、雙(二辛基焦磷酸鹽)伸乙基鈦酸鹽、異丙基三辛醯基鈦酸鹽、異丙基二甲基丙烯醯基異硬脂醯基鈦酸鹽、異丙基三硬脂醯基二甲基丙烯醯基鈦酸鹽、異丙基三(二辛基磷酸酯)鈦酸鹽、異丙基三枯烯基苯基鈦酸鹽、二枯烯基苯氧基乙酸酯鈦酸鹽、二異硬脂醯基伸乙基鈦酸鹽等之鈦酸鹽系偶合劑、含有乙烯性不飽和鋯酸鹽(zirconate)之化 合物、含有新烷氧基鋯酸鹽之化合物、新烷氧基三新癸醯基鋯酸鹽、新烷氧基三(十二烷基)苯磺醯基鋯酸鹽、新烷氧基三(二辛基)磷酸鹽鋯酸鹽、新烷氧基三(二辛基)焦磷酸鹽鋯酸鹽、新烷氧基三(伸乙基二胺基)乙基鋯酸鹽、新烷氧基三(m-胺基)苯基鋯酸鹽、四(2,2-二烯丙氧基甲基)丁基、二(二-十三烷基)亞磷酸鹽鋯酸鹽、新戊基(二烯丙基)氧基、三新癸醯基鋯酸鹽、新戊基(二烯丙基)氧、三(十二烷基)苯磺醯基鋯酸鹽、新戊基(二烯丙基)氧、三(二辛基)磷酸鹽鋯酸鹽、新戊基(二烯丙基)氧、三(二辛基)焦磷酸鹽鋯酸鹽、新戊基(二烯丙基)氧、三(N-伸乙基二胺基)乙基鋯酸鹽、新戊基(二烯丙基)氧、三(m-胺基)苯基鋯酸鹽、新戊基(二烯丙基)氧、三甲基丙烯醯基鋯酸鹽、新戊基(二烯丙基)氧、三丙烯醯基鋯酸鹽、二新戊基(二烯丙基)氧、二對胺基苯甲醯基鋯酸鹽、二新戊基(二烯丙基)氧、二(3-氫硫基)丙酸鋯酸鹽、鋯(IV)2,2-雙(2-乙醯丙酮基(propanolato)甲基)丁醇酸基(butanolato)、環二[2,2-(雙2-乙醯丙酮基甲基)丁醇酸基]焦磷酸鹽-O,O等之鋯酸鹽系偶合劑、二異丁基(油醯基)乙醯乙醯基(Acetoacetyl)鋁酸鹽、烷基乙醯乙醯基鋁二異丙酯等之鋁酸鹽系偶合劑等。 As the coupling agent, for example, alkoxy has methoxy and ethyl Reactive functional groups include vinyl, methacryl, propylene, methacryl, epoxy, cyclic epoxy, hydrogen thio, amine, diamine, anhydride, urea Groups, sulfides, isocyanates, and the like, for example, vinylethoxysilane, vinyltrimethoxysilane, vinyltri (β-methoxyethoxy) silane, γ-methacryloxypropyltrimethyl Vinyl silane compounds such as oxysilane, γ-aminopropyltrimethoxysilane, N-β- (aminoethyl) γ-aminopropyltrimethoxysilane, N-β- (amino (Ethyl) γ-aminopropylmethyldimethoxysilane, amine-based silane compounds such as γ-ureidopropyltriethoxysilane, γ-glycidoxypropyltrimethoxysilane, Epoxy-based silane compounds such as β- (3,4-ethoxycyclohexyl) ethyltrimethoxysilane, γ-glycidoxypropylmethyldiethoxysilane, and γ-hydrothiopropyl Hydrosulfide-based silane compounds such as trimethoxysilane, silane coupling agents such as phenylamine-based silane compounds such as N-phenyl-γ-aminopropyltrimethoxysilane, and isopropyl triisocyanate Lipidation Titanate, tetraoctylbis (di-tridecyl phosphate) titanate, bis (dioctyl pyrophosphate) oxyacetate titanate, isopropyltris (dodecyl) benzenesulfonate Fluorenyl titanate, isopropyl tris (dioctyl pyrophosphate) titanate, tetraisopropyl bis (dioctyl phosphate) titanate, tetra (1,1-diallyloxymethyl) 1-butyl) bis (di-tridecyl) phosphate titanate, bis (dioctylpyrophosphate) ethenyl titanate, isopropyltrioctylfluorenyl titanate, isopropyl Dimethylpropenyl isostearylfluorenyl titanate, isopropyltristearyl methacrylfluorenyl titanate, isopropyltris (dioctyl phosphate) titanate, isopropyl Titanate-based coupling agents such as tricumenyl phenyl titanate, dicumenyl phenoxyacetate titanate, diisostearyl ethynyl titanate, etc., containing ethylenic unsaturation The transformation of zirconate Compounds, compounds containing neoalkoxyzirconate, neoalkoxytrinedecanoyl zirconate, neoalkoxytris (dodecyl) benzenesulfonyl zirconate, neoalkoxy Tris (dioctyl) phosphate zirconate, neoalkoxytris (dioctyl) pyrophosphate zirconate, neoalkoxytris (ethylene diamino) ethyl zirconate, neoalkane Oxytri (m-amino) phenyl zirconate, tetra (2,2-diallyloxymethyl) butyl, bis (di-tridecyl) phosphite zirconate, neopentyl (Diallyl) oxy, trinedecylfluorenyl zirconate, neopentyl (diallyl) oxy, tris (dodecyl) benzenesulfonylzirconate, neopentyl (di Allyl) oxy, tris (dioctyl) phosphate zirconate, neopentyl (diallyl) oxy, tris (dioctyl) pyrophosphate zirconate, neopentyl (diallyl) ) Oxy, tris (N-ethylenediamino) ethyl zirconate, neopentyl (diallyl) oxy, tris (m-amino) phenyl zirconate, neopentyl (diene Propyl) oxy, trimethacrylfluorenyl zirconate, neopentyl (diallyl) oxy, tripropenylfluorenyl zirconate, dinepentyl (diallyl) oxy, di-p-amino Benzamidine zirconate, Neopentyl (diallyl) oxy, bis (3-hydrothio) propionic acid zirconate, zirconium (IV) 2,2-bis (2-acetanolacetone (propanolato) methyl) butanoic acid Zirconate-based coupling agents such as butanolato, cyclic di [2,2- (bis-2-acetamylacetonemethyl) butanoic acid] pyrophosphate-O, O, diisobutyl (oil Amidino) Acetoacetyl aluminates, aluminate-based coupling agents such as alkyl acetoacetyl aluminum diisopropyl ester, and the like.
作為分散劑可使用聚羧酸系、萘磺酸甲醛(formalin)縮合系、聚乙二醇、聚羧酸部分烷酯系、聚醚系、聚伸烷基聚胺系等之高分子型分散劑、烷基磺酸系、四級銨系、高級醇環氧烷系、多元醇酯系、烷基聚胺系等之低分子型分散劑等。 As the dispersant, a polymer dispersion such as a polycarboxylic acid type, a naphthalenesulfonic acid formaldehyde (formalin) condensation type, polyethylene glycol, a polycarboxylic acid partially alkyl ester type, a polyether type, or a polyalkylene polyamine type can be used Agents, low molecular weight dispersants such as alkylsulfonic acid, quaternary ammonium, higher alcohol alkylene oxide, polyol ester, and alkylpolyamine.
作為難燃劑可使用氫氧化鋁、氫氧化鎂等的水合金屬系、紅燐、燐酸銨、碳酸銨、硼酸鋅、錫酸鋅、鉬化合物系、溴化合物系、氯化合物系、燐酸酯、含燐多元醇、含燐胺、三聚氰銨三聚氰酸酯、三聚氰銨化合物、三嗪化合物、胍化合物、聚矽氧聚合物等。 As the flame retardant, hydrated metal systems such as aluminum hydroxide and magnesium hydroxide, red tincture, ammonium rhenate, ammonium carbonate, zinc borate, zinc stannate, molybdenum compounds, bromine compounds, chlorine compounds, and phosphonates can be used. Fluorene-containing polyols, fluorene-containing amines, melamine cyanurates, melamine compounds, triazine compounds, guanidine compounds, polysiloxane polymers, and the like.
本發明相關的固著劑組成物及樹脂組成物,在不妨礙本發明目的之範圍內,除了上述以外亦可包含硫酸鋇、二氧化矽、水滑石等的無機填料、尼龍粉末、氟粉末等的有機填料、自由基補捉劑、紫外線吸收劑、過氧化物分解劑、熱聚合抑制劑、密著促進劑、防銹劑、表面處理劑、界面活性劑、潤滑劑、抗靜電劑、pH調整劑、抗氧化劑、染料、顏料、螢光劑等。 The anchor agent composition and the resin composition according to the present invention may include, in addition to the above, inorganic fillers such as barium sulfate, silicon dioxide, and hydrotalcite, nylon powder, fluorine powder, and the like, as long as the object of the present invention is not hindered. Organic fillers, free radical trapping agents, ultraviolet absorbers, peroxide decomposers, thermal polymerization inhibitors, adhesion promoters, rust inhibitors, surface treatment agents, surfactants, lubricants, antistatic agents, pH Conditioners, antioxidants, dyes, pigments, fluorescent agents, etc.
本發明中,固著劑2之儲存模數必須較樹脂3之儲存模數為高。在此,所謂的固著劑2之儲存模數,係意味著不包含纖維1,將僅固著劑組成物之成分之調配物於成膜後藉由熱或光使其硬化而得到的硬化膜之儲存模數。相同地,關於樹脂3之儲存模數,若為硬化性樹脂之情形時,亦意味著於成膜後藉由熱或光使其硬化而得到的硬化膜之儲存模數;若為熱可塑性樹脂之情形時,係意味著於熔融成膜後將溶劑除去後所得到的塗膜之儲存模數。又,所謂的「儲存模數」,其係試樣之硬度之一指標值,以進行被稱為動態黏彈性測定(其係加以一定的溫度變化之同時對 於試樣施加週期性之荷重並檢測出應變)之評價,儲存模數則為藉由檢測出的應變所算出之值,該值越高時,係意味著展現出越優異的力學強度。本發明中,在任一溫度下,只要是固著劑2之儲存模數為較樹脂3之儲存模數為高即可,該適合之範圍,關於固著劑2之儲存模數為30~0.1GPa,又較佳為20~0.5GPa;關於樹脂3之儲存模數為10~0.001GPa,又較佳為5~0.01GPa,在任一溫度下,以固著劑2之儲存模數為較樹脂3之儲存模數大0.1GPa以上為較佳。特以,較佳為:在150~250℃之範圍內之任一溫度下,固著劑2之儲存模數為較樹脂3之儲存模數為高;又較佳為:在150~250℃之全溫度範圍內,固著劑2之儲存模數為較樹脂3之儲存模數為高。藉此,即使是在150~250℃之高溫領域亦可使用本發明的含樹脂薄片,由於用途變廣,故較佳。 In the present invention, the storage modulus of the fixing agent 2 must be higher than that of the resin 3. Here, the so-called storage modulus of the fixing agent 2 means that the fiber 1 is not included, and the formulation of only the components of the fixing agent composition is hardened by heat or light after film formation. Storage modulus of the film. Similarly, regarding the storage modulus of resin 3, if it is a curable resin, it also means the storage modulus of a cured film obtained by curing by heat or light after film formation; if it is a thermoplastic resin In this case, it means the storage modulus of the coating film obtained after the solvent is removed after the film formation. In addition, the so-called "storage modulus" is an index value of the hardness of a sample, and it is referred to as a dynamic viscoelasticity measurement. When a periodic load is applied to the sample and strain is detected), the storage modulus is a value calculated from the detected strain. The higher the value, the better the mechanical strength. In the present invention, as long as the storage modulus of the fixing agent 2 is higher than the storage modulus of the resin 3 at any temperature, the suitable range is that the storage modulus of the fixing agent 2 is 30 to 0.1. GPa, and preferably 20 to 0.5 GPa; the storage modulus of resin 3 is 10 to 0.001 GPa, and preferably 5 to 0.01 GPa. At any temperature, the storage modulus of the fixing agent 2 is more than the resin The storage modulus of 3 is preferably larger than 0.1GPa. In particular, it is preferable that the storage modulus of the fixing agent 2 is higher than the storage modulus of the resin 3 at any temperature in the range of 150 to 250 ° C; and more preferably: 150 to 250 ° C In the whole temperature range, the storage modulus of the fixing agent 2 is higher than that of the resin 3. Thereby, the resin-containing sheet of the present invention can be used even in a high-temperature region of 150 to 250 ° C. Since the use is widened, it is preferable.
本發明中,以固著劑2之玻璃轉移溫度較樹脂3之玻璃轉移溫度或軟化溫度為高為較佳。在此,所謂的固著劑2之玻璃轉移溫度,係意味著不包含纖維1,將僅固著劑組成物之成分之調配物於成膜後藉由熱或光使其硬化而得到的硬化膜之玻璃轉移溫度。相同地,關於樹脂3之玻璃轉移溫度或軟化溫度,若為硬化性樹脂之情形時,亦意味著於成膜後藉由熱或光使其硬化而得到的硬化膜之玻璃轉移溫度;若為熱可塑性樹脂之情形時,係意味著於熔融成 膜後將溶劑除去後所得到的塗膜之軟化溫度。又,所謂的「玻璃轉移溫度」,其係藉由前述的動態黏彈性測定中得到的儲存模數(E’)與損失模數(E”)之比(E”/E’)所算出之值(損失正接)之最大值之溫度,該溫度越高時,係意味著展現出越優異的耐熱性。本發明中,關於玻璃轉移溫度之上限未特別限制,該適合之範圍,關於固著劑2之玻璃轉移溫度為130℃以上,又較佳為140℃以上,特佳為250℃以上。當固著劑2之玻璃轉移溫度越高時,由於本發明的含樹脂薄片之儲存模數會變得越高,故較佳。 In the present invention, it is preferable that the glass transition temperature of the fixing agent 2 is higher than the glass transition temperature or softening temperature of the resin 3. Here, the so-called glass transition temperature of the anchoring agent 2 means that the fiber 1 is not included, and the formulation of only the components of the anchoring agent composition is hardened by heat or light after film formation. Film glass transition temperature. Similarly, regarding the glass transition temperature or softening temperature of resin 3, in the case of a hardening resin, it also means the glass transition temperature of a hardened film obtained by hardening by heat or light after film formation; if it is In the case of thermoplastic resins, it means Softening temperature of the coating film obtained after removing the solvent after the film. The "glass transition temperature" is calculated from the ratio (E "/ E ') of the storage modulus (E') and the loss modulus (E") obtained in the aforementioned dynamic viscoelasticity measurement. The temperature at which the value (the loss is directly connected) is the maximum value. The higher the temperature, the more excellent the heat resistance is. In the present invention, the upper limit of the glass transition temperature is not particularly limited, and the suitable range is that the glass transition temperature of the fixing agent 2 is 130 ° C or higher, more preferably 140 ° C or higher, and particularly preferably 250 ° C or higher. When the glass transition temperature of the fixing agent 2 is higher, it is preferable because the storage modulus of the resin-containing sheet of the present invention becomes higher.
另一方面,關於樹脂3之玻璃轉移溫度或軟化溫度為70℃以上,又較佳為80℃以上。又,較佳為:固著劑2之玻璃轉移溫度較樹脂3之玻璃轉移溫度或軟化溫度為大5℃以上。 On the other hand, the glass transition temperature or softening temperature of the resin 3 is 70 ° C or higher, and more preferably 80 ° C or higher. The glass transition temperature of the fixing agent 2 is preferably 5 ° C or more higher than the glass transition temperature or softening temperature of the resin 3.
本發明的含樹脂薄片可藉由將纖維基材11以固著劑組成物處理並使纖維1彼此固著後,將樹脂組成物含浸於已固著的纖維基材11中而得到。本發明的含樹脂薄片亦可藉由例如將纖維以配置於承載薄膜等的被塗布物上之狀態,使固著劑組成物及樹脂組成物予以依序塗布、含浸,藉由揮發乾燥固著劑組成物及樹脂組成物中所包含的有機溶劑,而可製造作為乾膜(dry film),因應希望亦可進而於其上方貼合覆蓋薄膜。此時,只要是樹脂組成物不會妨礙固著劑組成物之對於纖維之固著性能時,樹脂組成物之塗 布製程可任意為固著劑之乾燥前或乾燥後。 The resin-containing sheet of the present invention can be obtained by treating the fiber base material 11 with a fixing agent composition and fixing the fibers 1 to each other, and then impregnating the resin composition with the fixed fiber base material 11. In the resin-containing sheet of the present invention, for example, a state in which fibers are arranged on a coated object such as a carrier film can be used to sequentially coat and impregnate a fixing agent composition and a resin composition, and volatilize to dry and fix the resin composition. The organic solvent contained in the agent composition and the resin composition can be produced as a dry film, and a cover film can be further bonded thereon if desired. In this case, as long as the resin composition does not hinder the fixing performance of the anchor composition to the fiber, the coating of the resin composition The cloth manufacturing process can be before or after the fixing agent is dried.
此情形時,本發明的固著劑組成物及樹脂組成物,因應所需,可將各成分予以調配、分散、稀釋,調整至適合於塗布方法之黏度而可進行塗布。如上述般,關於固著劑組成物,只要是可使纖維基材11浸透並使纖維1彼此固著即可;又,關於樹脂組成物,只要是可使纖維基材11之至少一方之面(特以纖維基材11之兩方之面)之對於金屬箔等密著即可。 In this case, the anchoring agent composition and the resin composition of the present invention may be prepared by mixing, dispersing, and diluting each component and adjusting the viscosity to a coating method suitable for coating. As described above, the fixing agent composition may saturate the fibrous base material 11 and fix the fibers 1 to each other; and the resin composition may be a surface capable of at least one of the fibrous base materials 11. (Especially on both sides of the fibrous base material 11) may be adhered to a metal foil or the like.
作為被塗布物,較佳為乾膜用的承載薄膜,但亦可直接塗布於金屬箔表面或已形成有電路的配線板表面。作為塗布方法之具體例,舉例如使用滴液管等的滴下法、浸漬塗佈法、棒塗佈法、旋轉塗佈法、簾幕式塗佈法、噴塗法、輥塗法、狹縫塗佈法、刮刀塗佈法、模唇塗佈法、缺角輪塗佈法、膜塗佈法等的各種塗佈法、或網板印刷、噴液印刷、噴墨印刷、凸版印刷、凹版印刷、平版印刷等的各種印刷法。 As the object to be coated, a carrier film for a dry film is preferred, but it can also be directly applied to the surface of a metal foil or the surface of a wiring board on which a circuit has been formed. As specific examples of the coating method, for example, a dropping method using a dripper, a dip coating method, a rod coating method, a spin coating method, a curtain coating method, a spray coating method, a roll coating method, or a slit coating method are mentioned. Various coating methods such as cloth method, doctor blade coating method, die lip coating method, notch wheel coating method, film coating method, or screen printing, liquid jet printing, inkjet printing, letterpress printing, gravure printing , Lithography and other printing methods.
又,承載薄膜與覆蓋薄膜,可任意使用在作為乾膜用之材料所公知者。可列舉例如聚乙烯薄膜、聚丙烯薄膜等。承載薄膜與覆蓋薄膜,可使用相同的薄膜材料,亦可使用相異的薄膜材料,關於覆蓋薄膜,與樹脂3之接著性以較承載薄膜為小者為較佳。 The carrier film and the cover film can be arbitrarily used as materials known as dry films. Examples include polyethylene films and polypropylene films. The carrier film and the cover film may use the same film material or different film materials. Regarding the cover film, the adhesiveness with the resin 3 is preferably smaller than the carrier film.
藉由使本發明的含樹脂薄片密著於基板,可得到構造體。作為基板,舉例如金屬箔基板、或電路基板(已形成有電路的配線板)等。藉由使本發明的含樹脂薄片 熱密著於基板表面,可形成樹脂絕緣層,藉由重複操作,亦可將金屬箔層與樹脂絕緣層之分別的複數層予以層合。尚,含樹脂薄片,在承載薄膜上製造之際,可將含樹脂薄片彼此予以層合,亦可於與金屬箔等之密著時以含樹脂薄片彼此來層合。 By making the resin-containing sheet of the present invention adhere to the substrate, a structure can be obtained. Examples of the substrate include a metal foil substrate, a circuit substrate (a wiring board on which a circuit is formed), and the like. By making the resin-containing sheet of the present invention The resin insulation layer can be formed by heat-adhering to the surface of the substrate, and by repeating the operation, a plurality of separate layers of the metal foil layer and the resin insulation layer can also be laminated. In addition, when the resin-containing sheet is manufactured on a carrier film, the resin-containing sheet may be laminated with each other, or the resin-containing sheet may be laminated with each other when the resin-containing sheet is adhered to a metal foil or the like.
使用本發明的含樹脂薄片來製作構造體之際,當固著劑組成物及樹脂組成物為熱硬化性樹脂乃至光硬化性樹脂之組合時,藉由使用僅加熱硬化之方法、僅活性能量線照射之方法、於活性能量線之照射後使加熱硬化之方法、或於加熱硬化後使照射活性能量線之方法,可製作構造體。又,使用乾膜時,具有覆蓋薄膜時將覆蓋薄膜予以剝離,使含樹脂薄片熱密著於基板表面,接著,將承載薄膜予以剝離,藉由上述硬化方法來使硬化,可製作構造體。尚,作為固著劑組成物及樹脂組成物,當一起使用熱硬化性樹脂時,亦可同時實施纖維彼此之固著及樹脂之含浸之雙方之加熱硬化製程。又,有關進行加熱之際之加熱溫度,只要是目的之基材中所包含的纖維或固著劑不會因為高熱而分解之範圍即可,下限及上限無特別限制,有關進行活性能量線照射之際之曝光量,只要是無因曝光量過低而產生未硬化部分之情形即可,下限及上限無特別限制。 When the resin-containing sheet of the present invention is used to produce a structure, when the fixing agent composition and the resin composition are a combination of a thermosetting resin or a photocurable resin, only heat-curing method is used and only active energy is used. A structure can be produced by a method of ray irradiation, a method of heating and hardening after irradiation with active energy rays, or a method of irradiating with active energy rays after heat curing. When a dry film is used, the cover film is peeled off when the cover film is provided, the resin-containing sheet is heat-adhered to the substrate surface, and then the carrier film is peeled and hardened by the above-mentioned hardening method to produce a structure. In addition, when the thermosetting resin is used together as the fixing agent composition and the resin composition, both the heat curing process of fixing the fibers to each other and impregnating the resin may be performed at the same time. The heating temperature during heating may be a range in which the fibers or the fixing agent contained in the target substrate do not decompose due to high heat. The lower limit and the upper limit are not particularly limited. The active energy ray irradiation is performed. The exposure amount at this time is not limited as long as there is no uncured portion due to an excessively low exposure amount.
又,製作本發明的含樹脂薄片之際,當樹脂組成物為熱可塑性樹脂時,亦可使用將顆粒形狀或薄片形狀的熱可塑性樹脂予以加熱、或加熱、壓著之手法。在 此,為了使熱可塑性樹脂含浸於藉由固著劑而固著的纖維基材內,使用裝置來進行加壓雖然不為必須條件,但藉由進行加壓可使熱可塑性樹脂之浸入至纖維基材內變得更容易。進行加壓時,只要不損及作為目的之含樹脂薄片之形狀,壓力之上限無特別限制。藉由將該含樹脂薄片熱密著於基體表面,可成形構造體。又,使用乾膜來成形構造體之際,可與前述為相同地來進行製作。 When the resin-containing sheet of the present invention is produced, when the resin composition is a thermoplastic resin, a pellet-shaped or sheet-shaped thermoplastic resin may be heated, or heated or pressed. in Here, in order to impregnate the thermoplastic resin into the fibrous base material fixed by the fixing agent, it is not necessary to press using a device, but the thermoplastic resin can be impregnated into the fiber by pressing. It becomes easier inside the substrate. When the pressure is applied, the upper limit of the pressure is not particularly limited as long as the shape of the intended resin-containing sheet is not impaired. By heat-adhering the resin-containing sheet to the substrate surface, a structure can be formed. When a structure is formed using a dry film, it can be produced in the same manner as described above.
尚,上述之中,作為乾燥時、加熱硬化時或加熱加壓時所使用的裝置,舉例如熱風循環式乾燥爐、IR爐、加熱板、對流加熱烤箱、加熱‧加壓輥、壓製機等。又,作為活性能量線照射之光源,舉例如低壓水銀燈、中壓水銀燈、高壓水銀燈、超高壓水銀燈、氙氣燈、金屬鹵素燈等。此外,亦可利用雷射光線等來作為活性能量線。 Among the above, as a device used during drying, heat curing, or heating and pressing, for example, a hot-air circulation drying furnace, an IR furnace, a heating plate, a convection heating oven, a heating and pressing roller, a press, etc. . Examples of light sources for active energy ray irradiation include low-pressure mercury lamps, medium-pressure mercury lamps, high-pressure mercury lamps, ultra-high-pressure mercury lamps, xenon lamps, and metal halogen lamps. In addition, a laser ray or the like may be used as the active energy ray.
關於本發明的含樹脂薄片之構成構件之纖維基材、使纖維彼此藉由固著劑而固著者(以下亦稱為「中間體」)、及乾膜之厚度,未特別限定,可因應目的而適當選擇,但特別是關於中間體,只要是纖維彼此可藉由固著劑而相互固著者即可,該厚度較佳為:與纖維基材之厚度為同等級、或不超過纖維基材之厚度之2倍左右之膜厚。具體而言,又較佳為纖維基材之厚度之1~1.5倍之範圍內。當中間體之厚度超過纖維基材之厚度之2倍時,由於會產生固著劑其本身之物性之影響,故不宜。 The thickness of the fibrous base material of the resin sheet-containing constituent member of the present invention, the fibers that are fixed to each other by a fixing agent (hereinafter also referred to as "intermediate"), and the thickness of the dry film are not particularly limited, and can be adapted according to the purpose. It is appropriately selected, but especially for the intermediate, as long as the fibers can be fixed to each other by a fixing agent, the thickness is preferably: the same level as the thickness of the fiber substrate, or not more than the fiber substrate The film thickness is about 2 times the thickness. Specifically, it is preferably within a range of 1 to 1.5 times the thickness of the fiber substrate. When the thickness of the intermediate is more than twice the thickness of the fiber substrate, it is not suitable because the physical properties of the fixing agent itself will be affected.
將本發明的含樹脂薄片形成於基板表面並硬化或成形所得到的構造體,可作為配線板用的核心材使 用,藉由進行蝕刻處理等,亦可作為配線板用的層間絕緣材使用。又,將含樹脂薄片形成於已形成有電路的配線板表面,以僅電路配線被覆之方式予以圖型化處理及硬化或成形而使其成為構造體之情形時,亦可作為配線板之最外層的抗焊劑等使用。 The structure obtained by forming the resin-containing sheet of the present invention on the surface of a substrate and curing or molding it can be used as a core material for a wiring board. It can also be used as an interlayer insulation material for wiring boards by performing an etching process or the like. In addition, when a resin-containing sheet is formed on the surface of a wiring board on which a circuit has been formed, and it is patterned, hardened, or molded so that it becomes a structure only by covering the circuit wiring, it can also be used as a wiring board. Use the outer layer of solder resist.
如以上說明般的構成的本發明的含樹脂薄片,可適用於電子機器用配線板等,例如,可適合適用於配線板用的層間絕緣材、或抗焊劑、核心材等,藉此可得到本發明所期望的效果。此外,例如將纖維彼此以固著劑組成物予以固著,並使樹脂浸透、乾燥,以形成半硬化的狀態(B-stage)的樹脂絕緣層,藉由將樹脂絕緣層與金屬箔層合壓製,亦可製作多層板。 The resin-containing sheet of the present invention having the structure described above can be applied to wiring boards for electronic devices and the like. For example, it can be suitably used for interlayer insulation materials, solder resists, and core materials for wiring boards. The desired effect of the present invention. In addition, for example, the fibers are fixed to each other with a fixing agent composition, and the resin is impregnated and dried to form a resin insulation layer in a semi-hardened state (B-stage), and the resin insulation layer and the metal foil are laminated. Pressing can also make multilayer boards.
以下,以實施例、比較例更詳細說明本發明,但本發明並不因該等實施例、比較例而受到限制。尚,下述表中的調配量,全部以質量份表示。 Hereinafter, the present invention will be described in more detail with examples and comparative examples, but the present invention is not limited by these examples and comparative examples. In addition, the compounding amount in the following table is all expressed in mass parts.
於以氮取代的附攪拌機的三頸燒瓶中置入脫水N-甲基-2-吡咯烷酮(NMP)溶劑(和光純藥工業(股)製),並以1:1之莫耳比來調配4,4’-二胺基二苯基醚(ODA)(和光純藥工業(股)製)與1,2,4,5-苯四羧酸二酐(PMDA)(和光純藥工業(股)製),以室溫攪拌16小時以上,得到樹脂固形分 比例為7.5質量%的聚醯胺酸清漆1。 Put a dehydrated N-methyl-2-pyrrolidone (NMP) solvent (manufactured by Wako Pure Chemical Industries, Ltd.) into a three-necked flask with a stirrer substituted with nitrogen, and mix it with a 1: 1 molar ratio of 4 , 4'-Diaminodiphenyl ether (ODA) (manufactured by Wako Pure Chemical Industries, Ltd.) and 1,2,4,5-benzenetetracarboxylic dianhydride (PMDA) (Wako Pure Chemical Industries, Ltd.) (Manufactured), and stirred at room temperature for more than 16 hours to obtain a solid resin content Polyamic acid varnish 1 having a ratio of 7.5% by mass.
於以氮取代的附攪拌機的三頸燒瓶中置入脫水N-甲基-2-吡咯烷酮(NMP)溶劑(和光純藥工業(股)製),並以1:1之莫耳比來調配p-苯二胺(PDA)(和光純藥工業(股)製)與3,3’,4,4’-聯苯四羧酸酐(BPDA)(和光純藥工業(股)製),以室溫攪拌16小時以上,得到樹脂固形分比例為7.5質量%的聚醯胺酸清漆2。 In a nitrogen-replaced three-necked flask equipped with a stirrer, a dehydrated N-methyl-2-pyrrolidone (NMP) solvent (manufactured by Wako Pure Chemical Industries, Ltd.) was placed, and p was prepared at a molar ratio of 1: 1. -Phenylenediamine (PDA) (manufactured by Wako Pure Chemical Industries, Ltd.) and 3,3 ', 4,4'-biphenyltetracarboxylic anhydride (BPDA) (manufactured by Wako Pure Chemical Industries Ltd.) at room temperature After stirring for 16 hours or more, a polyamic acid varnish 2 having a resin solid content ratio of 7.5% by mass was obtained.
下述表1中為表示使用作為固著劑組成物或樹脂組成物之組成物1~4之調配內容。依據下述表1中的組成物1~4之記載來調製各組成物。組成物1之複數成分系之情形時,於調配各成分後,使用自轉‧公轉攪拌機進行攪拌並調製。 The following Table 1 shows the blending contents of Compositions 1 to 4 which are used as a fixing agent composition or a resin composition. Each composition was prepared according to the description of the composition 1-4 in the following Table 1. In the case of a plurality of components of the composition 1, after each component is prepared, it is stirred and prepared using a rotation and revolution mixer.
將各組成物1~4分別使用塗抹器塗布於厚度18μm的銅箔上,得到塗膜。 Each of the compositions 1 to 4 was applied on a copper foil having a thickness of 18 μm using an applicator to obtain a coating film.
關於組成物1,以使用熱風循環式乾燥爐80℃、30分鐘之大氣條件下乾燥後,以150℃、60分鐘之大氣條件下使加熱而得到環氧樹脂硬化物。除去銅箔時,厚度為50μm。使用該硬化物來製作寬5mm、長50mm之儲存模 數等評價用試片。 The composition 1 was dried in an air condition using a hot-air circulation drying furnace at 80 ° C for 30 minutes, and then heated at 150 ° C for 60 minutes to obtain an epoxy resin cured product. When the copper foil was removed, the thickness was 50 μm. Use this hardened material to make a storage mold with a width of 5mm and a length of 50mm Number of test pieces for evaluation.
關於組成物2,於塗布後,以使用熱風循環式乾燥爐80℃、30分鐘之大氣條件下乾燥後,以250℃、60分鐘之氮條件下(100ml/min.)加熱而得到醯亞胺化物。除去銅箔時,厚度為50μm。之後,與上述相同地來製作評價用試片。 About composition 2, after coating, it was dried in a hot-air circulation drying oven at 80 ° C for 30 minutes under atmospheric conditions, and then heated at 250 ° C for 60 minutes under nitrogen conditions (100ml / min.) To obtain ammonium imine. Compound. When the copper foil was removed, the thickness was 50 μm. Thereafter, a test piece for evaluation was produced in the same manner as described above.
關於組成物3,除了將加熱操作以300℃、60分鐘之氮條件下來進行以外,其餘與組成物2為相同地來製作評價用試片。 The composition 3 was prepared in the same manner as the composition 2 except that the heating operation was performed under nitrogen conditions at 300 ° C. and 60 minutes.
關於組成物4,係將高密度聚乙烯顆粒(比重0.95)以適量投入至壓製機中,以140℃、3MPa、3分鐘加熱加壓後,冷卻至室溫而得到成形體,將該成形體個別片化時,厚度為50μm。之後,與上述相同地來製作評價用試片。 Regarding Composition 4, high-density polyethylene particles (specific gravity: 0.95) were put into a press in an appropriate amount, heated and pressurized at 140 ° C, 3 MPa, and 3 minutes, and then cooled to room temperature to obtain a molded body. When individualized into pieces, the thickness is 50 μm. Thereafter, a test piece for evaluation was produced in the same manner as described above.
下述表2、3中為表示各實施例及比較例之含樹脂薄片乃至薄片之構成。 The following Tables 2 and 3 show the structures of the resin-containing sheets and the sheets of the respective examples and comparative examples.
關於下述表2中的實施例1-A,係使用玻璃布(type 1035(IPC規格)、厚度30μm)來作為纖維基材,並使上述組成物1(黏度0.0005Pa‧s)含浸於該纖維基材中,之後以熱風循環式乾燥爐80℃、30分鐘之大氣條件下乾燥後,以150℃、60分鐘加熱硬化而得到由玻璃布及固著劑(環 氧樹脂組成物之硬化物)所構成的中間體。 Regarding Example 1-A in Table 2 below, a glass cloth (type 1035 (IPC specification), thickness 30 μm) was used as a fiber substrate, and the above-mentioned composition 1 (viscosity 0.0005 Pa · s) was impregnated in this The fiber substrate was dried in a hot-air circulating drying furnace at 80 ° C for 30 minutes under atmospheric conditions, and then heated and cured at 150 ° C for 60 minutes to obtain a glass cloth and a fixing agent (ring An intermediate composed of a cured product of an oxygen resin composition).
關於下述表2中的實施例2-A,使上述組成物2(黏度0.001Pa‧s)含浸於與實施例1-A為相同的玻璃布中,之後以熱風循環式乾燥爐80℃、30分鐘之大氣條件下乾燥後,以250℃、60分鐘加熱並醯亞胺化,而得到由玻璃布及固著劑(聚醯亞胺)所構成的中間體。 Regarding Example 2-A in Table 2 below, the composition 2 (viscosity 0.001 Pa · s) was impregnated in the same glass cloth as in Example 1-A, and then heated in a hot-air circulation drying furnace at 80 ° C, After drying under atmospheric conditions for 30 minutes, it was heated at 250 ° C. for 60 minutes and then imidized to obtain an intermediate composed of a glass cloth and a fixing agent (polyimide).
關於下述表2中的實施例3-A,使上述組成物3(黏度0.001Pa‧s)含浸於與實施例1-A為相同的玻璃布中,之後以熱風循環式乾燥爐80℃、30分鐘之大氣條件下乾燥後,以300℃、60分鐘加熱並醯亞胺化,而得到由玻璃布及固著劑(聚醯亞胺)所構成的中間體。 Regarding Example 3-A in Table 2 below, the composition 3 (viscosity 0.001 Pa · s) was impregnated in the same glass cloth as in Example 1-A, and then heated in a hot-air circulation type drying furnace at 80 ° C, After drying under atmospheric conditions for 30 minutes, it was heated at 300 ° C. for 60 minutes and then imidized to obtain an intermediate composed of a glass cloth and a fixing agent (polyimide).
與實施例1-A為相同地,使用上述組成物1來製作由玻璃布及固著劑(環氧樹脂組成物之硬化物)所構成的中間體。 In the same manner as in Example 1-A, the above-mentioned composition 1 was used to prepare an intermediate composed of a glass cloth and a fixing agent (a cured product of an epoxy resin composition).
實施例1-A~3-A及比較例4-A之各中間體之厚度為33~35μm,由玻璃布之厚度可得知,厚度之增大僅3~5μm。 The thickness of each intermediate of Examples 1-A to 3-A and Comparative Example 4-A was 33 to 35 μm. It can be known from the thickness of the glass cloth that the increase in thickness is only 3 to 5 μm.
關於下述表3中的實施例1-B,除了使用聚芳醯胺不織布(Nomex 410、厚度50μm)來作為纖維以外,與實施例1-A之中間體之製作以進行相同之處理,來製作由聚芳醯胺不織布及固著劑(環氧樹脂組成物之硬化物)所構成的中間體。 Regarding Example 1-B in Table 3 below, except that polyaramide (Nomex 410, thickness 50 μm) was used as the fiber, the same process as in the production of the intermediate of Example 1-A was performed to An intermediate made of polyaramide and a fixing agent (hardened product of epoxy resin composition) is produced.
關於下述表3中的實施例2-B,除了使用與實施例1-B為相同的聚芳醯胺不織布來作為纖維以外,與實施例2-A之中間體之製作以進行相同之處理,來製作由聚芳醯胺不織布及固著劑(聚醯亞胺)所構成的中間體。 Regarding Example 2-B in Table 3 below, except that the same polyaramide woven fabric as that used in Example 1-B was used as the fiber, the same process as in the production of the intermediate of Example 2-A was performed. To produce an intermediate composed of polyaramide and a fixing agent (polyimide).
關於下述表3中的實施例3-B,除了使用與實施例1-B為相同的聚芳醯胺不織布來作為纖維以外,與實施例3-A之中間體之製作以進行相同之處理,來製作由聚芳醯胺不織布及固著劑(聚醯亞胺)所構成的中間體。 Regarding Example 3-B in Table 3 below, except that the same polyarylamide nonwoven fabric as that used in Example 1-B was used as the fiber, the same process as in the production of the intermediate of Example 3-A was performed. To produce an intermediate composed of polyaramide and a fixing agent (polyimide).
與實施例1-B為相同地,使用上述組成物1來製作由玻璃布及固著劑(環氧樹脂組成物之硬化物)所構成的中間體。 In the same manner as in Example 1-B, using the composition 1 described above, an intermediate composed of a glass cloth and a fixing agent (a cured product of an epoxy resin composition) was prepared.
實施例1-B~3-B及比較例4-B之各中間體之 厚度為53~56μm,由聚芳醯胺不織布之厚度可得知,厚度之增大僅3~6μm。 Examples 1-B ~ 3-B and Comparative Examples 4-B The thickness is 53 to 56 μm. It can be known from the thickness of the polyarylamide nonwoven fabric that the increase in thickness is only 3 to 6 μm.
關於實施例1-A及實施例1-B,將上述組成物4投入至壓製機中並以140℃使熔融後,使含浸於上述所得到的各中間體中,以140℃、3MPa、3分鐘加熱加壓後,使冷卻至室溫,藉此製作使樹脂(高密度聚乙烯樹脂)含浸於以固著劑(環氧)所固著的玻璃布或聚芳醯胺不織布中而成的含樹脂薄片。 Regarding Example 1-A and Example 1-B, the above composition 4 was put into a press and melted at 140 ° C, and then impregnated into each of the intermediates obtained above at 140 ° C, 3 MPa, 3 After heating and pressing for one minute, and cooling to room temperature, a resin (high-density polyethylene resin) impregnated with glass cloth or aramid nonwoven cloth fixed with a fixing agent (epoxy) was produced. Contains resin flakes.
關於實施例2-A、實施例2-B、實施例3-A及實施例3-B,以對於上述所得到的各中間體為可流延至纖維整體之方式來塗布適量的上述組成物1,並使其含浸,與上述固著劑或樹脂之評價用試片之製作以相同之條件來使其加熱硬化,藉此製作使樹脂(環氧樹脂硬化物)含浸於以固著劑(聚醯亞胺)所固著的玻璃布或聚芳醯胺不織布中而成的含樹脂薄片。 Regarding Example 2-A, Example 2-B, Example 3-A, and Example 3-B, an appropriate amount of the above-mentioned composition 1 was applied so that each of the intermediates obtained above could be cast to the entire fiber. And impregnated with the same conditions as described above for the preparation of the test piece for the evaluation of the fixing agent or the resin, and heating and curing the test piece under the same conditions, thereby producing a resin (hardened epoxy resin) impregnated with the fixing agent (polymer Resin-containing sheet made of glass cloth or polyaramide non-woven cloth fixed by imimine).
實施例1-A~3-A及實施例1-B~3-B之各含樹脂薄片之厚度為較中間體之厚度厚5~10μm。之後,對於各含樹脂薄片,與上述以相同之條件來製作評價用試片。 The thickness of each resin-containing sheet of Examples 1-A to 3-A and Examples 1-B to 3-B is 5 to 10 μm thicker than the thickness of the intermediate sheet. Thereafter, for each resin-containing sheet, a test piece for evaluation was produced under the same conditions as described above.
關於比較例1-A及比較例1-B,以對於玻璃布或聚芳醯胺不織布為可流延至纖維整體之方式來塗布適量的上述組成物1,並使其含浸,與上述固著劑或樹脂之評價用試片之製作以相同之條件來使其加熱硬化,藉此製作 使樹脂(環氧樹脂硬化物)含浸於未含有固著劑的玻璃布或聚芳醯胺不織布中而成的薄片。 With regard to Comparative Examples 1-A and Comparative Example 1-B, an appropriate amount of the above-mentioned composition 1 was applied so that the glass cloth or the polyaramide nonwoven fabric could be cast to the entire fiber, and impregnated with the fixing agent. Or the test piece for resin evaluation is produced by heating and curing under the same conditions. A sheet obtained by impregnating a resin (epoxy resin cured product) with a glass cloth or a polyaramide nonwoven fabric that does not contain a fixing agent.
關於比較例2-A及比較例2-B,與比較例1-A為相同地將上述組成物2塗布至玻璃布或聚芳醯胺不織布,並使其含浸後,以熱風循環式乾燥爐80℃、30分鐘之大氣條件下乾燥後,以250℃、60分鐘之大氣條件下加熱並醯亞胺化,藉此製作使樹脂(聚醯亞胺)含浸於未含有固著劑的玻璃布或聚芳醯胺不織布中而成的薄片。 Regarding Comparative Example 2-A and Comparative Example 2-B, the composition 2 was applied to a glass cloth or a polyaramide nonwoven fabric in the same manner as in Comparative Example 1-A, and impregnated with a hot-air circulation drying furnace. After drying under atmospheric conditions at 80 ° C for 30 minutes, the glass cloth was made by impregnating the resin (polyimide) with an imidization agent by heating at 250 ° C for 60 minutes under atmospheric conditions. Or a thin sheet made of polyaramide.
關於比較例3-A及比較例3-B,將上述組成物4投入至壓製機中並以140℃使熔融後,使含浸於玻璃布或聚芳醯胺不織布中,以140℃、3MPa、3分鐘加熱加壓後,使冷卻至室溫,藉此製作使樹脂(高密度聚乙烯樹脂)含浸於未含有固著劑的玻璃布或聚芳醯胺不織布中而成的薄片。 Regarding Comparative Example 3-A and Comparative Example 3-B, the above-mentioned composition 4 was put into a press and melted at 140 ° C, and then impregnated in a glass cloth or a polyimide nonwoven fabric at 140 ° C, 3 MPa, After heating and pressing for 3 minutes, and cooling to room temperature, a sheet obtained by impregnating a resin (high-density polyethylene resin) with a glass cloth or a polyaramide nonwoven fabric not containing a fixing agent was produced.
關於比較例4-A及比較例4-B,除了將比較例2-A及比較例2-B中的玻璃布或聚芳醯胺不織布變更為使用具有由上述組成物1所構成的固著劑的中間體以外,與比較例2-A、2-B相同地來製作含樹脂薄片。 Regarding Comparative Example 4-A and Comparative Example 4-B, except that the glass cloth or the polyaramide nonwoven fabric in Comparative Example 2-A and Comparative Example 2-B was changed to use the fixing having the composition 1 described above. Except for the intermediate of the agent, a resin-containing sheet was prepared in the same manner as in Comparative Examples 2-A and 2-B.
之後,對於各薄片,與上述為相同地來製造評價用試片。 Thereafter, test pieces for evaluation were produced for each sheet in the same manner as described above.
尚,樹脂量濃度,如下述表2、表3所示般,關於實施例1-A~3-A及比較例1-A~4-A.為相同程度,又,關於實施例1-B~3-B及比較例1-B~4-B亦為相同程度。在此,樹脂量濃度為依據:固著劑量={1-(纖維基材之體積/中間體之體積)}×100[體積%]、樹脂量={1-(中間 體之體積/含樹脂薄片或薄片之體積)}×100[體積%](體積為基於質量及比重之換算而得)而分別求得。 The resin content and concentration are as shown in the following Tables 2 and 3, and they are about the same as those of Examples 1-A to 3-A and Comparative Examples 1-A to 4-A. Also, about Example 1-B ~ 3-B and Comparative Examples 1-B ~ 4-B also have the same degree. Here, the resin amount concentration is based on: fixation dose = {1- (volume of fiber substrate / volume of intermediate)} × 100 [vol.%], Resin amount = {1- (middle The volume of the body / the volume of the resin-containing sheet or sheet)} × 100 [vol%] (the volume is obtained by conversion based on mass and specific gravity).
使用固著劑或樹脂之儲存模數等評價用試片,利用DMA黏彈性測定裝置((股)Hitachi High-Tech Science製DMA7100)之拉伸模式,以測定頻率1Hz、最小張力及最小壓縮力200mN、應變振幅10μm、昇溫速度5℃/分、大氣下條件來測定黏彈性,同時得到50℃、150℃及250℃的儲存模數、及玻璃轉移溫度或軟化溫度。將該結果表示於下述表1。 Using a test piece for evaluation such as a storage modulus of a fixing agent or a resin, a DMA viscoelasticity measuring device (DMA7100 manufactured by Hitachi High-Tech Science) was used to measure a frequency of 1 Hz, a minimum tension, and a minimum compression force. 200 mN, strain amplitude of 10 μm, heating rate of 5 ° C / min, and measurement of viscoelasticity under atmospheric conditions, and storage modulus of 50 ° C, 150 ° C and 250 ° C, and glass transition temperature or softening temperature were obtained. The results are shown in Table 1 below.
*1:jER828、三菱化學(股)製 * 1: jER828, Mitsubishi Chemical Corporation
*2:2-乙基-4-甲基咪唑、四國化成(股)製 * 2: 2-Ethyl-4-methylimidazole, manufactured by Shikoku Chemical Co., Ltd.
*3:和光純藥工業(股)製 * 3: Wako Pure Chemical Industries, Ltd.
*4:比重0.95 * 4: Specific gravity 0.95
對於含樹脂薄片或薄片評價用試片,以薄片中的玻璃布或聚芳醯胺不織布的纖維的斜向(bias)方向成為裝置之拉伸方向之方式來固定試片,並將最小張力及壓縮力設為50mN,除此之外與上述以相同操作來測定黏彈性,而得到50℃、150℃及250℃的儲存模數。在此,之所以在斜向(bias)方向進行測定,係以極力排除纖維基材其本身的模數(modulus)之影響,以調查出因固著效果所造成的模數提升之影響。對於各實施例,使其與未附著固著劑的比較例之薄片進行比較,此時,當儲存模數E[GPa]之值為大時標記為○,儲存模數E[GPa]之值為小時標記為×。 For resin-containing sheets or test sheets for sheet evaluation, the test pieces are fixed in such a way that the direction of the fiber of the glass cloth or polyaramide nonwoven fabric in the sheet becomes the stretching direction of the device, and the minimum tension and The compressive force was set to 50 mN, and viscoelasticity was measured in the same manner as described above to obtain storage modulus of 50 ° C, 150 ° C, and 250 ° C. Here, the reason why the measurement is performed in the bias direction is to exclude the influence of the modulus of the fiber base material as much as possible in order to investigate the influence of the increase in modulus caused by the fixing effect. For each Example, compare it with the sheet | seat of the comparative example to which the fixing agent was not adhered. At this time, when the value of the storage modulus E [GPa] is large, it is marked as ○, and the value of the storage modulus E [GPa] Hours are marked with ×.
予以具體說明時,實施例1-A的含樹脂薄片,在50℃、150℃、250℃之任一溫度下,相較於未使用固著劑的比較例3-A的薄片,儲存模數E[GPa]之值皆為大,故標記為「○」。 To explain in detail, the resin-containing sheet of Example 1-A has a storage modulus at 50 ° C, 150 ° C, and 250 ° C compared to the sheet of Comparative Example 3-A without a fixing agent. The values of E [GPa] are all large, so they are marked as "○".
相較於未使用固著劑的比較例3-B的薄片,亦由於實施例1-B之儲存模數E[GPa]之值為大,故標記為「○」。 Compared with the sheet of Comparative Example 3-B in which no fixing agent was used, the value of the storage modulus E [GPa] of Example 1-B was also large, so it was marked as "○".
分別相較於未使用固著劑的比較例1-A、1-B的薄片,亦由於實施例2-A、2-B、3-A、3-B的含樹脂薄片之儲存模數E[GPa]之值為大,故標記為「○」。 Compared with the sheet of Comparative Examples 1-A and 1-B without a fixing agent, the storage modulus E of the resin-containing sheet of Examples 2-A, 2-B, 3-A, and 3-B was also compared. The value of [GPa] is large, so the mark is "○".
另一方面,比較例4-A的含樹脂薄片,在50℃、150℃、250℃之任一溫度下,相較於未使用固著劑的比較例2-A的薄片,儲存模數E[GPa]之值皆為小,故標記為「×」。 On the other hand, the resin-containing sheet of Comparative Example 4-A had a storage modulus E at a temperature of 50 ° C, 150 ° C, or 250 ° C compared to the sheet of Comparative Example 2-A without a fixing agent. The value of [GPa] is small, so it is marked as "×".
比較例4-B的含樹脂薄片,相較於未使用固著劑的比較例2-B的薄片而標記為「×」。 The resin-containing sheet of Comparative Example 4-B was marked as "×" compared to the sheet of Comparative Example 2-B in which no fixing agent was used.
將該結果表示於下述表2、表3。 The results are shown in Tables 2 and 3 below.
尚,作為參考,僅使用玻璃布來實施上述之測定時,由於斜向方向之拉伸,在測定開始時編織的纖維會解開,因而無法得到儲存模數之值。 For reference, when only the glass cloth is used for the above-mentioned measurement, the woven fiber is disentangled at the beginning of the measurement due to the stretching in the oblique direction, so the value of the storage modulus cannot be obtained.
除了將作為纖維基材的玻璃布或聚芳醯胺不織布配置於承載薄膜上以外,與上述為相同操作來使固著劑組成物塗布、含浸而製作各中間體。之後,於乾燥後的固著劑之表面上成形或塗布樹脂組成物,使其乾燥後貼合覆蓋薄膜,而得到乾膜。將厚度18μm的表面未處理銅箔疊合至該乾膜之兩面(使密著之際將承載薄膜及覆蓋薄膜予以剝離),使用真空壓製機,以加壓條件1MPa、加熱條件設為實施例1-A及1-B:150℃×10分;實施例2-A及2-B、比較例4-A及4-B:250℃×60分;實施例3-A及3-B: 300℃×60分來成形,以製作樹脂層與銅箔為密著的密著性評價用試片。又,關於比較例1-A~3-A、比較例1-B~3-B,除了未塗布、含浸固著劑組成物以外,以相同操作來製作乾膜,使用真空壓製機進行加壓,與比較例1-A~3-A及比較例1-B~3-B的薄片製作以相同的溫度條件來製作密著性評價用試片。 Except that a glass cloth or a polyaramide nonwoven fabric as a fibrous base material is arranged on a carrier film, the same operations as described above are performed to apply and impregnate a fixing agent composition to prepare each intermediate. Thereafter, a resin composition is formed or coated on the surface of the dried fixing agent, and the cover film is bonded after drying to obtain a dry film. A surface untreated copper foil with a thickness of 18 μm was laminated to both sides of the dry film (the carrier film and the cover film were peeled off during adhesion), and a vacuum pressing machine was used under the conditions of pressure of 1 MPa and heating. 1-A and 1-B: 150 ° C x 10 minutes; Examples 2-A and 2-B, Comparative Examples 4-A and 4-B: 250 ° C x 60 minutes; Examples 3-A and 3-B: It was molded at 300 ° C. × 60 minutes to prepare a test piece for evaluation of adhesion between the resin layer and the copper foil. In addition, about Comparative Examples 1-A to 3-A and Comparative Examples 1-B to 3-B, except that the uncoated and impregnated fixing agent composition was used, a dry film was produced in the same manner, and pressure was applied using a vacuum press. In the same temperature conditions as the sheet preparations of Comparative Examples 1-A to 3-A and Comparative Examples 1-B to 3-B, test pieces for adhesion evaluation were produced.
使用密著性評價用試片,將樹脂層與表面未處理銅箔以在界面使兩者剝離之際之剝離強度,設為剝離角度90°、剝離速度50mm/分來進行測定,當剝離強度為0.5kN/m以上時標記為○,未滿0.5kN/m時標記為×。將該結果表示於下述表2、表3。高剝離強度時,追隨凹凸的密著性為優異,可稱為與銅箔之密著性為優異。 Using a test piece for adhesion evaluation, the peel strength of the resin layer and the surface untreated copper foil to peel them off at the interface was measured at a peel angle of 90 ° and a peel speed of 50 mm / min. When it is 0.5 kN / m or more, it is marked as ○, and when it is less than 0.5 kN / m, it is marked as x. The results are shown in Tables 2 and 3 below. At high peel strength, the adhesiveness following the unevenness is excellent, and it can be said that the adhesiveness to the copper foil is excellent.
如上述表2、3所示般,實施例1-A~3-A、實施例1-B~3-B之固著劑之儲存模數,相較於樹脂之儲存模數而言皆為大;另一方面,比較例4-A、4-B,相較於樹脂之儲存模數,固著劑之儲存模數皆為小。又,比較例1-A~3-A、1-B~3-B為僅使用樹脂,未使用固著劑。 As shown in Tables 2 and 3 above, the storage modulus of the fixing agents of Examples 1-A to 3-A and Examples 1-B to 3-B are all compared to the storage modulus of the resin. On the other hand, in Comparative Examples 4-A and 4-B, the storage modulus of the fixing agent is small compared to the storage modulus of the resin. In Comparative Examples 1-A to 3-A and 1-B to 3-B, only resin was used, and no fixing agent was used.
如同上述表2、3所示,使用固著劑之儲存模數為較樹脂之儲存模數高的固著劑,以固著玻璃布或聚芳醯胺不織布,並進而使含浸樹脂的實施例的含樹脂薄片,相較於僅含浸樹脂的比較例的薄片而言,可得知實施例的含樹脂薄片的密著性為優異,且儲存模數為大。 As shown in Tables 2 and 3 above, examples in which the storage modulus of the fixing agent is higher than the storage modulus of the resin to fix glass cloth or polyimide nonwoven fabric, and further impregnate the resin As compared with the sheet of the comparative example which was impregnated with resin only, the resin-containing sheet of Example 2 shows that the resin-containing sheet of the example is excellent in adhesiveness and has a large storage modulus.
例如將實施例1-A與比較例3-A對比時可明確得知,藉由固著組成物來使玻璃布的纖維彼此固著,並進而使樹脂組成物含浸於纖維基材中的實施例的含樹脂薄片,相較於未藉由固著組成物來使玻璃布的纖維彼此固著的比較例3-A而言,實施例的含樹脂薄片於任一溫度下的儲存模數皆為高,故可得知力學強度為高。 For example, when comparing Example 1-A with Comparative Example 3-A, it can be clearly seen that the fibers of the glass cloth are fixed to each other by fixing the composition, and the resin composition is impregnated into the fiber substrate. The resin-containing sheet of the example has a storage modulus of the resin-containing sheet of the example at any temperature as compared to Comparative Example 3-A in which the fibers of the glass cloth are not fixed to each other by the fixing composition. Is high, it can be known that the mechanical strength is high.
特以,實施例2-A、3-A及實施例2-B、3-B的含樹脂薄片,於250℃之儲存模數為超過1GPa,可得知高溫時之力學強度亦為優異。另一方面,固著劑之儲存模數為較樹脂之儲存模數為低的比較例4-A及比較例4-B,作為含樹脂薄片之儲存模數為低,密著性亦為差。 In particular, the resin-containing sheets of Examples 2-A, 3-A and Examples 2-B, 3-B have storage modulus at 250 ° C of more than 1 GPa, and it can be seen that the mechanical strength at high temperatures is also excellent. On the other hand, the storage modulus of the anchoring agent is comparative example 4-A and comparative example 4-B, which are lower than the storage modulus of the resin. The storage modulus of the resin-containing sheet is low, and the adhesion is also poor. .
經由以上內容可確認到,藉由使用具有使纖維基材中的纖維彼此固著的固著劑、與接觸於已固著的纖維的樹脂,且固著劑之儲存模數較樹脂之儲存模數為高的含樹脂薄片,可實現優異的力學強度、模數及密著性。如此般的本發明的含樹脂薄片可適用於電子機器用配線板等,例如,可適合適用於配線板用的層間絕緣材、或抗焊劑、核心材等。 From the above, it can be confirmed that by using a resin having a fixing agent that fixes the fibers in the fibrous substrate to each other and a resin that contacts the fixed fiber, the storage modulus of the fixing agent is higher than that of the resin. The resin-containing sheet having a high number can achieve excellent mechanical strength, modulus, and adhesion. Such a resin-containing sheet of the present invention can be applied to a wiring board for an electronic device and the like, and can be suitably used, for example, as an interlayer insulating material, a solder resist, a core material, or the like for a wiring board.
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